Recommended Practice for Planning, Designing, and Constructing Tension Leg Platforms API RECOMMENDED PRACTICE 2T SECOND EDITION, AUGUST 1997 This material is electronically reproduced by CSSinfo, (734) 930-9277, www.cssinfo.com. No part of the printed publication, nor any part of this electronic file may be reproduced or transmitted in any form, including transmittal by e-mail, by file transfer protocol (FTP), or by being made part of a network-accessible system, without the prior written permission of the Publisher, American Petroleum Institute, 1220 L Street, NW, Washington, D.C. 20005. One of the most signiÞcant long-term trends affecting the future vitality of the petroleum industry is the publicÕs concerns about the environment. Recognizing this trend, API member companies have developed a positive, forward looking strategy called STEP: Strategies for TodayÕs Environmental Partnership. 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Recommended Practice for Planning, Designing, and Constructing Tension Leg Platforms Exploration and Production Department API RECOMMENDED PRACTICE 2T SECOND EDITION, AUGUST 1997 SPECIAL NOTES API publications necessarily address problems of a general nature. With respect to particular circumstances, local, state, and federal laws and regulations should be reviewed. API is not undertaking to meet the duties of employers, manufacturers, or suppliers to warn and properly train and equip their employees, and others exposed, concerning health and safety risks and precautions, nor undertaking their obligations under local, state, or federal laws. Information concerning safety and health risks and proper precautions with respect to particular materials and conditions should be obtained from the employer, the manufacturer or supplier of that material, or the material safety data sheet. 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Copyright © 1997 American Petroleum Institute FOREWORD This Recommended Practice for Planning, Designing, and Constructing Tension Leg Platforms incorporates the many engineering disciplines that are involved with offshore installations, either ßoating or Þxed. DeÞned herein are guidelines adapted from successful practices employed for related structural systems in the offshore and marine industries. A Tension Leg Platform (TLP) is a vertically moored, buoyant, compliant structural system wherein the excess buoyancy of the platform maintains tension in the mooring system. A TLP may be designed to serve a number of functional roles associated with offshore oil and gas exploitation. It is considered particularly suitable for deep water applications. A TLP system consists of many components, each of which has a precedent in the offshore or marine industry. The uniqueness of a TLP is in the systematic inßuence of one component on another. Consequently the design is a highly interactive process which must account for functional requirements, component size and proportion, equipment layout and space allocation, hydrodynamic reaction, structural detail, weight and centers of gravity, etc. All disciplines involved in the design process should anticipate several iterations to achieve proper balance of the design factors. This document summarizes available information and guidance for the design, fabrication and installation of a TLP system. The recommendations are based on published literature and the work of many companies who are actively engaged in TLP design. As TLP technology develops, this document will be updated to reßect the latest accepted design and analysis methods. This Recommended Practice has three parts: the main body, the commentary, and the glossary. The main body contains basic engineering design principles which are applicable to the design, construction, and operation. Equations for analyses are included where appropriate. In many cases these equations represent condensations of more complete analysis procedures, but they can be used for making reasonable and conservative predictions of motions, forces or component strength. More detailed discussions of these engineering principles, describing the logic basis and advanced analytical concepts from which they were developed, are given in the commentary. The designer and operator are encouraged to use the most current analysis and testing methods available, and bring forth to the Institute any newfound principles or procedures for review and consideration. API publications may be used by anyone desiring to do so. Every effort has been made by the Institute to assure the accuracy and reliability of the data contained in them; however, the Institute makes no representation, warranty, or guarantee in connection with this publication and hereby expressly disclaims any liability or responsibility for loss or damage resulting from its use or for the violation of any federal, state, or municipal regulation with which this publication may conßict. Suggested revisions are invited and should be submitted to the director of the Exploration and Production Department, American Petroleum Institute, 1220 L Street, N.W., Washington, D.C. 20005. iii CONTENTS Page 1 SCOPE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 2 REFERENCES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 3 DEFINITIONS AND TERMINOLOGY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 3.1 DeÞnitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 3.2 Terminology. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 4 PLANNING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 4.1 General. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 4.2 The Design Spiral . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 4.3 Operational Requirements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 4.4 Environmental Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 4.5 Seaßoor Characteristics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 4.6 Systems Design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 4.7 Fabrication and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 4.8 Materials and Welding. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 4.9 Safety and Reliability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 4.10 Codes, Standards, and Regulations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 4.11 Operating and In-Service Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 5 DESIGN CRITERIA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 5.1 General. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 5.2 Operational Requirements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 5.3 Stability Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 5.4 Environmental Criteria . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 5.5 Design Cases . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 6 ENVIRONMENTAL FORCES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 6.1 General. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 6.2 Wind Forces. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 6.3 Current Forces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 6.4 Wave Forces. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 6.5 Ice Loads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 6.6 Wave Impact Forces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 6.7 Earthquakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 6.8 Accidental Loads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 6.9 Fire and Blast Loading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 7 GLOBAL DESIGN AND ANALYSIS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 7.1 General. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 7.2 Extreme Responses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 7.3 Responses For Fatigue Analysis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 7.4 Hydrodynamic Loads For Hull Design. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 7.5 Static and Mean Response Analysis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 7.6 Equations of Motion and Solutions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 7.7 Random Process Statistics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37 7.8 Hydrodynamic Model Tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37 7.9 Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39 v Page 8 PLATFORM STRUCTURAL DESIGN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39 8.1 General. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39 8.2 General Structural Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39 8.3 Design Cases . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40 8.4 Structural Analysis. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40 8.5 Structural Design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42 8.6 Fabrication Tolerances. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44 9 TENDON SYSTEM DESIGN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44 9.1 General. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44 9.2 General Design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46 9.3 Design Loading Conditions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49 9.4 Load Analysis Methods. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50 9.5 Structural Analysis Methods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52 9.6 Structural Design Criteria . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52 9.7 Fabrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54 9.8 Installation Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54 9.9 Operational Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54 9.10 Corrosion Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55 9.11 Inspection and Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55 10 FOUNDATION ANALYSIS AND DESIGN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55 10.1 General. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55 10.2 Foundation Requirements and Site Investigations . . . . . . . . . . . . . . . . . . . . . . . 56 10.3 Loading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57 10.4 Analysis Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58 10.5 Design of Piled-Template Structures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59 10.6 Design of Piles. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59 10.7 Design of Shallow Foundations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60 10.8 Material Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61 10.9 Fabrication, Installation, and Surveys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61 11 RISER SYSTEMS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61 11.1 General. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61 11.2 Riser Design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63 11.3 Riser Analysis Methodology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67 11.4 Component SpeciÞcation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67 11.5 Operating Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71 11.6 Special Problems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71 12 FACILITIES DESIGN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71 12.1 General. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71 12.2 Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72 12.3 Drilling Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74 12.4 Production Systems Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75 12.5 Hull System Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76 12.6 Personnel Safety Considerations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79 12.7 Fire Protection Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80 12.8 Interacting Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80 vi Page 13 FABRICATION, INSTALLATION, AND INSPECTION. . . . . . . . . . . . . . . . . . . . . 82 13.1 General. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82 13.2 Structural Fabrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82 13.3 Tendon System Fabrication. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85 13.4 Platform Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87 13.5 Transportation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88 13.6 Installation Operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89 13.7 Inspection and Testing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93 14 STRUCTURAL MATERIALS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96 14.1 General. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96 14.2 Steel ClassiÞcation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96 14.3 Manufactured Steel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97 14.4 Special Applications for Steel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98 14.5 Fracture and Fatigue Considerations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100 14.6 Structural Welding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101 14.7 Corrosion Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102 14.8 Cement Grout and Concrete . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102 14.9 Elastomeric Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102 APPENDIX A COMMENTARIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105 APPENDIX B REFERENCES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123 Figures 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 Tension Leg Platform Terminology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Design Spiral For a Tension Leg Platform . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Inertial CoefÞcient Found By Equating the MacCamy-Fuchs Solution to the WFE Inertia Term . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 Wave Force Calculation Method and Guideline. . . . . . . . . . . . . . . . . . . . . . . . . 22 TLP Motion Nomenclature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 Design Analysis Paths . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 Surge Motion Spectrum . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 Maximum Tendon Tension Up Wave Leg . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 Minimum Tendon Tension Down Wage Leg . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 Restoring Force With Offset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 Simple Model For TLP Response Analysis . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 Typical Tendon Components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45 Tendon Design Flow Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48 Net Section and Local Bending Loads On a Cylindrical Section . . . . . . . . . . . 53 Stress Distribution Across Section A-A For Axisymmetric Cross Section . . . . 53 Combined Net Section and Local Bending Stress Linear Interaction Curve. . . 54 Components of an Integrated Template Foundation System . . . . . . . . . . . . . . . 55 Components of an Independent Template Foundation System . . . . . . . . . . . . . 55 Components of a Shallow Foundation System . . . . . . . . . . . . . . . . . . . . . . . . . . 55 Deck-Level Completion Production Riser . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62 Subsea Completion Riser . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63 Riser Design Activities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65 Misalignment of Butt Joints . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84 vii vi Page 24 Misalignment of Cruciform Joints . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84 25 Beam Column Deßections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84 26 Truss Deßections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84 27 Girder Deßections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85 28 Stiffened Plate Deßections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85 29 Maximum Permissible Deviation From Circular Form, e, For Cylinders . . . . . 86 30 Arc Length For Determining Deviation From Circular Form . . . . . . . . . . . . . . 86 31 Major Activities and Options For Installation Operations . . . . . . . . . . . . . . . . . 90 32 Options For Tendon Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92 A-33 TLP Global Design Process . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106 A-34 Residual Pile Strength . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115 A-35 Riser Governing Differential Equation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116 Tables 1 2 3 4 5 6 Design Cases . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Typical Data List For Analysis of Risers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64 Allowable Stress Limits For Riser System Design and Operation . . . . . . . . . . 66 Structural Steel Plates and Shapes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97 Structural Steel Pipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98 Impact Testing Conditions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98 viii vi Recommended Practice for Planning, Designing, and Constructing Tension Leg Platforms 1 Scope 3.1.10 elastomer: Any of the class of materials, including natural and synthetic rubbers, which return to their original shape after being subjected to large deformations. This Recommended Practice is a guide to the designer in organizing an efÞcient approach to the design of a Tension Leg Platform (TLP). Emphasis is placed on participation of all engineering disciplines during each stage of planning, development, design, construction, and installation. Iteration of design through the design spiral, Figure 2, is recommended. 3.1.11 extreme offset: An estimated maximum offset of the platform corresponding to given environmental conditions. 3.1.12 flat: Horizontal stiffened bulkhead. 2 References 3.1.13 flex element: Any of a variety of devices that permit relative angular movement of the riser or tendon in order to reduce bending stresses caused by vessel motions and environmental forces. References for this Recommended Practice are listed by section in Appendix B. 3.1.14 guidance equipment: Guidance equipment is used to direct and orient risers or tools to the seafloor template. Guidelines, tendons, submersibles, etc., can be used for this purpose. 3 Definitions and Terminology 3.1 DEFINITIONS For the purposes of this Recommended Practice the following deÞnitions apply: 3.1.15 heave: Platform motion in the vertical direction. 3.1.1 added mass: Effective addition to the system mass which is proportional to the displaced mass of water. 3.1.16 hydrodynamic damping: Component of hydrodynamic force proportional to the velocity of the body and 180 degrees out of phase with the velocity. 3.1.2 bluff body: An opaque object located in a fluid flow stream and developing a high drag force because it lacks streamlining. 3.1.17 intermediate columns: Vertical, cylindrical, or multifaceted buoyancy members of the hull structure which primarily assist in deck and/or pontoon support. 3.1.3 braces: Structural members that serve to stiffen the hull structure and provide deck support. 3.1.18 intermediate decks: Deck levels between lower deck and upper deck consisting of girder, beam and plate elements. 3.1.4 bulkhead: Stiffened vertical or horizontal load bearing diaphragm. 3.1.19 intermediate girders: Primary deck elements spanning between main girders. 3.1.5 buoyancy equipment: Devices added to tendon or riser joints to reduce their weight in water, thereby reducing top tension requirements. The devices normally used for risers take the form of syntactic foam modules or open-bottom air chambers. 3.1.20 jumper hoses/fluid transfer system: System for transmitting fluid flow between the top of the risers to the platform mounted manifold. Jumper hoses or an articulated system of hard piping may be used to accommodate the relative motion between these points. 3.1.6 connectors: 1. Riser devices used to latch and unlatch risers and lower marine riser packages to subsea equipment. 2. Tendon devices used to latch and unlatch tendons to the foundation system and to connect the tendon to the platform. 3.1.21 load: Any action causing stress or strain in the structure. 3.1.22 lock-in: Synchronization of vortex-shedding frequency and structural vibration frequency producing resonant flow induced vibration. 3.1.7 deck beams: Secondary structural elements spanning between intermediate girders and/or main girders. 3.1.8 deck plate: Flat plate or grating spanning between deck beams. 3.1.23 low frequency motion: Motion response at frequencies below wave frequencies typically with periods ranging from 30 to 300 seconds. 3.1.9 design life: Maximum anticipated operational years of service for the platform, i.e., the period of time from commencement of construction until removal of the structure. 3.1.24 lower deck: Lowest primary deck level consisting of girders, beams and plate elements. 1 2 API RECOMMENDED PRACTICE 2T 3.1.25 main columns: Vertical, Cylindrical or multifaceted buoyancy members of the hull structure which provide platform stability and deck support. Tendons are supported by these columns. 3.1.26 main girders: Deck elements spanning between the primary load carrying subsystem. 3.1.27 mating joints: Intersection of deck and hull structures on a non-integrally constructed platform. 3.1.28 mean offset: The average offset, corresponding to the average horizontal forces on the TLP in the given environmental conditions. 3.1.29 moment controlling device: Devices such as ball joints or elastomeric joints used to reduce bending stresses induced by relative angular movements at the ends of the riser. When curvature control is necessary, tapered joints may also be used. 3.1.30 negative buoyancy: If a body weighs more than the weight of sea water that it displaces, then it is considered to be negatively buoyant. 3.1.31 offset: Horizontal distance of the platform at any instant from its static, stillwater, still air, equilibrium position. 3.1.32 pitch: Platform rotation about the plant east-west horizontal axis. 3.1.33 pontoons: Horizontal, cylindrical or rectangular buoyancy members of the hull structure which interconnect with columns to form a frame below the waterline. 3.1.34 preload: Load purposely induced in a component to improve its in-service strength, fatigue life, or sealing capabilities. 3.1.35 pretension: Tension applied to a tendon in its static, zero offset equilibrium position. 3.1.36 primary load carrying subsystem: Structure tying column tops together and supporting deck levels. This structure may consist of either trusses, box girders, plate girders or a combination thereof. 3.1.37 ringing: High frequency vertical vibration of the TLP spring-mass system excited by impulsive loading. 3.1.38 riser joint: A riser joint consists of a section of pipe, with couplings on each end. It may have provision for supporting integral and non-integral auxiliary lines (flowlines, choke and kill lines, control bundles, etc.) and buoyancy devices. 3.1.39 riser running/handling equipment: Usually consists of a riser handling sub and a riser spider. The riser sub latches on to the end of the riser joint permitting it to be connected to the surface lifting device. The riser spider is used to support the riser string, during deployment/retrieval, as a joint is being made or broken. 3.1.40 riser spacer frame: A purpose designed frame to maintain lateral separation among risers. 3.1.41 riser spider: A device used to support the riser string as a joint is being made or broken during riser deployment/retrieval operations. 3.1.42 riser spoilers: Used in areas where high velocity currents are encountered to preclude vortex-induced riser vibration. Various types of spoilers have been effective in reducing these vibrations; however, they frequently result in an increase in drag forces. 3.1.43 riser sub: A device which latches on to the end of the riser joint permitting it to be connected to the surface lifting device. 3.1.44 roll: Platform rotation about the plant north-south axis. 3.1.45 setdown: The increase in TLP platform draft with offset due to tendon system restraint. 3.1.46 springing: The high frequency vertical vibration of the TLP spring-mass system excited by cyclic loading at or near the TLP pitch or heave resonant periods. 3.1.47 subsea diverter: A piping manifold positioned at the top of the drilling riser to divert formation gas and liquid to an acceptable discharge point, preventing flow to working areas. 3.1.48 subsea manifold: The subsea well template may incorporate a subsea manifold when wells are completed with subsea trees. Here, production fluid is conveyed from the trees via pipes on the template to a subsea manifold at the base of a production riser. Production fluid may be commingled at the manifold if the number of subsea wells exceeds the number of production risers available. 3.1.49 subsea well template: A structural frame which provides location and anchor points for the subsea wellheads, riser systems, and guidance systems. 3.1.50 surface trees: A combination of valves which may be placed on the top of production risers to control pressure and divert flow. 3.1.51 surge: Horizontal motion of the platform in the plant north-south direction. 3.1.52 sway: Horizontal motion of the platform in the plant east-west direction. 3.1.53 telescopic joint: Riser joint designed to permit a change in length of the riser to accommodate platform movements. Sometimes called a slip joint. RECOMMENDED PRACTICE FOR PLANNING, DESIGNING, AND CONSTRUCTING TENSION LEG PLATFORMS 3.1.54 tendon: A system of components which form a link between the TLP platform and the subsea foundation for the purpose of mooring the TLP. 3.1.55 tendon access tube: A conduit within a platform column between the bottom of the column and the tendon top connector through which a tendon passes. 3.1.56 tendon connector: A device used to connect a tendon to the platform hull (top connector) or to the foundation template (bottom connector). 3.1.57 tendon coupling: A device which connects one tendon element to another or to a specialty component. 3.1.58 tendon element: Each of the similar or identical but discrete structural components which, when assembled with the flex elements, top and bottom connectors, and any other special components, comprise a complete tendon. 3.1.59 tension leg: The collective group of tendons associated with one column of the platform. 3.1.60 tensioner: A device, usually pneumatically or hydraulically powered, used to apply tension to tendons or riser. 3.1.61 tensioner systems: Tensioner units are used to maintain risers in tension as the platform moves in response to wind, waves, and current. Horizontal motions, heave, and setdown of the platform necessitate changes in length of the risers. Tensioners accommodate these movements, as well as relative angular motion between the platform and riser, while maintaining a nearly constant tension on the risers. 3.1.62 upper deck: Upper or roof deck level consisting of girder, beam and plate elements. 3.1.63 yaw: Platform rotation about the vertical axis. 3.2 TERMINOLOGY The following terms used in this Recommended Practice are depicted in Figure 1: 3.2.1 hull: Consists of buoyant columns, pontoons and intermediate structure bracing. 3.2.2 deck structure: A multilevel facility consisting of trusses, deep girders and deck beams for supporting operational loads. 3.2.3 platform: Consists of hull and deck structure. Substructure Drilling deck Upper deck Skid base Lower deck Pontoon Tendons Risers (drilling production pipeline) Tension leg platform Hull Platform Deck Column Mooring system Temporary mooring system 3 yyyyyyyyyyyyyyyy ÀÀÀÀÀÀÀÀÀÀÀÀÀÀÀÀ ,,,,,,,,,,,,,,,, @@@@@@@@@@@@@@@@ @@@@@@@@@@@@@@@@ ÀÀÀÀÀÀÀÀÀÀÀÀÀÀÀÀ ,,,,,,,,,,,,,,,, yyyyyyyyyyyyyyyy ,,,,,,,,,,,,,,,, yyyyyyyyyyyyyyyy @@@@@@@@@@@@@@@@ ÀÀÀÀÀÀÀÀÀÀÀÀÀÀÀÀ Foundation template Piles Well template Figure 1—Tension Leg Platform Terminology 4 API RECOMMENDED PRACTICE 2T 3.2.4 foundation: Consists of templates and piles, or a gravity system. 3.2.5 mooring system: Consists of tendons and foundation. 4.1.2.2 A weight and center of gravity control procedure for the entire system should be incorporated into the design process at the very earliest stage. The control procedure should be one that can be used throughout the design, construction and operational life. 3.2.6 risers: Include drilling, production, and pipeline risers. 4.2 THE DESIGN SPIRAL 3.2.7 well systems: Include risers, riser tensioners, wellhead, and subsea well templates. 3.2.8 tension leg platform: Includes all of the above plus all deck equipment and hull marine systems. 4 Planning 4.1 GENERAL 4.1.1 Configuration Selection 4.1.1.1 Most TLP designs have certain basic features that are common. SpeciÞcally, the distribution of buoyancy between the vertical columns and the submerged pontoon or buoyancy volume is selected to minimize the net vertical oscillating wave force on the hull by taking advantage of the hydrodynamic cancellation effects, thus reducing oscillating loads on the tendons. 4.1.1.2 Another common feature is the relationship between the pretension in the tendons and the displacement of the hull, wherein the pretension can be selected to result in a predetermined static offset due to steady forces. Generally, the minimum pretension should be chosen to result in positive tension loads at the foundation tendon connections for all loading conditions. This should result in a long natural period in surge, with beneÞcial attenuation of surge motion. 4.1.1.3 It is the designerÕs responsibility to select the most suitable buoyancy distribution and pretension that will complement the functional requirements and the operatorÕs preference for deck and hull conÞguration. The latter is inßuenced by the selected well system. Experience indicates that a very close designer/operator relationship is required during the entire design process in order to produce a satisfactory design. 4.1.2 Planning Considerations 4.1.2.1 Recognition of the need for several iterations of the design process and operational requirements is important in planning and scheduling the design. Time is needed to evaluate the effects of parameter variations before rational design decisions can be made. Hydrodynamic model testing should be included in the design process to verify the analytical results. 4.2.1 General 4.2.1.1 An understanding of the entire design sequence and its relationship to external constraints such as Þnancial, scheduling and manpower requirements is essential. The design steps involved are illustrated in the Design Spiral (Evans, 1959) as an iterative process working from functional requirements to a detail design, Figure 2. 4.2.1.2 In planning the design process it is important to recognize the operatorÕs contracting strategy for construction and to identify the stage at which plans and speciÞcations are to be released for construction contracting. Traditional shipbuilding practice refers to this stage as the ÒcontractÓ design in which the main structural members are speciÞed but secondary structure and appurtenances are loosely deÞned. The Þnal deÞnition of these items is assigned to the builder with assistance from the designer. In this manner the design is tailored to best utilize the methods and facilities provided by the builder and is still subject to the approval of the designer. 4.2.1.3 The industry practice for offshore platforms is generally to separate the design and construction activities by completing the detail design before committing for construction. This procedure allows the operator to become directly involved in the development of the fabrication methods. Both design/construction strategies have their advantages and disadvantages; however, the operator should recognize the differences and decide which method to utilize for the TLP. 4.2.2 Conceptual Design 4.2.2.1 Conceptual design translates the functional requirements into naval architectural and engineering characteristics during the initial iteration around the design spiral. It embodies technical feasibility studies to determine such fundamental elements as length, width, depth, draft, hull shape, mooring system, well and riser systems, all of which satisfy the environmental and functional criteria. The conceptual design includes initial lightship weight estimates and mooring pretension. 4.2.2.2 Alternative designs are generally considered in parametric studies during this phase to determine the most practical design solution. The selected concept then is used as a basis for obtaining approximate construction and installation costs and schedule, which often determine whether or not to initiate a preliminary design. RECOMMENDED PRACTICE FOR PLANNING, DESIGNING, AND CONSTRUCTING TENSION LEG PLATFORMS 5 4.2.3 Preliminary Design 4.2.5 Detail Design Preliminary design further reÞnes the characteristics affecting cost and performance. Certain controlling factors such as platform geometry, number and type of wells, mooring pretension and payload should not change after completion of this phase. Its completion provides a precise deÞnition that will provide the basis for development of contract plans and speciÞcations. The last stage of design is the development of detailed fabrication drawings and construction speciÞcations. These are the installation and construction instructions to yard tradesmen and are subject to the approval of the designer. 4.2.4 Final Design A TLP can perform a variety of missions such as drilling, producing, storage, materials handling, living quarters, or some combination of these. The platform conÞguration should be determined by studying equipment layouts on decks, as well as addressing those aspects of system design which assure hydrodynamic and aerodynamic performance, stability, weight considerations, and constructability. The relatively broad column spacing required for stability and hydrodynamic performance will probably permit convenient equipment arrangements on the available deck area. 4.2.4.1 The Þnal design stage yields a set of plans and speciÞcations which form an integral part of the fabrication contract document. It encompasses one or more loops around the design spiral. This stage delineates precisely such features as hull shape, dynamic response, structural details, use of different types of steel, spacing and type of frames and stringers. Paramount among the Þnal design features is a weight and center of gravity estimate. The Þnal general arrangement is also developed during this stage. This Þxes the overall volumes and areas for consumables, machinery, living and utility spaces, and handling equipment. 4.2.4.2 The accompanying speciÞcations delineate quality standards of hull and outÞtting and the anticipated performance for each item of machinery and equipment. They describe the tests and trials that shall be performed successfully to have the TLP considered acceptable. 4.3 OPERATIONAL REQUIREMENTS 4.3.1 Function 4.3.2 Site Considerations 4.3.2.1 Location Environmental conditions depend on geographic location, and within a given geographic area, the foundation conditions will vary as will such parameters as design wave height and period, currents, tides, and wind speeds. Functional requirements Configuration proportions Costs contracting plans Weight estimates Arrangements Mooring and foundation design Hydrostatics subdivision Hydrodynamics (including model tests) Structural design and analysis Figure 2—Design Spiral For a Tension Leg Platform 6 API RECOMMENDED PRACTICE 2T 4.3.2.2 Water Depth 4.3.3.6 Spillage and Contamination Accurate data on water depth and tidal variations are needed to fabricate tendon components so that the TLP operates at its design draft. Provision should be made for handling spills and potential contaminants. A deck and process vessel drainage system which collects and stores liquids for subsequent handling should be provided. The drainage and collection system should meet applicable regulations. 4.3.2.3 Orientation The orientation of a platform refers to its position referenced to true north. Orientation will be controlled by the directions of prevailing and extreme design waves, winds, and currents and by operational requirements. 4.3.3 Arrangements 4.3.3.1 Equipment and Consumables Layout and weight of equipment for mooring, drilling and/ or production, consumables, and other payload items should be carefully accounted for in the design and operation. Weight and weight distribution affect both the steady and dynamic tensions in the tendons. Consideration should be given to future operations such as gas and/or water injection. 4.3.3.2 Personnel and Material Handling Plans for handling personnel and materials should be developed at the start of the platform design. The type and size of supply vessels and the mooring system required to hold them in position can affect the platform. The number, size, and location of boat landings, if required, should be determined. The type, capacity, number, and location of the deck cranes should also be determined. If equipment or materials are to be placed on a lower deck, adequate hatches should be provided on the upper decks. The use of helicopters should be established and adequate facilities provided. 4.3.3.3 Access and Auxiliary Systems The location and number of stairways, access routes, and boat landings should be controlled by both safety and operational requirements. 4.3.3.7 Hull Systems The platform should be provided with systems for transferring ballast water to or from hull compartments (ballast system), for monitoring tank contents, and for permitting safe access to tanks and void spaces. Compartmentalization of the hull will be required to limit the effects of damage, leakage or other unintended water ingress. Such compartments may be useful for temporary ballast to control draft and stability before and during installation. Access for inspection should be provided in the design. 4.4 ENVIRONMENTAL CONSIDERATIONS 4.4.1 General Winds, currents, waves, and tides cause steady and oscillatory lateral movements, variations in tendon loads, and/or distributed loadings on the structure and its elements. The resulting TLP response requires the use of dynamic analysis methods in the design. Environmental data consistent with the analysis technique should be utilized. 4.4.2 Design Considerations The design of all systems and components should anticipate extreme and normal environmental conditions which can be experienced at the site. Environmental loading and platform response are important design considerations for several subsystems including foundations, tendons, risers, hull and deck equipment. 4.4.2.1 Extreme Environmental Conditions Fire protection systems, including Þre walls and pressurized spaces, should be provided for the safety of personnel and equipment. The systems selected should be suitable for the anticipated hazards (e.g., electrical or hydrocarbon Þre) and should conform to all applicable regulations. Extreme environmental conditions are those which produce the extreme response that has a low probability of being exceeded in the lifetime of the structure. A minimum return period of 100 years for the design event should be used unless risk analysis can justify a shorter recurrence interval for design criteria. The design of the structure and its key subsystems shall be such that they will be capable of withstanding the extreme environmental event in a safe condition. 4.3.3.5 Emergency Evacuation 4.4.2.2 Normal Environmental Conditions Emergency equipment such as launchable lifeboats or survival capsules should be provided for personnel evacuation. The types of equipment and evacuation methods should meet all applicable regulations. Normal environmental conditions are those which are expected to occur frequently during the construction and service life. Since different environmental parameters and combinations affect various responses and limit operations 4.3.3.4 Fire Protection RECOMMENDED PRACTICE FOR PLANNING, DESIGNING, AND CONSTRUCTING TENSION LEG PLATFORMS differently (e.g., installation, crane usage, etc.), the designer should consider the appropriate environmental conditions for the design situation. 4.4.3 Environmental Data 4.4.3.1 Responsibility Selection of the environmental data required is the responsibility of the operator. The dynamic nature of the TLP requires that the platform designer work closely with a meteorological-oceanographic specialist to develop data and interpretations in the form needed for the particular design/ analysis methods to be used. 4.4.3.2 Statistical Models Recognized statistical methods and models should be applied in the assessment of extreme and normal environmental conditions. All data used should be carefully documented. The estimated reliability and the source of all data should be recorded, and the methods used in developing available data into models should be described. Sensitivity of design to poorly established parameters/distributions in statistical models should be recognized. 4.4.3.3 Specific Environmental Conditions Selection of speciÞc environmental conditions for design should be based on factors related to risk. Section 5.4 contains speciÞc guidance on the choice of environmental parameters for design. API Recommended Practice 2A, Chapters 1 and 2, give general discussions of most of these parameters and their speciÞc use in design analysis for Þxed platforms. 4.5 SEAFLOOR CHARACTERISTICS 4.5.1 Seafloor Surveys The primary purpose of a seaßoor site survey is to provide data for a geologic assessment of foundation soils and the surrounding areas. A secondary purpose is to identify operational hazards such as seaßoor irregularities, shallow gas pockets and man-made objects. Geophysical equipment such as side-scan sonar devices, sub-bottom proÞlers, boomers and sparkers are available for deÞning the physical features of the surface of the seaßoor to sub-bottom depths of several hundred feet. For more detailed description of commonly used sea-bottom survey systems, refer to Sieck and Self, 1977. 4.5.2 Site Investigations On-site soil investigations should be performed to deÞne the various soil strata and their corresponding physical and engineering properties. If practical, the soil sampling and testing program should be deÞned after reviewing the seaßoor 7 survey. The foundation investigation for pile supported structures should yield at least the soil test data necessary to predict axial capacity of piles in tension and compression, axial and lateral pile load deßection characteristics, and mudmat penetration vs. resistance. 4.5.3 Seafloor Instability Large movement of the seaßoor may be caused by waves, earthquakes and soil loads. Such soil movement can impose signiÞcant lateral and vertical forces against foundations. The scope of site investigations in areas of seaßoor instability should be sufÞcient to develop design criteria for the effects of soil movement. 4.5.4 Scour Scour is removal of seaßoor soils caused by currents and waves, and can result in removing vertical and lateral support for foundations. Where scour is a possibility, it should be accounted for in design to avoid settlement of the foundation and overstressing of the foundation elements. 4.6 SYSTEMS DESIGN 4.6.1 Platform 4.6.1.1 Types There are several variations of platforms which can be distinguished either by platform use (i.e., production-only or drilling/production), or by drilling arrangement. Some example variations are: a. Production well platform without drilling capability. This type should be considerably smaller and lighter than a drilling/production platform. Production risers generally are attached to the deck structure. b. Drilling/production platform with drilling at deck level through a well bay. c. Drilling/production platform with drilling at deck level through the columns and tendons. The tendons are designed to act as conductors and drilling equipment is designed to move from column to column. 4.6.1.2 Functional Requirements Many functional requirements of a platform require special attention during the planning stages of design. In all cases, personnel and material requirements must be considered in relationship to the safety and efÞciency of the platform. The following critical requirements will signiÞcantly impact the design and layout of the platform: a. Drilling facilitiesÑThe number, type and location of drilling rigs should be ascertained prior to commencement of design. 8 API RECOMMENDED PRACTICE 2T b. Production facilitiesÑThe weight, area, and center of gravity of the production facilities should be determined insofar as possible prior to commencement of design of the platform. Because platform design is sensitive to the values of weight, area, and center of gravity, these values should not be permitted to deviate beyond speciÞed tolerances, otherwise redesign may be required. c. Drilling/production risersÑSufÞcient clearance must be provided between risers and adjacent structural members to avoid interference during severe environmental conditions. d. Well SystemsÑThe number of platform wells, completion and workover method, minimum well spacing, and well bay location have a direct inßuence on the size and layout of the deck structure and the hull. These features should be determined prior to commencement of preliminary platform design. e. Hull compartmentationÑHull damage from falling objects, boat collision, or other means should be considered during the design. The subdivision of the hull should allow for accidental ßooding of at least one watertight compartment. Damage control procedures should be developed during the design phase and included in the operating manual. f. AirgapÑThe minimum clearance between the lowest deck or any underdeck temporary maintenance equipment and a wave crest is an important parameter in the design of the TLP. The airgap has an effect on the center of gravity and in turn the maximum and minimum tendon tensions. The designer has two general options: provide a minimum deck clearance or allow for wave impact in the design of the platform. 4.6.2 Tendon System The tendon system consists of the tendons, ancillary components needed for operation, including load measurement systems and inspection or monitoring apparatus. The tendon system restrains motion of the platform in response to wind, waves, current, and tide to within speciÞed limits. Legs of the system, composed of an array of tendons, connect points on the platform to corresponding points on a seaßoor foundation (see Figure 12). By restraining the platform at a draft deeper than that required to displace its weight, the tendons are ideally under a continuous tensile load that provides a horizontal restoring force when the platform is displaced laterally from its still water position. Generally very stiff in the axial direction, the tendon system limits heave, pitch, and roll response of the platform to small amplitudes while its softer transverse compliance restrains surge, sway, and yaw response to within operationally acceptable limits. The number of legs, as well as the number of tendons in each leg, is determined by the platform conÞguration, loading conditions, and design philosophy, including intended service requirements and redundancy considerations speciÞed by the operator for a particular installation. The designer should allow for the possibility of material deterioration during the service life of the platform and provide a means of detecting and repairing such defects. 4.6.2.1 Tendon Types The tendons may take one of several forms, for example: a. Tubular members with connectorsÑThe members may be designed to be either buoyant or fully ßooded. They may be fabricated as one piece or constructed by welding the connectors to a tubular. The members may be made of metal or composite Þber reinforced resins (e.g., carbon Þber/epoxy composites), with either integral or metallic connectors. b. Tubular or solid rod members with Þeld welded connectionsÑThe tubulars are fabricated from seamless or rolled and welded steel and are designed to be welded together, prior to or during offshore installation, to form a continuous tendon element. c. Tendon strandÑThese tendons are fabricated from small diameter high tensile strength wire or Þber strands and are formed into bundles. These tendons are designed to be installed offshore using a continuous one-piece spooling operation without the need for intermediate connectors. 4.6.2.2 State of Technology Investigating items such as coupled tendon/platform motions, vortex-induced vibrations, and the fatigue life of complex mechanical connections requires a high level of technical sophistication. Technology in this area is relatively new and rapidly advancing. The designer is encouraged to make use of modern but proven equipment and analytical methods. 4.6.2.3 Engineering Certain tendon components, because of their complexity, may warrant extensive engineering development and prototype testing to determine the fatigue, fracture, and corrosion characteristics and the mechanical capabilities of the components. 4.6.2.4 Tendon Fabrication The time required to fabricate the tendons may exceed the duration required to construct the hull and deck structure. Consideration should be given to the fabrication lead time requirement of the tendons to avoid unnecessary delays in installation. 4.6.2.5 Tendon Installation Installation of the tendons may require the use of large capacity lifting and handling equipment. Installation procedures and their implication to the design should be considered early in the planning stages. Onboard storage area, if required RECOMMENDED PRACTICE FOR PLANNING, DESIGNING, AND CONSTRUCTING TENSION LEG PLATFORMS for the tendons during installation, can affect the layouts of the deck and hull and warrants early attention during design. 4.6.3 Foundations 4.6.3.1 Foundation Types There are several types of foundations that may be utilized for a TLP. For example: a. A foundation consisting of a foundation template anchored to the ocean ßoor by piles which carry both lateral and tensile loads. The loads are transmitted to the piles by the tendons which may be directly connected to the piles or attached to the template. b. Shallow foundations such as non-piled gravity foundations or suction pile foundations to which the tendons are directly attached. c. Combination of a and b with a template for each leg or one template common to all legs. d. Auxiliary foundations consisting of anchor piles, deadweight clumps, drag anchors, or other types of anchors to which a catenary mooring system is attached for temporary use during installation. 4.6.3.2 Pile Types Three commonly used types are the driven pile, the drilledand-grouted pile, and the combination driven-drilled-andgrouted pile. The type most appropriate for a particular foundation will depend on the soil conditions at the site and the pile performance, as well as on the installation equipment available. Further discussion on these pile types can be found in API Recommended Practice 2A. 4.6.4 Well Systems The design of a well system should achieve cost effective safety and reliability in the containment, control, and transmission of produced ßuids from the oil or gas reservoir to the processing system. While risers are an integral part of the well system, they can also be used for other functions, such as for pipeline connections. Systems will commonly be capable of being run and retrieved by vertical deployment from the deck. 4.6.4.1 General Integration of the design of the well systems into the design of the TLP should be an early priority. The selection of well riser tension levels, the platform motion effects, the effect of thermal loads when wells and tendons are congruent, and riser/hull clearances are examples of items requiring close coordination. The weight and size of the well system equipment will have a signiÞcant impact on hull size and cost. 9 4.6.4.2 Well System Selection Different types of risers between the platform and seaßoor may be utilized, including integral and nonintegral risers, and risers integral to the tendons. Drilling BOPs and well completion systems may be located either at the platform deck level or subsea. Anticipated workover frequency and wellhead maintenance will inßuence the decision as to surface or subsea completions. Anticipated changes in future operation (e.g., gas lift or water injection) might require the need for ßexibility within components selected. 4.6.4.3 Well System Reliability Well component design and selection should be primarily on the basis of reliability and safety of the system. Field proven technology and equipment should be used where possible. Design reliability should include redundancy, back up procedures, and fail-safe designs whenever practical. Component and well system reliability studies could be useful in determining the consequences of failure, and identifying those components needing a higher degree of reliability. IdentiÞcation of those components that cannot be retrieved to the surface, the consequences of such components being damaged, and how to mitigate the consequences should be considered. In all cases, consideration should be given to an acceptable means of stopping the well ßow near the seaßoor in the event of an accident. 4.6.5 Facilities 4.6.5.1 General The planning and selection of facilities involve many problems which are unique to compliant structures. The selection and design of the facilities should consider the platform motions. Facilities will have interfaces between individual systems and the overall structure, including dynamic load input from drilling rigs, sharing of utilities between drilling/ production systems and hull systems, and escape means for various damage states. Such loads and interfaces should be identiÞed and considered. 4.6.5.2 Facilities Design TLP facilities design must recognize the highly interactive nature of the design process, and the importance of proper coordination and integration of drilling rig, production, hull systems, and structural needs. SpeciÞc deÞnition of all facilities criteria and requirements early in the design process should prevent changes in the platform resulting from changes in facilities. There should be close coordination between the facilities and structural designers throughout the design project to ensure that routine interactions, changes, and interfaces are properly addressed. 10 API RECOMMENDED PRACTICE 2T 4.6.5.3 Facilities Layout Facilities layout should be considered in the initial stages of design when the development of the overall conÞguration is being made. Layouts should initially be guided by the overall function of the platform and should include the inßuences of well location(s), production systems needs, accommodation requirements, and area classiÞcation considerations. Facilities construction, whether fully integrated, semi-integrated, or modular, will affect the layout and weight as well. Damage control, personnel safety and evacuation, and spillage/containment requirements also inßuence the facilities layout. It may be beneÞcial to examine a variety of facilities layouts. 4.6.5.4 Facilities Weight, Center of Gravity, and Space Management 4.6.5.4.1 Weight, CG, and space requirements should be managed to develop a facility efÞcient in cost and operation. 4.6.5.4.2 The design process should consider the use of Ògrowth allowancesÓ in the form of weight and space factors, which can help in two respects. First, platform facilities have a tendency to grow during the design process with potentially detrimental implications. Thus, realistic allowances for weight and space growth during the design process should help to prevent major design recycling at late stages. Second, experience has shown that the originally intended operational parameters for offshore facilities frequently are no longer adequate once the facility has been in operation for several years. Accordingly, it is appropriate to utilize space and weight growth allowances as a means of allowing ßexibility in future operations. Operational growth scenarios should also include examination of the weight or space ßexibility that may be gained by the removal of certain facilities at later stages in the operation. a. Deck ßoatoverÑBy this method the deck is constructed in one piece separately from the hull, ßoated (usually by barge) over the hull and lowered and mated to it using controlled ballast and jacking procedures. OutÞtting of the deck is usually completed prior to deck mating. b. Integral deck and hullÑBy this method the deck is constructed integrally with the hull. A sufÞciently deep dry dock or a convenient, sheltered deepwater site is a prerequisite for this type of construction. OutÞtting of the deck may be completed together with the construction of the deck subassemblies (as in modular construction) or may take place subsequent to deck and hull construction. 4.7.2 Fabrication Site Selection and Preparation The proper selection and preparation of the fabrication site is instrumental to the successful construction. Important considerations are: a. Coastal siteÑThe fabrication yard should have a deepwater dry dock or means for transferring the hull into the water. It may be skidded onto a submersible barge or launched directly into the water. If the dry dock does not have sufÞcient depth, the use of auxiliary buoyancy to support the hull during construction may be acceptable. b. Sheltered offshore construction areaÑDeepwater construction facilities may be located offshore, away from the fabrication yard, and in sufÞciently deep and sheltered waters to allow convenient access for either ßoatover deck mating or integral deck construction. c. Deepwater channelÑA deepwater channel must be available to permit towing the completed structure to sea. The minimum channel depth must be sufÞcient to allow the platform to be towed at a draft commensurate with speciÞed stability criteria. 4.7.3 Towout 4.6.5.4.3 BeneÞts may result from keeping the design growth and operational growth allowances separate during design. Operational growth allowances can easily be preempted by unexpected design problems, but the implications to future facility operation should be considered. Both design growth allowances and operational growth allowances should recognize the impact of weight and space on ßoating facilities. Precautions should be taken during towout to sea to avoid damage to the structure. Escort tugboats to provide protection against damage should be considered. Stability criteria for towout should be selected as appropriate for the time, duration and location of the tow as well as for the degree of damage protection and control afforded. SpeciÞc towing requirements will depend on whether or not the tow is manned. 4.7 FABRICATION AND INSTALLATION 4.7.4 Installation Equipment 4.7.1 Fabrication Methods The function, type, and size of the major equipment selected for installation can affect the design and should be considered during the planning stages of design. For example, the response of the platform will change considerably during the transition from freely ßoating to vertically restrained; therefore, the temporary restraining equipment should be sized accordingly. The method of platform fabrication should be considered prior to completion of the preliminary design since the method selected will signiÞcantly affect not only structural design but also the feasibility of fabrication at a chosen site. There are two basic methods of platform fabrication: RECOMMENDED PRACTICE FOR PLANNING, DESIGNING, AND CONSTRUCTING TENSION LEG PLATFORMS 4.7.5 Installation In planning the installation of the sub-sea well and mooring template(s), due consideration should be given to avoiding interference with seaßoor returns of well cuttings and grout. These factors should also be considered in design of the connection equipment and methods to be used for the risers and tendons. The Þnal design of the production template(s) and well system, the temporary mooring system, the foundation templates, and the piles will depend on the installation methods and equipment selected. 11 increases. Consideration may be given to fabricating the tendons without any weld; however, the effect on cost, availability and fabrication lead time should be accounted for. 4.8.2.3 The inspection method should be sufÞcient to detect and locate all potentially damaging ßaws. This requires consideration of the local geometry as well as the toughness of the material and the applied stress. Inspection methods should be designed and tested to demonstrate an adequate ability to detect, resolve and size defects. Frequency of monitoring should be determined to ensure that an unacceptable defect does not occur during service. 4.8 MATERIALS AND WELDING 4.8.1 Materials 4.9 SAFETY AND RELIABILITY Selection of the strength and quality levels for steel, cement grout, concrete and other materials for the platform, foundation or other components will generally follow the criteria commonly used for offshore structures. This Recommended Practice edition emphasizes steel as the primary structural material but speciÞcally does not preclude the consideration of other materials. Future revisions of this Recommended Practice will cover these other materials as appropriate. Steel for the tendons may be higher strength than normal structural steel and will affect the method of tendon fabrication and inspection as well as tendon type and service. The tendons will operate under high cycle fatigue stresses superimposed on the mean stress tensile load in a seawater environment. The material should have acceptable properties in the Þnal condition to meet the requirements of strength, toughness and resistance to corrosion and corrosion fatigue. The material should possess adequate fracture toughness so as to withstand the largest possible ßaw (undetected) at design maximum loads and minimum exposure temperatures. Resistance to stress corrosion cracking under operating conditions is critical since detection of such cracks is difÞcult during service. In-service inspection requirements, intervals, and methods of determining allowable defect size should be considered. 4.9.1 The design should maximize the safety of personnel and the protection of property within a framework of efficient, cost effective design. Safety and reliability depend on the ability of a facility to survive the loads anticipated over the operational life. The designer should examine not only the intact facility and structure, but also examine the structure under damaged conditions and ensure that the remaining strength, fire resistance, and escape means are adequate. 4.8.2 Welding and Inspection 4.8.2.1 Selection, qualiÞcation, and application of welding and weld inspection procedures will generally follow criteria used for offshore platform fabrication where applicable (e.g., platform, foundation templates, etc.). 4.8.2.2 Where welding is allowed in the fabrication of tendons, the resulting weldments should have properties commensurate with the considerations given above for the tendon parent material. Fabrication procedures should be followed which assure the required properties in the installed tendon. These properties may be more difÞcult to obtain in a weldment than in the parent steel, especially as the strength level 4.9.2 Qualitative reliability analyses of certain systems such as the tendon system are possible. Such analyses can help to understand the differing degrees of reliability among designs utilizing different numbers of tendons, different types of connectors, and/or end terminations, etc. Such analyses can help assess reliability versus system cost, and pinpoint critical elements deserving special attention. 4.9.3 Hull damage state scenarios should be developed with the implications of compartment flooding. Facilities design should consider damaged state scenarios and possible implications upon the deck structural system. Personnel escape routes should be designated for damaged states, and alternate routes provided. Damage control systems, including firefighting means, ballast redistribution capabilities, and backup power supplies should all be selected considering the need for reliable operation during periods of severe service. Redundant means of monitoring major platform functions, such as trim, ballast condition, etc., should be considered. 4.10 CODES, STANDARDS, AND REGULATIONS A determination of the applicable codes, standards and regulations should be made at the commencement of a project. Differences between such requirements or standards should be identiÞed immediately, and a project decision or agreement with the responsible regulatory organization expedited. Other sections in this document and the API Recommended Practice 2A discuss applicable rules and regulations pertaining to a TLP. 12 API RECOMMENDED PRACTICE 2T 4.11 OPERATING AND IN-SERVICE MANUALS 5.2 OPERATIONAL REQUIREMENTS 4.11.1 The designer should provide manuals which communicate to the operator the correct practices to be used for safe and efficient operation. These manuals describe the practices and procedures necessary for normal operation, maintenance, in-service inspection and emergency procedures for damage state conditions and other emergency situations. Operating personnel should be required to review and understand the Operating and In-Service manuals. Design criteria dictated by operational requirements should be reviewed during each iteration of the design spiral. The cost and weight consequences of these requirements should be fully established for the operator before a Þnal design decision is made. Examples of such requirements usually involve: 4.11.2 In addition to the topics common to most offshore operations, the operating manuals should address: a. In-place performance monitoring systems. b. Tendon handling systems. c. Riser handling systems. d. Ballast, weight, and center of gravity control systems. e. In-place inspectionÑhull and tendons. f. Environmental considerationsÑRelevant information about extreme environmental conditions and the predicted response effects. g. Corrosion monitoring and maintenance. h. Platform installation and removal. i. Emergency procedures: 1. FireÞghting. 2. Evacuation. 3. Personnel protection. 4. Emergency and routine drills. 5. Damage control. 6. Well blow out. 5 Design Criteria 5.1 GENERAL 5.1.1 This section defines the criteria commonly needed for the design of a TLP. The format of the design criteria is consistent with Section 6, Environmental Forces, and those sections that deal with the design of the various subsystems. 5.1.2 Design and analysis of the TLP and the associated subsystems require that a series of design cases be specified. This requires that each phase of construction, transportation, installation, and operation be coupled with design environmental events and associated allowable stresses and/or safety factors. Statistical procedures involving probabilistic predictions of environmental parameters and platform responses should be established in order to select design cases. Knowledge of the system response characteristics must precede the determination of design environmental conditions. Specification of such conditions requires establishing maximum values of wind, waves, current and tidal variation together with the range of weight and center of gravity variations of the platform. Other environmental conditions, including long-term data for fatigue analyses, etc., are also needed. a. Simultaneous drilling and production. b. Consumables resupply procedure and frequency. c. Maintenance procedures and frequency. d. Manning schedule and rotation. 5.3 STABILITY REQUIREMENTS 5.3.1 General Stability should be established for relevant operating and pre-operating conditions, for both intact and damaged states of the structure. 5.3.2 Free-Floating Condition The intact and damaged stability while aßoat during construction, tow-out and installation stages should, in general, satisfy requirements applicable to column-stabilized mobile offshore drilling units, as promulgated by the U.S. Coast Guard, American Bureau of Shipping, I.M.O., or National Authorities. 5.3.3 Inplace Condition The tension in the tendons should be sufÞcient to ensure integrity of the platform and tendons. The sufÞciency of the tension should be demonstrated by appropriate analysis and/ or testing. Alternately, a margin against tendon slacking should be selected which depends on the state-of-knowledge of design and operating conditions, and on the consequences to the tendon system and components in case of slacking. 5.3.3.1 Intact Condition The intact condition should include the full range of possible center of gravity variations permitted by acceptable operating procedures during extreme conditions. A minimum tension margin may be expressed in terms of some relevant component of the tension, such as initial pretension, maximum ßuctuating tension component, or tension measurement accuracy. 