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Powerplant line and base maintenance CFM56-7B REV 03

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CFM56-7B SERIES ENGINE
IAW ATA 104 LEVEL 3
August 1, 2023
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OBJECTIVE
At the end of the course the participants will be
able to identify engine parts, including powerplant
systems through the information providing for the
OEM in order to improve participants’ skill
developing shop task.
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AGENDA
INTRODUCTION: BASIC ENGINE
ENGINE SYSTEMS
COMPONENTS IDENTIFICATION
NACELLE
3
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1
INTRODUCTION: BASIC
ENGINE
4
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Concepto general de un motor Turbofán
¿Qué se necesita para que el motor genere empuje?
Con la finalidad de mover a la aeronave y que
ésta alcance una velocidad mínima para volar,
se necesita una fuerza de empuje, la cual es
proporcionada por los motores.
Además del empuje, el motor es responsable
de proporcionar diferentes tipos de energías a
la aeronave para el funcionamiento de muchos
de sus sistemas, por ejemplo:
• Energía eléctrica
• Energía hidráulica
• Energía neumática
• Energía calorífica
5
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Receta para el empuje
Ingredientes:
Fan
Compresor de Alta
Presión (HPC)
Cámara de combustión
• Aire (Oxígeno)
• Combustible
• Chispa
Instrumentos
• Fan
• Compresor(es)
• Cámara de combustión
• Turbina(s)
• Escape
Turbina de Alta
Presión (HPT)
Spinner
Compresor de Baja
Presión (LPC)
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Turbina de
Baja Presión
(LPT)
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Receta para el empuje
Procedimiento:
Fan
Compresor de Alta
Presión (HPC)
Cámara de combustión
1. Agregue aire (use el fan y su velocidad para
controlar cuánto aire ingresa al motor)
2. Divida el flujo primario del secundario
Con el flujo primario:
3. Comprima el aire con los compresores (LPC y
HPC)
4. Agregue combustible y mézclelo con el aire
en la cámara de combustión (regule la
cantidad del combustible para controlar la
potencia del motor y así su empuje)
5. Agregue la chispa en la cámara de
combustión
Spinner
6. Expanda el aire en las turbinas
(HPT y LPT), así se moverán los compresores
7. Permita que el aire escape
¿Qué pasó con el flujo secundario?
7
Turbina de Alta
Presión (HPT)
Compresor de Baja
Presión (LPC)
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Turbina de
Baja Presión
(LPT)
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Receta para el empuje
El motor turbofán se caracteriza por tener dos flujos de aire,
conocidos como flujo primario y secundario.
El flujo secundario no pasa por compresores, cámara de
combustión ni turbinas, sin embargo, produce la mayor parte
del empuje, en motores CFM56 Series el 80% del empuje
total del motor, es desarrollado por el flujo secundario.
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Concepto general de un motor Turbofan
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2
MOTORES CFM56
SERIES Y
APLICACIONES
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CFM56-7B: ENGINE APPLICATIONS
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CFM56-7B: MAIN CHARACTERISTICS
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CFM56-7B: MAIN CHARACTERISTICS
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CFM56-7B: MAIN CHARACTERISTICS
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CFM56-7B: ENGINE PERFORMANCE
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CFM56-7B: POWERPLANT PRESENTATION
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CFM56-7B: MAINTENANCE CONCEPT
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CFM56-7B: AIRWORTHINESS LIMITATIONS
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Workscope Forecasting / Planning Factors
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Diseño modular: MM01 Fan Major Module
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Diseño modular MM02 Core Engine
Major Module
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Distribución de aire del motor
22 Safran Aircraft Engine Services / Confidential / 2021 / AFAC Training Center F-108
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23 Safran Aircraft Engine Services / Confidential / 2021 / AFAC Training Center F-108
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Diseño modular: MM03 Low Pressure
Turbine Major Module
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Diseño modular: Accessory Drive Module
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Diseño modular: Accessory Drive Module
SM62: Transfer Gearbox
27 Safran Aircraft Engine Services / Confidential / 2021 / AFAC Training Center F-108
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Diseño modular: Accessory Drive Module
SM63: Accessory Gearbox
28 Safran Aircraft Engine Services / Confidential / 2021 / AFAC Training Center F-108
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Diseño modular: Accessory Drive Module
SM63: Accessory Gearbox
29 Safran Aircraft Engine Services / Confidential / 2021 / AFAC Training Center F-108
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Diseño modular: Accessory Drive Module
SM63: Accessory Gearbox
30 Safran Aircraft Engine Services / Confidential / 2021 / AFAC Training Center F-108
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2
ENGINE SYSTEMS
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FADEC PURPOSE
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FADEC PURPOSE
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ENGINE SENSORS
Aerodynamic station
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ELECTRONIC ENGINE CONTROL
