Stability Study of PC Power System * Pit-Leong Wong, Fred C. Lee and Xunwei Zhou Center for Power Electronics Systems The Bradley Department of Electrical and Computer Engineering Virginia Polytechnic Institute and State University Blacksburg, VA 24061 USA - Abstract In this paper, the computer power system is studied from the point of view of system integration stability. The Voltage Regulator Module (VRM) and silver-box are modeled and analyzed. The computer power system is unlikely to have stability problems based on today’s structure, although there can be strong interactions in multiple VRM system. Future trends of the PC power system are also analyzed. With power level increases, VRMs will have stronger interactions at lower frequencies. An example of conditional stability is shown to challenge the impedance stability criterion of integrated systems. Possible solutions to this problem are provided. I. INTRODUCTION With the rapid development of the computer industry, the power supply of the computer is also facing challenges. With the emergence of the Intel Pentium TM processor, the power supplies for the processors generated a growing interest in the whole power supply system of a computer. Today’s Pentium series processors demand a large full-load current of 13 A at a low voltage of 2.8 V. They require a dynamic from 0.1 A to 13 A at a high current slew rate of 30 Nus, with the transient voltage tolerance at only about 150 mV. These specifications make it impossible for the centralized bulky silver-box to provide energy for the processor directly, because the silverbox is too far away from the processor. The large parasitic inductance (0.1-0.2 uH) of the long connection cable (about 1 foot) prevents the silver-box from providing current quickly. That a dedicated converter, a Voltage Regulator Module (VRM), to be physically located very close to the processor, becomes a necessity in the computer power system. away from the load. The tremendous increase in memory capacity and speed would impose increasing steady-state and dynamic requirements on the power supply. The supply voltage of the next generation of RDRAM is expected to be around 2.5 V [l]. These requirements will result in the emergence of another kind of VRM dedicated to the memory. The bus in the computer system is expected to experience the same trend as the memory, with increasing load and dynamic requirements. The supply voltage of the bus is also decreasing to be lower than 1.5 V [l]. A dedicated VRM for the bus may also become a necessity in future computers. Briefly, with the increasing speed, integration density and voltage decreasing in digital processing technology, computers will require more than one dedicated VRM to be located very close to the load to provide energy. The structure of the power system in PCs is illustrated in Fig. 1. The silverbox provides standard voltages of 5 V, 12 V, 3.3 V, etc. Several VRMs are used in the system. In this paper, the system stability and interaction of the PC power system is investigated and analyzed. #1 -11- 1- VRM VRM #3 Silver Box - 11 In the future, with increasing speed and integration density, the requirements for VRMs will be more stringent. The full-load current will increase to as high as 70 A with a lower supply voltage of 1.1 V to 1.8 V. The transient current slew rate can be 1 N n s with a voltage tolerance about 2% of the supply voltage [l]. Research on high performance VRM is receiving more interest. 5v 12 v 1- e e e 3.3v VRM #4 Fig. 1 Structure of a PC power system with multiple VRMs. Moreover, the processor will not be the only component in a computer that causes problems in the traditional power supply structure with a centralized silver-box located far * This work was supported by INTELCORPORATION, DELTAELECTRONICS, NATIONAL SEMICONDUCTORS, SGS THOMSON and TEXAS INSTRUMENTS. 0-7803-5589-X/99/$10.00 0 1999 IEEE 1646 11. VRM INPUTIMPEDANCE In order to study the system's stability, the impedance at the interfaces between the silver-box and the VRMs needs to be studied. In this section, VRM input impedance will be studied. Both the measurement and modeling results will be shown. The VRM is basically a Buck converter with an L-C input filter. The input impedance of a Buck converter with voltage loop feedback can be given by --.l+Tv R, +-.l + T v Zi where Reg is the equivalent open loop input resistance which can be estimated by the converter load level, as given by Vi,' R =-=-. eq Po R Dz R is the converter load resistance; D is the steady state duty cycle; T, is the gain of the voltage feedback loop; and Zi is the open-loop input impedance of the converter. Zi is basically the output L-C filter of the converter together with the load resistance by a turn ration of 1:D. It can be explained in Fig. 2. ------I Input Filter; c _ _ _ _ _ _ _ I I_______------- BuckConverter I I I, I Buck Converter I -------------- Fig. 2 Open-loop input impedance Zi of Buck converter. If both the current feedback and voltage feedback are applied to the converter, the closed-loop input impedance is given by: z,= 1 1 1 T I -A.-+-.