Turbo Air® Series
Model : TA 6000
EM - Date : Apr 2015
TURBO-AIR®
6000
2
Turbo Air
Compressors
Dry Rotary Screw
Compressors
Reciprocating
Compressors
TURBO-AIR® NX
Oil-Flooded
Compressors
1950’s
1960’s
1970’s
1990’s
2013
& Beyond
The Evolution of Air Compression INNOVATION
3
TURBO-AIR® 6000
Integrally gear centrifugal air compressor , water cooled
Motor Sizes Available:
600 – 1305 kW (800 – 1750 HP)
Discharge Pressure Ranges:
6.9 – 10.3 BARG (100 – 150 PSIG)
Flow Ranges:
113 – 227 m3/min (4000 – 8000 CFM)
17 Additional 2 stage designs for
pressures 3.4 to 5.5 BARG
• 100% Oil-free
• Easy Installation, Operation &
Maintenance
• High Reliability
• Lowest Life Cycle Cost
• Compact Package
• Mounted Control Panel
• Mounted Control Valves
• Inlet Guide Vane is standard
• Mounted Aftercooler is optional
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TURBO-AIR® 6000
ADVANTAGES
COMPARE CAMERON'S INNOVATIVE
CENTRIFUGAL COMPRESSOR TECHNOLOGY
WITH OTHER MACHINES SUCH AS POSITIVE
DISPLACEMENT COMPRESSORS, AND THE
ADVANTAGES ARE CLEAR.
LOW MAINTENANCE
OIL-FREE AIR
HIGH RELIABILITY &
UPTIME
OPTIMUM CONTROL
NO VIBRATION
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PREMIUM EFFICIENCY
 1st stage impeller on low speed pinion
 2nd and 3rd stages on high speed pinion
 All stages optimized for speed
 Modern scroll design for increased rise and range
 Integral gearbox minimizes pressure losses
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PERFORMANCE
Flow – 113 to 227 m3/min
Pressure – 6.9 to 10.3 bar(g)
Power – 600 to 1305 kW
17 Additional 2 stage designs for
pressures 3.4 to 5.5 bar(g)
Engineered Solutions
Turbo-Air 6000 has :
 lowest specific power vs. any turbo or
screw compressor
 No air end replacement
 No performance degradation
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100% OIL FREE AIR
• Separate air and oil seals
 Air gap assures 100% Oil Free Gas
• Non-contact labyrinth seals
 Lower mechanical losses
• Non-wearing
 No replacement required
• Superior damping under load changes
• No carbon which can grab at start-up
Only
ECC Compression Systems
offers an atmospheric air space,
which ensures 100% oil-free air
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HYDROSTATIC SQUEEZE FILM BEARINGS
• Bearing in a bearing
• Patented design by Cameron
• Inner bearing supports rotor while outer
bearing dampens vibration
• Robust dimension
• Virtually unlimited life
• Produced by EDM machining
• Materials are 1020 steel and tin babbitt
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AERO COMPONENTS
• Cast impellers are custom contoured for each
aero design at Cameron’s factory using CAM
• Material is 17-4 PH stainless steel, ensures a
long life free of corrosion
• Each impeller is individually inspected to ensure
strict quality using non-destructive testing
• Interference fit ensures no vibration and years of
trouble-free operation at all load cycles
• All impellers can be inspected and cleaned in
situ without removal, for easy maintenance
• All impellers are matched to LSD diffusers for
premium efficiency and the lowest head loss
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COMPACT DESIGN SAVES SPACE
1826 mm
25% less weight (5900 kg)
5% less floor space
1900
mm

4210 mm
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EASY ACCESS TO COMPONENTS
• Horizontally split gearbox
• Compact lubrication system
• Major components easily accessible
• Single foundation required
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INTERCOOLERS
• Water in tube design
• Easily removed from casing
• Easily rodded with wire brush
• Can be chemically cleaned
• Standard materials:
– Copper tubes
– Aluminum fins
• Accommodates special materials:
– Phenolic coated fins
– Copper fins
– 90/10 CuNi tubes/tubesheets
– Stainless Steel tubes/tubesheets
– Silicone-free gaskets
The only design endorsed by
plant maintenance managers!
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MAESTRO™ UNIVERSAL CONTROLS
Provides comprehensive control of your
centrifugal compressor and can be configured
to coordinate the operation of multiple
compressors
Compressor Control Technology includes:
• Individual Compressor & System Control
• Event Driven E-mail Alerts
• Networking & Connectivity
• Maximum Energy Savings
• Information Management
• Web Based Remote Monitoring & Support
• Windows CE Operating System
• Communication Ports Including: Ethernet,
USB, Modbus, Internal Canbus
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PINION DESIGN
Appreciable savings in energy and maintenance
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THRUST COLLARS & GEARING
Proven Energy Savings
• Mechanical losses are a function of speed
• Tapered collars on pinions transmit
aerodynamic thrust to the bullgear
through a non-contacting oil film
• Bullgear shaft rotates at a much lower
speed than pinions (3,000 rpm vs. 60,000
rpm)
• Thrust is then absorbed by thrust journal
bearings
• Power savings
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AERO DESIGN
• 1D, 2D, and 3D CFD software
developed and utilized in-house
• Detailed design of blade geometry
ensures safe stress levels
• Analysis uses 3-D unsteady NavierStokes flow for accurate calculation
ENGINEERING EXCELLENCE
• Finite Element Analysis: stress calculations
• Rotodynamics: bearing & vibration
analyses
• Solid modeling of scrolls and pressure
vessels
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Control System
Allows Great Energy Costs Reduction
Precise pressure regulation
 Setpoint reduction
 Eliminate blow-off waste
 Distributed capacity control
 Load scheduling
 Diagnostic monitoring

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PRECISE PRESSURE CONTROL
Competitive control systems are slow and
inaccurate creating large plant pressure
swings of 0.7 - 1.2 bar.
