COMMONWEALTH OF AUSTRALIA Copyright Regulations 1969 Warning Merchant, K.A., Van der Stede, W.A. (2003) Management Control Systems. Third Edition. Financial Times Prentice Hall. Chapter 7, pp 275-282. This material has been reproduced and communicated to you by or on behalf of the University of Melbourne pursuant to Part VB of the Copyright Act 1968 (the Act). The material in this communication may be subject to copyright under the Act. Any further copying or communication of this material by you may be the subject of copyright protection under the Act. Kranworth Chair Corporation Do not remove this notice In July 2003, Kevin Wentworth, CEO of Kranworth Chair Corporation (KCC), was considering a major reorganization - a divisionalization - of his com­ pany's organization structure: name was a contraction of the founders' names: Krantz and Wentworth.) KCC was headquartered in Denver, Colorado, in the foothills of the Rocky Mountains. KCC produced a broad line of high­ quality and fashionable portable, folding chairs, Like many entrepreneurs, l have always been focused which were branded as various models of the Fold­ on top-line sales growth, and I have constantly been impressing on my managers to drive sales. My belief it! brand. In its early years, KCC sold its products was that if you do that, everything else takes care exclusively to distributors. Since its inception, KCC had been organized of itself. Up until recently, I think our approach made functionally. In 2003, reporting to the cofounders sense. We had very little competition, and our mar­ were vice presidents in charge of sales, supply gins were huge. Now things are changing. We've got some major chain, and finance and administration, plus staff competitors who are making headway. I think we managers responsible for advertising and research needed to take a fresh management approach to find and development (Exhibit 1). opportunities to do things better. Our new divisional­ Over the years, KCC expanded its product offer­ ized organization structure should help us serve our ings. In 2003, it offered an extensive line of folding customers better and maybe force us to eliminate chairs. The chairs were produced in various sizes certain markets or products that are not producing and models, including both adult and child chairs, results. But I'm not sure it's working very well. We're see­ single chairs and loveseats, and full- and beach­ ing some finger pointing between the managers of the height chairs. Some chairs had additional features, newly created divisions and the managers in charge such as cup holders, storage pockets, and trays. The of corporate departments. There is a lot of politics chairs were produced at several price points, with involved in defining the roles, responsibilities, ... and varying fabrics, designs (e.g. single vs. double 'rights, of each of the responsibility centers, and it's layer), and frame materials. KCC also offered some not clear to me yet exactly where to draw the Jines. related products, such as folding tripod stools, Otto­ mans, cots, and stadium seats. KCC also produced custom-designed products. It employed screen­ THE COMPANY printing artists and seamstresses who applied In.the early 1980s, Weston Krantz, an avid outdoors custom logos, graphics, and lettering to the nylon. person, developed a new design for a lightweight, KCC products were often seen at corporate trade pof.table chair that could be stored in a bag and shows and tailgate parties at sporting events. The carried anywhere. Convinced that his design had company kept track of approximately 1,500 stock commercial value, in 1987 Weston cofounded keeping units (SKUs)- finished products and vari­ K:t'anworth Chair Corporation (KCC) with his long- ous piece parts that the company sold - although time friend, Kevin Wentworth, who had an MBA about 85-90% of the sales stemmed from only about deg,ee and financial expcrtise. (lne corpo, of r;:,;o.. u,M�!� .. .,.Jv 'jeJe � V This case was prep�ed by Professors Kenneth A. Merchant, Wim A. Van der Stede, and research assistant Clara. (Xiaoling) � • �a · Copyright© 2004 by Kenneth A. Merchant and Wim A. Van der Stede. Chapter 7 · Financial Responsibility Centers Gradually, KCC built sales by investing in more advertising and by adding other distribution chan­ nels. By 2003, it sold some products directly to major retail chains (Wal-Mart, K-Mart, Target), as well as other retailers (e.g. sporting goods stores) of various sizes. It sold to retailers using the KCC sales force, outside rep's, and distributors. It also sold custom products,: directly to corporations and high school or university bookstores and athletic departments. The retail channels provided the high­ est sales volumes, but those sales were made at lower margins. In the 1990s, KCC moved its core manufac­ turing facilities to Mexico and China to take ad­ vantage of lower labor rates. Only some assembly ("kitting") and customizing facilities were retained in the Denver location. In the company's first decade of existence, KCC had little competition. Its chair designs were pro­ tected by more than 20 patents. Sales grew rapidly, and average margins were high, in the range of 40-50%, although some margins were sacrificed in later years in order to generate sales from large retail chains. In 1999, KCC borrowed $30 million because the founders, particularly Kevin, wanted to take a sig­ nificant amount of cash out of the company. Kevin had