PRESENTATION
LCD-601/2
Wireless Access Monitoring Systems
Session 1
Access + Monitoring Systems
Good
Better
Best
Heavy Duty code/ RFID ignition system
with event logging via USB port
For: Controlling access on any vehicle --Construction Equipment, aerial lifts,
golf carts
Inexpensive code and RFID keypad
with Impact & Speed Sensing,
logging and optional radios
For: Medium fleets on budget
Used frequently on forklifts
Color LCD display with built in Wi-Fi,
RFID card reader, electronic check list,
logging and Impact & Speed Sensing
For: Large fleets with Wi-Fi
Data transmitted automatically, reports
generated automatically
KEYTROLLER LCD 601/602
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State-of-the-art Wireless Access Monitoring
Impact and speed sensing capabilities
Fits ANY Make or Model Vehicle
Larger COLOR LCD screen
Accepts Code and/or RFID to start and stop the vehicle
Fast Processor---more memory capacity
Large Storage Capacity (6000 Events)
Built in internal Wi-Fi
IP67 weatherproof custom enclosure
Temperature extreme components
Vibration tested in various frequencies + axis of movement
Alpha-numeric keypad
Text messaging
KEYTROLLER LCD 601/602
2 Models 600 Series
1.
LCD 601 - Most commonly used on forklift applications
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2.
Full keypad functionality
Impact + Speed sensing
External alarm output
4 aux inputs
LCD 602 - Used in applications where impact and speed
sensing is NOT required!
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Same keypad functionality as 601
Only 1 input (Typically used for seat switch)
Much simpler dual relay module
KEYTROLLER LCD-601/2
Fits to any make or model vehicle
Back hoe
Forklift
Forklift
Stand up Forklift
Tugger
Order Picker
Personnel Carrier
Aerial Lifts
Skid Steer Loader
Electric, Gas, LPG Or Diesel Powered Vehicle
5
KEYTROLLER LCD 601/602
1.
NO More Keys
2.
START & STOP - From Keypad
3.
No More Lost Time Due to Lost or
Broken Keys
4.
Codes and Cards Are Unique to
Operator
5.
Codes and Cards only enable vehicle
drivers that are authorized and
trained on the Vehicle
KEYTROLLER LCD 601/602 - Installation
If the Truck is electric needs
voltage converter
(2) Wires To Power
Connection at Ignition Switch
(2 Black Wires – EL vehicles)
(3rd Green Wire connected to the
starter circuit – IC vehicles)
Aux connections
Yellow – Output to flashing siren alarm
Red- Seat belt, low oil, high temp
Brown-Seat switch
Blue-Second hour meter, seat belt
White- Dark Blue---Speed sensor
7
KEYTROLLER LCD 601
Auxiliary Inputs + Output Descriptions
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1 Output
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Powers external 120dB flashing siren
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4 Inputs
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#1
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#2
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#3
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#4
Speed Sensor (Magnetic or Gear Tooth)
Aux (Typically seat switch or overload Sensor etc.)
Seat Switch (Typically: Seat or foot switch)
Aux (Can be set as aux input or “work” time)
KEYTROLLER LCD 601/602 - Tabletop Demo Kit
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3
1
5
1.
Keytroller color LCD601
2.
120dB flash-siren alarm
3.
Speed Sensor Post
4.
Magnet (Speed) with cards
5.
Aux Input Switch Box
6.
Shock—Impact Module
7.
Sample RFID Cards
(preprogrammed)
8.
Relay—Sensor Module
4 + 7
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8
Black 12VDC power supply - plugs into top/back of sensor switch box
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KEYTROLLER LCD 601/602 –
Shipped as a complete kit Typically 4 Components
1-Keypad
2-Relay sensor module
3-Impact module
All standard components in 601.
