Replacement Analysis Fundamentals Lecture No. 56 Chapter 14 Contemporary Engineering Economics Copyright © 2006 Contemporary Engineering Economics, 4th edition, © 2007 Chapter Opening Story – Options for Replacing Alaskan Viaduct Issue: The Washington State Department of Transportation has to decide whether the state should replace the damaged viaduct with a tunnel or to rebuild the viaduct in its current existing structure Option 1: Build a Tunnel Cost: $3.6B to $4.1B Option 2: Rebuild the Viaduct Cost: $2.7-$3.1B Contemporary Engineering Economics, 4th edition, © 2007 Replacement Terminology Defender: an old machine Challenger: a new machine Current market value: selling price of the defender in the market place Sunk cost: any past cost unaffected by any future decisions Trade-in allowance: value offered by the vendor to reduce the price of a new equipment Contemporary Engineering Economics, 4th edition, © 2007 Sunk Cost associated with an Asset’s Disposal Original investment $20,000 Market value Lost investment (economic depreciation) $10,000 Repair cost $5000 $10,000 Sunk costs = $15,000 $0 $5000 $10,000 $15,000 $20,000 Contemporary Engineering Economics, 4th edition, © 2007 $25,000 $30,000 Replacement Decisions Cash Flow Approach Treat the proceeds from sale of the old machine as down payment toward purchasing the new machine. This approach is meaningful when both the defender and challenger have the same service life. Opportunity Cost Approach Treat the proceeds from sale of the old machine as the investment required to keep the old machine. This approach is more commonly practiced in replacement analysis. Contemporary Engineering Economics, 4th edition, © 2007 Example 14.2 Defender Market price: $10,000 Remaining useful life: 3 years Salvage value: $2,500 O&M cost: $8,000 Challenger Cost: $15,000 Useful life: 3 years Salvage value: $5,500 O&M cost: $6,000 Contemporary Engineering Economics, 4th edition, © 2007 Replacement Analysis – Cash Flow Approach Sales proceeds from defender $10,000 $5500 $2500 0 1 2 3 0 2 3 $6000 $8000 (a) Defender 1 $15,000 Contemporary Engineering Economics, 4th edition, © 2007 (b) Challenger Annual Equivalent Cost - Cash Flow Approach Defender: PW(12%)D = $8,000 (P/A, 12%, 3) -$2,500 (P/F, 12%, 3) = $17,434.90 AEC(12%)D = PW(12%)D(A/P, 12%, 3) = $7,259.10 Challenger: PW(12%)C = $5,000 + $6,000 (P/A, 12%, 3) - $5,500 (P/F, 12%, 3) = $15,495.90 AEC(12%)C = PW(12%)C(A/P, 12%, 3) = $6,451.79 Contemporary Engineering Economics, 4th edition, © 2007 Replace the defender now! Comparison of Defender and Challenger Based on Opportunity Cost Approach Contemporary Engineering Economics, 4th edition, © 2007 Annual Equivalent Cost - Opportunity Cost Approach Defender: PW(12%)D = -$10,000 - $8,000(P/A, 12%, 3) + $2,500(P/F, 12%, 3) = -$27,434.90 AEC(12%)D = -PW(12%)D(A/P, 12%, 3) = $11,422.64 Challenger: PW(12%)C = -$15,000 - $6,000(P/A, 12%, 3) + $5,500(P/F, 12%, 3) = -$25,495.90 AEC(12%)C = -PW(12%)C(A/P, 12%, 3) = $10,615.33 Contemporary Engineering Economics, 4th edition, © 2007 Replace the defender now!