become interested in ranching, and he wanted to buy a significantly larger ranch. Ranching had become his passion, and he was spending less and less time at KCC. (For years Weston had spent only a small portion of his time at KCC as he trav­ eled and pursued his various avocations.) The debt service on the loan reduced KCC managers' margin for error. Cash flow was tight, particularly at the slow time of the year - October to January. Starting in the late 1990s, some significant com­ petitors, mostly from Asian countries, entered the market with comparable chair designs. Despite the fact that most customers perceived KCC as having superior designs and higher quality, and customer satisfaction was high, the higher competition and the worldwide recession of the early 2000s caused sales to flatten and profits to drop. The company's management incentive plan did not pay out in either 2001 or 2002. In 2003 performance was slightly improved. KCC's total revenues were pro­ jected to be approximately $70 million, up from $68 million in 2002, and profits were expected to be slightly positive. 288 MOTIVATION FOR DIVISIONALIZATION In 2002, Kevin began to think about changes that might stem from a change in organization structure. He thought that the KCC managers needed to focus more on the quality, and not just the quantity, of sales. To illustrate the point, he described an ex­ ample in which KCC personne1 had aggressively sought business from Target, the large retail chain. In order to develop this retail account, KCC designed a special chair model for Target and offered a special price with a lower gross margin. While Target did sell some Fold-it! chairs, they did not sell many. Part of the reason for the poor sales was that many of Target's outlets did not display the Fold-it! chairs effectively. Instead of displaying them in the sporting goods department, they shelved them wherever they had room. Kevin explained, "I walked into a Target store in a suburb of Denver and found that our products were sitting on the bottom shelf horizontally in the back comer of the Automotive department, where nobody could ever see them!" Because of the "growth at all costs" philosophy, KCC incurred significant prod­ uct development and marketing costs and ended up carrying a large amount of inventory, so overall the Target account, and some others like it, were very unprofitable. But to develop more focus on the quality of sales, KCC had to develop a stronger customer focus, to understand better customers' needs and wants, and to improve customer service levels. Kevin also thought that divisionalization, if implemented properly, could help KCC improve its efficiency and asset utilization. He thought that with an improved customer focus, it was almost inevitable that the company could reduce its SKUs, possibly outsource more functions, and generally learn to serve customer needs better while tying up less capital. DIVISIONALIZATION ALTERNATIVES W hat kind of divisionalization would be best? Kev,in thought first about the relatively conserv.at­ ive approach of merely making the sales function a profit center. This approach would involve charg­ ing Sales for the full costs (or, perhaps, full costs plus a mark-up) of the products they sold. Sales would have to pay for tbe costs of customizing Kranworth Chair Corporation products and holding inventory. This approach would make Sales more aware of the cost implica­ tions of their decisions and, hence, more motivated to generate profitable sales. But Kevin concluded that KCC should probably go further to create true product divisions. The KCC managers had frequent debates about what products and sales channels were most profitable, but those debates were not informed with hard data. A divisionalization would require some disaggrega­ tion of total costs and would facilitate profitability analyses.., .If this was done, however, the KCC managers would have to consider how self-contained the new operating entities should \ be. Kevin wondered, "Should [the product divisions] each have their own supply chain management, sales force, R&D, and human resources functions, or should those resources be shared?" The obvious product split in KCC was between Retail Products and Custom Products. The Retail Division would focus on the higher volume, stand­ ard product sales to retail outlets. The Custom Products Division would focus on the smaller vol­ ume custom sales. In the approach that Kevin was planning to pre­ sent to his management team, the two product divisions were to become profit centers. Each entity would be dedicated to its focused core business, but their managers would be free to choose how they did business and what they· incorporated into their business model. Reporting to each of the divi­ sion managers would be managers responsible f or sales and marketing, purchasing and inventory con­ trol, and finance and accounting. Supply chain, R&D, human resources, and advertising would still be centralized, although these functions would clearly have to work closely with division managers. Kevin hoped that this new structure would allow the Retail and Custom Products divisions to make some bold, new decisions. The new ·company focus would also be on creating value, rather than merely growing. For the divisions, creating value could easily mean contracting sales to eliminate unprofitable or marginally profitable products and customers. The best customers, for example, were probably