5.3.3.2 Damaged Condition 5.3.3.2.1 Accidental ßooding of a buoyant compartment will result in added weight on the platform and changes in tendon tensions. The hull should be subdivided to survive accidental damage of any one compartment below the waterline, or of a tendon compartment. Subdivision in way of the RECOMMENDED PRACTICE FOR PLANNING, DESIGNING, AND CONSTRUCTING TENSION LEG PLATFORMS waterline should be consistent with column-stabilized mobile offshore drilling unit standards. 5.3.3.2.2 At the time of ßooding, the environmental conditions should be assumed to be the ÒnormalÓ environment (see 5.5.4.2). Adequate tendon tension should be demonstrated through analysis. 5.3.3.2.3 Under any of the above-assumed damage conditions the unit should be capable of being restored to adequate tendon tension for the reduced extreme environment (see 5.5.4.3) within three hours. 5.3.4 Weight and Center-of-Gravity Determination 13 5.4.1.5 The following sections brießy describe the environmental criteria which are required for use in design. For guidance on actual values to use in design, the designer should refer to data collected at the intended site, to appropriate oceanographic numerical models, and to API Recommended Practice 2A. 5.4.2 Wind Wind is signiÞcant in TLP design and analysis. Both steady wind and a wind spectrum which represents ßuctuating wind components should normally be used. See A.Comm.5.4.2. An inclining test should be conducted, when construction is as near to completion as practical, to accurately determine the platform weight and the position of the center-of-gravity. Changes of on-board load conditions after the inclining test and during service should be carefully accounted for. 5.4.3 Waves 5.4 ENVIRONMENTAL CRITERIA 5.4.3.2 The development of wave criteria should generally be done in accordance with API Recommended Practice 2A, Section 1.3.3. 5.4.1 General 5.4.1.1 Environmental criteria should be associated with a recurrence interval of the response of the structure. For example, the 100 year design event should be that which produces the worst platform response in 100 years. There may be different design events which give the worst response for different parts of the structure. It is also noted that the largest responses of TLPs are not necessarily produced by the highest wave conditions. 5.4.1.2 The amount of detail required in the environmental description is dependent on the level of analysis being undertaken and on the safety factors being used in design. Because of its compliant and dynamic nature, criteria for design of a TLP should have more detail for the same level of analysis than for statically designed structures. Selection of the actual data needed should be made only after consultation with both the platform designer and meteorological/oceanographic specialists. 5.4.1.3 Available statistical data and/or realistic statistical and mathematical models should be utilized to develop the description of normal and extreme environmental conditions. Considerations include: a. Normal environmental conditions are important both during the construction and the service life of a platform. b. Extreme conditions are important in formulating platform design loadings. 5.4.1.4 All data used should be documented. The quality and the source of all data should be recorded, and the methods employed in developing data into the desired environmental values should be deÞned. 5.4.3.1 Wind-driven waves are a major source of environmental forces on offshore platforms. Such waves are irregular in shape, can vary in height and length, and may approach a platform from one or more directions simultaneously. 5.4.3.3 Because of the random nature of the sea surface, the seastate is usually described in terms of a few statistical wave parameters such as signiÞcant wave height, spectral peak period, spectral shape and directionality. Other parameters of interest can be derived from these. See A.Comm.5.4.3. 5.4.4 Current Current data collected at the site should be included in the design criteria if available. Currents should include wind driven, tidal, and background circulation components. In deep water the currents might produce large system loads. Near boundary currents (e.g., the Gulf Stream), meanders and eddies should be considered. 5.4.5 Tide and Water Level Tidal components for design include astronomical, wind, and pressure differential tides. A high design water level (HDWL) and low design water level (LDWL) should be established for each design event. The tidal range will affect the required tendon pretension. 5.4.6 Joint Statistics Environmental data such as wind, tide, wave, and currents can have speciÞc relationships regarding their interaction and joint occurrences. The commonly used assumption of taking the combined maximum of each parameter might not always produce the worst design condition. When collecting data or performing analytical work, the various relationships should be included if possible. Of particular importance are wind/ 14 API RECOMMENDED PRACTICE 2T wave, wave height/wave period, wave/current, wind/current, and wave/tide relationships. 5.4.7 Physical Properties Table 1—Design Cases Design Case Project Phase System Condition Various stages 1 Construction Various seawater physical properties, such as temperature, salinity, and oxygen content, may be important for steel requirements, corrosion, and buoyancy calculations. Further guidance can be found in API Recommended Practice 2A. 2 Loadout 3 Hull/deck mating 4 Tow/transport 5.4.8 Ice 5 In Northern climates, ßoating ice or atmospheric icing can affect the loading on the platform (see API Recommended Practice 2N). 5.4.10 Marine Growth The type and accumulation rate of marine growth at the design site may be necessary for determining design allowances for weight, hydrodynamic diameters and drag coefÞcients. Refer to API Recommended Practice 2A for appropriate guidance. Safety Criteria Ñ A Intact Calm A Intact Mating B Intact/ damaged Route B Installation Intact Installation A 6 In place Intact Normal A 7 In place Intact Extreme B 8 In place Damaged Reduced extreme B 9 In place Tendon removed Normal A 10 In place Tendon removed Reduced extreme B 11 In place Intact Seismic B 12 In place Intact Fatigue C 5.4.9 Earthquakes Seismic accelerations should be considered for areas that are determined to be seismically active. Both vertical and horizontal accelerations are important for TLP design. The degree of risk for seismic activity in the United States is shown in API Recommended Practice 2A. Local regulations and conditions should be considered and may result in more stringent requirements. Environment The construction, ßoatout, loadout, and transportation phases have various loading conditions that should be examined. These conditions are described by the stage of construction (percent complete), draft during tow, or stage of loadout. 5.5.2.1 Fabrication Loading conditions imposed on the hull and deck during fabrication could control the structural design of some components. Intact and damaged stability of the freely ßoating hull must be insured at all phases of the fabrication. 5.5 DESIGN CASES 5.5.1 General 5.5.1.1 DeÞning a design case requires selection of the following parameters: a. Project phase. b. System condition. c. Environment. d. Safety criteria. 5.5.1.2 All appropriate load types must be quantiÞed and included for each design case. Load types and design parameters are discussed below. Table 1 shows how the parameters may be combined to deÞne design cases. This table is intended only to provide an example and is not necessarily complete. Other environmental criteria may be used if properly justiÞed. 5.5.2.2 Transportation The freely ßoating platform behaves like a semisubmersible during transportation to the installation site. Since it is free to pitch and roll, lateral deck accelerations can be larger than after installation. Since it is free to heave, and heave resonant periods tend to be short, adequate deck clearance with the waves should be veriÞed. 5.5.2.3 Installation The stiffness and mass properties change as the platform is transformed from a freely ßoating vessel to a vertically moored platform, thus changing the dynamic response characteristics. The tendons and their handling equipment should be designed for loading conditions representative of the various installation phases. 5.5.2 Project Phase This describes the phase of the platform or component, such as hull construction, deck transport, or platform in place. 5.5.3 System Condition This describes the condition of the platform or component. RECOMMENDED PRACTICE FOR PLANNING, DESIGNING, AND CONSTRUCTING TENSION LEG PLATFORMS 5.5.3.1 Intact The platform or component is as designed. 15 5.5.4.5 Route Environment 5.5.3.2 Damaged Transportation cases should use appropriate conditions for the transportation route. The return period selected should consider the length of exposure and an appropriate risk level. The transport barge or ßoating component has one compartment ßooded. 5.5.4.6 Seismic 5.5.3.3 Tendon Removed If the platform is designed on the basis that tendons can be removed for inspection, maintenance, or replacement, it should be designed for combinations of static, environmental, motion induced and construction loads with one or more tendons removed. 5.5.4 Environment The environment should be deÞned quantitatively in terms of wind, wave, current, and tide. Environmental events should be determined by the operator. The TLP should be designed with strength and stiffness to ensure no signiÞcant structural damage occurs for the level of earthquake shaking which has a reasonable likelihood of not being exceeded during the life of the structure. 5.5.5 Safety Criteria Safety criteria are classiÞed as categories A or B. These correspond to the intent of API Recommended Practice 2A, where safety factors are related to the probability of loading occurrence. Others may also be considered, such as criteria corresponding to ultimate survival or damaged redundancy design cases. SpeciÞc recommendations for safety factors for each system component are given in their respective sections. 5.5.4.1 Extreme Environment Extreme environmental conditions are those which produce TLP responses having a low probability of being exceeded in the lifetime of the structure. A minimum return period of 100 years for the design response should be used unless risk analysis can justify a shorter recurrence interval. The design of the structure and its key subsystems shall be such that they will be capable of withstanding extreme environmental conditions in a safe operable condition. 5.5.5.1 Category A Category A safety criteria are intended for those conditions which exist on a day-to-day basis. 5.5.5.2 Category B Category B safety criteria are intended for rarely occurring design conditions. 5.5.4.2 Normal Environment 5.5.5.3 Category C Normal environmental conditions are those which are expected to occur frequently during the construction and service life. Since different environmental parameters and combinations affect various responses and limit operations differently (e.g., installation, crane usage, etc.), the designer should consider the appropriate environmental conditions for the design situation. Category C safety criteria are intended for the design of the structure against fatigue failure. 5.5.4.3 Reduced Extreme Environment Reduced extreme environmental conditions are those which have a low probability of being exceeded when the hull is damaged or a tendon is removed. Joint statistics may be used to determine a return period which, combined with the probability of damage, produces a risk level equal to that of the extreme environment. 5.5.4.4 Calm Environment Some operations are performed only during calm conditions. Where such a choice is available, the design case is permitted to use calm conditions. 5.5.6 Load Types Loading type categories are as follows: a. Dead loadsÑDead static weight of the platform structure and any permanent equipment which does not change during the life of the structure. b. Live loadsÑVariable static loads, which can be changed, moved or removed during the life of the structure. Maximum and minimum payloads should be considered. c. Environmental loadsÑLoads on the structure due to the action of wind, wave, current, tide, earthquake, or ice. d. Inertial loadsÑMotion induced loads that are consequences of the environmental loads. e. Construction loadsÑLoads built into the structure during the fabrication and installation phases. f. Hydrostatic loadsÑBuoyancy of, or submerged pressure on, submerged members. 16 API RECOMMENDED PRACTICE 2T The combination and severity of loads should be consistent with the likelihood of their simultaneous occurrence. 6 Environmental Forces with higher mean speeds (gust factor). Therefore, a wind speed value is only meaningful if qualiÞed by its elevation and duration. A reference value VH is the one hour mean speed at the reference elevation, H, of 33 feet (10 meters). 6.1 GENERAL Note: A duration of one hour is assumed unless otherwise noted. The purpose of this section is to describe methods for calculating forces which act on a TLP due to environmental effects, such as waves, winds, currents, ice, earthquakes, etc. Forces due to platform motion responses are also signiÞcant and are discussed herein. Environmental parameters needed for these calculations are deÞned in Section 5. Methods for estimating platform motions and mooring system loads caused by these environmental forces are given in Section 7. Environmental forces must be calculated at four distinct frequency bands to evaluate their effects on the system. The four frequency bands are: Variations of speed with elevation and duration, as well as wind turbulence intensity and spectral shape, have not been Þrmly established. The available data show signiÞcant scatter, and deÞnitive relationships cannot be prescribed. The relationships given below provide reasonable values for wind parameters to be used in design. Alternative relationships are available in the public domain literature, or may be developed from careful study of measurements. a. Steady forces such as wind, current, and wave drift are constant in magnitude and direction for the duration of interest. b. Low frequency cyclic loads can excite the platform at its natural periods in surge, sway, and yaw: typical natural periods range from 1 to 3 minutes. c. Wave frequency cyclic loads are large in magnitude and are the major contributor to platform member forces and mooring system forces. Typical wave periods range from Þve to twenty seconds. d. High frequency cyclic loads can excite the platform at its natural periods in heave, pitch, and roll: typical natural periods range from one to Þve seconds. 6.2.2.1 Mean Profile The mean proÞle for the wind speed averaged over one hour at elevation z can be approximated by: Vz = VH(z/H)0.125 (1) 6.2.2.2 Gust Factor The gust factor G(t,z) can be deÞned as: G ( t, z ) º V ( t, z ) ¤ V z = 1 + g ( t )I ( z ) (2) Where: I(z) = the turbulence intensity described below. t = the gust duration with units of seconds. 6.2 WIND FORCES 6.2.1 General The wind conditions used in a design should be determined with appropriate means from wind data collected in accordance with Section 5 and should be consistent, in terms of joint probabilities of occurrence, with other environmental parameters assumed to occur simultaneously. A TLP has long natural periods in surge, sway, and yaw which may be excited by energy in the wind spectrum. The effects of the complete wind spectrum, including sustained and ßuctuating winds, should be considered in determining the wind induced platform loads and responses. Such analyses may require knowledge of the wind turbulence intensity, spectra, and spatial coherence. These items are addressed below. 6.2.2 Wind Properties Wind speed and direction vary in space and time. On length scales typical of even large offshore structures, statistical wind properties (e.g., mean and standard deviation of velocity) taken over durations of the order of an hour do not vary horizontally, but do change with elevation (proÞle factor). Within long durations, there will be shorter durations The factor g(t) can be calculated from: g(t) = 3.0 + 1n[(3/t)0.6] for t £ 60 sec. (3) 6.2.2.3 Turbulence Intensity Turbulence intensity is the standard deviation of wind speed normalized by the mean wind speed over one hour. Turbulence intensity can be approximated by: Iz º s (z)/Vz = 0.15(z ¤ z s ) Ð0.125 for z £ z s 0.15(z ¤ z s ) Ð0.275 for z > z s (4) Where: zs = 66 feet (20 meters) is the thickness of the surface layer. 6.2.2.4 Wind Spectra As with waves, the frequency distribution of wind speed ßuctuations can be described by a spectrum. Due to the large variability in measured wind spectra, there is no universally RECOMMENDED PRACTICE FOR PLANNING, DESIGNING, AND CONSTRUCTING TENSION LEG PLATFORMS accepted spectral shape. In the absence of data indicating otherwise, the simple shape given by the following equation is recommended: 17 u¢ = the instantaneous speed and direction variation from the sustained wind. 6.2.3 Wind Force Relationship f ¤ fp S uu ( f ) ---------------- = --------------------------------------2 s(z) [1 + 1.5 f ¤ f p ] 5/3 (5) Where: Suu(f) = the spectral energy density at elevation z. f = the frequency in hertz. s(z) = the standard deviation of wind speed, i.e., s(z) = I(z)/Vz. 1 F = --- r a C s A|¢V z + u¢ Ð xú| ( V z + u¢ Ð xú) 2 Measured wind spectra show a wide variation in fp about an average value given by: fpz/Vz = 0.025 (6) Due to the large range of fp in measured spectra, analysis of platform sensitivity to fp in the range: 0.01 £ fpz/Vz £ 0.10 (7) is warranted. Tension Leg Platform response, particularly maximum offset, may be very sensitive to this parameter. It should be noted that fp is not at the peak of the dimensional wind energy spectrum, since Equation 5 gives the reduced spectrum. 6.2.2.5 Spatial Coherence Wind gusts have three dimensional spatial scales related to their durations. For example, 3 second gusts are coherent over shorter distances and therefore affect smaller elements of a platform superstructure than 15 second gusts. The wind in a 3 second gust is appropriate for determining the maximum static wind load on individual members; 5 second gusts are appropriate for maximum total loads on structures whose maximum horizontal dimension is less than 164 feet (50 meters); and 15 second gusts are appropriate for the maximum total static wind load on larger structures. The one minute sustained wind is appropriate for total static superstructure wind loads associated with maximum wave forces. In frequency domain analyses of dynamic wind loading, it can be conservatively assumed that all scales of turbulence are fully coherent over the entire superstructure. The variable nature of the wind Þeld can alternatively be described by two components: a sustained component (Vz) and a gust component (u'). The total wind speed is then: u = Vz + u¢ Where: u = the instantaneous speed and direction. 6.2.3.1 The instantaneous wind force on a TLP can be calculated by summing the instantaneous force on each member above the water line. This should be calculated by an appropriate equation such as: (8) (9) Where: F = wind force (pounds). ra = mass density of air (slugs/cubic foot). Cs = shape coefÞcient (may also account for shielding). A = projected area of the object/feet2. xú = the instantaneous velocity of the structural member, feet/second. z = elevation of the centroid of the member, feet. 6.2.3.2 For all angles of wind approach to the structure, forces on ßat surfaces should be assumed to act normal to the surface and forces on vertical cylindrical objects should be assumed to act in the direction of the wind. Forces on cylindrical objects which are not in a vertical attitude should be calculated using appropriate formulas that take into account the direction of the wind in relation to the attitude of the object. Forces on sides of buildings and other ßat surfaces that are not perpendicular to the direction of the wind shall also be calculated using appropriate formulas that account for the skewness between the direction of the wind and the plane of the surface. 6.2.3.3 The total wind force on the structure may also be calculated using the total exposed area of the structure with appropriate coefÞcients determined by model tests or some other appropriate method. 6.2.3.4 When using the wind spectrum, it is common to linearize the force for spectral and frequency domain calculations (see Simiu and Leigh, 1983; Kareem, 1980), 1 F = --- ra C s AV z2 + r a C s AV z u¢ 2 (10) where the Þrst term is the constant or steady force, and the second term is linear in the ßuctuating velocity. The higher order term which is neglected in this approximation is generally small. It does contribute a small amount to the steady force. 18 API RECOMMENDED PRACTICE 2T The Þrst term of Equation 10 is the steady wind force. Vz should correspond to the mean wind speed used in generating the wind spectrum. 6.2.7.2 The admittance coefÞcient is frequency dependent, is smaller for higher frequencies, and varies between 0 and 1. A value of c = 1.0 is conservative and appropriate for low frequency wind oscillation, and should be used for high frequencies when data is not available to establish a lower value. 6.2.5 Fluctuating Wind Force 6.2.8 Wind Tunnel Data The ßuctuating wind force may be calculated in the time or frequency domains. In the time domain, the total wind force is calculated from a time series of the instantaneous total wind velocity using Equation 9. In frequency domain calculations. Equation 10 may be used with the wind spectrum to derive the wind force spectrum as follows: Wind pressures and resulting forces may be determined with properly executed wind tunnel tests on representative models. An example of tests for a semi-submersible is given in Macha and Reid (1984). Such tests may be suitable for a similarly shaped TLP. 6.2.4 Steady Wind Force 6.3 CURRENT FORCES Sff(f) = c2 (f) Suu (f) (ra Cs AVz)2 (11) 6.3.1 General Where: Sff = wind force spectrum. c = aerodynamic admittance function (see 6.2.7). Suu = wind gust spectrum (see Equation 5). The current velocity used in design should be determined by the means described in 5.4 and should be consistent (as to return period) with other design parameters such as wave height and wind velocity. The joint statistics of current and other environmental events should be considered. 6.2.6 Shape and Shielding Coefficients 6.3.2 Current Drag The following shape coefÞcients are recommended for perpendicular wind approach angles: In the absence of wave induced water motions, the drag force exerted on a bluff cylindrical member by a current is proportional to the square of the current velocity. The drag force acts in the direction of the component of current that is normal to the member axis. The drag coefÞcient should be based on the best empirical data available. Drag force can be determined using the following formula: Shape CoefÞcients 1.5 1.5 0.5 1.0 Object Beams Sides of rectangular sections Cylindrical sections Overall projected area of platform (Should be conÞrmed by model testing) Shielding coefÞcients may be used when the proximity of a second object relative to the Þrst is such that it does not experience the full effect of the wind. (See Simiu and Scanlan, 1978; API Recommended Practice 2P; Hoerner, 1965; and Meyers, Holm, and McAllister, 1969.) 6.2.7 Aerodynamic Admittance 6.2.7.1 Wind gusts measured at two locations become uncorrelated as the distance between the two locations increase. When the lateral dimensions of a structure are large, the reduction in gust forces can be accounted for by an aerodynamic admittance factor. Simiu and Scanlan (1978) present data on transverse gust correlations which can be used to determine admittance factors. The aerodynamic admittance coefÞcient c modiÞes the force equation as follows: 1 F = --- r a C s AV z2 + r a cC s V z u¢ 2 (12) 1 F D = --- r W C D AV 2 2 (13) Where: FD = drag force (per unit length) normal to the member, lbs rW = mass density of water, slugs/ft3 CD = drag coefÞcient A = projected area per unit length, ft2 V = current velocity normal to the member axis, ft/sec 6.3.3 Vortex-Induced Vibration 6.3.3.1 In a ßow which is steady, or nearly steady, vortices will be shed from a bluff body. As they shed, the vortices induce a lift force, i.e., a force normal to the ßow direction. Usually this lift force is of an alternating nature and is randomly distributed over the body. The net force on the body is of little or no consequence. If, however, the body is capable of vibrating and the vortices are being shed at or near one of the bodyÕs natural frequencies, the body may be excited to vibrations of signiÞcant amplitude. Currents acting with nearly RECOMMENDED PRACTICE FOR PLANNING, DESIGNING, AND CONSTRUCTING TENSION LEG PLATFORMS uniform speed over a substantial portion of the body are more likely than waves to excite such vibration. 6.3.3.2 The vortex shedding frequency can be predicted by the formula: V f = S ---D 19 6.4.1.3 The Þrst order calculation methods described in 6.4.2 and 6.4.3 provide wave forces at the wave frequency. Higher order wave forces are discussed in 6.4.5. 6.4.2 Diffraction Theory 6.4.2.1 General (14) Where: S = Strouhal number. f = oscillation frequency (Hertz). D = member diameter, feet (meters). V = ßow speed normal to member, feet/second (meters/second). The Strouhal number varies with Reynolds number, but is usually taken to be 0.2 in the range of Reynolds numbers relevant for TLP columns, tendons and risers. 6.3.3.3 The responses of a TLP which are sensitive to vortex shedding are strumming of the tendons and risers, and yaw of the hull caused by vortex shedding of the columns. Towers and cylinders on the topsides may also be susceptible to wind vortex shedding. 6.3.3.4 Vortex-induced vibration is a hydroelastic phenomenon whose amplitude is not amenable to prediction by conventional methods of forced oscillation analysis. The vibration amplitude has, however, been correlated with a nondimensional parameter called the reduced damping (GrifÞn, 1981). Further information on vortex shedding may be found in Blevins (1977). 6.4.2.1.1 Wave forces are calculated in diffraction theory by the integration of the total water pressure Þeld acting on a body. The method is appropriate when the body is large relative to the water motion amplitude so that viscous forces are relatively unimportant, and that the body is sufÞciently large relative to the wavelength to modify the wave Þeld through diffraction and radiation. 6.4.2.1.2 In diffraction theory, the ßuid is described by a potential ßow function which satisÞes the Laplace equation within the ßuid domain and satisÞes boundary conditions at the bodyÕs surface, at the free surface, at the ocean bottom, and at inÞnity. For response calculations, linear steady state solutions to the potential function provide adequate estimates for Þrst order wave forces. In general, the potential is expressed as the superposition of three different wave systems: a. The incident wave system. b. The diffracted (or scattered) wave system as if the body is Þxed. c. The radiated wave system generated by the moving body in calm water. The Þrst two wave systems provide the wave excitation forces while the last wave system gives rise to added mass and wave damping forces. 6.4.1.1 The wave spectrum and/or deterministic wave height and period used in the design should be determined as discussed in 5.4. When applied with other environmental parameters the wave parameters should be consistent with respect to return period. 6.4.2.1.3 The solution for the potential function is usually sought on the submerged body surface, and integrals of pressure over the body surface give the appropriate forces and moments acting on the body. Analytical solutions for the potential function for an arbitrary body are not available, so numerical techniques are generally used. Discussion of some of the techniques used to solve the complete body diffraction problem may be found in Faltinsen and Michelson, 1974; and Yue, et al., 1978. 6.4.1.2 Two approximate methods for calculating wave forces are commonly used. These are the Diffraction Theory and the Wave Force Equation (WFE). (Morison, et al., 1950.) Recommendations for wave force theory selection are given in 6.4.4. 6.4.2.1.4 One solution available for large vertical columns is the potential function for a solitary vertical cylinder extending to the seaßoor (see MacCamy and Fuchs, 1954). An approximation to the diffraction forces on a TLP can then be made by summing the forces on each column. 6.4 WAVE FORCES 6.4.1 General 20 API RECOMMENDED PRACTICE 2T 6.4.2.1.5 The solution for the wave force per unit length (F) on a cylinder where the wave is deÞned by h = H/2 cos (kx Ð wt) is given by: F = (2rW gH/k)[cosh k(d+z)/cosh kd] A (kr) cos (kxÐwt+f) (15) with A(kr) = [J¢12 (kr) + Y¢12 (kr)]Ð1/2 and f = tanÐ1 [J¢1 (kr)/Y¢1 (kr)] Where: H = wave height (feet). k = wave number (=2p/l)(feet-1). r = radius of cylindrical member (feet). d = water depth (feet). g = gravitational acceleration (feet/second2). z = elevation above mean water surface (feet) (submerged members have negative values). x = the distance along the direction of wave propagation from the coordinate origin to the center line of the member (feet). J'1 & Y'1 = derivatives with respect to kr of Bessel functions of the Þrst and second kinds, respectively. l = wavelength (feet). w = wave frequency (rad/sec). rW = mass density of water. The equation is a linearized solution which is based on water waves of small steepness incident on a circular cylinder of inÞnite extent. It can be applied to vertical columns with Þnite draft, providing that the member has sufÞcient draft to extend below most of the wave action. 6.4.2.1.6 Pontoons can be treated by means of slender body or strip theory. The usual inner expansions of the Laplace equation reduce the problem to 2-D ßow involving a pontoon cross section. The 2-D boundary value problem can be solved without much computational effort compared to the 3-D problem. One of the most commonly used techniques is given by Frank (1967). The total force acting on a pontoon can be obtained by integrating sectional forces along the longitudinal axis. 6.4.2.1.7 The approximations based on MacCamy and Fuchs and Frank are valid as long as the interaction between members of the body are small. For closely spaced columns, or where spacings are multiples of half wavelengths, interaction effects become important. These should be checked with a full 3-D analysis or model testing. 6.4.2.2 Limitations of Diffraction Analysis 6.4.2.2.1 Linear wave diffraction theory is based on the assumption that wave heights and platform excursion ampli- tudes are small. However, experiments (Chakrabarti, 1971) have shown the method to be valid for vertical cylinders in moderate-to-steep waves. 6.4.2.2.2 The diffraction solutions do not include viscous forces. For hull shapes composed of large members (greater than ten feet diameter) the viscous forces are usually insignificant at wave frequencies. At high frequencies viscous forces, along with wave radiation effects, provide damping. At low frequencies viscous forces provide both drift forces and damping. Linearized viscous damping may be added to the diffraction solution. 6.4.3 The Wave Force Equation (WFE) 6.4.3.1 General 6.4.3.1.1 When body members are relatively slender or have sharp edges, viscous effects may be important and the wave force may be expressed as the sum of a drag force and an inertial force. The wave force equation (WFE) is an empirical formula for calculating forces on a member for given water velocity and acceleration conditions (Morison, 1950; Ippen, 1966; Newman, 1977, Sarpkaya and Isaacson, 1981). It is based on the assumption that the presence of the member does not appreciably alter the wave form. The wave force equation given below has been modiÞed to account for the velocity and acceleration of the structure. F = Fd + Fi (16) Where: F = the force vector per unit length acting normal to the member axis (pounds) and: Fd = drag force vector: 1 F = --- r W C D D u Ð xú ( u Ð xú) ( lbs ) 2 (17) Fi = inertia force vector: p p F = --- r W C A D 2 ( uú Ð xúú) + --- r W D 2 uú ( lbs ) 4 4 (18) p F = --- r W D 2 ( C M uú Ð C A xúú) ( lbs ) 4 D = diameter of member (feet) CD = drag coefÞcient CA = added mass coefÞcient for body accelerations. With this formulation, added mass should not be included in the mass matrix. CM = virtual mass coefÞcient (for ßuid accelerations) CM = CA + 1 RECOMMENDED PRACTICE FOR PLANNING, DESIGNING, AND CONSTRUCTING TENSION LEG PLATFORMS 21 Model tests do not normally cover the appropriate parameter ranges. Field tests have been conducted on Þxed offshore platforms, but member sizes are not indicative of TLP hull members. CoefÞcient determination will require careful extrapolation of test results. Commonly accepted values are between 0.6 and 1.2 (see Sarpkaya and Isaacson, 1981). Values well below 0.6 have been shown to occur for low Keulegan-Carpenter numbers (Verley and Moe, 1980). u = water velocity normal to cylinder axis (feet/second). uú = water acceleration normal to cylinder axis (feet/second2). xú = velocity of member normal to its axis (feet/second). xúú = acceleration of member normal to its axis (feet/second2). 6.4.3.1.2 The water velocities and accelerations can be calculated from several wave theories. 6.4.3.3 Mass Coefficients 6.4.3.3.1 The mass coefÞcients are frequency dependent. Model tests are often the most appropriate way to produce sufÞciently accurate estimates of CM. (See 7.8.) Mass coefÞcients can be found theoretically by Þrst performing a diffraction analysis and then equating the resulting force to the inertial term of the WFE. This has been done for large vertical cylinders (Meyers, Holm, and McAllister, 1969) using the diffraction solution by MacCamy and Fuchs. When equating the two force terms, the inertia coefÞcient yields: 6.4.3.1.3 The drag and inertia force components are vector quantities which act in the directions of the normal components of velocity and acceleration vectors, respectively. The drag and mass coefÞcients are empirical coefÞcients which are generally coupled with a wave kinematics theory. They should be used with the same theory that was used in their derivation. 6.4.3.1.4 In the situation where current and waves occur simultaneously, prediction of the kinematics can be complex. A simple way is to vectorially combine the water particle velocities from the contributing wave and current systems. However, if the current is not uniform, then this superposition is not correct. Vectorial combination is conservative, and is generally used as the best available method. CM = [4l2A(kr)/(p3D2)] cos (wt-a)/cos wt (19) 6.4.3.3.2 The coordinate system used sets the wave zero upcrossing at t = 0. 6.4.3.2 Drag Coefficients 6.4.3.3.3 Figure 3 gives values of a and CM as functions of D/l. The drag coefÞcient is a function of Reynolds number, Keulegan-Carpenter number, roughness, and other factors. 6.4.3.3.4 This formula assumes that there is no interaction between columns. For short waves where the vessel dimen- 2.0 20¡ Inertia coefficient, CM a CM 1.0 10¡ 0 a 0¡ 0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 Member diameter/wave length, D/l Figure 3—Inertia Coefficient Found By Equating the MacCamy-Fuchs Solution to the WFE Inertia Term 22 API RECOMMENDED PRACTICE 2T sions or column spacings are on the order of half a wavelength, interaction effects may become important. This may be checked with a 3-D diffraction calculation. From WFE, the steady drift force results from the free surface integral and viscous effects. b. In regular waves, both potential theory and WFE predict a steady vertical force. Additionally, potential theory predicts a double frequency force in the vertical direction. c. In irregular waves, the potential theory and WFE predict a steady and a slowly varying horizontal force called the wave drift force. In potential theory this occurs at the difference frequencies of the wave energy. A current adds to the drift force through an interaction with the viscous forces resulting from wave kinematics. d. In irregular waves, both potential theory and WFE predict sum frequency forces, which, when they occur at a pitch-rollheave resonant frequency, excite springing response. In regular waves, potential theory predicts double frequency forces. 6.4.4 Force Calculation Method Guideline The basic assumptions associated with each of the theories should be considered when selecting the force calculation method. Figure 4 (taken from Pearcey, 1979) provides a general guideline for applicability of the diffraction and WFE methods based on the ratio of diameter to wave height. 6.4.5 Other Hydrodynamic Forces 6.4.5.1 Subharmonic and Superharmonic Wave Forces These theories are still in a state of development. The forces, however, have been shown to be very important, since subharmonic frequencies relate to rigid body resonance in surge, sway, and yaw, while superharmonic frequencies relate to the heave, pitch and roll resonance modes. These topics are addressed in a number of references (Ogilvie, 1964; EatockTaylor and Rajagopalan, 1981; Pinkster, 1979; Newman, 1974; Faltinsen and Michelson, 1976; Faltinsen and Loken, 1979; Pinkster, 1980; Standing, 1982). When second order terms in the potential theory, or when Þnite wave height kinematics are used with the WFE, then it can be shown that several different phenomena occur: a. In regular waves a steady wave drift force is generated in the horizontal plane. In the case of diffraction theory this steady force results from free surface integrals and the evaluation of the full Bernoulli equation over the body boundary. 108 107 g D ra Drag regime Post critical Re 106 100 80 60 90 % 40 30 g ra % D 10 8 6 In er tia 10 Wave height (feet) 20 iff 105 D 2 ra ct io n 4 3 1.0 Subcritical 0.5 1.0 Tendons and risers 3 6 10 20 Diameter (feet) 40 100 Columns and pontoons Figure 4—Wave Force Calculation Method and Guideline 200 RECOMMENDED PRACTICE FOR PLANNING, DESIGNING, AND CONSTRUCTING TENSION LEG PLATFORMS 6.4.5.2 Damping 6.4.5.2.1 Damping in resonant modes is important in the calculation of responses. 6.4.5.2.2 Verley and Moe (1980) have published work investigating the drag for very small oscillations of large cylinders. Model tests can be used to determine the damping, but the viscous effects are ReynoldÕs number dependent. Care should be exercised when estimating full-scale damping values from model test results. 6.4.5.2.3 Special attention should be given to the high Reynolds number, low Keulegan-Carpenter number dependence of damping for vertical mode resonances. 6.4.5.2.4 The presence of current, waves, or both generally increases damping. (cf., Wichers and Huisman, 1984; Simiu and Leigh, 1983.) For severe condition responses, the damping should be estimated for appropriate conditions. Model tests or time domain calculations are appropriate for this determination. 6.4.5.2.5 The damping in the vertical modes (heave, pitch, and roll) includes contributions from structural and soil damping, as well as from hydrodynamics. These should be estimated with consideration for the mode shapes and the strains in the various parts of the system. 6.5 ICE LOADS Superstructure icing can affect tendon tension and increase local wind loads due to increased frontal area. Wave induced motions of ßoating ice can impose local impact forces which should be considered in the design of the structure. 6.6 WAVE IMPACT FORCES Wave slamming must be evaluated for its local effect on structural or ßotation members and, if warranted, be included in the overall solution of the equation of motion. 6.7 EARTHQUAKES For TLP sites where earthquakes are a concern, appropriate ground acceleration time histories should be obtained. For TLP tendon tension responses, the vertical ground motion is much more critical than horizontal ground motion. Additional guidelines for earthquake ground motion are referred to in API Recommended Practice 2A. 6.8 ACCIDENTAL LOADS The potential for accidental loads arising from various kinds of collision, dropped or swung objects, or other events should be considered in the design of the structure. Consideration should be given to employing active and passive measures in the design to resist or absorb such loads. These 23 measures could include, but not be limited to, thickening deck plate in areas where material handling is performed, shielding risers in the wave zone, or determining the energy absorption capacity of the structure and/or mooring system. For the latter consideration, such absorption capacity should be consistent with the size and actual speed of vessels working close to the platform. 6.9 FIRE AND BLAST LOADING Offshore facilities treating hydrocarbons have a potential, however small, for either Þre or explosion or both. The result of an explosion from a structural sense is an overpressure that tends to dissipate with distance. Any object in the vicinity of this explosion interacts with the overpressure. Fire causes a thermal loading on nearby objects which in turn causes both deformation and stress. Prolonged thermal loading also can result in changes in material modulus and yield point. The design of an offshore structure should include a systematic treatment of these potentially adverse loadings. 7 Global Design and Analysis 7.1 GENERAL 7.1.1 The purpose of this section is to describe methods for performing the response analysis of Tension Leg Platforms. Environmental information needed for the analysis is presented in Section 5, the derivation of environmental forces and moments on the platform is given in Section 6. The calculation of platform motions, mooring system loads, and loading on the structure are included in this section. The response analysis described herein is directed, when possible, at a working stress design (WSD) approach. Extreme responses are calculated to a design return period, and can subsequently be used in a WSD or load resistance factor design (LRFD) approach. 7.1.2 The design of a tension leg platform requires the application of analysis methods to estimate a number and variety of responses which are not commonly considered in the design of conventional fixed offshore structures. Environmental forces result in steady and dynamic platform displacements and loading on the overall TLP system, see figure 5. Analysis methods of varying degrees of complexity have been adapted from practices developed for design and analysis of ships, semisubmersibles, large volume gravity base platforms and steel space-frame structures. Solutions may be characterized as linear or nonlinear, frequency domain or time domain, and deterministic or probabilistic: these will be discussed below in the context of the several relevant modes of response. Emphasis is placed on the use of multi-parameter forcing function inputs for a number of the design responses. The designer must work with a relatively extensive environmental data set in order to identify events and combinations of events giving design responses. 24 API RECOMMENDED PRACTICE 2T 7.2 EXTREME RESPONSES Extreme responses are considered to be those responses which govern the design of the TLP. They generally include offset, yaw, minimum and maximum tendon tension, and deck clearance. The design events are those environmental events which produce the extreme responses. The environmental events are generally associated with various load cases as described in Section 5 to provide complete design cases. 7.2.1 Statistical Analysis The prediction of extremes for a number of major system responses requires the selection of appropriate design events and the use of analytical tools discussed in 7.7. The methods described are based on a deterministic analysis whenever possible and are intended to be used as part of a working stress design. A probabilistic analysis combined with reliability based design methods (see Moses, 1983 and Leverette, 1982) may provide a more versatile method for developing an optimum design, but requires extensive analysis. The main difÞculty in using a deterministic approach is identifying appropriate design events. The speciÞcation of these events is dependent on the system design, and therefore should be done as part of the preliminary design. Because each response is somewhat different, this section includes separate comments on each major system response. The different approaches to calculating design responses are given schematically in Figure 6. The alternate paths are similar in that all involve the two components of 1) response analysis of the system in the environment, and 2) probabilistic analysis of the extremes. The differences lie in the order in which these operations are performed, and in the amount of computation involved. 7.2.1.1 Deterministic Response Analysis See path ÒCÓ in Figure 6. Deterministic design analysis involves performing statistical analysis on the environment as the Þrst step. A suitable extreme event is identiÞed which is expected to produce the most severe response. The second step is the actual calculation of the response to this event. This method minimizes the amount of work involved in calculating system responses. The combination of maximum wave, maximum wind, maximum storm current, and maximum tide does not necessarily produce the worst design case for all parameters of interest and the same event does not provide the extremes for all of the major design responses. 7.2.1.2 Probabilistic Analysis See path ÒAÓ in Figure 6. A full probabilistic analysis involves calculating responses to the entire suite of possible environmental conditions. Statistical analysis of these responses is then performed in order to predict a suitable extreme for each response. This requires a much more extensive set of environmental data. 7.2.1.3 Semi-Probabilistic Analysis Heave 7.2.1.3.1 See path ÒBÓ in Figure 6. The deterministic procedure is often inadequate in the proper speciÞcation of design cases. A full probabilistic analysis requires more data than is commonly available and requires more analysis cases than are generally feasible. An intermediate approach is a semi-probabilistic method. This path involves some reduction in the environmental data to identify the generally more Yaw Sway Pitch Incident waves b Surge (platform north) Ensemble of lifetime responses analy onse Extreme storm responses A B C Resp C.G. sis Roll Extreme Response Field environment Extreme storm Extreme wave Statistical analysis Figure 5—TLP Motion Nomenclature Figure 6—Design Analysis Paths RECOMMENDED PRACTICE FOR PLANNING, DESIGNING, AND CONSTRUCTING TENSION LEG PLATFORMS severe conditions and combinations of events. The system responses to these are calculated and these are further reduced to predict the extremes. There are a number of advantages to this compromise: a. The number of analysis cases are kept within reason. b. The requirements are within the bounds of typical data availability. c. The designer assists in the process of determining combinations of events producing extreme responses. 7.2.1.3.2 Through the course of a design, various paths through Figure 6 will be followed. In conceptual design, a deterministic analysis is usually used for initial sizing. During the Þnal design, a semi-probabilistic analysis may be used to predict the maximum global responses. Once the extreme events are identiÞed, a deterministic analysis may be used for local structure design and scantling sizing. Following completion of the design, a probabilistic analysis may be used for risk analysis and design veriÞcation. 7.2.2 Environmental Parameters 7.2.2.1 Environmental parameters important to response are: a. Wind: 1. Mean wind speed. 2. Mean wind direction. 3. Wind power spectral density function. b. Wave: 1. SigniÞcant wave height. 2. Mean wave period. 3. Wave amplitude spectral density function. 4. Mean wave direction. 5. Wave directional spreading function. c. Current: 1. Surface current speed. 2. Surface current direction. 3. Current proÞle (speed and direction). d. Tide: 1. Astronomical tide. 2. Storm surge. 7.2.2.2 The number of parameters involved cause the primary shortcoming of deterministic analysis. While more rigid structures are typically dominated by wave forces, responses of a TLP are also strongly affected by wind, tide/storm surge, higher order wave drift forces, currents, and wind dynamics. Simultaneous occurrence of independent extremes for each of the above parameters produces results which range from overly conservative for some responses to marginally nonconservative for others. In order to produce a reasonable and safe design, the designer must evaluate and specify the design event or condition for each response. 25 7.2.3 Maximum Offset The prediction of maximum horizontal excursion is important for analysis of riser and tendon systems and for speciÞcation of riser and tendon hardware. The maximum offset also partially governs the deck height requirement because of platform setdown with offset. Analysis of the horizontal motions (surge, sway, and yaw) is often termed station-keeping analysis. The designer may consider directional distributions of environmental conditions. The assumption of colinear wind, wave, and current is appropriate in the absence of data. If enough information is available, use of appropriate non-colinear environments may be used and can result in a more accurate estimate of maximum offset. 7.2.3.1 Environmental Forces Contributing to Offset The environmental forces of interest can be classiÞed by their frequency content as 1) steady or mean forces, 2) wave frequency forces, and 3) low frequency forces. The steady or mean forces result in a mean offset of the platform. The low frequency forces excite motion which is below wave frequencies and predominately at frequencies near the surge, sway, or yaw natural frequencies of the platform. The wave frequency forces result in wave frequency surge, and sway motions. 7.2.3.1.1 Mean or Steady Forces The following steady forces should be considered: a. Mean wind forcesÑSee 6.2. The wind speed used should be an average wind speed for an extended period (on the order of one hour) based on the appropriate environmental conditions (return period). b. Current forceÑSee 6.3.2. The drag contribution due to tendons and risers should be included in estimating the total force. c. Steady wave driftÑSteady wave drift forces result from wave diffraction and from second order viscous effects. The interaction between waves and current can also result in steady forces which must be considered. See 6.4.3 for a discussion of these forces. 7.2.3.1.2 Wave Frequency Forces The wave frequency forces are dominated by Þrst order drag and inertial wave loads on the platform. These forces are discussed in 6.4 (Wave Forces). 7.2.3.1.3 Low Frequency Forces The following forces contribute signiÞcantly to low frequency motion and should be considered: API RECOMMENDED PRACTICE 2T a. Wind forcesÑThe wind gust spectrum (see 5.4 and 6.2.3) should be used to model the wind speed variation from the average wind speed. The mean wind speed which is used as a parameter in most gust spectrum models should be the same as the wind speed used to estimate the mean wind force. Simiu and Leigh (1983) discuss the calculation of time varying forces on the platform from the wind gust spectrum. b. Wave/current forcesÑA force spectrum for slowly varying (low frequency) wave drift forces should be estimated for the appropriate wave conditions. Pinkster (1980) gives a method to estimate the force spectrum from second order potential wave drift given the steady wave drift forces vs. wave frequency and the appropriate wave spectrum. It may also be appropriate to consider contributions from viscous wave drift and wave/current interactions. Burns (1983) gives an approximate method to estimate the effects of wave/current interactions. 7.2.3.2 Offset Components 7.2.3.2.1 The TLP horizontal motions can be conveniently divided into three contributions corresponding to the classiÞcation of forces discussed above: a. Mean offsetÑThe mean vessel offset can be estimated by developing a restoring force vs. offset function and applying the estimated mean force to give an estimate of mean offset. The restoring force function depends on setdown, tendon stretch, catenary effects, and the effect of time varying tendon tension. b. Wave frequency motionsÑThe wave frequency horizontal motions can be modeled by using either the time or frequency domain techniques discussed in 7.6.3 and 7.6.4. c. Low frequency motionsÑThe low frequency motions can also be modeled using either time or frequency domain techniques. 7.2.3.2.2 For frequency domain modeling, the force spectrum for wave drift (or total low frequency wave forces) can be combined with the wind force spectrum to give a total low frequency force spectrum (see 6.2.3 and 6.4.5). Assuming that the low frequency wind and wave forces are independent, the total low frequency force spectrum is given by the sum of the low frequency wave force spectrum and the low frequency wind force spectrum. 7.2.3.2.3 This total force spectrum can then be multiplied by the appropriate motion transfer function to obtain the desired horizontal motion. Time domain simulation can also be used to obtain the low frequency motion. However, because the low frequency motions are dominated by the surge, sway and yaw resonances with natural periods on the order of 60 to 150 seconds, a long time simulation is required to include a signiÞcant number of cycles. Modeling of the time series should be done carefully. The use of discrete fre- quencies is discussed by Tucker et al., 1984. For time simulation a time history of low frequency forces is generated from wind and wave force spectra or directly from wind velocity and wave proÞle time histories. 7.2.3.2.4 Because low frequency motion is dominated by a resonant response, the estimation of damping is important. Further discussion of damping is provided in 6.4.5.2, 7.6.3.5, and 7.6.4.5. 7.2.3.3 Estimating Extreme Offset for Design 7.2.3.3.1 Due to the contribution of the low frequency resonance, the resulting motion (combined low and wave frequency motion) is broad banded. Figure 7 shows an example motion spectrum for a TLP in an extreme storm. 7.2.3.3.2 The estimation of the extreme value of offset should consider the wide band nature of the process and be based on wide band statistical methods such as those described in A.Comm.7.7. 7.2.3.3.3 It is possible to estimate extreme offset by performing full length time domain simulations. However, in many cases the simulation times and number of simulations required will be prohibitive. A frequency domain approach or an approach based on estimating spectral parameters from a short time domain simulation is more tractable than full length time simulations. 7.2.4 Maximum Yaw The prediction of maximum yaw is important for predicting the maximum rotation of riser and tendon top terminations and for the yaw contribution to horizontal excursions. The prediction of maximum yaw is similar to predicting maximum offsets. The methods of 7.2.3 apply to yaw prediction except that moments on the vessel must be modeled instead of forces. This section will discuss only considerations speciÞc to yaw which are not identiÞed in 7.2.3. Surge energy density (thousands) 26 1 0.9 0.8 0.7 0.6 0.5 0.4 0.3 0.2 0.1 0 0 0.02 0.04 0.06 0.08 0.1 0.12 0.14 0.16 0.18 Frequency (hertz) Figure 7—Surge Motion Spectrum RECOMMENDED PRACTICE FOR PLANNING, DESIGNING, AND CONSTRUCTING TENSION LEG PLATFORMS 7.2.4.1.1 In modeling the environmental forces contributing to yaw, the designer must consider the likely conditions and environmental directions which would result in extreme yaw. For example, the wind directions resulting in the greatest steady and oscillating moments on the vessel should be considered. Modeling of wind induced moments is particularly difÞcult. Consideration should be given to moments induced by spatial variability. 7.2.4.1.2 Non-central center of gravity locations will tend to increase yaw responses to waves. Any likely loading conditions such as non-symmetric placement of drilling rigs or non-symmetrical riser installations should also be considered. Checking of various wave headings may be required because symmetric wave loadings will minimize the yaw response to waves. Multi-directional seas tend to excite yaw more than uni-directional seas. 7.2.4.1.3 Another source of yaw excitation can be vortex shedding from the columns in a steady current. Resonant coupling between the vortex shedding and yaw motion has been shown to occur in model tests, and should be checked for in high current areas. (See 6.3.3.) 7.2.4.2 Estimating Yaw Response The yaw response can be estimated using the same techniques outlined for offset in 7.2.3.3. The modeling of damping is also important in estimating yaw response. 7.2.5 Maximum Tendon Tension 7.2.5.1 Tendon loads arise from pretension and environmental effects. The nominal pretension is selected in order to control minimum tension, or to limit maximum offset. The following components should be considered for maximum tendon tension determination: a. Quasi-static: 1. ToÑDesign pretension at mean water level. 2. TtÑTide/storm surge water level variation loads. 3. TlÑLoad and ballast condition/weight variations/ design margin. 4. TmÑTension due to overturning moment from wind and current forces. 5. TsÑTension caused by setdown due to static and slowly varying offset (wind, wave drift, and current). b. Wave induced tension: 1. TwÑTension variation from wave forces and wave induced vessel motion about the mean offset (including any coupled tendon responses). 2. TfÑLoads from foundation mispositioning and the instantaneous offset. 3. TrÑLoading due to heave, pitch, and roll oscillations at their natural frequency (ringing and springing, including possible underdeck slamming loads). c. Individual tendon effects: 1. TiÑIndividual tendon load sharing differential (one of a group of tendons generally carries a greater share of the load because of anchor template rotational tolerances, vessel yaw, initial setting tolerances, etc.). 2. TvÑTension induced by vortex shedding responses of an individual tendon. 7.2.5.2 Maximum tendon tension may be estimated using a linear superposition incorporating the effects discussed above: Tmax = To + Tt + Ti + Tm + Ts + Tw + Tf + Tr + Ti + Tv (20) 7.2.5.3 Figure 8 illustrates the superposition of these tension contributions. This approach is adequate if a maximum design condition can be determined which accounts for the statistical characteristics of the random sea condition. The value of Tmax should correspond to the maximum expected tension over the design return period. This should be determined from a statistical evaluation of the components of Equation 20, including their joint probabilities of occurrence. 7.2.5.4 When calculating the maximum stresses in the tendons, there are other stresses and loads which sometimes have to be included. For example, if the tendons contain ßuid at a temperature other than seawater temperature, then thermal stresses should be considered. 7.2.5.5 If all of the terms in Equation 20 are taken to be extreme or maximum values, the resulting estimate of tension will be very conservative, with a much lower probability of occurrence than the return period of any one of the terms. In order to calculate a reasonable design value for maximum Maximum Tendon Tension Up Wave Leg Foundation mispositioning Wave Tendon tension 7.2.4.1 Environmental Forces Contributing to Yaw 27 Offset Pretension Wind Tide/surge Figure 8—Maximum Tendon Tension Up Wave Leg 28 API RECOMMENDED PRACTICE 2T tension, the joint statistics of the driving functions should be considered. The joint statistics of wind, wave, current, and tide/surge can be used with the vessel response functions to estimate a tension corresponding to the design return period. See Leverette, 1982. 7.2.5.6 An alternate method to the superposition formula given in Equation 20 is to perform a full dynamic analysis of the vessel to wave, wave drift, and wind dynamic forces and perform a statistical analysis of the tension responses. This can be done in time or frequency domains. Care must be taken to properly model the correlation of the various input parameters. This procedure is a more rigorous way to predict the tension response and includes the joint statistics as well as the system response to joint events. This method is recommended if the data and analysis capabilities are available. 7.2.6 Minimum Tendon Tension 7.2.6.1 Like maximum tension, minimum tension is determined by linear superposition of pretension and environmental effects: Tmin = To Ð [Tt + Tl + Tm Ð Ts + Tw + Tf + Tr + Ti] (21) 7.2.6.2 The minimum tension calculation is illustrated in Figure 9. Although the form of this equation is similar to Equation 20, the values of the terms may be different. In particular, the loading condition and conÞguration corresponding to the most probable minimum tension conditions are different than those corresponding to the maximum tension conditions. For example, the positive tide and surge term will be different from the negative term, and the minimum tension will generally come from the minimum rather than maximum slowly varying offset which is associated with an extreme wave event. 7.2.6.3 For negatively buoyant tendons, the minimum tension occurs near the lower tendon connection, hence the tendon weight (in water) needs to be subtracted from the Tendon tension Minimum Tendon Tension Down Wave Leg Pretension minimum tension at the upper ßex element. Otherwise, the tension components may be evaluated by a method similar to those described above for maximum tensions. Note that the term representing vortex shedding due to wave and current action need not be considered for minimum tension calculations. 7.2.7 Tendon Angle 7.2.7.1 Maximum tendon angle at the upper and lower ßex assemblies is closely tied to maximum surge and yaw, with the addition of any tendon motion effects. Accuracy of fabrication and of foundation installation should also be considered. The maximum value is used for design of the ßex assembly, for hull and foundation clearance allowance, and for calculating bending stresses in the tendon. 7.2.7.2 The maximum angles may be calculated using the maximum surge and yaw calculation methods together to predict a maximum excursion for the upper ßex joint. This can be used as input to an analysis of the tendon motion response (see Section 9) which provides the angle responses. Due consideration of the consequences of exceeding the predicted extreme should be included when calculating the response (see discussion of risk parameter in 7.7). 7.2.7.3 In addition to maximum angle, the ßex joint designers generally need the envelope of load range and angle for completing the ßex joint design. Minimum load at high angles is likely to be of as much concern as maximum load. Joint statistics of wind, wave, and current are needed to properly estimate the load/angle envelope. Frequency domain methods can be used if phase information between offset and tension is retained. Time domain and model test methods are also suitable. 7.2.8 Deck Clearance 7.2.8.1 The minimum clearance between the deck and a wave crest is an important parameter in the design. The deck clearance has an effect on the vertical position of the center of gravity and in turn on the maximum and minimum tendon tensions. The deck elevation also affects the wind load and wind overturning moments. In general, a higher deck has adverse effects on tendon tension responses. However, large tendon tension variations may result if the deck is too low and waves strike the lower deck. 7.2.8.2 In determining the deck clearance, one should consider: Offset Tide/surge Wind Foundation mispositioning Wave Figure 9—Minimum Tendon Tension Down Wave Leg a. Wave crest elevation. b. Storm and astronomical tides. c. Platform setdown due to platform offset and yaw. d. Local wave modiÞcations due to the presence of the hull. e. Dynamic vertical motion of platform. RECOMMENDED PRACTICE FOR PLANNING, DESIGNING, AND CONSTRUCTING TENSION LEG PLATFORMS f. Air gap. g. Phase angle between wave crest and platform position. 7.2.8.3 The designer has two general options: Provide a minimum deck clearance, or allow for wave impact on portions of the deck, hull, or lower appurtenances. 7.2.8.4 In the second option, the designer must have conÞdence in the accuracy of the wave crest elevation and the contact should only be localized. The deck bottom should be designed for the anticipated local and global wave slamming forces. The effect of wave slamming on tendon tensions and the hull heave and pitch accelerations should be considered. 29 more information on the fatigue properties, but the probabilistic approach requires more input data than is often available. The three methods following are in order of increasing complexity and data requirements. 7.3.1.1 Method 1—Discrete Wave Height and Period 7.2.8.5 Members subjected to wave run up should be designed for the associated forces. The wave height/period joint statistics are operated on by appropriate transfer functions which yield force and motion statistics that are period dependent. Because of the sensitivity to wave period, traditional methods using a mean period for each wave height are not applicable. Wave drift, wind, and current response statistics can be estimated using similar methods. 7.2.9 Lateral Accelerations 7.3.1.2 Method 2—Frequency Domain The lateral accelerations of the platform are used in the design of the structure and in the design of equipment and equipment supports. In addition to the in-service condition other conditions during fabrication, transportation, and installation phases of the platform life should be considered. The response of interest is generally the extreme horizontal acceleration, although operating condition accelerations may be important in the design of process equipment and deck drainage systems. The wave spectrum statistics are operated on by appropriate response amplitude operators (RAOs) which yield the force and motion spectra statistics. The response statistics to wave drift force, current, wind, and platform loadings are estimated using Method 1. The RAOs can be generated with a regular sea or random sea and with frequency, or time domain simulations. Regular sea or random sea model tests can also be used. 7.3.1.3 Method 3—Random Time Domain 7.2.9.1 Contributing Factors Global lateral accelerations are governed by the dynamic horizontal offset forces acting on the platform. These are dominated by Þrst order wave forces, but may also include wind and wave drift components. Local lateral accelerations are also produced by the rotational responses of pitch, roll and yaw. A simulation of the response to the environment is performed for an extended period of time. The response statistics are generated from this time history. 7.3.2 Tendon and Foundation Loads 7.2.9.2 Estimating Lateral Accelerations The tendon and foundation loads can be calculated using one of the above methods; however, the results should be modiÞed to include the following effects, if present: The wave frequency motions and accelerations are estimated by frequency or time domain solutions to the equations of motion or by model tests. Deterministic or short term probabilistic methods can be used to predict the maximum wave frequency response. a. Ringing and springing (see 6.4.5 and 7.2.5). b. Wave slamming force on the deck, if this will be permitted (see 7.4.5). c. Effect on the tension RAO of the setdown caused by surge, sway and yaw, the tides and the platform loading. 7.3 RESPONSES FOR FATIGUE ANALYSIS 7.3.3 Surge Offset/Tendon Flexjoint 7.3.1 General The offset/tendon angle can be calculated using one of the above methods. The effect of the tide, storm surge, and platform loading on the offset should be considered (see 7.2.3). This section provides guidance in the prediction of the response histories for fatigue calculations. The prediction of fatigue life or damage is by nature a statistical procedure. In the past, deterministic analysis with high safety factors have been the norm. However, numerous investigators are developing more accurate probabilistic approaches (see Wirsching, 1983). These methods inherently furnish the designer with 7.3.4 Hull Forces The hull forces (see 7.4) can be calculated using one of the above methods. Forces generated by tendon ringing and wave slamming should be considered. 