37 Safran Aircraft Engine Services / Confidential / 2021 / AFAC Training Center F-108
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FADEC PURPOSE
38 Safran Aircraft Engine Services / Confidential / 2021 / AFAC Training Center F-108
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ELECTRONIC ENGINE CONTROL
39 Safran Aircraft Engine Services / Confidential / 2021 / AFAC Training Center F-108
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ELECTRONIC ENGINE CONTROL
40 Safran Aircraft Engine Services / Confidential / 2021 / AFAC Training Center F-108
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ELECTRONIC ENGINE CONTROL
41 Safran Aircraft Engine Services / Confidential / 2021 / AFAC Training Center F-108
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ELECTRONIC ENGINE CONTROL
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ENGINE SENSORS
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ENGINE SENSORS: N1 SPEED SENSOR
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ENGINE SENSORS: N2 SPEED SENSOR
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ENGINE SENSORS: T12 SENSOR
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ENGINE SENSORS: PT25 SENSOR
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ENGINE SENSORS: T3 SENSOR
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ENGINE SENSORS: T49.5 SENSOR
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ENGINE SENSORS: T5 SENSOR
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ENGINE SENSORS: PS13 AND P25 SENSOR
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ENGINE SENSORS: PS3 AND P0 SENSOR
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ENGINE SENSORS: NO. 1 BEARING ACCELEROMETER
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ENGINE SENSORS: FAN FRAME COMPRESSOR CASE VERTICAL
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3
START SYSTEM
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START SYSTEM
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STARTER
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STARTER
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IGNITION
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IGNITION EXCITERS
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IGNITION LEAD
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IGNITION PLUG
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START SYSTEM INTERFACES
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ENGINE START PROCEDURE SUMMARY
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INGITION/START CONTROL
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4
POWER MANAGEMENT
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POWER MANAGEMENT
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TEMPERATURE EFFECTS
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N1 TRIM
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5
FUEL SYSTEM
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FUEL DISTRIBUTION
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FUEL DISTRIBUTION
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FUEL DISTRIBUTION
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HYDROMECHANICAL UNIT
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ENGINE OIL COOLING
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MAIN OIL/FUEL HEAT EXCHANGER
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SERVO FUEL HEATER
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ENGINE OIL COOLING
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IDG OIL COOLING
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IDG OIL COOLING
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IDG OIL COOLING
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FUEL FLOW TRANSMITTER
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FUEL NOZZLE FILTER
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FUEL NOZZLE
100 Safran Aircraft Engine Services / Confidential / 2021 / AFAC Training Center F-108
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FUEL NOZZLE
101 Safran Aircraft Engine Services / Confidential / 2021 / AFAC Training Center F-108
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C2 - Confidential
FUEL NOZZLE
102 Safran Aircraft Engine Services / Confidential / 2021 / AFAC Training Center F-108
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FUEL NOZZLE
103 Safran Aircraft Engine Services / Confidential / 2021 / AFAC Training Center F-108
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FUEL NOZZLE
104 Safran Aircraft Engine Services / Confidential / 2021 / AFAC Training Center F-108
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C2 - Confidential
105 Safran Aircraft Engine Services / Confidential / 2021 / AFAC Training Center F-108
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6
VARIABLE GEMOETRY
CONTROL SYSTEM
106 Safran Aircraft Engine Services / Confidential / 2021 / AFAC Training Center F-108
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COMPRESSOR CONTROL DESIGN
107 Safran Aircraft Engine Services / Confidential / 2021 / AFAC Training Center F-108
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VBV SYSTEM
108 Safran Aircraft Engine Services / Confidential / 2021 / AFAC Training Center F-108
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C2 - Confidential
109 Safran Aircraft Engine Services / Confidential / 2021 / AFAC Training Center F-108
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C2 - Confidential
VBV SYSTEM
110 Safran Aircraft Engine Services / Confidential / 2021 / AFAC Training Center F-108
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C2 - Confidential
VSV SYSTEM
111 Safran Aircraft Engine Services / Confidential / 2021 / AFAC Training Center F-108