those that bought the most profitable products, placed inventory requirefl)ents on KCC that were reasonable and predictable, had a strong credit standing and payment history, and were re­ latively easy to serve. The divisions might also decide that they should outsource some functions, such as warehousing, which might allow KCC to provide better customer service during the busy seasons and. to. employ fewer people and assets in the low seasons. On July 28, 2003, Kevin presented his division­ alization ideas to his management team. Figure 1 shows an excerpt from the presentation he gave: · FtGURE 1 Excerpt from presentation given by Kevin Wentworth The new product divisions will be lean, mean fighting machines with a direct purpose and the vision to carry that purpose out. With our [corporate managers'] help, they will look at how they do business now and what they can do better. They will have the opportunity to dream. If we were to start a new product-line business, think of the questions that would have to be answered: 1. How should we staff? 2. How should we source? 3. How should we warehouse? 4. How should we sell? 5. How should we ship? 6. How should we finance? These are just some of the many questions that a new company has to address. We have a certain advantage since we already have a baseline. But we also carry along a disadvantage. We have become entrenched in our ways and are the costliest product in the market. If we forced ourselves to completely reevaluate the business, could we significantly reduce costs, provide better customer service, and yield higher operating profits? That answer must be ''yes" In order to stay in business in the future. Think of the fabulous business opportunity in .front of us! Some of the KCC managers were enthusiastic about the proposed change. Others thought that the ideas were radical. A few managers were bewil­ dered, as they had never worked in an organization with a divisional structure and had trouble visualiz­ ing how it would work. In the ensuing discussion, many questions arose, such as relating to the 289 specifics as to who would be responsible for what and how performance would be measured and rewarded. It was decided that the idea needed more specifics. A follow-up meeting was held two weeks later. By then most of the managers realized that top management had already made this decision; the company was going to be divisionalized. They then became highly interested in shaping the details oe'. the change. The focus of the second meeting was on defining division management responsibilities. After considerable discussion, there was general agreement regarding the following general division of responsibilities: Responsibilities of top management and corporate staff: I. Overall vision and strategy for the company. 2. Financing and other high•level financial matters. 3. Engineering, design, and R&D. 4. Facilities. 5. Legal and intellectual property. 6. Supply chain and quality. 7. Corporate identity (e.g. public relations, some general advertising). 8. Human resources. 9. Information technology. 10. Acquisitions and joint ventures. Responsibilities of division management: I. Overall vision and strategy for their respective markets. 2. Development and implementation of divisional annual budgets. 3. Staffing. 4. Operations, including purchasing of parts and materials specific to respective markets, receiving, warehousing, shipping, and inventory management. 5. Controllership and accounting. 6. Product-specific advertising and collateral material. 7. Information technology support. With this general understanding of the distribu­ tion of responsibilities in the company in place, the next task was the development of ideas regarding performance measurement and incentives. This task was assigned to Robert Chang, VP - Finance and Administration. 290 PERFORMANCE MEASUREMENT ANO INCENTIVES Robert developed a measure that he called control­ lable returns, which was defined as operating income (before tax) divided by controllable assets. To get to operating income, all the division direct expenses were subtracted from division revenues, as were as many of the corporate expenses that could be reasonably allocated to the divisions. The assets deemed controllable by the divisions included their receivables, inventories, and an assigned cost of facilities they used. Robert proposed an incentive plan that provided 22 managers, down to the director level (one level below division manager), with a cash award based on achievement of annual targets set for control­ lable return at the divisional and corporate levels. For corporate managers, the bonuses would be based solely on corporate performance. For man­ agers assigned to a division, the bonuses would be based 75% on division performance and 25% on corporate performance. Robert proposed that the expected payouts be set initially at relatively modest levels. If the annual performance targets were achieved, Kevin and Weston would be paid an award of 40% of salary, division managers would be paid 30%, and man­ agers lower in the hierarchy would be paid 15-20%. No payouts would be made if actual per­ formance was below plan. 1 If actual performance exceeded plan, the payouts could be increased by up to 50%, at the discretion of top management and the company's board of directors. Robert explained that he proposed the relativelY:. modest awards because the costs of this plan wour . probably be in excess of $500,000, a signific ' additional expense for the company. Maintain" competitive total compensation levels was not. issue because KCC managers were currently .