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Technical Service Manual Vectus
Vectus™
Aesthetic System
TECHNICAL SERVICE MANUAL
Palomar Medical
15 Network Drive
Burlington MA 01803 USA
Toll Free 800-725-6627
Tel. 781-993-2315
Fax 781-993-2340
Email: customer_service@palomarmedical.com
www.palomarmedical.com
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Technical Service Manual Vectus
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Table of Contents
Chapter 1 Safety___________________
Safety Scope ........................................................................ 3
Training ................................................................................ 3
General Safety ..................................................................... 5
Room Safety ........................................................................ 5
Electrical Safety ................................................................... 6
Fire Safety ............................................................................ 7
Chapter 2 Theory / System Installation_
Introduction .......................................................................... 11
System Specifications .......................................................... 12
System Display Graphics ..................................................... 13
Theory of Operation ............................................................. 14
General Description ............................................................. 14
Sequence of Operation ........................................................ 15
System Installation ............................................................... 19
Chapter 3 Troubleshooting Guide_____
Fault Codes .......................................................................... 37
Non Error Code Faults ......................................................... 55
Handpiece and Tip Problems ............................................... 58
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Safety Overview ................................................................... 4
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(Table of contents, continued)
Chapter 4 Service Procedures________
Debug Software Operation
Main User Screen ....................................................... 63
System Configuration Utility Screen ........................ 64
Load Default Values (Do Not Use) ....................................... 64
Zero Mod Struct (Do Not Use) ............................................. 65
Treatment Tracker................................................................ 65
Save Configuration............................................................... 65
Replacing the Display Module.............................................. 65
To Save Existing Shot Count Data....................................... 72
System Error Log Utility ............................................ 73
Display Error Log ................................................................. 74
Clear Error Log/Create New Error Log................................. 74
Export the Error Log ............................................................. 75
Printing the Error Log ........................................................... 76
System Controller Utility ................................................... 77
System Controller Utility Command Button Definitions ........ 78
ADS Configuration ..................................................... 82
Set Time and Date ............................................................... 83
Calibrate Screen .................................................................. 84
Check Registration/Get Access Level .................................. 85
SkinTel™ Test .................................................................. 86
Block Diagram .................................................................. 89
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(Table of contents, continued)
Chapter 5 Disassembly______________
Control Module
Removing the Display Module ............................................. 93
Removing the Icon/Vectus ADS
Display Module Touch Panel ............................................... 101
Flow Maintenance Procedure .............................................. 110
Reservoir Module
Accessing Internal Components .......................................... 114
Accessing Pressure Transducer.. ........................................ 117
Reworking the Pressure Transducer.................................... 119
Removing the Water Filters.................................................. 123
Cooling Module
Removing the Compressor Module Assembly ..................... 125
Replacing the Thermistor Assembly .................................... 129
Chapter 6 Parts____________________
VECTUS™ Control Module
Parts Reference Key ............................................................ 126
Control Module Diagram ...................................................... 134
Control Module Parts List ..................................................... 135
Bezel Assembly Diagram ..................................................... 137
Bezel Assembly Parts List.................................................... 138
Chassis Assembly Diagrams ............................................... 139
Chassis Assembly Parts List ................................................ 141
Calport Assembly Diagram .................................................. 145
Calport Parts List.................................................................. 146
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Removing the Power Supply ................................................ 108
Technical Service Manual Vectus
(Table of contents, continued)
VECTUS™ Reservoir Module
Reservoir Module Diagram .................................................. 152
Reservoir Module Parts List ................................................. 154
Cooling Module Diagram...................................................... 160
