Fifth Edition MECHANICS OF MATERIALS Beer • Johnston • DeWolf • Mazurek Chapter 4 Pure Bending Dr. Mohammed Eldosoky Associate prof. FAHAD BIN SULTAN UNIVERSITY College of Engineering Department of Mechanical Engineering FAHAD BIN SULTAN UNIVERSITY College of Engineering Department of Mechanical Engineering © 2009 The McGraw-Hill Companies, Inc. All rights reserved. 1- 1 Fifth Edition MECHANICS OF MATERIALS Beer • Johnston • DeWolf • Mazurek Pure Bending Pure Bending: Prismatic members subjected to equal and opposite couples acting in the same longitudinal plane © 2009 The McGraw-Hill Companies, Inc. All rights reserved. 4- 2 Fifth Edition MECHANICS OF MATERIALS Beer • Johnston • DeWolf • Mazurek Other Loading Types • Eccentric Loading: Axial loading which does not pass through section centroid produces internal forces equivalent to an axial force and a couple • Transverse Loading: Concentrated or distributed transverse load produces internal forces equivalent to a shear force and a couple • Principle of Superposition: The normal stress due to pure bending may be combined with the normal stress due to axial loading and shear stress due to shear loading to find the complete state of stress. © 2009 The McGraw-Hill Companies, Inc. All rights reserved. 4- 3 Fifth Edition MECHANICS OF MATERIALS Beer • Johnston • DeWolf • Mazurek Symmetric Member in Pure Bending • Internal forces in any cross section are equivalent to a couple. The moment of the couple is the section bending moment. • From statics, a couple M consists of two equal and opposite forces. • The sum of the components of the forces in any direction is zero. • The moment is the same about any axis perpendicular to the plane of the couple and zero about any axis contained in the plane. • These requirements may be applied to the sums of the components and moments of the statically indeterminate elementary internal forces. Fx x dA 0 M y z x dA 0 M z y x dA M © 2009 The McGraw-Hill Companies, Inc. All rights reserved. 4- 4 Fifth Edition MECHANICS OF MATERIALS Beer • Johnston • DeWolf • Mazurek Bending Deformations Beam with a plane of symmetry in pure bending: • member remains symmetric • bends uniformly to form a circular arc • cross-sectional plane passes through arc center and remains planar • length of top decreases and length of bottom increases • a neutral surface must exist that is parallel to the upper and lower surfaces and for which the length does not change • stresses and strains are negative (compressive) above the neutral plane and positive (tension) below it © 2009 The McGraw-Hill Companies, Inc. All rights reserved. 4- 5 Fifth Edition MECHANICS OF MATERIALS Beer • Johnston • DeWolf • Mazurek Strain Due to Bending Consider a beam segment of length L. After deformation, the length of the neutral surface remains L. At other sections, L y L L y y x m L c y or ρ y (strain varies linearly) c m y c x m © 2009 The McGraw-Hill Companies, Inc. All rights reserved. 4- 6 Fifth Edition MECHANICS OF MATERIALS Beer • Johnston • DeWolf • Mazurek Stress Due to Bending • For a linearly elastic material, y c x E x E m y m (stress varies linearly) c • For static equilibrium, y Fx 0 x dA m dA c 0 m y dA c First moment with respect to neutral plane is zero. Therefore, the neutral surface must pass through the section centroid. © 2009 The McGraw-Hill Companies, Inc. All rights reserved. • For static equilibrium, y M y x dA y m dA c I M m y 2 dA m c c Mc M m I S y Substituting x m c My x I 4- 7 Fifth Edition MECHANICS OF MATERIALS Beer • Johnston • DeWolf • Mazurek Beam Section Properties • The maximum normal stress due to bending, Mc M I S I section moment of inertia m S I section modulus c A beam section with a larger section modulus will have a lower maximum stress • Consider a rectangular beam cross section, 3 1 I 12 bh S 16 bh3 16 Ah c h2 Between two beams with the same cross sectional area, the beam with the greater depth will be more effective in resisting bending. • Structural steel beams are designed to have a large section modulus. © 2009 The McGraw-Hill Companies, Inc. All rights reserved. 