HYDRAULIC LESSONS A Project-Based Approach to Fluid Mechanics and Hydraulics in Civil Engineering 1 January 2024 Hydraulic Lessons by Kenneth Lamb is licensed under CC BY-NC-SA 4.0. To view a copy of this license, visit https://creativecommons.org/licenses/by-nc-sa/4.0 Hydraulic Lessons Table of Contents LESSON 1: WATER DEMAND, HYDROSTATICS............................................................................................... 2 LESSON 2: PIPELINE DESIGN & ANALYSIS.................................................................................................... 10 LESSON 3: WATER DISTRIBUTION NETWORK ............................................................................................. 22 LESSON 4: SELECTING A CENTRIFUGAL PUMP ............................................................................................ 32 LESSON 5: FLOOD DIVERSION ..................................................................................................................... 45 LESSON 6: OPEN CHANNEL MODELING ...................................................................................................... 56 REFERENCES ................................................................................................................................................ 61 APPENDIX A – Water System Development Guidelines ........................................................................... A-1 APPENDIX B – Hydraulic Reference Tables ................................................................................................B-1 1 Hydraulic Lessons Lesson 1: Water Demand & Hydrostatics LESSON 1: WATER DEMAND, HYDROSTATICS Project Background A water distribution system consists of several components such as a water source (lake, reservoir, river, groundwater well, even the ocean in some cases), a storage facility (a reservoir or tank), and distribution system (including piped distribution as well as canals or natural rivers). Water distribution systems not only transport water but they also transport energy. This means that water system is also tasked with managing the energy in the system. You learned in science class long ago that there are two forms of energy: potential and kinetic. Many water systems in the world are powered by potential energy because the water source happens to be at a higher elevation than the end user. Think of the City of Rome. Rome is located at the confluence of the Tiber and Aniene rivers yet when ancient Romans supplied water to their city, they tapped the source at higher elevations then built aqueducts to transport the water to the city. As you progress through this first lesson on fluid mechanics and hydraulics you will consider the specific case of Chagüite – a community in Nicaragua, east of Totalgalpa that needs to size and locate a tank to be used to store water for their community. The community comprises of about 250 residents living in 50 homes. The hilly topography will be a challenge. As the engineer on the job, you need to estimate the size of the tank, identify the tank location, and then compute the static pressure head at each home. If these words are meaningless to you, then pay attention to the lesson and listen to each video completely. Lesson Overview In order to complete this project, you will need to learn about water demand, fluid properties, statics, and buoyancy. This lesson is divided into four (4) tasks: Water Demand, Fluid Statics, Hydrostatic Forces, and Buoyancy. Each task covers a specific topic (similar to what you would receive in one or two lectures) and includes practice problems to assess your progress. Read through the lesson and complete each activity (reading, watching videos, and lesson practice). Complete each task in the order they are provided. Learning Outcomes At the end of this module you will be able to: • • • • • • Describe the different types of water demand scenarios: Average Day, Maximum Day and Peak Hour (or Max Hour) Determine the static head of a system Define fluid density, unit weight, and specific gravity Compute the hydrostatic pressure of a fluid on a rigid body. Determine the static head of a given water supply on a water system Compute the buoyancy force exerted on a submerged object 2 Hydraulic Lessons Lesson 1: Water Demand & Hydrostatics Task 1.1 – Water Demand How much water we use is not a constant. It varies, as you can imagine, throughout the year as well as throughout the day. Even if you are not a water manager, it is not stretch of the imagination that most people use more water during the summer and less in the winter. Also, I’m sure you can imagine that your personal demand varies throughout the day as you use less water at night, but more water in the morning or in the evening. This variation creates a challenge for water managers. In order to classify the operating scenarios for a water system, water managers have come up with several new terms you need to understand: Average Day, Maximum Day and Peak Hour demand scenarios. Video 1-1 Water Demand, introduces you to these concepts and provides you with the introduction to estimating the water demand for a given water system. Task 1.2 – Fluid Statics Here, you will learn how to compute the pressure exerted by a fluid on a distribution system. This concept provides the conceptual foundation for how we plan and design water distribution systems. We are using the videos from ME Online as well as other videos from Kenneth Lamb on YouTube. Pressure Pressure is measure of a force applied to a unit area and is typically expressed in kilopascals (kPa) or pounds (force) per square inch (psi). While pressure is a common term, for fluids it is important the contrast between gauge and absolute pressure. Gauge pressure is what can be observed from a pressure gauge. The pressure gauge exists in an environment and therefore it, as well as the fluid it is measuring, are also being acted upon by the ambient pressure. We assume that the ambient pressure is atmospheric pressure in most cases. This means that absolute pressure includes gauge pressure and atmospheric pressure. For further explanation, please review Video 1-3 Pressure. Hydrostatic Pressure Density The density of a fluid, ρ, is simply its mass divided by its volume. ρ=M/V The density of an object is not a function of gravity. If we wish to include gravity then we multiply the density by gravitational constant to obtain the unit weight, γ which has units of N/m3 or lb/ft3. γ=ρβg Finally, since the properties of water are so well known we often talk about other fluids as relative to the density of water by computing its specific gravity. Video 1-2 Density, provides a more detailed explanation of these three concepts. Pascal’s law states that, for a point within a fluid, the pressures acting on the point in each direction (from the x, y, or z direction) are equal. This means that pressure is isotropic, meaning that it is independent of direction. Therefore Pressure is a scalar and not a vector. Video 1-4 Pascal’s Law provides the proof of this concept. For Hydrostatic pressure there are two more principles that you should learn: 1. The hydrostatic pressure in an incompressible fluid increases as the depth of the observation point increases within the fluid. The pressure does not change if it moves laterally in the fluid. 3 Hydraulic Lessons Lesson 1: Water Demand & Hydrostatics This principle is summarized through Equation 1-1. π = πΎβ Eq 1-1 The units of P are N/m2 for SI and lbf/ft2 using American Standard. In Equation 2-1, γ is the unit weight of the fluid and h is the height of the water column above the observation point. ‘Water Column’ is an important concept because many fluid books only refer to a point in some arbitrary basin. Therefore, you are left visualizing the pressure at a point some distance h beneath the surface of the water. Video 1-5 Hydrostatic Pressure Gradient provides the mathematical proof of this concept in general and Video 1-6 Hydrostatic Pressure Distribution provides the proof of Eq. 1-1. Hydrostatic Pressure Applied As mentioned in the task overview, these concepts are the foundation for designing water systems. The earliest water systems ever made by humankind utilized potential energy to distribute the fluid to the user. Merging the concepts of hydrostatic pressure and potential energy, we see that the pressure in a system is a function of the elevation difference (or h) between the storage tank and the outlet of the system. While pressure is a value measured in units of kilopascals or pounds per square inch, we have a new term pressure head which has units of meters or feet. In other words, a common scenario in water system planning is to ensure that the system does not have too much or too little pressure. Since the thresholds of ‘too much’ and ‘too little’ are both set by the water agency, and because the unit weight of the water is known, we are often solving Eq 1-1 for h, to find the height, h, a tank needs to be above system. Video 1-7 Static Head shows how the concepts of pressure and potential energy come together in a rather helpful unit conversion (between lb/in2 and feet): 1 kPa = 1 kN/m2 = 0.102 m of pressure head assumes γ = 9.798 kN/m3 the unit weight of water at T = 15Λ C 1 lbf/in2 of pressure = 2.309 feet of pressure head assumes γ = 62.37 lbf/ft3, the unit weight of water at T = 60Λ F Task 1.3 – Hydrostatic Forces The force created by hydrostatic pressure is calculated in Eq. 1-2. πΉ = ππ΄ Eq 1-2 Where A is the area of the object experiencing the force. When computing the Force using Equation 2-2 use the pressure that is present at the centroid of the object receiving the force. If you are considering the force on the wall of a square tank, then the pressure is evaluated at the centroid of one of the walls (i.e. h/2). If you are interested in knowing the force applied to a gate (to an opening in the tank wall), then the force will be evaluated at the centroid of the gate (i.e. h – hgate/2). 4 Hydraulic Lessons Lesson 1: Water Demand & Hydrostatics This formula is derived in Video 1-8 Hydrostatic Force on a Plane Surface. Example 1-1: The tank has a wall that is 20 feet wide and the gate is 4 feet wide. If h = 10 feet and hgate = 4 feet, what is the resulting force acting on the (a) wall and (b) the gate. Assume the fluid is water at 100Λ F. (a) Look up the unit weight of water at 100Λ F = 62.0 lbf/ft3. Compute the Area of the wall, Awall = 200 ft2. β πππ 10 ππ‘ πππ = 62.0 3 β ( ) = 310 2 (ππ ππ’π π‘ "ππ π") 2 ππ‘ 2 ππ‘ πππ πΉπ€πππ = ππ€πππ π΄π€πππ = 310 2 β 200ππ‘ 2 = ππ, πππ πππ ππ‘ ππ€πππ = πΎ (b) For the Gate: π΄πππ‘π = 4 ππ‘ β 4 ππ‘ = 16 ππ‘ 2 1 πππ 1 πππ ππππ‘π = πΎ(β − βπππ‘π ) = 62.0 3 β (10ππ‘ − β 4 ππ‘) = 496 2 2 ππ‘ 2 ππ‘ πΉπππ‘π = ππππ‘π π΄πππ‘π = 496 πππ β 16 ππ‘ 2 = π, πππ πππ ππ‘ 2 Since force is a vector, the location and direction matter. Therefore, knowing how the force acts on a plane is important to analyzing the resulting force on the walls of a tank or on a gate opening inside the tank. As depth increases the pressure increases linearly. If you sketch this relationship, you would sketch a triangular shape. The resulting force acts through the centroid of the ‘distribution triangle’, or about 2/3rd of the distance down along the triangle. Statics Review: When considering the entire wall, the force acts at a depth of 2/3 h, down from the surface of the water. When considering the pressure distribution is a trapezoid shape. The centroid of the trapezoid is found at βπππ‘π 3β−2βπππ‘π ( 2β−β 3 β πππ‘π ) from the bottom of the gate. Relative to the water surface, 3β−2β this can be expressed as β − πππ‘π ( 2β−β πππ‘π ). 3 πππ‘π Video 1-9 Center of Pressure on a Plane Surface provides a detailed overview of locating a force on a plane. Example 1-2: If h = 12 feet and hgate = 3 ft, find the location of the resulting force relative to the water surface on the wall and the gate. Resulting force on wall: 2 ( ) β 12ππ‘ = 8 ππ‘ 3 Resulting force on the gate: 5 Hydraulic Lessons β− Lesson 1: Water Demand & Hydrostatics βπππ‘π 3β − 2βπππ‘π 3 3(12) − 2(3) 36 − 6 30 = 12 − = 10.57 ( ) = 12 − ( ) = 12 − 3 2β − βπππ‘π 3 2(12) − 3 24 − 3 21 This information is needed to compute the impact of the force on the wall or gate to determine if the wall will deflect, or how much force is needed to open the gate and release the fluid. To fully compute deflection, we would need information about the material used to construct the tank wall Example 1-3: A sluice gate is a common type of water gate which slides up and down to open and close an opening in a wall. The sluice gate is made of steel and sits in a steel railing, but the edges of the gate that touch the railing are coated in rubber (Friction Factor between rubber and steel connection, μ = 0.40). Use the results from Example 2-1(b) to compute the force needed to lift the sluice gate in its tracks (i.e. overcome the friction force). πΉππππ‘πππ πΉππππ: πΉπΉ = ππΉπ = 0.40 β 8,590 πππ = π, πππ πππ ππππππ π πππππππ Task 1.4 – Buoyancy Force Buoyancy is most often associated with boats or some other object we want to see float in a liquid. The buoyancy force applied to an object in a fluid comes from the displaced fluid as it pushes back on the object. The effect exerts a force on the object suspended in a fluid. The buoyancy force is computed using the following formula: πΉ = ππΎ Eq 1-3 F represents the resulting buoyancy force, V is the volume of the fluid displaced by the object, and γ represents the unit weight of the fluid. This is knowns as Archimedes’ principle and is derived in Video 1-10 Buoyancy & Archimedes Principle. To the Civil Engineer, the buoyancy creates problems that we often need to overcome, rather than an opportunity that we can exploit. This is because much of our built infrastructure lies beneath the ground surface – our pipe to bring us water, or to carry away our sewage and storm water is all underground. Many buildings and other structures have foundations that lie beneath the ground surface. Anything we place beneath the ground can be impacted by buoyancy forces depending upon the level of the ground water table. Video 1-11 Buoyancy Applied to a couple of situations encountered in Civil Engineering Contexts. You should know what a distributed load is before watching this video. 6 Hydraulic Lessons Lesson 1: Water Demand & Hydrostatics Lesson 1 Practice 1. Draw a schematic of a water system include on the schematic a source for the water, a source of energy, the user, and the piping to connect everything. 2. Both Tucson, Arizona, USA and Filadelfia, Boqueron, Paraguay are hot, arid regions of the world. Why might the water demand be different in each location? 