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SCOPERTA
PRODUCT SELECTION
GUIDE
Justin Cheney, PhD
CTO
March 3, 2011
SCOPERTA
PRODUCT GUIDE
DISCOVERING SOLUTIONS
2
PRODUCT SELECTION TOOL
WEAR
What is the primary
mechanism of
material
degradation?
CORROSION
Nicko-Shield
Products pg. 4
Vecalloy Products
pg. 3
For Questions in Regards to Scoperta Product Selection Please E-Mail Justin Cheney, Ph.D. at
[email protected]
SCOPERTA
PRODUCT GUIDE
DISCOVERING SOLUTIONS
3
PRODUCT SELECTION: VECALLOY PRODUCTS
Vecalloy V TWAS
Vecalloy HVOF
pg. 5
METAL TO METAL
SLIDING WEAR
Nature of
Wear
Mechanism?
Vecalloy B TWAS
Vecalloy H Series
VecaFUSE
pg. 6
METAL TO EARTH
ABRASION
Vecalloy B TWAS
pg. 9
HIGH PARTICLE VELOCITY
EROSION
For Questions in Regards to Scoperta Product Selection Please E-Mail Justin Cheney, Ph.D. at
[email protected]
SCOPERTA
PRODUCT GUIDE
DISCOVERING SOLUTIONS
4
PRODUCT SELECTION: NICKO-SHIELD PRODUCTS
NO
• Large Surface Areas
• Field Applied
Nicko-Shield TWAS
pg. 8
Post
Processing?
Nicko-Fuse
pg. 18
YES
• Shop Coating
• Extreme Conditions
For Questions in Regards to Scoperta Product Selection Please E-Mail Justin Cheney, Ph.D. at
[email protected]
SCOPERTA
PRODUCT GUIDE
DISCOVERING SOLUTIONS
5
PRODUCT SELECTION: METAL TO METAL SLIDING WEAR
YES
•
•
•
Is Corrosion
Present?
•
HIGH TEMPERATURE
OXIDATION W/COOLING
WATER
SALTWATER
ACIDIC, BASIC
ENVIRONMENTS
OTHER
Vecalloy V TWAS
pg. 10
NO
•
Vecalloy HVOF
pg. 11
ROOM TO HIGH
TEMPERATURE
For Questions in Regards to Scoperta Product Selection Please E-Mail Justin Cheney, Ph.D. at
[email protected]
SCOPERTA
PRODUCT GUIDE
DISCOVERING SOLUTIONS
6
PRODUCT SELECTION: DRY SAND ABRASION
How
Aggressive is
Wear?
VecaFUSE
pg. 15
Is Heavy
Impact
Present?
Vecalloy H Series
pg. 7
NO
EXTREME
STANDARD
YES
Steel is worn in
several hours
Steel is worn in
several days
Vecalloy B TWAS
pg. 9
For Questions in Regards to Scoperta Product Selection Please E-Mail Justin Cheney, Ph.D. at
[email protected]
SCOPERTA
PRODUCT GUIDE
DISCOVERING SOLUTIONS
7
PRODUCT SELECTION: VECALLOY H SERIES
Are low
Chromium
Levels
Acceptable?
Hexa-Free Vecalloy H
pg. 12
NO
ACCEPTABLE
YES
Vecalloy H7
pg. 13
CrossChecking
?
Vecalloy H8
pg. 14
UNACCEPTABLE
For Questions in Regards to Scoperta Product Selection Please E-Mail Justin Cheney, Ph.D. at
[email protected]
SCOPERTA
PRODUCT GUIDE
DISCOVERING SOLUTIONS
8
PRODUCT SELECTION: CORROSION RESISTANT TWIN WIRE ARC SPRAY SOLUTIONS
OIL AND GAS INDUSTRY
• REFINERY VESSELS
• WELD SEAM PROTECTION
Nicko-Shield 100
pg. 16
Intended Use?