Cooling Module Parts List .................................................... 161
Compressor Module Diagram .............................................. 163
Compressor Module Parts List ............................................. 164
Dolly
Dolly Assembly Diagram ...................................................... 166
Dolly Assembly Parts List..................................................... 167
Cooling Harness Assembly
Lower Water Harness Diagram ............................................ 168
Lower Water Harness Parts List .......................................... 169
Upper Water Harness Diagram ............................................ 170
Upper Water Harness Parts List .......................................... 171
External Cables ..................................................... 172
Rear Panel
Rear Panel Diagram............................................................. 173
Rear Panel Parts List ........................................................... 174
Miscellaneous Parts ............................................................. 175
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VECTUS™ Cooling Module
Technical Service Manual Vectus
Chapter 1
Safety Scope .......................................... 3
Training .................................................. 3
Safety Overview ..................................... 4
General Safety ....................................... 5
Room Safety ........................................... 5
Electrical Safety ...................................... 6
Fire Safety .............................................. 7
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VECTUS
Safety
Technical Service Manual Vectus
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Safety Scope______________________________________________
This manual is designed to help technically qualified personnel of Palomar Medical
Products and authorized distributors to repair and maintain the Vectus™ Laser Hair
Removal System.
This manual contains functional descriptions of the Vectus™ Laser Hair Removal
System, as well as diagrams, schematics and parts lists. This information, which
Palomar considers proprietary, is not intended for use by, or disclosure to, anyone
not associated with Palomar Medical Products.
Training__________________________________________________
Service personnel should:
a)
Have a thorough understanding of how the Vectus™ Laser Hair
Removal System is used for treatments.
b)
Be completely familiar with the Operator's Manual provided with the
Vectus™ Laser Hair Removal System.
c)
Have knowledge of analog and digital electronics.
Extent of Service:
Troubleshooting should be to the subassembly level. Groups of components,
rather than individual components, should be replaced in order to retain
factory specifications of functional subsystems.
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Safety Overview___________________________________________
The Palomar Vectus™ Laser Hair Removal System is an electro-optical device
intended for safe dermatological treatment. Personnel operating and maintaining the
Vectus™ Laser Hair Removal System should be familiar with the safety information
provided in this section.
Palomar assumes no liability whatsoever for any damage or injury resulting from an
application of a product which is not in strict accordance with the instructions
provided with the product. Palomar also assumes no liability for any damage or
injury arising as a result of user error or mistake, including but not limited to injury
arising from user’s lack of qualification to administer the treatment in the individual
circumstances, or as a result of errors or mistakes committed by such user who
would otherwise be considered as having the necessary professional skills to apply
such treatment.
Read the Installation and Operation Instructions thoroughly before applying
power to the system. The system must be set, regulated and used in accordance
with the instructions for use listed in the handpiece appendices. Failure to observe
the safety precautions may present a risk of hazardous exposure to laser or pulse
light radiation.
All persons operating the Vectus™ Laser Hair Removal System or in the vicinity of
the system must be aware of the potential hazards of the system output and should
take the proper safeguards as described in the Operator’s Manual. Make certain all
personnel carefully review the safety precautions pertaining to the Palomar
Vectus™ Laser Hair Removal System. Only authorized individuals with appropriate
safety training and knowledge should operate, assist in the operation of, or provide
maintenance and service to the system. One person should be assigned to be
responsible for system controls during the procedure. High voltages are present
inside the Vectus™ Laser Hair Removal System and any pulsed-light or laser
emitting device can cause injury if used improperly. Personnel who work with pulsed
light and laser sources should always be aware of the possible dangers and should
take the proper safeguards as described in the operator’s manual.
The Palomar Vectus™ Laser Hair Removal System is an “eye-safe”
device when operated properly, however, as with any laser and pulsed
light device, never look directly at the light output. During treatments, all
persons must wear protective eyewear to protect against possible eye
damage.
No one other than Palomar Medical authorized personnel may service
inside the protective covers of the Vectus™ Laser Hair Removal
System. Dangerous voltages are present inside the system.
Maintenance should be performed by the operator 30 minutes after the
system is shut down and disconnected from power. Performing
maintenance procedures on the system while it is powered up or before
30 minutes has elapsed from disconnecting the system may be hazardous to the
operator and destructive to the system.
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General Safety_____________________________________________