4-Adjustable mounting bracket
KEYTROLLER LCD 601/602
Color LCD Keypad
Component #1
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Date
Day of week
Time
Wi-Fi signal strength
Amount memory left
Max temp seen
IP address
Operators name
Hours on machine
Maintenance due time
Maintenance due date
KEYTROLLER LCD 601
Relay Sensor Module
Commonly
mounted under
dash
Mounted upright in the engine
compartment on IC truck
Component #2
Mounted in the electronics
compartment on EL truck
Mounted flat in the engine compartment of
construction equipment
KEYTROLLER LCD 601
Impact Module
Component #3
Y
X
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Small size for easy mounting
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Mounts flush and flat—not vertical
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Can be mounted securely to the frame
or with optional mounting bracket
(shown)
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Y (front-back) axis acclimated to cable
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X axis (side-side)
KEYTROLLER LCD 601/602
Adjustable Mounting Bracket
Component #4
Built in adjustable mounting bracket gives installer many options--- dash install, OHG
leg install, OHG above install, etc.
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KEYTROLLER LCD 601/602
Flexibility in Mounting Options
Bracket to overhead
guard above
Bracket to leg of Overhead guard
Bracket to dash
Flush mounted to dash
KEYTROLLER LCD 601/602
No More Untrained & Unauthorized Drivers!
1.
Operators
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Card or Code Validation & Acceptance
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3.
Are trained on system use
Will be assigned their own Code or RFID ID Card
Will have Access To Assigned Vehicles Only
Enables Device
KEYTROLLER Compatibility
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RFID card can be matched with a reader
HID Prox is by far the most commonly used RFID card today
Any License or Card Can Be Converted into RFID Card
with addition of ‘adhesive wafer’
Authorized HID technology partner - http://www.hidglobal.com
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KEYTROLLER LCD 601/602
Warns Operator When Training is Due or Card Expires
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The cards can be programmed to warn
the operator within 30 days of the
expiration of his card (or when recurrent
training is due)
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The warning stays on the display for 6
seconds after card flash accepted
KEYTROLLER LCD 601/602
Instills responsibility and accountability
1.
Employee knows the device is there and know
they will be accountable for the following:
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Abusive driving
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Checklist Completion
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Speeding
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Maintenance completed
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Responsible for usage---time recorded
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Idle, moving or loaded time can be recorded
2.
Abusive operators will either change their ways,
get retrained or be relocated to a new job.
3.
Management now have data, reports and emails to
back up usage and abuse issues
KEYTROLLER LCD 601/602 – Demo #1
Step 1 : Logging In
1. Plug the Unit in
2. “Wake Up” the device by pressing the
RED button on the right side of the
device. (Avoid 300ma battery draw
down on IC Vehicles)
3. “Log In” by pressing the F4 Login button
4. Enter Valid Code (or RFID Card)
• Keytroller is only enabled by a
valid code or RFID Card
• Keeps untrained and unauthorized
operators off your equipment, an
OSHA requirement
5. Present RFID Card Over Keypad
• Hold the card in place over the
keypad until the screen changes
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Checklist will now appear
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If it is not the first start of the shift
the main screen will show---unless
set in demo mode.
KEYTROLLER LCD 601/602
Pre-shift checklist Questions
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1.
Can you access your OSHA required checklist records now?
2.
How long would it take you to access 6 months of checklist information?
3.
Are your operators completing them?
4.
Are they turning them in?
5.
Where are your paper checklist physically stored?
6.
Who is in charge of them?
7.
Are your operators accountable for all items on the checklist?
8.
Can you come up with checklist information quickly in the event of an OSHA inspection
or accident?
KEYTROLLER LCD 601/602
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Paper based checklists are prone to
errors and hard to track historical
trends.
Step 2 : Pre-Shift
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As checklist items appear you will pass
or fail items
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Pass items by pressing the Green Pass
button
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Fail items by pressing the Yellow Fail
button
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Checklist can be customized to each
clients specifications. You may have as
many or as few items as you choose.
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You can now Find “Failed” checklist
items by date, time, operator and
vehicle
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You can also set a time period for
completion of the Checklist
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You have easy access to SQL
database stored data
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The data supports OSHA investigations
of accidents
Checklist
KEYTROLLER LCD 601/602 - Demo #2
Pre-Shift Checklist
1.
First Log in of Shift - Pre-Shift Check List Begins
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2.
Pass Or Fail
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Completely programmable daily, weekly,
monthly and “flagged” items
Hydraulic oil level
Tire damage
Brakes
Engine oil level
Horn , etc.
Automatic emails
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To mechanic or dealer, etc.
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KEYTROLLER LCD 601/602
Checklist Advantages + Time Down (Make It Easy On Your Operator)
1.