30 API RECOMMENDED PRACTICE 2T 7.4 HYDRODYNAMIC LOADS FOR HULL DESIGN 7.4.1 General 7.4.1.1 Local loadings are deÞned as those loads which are locally applied to the platform for the detailed design of individual members and nodes. The loads produced for this purpose are used as input to the procedures deÞned in Section 8. Local loading can be derived either from time domain analysis at various phases within the steady state wave cycle or from frequency domain analysis by obtaining maximum loads at a prescribed wave frequency. Loads may be resolved at discrete nodes or may be left as pressures acting over sections of structural members. 7.4.1.2 Environmental conditions for deriving local loadings are given in Section 5. Not all of these conditions need to be investigated when determining loads for structural design. Conditions which are important are related to hydrostatic pressures on submerged members, squeezing, prying and racking of the hull frame, wave slamming, or extreme drag such as high current or towing conditions. 7.4.1.3 Local loads relating to equipment arrangement, deck mating, and internal member pressures are given elsewhere in this recommended practice. 7.4.2 Hydrostatic Head 7.4.3.2 The maximum squeezing and prying loads generally occur in waves that are twice the length of the platform. A deÞnition of maximum wave height as a function of wave length or period permits a rapid scan to identify the design condition for this response. This wave will not generally be the design case for all aspects of the structure. Load conditions with head, quartering, and beam seas should be checked. 7.4.4 Maximum Wave Loads In addition to local loads which affect the global frame of the platform, individual member designs may be governed by loads resulting from extreme wave heights. Pressures on individual members should be calculated for the extreme waves as determined by the design wave spectra. 7.4.5 Wave Slamming Loads Allowance should be made for members subject to wave slam. These members include columns, vertical braces, risers, and possibly members forming the underside of the deck. If appropriate, waveborne ice impacts should be considered. 7.4.6 Towing Loads 7.4.2.1 Hydrostatic head on each submerged structural member is determined from a combination of submergence and tide. Loads are applied statically at various elevations along each memberÕs length. Pressures are determined by the equation: p = rW g(z + t) dition occurs when lateral loads act outward away from the platform center. (22) Where: p = local pressure. g = acceleration of gravity. rW = unit mass of seawater. z = vertical distance from mean water level (MWL) to point of applied pressure (positive down). t = height of tide above MWL. 7.4.2.2 Additional local pressure is applied to submerged members in the presence of waves and current. This pressure should be consistent with the force applied to the platform by waves and current and will vary with the sophistication of the force model. 7.4.3 Squeeze-Pry Racking Loads 7.4.3.1 Major joints and braces of the hull are affected by squeezing and prying action of the hull. A squeeze condition is deÞned as one where lateral loads from a wave are maximum inward toward the center of the platform. A prying con- During tow to the installation site, the platform will be subjected to towing loads. Depending upon the location and length of the tow, certain members may experience loads which exceed the inplace design loads. 7.4.7 Construction and Installation Loads Loading conditions during construction and installation should be considered. 7.5 STATIC AND MEAN RESPONSE ANALYSIS 7.5.1 General Static and mean response analysis consists of determining the static equilibrium with no wind, wave, or current present, and then determining a mean position due to steady environmental loads acting on the platform. The determination of a mean or equilibrium position is necessary to proceed with a frequency domain dynamic analysis. Similarly, an initial condition is needed for a time domain dynamic analysis. 7.5.2 Determination 7.5.2.1 Static Equilibrium in Still Water Condition 7.5.2.1.1 The determination of the static equilibrium (or Òweight balanceÓ) with the Òstill waterÓ condition, is fundamental to sizing of the TLP and is the starting point for fur- RECOMMENDED PRACTICE FOR PLANNING, DESIGNING, AND CONSTRUCTING TENSION LEG PLATFORMS ther analysis. A static equilibrium analysis should be performed for each loading condition to be analyzed (see 8.3.3). 7.5.2.1.2 Determination of the static equilibrium should include the following: a. The total platform weight associated with each loading condition to be analyzed. b. The total platform displacement (the total platform buoyancy) for each draft to be analyzed. c. All riser and tendon tensions acting on the platform in each loading condition to be analyzed. d. All hook loads which are signiÞcant for the loading cases to be analyzed. 7.5.2.1.3 The platform weight should include the weight of all structural elements, permanent appurtenances, and all equipment permanently mounted on the platform. In addition the platform weight should include all weights which are appropriate to the loading condition to be analyzed. These temporary loads should include the weight of equipment, consumable supplies, ballast, marine growth or ice on the structure, and any other temporary weights which are appropriate for the loading case being analyzed. Note that the various loading cases (identiÞed in 5.5.2, 8.3.3, and 9.3.2) may involve signiÞcant variations in temporary or removable weights and loads to be included in static equilibrium analysis. 7.5.2.1.4 A general representation of the vertical force balance of the TLP in static equilibrium is given by: B = WDS + WHS + WDP + WHP + WB + PR + PT +WM (23) Where: B = platform buoyancy (total buoyancy of the platform for a given draft). WDS = weight of deck structure. WHS = weight of hull structure. WDP = weight of all equipment in or on deck including production equipment, drilling equipment, utilities equipment, marine equipment, consumables, stored liquids, quarters, lifesaving equipment, and future growth. WHP = weight of all equipment and stored liquids in the hull. WB = weight of ballast in platform. PR = riser pretension (at the top of riser, where attached to platform). PT = tendon pretension (at the top of the tendon. where attached to the platform). WM = any other weight appropriate for the loading case considered including, if appropriate, ice loading, marine growth, and any signiÞcant hook loads. 31 7.5.2.1.5 A similar balance should be performed for other degrees of freedom of the platform. Because of the weight sensitivity of the tension leg platform, it is important that the various weight components be estimated as accurately as possible. It is normal to include a weight margin which is consistent with the conÞdence bounds of the estimate. Since future payload cannot be increased without modifying the hull displacement, this helps minimize the number of design iterations which will be required. See 4.6 for further comments on weight estimating. 7.5.2.2 Tidal Effects 7.5.2.2.1 Changes in buoyancy due to tidal effects can signiÞcantly affect mean tendon tensions. Therefore, the choice of a tide condition for static equilibrium analysis is important. Changes in tide conditions should be considered in evaluating the various maximum responses of interest: a. A high mean water level tends to increase maximum tendon tensions, hydrostatic loading on the hull, and current loading on the hull, and tends to decrease deck clearance. b. A low mean water level tends to decrease minimum tendon tensions and to decrease the horizontal restoring forces for a given horizontal offset. 7.5.2.2.2 These effects of tide may be taken into account by performing a static balance at the various appropriate tide levels to provide a starting point for further analysis or by making allowances for the appropriate tide level in calculating extreme responses. For example, the effect of the highest tide level consistent with the probability of simultaneous occurrence of other extreme environmental conditions should be taken into account in estimating maximum tendon tensions. 7.5.3 Mean Response Analysis 7.5.3.1 The analysis of the TLP response to mean or steady environmental forces may be used to determine the initial condition for time domain analysis of the platform dynamic response or for frequency domain analysis of the platform dynamics. The dynamic analysis of risers or tendons often requires an estimate of mean platform position as input for further analysis. 7.5.3.2 The estimate of mean response should begin with the still water condition discussed in the previous section. Then the following effects should be added: a. Tendon effects including pretension, tendon weight in water (catenary effect), foundation mispositioning, and platform ÒsetdownÓ effects. Platform setdown increases tendon tension as the platformÕs horizontal displacement increases. In some cases tendon stretch is important and should be included in modeling tendon effects. b. The mean forces and moments acting on the platform due to wind. 32 API RECOMMENDED PRACTICE 2T c. The mean forces and moments acting on the platform due to wave drift and current forces. d. The effect of current forces on the risers and tendons. 7.5.3.3 Note that an analysis of mean response will be required for various loading cases (identiÞed in 8.3.3 and 9.3.2). Weight variations and tidal variations might be important in addition to changes in wind, wave, and current forces, and should be included in the loading cases used for analysis of mean response. 7.5.3.4 The steady offset and setdown are important outputs from analysis of mean response. Figure 10 illustrates the nonlinear behavior of the horizontal restoring forces versus horizontal offset for a typical TLP. 7.5.3.5 If the wind, wave, and current directions are assumed colinear, and incident on an axis of symmetry of the vessel, the mean response analysis can be done considering responses only in the direction of the environment. In such cases, three degrees of freedom are eliminated from the platform response and only platform heave, surge, and pitch in the direction of the environment need be considered. This simpliÞcation is often used as a preliminary design calculation. 7.6 EQUATIONS OF MOTION AND SOLUTIONS 7.6.1 General 7.6.1.1 This section describes the equations of motion governing the dynamic response and discusses the frequency domain and time domain techniques used to solve these equations. 7.6.1.2 Frequency domain analysis is the closed form solution of ordinary or partial differential equations by means of Laplace or Fourier transform techniques. Frequency domain analysis has been applied extensively to problems of ßoating vessel dynamics. Frequency domain techniques can estimate response to random waves including platform motions and accelerations, tendon loads and angles, and hydrodynamic loads. 7.6.1.3 The most signiÞcant limitation of frequency domain techniques is that all nonlinearities in the equations of motion must be ignored or replaced by linear approximations. In cases where both time and frequency domain techniques are applicable, the frequency domain often has the advantage of simplifying the computations, so is used for preliminary design. In addition, the frequency domain input and output is often more convenient and useful for the designer. 7.6.1.4 Time domain analysis is the direct numerical integration of the equations of motion allowing the inclusion of all system nonlinearities. For example, ßuid drag forces proportional to velocity squared can be incorporated without prior linearization. This advantage over the frequency domain technique is gained at the expense of increased computing time and increased complexity in calculation results. 7.6.1.5 The equations of motion are the same no matter which solution technique is adopted, but their formulation must reßect the limitations and strengths of the selected technique. 7.6.2 Equations of Motion 7.6.2.1 The forces acting on the system are generally a function of both time and vessel position. In order to try to separate the forces into separate terms to allow simple solution, a number of assumptions and linearizations are usually made. The expression generally used to describe the motion is given by: M ( t )xúú + N ( t )xú + K ( t )x = F(x,t ) (24) Where: M(t) = inertial mass matrix. N(t) = damping matrix. K(t) = stiffness matrix. x = system displacement vector. xú = system velocity vector. xúú = system acceleration vector. Restoring force 7.6.2.2 A common assumption is to limit the system model to a rigid platform and exclude riser and tendon displacements. The system then has the 6 degrees of freedom described by Figure 11. The Þxed coordinates are coincident with the principal directions of the platform when the platform is at rest. The assumption of no interaction between tendon and riser dynamic response and the platform dynamic response leads to the label of Òuncoupled analysisÓ for this simple case. Offset Figure 10—Restoring Force With Offset 7.6.2.3 A convenient coordinate system is a Þxed right handed coordinate system with origin at the mean position of the center of gravity of the platform. For the simple model RECOMMENDED PRACTICE FOR PLANNING, DESIGNING, AND CONSTRUCTING TENSION LEG PLATFORMS described in Figure 11, the position vector coordinate is given by: ì x 1 surge ï ï x 2 sway ï ï x 3 heave x = í ï x 4 roll ï ï x 5 pitch ï î x 6 yaw 33 7.6.2.6 The damping matrix is important in limiting platform resonant responses and has signiÞcant contributions from platform wave radiation and drag on the hull, tendons, and risers. 7.6.2.7 The stiffness matrix contains hydrostatic terms for the platform, geometric terms due to tendon/riser tension combined with platform offset to produce forces restoring offset, and elastic terms introduced by tendon and foundation ßexibility. 7.6.2.4 Models with more than 6 degrees of freedom can be developed by including displacement degrees of freedom on the risers and tendons. Such models couple the analysis of platform and tendons/risers. These models are useful for deep water or when tendon/riser masses are a signiÞcant portion of the total system mass. These are referred to as Òcoupled analyses.Ó Some analysts have also relaxed the assumption of a rigid platform and added degrees of freedom to the platform model. 7.6.2.5 The mass matrix include the mass of the platform steel, equipment and variable loads, and the Òadded massÓ of the surrounding water. Inertia forces introduced by the tendons and risers should be accounted for in the mass matrix in an approximate fashion for 6 degrees of freedom (DOF) models, or more exactly in coupled tendon/riser/platform analyses with a large number of DOFs. 7.6.2.8 The time-dependent force vector includes the many external forces discussed in Section 6. These forces are often categorized by their frequency relative to the resonant frequencies of the platform/tendon/riser system: a. Nearly steady forces that can be considered static because they vary at frequencies much lower than any platform resonant frequencies. b. Slowly varying forces near the surge, sway and yaw natural frequencies. These responses typically have periods in the range of 1 to 4 minutes. c. Forces at wave frequencies. d. Forces at frequencies near the heave, pitch and roll natural frequencies. These resonances typically have periods in the range of 1 to 5 seconds. 7.6.3 Frequency Domain Modeling and Solutions. 7.6.3.1 General X3 Heave X6 Yaw X2 Sway X5 Pitch Incident waves b X1 Surge (platform north) X4 Roll C.G. Figure 11—Simple Model For TLP Response Analysis 7.6.3.1.1 Frequency domain analysis refers to the solution of the equations of motion by methods of harmonic analysis or methods of Laplace and Fourier transforms. The result of a frequency domain analysis is a description of the variables of interest (platform motions, platform forces, tendon forces, etc.) as functions of frequency. The method is naturally suited to the analysis of systems exposed to random environments because it provides a clear and direct relationship between the spectrum of the environmental loads (see 5.4.3) and the spectrum of the system response. The system response spectrum can then be used to estimate the short term statistics of the variable of interest. 7.6.3.1.2 In cases where both time and frequency domain techniques can be considered, the frequency domain often has the advantage of fewer and simpler computations. For large ßoating structures where wave scattering and radiation is important, the inviscid hydrodynamic properties are most conveniently calculated in the frequency domain. Frequency domain analysis has been applied extensively to problems of ßoating vessel dynamics, including analysis of both motions and structural forces (see Price and Bishop, 1974, and Salvesen et al., 1970). It has been applied to TLP analysis as well (see Botelho et al., 1984). 34 API RECOMMENDED PRACTICE 2T 7.6.3.1.3 The most developed and widely used frequency domain solution techniques require linear equations of motion. The linear assumption is also predominant in the random process theory used to interpret the solution. This is inconvenient when modeling velocity squared drag loads, time varying geometry, horizontal restoring forces and variable water surface elevation, since these effects are nonlinear. In most cases, these nonlinearities can be satisfactorily linearized. The linearization may take the form of linearizing about some operating point or an equivalent linearization technique. 7.6.3.1.4 This section includes the analysis of a general linear system in the frequency domain. Discussions of the modeling of the hydrodynamic loads, tendons, and low frequency loads are also presented. 7.6.3.2 Linear System Solution 7.6.3.2.1 The motions of a TLP can be modeled by the six degree of freedom set of differential equations given in Equation 24. Using the technique of harmonic analysis, the load vector is assumed to be a sinusoidal function with frequency w: F = F1 cos (wt) + F2 sin (wt) (25) 7.6.3.2.2 For simplicity it is assumed that there is only one source of the external load. This is not a restriction, since for a linear system the solutions for each type of load can be calculated separately and then superimposed. The response vector is a sinusoidal function with frequency w: X = H1 cos (wt) + H2 sin (wt) (26) 7.6.3.2.3 This requires that the coefÞcients of X (Equation 24) be constant for a given frequency. By substituting Equation 25 and Equation 26 into Equation 24, two matrix equations for the vectors H1 and H2 are obtained: [ÐMw2 + K]H1 + [Nw]H2 = F1 [ÐNw]H1 + [ÐMw2 + K]H2 = F2 (27) 7.6.3.2.4 Where the load vector F is calculated for a unit amplitude sinusoidal wave, the vectors H1 and H2 represent the response of the structure to a unit amplitude input. This is usually called the transfer function. The transfer function is often presented as a magnitude or response amplitude operator (RAO): 2 + H2 RAO n2 = H 1n 2n (28) H 2nö f n = tan Ð1 æ ------è H 1nø (29) and a phase, The subscript n denotes the nth element of a vector. Thus for some arbitrary input amplitude, A, the response would be: Xn = A(RAO)n cos(wt + fn) (30) The transfer function is often written in complex form: H = H1 + iH2 (31) Following this notation the response X can be written as: X = A REAL [HeÐiwt] (32) 7.6.3.3 Random Excitation 7.6.3.3.1 The spectrum of a variable can be interpreted as the average mean square of the variable between two frequencies divided by the difference between these frequencies. A linear system which transforms the amplitude of the input to the amplitude of the output by multiplication by RAO, transforms the mean square of the input to the mean square of the output by multiplication by the square of the RAO. Thus, SXX = RAO2 SAA (33) Once the system RAO and the input spectrum are known, obtaining the output spectrum follows from a simple multiplication. 7.6.3.3.2 Gaussian (Normal) Random ProcessÑA linear transformation of a Gaussian process is also a Gaussian process. The power spectrum of the excitation and the response amplitude operator deÞne the probability density function of the response. The probability density function for a Gaussian random process is: P(x) = (2ps2)Ðò exp [Ðò (x/s)2] (34) assuming x has a zero mean. The standard deviation of the response, s, is obtained from the spectrum of the response; s2 = ¥ ò S dw 0 xx (35) The use of a Gaussian distribution to predict extremes of a process is described in C7.7. 7.6.3.4 Stiffness Modeling 7.6.3.4.1 For a general problem, the tendon stiffness will contribute terms for each element of K. A simple tendon model which can be used to model vertical motions (heave, pitch, and roll) and tendon tension variations is an elastic spring (no mass, no ßuid effects) modeling each tendon or group of tendons. If this simple elastic spring model is used RECOMMENDED PRACTICE FOR PLANNING, DESIGNING, AND CONSTRUCTING TENSION LEG PLATFORMS for modeling tendon attachment point forces on the vessel, the forces can be linearized to generate the stiffness terms of K. Even with this simple spring model for the tendons, geometric non-linearities are present which will cause the terms of K to change depending on the offset point chosen for linearization. 7.6.3.4.2 In deepwater, the tendon mass may be an important contribution to vertical and horizontal mode natural frequencies. One simple approach is to augment the mass or added mass matrices to reßect the contribution of tendons. Uncoupled time or frequency domain tendon analysis may be used to generate terms added to M, K, and N to model tendon dynamic effects as a function of frequency. It is also possible to augment the six degrees of freedom, Equation 24, by adding degrees of freedom for the tendons. (The tendon dynamic equations are adjoined to the vessel dynamics of Equation 24.) In addition to the tendons, the risers contribute to the system stiffness. 7.6.3.5 Modeling Hydrodynamic Added Mass, Damping, and Exciting Forces 7.6.3.5.1 There are various assumptions and degrees of approximation which can be used in modeling hull hydrodynamics for frequency domain analysis. One useful approximation is to assume that members are cylindrical in shape with cross-sectional dimensions that are small in comparison with both the cylinder length and wave lengths of interest. If hydrodynamic interaction between members is neglected then the exciting force, added mass, and damping contribution of each individual member can be computed at the memberÕs mean location in the ßow Þeld ignoring the effect of other members. End effects where columns join pontoons may be important. For analysis using these assumptions, free surface effects are usually ignored and added mass and drag are computed as though the members are deeply submerged. Using these assumptions only the viscous drag contributes to damping. The viscous drag is usually assumed to be a quadratic function of velocity and is linearized for frequency domain analysis. Paulling and Horton, 1971, discussed these assumptions and their application to response prediction. 7.6.3.5.2 If hull members have large cross-sectional dimensions compared with the wave length, then free surface effects become important and should be modeled. Also as members become larger compared with the wave length and member to member spacing then hydrodynamic interaction between the members becomes important. The complete, linearized potential ßow hydrodynamics can be solved by using 3-dimensional integral equation (sink-source) techniques or ßuid Þnite element techniques (see 6.4). These techniques model completely the linear (Þrst order) free surface effects and hydrodynamic interactions. However, the viscous drag contribution is not modeled and, if signiÞcant, must be 35 accounted for by linearized drag terms added to the damping matrix. 7.6.3.6 Modeling Wind, Wave Drift, and Current Forces for Frequency Domain 7.6.3.6.1 In frequency domain analysis the steady and oscillatory forces due to wind, wave drift, and current can be taken into account using a number of different assumptions and approximations. In some cases it is appropriate to account for steady and low frequency forces and moments by adding constant forces and/or moments to arrive at a quasistatic equilibrium point. The TLP dynamics including tendon stiffnesses may be linearized for motions about this quasistatic equilibrium point. In other cases the steady and low frequency response may not appreciably affect the dynamics for wave frequency response so that the equilibrium point or linearization point may be taken as a convenient point such as the zero-offset still water condition. 7.6.3.6.2 For some analyses, such as the analysis of offset, it is important to account for the low frequency motions as accurately as possible. In such cases, force or moment spectra including wind and wave drift low frequency excitation may be applied as input to a frequency domain model. Note that such an approach is useful where the response to forces or moments is linear. It does not depend on a linear relationship between the environment (wind speed, wave amplitude, etc.) and the forces or moments. If a force spectrum can be estimated it can be added to the other contributions to F in Equation 24. This technique is particularly useful where the statistics of low frequency response (such as offset, tendon angles, tendon stresses, etc.) are needed. 7.6.3.6.3 The response to wind forces including responses at all frequencies of interest can be modeled by estimating wind force and moment spectra. For response at wave frequencies or above, the aerodynamic admittance may reduce the effective force of the wind because of wind spatial correlation effects. In such cases the aerodynamic admittance should be modeled carefully (Bearman, 1971). 7.6.4 Time Domain Modeling and Solutions 7.6.4.1 General Time domain solution methods are generally used for Þnal detailed design stages and for checks on frequency domain solutions. Their primary advantage is in allowing changing boundary conditions and nonlinear forcing and stiffness functions. Time domain methods are usually used for extreme condition analysis, but are not used for fatigue analysis or analysis of more moderate conditions where linearized analysis works much more efÞciently. The main drawback of time domain methods is the computation times involved. Periodic analysis must be carried far enough to achieve steady state. 36 API RECOMMENDED PRACTICE 2T Irregular analysis must be carried far enough to achieve stationary statistics. The time domain analysis procedure consists of a numerical solution of the rigid-body equations of motion for the platform subject to external forces which may originate in the ßuid motion due to waves, current, and platform motion, the platform positioning system, and other disturbing effects such as wind. Time domain analysis methods for ßoating bodies have been proposed by a number of authors (Cummings, 1962; Van Oortmerssen, 1976; Paulling, 1977). Since a direct numerical integration of the equations of motion is performed, effects may be included which involve nonlinear functions of the relevant wave and motion variables. Typical effects are drag forces which are nonlinear functions of the ßuid velocity, Þnite motion and Þnite wave amplitude effects, and nonlinear positioning or anchoring systems. In comparison to the commonly used linear frequency domain technique, the direct numerical solution permits the user to investigate nonlinear, Þnite amplitude phenomena which the former method is incapable of treating, but this advantage is gained at the expense of increased computing time. 7.6.4.2 Regular vs. Irregular Wave Analysis 7.6.4.2.1 Regular wave time domain analysis is deterministic. A discrete maximum design regular wave with one or several selected periods is used to predict the worst system response to this event. Regular wave analysis requires less numerical effort in solving equations of motion in the time domain (Paulling, 1977; Salvesen, 1982). All the added mass and damping terms may be frequency dependent value which can be obtained from the frequency domain analysis (see 7.6.3.5). 7.6.4.2.2 A wave spectrum is used to generate random time series when simulating irregular wave kinematics. The Þrst order wave exciting forces and second order slowly varying wave drift forces are both represented in the form of random time histories. a number of ways that have been proposed to include the frequency dependency in time domain calculations (Van Oortmerssen, 1976). 7.6.4.4 Stiffness Modeling This can be handled in the same manner as in frequency domain analysis (see 7.6.3.4). 7.6.4.5 Modeling Hydrodynamic Added Mass and Damping 7.6.4.5.1 The treatment of added mass and damping for time domain calculations is based on the same principles and procedures as discussed for frequency domain calculations. Besides a frequency dependent damping (so-called radiation damping) derived from diffraction theory and which mainly lies within the normal wave frequency region, there are other damping mechanisms involved in the entire dynamic system. 7.6.4.5.2 For instance, in high frequency resonant motions (pitch, roll, and heave), damping comes from foundation/soil interaction, hull and tendon structure damping, and from local hydrodynamic drag effects around small members and sharp corners. A strong nonlinear coupling between heave, pitch and roll modes is almost always ensured, and the total system damping rather than the damping in each mode should be considered. 7.6.4.5.3 The low frequency damping (surge and sway) includes both radiation and drag effects. It also depends on the wind and current Þelds, and contributions come from riser and tendon hydrodynamic drag. 7.6.4.6 Modeling Wind, Wave, and Current Forces for Time Domain A time series of wave forces may be generated from a wave spectrum. 7.6.4.6.1 First order wave forces: 7.6.4.3 Solution Techniques 7.6.4.3.1 There are many numerical methods that have been developed for solving the equations of motion in the time domain using direct step-by-step integration techniques. 7.6.4.3.2 The Newmark-Wilson method and the RungeKutta method are commonly used to solve a second order differential equation. If the analysis is carried out for a single regular wave, then the frequency dependent added mass and damping coefÞcient for the speciÞc wave period can be directly used in solving the above equation. 7.6.4.3.3 When the analysis is performed in a random sea, then consideration should be given to the frequency dependency of the added mass and damping coefÞcients. There are N (1) ( t ) = F wv å F ( w ) cos [ w t + e ]ai (1) wv i i i (36) i=1 Where: (1) ( t ) F wv = 1st order time dependent wave forces. (1) ( w ) F wv = frequency dependent Þrst order wave exciting. forces per unit wave amplitude. ei = phase angle of ith wave component. ai = amplitude of ith wave component = 2S ( w i )dw . S(w) = spectral density function of wave spectrum. 7.6.4.6.2 Second order slowly varying drift forces: RECOMMENDED PRACTICE FOR PLANNING, DESIGNING, AND CONSTRUCTING TENSION LEG PLATFORMS 37 Newman (1974) has given an approximation for this matrix using only the diagonal terms. This has been shown to be valid for ships by Faltinsen and Loken (1979), but is not considered valid for semisubmersible like structures. tion of responses to this forcing involves random process analysis. For most economically feasible systems there are possible conditions which will cause the structure to fail its performance goals. Random process theory as an element in probabilistic design provides rational methods for estimating the probability of occurrence of such events and thus for designing these probabilities. In addition, certain aspects of structural design can only be treated with random process theory. These include estimating dynamic response of a resonant system and estimating fatigue damage of any system. These aspects are analyzed as random processes even for Þxed platforms. See A.Comm.7.7. 7.6.4.6.3 Dynamic wind forces: 7.8 HYDRODYNAMIC MODEL TESTS N F (t) = (2) wv N å å a a D cos [ ( w Ð w )t + ( e Ð e ) ] (37) i j ij i j i j i=1 j=1 Where: Dij = drift force per unit wave amplitude squared in bichromatic waves. F WD ( t ) = ò r a A C s c a V WD Ð xú ( V WD Ð xú) (38) 7.8.1.1 Physical model experiments are another means to obtain design estimates of the response. Model tests may be used either as a calibration of analytical predictions or to determine those responses not directly calculable. The primary objectives of model tests may be broadly categorized as the following: Where: ra = mass density of air. A = projected area. CS = shape coefÞcient. ca = aerodynamic admittance. xú = instantaneous platform velocity. VWD = instantaneous wind speed. 7.6.4.6.4 Viscous drag forces: F DRAG = ò r w AC D V c Ð xú ( V c Ð xú) 7.8.1 Purpose (39) Where: rw = mass density of water. A = projected area. CD = drag coefÞcient. xú = instantaneous platform velocity. VC = water particle velocity (includes current). 7.6.4.7 Output of Time Domain Analysis The output of time domain analysis is a time series of responses: a. Regular wave simulations can be used to predict transfer functions by taking the ratio of the response amplitude to the input wave amplitude. b. The spectrum of the response can be calculated from the time series, providing similar information to the frequency domain analysis. This can be used for predicting extremes as described in 7.2.1. c. The extreme response can be estimated directly from the peaks of the responses during a simulation. a. Tests to determine the responses of a particular design. In this case, the model experiment is treated as an analog computer which is capable of predicting the full scale responses. b. VeriÞcation of methods for analytical or numerical prediction of system responses. In this case, less emphasis is placed on the details of the physical model since the dimensions and parameters of the system can usually be modiÞed more easily in the numerical model than in the physical model even at a small scale. In fact, it is recommended to keep the physical model simple, if possible, to reduce cost and avoid complications which might obscure the most important results. It is more efÞcient to make minor parametric variations to the system through a numerical model if it can be shown through physical experiments that the numerical model is accurate. It is important in this type of model testing to place enough emphasis on the measurement of the incident wave Þeld. The details of the wave form must be known to the same degree of accuracy as the vessel responses. 7.8.1.2 The numerical predictions and model experiment results are complementary to each other. Through careful interpretation, each of these results can be used to partially circumvent the limitations of the other. One of the greatest values of model tests is that the results are obtained without requiring any a priori assumptions about the nature of the responses. This is almost never true of numerical models. 7.8.2 Sources of Error 7.7 RANDOM PROCESS STATISTICS For a system operating in an ocean environment, the forcing from the environment is a random process. The calcula- When comparing the results of model experiments with analytical predictions the following potential sources of discrepancies should be considered: 38 API RECOMMENDED PRACTICE 2T a. Possible errors due to scale effects. Improper scaling of Reynolds Number is inevitable since Froude scaling is almost always used. This will affect the viscous component of ßuid drag and the location of the boundary layer separation. The latter will affect the form drag and the nature of vortex shedding. b. Possible errors resulting from Þnite tank dimensions. Since most offshore engineering model tests are done with low/zero forward speed, wave reßections from side walls, wave, etc., may have signiÞcant inßuence on test results. c. Possible errors resulting from limitations on the accuracy of modeling physical parameters and dimensions. In some cases, the instrumentation itself might affect the responses. This should be minimized wherever possible. d. Limitations on accuracy of the experimental results resulting from Þnite record lengths, Þnite sample rates and numerical accuracy of the data analysis procedures. e. Discrepancies arising from assumptions made in the development of the numerical model which might not accurately depict the physical model. An example is the assumption of linearity of the responses with respect to wave height which is almost always made in the frequency domain analysis. This might cause signiÞcant discrepancies between the numerical and experimental results for very steep waves or in situations where viscous forces play an important role. 7.8.3 Modeling Parameters Typically, the following parameters should be modeled with care in the physical model or otherwise properly accounted for in the interpretation of the results: a. The physical dimensions of the platform. Some relatively minor dimensional features such as the radius of corners on rectangular elements might signiÞcantly affect the results. In other cases, it might be unnecessary to model the complete detail. The effect of any such simpliÞcations to the model should be considered before the model construction. b. The mass properties of the platform including the center of gravity and the radii of gyration. c. The restoring force characteristics of the tendon system. This usually requires modeling both the axial stiffness and the length of the tendons. d. The principal physical characteristics of the tendons including the outer dimensions, mass and immersed weight. This might be of only minor importance if the water depth is small. In large water depths, the inertial and drag forces acting on the tendons might be a signiÞcant component of the total force acting on the system. The effects of the responses of mechanical damping in the tendons might also be important. e. The effect on stability of internal free surface. For example, during the installation phase there might be a free surface in the ballast compartments which will affect the static stabil- ity. The effect on dynamic stability will probably be minimal but should be examined. f. Structural stiffnesses of any components which might affect the responses of the system. Such components include the bottom foundation, connections at the upper and lower ends of the tendons and the platform itself. Due to the difÞculty and expense of scaling down material properties most small scale platform models are considerably stiffer than the prototype. However, this is not always the case, particularly when instrumentation is placed in series with the structural component to measure loads. For example, tension measuring devices attached to the model tendons might signiÞcantly reduce their effective axial stiffness causing erroneous results. 7.8.4 Types of Tests 7.8.4.1 Types of tests which are commonly conducted and which might be useful include: a. Tests of the full system consisting of hull, deck, tendons and risers in the drilling and operating conÞgurations in regular or irregular waves. Current and wind are more difÞcult to model but can also provide useful information. b. Free oscillation tests to determine the natural period and damping of the system in various modes of motion. c. Towing tests to measure seakeeping characteristics of the platform during the transportation phase. d. Measurements of motions and interface loads during mating of deck structures and hull. e. Measurements of system responses under simulated damage conditions or in the partially installed state. 7.8.4.2 The responses which can be tested commonly include motions, loads, deck clearance, riser and tendon responses, and installation procedures. 7.8.4.3 In order to maximize the usefulness of the test information, a test program should be developed in advance which deÞnes the test objectives, the needed products, the required instrumentation and data analysis procedures. It is desirable to have data analysis and display capabilities on line during the testing so that ßaws in the instrumentation, model or data acquisition system which might affect the Þnal results can be discovered and corrected. 7.9 SYMBOLS The following symbols are typical in equations used for design and analysis: xúú = structural acceleration. F(x, t)= load vector. w = radian frequency. H1 = real part of system response. H2 = imaginary part of system response. F1 = real part of force. F2 = imaginary part of force. RECOMMENDED PRACTICE FOR PLANNING, DESIGNING, AND CONSTRUCTING TENSION LEG PLATFORMS f = phase of system response. A = input amplitude of energy. ai = amplitude of ith wave component. Sxx = response spectrum. Saa = input energy spectrum. wo = natural frequency. ei = phase angle of ith wave component. P = probability density function. s = standard deviation of response. t = time. M = frequency independent added mass matrix. R = retardation function. Am = frequency dependent added mass coefÞcient. 1 F wv = Þrst order wave force. Sa = wave spectral density. S(w) = wave spectral density at frequency w. 2 F wv = second order slowly varying drift force. D = drift force per wave amplitude squared. FWD = dynamic wind force. A = projected area. CS = shape coefÞcient. VWD = instantaneous wind speed. FDRAG = viscous drag forces. rw = mass density of water. CD = drag coefÞcient. VC = water particle velocity. 39 8.2.4 Reserve Strength The design of the structure should include details that provide reserve strength beyond the allowable design load. 8.2.5 Interfaces with Other Systems The structural design of the deck and hull should consider critical interfaces with other systems, such as tendon and riser anchor points, tendon cross load bearings, tendon and riser installation equipment, moonpool requirements, drilling and production equipment, hull systems, and foundations. (See Sections 9, 10, 11, and 12.) 8.2.6 Safety The arrangement of the main structural deck elements should be coordinated with topside facilities equipment and operational requirements. The inßuence of the structure on proper ventilation of hazardous areas, access for Þre Þghting, Þre protection and escape routes should be considered. (See Section 12.) 8.2.7 Deck Clearance The lower deck elevation should be established based on 7.2.8. If wave impact on the underside of the lower deck is anticipated, local strengthening of the deck structure is recommended. 8 Platform Structural Design 8.2.8 Weight Engineering 8.1 GENERAL 8.2 GENERAL STRUCTURAL CONSIDERATIONS Because of their effect on the platform buoyancy and tendon tension requirements, all weights and centers of gravity should be accurately and continuously monitored throughout the design, construction, and in place project phases. Design practices should minimize structural weight wherever possible. 8.2.1 Project Phases 8.2.9 Corrosion Allowances The hull and deck structures should be designed for loadings which occur during all project phases including construction, transportation, installation and in place phases (see 5.5). A corrosion allowance appropriate for the environment and design life of the platform should be provided on all members at the waterline. The corrosion allowance should be based on the provisions of NACE Standard RP-01-76. Unprotected steel (plates with stiffeners and girders) in ballast and drillwater tanks should also be provided with a corrosion allowance. This section addresses the structural design and analysis of the hull and deck. Discussions of fabrication, materials, inspection, monitoring and maintenance are also included. 8.2.2 Damage Conditions The structural design should consider the possibility of accidental events (see 5.3.3.2 and 8.5.7). Accidental events include collisions, dropped objects, Þre, explosion, or ßooding. 8.2.3 Redundancy The capability of the deck and hull to redistribute loads should be considered when selecting the structural conÞguration. 8.2.10 Vibrations The effect of machinery vibrations should be included in the design. Reinforcing of the structure may be needed to reduce the level of local stresses. Structural details in areas of high vibration should be designed to reduce the effect of resonance and local member fatigue. 40 API RECOMMENDED PRACTICE 2T 8.3 DESIGN CASES 8.4.2 Modeling 8.3.1 General 8.4.2.1 Space Frame Model A design case is a combination of loads due to the project phase, system condition, and environment with the appropriate safety criteria as described in 5.5. Some design cases given in 5.5 may not be required for a speciÞc concept, while others not listed may be required. The designer should review the proposed concept to be sure that all appropriate design cases are considered. A space frame model generally consists of beam elements, plus other elements needed to model speciÞc structural characteristics. All primary structural elements should be modeled in the space frame analysis. The effects of secondary members (if not included in the space frame model) should be accounted for in detailed local analysis. The effect of joint eccentricities and joint ßexibility should be accounted for in the model, as should the in-plane stiffness of the deck plating. 8.3.2 Safety Criteria 8.4.2.2 Finite Element Models The safety criteria for categories A, B and C are deÞned in general in 5.5.5. SpeciÞc recommendations for safety factors for platform design are given in 8.5.2 for categories A and B, and in 8.4.4.1 for category C. Finite element analysis is recommended for complex joints and other complicated substructures to determine local stress distributions more accurately and to verify the stiffness of the space frame model. The loads applied to Þnite element models should come from the global space frame analysis and from local loads acting on the structure. Columns and pontoons with complex stiffeners, ßats, or bulkheads will require Þnite element analysis unless manual calculations are sufÞcient to accurately determine stress distributions. 8.3.3 Design Loading Conditions 8.3.3.1 For each design case, the platform should be designed for the loading conditions that will produce the most severe effects on the structure. Environmental loads, with the exception of earthquake loads, should be combined in a manner consistent with the probability of their simultaneous occurrence during the design case being considered. Earthquake loads should be imposed on the platform as recommended in 5.5. 8.3.3.2 For drilling and production platforms, loads from simultaneous drilling and production operations should be considered. 8.4.2.3 Manual Calculations Manual calculations may be performed where a detailed Þnite element analysis is not needed, and may use empirical formulas or basic engineering principles. The loads used for these calculations should come from the global space frame analysis and from local loads acting on the structure. 8.4.2.4 Stress Concentration Factors 8.3.3.3 Variations in consumables and the locations of movable equipment such as a drilling substructure should be considered in order to determine the maximum design stress in the platform members. Stress concentration factors should be determined by detailed Þnite element analysis, by physical models, by other rational methods of analysis, or by published formulas. 8.4 STRUCTURAL ANALYSIS Formulas for the calculation of the buckling strength of structural elements are presented in API Recommended Practice 2A, API Bulletin 2U, Stability Design of Cylindrical Shells, and API Bulletin 2V, Design of Flat Plate Structures. As an alternative, buckling and post-buckling analyses or model tests of speciÞc shell or plate structures may be performed to determine buckling and ultimate strength loads. 8.4.1 Analysis Methods 8.4.1.1 The platform may be analyzed for the applied loadings using a variety of computational methods. A linear, elastic space frame computer analysis is recommended. Detailed Þnite element analyses may be necessary to more accurately determine the local stress distribution in complex structures. Supplementary manual calculations for members subjected to local loads may be adequate in some cases. 8.4.1.2 Environmental loads acting on the platform should be calculated according to Section 7. These loads should be transferred to the structural model, and the effects of motion induced loads should be accounted for. 8.4.2.5 Stability Analysis 8.4.3 Stress Analysis 8.4.3.1 Structural analyses may be performed quasistatically when the structure does not respond dynamically. The natural periods referred to in this section are those of the elastic vibration of the platform (hull and deck) and do not refer to the rigid body periods of the platform and tendon system. The natural periods are expected to be small enough in com- RECOMMENDED PRACTICE FOR PLANNING, DESIGNING, AND CONSTRUCTING TENSION LEG PLATFORMS 41 parison with periods with signiÞcant wave energy that structural dynamics need not be considered. This assumption should be veriÞed for each speciÞc platform design. If the Þrst natural period of the platform structure is greater than 3.0 seconds, dynamic structural analysis of the platform should be performed. stress response and number of wave cycles can be developed for each sea state. 8.4.3.2 Environmental loads applied to the platform are time varying and can be calculated using two different methods, frequency domain or time domain, as described in 7.3.1.2 and 7.3.1.3, respectively. 8.4.4.3 Fatigue Analysis 8.4.4 Fatigue Analysis 8.4.4.3.2 Two different approaches have been developed for determining fatigue damage: 8.4.4.1 Fatigue Life Requirement The allowable fatigue life is a function of inspectability, repair ability, redundancy, the ability to predict fatigue damage, and the consequences of failure of a structural element. In general, it is recommended that the design fatigue life of each structural element of the platform be at least three times the intended service life of the platform. For critical elements whose failure could be catastrophic and for elements not easily accessible for inspection or repair, use of an additional margin of safety should be considered. This corresponds to safety criteria category C as deÞned in 5.5.5. Fatigue should be checked not only at joints, but also at any details with high stress concentrations, such as doubler plate welds, thickness transitions, etc. Structural details should follow good design practice as described in 8.5.6. 8.4.4.2 Fatigue Loading 8.4.4.2.1 Fatigue can be caused by cyclic environmental loads and machinery vibrations. 8.4.4.2.2 The main cause of platform fatigue is cyclic wave loading. The wave climate should be derived on the best available basis. The wave environment description can be established from recorded data and/or hindcasts. The wave climate is the aggregate of all sea states expected over the long term, including the heading of the sea state, and may be condensed into discrete sea state blocks. Each sea state block may be characterized by a spectral description. 8.4.4.2.3 Stress ranges can be associated with the sea state description. Histories of cyclic stresses due to other types of loads should be calculated and included with the wave induced stresses for the fatigue analysis. 8.4.4.2.4 Space frame analysis should be performed to obtain stresses for each wave frequency applied to the structure. An inertial load set corresponding to platform motions should always be included. Dynamic effects should be taken into account when it is believed that they make a signiÞcant contribution to the response of the structure. The short-term 8.4.4.2.5 Fatigue is a localized problem; therefore detailed structural models of complex joints and other complicated structures may be needed to develop local stress distributions. 8.4.4.3.1 Fatigue life estimates are made by comparing the long-term cyclic loading in a structural detail with the resistance of that detail to fatigue damage. a. S-N approach. b. Fracture mechanics approach. 8.4.4.3.3 The S-N approach uses an S-N curve which gives the number of cycles to failure for a speciÞc structural detail or material as a function of constant stress range, based on the results of experiments. The long-term stress distribution is used to calculate the cumulative fatigue damage ratio, D: D = ni å ----N- (40) i Where: ni = number of cycles within stress range interval i. Ni = number of cycles to failure at stress range i as given by the appropriate S-N curve. D should not exceed unity for the design fatigue life. 8.4.4.3.4 The fracture mechanics approach can be used to predict the growth rate of a fatigue crack and the crack length at which failure will occur, thus giving the fatigue life. The fatigue strength of a particular model being analyzed can be calculated using the Paris law expression: da ------- = C ( DK ) m dN (41) Where: da/dN = crack growth rate. DK = range of stress intensity factor occurring at the crack tip. C and m are constants for a particular material and loading condition. These material constants depend on material, structural and environmental conditions. By integration and proper calculation for DK, a relationship can be established between the cyclic stress and the number of cycles to failure taking into account initial defect sizes and material toughness. 42 API RECOMMENDED PRACTICE 2T This method can also be used to help establish inspection intervals by predicting the time necessary for a crack to grow from an undetectable size to failure. Fracture mechanics analysis can be used to determine required material toughness, maximum allowable initial ßaw size (for in place inspection), and inspection intervals. 8.4.4.3.5 Any fatigue analysis should account for material properties in sea water and cathodic protection effects. Refer to A.Comm.8.4.4.3 and API Recommended Practice 2A for a more detailed discussion of fatigue analysis techniques. 8.5 STRUCTURAL DESIGN 8.5.1 Design Basis 8.5.1.1 The design basis adopted in this document is the working stress design method, whereby stresses in all components of the structure are not allowed to exceed speciÞed values. 8.5.1.2 The structural components of the deck and hull should be designed in accordance with the applicable provisions of API Recommended Practice 2A, AISC and API Bulletins 2U and 2V. In general, cylindrical shell elements should be designed in accordance with API Bulletin 2U, ßat plate elements in accordance with API Bulletin 2V, and all other structural elements in accordance with API Recommended Practice 2A or AISC as applicable. 8.5.1.3 In cases where the structureÕs conÞguration or loading condition are not speciÞcally addressed in API Recommended Practice 2A, AISC and API Bulletins 2U and 2V, other accepted codes of practice can be used as a design basis. Where alternative codes are followed, the designer must ensure that the safety levels and design philosophy implied in API Recommended Practice 2T are adequately met. 8.5.1.4 In API Recommended Practice 2A and AISC, allowable stress values are expressed in most cases as a fraction of the yield stress or the buckling stress. In API Bulletin 2U, allowable stress values are expressed in terms of critical buckling stresses. In API Bulletin 2V, the allowable stresses are classiÞed in terms of limit states. Two basic limit states are considered: ultimate limit states and serviceability limit states. Ultimate limit states are associated with the failure of the structure. Serviceability limit states, such as material yield, local buckling, excessive deformations, etc., are associated with the adequacy of the design to meet its functional requirements. While an ultimate limit state, if reached, leads to structural failure, reaching the serviceability limit state implies that the structureÕs ability to serve its intended purpose has been impaired, but the structure is still capable of carrying additional loads before reaching an ultimate limit state. 8.5.1.5 The loss of equilibrium of a part or the whole structure must be avoided by careful selection of the overall structureÕs conÞguration, the layout of its members, the degree of redundancy, the availability of alternate load paths, and the adequate design of foundation and support conditions. Design judgment must be used to ensure that the possibility of this type of failure is excluded. 8.5.2 Allowable Stresses 8.5.2.1 For structural elements designed in accordance with API Recommended Practice 2A or AISC, the safety factors recommended in API Recommended Practice 2A and AISC should be used for normal design conditions associated with safety criteria A. For extreme design conditions associated with safety criteria B, the allowable stresses may be increased by one-third. 8.5.2.2 For shell structures designed in accordance with API Bulletin 2U, a factor of safety equal to 1.67 y is recommended for all buckling modes for safety criteria A. For safety criteria B, the corresponding factor of safety is equal to 1.25 y. The parameter y varies with the buckling stress and is deÞned in API Bulletin 2U. It is equal to 1.2 for elastic buckling stresses below the proportional limit and reduces linearly for inelastic buckling from 1.2 at the proportional limit to 1.0 when the buckling stress is equal to the yield stress. 8.5.2.3 For ßat plate structures designed in accordance with API Bulletin 2V, the allowable stress depends on the limit state under consideration (ultimate or serviceability). For each limit state, the allowable stress is obtained by dividing the limit state stress by an appropriate factor of safety. Factors of safety for different service conditions and limit states are as follows: Safety Criteria A B Factor of Safety Serviceability Ultimate Limit State Limit State 1.67 1.25 2.0 1.5 If both limit states are checked, the lower of the two allowable stress values should be used. In the case of serviceability limit states associated with deformation, the allowable deformation is obtained by dividing the limit state deformation by the applicable factor of safety given in the table above. 8.5.3 Design of Deck Structure 8.5.3.1 The design of the deck structure should conform to the provisions of API Recommended Practice 2A, AISC and API Bulletin 2V. RECOMMENDED PRACTICE FOR PLANNING, DESIGNING, AND CONSTRUCTING TENSION LEG PLATFORMS 8.5.3.2 The design of stiffened ßat panels, grillages, and deep plate girders should comply with the provisions in API Bulletin 2V. 8.5.3.3 API Recommended Practice 2A and AISC should be used for the design of truss elements, rolled beams, shallow plate girders and built up members such as open box type beams. 8.5.3.4 Alternate rational methods may be used where necessary. 8.5.4 Design of Hull Structure 8.5.4.1 The design of the hull structure components should comply with the applicable provisions of API Recommended Practice 2A, AISC and API Bulletins 2U and 2V. 8.5.4.2 The design of circular cylindrical columns and pontoons should comply with the provisions in API Bulletin 2U. 8.5.4.3 The design of stiffened and unstiffened tubular braces against local buckling should comply with the provisions of API Bulletin 2U. For other design considerations, the applicable provisions of API Recommended Practice 2A and AISC should be used. 8.5.4.4 The design of stiffened ßat plate hull components should comply with the provisions in API Bulletin 2V. 8.5.4.5 Alternate rational methods may be used where necessary. 43 may be useful to determine the stress distribution in complex joint geometries. Cast insert pieces may be used to reduce stress concentrations at these joints. 8.5.5.3 Transition Joints and Stiffened Plate Intersections The same general principles described in 8.5.5.2 apply in the case of transition joints and stiffened plate intersections. Whenever the complexity of the geometry justiÞes, a Þnite element analysis should be performed and may be complemented by model testing. 8.5.6 Design of Structural Details 8.5.6.1 The design of structural details is important for producing a complete structure that will be free of local cracks, buckles, and severe localized corrosion during the life of the platform. 8.5.6.2 Details and penetrations in main structural members should be checked for compliance with 8.5.2. The details incorporated in the Þnal construction drawings should be reviewed by the platform designer to ensure that the design has not been compromised. 8.5.6.3 Guidance for sizing beam brackets and spacing of panel stiffeners can be found in the rules of the major classiÞcation societies. 8.5.6.4 Sections 9, 10, and 11 should be consulted by the designer. These references provide some history of service performance of structural details used on oceangoing ships. 8.5.5 Design of Nodes and Connections 8.5.5.1 Tubular Joints 8.5.5.1.1 The design of small, unstiffened tubular joints should comply with the provisions of API Recommended Practice 2A. 8.5.5.1.2 Stiffened tubular joints should be designed according to 8.5.5.2. 8.5.7 Design for Accidental Loads 8.5.7.1 General Structural design should consider the possibility of accidental events. The term Òaccidental eventÓ is a collective term for exceptional conditions, such as collisions, dropped objects, Þre, explosion, or ßooding. 8.5.7.2 Design Philosophy 8.5.5.2 Pontoon to Column and Deck to Column Joints Joint designs should be checked by using a Þnite element analysis to determine the load path through the joint. Joints should be designed to provide a continuous transfer of loads from the pontoons and decks through the columns. Primary stresses in the joint shell and internal stiffening may be compared to the limit state strength formulas for curved and ßat structural elements. Tensile limit states should be checked to guard against fracture of node material or welds. Model tests Satisfactory protection against accidental damage can be obtained by a combination of two means: a. Low damage probability. b. Acceptable damage consequences. 8.5.7.3 Energy Absorption Capability The structure should behave in a ductile manner to absorb energy caused by impact loads. Measures to obtain adequate ductility are: 44 API RECOMMENDED PRACTICE 2T a. Make the strength of connections greater than the strength of the members. b. Provide redundancy in the structure, so that alternate load redistribution paths may be developed. c. Avoid dependence on energy absorption in slender struts with a limited degree of postbuckling reserve strength. d. Avoid pronounced weak sections and abrupt changes in strength or stiffness. e. Use materials which are ductile in the operating temperature range. 8.5.7.4 Collisions and Dropped Objects 8.5.7.4.1 The direct loads and consequential damage due to collisions and dropped objects should not cause complete structural collapse or loss of platform stability. 8.5.7.4.2 It may not be possible to design the platform to survive a collision with a very large object such as a tanker or an iceberg. 8.5.7.5 Damage Tolerance A damaged platform should resist functional and reduced extreme environmental loads (see 5.5, design case 8). This implies that the platform should maintain its structural integrity and be stable with no immediate need for conducting repairs. The residual strength of a damaged member may be included provided its magnitude can be assessed by rational analysis or tests. If such residual member strength is not proven, damaged members should not be considered effective. 8.6 FABRICATION TOLERANCES Guidance on fabrication tolerances is given in 13.2.3 and in API Bulletin 2U. Any change in these tolerances as a consequence of speciÞc fabrication methods should be considered in the design. 9 Tendon System Design 9.1 GENERAL 9.1.1 Purpose and Scope 9.1.1.1 The purpose of this section is to discuss major parameters such as loading conditions, analysis methods, design criteria, and operational considerations which should be taken into account during the design of the tendons. As used here, the term ÒtendonsÓ includes all components associated with the vertical mooring system between (and including) the top connection to the platform and the bottom connection to the foundation. 9.1.1.2 Because the tendons link the platform to the ocean ßoor, there is interaction among the tendons, the platform, and the foundation, all of which the designer must take into account in selecting the tendon system. This section of the recommended practice addresses those design considerations which apply speciÞcally to tendons; design considerations relating to the interaction with other structural systems are also referenced as appropriate. 9.1.1.3 Determination of tendon tensile loads induced by platform motions is addressed in Section 7 with references and further description in this section. Determination of tendon bending loads induced by platform motions and by direct hydrodynamic forces is addressed in this section. 9.1.2 Description of Tendon 9.1.2.1 Tendon Components 9.1.2.1.1 An individual tendon is composed of three major parts: an interface at the platform, an interface at the seaßoor, and a link between the two (see Figure 12). Each part may contain several components, with each component taking a variety of forms depending on the speciÞc design. SpeciÞc designs may provide individual pieces of equipment for each function or combine two or more functions into one unit. The functions of the three major parts are described below: a. Platform interfaceÑComponents at the platform interface must perform the following three functions: 1. Apply and adjust a prescribed level of tension to the top of a tendon. 2. Connect a tensioned tendon to the platform. 3. React side loads and control the bending stresses of a tensioned tendon. b. Seaßoor interfaceÑComponents at the seaßoor interface must perform the following functions: 1. Provide a structural connection between the tendon and foundation. 2. React side loads and control the bending stresses of a tensioned tendon. c. Link between platform and subsea interfaceÑThe main body of a tendon may take a variety of forms including tubulars, solid rods or bar shapes, stranded construction such as parallel or helical wire rope, or any other conÞguration that meets the tendon service requirements. 9.1.2.1.2 In the case of tubular tendons, the bore may be considered for use in routing umbilicals between the seaßoor and surface, or as a ßuid ßow conduit. 9.1.2.1.3 To date, steel has been the material of preference for tendons. Nonmetallic materials and composites, such as aramid or graphite Þbers in a composite matrix, have been proposed, however, and may be considered as a tendon material. 9.1.2.1.4 Regardless of material or conÞguration, all tendons will have, as a minimum, terminations top and bottom and in most cases, intermediate connections or couplings RECOMMENDED PRACTICE FOR PLANNING, DESIGNING, AND CONSTRUCTING TENSION LEG PLATFORMS Top connector and/or tensioner Tendon access tubes (TYP) Leg (includes all tendons at a corner) Hull column Top flex element Tendon (TYP) Tendon element (TYP) Well production risers Coupling (TYP) Foundation template Bottom flex element Bottom connector Figure 12—Typical Tendon Components 45 46 API RECOMMENDED PRACTICE 2T along their length. Tendon connections may take the form of mechanical couplings (threads, clamps, bolted ßange, etc.), welded joints, or any other type of structural connection meeting the service requirements. 9.1.2.2 Specialized Components The tendon design might incorporate specialized components, such as the following: a. Corrosion protection system components, which may include coatings, sacriÞcial anodes, elements of an impressed current system, or combinations of any of these. b. Buoyancy devices such as air cans or foam modules to offset a portion of the tendonÕs submerged weight. c. Devices intended to suppress vortex induced vibrations and/or reduce hydrodynamic drag. d. Sensors, tattletales, or other forms of instrumentation intended to provide information about the performance or condition of the tendons. e. Auxiliary lines, umbilicals, or similar conduits, for tendon service requirements, or for some function not related to the tendons. f. Provisions for the tendons to be used as guidance structures for running other tendons, or equipment packages to be used in support of other operations. g. Elastomeric elements, as described in 14.9. 9.2 GENERAL DESIGN 9.2.1 Tendon Removal Tendons may be designed to be permanent or to be removable for maintenance and/or inspection. If tendons can be removed for maintenance and/or inspection, the allowable stresses recommended in 9.6.2 should not be exceeded when one tendon is missing in an appropriate environmental condition. This condition should be selected taking into account the expected frequency of tendon removal and the length of time for which one tendon is likely to be out of service. 