Delivering excessive energy to the treatment site may cause thermal damage
to the skin, resulting in superficial damage to the skin, crusting, skin redness,
hypo-pigmentation or hyper-pigmentation.

Consumer safety is assured by a well-trained staff.

Consumer education is also important and information about the
nature of the treatment should be provided.

Never look directly at the light coming from the distal end of the handpiece as
this may cause eye injury.

Never direct the laser or pulsed light at anything other than the targeted area.

Never point the handpiece so that it discharges into free space. Make sure it
is pointed at, and in full contact with, the treatment site during treatment or
when performing test spots.
Warning
Do not submerse the handpiece in any solution. Submersing the handpiece may
cause a hazardous condition for the user and possibly the consumer.
Submersing may also cause the system to malfunction. Apply
disinfecting or cleaning solution to wipes or gauze pads to be used on
the handpiece. If the handpiece becomes submersed in fluid or leaks
any cooling water, discontinue use of the handpiece immediately and
call Palomar for replacement. Do not use the handpiece if it is cracked,
the sapphire lens missing, cracked, or burned.
Room Safety______________________________________________

Identify the treatment room clearly.

Restrict entry to the treatment room when the system is in use.
Allow access to the treatment room only to those personnel both
well trained and essential to the procedure.

When the system is not in use, ensure that it is rendered inaccessible to
unauthorized personnel. Remove the key to disable the unit.

Make sure that all personnel are familiar with the system controls and know
how to shut down the system instantly.

Block all appropriate windows, etc. to prevent light from escaping the
treatment room.
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Electrical Safety___________________________________________

The electrical safety hazard of any laser and pulsed light system cannot be
ignored or taken lightly. Although the Palomar Icon™ Aesthetic System has
many safety features in its design, certain precautions must be observed.

It is possible for the high voltage components to retain a
charge even after the system has been turned off. Therefore,
no part of the exterior housing of the main system or handpiece
should be removed except by trained and authorized technicians.

The Emergency Stop Switch button is a large red button on the left side of
the base unit that immediately disables the Icon™ Aesthetic System when
pressed. Operators should familiarize themselves with the Emergency Stop
Switch button location.

The Keyswitch activates the Vectus™ Laser Hair Removal System. The
system can be deactivated by removing the key from the switch mechanism.
This will secure the unit from unauthorized use.

Only a qualified Palomar Service Representative must perform any service
requiring access to the interior of the instrument. This may expose
personnel to dangerous high voltages and potentially dangerous light
radiation. To contact a Service Representative, dial toll free 1-800PALOMAR or 1-781-993-2315.

Customer Service Email address: customer_service@palomarmedical.com
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FIRE SAFETY___________________________________________
The potential for fire hazard exists because of the nature of light treatment. The
absorption of emitted energy, no matter how brief, may raise the temperature of
any material. This phenomenon is the basis of many useful medical and surgical
applications; it is also the reason that these applications often require precautions
against the risk of igniting combustible materials in and around the treatment area.
When the Palomar Vectus™ Laser Hair Removal System is used, the following
precautions should be taken:

Anesthetics administered must be approved as non-flammable.

Ensure that the system and ancillary equipment are working properly
before beginning a procedure.

Never direct the light output at anything other than the intended treatment
site, especially at reflective objects such as metal surgical instruments.

Be certain the footswitch is clean and working properly. Place the
footswitch where it will not be mistaken for another piece of equipment.

Exercise particular care in the use of oxygen. The presence of oxygen can
accelerate the combustion of any flammable material.

Avoid using combustible materials, such as gauze and drapes, in the
treatment area. When they are required, these materials may be made fireretardant by keeping them moist with water or saline. Clothing should be
kept well away from the area of treatment.

Know the location and operation of the nearest fire extinguisher.