3. Water is the Maximum day demand for a community that has 200 homes. Assume a water demand of 250 gal/day/capita and an average of 3.2 capita/housing unit. 4. A reservoir of water has an outlet gate that is 3.5 feet tall and installed at the bottom of the tank. Compute the hydrostatic pressure at Point 1, 2, and 3 shown on the Figure. Assume the fluid is: a. Water at 60Λ F. i. 2.82 b. California Crude Oil (SG = 0.918) i. 0 psi c. Chlorine (SG = 1.42) 15 psi 5. Compute the resulting force of the water exerted on the foundation of the tank (the force acting downward on the bottom of the tank). The tank has a diameter of 30-feet. 440,750 6. The opening of the tank is a square sluice gate (3.5 ft x 3.5 ft). a. Compute the hydrostatic force on the sluice gate assuming it contains water at 60Λ F. 6,302 b. Where is the hydrostatic force located? Give your answer as an elevation. E 7. Complete the following tasks using the information provided by Figure 1-1. a. If Lake 1 is used as the City water supply, what is the minimum and maximum static head supplied by the Lake (assuming a pipe connected the lake directly to the city water system. NOTE: The minimum static pressure will be at the highest elevation of the city and the maximum static pressure will be observed at the lowest elevation. b. If you wanted to use the rivers as the water supply, what is the minimum elevation along the river where you could start an aqueduct if you needed a minimum of 30 psi static pressure at the city? 7 Hydraulic Lessons EL = 490’ Lesson 1: Water Demand & Hydrostatics EL = 493’ 500’ EL = 487’ 500’ 600’ 500’ 400’ 300’ 200’ 400’ 100’ 300’ Figure 1-1. Plan view of city with potential water supply from two rivers and three lakes. 8. A new waterline has a large valve that will be installed inside a vault. The vault has dimensions of 8 feet wide, 12 feet long, and 7.5 feet tall (as measured from the outside of the concrete structure). What is the buoyancy force acting on the vault if it is installed below the groundwater level? 9. An 18-inch PVC SDR 35 sanitary sewer line is to be installed. The installation will be completely below the groundwater level. What is the buoyancy force acting on the pipeline in terms of a force per linear foot? 8 Hydraulic Lessons Lesson 1: Water Demand & Hydrostatics Lesson 1 Project A community in Nicaragua needs to size and locate a tank to be used to store potable water. The goal will be to create a water distribution system, but for now we will focus on the storage tank. The community itself is stretched along a ridge line in the northern Nicaraguan municipality of Totogalpa, Madriz (Please see attached .kmz file). The community comprises of about 250 residents in 56 homes. Project Tasks To complete this project, you need to determine the size of the tank and you need to locate it within the community so that it provides sufficient pressure to each home. This Google Earth file shows the location of the community and some of the local infrastructures including the homes, the main road, and the existing well. 1. Draw a schematic for their system. Include the well, tank and a simplified representation of the homes within the community. Label the elevations for each object in the schematic. 2. How much water does a person need? Research this answer on the internet and cite your sources. Provide an estimate that you think is appropriate for Northern Nicaragua. This means your research may tell you that the typical water demand is X L/day, but given our specific location, you may adjust this value to Y L/day. Provide a justification for the number that you choose. 3. How much water storage is appropriate? Decide if the average day or maximum day demand is the right scenario to determine the size of the tank and then compute the volume of the tank. 4. Where should the tank be located (location and elevation)? Using Google Earth, place a pin in a spot where you think the tank should go. Write the assumptions and the considerations that you made to decide that location. Estimate the minimum tank height based upon your choice of minimum static pressure for the community. 5. How much static pressure is at each home within the community? Given the height of the tank, provide the static pressure for the homes at the highest elevation and the lowest elevation within the community. Submission Provide a written summary of your work, including a brief background of the tasks that you completed. Provide a description of your analysis to determine the water demand, the size of the tank, the tank location, and the range of static pressures within the community. Include a map of the community showing the location of your tank and the houses with the lowest and highest static pressures within the community. This map should also have a north arrow, and a title block containing a figure number, description, and project name. Google Earth File 9 Hydraulic Lessons LESSON 2: PIPELINE DESIGN & ANALYSIS Project Background A frequent scenario faced by water resource engineers is providing water to new housing. A developer with some land can make more money if they subdivide the parcel into individual housing lots and sell it off in pieces (the sum of the individual parts is greater than the whole). Of course, that is only true if the neighborhood has water. There is a new development that is being built relatively close to an existing water system. To provide water to the new homes a waterline needs to be installed so that the new homes are connected to the existing water distribution system. As the engineer on the job, you will design the water system (draw it technically) and then analyze the pipeline to ensure it complies with the owner’s (the water agency’s) performance guidelines. Lesson 2 Overview This module is divided into three (3) tasks: Velocity Criteria, Headloss Methods, and Residual Pressure. Each task covers a specific topic (similar to what you would receive in one or two lectures) and includes practice problems to assess your progress. Read through each learning task and complete each activity (reading, watching videos, and lesson practice). Complete each task in the order provided. Learning Outcomes At the end of this module you will be able to: • • • • • • • Design a pipeline to connect a source to a user Select the pipeline material Select pipeline appurtenances (bends, valves) Describe viscosity of a fluid Analyze the average velocity within a pipeline Analyze the unit headloss and total headloss of a pipeline Analyze the residual pressure at a point in a pipeline. 10 Hydraulic Lessons Lesson 2: Pipeline Design & Analysis Task 2.1 Velocity Criteria Conservation of Mass While Greek philosophers knew that nothing comes from nothing it took a while before scientists defined that mass cannot be created nor destroyed. In a closed system (for example, a pressurized pipe that does not leak) the mass of fluid entering the pipe is the same as what exists the pipe. Video 2-1 derives the equation for conservation of mass. Pay special attention to the incompressible, steady flow relationships. In practice, conservation of mass becomes a tool we use to size pipelines. Most water agencies state a maximum pipeline velocity for two reasons: (1) manage the amount of friction loss, (2) decrease the risk of damaged caused by hydraulic transients (e.g. water hammer). Water agencies specify various maximum velocity values. For instance, the Las Vegas Valley Water District (Las Vegas, NV) uses 8 ft/s as the maximum velocity in their system. Western Municipal Water District (Riverside, CA) specifies a maximum of 7.5 ft/s. Be aware of the guidelines in your system. Video 2-1 Maximum Velocity Criteria shows how to apply conservation of mass to size a pipeline given a maximum velocity criterion and a known water demand. After completing Unit 2.1 you should be able to complete Project 2, Task 3a. Task 2.2 Headloss Methods In this task, you are introduced to three methods of calculating the headloss due to friction. 1. Darcy-Weisbach 2. Hazen-Williams 3. Manning Video 2-2 – Headloss Methods introduces you to each of these methods. Table 1 provides various forms of all three equation for both SI and US Customary units. Table 2 shows each equation solved for unit headloss. The boxed forms below are the most common among the videos. Table 2-1. Various forms of the most common used headloss equations Units Darcy-Weisbach Common Form: π πΏ π2 π· 2π π£ = ππ» πΆ π 0.63 ππ0.5 π 8 πΏ π2 βπΏ = π π 2 π·5 3.58 π 1.85 βπΏ = πΏ ( ) πΆ π· 2.63 π 8 πΏ π2 π π 2 π·5 2.31 π 1.85 βπΏ = πΏ ( ) πΆ π· 2.63 π πΏ π2 βπΏ = π π·5 3.55 π 1.85 βπΏ = πΏ ( ) πΆ π· 2.63 βπΏ = Q (m3/s), D (m), L (m) Q (ft3/s), D (ft), L (ft) Q (gal/min), D(in), L (ft) Hazen-Williams βπΏ = Manning π£= ππ 2⁄ 1⁄2 π 3 ππ π βπΏ = πΏ ( βπΏ = πΏ ( βπΏ = πΏ ( 3.21 π π 8 π· ⁄3 2 ) 1.45 π π 8 π· ⁄3 2 ) ππ 8 11.3 π· ⁄3 2 ) 11 Hydraulic Lessons Lesson 2: Pipeline Design & Analysis Table 2-2. Various forms of the headloss equations solved for unit headloss. Units Q (m3/s), D (m), L (m) Q (gal/min), D(in), L (ft) Darcy-Weisbach Hazen-Williams 82.7ππ 2 βπΏ = π·5 150 π 1.85 ) βπΏ = ( πΆ π·2.63 31.1ππ 2 βπΏ = π·5 148 π 1.85 ) βπΏ = ( πΆ π·2.63 Manning βπΏ = ( βπΏ = ( 134 π π 8 π· ⁄3 2 ) 2.80 π π 8 π· ⁄3 2 ) Reynolds Number The Reynolds number is a dimensionless parameter that seeks to quantify the state of the flow. We use the the Reynolds number to classify a flow as laminar and turbulent. • • • Laminar flow - when fluid particles travel in relatively straight lines within the fluid. Like small cars on a highway all travelling in their lanes. Fluids flowing a low velocities or highly viscous fluids tend to have laminar flow characteristics. Laminar flow follows Newton’s laws of motion, so you may see it referred to as Newtonian flow. Turbulent flow – when all fluid particles do not flow straight but swirling and mixing paths. Every car is driving any direction it pleases bumping into other cars along the way. An equation to model turbulent flow remains one of the nine unsolved mathematical problems. Mixed flow – the flow between lamina r and fully turbulent is often mized which some flow lines following straight paths while others do not. For the most part, in water systems, sewer systems, and flood control systems, we observe mixed flow. The Reynolds number is computed using Eq. 2.1: π£π· π π = π In this equation v is the average velocity of the fluid flowing along a conduit of diameter D. The Greek letter, ν , represents the kinematic viscosity of the fluid. Viscosity Viscosity is the resistance of a fluid to a shearing force. When water flows in a pipeline the velocity of the fluid along the center of the pipe moves at a faster velocity than at the walls because the fluids is experiencing a shearing force. A fluid with higher viscosity will resist the shearing force decreasing the velocity difference between a particle in the center of the channel and the walls. Viscosity has unit of Nβs/m2, or lbfβs/ft2. Video 2-3 Viscosity explains this concept in more detail. It should be noted that what Video 1-1 describes is the absolute (or ‘dynamic’) viscosity, μ. If we divide the dynamic viscosity by its density, then we obtain the kinematic viscosity, ν, of the fluid. Kinematic viscosity has units of m2/s or ft2/s. Kinematic viscosity does not consider the force applied to the fluid to create the shearing stress. 12 Hydraulic Lessons Lesson 2: Pipeline Design & Analysis The relative roughness of the pipeline is the equivalent sand roughness, ks, divided by the diameter of the conduit. Some texts refer to this quantity simply as ε/D, where ε represents the absolute or sand roughness. The best tool for estimating the friction factor is the Colebrook-White equation (Eq 2-2). 1 √π = −2πππ10 ( π ⁄π· 2.51 + ) 3.7 π π√π f – Friction Factor; ε – Equivalent Sand Roughness (m, ft/in) D – Internal, Nominal Pipe Diameter (m, ft/in) Re – Reynolds Number NOTE: When using this equation ensure that the units of ε and D are the same. To solve for the friction factor, you must guess the starting friction factor, f, then compute the left and right-sides of the equation. If they are not equal, vary the friction factor until both are equal. This process is tedious by hand, so a spreadsheet can run the iterations (in other words the guesses) automatically. For even faster results use the Goal Seek command in Excel, as shown in Video 2-4 Goal Seek Colebrook-White Example, to run the iterations for you. Even though the Colebrook equation is generally accepted as the most accurate method for estimating the friction factor, it is not easy to use. There are two other methods that approximate the results of the Colebrook equation and do not require iterating. The first was developed by P.K. Swamee and A.K. Jain (1976), and the second by S.E. Haaland (1983). “Swamee-Jain” Equation (Eq. 2-3) π= 0.25 π ⁄π· 5.74 [log10 ( 3.7 + 0.9 )] π π 2 “Haaland” Equation (Eq. 2-4) 1 √π 1.11 = −1.8πππ10 [( π ⁄π· ) 3.7 + 6.9 ] π π Each of these allow you to solve for the friction factor directly, and each (according to their research) results in errors that are within the tolerance created by the input data. However, solving these equation by hand is difficult and spreadsheets are not allowed on licensing exams. Larry Moody (1944) solved the Colebrook equation by varying the inputs, then graphed the result and published his chart. Video 2-5 Moody Chart provides an overview of how to use the moody chart to estimate the friction factor. 