­ accustomed to earning a bonus, since the old s · growth-based incentive plan had not paid out .. thing in either 2001 or 2002. Plus Robert tho · the company needed to get some experience · setting division-level performance target� measuring and evaluating performance in �1 If the division (corporate) plan was met, but the corpo sion) plan was not, division management would still r divisional (corporate) portion of the bonus. Kranworth Chair Corporation way before ratcheting the performance-dependent rewards upward while, probably reducing the pro­ portion of total compensation paid as fixed base salaries. These suggestions were discussed in a staff meeting held on October 13, 2003.2 The major point of dissension was regarding the proposed assignment of some of the corporate expenses to the divisions.' Some of the personnel who were slated for assignment to a division complained that they could not control the terms of deals that corporate staff negotiated for them, such as for insur�ce. Kevin headed off this discussion by explaining that these cost assignments would be built into the performapce targets, so they would not affect the actual vs. targeted return comparison. Further, division managers would have near com­ plete freedom of sourcing. If they did not like the services provided to them by corporate staffs, they were free to purchase those services from outside the company. A follow-up meeting was scheduled for October 27, 2003. That meeting was intended to be used primarily to design the new organization - who would be assigned to what division and in what role (see Exhibit 2). It was hoped that the new divi­ sionalized structure would be completely in place by January 1, 2004, and the first incentives based on controllable return would be paid based on 2004-performance. HOPES AND CONCERNS FOR THE FUTURE Kevin was convinced that the new divisionalized organization structure would give KCC its best chance for future success: Most of us are now convinced that this is a good idea. Although it creates a more complex organization, it will make most of our managers feel more empowered. It will also force us to be more focused on returns, rather than revenues and cost control. Privately, however, Kevin expressed concern that this major turning point in the company's history was quite risky. 2 Sales personnel were still included in a sales-based commission plan. At this meeting the idea came up that the sales commissions should be weighted based on product profitability, but detailed discussion of this idea was deferred. I'm delegating considerable decision-making power to the division managers. If they make mistakes, our business can go down the tubes. The managers will make out all right; they can go find another job. But the fortunes of my family and those of the other major owners would be devastated. He had a specific concern about one manager, Joe Yarmouth, the current VP�sales who would be appointed as general manager of the Retail Division. Joe is in his early 50s, and he has a lot of experience. But most of the experience is in sales, rather than mar­ keting and other functions, and all of his experience before KCC was in big companies - Clorox, Hershey's. Culturally he does not have the small com­ pany mindset. He has no experience in understanding costs, cash flows, and returns. I think he should have been able to set up more deals that don't require any working capital investment, but he just doesn't think that way. So Kevin, and indeed most of the KCC man­ agers, looked to the future with both eager anticipa­ tion and trepidation. EARLY EXPERIENCES KCC's early experiences with the divisionalized structure created more concern. The first major initiative of Ed Sanchez, the manager of the new Custom Division, was to propose the procurement of a more sophisticated fabric cutting machine. This machine would allow the fabric to be cut more efficiently and lower both material and labor costs slightly. A discounted cash flow analysis suggested that this machine was a worthwhile investment. But, Kevin explained: In my opinion, this investment does not address the real issue in the Custom Division. Our real issue is turnaround time. We have plenty of margin in custom work, but we need to reduce our turnaround time to serve our customers better. I think Ed is turning the wrong dials. Kevin also knew that in Retail, the newly installed division manager Joe Yarmouth, who had good contacts in the advertising world through his prior jobs, was talking with a new advertising agency about the possibility of a new campaign _to advertise retail products more aggressively. Kevin wondered whether this was in the best interest of the company. He commented: 291 commitments to take delivery of full containers of finished products right at the port of entry (from either Asia or Mexico). This would eliminate fur­ ther kitting in the Denver plant and reduce invent­ ory significantly. Kevin thought this could be a Joe, in tum, had already been grumbling to Robert good idea, but he was not sure who should take about late deliveries and missed sales, as well as responsibility for working out the details. He was product returns due to quality problems, which also worried about the politics involved in redraw­ were caused, in his opinion, by vendor problems