9.2.2 Service Life The tendon system should have a speciÞed service life; typically, the nominal tendon life might match the design life of the platform. There might be cost or risk incentives, however, that could extend or shorten the tendon design service life criteria. The initial tendon cost, the cost of tendon replacement, tendon in-place inspectability, and the risks associated with tendon retrieval and reinstallation are among the factors that may affect the tendon design service life. 9.2.3 Material Considerations 9.2.3.1 See Section 14, and speciÞcally, 14.4.3. 9.2.3.2 The tendon cross-sectional area may be set by fatigue life, axial stiffness or maximum allowable stress requirement. If the fatigue or stiffness requirement dominates, the material yield strength should be speciÞed low, consistent with maximum stress prediction, so as to facilitate achievement of other important properties such as toughness, weldability, etc. 9.2.3.3 Maximum wall thickness of the tendon or tendon couplings might be limited by the material properties achievable in thick sections and by the fabrication process envisioned (e.g., welded or unwelded construction). 9.2.3.4 Material fatigue performance should be considered. Tendons will be subjected to long-term exposure to seawater, possibly with certain components located in the splash zone. Relatively high mean tensile stress with a high number of cycles at relatively low stress ranges will typically dominate the load history over its lifetime. 9.2.3.5 Tendon material fracture toughness and maximum initial defect size should be established using fracture mechanics methods to reßect the effects of mean and alternating stresses. Selection of toughness and defect size should be made in conjunction with the choices of tendon cross-sectional area and tendon inspection/ replacement strategy (see 9.6.5). 9.2.4 Design Procedure 9.2.4.1 This section discusses some of the major steps in the design procedure necessary to develop a tendon system which satisÞes operational, installation, material, inspection, stress, and fatigue requirements. These steps are shown in the form of a ßow chart in Figure 13. This ßow chart is shown only as an example and will be referred to for purposes of this discussion. 9.2.4.2 In general, the sequence of major activities in the design process is as follows: a. Platform sizingÑDetermine overall TLP conÞguration. b. Preliminary tendon designÑEstimate pretension and other input required for platform sizing. c. Response analysisÑDevelop vessel motions and maximum and minimum tendon loads. d. Tendon horizontal responseÑCalculate tendon bending loads and horizontal motions. e. Minimum tensionÑEstablish minimum allowable tendon tension. f. Preliminary stress analysisÑCheck preliminary maximum stress level, fatigue life, and hydrostatic collapse. g. Operational limits checkÑCheck for acceptable vessel offsets and tendon motions and displacements. h. Fatigue lifeÑCalculate fatigue life under combined axial and bending loading. i. Final design checkÑCheck maximum stress, minimum tension, fatigue life, fracture mechanics and inspection/ RECOMMENDED PRACTICE FOR PLANNING, DESIGNING, AND CONSTRUCTING TENSION LEG PLATFORMS Set Tendon Properties Area, D/t, yield strength pretension, stress concentration factor, toughness, etc. Platform response analysis* Tendon axial stress responses Tendon top lateral motions Tendon bending response analysis* Tendon maximum and minimum tensions Min. allowable Not OK tension Minimum allowable tension analysis Increase pretension OK da/dn Data, detectable crack size Combination of stresses Fracture mechanics analysis Lifetime stresses Tendon bending stress responses Increase yield strength Max. allowable tension Not OK OK S–N Curves Fatigue analysis Required fatigue life Not OK Increase area Check hydrostatic Not OK collapse, max. angles, etc. OK Inspection interval OK Increase area and/or decrease diameter *May be combined as a coupled analysis. Tendon dimensions, material, etc. Prototype testing Figure 13—Tendon Design Flow Chart 47 48 API RECOMMENDED PRACTICE 2T replacement strategy, hydrostatic collapse, and vortex induced vibrations. j. Coupled analysis checkÑDetermine whether a coupled response analysis is necessary. k. Model test (optional)ÑVerify tendon motions and loads. 9.2.5.2.4 The diameter-to-thickness ratio for air-Þlled tendons is also important because it establishes the tendon weight in water which, in turn, establishes the difference between the top and bottom tensions in the tendons. These tensions inßuence platform displacement and offset. 9.2.4.3 The procedures, special equipment and tolerable environmental conditions for tendon installation must be developed. This step will generally follow selection of Þnal platform and tendon design parameters. Depending on the type of tendon and tendon top attachment, the installation requirements could inßuence the platform and tendon design. It may, therefore, be advisable to develop the tendon installation design, including some tendon analysis, in parallel with the platform/tendon design procedure. 9.2.5.2.5 The foundation system design is also affected by the number of tendons, their pattern and their loading. If separate foundations are used, the tendon load is affected by the placement accuracy of the foundation system. 9.2.4.4 The ßow chart, Figure 13, illustrates the iterative interaction between the platform sizing and response analysis (Section 7) and the tendon design analysis. Tendon loads and maximum angles also inßuence the design of the foundation. 9.2.5 Design Data Requirements 9.2.5.1 Environmental Data The tendon loads depend on platform response to wind, waves, current, and tide, and possibly to marine fouling, seismic activity, ßoating ice, and platform snow or ice accumulation. The extreme environmental conditions as well as other return period conditions might be pertinent a) for damage conditions, b) for less than a full complement of tendons, c) during installation, or d) for other speciÞed operational events. Wind and wave spectra and directionality data are valuable for assessing tendon fatigue. Current proÞles, seastate probabilities, and weather persistence data help establish the design of equipment and the techniques needed for tendon installation and retrieval. Water temperature, salinity, and oxygen content can be used to establish cathodic protection requirements. For a more complete discussion of environmental data requirements (see 5.4). 9.2.5.2 Platform, Tendon, and Foundation Characteristics 9.2.5.2.1 The properties of the tendons affect the platform displacement and response, and vice versa. 9.2.5.2.2 Tendon pretension (tension in still water) is established to satisfy the maximum platform offset limit and to control minimum tendon tension. Tendon pretension has a direct effect on platform displacement and tendon maximum tension. 9.2.5.2.3 Tendon cross-sectional area establishes tendon axial stiffness which is a major factor in the platform natural periods of heave, pitch and roll vibration. These periods must be kept low enough to limit fatigue damage due to wave excitation. 9.2.5.2.6 The size of the platformÕs columns determines the space available for handling and installing tendons. The number of tendons per corner might be determined in part by this available space. The column structural arrangement should accommodate the localized tendon loads and the possible presence of tendon access tubes. 9.2.5.3 Operating Limits and Other Design Considerations The limits imposed on or by the tendon design may include: a. Flexure limitsÑThe ßex element must accommodate the maximum tendon angles at top and bottom due to platform surge. b. InterferenceÑInterference between tendons and platform or foundation template structure or the maximum distance of the upper ßex element above the bottom of the tendon access tube and the lower one inside the foundation is governed by the tendon tube diameter and ßex element angle. c. Tendon centerline spacingÑMinimum spacing is set by equipment space requirements, by possible interference among tendons during deployment, and by column fabrication space requirements. Large spacing may cause differences in loading among tendons at a corner due to pitch/roll platform motions. 9.3 DESIGN LOADING CONDITIONS 9.3.1 Load Types 9.3.1.1 Tendon loads include axial, bending, shear, torque, radial and hoop loads. Axial loads may be determined by superposition of the load components described in 7.2.5 (Maximum Tension) and 7.2.6 (Minimum Tension). Bending and shear loads may arise from: a. Dynamic response to platform motions. b. Bending induced by ßex element stiffness. c. Hydrodynamic drag and inertial forces. d. Vortex induced vibrations. e. Unusual loading during installation. f. Manufacturing alignment errors. g. Gravity when platform is offset (catenary effect). RECOMMENDED PRACTICE FOR PLANNING, DESIGNING, AND CONSTRUCTING TENSION LEG PLATFORMS 9.3.1.2 Hoop loads result from a difference in hydrostatic pressure on the outside and inside. Torque may be induced by platform yaw motion. 9.3.1.3 While tendon design is characteristically dominated by axial tension loads, the other load types should be evaluated as appropriate to ensure adequate design margins. Buoyant tendon designs in deep water could be controlled by hydrostatic collapse, and large diameter tendon design could be dominated by bending. 9.3.2 Loading Conditions 9.3.2.1 General 9.3.2.1.1 Tendon structural analysis should consider, as a minimum, load cases associated with the following: a. Maximum tension. b. Minimum tension. c. Largest ßex element angle. d. Lifetime fatigue conditions. e. Installation. f. Hydrostatic collapse. g. Maximum loading on speciÞc components. 9.3.2.1.2 Maximum and minimum tension are discussed in 7.2.5 and 7.2.6 respectively, and maximum angles in 7.2.7. 9.3.2.2 Extreme Events 9.3.2.2.1 Selection of environmental conditions and a TLP conÞguration for each load case should account for the likelihood of joint events occurring which could lead to an extreme load occurrence. 9.3.2.2.2 For any selected survival load case, speciÞcation of the design wave should include a spectral representation or a range of wave heights and frequencies. The design should not be based exclusively on a single Òmost probable maximumÓ wave height and an associated period since this single wave representation might not correspond to the maximum loading condition. 9.3.2.2.3 The consequence of minimum tension should be considered. Loss of tendon tension could result in tendon buckling and/or damage to ßex elements. If tension loss is permitted, tendon dynamic analysis should be conducted to evaluate its effect. (See Brekke and Gardner, 1986.) See 7.2.6 for a more complete discussion of minimum tendon loads. 9.3.2.3 Normal Conditions 9.3.2.3.1 Lifetime operating load conditions for the tendons should consider a range of combinations of wind, wave, and current conditions which will commonly occur. Life time operating loads are particularly important in the evaluation of tendon fatigue life and inspection interval. 49 9.3.2.3.2 Cyclic loads in the tendon can lead to fatigue crack initiation and growth, thus these loads should be considered. The combined effect of primary and secondary wave effects, including high frequency axial responses (e.g., springing and ringing), plus vortex shedding should be evaluated. Derivation of life cycle tendon loads should be based on long-term climatic and oceanographic data which includes data on the joint occurrence of waves and factors which result in static platform offset (wind and current). 9.3.2.4 Installation 9.3.2.4.1 Loads during tendon installation can result from any of the environmental conditions discussed. Tendon dynamics prior to and during latch-up should be considered to minimize the risk of tendon damage due to free hanging phenomena or due to resonance response with part of the tendons installed. 9.3.2.4.2 As in the case of operational loads, spectral sea state criteria for installation should be based on site speciÞc spectral measurements or hindcast estimates. 9.3.2.5 Damage Over the structure life, tendons might become damaged. Hence, tendons may be designed to be removable and replaceable. Damage to the platform such as a ßooded compartment could also affect tendon loads and responses to dynamic forces. DeÞnition of these load cases should consider the following factors: a. Missing tendonsÑThe absence of a tendon can increase the static load shared by the remaining tendons as well as the dynamic loads resulting from platform response to environmental conditions. In determining tendon loads under this condition, the designer should consider the frequency of planned tendon replacement (if any), and the likelihood for unplanned tendon removal (for example, following discovery of serious damage). These considerations should determine the appropriate operational environments applicable for a missing tendon case. b. Damaged platform compartmentsÑA ßooded platform compartment could lead to a reduction in tendon tension and the possibility of loss of tension in the tendon under certain conditions. Adequate pretension should be provided to insure that the tendon load does not drop below levels which could cause excessive tendon stress or damage tendon components under the worst environmental conditions expected with one or more ßooded compartments as speciÞed in 5.3. c. Damaged tendonÑStructural damage to a tendon may be detected either by in-service inspection (e.g., NDT), tendon leaking, or loss of load carrying capability (e.g., from damaged bottom connector or failure of foundation). The operator may elect to leave such a tendon in place for a period of time prior to replacement. The designer should consider appropri- 50 API RECOMMENDED PRACTICE 2T ate load cases with a damaged tendon in place to determine the effects of such conditions as reduced pretension on a damaged tendon, or complete or partial ßooding of an air-Þlled tendon. 9.3.2.6 Seismic 9.3.2.6.1 Seismic loads on the tendons should be based on site speciÞc geotechnical conditions, and the design spectra should include the vertical and two orthogonal horizontal components of ground acceleration. 9.3.2.6.2 Either the response spectrum method using response spectra presented in API Recommended Practice 2A or the time history method may be used. If the response spectrum method is used, suitable adjustments should be made to the response spectra to account for the best estimate of damping. Also, the response spectra should be extended to cover periods corresponding to lateral (bending) mode vibrations of the tendon in the surge and sway directions. If the time history method is used, ground motion time histories should also include energy contributions in this frequency range (typically up to 12 second periods). 9.4 LOAD ANALYSIS METHODS 9.4.1 General Considerations 9.4.1.1 Tendon loads consist of both static and dynamic components. Static loads arise from tendon pretension, tide, platform offset due to steady environmental forces and foundation installation position errors. These loads may be determined from the equilibrium conditions of the platform, tendons, and risers as discussed in 7.2.5 and 7.2.6. 9.4.1.2 Dynamic tendon loads arise from platform and seismic motions, wind gusts and direct hydrodynamic forces. Calculation of these loads and forces is described in the following paragraphs. 9.4.2 Dynamic Analysis Considerations 9.4.2.1 General 9.4.2.1.1 Dynamic axial and bending tendon loads arise primarily from platform motions. Platform response analysis should include both primary wave effects (loads at the primary wave frequency) and secondary wave effects (loads at harmonic or subharmonic frequencies to primary wave frequencies, or at sum/difference frequencies in response to spectral wave input). Dynamic analysis of TLP tendon loads should take into consideration the possibility of platform pitch/roll resonant excitation due to primary and secondary effects. Linearized dynamic analysis does not include some of the secondary wave effects and it may not model accurately extreme wave responses. A check of linear analysis results using non-linear methods may be necessary and a suitably scaled model test may be used to conÞrm analytical results. Care should be exercised in interpreting model test results for resonant responses, particularly for loads due to platform pitch or heave, since damping may not be accurately modeled. 9.4.2.1.2 Tendon dynamic analysis may be coupled nonlinear, coupled linear or uncoupled. In coupled analysis, the transverse (bending) response of the tendons is calculated simultaneously with the platform response. Dynamic horizontal forces interact between the tendons and platform at the points of attachment. If dynamic tendon tension is also allowed in the tendon bending response analysis, then the procedure is non-linear as well as coupled. 9.4.2.1.3 Platform response analysis with tendons modeled as springs having no transverse inertia, is uncoupled. Tendon bending response analysis can be performed separately using the results of uncoupled platform analysis. For discussions of non-linear and coupled analyses, see de Boom, 1983; Denise, 1979; and Halkyard, 1983. 9.4.2.1.4 One approach for uncoupled dynamic analysis is as follows: a. Compute equilibrium (zero offset) conditions based on water level and tendon pretension (see 7.6.2). b. Compute steady loads and offsets due to environmental forces (see 7.6.3). c. Compute a linearized spring constant for the riser and tendon reactions acting on the platform. This spring constant may be a function of the steady offset and drawdown. d. Apply an equivalent vertical mass (typically one-third of the total tendon mass) to the platform tendon attachment points to account for tendon mass. No mass should be added for accelerations in the horizontal directions. e. Compute platform response including tendon top tensions, to unsteady environmental forces (see 7.7) f. Perform a tendon lateral (bending) analysis using a riser type program as discussed in API Recommended Practice 2Q. The platform horizontal motions at the tendon attachments, calculated in e should be imposed on the tendon top. The tendon tension may be constant (linear analysis) or vary according to the results of e, if the analysis is nonlinear. Also, rotational stiffness of the ßexible termination joints should be included in the analysis model. 9.4.2.1.5 This approach can be carried out using either time domain or frequency domain (linear only) techniques, although each has its advantages and disadvantages as discussed below. 9.4.2.2 Frequency Domain Analysis 9.4.2.2.1 Frequency domain solutions for tendon response can be obtained by numerical solution of the linearized Þnite element or Þnite difference equations for the tendons. This approach requires modeling the hydrodynamic drag as a lin- RECOMMENDED PRACTICE FOR PLANNING, DESIGNING, AND CONSTRUCTING TENSION LEG PLATFORMS ear damping term and assumes small excursions from the mean position. The solution will be in the form of a transfer function relating tendon response (bending, displacement, etc.) as a function of frequency. The forcing function will be from platform motions and direct hydrodynamic forces. Therefore a linear relationship, including phase relationships, between these forces and primary wave height and frequency needs to be determined from the motion analysis as input to the tendon load analysis. 9.4.2.2.2 Frequency domain analysis is well suited for fatigue and operational analysis, since the transfer functions may be applied directly together with sea spectra to arrive at exceedance statistics for tendon loads and stresses. In order to do this, it is best to combine the results for tension, bending, and shear loads to arrive at a response amplitude operator for total combined stress prior to application of spectral techniques. Otherwise, the phase relationships for the combined load cases are not taken into account. 9.4.2.2.3 The linearizations required for frequency domain analysis might lead to inaccurate results for extreme loads. In this case, time domain analysis should be carried out and compared. 9.4.2.3 Time Domain Analysis 9.4.2.3.1 Time domain solutions offer the advantages of allowing the direct inclusion of non-linear effects and the determination of the phase relationship for combined loadings (tension, bending, and shear) under a maximum design condition. Several riser type programs are available for this analysis. 9.4.2.3.2 Uncoupled time domain analysis of tendon loads requires as input the time history of top tendon loads and platform offsets, hence a time domain platform motion is required. A simulated time history of platform motions and top tensions can be constructed from frequency domain platform motion solutions if appropriate phase relationships are maintained between the incident wave proÞle, motions, and tension and shear components. 9.4.2.3.3 To determine the extreme values for key parameters (e.g., tension or angle), cases should be run for several wave frequencies at amplitudes consistent with expected maximum wave heights. Non-linear wave forms should be investigated to examine the possibility of tendon responses at resonant frequencies other than the primary wave frequency. Ideally, a random time series representing the wave form in the design storm should be used to develop a histogram of peak loads. A sufÞcient number of complete cycles should be computed in order to obtain a distribution of peaks. 51 9.4.2.4 Instabilities and Resonances The tendon system may possess certain dynamic characteristics which should be given special consideration. An example of these are the axial forces caused by platform heave and pitch/roll oscillations at resonance. Other effects which should be considered include vortex induced vibrations (see 6.4.3.2) and seismic loads. In considering these dynamic responses, the design should include an approximate damping model accounting for both mechanical and hydrodynamic effects. 9.4.2.4.1 Axial Vibrations Natural heave and pitch/roll frequencies may be determined from the above analyses or from simple harmonic oscillator theory. Natural periods typically will be in the range of 2 to 5 seconds. While these periods are lower than the predominant wave energy, resonant ampliÞcation can lead to signiÞcant tendon tension oscillations at the natural period of heave or pitch. Two forcing mechanisms should be considered: a. High frequency primary wave platform heave and pitch/ roll response. b. Non-linear heave and pitch/roll motions at two and three times the primary wave frequency. 9.4.2.4.2 Transverse Vibrations Transverse vibrational modes for the tendons can have natural periods in the range of primary wave periods. Riser type analyses such as those discussed above and in API Recommended Practice 2Q should include a sufÞcient number of nodes and time step intervals (for time domain analysis) to include modes with natural frequencies in the range of primary waves. 9.4.3 Hydrodynamic Loads 9.4.3.1 Wave and Current Loads The in-line force acting on tendons can be described by the modiÞed MorisonÕs equation (see 6.4.3). 9.4.3.2 Vortex-Induced Loads Vortex-induced vibrations are described in 6.3.3. 9.4.4 Seismic Loads Analysis Seismic response can be estimated using a dynamic analysis method which includes the coupled responses of the platform, tendons, and foundations. This analysis can be made using either time history or response spectrum methods. 52 API RECOMMENDED PRACTICE 2T 9.4.5 Representation of Multiple Tendons Multiple tendons at each leg may be modeled as a single tendon provided the cross section, mass, hydrodynamic drag, and added mass properties are chosen appropriately. In coupled analysis, particular care must be taken in calculating the bending stress. The axial and ßexural stiffness of elastomeric ßex elements in the tendon system should also be modeled. 9.5 STRUCTURAL ANALYSIS METHODS 9.5.1 General Considerations The design of components for the TLP tendon system requires a detailed knowledge of the stresses in each component. In some components, such as tubulars, this information can be obtained by simple calculations. However, for most components (couplings, top and bottom connections, ßex elements, etc.), the determination of stress distributions should be obtained from appropriate Þnite element analysis. Recommendations for ÒDetermination of Stresses by AnalysisÓ can be found in API Recommended Practice 2R. quency, mean stress, level of cathodic protection, section thickness, shape and stress gradients. 9.5.4 Inspection Interval Selection 9.5.4.1 Periodic inspection of the tendons for fatigue cracks is desirable. A nominal inspection interval should be established by a fatigue analysis based on MinerÕs cumulative damage theory and appropriate crack growth data as described in 9.5.3. 9.5.4.2 The inspection interval may be determined using the fracture mechanics approach described in A.Comm.9.5.3. In this case, however, the initial ßaw size should be taken as, the maximum ßaw size likely to be missed, using the method of inspection to be employed. For example, if a leak before break criterion is used in tendon design, then the initial ßaw size would be the tendon wall thickness. The residual life should be a multiple of the inspection interval. An example of this method is given in Halkyard (1986). 9.6 STRUCTURAL DESIGN CRITERIA 9.5.2 Stress Distribution Verification Tests 9.6.1 Design for Maximum Loading 9.5.2.1 After completion of the design studies, it is recommended that the initial prototypes of the tendon components be tested to verify the stress analysis. The testing has two primary objectives: to verify any assumptions made in the analysis, and to substantiate the analytical stress predictions. This can be accomplished by strain gauge testing or photoelastic methods. Normal design qualiÞcation tests may be performed in conjunction with this testing. Components having been proven by prior service or qualiÞcation may not require additional testing. 9.6.1.1 The design of tendon system components for maximum loading requires that they support their design load while keeping the maximum stresses within the allowable limits in this section. These limits are intended to prevent structural deformation that could lead to failure and ductile fracture with a factor of safety. Local peak stresses are not considered for maximum loading, but can be of primary concern for evaluating fatigue life as discussed in 9.6.4. 9.5.2.2 The testing should serve to verify the pattern of strain in regions surrounding the critical points and to ensure that no areas of stress concentration were overlooked in the analysis. 9.5.3 Fatigue Analysis 9.5.3.1 In the design of tendon components, consideration should be given to the fatigue damage that will result from cyclic stresses. A detailed fatigue analysis should be performed using a PalmgrenMiner, S-N curve approach or fracture mechanics. The fatigue life of the tendon is deÞned as the total life to tendon failure, i.e., the life to which the tendon parts (critical failure). 9.5.3.2 The combined axial and bending stress history should be determined by dynamic analysis (see 9.4.2) and may consider variations around the tendon circumference. Care should be taken to ensure that the S-N curve or crack growth parameters are derived under conditions representing actual materials, environments, cyclic stress range and fre- 9.6.1.2 The allowable limits for maximum loading relate to the linear stress distribution at each of the critical cross sections within a component. The linear stress distribution at a cross section represents the combination of two categories of stress: net section stress and local bending stress. Net section stress at a cross section results from axial load, pressure and general bending moments, while local bending stress results from local bending moments created by an eccentric load path. 9.6.1.3 The location of critical sections and the stress distribution at these cross sections are obtained from an appropriate analysis as described in 9.5.1; the stress distribution will usually vary within the cross section, the area of maximum stress being that of interest. 9.6.1.4 The critical cross sections within a component are generally cylindrical cross sections, or portions of cylindrical cross sections, obtained by passing a plane perpendicular to the axis of the tendon. 9.6.1.5 The component internal loads acting on such a cross section are illustrated in Figure 14 for a hypothetical coupling design with an axisymmetric cross section, assumed RECOMMENDED PRACTICE FOR PLANNING, DESIGNING, AND CONSTRUCTING TENSION LEG PLATFORMS here to simplify the illustration. The component internal loads shown result in the linear stress distribution used to evaluate the component for maximum loading. 9.6.1.6 Referring to the axisymmetric cross section shown in Figure 14, the net section stress (sp) at the cross section is seen to result from the combined axial tension and general bending moment, while the local bending stress (ss) is seen to result from an eccentric load path. For combined axial tension and general bending, both the net section stress and local bending stress vary around the circumference. For axial tension only, the net section tensile stress and local bending stress are constant around the circumference. 9.6.1.7 The stress output provided by typical programs gives the distribution of total stress, where the total stress represents the combination of net section stress, local bending stress and peak stress categories, as illustrated in Figure 15 for an axisymmetrical cross section. The net section stress is calculated as the constant stress distribution which results in the same multiaxial loads on the cross section as that developed by the total stress distribution. The local bending stress is calculated as the linear bending stress distribution which results in the same bending moment on the cross section as that developed by the total stress distribution. The local peak stress and the resulting total stress, while not used for static loading, are more important for fatigue life and fracture mechanics calculations as discussed in 9.6.4 and 9.6.5. For each of these stress categories, the Von Mises equivalent stresses are calculated after formulation of the component stresses. Section through tendon Tensile load ,,, ,,,, ,,, ,,,, Section through coupling Local bending moment 9.6.1.8 Although not all tendon system components have cylindrical cross sections, the loads and stress distributions will be similar for noncylindrical cross sections (such as collets, segments, dogs, etc.). Therefore, the same principles discussed are applicable. 9.6.1.9 The net section stress and the local bending stress at a cross section have different degrees of signiÞcance. For this reason they are given different allowable limits, the allowable limit for local bending stress being higher in accordance with the Limit Theory for combined bending and tension. See ASME Boiler and Pressure Vessel Code, Section VIII, Division 2. 9.6.2 Allowable Stresses 9.6.2.1 The allowable stresses for tendon components, safety criterion A in 5.5, are as follows: a. Net section stress sp £ 0.6 Fy or 0.5 Fu, whichever is less. b. Local bending stress ss £ 0.9 Fy or 0.7 Fu, whichever is less. 9.6.2.2 The allowable stresses for tendon components, safety criterion B in 5.5 are as follows: a. Net section stress, sp £ 0.8 Fy or 0.6 Fu, whichever is less. b. Local bending stress, ss £ 1.2 Fy or 0.9 Fu, whichever is less. Where: Fy = minimum yield strength, ksi (MPa). Total stress distribution Local peak stress General bending moment Net section load due to tension Net section load due to bending Von Mises stress Local bending stress Equivalent linear distribution Net section stress Thickness Tensile load Local bending moment Local bending moment Net section load due to tension Net section load due to bending Note: Local bending moment varies around circumference when general bending moment is considered; for design load condition of tension only, local bending does not vary around circumference. Figure 14—Net Section and Local Bending Loads On a Cylindrical Section 53 Vertical plane through axisymmetric coupling CL A A Figure 15—Stress Distribution Across Section A-A For Axisymmetric Cross Section 54 API RECOMMENDED PRACTICE 2T Fu = minimum ultimate strength, ksi (MPa). 9.6.2.3 In addition to complying with the above allowable stresses, the tendon static loading design should reßect the inßuence of the series and parallel nature of the tendon conÞguration. The effect of multiple tendon elements on ultimate strength reliability is discussed in Stahl and Geyer, 1984. 9.6.2.4 The net section stress and local bending stress are combined using linear interaction as shown in Figure 16. Both categories of stress should be expressed in the form of the Von Mises equivalent stress. 9.6.2.5 The allowable stresses given in this section apply to steel components but do not apply to chains or wire ropes. Alternate analysis methods and allowable stresses reßecting chain and wire rope technology should be used for these types of tendon systems. 9.6.3 Hydrostatic Collapse Hydrostatic collapse of the tendons should be prevented by using the appropriate analysis methods and safety factors from the latest edition of API Recommended Practice 2A. 9.6.4 Fatigue Life curve corresponding to a lower bound usually deÞned as the lower bound of a two-sided, 95-percent prediction interval. 9.6.4.2 A lower design fatigue life factor may be used when a proven, reliable inspection/crack detection method (see 9.6.5) and expedient replacement (repair) plan are to be employed. The factor might also be reduced by reduction in the uncertainties, scatter and approximations mentioned above (see Wirsching, 1986). 9.6.4.3 In no event, however, should the fatigue life be less than three times the design tendon service life. 9.6.5 Inspection/Replacement Interval The inspection/replacement interval should not be more than one-Þfth (1/5) of the time necessary for a reliably detectable crack to grow to tendon failure. Besides in-place NDT, the inspection method could be leak-before-break or removal for dry inspection. 9.7 FABRICATION Procedures for the fabrication of tendon components are discussed in 13.3. 9.8 INSTALLATION PROCEDURES 9.6.4.1 A nominal tendon component fatigue life (crack initiation plus propagation) of 10 times the tendon design service life is recommended. This factor includes allowances for uncertainties in lifetime load prediction, S-N curve data scatter, approximations in linear damage theory and the effect of many tendon components being connected in series. This factor should be used in conjunction with the component S-N 1.2 s Yield *Local bending stress (ss) Allowable stress s Yield = Material yield stress Procedures for the installation of tendon systems are discussed in 13.6.4. 9.9 OPERATIONAL PROCEDURES 9.9.1 Load Monitoring 9.9.1.1 The tendon system should be suitably instrumented and monitored to aid in operations and to ensure that the system is performing within design limitations. 9.9.1.2 Provision should be made to monitor tendon top tension. In addition, it may be desirable to monitor platform mean offset position and tendon upper and/or lower ßex joint angles. 9.9.2 Tendon Retrieval and Replacement 0.8 s Yield *Net section stress (sp) *As derived from Von Mises Equivalent Stress Figure 16—Combined Net Section and Local Bending Stress Linear Interaction Curve The need to retrieve a tendon could arise: (1) as part of a scheduled plan for inspection or replacement, (2) in the event of damage or suspected damage, or (3) in removing the TLP from site. Regardless of the reason for retrieval, the equipment, operations, and procedures involved should be carefully preplanned and personnel trained to carry out the procedures. 9.10 CORROSION PROTECTION Provisions for corrosion protection of tendons should be provided as discussed in 14.7. RECOMMENDED PRACTICE FOR PLANNING, DESIGNING, AND CONSTRUCTING TENSION LEG PLATFORMS 55 9.11 INSPECTION AND MAINTENANCE Procedures for the inspection and maintenance of tendons are discussed in 13.7. 10 Foundation Analysis and Design 10.1 GENERAL 10.1.1 Purpose and Scope This section addresses the analysis and design of TLP foundations. Discussions of fabrication, transportation, installation, materials, monitoring, inspection, and maintenance as related to the foundation are also included. 10.1.2 Description of Foundation Systems Figure 18—Components of an Independent Template Foundation System The term foundation system refers to the foundations used to anchor the tendon legs to the seaßoor. A foundation system can consist of structures such as independent leg templates and well templates or an integrated single piece foundation supported or anchored by piles, gravity, mudmats or combinations of each. 10.1.2.1 Piled-Template Foundations Foundations comprised of piles and template structures (integrated or independent) are addressed. Well templates are also addressed since the well template may be integrated with the leg templates. Figure 17 illustrates an integrated foundation and Figure 18 independent templates. 10.1.2.2 Shallow Foundations Shallow foundations principally address gravity foundation systems but also include the piled template during installation prior to pile placement. Figure 19 is an example of a shallow foundation system. Mudmat design and analysis is covered in the shallow foundation subsection. Figure 19—Components of a Shallow Foundation System 10.2 FOUNDATION REQUIREMENTS AND SITE INVESTIGATIONS 10.2.1 Foundation Requirements 10.2.1.1 The primary function of the foundation system is to anchor the tendons. 10.2.1.2 Load transfer to the soil can be accomplished in a number of ways. For example, through tendons directly attached to piles, through templates which distribute tendon forces to the soil via piles, or through a gravity base. 10.2.1.3 The use of a template structure requires consideration of several factors including: template conÞguration, structural strength, installation feasibility, required positional and alignment tolerances, connections with the tendons and Figure 17—Components of an Integrated Template Foundation System 56 API RECOMMENDED PRACTICE 2T risers, and if applicable, connections between the template and piles. 10.2.1.4 The design of the foundation structure should ensure that permissible limits of stress, displacement, and fatigue are not exceeded during and after installation. Particular attention should be given to loading eccentricity arising from tendon/riser force variations within a group, tendon/riser installation sequences, and possible tendon/riser retrieval and redeployment during the platformÕs operational life. The permissible soil stress and displacement should be established considering variations in soil properties resulting from cyclic tensile and lateral loadings, and in the case of pile supported foundations, potential creep due to sustained axial tension loadings. Consideration should also be given to the loss of foundation capacity due to scour or soil instability (e.g., mudslides and liquefaction). 10.2.1.5 The foundation system design should include provision for inspection and maintenance. The extent of inspection and maintenance should be commensurate with the redundancy relative to overall safety and performance. 10.2.1.6 As the primary objective of an analysis is to obtain realistic predictions of foundation response to loading, soil properties that best represent the parameters of interest should be used. Design, on the other hand, seeks to assure that particular levels of safety are possessed by the foundation to resist loads predicted by analysis. Therefore in design, soil parameters should be modiÞed by factors to reßect uncertainty and risk. 10.2.2 Site Investigations 10.2.2.1 Requirements for site investigations should be guided primarily by the type and function of the platform to be installed, the availability and quality of data from prior site surveys, and the consequence which would result from a partial or complete foundation failure. Special problems include deepwater sites and unusual loading conditions. 10.2.2.2 The measured properties of soil samples retrieved from deep waters may be different from in-situ values. Without special precautions, the relief of hydrostatic pore pressure and its resulting effect on any dissolved gases can yield soil properties signiÞcantly different from in-situ conditions. Because of these effects, in-situ or special laboratory testing to determine soil properties is warranted. Since installation sites may be remote from areas for which extensive site data are available, regional and local site studies to adequately establish soil characteristics may be required. Previous site investigation and experience may permit a less extensive site investigation. 10.2.2.3 The upward static and dynamic loadings are different from those typically experienced by a jacket-type structure. Piled TLP foundations are subjected to constant and cyclic tensile load components which can result in tensile creep of the foundation. Tests to ascertain the long-term soil-pile response when subjected to these loadings should be performed. 10.2.2.4 A site investigation program should be accomplished for each platform location. The program should, as a minimum and preferably in the order listed, consist of the following: a. Geological surveyÑBackground geological data should be obtained to provide information of a regional character which may affect the analysis, design and siting of the foundation. Such data should be used in planning the subsurface investigation, and to ensure that the Þndings of the subsurface investigation are consistent with known geological conditions. b. Seaßoor and sub-bottom surveyÑGeophysical information should be obtained relating to the conditions existing at and near the surface of the seaßoor and include: 1. Soundings and contours of the seaßoor and shallow stratigraphy. 2. Position of bottom shapes which might affect scour. 3. The presence of boulders, obstructions, and small craters. 4. Gas seeps. 5. Shallow faults. 6. Slump blocks. 7. Scarps. 8. Cuttings for pre-installed templates. 9. Previous usage of seaßoor. The background geological data should be incorporated into the results of the geophysical survey to provide an overall geological evaluation of the area and to determine the existence of any geologic hazards. c. Geotechnical investigationÑThe subsurface investigation should obtain reliable geotechnical data concerning the stratigraphy and the lateral variability of the soil. The sampling and in-situ testing intervals should ensure that a reasonably continuous proÞle is obtained. The design soil parameters in various soil strata should be determined from a Þeld program that tests the soil in as nearly an undisturbed state as feasible. Because the quality of soil samples can be expected to decrease with increasing water depth, the use of in-situ testing techniques are recommended for deepwater sites. In addition, soil samples will be required to characterize the soil types and provide other basic engineering property data. The number and depth of soil borings required will depend on the foundation geometry and the natural variability of the site geology. For pile foundations, the minimum penetration of at least one boring should exceed the anticipated design penetration. For piled or non-piled gravity foundations, the minimum penetration of each boring should be related to the expected zone RECOMMENDED PRACTICE FOR PLANNING, DESIGNING, AND CONSTRUCTING TENSION LEG PLATFORMS of inßuence of the loads imposed by the base. Appropriate insitu tests should be carried out, where possible, to a penetration that will include the soil layers inßuenced by the foundation components. Additional shallow sampling and testing should be performed to allow accurate predictions of near surface soilfoundation interaction, and to assess the variation of soil stratigraphy across the site. Recovered samples which are to be sent to an onshore laboratory should be carefully packaged to minimize disturbance, changes in moisture content, and temperature variations. Samples should be labeled and the results of initial inspection of the samples recorded, including soil fabric and sample disturbance. d. Soil testing programÑThe soil testing program should consist of in-situ and laboratory tests to establish classiÞcation properties for all soil and rock strata and to obtain classiÞcation properties and initial estimates of the soilÕs strength and deformation properties. When applicable, testing should be performed in accordance with ASTM or other applicable standards. Additional testing should be performed to deÞne the dynamic and cyclic behavior of the soil to allow prediction of soil structure interaction due to sustained and cyclic loading. Consideration should be given to the performance of permeability and consolidation tests. e. Preinstallation seaßoor surveyÑA seaßoor survey should be made immediately prior to the installation of the foundation system to determine the most recent changes to the bottom topography. f. Additional studiesÑAs applicable, analytical studies or scaled tests should be performed to assess the effects listed below: 1. Scouring potential. 2. Hydraulic instability and occurrence of sand waves. 3. Ground response studies or analysis. 4. Seaßoor instabilities in the area where the foundation system is to be placed. 57 forces from movable drilling equipment or the forces due to astronomical and wind-driven tides and currents are considered static. 10.3.1.2 Dynamic A dynamic load is due to an externally applied force or displacement whose time rate of change can produce additional external and/or inertial forces. Dynamic loads can be classed as: a. CyclicÑrecurring, varying forces induced by waves, wind or earthquake motions. b. ImpactÑnon-cyclic forces induced by dropped objects, boat collision or drill rig hook loads. c. TemporaryÑdynamic forces induced by an event of short duration such as those due to launching, lifting, placement or pile driving. 10.3.2 Loading Conditions Forces at the connections between the foundation and the tendons, risers and pipelines should be applied as loads. Loads due to the effective weight of the templates, appurtenances, piles and conductors should be applied as appropriate. The following loading conditions represent the minimum requirements for the analysis and design of the foundation system (see Table 1): 10.3.2.1 Extreme Drilling and/or producing equipment loads appropriate for combining with tendon and riser forces and foundation system loads resulting from extreme environmental events. 10.3.2.2 Normal Drilling and/or producing loads appropriate for combining with tendon and riser forces and template loads resulting from normal condition environmental events (conditions which occur frequently during the life of the platform). 10.3 LOADING The basic deÞnition of load types and conditions are found in 5.5. These deÞnitions are ampliÞed here as they apply to the foundation design. 10.3.2.3 Fatigue Loading Consider cyclic tendon and riser forces and towing loads on the template. Also consider forces induced by pile driving. 10.3.1 Load Types 10.3.2.4 Damage The load types deÞned in 5.5.1.2 need to be considered as either static or dynamic loads when applied to the foundation design. Tendon and riser forces imparted to the foundation system in which it should be assumed that one compartment of the hull has been damaged (ßooded). Environmental conditions should be the reduced extreme event. 10.3.1.1 Static A static load is an externally applied force of constant magnitude. Some loads that vary over relatively long time durations can also be considered constant. For example, the 10.3.2.5 Tendon Removed A recurrence interval based upon the time required to replace a tendon should be determined. Tendon and riser 58 API RECOMMENDED PRACTICE 2T forces imparted to the foundation system loads should be based upon the environmental conditions established for this case. 10.3.2.6 Transportation and Installation 10.3.2.6.1 Static and/or dynamic loads are imposed on the components of the foundation system during the operations of moving them on and off a barge, during tow and placement. 10.3.2.6.2 Environmental effects on transport vessel or self-ßoating motions appropriate to the tow route and installation site should be considered in determining the following: a. Forces produced during lifting, launching, self-ßoating or lowering of the foundation system components. b. Forces that result from on-bottom placement and leveling of the structure such as those due to mudmat reactions. c. Impact forces due to latching and/or stabbing piles, tendons and risers. The anticipated running rate and the effect of tensioning devices should be considered. d. For driven piles, the static weight and impact load caused by the hammer should be considered. The effects of ocean currents on the freestanding portion of the pile and hammer assembly should be included. The penetration of the pile should be calculated accounting for pile/hammer assembly weight, restraint offered by the template, and soil friction and end bearing. The length of the freestanding portion of the pile can then be determined. e. For foundation systems utilizing drilled and grouted piles, the effective weight of piles supported by the structure should be included. After grouting to the soil, a pile should not be assumed capable of carrying its own weight until after a suitable set-up time. Pile buoyancy should be considered because of differences in internal and external ßuid densities. f. Pipeline pull-in forces on the foundation. 10.3.2.7 Seismic Reference 9.3.2.6 and 9.4.4. 10.4 ANALYSIS PROCEDURES 10.4.1 General This section presents guidelines for analysis procedures for the response of TLP foundations under the loading conditions detailed in 10.3.2. Analysis is differentiated from design by the range of behavior (response) of the foundation and the need to provide an understanding of the primary factors controlling the interaction between structure, piling and the supporting soil for given geometry, soil characteristics, and loading conditions. Analysis provides the internal member forces and displacements for use in design. 10.4.2 Analysis of Piled-Template Structures Because piled foundation templates are similar to Þxed platform foundations, the recommendations given in API Recommended Practice 2A should be considered where appropriate. 10.4.2.1 Template Modeling The foundation template should be analyzed using a model which represents the geometric, stiffness, and damping characteristics of the structure. Normally, a three-dimensional space frame model of the template should be used to predict load distribution and stress levels in members of the template. Simpler two-dimensional models may be sufÞcient if the geometry and loading characteristics allow such simpliÞcation. Three-dimensional analyses may be required to further check the validity and adequacy of any two-dimensional analyses. The interaction between tendon connectors, template, and piles should be considered. 10.4.2.2 Soil Modeling 10.4.2.2.1 The manner in which the foundation soil is modeled and the selection of the values (and range) of engineering properties of the soil is important. The soil model should reßect the characteristics and interactive response of the affected soil zones and be consistent with modeling techniques and level of sophistication used for the rest of the structure. For example, the soil may be modeled as a continuum or a set of discrete springs. 10.4.2.2.2 Selection of engineering properties of the soil, such as undrained shear strength, effective friction angle, PoissonÕs ratio, elastic and shear moduli should be consistent with the soil model, loading condition, and type of analysis. In addition, the designer/analyst should estimate possible variations and ranges of the parameters and assess the effects of these variations on the response of individual components and the overall system. Effects of possible liquefaction should be considered. 10.4.2.3 Pile Soil Interaction Where appropriate the pile may be modeled by discrete elements which account for the stiffness and damping characteristics of soil-pile interaction. For foundations with closely spaced piles, the effects of group interaction on response and capacity should be evaluated. The effects of lateral load on axial behavior should be considered because of the consequences of large upward foundation movements. 10.4.2.4 Conductor Modeling For a template with drilling conductor slots (whether separate or integral), the effect of the conductors on the behavior and strength of the foundation system should be assessed. RECOMMENDED PRACTICE FOR PLANNING, DESIGNING, AND CONSTRUCTING TENSION LEG PLATFORMS The same analysis, design and installation considerations used for the pile would apply to a conductor, but with the addition of fracture gradient considerations. 10.4.3 Analysis of Shallow Foundations 10.4.3.1 Mudmat Modeling Mudmats, in general, are similar to those for jacket-type structures for analysis purposes. The designer/analyst should generally follow the recommendations in API Recommended Practice 2A, accounting for the expected loading conditions and duration of service. 10.4.3.2 Gravity Template Modeling Modeling of a gravity type foundation subjected to high eccentric uplift loads should consider the problems of potential suction under the base and lateral stability under the eccentric uplift loads, together with the interaction between foundation, soil and skirts. Linear or nonlinear analysis methods may be used. Analyses should model the cyclic nature of the loads and pore pressure generation and dissipation under cyclic loads. 10.5 DESIGN OF PILED-TEMPLATE STRUCTURES 10.5.1 General 10.5.1.1 Internal member forces derived by analysis (see 10.4) should be used to determine the required member sizes. Local details and secondary members such as pile guide cones, tendon stabbing cones, padeyes, grouting system attachments and other appurtenances not included in the analysis may be designed by detailed local analysis. 10.5.1.2 For the design of a steel template structure reference should be made to API Recommended Practice 2A for allowable design stresses and fatigue estimation procedures. Reference should be made to Section 8 for the minimum design fatigue life of the steel foundation components. 10.5.2 Tendon Connection The tendon attachment should be detailed to ensure all load components are safely transmitted into the main template structure or directly into the piles. Detailed analyses may be required to determine the stress distribution in the region around the connection. The template should be detailed to provide adequate clearance between the tendons and the template structure during the maximum platform offset, considering the effects of marine growth or debris. 10.5.3 Pile-Template Connection Piles may be connected to the template by grouted pile sleeves, mechanical connectors or other means. The use of 59 shear keys on the pile and pile sleeve can signiÞcantly increase grout bond strength. Reference can be made to API Recommended Practice 2A for the design of grouted piletemplate connections. Detailed analyses may be required to determine the stress distribution in the region of the pile-template connection. 10.5.4 Installation Aids Details of the template structure should consider the requirements for installing piles, tendons and conductors. Appurtenances should be designed to withstand the effect of impact, driving, or other loads during pile installation. 10.5.5 Corrosion Protection Reference can be made to API Recommended Practice 2A for corrosion protection considerations. 10.6 DESIGN OF PILES Pile design should conform to the practice given in API Recommended Practice 2A except as noted below for axial pullout loads and factors of safety. 10.6.1 Axial Capacity 10.6.1.1 Ultimate pullout capacity should be calculated using API Recommended Practice 2A. Q = fAs (42) Where: Q = ultimate pullout capacity f = unit skin friction capacity As = side surface area of pile 10.6.1.2 The design pile penetration, including the appropriate safety factors, must be sufÞcient to develop adequate capacity to resist axial loads unique to TLP foundations. Allowance should be made for maximum computed axial tension load, cyclic degradation about a sustained tension load, axial ßexibility of the pile, the effects of sustained tension loading, group effects, and the potential of near surface axial capacity reduction from gapping caused by lateral loading, scouring, or liquefaction. 10.6.1.3 The following factors of safety are recommended for use in conjunction with Equation 42 for each pile in a group and to the group taken as a whole: Where B is a bias factor modifying API Recommended Practice 2A recommended jacket compression pile factors of safety for tension pile applications. B may vary between individual piles and pile group. 60 API RECOMMENDED PRACTICE 2T Load Condition Safety Factor Extreme environment 1.5 ´ B Normal environment 2.0 ´ B Damage (w/reduced extreme env.) 1.5 ´ B One tendon removed (w/reduced extreme env.) 1.5 ´ B 10.6.1.4 Five speciÞc aspects of pile foundation design are to be considered in the determination of B, as follows: a. Uncertainties in understanding soil-pile behavior under tensile loadings. b. Lack of residual strength of the soil-pile system. c. Load redistribution capabilities of the foundation system. d. Relative difÞculty of foundation installation, and relative integrity of soil samples obtained from deep water. e. Refer to the commentary for a detailed discussion of these factors. 10.6.1.5 The recommended range for the minimum value of B is 1.0 through 1.5. As an example, a highly redundant foundation system capable of effectively redistributing the load from a failing pile to the other piles in the group would have a lower B value. A higher B value would apply to a single pile or ßexible template foundation system incapable of effective redistribution. 10.6.2 Laterally Loaded Piles The ability of the piles to resist lateral loads and moments should be checked using the criteria given in API Recommended Practice 2A. Also the calculated lateral displacement should be consistent with the rest of the foundation design. 10.6.3 Installation Method 10.6.3.1 Driven Piles Refer to API Recommended Practice 2A. 10.6.3.2 Drilled and Grouted Piles Refer to API Recommended Practice 2A. A deep water environment requires additional installation considerations, such as formation (hydraulic) fracturing, inspection and quality control. 10.6.3.3 Belled Piles Refer to API Recommended Practice 2A. A deep water environment requires special consideration of construction, inspection, quality control and formation fracture potential. 10.6.3.4 Jacked-in Piles In contrast to driven piles, the capacity of jacked-in piles during and immediately after installation may be higher than the long-term capacity. This short-term penetration resistance and long-term capacity should be evaluated. 10.7 DESIGN OF SHALLOW FOUNDATIONS 10.7.1 Soil Characteristics The ability of the soil to resist loads from shallow foundations should be evaluated by considering the stability against overturning, bearing, sliding, uplifting or a combination thereof. The foundation load-deformation behavior is generally characterized using the stiffness and damping of the foundation. Soil properties needed for such an evaluation include, but are not limited to, the soil shear strength, moduli, compression index and unit weight. An understanding of the present and past state of stress (stress history) of the soil deposit is also necessary. 10.7.2 Design of Gravity Template A gravity template should be designed in accordance with the Shallow Foundation design practice given by API Recommended Practice 2A with the following additions. 10.7.2.1 Uplift Capacity The resistance of a gravity template against an uplift force can be obtained from the following equations: 10.7.2.1.1 For undrained total stress (f = 0¡) analyses Q = Wb + a cAs (43) Where: a = empirical adhesion factor, typically less than 0.5. f = soil friction angle. c = undrained shear strength. Q = maximum vertical uplift load at failure. Wb = submerged weight of the gravity template. As = embedded side surface area of the gravity template and/or skirt. 10.7.2.1.2 When a gravity template is subject to a dynamic uplift force, a temporary suction caused by negative pore pressure and adhesion may develop at the base of the template and the uplift capacity will be greater than that computed from Equation 43. This additional capacity depends on, among other factors, the permeability of soil, drainage paths, duration of applied load, and geometry of the foundation. As its effect is temporary, it shall not be accounted for in the design unless substantiated by appropriate analysis or experimentation. 10.7.2.1.3 For drained condition: RECOMMENDED PRACTICE FOR PLANNING, DESIGNING, AND CONSTRUCTING TENSION LEG PLATFORMS Q = Wb + (c¢ + K Po¢ tan d) As (44) Where: c¢ = effective cohesion intercept of Mohr-Coulomb envelope. d = effective friction angle along slip surface. K = coefÞcient of lateral earth pressure at rest. Po = effective overburden pressure. 10.7.2.1.4 Safety FactorsÑAPI Recommended Practice 2A (Safety Factors) should be modiÞed to include Uplift Failure. 10.7.2.1.5 The design based on Equations 43 and 44 should satisfy one of the following safety factors: a. When considering only the submerged weight, Wb in the above equations a factor of safety of 1.25 is acceptable. b. When considering both terms, a factor of safety of 2.0 is required. 61 ence on the performance of the foundation should be considered. However, mudmats should not be relied upon to provide long term sliding or uplift resistance. 10.7.4 Site Preparation Obstructions on the seaßoor should be removed prior to template installation. The foundation surface should be prepared to avoid high localized contact pressures. Voids between the gravity template structure and the seaßoor should be considered and may be Þlled with grout to achieve effective contact during installation. The grout should be designed so that its strength properties are compatible with adjacent surface soil. 10.8 MATERIAL REQUIREMENTS 10.7.2.2 Sliding Capacity Section 14 describes general material requirements. Items of special interest are: grout for a drilled and grouted-pile foundation, and the material connecting piles to templates and templates to tendons. API Recommended Practice 2A (Sliding Stability) is modiÞed as follows: 10.9 FABRICATION, INSTALLATION, AND SURVEYS 10.7.2.2.1 Undrained analysis: For design considerations arising from fabrication and installation requirements refer to Section 13. Monitoring, surveys, and maintenance requirements for the foundation are also provided in Section 13. H = cA (45) Where: H = horizontal load at failure. c = undrained shear strength. A = effective bearing area of foundation. 11 Riser Systems 11.1 GENERAL 10.7.2.2.2 Drained analysis: H = c¢ A + V tan d 11.1.1 Scope (46) Where: c¢ = effective cohesion intercept of Mohr envelope. V = maximum vertical load at failure. 10.7.2.2.3 Skirts may increase the sliding capacity of the foundation. Guidance for design/analysis is currently under development. 10.7.2.2.4 Safety factorsÑThe design based on Equations 45 and 46 should satisfy a 1.5 factor of safety for all loading conditions. 10.7.3 Design of Mudmats Mudmats are used to temporarily support the foundation template during installation and should be designed to consider short-term bearing failure, sliding stability and short term deformation in accordance with API Recommended Practice 2A (Shallow Foundations). In the event mudmats are made a permanent part of the foundation template, their inßu- This section discusses structural analysis procedures, design guidelines, component selection criteria, and typical designs for riser systems. Guidance is also given for developing load information for the equipment attached to the ends of the riser. This section primarily addresses rigid steel risers (i.e., not ßexible pipe), where risers are not used as/or part of/the tendons. When the functions of risers and tendons are combined, structural design should also consider the recommendations outlined in Section 9. 11.1.2 Functions of Risers A TLP requires risers to provide conduits between the seaßoor equipment and the surface platform. Risers may perform the following functions: a. Export, import, or circulate ßuids. b. Guide drilling or workover tools to the wells. c. Support auxiliary lines. d. Serve as, or be incorporated in, the tendon. 62 API RECOMMENDED PRACTICE 2T 11.1.3 Description of Risers 11.1.3.3 Riser Examples Drilling and production riser conÞgurations depend on whether the drilling BOP and well completions are located at the surface or subsea. In general, risers have a tensioning device at the top and a moment controlling device and a connector at the bottom. The tensioning device may allow relative vertical motion between the riser and the platform, while the subsea connector provides a seal between the removable riser and the subsea well or pipeline. Risers, regardless of function, may be classiÞed in two broad conÞguration categories: integral and nonintegral. Each conÞguration is further subdivided into internal or external tube types. 11.1.3.3.1 One type of non-integral internal production riser, Figure 20, which has been built (Goldsmith, 1980), is an extension of the well bore and permits a deck-level completion similar to that used on a conventional Þxed platform. 11.1.3.1 Integral Risers 11.1.3.1.1 The component ßowlines of an integral riser may not be retrieved separately. An integral external riser consists of a central structural pipe which may carry ßuids or provide structural support. Smaller diameter ßowlines are attached to the central pipe with brackets. Each end of the central pipe is Þtted with half of a quick make-up coupling. A section of the central pipe, the external ßowlines and the coupling are together called a Òjoint.Ó When two joints are mated together by connecting their coupling halves, the ßowlines are also connected with full design pressure sealing integrity. 11.1.3.1.2 The integral internal riser contains smaller diameter ßowlines within the bore of a large pipe. These tubulars are supported by plates attached to the internal shoulders of the large pipe at the junction of the coupling half and the pipe. Centralizers at intermediate points within a joint prevent the tubulars from buckling. An example of an integral internal riser is a workover riser with multiple bores providing direct access to the internal bores of a subsea tree and continuity to the surface. 11.1.3.3.2 Alternatively, as shown in Figure 21, a subsea completion system may be used. Several possible riser conÞgurations are illustrated in Figure 21. 11.1.3.3.3 The type of riser system selected impacts platform design (Nikkel, et al., 1982). For example, when one riser is required for each well, as in Figure 20, substantial deck area, and payload capacity, may be needed. Similarly, well spacing and deck area can be impacted by the size of the subsea equipment deployed through the deck openings. 11.2 RISER DESIGN 11.2.1 General Considerations 11.2.1.1 Riser design requires that the riser response to the platform motions and the environmental loads be obtained. Local forces and moments derived from the response analysis are then used for the design of the individual riser components. This section describes input parameters for response analysis. A.Comm.11.3 describes recognized analytical methods, and 11.4 outlines the use of riser response results in component design. Fluid transfer system Production tree Platform Tensioner 11.1.3.2 Non-Integral Risers Tapered joint Couplings Connector Guidance equipment Template Wellhead , ,, ,, ,, 11.1.3.2.2 Non-integral external riser concepts have been used as production risers from semisubmersible ßoating production systems. They have been proposed for use with TLP production systems. The weight of the tubing may be carried at the mudline or at deck level. Riser joints ,,,, ,,, 11.1.3.2.1 The component ßowlines of a non-integral riser may be retrieved separately. The non-integral riser can assume several conÞgurations. The concept consists of a tensioned structural pipe and provision for lateral support of internal or external tubulars. This pipe is installed and tensioned Þrst to establish the structural support. Then the tubulars are installed through external guides or through the bore of the structural pipe. Mudline Figure 20—Deck-Level Completion Production Riser RECOMMENDED PRACTICE FOR PLANNING, DESIGNING, AND CONSTRUCTING TENSION LEG PLATFORMS 11.2.1.2 A riserÕs ability to resist environmental loading is derived largely from the applied top tension. Riser design and the selected top tension should be based on their response to environmental loads and their functional performance requirements. The riser loads include hydrodynamic forces of current and waves, the motions of the platform, and the loads imposed by contained ßuids and tubulars. Some of the functional constraints are top and bottom angles, steady and alternating stresses, and resistance to column buckling and hydrostatic collapse. 