QUARRY
CRUSHER
STOCKPILE
COAL
COAL
CRUSHER
RAW COAL HOPPER
RAW MILLER
COOLER
COAL MILLER
CEMENT
MARKET
NAME:
DESALES, SHAIRA MAE G.
PACKING
ROTARY KILN
GYPSUM
CEMENT SILO
TITLE:
PROCESS FLOW DIAGRAM OF CEMENT
PROCESSING PLANT
CEMENT MILLER
FLYASH
SUBJECT:
MEC132: MANUFACTURING AND
INDUSTRIAL PROCESSES WITH PLANT
VISIT
1. Belt Conveyors - transported quarried raw material to the cement plant.
2. Impact Crusher - a machine that uses high-speed impacts to break down materials into smaller pieces.
3. Limestone Stockpile - used to store the material.
4. Additives Storage Hooper - storage for a certain additive such as iron ore, bauxite, laterite, quartzite, and fluorspar.
5. Raw Mill - raw material is finished ground before being fed into the kiln for clinker. This grinding is done by using vertical roller mills.
6. Blending and Storage Silo - to blend and homogenize the raw materials properly.
7. Preheater - offer heat transfer from the hot kiln gases.
8. Gas Conditioning Tower - used to reduce the temperature and increase the moisture level of the dusty exhaust gas from the kiln, before it passes
through the bag house and ESP.
9. ESP - Electrostatic Precipitators are used in cement plants, particularly for the removal of dust from the exit gases of cement kilns and from the
exhaust air discharged by dryers.
10. Kiln - a long cylindrical pipe, that rotates in a horizontal position. Its internal surface is lined by refractory bricks.
11. Cooler - cold air is blown to affect the heat exchanger between hot clinker and cold air.
12. Deep Bucket Conveyor - equipment to lift material vertically.
13. Clinker Storage - the output of the kiln is stored before it is fed to the cement mill for conversion to cement.
14. Gypsum Storage - storage space used for gypsum storage.
15. Coal Mill - houses the mill for grinding lumpy coals.
16. Cement Mill and Bag House - clinker along with additives is ground in a cement mill and bag house, and applied to large filters containing a
number of tubular bags.
17. Cement Storage Silo - used for storing the finished product.
18. Packing and Dispatch - the cement is packed with the help of a rotary pacher and finally dispatched to the market.
NAME:
DESALES, SHAIRA MAE G.
TITLE:
PROCESS FLOW DIAGRAM OF CEMENT
PROCESSING PLANT
SUBJECT:
MEC132: MANUFACTURING AND
INDUSTRIAL PROCESSES WITH PLANT
VISIT
H20
HOPS
BARLEY SILO
MILLING
MASHING
LAUTERING
BOILING
WHIRLPOOLING
COOLING
YEAST
DELIVERY
PACKAGING
NAME:
DESALES, SHAIRA MAE G.
BOTTLING
FILTERING
TITLE:
PROCESS FLOW DIAGRAM OF BREWERY
PROCESSING PLANT
CONDITIONING
FERMENTATION
SUBJECT:
MEC132: MANUFACTURING AND
INDUSTRIAL PROCESSES WITH PLANT
VISIT
1. Malting - here, carbohydrates turn into dextrin and maltose. The grain commonly used is barley, which can last long after
being harvested. The malted barley is responsible for the special color and flavor of beer.
2. Milling - the malt is mixed with water to complete the conversion of starches in the grain to sugar. After that, the grain is
milled to create the proper consistency to the malt.
3. Mashing - converts the starches released during the malting stage, into sugars that can be fermented.
4. Lautering - the liquid containing the sugar extracted during mashing is now separated from the grains. It is then generally
termed as wort.
5. Wort Boiling - Boiling the wort, ensures its sterility and thus prevents a lot of infections. Hops are added during this stage
of boiling. Hops are used to add flavor and aroma to balance the sweetness of the malt.
6. Cooling - the wort is hot after the boil and in need of cooling so, yeast can be pitched.
7. Fermentation - the yeast is now added, and the beer is fermented. The yeast breaks down the sugars extracted from the
malt to form alcohol and CO2.
8. Conditioning - reduces the levels of these undesirable compounds to produce a more finished product.
9. Filtering - helps to remove excess of the yeast and any solids, like hops or grain particles that remains in the beer. This
process which produces the clear, bright and stable beer.
10. Packaging - putting the beer into the bottles, cans or some other high-volume vessels. One of the most important things in
packaging is to exclude oxygen away from the beer.
NAME:
DESALES, SHAIRA MAE G.
TITLE:
PROCESS FLOW DIAGRAM OF BREWERY
PROCESSING PLANT
SUBJECT:
MEC132: MANUFACTURING AND
INDUSTRIAL PROCESSES WITH PLANT
VISIT
ACTIVATION
HOPPER
LITTER STORAGE
DRYER
MILLING
RINSE TREATMENT
PELLETIZER
PYROLSIS
ASH TO DISPOSAL
HCL
WATER TO SEWER
COOLING
HCL STORE AND MIX
CARBON WASHING
DEWATERING
PRODUCT DRYING
SCREENING
PRODUCT STORAGE
PACKAGING
NAME:
TITLE:
DESALES, SHAIRA MAE G.
PROCESS FLOW DIAGRAM OF GRANULAR
ACTIVATED-CARBON PROCESSING PLANT
DELIVERY
SUBJECT:
MEC132: MANUFACTURING AND
INDUSTRIAL PROCESSES WITH PLANT
VISIT
1. Dryer - uses the waste heat of the carbonization furnace and activation to dry materials.
2. Mill - break down solid materials into smaller fragments.
3. Pelletizer - a mixture of raw materials and binder is molded into a cylindrical shape.
4. Pyrolysis - thermal decomposition process where raw material of high molecular weight is
decomposed or cracked to produce primary volatiles.
5. Activator - the carbonized char is heated to high temperature and treated with gases like steam
and carbon dioxide. This process created pores by causing the carbonized char to shrink and
develop cracks.
6. Cooler- to reduce high-temperature material and directly enter the packaging.
7. Acid Washer Tank - maintains the activity of activated carbon. Throughout the operation, carbon
will typically become begrime due to an accumulation of precipitated mineral salts.
8. Product Dryer - dries the activated carbon to remove excess moisture.
NAME:
TITLE:
DESALES, SHAIRA MAE G.
PROCESS FLOW DIAGRAM OF GRANULAR
ACTIVATED-CARBON PROCESSING PLANT
SUBJECT:
MEC132: MANUFACTURING AND
INDUSTRIAL PROCESSES WITH PLANT
VISIT