Principles of Work Design

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제 5~7 주차 강의
 5~7 주차(Design of Work)
 교과서 4장: Manual Work
 교과서 5장: Workplace, Equipment, Tool
 교과서 6장: Work Environment
 1-4주차
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산업공학, 산업 발전 역사, IE 인재의 모습
교과서 1-2장
제조 프로세스
교과서 3장:
 Operation Improvement Check List
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개선 체크 리스트
1.
2.
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5.
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8.
9.
Operation Purpose
Part Design
Tolerance and Specifications
Material
Manufacture Sequence and Process
Setup and Tools
Material Handling
Plant Layout
Work Design
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PowerPoint to accompany
Methods, Standards, and Work Design
12th Edition
Niebel/Freivalds
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Copyright © The McGraw-Hill Companies, Inc. Permission required for reproduction or display.
Manual Work Design
 The Masculoskeletal System
 Principles of Work Design
 Motion Economy
 Motion Study
 Manual Work and Design Guidelines
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The Masculoskeletal System, Sliding Filament Theory
이두박근,
삼두박근, 상박근,
완요골근,
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Principles of Work Design
 Achieve Max. Muscle Strength at the
Midrange of Motion
 Achieve Max. Muscle Strength with Slow
Movement
 Use Momentum
 Optimize Human Strength Capability
 Use Large Muscles for Tasks Requiring
Strength
 Stay Below 15 Percent of Max. Force
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Force – Muscle length Realationship
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Typical Relaxed Posture / Force-Velocity Relationship
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Static Strength Positions / Static Endurance-Exertion Relationship
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Principles of Work Design-계속
 Use Short, Frequent, Intermittent
Work/Rest Cycle
 Design Task so that Most Workers Can Do
 Use Low Force for Precise Movements or
Fine Motor Control
 Do Not Attempt Precise Movement
Immediately after Heavy Work
 Use Ballistic Movement for Speed
 Begin and End Motions with Both Hands
Simultaneously
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성별, 나이에 따른 비 경련 유발 하에서의 근력
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Principles of Work Design-계속
 Move the Hands Symmetrically and
Simultaneously To and From the Center of
the Body
 Use the Natural Rhythms of the Body
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Filing metal: 60~78 strokes / minute
Chiseling: 60
Arm cranking: 35
Leg cranking: 60~72
 Use Continuous Curved Motions
 Use Lowest Classification of Movement
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Difficulty versus Movement Time by Body Part
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1.
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5.
Motion Class
Finger
1+ Wrist
2+ Lower Arm
4+ Upper Arm
4+ Trunk
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Principles of Work Design-계속
 Work with Both Hands and Feet
Simultaneously
 Minimize Eye Fixation
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Motion Study
 Basic Motions: 17 Therbligs
 Effective: RE, M, G, RL, PP, U, A, DA
 Ineffective: S, SE, P, I, PL, UD, AD, R, H
 Two Hand Process Chart or Operator P.C.
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Manual Work Design Guidelines
 Energy Expenditure and Supply
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Energy Costs: 5.33 kcal/min recommended for 8h workday
1.33 kcal/min is energy expenditure during rest
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Heart Rate Guidelines for Energy Expenditure
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Heart Rate Guidelines for Energy Expenditure
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Low Back Compressive Forces
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디스크 :
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분석 모형의 예
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NIOSH Lifting Guidelines
National Institute for
Occupational Safety and
Health
• Type of Life
• Single
• Multiple
• Frequency
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General Guidelines for Lifting
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