11.2.1.3 The design of riser components should account for operational procedures. For example, a drilling riserÕs ßex joint angle should be maintained within rather low limits when drilling. However, during extreme conditions, drilling may be suspended and the limitation on riser angles relaxed. Limiting criteria for riser design may then become maximum combined stresses. During such a change of operation the riser top tension may be changed. Such decisions are a part of the riser design process and require analysis of the riser in each potential operational mode. Refer to API Recommended Practice 2Q. 63 11.2.1.4 Because TLPs may have multiple risers, mechanical interference, hydrodynamic interaction and hydroelastic vibrations may require special attention. 11.2.1.5 The following paragraphs describe the required data and the recommended procedure for analyzing riser response. 11.2.2 Riser Design Analysis Procedure 11.2.2.1 The following items describe a step-by-step procedure for establishing riser component design loads, selecting the appropriate top tensions for the range of environmental conditions, and specifying the limiting conditions for each operational mode. a. Drilling and production requirementsÑThe risersÕ conÞguration and properties as well as the internal ßuid densities are determined by the drilling program and production requirements. b. Site environmental dataÑWater depth and statistical data on wind, wave, current, ice, tides, and seismicity for the site should be acquired in accordance with 5.4. Tensioner Production riser A A Subsea trees Non-integral external Template Integral external Integral internal Production Riser Joint Arrangements A–A Figure 21—Subsea Completion Riser 64 API RECOMMENDED PRACTICE 2T c. Platform motionsÑAnalytical and/or model test data on platform response should be acquired in accordance with 7.2. Platform response data may be used for translating wave motion into riser top motions. Long-period excursions and setdown should be included. d. Design limitsÑParametric limits such as top and bottom riser angles, riser stresses, internal ßuid density, etc., determine the required top tension and component design requirements. Stress-range limits should be established based on fatigue considerations. Table 2—Typical Data List For Analysis of Risers Water Depth Boundary Conditions (top tension, restraints, etc.) Arrangement of Risers (relative to platform and other risers) Riser ConÞguration (auxiliary lines, elevation of terminations, ßex joints and lateral constraints, etc.) Riser Joint Properties (area, weight, material, etc.) 11.2.3.1 Waves Waves produce motion of the platform and exert oscillating forces on the risers. Wave data needed for riser analysis should be developed from the data base describing the site, as discussed in 5.4.3. 11.2.3.2 Currents 11.2.3.2.1 Currents exert lateral forces on the risers. The type of current data which should be considered includes: a. Current speed and direction proÞles for each month or season. b. Components of total current such as wind driven or tidal portions. 11.2.3.2.2 For riser design proper combination of waves and current should be considered. In some areas, phenomena such as internal waves and current eddies may affect riser design. Buoyancy Device Properties (mass, lift in water, etc.) Hydrodynamic Parameters (diameter, force coefÞcients, etc.) Site Environmental Data Platform Motions Internal Contents (weight, pressure, etc.) e. Parametric riser analysisÑRiser analyses should be conducted for a range of environmental and operational parameters to determine the required top tensions and limitation on operational modes. Riser design should start with a proposed design and then iterate to identify the riser parameters, such as wall thickness and material strength, etc., which satisfy the design objectives. Table 2 shows a typical data list for iterative riser analysis. Necessary analysis should be conducted for installation/retrieval situations and installed riser cases. Computation of clearances between risers and the platform may be necessary. f. Riser installation and operational proceduresÑRiser operating procedures should be prepared for all phases of riser operations. 11.2.2.2 Figure 22 presents an example ßowchart for riser design showing major activities. Many other alternative procedures are suitable. This ßowchart shows the interaction of the response analysis and component design phases and their relationship with other platform design activities. 11.2.3 Site Data Site-speciÞc data required for the design and operation of risers should be gathered as deÞned in 5.4. The following paragraphs present a general summary of the information that should be considered. 11.2.3.3 Earthquakes Seismic motions should be considered in riser design for seismically active areas. Vertical and horizontal ground motion data should be acquired. 11.2.4 Platform Data 11.2.4.1 Platform Configuration Data The location of risers relative to each other and to the platformÕs structural members are needed for installation and inplace riser interference analyses. 11.2.4.2 Platform Response Data 11.2.4.2.1 The platform response to environmental loading is transmitted directly to the top end of the riser. These motions constitute a source of dynamic loading on the riser. The various platform motion data that should be determined in accordance with 7.3, are: a. Static Offset (steady wave drift, wind, current forces). b. Wave Frequency Motions (1st Order). c. Low Frequency Wind and Wave Motions (2nd Order). d. Setdown. 11.2.4.2.2 First order motions are characterized, for the use of riser analysis, by transfer functions which are linear in wave height and depend on wave period and direction. 11.2.4.2.3 The phasing described in the transfer functions is normally relative to the platform center of gravity. This phasing should be corrected to account for the offset of risers. The exact phase shift depends on riser location, wave direction, and wave length. RECOMMENDED PRACTICE FOR PLANNING, DESIGNING, AND CONSTRUCTING TENSION LEG PLATFORMS Environmental data Riser analysis load cases Operational requirements Start Preliminary riser design Platform motion data Preliminary response analysis Riser design limits Compare Adjust: • Design • Platform • Operational requirements OK Final response analysis* Compare • SCF Range • Fatigue data OK Generic fatigue analysis Fatigue life? OK *Include vortex-induced oscillation analysis Component design loads Component stress analysis Component preliminary designs Compare Adjust design OK Final fatigue analysis Fatigue life? Risk analysis Acceptable? Figure 22—Riser Design Activities Riser design Platform loads Equipment loads Top tensions 65 66 API RECOMMENDED PRACTICE 2T 11.2.4.2.4 The low frequency wind and wave motions may be considered as static in the riser response analysis. The platform undergoes a vertical setdown with horizontal offset that should be considered in the riser analysis. 11.2.5 Functional and Operational Requirements Internal diameters and pressure ratings, bend radii, corrosion protection, etc., should be based on the riserÕs functional and operational requirements. 11.2.6 Limits for Design and Operation Five types of limits for drilling and production riser system design and operation are typically considered; maximum stress, maximum deßection, fatigue damage, stability, and fracture: 11.2.6.1 Maximum Stress Dynamic riser simulation provides estimates of the load distribution on a riser system needed for design of riser components. These load distributions are typically converted to local stresses in riser components, incorporating the effects of internal and external pressures and thermal gradients. API Recommended Practice 2R and 9.6.1 and 9.6.2 deÞne components of stress acting on a cross section. The net section stress and local bending stress are combined using linear interaction as shown in Figure 15. These stresses, combined with other stress components on the basis of von Mises, should not exceed the allowable stresses recommended in Table 3. Table 3—Allowable Stress Limits For Riser System Design and Operation Design Case Use Lower Value Installation Normal Extreme Net Section Stress % yield strength: % ultimate strength: 67 50 67 50 80 60 Local Bending Stress % yield strength: % ultimate strength: 87 67 87 67 120 90 11.2.6.2 Maximum Deflection 11.2.6.2.1 Maximum deßection limits should be based on three factors: a. The need to limit riser curvature to permit passage of downhole tools, and limit wear (Fowler and Gardner, 1980; API Recommended Practice 2Q). b. The maximum angles permitted by such riser components as ßex joints (API, Recommended Practice 2Q). c. The need to avoid collision between adjacent risers (Nikkel et al., 1982), and between risers and platform members. 11.2.6.2.2 API Recommended Practice 2Q provides limits for lower ball joint angles. The operator may select purposebuilt drilling riser equipment for a TLP with limits different from those in API Recommended Practice 2Q. Thus, riserangle limits should be selected on the basis of the equipment to be used. 11.2.6.3 Fatigue Damage A detailed cumulative damage and/or crack growth analysis, accounting for all load cycling, should be performed for critical regions in the riser system (Wybro and Davies, 1981). Total stresses, including local peak stresses as deÞned in 9.6.2, should be used for fatigue analysis. S-N fatigue or crack growth curves appropriate for the material and the environment should be used. Data should be characteristic of (1) the corrosive environment and corrosion protection, (2) the mean stress, stress ratio (minimum stress/maximum stress), and frequency, and (3) the fabrication method and surface Þnish. The design fatigue life should be based on the intended service life and the inspection program schedule. A design fatigue life of a minimum of three times the intended service life should be used for each component. Consideration should also be given to insuring adequate riser system life. 11.2.6.4 Stability Risers should be designed to avoid collapse caused by hydrostatic pressure and column-buckling caused by insufÞcient tension. API Recommended Practice 2Q provides guidelines for calculating limiting collapse pressures for hydrostatic loading and combined axial and hydrostatic loading, and for evaluating effective tension. 11.2.6.5 Fracture Riser materials and manufacturing procedures should be selected to avoid unstable crack propagation or fracture. Fracture mechanics methods should be used to evaluate the fracture toughness required for the expected service conditions and to establish the limits for tolerable defect sizes. 11.3 RISER ANALYSIS METHODOLOGY An analytical approach is used for determining the riser response. The mathematical models and the solution techniques have been widely treated in the literature. A bibliography is provided for the reader desiring detailed information, and a general discussion of the pertinent aspects of riser analysis is contained in the commentary. 11.4 COMPONENT SPECIFICATION 11.4.1 Introduction 11.4.1.1 This section describes the various components that make up the riser system and their relevant design con- RECOMMENDED PRACTICE FOR PLANNING, DESIGNING, AND CONSTRUCTING TENSION LEG PLATFORMS siderations. General requirements common to all components are outlined in 11.4.2, and individual components are discussed in subsequent paragraphs according to the following general format: a. FunctionÑthe basic function of components within the riser system is described. b. Selection/acceptance criteriaÑgeneral performance and qualiÞcation requirements are outlined. c. Typical designsÑTypical existing designs are described. 67 11.4.2.3 Handling and Storage For many components handling during installation, retrieval and storage may impose the most severe loadings and may warrant special consideration. Reference to API Recommended Practice 2K, which is speciÞcally for drilling risers, could give general guidance for the other riser systems. 11.4.2.4 Prototype Testing 11.4.1.2 Proven technology and hardware should be used where practical. Concepts or designs derived from applicable ßoating drilling or production equipment and current TLP concepts are described. Riser component designs may change from those currently used in offshore service. Riser components may require prototype testing to verify the designÕs compliance with the design requirements. The requirements for such testing should be included in the component design speciÞcation. QualiÞcation testing of existing equipment may also be necessary. 11.4.2 General Considerations 11.4.2.5 Failure Propagation The design engineer should have two primary objectives in developing speciÞcations for riser components: A failure analysis (Woodyard, 1980) may be useful to identify possible component malfunctions or failures which can propagate, causing the failure of other system components. Frequently, component speciÞcations can be developed which will reduce or preclude major system failures resulting from individual component failure. The failure analysis can identify where a redundancy or fail-safe design philosophy is appropriate. a. The speciÞcations should be sufÞciently comprehensive to assure the required performance of each component and the total riser system. b. The speciÞcations should include qualiÞcations criteria to demonstrate that the component design complies with the speciÞcations. The following list of general requirements for all components of a riser system should be considered in preparing the speciÞcations. 11.4.2.1 Structural Integrity The design load for each component should be based in part on the riser response analysis described in 11.2. Such loadings as tension, bending, torsion, pressure and thermal gradients should be included in the component speciÞcations. The resistance of the component to yielding, collapse, and fatigue should be demonstrated by analysis and test. Such techniques as Þnite element analysis and strain gage testing may be speciÞed. 11.4.2.2 Sealing Almost all riser components have some provision for sealing to segregate internal ßuid from the seawater, to isolate hydraulic or electric actuation systems, or to protect against dirt contamination. The sealing devices are most critical when the pressure differentials are high and when there are moving surfaces. The speciÞcations should call out required pressure differentials, types of ßuids which may come in contact with the seals, and the cyclic life if there are moving surfaces. Except for Þeld proven designs, qualiÞcation testing to the design environment should generally be required. 11.4.2.6 Inspection 11.4.2.6.1 Inspection and testing should be performed periodically during the operational life of the risers. 11.4.2.6.2 Riser systems may comprise a number of components made by various manufacturers. Proper speciÞcation of the components should reßect the requirements of the integrated system. Interface speciÞcations ensure dimensional, electrical, hydraulic, structural, and welding compatibility between the components. The inspection program should assure that these speciÞcations are followed. 11.4.2.7 Maintenance Replacement of seals, lubrication, inspection for structural cracks, painting, etc., should generally be performed on a scheduled basis for drilling risers. The equipment should be designed to facilitate maintenance operations. Component speciÞcations should include required maintenance operations. Appropriate procedures should be developed for other riser systems (API Recommended Practice 2K). 11.4.2.8 Corrosion Protection of a riser system against corrosion involves consideration not only of individual components, but the riser system and the equipment to which it is attached. Dissimilar metals in the same area and electrical circuits set up by elec- 68 API RECOMMENDED PRACTICE 2T trically powered equipment are two examples of inßuences which can accelerate corrosion. Another hazard is stress corrosion in high strength metals which are under continuous loading. These and other corrosion related effects, such as H2S and CO2 exposure, should be considered in preparing the component speciÞcations. Additional corrosion considerations are presented in Section 14. 11.4.4.3 Typical Designs Telescopic joints have an outer barrel connected to the riser and an inner barrel connected to the platform. A hydraulically or pneumatically actuated seal is used between the barrels. 11.4.5 Riser Joint 11.4.5.1 Function 11.4.3 Tensioner System 11.4.3.1 Function Tensioner units are used to maintain risers in tension as the platform moves in response to wind, waves, and current and are commonly motion compensated, although motion compensation may not be necessary for deep water designs. 11.4.3.2 Selection Criteria Riser tensioners with motion compensation should reliably maintain top tension within a speciÞed range over a speciÞed stroke for the design life of the platform. A redundant strategy may be used to enhance tensioner reliabilities. 11.4.3.3 Typical Designs One current production riser tensioner example consists of four hydraulic cylinders attached directly to the riser. Any opposing pair of cylinders will support the riser. The cylinders are contained in a removable module which Þts into a recess in the deck. During normal operations, this tensioner requires no outside power. Tensioner support systems are discussed in 12.5.3. 11.4.4 Drilling Riser Telescopic Joints 11.4.4.1 Function A telescopic joint may be needed, based on the stroke requirements of the tensioner, to allow for elongation due to platform motions and environmental load. The telescopic joint has a sliding seal and transmits the ßow of ßuids. It may also provide attachment points for jumper hoses and tensioners. 11.4.4.2 Selection/Acceptance Criteria The selection of a telescopic joint should include consideration and evaluation of the following basic items: a. StrengthÑThe telescopic joint should be designed to support the imposed load and to resist the design internal pressures. b. Stroke lengthÑThe maximum stroke should accommodate platform and riser relative motions. c. ServiceabilityÑThe packing should be easily serviced and maintained. A riser joint forms the basic element of a riser system. A riser joint may support ßowlines in various conÞgurations as described in 11.1.3. 11.4.5.2 Selection Criteria Riser joint couplings should have strength equal to or greater than that of the riser pipe. The riser joint design should be evaluated to determine its ability to carry expected tension, bending and internal pressures, and unexpected situations such as internal pressure resulting from a tubing failure. Particular attention should be given to fatigue considerations (API Recommended Practice 2R). 11.4.5.3 Typical Designs Riser joints can take many forms, but a riser joint normally consists of a length of pipe with couplings on each end. Many types of couplings have been used including: threaded, ßanged, dog-type, clamped, breachlock, and welded. 11.4.6 Moment Controlling Device 11.4.6.1 Function A moment controlling device is used at the bottom and sometimes at the top of the riser string to minimize bending moments or control curvature. Devices such as ball joints or elastomeric ßex joints reduce bending stresses induced by relative angular movements at the ends of the riser. Tapered joints are also used to control curvature and stresses. 11.4.6.2 Selection Criteria The following should be considered when specifying or designing a moment controlling device: a. The required bending ßexibility, angular limits and tension capacity should be determined by the riser analysis as described in 11.3. b. The effect of temperature and internal and external pressure should be considered in the design. c. The fatigue life requirements should be established and evaluated. d. Corrosion and elastomeric degradation due to contained ßuids may be an important consideration in an evaluation of the ßexible joint life. Protection against wear from the run- RECOMMENDED PRACTICE FOR PLANNING, DESIGNING, AND CONSTRUCTING TENSION LEG PLATFORMS ning and rotation of the drill pipe and the necessity of pigging some risers may also be important. 11.4.6.3 Typical Designs The types of moment controlling device which have been considered include: pressure balanced ball joints, universal joints, elastomeric ßex joints, and tapered joints. 11.4.7 Connector 11.4.7.1 Function A connector is used to latch risers to the subsea termination and provide mechanical and pressure continuity. The connector is used to connect the riser to the seaßoor equipment. Effective sealing is a primary consideration. 11.4.7.2 Selection Criteria Mechanical strength of the connector should be sufÞcient to safely resist internal pressure and externally applied (riser) loads (API Recommended Practice 2R). Fatigue resistance is important, especially for use with production risers. The connectorÕs ability to engage and latch and to disengage in the presence of angular, rotational and translational misalignment should be considered in the design. The ability of the connector to maintain long term pressure seal integrity should be considered. 11.4.7.3 Typical Designs Hydraulic connectors use a large annular piston or multiple hydraulic pistons to activate the locking segments within the connector. These segments mechanically engage the mating parts to effect a mechanical and pressure-tight connection. Other designs use mechanical latches with a hydraulic running tool in which no permanent hydraulics remain subsea. 69 11.4.8.3 Typical Designs A number of conÞgurations are possible and the type selected is determined by the riser concept used. 11.4.9 Production Tubing 11.4.9.1 Function Production riser systems may incorporate tubing in addition to a primary structural riser tubular. The tubing may transmit produced ßuids to the platform or permit access to the well annulus. 11.4.9.2 Selection Criteria 11.4.9.2.1 Production tubing is subjected to, and should be designed for, various types of operational loads and their fatigue consequences, including: a. Internal pressure. b. Thermal expansion/contraction. c. Hydroelastic excitation (when external). d. Tension. e. Bending. f. Buckling. 11.4.9.2.2 Other design guidelines, such as ANSI B31.4 or API Recommended Practice 14E, should also be used for tubing design. 11.4.9.2.3 Typical tubular arrangements are described in 11.1.3. 11.4.10 Buoyancy Equipment 11.4.10.1 Function 11.4.8 Spacer Frame Buoyancy, in the form of foam modules or air cans, is added to risers to reduce the top tension required, to reduce tension in the pipe wall and occasionally to reduce the heat loss from production lines. 11.4.8.1 Function 11.4.10.2 Selection Criteria Some production riser systems consist of a primary structural tubular surrounded by an array of smaller, externally mounted ßowlines or an array of similar production risers. During installation, retrieval or operation, spacer frames can be used to guide and position the tubing relative to the primary structural tubular or to similar tubing. Spacer frames may also be designed to provide structural support to reduce or eliminate hydroelastic vibrations. 11.4.10.2.1 The buoyancy system design should reßect service conditions, handling loads, compatibility with riser type, maintenance requirements, and reliability (Agbezuge and Noerager, 1978; Watkins, 1978). 11.4.8.2 Selection Criteria Spacer frames should be designed to accommodate static and dynamic loads between the tubulars. Their effect should be included in the riser response analysis. a. Foam ModulesÑFoam modules are passive, their volume and density sized to provide the desired amount of buoyancy. The density and type of the foam depends on the service water depth and the required submerged lift. b. Air CansÑThe air can system requires a supply of compressed air. Selection of the air can volume should account for the weight of the pressurized air, which may be signiÞcant in deep water. Air cans may be fabricated from a number of materials. 70 API RECOMMENDED PRACTICE 2T 11.4.10.2.2 The air can normally has a much larger stiffness than the riser and may add signiÞcant stress to the coupling. These stresses should be considered in the design. 11.4.10.3 Typical Designs 11.4.10.3.1 Foam Modules These are cast sections of microspheres and hollow balls, in a high strength plastic matrix, designed to Þt the contour of the riser. 11.4.10.3.2 Air Cans These are open-ended cans that encase a typical riser joint. The cans get their buoyancy by displacing the water within them with air. The buoyancy is a function of displaced air column which can be controlled by adjusting the position of the air shut-off valve within the individual riser. 11.4.11 Instrumentation 11.4.11.1 Function Riser instrumentation (Evans et al., 1981) may be desirable as an operations aid or in gathering data for conÞrmation of design analysis methods. The instrumentation may include measurement of top and bottom angles, stresses, motions and external pressures. Other information, including environmental and vessel motion data, may be desirable. 11.4.11.2 Selection Criteria The choice of riser instrumentation should be based on accuracy, reliability, measurement range, maintainability and ability to resist service loading. 11.4.11.3 Acceptance Criteria The riser instrumentation should be qualiÞed to function under extended exposure to the ocean environment for the required service life. Particular attention should be given to electrical insulation, instrumentation attachments, and mechanical wiring terminations. An Instrumented Riser Joint (IRJ) should be qualiÞed to the same strength and fatigue requirements as other riser components. 11.4.12 Vortex Induced Vibration Reducers 11.4.12.1 Function This equipment suppresses vortex-induced vibrations and in some cases is used to reduce ßuid drag from ocean currents on risers. 11.4.12.2 Selection Criteria In certain cases risers, and external ßowlines attached to risers, may be subject to vortex induced vibrations (Albers and DeSilva, 1977, Shanks, 1983). Susceptibility to such vibrations depends on the coincidence of a structural natural frequency and a vortex shedding frequency acting over a substantial extent of the riser. (See 6.3.3.) As described in 9.4.3.2, appropriate analyses should be performed to assess the likelihood of the occurrence of this phenomenon. 11.4.12.3 Typical Design Helical strakes of various types have been successfully employed to suppress vortex induced vibrations. Vanes or fairings also suppress vibrations and reduce drag. 11.4.13 Fluid Transfer System 11.4.13.1 Function The purpose of the ßuid transfer system is to provide a ßuid conduit which accommodates the relative motions between the platform and the top of the riser. Some designs may require such a system at the bottom of the riser. 11.4.13.2 Selection Criteria Selection of a suitable ßuid transfer system should include the following criteria: a. Relative motion. b. Pressure and temperature. c. Resistance to corrosion/erosion/chemical attack. d. Gas diffusion. e. Conduit size. f. Reliability and maintainability. g. Routing and minimum bend radius required. 11.4.13.3 Typical Designs 11.4.11.4 Typical Designs The usual design for an IRJ is a special Òpup jointÓ which replaces the principal riser pipe. The pup joint carries instruments to measure stresses, pressures, angles, etc. ÒHard WiringÓ is normally used to transmit the data to surface. Telescopic joints and angular articulations (i.e., bell nipples or ball joints) typically accommodate the relative motions for the bore of the drilling riser. For drilling and production risers, high pressure ßuids are normally transferred through ßexible or articulated pipe. RECOMMENDED PRACTICE FOR PLANNING, DESIGNING, AND CONSTRUCTING TENSION LEG PLATFORMS 11.4.14 Guidance Equipment 11.4.14.1 Function Guidance equipment is used to direct and orient risers or tools to the seaßoor template. 11.4.14.2 Selection Criteria Design of guidance equipment should consider maximum environmental conditions selected for deployment and retrieval operations; size, weight, and drag characteristics of equipment to be run; and proximity of operations to installed risers, tendons, or platform structure. 11.4.14.3 Typical Design A wide variety of approaches have been proposed. The design selected should be compatible with the production riser design and installation requirements. Guidelines, tendons, submersibles, etc., can serve as guidance equipment. Guidance may be a particular problem because positioning the platform to facilitate stabbing is difÞcult. 11.5 OPERATING PROCEDURES 11.5.1 The operator should develop procedures for safe and efficient riser operations which are suitable to the particular application. Such procedures should be developed in consultation with riser designers to ensure that limits established are consistent with the original riser specifications. 11.5.2 Operating procedures should cover all aspects of riser operation including, but not limited to: a. Riser handling and storage (on deck). b. Riser installation. c. Installed riser operation. d. Riser retrieval. e. Riser inspection and maintenance. 11.6 SPECIAL PROBLEMS 11.6.1 Loads on Sea Floor Equipment 11.6.1.1 Risers often impose signiÞcant forces and moments on wellheads or other connecting subsea equipment, which should be designed to withstand them (Bednar et al., 1976). Estimation of these design forces should be obtained as a part of the riser response analysis. 11.6.1.2 The vertical design force is approximately equal to the riser pipe wall tension. The horizontal force is the horizontal component of the effective tension; i.e., the tension calculated by subtracting the wet weight of the entire riser and its contents from the top tension. This horizontal force will induce a bending moment in equipment below the riser. An additional bending moment may also be transmitted by 71 the riser, depending on the type of moment controlling device used. 11.6.1.3 In addition to implications for subsea equipment design, riser loads may be important for the design of subsea templates or conductor pipe to which they may be attached. Consideration should thus be given to riser load implications for Section 10, Foundation Analysis and Design. 11.6.2 Interface with Platform Structure Information on riser installation, retrieval, operation, clearance, hydraulic or pneumatic supply and structural loads is important for the design of the platform. This information will thus be needed for the design aspects treated in Sections 8 and 12, Platform Design and Facilities Design, respectively. 12 Facilities Design 12.1 GENERAL 12.1.1 This section contains guidelines for planning, designing and arranging facilities for a TLP in U.S. waters, while recognizing the requirement for safe, environmentally acceptable, efficient production of oil and gas. This section includes hull systems, and addresses drilling and production considerations unique to a TLP. 12.1.2 These guidelines: a. Identify interfaces unique to a TLP with regard to: 1. Structures. 2. Production systems. 3. Drilling systems. 4. Hull systems (systems required for life support and functional operations excluding drilling and production). b. Emphasize and provide recommendations on the need to limit and control weight (dry and operating) and center of gravity (CG) when selecting equipment and determining equipment arrangements. c. Identify unique static or dynamic loads which could affect equipment selection. d. Identify industry codes, standards or guides which might be applicable to TLP design and which have acceptance by industry and governmental bodies. e. Identify federal regulatory agenciesÕ established requirements and indicate how they might inßuence design and arrangement of equipment. f. Provide guidelines for the selection of hull system equipment such as bilge, ballast, machinery, etc. 12.1.3 Detailed specific design guidelines for sizing, ratings, safety factors, etc., for production or drilling equipment are not provided. The designer should refer to other API publications for this information. 72 API RECOMMENDED PRACTICE 2T 12.2 CONSIDERATIONS 12.2.1 Structural 12.2.1.1 The type of deck structure adopted will affect facilities design. Plate girder members and bulkheads will impose constraints on type and quantities of penetrations which may result in less than optimum routing of services. Structural design utilizing plate girders and bulkheads require early service routing agreement to assure that penetration requirements are identiÞed in time to allow structural design to proceed. 12.2.1.2 Deck height limitations desired to maintain CG as low as possible can present facilities design with unique concerns: a. Restricted height for installation of gravity systems such as vents, drains, separation trains, etc. b. Mezzanine level having height restrictions more severe than for Þxed structure. c. May dictate that some equipment be installed on main deck when optimal locations may be on lower decks. 12.2.1.3 Weight restrictions can dictate selection of minimum deck area loading criteria (PSF) and maximum total load for a given area. Requirements for higher deck area loading for maintenance (egress, setdown and handling of equipment/machinery) need to be established early in design. 12.2.2 Arrangements The principles of good practice, as applied to any offshore structure, should be observed in the arrangement of equipment. For planning equipment arrangements, the guidelines provided in API Recommended Practice 2G, Production Facilities on Offshore Structures, should be consulted. The relatively broad column spacing required for stability will probably permit convenient equipment arrangements on the available deck area. In addition to the many equipment spacing considerations provided in API Recommended Practice 2G, the following items should be considered: a. A TLP is sensitive to the effects of weight and CG and the effects of equipment arrangement/selection must be given special considerations during the planning stages. b. Area classiÞcations and the separation of hazardous and nonhazardous areas need early resolution to minimize the need for additional bulkheads, long vent ducting or additional structure. c. Adequate escape routes and equipment maintenance access should be given attention since imposed space limitation will require compromises probably greater than those found on Þxed offshore structures. d. Installation of production or drilling equipment in hull spaces will provide greater ßexibility in CG location, but will require special venting and bilge requirements and may have other design penalties. e. The hull structure may provide available space for consumable storage. Location of storage tanks upon or under the deck presents additional operating weight, load and stability concerns. f. Inßuent and discharge caissons must be minimized. Consideration should be given to using sea-chests for both seawater intake and efßuent disposal. g. Enclosing areas should be minimized. These enclosures not only add structural weight, but also increase costs for utilities, electrical, HVC, and safety systems. 12.2.3 Weight and Center of Gravity 12.2.3.1 Control of weight and CG location are essential during design and should be an initial design consideration. Weight and weight distribution will affect both the steady and dynamic tensions in the tendons. 12.2.3.2 Preliminary weight estimates should be as accurate as possible and adequate margins should be allowed for estimating inaccuracies, design growth, fabrication deviations, and platform operating requirements such that, when completed, the platform will remain within the established design parameters. Equipment, machinery, and tanks which present heavy concentrated loads require early coordination with response analysis disciplines. 12.2.3.3 A strict policy of weight control should be implemented throughout design and fabrication and weight margins reduced as veriÞed weight information becomes available. 12.2.4 Dynamic/Static Loads In addition to the static and dynamic loads encountered on Þxed platforms, a TLP is subject to horizontal accelerations throughout its operational life. The designer should become aware of the methods available to determine the effects of these loads on facilities equipment. Section 7 of this recommended practice provides data on what acceleration forces may be expected. In addition, special loading conditions should be anticipated for construction, tow-out and temporary mooring phases. 12.2.5 Construction, Transportation and Installation Methods of construction, transportation, and installation have a basic inßuence on facility design. The designer should become aware of the methods planned for construction, transportation, and installation to assure that design criteria selected supports the total project. RECOMMENDED PRACTICE FOR PLANNING, DESIGNING, AND CONSTRUCTING TENSION LEG PLATFORMS 12.2.6 Environmental and Geographical Considerations The degree of environmental protection required is a function of the Þnal geographic location. The personnel and equipment protection options, such as wind walls, enclosed structures, heating, ventilation, and air conditioning requirements and their impact on equipment arrangement, stability, weight, and CG should be considered. 12.2.7 Resupply Platform location and prevailing weather conditions should be evaluated to establish an acceptable cycle for consumable resupply to minimize required consumable storage. The location and the maximum weight of supplies should be considered in the weight estimate. Regulatory requirements could have an impact on consumable storage requirements and should be investigated. Ballast adjustments during resupply should be considered. 12.2.8 Simultaneous Drilling and Production Weight and CG penalties are associated with simultaneous drilling and production. Drilling of wells prior to installation of production equipment could result in a signiÞcant reduction of topside loads. However, weight savings achieved may be at the expense of future drilling program requirements. 12.2.9 Industry Codes and Standards Various organizations have developed numerous standards, codes, speciÞcations, and recommended practices which have substantial acceptance by industry and governmental bodies. These documents could be useful references and helpful in designing TLP drilling and production facilities. Some of the more commonly accepted documents are listed herein. This listing is intended to be general in nature and is not all-inclusive. More speciÞc references may be contained within the listed documents. a. American Petroleum Institute: 1. API SpeciÞcation 2C, SpeciÞcation for Offshore Cranes. 2. API Recommended Practice 2G, Recommended Practice for Production Facilities on Offshore Structures. 3. API Recommended Practice 2L, Recommended Practice for Planning, Designing, and Constructing Heliports for Fixed Offshore Platforms. 4. API Recommended Practice 2Q, Recommended Practice for Design Operation of Marine Drilling Riser Systems. 5. API Recommended Practice 14C, Recommended Practice for Analysis, Design, Installation and Testing of 73 Basic Surface Safety Systems on Offshore Production Platforms. 6. API Recommended Practice 14E, Recommended Practice for Offshore Production Platform Piping Systems. 7. API Recommended Practice 14F, Recommended Practice for Design and Installation of Electrical Systems for Offshore Production Platforms. 8. API Recommended Practice 14G, Recommended Practice for Fire Prevention and Control on Open Type Offshore Production Platforms. 9. API Recommended Practice 500B, Recommended Practice for ClassiÞcation of Areas for Electrical Installation of Production Facilities. 10. API Recommended Practice 520, Recommended Practice for the Design and Installation of PressureRelieving Systems in ReÞneries, Parts I and II. 11. API Recommended Practice 521, Guide for Pressure Relief and Depressuring Systems. b. American National Standards Institute: 1. ANSI B 31.1, Power Piping. 2. ANSI B 31.3, Chemical Plant and Petroleum ReÞnery Piping. 3. ANSI B 31.4, Liquid Petroleum Transportation Piping Systems. 4. ANSI B 31.8, Gas Transmission and Distribution Piping Systems. c. American Society for Testing and Material Annual Book of ASTM Standards. d. American Society of Mechanical Engineers ASME Boiler and Pressure Vessel Code. e. National Fire Protection Association: 1. National Fire Codes. 2. Fire Protection Handbook. 3. National Electric Code. f. The Offshore OperatorÕs Committee Manual of Safe Practices in Offshore Operations. g. FAA Advisory Circular 100/5390-1B, ÒHeliport Design Guide.Ó 12.2.10 Regulations Regulatory organizations have established rules which might inßuence the design. Rules developed for mobile offshore drilling units, offshore installations, marine and electrical engineering are applicable in part. The TLP is a permanent OCS facility for drilling and/or production, and has been deÞned as a Òßoating OCS facilityÓ in 33 Code of Federal Regulations, 140.10 and 33 Code of Federal Regulations, 143.120 which describes the speciÞc application of the regulations. These regulations establish certain requirements with respect to safety equipment and the promotion of safety of life and property at sea. 74 API RECOMMENDED PRACTICE 2T 12.2.10.1 United States Coast Guard Jurisdiction Applicable regulations include: a. 33 Code of Federal Regulations, 140-147 (Subchapter N), ÒOuter Continental Shelf Activities.Ó These regulations stipulate requirements for identiÞcation marks for platforms, means of escape, guard rails, Þre extinguishers, life preservers, ring buoys, Þrst aid kits, etc. b. 46 Code of Federal Regulations, 107-109 (Subchapter IA), ÒMobile Offshore Drilling Units.Ó These regulations govern the inspection and certiÞcation design and equipment and operation. c. 46 Code of Federal Regulations, 50-64 (Subchapter F), ÒMarine Engineering.Ó These regulations prescribe the requirements for materials construction, installation, inspection and maintenance of boilers, unÞred pressure vessels, piping and welding. d. 46 Code of Federal Regulations, 110-113 (Subchapter J), ÒElectrical Engineering.Ó These regulations prescribe in detail the electrical engineering requirements for vessels. e. 33 Code of Federal Regulations, 67, ÒAids to Navigation on ArtiÞcial Islands and Fixed Structures.Ó These regulations prescribe in detail the requirements for installation of lights and foghorns on offshore structures in various zones. 12.3 DRILLING CONSIDERATIONS 12.3.1 General When establishing a drilling program, attention should be given to the potential effects of this program on weight and center of gravity. Depth and drift angles along with casing, mud, and completion programs can determine equipment, storage, utility, and consumable requirements. These requirements may have weight and space impact. Early coordination of the drilling program with other design disciplines can minimize storage and equipment size. Design criteria which speciÞes simultaneous drilling live loads for two rigs present weight and CG penalties. Shared utilities (such as electrical power, utility air, fuel, etc.) between production, hull systems and drilling should be considered to minimize equipment/machinery requirements. 12.3.2 Modular Package A modular package approach is often used when designing drilling rigs. Alternative approaches such as palletizing equipment and integrated deck design should be considered because of the TLP sensitivity to weight. Minimum equipment size which meets realistic drilling program requirements should be planned. 12.3.3 Pollution Containment 12.2.10.2 Minerals Management Jurisdiction 30 Code of Federal Regulations, 250. Oil and gas and sulfur operations in the Outer Continental Shelf and Outer Continental Shelf orders for U.S. Waters. These orders govern the marking, installation, operation and removal of offshore structures and facilities. 12.2.10.3 International Applicable international regulations include: a. International Maritime Organization (IMO), Code for the Construction and Equipment of Mobile Offshore Drilling Units [Resolution A.414 (XI)]. b. International Regulations for Preventing Collisions at Sea, 1972, Rule 24a, ÒTowing and Pushing.Ó Designer is advised to consult the above organization to determine current rules and regulations. 12.2.11 Classification Societies A classiÞcation society should be consulted if the TLP is to be certiÞed or classed as an offshore installation. Applicable portions of appropriate classiÞcation society rules should be investigated if the TLP is to be classed. 12.3.3.1 Drilling system discharges (cement slurry, oily water, clean water, solids, bit cuttings, or chemical discharges) should be integrated into the overall pollution containment and drainage system. Care with the arrangement of cement discharges is suggested to avoid coating or blockage of drain lines resulting in additional weight/CG considerations. The close coordination between drilling rig and facility design is recommended to assure efÞcient interfaces. 12.3.3.2 The location of discharge casings for cement slurry, bit cuttings and other solids should consider the effect of settlement or cement fouling of subsea equipment and suction sea chests. 12.3.4 Tank Sizing and Arrangement Mud (wet and dry), cement, drill water, and fuel storage requirements should be identiÞed after the drilling program has been established. These consumables require signiÞcant space and present concentrated loads on the platform. Their location and effects on CG should be carefully considered since their relocation after Þnal design is in progress could result in extensive redesign or use of ballast adjustment allowances. Horizontal accelerations during operation could require tank bafßing. CG or weight sensitivity may require integrating tanks into the deck structure and/or hull. RECOMMENDED PRACTICE FOR PLANNING, DESIGNING, AND CONSTRUCTING TENSION LEG PLATFORMS 12.3.5 Area Classification When determining the extent and boundaries of hazardous areas for drilling equipment, the following regulations, standards and codes should be considered since they can inßuence design and arrangement of equipment: a. National Electrical Code, Article 500. Industry standard code providing deÞnitions and electrical standards. b. API Recommended Practice 500B, Recommended Practice for ClassiÞcation of Areas for Electrical Installation of Production Facilities. c. 46 Code of Federal Regulations, 111.105-33 (Subchapter J), ÒElectrical Engineering.Ó USCG requirements for area classiÞcations. 12.4 PRODUCTION SYSTEMS CONSIDERATIONS 12.4.1 General 12.4.1.1 Initial facility design should emphasize the early establishment of Þrm design premises, equipment sizing, and layouts in order to establish accuracy in weight estimates. 12.4.1.2 Detailed speciÞc guidelines for process design can be found in the referenced industry codes (12.2.9). Where the process system design and equipment selection and location should stress weight reduction and low center of gravity, some additional items to be considered are: a. Minimizing surge and storage capacities. b. Use of horizontal vs. vertical separators (to minimize retention time). c. Use of centrifugal or vane type pumps and compressors vs. reciprocating units. d. Use of high strength materials and higher equipment operating speeds. e. Use of gas turbine vs. reciprocating drivers. f. Use of central electric power plants vs. individual engine drivers. g. Shared use of production and TLP utility systems. h. Liquid storage integrated into hull and deck structures. i. Use of plate frame heat exchangers vs. tubular heat exchangers. j. Lightweight valves and Þttings. 12.4.1.3 TLPs are subject to vertical, horizontal, and rotational movements which vary in magnitude in both the moored and tow modes. Such movements and the associated forces generated should be considered in the design of support structures for piping, vessels, and other facility equipment as well as in the design of riser connections. Installation of bafßes in storage tanks and process vessels should also be considered to restrict liquid movement and stabilize process levels. 75 12.4.1.4 Cooler wellhead temperatures and possible hydrate formation due to extreme water depths may require additional equipment considerations. 12.4.1.5 The recommended practices of API Recommended Practice 14C for design and analysis for surface safety systems should be consulted. API Recommended Practice 14E and ANSI B31.3 should be consulted for piping systems. 12.4.2 Packaging Integrated deck construction should be considered in lieu of skid packages. This design approach provides potential weight and space savings but requires close facility/structure design coordination. Design data provided to outside vendors should identify speciÞc packaging requirements. 12.4.3 Drain System 12.4.3.1 Two liquid spillage handling systems should be provided, a bilge system and a drainage system. Liquid spillage within the conÞnes of the decks should be handled by the drain system. Bilge system recommendations are found in 12.5.1. 12.4.3.2 The drain system guidelines provided in API Recommended Practice 2G and API Recommended Practice 14G should be consulted. Unique considerations for the TLP are: a. Liquid accumulations in drain system should be minimum. b. Draft limitations of hull may not provide structural support of outside discharge casings. c. Low deck heights could limit gravity drain system capacity within deck spaces. d. Vertical segregation of water intakes and facilities outfalls may be limited by keel draft. Large hoses have been used from the sea chest to achieve the desired segregation. e. Acceleration forces may affect ßow of liquids in gravity drain systems. 12.4.4 Area Classification 12.4.4.1 When determining the extent and boundaries of hazardous areas on production decks, the following should be considered since they will inßuence design, arrangement, and type of equipment: a. National Electrical Code, Article 500. Industry standard code providing deÞnitions and electrical standards. b. API Recommended Practice 500B, Recommended Practice for ClassiÞcation of Areas for Electrical Installation of Production Facilities. c. API Recommended Practice 14F, Design and Installation of Electrical Systems for Offshore Production Platforms. 12.4.4.2 The extent and boundaries of hazardous areas on production decks is not speciÞcally covered in the Code of 76 API RECOMMENDED PRACTICE 2T Federal Regulations (CFR). However, the designer should expect the U.S. Regulatory Agency to examine the plans to determine the overall effect on general safety. 12.4.5 Utility Systems 12.4.5.1 Utility systems account for a large portion of the total topside equipment. Sharing of these utilities between drilling, production and hull systems will provide opportunities for weight savings. 12.4.5.2 Utility demands should be controlled with demand margins identiÞed and modiÞed as the information becomes available. 12.4.5.3 Applicable regulations and codes that apply to individual drilling, production and hull systems could be imposed on the overall shared utilities. 12.4.6 Riser Connection The production and pipeline risers present special conditions due to the relative motion between the deck and risers. In selecting a ßexible connection to accommodate this relative movement, the following should be considered: a. Vertical pig launcher/receivers may provide a more desirable solution than horizontal, since a vertical launcher can be mounted on the riser structure. b. Well shutdown sequences should consider subjecting ßexible connection to well shut-in pressure. c. Amount of wellhead spacing required because of space required for ßexible connection. 12.4.7 Vent/Flare System Vent system design should be studied early in the design. Since these structures will have signiÞcant effects on weight, wind loading and center of gravity, it is important to establish realistic relief rates and system sizing criteria in the initial design phase. API Recommended Practice 520, Parts I and II, and 521 provide guidelines for pressure relief systems. Dynamic loads from platform accelerations should be considered during the design of ßares, vent stacks, and booms. 12.5 HULL SYSTEM CONSIDERATIONS 12.5.1 Bilge 12.5.1.1 With the exception of ballast compartments, all compartments, passageways, and machinery spaces in the hull should be serviced by a bilge liquid removal system. Provisions for removal of bilge liquid should be made for installation free-ßoating and fabrication phases. Watertight hull compartments and hazardous and non-hazardous spaces should be provided with separate drainage or pumping arrangements. 12.5.1.2 All valves in machinery spaces controlling the bilge suctions from the various columns or hull compartments should be the stop check type; where Þtted at the open ends of pipe, the valves should be of the nonreturn type. 12.5.1.3 Bilge pumps should be of the self or automatic priming type and capable of continuous operation in the absence of liquid ßow. Bilge pumping capacity should be adequate to remove the maximum liquid input from nonfailure operations (e.g., service water washdown, Þrewater from deluge, or hose reels). For machinery spaces containing equipment essential to safety, independently powered pumps should be considered with one supplied from an emergency source. Any hull compartment containing equipment essential for the operation and safety of the platform should be capable of being pumped out when in the extreme inclined damaged condition (that is maximum incline or list angle). 12.5.1.4 If bilge piping is tied into topside treatment facility, back ßow into the bilge system should be prevented. A system which ensures for gravity free fall should be considered. 12.5.1.5 These regulations should be considered since they can inßuence the design. However, the designer should determine speciÞc applicability to the TLP. a. 46 Code of Federal Regulations, 56.50 (Subchapter F), ÒMarine Engineering.Ó b. 46 Code of Federal Regulations, 111.101 (Subchapter J), ÒElectrical Engineering.Ó 12.5.2 Ballast 12.5.2.1 The ballast system design serves numerous functions, including: a. Adjustment of platform center of gravity during fabrication, towing, installation, and operation. b. TLP draft changes during fabrication, hull/deck mating, ßoating-out, sea trial, tow, and installation. c. Tendon tensioning or tension adjustment. d. Hull compartment dewatering for inspection, or maintenance, after installation. e. Damage stability, correction of center of gravity. 12.5.2.2 Redundancy and reliability of utilities, control and monitoring instruments and equipment during all phases of TLP operation should be given design emphasis and priority. A single point failure on any piece of equipment, or ßooding of any single watertight compartment, should not disable the damage control capability of the ballast system. Where it is apparent that the free-ßoating inclined damaged condition trim impairs the operability of the ballast system, additional means are to be provided for this phase of the operation. 12.5.2.3 Ballast pump and controls should be designed for numerous differential head conditions without damage due to excessive velocity or cavitation. Dewatering of ballast com- RECOMMENDED PRACTICE FOR PLANNING, DESIGNING, AND CONSTRUCTING TENSION LEG PLATFORMS partments may require a separate stripping system to lower the water below the level set by main ballast pump Net Positive Suction Head (NPSH) requirements. The stripping system may also serve as a partial rate backup to the ballast system. Provisions should be made to dewater ßooded machinery spaces with consideration given to the inclined damage (maximum list of TLP) angle and available NPSH to remaining pumps. Integrating seawater supply and ballasting functions into a common system should be considered, but the reliability of the ballast system for in-place operations should not be impaired. 12.5.2.4 Control systems should be provided to prevent accidental opening of ßooding valves for all modes of operation. Blinding off of systems not in use should be considered. The ballast system design should prevent uncontrolled ßow of ßuids passing into one compartment from another whether from the sea, water ballast or consumable storage. Ballast tank valves should be designed to remain closed except when ballasting. 12.5.2.5 Remote controlled valves should fail closed and should be provided with open and closed position indication at the ballast control station. Position indication power should be independent of control. 12.5.2.6 Provision for in-situ isolation of the sea chest and intake system or any discharge below the waterline level should be provided. 12.5.2.7 The potential for hazardous contamination of the ballast system and tanks should be considered in the design and appropriate access should be provided for maintenance. Selection of tank vents and overßow locations should consider damage stability effects and the location of the Þnal calculated immersion line in the assumed damage condition. Tank vents and overßows should be located so that they will not cause progressive ßooding unless such ßooding has been taken into account in the damage stability review. Arrangement and design of the vent systems should provide for through tank ventilation, when required and should prevent liquid accumulation in the vent pipes. All watertight tanks should be provided with leak detection and level measurement capability. 12.5.2.8 Regulations that are applicable to a TLP should be determined by the designer. One regulation to be considered is 46 Code of Federal Regulations, 56.50 (Subchapter F), ÒMarine Engineering.Ó 12.5.3 Riser Tensioner Support System 12.5.3.1 Many tensioning systems utilize high pressure gases to minimize riser tension ßuctuation in response to platform motions. Such tensioners act as air springs maintaining nearly constant tension on drilling, production, and pipeline risers, while the platform moves with the wind, waves, and 77 current. Similar tensioners may be used during tendon installation to apply tendon pretension while also acting as motion compensators. Tension device guidance can be found in API Recommended Practice 2Q. 12.5.3.2 As a minimum, the high pressure gas supply system should provide a dew point below the temperature realized with expansion cooling from design pressure and minimum design temperature to atmospheric pressure. Pressurization of any tensioner should be possible without recharge of storage. Design of storage volume, standby supply, compression capacity, and redundancy should consider the potential effects and allowable time of response to partial or complete depressurization of any single tensioning device. 12.5.3.3 Necessary utilities for supply of high pressure gas should be available during the installation phase. 12.5.3.4 The potential for ignition or explosion of hydraulic ßuid/high pressure gases should be considered in the design of tensioning equipment and selection of ßuids. 12.5.4 Utility System Hull system utilities are those required for life support and functional operation of the platform excluding drilling and production. The TLP presents no signiÞcant unique utility requirements from those found on Þxed structure platforms. However, as in process design, weight reduction and lowering of CG should be stressed. The considerations of 12.4.1 should be investigated for application to utilities. 12.5.5 Electrical API Recommended Practice 14F provides recommended practices for electrical design which should be consulted. The designer is advised to investigate all applicable regulations during initial design because they will inßuence design of the hull electrical system. The USCG Electrical Engineering Regulations (46 Code of Federal Regulations, Subchapter J) establish requirements with respect to safe electrical installations and repair aboard vessels and mobile offshore drilling units. Because of the similarities between the TLP and a Mobile Offshore Drilling Unit (MODU), the designer should anticipate that MODU rules may be applied to electrical installations. 12.5.6 Machinery Area In the arrangement of machinery, provisions for the safety of personnel responsible for the repair and maintenance of the equipment should be considered. Provisions should be made to ensure that all equipment installed and operated below water level can be readily serviced or replaced. The equipment should be placed and protected to minimize the probability of mechanical injury or damage by leaks or falling objects. Clear working space should be provided around the 78 API RECOMMENDED PRACTICE 2T equipment to enable personnel full access for inspection or repair of the equipment as required as well as its handling and operation. Electrical equipment liable to arc should be ventilated or placed in ventilated spaces in which dangerous gases and oil vapors cannot accumulate. Additionally, the layout of machinery should incorporate the following provisions: a. Complete access to the areas as required for manual Þre Þghting where necessary. b. Personnel safe escape routes in an emergency. c. Facilities for the remote shutdown of any equipment during an undesirable event. d. Equipment handling facilities. 12.5.7 Area Classification When establishing classiÞcation of hazardous areas for hull system equipment, the following will inßuence design, selection and arrangement of equipment: a. National Electrical Code, Article 500. b. API Recommended Practice 500B, Recommended Practice for ClassiÞcation of Areas for Electrical Installation of Production Facilities. c. 46 Code of Federal Regulations, 111.105 (Subchapter J), ÒElectrical Engineering.Ó 12.5.8 Subsea Inspection Support Plans for subsea inspection and maintenance should be made early in the design process. Space and weight allowances and any utility requirement for diving support/inspection facilities need to be made prior to Þnalizing equipment arrangements. 12.5.9 Navigation Aids 12.5.9.1 The platform must have obstruction lights and fog signals installed. Applicable guidance for these requirements is found in 33 Code of Federal Regulations, 67, ÒAids to Navigation on ArtiÞcial Islands and Fixed Structures.Ó 12.5.9.2 Depending upon the installation site as it relates to the Outer Continental Shelf line of demarcation, the structure will be classed A, B, or C. Obstruction light and fog signal requirements for these classes are detailed in Subparts 67.20, 67.25, and 67.30, respectively. 12.5.9.3 While being towed to the installation site, the platform is required to exhibit appropriate navigational lights as prescribed by the International Regulations for Preventing Collisions at Sea, 1972 (72 COLREGS). Rule 24a, ÒTowing and Pushing,Ó is the pertinent section, and it requires a platform being towed to exhibit sidelights, a sternlight, and when the length of the tow exceeds 200 meters, a diamond shape where it can best be seen. 12.5.10 Hull Compartment Penetration, Access and Inspection 12.5.10.1 Penetration plans and locations must be addressed and Þxed early in the design process since structural analyses and facilities routing plans cannot proceed without mutually agreed penetrations. 12.5.10.2 The designer should consider the following: a. Provisions should be made for thermal expansion of piping between watertight bulkheads. b. Access/egress, independent of all support utilities, should be provided from all hull access and inspection spaces. c. Inspection access plans for ballast compartments must consider damage stability as well as ventilation to remove potential accumulation of hazardous vapors. d. Ventilation and access requirements during inspection of hull compartments might create potential for multiple compartment ßooding. e. In addition to ventilation provisions, sampling connections should be provided on all hull compartments for test veriÞcation of a safe atmosphere prior to entry. 12.5.11 Accommodation Area 12.5.11.1 When establishing accommodation needs, the USCG regulations will inßuence the design. Of interest are USCG 46 Code of Federal Regulations, 107Ð109, Subchapter I-A, ÒMobile Offshore Drilling Units,Ó and in particular Subpart B, ÒConstruction and ArrangementÓ (Structural Fire Protection Accommodation Spaces). 12.5.11.2 The accommodation area will probably have signiÞcant effects on wind loading and center of gravity. Its size and location should be Þnalized early in design. Installation of the accommodation requirements wholly or partly within the deck structure should be considered. 12.5.12 Helicopter Facilities 12.5.12.1 Facility design for helicopter operation should review the requirements of 46 Code of Federal Regulations, 108.231Ð108.241 and 108.486Ð108.489, for USCG considerations. In addition, the following are of use for design guidelines: a. API Recommended Practice 2L, Planning, Designing and Constructing Heliports for Fixed Offshore Platforms b. FAA Advisory Circular 150/5390-1B, ÒHeliport Design Guide.Ó This booklet sets forth requirements for marking towers, poles, and similar obstructions. Platforms with derricks, antennas, etc., are governed by the rules set forth in this booklet. 12.5.12.2 Refueling requirements for helicopters should be considered when required. Special attention to Þre Þghting RECOMMENDED PRACTICE FOR PLANNING, DESIGNING, AND CONSTRUCTING TENSION LEG PLATFORMS and area classiÞcation requirements of regulatory agencies is advised. 12.5.13 Cranes The methods for establishing rated loads for cranes can be found in API SpeciÞcation 2C. 46 Code of Federal Regulations, 107.258-260 provides additional requirements for crane certiÞcation, inspection and testing. In addition the effect of TLP motions on all crane operations should be considered. 12.6 PERSONNEL SAFETY CONSIDERATIONS 12.6.1 General Regulatory agencies have established certain requirements for personnel safety which will affect the design. The designer is advised to consult the regulations identiÞed in this section during initial project planning. 12.6.2 Means of Escape 12.6.2.1 The space limitations imposed will require early planning for means of escape for personnel. Each space that is (1) an accommodation space over 300 square feet, (2) continuously manned, or (3) used on a regular working basis needs two means of escape. Escape means should be planned to allow personnel to move from the uppermost level of the TLP to successively lower levels to lifeboats and, if possible, the water level. Whenever possible two separate isolated escape routes from any working or accommodation area should be provided. 12.6.2.2 When planning/arranging escape routes, the following should be considered since they can inßuence the design: a. Outer Continental Shelf ActivitiesÑ33 Code of Federal Regulations, 142. b. Requirements for Mobile Offshore Drilling UnitsÑ46 Code of Federal Regulations, 108.151Ð108.167. 12.6.3 Life Saving 12.6.3.1 The following regulatory requirements will inßuence the design criteria for life saving: a. Outer Continental Shelf ActivitiesÑ33 Code of Federal Regulations, 144. b. Requirements for Mobile Offshore Drilling UnitsÑ46 Code of Federal Regulations, 108.501Ð108.527. 12.6.3.2 The above regulations stipulate requirements for lifeboats, life rafts, ring buoys, preservers, communications, distress signals, and methods of embarkation and should be consulted. 79 12.6.4 Alarms 12.6.4.1 A general alarm system is required. The system should be capable of being activated by manually operated alarm boxes and by an automatic Þre detection system, if provided. 12.6.4.2 The alarm system should be continuously powered with an automatic change over to standby power in case of loss of normal power supply. The alarm system should be designed to handle simultaneous alarms with the acceptance of any alarm not inhibiting another alarm. 12.6.4.3 The alarm system is required to be audible in all parts of the platform. In high ambient noise level working areas, a visible means of alarm should be provided. 12.6.4.4 The following regulatory requirements will inßuence the design criteria for alarms: a. Electrical Engineering RegulationsÑ46 Code of Federal Regulations, 113.25. b. Outer Continental Shelf ActivitiesÑ33 Code of Federal Regulations, 146. The regulations stipulate speciÞc requirements for alarm systems. 