Research for the Future Valtra Biogas (Dual Fuel) Tractor October 26th, 2010 Hannu Niskanen, Valtra Inc. Date / Person in charge 2 Valtra Biogas (Dual Fuel) Tractor Research Project • Valtra N101, 90 PTO hp • Front loader application • Biogas cylinders 170 l (equals about 30 l diesel fuel) on the right hand side • All installations according to European R110/R115 gas vehicle standards • No changes to the mechanical structure of AGCO Sisu Power diesel engine except added gas equipment Date / Person in charge 3 Dual Fuel Principle • Biogas (or methane CH4) doesn’t ignite in high compression like diesel fuel • Therefore a small amount of diesel fuel (or biodiesel) must be injected to the cylinders to ignite the air/gas mixture • Majority of power by gas (biogas or natural gas), ratio about 20 % diesel or biodiesel, 80 % gas • High efficiency compared with Otto process (spark plug ignition), possibity to use diesel fuel only when gas cylinders are empty Date / Person in charge 4 General arrangement Date / Person in charge 5 Refilling biogas • NGV-1 connector like for cars • Very convenient location Date / Person in charge 6 Composite Cylinders • Full composite cylinders • Weight 20 kg, volume 42 l • Four pieces, 168 l equals 29 l diesel fuel • Max pressure 200 bar, equals 7 kg gas per cylinder • R110 approved Date / Person in charge 7 Location of cylinders • Low centre of gravity • Do not decrease visbility from the cab • Mechanical protection according to ECE R110 vehicle regulations • Space for the front loader Date / Person in charge 8 Preliminary results Valtra N101 Diesel Dual Fuel Max PTO power 66/2000 66/200 90/2000 90/2000 Max torque Nm/rpm 460/1500 480/1400 Ratio 100%/0% 17%/83% kW/rpm Max PTO power hp/rpm Diesel/Biogas Date / Person in charge 9 Testing goes on… • Concept tractor equipped with Ecocat catalytic converter • Practical testing goes on in Skåne • Parallely similar Dual Fuel concept is applied to a generator set with sister company AGCO SISU POWER Genpowex Date / Person in charge 10 Dual fuel generator set 120 kVA Date / Person in charge 11 Partners in developing of the first research model • RAP Clean Air Products, Holland (approved gas components and installation of the high pressure circuit) • Afcon Oy, general lay-out of the tractor including design of cylinder mountings plus low pressure installations • ALT-Control Oy (Turbotec), ECU for the gas injectors • AGCO Sisu Power, ECU for diesel injection, gen set • Metener Oy, supply of biogas, practical testing in farm use • Ecocat Oy, emission measurements in Vihtavuori, supply of catalyst Date / Person in charge 12 Open questions • There is no EU legislation for Dual Fuel vehicles/offroad engines. Emission requirements? • Availability and distribution of biogas • Market for biogas tractors, size, growth and location? Valtra is expecting results from a Swedish study Biogasdrivna traktorer i lantbruket – en förstudie by Biogas Syd Date / Person in charge 13