- 1+T, R , This means that the feedback control effectively increases the input impedance up to the bandwidth of the feedback loop. At these frequencies, the effect of the converter input filter begins to appear. The VRM input filter is used to limit the input current slew rate. The input filter is a second-order system. The current transfer function from Zz to Zi, is where SR(ZiJ is the current slew rate limitation of the VRM input, which is 0.1 N u s for a single VRM system and 0.04 N u s for a multiple VRM system. LIZ, is the current difference of Zz between full load and light load. From (8), the corner frequency of the VRM input filter is around 1 KHz, which is much lower than the feedback bandwidth of the VRM. The feedback bandwidth is usually designed as high as possible to meet the fast response requirements of the VRM. R -- - - - - - This is valid at low frequencies. At that frequencies, it is reasonable to consider the VRM input impedance as a negative resistor. The resistance is determined by the load level. For higher frequencies, where Ziis much smaller than Reg. (1) or (3) can be approximated as: It illustrates how Zi, responses with a perturbation on ZZ. can be considered the step response of the second-order system because Zz is much faster than Zi.. Based on this, the corner frequency of the input filter can be estimated as: ! I 2, z -R, Zi, -_------------ I ~ Input Filter I impedance is close to a negative resistor. This is clear from (1) or (3). With Ti >>1 or TI >>1, (1) or (3) can be approximated as: (3) The input capacitors need to hold the voltage during the transient. The unbalanced charge is caused by the current slew rate difference between ZZ and Zi,. Because the slew rate of Zl is much larger than the slew rate of Zin, The required input capacitance can be estimated by the following: l+T, 'Zi where T, = q+ T v , Ti being the current feedback loop gain. 'in (4) Despite whatever control method is used, as long as the feedback loop gain is high enough, the converter input > PoZ 2 . SR(Z, ) *AV,, *V,,,' (9) Ci,is in the range of several mF. It makes the input impedance so low at a higher frequency that the feedback control effect can only be seen at a very low frequency as shown in Fig. 3. At a very low frequency, the VRM input impedance is a negative resistor. Beyond that, the input impedance is actually the input filter because the feedback 1647 control effectively increases the converter input impedance. Thus, the VRM input impedance can be simplified as a negative resistor paralleled with the input filter as shown in fig. 4. The negative resistor is adjustable according to the load level. am I d In, - 1.20' 1.d 111. SILVER-BOX OUTPUT IMPEDANCE CHARACTERISTICS In order to have multiple output voltage effectively, weighted control and coupling inductors are used in the silver-box. Part of the circuitry of the silver-box for 5 V and 12 V output is shown in Fig. 6. These are the major power outputs of the silver-box, and are also the source for the VRMs. Modeling of weighted control and the coupling inductors are studied comprehensively in [3]. For this specific application, the small signal model block diagram for weighted control and the coupling inductors is shown in Fig. 7. I.,$ R S(2.1 u4MD Fig. 3 Control efftxt on VRM input impedance is concealed by input filter. d Weighted Control Fig. 6 Circuitry of a typical silver-box. .The measurement of VRM input impedance is shown in Fig. 5. The close agreement between the measurement and the model illustrates the validity of the model. I I 20 g -o g -20 Fig. 7 Small signal block diagram of silver-box. 40 IO' 10' . . 10' 10' 10" * , Frequency(fiz) . From the block diagram, the closed-loop output impedance of these two outputs can be derived as shown in the following formulas, respectively: . z,, * < l + T , )K- L * T*ZZl , 10' loz, 10' Frequency(M) 10' Kl (10) l+T K z,,-(l+T,)---*T, .z,, K, zozc = (11) l+T where TI and T2 are the loop gains of 5 V and 12 V outputs, Zolc = 1o5 Fig. 5 Measurement of VRM input impedance (Io=5, 10, 13 A). respectively. T is the sum of TI and T2. Kl and K2 are the weighted factors of these two outputs. Zo1 and ZO2are the 1648 . open-loop output impedance of these two outputs, respectively, which are basically the corresponding output filter. 2 1 2 and ZZ1are the trans-impedance between these two outputs, which depend on the coupling effect of the coupling inductor. Their definitions are given in the following formulas: Weighted control is a loose control. It cannot effectively shape the output impedance. The impedance magnitude level is basically determined by the parasitic parameters. The resistive output impedance results in regulation problems if the load level of the different output is not balanced for the high power level. However, from the viewpoint of system stability, resistive output impedance is desirable. I v . INTERACTION BETWEEN THE SILVER-BOX AND THE VRM Modeling of the 5 V output impedance based on (10) is shown in Fig. 8. The measurement result is also shown in Fig. 8. The close agreement between them illustrates the validity of this .model. For the 12 V output impedance, the characteristic is similar. When comparing the silver-box output impedance with the VRM input impedance, there exists some overlap between these two curves at the comer frequency of the VRM input filter as shown in Fig. 9. This overlapping is similar to the overlapping between an L-C filter and a resister. This overlapping would not cause stability problems because there exists enough phase margin, also shown in Fig. 9. However, the overlapping can result in strong current interactions for a system with multiple VRMs. Transient interactions of a system with two VRMs is shown in Fig. 10. The strongest interaction happens when one VRM has a "step-up" transient while the other has a "step-down'' transient. Because the system is still stable, the interaction will finally settle down as expected. The interaction frequency is the corner frequency of the VRM input filter, which is about 1KHz. --" 10' 10' 10' Frequency[M) 10' 10' 1o4 Frequency (Hz) 1o5 _." 