13 Hydraulic Lessons Lesson 2: Pipeline Design & Analysis As an alternative to the Darcy-Weisbach equation, Allen Hazen and Stewart Williams analyzed pipe flow velocities in the United States and published their work in a book entitled Hydraulic Tables in 1911. The Hazen-Williams equation is the most common method used for pipeline analysis in the US. It has been solved many ways to make it easier to apply to American Standard Units (gal/min & inches). Video 2-6 Working with Hazen-Williams derives the most common forms of the equation so that you know the appropriate units for Q and D to use. Similar to Maximum velocity, each water utility may specify a maximum unit headloss for their system. Video 2-7 Hazen Williams Examples applys two derivations of this equation to (1) assess energy loss in a pipeline and (2) size a pipeline given a maximum unit headloss criteria just like you would do in practice. Task 2.3 Residual Pressure Residual pressure is the amount of potential energy remaining in a fluid contained in a pressurized pipeline. Since water utilities are selling water and the energy, engineers must certify that the residual pressure within the system is high enough to be delivered into the home, but not so high that it damages the faucets and other fixtures in the home. One of the steps to understanding residual pressure includes understanding how to visualize the Hydraulic Grade Line (HGL) and the Energy Grade Line (EGL) in a pressurize pipeline. Video 2-8 shows how you can draw the HGL and EGL on a pipeline profile so you can begin to understand the concept of residual pressure. Analyzing the residual pressure requires that we understand the principle of Conservation of Energy which is derived in Video 2-9. Video 2-10 covers Daniel Bernoulli’s development of an expression to find the residual pressure in a system that builds upon the law of conservation of energy. In this task you learn how to apply the conservation of energy equation to determine if the residual pressure at the end of the line is sufficient to meet a specified residual pressure criteria. Video 2-11 Conservation of Energy Applied and Video 2-12 Residual Pressure cover how you apply the principle of conservation of energy to determine the residual pressure in a pipeline. In this same video, you are introduced to two new terms: The Hydraulic Grade Line and the Energy Grade Line. These ‘lines’ help visualize the quantity of energy throughout a pipeline rather than just thinking about the energy at a single point. Similar to the velocity and the unit headloss criteria, many water agencies specify a minimum residual pressure criteria. The residual pressure criteria is defined by each agency, but typically is a determined by the demand scenario (Maximum Day, Peak Hour, or Maximum Day Plus Fire Flow). For Maximum Day and Peak Hour scenarios, the residual pressure criteria vary by water agency: 30 psi – 40 psi for Peak Hour, and 40 – 60 psi for Maximum Day scenarios. The Max Day Plus Fire flow scenario must provide at least 20 psi minimum based upon the fire code. Minor Losses Minor losses are the energy that is removed from the system as a result of bends in the pipeline or as the fluid passes through valves and other flow control devices (in general we refer to fittings and valves as “pipe appurtenances”). The friction loss for each fitting or valve is computed using the following formula. 14 Hydraulic Lessons Lesson 2: Pipeline Design & Analysis π£2 βπ = π 2π Eq 2-2 In this equation, k is a minor loss coefficient which is selected based upon the type of bend or valve, v is the velocity of the fluid in the pipe, and g is the gravitational constant. A table of typical k values for different fittings is included in the Appendix. Example 2-1. A tank is connected to a pump (installed below ground) through a 25-ft long, 8-inch Ductile Iron Pipe (C = 130) as shown in Figure 2.1. Analyze the major (friction) and minor losses for this pipeline if the flowrate is 1650 gal/min and the minor losses include an entrance loss and a 90-degree cast elbow. Bell Entrance 90° Cast (Regular) P Figure 2.1 Estimate the friction losses using Hazen-Williams βπΏ = πΏ ( 3.55 π 1.85 3.55 (1650 πππ) 1.85 ) = 25ππ‘ ( ) = 1.16 ππ‘ πΆ π· 2.63 130 (8 ππ)2.63 Solve for the velocity using continuity: πππ πππ 1650 πππ⁄448.8 π ππ‘ πππ π£= = = 10.53 2 π΄ 0.349 ππ‘ π Look up the minor loss coefficients for the entrance and 90-degree bend. KENT = 0.05; K90,CAST = 0.25 Compute the minor losses: π£2 10.53 2 βπ = π 2π = (0.05 + 0.25) 64.4 = 0.52 ππ‘ 15 Hydraulic Lessons Lesson 2: Pipeline Design & Analysis Lesson 2 Practice 1. A water agency stated that waterlines cannot have water flowing faster than 8 ft/s. What is the minimum standard pipe diameter that can transport 1750 gal/min without exceeding this limit? 2. An existing 12” transmission main was sized to handle a design flowrate of 1550 gal/min. New development in the area requires that this pipeline now convey 2350 gal/min. The water agency specifies the maximum velocity cannot not exceed 7.5 ft/s. Will the existing pipeline size be large enough to handle the flowrate and stay under the maximum velocity? 3. A 16-inch, PVC waterline has a relative roughness of 0.0003. The Reynolds number of the fluid in the pipeline is 500,000. Using the Moody Chart, what is the friction factor? 4. A city has an old 10-inch steel waterline still in service that they installed more than 80 years ago. The city installed monitoring equipment to determine if there was any deterioration of the pipeline wall. During one of the tests the flowrate in a 1250-foot section of the pipeline was metered at 1200 gal/min and showed a headloss of 11.25 feet. The temperature of the water was 60° F. a. What is the observed friction factor in this pipeline? b. What is the Reynolds number for the fluid flow in the pipeline? c. What is the relative roughness of the steel pipe? 5. Calculate the friction factor from problem 2.3 using the Colebrook-White equation and then compare this with the result you get using the Swamee-Jain Equation and the Haaland Equation. State the ‘error’ associated with using the Swamee-Jain Equation as well as the Haaland equation. Use a spreadsheet to do the computations. 6. A new pipeline is installed to convey 2500 gal/min. If the pipeline can not exceed 6 ft/1,000ft of head loss what is the minimum standard diameter to convey the flowrate? Size both PVC (C=130) and steel (C=120) pipelines. 7. An existing 10-inch PVC line (C = 130) is designed to carry 900 gal/min. A new development wants to use this line for their water service which means the existing 10-inch line needs to convey an additional 500 gal/min, for a total flowrate of 1400 gal/min. The water utility standards state that the unit headloss can not exceed 5 ft/1000 ft. Will this new development cause the pipeline to exceed its capacity? Please show your work answering this question. 8. Figure 2-1 shows a pipeline in section view. Above the pipeline profile, conceptually draw change of energy through the 8” pipeline by sketching in the Hydraulic Grade Line (HGL) and Energy Grade Line (EGL). Label the changes in energy as either being a major loss (friction) or a minor loss (fitting). NOTE: The vertical scale is exaggerated by a factor of 10 to be able to show the diameter of the pipeline. 16 Hydraulic Lessons Lesson 2: Pipeline Design & Analysis Figure 2.1 – Section view of proposed waterline. The ovals represent existing pipelines running perpendicular to the waterline (into the page). The vertical scale is exaggerated by 10 to show the thickness of the pipeline (hence the oval shape to the existing pipelines). 17 Hydraulic Lessons Lesson 2: Pipeline Design & Analysis 9. Figure 2.2 shows the plan view of a new 12-inch PVC pipeline (f = 0.019) that is 1,100 feet long and is meant to deliver 2550 gal/min to the proposed development. Point 1 has a residual pressure of 61.5 lb/in2. The elevation at points 1 and 2 are 850 feet and 865 feet respectively. Compute the residual pressure (accounting for friction and minor losses) for this pipeline. Does this proposed pipeline meet the minimum residual pressure of 30 lb/in2? 1 2 PROPOSED DEVELOPMENT NOTE: Each of the bends are 45-degree cast fittings. At each fire hydrant location, install a tee to create a lateral to the fire hydrant. Plan View Not to Scale - Fire Hydrant Figure 2.2 Plan view of a proposed waterline showing the location of fire hydrants along the pipeline 18 Hydraulic Lessons Lesson 2: Pipeline Design & Analysis Lesson 2 Project Design a water transmission main to service a new residential development. The new development has 710 single-family residential units. Use the design criteria specified by the Western Municipal Water District (WMWD), hereafter referred to as the DISTRICT, which is available in Appendix BB. Tasks 1. Where will your waterline be installed? Design the proposed pipeline from the existing pipe location to the Project Site. You decide the path the pipeline will take. The CAD file associated with this project provides the detailed alignment of the proposed pipeline. a. Draw the pipe's centerline from the existing pipe to the future pipe connection point. b. Include the appropriate number of valves based upon the guidelines. c. Label each fitting and valve located along the pipeline. Examples: GATE VALVE or 90DEG BEND (MITERED) 2. What is the design flowrate? Calculate the Maximum Day + Fire Flow (MD+FF) demand for the residential development using DISTRICT demand factors. a. Calculate the Max Day Demand, then add 1750 gpm to account for the Fire Flow demand 3. What is the diameter of the pipeline? Select a pipe diameter that meets the district performance criteria for the MD+FF scenario. a. Size the pipeline to meet the maximum velocity criteria b. Size the pipeline to meet the unit headloss criteria using the Hazen-Williams equation 4. What is the remaining energy in the pipeline (lb/in2) at the connection point to the future waterline? The existing pipeline has an initial pressure of 61.50 psi at Log Cabin and El Capitan. a. Calculate the total friction losses using the Darcy-Weisbach equation (Assume T = 70deg F) b. Calculate the minor losses in the pipeline c. Calculate the residual pressure (psi) at the end of the pipeline. Submission Provide a single .docx or .pdf document listing your calculations from each task. For Task 3, show only the calculations using the final “design” diameter. Provide a PDF of your pipeline design created in CAD. The .dwg file provided with this assignment already has the sheet layout created in paper space. Therefore, once you have completed your design in model space, go to paper space and ‘PLOT’ the layouts to PDF format. Bring a hardcopy of your submission with you to class for review and grading. 19 Hydraulic Lessons Lesson 2: Pipeline Design & Analysis Lesson 2 – Experiment No. 1 A pipe's roughness is a key point of concern when choosing a pipeline. Therefore, each pipe manufacturer must test, periodically, the roughness of their pipelines to determine if there are any changes to the roughness over time. Tasks 1. Draw a schematic of an apparatus that could be used to test the roughness of a pipeline. This apparatus should show a tank (source of water) a pump (source of energy), the pipe (of course) and Pressure gauges to observe the loss in the pipeline. Identify the direction of flow in the model. 2. Collect headloss data for the 3/4” PVC by watching the NOTE: While we reference the video on the pipe friction experiment. This video lab manual for the procedure, DO follows the experiment tasks outlined in Section 1, NOT follow the task description Experiments 1 & 2 of the Hydraulic Lab Manual. in the lab manual. Follow only a. Note: There are two pressure gauges used on tasks contained here. the friction experiment: (1) Analog gauge – measuring “Inches of Water”, (2) Digital LED gauges – measuring “lb/in2”. Both gauges are measuring the energy lost (i.e. headloss) between the first port and the other pressure ports at 2’, 4’, 6’, 8’, and 10’. 3. Tabulate all data and convert units a. discharge from gpm into ft3/s (for use in the Darcy-Weisbach Equation) and b. headloss from “inches of water” to “feet of water” 4. Calculate f and C for each pipeline, and at each flowrate, using the head losses converted from the measurements during the experiment. These computations can be done using the following equations, solving them for f and C respectively. 3.55 π 1.85 βπΏ = L ( 2.63 ) πΆπ· Equation 2-3. The Hazen-Williams equation solved for total headloss, where Q is the conduit flowrate in gpm, D is the pipeline diameter in Inches, and L is the length of the conduit in feet. βπΏ = π πΏ π2 π· 2π Equation 2-4. The Darcy-Weisbach equation for friction losses of a fluid in a pipeline, where the total headloss (hL – ft) is calculated from the friction factor (f), the length of the pipe (L), the diameter of the pipeline (D) and the velocity head in the pipeline (V2/2g). 5. Calculate the average f and C value for each pipeline. 6. Calculate Reynolds’s number for each pipe at each flowrate using Equation 2-5. π π = ππ· π Equation 2-5. Reynolds Number calculation using the pipe velocity (V – ft/s), nominal pipe diameter (D – ft), and the kinematic viscosity of water (ν –ft2/s). 20 Hydraulic Lessons Lesson 2: Pipeline Design & Analysis 7. Determine the ε value. a. Obtain the ε/D value from the Moody Diagram, using the friction factor (f), and Reynold’s number obtained in the previous steps. b. multiply ‘ε/D’ by the diameter of the pipe to obtain ε. 8. Compare the ε and C values obtained in the experiment with the values in Table 2-3 (Jones et al., 2008) to determine if there is any significant deterioration in the pipe wall smoothness. Table 2-3. Probable Coefficients for Pipe Friction for the Design of Pipes Flowing Full for Nonaggressive Water and Good Pipeline Maintenance. Material Plastic, FRP, and epoxy ≤ 400 mm (16 in) Hazen-Williams C Moody Diagram ε (in.) 140 – 130 Smooth – 0.008 135 – 125 0.005 – 0.013 Cement Mortar Lining ≤ 400 mm (16 in) Submission Write a 1 - 2-page summary of the test in the format of a memo. The memo should include the following information: The Experiment overview/purpose, Procedure (Cite the procedural steps in the lab manual freely to avoid writing a step-by-step accounting of the experimental procedure), Analysis, Limitations, and Conclusions. 