NO paperwork to fill out, misplace or lose
2. Complete checklist or vehicle will shut down In allotted time (counts down
from one minute on the display---warning operator to complete checklist)
3.
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Each Checklist item will Include:
• Time, Date, Operator and Vehicle Stamped information
• Each Checklist item is timed to the second to be sure the
items were not falsely completed or “finger whipped”
• “Accountability” of Checklist & Operator
• “Failed” items can be automatically emailed
• OSHA reports generated for accident or inspection
• Usage of vehicle and that operator
• Failed checklist history
• Impact and speeding event history (vehicle + operator)
KEYTROLLER LCD 601/602
Checklist “Flagged” or Critical Items
What is a “flagged” or critical checklist Item?
Any item that the end user specifies in the set up. For
example Brakes: when failed that vehicle should not
be in operation until it has been evaluated by a
mechanic.
“Flagged” or Critical Checklist Items that are failed (like brakes)
1. The Lock Out Warning Will Appear (Are you sure?)
2. If operator presses YES, device will lock out and reenabling the device can only be done by:
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Programmer
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Supervisor Or Mechanic
Flagged
“Non-flagged” or Non-critical Items that are failed (like brake lights)
Non-flagged
1.
2.
3.
The Lock Out Warning Will Appear (Are you sure?)
If operator presses YES an event is recorded in the log
No Supervisor Interface required.
KEYTROLLER LCD 601/602
Checklist Languages
Checklists can be programmed in other languages as
long as the other language uses the English alphabet.
SPANISH
KEYTROLLER LCD 601/602 -
Demo #3
Starting & Stopping The Vehicle
1.
Press the Green
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button
START
This simulates starting the engine
The Yellow lightning icon indicates starter has
engaged
Green icon displayed on LCD Screen
indicates the engine is running
Operator presses START until he hears engine
start, removes finger and starter relay drops out
STOP
To turn engine off press
this
disengages ignition relay and stops engine
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KEYTROLLER LCD 601/602
Stopping the Vehicle via STOP or Seat Switch “Time Out Functionality”
1. Operator presses
STOP
OR
2. Operator leaves seat
(that has seat switch)
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Seat Default setting is 1 minute
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Settable from 0—X# minutes
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Shuts down KEYTROLLER and vehicle
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If operator re-enters vehicle before the time out
sequence time expires, the operator can start again
without logging in
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This feature controls and eliminates excessive idling
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Required on electric forklifts where STOP is not
typically pressed and operator just leaves the seat or
platform foot switch
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KEYTROLLER LCD 601
Auxiliary Inputs Examples - 2 options for “Work time Productivity Evaluation”
1.
Secondary hour meter (input #4) connected to:
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Hydraulic load presence sensor
Switch on accelerator to monitor “idle time”
Lift pump motor
Drive motor
Also can be set up as (time vehicle is moving above “0” MPH/KPH)
Requires Keytroller to be connected to speed sensor input
Set up either way, input is shown in seconds and can be
compared against “seat on” or “key on” standard hour meter timer.
This gives management data for productivity evaluation for both
equipment usage and operator performance.
Example: How much time the forklift was carrying a load?
How much time the forklift was moving?
VS: How much time the operator was on the seat (key on time)?
KEYTROLLER LCD 601
Auxiliary Inputs Examples: Seat Belt
1.
OSHA's Seat Belt Use enforcement policy
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Auxiliary input on LCD601 device
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Can be connected to any seat belt that has an
internal switch built in.
KEYTROLLER shuts down when:
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Section 5(a)(1) - OSHA Act
Failure to use seat belts on equipped forklifts
IS A VIOLATION!!
If seat belt is not engaged in a preset number of
seconds the vehicle begins to move for X# of
seconds before shutting the vehicle down
KEYTROLLER LCD 601
Auxiliary Input Example: Low Oil & High Engine Temp
1.
Connections for engine indicator lights on dash
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Programmable ignition shut down
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Low oil pressure
High engine temperature
Requires supervisor or mechanic’s code to restart.