Always turn off the system and remove the key when ever possible. This
will prevent accidental light emissions.
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Chapter 2
Introduction ............................................. 11
System Specifications ............................ 12
System Display Graphics ....................... 13
Theory of Operation ............................... 14
General Description ................................ 14
Sequence of Operation........................... 15
System Installation ................................. 19
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Introduction____________________________________________________
The Palomar Vectus™ Laser including attachable Sapphire Optics is designed,
to deliver pulses of laser light to a predetermined target site.
The Palomar Vectus™ Laser is user-friendly, allowing the operator to select
fluence (J/cm2) and pulsewidth (ms). This enables the operator to perform
treatments on Fitzpatrick Skin Types I–VI. (See Chapter 4, Chapter 4a, and
Chapter 5 of the Operator’s Manual for more information).
The Palomar Vectus™ system consists of the following modules from top to
bottom;
 Control (base) Module
 Reservoir Module
 Chiller Module
The Palomar Vectus™ Laser consists of a handpiece attached to a base unit via
an umbilical. Delivery of laser light to the treatment site is through the handpiece
that contains an interchangeable sapphire Optic.
For laser treatment, light is directly administered to the treatment area by placing
the treatment window in contact with the skin and pressing the handpiece trigger
button.
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Palomar Vectus System Specifications_________________________
Item
Description
Regulatory Requirements
Class II Medical Device (USA), Class IV Laser, Class I
equipment, Type BF, applied part (CE approval).
Wavelength
810  20 nm
Spot Size
23 mm x 38 mm (Large Sapphire Optic)
12 mm x 12 mm (Small Sapphire Optic)
Pulsewidth (user selectable) 5 – 300 ms
Fluence
Up to 20 J/cm2 (Large Sapphire Optic)
Up to 100 J/cm2 (Small Sapphire Optic)
Light Delivery
Laser within handpiece
Repetition Rate
Up to 3 Hz
Actuator
Footswitch or Handpiece trigger
Voltage
90 – 264 VAC, 50/60Hz (20 amp circuit required)
Max Power Input
1100 W
Operating Environment
Temperature: 12-26° C (55-80°F) Humidity: 0 - 40%
Optimum operating temperature is 20-21°C(68-70°F)
Transport/Storage
Temperature: 0-50° C (32-124° F)
System Cooling
Cooling system for sapphire;
20° C (Large Sapphire Optic)
4° C (Small Sapphire Optic)
Dimensions
Cart = 22.9” W x 21.4” D x 7.4” H
Chiller Module = 17.5” W x 17.3” D x 12.4” H
Reservoir Module = 17.5” W x 17.3” D x 12.4” H
Base Module = 23.1” W x 20.7” D x 12.5” H
Assembled dimensions (not including boom):
22.9” W x 21.4” D x 40.5” H
Weight
Cart: 17.5 lbs., Chiller Module: 31 lbs.,
Reservoir Module: 23 lbs., Base Module: 40 lbs.,
Boom: 3 lbs., Rear Cosmetics: 4 lbs., Two Side Panels:
(5.5 lbs. total)
Total Palomar Vectus™ System weight: 124 lbs.
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System Display Graphics____________________________________
Allows the operator to access
the systems functions.
Use the up / down arrows
to change the fluence to the
desired setting.
The arrows are used to
adjust any of the system
settings.
Use the up / down arrows
to change the Pulsewidth
to the desired setting.
Emission mode.
Repetition rate allows the
user to alter the rate at
which the handpiece pulses.
Cooling Graphic
Remote Interlock is not in place.
Release the
Emergency Stop
switch.
The button is used to reset
the pulses fired counter on
the display screen.
System Warning
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This button shuts the system
off.
System Error
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Theory of Operation____________________________________________
General Description
The Palomar Vectus™ Laser system uses Analog and Digital Logic Circuits,
Microprocessor and Software, High Voltage, and Laser to create pulses of light
for treatment. The system can operate with an input voltage range of 90VAC to
264VAC 50Hz/60Hz. The system internal power supply adjusts to the incoming
line voltage.
After installation of the Vectus™ Laser system, the system will have to be
registered with Palomar. A hyperlink is installed on the USB stick that is attached
to the Icon. This hyperlink is to be used to start the registration process. A total of
5,000 shots are allowed before the Vectus™ Laser system will cease to function.
The registration code will need to be downloaded / uploaded into the system to
restore the system to full functionality. The following circumstances will require
the registration process to be performed again.