21 Hydraulic Lessons LESSON 3: WATER DISTRIBUTION NETWORK Project Background A new section of a city needs a water system installed. As water resource engineers, we certify that the system can deliver the water demand through the system while meeting all the hydraulic performance criteria stated by the agency. Most potable water systems are not a single pipeline, nor are they simply pipes in parallel. They are networks or grids of pipes. Computing the hydraulic performance parameters (velocity, unit headloss, and residual pressure) requires that we know the flowrate in each pipeline. In this lesson we also learn to use EPANET, a hydraulic network analysis software that can help us find the flowrate in each pipeline and compute the velocity and unit headloss in each pipe as well as the residual pressure within the system. Once again, a successful system design means that it complies with all of the owner/operators published guidelines. Lesson 3 Overview This lesson is divided into three (3) tasks: Pipes in series & parallel, three-reservoir problem, and the Network Analysis. Each task covers a specific topic (similar to what you would receive in one or two lectures) and includes practice problems to assess your progress. Read through each task and complete each activity (reading, watching videos, and lesson practice). Complete each task in the order provided. Learning Outcomes At the end of this module you will be able to: • • • • Solve for headloss and flowrate in a simple network Analyze a pipe network using Excel and EPANET Optimize a water distribution system Estimate the costs of a water system Analyze the unit headloss and total headloss of a pipeline 22 Hydraulic Lessons Lesson 3: Water Distribution Network Task 3.1 Pipes in Series & Parallel Designing and analyzing a single pipeline, where the diameter and material never change is what you have learned so far from the previous tasks. However, it is often the case that pipelines will change diameter, or material along a given run and we call this "pipes in series". It is also the case that when we distribute water to an entire city we will branch off pipes in different directions and create an entire network of pipes. To understand how to analyze a pipe network we must first cover the basic principle of analyzing pipes in parallel. Video 3-1 Pipes in Parallel covers both pipes in series and in parallel. After reviewing the basic concepts, Video 3-2 Pipes in Parallel Example, walks you through how to solve such problems by hand. Task 3.2 Three Reservoir Problem The 3-reservoir problem is a famous water resource engineering challenge often used in FE and PE exam questions. The concept builds upon the basic principles that are covered in the pipes in parallel video. The general idea is that there is a system, represented by a point, which is connected to three reservoirs. The physical characteristics of the pipelines are typically known, the water levels in each reservoir are known and what is left for analysis is the pressure head at the middle point, and the flowrates into, or out of, each of the reservoirs. Because you have more unknowns that equations you must use a numerical method to find the pressure head at D which will then lead you to solve for the flowrates in each of the pipelines. Video 3-3 Three Reservoir problem outlines this approach. Video 3-3 Goal Seek 3 Reservoir Problem shows how to solve the problem using a spreadsheet. NOTE: In hydraulics, a reservoir is a term used for an inexhaustible water supply that has a fixed water level, or potential energy head. Task 3.3 Network Analysis In order to simply the algebra of analyzing a water distribution network, we can use the Hardy Cross method. Rather than looking at each pipe individually, the Hardy Cross method groups pipelines in a network into loops. This simplifies the algebra and makes it a bit easier to code the process into software. Video 3-4 Hardy Cross Method Overview outlines this method and Video 3-5 Hardy Cross Part 2, which shows you how to setup a Hardy Cross analysis by hand. I have also attached a series of videos that cover how to set up the analysis of a water distribution network using the hardy cross method in Excel. Hardy Cross Method in Excel Part 1 Hardy Cross Method in Excel Part 2 Hardy Cross Method in Excel Part 3 23 Hydraulic Lessons Lesson 3: Water Distribution Network Lesson 3 Practice 1. A waterline distributes water to a cul-de-sac. A total of 5 homes are connected to the water line. Assuming that each house needs 100 gal/min, what is the total headloss due to friction at the end of the pipeline? P-1 200 ft 6-in PVC C=130 P-2 90 ft 4-in PVC C = 120 P-3 140 ft 3-in PVC C = 120 Figure 3.1 Plan view of cul-de-sac 2. 850 gal/min enters the system at Junction A and then splits the flowrate into pipelines P-1 and P-2. At junction B the fluid combines again and exits the system. What is the flowrate in each pipeline (QP-1 & QP-2)? A P-1 650 ft 8” PVC (C=90) P-2 400 ft 6” PVC (C=150) B Figure 3.1 Plan view of water system schematic 24 Hydraulic Lessons Lesson 3: Water Distribution Network 3. Find the flowrate in each pipeline (P-1, P-2, P-3). The general approach is to find the pressure head at D (PD/γ) such that the flowrates entering D minus the flowrate exiting D is equal to 0 (QIN – QOUT = 0). a. Guess the pressure head at D (PD/γ + z). b. Compute the flowrate in Pipes P-1, P-2, and P-3 c. Sum the flowrates at Pt. D. i. If ΣQD = 0, then you are done ii. If ΣQD ≠ 0, then repeat steps 1 – 3 again. ZA ZB ZD ZC Pipe ID P-1 P-2 P-3 Length (ft) 1,100 800 1,000 Point Reservoir A Reservoir B Reservoir C Point D Diameter (in) 8 12 6 C 100 130 120 Elevation (ft) 160 110 70 90 25 Hydraulic Lessons Lesson 3: Water Distribution Network Lesson 3 Project Complete a water network analysis for the land use map included with this project. To analyze the water network should use EPANET which is available to download for free from the EPANET Website. Tasks 1. Create your water network model using WaterCAD or EPANET. Insert the pipes and junctions as shown on Figure 1 (see attached spreadsheet). When completed, you should have: Nine (9) junctions (nodes), and Thirteen (13) pipes (links). 2. Input the Physical characteristics of the network into your model. This includes entering the X,Y Coordinates for each junction so that the model is to scale. You need to make an initial guess for each pipeline diameter and material for every pipeline in your system. The C value will come from the WMWD standards, and the Length for each pipeline will come from Figure 1. 3. Input the water demand at each junction as summarized in Table 1 for the Peak Hour Scenario. Once complete, export your scenario as a .scn file (Suggested File Name: P3_PeakHour.scn). TABLE 1. Water Network Demands Organized by Junction Junction Elevation AREA Units Av Day Max Day Peak Hr ID (ft) (ac) Units (gpm) (gpm) (gpm) J-1 703 62.5 382.5 302.8 529.9 908.4 J-2 672 75 675.0 534.4 935.2 1603.1 J-3 676 62.5 382.5 302.8 529.9 908.4 J-4 682 75 477.5 416.8 729.3 1250.3 J-5 675 90 622.5 586.6 1026.5 1759.7 J-6 685 75 407.5 403.9 706.7 1211.6 J-7 676 62.5 260.0 284.6 498.0 853.8 J-8 679 75 652.5 520.3 910.5 1560.9 J-9 703 62.5 230.0 295.8 517.7 887.5 Network Totals 640 4,090 3,648 6,384 10,944 With Fire --> 8,134 4. Run the analysis in EPANET. Your analysis should run, but it should warn you that there are negative pressures in the system. You should expect this because the default pipe diameter is often 12 inches which is too small for this amount of water flowing to the different areas of the system. 5. Optimize the pipeline diameters. This means you should change the pipeline diameters to be just large enough to meet the max velocity, maximum headloss, and minimum residual pressure criteria using the design criteria stated in the Western Municipal Water District. 6. Export the pipeline output table (showing pipe identification tag, diameter, flowrate in gpm, velocity in ft/s, and unit headloss in ft/kft) as well as the junction output table (showing the junction number, elevation, and residual pressure in psi). Exporting the data from the tables includes selecting the values in the table, then clicking on Edit --> Copy To --> Clipboard. Once it's on your clipboard, you can paste the data into Excel where you can format the data to look nicer and also fit onto the page of your report. 26 Hydraulic Lessons Lesson 3: Water Distribution Network 7. Save your scenario as 'P3_PeakHour.scn'. 8. Repeat Steps 3 through 7 for the Max Day Demand scenario. Add the FIre Flow rate of 1750 gal/min to one junction (add the fire flow amount to the max day amount already assigned to that junction. For example - you think J-5 is the best place to assign the fire flow, which already has a max day demand of 525 gal/min. At J-5 the total demand should be entered as 2275 gpm). ***NOTE*** If you change a pipe diameter during the Max Day Deman optimization step, then you must also make the same change on the Peak Hour scenario, reanalyze the scenario, and reexport the data tables. At the end of Task 8 you should have four (4) tables summarizing your results (Peak Hour Pipes, Peak Hour Junctions, MD+FF Pipes, MD+FF junctions) 9. Estimate the cost of your proposed system (pipes & valves) using the unit costs presented in Table 2. Start with the pipeline output table. Sum pipe lengths by diameter and apply the unit cost. Divide the length of each pipeline by 1320 feet to estimate the number of valves required along each pipeline. Table 2. Summary of unit cost for typical pipes and valves Material Unit Cost ($) Unit 8” PVC/DIP 38 LF 12” PVC/DIP 69 LF 16” PVC/DIP 155 LF 18” PVC/DIP 205 LF 24” PVC/DIP 285 LF 30” CMLCP 515 LF 36” CMLCP 653 LF 8” GATE VALVE 600 EA 12” BUTTERFLY VALVE 750 EA 16” BUTTERFLY VALVE 1760 EA 18” BUTTERFLY VALVE 2600 EA 24” BUTTERFLY VALVE 3200 EA 30” BUTTERFLY VALVE 3900 EA 36” BUTTERFLY VALVE 4600 EA 10. Create a table summarizing the quantities of each pipeline (sorted by diameter) and valves (also sorted by diameter) and the item cost for each diameter of pipeline and valve, as well as the overall total cost for the water system. 11. Write a report summarizing your work. Include a brief background about the purpose of the project and include the data from Table 1. State the criteria you are trying to meet with your analysis. Discuss the method used to analyze the system (EPANET software, Excel, WaterCAD, etc). Finally, provide commentary on the results of your analysis (including the cost analysis) and state your final conclusions about the system. Include the maps of the system and the output tables from your analysis results. Do not cite each task in your report. 27 Hydraulic Lessons Lesson 3: Water Distribution Network Submission The final report should be a single .pdf or .docx file that includes all writing, figures, and tables. Be sure to explicitly reference the Tables and Figures showing your analysis data in the text of your report. If you do not mention each Table or Figure in your report then that tells me that the data were not necessary. 28 Hydraulic Lessons Lesson 3: Water Distribution Network FIGURE 1 NETWORK NODE MAP PROJECT NO. 3 29 Hydraulic Lessons Lesson 3: Water Distribution Network Lesson 3 – Experiment No. 2 Water systems mandate which types of headloss method is required for analysis in their system: DarcyWeisbach (D-W) or Hazen-Williams (H-W). Given your specific site conditions, there is a test that you can perform to determine which method is more appropriate. If you simplify the two headloss expressions, you get the following for (a) D-W and (b) H-W: hL = rQ2 (a) hL = rQ1.85 (b) In other words, the main difference between the theoretically derived Darcy Weisbach equation and the empirically developed Hazen-Williams equation. For this experiment you will create a graph using Excel using the same data that you started with for Experiment 1. The objective of this experiment is to learn to use Excel’s graphing tools to create an X-Y Scatter Plot, add a trendline, change the format of the trendline, and display an equation for the trendline. Tasks 1. Organize the data. For each test run, there was a flowrate and a headloss at 2, 4, 6, 8, and 10 feet. Therefore, to graph this in excel you should organize your data as follows: Q1 → hL @ 2 feet Q1 → hL @ 4 feet Q1 → hL @ 6 feet Q1 → hL @ 8 feet Q1 → hL @ 10 feet Q2 → hL @ 2 feet . . Q2 → hL @ 10 feet Organize all the data into a single set of paired data like this. 2. Create the Graph. In Excel, create an X-Y scatter plot by selecting the flowrate as the “x” axis, and the headloss as the “y” axis. Do not add a line for the data, just show the “markers” of each data point. a. Format both axes so that they are in log format. Label this graph Figure 1. 3. Add a trendline. In Excel, right-click on the “markers” of your X-Y scatter plot and select “Add Trendline”. a. In the options that appear, select Logarithmic for the Trendline Option. b. Display the equation of the trend line on the graph. The equation should have the following format: log βπΏ = π log π + log πΎ y = mx + b 4. Compare your result to the published equations. Report the value of N that you obtained from the experiment. 30 Hydraulic Lessons Lesson 3: Water Distribution Network Example: Let’s suppose your trendline equation is this: y = 0.97ln(x) + 0.41 If this was your result, you would report that the N value observed in the testing as 0.97. a. Comparison with Hazen-Wiliams Equation. In Hazen & Williams observations they created an empirical equation where N = 1.85. In your memo, explain how your result compares with this value. b. Comparison with Darcy-Weisbach Equation. This equation was derived mathematically, where they determined that N = 2. In your memo, explain how your result compares with this value. c. Conclusion. Discuss which headloss calculation technique appears to fit your experimental results better. It is also acceptable to state that your result does not match either the Hazen-Williams or Darcy-Weisbach equations. Submission Provide a 1 or 2-page document that includes the following information: The Experiment overview/purpose, Procedure (Cite the procedural steps in the lab manual freely to avoid writing a stepby-step accounting of the experimental procedure), Analysis, Limitations, and Conclusions. 