12.7 FIRE PROTECTION CONSIDERATIONS 12.7.1 General 12.7.1.1 API Recommended Practice 2G, API Recommended Practice 14C, API Recommended Practice 14G provide guidelines on design of Þre protection systems and should be consulted. 12.7.1.2 Regulatory agencies have established certain requirements for Þre protection which will affect the design. 12.7.1.3 The designer is advised to consult the regulations speciÞed herein during initial design. 12.7.1.4 Due consideration should be given to 46 Code of Federal Regulations, 108 requirements which provide guidelines for MODUs. Further guidance can be found in: a. USCG Navigation and Vessel Inspection Circular NVIC No. 6-72, ÒGuide to Fixed Fire Fighting EquipmentÓ including Change 1. b. USCG Navigation and Vessel Inspection Circular No. 680, ÒGuide to Structural Fire Protection Aboard Merchant Vessels.Ó 12.7.1.5 These circulars provide a USCG interpretation of regulatory requirements for equipment structural Þre protection. 80 API RECOMMENDED PRACTICE 2T 12.7.2 Structural Fire Protection 12.7.2.1 The USCG Circular NVIC 6-80 provides guidelines for regulatory rules. This circular provides an accurate interpretation by the USCG of the regulatory requirements. 12.7.2.2 The merits of an active or passive system for protection of the structural steel should be determined. Considerations are: a. Active systems can increase water system capacity requirements and demand provisions for drainage for Þre water run off. b. Passive system materials such as intumescent coating provide protection but may not represent a minimum weight solution. c. Requirements for structural inspection under passive system coating. d. Testing requirements for active system. 12.7.3 Ventilation 46 Code of Federal Regulations, 108.181Ð108.187 and ABS Rules for Building and Classing Offshore Installations provide regulatory requirements for ventilation systems for enclosed spaces and equipment. The following are considerations: a. Ventilation requirements for hull inspection and its impact on multiple compartment ßooding. b. Increase duct runs for fresh source air and discharge. c. Increase need for powered air circulation to column/pontoon area. 12.7.4 Detection Systems Gas and Þre detection systems utilized on Þxed structures are applicable. ABS Rules for Building and Classing Offshore Installations and 33 Code of Federal Regulations, 144 provide guidelines along with USCG 46 Code of Federal Regulations, 108.404Ð413. Provisions for portable detection devices should be planned for hull inspection. Remote air sampling should be planned for closed compartments requiring inspection access. c. Use of lightweight piping for Þre water where permitted by regulations. d. Maximum use of portable dry chemical and gaseous extinguishers to minimize weight. e. Hull system protection should consider systems other than deluge. 12.8 INTERACTING CHECKLIST An optimized design will require close coordination between the facilities designer and other design disciplines. The following drilling and production interacting checklist will assist in identifying coordination points. 12.8.1 Drilling Rigs A good working design is often seriously weakened by a lack of deÞnition between the various design disciplines on how the drilling rigs interface with the TLP. Drilling rig interface points with TLP are: 12.8.1.1 Structure Layout Considerations include: a. Position and strength of beams and trusses on platform deck(s). b. Allowable loadings for deck areas between major support members. c. Deck layout plans for open areas. d. Design loads due to wind on drilling packages. e. Dynamic loads from drilling packages resulting from horizontal accelerations of platform. f. Loading conditions from drilling packages due to construction, tow out and temporary mooring phases. g. CG and weight impact due to rig layouts, drilling live loads, and rig packaging/module design. h. Rig skid beam spacing, position, and strength. i. Jacking systems that can be accommodated. j. Elevation of well heads. k. Strength and layout of local beams around wellhead area. l. Strength points available for pulling heavy loads; e.g., hanging BOP units. m. Position of ÒratÓ and Òmouse holes.Ó 12.7.5 Fire Extinguishing 46 Code of Federal Regulations, Part 108 provides regulatory agency established requirements. The USCG Circular NVIC 6-72 and 6-72 Change 1 provide accurate interpretation of the regulatory rules. The following are considerations: a. Use of sea chest versus outside casing for Þre water lift pump. b. Location alternatives for diesel powered Þre pumps versus 1. use of electric power pumps with separate power source or 2. diesel hydraulic units. 12.8.1.2 Utilities Considerations include: a. Sharing with production systems. b. Lightweight machinery valving and piping. c. Area classiÞcation requirements resulting from drilling rig modules. d. Liquid storage in hull vs. decks and associated weight and CG impact. e. Piping for fuel, water, etc., and transfer to and along the platform: RECOMMENDED PRACTICE FOR PLANNING, DESIGNING, AND CONSTRUCTING TENSION LEG PLATFORMS 1. Location distribution, size and number. 2. Access points. f. Electrical power and communication/instrumentation: 1. Number, distribution and location 2. Remote BOP control points (including prerun hydraulic lines) 3. Drilling instrumentation 12.8.1.3 Rig Services Considerations include: a. Drilling drains, sumps, and solids handling to avoid coating or plugging lines, sumps, or other discharge points. 1. Downcomers for overboard disposal of cuttings from shale shakers, desilters, desanders, and sandtraps. 2. Drilling mud from active and reserve mud pits. 3. Cement and cooling water. b. Impact of solid discharges on under sea equipment or installations. c. Supply barge handling and consumable loading/unloading. d. Handling and operations of drilling risers, blowout preventers and deep well tools. 12.8.1.4 Safety Considerations include: a. Two escape routes from working areaÑfrom rig modules onto platform then to lifeboats. b. Coordinated communications. 12.8.1.5 Regulations Review for impact on design resulting from drilling rig. 81 e. Hazardous area impacts due to equipment location selections (bulkheads, Þrewalls). f. Dynamic loads from and on production equipment resulting from horizontal accelerations of platform. g. Loading conditions from and on production systems due to construction, tow out, and temporary mooring phases of project. h. Integrated or palletized construction. i. Watertight bulkhead penetrations. j. Deck PSF loading required for maintenance and equipment access/egress. k. Bulk storage in hull/columns. l. Ballast tank and compartment arrangements and effect on ventilation and access for inspection. 12.8.2.2 Production System Considerations include: a. Limitation on gravity systems caused by inadequate deck height. b. Equipment height limitations. c. Maximum use of lightweight equipment. d. Shared utilities with drilling and hull systems. e. Loads generated by horizontal, vertical, and rotational movements of TLP during fabrication, tow out, mooring, and operations. f. Damping liquid movement and stabilize process levels. g. Drain system inßuence on buoyancy and CG. h. TLP hydrodynamics impact from facilities installations. i. Riser connections and support. j. Drain/bilge system interfaces. k. Regulatory requirement impact on design. l. Cool ßowing wellhead temperatures and possible hydrate formation due to extreme water depth. 12.8.2 Production Systems Production equipment and piping can be placed in a variety of positions. Early coordination between platform designer and facility designer will result in a more workable optimum design. The designers should develop good working relationships to avoid lack of interfacing deÞnitions. The following is provided to assist the facility designer in identifying unique interaction with facilities and hull systems which may not exist on a Þxed platform. 12.8.2.1 Structural and Layouts Considerations include: a. Deck height limitations. b. Weight and CG limitations. c. Plate girder bulkhead design and routing of services. d. Height restrictions on mezzanine levels. 12.8.3 Hull Systems The following is provided to assist the facility designer in identifying requirements which may not exist or are different on a Þxed platform: a. Bilge system requirements. b. Vents and overßow locations. c. Multi-compartment ßooding during inspection. d. Tension device redundancy. e. Shared utilities with production and drilling. f. Subsea inspection requirements. g. Ventilation and access for inspection of compartments and tanks. h. Accommodation needs. i. Handling of solids discharges and oily water from bilges and drains. 82 API RECOMMENDED PRACTICE 2T 13 Fabrication, Installation, and Inspection 13.1 GENERAL 13.1.1 Scope and Objectives This section deals with fabricating, installing, and inspection of a Tension Leg Platform. It speciÞcally addresses fabrication, assembly, outÞtting and inspection for the platform, mooring system, foundation, and well templates. Additionally, installation is addressed, including such items as launching, transporting, stability, positioning and inspection as they apply to the platform and its foundations and well templates, respectively. Further, tendon running, connecting, pretensioning, and riser running are discussed. 13.1.2 State of Technology d. Personnel safety during all phases of fabrication and installation must be maintained. e. Consideration should be given to providing temporary access, lighting, ventilation, Þre Þghting, etc., during all phases of fabrication, assembly, and installation. 13.2 STRUCTURAL FABRICATION 13.2.1 General This section addresses fabrication of the hull, deck structures, foundation system, and well template. API Recommended Practice 2A, Section 4, should be consulted for guidance on splices, welded tubular connections, and plate girder fabrication. 13.2.2 Welded Stiffened Plates and Shells Techniques and procedures to be used in the fabrication and assembly of the various components of a Tension Leg Platform combine the experience of Þxed platforms and ßoating drilling units, as well as introducing new challenges due to size, geometry and service requirements. The designer and builder are encouraged to take full advantage of available technology as well as ongoing research and development, offshore contractor experience, and innovation by equipment manufacturers. Fabrication of large diameter shells stiffened by either ring frames or a combination of ring frames and longitudinal stiffeners requires consideration of local fabrication tolerances, global fabrication tolerances, weld details, connection details, and fabrication sequence. If localized heating is proposed for straightening or repair of out of tolerance, its effects on the material properties should be assessed by the designer. Assembly of substructures can result in built-in stresses. A construction sequence should be developed for all structures to minimize this condition. 13.1.3 Practices and Procedures 13.2.2.1 Fabrication Sequence Fabrication, assembly, and installation procedures for the platform and seaßoor foundations should be developed during the design process so as to meet work requirements. Close coordination between the designer, fabricator, installer, and operator is essential in developing these procedures. The following serves as guidance for acceptable practices: 13.2.2.1.1 A fabrication sequence should be established so as to minimize the extent of residual stresses. Some recommended guidelines for establishing this sequence are: a. Fabrication should be in accordance with the ÒSpeciÞcations for the Design, Fabrication and Erection of Structural Steel for BuildingsÓ AISC, latest edition, and applicable sections of API Recommended Practice 2A, unless otherwise speciÞed herein. For welding guidance, see 14.6. b. All work should be carefully executed with proper quality and testing procedures to assure that the work product meets design speciÞcations and drawings. All faults and/or deÞciencies should be corrected before the material is painted, coated or otherwise made inaccessible. c. Prior to commencement of work, speciÞcation for the fabrication and quality control procedures covering critical aspects pertinent to the productÕs quality should be developed and agreed upon by the designer, operator, fabricator, and applicable regulatory agencies. Further, a program for nondestructive testing (NDT) should be developed and agreed upon. This program should contain information and documents for planning, controlling, reporting, standards, etc. a. Welds should progress in a direction from higher to lower restraint. b. Joints with expected signiÞcant shrinkage should be welded before those of lesser expected shrinkage. c. Joints should be welded with as little restraint as possible. d. Splices in component parts of built-in members should be made before welding to other component parts. 13.2.2.1.2 The overall fabrication sequence should be such that defects and deÞciencies can be found and corrected prior to completion of the affected part being made inaccessible. 13.2.2.2 Weld Details In fabricating cylindrical, and non-cylindrical sections including ßat plate structures, the following recommendations should be considered in addition to those discussed in 14.6: a. Weld ProximityÑAll parallel welds (butt or Þllet) should be separated considering the thickness of the material and the heat affected zone. However, in no case should this toe to toe separation be less than 4 times the plate thickness (4t). The RECOMMENDED PRACTICE FOR PLANNING, DESIGNING, AND CONSTRUCTING TENSION LEG PLATFORMS most common case is the seam weld in a plate or cylinder parallel to a stiffener. Longitudinal butt welds should be offset a sufÞcient distance to avoid having all welds intersecting at the same corner. b. Weld IntersectionsÑWhere the intersection and overlap of butt welds by butt or Þllet welds is unavoidable, the intersected (Þrst) weld should be ground ßush for a distance of 2 inches (50 millimeters) where possible on either side of the abutting plate. Additional NDT may be required. c. Weld ContinuityÑIntermittent welds are a stress concentration source which could lead to fatigue cracks if oriented in the direction of varying tensile stresses. At points of intersecting stiffeners, stiffeners with larger varying stress range should be welded continuously with interruptions in welding on the secondary stiffeners. Cutouts (mouseholes) or clearances at these intersections should be of adequate size to provide access for complete end welds. The radius of these cutouts or clearances should be at least 2 inches (50 millimeters). Intermittent welds should not be used where corrosion is likely. d. Seal WeldsÑFillet welds in tank spaces should be detailed so as to limit the possibility of ßuids encroaching behind the welds. This can be accomplished by use of seal welds. 83 Special consideration should be given to alignment between welded structural members. Allowable misalignment depends on stress level and type of loading, as well as type and importance of the joint. Unless otherwise speciÞed in the fabrication speciÞcations, the maximum misalignments should not exceed the values given in 13.2.3.2. 13.2.3.1 Tubular Members Unless otherwise speciÞed, fabricated tubular members should conform to the tolerances as given in API SpeciÞcation 2B, Fabricated Structural Steel Pipe, latest edition. 13.2.3.2 Welded Plates 13.2.3.2.1 Misalignment of plate edges in butt welds (see Þgure 23) should not exceed the following values with a maximum of 1/8 inch (3 millimeters): a. Primary structural elements: 0.15 ´ t1. b. Secondary structural elements: 0.30 ´ t1. c. t1 = thickness of the thinner plate. a = min { 0.15 t1 primary elements 0.30 t1 secondary elements 1 /8 inch (3 millimeters) 13.2.2.3 Fabrication Details a. DrainageÑAdequate drainage should be provided for the webs of deep ring frames. b. Cut-outsÑThe cut-outs where stiffeners pass through ring-frames should be designed to provide support for the stiffener, retain adequate ring-frame shear area, and limit the extent of stress concentration. c. Plate orientationÑThe direction of rolling of plates should, where practical, line up with the direction of the primary load path to minimize fatigue effects in critical areas, such as pontoon or brace connections to columns. d. TapersÑWhen joining items of different thicknesses and widths, tapers of 4 to 1 are generally recommended. 13.2.3 Tolerances Deviations from planeness of unstiffened plating, straightness of plate stiffeners, or roundness of circular members should not exceed the design assumptions regarding buckling strength; therefore, each member should be fabricated and positioned accurately to the Þnal tolerances stated herein. Tolerances not stated herein or referenced to other existing codes should be in accordance with AISC ÒSpeciÞcations for the Design, Fabrication, and Erection of Structural Steel for Buildings,Ó latest edition, and AWS D1.1, latest edition. ,,, ,,, ,,, ,,, ,,, ,,, ,,,, ,,,, ,,,, ,,,, ,,,, , ,, When detailing the Þnal construction drawings, consideration should be given to: t2 a t1 Figure 23—Misalignment of Butt Joints 13.2.3.2.2 Primary Structural elements refers to primary load carrying members of a structure where the occurrence of a fracture could induce a major structural failure, i.e., external shell plating of a column or pontoon. 13.2.3.2.3 Secondary structural elements refers to less critical members due to a combination of lower stress and favorable geometry, or where an incidence of fracture is not likely to induce a major structural failure, i.e., internal members which do not provide continuity at major structural intersections. 13.2.3.2.4 Misalignment, m, (see Þgure 24) of the noncontinuous plates in cruciform joints should not exceed the following values: a. Primary structural elements: 0.30 ´ t1. b. Secondary structural elements: 0.50 ´ t1. c. t1 = thickness of the thinnest of the two noncontinuous plates. 84 API RECOMMENDED PRACTICE 2T , ,,, ,,, , ,,, ,, t1 e3 CL e4 , ,,, , ,,,,,,,, ,,, See Figure 26. For trusses shorter than 84 inches, use a lower limit of 1/8 inch (3 millimeters) for e1 and e2. t3 m h A t2 A–A A e1 £ 0.0015 L e2 £ 0.0015 h e3 £ 0.0015 h e4 £ 0.008 h e3 L Figure 24—Misalignment of Cruciform Joints Figure 26—Truss Deflections 13.2.3.3 Beam Columns 13.2.3.5 Girders The lateral deßection, e1, measured at the midspan of the beam column should not exceed 0.0015 times the column length, or the compression ßange length between lateral supports. The inclination of columns, e2, should not exceed 0.0015 times the column length. See Figure 25. For columns shorter than 84 inches, use a lower limit of 1/8 inch (3 millimeters) for e1 and e2. e1 e2 The lateral offset, e4, of the top ßange with respect to the bottom ßange of a built-up girder should not exceed 0.008 times the girder depth, h. The deviation of the centerline of the web from the centerline of the ßange, e5, should not exceed 0.015 times the width of the ßange. The slope of the ßange from its true position (e6/b) should not exceed 0.025. The lateral deßection of the web, e7, should not exceed 0.01 times its depth. See Figure 27. e5 e4 L or e6 , ,, ,, e1 £ 0.0015 L L = member length L L = unsupported flange length e2 £ 0.0015 L b ,,, ,, Figure 25—Beam Column Deflections e7 h b 13.2.3.4 Trusses The inclination of a truss, e4, should not exceed 0.008 times the truss depth, h. The lateral deßection, e1, of a chord member of a truss should not exceed 0.0015 times its length, L. Similarly, the lateral deßection, e2, of a truss bracing member should not exceed 0.0015 times the depth of the truss, h. Unless speciÞcally incorporated in the design approach, the eccentricity of framing members at a truss member intersection, e3, should not exceed 0.0015 times the truss depth, h. e4 £ 0.008 h e5 £ 0.015 b e6 £ 0.012 e7 £ 0.01 h Figure 27—Girder Deflections 13.2.3.6 Stiffened Plates The lateral deßection of a plate between longitudinal stiffeners, Wp, should not exceed 0.01 times the width between the stiffeners, b. The lateral and in-plane deßection of compressed longitudinal and transverse stiffeners, Ws, should not exceed 0.0015 times the length of the stiffener. See Figure 28. For stiffeners with lengths less than 84 inches, use a lower limit of 1/8 inch (3 millimeters) for Ws. RECOMMENDED PRACTICE FOR PLANNING, DESIGNING, AND CONSTRUCTING TENSION LEG PLATFORMS 85 13.2.4.1 Coatings Guidelines for the installation and inspection of coating systems can be obtained from the National Association of Corrosion Engineers (NACE) publication Recommended Practice-01-76. Unless speciÞed otherwise by the designer, the applications of coatings should conform to the above referenced publication. WP b Wp £ 0.01 b Ws £ 0.0015 L 13.2.4.2 Cathodic Protection WS WS WS L Figure 28—Stiffened Plate Deflections 13.2.3.7 Cylindrical Shells 13.2.3.7.1 The local deviation of a straight line generator on a cylindrical shell, eg, should not exceed 1/100 times the gauge length, Lg; where Lg is deÞned as 4(rt)1/2, but not to exceed the maximum ring stiffener spacing. The stiffener tolerances should satisfy 13.2.3.6. 13.2.3.7.2 The out-of-roundness, i.e., the deviation of the actual radius (ra) of a cylinder from the true circle radius (r) should not exceed 0.005 r. For very large cylinders, the designer may specify a smaller out-of-roundness. Local deviation from a true circle should not exceed the permissible deviation, e, obtained from Figures 29 and 30. The bay length, Lr, is the distance between bulkheads or stiffening rings. For additional reference, see American Society of Mechanical Engineers (ASME), ÒBoiler and Pressure Vessel Code,Ó Section VIII, Division 2 and Section III, Subsection NE, latest addition. 13.2.3.8 Deck and Cap Beams, Piles, Grating Handrails, and Fences Refer to Section 4, Fabrication, of API Recommended Practice 2A, latest edition, for recommended tolerances. 13.2.4 Corrosion Protection Generally, corrosion can be prevented by multicoat painting systems. Additional protection can be provided by cathodic protection systems. The cathodic protection system components should be in accordance with drawings and/or speciÞcations and the guidelines established by NACE RP-01-76 for the platform, foundation system, and well template and NACE RP-06-75 for the tendons and production risers. 13.3 TENDON SYSTEM FABRICATION 13.3.1 General Tendons of various structural conÞgurations such as steel, wire rope, or nonmetallic components like synthetic Þber are candidates for use. 13.3.2 Manufacturing and Assembly The designer should require the use of existing industry codes, where practical, in the manufacture and assembly of components. The manufacturer should develop and use a comprehensive manufacturing and assembly system, including a complete quality control procedure. 13.4 PLATFORM ASSEMBLY 13.4.1 General 13.4.1.1 Assembly of subcomponents depends on the structure design and proposed fabrication technique. 13.4.1.2 Several different methods for fabrication and assembly may be considered. Some methods include: a. Hull assembled on land and launched into the water. Deck assembled at a different site, and loaded onto a barge. Both hull and deck transported to a preselected mating site. Deck added by a hull/deck mating operation or by individual modules added to a framework. b. Hull assembled in dry dock and ßoated out; deck added as in (a) above. c. Hull and deck assembled on land and launched into water; deck modules may or may not be added at a later ßoating stage. d. Hull and deck assembled in dry dock and ßoated out. e. Hull fabricated in sections and joined in free ßoating condition or on barges; deck added as in (a) above. f. Hull assembled on shore, loaded onto barge and launched off barge at mating site. Deck assembled as in (a) above. 86 API RECOMMENDED PRACTICE 2T Outside diameter Ö thickness, Do/t 1000 900 800 700 600 500 400 e= 300 e= 200 e= 150 e= 100 90 80 70 60 50 e= 40 e= 30 25 0.05 0.10 0.2 0.3 0.4 0.5 0.6 1.0 t 0.8 t 0.6 t 0.5 t 0.4 t e= 0.3 t e= 0.2 5t 0.2 0t 0.8 1.0 2 3 4 5 6 7 8 9 10 Bay length Ö outside diameter, Lr/Do Figure 29—Maximum Permissible Deviation From Circular Form, e, For Cylinders 2000 c = c Ar c= Ar Do D = 0 c = .08 0. o A 0. 09 11 Ar rc = Do Do Ar c = 0.1 Ar c = 0.1 3 D c = 0.1 5 D o 0.2 7 D o Ar c= 0D o Ar 0.2 o c= 5D 0.3 Ar o c= 0D Ar o c = 0.35 Ar 0.4 Do c= 0D Ar 0.5 c= o 0D 0.6 o 0D Ar c= o 0.7 8D o c Ar 7 0 0. Ar 1000 800 600 500 400 300 = Do Ar Outside diameter Ö thickness, Do/t 6 0 0. 200 100 80 60 50 40 30 20 10 0.01 0.02 0.04 0.06 0.10 0.2 0.4 0.6 1.0 2 3 4 5 6 8 10 Bay length Ö outside diameter, Lr/Do Figure 30—Arc Length For Determining Deviation From Circular Form 20 RECOMMENDED PRACTICE FOR PLANNING, DESIGNING, AND CONSTRUCTING TENSION LEG PLATFORMS 13.4.1.3 In the selection of a fabricating and assembly method, some factors to be considered include: a. Platform size, weight, and draft. b. Number of pontoons and columns. c. Type of deck construction, e.g., open truss or plated. d. Size and type of deck modules. e. Fabricators facilities (inclusive of size of dry docks, overhead cranes, skidways, etc.). f. Depth of water at launch site, and connecting waterways or channels to open sea or mating site. 87 13.4.4 Weight Control 13.4.4.1 The actual weights of the fabricated modules and structures often vary from the calculated weight. An effective weight control program should ensure the Òas-builtÓ weight meets the design requirements. 13.4.4.2 Selected subcomponents should be weighed to verify the calculated weights and centers of gravity. Timely corrective or reanalysis action could minimize possible construction delays or major rework. 13.4.1.4 Additional temporary buoyancy may be considered to reduce draft. 13.4.5 Heavy Lifts 13.4.2 Erection Sequence Refer to API Recommended Practice 2A, Section 2, for ÒLifting Forces.Ó The fabricator should develop a detailed erection sequence showing a step-by-step plan for assembling subcomponents to make up the hull and/or deck. Careful planning is required to assure that subcomponents Þt-up within speciÞed tolerances and that overall global dimensions are met. 13.4.6 Hull/Deck Mating Operations The designer should prepare a detailed plan for this operation. Complete procedures for the intended method should be included. 13.4.3 Dimensional Control 13.4.3.1 Careful attention to dimensional control is required to assure that proper Þt of fabricated modules and structures is achieved during the assembly, mating and installation phases, so that time delay is minimized and the Òas-builtÓ modules and structures meet the Òas-designedÓ requirements. 13.4.6.1 Site Selection If the fabrication sequence of the platform involves separate fabrication of the hull and deck, the mating site selection should provide, as a minimum, the following: 13.4.3.2 The Òas-builtÓ global geometry of the structure is not to deviate from the calculation model in a way which may cause a signiÞcant change in load path. In the absence of supportive calculations, the recommended practices of Section 4 of API Recommended Practice 2A, latest edition, may be used. a. Adequate water depth to allow for the mating considering ballasting operations and changes in hull draft and transportation vessels. b. SufÞcient shelter from prevailing environmental conditions to assure that hull/deck motions are acceptable, and that the structures are not overstressed during critical interfacing operations. 13.4.3.3 Dimensional control operations should be planned to suit the design, fabrication and erection plans, and provide early warning for necessary corrective and/or reanalysis requirements. 13.4.6.2 Mating Hardware 13.4.3.4 The following steps should be considered: a. IdentiÞcation of control parameters in accordance with design, fabrication and erection plans. b. Ongoing survey of fabricated structures. c. Evaluation of results. d. Corrective and/or reanalysis requirements. 13.4.3.5 The corrective and/or reanalysis requirements should be determined based on the survey results and the calculated dimensions of the modules and structures for the actual support and loading conditions during the particular phase of construction. 13.4.3.6 For guidance on dimensional tolerances, refer to 13.2.3. Hardware involved with the mating operation may include guidance cones, pins or slots, rubber shock pads or absorbers, and hydraulic jacks. 13.4.6.3 Load Analysis Detailed deßection and load analysis should be performed to determine applied forces on structural connections and mating hardware due to environmental loads, changes in ballasting arrangements, or load transfer during mating operations. SufÞcient clearance between the transportation barge and the deck after load transfer may be achieved through deballasting of the hull and/or ballasting of the barge. It may also be achieved through mechanical means (e.g., pull out blocks or hinged drop arms). In this manner, dynamic impact loads between the hull and the barge may be lessened. 88 API RECOMMENDED PRACTICE 2T 13.4.6.4 Equipment Testing All mating equipment (such as ballasting arrangements, temporary generators, jacks and control systems, etc.) should be thoroughly tested before ßoat out or commencement of operations. 13.4.6.5 Stability Stability calculations should be performed on both the platform and transportation barge (or vessel) to assure positive stability during all phases of the ballasting operations and load transfer to the hull. 13.5 TRANSPORTATION 13.5.1 General Transportation operations should be planned concurrently with the structural design in order that loading conditions during loadout, towing, and launching are clearly deÞned. Applicable regulations and/or codes such as those of the U.S. Coast Guard should be considered. 13.5.2 Platform 13.5.2.1 Launching Calculations should be made to conÞrm that the platform can be safely skidded into the water or on a barge or, if built in a dry dock, that it can transfer from the on-bottom condition to the ßoating mode without instability or overstressing. 13.5.2.2 Ballast Systems The systems for ballasting and deballasting should be designed with sufÞcient numbers of valves and pumps to provide a Òfail safeÓ operation during mating, launching, towing, and installation. 13.5.2.3 Stability accessible during transit. Fatigue at towing attachments should also be considered. 13.5.2.5 Towing Vessels The proper number of seagoing tugs should be provided with sufÞcient power and size to operate safely in any sea environment that may develop for each particular transit route, transportation time, and time of year. 13.5.3 Foundations and Well Templates Foundations and well templates may be transported and handled by a variety of methods. Possible operations can include load-out or launching at the fabrication site, transportation by self-ßoating or as deck cargo, and either lift-off or launching at the installation site. For additional guidance in transportation to an installation site, reference is made to the provisions of API Recommended Practice 2A, Section 5.2, latest revision. 13.5.3.1 Launch A method of launch should be considered which utilizes the procedures and criteria established for the launching of jacket-type offshore platforms. Structural strength, launch trajectory, and structure equilibrium after launch should be assessed. A hypothetical damage condition should be considered when making these calculations. Prior to launching, all watertight closures and valves should be secured. 13.5.3.2 Barge Transport Foundations and well templates transported as deck cargo are subject to loads generated by the vesselÕs dynamic motions. As required, motion analysis should be undertaken to determine the dynamic load components, which should be incorporated in the structural and tiedown analyses. 13.5.3.3 Free-Floating Transport Sea-keeping characteristics along with heeling and righting moment curves of the platform should be produced for the various towing conditions anticipated. The mathematical analyses may be correlated with a series of tank tests on an accurately scaled model. The designer should perform calculations to show that adequate buoyancy and stability will exist if damage occurs during transit. Refer to 5.3.3.2 and 5.3.4 for additional guidance. Foundations and well templates transported by ßotation will be subject to drag forces, stillwater bending, wave induced bending, and hydrostatic forces. Environmental loads should be predicted on worst case tow criteria and analyzed in accordance with procedures in 10.5. Points of attachment for towing hawsers should be designed to limit stress concentrations and crack initiation at these locations. Stability calculations, including a one-compartment damage condition, should be performed. 13.5.2.4 Forces 13.5.3.4 Offshore Lifts The platform should be designed to resist all hydrostatic, environmental and towing forces imposed on it during transit. Towing attachments to the platform should be stronger than the breaking strength of the largest towing wire and should be Structures lifted from transport barges offshore should be designed following the guidance of API Recommended Practice 2A. Prior to lifting, all watertight closures and valves should be secured. RECOMMENDED PRACTICE FOR PLANNING, DESIGNING, AND CONSTRUCTING TENSION LEG PLATFORMS 89 13.5.4 Tendons 13.6.1.3 Installation Plan The transportation and handling of tendons between the fabrication site and the platform requires careful evaluation to ensure that the tendons, including the connectors, coatings, anodes and other appurtenances, are not damaged. Installation procedural and training plans should be developed to ensure that the installation is accomplished in a satisfactory manner. In addition to deÞning the sequence and interface for completing the tasks of each major phase of the installation, it should deÞne conditions for weather, equipment status and logistic support under which installation operations should be: (a) initiated, (b) suspended, (c) terminated, or (d) reversed for each major phase of the procedure. 13.6 INSTALLATION OPERATIONS 13.6.1 General Installation can be considered as Þve major activities: installation of the foundation system; deployment of the temporary mooring system; installation of the tendons; attachment of the tendons to both the foundation and platform, which includes establishing the desired level of pretension in the tendons; and installation of risers. The sequence and speciÞc tasks that will occur during each of these activities may vary depending on a number of factors including: 13.6.1.4 Contingency Plans a. Geometry of the overall system design and individual components. b. Soil, environmental and geographic parameters. c. Equipment capability and availability. d. Long-term Þeld development plans and other economic considerations. During installation, a temporary mooring system or other means of station keeping may be required. This system should be capable of maintaining the platform in position during the entire installation period including an anticipated storm condition. Calculations and/or wave tank testing may be conducted to ensure that this mooring system will handle the forces that result from platform motions. Many of the options that may be viable for a speciÞc Tension Leg Platform installation are illustrated in the network diagram Figure 31. 13.6.1.1 Site Survey Prior to the initiation of installation operations, a survey of the proposed site should be carried out. This should include a bottom survey to ensure that no recent changes to the installation area such as debris and cuttings have occurred that would prevent installation of the seaßoor structures. After template installation, an accurate depth survey should be made to determine the Òas installedÓ position and depth of each template. 13.6.1.2 Environmental Envelopes Based on the environmental conditions anticipated at the proposed installation site, calculations should be performed (and conÞrmed by wave tank testing, if necessary) to predict motion response of the platform. In particular, the designer should determine the acceptable range of motions from a combination of wind, wave, current, and swell that the platform can experience while being maintained in position and installed. These calculations should establish the acceptable limits of motion response, i.e., heave, pitch, surge, sway, yaw, and roll. These responses may be critical when the platform is transferring from a Òfree ßoatingÓ to a Òtension mooredÓ condition. Comprehensive contingency plans covering all phases of the installation should be included in the installation plan and procedures. Each phase of installation operations should be reversible if a malfunction occurs. 13.6.1.5 Mooring and Station Keeping 13.6.2 Foundations and Well Templates The means adopted for installing foundations and well templates may be inßuenced by the following: a. Type of foundation: 1. Multi-template. 2. Combined base template. 3. Piled structure. 4. Shallow foundation. 5. Hybrid structure. b. Type of installation vessel: 1. Moored or dynamically positioned. 2. Semisubmersible, shipshape or ßat-bottom barges. 3. Tension Leg Platform (self-installed). 4. Other. c. Water Depth: 1. Within diver capability or not. d. Environmental conditions: 1. Mild or hostile area. 2. Length of installation periods. e. Installation equipment: 1. Underwater hammer. 2. Drilling/grouting tools. Proposed installation procedures should be considered early in the design process, as they might impact Þnal designs. 90 Installed prior to platform arrival Installed at same time Gravity Multiple piece Foundation system installation Staged installation Tension pile Installed with platform at location Mooring system deployment Single piece Accomplished from or assisted by platform Legs installed sequentially Individual tendons installed simultaneously Legs installed instantaneously Individual tendons installed sequentially A Installed by equipment other than platform API RECOMMENDED PRACTICE 2T A Hybrid Installation assisted or accomplished by platform B Installed by equipment other than platform Pretension by ballast Legs interfaced sequentially B Interfacing and pretensioning Individual tendons interfaced simultaneously Pretension by pull-down Legs interfaced simultaneously Individual tendons interfaced sequentially Pretension all legs simultaneously Pretension by pull-down and ballast Figure 31—Major Activities and Options For Installation Operations Pretension individual tendons simultaneously Pretension individual tendons sequentially Final installed condition RECOMMENDED PRACTICE FOR PLANNING, DESIGNING, AND CONSTRUCTING TENSION LEG PLATFORMS 13.6.2.1 Handling and Lowering When installation equipment and methods are selected, calculations should be performed to quantify dynamic loads and stresses during the lowering and placement of the structures on the seabed. Factors that might impact handling of seaßoor foundation structures at the surface (e.g., transfer from ßoating condition to lowering condition) and also lowering will include: a. Size of structure; large structures might require buoyancy assistance during surface handling and lowering. b. Amount of lowering capacity available on installation equipment. c. Stability of structure during surface transfer operation. Structures although stable in a ßoating mode on the surface might become unstable when negatively buoyant. d. Type of lowering equipment on installation vessel (e.g., whether lowering from a crane, a special winch module, or drill string). e. Rotational control and stability of the structure may create problems during lowering. f. Dynamic loads due to two-body interaction. This may be minimized through the use of motion compensators or elastic synthetic lowering lines. 13.6.2.2 Positioning 13.6.2.2.1 Positioning encompasses the means to monitor and hold accurate location, azimuth, and levelness. Positioning may be relative to a seaßoor grid (e.g., in the case of combined foundations and well templates) or relative to independently installed seaßoor foundations (e.g., anchor templates relative to foundation/well template). Although the means to monitor positioning tolerances are readily available with conventional electronic underwater acoustic devices, the means to achieve the necessary tolerances requires careful evaluation. 13.6.2.2.2 Possible positioning means available include: a. Maneuvering installation vessel on conventional (catenary) mooring system. b. Maneuvering installation vessel with dynamic positioning system. c. Maneuvering lowered seaßoor structure with localized thrusters. d. Use of a bottom founded positioning structure lowered separately to the templates. This would act as a guide around the well template (it may or may not be removed). e. Use of pin piles (positioning piles). 13.6.2.3 Leveling The means for obtaining leveling tolerances of seaßoor foundation(s) depends on: nature of soil conditions, size of bearing mats, mechanism to operate bearing mats, and other 91 factors. Leveling methods may include hydraulic jacks, rack and pinion mechanisms, pile elevators, ballasting, and grouting. Generally the leveling adjustments with multi-templates should be small (this can be achieved through accurate bottom surveys and structure design considerations). Leveling adjustments of large combined or hybrid structures are likely to be difÞcult to achieve due to their overall mass. 13.6.2.4 Pile Installation 13.6.2.4.1 Template piles may be installed using underwater driving techniques or by drilling and grouting. With underwater driving, calculations will have been performed to establish penetration rates and blow count based on soil data, pile size and hammer energies. If considerable deviations are noted from the design criteria, these could mean incorrect soil data or inadequate transfer of energy of the hammer to the pile. 13.6.2.4.2 Drilled and grouted piles depend on the ability to drill the pilot hole because of possible cave-in problems and the efÞciency of the grouting operation. Grouting techniques, although well established for deep water oilwell drilling operations, are still somewhat of an unknown technology with large diameter tension piles. Effective means to monitor the integrity of the grout in place are available through specialized monitoring tools lowered from the surface vessel or deployed from underwater remotely operated vehicles. 13.6.2.4.3 For both pile design and installation techniques, a comprehensive soils survey, engineering analysis and test program are recommended. 13.6.2.5 Template to Pile Connection Present technology for the interface of piles to seaßoor foundations includes grouting and mechanical connections. Grouting may be performed through drill strings or hoses. The grout may be monitored with special instrumentation (e.g., nuclear densimeters) either mounted on the template or deployed with ROVs. Mechanical connections include means of deforming the shape of the pile inside the template sleeve so that a connection is made between the two. This may be accomplished with high pressure hydraulics or with explosives. It is necessary to ensure that the pile has deformed to the design speciÞcations. 13.6.2.6 Shallow Foundations 13.6.2.6.1 Shallow foundations may be fabricated from concrete or steel and may include deadweight or hybrid pile/ deadweight structures. 13.6.2.6.2 It is anticipated that these structures may include additional buoyancy for lowering operations, and the items mentioned in 13.5.2 would apply. After installation, the foundations should be inspected and monitored to ensure that installation has been achieved in accordance with plans. 92 API RECOMMENDED PRACTICE 2T 13.6.3 Platform The platform may be installed over previously installed seaßoor foundations and/or tendons. In this event, careful consideration should be paid to the ballasting system, temporary moorings, etc., when moving the platform over the location. 13.6.4 Tendons Developing a concept and a procedure for installation of a tendon system is intimately linked with the tendon design process. (See Section 9, Tendon System Design.) It is recommended that the installer consult and work closely with the designer in developing an installation plan. In view of the variety of conÞgurations and peculiar design features that may be involved in a speciÞc tendon systems design, it is not reasonable to attempt to outline detailed installation procedures. The ßow chart of Figure 32 deÞnes some of the designerÕs options that relate the design of both an individual tendon and the entire tendon system to installation considerations. Regardless of the speciÞcs of the design of an individual tendon, or the tendon system, the installation operations will involve the sequential completion of the tasks discussed below. 13.6.4.1 Preparing to Install Tendons The following is a partial list of tasks the designer and installer should consider in developing procedures to be followed in preparation for tendon installation: Individual tendon installation Tendon run as a single continuous piece Spooled pipe: Parallel strand helical wound or W.R. construction No intermediate connections Tendons run as several long segments Tendons run as many short segments Few Many intermediate intermediate connections connections a. Inventory, inspect and document the conditions of all tendon components. b. Functionally test all equipment and systems to be used during installation. c. Develop contingency plans and alternate procedures to be followed in the event of damage to tendon components or installation equipment malfunction or failure. 13.6.4.2 Tendon Installation 13.6.4.2.1 Tendon installation operations will generally include handling and running operations similar to drill pipe or casing running procedures. As illustrated in Figure 32, there are a number of options for equipment utilization, sequencing and procedure that may be employed depending on the speciÞcs of the individual tendon and overall mooring system design. 13.6.4.2.2 The following is a partial list of tasks that should be considered in developing procedures to be followed during tendon installation, including landing and connection operations: a. DeÞne conditions for weather, equipment status and logistic support under which installation operations will be: 1. Initiated. 2. Suspended. 3. Terminated or reversed. b. Develop contingency plans and alternate procedures to be followed in the event of: 1. Damage to tendon components. 2. Installation equipment malfunction or failure. 3. Unexpected deterioration of weather. 4. Interruption of logistic support. c. Evaluate the need for inspection procedures to be conducted during installation operations. 13.6.4.2.3 A comprehensive plan that includes appropriate inspection and record keeping procedures to ensure that individual tendons are deployed in a manner consistent with their design and service requirements should be developed and form the basis for Þeld operations. In many designs it may be prudent to conduct deployment operations with surface equipment offset from the location of previously installed seaßoor equipment to minimize the damage potential from dropped objects. Regardless of the speciÞcs of the installation procedure, the need and potential beneÞts of comprehensive operator training and equipment familiarization including installation system trials cannot be overemphasized. Mech. intermediate connections Fused intermediate connections 13.6.5 Risers Threads, clamps, bolted flange, dogs, collets, etc. Welded, explosiveformed, etc. 13.6.5.1 Procedures for running risers should be developed considering the following factors: Figure 32—Options For Tendon Installation a. Water depth. b. Type of riser system, e.g., integrated or nonintegrated. RECOMMENDED PRACTICE FOR PLANNING, DESIGNING, AND CONSTRUCTING TENSION LEG PLATFORMS c. Surface or subsurface completion. d. Type of connections and latching devices. e. Whether buoyancy is included (either internal or external air cans or foam). f. Whether guidelines are to be used or not. 13.6.5.2 General recommendations on the running of risers can be found in API Recommended Practice 2K Care and Use of Marine Drilling Risers, and API Recommended Practice 2Q Design and Operation of Marine Drilling Riser Systems. Previously installed multiple production risers may introduce clearance and contact problems during running of riser joints. The stab-in of riser joints into a seaßoor template from a TLP offers somewhat different problems than a drilling vessel since the station keeping components do not readily provide lateral platform positioning adjustments as in the case of drilling vessels. The use of a temporary catenary mooring system, thrusters, tugs, or other positioning mechanisms may be considered for the stab-in operations. 13.6.6 Special Operations 13.6.6.1 Positioning Systems The accuracy required to position and align the seaßoor components is limited by installation equipment but must be consistent with design tolerances. Consideration should be given to special alignment appurtenances and monitoring systems such as acoustic positioning equipment, TV, ROVs, etc., in performing these tasks. 13.6.6.2 Environmental Monitoring If installation is to be performed during a time of year and/ or in an area where weather windows are relatively short or unpredictable, consideration should be given to special weather monitoring means to ensure that operations may be completed within the constraints of the design environmental envelopes. 13.6.6.3 Standby Equipment Adequate numbers of tugs, anchor handling vessels, etc., should be on location at all times during the installation should it become necessary to secure operations and/or abandon location. 13.7 INSPECTION AND TESTING 13.7.1 General Inspection and testing throughout the life of the TLP is necessary to assure the continued performance of the design goals. The platform, being a buoyant structure, is weight sensitive and, accordingly, inspection during fabrication is necessary to assure weight control in addition to the usual concerns of fabrication quality and dimensional tolerances. Tendon 93 systems are sensitive to fatigue and, accordingly, fabrication inspection to detect ßaws which could reduce fatigue life is essential. Upon installation, the platform will likely remain onsite throughout the life of the Þeld. The monitoring of the platformÕs performance and continued inspection of structural components to detect deterioration or damage should be done to avoid removing the structure for major repairs. 13.7.2 Fabrication 13.7.2.1 Platform/Seafloor Structures 13.7.2.1.1 Inspection and testing undertaken during fabrication of the platform and seaßoor structures components should cover at least the following: a. Material quality. b. Material traceability. c. Welder performance qualiÞcations. d. Weld procedure qualiÞcations. e. Thickness tolerances. f. Fit-up and edge preparation. g. Weld inspection, visual and NDT. h. Weld size. i. Dimensional and alignment checks. j. Coating and anode application. k. Support for handling, shipment and storage. l. Documentation of all inspection/testing 13.7.2.1.2 The techniques for this inspection and testing are speciÞcally deÞned in other sections, and in recognized codes currently being utilized in marine fabrication facilities. 13.7.2.2 Tendon System 13.7.2.2.1 Fabrication inspection should be performed to ensure adherence to the drawings, speciÞcations, and procedures which contain the detailed instructions necessary to obtain the desired quality and service in the Þnished product. Inspection should be performed during both the fabrication and assembly phases to ensure compliance with the requirements. The most effective quality control system is one which prevents the introduction of defects into a component rather than Þnding the defects when they occur. The plans and speciÞcations for a component should clearly indicate which materials and items are to be inspected and by what method. To the fullest extent practical, inspection should be performed as the fabrication progresses. 13.7.2.2.2 The manufacturer should use a system to maintain the traceability of each tendon assembly and its components. This system should assure an adequate level of traceability for both metallic and nonmetallic components. Prior to manufacture, the manufacturer should determine the level of traceability required jointly with the owner, regulatory authority, and designer. The manufacturer should then 94 API RECOMMENDED PRACTICE 2T maintain the necessary detailed records consistent with the level of traceability agreed by the parties. 13.7.2.2.3 The manufacturer, designer, and/or owner may wish to demonstrate the acceptability of the product for its intended application. Such testing methods should be realistic and consistent with the factors of safety designed into the component. The testing of components such as ßex joints should avoid damage to the component prior to initiation into service. 13.7.4.3 The buoyancy compartments and the ßooding control system of the subsea structures should be tested prior to tow-out. 13.7.5 Installation 13.7.5.1 Upon arrival at the installation site, the platform, seaßoor foundations, and tendons should be inspected for damage during transportation, the positioning devices should be tested for accuracy, and all necessary equipment be available and in good working order. 13.7.3 Assembly 13.7.3.1 The assembly of the structural components of the platform should maintain the quality control and alignment control established during the component fabrication as per 13.2. Particular care should be taken when mating cylindrical sections of the major columns. 13.7.3.2 When two-phase construction is undertaken, a procedural plan should be prepared which clearly outlines all steps of the mating. The information to be included in this plan includes environmental constraints, alignment checks, weld details and procedures, inspection points and criteria, platform monitoring equipment, etc. This operation should be analyzed by the designer as a load condition including allowable limits of misalignment, platform bending due to load and environmental conditions, and possible misapplications of load. It should be recognized that, for mating, the platform may be submerged beyond its design operating draft, and thus, special damage control precautions may be necessary. Instrumentation to measure the motions of the deck and hull components, the alignments, and the stresses at the mating surfaces throughout the mating process may be considered. 13.7.3.3 Module lift procedures should be developed following current offshore practice with the additional consideration of the platform as a buoyant structure. This will require that the relative motions of the platform and lift vessel be included as an aspect of the lift analysis. 13.7.4 Preparation for Tow-Out 13.7.4.1 An inclining experiment should be carried out to determine the platformÕs center of gravity. The condition of the platform at the time of inclining should be clearly documented so that an accurate assessment of the effects of added loads can be made. 13.7.4.2 A Þnal testing program should be undertaken prior to the transportation of the platform. This program should verify the operation of the ballast system, ÞreÞghting system, normal and emergency utility systems, communication systems, alarms (as practical), life saving appliances, etc. In addition watertight closures and automatic closing doors should be tested. Functional testing of tendon running tools and trials of tendon running operations is also recommended. 13.7.5.2 The template installation should be completed within tolerance and positively connected to the pile foundation. Measuring devices for determining level and position should be tested for accuracy prior to deployment of the template. ÒAs builtÓ centerline to centerline dimensions of access tunnels or hawse pipes at the platformÕs vertical columns where tendons terminate as well as similar dimensions of the seaßoor foundations should be available to further assist in the overall installation. Final template position should be measured and recorded in the platformÕs operating booklet. 13.7.5.3 A functional test of the equipment used to couple the template to the pile should be undertaken prior to deployment. If grout connections are to be used, grout samples should be taken for strength tests, grout volume should be monitored during installation and compared with calculated volumes, and instrumentation such as nuclear densimeters deployed to monitor grout quality. Mechanical connections should be inspected by remote techniques to assure that the connection is satisfactory. 13.7.5.4 The platform installation requires running and stabbing the tendons within the anticipated weather window. During this procedure, inspections should monitor: a. Tendon damage during handling. b. Tendon element makeup sequence (identiÞcation). c. Coating scars. d. Tendon motions during deployment (monitored by divers, ROVs, acoustical devices, etc.). e. Connector makeup. f. Tensioning. 13.7.6 In-Service 13.7.6.1 Maintaining the platform on station will require a continuing inspection program to limit the possibility of requiring major repairs. The design of the platform, seaßoor structures, tendons and risers should take inspection into account. 13.7.6.2 All platform compartments should be accessible, vented, and either temporary or permanent means of lighting, staging, and cleaning provided to allow complete internal RECOMMENDED PRACTICE FOR PLANNING, DESIGNING, AND CONSTRUCTING TENSION LEG PLATFORMS inspection. Sea-chests should be provided with means of closing off so that they may be dewatered while at sea. 13.7.6.3 Seaßoor structures should be designed such that underwater inspections of critical members utilizing ROVs or similar devices can be undertaken. 13.7.6.4 Tendon and riser system components should be inspected to detect deterioration and allow corrective action, if required, to be taken in a timely manner. Inspection intervals and methods should take into account design methods and assumptions, particularly those which concern fatigue life and corrosion. Innovative inspection methods may be considered by the designer and operator to meet unique requirements. The operator may elect to pull tendons and risers, or inspect them in place. A slightly less thorough examination, in place, may provide better information than a complete examination of a few pulled tendons and risers. 13.7.6.5 General inspection of all components is recommended to check for corrosion and damage. Detailed inspection for cracking or other deterioration of metallic components is recommended. Areas of geometric discontinuity which cause stress concentrations should be examined with particular care. The condition of anodes, coatings, and other components of the corrosion protection system should be carefully inspected. Components having elastomeric or other nonmetallic parts should be inspected for failure or deterioration. 13.7.6.6 A complete examination can be performed on a tendon or riser pulled from the water after marine fouling has been removed. This examination typically would include a thorough visual inspection, appropriate nondestructive testing, and measurements of material loss due to corrosion or erosion. The entire tendon or riser should be inspected with attention to areas of stress concentration and accelerated corrosion. Protective coatings may be removed if required to conduct a thorough examination. A sufÞcient number of tendons should remain in place to withstand environmental conditions likely to occur during the inspection period. Selection of tendons or risers to be inspected should take into account load history and any indication of damage. Thorough examination of one or more used as an indication of the condition of all tendons and risers having an equal operational life. 13.7.6.7 In place or in-situ examination of tendons and risers requires advanced techniques having a high probability of detecting cracks and other deterioration. Such inspections may be substituted for pulling tendons. Any inspection program, whether involving pulled tendons or in situ checks, should include an in place visual examination to check the condition of corrosion prevention components. 13.7.6.8 Immediately prior to initial installation of tendons, a thorough examination of each tendon component should be made and the exact location of any ßaws or damage noted and appropriate corrective action taken. As soon as practical after installation, an in place visual inspection of the 95 tendons should be performed to check for damage which might have occurred during installation. Tendon loading history and information on the size and location of cracks and ßaws may be used to modify the inspection frequency over the life of the structure. 13.7.6.9 In addition to the regularly scheduled inspections discussed above, inspections should be considered under the following circumstances: a. An appropriate number of additional tendons may need to be inspected after a failure or damage to a tendon if a similar problem could have occurred on other tendons. b. Tendons should be inspected when they are pulled for any reason. c. A tendon should be inspected when the maximum allowable stress has been exceeded. d. All tendons should be inspected if the TLP is relocated to a new producing or drilling site. 13.7.6.10 After inspection, coatings should be repaired or reapplied in accordance with the manufacturerÕs recommendations. 13.7.6.11 An inspected tendon should be reinstalled in accordance with the manufacturerÕs and designerÕs speciÞcations or stored in a protected location if future use is planned. 13.7.6.12 Detailed records should be maintained by the owner of the inspection history of each component including the exact location and size of cracks, ßaws, and damage. 14 Structural Materials 14.1 GENERAL 14.1.1 Purpose and Scope The purpose of this section is to deÞne materials appropriate for use in design and construction of a TLP. Steels are covered in some depth; cement grout, concrete, and elastomers are discussed in less detail. Fracture and fatigue considerations are indicated for all critical components with a yield strength greater than 70 ksi (480 MPa); for steels with yield strengths below 70 ksi reference is made to API Recommended Practice 2A. 14.1.2 Specifications Steel should conform to a deÞnite speciÞcation and to the minimum strength level, group, and class in accordance with the design. In situations where an appropriate ASTM, API, or ABS speciÞcation does not exist, a materials speciÞcation should be developed, subject to preproduction qualiÞcation (See API SpeciÞcation 2Z) and used as appropriate for each situation. CertiÞed mill test reports or certiÞed reports of tests made by the fabricator or a testing laboratory in accordance with 96 API RECOMMENDED PRACTICE 2T ASTM A6, A450 or equivalent constitutes evidence of conformity with the speciÞcation. 14.2 STEEL CLASSIFICATION 14.2.1 Steel Groups Steel may be grouped according to strength level and welding characteristics as follows: 14.2.1.1 Group 1 Designates mild steels with speciÞed minimum yield strengths of 40 ksi (280 MPa) or less. Carbon equivalent (CE) is generally 0.40 percent or less, where CE is deÞned: Mn Ni + Cu Cr + M 0 + V CE = C + -------- + ------------------- + ----------------------------5 6 15 (47) These steels may be welded by an appropriate welding process as described in AWS D1.1. 14.2.1.2 Group II Designates intermediate strength steels with speciÞed minimum yield strengths of over 40 ksi (280 MPa) through 52 ksi (360 MPa). Carbon equivalent ranges up to 0.45 percent and higher, and these steels should be welded utilizing low hydrogen welding processes. 14.2.1.3 Group III Designates high strength steels with speciÞed minimum yield strengths of 52 ksi (360 MPa) to 70 ksi (480 MPa). Such steels may be used, provided that each application is investigated with regard to: a. Weldability and special welding procedures which may be required. b. Fatigue problems which may result from the use of higher working stresses. c. Toughness in relation to other elements of fracture control, such as service stress, service temperature and environment. Additional guidance is provided in 14.5. 14.2.1.4 Group IV Designates high strength steels, often quenched and tempered, with speciÞed minimum yield strengths in excess of 70 ksi (480 MPa), and are primarily for use as tendons. Such steels may be used provided that investigation into application includes the following areas in addition to that for the Group III materials: a. Heat treatment procedures necessary to meet mechanical property requirements, including fracture toughness requirements. b. Welding procedures which might require preheat and postweld heat treatment. c. Susceptibility to hydrogen embrittlement and/or stress corrosion cracking in seawater and other possible environments which may be present. Additional guidance is provided in 14.5. 14.2.2 Steel Classes 14.2.2.1 Steels should be selected with toughness characteristics suitable for the conditions of service. For this purpose steels in Groups I and II may be classiÞed as follows: a. Class A steels are suitable for use at sub-freezing temperatures and for critical applications involving adverse combinations of the factors as cited in Class B. Critical applications might warrant Charpy testing at 35¡ to 54¡F (20¡ to 30¡C) below the lowest anticipated service temperature. Steels enumerated herein as Class A can generally meet the Charpy requirements stated for Class B steels at temperatures ranging from Ð4¡ to Ð40¡F (Ð20¡ to Ð40¡C). b. Class B steels are suitable for use where thickness, cold work, restraint, stress concentration, impact loading, and/or lack of redundancy indicate the need for improved notch toughness. Where impact tests are speciÞed, Class B steels should exhibit Charpy V-notch energy of 15 ft-lbs (20 J) for Group I, and 25 ft-lbs (34 J) for Group II, at the lowest anticipated service temperature. Steels enumerated herein as Class B can generally meet these Charpy requirements at temperatures ranging from 50¡ to 32¡F (10¡ to 0¡C). c. Class C steels are those which have a history of successful application in welded structures at service temperatures above freezing, but for which impact tests are not speciÞed. Such steels are applicable to primary structural members involving limited thickness, moderate forming, low restraint, modest stress concentration, quasi-static loading (rise time 1 second or longer) and structural redundancy such that an isolated fracture would not be catastrophic. Examples of such applications are frame members, and deck beams and trusses. RECOMMENDED PRACTICE FOR PLANNING, DESIGNING, AND CONSTRUCTING TENSION LEG PLATFORMS 14.2.2.2 97 High levels of Charpy energy might be required Table 4—Structural Steel Plates and Shapes Yield Strength Group Class I C I SpeciÞcation & Grade Tensile Strength ksi MPa ksi MPa ASTM A36 (to 2² thick) ASTM A131 Grade A (to 1/2² thick) (ABS Grade F) ASTM AA285 Grade C (to 3/4² thick) 36 34 30 250 235 205 58-80 58-71 55-75 400-550 400-490 380-515 B ASTM A131 Grades B, D (ABS Grades E, D) ASTM A516 Grade 65 ASTM A573 Grade 65 ASTM A709 Grade 36T2 34 35 35 36 235 240 240 250 58-71 65-85 65-77 58-80 400-490 450-585 450-530 400-550 I A ASTM A131 Grades CS, E (ABS Grades CS, E) 34 235 58-71 400-490 II C ASTM A441 (strength varies w/thickness) ASTM A572 Grade 42 (to 2² thick) ASTM A572 Grade 50 (to 1/2² thicka) ASTM A588 (to 2² thick) 42-50 42 50 50 290-345 290 345 345 63-70 min. 60 min. 65 min. 70 min. 435-485 415 min. 450 min. 485 min. II B ASTM A709 Grades 50T2, 50T3 ASTM A131 Grade AH32 (ABS Grade AH32) ASTM A131 Grade AH36 50 45.5 51 345 315 350 65 min. 68-85 71-90 450 min. 470-585 490-620 II A API SpeciÞcation 2H Grade 42 Grade 50 Grade 42 Grade 50 Grade 42 Grade 50 42 50 42-62 50-70 42-62 50-70 290 345 289-427 345-482 289-427 345-482 62-80 70-90 62 min. 65 min. 62 min. 65 min. 430-550 485-620 427 min. 448 min. 427 min. 448 min. Grades DH32, EH32 (ABS Grades DH32, EH32) Grades DH36, EH36 (ABS Grades DH32, EH32) Class I (to 21/2² thick) Grades A, B Grades C, D Grade A Grade B 45.5 315 68-85 470-585 51 350 71-90 490-620 50 42 50 50 50 345 290 345 345 345 70-90 63-83 70-90 70-90 70-90 485-620 435-570 485-620 485-620 485-620 ASTM A537 Class II ASTM A633 Grade E ASTM A678 Grade B 60 60 60 415 415 415 80-100 80-100 80-100 550-690 550-690 550-690 API SpeciÞcation 2W Grade 60 API SpeciÞcation 2Y Grade 60 60-80 60-80 415-550 415-550 75 min. 75 min. 517 min. 517 min. API SpeciÞcation 2W API SpeciÞcation 2Y ASTM A131 ASTM A537 ASTM A633 ASTM A678 ASTM A737 III A a To 2² Thick for Type 1, Killed, Fine Grain Practice. for high strength steels, in Groups III and IV. Additional guidance on selection of toughness requirements is given in 14.5. 