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C2 - Confidential
Diseño modular: MM02 Core Engine Major Module
112 Safran Aircraft Engine Services / Confidential / 2021 / AFAC Training Center F-108
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C2 - Confidential
VSV SYSTEM
113 Safran Aircraft Engine Services / Confidential / 2021 / AFAC Training Center F-108
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C2 - Confidential
114 Safran Aircraft Engine Services / Confidential / 2021 / AFAC Training Center F-108
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TBV SYSTEM
115 Safran Aircraft Engine Services / Confidential / 2021 / AFAC Training Center F-108
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C2 - Confidential
TBV SYSTEM
116 Safran Aircraft Engine Services / Confidential / 2021 / AFAC Training Center F-108
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C2 - Confidential
TBV SYSTEM
117 Safran Aircraft Engine Services / Confidential / 2021 / AFAC Training Center F-108
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C2 - Confidential
118 Safran Aircraft Engine Services / Confidential / 2021 / AFAC Training Center F-108
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C2 - Confidential
119 Safran Aircraft Engine Services / Confidential / 2021 / AFAC Training Center F-108
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C2 - Confidential
120 Safran Aircraft Engine Services / Confidential / 2021 / AFAC Training Center F-108
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C2 - Confidential
6
ACTIVE CLEARANCE
CONTROL
121 Safran Aircraft Engine Services / Confidential / 2021 / AFAC Training Center F-108
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HPTACC SYSTEM
122 Safran Aircraft Engine Services / Confidential / 2021 / AFAC Training Center F-108
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C2 - Confidential
HPTACC SYSTEM
123 Safran Aircraft Engine Services / Confidential / 2021 / AFAC Training Center F-108
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C2 - Confidential
124 Safran Aircraft Engine Services / Confidential / 2021 / AFAC Training Center F-108
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C2 - Confidential
125 Safran Aircraft Engine Services / Confidential / 2021 / AFAC Training Center F-108
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C2 - Confidential
LPTACC SYSTEM
126 Safran Aircraft Engine Services / Confidential / 2021 / AFAC Training Center F-108
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C2 - Confidential
LPTACC SYSTEM
127 Safran Aircraft Engine Services / Confidential / 2021 / AFAC Training Center F-108
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C2 - Confidential
LPTACC SYSTEM
128 Safran Aircraft Engine Services / Confidential / 2021 / AFAC Training Center F-108
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C2 - Confidential
129 Safran Aircraft Engine Services / Confidential / 2021 / AFAC Training Center F-108
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C2 - Confidential
130 Safran Aircraft Engine Services / Confidential / 2021 / AFAC Training Center F-108
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7
OIL SYSTEM
131 Safran Aircraft Engine Services / Confidential / 2021 / AFAC Training Center F-108
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SEALS PRESSURIZATION PRINCIPLE
132 Safran Aircraft Engine Services / Confidential / 2021 / AFAC Training Center F-108
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SEALS PRESSURIZATION PRINCIPLE
133 Safran Aircraft Engine Services / Confidential / 2021 / AFAC Training Center F-108
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C2 - Confidential
134 Safran Aircraft Engine Services / Confidential / 2021 / AFAC Training Center F-108
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C2 - Confidential
OIL SYSTEM
135 Safran Aircraft Engine Services / Confidential / 2021 / AFAC Training Center F-108
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C2 - Confidential
This document and the information therein are the property of Safran. They must not be copied or communicated to a third party without the prior written authorization of Safran
C2 - Confidential
OIL SUPPLY CIRCUIT
137 Safran Aircraft Engine Services / Confidential / 2021 / AFAC Training Center F-108
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OIL SCAVANGE CIRCUIT
138 Safran Aircraft Engine Services / Confidential / 2021 / AFAC Training Center F-108
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C2 - Confidential
OIL CIRCUIT VENTING
139 Safran Aircraft Engine Services / Confidential / 2021 / AFAC Training Center F-108
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C2 - Confidential
OIL TANK
140 Safran Aircraft Engine Services / Confidential / 2021 / AFAC Training Center F-108
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C2 - Confidential
141 Safran Aircraft Engine Services / Confidential / 2021 / AFAC Training Center F-108
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C2 - Confidential
ANTI-LEAKAGE VALVE
142 Safran Aircraft Engine Services / Confidential / 2021 / AFAC Training Center F-108
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C2 - Confidential
143 Safran Aircraft Engine Services / Confidential / 2021 / AFAC Training Center F-108
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C2 - Confidential
LUBRICATION UNIT INTERFACE
144 Safran Aircraft Engine Services / Confidential / 2021 / AFAC Training Center F-108
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C2 - Confidential
SUPPLY OIL FILTER AND CLOGGING INDICATOR
145 Safran Aircraft Engine Services / Confidential / 2021 / AFAC Training Center F-108
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C2 - Confidential
LUB UNIT OIL SCAVANGE CIRCUIT