31 Hydraulic Lessons LESSON 4: SELECTING A CENTRIFUGAL PUMP Project Background Many areas extract water from a river or groundwater source, treat the water (filter, chlorinate, etc) and then store the water in a tank. This water is then pumped to a distribution system. Typically, we do not pump directly to individual consumers. Rather, we pump to another storage tank at a higher elevation and then allow the water to drain via gravity to each of the end users. This approach has two main advantages: 1. If the power fails, then the water in the storage tank can still supply water and energy to the system via gravity 2. Electricity during the day is more expensive than at night. Filling a tank in the off-peak hours allows the water agency to decrease their operating costs. The most basic pump station usually comprises of at least two pumps: one for operation (duty) and another ready to operate in case the first fails. This allows for prolonged maintenance of one pump while the other carries the load for the system. As the engineer on the job, it is your challenge to design a system that can carry water from a treatment plant’s product tank up to a system storage tank. To do that you will also have to select a pump that is appropriate for the task. Lesson 4 Overview This module is divided into five (5) tasks: System Curves, Pumps and Pump Performance, Net Positive Suction Head, Affinity Laws, and Pump Selection. Each task covers a specific topic (similar to what you would receive in one or two lectures) and includes practice problems to assess your progress. Read through each learning unit and complete each activity (reading, watching videos, and completing the assignments). Complete each task in the order provided. Learning Outcomes At the end of this module you will be able to: • • • • • • • • • Describe the main anatomy and operation of a centrifugal pump Differentiate between centrifugal pumps and other pump types Analyze a pumping and storage system to develop a system curve Interpret information provided on a pump performance curve Differentiate between NPSHR and NPSHA Explain the vapor pressure of a fluid Calculate NPSHA Select a pump that is appropriate for a given system curve Predict the change in performance for a pump using the affinity laws 32 Hydraulic Lessons Lesson 4: Selecting a Centrifugal Pump Task 4.1 System Curves Before you can know what is the best pump for your system it is critical that you understand the hydraulic situation presented by your system. "System hydraulics" refers to how the system responds to different flowrates. The following video explains further why this is important to know as well as provide you with the method to create the system curve equation. Video 4.1 System Curve walks you through an example of developing a system curve using the Darcy-Weisbach equation. Task 4.2 Pumps and Pump Performance In this task, you will be introduced to the different kinds of pumps (albeit very briefly) and then we will discuss the centrifugal pump in greater detail. Video 4.2 Centrifugal Pump Overview provides some general information about centrifugal pumps and some vocabulary that is helpful to know. Video 4.3 Pump Selection Consideration shows you how to interpret data from a pump performance chart. Task 4.3 Net Positive Suction Head and Cavitation This task only needs to be separated from the others to emphasize that you should spend a little time on just this concept to make sure you understand it. When selecting a pump, the main problem encountered is cavitation and it occurs every time you operate a pump too far outside its Best Efficiency Point. With every pump selection, you are trying to minimize the risk of cavitation. To minimize that risk, we must design our system such that the net positive suction head available (NPSHA) is greater than the net positive suction head required (NPSHR) by the pump. NPSHR is provided by the pump manufacturer, while NPSHA is computed by you, the engineer, using Eq. 4-1: π π πΎ ππππ»π΄ = ππ‘π + (π§π‘πππ − π§ππ’ππ ) − βπΏ − βπ − π£ πΎ In this equation, Patm is the atmospheric pressure and Pv is the vapor pressure. When divided by the unit weight of the fluid (with appropriate unit conversions) you obtain the atmospheric pressure head and vapor pressure head. We subtract the vapor pressure head to remove the impact the vapor layer has on the suction pressure. The amount of hydrostatic pressure on the pump is accounted for by subtracting the pump eye elevation from the fluid elevation in the tank (ztank – zpump). Finally, we subtract the friction and minor losses (hL and hm, respectively) to account for the pressure head losses as the fluid travels from the tank to the pump suction flange. Video 4.4 Cavitation and NPSHa provides a brief overview of cavitation and how we mitigate the risk of cavitation in our pump selection. Video 4.5 NPSHa Example walks your through an example of how to compute the NPSHa in a system. Eq. 4-1 Vapor Pressure In Video 4.4 you are introduced to a new fluid property, Vapor Pressure. Water molecules are constantly being expelled into the atmosphere from bodies of water. The molecules are heavier than air so they create a layer of vapor near the surface of the water – like a blanket on the surface of the water. At higher temperatures, the vapor layer is thicker than at lower temperatures. Water in a tank always has a layer of water vapor above it. Since this layer is heavier than drier air, the water vapor layer exerts a pressure onto the fluid surface. This pressure is known as water vapor pressure and can be looked up from a table summarizing the properties of water at various temperatures. 33 Hydraulic Lessons Lesson 4: Selecting a Centrifugal Pump Task 4.4 Affinity Laws For each pump built, we can define its hydraulic performance as a function of its physical or operating performance. For example, we can create a dimensionless number that is custom to a given pump, which is based upon it operating speed, and impeller diameter. This dimensionless number provide us a tool to predict what will be the new hydraulic performance of the pump (i.e. the resulting Q and H) if we simply change the operating speed of a pump, or if we trim the impeller diameter. Video 4.6 Affinity Laws introduces the tools to help us calculate the impact changing the motor speed or impeller diameter has on the flow rate and head for a given pump. Task 4.5 Pump Selection The most basic consideration for selecting a pump is the judging if the operating point (intersection point of the pump and system curves) is within acceptable guidelines. Generally, we never have a system curve cross the pump performance curve at the most efficient point (sweet spot). The typical guideline is that the operating point flowrate can be 60% - 120% of the BEP flowrate. Another basic selection consideration is the system’s net positive suction head available (NPSHA) is greater than the net positive suction head required NPSHR by the pump (obtained from the pump performance chart). In practice, we add 5 feet to the NPSHr value and then compare that to the NPSHa. Finally, if the operating point condition is met, and NPSHa > NPSHr + 5 ft, then the final consideration to make is which pump uses more power (brake horsepower). More power = higher cost to operate. A conversion that will be helpful to you is 1 BHP = 0.746 kW. If you pay your own power bill, then you know that the power company sells power in terms of kW-hr (energy consumed over a time period). You should review Video 4.3 Pump Selection Consideration already referenced in Task 4.2. 34 Hydraulic Lessons Lesson 4: Selecting a Centrifugal Pump Lesson 4 Practice 1. Develop the system curve for the system represented in Figure 4-1. Solve the conservation of energy equation for the head added (hP) using the lower reservoir as your first reference point and the upper reservoir as your second reference point. Neglect minor losses. 2210 ft L = 4950 ft D = 18 in f = 0.018 2010 ft 2005 ft L = 50 ft D = 18 in f = 0.018 Figure 4.1 Pumped-storage system schematic a. For the system shown in Problem 1 compute the system curve using the Hazen-William Equation. Assume that the C value for the suction and discharge pipelines is 120 for both. Keep the length and diameter the same and neglect minor losses once again. b. Create a graph comparing the system curves created using the Darcy-Weisbach and Hazen-Williams approaches. Show both lines on one graph (as opposed to created two separate graphs). 35 Lesson 4: Selecting a Centrifugal Pump 800.0 600.0 400.0 200.0 250.0 1.0 225.0 0.9 200.0 0.8 175.0 0.7 150.0 0.6 125.0 0.5 100.0 0.4 75.0 0.3 50.0 0.2 25.0 0.1 0.0 0 1,000 2,000 3,000 4,000 5,000 6,000 7,000 8,000 Efficiency Pump Head (ft) & NPSHR (ft) BHP Hydraulic Lessons 0.0 9,000 10,000 Discharge (gpm) Figure 4.2 Performance curve for a pump with an impellor diameter of 15.75-in operating at 1750 rpm. The solid black line represents pump performance curve, the dashed line represents the efficiency curve (read from right vertical axis), the dotted line represents NPSHR, and the dash-dot line represents the Brake Horsepower (BHP). 2. A system curve defined as hp = 150 + 0.15βQ1.85. Sketch the system curve onto the pump performance curve shown in Figure 4.2. Identify the pump Operating Point. List the corresponding Flowrate, Q, and pump head, H. Also list the pump efficiency, NPSHR, and BHP associated with the pump operating point. 3. Identify the Best Efficiency Point (BEP) for this pump. What is the flowrate at this point? 4. To be a good selection, the pump operating point should be 60% - 120% of the BEP flowrate. Does this pump meet that criteria? 5. Calculate the net positive suction head available (NPSHA) for the system shown in Figure 4-1. The design flow rate is 3,600 gpm. Assume minor losses of one rounded entrance, and one 90deg bend (cast/forged) and T = 100° F. 6. You wish to use the pump shown in Figure 4.2, but you want to replace the motor with one that operates at 1170 rpm what will the pump operating point be if you change the motor? 7. You wish to use the pump shown in Figure 4.2, but you wish the operational flowrate to be 7100 gpm. What is the impeller diameter required meet this output? 36 Hydraulic Lessons Lesson 4: Selecting a Centrifugal Pump 8. Select the best pump that can deliver the design flowrate of 4500 gpm using the system curve obtained from Problem 1. Calculate the final impeller diameter for the selected pump. (Performance Curves, Courtesy of Fairbanks Pumps) 37 Hydraulic Lessons Lesson 4: Selecting a Centrifugal Pump Lesson 4 – Experiment No. 3 A pump's performance is dynamic - reacting to the system that is, itself, reacting to the added energy and flow from the pump. This tug and pull causes the pump performance to vary. In this experiment, you are provided with a specific pump. This pump can operate at different speeds. The client wants to know what is the appropriate speed for the pump to operate in order to obtain an operating point around 35 gal/min at 22 feet of head. Tasks 1. Watch the video for the Pump Performance experiment and record the data in Table 1. Table 1. Observed Performance of Pump A Speed, Torque, Pump Frequency n Q τ Head (Hz) (rpm) (gpm) (lb-in) Pump Head Brake HP Temp = Water HP Pump Eff, ep (ft) (hp) (hp) (%) (psi) 29.2 2. Convert pump pressure (psi) to Pump Head (ft) using temp of fluid and unit weight of water. 3. Compute observed Brake Horse Power (BHP): π΅π»π = π β π β 2π 396,000 torque (τ) – lb-in; speed (n) – rpm 4. Compute observed Water Horse Power (WHP): ππ»π = ππ» 3960 Flowrate observed (q) – gal/min; head observed (H) – ft 5. Compute observed Pump Efficiency (Mechanical): ππ = ππ»π π΅π»π 38 Hydraulic Lessons Lesson 4: Selecting a Centrifugal Pump 6. Estimate the 1500 rpm and 1150 rpm performance curves using the Affinity Laws. Enter the values for Q and H for speeds 1500 and 1150 rpm into Tables 2 and 3 respectively. π1 π1 = π2 π2 Table 2. Pump Performance Est. @ 1500 rpm Speed, n Q Pump Head (rpm) (gpm) (psi) π»1 π12 = π»2 π22 Table 3. Pump Performance Est. @ 1150 rpm Speed, n Q Pump Head (rpm) (gpm) (psi) 1500 1150 1500 1150 1500 1150 1500 1150 1500 1150 7. Plot the Performance curves onto a single x-y scatter plot using Excel 8. Write a summary of your experiment and the recommended pump speed in a memo. Include The graph you produced in Step 7 along with Tables 1 – 3 as an attachment to your memo. Submission Provide a written summary in memo format. The summary should describe the main objective of the experiment. The summary should directly refer to each figure or table by number and thoroughly explain the data represented. The summary should also have a clear recommendation as to which speed is required to operate the pump. 39 Hydraulic Lessons Lesson 4: Selecting a Centrifugal Pump Lesson 4 Project Overview A pumping system needs to be designed to fill a 3 million gallon tank in 12 hours. Figure 4.3 shows a schematic of the pumping system. The pump station is designed such that one pump is meant for duty, while the other pump is intended for stand-by. Assume the water Temperature is 90Λ F. Tasks 1. (20 Pts) Size the pump suction and discharge pipelines so that they do not exceed 10 ft/s. You must use Cement Mortar Lined and Coated (CMLCP) steel pipe (C = 120). Acceptable pipeline diameters include 12, 16, 18, and 24 inches. No other diameters are permitted. With the pipeline sized, determine the system curve equation using the Hazen-Williams equation. 2. (20 Pts) Plot the system curve onto the attached pump performance data sheets. Based on these plots, read the efficiency, BHP, and NPSHR at the Operating Point for each of the pump options. Be sure to include each pump performance curve with the system curve shown. 3. (35 Pts) Calculate the Net Positive Suction Head Available (NPSHA) for the system configuration shown on Figure 4.4 and compare it with the Net Positive Suction Head Required (NPSHR) supplied by the manufacturer’s data sheet for each pump. Use the Darcy-Weisbach Equation to compute the friction headloss. Check if the NPSHA > NPSHR + 5-ft. 4. (25 Pts) Select one of the pumps based upon your results from Tasks 1 - 3. Write a short justification of your choice and a summary of the calculations performed, the inputs used, and the results (pipe diameter, pump model selected, NPSH calculation results) obtained. Include the general form of the equations you used and list the input values used to perform the calculation in addition to the results of each analysis step. Submission Provide a single PDF document listing your calculations and results from each task. Include the pump performance data for each pump showing your system curve. Include a brief statement, in memo format, that clearly summarizes your work and includes a recommendation for which pump you should use. Attachments Pump System Schematic Plan View of Storage Tank to Pump Station Pump Performance Data 40 Hydraulic Lessons Lesson 4: Selecting a Centrifugal Pump 865 750 L = 5750 ft 740 See Figure 4.4 for length Figure 4.3 Pump System Schematic for Project No. 4 41 Hydraulic Lessons Lesson 4: Selecting a Centrifugal Pump 0 5’ 10’ SCALE: 1” = 10’ Figure 4.4 Plan view of storage tank, pump and associated piping. 