Nicko-Shield 200
pg. 17
POWER GENERATION
• BOILERS
OTHER
For Questions in Regards to Scoperta Product Selection Please E-Mail Justin Cheney, Ph.D. at
[email protected]
SCOPERTA
PRODUCT GUIDE
DISCOVERING SOLUTIONS
TECHNICAL DATASHEET
Applications: Oil Sands, Exhaust Fans, Boiler Tubes, Agriculture
Particle Hardnes: > 900 Hv
Adhesion: >10,000 psi (ASTM C633)
% Amorphous: 50
Melting Temperature: 2012 oF (1100 oC)
Porosity: < 5%
Corrosion Resistance: Good
Wear Resistance: Excellent (ASTM G65)
Particle CTE: 5.7 x 10-6
Chemical Composition:
Fe Bal
C <5%
B<5%
Cr <15% Ni<10%
Nb<15% Other<2%
Recommended Parameters: TAFA 8830/8835
Atomizing Air Pressure: 50-75 psi
Nozzle Cap: Blue
Nozzle Positioner: Long +
Arc Load: 29-32 V
Current: 175-250 A
Coating Thickness Per Pass: 1.2-1.3 mil
Coating Texture: < 300 μ-inch
Spray Rate: 16 lbs/hr.
Deposition Efficiency: <75%
Wire Size: 1/16”
Coverage: 0.7 oz/ft2/0.001”
For more detailed product information please E-mail Justin Cheney, Ph.D. at:
[email protected]
SCOPERTA
VECALLOY B TWAS DISCOVERING SOLUTIONS
TECHNICAL DATASHEET
Applications: Rollers, Paper Processing, Steel Mills
Particle Hardnes: > 1100 Hv
Adhesion: 7,000 psi (ASTM C633)
% Amorphous: 90
Melting Temperature: 2012 oF (1100 oC)
Porosity: < 5%
Corrosion Resistance: Good
Wear Resistance: Excellent (ASTM G77)
Similar to WC/Co 88/12
Particle CTE: 5.7 x 10-6
Chemical Composition:
Fe Bal
C <5%
B<5%
Cr <15% W<10%
Mo<15% Other<2%
Recommended Parameters: TAFA 8830/8835
Atomizing Air Pressure: 50-75 psi
Nozzle Cap: Green
Nozzle Positioner: Long C
Arc Load: 29-32 V
Current: 175-250 A
Coating Thickness Per Pass: 1.2-1.3 mil
Coating Texture: < 300 μ-inch
Spray Rate: 16 lbs/hr.
Deposition Efficiency: <80%
Wire Size: 1/16”
Coverage: 0.7 oz/ft2/0.001”
For more detailed product information please E-mail Justin Cheney, Ph.D. at:
[email protected]
SCOPERTA
VECALLOY V TWAS DISCOVERING SOLUTIONS
TECHNICAL DATASHEET
Applications: Rollers, Paper Processing, Steel Mills
Particle Hardnes: > 1200 Hv
Adhesion: > 10,000 psi (ASTM C633)
% Amorphous: 100
Melting Temperature: 2012 oF (1100 oC)
Porosity: < 1%
Corrosion Resistance: Excellent
ASTM B117, G35
Wear Resistance: Excellent (ASTM G77)
Superior to WC/Co 88/12
Particle CTE: 5.7 x 10-6
Chemical Composition:
Fe Bal
C <5%
B<5%
Cr <15% W<10%
Mo<15% Other<2%
Recommended Parameters:
Coating Thickness Per Pass: 1.2-1.3 mil
Coating Texture: < 300 μ-inch
Spray Rate:
Deposition Efficiency:
Wire Size:
Coverage:
For more detailed product information please E-mail Justin Cheney, Ph.D. at:
[email protected]
SCOPERTA
VECALLOY HVOF
DISCOVERING SOLUTIONS
TECHNICAL DATASHEET
Applications: Chromium Free Hardfacing, (Agriculture, Oil and Gas, Wear Plates)
Hardness:
Theoretical Density: 0.3 lb/in3 (8g/cc)
