제 5~7 주차 강의 5~7 주차(Design of Work) 교과서 4장: Manual Work 교과서 5장: Workplace, Equipment, Tool 교과서 6장: Work Environment 1-4주차 산업공학, 산업 발전 역사, IE 인재의 모습 교과서 1-2장 제조 프로세스 교과서 3장: Operation Improvement Check List 1 개선 체크 리스트 1. 2. 3. 4. 5. 6. 7. 8. 9. Operation Purpose Part Design Tolerance and Specifications Material Manufacture Sequence and Process Setup and Tools Material Handling Plant Layout Work Design 2 PowerPoint to accompany Methods, Standards, and Work Design 12th Edition Niebel/Freivalds 3 Copyright © The McGraw-Hill Companies, Inc. Permission required for reproduction or display. Manual Work Design The Masculoskeletal System Principles of Work Design Motion Economy Motion Study Manual Work and Design Guidelines 4 The Masculoskeletal System, Sliding Filament Theory 이두박근, 삼두박근, 상박근, 완요골근, 5 Principles of Work Design Achieve Max. Muscle Strength at the Midrange of Motion Achieve Max. Muscle Strength with Slow Movement Use Momentum Optimize Human Strength Capability Use Large Muscles for Tasks Requiring Strength Stay Below 15 Percent of Max. Force 6 Force – Muscle length Realationship 7 Typical Relaxed Posture / Force-Velocity Relationship 8 Static Strength Positions / Static Endurance-Exertion Relationship 9 Principles of Work Design-계속 Use Short, Frequent, Intermittent Work/Rest Cycle Design Task so that Most Workers Can Do Use Low Force for Precise Movements or Fine Motor Control Do Not Attempt Precise Movement Immediately after Heavy Work Use Ballistic Movement for Speed Begin and End Motions with Both Hands Simultaneously 10 성별, 나이에 따른 비 경련 유발 하에서의 근력 11 Principles of Work Design-계속 Move the Hands Symmetrically and Simultaneously To and From the Center of the Body Use the Natural Rhythms of the Body Filing metal: 60~78 strokes / minute Chiseling: 60 Arm cranking: 35 Leg cranking: 60~72 Use Continuous Curved Motions Use Lowest Classification of Movement 12 Difficulty versus Movement Time by Body Part • 1. 2. 3. 4. 5. Motion Class Finger 1+ Wrist 2+ Lower Arm 4+ Upper Arm 4+ Trunk 13 Principles of Work Design-계속 Work with Both Hands and Feet Simultaneously Minimize Eye Fixation 14 Motion Study Basic Motions: 17 Therbligs Effective: RE, M, G, RL, PP, U, A, DA Ineffective: S, SE, P, I, PL, UD, AD, R, H Two Hand Process Chart or Operator P.C. 15 16 Manual Work Design Guidelines Energy Expenditure and Supply 17 18 Energy Costs: 5.33 kcal/min recommended for 8h workday 1.33 kcal/min is energy expenditure during rest 19 Heart Rate Guidelines for Energy Expenditure 20 Heart Rate Guidelines for Energy Expenditure 21 Low Back Compressive Forces 22 디스크 : 23 분석 모형의 예 24 25 NIOSH Lifting Guidelines National Institute for Occupational Safety and Health • Type of Life • Single • Multiple • Frequency 26 27 General Guidelines for Lifting 28 29 30 31 32