42 Hydraulic Lessons Lesson 4: Selecting a Centrifugal Pump 12-17BHSC 1150 rpm 12.0 in Impeller Diameter Minimum Impeller Diameter 17.25 in 13.40 in 500 400 300 200 300 0.9 250 0.8 200 0.7 150 0.6 100 0.5 50 0.4 0 0 1000 2000 3000 4000 5000 6000 7000 8000 9000 Efficiency Pump Head (ft) & NPSHR (ft) BHP Operation Speed Suction Flange 0.3 10000 Discharge (gpm) 10-15CHSC 1150 rpm 10.0 in Impeller Diameter Minimum Impeller Diameter 15.75 in 12.20 in 500 400 300 200 300 0.8 250 0.7 200 0.6 150 0.5 100 0.4 50 0.3 0 0 1000 2000 3000 4000 5000 6000 7000 0.2 8000 Discharge (gpm) 43 Efficiency Pump Head (ft) & NPSHR (ft) BHP Operation Speed Suction Flange Hydraulic Lessons Lesson 4: Selecting a Centrifugal Pump 10-13BHSC Impeller Diameter Minimum Impeller Diameter 13.50 in 10.50 in 0.8 250 0.7 200 0.6 150 0.5 100 0.4 50 0.3 0 0 1000 2000 3000 4000 5000 Efficiency 1750 rpm 10.0 in 400.0 300.0 200.0 100.0 300 Pump Head (ft) & NPSHR (ft) BHP Operation Speed Suction Flange 0.2 7000 6000 Discharge (gpm) 12-17CHSC 1150 rpm 12.0 in Impeller Diameter Minimum Impeller Diameter 350.0 250.0 150.0 50.0 300 17.75 in 13.80 in Power 0.8 250 0.7 200 0.6 150 0.5 100 0.4 50 0.3 0 0 500 1000 1500 2000 2500 3000 3500 4000 4500 0.2 5000 Discharge (gpm) 44 Efficiency Pump Head (ft) & NPSHR (ft) BHP Operation Speed Suction Flange Hydraulic Lessons LESSON 5: FLOOD DIVERSION Project Background Every new project requires two main certifications – a geotechnical engineer needs to certify that the soils are suitable for the planned construction activities, and a water resource engineer needs to certify that the site will not be flooded during a rain event. As a water resource engineer, you wear two hats: as a scientist you define the quantity of flood waters given the specific level of risk, then as an engineer, you come up with a plan to mitigate the risk of flooding. In this lesson, we pick up the job after just completing an analysis that quantified the amount of stormwater. Therefore, the primary objective of this project is to protect the project site from any flooding by diverting the runoff around the project site. You must design and analyze two new channels along the north and east boundary lines assuming steady and uniform flow conditions. The new housing will be installed project adjacent to an existing flood control channel. Because of this you must check what impact the new development is going to have on the existing channel by analyzing it for normal depth, velocity and freeboard. Understanding how to calculate the Freeboard requires that you understand how to classify the flow in the channel as Subcritical or Supercritical. This in turn requires that you understand the basics of Energy in an open channel. The following tasks are provided to help you develop the knowledge and skills needed to complete the project. Lesson 5 Overview This module is divided into four (4) tasks: Open Channel Design, Energy, Analysis, and Culverts. Each unit covers a specific topic (similar to what you would receive in one or two lectures) and includes practice problems to assess your progress. Read through each learning unit and complete each activity (for example reading, watching videos, and completing the assignments). Learning Outcomes At the end of this module you will be able to: • • • • • • • • • • Define hydraulic terms about open channels such as Flow Area, Wetter Perimeter, Hydraulic Radius, and Friction Slope. Conceptually design a channel by selecting appropriate shape, roughness, and slope given the topography and the design flow rate Analyze an open channel for normal depth and velocity Calculate the Froude number for flow in an open channel Classify unsteady/non-uniform flow profiles Qualitatively assess unsteady/non-uniform flow in an open channel Calculate the sequent depths and overall length of rapidly varied flow Analyze the length of gradually varied flow Size a culvert for inlet control conditions Compute the discharge over a weir 45 Hydraulic Lessons Lesson 5: Flood Diversion Task 5.1 Open Channel Design In Video 5-1 Open Channel Intro, I give a basic overview of open channels and the vocabulary we use to describe them, such as friction slope, roughness, flow area, wetted perimeter, and hydraulic radius. This leads into an explanation of basic open channel design choices engineers make when designing a new channel. This topic is outlined in Video 5-2 Open Channel Design. Task 5.2 Open Channel Energy Energy in an open channel is the same as it is in a pressurized pipe, but there are some minor differences between the two scenarios that need to be clarified. First, we look at energy - at least initially - as relative to the channel bed, and not to an absolute datum. You also need to understand how to define the energy profile in an open channel given the flowrate and shape. This provides the engineer a new design guideline: Avoid critical depth. We also use a new dimensionless number to classify the type of flow in an open channel: The Froude Number. This new vocabulary and the analysis procedure are discussed in Video 5-3 Specific Energy. Task 5.3 Open Channel Analysis After the conceptual design is out of the way, the analysis process can begin. In Video 5-4 Open Channel Analysis, I explain the use of the Manning equation and the manner of iterating to find the flow depth in an open channel. Microsoft Excel has a function called Goal Seek, which can be used to iterate the solution for you automatically. Video 5-5 Goal Seek Open Channel Analysis and Video 5-6 Goal Seek Open Channel Visual Basic, cover how to use this function to analyze the hydraulics in an open channel. Steady & Uniform Steady is a term used to state that the flowrate in an open channel does not change between two points (i.e. Q1 = Q2). Uniform describes the conduit. If the channel (conduit) does not change its shape, slope, or roughness between points 1 and 2, then we say it is uniform. In areas with steep slopes we are often concerned with high velocity flows which have the potential to erode the lining of our channels. In areas with flatter slopes, we are concerned that the flow might overtop the banks of the channel and flood the adjacent property. Therefore, when we do analysis of an open channel our design criteria often address these three hydraulic parameters: • • • Normal depth (depth at steady/uniform flow) Critical Depth & Froude Number (Energy) Velocity Steady Uniform Flow in Circular Channels Pipelines installed underground are also considered open channel flow if there is a free water surface in the pipeline (i.e. the pipe is not completely full). Using the iteration approach on circular pipes is a little bit more complicated, so we utilize a slightly different approach that is covered in Video 5-7 Circular Channels. 46 Hydraulic Lessons Lesson 5: Flood Diversion Task 5.4 Culverts A culvert is the name for a hydraulic passage beneath a structure. The most common use for culverts is to allow a creek or stream to flow under a road without the cost of building a bridge. Video 5-8 Culvert Overview 1 and 5-9 Culvert Overview 2 provide more details about this type of hydraulic structure. Video 5-10 Culvert Analysis covers a simplified view of culvert analysis. I use the term simplified because it only focuses on the inlet control conditions of the culvert using the orifice flow equation. This video will help you determine the appropriate size for a culvert if you know how much ponding depth at the culvert inlet you are willing to permit. Task 5.5 Weirs Weirs are structures that act like dams which increase the depth of water upstream and force the water to flow over the structure. As the flow passes over the weir structure it creates a critical flow section which allows the amount of water flowing over the weir to be measured as a function of how high the water is above the weir. As a result, we often see weirs employed in the following two situations: a. Measuring the flowrate in an open channel b. Forcing the pond depth upstream of the weir to meet a specific water surface elevation c. Allowing water to pass over a dam into an emergency spillway. The capacity of a weir (Bos, 1976) is often described using the following general equation: π = πΆπ€ πΏπ»π€ π₯ Eq 5-1 Cw is the discharge coefficient, L is the length of the weir, Hw is the height of the water above the weir, and x represents a factor related to the type of weir used. This equation is derived from the critical depth formula which for a rectangular channel. When x = 3/2, this equation can be modified to compute the discharge over sharp crested weirs, as follows: π = πΆπ€ 2 π π»1.5 √2π 3 Eq 5-2 Here, the length of the weir is replaced with b to denote the width of the notch in the weir. Sharp crested weirs include straight edge, square notch and cipoletti shapes as shown in Figure 5-1. (a) (b) 47 Hydraulic Lessons Lesson 5: Flood Diversion (c) (d) Figure 5-1. Configurations of different weirs. (a) Rectangular, (b) V-notch, (c) Cipoletti, and (d) Squarenotch For a V-notch weir, the length of the weir is a function of the notch angle, θ. Also, for v-notch weirs, x = 2.5. These substitutions create equation 5-3. 8 π π = πΆ 15 π» 2.5 √2π π‘ππ 2 Eq 5-3 Apart from dam spillways and measuring streamflow, almost any object can become a weir. For example: When water is entering a culvert, but the inlet of the culvert is not fully submerged, this is weir flow. In this case, the part of the pipe entrance in contact with the water is the length of the weir, b, while the depth of flow above the pipe invert is H. (a) (b) Figure 5-2. Section views of culvert inlets when (a) the inlet is not submerged and the analysis assumes weir flow, and (b) when the entrance is submerged, and the analysis assumed orifice flow. Another common application for weirs is estimating the depth of flow over a roadway. Some river crossings are designed to have a smaller peak flowrate pass under the road through a culvert while any extreme flooding event is designed to pass over the roadway. When a roadway becomes a weir, the length of the weir is the portion of the road that is estimated to be ‘wet’ as water flows over the roadway. 48 Hydraulic Lessons Lesson 5: Flood Diversion Lesson 5 Practice Depth (ft) 1. A rectangular concrete (n = 0.015) open channel with base width of 5-feet is proposed with a new flood control project. Assuming that the design flowrate is fixed at 120 ft3/s: a. Plot the elevation head for the channel (Elevation head, EP = y) b. Plot the velocity head for the channel (Velocity head, EK = V2/2g = Q2 /2gA2 ) c. Plot the specific energy curve for the channel (specific energy = EP + EK) d. Calculate the critical depth for this channel and compare with the graph you create. Energy (ft) 2. Compute the normal depth in a rectangular concrete open channel (n = 0.015) with a base width of 6 feet that is sloped at 1.0% that is designed to convey a flowrate of 90 ft3/s. Note: This solution requires an iterative approach. 3. Size a reinforced concrete pipe (RCP) assuming n = 0.013 pipeline that can carry 20 ft3/s. The slope of the proposed pipeline is 0.025 ft/ft. 4. A 36" RCP (n=0.015) conveys 9.7 ft3/s at a slope of 1.5%. a. Calculate the depth of flow in the pipeline b. Calculate the velocity of flow in the pipeline 49 Hydraulic Lessons Lesson 5: Flood Diversion 5. A rectangular channel (b = 8 feet) crosses beneath a roadway inside a 60-inch RCP culvert (Rounded Edge w/headwall - C = 0.50). a. If the design flow rate is 190 ft3/s what is the headwater depth, H. b. Provide a scaled profile view of the channel entering the culvert along with the dimension for the headwater depth. 6. Three 3 x 3 Reinforced Concrete Boxes (RCBs), plain end with headwall (C = 0.50) are installed to pass a design flowrate of 275 ft3/s. a. If the culvert is installed at an invert elevation of 500.00 what is the water surface elevation at the entrance into the culvert? (HINT: Water surface elevation, WSE is not equal to the Headwater depth, H). b. Provide a scaled profile view of the channel showing the culvert with the invert and the water surface elevation labeled. 7. A culvert needs to be sized for a channel passing under a roadway. The design flowrate is 250 ft3/s. For sizing criteria, the headwater depth cannot exceed 2.0 times the diameter of the culvert diameter. The chosen culvert entrance coefficient is 0.50. Assuming you use an RCP what is the minimum culvert diameter using: a. One Barrel b. Two Barrels c. Three Barrels 8. Compute the discharge observed at a v-notch weir. The weir has an angle of 90-degrees. The height above the weir is 3 inches. 9. A culvert passes under a temporary access road but any excess water not passing under must go over the road. The culvert pond depth upstream of the road is 905, but the road crown is set at 904. How much water will over-top the roadway? Assume the roadway section being overtopped is 110 feet and that 3.2 is the weir coefficient for the roadway. 10. A stormwater detention basin has an emergency spillway to discharge the Probable Maximum Flood (PMF) flowrate event. The PMF flowrate is 9,500 ft3/s. The elevation of the top of the berm is set at 1250 feet. The weir needs to be set such that height above the weir does not exceed 4-feet. Find the length of the weir. Also, sketch the flow over the weir assuming a 1.5foot freeboard between the surface of the water and the top of the detention berm. 50 Hydraulic Lessons Lesson 5: Flood Diversion Lesson 5 Project Overview A new subdivision requires protection from flooding. The hydrologic analysis is complete and now it is time to design diversion channels around the site, analyze the existing channel and then design and analyze culverts at the project entrance. These computations are best completed in a spreadsheet. A sample calculation is attached to the assignment to demonstrate how you may organize your spreadsheet. Tasks 1. In the existing concrete channel find the normal depth and flow velocity then calculate the required Freeboard using the flowrate computed at CP3 shown on Figure 1. Freeboard for supercritical flow: πΉπ = 1.0 + 0.025 π£(π¦π )1/3 Freeboard for subcritical flow: πΉπ = 0.5 + π£ 2 ⁄2π NOTE: Add the flow depth and the Freeboard depth together to obtain the total channel depth and total channel width. 2. Along the north and east boundary lines of the project there is a 20-foot wide utility easement (a strip of land that is dedicated for utilities). You must design channels to divert the flow around the project site by picking the shape, slope, and material for each channel. The design flowrates for the north and east channels are CP1 and CP4 respectively. a. Calculate the normal depth b. Calculate the flow velocity c. Calculate the Freeboard for the north and east channels. 3. Size the proposed culverts No. 1 and No. 2 as shown on the proposed conditions drainage map using the flowrates at CP2 and CP3 respectively. Size the culverts such that the pond depth does not exceed 1.5 x the culvert diameter or box height. Provide separate calculation sheets analyzing both culverts. Submission Provide a cover sheet followed by a table summarizing your calculations including columns for Geometry, (bottom width [b], length [l], slope [S], and design flowrate [Q], and velocity [V]). Also include your values for normal depth and velocity in each of the channels. Finally, include three (3) sketches (one for each channel), each showing the channel cross section with the geometry dimensions, normal depth, critical depth and freeboard labeled for the west, north, and east channels. 