4- 8 Fifth Edition MECHANICS OF MATERIALS Beer • Johnston • DeWolf • Mazurek Properties of American Standard Shapes © 2009 The McGraw-Hill Companies, Inc. All rights reserved. 4- 9 Fifth Edition MECHANICS OF MATERIALS Beer • Johnston • DeWolf • Mazurek Deformations in a Transverse Cross Section • Deformation due to bending moment M is quantified by the curvature of the neutral surface 1 Mc m m c Ec Ec I M EI 1 • Although cross sectional planes remain planar when subjected to bending moments, in-plane deformations are nonzero, y x y z x y • Expansion above the neutral surface and contraction below it cause an in-plane curvature, 1 anticlasti c curvature © 2009 The McGraw-Hill Companies, Inc. All rights reserved. 4- 10 Fifth Edition MECHANICS OF MATERIALS © 2009 The McGraw-Hill Companies, Inc. All rights reserved. Beer • Johnston • DeWolf • Mazurek 4- 11 Fifth Edition MECHANICS OF MATERIALS Beer • Johnston • DeWolf • Mazurek Sample Problem 4.2 SOLUTION: Based on the cross section geometry, calculate the location of the section centroid and moment of inertia. Y yA A I x I A d 2 Apply the elastic flexural formula to find the maximum tensile and compressive stresses. m A cast-iron machine part is acted upon by a 3 kN-m couple. Knowing E = 165 GPa and neglecting the effects of fillets, determine (a) the maximum tensile and compressive stresses, (b) the radius of curvature. © 2009 The McGraw-Hill Companies, Inc. All rights reserved. Mc I Calculate the curvature 1 M EI 4- 12 Fifth Edition MECHANICS OF MATERIALS Beer • Johnston • DeWolf • Mazurek Sample Problem 4.2 SOLUTION: Based on the cross section geometry, calculate the location of the section centroid and moment of inertia. Area, mm 2 y , mm yA, mm 3 1 20 90 1800 50 90 103 2 40 30 1200 20 24 103 3 A 3000 yA 114 10 3 yA 114 10 Y 38 mm 3000 A 1 bh3 A d 2 I x I A d 2 12 1 90 203 1800 122 1 30 403 1200 182 12 12 I 868 103 mm 4 868 10-9 m 4 © 2009 The McGraw-Hill Companies, Inc. All rights reserved. 4- 13 Fifth Edition MECHANICS OF MATERIALS Beer • Johnston • DeWolf • Mazurek Sample Problem 4.2 Apply the elastic flexural formula to find the maximum tensile and compressive stresses. Mc I M c A 3 kN m 0.022 m A I 868 109 m 4 M cB 3 kN m 0.038 m B I 868 109 m 4 m A 76.0 MPa B 131.3 MPa Calculate the curvature 1 M EI 3 kN m 165 GPa 868 10-9 m 4 © 2009 The McGraw-Hill Companies, Inc. All rights reserved. 1 20.95 103 m -1 47.7 m 4- 14 Fifth Edition MECHANICS OF MATERIALS Beer • Johnston • DeWolf • Mazurek Bending of Members Made of Several Materials Consider a composite beam formed from two materials with E1 and E2. Normal strain varies linearly. x y Piecewise linear normal stress variation. For upper part 1 E1 x E1 y For lower part 2 E2 x E2 y Neutral axis does not pass through section centroid of composite section. Elemental forces on the section are Ey E y dF1 1dA 1 dA dF2 2 dA 2 dA x My I 1 x Define a transformed section such that 2 n x dF2 © 2009 The McGraw-Hill Companies, Inc. All rights reserved. nE1 y dA E1 y n dA E n 2 E1 4- 15 Fifth Edition MECHANICS OF MATERIALS Beer • Johnston • DeWolf • Mazurek Example 4.03 SOLUTION: Transform the bar to an equivalent cross section made entirely of brass Evaluate the cross sectional properties of the transformed section Calculate the maximum stress in the transformed section. This is the correct maximum stress for the brass pieces of the bar. Bar is made from bonded pieces of steel (Es = 200 GPa) and brass (Eb = 100 GPa). Determine the maximum stress in the steel and brass when a moment of 4.5 KNm is applied. Determine the maximum stress in the steel portion of the bar by multiplying the maximum stress for the transformed section by the ratio of the moduli of elasticity. © 2009 The McGraw-Hill Companies, Inc. All rights reserved. 