146 Safran Aircraft Engine Services / Confidential / 2021 / AFAC Training Center F-108
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C2 - Confidential
CHIP DETECTOR
147 Safran Aircraft Engine Services / Confidential / 2021 / AFAC Training Center F-108
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C2 - Confidential
148 Safran Aircraft Engine Services / Confidential / 2021 / AFAC Training Center F-108
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C2 - Confidential
149 Safran Aircraft Engine Services / Confidential / 2021 / AFAC Training Center F-108
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C2 - Confidential
DEBRIS MONITORING SYSTEM
150 Safran Aircraft Engine Services / Confidential / 2021 / AFAC Training Center F-108
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C2 - Confidential
OIL SCAVANGE FILTER ASSEMBLY
151 Safran Aircraft Engine Services / Confidential / 2021 / AFAC Training Center F-108
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C2 - Confidential
OIL FILTER BYPASS SWITCH
152 Safran Aircraft Engine Services / Confidential / 2021 / AFAC Training Center F-108
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C2 - Confidential
OIL INDICATING COMPONENTS
153 Safran Aircraft Engine Services / Confidential / 2021 / AFAC Training Center F-108
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C2 - Confidential
3
COMPONENTS
IDENTIFICATION
154 Safran Aircraft Engine Services / Confidential / 2021 / AFAC Training Center F-108
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C2 - Confidential
155 Safran Aircraft Engine Services / Confidential / 2021 / AFAC Training Center F-108
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4
NACELLE
156 Safran Aircraft Engine Services / Confidential / 2021 / AFAC Training Center F-108
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NACELLE PURPOSE AND SECTIONS
157 Safran Aircraft Engine Services / Confidential / 2021 / AFAC Training Center F-108
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C2 - Confidential
NACELLE PURPOSE AND SECTIONS
158 Safran Aircraft Engine Services / Confidential / 2021 / AFAC Training Center F-108
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C2 - Confidential
COWLING ASSEMBLY
159 Safran Aircraft Engine Services / Confidential / 2021 / AFAC Training Center F-108
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C2 - Confidential
ENGINE MOUNTS
160 Safran Aircraft Engine Services / Confidential / 2021 / AFAC Training Center F-108
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C2 - Confidential
ENGINE MOUNTS
161 Safran Aircraft Engine Services / Confidential / 2021 / AFAC Training Center F-108
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C2 - Confidential
ENGINE MOUNTS
162 Safran Aircraft Engine Services / Confidential / 2021 / AFAC Training Center F-108
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C2 - Confidential
AIR INLET COWL
163 Safran Aircraft Engine Services / Confidential / 2021 / AFAC Training Center F-108
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C2 - Confidential
ANTI-ICE SYSTEM
164 Safran Aircraft Engine Services / Confidential / 2021 / AFAC Training Center F-108
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C2 - Confidential
ANTI-ICE SYSTEM
165 Safran Aircraft Engine Services / Confidential / 2021 / AFAC Training Center F-108
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C2 - Confidential
ANTI-ICE SYSTEM
166 Safran Aircraft Engine Services / Confidential / 2021 / AFAC Training Center F-108
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C2 - Confidential
THRUST REVERSER
167 Safran Aircraft Engine Services / Confidential / 2021 / AFAC Training Center F-108
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C2 - Confidential
THRUST REVERSER
168 Safran Aircraft Engine Services / Confidential / 2021 / AFAC Training Center F-108
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C2 - Confidential
EXHAUST SYSTEM
169 Safran Aircraft Engine Services / Confidential / 2021 / AFAC Training Center F-108
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C2 - Confidential
EXHAUST SYSTEM
170 Safran Aircraft Engine Services / Confidential / 2021 / AFAC Training Center F-108
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C2 - Confidential
NACELLE SYSTEMS: ENGINE HYDRAULIC SYSTEM
171 Safran Aircraft Engine Services / Confidential / 2021 / AFAC Training Center F-108
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C2 - Confidential
NACELLE SYSTEMS: ENGINE HYDRAULIC SYSTEM
172 Safran Aircraft Engine Services / Confidential / 2021 / AFAC Training Center F-108
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C2 - Confidential
NACELLE SYSTEMS: PNEUMATIC SYSTEM
173 Safran Aircraft Engine Services / Confidential / 2021 / AFAC Training Center F-108
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NACELLE SYSTEMS: PNEUMATIC SYSTEM
174 Safran Aircraft Engine Services / Confidential / 2021 / AFAC Training Center F-108
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C2 - Confidential
NACELLE SYSTEMS: GENERATOR DRIVE
175 Safran Aircraft Engine Services / Confidential / 2021 / AFAC Training Center F-108
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C2 - Confidential
NACELLE SYSTEMS: FIRE DETECTION
176 Safran Aircraft Engine Services / Confidential / 2021 / AFAC Training Center F-108
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C2 - Confidential
NACELLE SYSTEMS: FIRE PROTECTION
177 Safran Aircraft Engine Services / Confidential / 2021 / AFAC Training Center F-108
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C2 - Confidential
178 Safran Aircraft Engine Services / Confidential / 2021 / AFAC Training Center F-108
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