SCOPERTA PRODUCT SELECTION GUIDE Justin Cheney, PhD CTO March 3, 2011 SCOPERTA PRODUCT GUIDE DISCOVERING SOLUTIONS 2 PRODUCT SELECTION TOOL WEAR What is the primary mechanism of material degradation? CORROSION Nicko-Shield Products pg. 4 Vecalloy Products pg. 3 For Questions in Regards to Scoperta Product Selection Please E-Mail Justin Cheney, Ph.D. at jcheney@scopertainc.com SCOPERTA PRODUCT GUIDE DISCOVERING SOLUTIONS 3 PRODUCT SELECTION: VECALLOY PRODUCTS Vecalloy V TWAS Vecalloy HVOF pg. 5 METAL TO METAL SLIDING WEAR Nature of Wear Mechanism? Vecalloy B TWAS Vecalloy H Series VecaFUSE pg. 6 METAL TO EARTH ABRASION Vecalloy B TWAS pg. 9 HIGH PARTICLE VELOCITY EROSION For Questions in Regards to Scoperta Product Selection Please E-Mail Justin Cheney, Ph.D. at jcheney@scopertainc.com SCOPERTA PRODUCT GUIDE DISCOVERING SOLUTIONS 4 PRODUCT SELECTION: NICKO-SHIELD PRODUCTS NO • Large Surface Areas • Field Applied Nicko-Shield TWAS pg. 8 Post Processing? Nicko-Fuse pg. 18 YES • Shop Coating • Extreme Conditions For Questions in Regards to Scoperta Product Selection Please E-Mail Justin Cheney, Ph.D. at jcheney@scopertainc.com SCOPERTA PRODUCT GUIDE DISCOVERING SOLUTIONS 5 PRODUCT SELECTION: METAL TO METAL SLIDING WEAR YES • • • Is Corrosion Present? • HIGH TEMPERATURE OXIDATION W/COOLING WATER SALTWATER ACIDIC, BASIC ENVIRONMENTS OTHER Vecalloy V TWAS pg. 10 NO • Vecalloy HVOF pg. 11 ROOM TO HIGH TEMPERATURE For Questions in Regards to Scoperta Product Selection Please E-Mail Justin Cheney, Ph.D. at jcheney@scopertainc.com SCOPERTA PRODUCT GUIDE DISCOVERING SOLUTIONS 6 PRODUCT SELECTION: DRY SAND ABRASION How Aggressive is Wear? VecaFUSE pg. 15 Is Heavy Impact Present? Vecalloy H Series pg. 7 NO EXTREME STANDARD YES Steel is worn in several hours Steel is worn in several days Vecalloy B TWAS pg. 9 For Questions in Regards to Scoperta Product Selection Please E-Mail Justin Cheney, Ph.D. at jcheney@scopertainc.com SCOPERTA PRODUCT GUIDE DISCOVERING SOLUTIONS 7 PRODUCT SELECTION: VECALLOY H SERIES Are low Chromium Levels Acceptable? Hexa-Free Vecalloy H pg. 12 NO ACCEPTABLE YES Vecalloy H7 pg. 13 CrossChecking ? Vecalloy H8 pg. 14 UNACCEPTABLE For Questions in Regards to Scoperta Product Selection Please E-Mail Justin Cheney, Ph.D. at jcheney@scopertainc.com SCOPERTA PRODUCT GUIDE DISCOVERING SOLUTIONS 8 PRODUCT SELECTION: CORROSION RESISTANT TWIN WIRE ARC SPRAY SOLUTIONS OIL AND GAS INDUSTRY • REFINERY VESSELS • WELD SEAM PROTECTION Nicko-Shield 100 pg. 16 Intended Use? Nicko-Shield 200 pg. 17 POWER GENERATION • BOILERS OTHER For Questions in Regards to Scoperta Product Selection Please E-Mail Justin Cheney, Ph.D. at jcheney@scopertainc.com SCOPERTA PRODUCT GUIDE DISCOVERING SOLUTIONS TECHNICAL DATASHEET Applications: Oil Sands, Exhaust Fans, Boiler Tubes, Agriculture Particle Hardnes: > 900 Hv Adhesion: >10,000 psi (ASTM C633) % Amorphous: 50 Melting Temperature: 2012 oF (1100 oC) Porosity: < 5% Corrosion Resistance: Good Wear Resistance: Excellent (ASTM G65) Particle CTE: 5.7 x 10-6 Chemical Composition: Fe Bal C <5% B<5% Cr <15% Ni<10% Nb<15% Other<2% Recommended Parameters: TAFA 8830/8835 Atomizing Air Pressure: 50-75 psi Nozzle Cap: Blue Nozzle Positioner: Long + Arc Load: 29-32 V Current: 175-250 A Coating Thickness Per Pass: 1.2-1.3 mil Coating Texture: < 300 μ-inch Spray Rate: 16 lbs/hr. Deposition Efficiency: <75% Wire Size: 1/16” Coverage: 0.7 oz/ft2/0.001” For more detailed product information please E-mail Justin Cheney, Ph.D. at: jcheney@scopertainc.com SCOPERTA VECALLOY B TWAS DISCOVERING SOLUTIONS TECHNICAL DATASHEET