4- 16 Fifth Edition MECHANICS OF MATERIALS Beer • Johnston • DeWolf • Mazurek Example 4.03 SOLUTION: Transform the bar to an equivalent cross section made entirely of brass. n Es 200GPa 2.0 Eb 100GPa bT 10 mm 2 18 mm 10 mm 56 mm Evaluate the transformed cross sectional properties I 121 bT h3 121 56 mm 75 mm 3 1.96875 106 mm 4 Calculate the maximum stresses m Mc 4500 Nm 0.0375 m 85.7 MPa -6 4 I 1.9687510 m b max m s max n m 2 85.7 MPa © 2009 The McGraw-Hill Companies, Inc. All rights reserved. b max 85.7 MPa s max 171.4 MPa 4- 17 Fifth Edition MECHANICS OF MATERIALS Beer • Johnston • DeWolf • Mazurek Stress Concentrations Stress concentrations may occur: in the vicinity of points where the loads are applied m K Mc I in the vicinity of abrupt changes in cross section © 2009 The McGraw-Hill Companies, Inc. All rights reserved. 4- 18 Fifth Edition MECHANICS OF MATERIALS Beer • Johnston • DeWolf • Mazurek Eccentric Axial Loading © 2009 The McGraw-Hill Companies, Inc. All rights reserved. 4- 19 Fifth Edition MECHANICS OF MATERIALS Beer • Johnston • DeWolf • Mazurek Eccentric Axial Loading in a Plane of Symmetry Stress due to eccentric loading found by superposing the uniform stress due to a centric load and linear stress distribution due a pure bending moment x x centric x bending Eccentric loading FP M Pd P My A I Validity requires stresses below proportional limit, deformations have negligible effect on geometry, and stresses not evaluated near points of load application. © 2009 The McGraw-Hill Companies, Inc. All rights reserved. 4- 20 Fifth Edition MECHANICS OF MATERIALS Beer • Johnston • DeWolf • Mazurek Example 4.07 SOLUTION: Find the equivalent centric load and bending moment Superpose the uniform stress due to the centric load and the linear stress due to the bending moment. Evaluate the maximum tensile and compressive stresses at the inner and outer edges, respectively, of the superposed stress distribution. An open-link chain is obtained by bending low-carbon steel rods into the shape shown. For 700 N load, determine Find the neutral axis by determining the location where the normal stress (a) maximum tensile and compressive is zero. stresses, (b) distance between section centroid and neutral axis © 2009 The McGraw-Hill Companies, Inc. All rights reserved. 4- 21 Fifth Edition MECHANICS OF MATERIALS Beer • Johnston • DeWolf • Mazurek Example 4.07 Normal stress due to a centric load A c 2 6 mm 2 113.1 mm 2 0 P 700 N A 113.1106 m 2 6.2 MPa Equivalent centric load and bending moment P 700 N M Pd 700 N 0.016 m 11.2 Nm Normal stress due to bending moment I 14 c 4 14 6 mm 4 1017.9 mm 4 m Mc 11.2 Nm 0.006 m I 1017.9 10-12 m 4 66 MPa © 2009 The McGraw-Hill Companies, Inc. All rights reserved. 4- 22 Fifth Edition MECHANICS OF MATERIALS Beer • Johnston • DeWolf • Mazurek Example 4.07 Maximum tensile and compressive stresses t 0 m 6.2 66 P My 0 A I P I 1017 .9 10 12 m 4 6 y0 6.2 10 Pa AM 11.2 Nm 0 t 72 .2 MPa c 0 m 6.2 66 Neutral axis location c 59 .8 MPa y0 0.56 mm © 2009 The McGraw-Hill Companies, Inc. All rights reserved. 4- 23 Fifth Edition MECHANICS OF MATERIALS Beer • Johnston • DeWolf • Mazurek Sample Problem 4.8 The largest allowable stresses for the cast iron link are 30 MPa in tension and 120 MPa in compression. Determine the largest force P which can be applied to the link. SOLUTION: Determine equivalent centric load and bending moment. Superpose the stress due to a centric load and the stress due to bending. From Sample Problem 4.2, A 3 103 m 2 Y 0.038 m I 868 109 m 4 Evaluate the critical loads for the allowable tensile and compressive stresses. The largest allowable load is the smallest of the two critical loads. © 2009 The McGraw-Hill Companies, Inc. All rights reserved. 4- 24 Fifth Edition MECHANICS OF MATERIALS Beer • Johnston • DeWolf • Mazurek Sample Problem 4.8 Determine equivalent centric and bending loads. d 0.038 0.010 0.028 m P centric load M Pd 0.028 P bending moment Superpose stresses due to centric and bending loads 0.028 P 0.022 377 P P Mc A P A I 3 103 868 109 0.028 P 0.022 1559 P P Mc P B A A I 3 103 868 109 A Evaluate critical loads for allowable stresses. A 377 P 30 MPa P 79.6 kN B 1559 P 120 MPa P 77.0 kN The largest allowable load © 2009 The McGraw-Hill Companies, Inc. All rights reserved. P 77.0 kN 4- 25