14.3.2 Structural Steel Pipe 14.3 MANUFACTURED STEEL Unless otherwise speciÞed, seamless or welded pipe should conform to one of the speciÞcations listed in Table 5.Fabrication Structural pipe should be fabricated in accordance with API SpeciÞcation 2B, ASTM A139, ASTM A381, or ASTM A671 using grades of structural plate listed in Table 4 except that hydrostatic testing may be omitted. 14.3.1 Structural Shape and Plate Specifications Unless otherwise speciÞed by the designer, structural shapes and plates should conform to one of the speciÞcations listed in Table 4.Steels above the thickness limits stated may be used, provided applicable provisions in 14.2.1 are considered by the designer. In situations where an appropriate ASTM or API speciÞcation does not exist, a materials speciÞcation should be developed, qualiÞed and used for each situation. 14.3.2.1 Specifications 98 API RECOMMENDED PRACTICE 2T Table 5—Structural Steel Pipe Yield Strength Group Class I C I B I A II C II II B A SpeciÞcation & Grade API 5L Grade Ba ASTM A53 Grade B ASTM A135 Grade B ASTM A139 Grade B ASTM A381 Grade Y35 ASTM A500 Grade A ASTM A501 ASTM A106 Grade B (normalized) ASTM A524 Grade I (through 3/8Ó w.t.) ASTM A524 Grade II (over 3/8Ó w.t.) ASTM A333 Grade 6 ASTM A334 Grade 6 API 5L Grade X42 2% max. cold expansion API 5L Grade X52 2% max. cold expansion ASTM A500 Grade B ASTM A618 API 5L Grade X52 with SR5, SR6 or SR8 See 14.3.2.2 Tensile Strength ksi MPa ksi MPa 35 35 35 35 35 33-39 36 35 35 30 35 35 42 52 42-46 50 52 240 240 240 240 240 230-270 250 240 240 205 240 240 290 360 290-320 345 360 60 min. 60 min. 60 min. 60 min. 60 min. 45 min. 58 min. 60 min. 60 min. 55-80 60 min. 60 min. 60 min. 66 min. 58 min. 70 min. 66 min. 415 min. 415 min. 415 min. 415 min. 415 min. 310 min. 400 min. 415 min. 415 min. 380-550 415 min. 415 min. 415 min. 455 min. 400 min. 485 min. 455 min. a Seamless or with longitudinal seam welds 14.3.2.2 Selection for Service Consideration should be given to the selection of steels with toughness characteristics suitable for the conditions of service. For tubes cold formed to D/t less than 30, and not subsequently heat-treated, due allowance should be made for possible degradation of notch toughness, e.g., by specifying a higher class of steel or by specifying notch toughness tests run at reduced temperature. 14.3.2.3 Steel Forgings and Castings In situations where an appropriate ASTM speciÞcation does not exist, a detailed speciÞcation should be developed and qualiÞed for the speciÞc application. CertiÞed mill test reports and mechanical property tests should be in conformance with the appropriate ASTM A6 or A370 speciÞcations. 14.4 SPECIAL APPLICATIONS FOR STEEL 14.4.1 Tubular Nodes Welded tubular joint intersections are subject to local stress concentrations which may lead to local yielding and plastic strains at the design load. During the service life, cyclic loading may initiate fatigue cracks, making additional demands on the ductility of the steel, particularly under dynamic loads. These demands are particularly severe in heavywall jointcans designed for high brace loads. 14.4.1.1 Underwater Joints 14.4.1.1.1 Group I and II steels for underwater joints, such as a tubular joint, cans, or through members in overlapping joints should meet the following notch toughness criteria at the temperatures given in Table 6. Charpy V-notch energy Table 6—Impact Testing Conditions D/t Over 30 20-30 under 20 Test Temperatures 36¡F (20¡C) below LASTa 54¡F (30¡C) below LASTa 18¡F (10¡C) below LASTa Test Condition Flat plate Flat plate As fabricated a LAST = Lowest Anticipated Service Temperature should be 15 ft-lbs. (20 Joules) for Group I steels and 25 ftlbs. (34 Joules) for Group II steels (Transverse test). Guidance on toughness selection for Group III and IV steels is given in 14.5. 14.4.1.1.2 For water temperatures of 40¡F (4¡C) or higher, these requirements may normally be met by using the Class A steels listed in Table 11.3.1. 14.4.1.2 Above Water Joints For above water joints exposed to lower temperatures and possible impact from boats or dropped objects and for critical connections at any location in which brittle fractures are to be prevented, the tougher Class A steels should be considered, e.g., API SpeciÞcation 2H. Special attention should be given in developing welding procedures for higher strength steels to ensure that the required mechanical and toughness properties are maintained throughout the welded joint. Additional guidance for Group III and IV steels is given in 14.5. RECOMMENDED PRACTICE FOR PLANNING, DESIGNING, AND CONSTRUCTING TENSION LEG PLATFORMS 14.4.1.3 Brace Ends Although the brace ends at tubular connections are also subject to stress concentration, the conditions of service are not quite as severe as for joint-cans. For critical braces, for which brittle fracture would be catastrophic, consideration should be given to the use of stub-ends in the braces having the same class as the joint-can, or one class lower. Similar considerations may apply where stress risers are encountered along the member between joints. 14.4.2 Critical Joints and Plate Intersections Joints formed by the intersection of stiffened plates may form areas of high restraint, through-thickness shrinkage strains, high residual stresses and may be subjected to through-thickness tensile loads in service. Special care should be given to the design of stiffened intersections or terminations to minimize or avoid the formation of stress intensiÞers, notches, etc. For these and other highly restrained critical joints, consideration should be given to the use of castings, forgings, or steel having improved through-thickness (Zdirection) properties. 14.4.3 Tubular Tendon Materials This section only considers materials for steel tubular tendons, although other structural conÞgurations are candidates for use with TLPs. Tendon metallurgy is of utmost importance since this component is the key element in the satisfactory performance of the Tension Leg Platform. The tendon material should therefore possess optimum mechanical properties including tensile and yield strength, fatigue strength, toughness, and ductility. Additional guidance is provided in 14.5. These properties should be uniform through the thickness of the tendon. The material selection process should therefore consider the dimensions and shape of the connectors as well as the tendon body to determine required hardenability of the alloy. The material or tendon joint conÞguration should also be inspectable. If a connector is welded to the tendon body the material should have satisfactory weldability. Corrosion control procedures should also be a consideration in the material selection process. Non-metallic as well as sacriÞcial metallic coatings have been used to control corrosion in the splash zone and below the water as well as during storage prior to installation. The method(s) of corrosion protection may have a direct bearing on materials selection. High hydrogen overpotential from the cathodic protection system, for example, may aggravate stress cracking of high strength steels. A quality assurance program is also an important consideration in tendon material selection. Tendon alloy production, fabrication and testing requirements should be commensurate with the material quality and properties. 99 The paragraphs below discuss the materials selection considerations for various tendon conÞgurations. 14.4.3.1 Connector Integral With Tendon Body This conÞguration consists of a single length of tendon body, probably a tubular, with the end connections machined into the ends. The connection may be either a thread or ÒdogtypeÓ engagement. The tendon is produced from a single billet or forging. The material should have adequate hardenability to assure uniform properties through the cross section. The ends of the tendon may be required to be thicker than the body to provide adequate load carrying capacity, and therefore heat treatment and alloy composition should be balanced to assure uniformity. A quality assurance program should be implemented to conÞrm that microstructure and mechanical properties in the upset and tendon body are uniform. Testing of a prototype might be desirable to assure conformance to the tendon speciÞcations. Testing of selected production pieces for hardness, microstructure, or other required properties by removal of a test ring should be considered. 14.4.3.2 Multiple Piece Tendon Joints This conÞguration may consist of a tendon body which is a tubular onto which are welded end connectors. The connector body might be a forging of heavier size to accommodate a thread or other mechanical fastening device. In this design, the weldment between the body and the connector should be given critical attention. The materials must have adequate weldability. The weld should be thoroughly inspected to assure that it meets the speciÞcation requirements, which may include volumetric and surface examination using radiography, ultrasonic or other techniques. 14.4.3.3 Seam Welded Tendons This conÞguration involves a welded cylinder, such as welded line pipe with upsets or joints attached to the ends. Quality requirements should be speciÞed on the seam welds. Critical attention should be paid during the fatigue analysis to the intersections between the longitudinal seam weld and the end connection girth weldment. 14.4.3.4 Tendon End Connections The tendons may be connected together with a threaded integral connection or may be joined with dog-latch type design. Thickness and strength requirements should be considered in the materials selection process. A fatigue analysis of the connectors should be performed to assure that the design is adequate for the intended purpose. Also, the designer should be aware of possible galling of connections in the event the tendons are pulled for inspection. 100 API RECOMMENDED PRACTICE 2T 14.5 FRACTURE AND FATIGUE CONSIDERATIONS 14.5.1 Group I and II Steels These steels are as deÞned in Tables 4 and 5 and the recommendations in API Recommended Practice 2A should be followed. 14.5.2 Group III and IV Steels 14.5.2.1 Experience with these steels in offshore applications is limited and little data exists in the public domain. 14.5.2.2 The operator should select materials and fabrication processes that lead to adequate levels of toughness and fatigue properties under service conditions. Fatigue properties of tendon materials should be deÞned with appropriate mean tensile stress. 14.5.3 Toughness Testing 14.5.3.1 The materials and fabrication methods used should have sufÞcient toughness to avoid brittle failure. For Group I and II materials, this can be achieved by speciÞcation of Charpy V-Notch toughness requirements at prescribed temperatures. Steel with increased thickness or increased strength may require alternate means for assessing toughness requirements. 14.5.3.2 CTOD (Crack Tip Opening Displacement) Testing together with rational target toughness values may be used. This approach involves testing of specimens of full thickness in the parent plate, heat affected zone (HAZ) and weld metal. The target value of CTOD should ensure that readily detectable (and rejectable) fabrication ßaws will not propagate unstably under service conditions. Effects of stress (or strain) concentration, residual stress, and loading rate should be incorporated into the selection of target values. For example, 50 ksi materials, where material thickness exceeds 11/2 inch, the following target values (average of three) have been speciÞed and achieved at typical seawater service temperatures: a. 0.012 inch (0.3 millimeter) as welded. b. 0.008 inch (0.2 millimeter) post-weld heat treated. 14.5.3.3 Application speciÞc threshold thicknesses for requiring CTOD properties and the target levels should be selected by the designer. 14.5.3.4 Charpy V-Notch impact values achieved on procedures passing the CTOD requirements can be used as a quality control indicator in production plate testing and routine qualiÞcations. 14.5.4 Fatigue Resistance 14.5.4.1 This practice recommends fatigue analysis based either on the Palmgren-Miner S-N approach or the fracture mechanics approach. API Recommended Practice 2A provides recommended fatigue S-N curves that may be applied when utilizing materials speciÞed therein. However, when moving to higher strength material it is recommended that sound justiÞcation be established before accepting an S-N curve for design purposes. Such curves should be based on tests carried out on specimens of the appropriate material having micro-structures and weld proÞles or notch effects (where appropriate) that model the general characteristics to be found in prototype components. Testing should be carried out under conditions consistent with the actual prototype operating environment with respect to loading frequency, area of application (in air, splash zone, submerged), level of cathodic protection, temperature, bio-organic environment, and stress level. Curves should cover the range of variables where they have signiÞcance to design. 14.5.4.2 The fracture mechanics approach to fatigue analysis should have reliable and pertinent fatigue crack growth data. As with S-N curves, the data should be gathered from tests on specimens having similar a. Material chemistry and microstructure. b. Environment. c. Loading frequency. d. Cathodic protection. e. Temperature. f. Mean stress. appropriate to the design situation. In particular, data should be collected at cyclic stress intensity levels pertinent to design. Testing should be carried out on specimens with known KI calibrations. Standard compact and three-point bend specimens should be considered. 14.6 STRUCTURAL WELDING 14.6.1 Specifications Welding should be done in accordance with applicable provisions of the AWS Structural Welding Code AWS D1.1 and other applicable AWS documents as follows: a. Sections 1 through 6 are applicable and constitute a body of rules for the construction of any welded steel structure governed by the AWS D1.1 Code. Part C of Section 6, covering ÒUltrasonic Testing of Groove WeldsÓ should not apply to tubular nodes. API Recommended Practice 2X provides guidance on ultrasonic testing techniques, procedures, reports and qualiÞcations of technicians for tubular nodes. b. Section 8 applies for general structural welding of plates and structural shapes, e.g., portions of deck sections. c. Section 10, ÒTubular StructuresÓ may apply to the various TLP components. d. AWS D1.1 alone may not be adequate for Group III and IV steels. RECOMMENDED PRACTICE FOR PLANNING, DESIGNING, AND CONSTRUCTING TENSION LEG PLATFORMS 101 14.6.2 Welding Procedures 14.6.8 Inspection Written welding procedures should be required for all work, including repairs, even where prequaliÞed. The essential variables speciÞed in AWS D1.1, Section 5 should be shown in the welding procedure and adhered to in production welding. The degree of inspection required should be speciÞed. As a minimum a visual inspection of welded joints should conform to the appropriate requirements of the AWS D1.1 code. 14.6.3 Welders Intersecting and abutting parts should be joined by complete penetration groove welds, unless otherwise speciÞed. This includes hidden intersections, such as may occur in overlapped braces and pass-through stiffeners. Welders should be qualiÞed for the type of work assigned, and be issued certiÞcates of qualiÞcation stating such limitations as required by AWS D1.1, Section 5 and Appendix E. 14.6.9 Unspecified Welds 14.6.10 Groove Welds Made From One Side 14.6.4 Qualification Welding procedures, welders, and welding operators should be qualiÞed in accordance with AWS D1.1 as further qualiÞed herein. a. Impact RequirementsÑImpact requirements should be included in the fabrication or purchase speciÞcation. When the purchase speciÞcation does not specify impact requirements for Group II, Class A and B, Group III, and Group IV the as-deposited weld metal and heat affected zone in the procedure qualiÞcations should meet the minimum toughness requirements speciÞed in 14.2.2. Additional guidance for the selection of toughness requirements is given in 14.5. Charpy V-notch tests should be performed in accordance with ASTM A370. The longitudinal axis of the specimen should be at a minimum depth of T/2 for T = 3/4 inch or less and T/4 for T > 3/4 inch, from a weld surface. b. HardnessÑHardness requirements should be by agreement of the manufacturer and the purchaser. c. Gas Metal Arc WeldingÑThe short arc process should not be used without prior approval of the purchaser. d. Large Diameter PipeÑThe procedure for submerged arc metal welding of girth joints on large diameter pipe should be qualiÞed on the smallest diameter for which the procedure will be used during production. 14.6.5 Performance Qualification Tests QualiÞcation tests should be performed by a competent testing laboratory. 14.6.6 Prior Qualifications New qualiÞcations may be waived if prior qualiÞcations and experience are deemed acceptable. 14.6.7 Weld Size Welding should conform to sizes of welds and notes on the drawings. At intersecting tubular members, where access to the root side of the weld is prevented, complete penetration groove welds conforming to AWS Figure 10.13.1A may be used. When tubular members are large enough to allow welder access to the inside of the member, consideration may be given to cutout windows to allow access for welding the back side of the joint. The cutout should be replaced and rewelded using a properly Þt back-up bar with all splices in the back-up bar full penetration welded. 14.6.11 Seal Welds Unless speciÞed otherwise, all faying surfaces should be sealed against corrosion by continuous Þllet welds. Seal welds need not exceed 1/8 inch (3.2 millimeters), regardless of base metal thickness, provided low hydrogen welding is used. 14.6.12 Post Weld Heat Treatment (PWHT) Stress relief by PWHT of cylindrical members fabricated from carbon steels is generally not required where the weld joint thickness is 2 inches or less. Where post-weld heat treatment is to be used in production it should be included in the welding procedure qualiÞcation tests. A detailed PWHT procedure should be written for each heat treatment. In specifying PWHT other factors such as high weld joint restraint should be considered in addition to thickness. 14.6.13 Weld Toughness Where minimum toughness requirements are speciÞed they should be applicable to the entire weldment (base material, weld deposit and heat affected zone). 14.6.14 Alternate Specifications At the option of the operator, hull and deck fabrication may follow the ABS ÒRules for Building and Classing Mobile Drilling Units.Ó Riser and tendon fabrication may follow the ASME Boiler and Pressure Vessel Code. 102 API RECOMMENDED PRACTICE 2T 14.7 CORROSION PROTECTION 14.7.1 General The steel materials should be protected from the effects of corrosion by the use of a corrosion protection system that is in accordance with NACE Standard RP-01-76. The corrosion protection systems include coatings, cathodic protection, corrosion allowance and corrosion monitoring. Overprotection which may cause hydrogen embrittlement should be avoided. 14.8.1.6 Water content should be the minimum that will provide a ßowable mixture and completely Þll the space to be grouted without segregation, bleeding, or reduction in strength. The water-cement ratio (by weight) should not exceed 0.5. Unless recommended by the material manufacturer, the Þnal proportions should be based on the results from sample mixtures of the grout. 14.8.2 Concrete 14.7.2 Antifouling The designer should consider the recommendation on concrete material set forth in API Recommended Practice 2A. In areas where marine fouling is signiÞcant, organisms are active and the use of antifouling coatings may be considered to reduce the effects of marine growth. 14.9 ELASTOMERIC MATERIALS 14.8 CEMENT GROUT AND CONCRETE 14.8.1 Cement Grout 14.8.1.1 The designer should consider the recommendation on cement grout set forth in API Recommended Practice 2A. Non shrinking grout should be used when the integrity of the connection depends solely on the bond strength between the grout and the surface. 14.8.1.2 Non-shrinking grouts are generally classiÞed into four types: gas liberating, metal oxidizing, gypsum-forming, and expansive cements which derive their non-shrink properties from the expansive nature of the cementitious system. Some types are designed to maintain their as-cast volume while other types are designed for a continual but programmed expansion with time. The level of expansion and the force it exerts on adjacent structures and formations can be controlled and designed accordingly. 14.9.1 Function Elastomer compounds may be used in the articulating element of a TLP Mooring System. Selection of a material is highly dependent on the user speciÞcations and the design of the ßexible joint. See A.Comm.14.9. 14.9.2 Typical Materials Used in Flexjoint Design Selection of elastomers for use in TLP ßexjoints is dependent upon the laminated structure design approach employed by the ßexjoint manufacturer. Many of the speciÞc compounds used are proprietary to the manufacturer. Although literally thousands of elastomeric compositions exist, these fall within general types including synthetic and natural rubbers. Synthetics include the nitriles, neoprenes, SBRs, butyls and polysulÞdes. Some blends of two or more polymers are also used. 14.9.3 Selection Criteria 14.8.1.3 Mixing and placing should be in conformance with the material manufacturerÕs instructions, if available. In most instances, the grout should not be mixed for more than 3 minutes after the water is added. Prolonged mixing, while increasing strength, tends to reduce expansions. 14.9.3.1 The material selection, design, manufacture, and test of the TLP mooring ßexjoint are normally functions of the ßexjoint contractor. The selected material should have sufÞcient successful use history to demonstrate to the userÕs satisfaction its adequacy for its intended purpose. 14.8.1.4 Batches should be of a size to allow continuous placement of the freshly mixed grout. Grout not used within 30 minutes after mixing should be discarded. Placing should be continuous, Þlling the volume to be grouted from the bottom to the top. Grout should not be retempered. Placement under pressure using a pump is acceptable. 14.9.3.2 The designer should be provided with speciÞcation deÞnition in enough detail to ensure the best design/ material combination is selected. This includes the following: 14.8.1.5 When the material is a prepackaged product requiring only the addition of water, no additional ingredients should be added without evaluating the effect of these additions on the non-shrink (expansion) behavior of the grout. When the grout is formed by the addition of a volume controlling ingredient to a cementitious binder, the ingredient may be dispensed in solid or liquid form. If in a solid form, it should be thoroughly dry-mixed before adding water. a. Tension loads as a function of local leg deßection angle including normal operating and design maximums and minimums. b. Maximum angular deßection at design load. c. Design life. d. Site long term stress distribution spectrum in terms of ßuctuating tension loads and angular excursions. e. Internal conduit pressures if applicable. f. External environment consideration, i.e., sea water temperature and depths. g. Diameter and weight constraints. RECOMMENDED PRACTICE FOR PLANNING, DESIGNING, AND CONSTRUCTING TENSION LEG PLATFORMS 103 h. Fatigue resistance. i. Maximum angular stiffness spring rate at operating conditions. j. Minimum axial stiffness. k. Corrosion protection requirements. Any special requirements, for instance, compatibility with internal ßuids, unusual site speciÞc conditions. l. Proof loads. design, cure time, temperatures, pressures and should provide these for review. 14.9.4 Contractor Specifications 14.9.5.1 Acceptance criteria for the molded elastomer should include the following: 14.9.4.1 The ßexjoint contractor should provide speciÞcations for user approval which include the following requirements: a. The type of elastomer to be used. b. Material mechanical property testing requirements such as: 1. Tension Testing of Rubber ASTMÑD-412 2. Adhesion Test ASTMÑD-429 3. Tear Resistant Requirement ASTMÑD-624 4. Hardness of Rubber ASTMÑD-2240 c. As applicable, the shear modulus requirement at a particular set of strain conditions. d. Bonding agents and surface preparation methods. 14.9.4.2 The ßexjoint contractor should demonstrate appropriate controls of materials, processing, and testing to ensure uncured green rubber is delivered to the molding operations. Age and storage controls must be documented. 14.9.4.3 The ßexjoint contractor should have suitable molding process speciÞcations for molding techniques, mold 14.9.4.4 The ßexjoint manufacturer should provide indepth analysis of design, material selection including documented and demonstrated history of satisfactory operation in similar design, operational, and environmental situations. 14.9.5 Acceptance Criteria a. Normal dimensional requirements. b. Non-destructive examination. c. Proof loads and angles. d. Inspection techniques to ensure proper location of reinforcements and adequate rubber coverage. e. SpeciÞc criteria for voids and surface blemishes. f. Local interfacing with corrosion protection coatings. g. Repair methods and limitations. 14.9.5.2 Acceptance criteria for reclamation of metal components of rejected moldings should be deÞned. Reclamation processesÑchemical, thermal or cryogenicÑshould have no deleterious effect on the metal. 14.9.5.3 Acceptance criteria for ßexjoint assembly testing should include the following: a. Hydro testing (if applicable), axial and spring rate testing. b. Proof loads (optional). APPENDIX A—COMMENTARIES Appendix A includes commentaries on certain sections of Recommended Practice 2T. The paragraph numbers correspond to numbered paragraphs in the referenced section. References are included in Appendix B. A.COMM.4 Planning small an estimate results in insufÞcient weight carrying capacity which cannot be increased without a complete resizing of the hull. A.COMM.4.2 THE DESIGN SPIRAL The design of a TLP system is an interactive process involving both design and analysis. The TLP system is interdependent among its parts and requires trade-offs and balancing from conceptual design all the way through Þnal design. The design spiral discussed in 4.2 describes the iteration which is necessary in performing the design of a TLP. The system design of a TLP is a small subset of this spiral which includes some of the most important interactions and tradeoffs. The parameters which are considered primary in this Þrst level of design are the size and number of columns, the draft and sizing of pontoons, the tendon pretension, the deck clearance, maximum tendon loads, number and tension of risers, and the payload. The design process balances operational requirements of the TLP with constraints of environment, regulation, and economics. The design of TLPs should include appraisal of probabilistic risk, including subjective uncertainties as well as statistical uncertainties, and the use of spectral and statistical methods of predicting design responses. The following provides an overview of the system design process, while subsequent sections provide details on the steps involved in the design. A.COMM.4.2.3 Preliminary Design Because of the nature of the response calculations for the TLP design, it is important to have a complete design basis available at the end of the preliminary design cycle, and to recognize that later changes in the design requirements can have a very large impact on the global design. The important factors in a design basis include performance requirements, the site parameters, and design factors and margins. These are discussed elsewhere in Sections 4 and 5, but are listed here for completeness: a. Performance requirements. b. Function and payload (space and weight). c. Riser number, spacing, and tension. d. Maximum offsets and riser angles. e. Motion limits. f. Design life. g. Site parameters. h. Location. i. Water depth. j. Environmental criteria (operation and extreme). k. Wind. l. Wave. m. Current. n. Tide/surge. o. Directionality. p. Joint statistics of events. q. Geotechnical criteria. r. Soil strength/stiffness. s. Bottom survey/contours. t. Design factors and margins. u. Regulatory requirements. v. Safety factors. w. Tendon pretension margins. x. Weight estimating margins. y. Construction and fabrication tolerances. z. Stress/load/resistance factors. aa.Deck clearance margin. A.COMM.4.2.2 Conceptual Design The conceptual design and sizing of a TLP centers around the pretension in the tendon system. The weight of the system, including riser tension and payload, must be balanced against the pretension requirements for the tendon system as dictated by the environmental loads. The Þnal weight of the platform is ultimately determined by the end product of design, while the pretension requirement is determined by analysis of the Þnal conÞguration. The relationship between weight and pretension is a Þne balance which involves most major aspects of design. The proper balance between weight and pretension is approached in an iterative manner. The pretension is provided by excess displacement of the hull. Increased displacement generally increases both weight and the dynamic response of tension in the tendons to environmental forces. Therefore, in addition to providing additional pretension, increased displacement also increases the pretension requirements. The estimate of weight at each level of design is critical, with excessive errors in either direction having a detrimental impact on the design. Weight margins should be considered carefully. Too large an estimate results in a signiÞcantly larger and more expensive structure, and too The design process is shown schematically in Figure A-33. The design loop within which the system is conÞgured and sized includes three steps. The Þrst is the conÞguring of the platform and tendon system and a weight estimate. The second is the analysis of the system extreme responses to environmental forcing, and the third is checking the system 105 106 API RECOMMENDED PRACTICE 2T responses against the requirements established in the Design Basis. Any unacceptable performance results in a return to the conÞguration and sizing step for modiÞcation of the system and subsequent analysis and performance checks. During the initial passes through this loop, the designer will be concerned with meeting the fundamental performance requirements and surviving extreme environmental conditions. The weight estimates will be based on preliminary structural sketches and/or typical weight densities for similar structures. In subsequent passes through the design loop, the designer will include more detailed requirements such as fatigue life of Performance requirements the tendons, and perform a much more complete analysis to be certain of covering environmental conditions and combinations which will give extreme responses. By the Þnal pass through the loop, it is important that the weight estimate be very close to the Þnal weight. Appropriate margins for error and growth should be included. The result of this phase of the design should be the system conÞguration with a Þxed hull displacement and the maximum loads and responses for the detailed design of the platform tendons, foundation, risers, and platform systems. Site parameters Tendon configuration Design factors and margins Towout stability check Platform configuration and weight est. Global response analysis Model testing Performance checks Vessel configuration and responses Detailed structural design Detailed tendon design Detailed foundation design Riser/well system design Figure A-33—TLP Global Design Process RECOMMENDED PRACTICE FOR PLANNING, DESIGNING, AND CONSTRUCTING TENSION LEG PLATFORMS A.COMM.4.2.4 Final Design The Þnal design of the various subsystems of the TLP proceed with the results of the preliminary design from the design loop described above. There continues to be some interface, primarily at the physical intersection points such as the tendon attachment to the hull or to the foundation. It remains critical to monitor the weight, center of gravity, moments of inertia, and any other factors which may affect the system responses. It may at some time be necessary to reenter the primary design loop if major changes are required. The primary resources available to prevent such iterations are weight margins and weight shedding exercises. 107 terms of the zero and second statistical moments of the wave height spectrum, and should use an upper cutoff frequency in its deÞnition. If a cutoff frequency is not used, the spectrally deÞned zero-crossing periods will be biased to values smaller than observed by other methods. The criteria for selecting the cutoff frequency may be based on preserving a percentage of the zeroth moment of the spectra, or be a multiple of the spectral peak frequency. Tz = M o /M 2 (A.COMM-48) Where: Tz = Average zero-crossing period. A.COMM.5 Design Criteria Mn = A.COMM.5.4.2 Wind Steady wind speeds are deÞned in this Recommended Practice as the average speed occurring for a period of one hour duration. The steady speeds are considered to be the mean speed measured at a reference height, typically 30 feet (10 meters) above the mean still water level. The directionality of the wind may be important in some applications and if so should be investigated. Wind speeds may be extrapolated to heights other than the reference height and to other average time intervals as shown in 6.2.2. Wind spectra are used to deÞne variable wind speeds which cause dynamic loadings on the platform. Measured wind data may be needed to develop an appropriate wind spectrum for a speciÞc site. The spectrum so deÞned may then be used to calculate ßuctuating wind forces (see 6.2.5). There is considerable variability in wind gust characteristics as revealed by measurements. A number of general empirical formulations for wind spectra have been proposed (Kareem, 1982; Simiu and Scanlan, 1978). A simple wind spectra is given in 6.2.2. f c ò f S( f )d f c o (A.COMM-49) Where: S(f) = height spectral density, ft2/Hz or m2/Hz. f = Frequency, Hz. fc = Cutoff frequency, Hz. Mn = n-th spectral moment. Wave SpectraÑThe wave spectrum describes irregular sea conditions. Measured wave spectra are highly variable in nature, and smoother parametric spectral models are commonly used for analysis. Many empirical formulations for wave spectra have been proposed (Bretschneider, 1959; Hasselmann et al., 1973; Pierson and Moskowitz, 1964). Various spectral forms have been developed for different condition such as fully arisen seas (long duration and fetch or causing winds), short-fetch seas, combined seas, directionally spread seas, etc. Among the empirical spectra available, most have the following form: S(f) = A fÐm exp (ÐBfÐn) (A.COMM-50) A.COMM.5.4.3 Waves The signiÞcant wave height (HS) is often used as the main parameter to deÞne a seastate. Statistically, the signiÞcant wave height is four times the standard deviation of the sea surface elevation about its mean level, or is approximately the average height of the one-third highest waves. The distribution of wave heights, including an expected maximum, can be derived from the signiÞcant wave height (see A.COMM.7.7 or Recommended Practice 2A). Wave PeriodsÑIn addition to the signiÞcant wave height, a characteristic wave period must be given to deÞne a seastate. This characteristic can be either the spectral peak period, Tp, or the average zero-crossing period, Tz (the average time between consecutive up or down crossings of the mean sea level). Tz is more commonly used, but suffers from having many differing deÞnitions in use. Tz should be deÞned in Where: ¥ ò S( f )d f = s 0 2 (A.COMM-51) Where: s2 = variance of the sea surface elevation about its mean level. s2 = (HS/4)2. A, B = dimensional constants related to the signiÞcant wave height and period. m, n = integers. Wave KinematicsÑWave induced water particle velocity and acceleration are functions of wave height, wave period, water depth, distance above bottom and time. These functions 108 API RECOMMENDED PRACTICE 2T may be determined by any defensible method for deepwater waves, e.g., linear wave theory, StokesÕ Þfth order wave theory, stream function wave theory, Chappelear wave theory, or extended velocity potential wave theory. Linear theory is discussed in detail by Wiegel, 1964, and is especially useful when performing spectral analysis. Since this is a Þrst order approximation to actual wave kinematics, values are calculated only to the mean water level. To obtain values up to the free surface, the kinematics from the mean water level must be either stretched or extrapolated. If a stretched approach is used the kinematics at the free surface will be identical to those originally calculated for the mean water level. Extrapolating kinematics to the free surface consists of applying the velocity potential to the actual free surface. This method could lead to extremely conservative results for random seas. For this case the stretched method may be used. Equations for StokesÕ Þfth order wave theory can be found in Skjelbreia and Hendrickson, 1961. Equations for the Chappelear wave theory can be found in Chappelear, 1961. The stream function wave theory equations can be found in Dean, 1974. Lambrakos and Brannon, 1974, contains the equations for the extended velocity potential wave theory. A.COMM.7 Global Design and Analysis A.COMM.7.7 RANDOM PROCESS STATISTICS For short term Gaussian processes, there are simple formulae for estimating extremes. Wave and wave response statistics are generally Gaussian in nature. The peaks of Gaussian processes are Rayleigh distributed. The most probable maximum value, gn of a zero-mean narrow-band Gaussian random process may be obtained by the following formula, for a large number of observations, n: gn = (2M01n(n))1/2 (A.COMM-52) The parameter M0 is the zeroth spectral moment of the process, either calculated or measured. If the process is non-narrow band, the solution can still be simply estimated for bandwidth parameter, e, less than 0.90. That is: 1¤2 2n 1 Ð e 2 ö g n = 2M 0 1 n æç -------------------------÷ è 1 + 1 Ð e 2ø (A.COMM-53) Where: 2 M2 ö e = æ 1 Ð ---------------è M 02 M 42ø 1¤2 (A.COMM-54) M2 and M1 are the second and fourth spectral moments of the process. The most probable extreme value can also be expressed in terms of time instead of the number of observations. The time for a given number of observations can be derived from the average number of zero crossings per unit time. Thus, the above formula can be written as: æ ö T M g n = ç 2 M 0 1n 3600 ----------------- -------2 ÷ è 2p M0 ø 1¤2 (A.COMM-55) Where: T = total time (in hours) of exposure to the sea state in question. This relationship holds for any value of e and is not dependent on the bandwidth. Although Equation A.COMM-55 is the same irrespective of the bandwidth parameter of the spectrum, the number of peaks for a broad-banded spectrum is larger than that for a narrow-banded spectrum for the same period of time. gn is the most likely extreme to occur in n events. The largest response in these n events has a 63 percent chance of exceeding gn. In order to obtain an extreme response in which the probability of being exceeded is small, a risk parameter, a, may be incorporated in the design extreme response prediction. a is between 0 and 1, and represents a fractional occurrence in n events. Equation A.COMM-53 becomes: æ æ 2 1 Ð e 2 nö ö g n = ç 2 M 0 1n ç -------------------------- ---÷ ÷ è è 1 + 1 Ð e 2 aø ø 1¤2 (A.COMM-56) For a narrow-band assumption, e = 0, Equation A.COMM52 becomes: n 1¤2 g n = æ 2 M 0 1 n æ ---ö ö è è aø ø (A.COMM-57) The preceding formulae are for Gaussian stationary processes, and are for short-term probabilistic analyses. For processes with e greater than 0.9, the Gumbel distribution may be used. For longer term analyses, a number of other techniques can be used. These are generally referred to as extreme distributions, and include Weibull, Gumbel, and Ochi distributions. Long-term wave statistics are often Þtted to a Weibull distribution. Further information can be found in Weibull, 1951, Gumbel, 1954, and Ochi, 1973. Response analysis often requires the consideration of multivariate processes. In this case, the joint distributions of the different parameters become important. To predict the response distributions in a fully probabilistic analysis, the joint distributions of all relevant environmental events must be speciÞed. For deterministic analysis, an assumption of full correlation between different parameters will usually provide RECOMMENDED PRACTICE FOR PLANNING, DESIGNING, AND CONSTRUCTING TENSION LEG PLATFORMS a conservative estimate of the extreme combination, but this is often excessively costly to the design. Further information on the application of joint statistics to TLP design may be found in Leverette, 1982. A.COMM.8 Platform Structural Design A.COMM.8.4.4.1 Fatigue Life Requirement API Recommended Practice 2A recommends a design fatigue life for components of Þxed offshore platforms equal to twice the intended service life of the structure. For critical elements whose sole failure could be catastrophic, use of an additional margin is recommended. Tension leg platforms are a new structural concept. There is no body of historical data or extensive analytical studies for TLPs that can be used to calibrate a fatigue life requirement to assure reliabilities for TLP structural components like those implicit in API Recommended Practice 2A for Þxed offshore platforms. The recommendation in this TLP design practice of a fatigue life requirement for the hull and deck of at least three times the intended service life of the platform reßects this immaturity of TLP technology. This recommendation may change as more information on TLPs becomes available. A.COMM.8.4.4.2 Fatigue Loading The wave climate may be described, for fatigue analysis purposes, by approaches such as described in API Recommended Practice 2A. A.COMM.8.4.4.3 Fatigue Analysis There are two main categories of methods for generating stress range distributions for fatigue life assessment: deterministic and stochastic. Four approaches for generating stresses are presented. The Þrst three are deterministic and the fourth is stochastic: a. A simple fatigue analysis is based on the assumption that the stresses in the structure have a probability distribution similar to the probability distribution of the wave height measure (e.g., visual wave height, signiÞcant wave height, etc.). The parameters of the stress distribution are derived from a limited number of response analyses of the structure subjected to regular waves. The wave period assigned to each of these regular waves may be a deterministically deÞned quantity corresponding to a given wave height. Alternatively, this period may be of stochastic character related to a given wave height through scatter diagrams that describe the joint probability of wave heights and periods. Dynamic effects should be taken into account in determining the probability distribution of stresses if their contribution is expected to be signiÞcant. The number of cycles is obtained by the return period concept from the probability distribution of wave height. b. Instead of assuming the shape of the probability distribution for stresses, the following approach called discrete 109 fatigue analysis may be used. From the probability distribution of the wave height measure, discrete ÒblocksÓ of several regular waves of different height are formed. The number of cycles per ÒblockÓ is obtained by the return period concept from the probability distribution of wave height. The response of the structure is obtained for a series of single waves each being representative of one Òblock.Ó c. Maddox (1974, 1975) presented a deterministic approach for fatigue analysis. The wave climate is composed of many sea states. Each short-term sea state is represented by a wave record (usually generated from a wave spectrum). The structure response and stresses are obtained for each wave record. Stress range is deÞned from the record. The number of cycles occurring for a given stress range is obtained Þrst from the stress record; then it is scaled according to the percent of occurrence per year for the given sea state and the percent of occurrence for the corresponding Þnite length record. d. In a spectral fatigue analysis (see Maddox and Wildenstein 1975, Vugts and Kinra, 1976; Kinrad and Marshall 1979), the wave climate is composed of many sea states, each described by a wave spectrum. Transfer functions for response quantities can be developed by either time domain or frequency domain analysis. The objective is to generate stress response spectra for critical locations on the platform. Short-term statistics are generated by evaluation of moments of the stress spectra. The stress response spectral may be used to estimate the stress range distribution by assuming: 1. Rayleigh distribution in the case of narrow banded stress response spectra. 2. Rice distribution in the case of broad banded stress response spectra. 3. Time series simulation and cycle counting via rainßow, range pair, or some other algorithm. Long-term statistics are evaluated by considering the probability distribution of the parameters characterizing the wave spectrum. The stress range distribution is then used to calculate the cumulative fatigue damage ratio, D, according to Equation 40. The choice of proper S-N curves is important. The S-N curves used should be related to the material, construction detail, and environment. The fatigue of TLPs is a high cycle, low stress phenomenon. In the high cycle range, S-N curves are characterized by a degree of uncertainty. A 95 percent conÞdence level S-N curve should be used. For welded connections the S-N curve used should reßect local weld proÞle, and should be used with a stress concentration factor that reßects overall joint geometry. The effect of mean stress should be considered. For S-N curves to be used for tubular connections, see API Recommended Practice 2A. Proper S-N curves should be used for connections different from tubular, such as tubular to rectangular connections (column to pontoon), stiffened plates, etc. Fatigue ScreeningÑA simple method to determine the maximum stress amplitude for fatigue screening during pre- 110 API RECOMMENDED PRACTICE 2T liminary stages of design is outlined here. The fatigue life of the Þnal design must be conÞrmed by a detailed fatigue analysis as outlined in 8.4.4.3. This simple method is based on the assumption of a Weibull probability density function for the stress range. The theory behind the method and the derivation of the equation for fatigue damage is given in Marshall and Luyties, 1982. The lifetime fatigue damage, D, is: ( S rmax ) m G ( m/x + 1 ) D = --------------------------- NT ----------------------( 1nN T ) m/x A (A.COMM-58) Where: D = cumulative damage ratio. m, A = empirical coefÞcients for the S-N curve. Srmax = maximum cyclic stress range. NT = total number of cycles. x = Weibull shape parameter. G() = the complete gamma function. This equation can be solved for the maximum cyclic stress amplitude Smax (equal to Srmax divided by 2.0), in terms of the damage D: 1¤m DA 1nN T ) 1/x S max = (---------------------- ----------------------------------G ( m/x + 1 ) N T 2 (A.COMM-59) A.COMM.8.5 STRUCTURAL DESIGN Deterministic DesignÑIn deterministic design, discrete values are assigned to each design variable rather than ranges associated with probability of occurrence. To deÞne loads, extreme values that have a small chance of being exceeded are usually adopted. Uncertainty is only indirectly included in the design process through factors of safety, usually based on experience or commonly accepted practice. Probabilistic DesignÑIn probabilistic design all quantities that enter into design calculations are associated with probability of occurrence. Thus, probabilistic design attempts to account for all random and systematic uncertainties at the code development stage. Probabilistic design attempts to model the mechanics of the structure, loading and material rather than use a catchall factor of safety. This design approach is expected to result in a more uniform level of safety for all structures. Ultimate Strength DesignÑLimit state design checks the safety of the structure against criteria for performance and use. A structure, or part of a structure, is considered unsafe when its performance or use is seriously impaired. These Òlimit statesÓ can be placed in two categories: a. Ultimate limit states, which correspond to the maximum load carrying capacity. b. Serviceability limit states, which relate to the criteria governing normal use and durability. A.COMM.8.5.2 Allowable Stresses The designer should decide on the appropriate level of damage for this preliminary screening procedure. As an example of the calculation of maximum screening level stress, assume that the damage allowed over a one hundred year period is 1.0, and that the API X fatigue damage curve is applied with no endurance limit. For this example the variables in Equation A.COMM-59 are as follows: NT = 5.0 E+8 number of cycles over 100 years D = 1.0 damage allowed over 100 years m = 4.38 ü From the API X curve ý A = 2.44 E + 11 þ x = 1.0 Weibull shape parameter. Substituting these variables into Equation A.COMM-59 yields a maximum fatigue screening level hot spot cyclic stress amplitude of 18.7 ksi in the 100 year event. A value of 0.5 to 0.8 is often used for x for Þxed platforms. A value closer to 1.0 may be more appropriate for TLPs. The value of x is a function of the long-term environment and the platform response. The designer should develop a basis for x based on more detailed fatigue analyses. Tension Leg Platforms are a new structural concept. There is no body of historical data or extensive analytical studies for TLPs that could be used to calibrate the allowable stresses used in this working stress design based practice to assure reliabilities for TLP structural components like those implicit in API Recommended Practice 2A for Þxed offshore platforms. The implicit approach to safety embodied in this practice, like any working stress design based practice, will provide structures that have a great range of component and system reliabilities. The allowable stresses used here have been chosen to be like those used in API Recommended Practice 2A. The onethird increase in allowables has been used here for the ÒExtremeÓ environmental condition, corresponding to the increased allowables in API Recommended Practice 2A, Section 2.5.1b, ÒIncreased Allowable Stresses.Ó This allowable increase was adapted from the AISC provision for wind and earthquake loading, Section 1.5.6 of the AISC code. The designer should bear in mind that the behavior of TLPs under applied loads may not be like that of other types of structures, and should use appropriate caution when using the allowable stresses recommended in 8.5.2. RECOMMENDED PRACTICE FOR PLANNING, DESIGNING, AND CONSTRUCTING TENSION LEG PLATFORMS A.COMM.9 Tendon System Design 111 platform weight and ballasting should be considered in determining minimum tension conditions. A.COMM.9.1.2 Description of Tendon System A.COMM.9.3.2.3 Normal Conditions For some applications it can be useful to consider tendon system designs where there are substantial differences in the form, geometry, and intended service conditions of individual tendons either within a leg or from leg to leg. Examples of this might include a case where a solid rod or stranded cable tendon is to be installed inside a previously installed tubular tendon. It is not mandatory that an individual tendon have an identical appearance throughout its length. A.COMM.9.2 GENERAL DESIGN The general design philosophy of this section is that the structural failure of a tendon, i.e., parting of a tendon, is deÞned as a critical failure. This philosophy has been adopted in light of the high uncertainty in predicting the consequences of a parted tendon. The goal of this design procedure is to avoid the parting of a tendon. A.COMM.9.3 DESIGN LOADING CONDITIONS Since tendon loadings can be sensitive to the occurrence of wave energy at a resonant frequency, or to the number of tendons in service, tendon survival analysis should consider loadings which might arise from conditions other than the maximum design storm. For example, an annual or 10 year storm occurring while one or more tendons are removed for inspection or service, or with a ßooded compartment on the platform, could result in higher tendon loads than a maximum design storm with all tendons in place. Selection of the maximum design load should therefore consider the range of possible storms which might occur during the various operational conÞgurations of the platform. The selection of the maximum design load should be based on a consideration of the relative probabilities of each combination occurring. A.COMM.9.3.2 Loading Conditions The loading conditions listed in 9.3.2.1 deÞne representative conditions for which tendons need to be designed to preclude overload, buckling and fatigue modes of failure. A.COMM.9.3.2.2 Extreme Environment In designing for minimum tension conditions, the designer should consider the possibility of extreme tidal variations occurring in conjunction with storms or improper ballasting. Uneven ballasting could result from a ßooded compartment or from equipment failure. Note that the minimum tension condition is likely to occur on a leg other than the one experiencing the maximum tension, hence the loads on all legs should be considered. Also, some error or uncertainty in the Lifetime operating load conditions deÞne the expected magnitude and frequency of occurrence of tendon loads on an annual or service life basis. These can be used to determine cyclic stress range data needed for fatigue analysis. A.COMM.9.3.2.6 Seismic In considering seismic loads, if time history analysis is performed, the procedures for selecting ground motion described in API Recommended Practice 2A should be followed. Where possible, three historic records from sites similar to the TLP location should be selected, Þltered, and truncated. Each component on each record should be scaled on the amplitude and/or time axis so that its damped response spectrum matches the appropriate recommended API Recommended Practice 2A spectrum, with an appropriate extension to longer periods as discussed above, at the oscillating period corresponding to the structural response. A.COMM.9.4.2 Dynamic Analysis Considerations The importance of non-linear and coupling effects on tendon tensions has been the subject of research in recent years. Generally any analytical method contains uncertainties which must be accounted for in design procedures and safety factors. Uncoupled linear analysis is the easiest method to employ. It can give adequate results for primary wave fatigue loads and maximum loads provided a spectral wave input is used with appropriate statistics applied. A single deterministic Òdesign waveÓ could give inaccurate results for extreme loads if the peak of the tension Response Amplitude Operator (RAO) does not happen to fall at the period of the design wave. The importance of coupled tendon analysis may increase as the mass of tendons approaches a signiÞcant percentage of platform mass. This would be the case for very deep TLP applications and/or tendon designs based on very large diameter tendons or large tendon clusters. An important consideration is the amount of hydrodynamic added mass associated with tendon transverse accelerations. Although an uncoupled tendon load analysis can be performed using a riser-type program. the designer must use care in using such a program because of the following two important differences between risers and tendons: a. Risers normally have constant tension at the top with their length changing in accordance with vessel heave motions, with only a small variation in tension due to tensioner response. Tendons will be rigidly attached (in the axial direc- 112 API RECOMMENDED PRACTICE 2T tion) to the platform columns and will experience large tension variations due to smaller heave motions. b. Heave and pitch motions of the platform may occur at resonant frequencies close to the primary wave frequencies, or in the range of second order wave force frequencies. The analysis needs to consider the effective amplitude of these responses since they could contribute a high number of fatigue cycles. threads in threaded connectors and other locations of stress concentration are likely to be much higher. These peak or Òhot spotÓ stresses are principal determinants of tendon fatigue life and crack growth rates. They should be determined as accurately as possible due to the sensitivity of fatigue life to variations in cyclic stress range predictions. A.COMM.9.5.3 Fatigue Analysis Interaction between axial and hoop stresses should be considered in the collapse check. Both storm conditions and operating conditions should be considered since safety factors associated with the operating condition are 33 percent higher than those of the storm condition. While well understood in the offshore industry, the S-N approach assumes the availability of lower bound S-N curves for the components being analyzed. Further, these curves are intended to be representative of the material, environment, cyclic load range and frequency, mean load and level of cathodic protection. As of 1986, few tendon component designs have been tested (Salama, et al.), so particular S-N curves cannot be given. Fatigue life estimates can also be made via fracture mechanics, for which some general guidance can be found in DnV, 1977 (Appendix C). The life is thereby a function of the range of stress intensity, initial and Þnal ßaw sizes, and material crack growth constants (e.g., Burnside, et al., 1984) from the Paris equation. However, there are numerous pitfalls in achieving accurate fatigue life predictions using ÒconventionalÓ fracture mechanics, even if the Þnal ßaw size and crack growth constants are carefully established. For example, there is difÞculty in establishing accurate stress intensity expressions for three-dimensional geometries, particularly in regions of high stress gradient and instances where the peak stresses are displacement-induced. Also, many components of interest have non-welded details, and crack initiation periods, during which fracture mechanics is not applicable, can represent a substantial portion of the overall fatigue life. Methods for determining stress intensities for ßaws in notches are discussed in Shah, 1976 (thumb nail cracks) and Buchalet, et al., 1976 (circumferential cracks). Hammouda, et al., 1979, discuss the general problem of fatigue crack initiation and propagation from notches, indicating the necessity for test data for both phases of fatigue life. Given all the uncertainties with respect to procedures and input values of key parameters, calibration of analysis techniques to the conservative side of experimental results for each component is warranted. However, such calibration may fall short of providing a sufÞcient amount of data to establish a lower bound S-N curve. A.COMM.9.6.3 Hydrostatic Collapse A.COMM.9.6.4 Fatigue Life Since tendons typically consist of many components connected in series, fatigue design requirements should reßect the fact that the predicted fatigue life of the whole tendon will be less than the predicted fatigue life of any component. Several approaches have been suggested for predicting the tendon fatigue life from individual component lives (e.g., see Wirsching, 1984). The approaches vary in the sense of whether both stress and resistance or only resistance is considered and, if stress is included, the degree of correlation assumed among stresses of various components. Most of the approaches assume that the predicted fatigue lives of individual components are equal, although fatigue analyses reveal substantial life variation among points along the length when bending is signiÞcant. Furthermore, the number of components to assume is questionable, particularly when girth welds, connectors, and even the main body of the tendon have comparable fatigue lives. The number increases with water depth. All of the approaches to tendon fatigue life make use of reliability concepts and characteristic values of statistics. While research into appropriate statistics is ongoing, high uncertainties exist. High uncertainties are apt to remain until there is extensive, in-service, TLP experience. The component fatigue life factor of ten is considered a reasonable blanket requirement. The factor could be substantially less than ten if the inspection were proven reliable and continuous or very frequent, and there were an expedient repair/replacement plan. A.COMM.9.6.5 Inspection/Replacement Interval A.COMM.9.6.2 Allowable Stresses The maximum allowable stress levels of 0.8 Fy for net section and 1.2 Fy for local bending are intended to preclude tendon failure due to gross overload and yielding. These allowable stress levels were selected with the recognition that peak or Òhot spotÓ stresses, such as those found in the roots of Because of their criticality, the tendons warrant regular inspection. The uncertainty in detecting small cracks in such a large volume of material suggests the small ratio of inspection interval to time-to-failure. This ratio could be increased based on the use of a demonstrably reliable in-place inspection system. The inspection interval must allow sufÞcient RECOMMENDED PRACTICE FOR PLANNING, DESIGNING, AND CONSTRUCTING TENSION LEG PLATFORMS time for replacement of a damaged tendon including provision for weather windows, bringing out a new tendon, etc. A.COMM.9.9.1 Load Monitoring The load monitoring described in 9.9.1 is intended to aid in operations and ensure that tendon system design and operating limits are not exceeded. Additionally, multichannel simultaneous recording of selected parameters can be used to correlate theoretical predictions of platform response and tendon tension variations. Data logging and processing of tendon top tensions can be used to estimate tendon stress histograms in service. Such information can, in turn, be used to verify stress-cycle assumptions employed in design fatigue analyses and crack growth predictions. For validation of analytical predictions, it may also be useful to monitor stress and deßection along a tendonÕs length. Selection of a particular instrument to monitor a speciÞc parameter should be based on the instrumentÕs required service life, accuracy, reliability, maintainability, and its potential detrimental effects on a tendon (e.g., coating damage, galvanic cell creation, reduced strength, etc.) Initial qualiÞcation and calibration of each instrumentation and monitoring system should be performed by the manufacturer. Operating and maintenance manuals should also be supplied by the manufacturer. Recalibration procedures and schedules, or methods to identify the need for recalibration, should also be developed and provided to on-board operating personnel. Operating personnel should be properly trained on the use and care of the systems and should understand their operation and limitations. The following paragraphs give general descriptions of instrumentation functions and design considerations: a. Tendon tension instrumentationÑTendon axial loads should be monitored during installation to set tendon pretension and during operation to ensure that tendon loads are maintained within design limitations. Electro-hydraulic load cells, strain gauges, or other load sensing instrumentation may be used to monitor tendon tensions. Strain gauges can be located on the tension members just below the upper connector to measure top tension. Accessibility for periodic replacement should be provided. b. Position reference systemÑA platform position reference system can be provided to monitor horizontal offset and platform oscillatory motions. Example systems which can be used are an acoustical system, a taut-line system, and a radio position reference system. Platform heave, roll, pitch, and yaw can be measured using an array of accelerometers and vertical axis gyroscopes. These motions are expected to be small and might not need to be monitored for operational purposes but intermittent data collection can be used to compare actual motions with analytical predictions. 113 c. Center of gravity monitoringÑMonitoring of platform center of gravity location can be done to ensure that a relatively uniform distribution of tendon pretension is maintained as weights aboard the platform vary with operations. Estimated weight distribution should be periodically compared with tendon tensions and discrepancies investigated. This monitoring can be achieved by maintaining accurate records of ballast volume changes and signiÞcant platform weight and weight location changes. The latter consideration requires a system for controlling and recording drilling derrick location and load, drilling and auxiliary consumable inventories and other signiÞcant variable or movable weights. Estimated platform weight distributions should be compared with tendon tension distributions during calm conditions (no offset) and signiÞcant discrepancies investigated. Shifts in the platform center of gravity can then be calculated and counteracted by re-ballasting. In this way the center of gravity can be maintained within pre-determined safe limits. These limits or envelopes can vary with the severity of environmental conditions, more tendon load distribution non-uniformity being tolerable in mild conditions than in severe storm conditions. d. Meteorological and oceanographic instrumentationÑA vast array of meteorological and oceanographic instrumentation is commercially available. Meteorological instruments normally include a barometer, anemometers, and a wet/dry thermometer. Oceanographic instruments include wave staffs, wave rider buoys, and current meters. e. Additional tendon monitoring instrumentationÑMonitoring lower and upper ßex joint angles and tendon stress and deßection might be desired to verify in-service performance with analytical predictions. Tendon vertical angle and azimuth can be monitored using ßuid-damped pendulum potentiometers or other systems developed to monitor drilling riser angles. Such units can be strapped to tendons adjacent to the upper and lower ßex joints or deployed down the tendon bore on a wire-line. Data can be transmitted to the platform either by hard wire or by remote telemetry. Strain gauges can be installed at points of predicted high bending stress, such as adjacent to the upper and lower ßex joints. A.COMM.9.9.2 Tendon Retrieval and Replacement Contingency planning for retrieval in the case of known or suspected damage should address the feasibility of retrieval for a variety of damage scenarios; for example, coupling damage, lower/upper ßex joint damage, template or connector damage, etc. Retrieval equipment and tendon replacement parts can be maintained onboard the platform or at an onshore location. When the latter option is selected, consideration should be given to the time and procedures required to mobilize and install the equipment onboard accounting for 114 API RECOMMENDED PRACTICE 2T expected environmental conditions and platform motions at the site. Planning of retrieval operations should also consider: a. The need to install and pretension a replacement tendon into a spare template receptacle prior to removing the tendon to be retrieved. b. The selection of guideline or guidelineless retrieval and the limiting platform offset, oscillation motions, and environmental conditions associated with the selected method. c. Crack growth predictions of time to failure for various crack sizes and locations and the ability to retrieve the tendon within the available time. d. Time required to install a replacement tendon or reinstall the retrieved tendon. A.COMM.10 Foundation Analysis and Design A.COMM.10.6.1 Discussion on Safety Factors to be Applied to the Axial Capacity of Piled Foundations a. Background. Pile design is dependent on past successful practice, that is, empiricism. Lacking experience with TLP foundations, the design approach adopted utilizes the jacket type platform pile design as the baseline for safety consideration. Factors which could inßuence the safety of a TLP pile foundation have been identiÞed and compared to the design inßuence each factor has for a conventional jacket pile. Listed below are eight factors which were considered important for TLP pile design. A qualitative comparison or bias is discussed relating the TLP and jacket pile application. The last three factors were not included in the body of API Recommended Practice 2T because their inßuence on design was deemed the same for the TLP and jacket foundations. b. Factors considered as having possible inßuence on TLP piled foundations in comparison to compression piles in jacket type structures: 1. Uncertainties in understanding soil-pile behavior under tensile loadings. Considerations include: a. Potential reduction of near surface soilÕs effectiveness. b. Cyclic degradation. c. Axial ßexibility of the pile-soil system. d. Effects of sustained tension. e. Suction. ¥ Item (a)ÑRelative to a jacket structure and driven piling, there appears to be no reason to apply any explicit penalty for this consideration. ¥ Items (b), (c), and (d) relate to considerations that were felt to be difÞcult to quantify given the present state of knowledge. It was also felt that it would not be appro- priate to suggest testing of calculation methodologies to help quantify these effects. Instead, these considerations should be explicitly mentioned as needing thorough investigation. Recommended safety factors should then be applied to the pileÕs ultimate axial capacity after it is suitably modiÞed to account for these items. ¥ Item (b) considers the degradation of pile capacity due to the combination of sustained and cyclic loads. Several proprietary Þeld studies are underway to quantify clay-pile behavior under sustained loading. These include a pile study by the Norwegian Geotechnical Institute at Haga and small diameter model pile segment tests by the Earth Technology Corporation at ShellÕs Beta pile test site, ConocoÕs Gulf of Mexico TLP pile test site, and ChevronÕs pile test site at Empire. In addition, J. L. Briaud at Texas A&M University is studying cyclic axial behavior under APIÕs sponsorship. While none of the study results have been published, a generally conservative interpretation of some of these data indicate pile pullout does not begin until the sum of the sustained load plus the cyclic component reaches about 80 percent of the static ultimate load. ¥ Item (c) relates to the development of progressive pile failure due to the axial ßexibility of the pile-soil system under cyclic loading conditions. Two-way (i.e., tensioncompression) load tests conducted in the above mentioned studies show an immediate degradation in pile capacity. Results from the full scale Beta pile test (Doyle & Pelletier, 1985) showed temporary reductions of 61 percent to 85 percent of the pre-cyclic pile capacity within 16 fully reversed load cycles. However, other testing at Haga by NGI suggests that one-way cyclic loading of the pile relative to the soil causes signiÞcantly less degradation than two-way loading at discrete pile elevations. For long ßexible piles, fully reversed cycling may occur even though the pile top is under a sustained bias loading. Thus, pile load capacity may be reduced due to cyclic loading for ßexible piles. ¥ Item (d) considers the effect of sustained tension loading on soil behavior. Soils under sustained shear stress may deform in time. This effect should be considered in determining the long-term capacity of piles under sustained loading. ¥ Item (e) represents a consideration which can be expected to aid the foundationÕs load carrying capacity. Since here again it is not possible to reliably quantify the effects of suction, it was decided to ignore this consideration. 