Applications: Rollers, Paper Processing, Steel Mills Particle Hardnes: > 1100 Hv Adhesion: 7,000 psi (ASTM C633) % Amorphous: 90 Melting Temperature: 2012 oF (1100 oC) Porosity: < 5% Corrosion Resistance: Good Wear Resistance: Excellent (ASTM G77) Similar to WC/Co 88/12 Particle CTE: 5.7 x 10-6 Chemical Composition: Fe Bal C <5% B<5% Cr <15% W<10% Mo<15% Other<2% Recommended Parameters: TAFA 8830/8835 Atomizing Air Pressure: 50-75 psi Nozzle Cap: Green Nozzle Positioner: Long C Arc Load: 29-32 V Current: 175-250 A Coating Thickness Per Pass: 1.2-1.3 mil Coating Texture: < 300 μ-inch Spray Rate: 16 lbs/hr. Deposition Efficiency: <80% Wire Size: 1/16” Coverage: 0.7 oz/ft2/0.001” For more detailed product information please E-mail Justin Cheney, Ph.D. at: jcheney@scopertainc.com SCOPERTA VECALLOY V TWAS DISCOVERING SOLUTIONS TECHNICAL DATASHEET Applications: Rollers, Paper Processing, Steel Mills Particle Hardnes: > 1200 Hv Adhesion: > 10,000 psi (ASTM C633) % Amorphous: 100 Melting Temperature: 2012 oF (1100 oC) Porosity: < 1% Corrosion Resistance: Excellent ASTM B117, G35 Wear Resistance: Excellent (ASTM G77) Superior to WC/Co 88/12 Particle CTE: 5.7 x 10-6 Chemical Composition: Fe Bal C <5% B<5% Cr <15% W<10% Mo<15% Other<2% Recommended Parameters: Coating Thickness Per Pass: 1.2-1.3 mil Coating Texture: < 300 μ-inch Spray Rate: Deposition Efficiency: Wire Size: Coverage: For more detailed product information please E-mail Justin Cheney, Ph.D. at: jcheney@scopertainc.com SCOPERTA VECALLOY HVOF DISCOVERING SOLUTIONS TECHNICAL DATASHEET Applications: Chromium Free Hardfacing, (Agriculture, Oil and Gas, Wear Plates) Hardness: Theoretical Density: 0.3 lb/in3 (8g/cc) Wear Resistance: Excellent (ASTM G65) Coefficient of Friction: Low (ASTM G77) Cross Checking: None Deposit Thickness: 5/16” max Over weld Capability: Yes Chemical Composition: Fe Bal C <3% B<4% Nb <10% W<15% Ti<2% Other<10% Recommended Parameters: Wire Size: 0.045” Arc Load: 23-28 V Current: 235-285 Recommended Shielding Gas: 98/2 Ar/O2 75/25 Ar/CO2 100% Ar Wire Extension, Stick Out: ¾” Pre-Heat: 400-450F Wire Speed: 200 in/min Travel Speed: 16-17 in/min For more detailed product information please E-mail Justin Cheney, Ph.D. at: jcheney@scopertainc.com SCOPERTA HEXA-FREE VECALLOY H GMAW DISCOVERING SOLUTIONS TECHNICAL DATASHEET Applications: Agriculture, Oil and Gas, Oil Sands, Mining Hardness: 60-65 Rc Theoretical Density: 0.3 lb/in3 (8g/cc) Wear Resistance: Excellent (ASTM G65) Coefficient of Friction: Low (ASTM G77) Cross Checking: Possible, ~1” spacing Deposit Thickness: 5/16” max Over weld Capability: Yes Chemical Composition: Fe Bal C <3% B<4% Cr<10% Nb <10% W<15% Ti<2% Other<10% Recommended Parameters: Wire Size: 1/16” Arc Load: 23-28 V Current: 235-285 Recommended Shielding Gas: 98/2 Ar/O2 75/25 Ar/CO2 100% Ar Wire Extension, Stick Out: ¾” Pre-Heat: 400-450F Wire Speed: 200 in/min Travel Speed: 16-17 in/min For more detailed product information please E-mail Justin Cheney, Ph.D. at: jcheney@scopertainc.com SCOPERTA VECALLOY H7 GMAW DISCOVERING SOLUTIONS TECHNICAL DATASHEET Applications: Agriculture, Oil and Gas, Oil Sands, Mining Hardness: 55-60 Rc Theoretical Density: 0.3 lb/in3 (8g/cc) Wear Resistance: Excellent (ASTM G65) Coefficient of Friction: Low (ASTM G77) Cross Checking: None Deposit Thickness: 5/16” max Over weld Capability: Yes Chemical Composition: Fe Bal C <3% B<4% Cr<10% Nb <10% W<15% Ti<2% Other<10% Recommended Parameters: Wire Size: 1/16” Arc Load: 23-28 V Current: 235-285 Recommended Shielding Gas: 98/2 Ar/O2 75/25 Ar/CO2 100% Ar Wire Extension, Stick