51 Hydraulic Lessons 52 Hydraulic Lessons Lesson 5: Flood Diversion 53 Hydraulic Lessons Lesson 5: Flood Diversion SAMPLE CALCULATION 1 – Normal Depth Analysis 54 Hydraulic Lessons Lesson 5: Flood Diversion SAMPLE CALCULATION 2 – Culvert Sizing Analysis 55 Hydraulic Lessons LESSON 6: OPEN CHANNEL MODELING Project Background While steady/uniform analysis can help you do a lot of engineering, there are many applications where knowing how to analyze non-uniform flow can be helpful. Take for instance the new project site in Lesson 5. The existing open channel will be modified with the installation of the two culverts. While the normal depth and culvert inlet analyses were helpful, computer models can provide a more accurate representation of the entire water surface profile in a non-uniform channel. As part of this analysis, we also learn to analyze the depth of flow over a weir. Lesson 6 Overview This module is divided into four (4) tasks: Non-Uniform Flow, Rapidly Varied Flow, Gradually Varied Flow, Weirs. Each unit covers a specific topic (similar to what you would receive in one or two lectures) and includes practice problems to assess your progress. Read through each learning unit and complete each activity (for example reading, watching videos, and completing the assignments). Learning Outcomes At the end of this module you will be able to: • • • • • Classify unsteady/non-uniform flow profiles Qualitatively assess unsteady/non-uniform flow in an open channel Calculate the sequent depths and overall length of rapidly varied flow Analyze the length of gradually varied flow Determine the flow depth over a weir 56 Hydraulic Lessons Lesson 6: Open Channel Modeling Task 6.1 Non-Uniform Flow In reality, steady, uniform flow is a an ideal analysis scenario we rarely see in real life. Channels change direction, slope, material, shape, and each of these can have an impact on the hydraulics of the channel by creating backwater (water backing up into the channel) or tail water effects (water tailing off downstream as it accelerates). The first step to understanding these effects is to qualitatively assess an open channel’s water surface profile given the changes in the channel. Video 6-1 Non-Uniform Flow provides an overview to visualizing and classifying non-uniform flow in and open channel where the slope is changing. Video 6-2 Non-Uniform Flow 2 provides additional of non-uniform flow in a more realistic scenario. Task 6.2 Rapidly Varied Flow Analysis Breaking up non-uniform flow into its two major components, we start by analyzing Rapidly Varied Flow (RVF). RVF occurs when you transition from supercritical flow to subcritical flow. The analysis tools we use here are empirical. Video 6-3 RVF Analysis outlines the empirical methods to estimate the sequent depths of a hydraulic jump as well as determine the length of a hydraulic jump. Task 6.3 Gradually Varied Flow Analysis Here I introduce the two main methods for assessing gradually varied flow (GVF) in an open channel: The Standard Step, and the Direct Step methods. The Standard step is used in prismatic channels while the Direct Step is used for natural, irregular shaped channels. Video 6-4 GVF Analysis covers these methods conceptually so that you can understand how this process could be completed by hand and to understand how the computer software is programmed. 57 Hydraulic Lessons Lesson 6: Open Channel Modeling Lesson 6 Practice 1. Sketch the water surface profiles for the channels shown below. If no other control (obstruction) is specified, assume that the normal depth is the boundary condition at the beginning and end of the channel. LEGEND Normal Depth Critical Depth Channel Bed, or Channel Obstruction (Vertical) Ponded Water Surface 58 Hydraulic Lessons Lesson 6: Open Channel Modeling 2. A hydraulic jump occurs in a steep, rectangular concrete channel (n = 0.015 | b = 7 feet) with a slope of 1.5%. If the normal depth upstream of the jump is 1.75 feet, what is the depth of flow downstream of the hydraulic jump? 3. A hydraulic Jump occurs in a mild, rectangular concrete channel (n = 0.014 | b = 8 feet) with a slope of 0.2%. If the normal depth downstream of the jump is 6.30 feet, what is the depth of flow upstream of the hydraulic jump? 4. What are the lengths of the hydraulic jumps analyzed in Problem 2 and 3? 5. A steep channel transitions to a mild section. The grade change in the channel occurs as STA 11+50.00. The M3 curve was previously analyzed and determined to be 210 feet long. The hydraulic jump was determined to be 24.5 feet long. Provide a sketch showing the channel slope transition and the water surface elevation through the transition (including the normal depth in the steep section, the M3, the hydraulic jump and the normal depth in the mild section). Label the stationing of each control point. Reminder: Channel Stationing starts downstream and increases moving upstream. 59 Hydraulic Lessons Lesson 6: Open Channel Modeling Lesson 6 Project Overview In Project 5 we assumed steady flow and uniform geometry conditions for all open channels. However, that is not always a sufficient approach. Consider the existing channel along the western boundary of the project site. This channel has two obstructions: the two culvert crossings to allow traffic into the new neighborhood. These obstructions create a backwater effect in the channel that may cause the water surface elevation to exceed the normal depth (which was computed in Project 5). To obtain a better estimate of the channel depth, this project shows you how to model the channel and the culverts in HEC-RAS – the River Analysis System (RAS) developed by the Army Corps of Engineers Hydrologic Engineering Center (HEC) in Davis, CA. Task 1. Start by building the open channel in HEC-RAS. Create a trapezoidal channel with 3:1 side slopes, 15-ft base width and concrete lining (n = 0.015). The slope of the channel can be pulled from the topographic map provided in Lesson 5 Project. 2. Insert the two culverts into the model. The only unknown at this point is the size of the culvert. Make a starting guess as to the size of the culvert. The culvert should not exceed the width available in the channel or exceed the height of the roadway. 3. Re-compute the hydraulics in the open channel each time you change the size of the culvert. Try to find the smallest culvert (diameter of pipe, or rise & span of box) needed to ensure the water does not overtop the roadway at both locations. Submission Provide a summary of your work showing the plan view of the open channel and the section view produced by HEC-RAS showing the water surface elevation along the length of the channel. Also, provide a written memo stating the size of each culvert. Address the memo to your instructor as the client. 60 Hydraulic Lessons REFERENCES LESSON 1 LESSON 2 Brown, G. O. (2003). The history of the Darcy-Weisbach equation for pipe flow resistance. In Environmental and Water Resources History (pp. 34-43). Colebrook, C. F. (1938–1939). "Turbulent Flow in Pipes, With Particular Reference to the Transition Region Between the Smooth and Rough Pipe Laws". Journal of the Institution of Civil Engineers. London, England. 11: 133–156. Haaland, SE (1983). "Simple and Explicit Formulas for the Friction Factor in Turbulent Flow". Journal of Fluids Engineering. 105 (1): 89–90. doi:10.1115/1.3240948. Williams, G. S., & Hazen, A. (1908). Hydraulic Tables: The Elements of Gagings and the Friction of Water Flowing in Pipes, Aqueducts, Sewers, Etc. as Determined by the Hazen and Williams Formula and the Flow of Water Over Sharp-edged and Irregular Weirs, and the Quantity Discharged, as Determined by Bazin's Formula and Experimental Investigations Upon Large Models. J. Wiley & sons. Moody, L. F. (1944), "Friction factors for pipe flow", Transactions of the ASME, 66 (8): 671–684 Swamee, P.K.; Jain, A.K. (1976). "Explicit equations for pipe-flow problems". Journal of the Hydraulics Division. 102 (5): 657–664. LESSON 3 Cross, H. (November 1936). "Analysis of flow in networks of conduits or conductors". Engineering Experiment Station. Bulletin No. 286. LESSON 4 Jones, G. M., Bosserman, B. E., Sanks, R. L., & Tchobanoglous, G. (Eds.). (2006). Pumping station design. Gulf Professional Publishing. LESSON 5 61 APPENDIX A Water System Development Guidelines Western Municipal Water District Irvine Ranch Water District Appendix A Water System Development Guidelines Western Municipal Water District 2.0 Design Criteria for Water Distribution Systems (Downloaded from: http://www.wmwd.com/DocumentView.aspx?DID=239) Water system improvements proposed for inclusion into Western’s service area shall be designed in accordance with all appropriate AWWA standards, include all landscape demands for non-residential common areas, (i.e., landscape slopes, medians, parks, detention basins, etc.), have those demands integrated into the demand calculations, and maintain the following criteria 2.01 SYSTEM DEMAND CRITERIA FOR TRACT DEVELOPMENT Western’s staff reserves the right to determine criteria for each water system or sub-system based upon conditions that may exist for that particular location, anticipated level of development, planned use or other criteria. In general, however, water pipelines, tanks, pump stations, pressure reducing stations and appurtenances shall be sized to handle the highest demand on the system within the sphere of influence and shall provide capacity for the following conditions: 1. The peak hour demand. 2. The maximum daily demand plus fire flow. 3. Tank refill, if required. Average day domestic demand shall be 300 gallons per capita per day (gpcd) on annual average, with 3.8 residents per house for 1140 gpd/unit. Assume maximum daily flow of 175% of average day flow and maximum hour flow of 300% of average day flow. Fire flow requirements shall be in accordance with the specification of the Fire Protection Agency having jurisdiction, e.g. Riverside County, City of Riverside, or City of Murrieta. Commercial and industrial development proposed use and demand requirements should be reviewed and approved by Western prior to any system analysis being performed. Water pipelines to all service areas shall be looped to provide dual direction supply and system flexibility. Dead end mains are undesirable, but can be considered on a case-by-case basis. 2.02 SYSTEM ANALYSIS The proposed water system shall be analyzed for the following three conditions: 1. 2. 3. Peak hour demands with wells/booster pumping plants on. For the peak hour demand flow analysis, the pressure at each node shall be a minimum of 40 psi and a maximum of 120 psi. Maximum day demand plus fire flow with wells/booster pumping plants off. For the maximum day demand plus fire flow analysis, fire flow should be selected for the worst-case scenario (typically the hydrant furthest from the connection(s) to Western's distribution system, at the highest system elevation) and as directed by Western’s staff. The pressure at each node shall be a minimum of 20 psi and the maximum velocity in the pipelines shall be 7.5 feet per second, (certain exceptions may apply). Minimum hour demands (10% of maximum day demand) with wells/boosters on. For the minimum hour demand analysis, the maximum velocity in the pipelines shall be 5.0 feet per A-1 Appendix A Water System Development Guidelines second and the maximum pressure at each node shall be 120 psi. The Developer’s engineer will be required to submit an analysis of anticipated flow demands; average, maximum hour flow, and maximum day plus fire flow. Western shall accept or request modifications to the submitted analysis. 2.03 WATER PIPELINE SIZING CRITERIA Minimum size water pipeline is 8-inch nominal diameter, 10”, 14”, and 20” pipelines are no longer utilized by Western. For maximum hourly flow; pipeline to be sized to provide head losses not to exceed 3.5 feet per 1000 feet of water pipeline. For maximum daily flow plus fire flow; pipeline to be sized to provide head losses not to exceed 5 feet per 1000 feet of water pipeline. For all cases, mainline velocities are not to exceed 7.5 feet per second. Use a “C” valve of 130 for polyvinyl chloride pipe and 120 for cement mortar lined steel pipe in the Hazen-Williams formula. Provide a minimum of 40-psi pressure at the meter to each and every customer service using the pad elevation of the water tank, at half-full, serving the area as the starting hydraulic grade line. Fire hydrants are to have 20-psi minimum residual pressure at design capacities. If any service at the meter is proposed to be less than 50 psi Engineer shall submit calculations demonstrating actual pressure at all fixtures being supplied by that meter. Services less than 40 psi at meter will require a low pressure service agreement. 2.09 VALVES Location: Large water pipelines (16-inch diameter and larger): To be determined for each system to meet operational requirements. Small water pipelines (12-inch diameter and smaller): To provide flexibility of operation, generally located on discharge side of pipeline connections; 4 at crosses, 3 at tees and at beginning of dead end mains. If one of the options above does not apply, valves shall be spaced at 1,320-foot, maximum, intervals or as directed by Western. Valve spacing shall be that no more than 20 lots are to be out of service at one time. At all times the maximum spacing to in-service fire hydrants shall not exceed 700 feet. Size: Full line size gate valves through 12-inch. For 16-inch and larger, use full line size butterfly valves. Maximum velocity through valves normally limited to 12 feet per second, never to exceed 20 feet per second. A-2 Appendix A Water System Development Guidelines Unless otherwise provided for, all valves 2” through 12” shall be resilient seat gate valves in accordance with AWWA Standard C509. Valves shall be installed with valve can and cover as shown on Western’s Standard Drawings. Pressure class rating shall be the same as the water pipe on which the valve is being installed. A-3 Appendix A Water System Development Guidelines IRVINE RANCH WATER DISTRICT (IRWD) SECTION 3 DESIGN CRITERIA, DOMESTIC WATER FACILITIES The following sections are design criteria to be used in the design of domestic water systems. The developer and his engineer shall be responsible to ensure that designs submitted are consistent with the IRWD Rules and Regulations, Section 2 of this manual, and generally accepted standards of good engineering practice. 