10' I IO' "I, - I 10' I to' Fig. 9: VRM input impedance vs. silver-box 5V output impedance. RlqnnCHLI Fig. 8: Measurement and modeling of the silver-box 5V output impedance. From Fig. 8 it can be seen that the silver-box output impedance is almost constant in magnitude and close to zero in phase for the interested frequency range. This characteristic is close to a resistor because of the weighted control. Compared to single voltage loop feedback, weighted control cannot regulate both the outputs, which means the impedance at very low frequencies cannot be suppressed as it can by single voltage loop feedback. Because of the weighting factor, weighted control cannot effectively suppress the impedance at mid-frequency range either. In order to have reasonable output impedance, a very large output capacitor is used in the silver-box output. It is usually several mF, about ten times larger than a traditional design based on the ripple requirement. ,' . I . , , I , . ~, .~. , . ' L ' . . , I I . , I . . ,-. . d , , . .-p-r* Fig. 10: Current interaction: the worst case is when "step-up"and "stepdown" transients happen at the same time. For future computer systems, the load levels of VRMs are expected to increase 111. From (8), it can be seen that the corner frequency of the VRM filter will decrease, which 1649 implies a lower frequency of interaction. From (9) it can be seen that the input capacitance of the VRM needs to increase proportionally to the square of the load level, which means a lower input impedance of the VRM. This results in larger overlapping area. Although the overlapping is unlikely to cause instability because of the phase margin, future computer power systems are expected to see stronger current interactions at lower frequencies for increasing power levels. This is not desirable. However, this criterion may not be so “safe”. The small signal model of a design example is shown in Fig. 13. The load converter input impedance is the VRM input impedance discussed before. The output impedance of the front-end converter shown in Fig. 13 is also a reasonable one for a voltage loop feedback Buck converter. There is at least 6 dB distance between the impedance curves. The root locus of T,,, is shown in Fig. 14. It is well out of either forbidden region. It should therefore be “safe” to connect these two converters. Moreover, it will also be difficult for weighted control to maintain both the outputs within regulation requirements over wide load ranges [2]. Studies in [2] show that for high power level computers such as servers, Distributed Power System (DPS) seems to be a better solution. With DPS, the VRMs are connected to a well-regulated DC bus. In the next section of this paper, stability considerations of this situation will be analyzed. v . STABILITY CONSIDERATIONS FOR W S IN DPS Fig 12 The forbidden region defined in [5]and [6]. The front end of a typical Distributed Power System is a boost PFC circuit with a 400 Vdc output followed by an isolated Buck-type converter such as Forward, Half-bridge or Full-bridge, which provides a tightly regulated DC bus. The simplified structure is shown in Fig. 1 1 . The front end is simplified as a Buck converter with voltage loop feedback. The input voltage of “n*VB” represents the 400 Vdc PFC output and the isolation transformer. “VO” is the tightly regulated DC bus. The VRM is still simplified as an L-C input filter paralleled with a negative resistor. Ro in Fig. 11 represents the loads in the system other than the VRM. Zin is the input impedance of the VRM. ZOC is the closed-loop output impedance of the front-end converter. \ \ ,.Id Freqsncy (Hz) Fig. 13 The YO impedance and Tm of the integrated system. Fig. 1 1 An integrated system considered. The small signal stability of the integrated system shown in Fig. 1 1 can be examined by the impedance criterion as defined in [4] and also shown in (16). Based on this criterion, two different forbidden regions are defined in [5] and [6] respectively as shown in Fig. 12. As long as the root locus of T,,, is kept out of the forbidden region, it should be safe to connect these two converters. -J ? 7 5 -3 a, 0 OJ 1 I5 I 2 uTmll,(l),, Fig. 14 The root locus of T, is well out of the forbidden region From another point of view, the simplified VRM can be considered part of the load of the front-end converter. The stability of the system is thus defined as the stability of the front-end converter with a special load. As shown in Fig. 11, the original load is the output capacitor paralleled with Ro, named as Zc. The idea is to check whether the front-end 1650 converter is still stable with a load of Zi,, paralleled. Or in other words, if the converter can still remain stable with the load changed from Zc to Zc’ where I 7 applied to the system. For-every load, a different system transfer function must be derived. 7 20 is the open-loop output impedance of the front-end converter; G, is the transfer function of the compensater; Gd, and Gdv’ are the transfer function from duty cycle d to VO without Zi,, and with Zi,,respectively; and T and T’ are the loop gains of the front-end converter without Zi,, and with Zi,, respectively. 