2. Lack of residual strength of the soil-pile system. A consideration included under this factor is the relative lack of residual strength for a pile loaded in tension compared to one loaded in compression. Schematically, RECOMMENDED PRACTICE FOR PLANNING, DESIGNING, AND CONSTRUCTING TENSION LEG PLATFORMS the relative residual strength after pile overload in tension (T), and compression (C) may be viewed as shown in Figure 34. The potential for dramatic decreases in strength in the event of pile overload warrants an increased safety factor when compared to a compression pile. The assignment of speciÞc numerical values to account for a tension pileÕs relative lack of residual strength is uncertain. 3. Load redistribution capacities of the foundation. Redundancy in the form of clustered or grouped piles can mitigate concern over the lack of residual strength, since all piles would not reach their maximum capacity simultaneously. The bias factor should reward redundancy. 4. Relative difÞculty of foundation installation. The relative ability to install satisfactory driven piles is deemed comparable to the skirt piles of a jacket type structure. For drilled and grouted piles and for connections between a pile and a foundation template, it is believed that these should be attainable in a manner comparable to a jacket platform. However, it is believed necessary to explicitly mention that special means should be provided to verify that grouted piles and pile to template connections are installed in a manner conforming with the design. (Provided explicit mention was made of the need to provide means to verify the adequacy of grout and pile to template connection installation.) 5. Relative integrity of soil samples obtained from deep water. T Compression pile Pile force Tension pile Displacement Figure A-34—Residual Pile Strength Z 115 In this regard it is believed that adequate precautions are already mentioned in the text on Òsoils investigation.Ó It is also felt that the geotechnical consultant in conjunction with the operatorÕs staff, could properly interpret engineering soil properties resulting from deep water soil samples. 6. Relative character and reliability of load determination. The determination of loading is assumed to be comparable to that obtained for a jacket structure. 7. Relative lack of ability to inspect and repair TLP foundation piles. The ability to inspect and repair TLP piles was deemed to be very similar to that of jacket type structure. 8. Consequences of a foundation failure to the integrity of the overall structural system. Relative to a jacket type structure the consequence of a foundation failure was deemed to be comparable to that of a TLP. A.COMM.11 Riser Systems A.COMM.11.3 RISER ANALYSIS METHODOLOGY A.COMM.11.3.1 Structural Model For the purposes of response analysis, the riser is a simple structure although in some cases it may comprise multiple tubulars with the potential for structural interaction. Basically, it may be represented as one or more tensioned beams which rarely develop an angle greater than 10 degrees from the vertical. This qualiÞes it for analysis using the fundamental Bernoulli-Euler beam theory. When large angles are possible, the analysis should be modiÞed accordingly. The beam equation for the riser is developed by Þrst examining a differential element and the forces which act upon it. Figure A-35 shows the hydrostatic pressures of sea water and internal ßuid, the tension in the pipe wall, and the weight. The internal ßuids may be drilling mud, gas, oil, water, etc. The Þgure also shows the deformation of the riser pipe over the elemental length. Finally, the horizontal hydrodynamic forces are indicated. Imposition of the equations of equilibrium and simple beam theory leads to the equation of motion. The terms forming the coefÞcient y equal the tension calculated by considering only the wet weight of the riser and the internal ßuid. If the equation is rewritten with that term represented by To, called the Òeffective tension,Ó it then takes the form of the classical beam-column equation. This concept has been thoroughly discussed (Young et al., 1978; McIver, 1983; Lubinski, 1977; Chakrabarti, 1982). Real riser problems are solved by converting it to a system of simultaneous equations for a discretized or lumped parameter representation of the riser. This allows for variations in riser properties and for the introduction of such other non-uniformities as joints and soil restraints. 116 API RECOMMENDED PRACTICE 2T y« + y«« Æx Undeformed riser position fp sp + rp Æp g Æx di fy x+Æx y Æx rw g (hw Ð x) x Px db y« sp Terminology in Equations Governing Differential Equation d s yúú + EI y '' '' Ð ------ [ ( T o + T' x ) y '] = f y dx Ap = cross sectional area of the riser pipe. Cm = hydrodynamic mass coefÞcient. db, di, dh = bouyancy internal, diameter of riser and hydrodynamic. Where: EI = ßexural rigidity. p 2 2 s = r p Ap + --- [ r i d i + ( C m Ð 1 ) r w d h ] 4 p 2 2 T = --- [ r w g ( h w Ð x ) d b Ð P x d i ] + T p 4 fy = distributed hydrodynamic force acting in y direction. g = gravitational acceleration. hi, hw = total depth of internal ßuid, sea water. Px = internal ßuid pressure at elevation x. Pt = internal ßuid pressure at top of riser. P x = Pt + ri g ( hi Ð x ) To = effective tension at bottom of riser. Tp = actual tension in pipe wall. and: T = effective tension. pg 2 2 f y = Ð ------ ( r i d i Ð r w d b ) + r p A p g y ' 4 x = vertical coordinate measured from bottom of riser. y = horizontal riser translation at station x. r1, rp, rw = density of internal ßuid, pipe, and water. s = distributed mass. d ( ¥ ) = ----- ( ) dt d ( )« = ------ ( ) dx Figure A-35—Riser Governing Differential Equation RECOMMENDED PRACTICE FOR PLANNING, DESIGNING, AND CONSTRUCTING TENSION LEG PLATFORMS A.COMM.11.3.2 Hydrodynamic Model Probably the greatest uncertainty in riser response analysis comes in formulating the hydrodynamic model (Hansen et al., 1979). This is especially true for the production riser system in an external multiple-tube conÞguration (Bennet and Wilheilm, 1979). There are three different aspects to be resolved: a. Sea surface. b. Wave kinematics. c. Force algorithm. All three are primarily dependent on empirical evidence. Although extensive data have been gathered in each area (Sarpkaya and Isaacson, 1981), there is as yet no Þnal resolution as to the most accurate general model. Active research continues and promises further advances. Sea SurfaceÑAlthough the surface of the ocean is a random, multi-directional process, most design analyses for offshore structures are based on a unidirectional wave model. The principal reasons for this are: Þrst, the unidirectional wave is much simpler to deal with and, second, it is generally believed to give more conservative loading, especially for fatigue calculation. Another consideration that may warrant attention is the distortion of the wave pattern by the platform (Connolly and Wybro, 1984). 6.4 provides guidance for predicting the wave Þeld as altered by the TLP. It is common practice to use a unidirectional, random wave model (Hudspeth, 1975; Sexton and Agbezuge, 1976), either in a linearized frequency domain method, or in the more accurate time domain solution. In the latter approach, a time history wave proÞle is synthesized based on the design wave spectrum, e.g., JONSWAP or Pierson-Moskowitz. A time history solution is carried out long enough to assure that the riser response has statistical signiÞcance. Wave KinematicsÑA number of models have been proposed for the ßuid velocity and acceleration proÞle beneath the wave surface. Several nonlinear models have been developed to satisfy boundary conditions. Each of these is rather complicated and for practical reasons, is generally used only with the single, periodic wave model. Recently gathered environmental data indicate that the simple, Airy linear function is quite adequate for modeling a random surface condition, especially with the Òstretched kinematicsÓ feature. The effect of the platform on wave kinematics may need consideration, since the forces acting on the riser are dependent on wave particle kinematics. Hydrodynamic Force AlgorithmÑAlso the subject of extensive study based on empirical results the widely used Morison equation, described in 6.2.3, has survived intact. There is, however, extensive debate as to the selection of the drag and mass coefÞcients, especially in high wave conditions. 117 While available experimental and theoretical hydrodynamic data provide guidelines for the riser design, Þnal design veriÞcation may require design-speciÞc testing (Rowe et al., 1978). This is most important for complex riser geometries involving multiple tube arrays. The following are examples of the complicating factors that inßuence the hydrodynamic loading on risers: a. Relative motion between riser and ßuid. b. Drag variation due to surface roughness, marine growth, and variation in Reynolds Number and Keulegan-Carpenter Number. c. Flow disturbance due to nearby bodies. d. Wake encounter in oscillating ßow. e. Fluctuating in-line and transverse forces due to vortex shedding. f. Drag ampliÞcation due to vortex-induced vibrations. A.COMM.11.3.3 Lumped Parameter Model The partial differential equation which governs riser behavior is not directly usable for analyzing general problems (Morgan and Peret, 1976). It is therefore, usually converted to a system of discrete coordinates. The two methods presently used are Þnite-element (Gardner and Kotch, 1976) and Þnite difference (Tucker, 1972) both involve; division of the riser into a series of Þnite length regions. The behavior of the riser can then be described in terms of the nodes at which these elements are joined. The solution involves Þnding the translations and rotations, bending moments, etc., at each node of the riser. While each of these idealized elements has uniform properties, the non-uniformities of the riser are accounted for by the variation of properties from element to element. The signiÞcant consequence of this discretization of the riser is that it leads to a series of simultaneous equations which are conveniently and rapidly solved on a digital computer. A critical consideration is the number of elements into which the riser is divided. The nodes should be closely spaced in the areas where high bending moments tend to occur. These are always in the wave zone and near the bottom of the riser where the tension is the lowest. An important source of riser excitation is the platform motions. They should be modeled accurately with emphasis on the phase relationship between platform motion and the wave. The upper and lower boundary conditions should reßect actual support conditions including tensioner forces (Kozik and Noerager, 1976), ßex-joint stiffness, etc. Multiline risers may be modeled with a single beam representation having equivalent properties. Depending on the riser design, it may be necessary to use a multiple beam model in order to determine detailed structural loads on multi-tube risers in which spacer frames are included. 118 API RECOMMENDED PRACTICE 2T A.COMM.11.3.4 Solutions of the Simultaneous Equations The discussion in the previous section dealt with the mathematical techniques for converting the spatial derivatives into discrete translation coordinates for solution as simultaneous equations. This section deals with solution of the time derivative portion of the equations. It is the wave action and associated platform motion that provide the dynamic excitation. The waves impose time-varying hydrodynamic forces on the riser. The platform drives the riser back and forth, producing additional contributions to the time-varying forces. The applied riser tension may have timevarying components due to the non-ideal characteristics of the tensioner system. Time Domain or Frequency DomainÑThere are two different approaches for solving the riser dynamic equations, the application of time or frequency domain methods, as applied to the platform response problem. The direct integration or time domain solution permits the inclusion of all non-linearities such as the non-linear hydrodynamic force, varying free surface, and non-linear ßex joint behavior (Hachemi Safai, 1983). The alternative is the frequency domain method in which non-linear functions are linearized about a quasi-steady (Krolikowski and Gay, 1980; McIver and Lunn, 1983) or mean value. An iterative procedure is used whereby the equivalent linear drag is varied in successive solutions until it gives a minimum error solution. This method has been shown to yield reliable results for drilling riser analyses at substantially lower cost than the time domain solution. The frequency domain approach leads to a linear transfer function for the riser which is a mathematical expression of its dynamic characteristics. This transfer function (sometimes called the complex frequency response) can be used directly with the power spectra (wave energy vs. frequency) deÞnition of seastate. The result is riser response amplitude, including bending stresses, for example vs. frequency. This is precisely the kind of information which is often used for fatigue analysis. Modal AnalysisÑThe riserÕs natural frequencies and modes of vibration may be determined from the equation of motion (McIver and Lunn, 1983). This information supplements the dynamic analysis and may be used to evaluate the riserÕs susceptibility to vortex-induced vibrations. Regardless of the means of solution, riser response analysis should result in an accurate description of mean and alternating stresses, deßections, and angles over the length of the riser. Reference is made to API Bulletin 2J, Comparison of Marine Drilling Riser Analysis. A.COMM.12 Facilities Design A.COMM.12.2.1 Structural The type of structure adopted for the deck is of paramount importance to the facilities designer. The exclusive use of plate girder bulkheads in the deck may offer certain advantages to the structural designer but can create signiÞcant problems in the routing of services. This type of structural design will impose constraints on the size, number and location of penetrations through the stressed plate members to avoid local overstressing particularly with respect to fatigue. This may preclude the optimized routing of services and access routes and will place demands on the facilities designer to agree to Þnal penetration requirements at an early stage in the design. For this reason the facility designer should recommend the use of truss girders or a combination of truss and plate girders for the main deck members. The proposed method of deck construction can create the necessity for temporary supports for services. For example, with a palletized deck construction, individual pallets cannot receive the beneÞts of overhead supports from the pallet above until both pallets are installed into the main deck structure. Additional temporary service supports for each discrete pallet increases the scope of design and fabrication work and can cause access difÞculties during fabrication. To maintain the center of gravity as low as possible, limitations may be placed on the depth of the deck structure. The latter can have a signiÞcant impact on facilities design, and early coordination between structural and facilities designers is necessary. InsufÞcient deck depth may cause problems in the following areas: a. There may be inadequate height for the installation of gravity systems within the deck space (vent and drain systems, separation trains, etc.). b. To achieve adequate vertical separation, some components of a deck system may have to be installed in the hull. This may introduce a hydrocarbon hazard into areas of the hull which would otherwise be free from hydrocarbons. c. The use of a mezzanine ßoor in the deck may be restricted. Some equipment may have to be installed on the exposed weather deck (e.g., HVAC plant/ducting and turbine waste heat recovery systems) which may increase service runs thereby adding to weight and wind loads and raising the center of gravity. Deck height above sea level can impose limitations on the location of ventilation intakes (which are commonly placed below deck) due to the ingestion of aerosol salt spray or even physical contact with the crests of waves under storm conditions. The desire of the structural designer to reduce overall weight will result in the use of minimal PSF deck loading criteria. RECOMMENDED PRACTICE FOR PLANNING, DESIGNING, AND CONSTRUCTING TENSION LEG PLATFORMS Maintenance routes for major equipment must be established at an early stage to assure adequate strength for these areas. A.COMM.12.2.3 Weight and Center of Gravity Until equipment arrangements are established, the effect of equipment weight and location on locating the center of gravity (CG) at the platform desired coordinations should be considered a facilities design function. Thereafter, further CG adjustments probably will need to be made by ballast adjustments or accommodated through allowances in the vessel/mooring design. These ballast adjustments caused by misplacement of equipment could result in substantial weight penalty. The amount of rework resulting from relocating major equipment can be extensive once piping, electrical and instrument detailed design efforts get underway. Once a shift is made, there is no way to know that subsequent information will not necessitate rearranging the equipment. A.COMM.12.2.10 Regulations The TLP has been deÞned as a Òßoating OCS facilityÓ in 33 Code of Federal Regulations, 140 Subchapter NÑÓOuter Continental Shelf Activities.Ó The agency assigned to provide the regulations (CFR) is the Coast Guard. 33 Code of Federal Regulations, 143.120 deÞnes the applicable regulations for a ßoating OCS facility and should be consulted at initiation of project. The regulations establish certain requirements with respect to safety equipment and promotion of safety of life and property at sea. However, where unique TLP design or equipment requirements make regulation compliance impractical, alternate proposals that provide an equivalent level of safety may be acceptable to the USCG. The designer is advised to become familiar with Òequivalent requirementsÓ of the agency involved. A.COMM.12.4.2 Packaging Construction methods should provide capability for an integrated deck/facilities approach providing opportunities for considerable weight savings. A common approach to the design of production facilities for Þxed offshore platforms has been that of prepackaging equipment items on individual structural skids. Subsequently, these skids are set on the platform deck structure and piped together. This approach might result in faster fabrication times by allowing concurrent facilities equipment packaging and platform structural fabrication. It might not, however, be economically attractive for TLP facilities due to the weight addition resulting from duplication of structural support. As an alternative, the facilities designer might consider an integrated deck/facilities approach wherein all equipment supports and drain pans are fabricated onto pallets which then 119 become an integral part of the platform deck structure. Each pallet should be Þtted-out with services (piping, cable, etc.) as far as is practical. In particular, fabrication tolerances must be maintained since services run between structures and pallets, misalignment could cause remedial work when bulkhead penetrations are involved. A.COMM.12.4.6 Riser Connection The relative motion of the deck to the launcher receiver will be predominantly in the vertical direction. Vertical launchers may present advantages over horizontal. The weight of a vertical launcher may be supported by the upper support of the riser since this will probably be a device maintaining riser tension. In liquid service a vertical launcher requires additional height for drainage. Horizontal launchers would require an additional support under the launcher since the pipe would not support the cantilevered weight of the launcher. If a ßexible connection was placed downstream of the horizontal launcher, it could be attached to the deck and loaded in the conventional way. If the ßexible connection is upstream of the launcher, the launcher support may need to maintain support while allowing the launcher to ßoat with the riser. A.COMM.12.5.5 Electrical The designer should review all applicable electrical requirements of the U.S. Coast Guard. The Electrical Engineering Regulations (46 Code of Federal Regulations, Subchapter J) establish requirements with respect to safe electrical installations and repair aboard vessels and mobile offshore drilling units. Due to the similarities between the TLP facility and a mobile offshore drilling unit compliance with Subchapter J will probably be found to be applicable for hull design. 46 Code of Federal Regulations, 111.107 should be noted for speciÞc requirements applicable to industrial systems. The electrical installation for production systems is not speciÞcally covered in Coast Guard regulations. Appropriate industry standards should be considered. A.COMM.14 Structural Materials A.COMM.14.9 ELASTOMERIC MATERIALS The material selection guidelines for the elastomeric structure of TLP mooring ßexjoints must consider the following: a. Elastomers are both elastic and viscous materials. b. Various generic elastomers are satisfactory but mechanical property requirements are dependent on the laminated structure design. Different design approaches for the same application may dictate different mechanical characteristics of the elastomer(s) selected. More than one elastomer compound may be utilized in a single composite molding. 120 API RECOMMENDED PRACTICE 2T In addition to the above two technical differences over normal structural materials, evaluation of elastomer(s) for the intended application is made more difÞcult because: (1) laboratory data is of limited use to the design engineer, especially in highly loaded, laminated structures, and (2) although many rubber compositions exist, for the most part these are proprietary to the manufacturer and limited data is available for comparative or other technical purposes. Since a laminated structure is utilized, the ÒmaterialÓ and other properties of the composite along with compatibility, bondability, manufacturability of this structure must also be considered. Elastic Nature of RubberÑThe word ÒelastomerÓ clearly notes the one unique property of rubber-like materialsÑthey are highly elasticÑi.e., they can be repeatedly grossly deformed in tension, shear, or compression at low stresses and return to their original condition. These are the properties that permit bearings such as used in the TLP to ßex to large angles, without imposing high bending loads on the mooring system. However, these same highly desirable ßexing properties also present major limitations when used in structural design. As a result, rubber is seldom used in tension loading. All tension leg ßexjoints and similar bearings use a laminated structure design approach such that the mooring systemÕs tension and rotational loads result in compressive and shear stresses in the rubber. Through the use of high strength laminatesÑe.g., steel, the low compressive (YoungÕs) modulus of elastomers can be signiÞcantly increased. With a sufÞcient number of laminates, i.e., increasing the bonded areas to the nonbonded, edge areaÑthe compressive modulus of the nearly incompressible elastomer approaches its bulk-modulus, which is thousands of times greater than its YoungÕs modulus. The shear modulus, however, is not affected. It is the unique combination of these characteristics, the high effective compression modulus and low shear modulus, that permits the ßexible elastomeric bearing to work. The extremely high compressive loads imposed on the laminated bearings must be taken up by the elastomer and the reinforcements (often called ÒshimsÓ). Although the mathematics of the bearings are fairly complex, the compressive loads principally result in elastomer shear stresses. The rotational motion of the spherical bearing segments also results in shear stresses. These shear stresses must be contained through bonding, by the reinforcements. It follows then that the higher the tension leg induced compression loads the higher the hoop tensile stresses in the reinforcements. It also follows that a low shear modulus rubber (which results in low bending stresses on the tendon) creates high tensile stresses in reinforcements from tendon tension (rubber compression). The laminate system designer then must match the overall design approach with characteristics of both the elastomers and the reinforcement materials. The choice of materials a TLP ßexjoint designer has to work with often becomes extremely narrow considering the high performance, rigorous environments, and long fatigue life requirements imposed along with state-of-the-art manufacturing capabilities of both the rubber and metal forming industries. Viscoelastic ConsiderationsÑSince elastomers are viscoelastic materials, the dynamic response and mechanical behavior are dependent upon their viscous components. The stress or strain history, strain amplitude, strain frequency, rates of loading, and elastomer temperature affect the behavior of the material. This viscous component also determines the internal energy loss, or hysteresis, which is converted into heat. Although elastomers are poor heat conductors, even the high hysteresis rubber compounds do not have heat build-up problems in TLP bearings because of the low motion energy spectrum inputs of these systems. It is important that the mooring system designer as well as the ßexjoint designer appreciate the signiÞcance of the viscous element of the elastomer. Some examples of viscoelastic behavior that must be considered in the TLP system are: a. Inßuence of temperature on rotational spring constant (increased bending stress with lower temperatures). b. Non-linearity of shear modulus (higher spring constants at low and high angular deßection). c. High degrees of stress relaxation (reduction in rotational spring constant with time). d. Rate dependence (higher rotational spring constant at higher angle rate changes). Certain peculiarities of carbon black Þlled elastomers should also be notedÑe.g., the ÒMullinsÓ effect in which the stress/strain relationship is affected by the immediately preceding stress/strain history. Also certain crystallizing elastomers such as natural rubber and Neoprene compounds may have a unique low temperature aging effect on mechanical properties. Chemical ChangesÑElastomers can be greatly inßuenced by externally or internally produced chemical changes. It is assumed that the elastomers selected for the TLP ßexjoint will have been proven capable of long-term survivability in the surrounding environments (ßuids, temperatures), under highly loaded, dynamic conditions. It is also assumed that the elastomer has been properly compounded and that the adhesive and reinforcement system are such that no internal chemical actions take place that are deleterious to the operation and reliability of the ßexjoint. Elastomeric Bearing DesignÑThere are various proprietary and non-proprietary design methods used by the elastomeric bearing industry to determine the structural, fatigue, and performance adequacy of the bearings. These various methods can be broken down into three categories: a. The Òshape factorÓ approach. b. Closed form mathematical solution approach. c. Finite element approach where the analysis method is capable of handling elastomeric materials with PoissonÕs ratio very nearly 0.5. RECOMMENDED PRACTICE FOR PLANNING, DESIGNING, AND CONSTRUCTING TENSION LEG PLATFORMS The Òshape factorÓ approach has been the engineering standard for simple elastomeric bearings such as bridge pads but is limited to applications in which the strains are very small, the conÞguration is very simple and the Òshape factorÓ remains low. It is not considered useable in the design of tension leg platform bearings. The closed form analysis methods are based on linear theory of elasticity. The derivation of the equations normally used by the industry are based on the works of Timoshenko1 and Sokolhikoff2. Because of the complex nature of the ßexjoints, i.e., many rubber laminates and reinforcements all of a different radius and all of a different area, it is normally necessary to go to computerized solutions. Several such computerized solutions are used by the industry, but for the most part these are proprietary. Although expensive, computerized Þnite element analysis techniques are seeing more and more use in highly loaded elastomeric bearings, particularly in those applications where high rubber and reinforcement stresses are indicated. DiscussionÑEither the closed form or the Þnite element methods are acceptable design analysis techniques providing the designer can support the speciÞc analysis method(s) with actual product use and test data. This is necessary because: (a) it has not been possible to directly measure the actual rubber or elastomer shear stresses; (b) little correlation exists between methods; (c) differences in elastomers from manufacturer to manufacturer, and (d) poor correlation between laboratory tests and actual product performance. Thus, correlation of both the structural and fatigue analysis with actual product use and product test data is mandatory. SufÞcient data must be presented to demonstrate that the various analytically derived stress levels have performed satisfactorily in other designs which used both the same analysis technique and the speciÞc elastomer selected. Stresses in the reinforcements must be determined by analysis and correlated with data available from actual tests of earlier designs (equivalent loadings and/or strain gauge data). The designer must demonstrate that catastrophic form of failure in the way of column buckling instability will not occur. This demonstration can be through analysis and laboratory experimental efforts (e.g., sub-scale tests) or in-service use of data of similar conÞgurations and materials. In those areas where insufÞcient experience may be available, say at extremely high angles and high loads, for a particular design approach, subscale data may be developed to demonstrate design adequacy. The service or fatigue life must be determined from the stresses as determined from the previously discussed analyses and the load and angular motion requirements speciÞed by the TLP operator. Material property data used in the fatigue analysis for both the reinforcements and the elastomer must 121 be based on actual use data in the particular environments involved. The terms Òstructural failureÓ and Òfatigue failureÓ must be deÞned in the TLP userÕs speciÞcation. For instance, the required fatigue life may be speciÞed by a ÒMinerÕsÓ number. The number should be consistent with the remainder of the mooring system, but the deÞnition of ÒfailureÓ in the elastomer must consider the unique characteristics of the laminated rubber systems, i.e., it is Òfail-safeÓ or highly damage tolerant in most modes. Elastomer SelectionÑThe material selection, design, manufacture, and test of the bearing normally is the prime responsibility of the ßexjoint contractor. This document is not intended to place any limitations on the selection of a speciÞc material or class of materials other than noting that the particular material(s) selected must have sufÞcient successful use history to demonstrate its adequacy for the intended purpose. The material selection process will be a function of the details of the bearing design used, compatibility with the design and operational environment, manufacturability, and general experience. This applies to both the elastomer and the reinforcement materials. The selection of the manufacturing methods for both the reinforcements and the elastomer molding/bonding process and metal surface preparation and adhesive system is nearly inseparable from the materials selected by a given manufacturer. Here again, demonstrated successful experience is the key to methods selection. The speciÞc mechanical characteristics of the materials will be dictated by the design approach. Because of ever-increasing knowledge and advancements in the state-of-the-art of elastomers, no speciÞc restrictions should be placed on the choice of a particular elastomer. Obviously, one would not want to utilize an elastomer compound that was brittle, incompatible with the surrounding ßuids, or would not meet the age life or other critical requirements. However, there is a wide range of elastomeric compounds when used in compatible designs that would be suitable for most TLP applications. There are competitive designs and material combinations some of which will be superior to others. There are combinations which will provide improvements in one area at the expense of the other. Here it is important that the user provide the designers with adequate speciÞcation deÞnition to ensure that the best design/ material choice combination is selected. Selection of the reinforcement material may be restricted by strength requirements and manufacturing as well as heat treating limitations. However, there are few restrictions in this area; low carbon, low alloy, or stainless steels may be used providing they have the ability to meet the structural, fatigue, and processing requirements. Aluminum materials for shim stock are not permitted, but other materials such as titanium may be utilized. In all cases, demonstrated bondability of the elastomer must have been proven through long-term service or test. APPENDIX B—REFERENCES References for Section 5 3. Chakrabarti, S. K., ÒMoored Floating Structures and Hydrodynamic CoefÞcients,Ó Ocean Structural Dynamics Symposium, Corvallis, Ore., Sept. 1984. 4. Daily, J. W. and Harleman, D. R. F., Fluid Dynamics, Addison-Wesley Publishing Co., Reading, Massachusetts, 1966. 5. DeBoom, W. C., Pinkster, J. A., and Tan, S. G., ÒMotion and Tether Force Prediction for a Deepwater Tension Leg Platform,Ó OTC Paper 4437, OTC, Houston, 1983. 6. Det norske Veritas (DnV), Rules for the Design, Construction, and Inspection of Offshore Structures, Appendix B, Loads, 1977. 7. Eatock-Taylor, R. and Rajagopalan, A., ÒSuperharmonic Resonance Effects in Drag Dominated Structures,Ó Integrity of Offshore Structures, Faulker, Cowling and Frieze, editor, Glasgow 1981, p. 85, Applied Science Publishers, London. 8. Faltinsen, O. M. and A. E. Loken, ÒSlow drift oscillations of a ship in irregular waves,Ó Appl. Ocean Res., Vol. 1, 1979. 9. Faltinsen, O. M., and Michelsen, F., ÒMotions of Large Structures in Waves and Zero Froude Number,Ó Proc. Government Symposium Dynamics of Marine Vehicles and Structures in Waves, London, 1974. 10. Frank, W., ÒOscillation of Cylinders in or Below the Free Surface of Deep Fluids,Ó NSRDC Report #2375, October, 1967. 11. GrifÞn, O., ÒOTEC Cold Water Pipe Design for Problems Caused by Vortex-Induced Oscillations,Ó Ocean Engineering, 1981, Vol. 8, No. 2, pp. 129-209. 12. Hoerner, S. F., Fluid Dynamic Drag, published by the author, 1965. 13. Ippen, A. T., Editor, Estuary and Coastline Hydrodynamics, McGraw-Hill, Inc., New York, 1966. 14. Kareem, A., ÒDynamic Effects of Wind on Offshore Structures,Ó Proceedings of the Offshore Technology Conference, Houston, Texas, May 1980. 15. MacCamy, R. C. and Fuchs, R. A., Wave Forces on Piles: A Diffraction Theory, TM 69, Corps of Engineers, Beach Erosion Board, 1954. 16. Macha and Reid, ÒSemisubmersible Wind Loads and Wind Effects,Ó Paper presented at the Annual Meeting of the Society of Naval Architects and Marine Engineers, New York, N.Y., November 7-10, 1984. 17. Mei, C. C., The Applied Dynamics of Ocean Surface Waves, John Wiley and Sons, New York, 1983. 18. Meyers, Holm, and McAllister, Handbook of Ocean and Underwater Engineering, McGraw-Hill, 1969. 19. Molin, B., ÒComputation of Drift Forces,Ó Paper No. 3627, OTC, Houston, 1979. 20. Morison, J. R., et al., ÒThe Forces Exerted by Surface Waves on Piles,Ó Journal of Petroleum Technology, 1950. 1. Bretschneider, C. L. (1959), Wave Variability and Wave Spectra for Wind Generated Waves, Beach Erosion Board, T. M. No. 118. 2. Chappelear, J. E., ÒDirect Numerical Calculation of Wave Properties,Ó Journal of Geophysical Research, Vol. 66, 1961. 3. Dean, R. G., Evaluation and Development of Water Wave Theories for Engineering Application, Vol. I & II, U. S. Army Corps of Engineers, Coastal Research Center, 1974. 4. Hasselmann, K., Barnett, T. P., Bouws, E., Carlson, H., Cartwright, D. E., Enke, K., Ewing, J. A., Gienapp, H., Kruseman, P., Meerburg, A., Muller, P., Olbers, D. J., Richter, K., Sell, W., and Walden, H., ÒMeasurements of Wind-Wave Growth and Swell Decay During the Joint North Sea Wave Project,Ó Deutche HydrograÞca Zeitung, Supplement A, 8, No. 12, 1973. 5. Kareem, ÒDynamic Effects of Wind on Tension Leg Platforms,Ó OTC Paper No. 4229, 1982. 6. Lambrakos, K. F., and Brannon, H. R., Wave Force Calculations for Stokes and Non-Stokes Waves, OTC Preprints No. 2039, 1974. 7. Pierson, W. J., Jr., and Moskowitz, L. (1964), ÒA Proposed Spectral Form for Fully Developed Wind Seas Based on The Similarity Theory of S. A. Kitaigorodskii,Ó Journal of Geophysical Research, Vol. 69. 8. Saunders, Hydrodynamics in Ship Design, Society of Naval Architects & Marine Engineers, 1965. 9. Simiu, E. and Scanlan, F. H., Wind Effects on Structures, John Wiley & Sons, New York, 1978. 10. Skjelbreia, Lars, and Hendrickson, James, ÒFifth Order Gravity Wave Theory,Ó Proceedings of Seventh Conference on Coastal Engineering, Vol. 1, Chap. 10, 1961. 11. Wiegel, Robert L., Oceanographical Engineering, Prentice-Hall, 1964. 12. Planning, Designing, and Constructing Fixed Offshore Structures in Ice Environments, API Bulletin 2N. 13. Planning, Designing and Constructing Fixed Offshore Platforms, API Recommended Practice 2A, 16th Edition. 14. Rules for Building and Classing Mobile Offshore Drilling Units, American Bureau of Shipping, 1980. 15. Rules for the Construction and ClassiÞcation of Mobile Offshore Units, Det norske Veritas. 16. Rules for The Design, Construction, and Inspection of Offshore Structures, Det norske Veritas, 1977. References for Section 6 1. Blevins, R. D., Flow-Induced Vibration, Van Nostrand Reinhold Co., New York, 1977. 2. Brebbia, C. A. and Walker, S., ÒBoundary Element Techniques in Engineering, Newnes-Butterworths London, 1980. 123 124 API RECOMMENDED PRACTICE 2T 21. Newman, J. H., ÒSecond-order, slowly-varying forces on vessels in irregular waves,Ó Proc. Int. Symp. on the Dynamics of Marine Vehicles and Structures in Waves, University College, London, 1974. 22. Newman, J. N., Marine Hydrodynamics, MIT Press, Cambridge, Massachusetts, 1977. 23. Ogilvie, T. F., ÒFirst and Second Order Forces on a Cylinder Submerged under a Free Surface,Ó Journal of Fluid Mechanics, Vol. 16, Part 3, pp. 451-472, 1963. 24. Pearcey, H. H., ÒSome Observations on Fundamental Features of Wave-Induced Viscous Flows Past Cylinders,Ó Proceedings, IAHR Symposium on Mechanics of WaveInduced Forces on Cylinders, ed. by T. L. Shaw, September 1978. 25. Pinkster, J. A., ÒMean and Low Frequency Wave Drift Forces on Floating Structures,Ó Ocean Energy, Vol. 6, pp. 593-615, 1979. 26. Pinkster, J. A., ÒLow Frequency Second Order Wave Exciting Forces on Floating Structures,Ó NSMB, Wageningen, 1980, Publ. No. 650. 27. Sarpkaya, T. and Isaacson, M., Mechanics of Wave Forces on Offshore Structures, Van Nostrand Rienhold Co., New York, 1981. 28. Simiu, E. and Scanlon, R. H., Wind Effects on Structures, John Wiley and Sons, New York, 1978. 29. Simiu, E. and Leigh, S. D., ÒTurbulent Wind Effects on Tension Leg Platform Surge,Ó NBS Building Science Series 151, National Bureau of Standards, U.S. Government Printing OfÞce, Washington, March 1983. 30. Standing, R. G. and N. M. C. Dacunha, ÒSlowly-Varying and Mean Second-Order Wave Forces on Ships and Offshore Structures,Ó Proceedings, 14th ONR Symposium on Naval Hydrodynamics, Ann Arbor, Michigan, 1982. 31. Verley, R. L. P. and Moe, G., ÒHydrodynamic Damping of Offshore Structures in Waves and Currents,Ó Proceedings of the Offshore Technology Conference, No. 3798, Houston, May 1980. 32. Wickers, J. E. W. and Huijsmans, R. M. H., ÒOn the Low Frequency Hydrodynamic Damping Forces Acting on Offshore Moored Vessels,Ó OTC Paper 4813, OTC, Houston, 1984. 33. Young, R. W. and Bai, K. J., Numerical Solution to Free Surface Flow Problems, 10th Symposium ONR, 1974. 34. Yue, D. K., H. S. Chen, and C. C. Mei, ÒA Hybrid Element Method for Diffraction of Water Waves by ThreeDimensional Bodies,Ó International Journal for Numerical Methods in Engineering, Vol. 12, pp. 245-266, 1978. 35. Recommended Practice for Planning, Designing and Constructing Fixed Offshore Platforms, API Recommended Practice 2A, 16th Edition. 36. Chakrabarti, S. K. and Cotter, D. C., ÒFirst and Second Order Interaction of Waves with Large Offshore Structures,Ó 2nd International Symposium on Offshore Mechanics and Arctic Engineering. ASME, Houston, Feb. 1983. References for Section 7 1. Bearman, P. W., ÒWind Loads on Structures in Turbulent Flow,Ó The Modern Design of Wind-Sensitive Structures, Construction Industry Research and Information Association, London, U.K., 1971, pp. 42-48. 2. Bedrosian, E. and Rice, S. O. (1971), ÒThe Output Properties of Volterra Systems (Nonlinear Systems with Memory) Driven by Harmonic and Gaussian Inputs,Ó Proc. of the IEEE, Vol. 59, No. 12, December. 3. Bendat, J. S., and Piersol, A. G. (1971), Random Data: Analysis and Measurement Procedures, Wiley-Interscience, New York. 4. Beynet, P. A., Berman, M. Y., and von Aschwege, J. T., ÒMotion, Fatigue, and the Reliability Characteristics of a Vertically Moored Platform,Ó 1978 OTC 3304. 5. Botelho, D. L. R., Finnigan, T. D. and Petrauskas, C. (1984), ÒModel Test Evaluation of a Frequency Domain Procedure for Extreme Surge Response Prediction of Tension Leg Platforms,Ó Offshore Technology Conference, OTC 4658. 6. Burns, G. E., ÒCalculating Viscous Drift of a Tension Leg Platform,Ó Proc. Second International Offshore Mechanics and Arctic Engineering Symposium, ASME, New York, 1983. 7. Caughey, T. K. (1963), ÒEquivalent Linearization Techniques,Ó The Journal of the Acoustical Society of America, Vol. 1, No. 35, November 11, 1963. 8. Crandall, S. J., and Mark, W. D. (1963), Random Vibration in Mechanical Systems, Academic Press, New York. 9. Crandall, S. H., Khabbaz, G. R. and Manning, J. E. (1964), ÒRandom Vibration of an Oscillator with Non-linear Damping,Ó The J. of the Acoustical Society of America, Vol. 36, No. 7, July. 10. Cummins, W. E., ÒThe Impulse Response Function and Ship Motions,Ó D.T.M.B. Report 1661, Washington, D.C., 1962. 11. Doob, J. S. (1953), Stochastic Processes, John Wiley and Sons, New York. 12. Faltinsen, O. I., Van Hoof, R. W., Fylling, I. J., and Teigen, P. S., ÒTheoretical and Experimental Investigations of Tension Leg Platform Behavior,Ó BOSS Proceedings, Third International Conference, Massachusetts Institute of Technology, 1982. 13. Faltinsen, O. M., ÒStructures at Zero Froude Number,Ó Proceedings of International Symposium on the Dynamics of Marine Vehicles and Structures in Waves, University College, London, 1974. 14. Faltinsen, O. M., and Loken, A. E., ÒSlow Drift Oscillations of a Ship in Irregular Seas,Ó Applied Ocean Research, Vol. 1, No. 1, 1979. 15. Gelb, A., and Vander Velde, W. E., Multiple-Input Describing Functions and Non-linear System Design, McGraw-Hill, N.Y., 1968. RECOMMENDED PRACTICE FOR PLANNING, DESIGNING, AND CONSTRUCTING TENSION LEG PLATFORMS 16. Gumbel, E. J., ÒStatistical Theory of Extreme Values and Some Practical Applications,Ó National Bureau of Standards Applied Mathematics Series 33, February 1951. 17. Iwan, W. D. (1973), ÒThe Generalization of the Concept of Equivalent Linearizations,Ó Int. J. of Non-Linear Mechanics, Vol. 8. 18. Jefferys, E. R., and Patel, M. H. (1982), ÒDynamic Analysis Models of Tension Leg Platforms,Ó Journal of Energy Resources Technology, Vol. 104, September, 1982. 19. Kan, D. K., and Petrauskas, C., ÒHybrid Time Frequency Domain Fatigue Analysis for Deepwater Platforms,Ó OTC 3965, 1981. 20. Kareem, A., ÒDynamic Effect of Wind on Offshore Structures,Ó Offshore Technology Conference, No. OTC 3764, May 1980. 21. Leverette, S. J., Bradley, M. S. and Bliault, A., ÒAn Integrated Approach to Setting Environmental Design Criteria for Floating Production Facilities,Ó Behavior of Offshore Structures (BOSS) Conference, Cambridge, Mass., August 1982. 22. MacCamy, R. C., and Fuchs, R. A., ÒWave Forces on Piles: A Diffraction Theory,Ó U.S. Army Corps of Engineers, Beach Erosion Board, Technical Memo No. 69, Washington, 1954. 23. Moses, F., ÒUtilizing a Reliability-Based API Recommended Practice 2A FormatÓ API PRAC project 82-22, Final Report November, 1983. 24. Newman, J. N. (1977), Marine Hydrodynamics, The MIT Press, Cambridge, Mass. 25. Newman, J. N., ÒSecond Order Slowly Varying Forces on Vessels in Irregular Waves,Ó International Symposium on the Dynamics of Marine Vehicles and Structures in Waves, University College of London, April 1974. 26. Ochi, M. K., ÒOn Prediction of Extreme Values,Ó Journal of Ship Research, March 1973. 27. Ogilvie, T. F., and Tuck, E. O., ÒA Rational Strip Theory of Ship Motions,Ó Part I, University of Michigan, Department of Naval Architecture and Marine Engineering, Report No. 013, March 1969. 28. Papoulis, A. (1965), Probability, Random Variables and Stochastic Processes, McGraw Hill, New York. 29. Paulling, J. R., ÒTime Domain Simulation of Semi-Submersible Platform Motion with Application to the Tension Leg Platform,Ó SNAME Spring Meeting, May 25-27, 1977. 30. Paulling, J. R., and Horton, E. E., ÒAnalysis of the Tension Leg Platform,Ó Society of Petroleum Engineers Journal, Sept., 1971, pp. 285-294. 31. Pinkster, J. A., ÒLow Frequency Second Order Wave Exciting Forces on Floating Structures,Ó Dissertation, Delft University, October 1980. 32. Price, W. G., and Bishop, R. E. D., Probabilistic Theory of Ship Dynamics, John Wiley and Sons, N.Y., 1974. 33. Salvesen, N., Tuck, E. O. and Faltinsen, O., ÒShip Motions and Sea Loads,Ó Transactions SNAME, Vol. 78, 1970, pp. 250-287. 125 34. Salvesen, N., vonKerczek, C. H., Yue, D. K. and Stern, J. (1982), ÒComputation of Nonlinear Surge Motions of Tension Leg Platforms,Ó 14th Offshore Technology Conference, No. OTC 4394. 35. Simiu, E., and Leigh, S. D., ÒTurbulent Wind Effects on Tension Leg Platform Surge,Ó NBS Building Science Series 151, National Bureau of Standards, U.S. Government Printing OfÞce, Washington, March 1983. 36. Spanos, P-T. D., and Iwan, W. D. (1978), ÒOn the Existence and Uniqueness of Solutions Generated by Equivalent Linearization,Ó Int. J. of Non-Linear Mechanics, Vol. 13. 37. Thomson, W. T. (1965), Vibration Theory and Applications, Prentice-Hall, Englewood Cliffs, New Jersey. 38. Tickell, R. G. (1977), ÒContinuous Random Wave Loading on Structural Members,Ó The Structural Engineer, Vol. 55, No. 5. 39. Tucker, M. J., Challenor, P. G., and Carter, P. S. T., ÒNumerical Simulation of A Random Sea: A Common Error and Its Effect on Wave Group Statistics,Ó Applied Ocean Research, Vol. 6, No. 2, 1984. 40. Van Oortmerssen, G., ÒThe Motions of a Moored Ship in Waves,Ó N.S.M.B. Publication No. 510, 1976. 41. Weibull, Waloddi, ÒA Statistical Distribution Function of Wide Applicability,Ó Journal of Applied Mechanics, September 1951. 42. Wirsching, P. H., ÒProbability Based Fatigue Design Criteria for Offshore Structures,Ó API Ñ PRAC Project #81-15, January 1983. 43. Yosida, K., Ozaki, M., and Oka, N. (1984), ÒStructural Response Analysis of Tension Leg Platforms,Ó Journal of Energy Resources Technology, Vol. 106, March. 44. Yue, D. K., Chen, H. S., and Mei, C. C., ÒThree Dimensional Calculations of Wave Forces by a Hybrid Element Method,Ó Proceedings of 11th Symposium of Naval Hydrodynamics, OfÞce of Naval Research, 1976. 45. Recommended Practice for Planning, Designing and Constructing Fixed Offshore Platforms, API Recommended Practice 2A, 16th Edition. References for Section 8 1. AISC, SpeciÞcation for the Design, Fabrication and Erection of Structural Steel for Buildings, American Institute of Steel Construction, Latest edition. 2. Recommended Practice for Planning, Designing, and Constructing Fixed Offshore Platforms, API Recommended Practice 2A, Latest edition. 3. Bulletin on Stability Design of Cylindrical Shells, API Bulletin 2U, Latest edition. 4. Bulletin on Design of Flat Plate Structures, API Bulletin 2V, Latest edition. 5. NACE Standard RP-01-76, 1983 Revision, ÒCorrosion Control of Steel, Fixed Offshore Platforms Associated with 126 API RECOMMENDED PRACTICE 2T Petroleum Production,Ó National Association of Corrosion Engineers, Houston, Texas, 1983. 6. SSC 266, ÒReview of Ship Structural Details,Ó Ship Structure Committee, 1977. 7. SSC 272, ÒIn-Service Performance of Structural Details,Ó Ship Structure Committee, 1978. 8. SSC 294, ÒFurther Survey of In-Service Performance of Structural Details,Ó Ship Structure Committee, 1980. 9. Kinra, R. K., and Marshall, P. W.; ÒFatigue Analysis of the Cognac Platform;Ó Proceedings of the 11th Offshore Technology Conference; 1979; Paper No. OTC 3378, pp. 169187. 10. Maddox, N. R.; ÒFatigue Analysis for Deepwater FixedBottom Platforms;Ó Proceedings of the 6th Offshore Technology Conference; 1974; Paper No. OTC 2051, pp. 191-203. 11. Maddox, N. R.; ÒA Deterministic Fatigue Analysis for Offshore Platforms;Ó Journal of Petroleum Technology; July, 1975; pp. 901-912. 12. Maddox, N. R., and Wildenstein, A. W.; ÒA Spectral Fatigue Analysis for Offshore Structures;Ó Proceedings of the Offshore Technology Conference; 1975; Paper No. OTC 2261, pp. 185-198. 13. Marshall, P. W.; ÒDynamic and Fatigue Analysis Using Directional Spectra;Ó Proceedings of the 8th Offshore Technology Conference; 1976; Paper No. OTC 2537, pp. 143-157. 14. Marshall, P. W., and Luyties, W. H.; ÒAllowable Stresses for Fatigue Design;Ó Proceedings of the Third International BOSS Conference; Boston; 1982. 15. Vugts, J. H., and Kinra, R. K.; ÒProbabilistic Fatigue Analysis of Fixed Offshore Structures;Ó Proceedings of the 8th Offshore Technology Conference; 1976; Paper No. OTC 2608, pp. 889-906. References for Section 9 1. Brekke, J. N., and Gardner, T. N., ÒAnalysis of Brief Tension Loss in TLP Tethers,Ó Presented at Offshore Mechanics and Arctic Engineering Conference, Tokyo, Japan, April, 1986. 2. Buchalet, C. C., and Bamford, W. H., ÒStress Intensity Factor Solutions for Continuous Surface Flaws in Reactor Pressure Vessels,Ó Mechanics of Crack Growth, ASTM STP 590, 1976, pp. 385-402. 3. Burnside, O. H., Hudak, S. J., Oelkers, E., Chan, K., and Dexter, R. J., ÒLong Term Corrosion Fatigue of Welded Marine Steels,Ó Southwest Research Institute, March, 1984. 4. de Boom, W. C., Pinkster, J. A., and Tan, S. G., ÒMotion and Tether Force Prediction for a Deepwater Tension Leg Platform,Ó Paper 4487, Offshore Technology Conference, 1983. 5. Denise, J. P. F., and Heaf, N. J., ÒA Comparison Between Linear and Non-Linear Response of a Proposed Tension Leg Production Platform,Ó Proceedings, Offshore Technology Conference, 1979. 6. GrifÞn, O. M., ÒOTEC Cold Water Pipe Design for Problems Caused by Vortex-Excited Oscillations,Ó Ocean Engineering, Vol. 8, 1981, pp. 119-209. 7. Halkyard, J. E., and Liu, Shin-Lin, ÒCoupled vs. Uncoupled Analysis for the Determination of TLP Tendon Loads,Ó Proceedings, Oceans Õ83, Marine Technology Society Annual Meeting, San Francisco, California, 1983. 8. Halkyard, J. E., ÒDamage Tolerance and Inspection Criteria for Tension Leg Platform Tendons,Ó Energy-Sources Technology Conference & Exhibition, ASME, New Orleans, February, 1986. 9. Hammouda, M. M., Smith, R. A. and Miller, K. J., ÒElastic-Plastic Fracture Mechanics for Initiation and Propagation of Notch Fatigue Cracks,Ó Fatigue of Engineering Materials and Structures, Vol. 2, pp. 139-154, 1979. 10. Isaacson, M., and Maull, D. J., ÒTransverse Forces on Vertical Cylinders in Waves,Ó Journal of Waterways, Harbors and Coastal Engineering, ASCE, Vol. 102, No. ww1, February 1976, pp. 49-60. 11. King, R., ÒA Review of Vortex Shedding Research and Its Application,Ó Ocean Engineering, Vol. 4, 1977, pp. 141171. 12. Larsen, C. M., White, C. N., Fylling, I. J., and Nordsve, N. T., ÒNon-linear Static and Dynamic Behavior of Tension Leg Platform Tethers,Ó Proceedings of the Third International Offshore Mechanics and Arctic Engineering Symposium, Vol. I, pp. 41-50, 1984. 13. Salama, M. M., and Tetlow, J. H., ÒSelection and Evaluation of High Strength Steel for Hutton TLP Tension Leg Elements,Ó OTC 4449, 1983. 14. Sarpkaya, T., ÒVortex-Induced Oscillations, A Selective Review,Ó Trans. ASME, J. Applied Mechanics, Vol. 46, 1979, pp. 241-258. 15. Shah, R. C., ÒStress Intensity Factors for Through and Part Through Cracks Originating at Fastener Holes,Ó Mechanics of Crack Growth, ASTM STP 590, ASTM 1976, pp. 429459. 16. Stahl, B., and Geyer, J. F., ÒFatigue Reliability of Parallel Member Systems,Ó Journal of Structural Engineering, Vol. 110, No. 10, October 1984. 17. Stahl, B., and Geyer, J. F., ÒUltimate Strength Reliability of Tension Leg Platform Systems,Ó 17th Annual OTC, 1984. 18. Wirsching, P. H., ÒA SimpliÞed Approach to Establishing a Target Damage Level for Fatigue in a Tendon Component,Ó Technical Report No. 11 to American Bureau of Shipping, February 1984. 19. Wirsching, P. H., and Chen, Y. N., ÒFatigue Design Criteria for TLP Tendons,Ó Submitted for publication in Journal of Structural Engineering, ASCE, August, 1986. 20. ÒCriteria of the ASME Boiler and Pressure Vessel Code for Design by Analysis,Ó Sections VIII, Division 2. 21. Det Norske Veritas (DnV), Rules for the Design, Construction and Inspection of Offshore Structures, 1977 (Reprint 1981), Appendix C, ÒSteel Structures.Ó RECOMMENDED PRACTICE FOR PLANNING, DESIGNING, AND CONSTRUCTING TENSION LEG PLATFORMS 22. Recommended Practice for Planning, Designing and Constructing Fixed Offshore Platforms, API Recommended Practice 2A, 16th Edition. 23. Design, Rating, and Testing of Marine Riser Couplings, API Recommended Practice 2R, May 1984. References for Section 10 1. Recommended Practice for Planning, Designing and Constructing Fixed Offshore Platforms, API Recommended Practice 2A, 16th Edition. 2. Doyle, E. H. and Pelletier, J. H. (1985), ÒBehavior of a Large Scale Pile in Silty Clay,Ó XI International Conference on Soil Mechanics and Foundation Engineering, San Francisco, CA. References for Section 11 1. Agbezuge, L. K., and Noerager, J. A., ÒDeepwater Riser Flotation Systems,Ó An article in Ocean Resources Engineering, February 1978. 2. Albers, J., and DeSilva, M. L., ÒInnovative Risers, Speed Drilling, and High Current Areas off Brazil,Ó Oil & Gas Journal, April 18, 1977. 3. Bednar, J. M., Dickson, W. P., and Dumay, W. H., ÒEffect of Blow-Out Preventor End Connections on the Pressure Integrity of a Subsea B.O.P. Stack Under Riser Loads,Ó OTC Paper 2649, May 1976. 4. Bennett, B. E., and Wilhelm, G. P., ÒAnalysis of Production Riser Systems,Ó OTC Paper 3536, May 1979. 5. Chakrabarti, S. K., and Frampton, R. W., ÒReview of Riser Analysis Techniques,Ó Applied Ocean Res., Vol. 4, #2, 1982. 6. Childers, M. A., and Martin, E. B., ÒField Operations of Drilling Marine Risers,Ó J. Petroleum Tech., March 1980. 7. Connolly, J. T., and Wybro, P. G., ÒRiser Analysis Methods Comparison with Measured Field Data,Ó OTC Paper 4735, May 1984. 8. Evans, J. L., Ganser, D. A., and Williams, S. J., ÒDevelopment of an Instrumented Marine Riser Joint,Ó Paper presented at the Energy Technology Conference and Exhibition, ASME, January 18-22, 1981. 9. Fowler, J. R., and Gardner, T. N., ÒCriterion for Allowable Lower Ball-Joint Angle in Floating Drilling,Ó Trans, ASME, J. of Energy Resources Tech., Vol. 102, December 1980. 10. Gardner, T. N., and Kotch, M. A., ÒDynamic Analysis of Risers and Caissons by the Finite Element Method,Ó OTC Paper 2651, 1976. 11. Goldsmith, R. G., ÒTLP Well Design,Ó Paper presented at the 55th Fall Technical Conference and Exhibition of SPE, September 21-24, 1980. 12. Hachemi Safai, V., ÒNon-Linear Dynamic Analysis of Deepwater Risers,Ó App. Ocean Res., Vol. 5, #4, 1983. 13. Hudspeth, R. T., ÒWave Force Predictions from Nonlinear Random Sea Simulations,Ó OTC Paper 2193, 1975. 127 14. Jones, M. R., ÒProblems Affecting the Design of Drilling Risers,Ó SPE Paper 5268, SPE London, April 1975. 15. Kozik, T. J., and Noerager, J., ÒRiser Tensioner Force Variations,Ó OTC Paper 2648, May 1976. 16. Krolikowski, L. P., and Gay, T. A., ÒAn Improved Linearization Technique for Frequency Domain Riser Analysis,Ó OTC Paper 3777, 1980. 17. Loken, A. E., Torset, O. P., Mathiassen, S., and Arnesen, T., ÒAspects of Hydrodynamic Loading and Design of Production Risers,Ó OTC Paper 3538, May 1979. 18. Lubinski, A., ÒNecessary Tension in Marine Risers,Ó Revue de lÕInstitute Francais du Petrole, March 1977. 19. McIver, D. B., ÒValidation of Marine Riser Computer Programs,Ó ASME Energy Technology Conference and Exhibition, 1983. 20. McIver, D. B., and Lunn, T. S., ÒImprovements to Frequency Domain Riser Programs,Ó OTC Paper 4559, May 1983. 21. Morgan, G. W., and Peret, J. W., ÒApplied Mechanics of Marine Risers,Ó Petroleum Engineering Publishing Company, Dallas, Texas, 1976. 22. Nikkel, K. G., Cowan, R., and Labbe, J. R., ÒClearance Problems of Individual Well Risers and Tension Leg Platforms,Ó ASME Energy Technology Conference and Exhibition, February 1982. 23. Ottesen Hansen, N-E, Jacobson, V., and Lundgren, H. ÒHydrodynamic Forces on Composite Risers and Individual Cylinders,Ó OTC Paper 3541, May 1979. 24. Rowe, S. J., Fletcher, R. H., and Headley, C., ÒThe Model Testing of a Tethered Buoyant Platform and Its Riser System,Ó SUT Symposium on Models and Their Use as Design Aids in Offshore Operation, May 1978. 25. Sarpkaya, T., and Isaacson, M. de St. Q., ÒMechanics of Wave Forces on Offshore Structures,Ó Van Nostrand, New York, 1981. 26. Sexton, R. M., and Agbezuge, L. K., ÒRandom Wave and Vessel Motion Effects on Drilling Riser Dynamics,Ó OTC Paper 2650, May 1976. 27. Shanks, F. E., ÒDrilling High Current Locations Requires Special Preparation,Ó World, Oil, August 1983. 28. Tucker, T. C., ÒA Mathematical Model for the Nondeterministic Analysis of a Marine Riser,Ó Ph.D. Dissertation, University of Illinois, 1972. 29. Watkins, L. W., ÒOperating Experience with Marine Riser Buoyancy,Ó ASME Paper 78-PET-56. 30. Woodyard, A. H., ÒRisk Analysis of Well Completion Systems,Ó Paper presented at the 55th Fall Technical Conference and Exhibition of SPE, September 21-24, 1980. 31. Wybro, P. G., and Davies, K. B., ÒThe Dorada Field Production Risers,Ó OTC Paper 4042, May 1981. 32. Young, R. D., Fowler, J. R., Fisher, E. A., and Luke, R. R., ÒDynamic Analysis an Aid to the Design of Marine Risers,Ó Trans. ASME, J. of Pressure Vessel Tech., Vol. 100, May 1978. 128 API RECOMMENDED PRACTICE 2T 33. Recommended Practice for Care and Use of Marine Drilling Risers, API Recommended Practice 2K, January 1982. 34. Recommended Practice for Design and Operation of Marine Drilling Riser Systems, API Recommended Practice 2Q, April 15, 1984. Supplementary References for Section 11 35. Azar, J. J., and Soltveit, R. E., ÒA Comprehensive Study of Marine Drilling Risers,Ó ASME Paper No. 78-PET-61. 36. Bennett, B. E., and Metcalf, M. F., ÒNonlinear Dynamic Analysis of Coupled Axial and Lateral Motions of Marine Risers,Ó OTC Paper 2776, May 1977. 37. Bernitsas, M., and Kokkinis, T., ÒBuckling of Risers Under Tension Due to Internal Pressure: Nonmoveable Boundaries,Ó Trans. ASME, J. of Energy Resources Tech., Vol. 105, September 1983. 38. Botke, J. C., ÒAn Analysis of the Dynamics of Marine Risers,Ó Delco Electronics Report N. R75-67A, September 1975. 39. Brouwers, J. J. G., ÒResponse and Near Resonance of Non-Linearly Elastic Systems Subject to Random Excitation with Applications to Marine Risers,Ó Ocean Engineering, Vol. 9, #3, 1982. 40. Burke, B. G., and Tighe, J. T., ÒA Time Series Model for Dynamic Behavior of Offshore Structures,Ó OTC Paper 1403, 1971. 41. Burke, B. O., ÒAnalysis of Marine Risers for Deepwater,Ó J. Pet Tech., April 1974. 42. Caldwell, J. B., and Gammage, W. E., ÒA Method for Analysis of a Prototype Articulated Multi-Line Marine Production Riser System,Ó ASME Petroleum Mechanical Engineering Conference, Paper No. 76-PET-46, Mexico City, Mexico, September 1976. 43. Castela, A., et al., ÒDeepwater Drilling,Ó Ocean Resource Engineering, Part IÑApril 1978, Part IIÑJune 1978, and Part IIIÑAugust 1978. 44. Chung, J. S., ÒMotion Analysis of a Riser Joint,Ó ASME Paper No. 77-PET-40. 45. Dareing, D. W., ÒNatural Frequencies of Marine Drilling Risers,Ó SPE Paper 5620, Dallas, Texas, September 1975. 46. ÒDynamic Stress Analysis of the Mohole Riser System,Ó NESCO (National Engineering Science Company) Report 183-2A, (NSF Report PB175258) January 1965. 47. Egeland, O., and Solly, L. P., ÒSome Approaches to the Comparison of Riser Analysis Methods Against Full-Scale Data,Ó OTC Paper 3778, May 1980. 48. Etok, E. U., and Kirk, C. L., ÒRandom Dynamic Response for the Tethered Buoyant Platform Production Riser,Ó Applied Ocean Res., Vol. 3, #2, 1981. 49. Fischer, W., and Ludwig, M., ÒDesign of Floating Vessel Drilling Risers,Ó J. Pet. Tech., March 1966. 50. Gardner, T. N., ÒWhatÕs New in Drilling Riser Technology,Ó Ocean Industry, June 1978. 51. Gnone, E., Signorelli, P., and Guiliano, V., ÒThreeDimensional Static and Dynamic Analysis of Deepwater Sea Lines and Risers,Ó OTC Paper 2326, 1975. 52. Gosse, C. G., ÒThe Marine RiserÑA Procedure for Analysis,Ó OTC Paper 1080, May 1969. 53. Graham, R. D., Frost, M. A., and Wilhoit, J. C., ÒAnalysis of the Motion of Deepwater Drill Strings,Ó Parts 1 and 3, J. of Engineering for Industry, May 1965. 54. Harris, L. M., and Ilfrey, W. T., ÒDrilling 1300' of WaterÑSanta Barbara Channel, California,Ó OTC Paper 1018, May 1969. 55. Hartnup, G. G., Patel, M. H., and Sarohia, S., ÒHydrodynamic Tests on Marine Risers,Ó OTC Paper 4319, May 1982. 56. Huang, T., and Dareing, D. W., ÒMarine Riser Vibration Response Determined by Modal Analysis,Ó Petroleum Engineering International, May 1980. 57. Huang, T., Dareing, D. W., and Beran, W. T., ÒBending of Tubular Bundles Attached to Marine Risers,Ó Trans. ASME. J. of Energy Resources Tech., Vol. 102, March 1980. 58. Kirk, C. L., Etok, E. U., and Cooper, M. T., ÒDynamic and Static Analysis of a Marine Riser,Ó App. Ocean Res., Vol. 1, #3, 1979. 59. Kozik, T. J., ÒAn Analysis of a Riser Joint Tensioning System,Ó OTC Paper 2329, May 1975. 60. Kwan, C. T., Marion, T. L., and Gardner, T. N., ÒStorm Disconnector of Deepwater Drilling Risers,Ó published by ASME in Deepwater Mooring and Drilling, OED-Vol. 7, 1979. 61. Maison, J. R., and Lea, J. F., ÒSensitivity Analysis of Parameters Affecting Riser Performance,Ó OTC Paper 2918, 1977. 62. Morgan, G. W., ÒDynamic Analysis of Deepwater Risers in Three Dimensions,Ó ASME Paper No. 75-PET-20. 63. National Engineering and Science Company, ÒStructural Dynamic Analysis of the Riser and Drill String for Project MoholeÓ, NESCO Report 5234, Parts 1 and 2, January 1966. 64. Natvig, B. J., ÒA Large Angle-Large Displacement Analysis Method for Marine Risers,Ó Paper presented at the InteMaritec, September, 1980. 65. Nordgren, R. P., ÒOn Computation and Motion of Elastic Rods,Ó J. Applied Mech., Vol. 41, #31, September, 1974. 66. Ortloff, J. E., and Teers, M. L., ÒThe Development of a Multi-Line Universal Joint for Subsea Applications,Ó OTC Paper 2328, May 1975. 67. Rajabi, F., Zedan, M., and Mangiavacchi, A., ÒVortex Shedding Induced Dynamic Responses of Marine Risers,Ó Trans. ASME Vol. 106, June 1984. 68. Spanos, P., and Chen, T. W., ÒVibrations of Marine Riser Systems,Ó Trans. ASME Journal of Energy Resources Technology, Vol. 102, December 1980. RECOMMENDED PRACTICE FOR PLANNING, DESIGNING, AND CONSTRUCTING TENSION LEG PLATFORMS 69. Sparks, C. P., ÒMechanical Behavior of Marine Risers Mode of Inßuencing Principal Parameters,Ó Trans. ASME, J. Energy Resources Tech., Vol. 102, December 1980. 70. Sparks, C. P., ÒThe Inßuence of Tension, Pressure and Weight on Pipe and Riser Deformations and Stresses,Ó Trans. ASME, J. of Energy Resources Tech., Vol. 106, March 1984. 71. Sparks, C. P., Cabilic, G. P., and Schawann, J. C., ÒLongitudinal Resonant Behavior of Very Deepwater Risers,Ó Trans. ASME, J. Energy Resources Tech., Vol. 105, September 1983. 72. St. Denis, M., and Armijo, L., ÒOn the Dynamic Analysis of the Mohole Riser,Ó Proceedings Ocean Science, Ocean Engineering Conference, Marine Technological Society ASIO, 2:1240, 1965. 73. Tidwell, D. R., and Ilfrey, W. T., ÒDevelopments in Marine Drilling Riser Technology,Ó ASME Paper No. 69PET-14. 129 74. Wardlaw, H. W. R., ÒFundamentals of Marine Riser Design,Ó Prepared for presentation at Joint Petroleum Mechanical Engineering and Pressure Vessels and Piping Conference, ASME Paper No. 76-PET-35, Mexico City, Mexico, September 1976. 75. Recommended Practice for Planning, Designing and Constructing Fixed Offshore Platforms, API Recommended Practice 2A, 16th Edition. References for Section 13 1. Recommended Practice for Planning, Designing and Constructing Fixed Offshore Platforms, API Recommended Practice 2A, 16th Edition. References for Section 14 1. Recommended Practice for Planning, Designing and Constructing Fixed Offshore Platforms, API Recommended Practice 2A, 16th Edition. PC-01200—8/97—8C ( ) Additional copies available from API Publications and Distribution: (202) 682-8375 Information about API Publications, Programs and Services is available on the World Wide Web at: http://www.api.org Order No.: G02T02