3.1 Main Line Sizes The typical minimum size distribution main pipes shall be 8-inch AWWA C-900 PVC, SDR-14, Class 200, unless otherwise noted and approved. On short cul-de-sac dead-end mains 4-inch (with a maximum of ten (10) each, 1-inch services) or 6-inch (with more than ten (10) each, 1-inch service lines) lines may be allowed, however, 8-inch size main must be used to the last fire hydrant. Developer facilities will be water mains 10-inch diameter and smaller, capital facilities will be water mains 12-inch diameter and larger as defined by the District’s Master Plan or SAMP and will be designed and constructed by the District. Developer facilities will be designed by the developer and transferred to the District upon satisfactory completion of final inspection by means of a “Bill of Sale”, Figures 5 and 8 in Chapter 2. 3.2 Design Flows All design flows shall be based on the demands indicated in the applicable local “Sub-Area Master Plan” (SAMP) and the Water Resources Master Plan. Where design flows are not covered by a current SAMP, consult with IRWD’s Planning & Water Resources Department staff to review and calculate the developer’s estimated water demands for the proposed development. 3.3 Depth of Cover Distribution mains, 10-inch and smaller, shall have a minimum of 42 inches of cover between the top of the pipe and the finished street grade unless shown differently on the improvement plans or otherwise directed by the District Inspector due to unusual field conditions. Transmission mains, 12-inch and larger, shall have a minimum of 48 inches of cover between the top of the pipe and the finished street surface unless shown differently on the improvement plans or otherwise directed by the District representative due to unusual field conditions. Storm drain systems must be designed with sufficient cover so that the water mains and service laterals can be built over the top of the storm drain mainline and laterals. 3.4 Standard Location Domestic waterline centerlines shall be located six (6) feet from the face of the curb for all pipelines 12inches in diameter and smaller; and shall be eight (8) feet from the face of the curb for pipelines 16inches in diameter and larger. Water lines will not be allowed within easements in residential lots. There A-4 Appendix A Water System Development Guidelines must be a separate lettered lot, minimum width 15 feet, if a water line needs to go outside the public street right-of-way from cul-de-sac to cul-de-sac or from cul-de-sac to open space of tract common area. Where water pipelines are designed to cross perpendicular beneath retaining walls or other structures (specific written permission required for each instance), the pipeline shall be constructed in a steel pipe casing of sufficient size and thickness (per IRWD’s Construction Manual) and with a minimum vertical clearance of at least one (1) foot from the footing or structure itself. 3.5 Valve Arrangements There shall be two control valves at each tee intersection of two distribution mains. If the two distribution mains cross there shall be three (3) valves and, at major distribution points, there shall be four (4) valves. On long blocks, intermediate valves shall be installed so that no more than twenty-eight (28) dwelling units, six hundred (600) feet of main, or two (2) fire hydrants will be out of service at any time. Additional looping of main lines may be necessary to satisfy this condition and the arrangement of valves within the distribution system will be reviewed to identify the optimum network layout. A valve must be placed at each end of an easement where a water line passes through easements outside the traveled streets. 3.6 Separation Criteria for Water, Sewer, and Recycled Water 3.6.1 Horizontal Separation State Health Department regulations require a 10-foot minimum horizontal separation between domestic water and recycled water or sewer lines. There are special construction methods which may be used where this separation cannot be achieved. Refer to the District Construction Manual and District Standard Drawings therein. Separation other than the Health Department minimums must be approved by the District Engineer. 3.6.2 Vertical Separation Water, sewer, and recycled water lines are typically located vertically from the street surface down in order of decreasing quality. Water will be the shallowest and sewer mains will be the deepest. Refer to the District Construction Manual and District Standard Drawings therein 3.7 Fire Flow Requirements The design requirements for fire flow will be determined by the Orange County Fire Authority (OCFA) or the appropriate local fire jurisdiction for the specific area under development. Any plan submitted for second plan check must have been reviewed and approved by the OCFA or the local fire jurisdiction. The signature of the OCFA Marshal or local fire department representative on the plans shall constitute the only form of accepted approval of the fire protection system provided. 3.8 Water Service Materials and Sizes Approved materials and manufacturers for various service materials and connections are listed in the Standard Specifications sections contained in the District Construction Manual. The minimum domestic service size shall be 1-inch and made of copper tubing. Service sizes will be shown on the plan. Service sizes available are 2” (which shall be copper), 4”, 6”, 8” and 10”; no other sizes will be allowed. A-5 Appendix A Water System Development Guidelines 3.9 Water Meters All water meters will be furnished by the District subsequent to payment of all applicable fees and posting of all required bonds. Temporary water meters (up to 3-inch in diameter) shall be applied for through the IRWD Customer Services Department. Larger (4-inch and greater) diameter temporary services shall be requested through the Development Services Section of the Engineering & Construction Department with a proper engineering plan set. Refer to the District’s “Procedure For Temporary Construction Meters”. 3.10 IRWD Standard Domestic Water Notes The following Standard Water Notes shall be included on all improvement plans for the installation of domestic water systems: A. All water system work shall conform to the District’s “Procedural Guidelines and General Design Requirements” and “Construction Manual”, as last revised. B. A pre-construction conference of representatives from affected utilities, agencies and the contractor shall be held on the job site (or a location approved by the District) at least fortyeight (48) hours prior to the start of work. C. The District Engineering Office shall be called for inspection forty-eight (48) hours before start of work at (949) 453-5615 or (949) 453-5300. D. The proposed water system is to be staked at a minimum 50-foot stationing if there are no existing curbs. E. Water meters shall not be located within a driveway or sidewalk. All water service laterals shall be constructed perpendicular to the water main without bends or angles from the connection point on the main. F. All main line valves shall be maintained so as to be accessible during tract development and construction. All valve stem tops having over 60-inches of cover require an extension meeting District standards. G. In residential streets, the top of the pipe, 10-inches and smaller, shall be a minimum of 42inches below the finished street surface and 48-inches below finished street surface for all pipe 12-inches in diameter and larger. H. All fire hydrants shall be set with the bottom flange 4-inches above the concrete pad or sidewalk using one scored-spool as indicated in the Construction Manual and shall be located a minimum of 3 feet from the ECR or BCR at intersection. I. All water mains 4-inches through 12-inches shall be SDR-14 or thicker and shall not be rated less than pressure class 200, AWWA C-900 PVC, unless otherwise approved by the District. J. No “hot-taps” or other tie-in connections shall be made to existing District water mains prior to conducting and passing an approved pressure test and a bacteriological test on the new water distribution system. K. Tapping sleeves, where called for on the plans, shall be pressure tested in an approved manner in the field, in the presence of the District representative, prior to tapping the main line. Tapping A-6 Appendix A Water System Development Guidelines of the main line shall not proceed unless a District representative is present. Size on size taps of water mains are not allowed. L. Where meters and meter boxes are located within slopes, the angle meter stops shall be located such that the meters and boxes are parallel and flush, with the finished surface. Wherever the surrounding grade exceeds eight (8%) percent, or in the opinion of the District representative, the adjacent slope is too great, a small retaining wall, clear of the meter box, shall be constructed to the satisfaction of the District representative. M. Curb faces shall be inscribed with the letter “W” indicating locations of all domestic water services. Letter inscription shall be made using a 4-inch power tool wheel grinder. N. Individual pressure regulators are required by the Uniform Plumbing Code if average static pressure in the main is 80 psi or more. O. Curbs shall be inscribed with tie downs for all valve locations. Letter inscriptions shall be made using a 4-inch power tool wheel grinder. P. The contractor shall expose all points of connection to the existing domestic water system for verification of horizontal and vertical location before construction. Q. Final Inspection for waterlines must include water samples that will be tested for the presence of bacteria, conductivity, turbidity and odor. The turbidity must be less than 2.5 NTU and the odor must be less than 1.0 TON, not to include chlorine odor, to be acceptable. Two (2) consecutive “passing” samples are required for acceptance. R. The contractor working on IRWD waterlines must have a C-34 license issued by the State Contractor’s License Board or Class “A” General Contractors license (with special approval of the District, based upon actual water and sewer pipeline construction experience.) S. Contractor shall obtain and show proof of a construction dewatering permit from the state of California, Regional Water Quality Control Board prior to the start of construction. T. All butterfly valves 12-inches in diameter and larger shall be flanged and shall be bi-directionally tested with the operator installed in accordance with the District’s requirements outlined in the Construction Manual. 3.11 Miscellaneous Standard Guidelines A. Separate quantity estimates are to be included on the plans to indicate quantity of pipe, number of hydrants, valves, fittings, services, meter boxes, etc. B. The plans shall show, in plan and profile views, the position of all other known existing underground utilities as well as proposed underground utilities. Vertical clearance at crossings shall be indicated by showing top of pipe and bottom of pipe elevations at the point of intersection. C. Temporary flush-out assemblies shall be installed at the end of all mains and large service stubouts for testing and flushing purposes. A-7 Appendix A Water System Development Guidelines D. Air and vacuum relief valves shall be installed at all high points of water mains in accordance with the District Construction Manual. E. Water sample stations shall be provided for each contiguous water service area. Where there are separate pressure zones, a separate water sample station shall be provided for each zone in a location approved by the District. F. Water mains to be constructed in landscape slopes and within easements shall be constructed with C-900 or C-905 class 200 PVC pipe. Slope anchors may be required in accordance with the District Construction Manual dependent upon the grades and local soil conditions. Thrust blocks will also be required at the angle points at both top and bottom of the slope. A-8 APPENDIX B Hydraulic Reference Tables By Original diagram: S Beck and R Collins, University of Sheffield (Done by the second law at English Wikipedia) Conversion to SVG: Marc.derumaux - File:Moody_diagram.jpg, CC BY-SA 4.0, https://commons.wikimedia.org/w/index.php?curid=52681200 Moody, L. F. (1944), "Friction factors for pipe flow", Transactions of the ASME, 66 (8): 671–684 Appendix B Hydraulic Reference Tables B-1 Appendix B Hydraulic Reference Tables MINOR LOSS COEFFICIENTS Description k FITTINGS BEND (CAST) - 45° BEND (CAST) - 90° BEND (CAST) - 90° (LONG) BEND (MITERED) - 15° BEND (MITERED) - 22.5° BEND (MITERED) - 30° BEND (MITERED) - 45° BEND (MITERED) - 60° BEND (MITERED) - 90° (1 X MITER) BEND (MITERED) - 90° (2 X MITER) BEND (MITERED) - 90° (3 X MITER) ENTRANCE - Bellmouth ENTRANCE - Projecting ENTRANCE - Rounded ENTRANCE - Sharp-Edged EXIT TEE (BRANCH FLOW) TEE (LINE FLOW) VALVES GATE VALVE (KNIFE - METAL SEAT) GATE VALVE (KNIFE - RESILIENT SEAT) GATE VALVE (DOUBLE DISC) GATE VALVE (RESILIENT SEAT) PLUG (LUBRICATED)* PLUG (ECCENTRIIC, RECTANGULAR 80%) PLUG (FULL BORE OPENING) GLOBE VALVE* DIAPHRAGM OR PINCH* CONE BALL BUTTERFLY (25-LB CLASS) BUTTERFLY (50-LB CLASS) BUTTERFLY (150-LB CLASS) REDUCER (CONICAL) INCREASER (CONICAL) 0.18 0.25 0.18 0.05 0.01 0.10 0.20 0.35 0.80 0.30 0.30 0.05 0.80 0.25 0.50 1.00 0.75 0.30 0.20 0.30 0.15 0.30 0.75 1.00 0.50 5.00 0.50 0.04 0.04 0.16 0.27 0.35 0.03±0.01 0.25(v12-v22)/2g B-2 Appendix B Hydraulic Reference Tables PROPERTIES OF WATER Specific Weight Density Dynamic Viscosity Kinematic Viscosity Vapor Pressure Head Temp γ ρ μ 10-5 ν Pv/γ F (lb/ft3) (slug/ft3) (lbβsec/ft2) (ft2/sec) (ft) 32 40 50 60 70 80 90 100 110 120 130 140 150 160 170 180 190 200 212 62.42 62.43 62.41 62.37 62.3 62.22 62.11 62.00 61.86 61.71 61.55 61.38 61.20 61.00 60.80 60.58 60.36 60.12 59.83 1.940 1.940 1.940 1.938 1.936 1.934 1.931 1.927 1.923 1.918 1.913 1.908 1.902 1.896 1.890 1.883 1.876 1.868 1.860 3.746 3.229 2.735 2.359 2.05 1.799 1.595 1.424 1.284 1.168 1.069 0.981 0.905 0.838 0.78 0.726 0.678 0.637 0.593 1.931 1.664 1.41 1.217 1.059 0.93 0.826 0.739 0.667 0.609 0.558 0.514 0.476 0.442 0.413 0.385 0.362 0.341 0.319 0.2 0.28 0.41 0.59 0.84 1.17 1.61 2.19 2.95 3.91 5.13 6.67 8.58 10.95 13.83 17.33 21.55 26.59 33.9 ATMOSPHERIC PRESSURE Elev (ft) 0 1,000 2,000 3,000 4,000 5,000 6,000 7,000 8,000 9,000 10,000 (psi) 14.7 14.2 13.7 13.2 12.7 12.1 11.8 11.4 10.7 10.5 10.1 Water Column (ft) 33.9 32.7 31.6 30.4 29.4 28.2 27.2 26.3 24.8 24.2 23.4 Mercury Column (in) (mm) 29.92 760 28.9 734 27.87 708 26.81 681 25.9 658 24.92 633 24.01 610 23.19 589 21.89 556 21.39 543 20.63 524 B-3 Appendix B Hydraulic Reference Tables HYDRAULIC ELEMENTS CHART 1.00 0.90 Q/Qfull A/Afull 0.80 V/Vfull P/Pfull 0.70 d/D Ratio 0.60 0.50 0.40 0.30 0.20 0.10 0.00 0.00 0.10 0.20 0.30 0.40 0.50 0.60 0.70 0.80 0.90 1.00 1.10 1.20 Q/Qfull , A/Afull, V/Vfull, P/Pfull B-4
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