EXTERNAL FLOATING ROOF SEALS FOR STORAGE TANKS EXTERNAL FLOATING ROOF SEALS FOR STORAGE TANKS Introducing TECHCOM SERWIS premium sealing solutions for floating roofs No Welding Required: The seal can be installed while the tank is in service, eliminating the need for welding. • No Gap Design: Engineered to maintain consistent tension, preventing gaps and ensuring a tight seal over time. • Custom Fit: Customized to each tank's specific dimensions to ensure a perfect fit and optimal sealing. • Water Shedding Capability: Excellent ability to shed water, keeping the seal intact. • Variety of Materials: Available in a range of metallic and non-metallic materials to suit various environmental and service conditions. • 2 Innovative solutions Reliable roof integrity OUR COMPANY IS DEDICATED TO DELIVERING NOT JUST A PRODUCT, BUT A PROMISE OF: SAFETY, EFFICIENCY, ENVIRONMENTAL RESPONSIBILITY. 3 Sealing excellence High quality materials Static dissipation SAMPLE SCHEDULE FOR REPLACING A WORN-OUT SEAL Replacement of the seal with a new TS-PUD-1 type seal 4 1 2 3 4 5 6 Assessment of the Seal Condition Surveying Measurements + Engineering Selection of the Optimal Solution Dismantling of the Old Seal Installation of the New Seal Expertise, Measurements, Additional Work SEAL TYPES Type F Type I TS-PUD-1 Type L GROUNDING OF THE EFR AT THE SEAL Our tank seals are fortified with grounding systems compliant with EN 62305-3:2011, strategically placed at 1.5-meter intervals to ensure comprehensive protection. These systems are essential for preventing ignition from static electricity or lightning, enhancing the safety of operations. Our commitment to safety is demonstrated through these advanced grounding solutions, safeguarding both our workforce and the environment from potential hazards. 6 Seal type number: TS-PUD-1 Seal type name: Double Compression Plate with NBR antistatic equipment Standard compliance: API 650 and EN 14015 Rim space: 70 to 450 mm Service life: up to 25 years Volume resistivity: < 1*106 Ω Hardness (Shore A): ~ 60-70 Assembly options: Vertical or Horizontal Material Advantages Low Electrical Resistance: Our seals boast an electrical resistance of less than 106 Ω, mitigating risks associated with static discharge. High Hydrocarbon Resistance: Designed to withstand a variety of hydrocarbons, these seals maintain integrity in the presence of petrochemical products. Superior Abrasion Resistance: Durability is key, and our seals are proven to resist wear and tear, ensuring longevity even under harsh operational conditions. EFFECTIVENESS OF EXTERNAL FLOATING ROOF SEAL Benefits of using an EFR TS-PUD-1 seal in oil storage tanks: 1. 2. 8 VAPOUR EMISSION VALUE It significantly reduces vapor emissions, which are a major environmental concern due to their contribution to air pollution and the greenhouse effect. A 95% reduction in emissions means a substantial decrease in the release of volatile organic compounds (VOCs) into the atmosphere. This reduction in vapor loss also translates to a financial advantage, as it minimizes the amount of product loss, maximizing the quantity of oil that can be sold or processed. 100 5 TANK WITH EFR SEAL TANK WITHOUT EFR SEAL EFR SEAL – BEFORE & AFTER REPLACEMENT 9 WHAT CAN WE DO WITH THE SEAL OF A STORAGE TANK (BEYOND REPLACEMENT)? Replacement of the upper wiper of the seal • Without dismantling the entire seal, we are able to replace the upper sealing wiper. We can change the type of rubber and its shape. Replacement of the grouding on the upper wiper of the seal • Often, the standard distance of 1.5 meters between the grounding plates around the perimeter of the tank is not maintained on tanks. We address this issue by using specially designed plates that ensure tight adherence to the tank's shell, utilizing plates made from a special type of spring steel. This ensures both compliance with the required spacing and enhanced grounding effectiveness. 3 Raising the foam dam of the EFR • The purpose of raising the foam dam is to increase the maximum fill level of the tank and to meet the requirements of API and EN standards regarding the maximum difference in levels between the top of the seal and the foam dam. 4 Extension of the lower seal’s vaporretarding skirt • The extension of the skirt is implemented in cases where its submerged part has been damaged by the medium or during the modernization of the floating roof pontoon. The connection is made using a metal connector with sealing rivets. 1 2 10