ing the lines of responsibility so early into the new that were under the purview of Carrie Jennings, the divisionalization. Another issue that had arisen involved the R&D corporate head of Supply Chain and Quality. In the new organization structure, Supply Chain was function. Corporate R&D was responsible for new responsible for obtaining and maintaining an ade­ product designs and refinements. Even though most quate vendor group, primarily in Asia and Mexico, ideas for new products or product improvements to secure both high-quality subassemblies and on­ came from the division managers and their sales time delivery, while reducing dependency on any people in the field, division management did not given vendor. The divisions .had responsibility only have much control over which R&D initiatives for placing the day-to-day purchasing orders (POs) received priority. Joe Yarmouth commented: with these vendors. Joe complained: There is too much filtering by corporate R&D of the I'm worried about losing economies of scale from dealing with different ad agencies and about what this "go-it-alone" advertising will do to our corporate identity. And in any case, lack of advertising was not the problem we faced at Target; it was product placement! If I keep having delivery and quality issues due to problems with our ·overseas vendors, over which I have no control, I'm sure going to miss my perform­ ance target for the year. I am the one - not Carrie who feels the pain of lower sales and higher costs due to product returns, because it directly affects the numerator of my controllable returns measure, and thus, my bonus that is totally based on it. I have already lobbied corporate to let me have control over vendor negotiations. If they won't do that, they should at least adjust my targets so that my evaluations aren't affected by others' failures. But so far they don't seem to want to listen to me. ideas that we feed them. We can't get anything done without Ken Simmons' [R&D manager] blessing, and Ken rnally takes his orders from Weston (Krantz]. We ought to have more influence. We know our markets better than anyone else in the company, and we are paying for the function. We [the divisions] each fund 50% of the corporate R&D budget. I'm about to take a $150,000 hit for corporate R&D in my 2004 P&L, and what do I get for that? And why do we [the divi­ sions] each have to share the burden equally? I'm also annoyed that Custom is getting a lot more R&D sup� port than I do. Certainly Retail is much larger than Custom, but we're not getting much support from R&D. All they' re doing for us are a few tweaks on our standard products. Robert estimated that the divisions had about 85% control over their own P&L results. He be­ Ed Sanchez [Custom], in tum, was complaining lieved that was significant enough: that R&D was much too "reactive" to new producj Joe's arguments have some merit, but no manager features already introduced by competitors, despi 'i ever controls everything. Our managers need to work the fact that he and his sales people has propose with others in the organization, within the constraints many ideas for more radical changes. in which they are placed, to react to a lot of changing Under this pressure from the division m. conditions, and to deliver the needed results. If Joe agers, Kevin was considering whether KCC sho, can't do this, then we'll find someone else who can. allow the divisions to do their own R&D. He Robert did not think that corporate managers doing so would solve the problems the divis· should make any changes either to the assigned managers were complaining about, but he w sure which new problems it might create. Kevin responsibilities or the bonus plan. Joe had also proposed some other ideas for a not like the whining. But he also did not watj leaner Retail business that could potentially affect undercut the local initiative that the new org the design of the Supply Chain function. He wanted tion promised to bring to KCC. And in anY, to enter into arrangements with large retailers that there were pressing issues to attend to on his would provide favorable pricing in return for ranch. 292 EXHIBIT 1 Kranworth Chair Corporation: 2003 organization structure Chairman, Weston Krantz President/CEO, Kevin Wentworth Advertising, Yv R&D, Ken Simmons VP Finance & Adr:ninistration Robert Chang .,' '.."""""""'"""",,...;"f"i'""'"'"'°""""'"""'d Finance Information Systems HR VP Sales Joseph Yarmouth VP Supply Chain Carrie Jennings Foreign Production (China, Mexico) Domestic Assembly & Customization Niche Accounts Retail International Logistics EXHIBIT 2 Kranworth Chair Corporation: 2004 organization structure Chairman, Weston Krantz President/CEO, Kevin Wentworth Engineering, Design, and R&D (Ken Simmons) Finance & Administration ------+------' HR, Information Systems, and Legal (Robert Chang) Supply Chain and Quality Control ( Carrie Jennings) Corporate Advertising and PR ( Yvonne Hahn) Custom Division Ed Sanchez Retail Division Joseph Yarmouth Marketing Accounting & ·Administration Graphic Accounting & Administration Operations Sales Operations Sales - Buying (POs)/Receiving - Inventory Management - "Kitting"/Scheduling - International/Domestic - Order Management - Inventory Management - Shipping - Buying (POs)/Receiving - Cut & Sew Operations - International/Domestic - Dealer Sales - Order Management - Inventory Management - Shipping
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