Tight pressure
control reduces the
window to 0.1 - 0.2
bar resulting in
significant energy
savings
A tight pressure window allows
for a reduced setpoint while
making minimum plant pressure
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INLET GUIDE VANE
• Used to throttle flow into all
Turbo Air 6000 compressors
• IGV creates a “pre-swirl” which
increases first stage efficiency
• IGV’s are electric motor
pneumatically actuated
or
• To be effective, the IGV must be
located directly in front of the
impeller, not upstream
• To the left we show an IGV fully
open and fully closed
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IGV ENERGY SAVINGS
• Shown here is how an IGV
throttles during part load
operation
• 9 % savings are typical
• IGV cannot be used on
screw compressors
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Oil-free Compressed Air
is application driven!
 Electronics
 Pharmaceuticals
 Automotive
 Paper
 Textile
 Chemicals
 Power Gen
and many more...
Compressed Air Quality
ISO 8573-1 Class Zero is a
must!
 Oil & Gas
 Food
 Beverage
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ISO 8573-1 - Class Zero Certification
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ISO 8573-1 - Class Zero Air Quality
What does class zero air quality mean to our customers
Benefits :
 Oil free Air is Hassle free!
 Better efficiency due to no Pressure losses on the separation filters!
 Lower maintenance costs due to no need of filters downstream the
compressor
 No risk of contamination meaning increased productivity
 No hazard of Fire
 Contamination risks - production quality
 Bad final products – high scrapping production parts – production plant
failures or stops – unplanned production equipment functional
breakdowns
 Higher plant maintenance cost (filter elements – cleaning works – etc.)
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QUALITY STANDARDS
CE marking and documentation
PED certified pressure vessels
ASME U-Stamp
ISO 9001 certified since 1995
ISO 14001 certified since 2003
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AFTERMARKET SUPPORT
CAMCARE
CAMCARE
IS
A
COMPREHENSIVE
PREVENTATIVE
MAINTENANCE
PROGRAM
AIMED
AT
ELIMINATING
UNPLANNED MAINTENANCE ALONG WITH MINIMIZING
MACHINE OUTAGES AND THE OVERALL LIFECYCLE COSTS OF
YOUR COMPRESSOR.
CAMCARE provides predictable operating and
maintenance costs by scheduling preventative
maintenance at routine intervals.
OUR CUSTOMER SERVICE REPRESENTATIVES ARE AVAIBLE 24-HOURS/DAY 365-DAYS/YEAR TO PROVIDE INFORMATION AND
SOLUTIONS.
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TA6000 Combined Service Configuration
THEN
• 2 compressors
• 2 motors
• 2 lube
systems
• 2 installations
TA6000 Combined Service
• 1 compressor
• 1 motor
• 1 lube system
• 1 installation
The latest
technology to
replace outdated
screw and
reciprocating
compressors
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Installations
Model: 3 unit TA6000
Rating:
1100kW / 4.8 Bar G
Application: Fiber
Location: Finland
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PLANT AIR TOOLS
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SALES TOOLS
BROCHURES
PROPOSAL TOOLS
SALES PROPOSAL
DRAWINGS & P&ID
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SPARE PARTS & SERVICE
CONTRACTS
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Value Differentiation :
Turbo Air 3000 v/s AC ZH
Performance & Energy Efficiency
► up to 3% better efficiency
► up to 4% wide turndown
Brand
► Leading reputation in process:
• Oil & Gas - Petrochemical & Refining
• Process Compressed Air Application
• Glass
Reliability
► 3 % lower MTBF
► 4 % higher availability
► 5 X installed base
Life Cycle Costs
►More Compact footprint
►Lower list price for aftermarket
►Up to 15% less maintenance demanding
100
80
60
40
20
0
Cameron
Energy Efficiency
Atlas Copco
HSE
Reliability
Technology
► Optimized Aero performance Design through 3 D CFD
► Better Cooling Efficiency and less internal pressure
drop
Health Environment & Safety
► Patented designs (Longer Life cycle bearings, etc)
►Design and Construction acc. ISO 9001 &
► Flexible package Scope
ISO 14001
► API 672 Compliance availability
►ISO 8573-1 - Air Quality Class Zero
► Dual process available
Certified
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