Out: ¾” Pre-Heat: 400-450F Wire Speed: 200 in/min Travel Speed: 16-17 in/min For more detailed product information please E-mail Justin Cheney, Ph.D. at: jcheney@scopertainc.com SCOPERTA VECALLOY H8 GMAW DISCOVERING SOLUTIONS TECHNICAL DATASHEET Applications: Heavy Impact Abrasive Environments (Mining, Oil Sands) Particle Hardnes: > 1100 Hv Adhesion: >10,000 psi (ASTM C633) Process Temperature: 2012 oF (1100 oC) Porosity: < 2% Corrosion Resistance: Good Wear Resistance: Excellent (ASTM G77) Superior to WC/Co 88/12 Particle CTE: 5.7 x 10-6 Chemical Composition: Fe Bal C <5% B<5% Cr <15% W<10% Mo<15% Other<2% Recommended Parameters: TAFA 8830/8835 Atomizing Air Pressure: 50-75 psi Nozzle Cap: Green Nozzle Positioner: Long C Arc Load: 29-32 V Current: 175-250 A Coating Thickness Per Pass: 1.2-1.3 mil Coating Texture: < 300 μ-inch Spray Rate: 16 lbs/hr. Deposition Efficiency: <80% Wire Size: 1/16” Coverage: 0.7 oz/ft2/0.001” For more detailed product information please E-mail Justin Cheney, Ph.D. at: jcheney@scopertainc.com SCOPERTA VECAFUSE TWAS DISCOVERING SOLUTIONS TECHNICAL DATASHEET Applications: Refinery Vessels, (Condensing Acids, Weld Seam Protection) Adhesion: 10,000 psi (ASTM C633) Melting Temperature: 2150oF (1175 oC) Porosity: < 3% Oxide Content: <3% Corrosion Resistance: Excellent Similar or Superior to Alloy C276 Particle CTE: 13 x 10-6 Permeability: Very Low Chemical Composition: Ni Bal Si <5% B<5% Cr <35% Mo<20% Other<5% Recommended Parameters: TAFA 8830/8835 Atomizing Air Pressure: 50-75 psi Nozzle Cap: Green Nozzle Positioner: Long C Arc Load: 29-32 V Current: 175-250 A Coating Thickness Per Pass: 1.2-1.3 mil Coating Texture: < 300 μ-inch Spray Rate: 16 lbs/hr. Deposition Efficiency: <70% Wire Size: 1/16” Coverage: 0.7 oz/ft2/0.001” For more detailed product information please E-mail Justin Cheney, Ph.D. at: jcheney@scopertainc.com SCOPERTA NICKO-SHIELD 100 DISCOVERING SOLUTIONS TWAS TECHNICAL DATASHEET Applications: Power Generation (Boilers) Adhesion: >10,000 psi (ASTM C633) Melting Temperature: 2150oF (1175 oC) Porosity: < 3% Oxide Content: <3% Corrosion Resistance: Excellent Similar or Superior to Alloy C276 Particle CTE: 13 x 10-6 Permeability: Very Low Chemical Composition: Ni Bal Si <5% B<5% Cr <35% Mo<20% Other<5% Recommended Parameters: TAFA 8830/8835 Atomizing Air Pressure: 50-75 psi Nozzle Cap: Green Nozzle Positioner: Long C Arc Load: 29-32 V Current: 175-250 A Coating Thickness Per Pass: 1.2-1.3 mil Coating Texture: < 300 μ-inch Spray Rate: 16 lbs/hr. Deposition Efficiency: <70% Wire Size: 1/16” Coverage: 0.7 oz/ft2/0.001” For more detailed product information please E-mail Justin Cheney, Ph.D. at: jcheney@scopertainc.com SCOPERTA NICKO-SHIELD 200 DISCOVERING SOLUTIONS TWAS TECHNICAL DATASHEET Applications: Power Generation (Boilers), Extremely Aggressive Environments Adhesion: >10,000 psi (ASTM C633) Melting Temperature: 2150oF (1175 oC) Porosity: < 1% Oxide Content: <1% Corrosion Resistance: Excellent Similar or Superior to Alloy C276 Particle CTE: 13 x 10-6 Permeability: None Chemical Composition: Ni Bal Si <5% B<5% Cr <35% Mo<20% Other<5% Recommended Parameters: TAFA 8830/8835 Atomizing Air Pressure: 50-75 psi Nozzle Cap: Green Nozzle Positioner: Long C Arc Load: 29-32 V Current: 175-250 A Coating Thickness Per Pass: 1.2-1.3 mil Coating Texture: < 300 μ-inch Spray Rate: 16 lbs/hr. Deposition Efficiency: <70% Wire Size: 1/16” Coverage: 0.7 oz/ft2/0.001” For more detailed product information please E-mail Justin Cheney, Ph.D. at: jcheney@scopertainc.com SCOPERTA NICKO-FUSE TWAS DISCOVERING SOLUTIONS