Technology Innovations * Wood Gasifier

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Technology Innovations – Wood Gasifier
Who is Motus Energy?
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Motus Energy is an EPC and Investment company part of Gruber
Logistics Group (www.gruber-logistics.com). The core business of the
company is the construction of renewable energy system and
biomass trading
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Motus Energy is the first EPC contractor that has realized and
managed in Italy a combined pellet gasification and CHP Plant
providing to the Client as operation warranty a reimbursement of
production lack
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Motus Energy is the first EPC contractor that has realized a biomass
gasification plant obtaining all the authorizations including the
emission authorization by Province of Bozen (Provincia di Bolzano, Ripartizione
29, Ufficio aria e rumore, autorizzazione n. 4679, prot. Nr. 366012)
e
Technology Innovations – Wood Gasifier
Management
Dott. Martin Gruber
President & Owner, Executive Director of
Gruber Logistics Group
Ing. Marco Ferrara
Country Manager, responsable of commercial
and development activities, more than 100
MWe of experience in renewable energy
project, principally in the wind energy sector in
Italy
Ing. Matteo Perucci
Executive Director, responsable of engineering,
project management and procurement, more
than 50 Mwe of experience in renewable
energy project, principally in the wind, PV and
district heating sector in Ireland and Italy
Technology Innovations – Wood Gasifier
Core business: energy production from refined biomass
Profitability from an energy plant means:
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Production planning with programmable sources
Availability, cost and environment impact of fuels
High efficiency of the production systems
System scalability
INNOVATION OF WOOD GASIFIER
Technology Innovations – Wood Gasifier
Why Innovation?
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Production Planning with programmable sources
No programmable sources (sun, wind) in the renewable energy production
system of countries may result critical situations in terms of electrical grid
stability in long term period
In Italy recently  The electrical authority can disconnect arbitrary no
programmable plant for safety grid reasons = loss of profitability
Technology Innovations – Wood Gasifier
Why Innovation?
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Availability, cost and enviroment impact of fuels
ENVIROMENT IMPACT
FUELS COSTS
PALM
OIL
OSBNW* WOOD
NATURAL
GAS
WASTE
RAPS
OIL
LPG
OIL
COAL
* Other soild biomass no wood
Technology Innovations – Wood Gasifier
Why Innovation?
High efficiency of the production system
Scalability of the system
SYSTEM EFFICIENCY
SYSTEM SCALABILITY
-
COMBINED
CYCLE
STEAM
TURBINE
GAS
TURBINE
DIESEL CYCLE
+ ORC
ORC
OTTO
CYCLE
DIESEL
CYCLE
Technology Innovations – Wood Gasifier
Why Innovation of Wood gasifier?
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Possibility to use low cost and low impact fuel, with high availability in an
high efficiency/scalability system
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Low cost fuels  savings during purchasing and plant operation
Availability of fuels  warranty of supply
Low environment impact  accepted from local communities
High efficiency  more electrical production  higher revenues
High scalability  easier authorization path, localization near final users,
saving of electrical losses
Technology Innovations – Wood Gasifier
Why gasifier?
Wood is a solid fuel. If we want use it in a Diesel system we need gas or
liquid state
Wood fuel?
All fuels have to be refined, because energy production systems need stable
input
Stable Input = simplier processes  lower investment costs
Wood Cips (Not Fully refined)
Wood Pellet (Fully refined)
Technology Innovations – Wood Gasifier
Cips or Pellet Wood?
Wood -------- Refining 1 -------- > Wood Cips ----- Refining 2 ------> Wood Pellet
(solid state)
(solid state)
Refining 3
(gas state)
Refining 4
(gas state)
Refining 4
(gas state)
Gas ready
for Diesel
Engine
Refining phase 2 = Refining phase 3 but solid process costs less than gas
process
Pellet using is preferable
Technology Innovations – Wood Gasifier
General technical details of our system
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Modules of 199 kWp – 270 kWt (32% electrical efficiency)
Man diesel engine + turbine on exhausted gas
Assembled system, fast installation
Feed with wood pellet or other selected biomass (new development)
Low emissions level compatible with Italian law (DM 6 luglio 2012, art. 8 comma
7-allegato 5)
- Possibilities to combine modules in order to increase the power
- High availability of the system (> 7.500 hours guaranteed)
Other system infos
- Production warranty with an O&M contract
- Approved by more than one primary credit institutes in Italy
- Investment of Motus Energy / Gruber Logistics group in new plant during year
2012: around 7 milion € (first plants in Italy)
- 80 modules already installed in Europe (Germany and Italy) at march 2013, 3
years track record
Technology Innovations – Wood Gasifier
General financial / risks management
- Full EPC costs  (4,9 – 6,1 mln € / MWp) depends by specific site/n. modules
- Investment costs / EBITDA  5-6,5 years depends by specific site/heating using
- Risk of fuel supply  Motus is fully connected to Gruber Logistics Group, an
international company, and has agreements with different large biomass
producers
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Risk of fuel price  pellet is a commodity with low inflation risk
Risk of fuel price  warranty price for a defined period
Risk of fuel price  partial compensation by heat contract updates
Risk of plant stop by authorities  biomass is a programmable source
Technology Innovations – Wood Gasifier
References
2012
1. Auer (BZ) – Gruber Logistics headquarters
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Type of plant: CHP Biomass gasification + district heating (200 m)
Client: Gruber Invest Srl
Power: 400 kWp
Commissioning: May 2012
2. Freienfeld (BZ) – Reifenstein industrial area
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Type of plant: CHP Biomass gasification + district heating (1,5 km)
Client: Thermo Reifenstein Srl (Motus Energy / Gruber Logistics Group / Intercom)
Power: 995 kWp
Commissioning: Dec 2012
Technology Innovations – Wood Gasifier
Construction/Development pipeline
2013
1. Reggio Emilia (RE)
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Type of plant: CHP Biomass gasification + district heating
Client: L’Ovile Scrl
Power: 199 kWp
Commissioning: Sep 2013
2. Different locations South Tyrol / Veneto / Emilia
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Type of plant: CHP Biomass gasification + district heating
Client: District heat public utility, industrial companies and private hospitals
Power: 199 kWp
Number forecasted: 7
Commissioning: Dec 2013 – Feb 2014
Technology Innovations – Wood Gasifier
Development pipeline
2014
1. Different locations South Tyrol / Veneto / Emilia
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•
•
•
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Type of plant: CHP Biomass gasification + district heat
Client: District heat public utility, industrial companies and private hospitals
Power: 199 kWp
Number forecasted: 20
Commissioning: May-Dec 2014
Forecast biomass trading
2013
2014
2015
12,000 tonnes (9,000 wood pellet / 3,000 other biomass)
50,000 tonnes (40,000 wood pellet / 10,000 other biomass)
100,000 tonnes (75,000 wood pellet / 10,000 other biomass)
Technology Innovations – Wood Gasifier
Future development
- Small Renewable Projects
- Improvement of gasification tecnology
- new biomass sources
- combination with other heating technologies
- optimization of the management of the plant
- gasification reaction
- Reducing of interval stops
Technology Innovations – Wood Gasifier
Thanks for your attention. Questions?
Gruber Invest Srl / Motus Energy Srl
Marco Ferrara c/o
Via Nazionale 75,
39040 Ora (BZ)
ITALY
marco.ferrara@gruber-logistics.com
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