Wear Resistance: Excellent (ASTM G65)
Coefficient of Friction: Low (ASTM G77)
Cross Checking: None
Deposit Thickness: 5/16” max
Over weld Capability: Yes
Chemical Composition:
Fe Bal
C <3%
B<4%
Nb <10% W<15%
Ti<2%
Other<10%
Recommended Parameters:
Wire Size: 0.045”
Arc Load: 23-28 V
Current: 235-285
Recommended Shielding Gas: 98/2 Ar/O2
75/25 Ar/CO2
100% Ar
Wire Extension, Stick Out: ¾”
Pre-Heat: 400-450F
Wire Speed: 200 in/min
Travel Speed: 16-17 in/min
For more detailed product information please E-mail Justin Cheney, Ph.D. at:
[email protected]
SCOPERTA
HEXA-FREE
VECALLOY H GMAW DISCOVERING SOLUTIONS
TECHNICAL DATASHEET
Applications: Agriculture, Oil and Gas, Oil Sands, Mining
Hardness: 60-65 Rc
Theoretical Density: 0.3 lb/in3 (8g/cc)
Wear Resistance: Excellent (ASTM G65)
Coefficient of Friction: Low (ASTM G77)
Cross Checking: Possible, ~1” spacing
Deposit Thickness: 5/16” max
Over weld Capability: Yes
Chemical Composition:
Fe Bal
C <3%
B<4%
Cr<10% Nb <10%
W<15% Ti<2%
Other<10%
Recommended Parameters:
Wire Size: 1/16”
Arc Load: 23-28 V
Current: 235-285
Recommended Shielding Gas: 98/2 Ar/O2
75/25 Ar/CO2
100% Ar
Wire Extension, Stick Out: ¾”
Pre-Heat: 400-450F
Wire Speed: 200 in/min
Travel Speed: 16-17 in/min
For more detailed product information please E-mail Justin Cheney, Ph.D. at:
[email protected]
SCOPERTA
VECALLOY H7
GMAW
DISCOVERING SOLUTIONS
TECHNICAL DATASHEET
Applications: Agriculture, Oil and Gas, Oil Sands, Mining
Hardness: 55-60 Rc
Theoretical Density: 0.3 lb/in3 (8g/cc)
Wear Resistance: Excellent (ASTM G65)
Coefficient of Friction: Low (ASTM G77)
Cross Checking: None
Deposit Thickness: 5/16” max
Over weld Capability: Yes
Chemical Composition:
Fe Bal
C <3%
B<4%
Cr<10% Nb <10%
W<15% Ti<2%
Other<10%
Recommended Parameters:
Wire Size: 1/16”
Arc Load: 23-28 V
Current: 235-285
Recommended Shielding Gas: 98/2 Ar/O2
75/25 Ar/CO2
100% Ar
Wire Extension, Stick Out: ¾”
Pre-Heat: 400-450F
Wire Speed: 200 in/min
Travel Speed: 16-17 in/min
For more detailed product information please E-mail Justin Cheney, Ph.D. at:
[email protected]
SCOPERTA
VECALLOY H8
GMAW
DISCOVERING SOLUTIONS
TECHNICAL DATASHEET
Applications: Heavy Impact Abrasive Environments (Mining, Oil Sands)
Particle Hardnes: > 1100 Hv
Adhesion: >10,000 psi (ASTM C633)
Process Temperature: 2012 oF (1100 oC)
Porosity: < 2%
Corrosion Resistance: Good
Wear Resistance: Excellent (ASTM G77)
Superior to WC/Co 88/12
Particle CTE: 5.7 x 10-6
Chemical Composition:
Fe Bal
C <5%
B<5%
Cr <15% W<10%
Mo<15% Other<2%
Recommended Parameters: TAFA 8830/8835
Atomizing Air Pressure: 50-75 psi
Nozzle Cap: Green
Nozzle Positioner: Long C
Arc Load: 29-32 V
Current: 175-250 A
Coating Thickness Per Pass: 1.2-1.3 mil
Coating Texture: < 300 μ-inch
Spray Rate: 16 lbs/hr.