Protects engine from catastrophic failure
KEYTROLLER LCD 601
Auxiliary Input Example: Hydraulic overload sensor
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Hydraulic overload sensor :
Mounted in the hydraulic line, the sensor is calibrated
to a somewhere from 10% under to full load capacity
When this pressure is reached the sensor outputs a
signal, when connected to an auxiliary sensor,
warning is given and shut down can be programmed
KEYTROLLER LCD 601
Auxiliary Input Function
Seatbelt Alarm
Seat
Switch Activated (Driver Has Left Seat)
Check Oil Alarm
Simulate low oil pressure, high engine
temp, No seat belt and seat switch
with lever switches on box
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Demo #4
KEYTROLLER LCD 601/602
See When Maintenance Is Due Right From LCD Display
1.
Display At Start Up (No Speed Sensing)
• Hours currently on vehicle
• Date when maintenance due
• # of hours until maintenance due
2.
Display while running (With Speed Sensor)
• Date maintenance due
• # of hours until maintenance due
3. When grace period settings expire--- display shows:
MAINTENANCE PAST DUE!
• Grace period set in software by hours or days
• Vehicle can NOT be started again by common operator
• Insures device is reset or vehicle taken for maintenance
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KEYTROLLER LCD 601
Speeding Accountability
Current Speed
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Display Speed Shown In MPH or KPH
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The speed limit can be set in the MENU by the
programmer
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Grace Period (In Sec) can be set in the MENU
by the programmer
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Device beeps and flashes, warning the
operator, that the speed limit is being exceeded
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Alarm sounds when speeding through grace
period has been exceeded and an event is
created and logged into the system
Speed Limit
Above shows speed limit of 6 mph with vehicle traveling
at 9.8 mph and device is warning driver to slow down
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KEYTROLLER LCD 601/602
Speed Sensor Options
1.
Gear Tooth Sensor
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Magnetic Sensor
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Drill and tap hole in axle differential housing
Screw in speed sensor
Counts pulses as gear rotates
Better “resolution” reaction time than magnetic
sensor option
Mount “erasure head” magnet in wheel hub
Mount sensor outside rotating wheel hub
Counts pulses as wheel rotates
OEM speed sensor present
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Many modern forklifts have gear tooth speed
sensors already in place for stability and speed
control
Keytroller can splice into this existing sensor to
pick up speed pulses
KEYTROLLER LCD 601/602 - Demo #5
Speedometer & Speeding Accountability
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4
2
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1
1.
Take round magnet that is included in the Demo Kit
2.
S-L-O-W-L-Y wave the magnet across the magnetic
speed sensor post on the switch box to simulate driving
speeds
3.
The speed will increase and be shown in mph/kph on the
LCD display
4.
The Alarm Sounds when speed exceeds programmed
top speed through “grace period”.
KEYTROLLER LCD 601/602
Impact & Abuse Sensing----Operator Accountablity!
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No Proof Of Abuse/Accidents?
Facility Too Large To Supervise?
Operator Failed To Report?
No One Saw It?
No one knows who did it?
With Keytroller 601
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50%+ Reduction In Damage ---Usually IMMEDIATELY
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Typical ROI Within First Year Of Usage
Operator Accountability
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80% o f damage caused By 5-10% of operators
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Abusive operators change their habits or are replaced
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Management has record of incidents
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KEYTROLLER LCD 601/602
After impact options---- Alarm!
Logged! Auto shut down in X# seconds!
120dB External Siren Alarm
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Immediately sounds
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Turned off by supervisor or mechanic
Event is logged
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Intensity of event in X + Y axis
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Relative to set point
Auto Shut Down
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Set in software
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If enabled, device will count down on display and
shut down when auto shut down time expires
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Must be re-enabled by supervisor
Automatic Emails
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Impact event can be sent out immediately
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To list of recepient’s email address
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KEYTROLLER LCD 601
Impact Module Installation
1.
Has 2 axis high accuracy accelerometer (Front/Back and Side/Side)
2.
Adjustable in .1 “G” increments (independent settings allowable for each axis)
3.
Settable in ms “ignore” for higher accuracy
4.
Small enclosure for easy mounting
Mount flush to frame
Mount on optional “L” bracket
For accuracy, mount very securely to frame as near to rear of forklift as possible
KEYTROLLER LCD 601/602
Flashing Siren Alarm
1.
Optional alarm connects to output on relay sensor module
2.