6 T=Gdv-Gc. z =- 20 OC = nV, l+T * Irn 1.103 1.1”’ ,.IO‘ Freqency (Hz) Fig. 15 An integrated system results in conditional stable. zc.zi = A second method of identifying conditional stability problem is to include the gain information in the impedance criterion. The output impedance of the front-end converter is no longer a single curve but becomes a set of curves of different system gains. The root locus of T,,, also becomes a set of curves, as shown in Fig. 16. It can be seen that with the decrease of the system gain the root locus enlarges and finally clockwise circles the point of (-1, 0). With this method, the conditional stability problem can be identified. Gd” 1 T” (1 T ) + + Transfer functions of Gd,’ and T’ are shown in Fig. 15. It is obvious that after Zi,, is added to the load, the front-end converter becomes conditional stable. Conditional stability is potentially unstable because of nonlinear factors in the system as shown in [8]. Thus practical designs always avoid it. Obviously, the impedance criterion cannot identify this problem. The only peculiarity of the example is that the load is slower than the front end. This is common in computer power systems with VRMs. Conditional stability is stable in the mathematical sense. It becomes unstable when the gain of the system drops because of start-up, saturation, etc. However, the impedance criterion only considers one point of the steady state. It cannot predict the large signal system behaviors. This is the reason why this undesirable character cannot be identified by the impedance criterion. That is the limitation of this method. As can be seen, more work is required into reliably integrated system stability criteria. As the author can see now, the most reliable method identifying the conditional stability problem is to derive the system transfer function with different loads as is discussed above. However, it can turn out to be very complicated if many different loads are I I t “9 -1 0 I 2 3 4 I 6 Fig. 16 Root locus of T,,,under different system gain. In practical designs, in order to avoid the conditional stability problem, it has been found that increasing the output capacitance of the front-end converter can help a great deal. By using a large capacitance, the impact of Zi, to the transfer function of Gd,’ can be alleviated. In other words, Gd,’ will not change much from Gdvbecause of Zin.Thus, conditional stability is unlikely to occur if the original system is stable. It has also been found that conditional stability can be avoided by applying a current feedback loop. With a current feedback loop, the phase of the output impedance can be 1651 limited to within &go0. Thus the phase of T,,, can be limited to f1800.onemay argue that with the decrease of the current feedback loop the phase will no longer be limited to within f90°, and therefore the conditional stability problem is still present. That is true. The phase curves of the front-end converter output impedance under different current loop gains are shown in Fig. 17. However, current loop is usually a low gain loop. The chance of gain decrease is lower than the voltage loop. Moreover, the effect of the current loop gain decrease on the impedance is smaller than that of the voltage loop on the impedance. From Fig. 17, it can be seen that the phase of the output impedance can still be limited within f90” even with five times decrease in current loop gain. Of course, more research is required into the large signal stability of integrated systems to resolve this problem. im 1.d I .to’ Freqency (Hr) Fig. 17 The phase of output impedance under different current-loop gain. VI. CONCLUSION VRM and silver-box have been modeled and analyzed. They are unlikely to have stability problems based on there current structure,.although there can be strong interactions in multiple VRM systems. With increased power levels, future VRMs will have stronger interactions at lower frequencies. Conditional stability problems can happen between VRMs and well-behaved front-end converters with tightly regulated outputs. These problems can not be identified by the impedance criterion for integrated system stability. Possible solutions to this problem have been given. REFERENCE [ 11 S. Goodfellow, “Processor Road Maps,” Intel Power Supply Technology Symposium, June 1998. [2] “VRM Consortium Quarterly Progress Report,” VPEC, 1997- 1998. [3] Qing Chen, “Analysis and Design of Multiple-output Forward Converter with Weighted Voltage Control”, dissertation, VPI&SU, Blacksburg, VA, 1994. [4] R. D. Middlebrook, ”Input Filter Considerations in Design and Application of Switching Regulators, IEEE IAS Rec. 1976. [5] Carl M. Wildrick, “Stability of Distributed Power Supply Systems, ” Thesis, VPI&SU, Blacksburg, VA, 1993. [6] X. Feng, 2. Ye, K. Xing, F. C. Lee, D.Borojevic, “Individual I‘ Load Impedance Specification for a Stable DC Distributed Power System”, pp. 923-929, APEC 1999. 1652 [7] R. B. Ridley, B. H.Cho, F. c . Lee, “Analysis and Interpretation of Loop Gains of Multiloop-Controlled Switching Regulators”, IEEE TransactionsOn ‘Owe‘ Oct. 19”. [8] Phuong Huynh, “Stability analysis of large-scale power electronics systems,,, dissertation, vpI&su, VA, 1994.
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