Deposition Efficiency: <80%
Wire Size: 1/16”
Coverage: 0.7 oz/ft2/0.001”
For more detailed product information please E-mail Justin Cheney, Ph.D. at:
[email protected]
SCOPERTA
VECAFUSE
TWAS
DISCOVERING SOLUTIONS
TECHNICAL DATASHEET
Applications: Refinery Vessels, (Condensing Acids, Weld Seam Protection)
Adhesion: 10,000 psi (ASTM C633)
Melting Temperature: 2150oF (1175 oC)
Porosity: < 3%
Oxide Content: <3%
Corrosion Resistance: Excellent
Similar or Superior to Alloy C276
Particle CTE: 13 x 10-6
Permeability: Very Low
Chemical Composition:
Ni Bal
Si <5% B<5%
Cr <35% Mo<20%
Other<5%
Recommended Parameters: TAFA 8830/8835
Atomizing Air Pressure: 50-75 psi
Nozzle Cap: Green
Nozzle Positioner: Long C
Arc Load: 29-32 V
Current: 175-250 A
Coating Thickness Per Pass: 1.2-1.3 mil
Coating Texture: < 300 μ-inch
Spray Rate: 16 lbs/hr.
Deposition Efficiency: <70%
Wire Size: 1/16”
Coverage: 0.7 oz/ft2/0.001”
For more detailed product information please E-mail Justin Cheney, Ph.D. at:
[email protected]
SCOPERTA
NICKO-SHIELD 100
DISCOVERING SOLUTIONS
TWAS
TECHNICAL DATASHEET
Applications: Power Generation (Boilers)
Adhesion: >10,000 psi (ASTM C633)
Melting Temperature: 2150oF (1175 oC)
Porosity: < 3%
Oxide Content: <3%
Corrosion Resistance: Excellent
Similar or Superior to Alloy C276
Particle CTE: 13 x 10-6
Permeability: Very Low
Chemical Composition:
Ni Bal
Si <5% B<5%
Cr <35% Mo<20%
Other<5%
Recommended Parameters: TAFA 8830/8835
Atomizing Air Pressure: 50-75 psi
Nozzle Cap: Green
Nozzle Positioner: Long C
Arc Load: 29-32 V
Current: 175-250 A
Coating Thickness Per Pass: 1.2-1.3 mil
Coating Texture: < 300 μ-inch
Spray Rate: 16 lbs/hr.
Deposition Efficiency: <70%
Wire Size: 1/16”
Coverage: 0.7 oz/ft2/0.001”
For more detailed product information please E-mail Justin Cheney, Ph.D. at:
[email protected]
SCOPERTA
NICKO-SHIELD 200
DISCOVERING SOLUTIONS
TWAS
TECHNICAL DATASHEET
Applications: Power Generation (Boilers), Extremely Aggressive Environments
Adhesion: >10,000 psi (ASTM C633)
Melting Temperature: 2150oF (1175 oC)
Porosity: < 1%
Oxide Content: <1%
Corrosion Resistance: Excellent
Similar or Superior to Alloy C276
Particle CTE: 13 x 10-6
Permeability: None
Chemical Composition:
Ni Bal
Si <5% B<5%
Cr <35% Mo<20%
Other<5%
Recommended Parameters: TAFA 8830/8835
Atomizing Air Pressure: 50-75 psi
Nozzle Cap: Green
Nozzle Positioner: Long C
Arc Load: 29-32 V
Current: 175-250 A
Coating Thickness Per Pass: 1.2-1.3 mil
Coating Texture: < 300 μ-inch
Spray Rate: 16 lbs/hr.
Deposition Efficiency: <70%
Wire Size: 1/16”
Coverage: 0.7 oz/ft2/0.001”
For more detailed product information please E-mail Justin Cheney, Ph.D. at:
[email protected]
SCOPERTA
NICKO-FUSE
TWAS
DISCOVERING SOLUTIONS
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