Unique alarm for KEYTROLLER events
3.
Can be wired to flash, strobe only or siren only or BOTH
4.
120dB siren
5.
Alarm sounds when (Programmable in software):
• There is an abusive impact (Can be set for only supervisor or
mechanic to shut off)
• Operator drives speeding through the “grace period” setting
(Auto Alarm shut off when speed is reduced below limit)
KEYTROLLER LCD 601/602 -
Demo #6
Impact Event + Alarm
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Tap Shock Module To Create Impact Event
• 2 accelerometers
• Front/back & Side/side
2.
Alarm should Sound
• Flashes only
3.
Flip Switch Up
• To Hear 120dB Sound Volume
4.
Ignition will Shut Down
• in X # seconds as programmed
5.
Press Login & Use Supervisor/Mechanic’s Card
• Turns Alarm Off & Re-enables
1
3
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KEYTROLLER LCD 601/602
Abandoned vehicles
Question
1.
Wonder who took a truck from your department and never brought it back?
2.
Who left the truck in the back lot last night on third shift?
3.
Who knocked off the dock door and left the forklift sitting there?
Answer – Keytroller LCD 601
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Event logs show who drove it last, when they left it there!
System records time, date, operator, vehicle, intensity & direction of impact .
KEYTROLLER LCD 601/602
Keytroller Event Log
When An Event Occurs In The Keytroller
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The log can be viewed by supervisor
on LCD display by accessing it through
the MENU
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Events automatically download to
Keytrollers Fleet Management
Software & E-Mails of chosen events
sent automatically to management
KEYTROLLER LCD 601/602
Programming from Menu
Every programmable function can be done from keypad
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Programmer’s code/card access only
Programmer can view settings from keypad
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Much easier to program from FMS software, but
MENU allows access to view individual settings
on a machine
KEYTROLLER LCD 601/602
Forklifts under repair? Still NOT being locked out?
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A Mechanic, Supervisor or Programmer can
“lock out” the vehicle to all pre-programmed
operators in MENU.
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Any Mechanic, Supervisor or Programmer can
re-enable device to all pre-programmed
operators by going to MENU again &
unlocking.
KEYTROLLER LCD 601/602
TEXT Messaging: Communicate directly with each forklift!
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Wireless text messaging can be sent from
KEYPATROLLER FMS software
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Individual LCD units can receive wireless test message
from host PC
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Operator must respond alerting host he has received
message
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Messages can be sent to individual operators or broadcast
to all vehicles
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Example of broadcast message: “Fire in building #2--EVACUATE IMMEDIATELY!”
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Each message can be sent with 4 “preprogrammed”
responses that driver presses to respond
KEYTROLLER LCD 601/602
Embedded internal 802.11 Wi-Fi radio
1.
Embedded Wi-Fi radio in 601 is standard!
2.
Current encryption schemes
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OPEN ACCESS (no security)
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WEP64
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WEP128
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WPA1-PSK [TKIP]
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WPA2-PSK [AES]
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WPA1/WPA2 [AES]*
3.
Signal strength “bars” show on display
4.
IP address shows on LCD display
5.
Embedded Wi-Fi on 601 -602 MUST be tested on site to
ensure encryption security compliance and operation
6.
We suggest every potential client test the 601 and it’s
embedded radio for usability on your wireless network
Shown above with external “stub”
antenna for increased range
KEYTROLLER LCD 601/602
Designed for Reliability and Durability
1.
Keytroller has a reputation for amazing durability
2.
Hardware designed for tough outdoor applications
3.
Hardware durability tested for:
Waterproof Capacitive Keypad
Full- Color LCD
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Compact Layered
assembly
Dust and
waterproof
housing (IP68)
Suspension Platform which
protects electronics against
shock and vibration
Vibration Tested (With different frequencies + axis)
High pressure washing
High & low temperature
High & low temperature “crash” test
High impact drop test
4.
Warranty under .1% of sales
5.
One year warranty
6.
Completely backward compatible with previous model --no planned obsolescence
CYBERWIRE 802.11 Wi-Fi External Radio
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Required where standard embedded radio will not work
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Required on applications for high level encryption security
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Required on applications where “certificates” are required
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Device has it’s own embedded microprocessor and browser
necessary for advanced security capabilities
KEYTROLLER LCD 601/602
Effective use requires management buy-in!
1.
Management & Supervisors “Buy-in”
• Prevents Operators From Reverting Back To Abusive Habits
• Ensures Consistent Operator Accountability
2.
Need a Go-to-person “Expert”
• Within Your Facility For KEYTROLLER Project
• One Expert Go-to-person Much Preferred To Three Or
Four “Half Trained” Personnel
3.
Operator need to be Education
• Purpose of System Implementation
• Management Expectations of Operators
• Proper System Use/Benefits
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4.
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Helps Comply With OSHA Regulations
Keep Unauthorized Operators Off Equipment
Easier on Operators ---No Keys—No Paperwork
Good Operators Like The System
– Bad Operators Hate It
Keypatroller FMS Software
Individual Operator + Vehicle Management
KEYTROLLER LCD 601/602
Free Upgrades for the life of the device!
1. Firmware
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Operating system of the device
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New features added frequently
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Firmware upgraded wirelessly---no direct connection necessary!
2. Software-Client server based
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Wireless communication protocol
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Inputs user codes—cards—data
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Extracts event log data
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Creates graphs and reports
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Auto emails of chosen events
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Text messaging
3.
Can upload new firmware and software free of charge --NO licensing fees!
4.
FMS database can be accessed by MULTIPLE REMOTE FMS clients and communication modules
simultaneously. This means a headquarters can remote into any FMS database to view the equipment in
that plant.
KEYTROLLER LCD 601/602
Free On-Line Training
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Training done by KEYROLLER personel from our
facility in Tampa Florida. We design the firmware
and software---so you are talking to the “horses
mouth” insuring proper training and support.
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Free training is done on-line through “GO TO
MEETING” type sessions
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Our customer service reps can help your IT
department with the set up of the wireless encryption
and IP address configuration
•
On-site training is available at $1000 per day with 3
day minimum
KEYTROLLER LCD 601/602
KEY-MESH
Inexpensive “hot spot” zone
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For clients with NO wireless infrastructure--inexpensive----about $600
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Very easy to set up –just plug in each component
into 110VAC outlet—NO WIRING! Mount vertical
or horizontal
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When vehicle is in “hot spot” zone, device
communicates
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It’s recommended that the “hot spot” is set up in a
frequently traveled area like loading dock or
battery charging/fueling area.
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If the vehicle is out of range, KEYTROLLER will
save any event data (up to 8000 events) and will
download when in hot spot range.
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“HOT SPOT” Wi-Fi zone of about 400’—500’ is
created
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Optional “Outdoor” rated
units available
KEYTROLLER LCD 601/602
KEY-MESH
1.
Kit set up
Kit includes:
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(1) Wireless Wi-Fi Host (Plugged into 110VAC power)
Connected wirelessly to repeaters and PC
(recommended)
OR---- Wired connection to LAN network and PC via CAT5
cable, then wirelessly to repeaters (Kit is $600)
(2) Wireless “Repeaters” (Plugged into 110VAC power)
Mounted 100’—150’ from Host router
Up to 5 additional (7) total repeaters can be added to
increase zone size ($150 each)
2.
Host and repeaters shipped preconfigured and network is
named
3.
User can put several KEY-MESH systems in different parts of
the facility
KEYTROLLER LCD 601/602
WiFi --- Cellular Gateway Option
•
For applications which do not have readily available Wi-Fi
network access or because no Wi-Fi network exists.
•
An optional device is available from Keytroller that can
create a Wi-Fi to cellular hotspot and allow for data transfer
via a cellular network data.
•
This device can handle hundreds of KEYTROLLER LCD
devices simultaneously. It features 2 external cellular and 2
external Wi-Fi antennas. Optional higher performance
antennas can extend the size of the Wi-Fi hotspot to a
diameter of up to several hundred feet.
•
KEYTROLLER LCD devices are downloaded when the
devices are within range of the hotspot and transmitted via
the Internet to any location the user desires.
Thank you for your interest in our products.
Stephen L. Davis
VP of Sales & Marketing
3907 W. Dr. Martin Luther King Blvd
Tampa, FL 33614
813-877- 4500 x 227
sdavis@keytroller.com
www.keytroller.com
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