Purchase of a new/replacement handpiece to be used on a system. A total
of 5000 shots will be allowed before the required registration is performed.
Replacement of the Display Module.
Replacement of the Power Supply.
The system consists of 7 separate components:
1. Dolly, provides a mobile and stable platform for the 3 components of the
Palomar Icon™ Aesthetic System.
2. Cooling Module, a compressor cools the Chiller Fluid. A microprocessor
on the control board controls the module. J19 is jumpered on the control
board indicating to the system that it is the Cooling Module. This module
sits on the dolly.
3. Reservoir Module, contains a chiller fluid reservoir and two water filters. A
microprocessor on the control board controls the module. No jumper on
J19 and the reservoir tank has level switch for monitoring the fluid level.
This module sits on top of the Cooling Module.
4. Base Module, the base unit includes a power supply, control electronics,
remote interlock, emergency off button, power control, and a front panel
monitor with indicators. This module sits on top of the Reservoir Module.
5. Handpiece and 2 Treatment Tips provide the delivery of light to the
treatment site as well as contact cooling. All calibration data is stored in
the handpiece.
6. Starter Kit, contains accessory parts needed to install the system.
7. Boom, holds the handpiece umbilical.
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Sequence of Operation
Power is supplied to the base unit via a 20 amp hospital grade power cord. A
handpiece is properly connected to the base module. Turn the main power switch
on, located on the back left corner of the base module. AC voltage is then
applied to the Power Factor Controller Board (PFC board). This converts the
input to supply 390VDC to the capacitor charging circuit and Thermocontroller
Board. The Thermocontroller board supplies 12VDC and 6VDC from the small
Condor power supplies mounted on the board to the system and the Display
Module.
When the Palomar Vectus™ Laser system starts, the handpiece information is
read. Press the System ON button. See Screen Shot 1.
Each pulse from a handpiece will be accompanied by a beep from the speaker.
The signal for the beep comes from the system Display Module. The speaker
volume is adjustable from the Tools menu.
The system software will read the EEPROM information from the handpiece
board mounted inside the handpiece and load the parameters for the handpiece.
(See Screen Shot 2) If a handpiece communication error is detected during this
time, it will be displayed on the screen.
A System Key, a 4 digit password, needs to be entered, the system software will
check for a valid System key number. The manufactures default system key is
“1234”.
As the system continues to power up, checks for water flow and temperature
take place.
If the system does not have any faults, the “Cool Down” screen with the
hourglass symbol will be displayed.
For example; an error 63 indicates that the output condenser air temperature is
below 10°C (50°F). This can happen if the system is run in a cold environment or
possibly if the system is brought in from a cold environment and started quickly. It
could also be caused by a fault in the temp sensor monitoring the condenser air
temperature. Running the system in a cold environment could also cause the
system to hang entering calibration, as we are waiting for the tip temperature to
rise above 14°C and for a laser diode temperature of 16°-18°C before initiating
the calibration process.
A cold tip is not good during calibration due to condensation issues. The laser
diode must be within the specified range as efficiency changes with temperature.
If the system is not being run in too cold an environment, then there could be a
problem in the Compressor (bottom module), Hand Piece or Calport, as the
system software monitors and waits for the following conditions to be satisfied
before starting the Calibration process.
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Table 1 shows the ranges of the Vectus™ system.
System Specifications
Calport, (Calibration Port) Temp ≤ 40°C
Tip Temp > 14C
Diode Cooling Loop Temp 16-18C
Table1
Temperature Ranges Needed to Fire the Laser
Chiller Fluid is 91% distilled water and 9% methanol. The methanol is used to
retard the growth of algae and maintain the proper cooling for the system. There
is no mechanism to warm the fluid in the system. It has to acclimate to the room
temperature.
Figure 1
Standby Screen
NOTE: The Vectus™ must be in Ready Mode for a handpiece to pulse.
From the “Ready” screen, the operator can adjust the Pulse Width (ms), Fluence
(J/cm2), and Repetition Rate (Hz) up to the maximum parameters allowed for that
handpiece and tip.
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The following buttons are available from the Tools menu. The Tools menu
selections will vary depending upon whether or not the system start button has
been pressed.
For handpiece or system information, press the Tools menu button.
Several functions can be accessed from this menu. The buttons vary
depending if the system On button was pressed. When finished,
press the “Back” button to return to the previous screen.
The System Info Screen and Handpiece Info Screen offer;
Serial numbers
Software Revisions
Module software revision
Pulse counts
Manufacture dates
System Flow Rates
The volume button in the Tools menu allows the operator to adjust
the speaker volume to the desired level.
The Client History Directory button is used to view a client
treatment page. A 7 digit client id number is used so the operator
can load and store patient information.
The Lookup Client allows the operator to enter a specific 7 digit
client number to view the data stored.
The Calibration button on the Tools menu will instruct the operator
to dock the handpiece in the calibration port and run the calibration
routine for that handpiece
If the screen displays Flow Maintenance Recommended, press
this button to initiate the procedure. Follow the screen prompts. The
operator will be prompted again to press the Done button when
complete.
The Calibrate Skintel button allows the operator to run a calibration
before it is required. It is required every 300 stamps(readings).
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The Optic Cooling is normally on. This button allows the operator to
turn off the optic cooling. The base stays on but the optic cooling is
turned off.
Touch the System OFF button to shut down the system.
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System Installation______________________________________________________
The Palomar ® Vectus™ Laser system is designed to operate within certain
temperature and humidity conditions (Temps: 12-26° C; 55-80°F; Humidity: 0 40%; Optimum operating temperature is 20-21°C; 68-70°F). The system must be
allowed to acclimate before use following exposure to extreme environmental
conditions. Do not install the unit close to radiators or other sources of heat.
Keep at least 18 inches from walls to allow for proper airflow.
The system is shipped with chiller fluid in the reservoir tank. Please check to see
if it requires more fluid.
Remove the following components from their shipping boxes:





1.
Dolly
Cooling Module
Reservoir Module
Base Module
Boom (pre-assembled)
Place the Dolly on the floor. The front of the Dolly has a ventilation slot.
The rear has an indentation so the rear panel can be installed at the end
of this procedure. See Figure 2.
Cut out for the Rear Panel.
Ventilation slot
Figure 2
Vectus Dolly
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2.
Carefully place the Cooling Module on the Dolly with the front panel of
the module seated over the Dolly ventilation slot. The Cooling Module’s 4
feet fit into the holes cut out in the Dolly.
NOTE: Use the hidden handles when handling the Modules. See Figures 3 & 4.
Figure 3
Actuated Handles
Figure 4
Grip the Handles
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NOTE: It is possible to place the
Cooling Module on the Dolly
incorrectly. Please make sure
the front of the Cooling
Module is over the ventilation
slot in the Dolly.
Figure 5
Cooling Module Placement
3.
Flip Cooling Module handles to the
closed position. See Figure 6.
Figure 6
Flipping the Handles Closed
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4.
Place the Heat Exchanger Module
onto the Cooling Module as shown at
right. The Module’s 4 feet fit into the
depressions. See Figure 7.
Figure 7
Heat Exchanger Placement
5.
Grasp Base Module from the rear of
the unit. Install Base Module in same
way as the Heat Exchanger Module.
The 4 feet fit into the depressions on
top of the Heat Exchanger Module. See
Figure 8.
Figure 8
Base Module Placement
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6.
Using the 5/16” Hex Tool, rotate
the 2 cams on the left and right
sides of the Chiller Module to lock
the Chiller Module to the Dolly.
See Figure 9.
NOTE: The hex tool is clipped to the
inside of the system back panel.
Figure 9
Locking to the Dolly
7.
Using 5/16” hex tool, rotate the 2 cams on the left and right sides of the
Heat Exchanger to lock the Heat Exchanger to the Chiller Module. Do
the same for the Base Module. See Figure 10 & 11.
Figure 10
Locking the Heat Exchanger
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Figure11
Locking the Base Module
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8.
Install the Remote Interlock (the black D
connector in Figure 12) to the D-shaped
connector at the rear of the Base Module.
See Figure 13.
Figure 12
Remote Interlock
9.
Figure 13
Remote Interlock Attached
As the sticker indicates below, flip the manual 2 position valve to the UP
POSITION when the Palomar Vectus System is in use. Flip the switch DOWN
when the System is being shipped. See Figure 14.
Figure 14
Manual 2 Position Valve
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10.
Attach Handpiece as shown in the following photos. Be sure to use the
strap to secure the Vectus head in the Calport. See Figure 15 & 16.
Figure 15
Vectus Handpiece
11.
Figure 16
Handpiece in Calport
Place the 2 tabs on the Handpiece Umbilical plate into the lower 2 holes.
Push the plate up against the back of the system. Secure the plate using
the thumb screw. See Figures 17 and 18.
Figure 17
Tab Location
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Figure 18
Securing the Plate
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12.
Figure 19 shows the
Handpiece Umbilical plate fully
secured.
Figure 19
Plate Secured
13.
Connect the Lower Water Harness
Assembly to the correct lettered
ports. See Figure 20.
Figure 20
Lower Water Harness Assembly
Vectus Chapter 2 P/N 3500-0021 rev X1
26
Technical Service Manual Vectus
14.
Connect the Upper Water Harness
Assembly to the correct lettered
ports. See Figure 21.
Figure 21
Upper Water Harness Assembly
15.
Connect the 2 D-sub handpiece
communication cable connectors to
the back of the base unit. See
Figure 22.
NOTE: Use the clips at the top and bottom
of each connector to securely hold
the connection in place.
Figure 22
Communication Cables
Vectus Chapter 2 P/N 3500-0021 rev X1
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Technical Service Manual Vectus
16.
Connect the Upper Water Harness
Assembly into the Handpiece water
fittings. See Figure 23.
Figure 23
Handpiece Water Connections
17.
Connect the 2 D Sub communication
cables to the right side of the base unit.
See Figure 24.
NOTE: Use the clips at the top and bottom of
each connector to securely hold the
connection in place.
Figure 24
Communication Cables
Vectus Chapter 2 P/N 3500-0021 rev X1
28
Technical Service Manual Vectus
18.
Connect the shorter of the 2 D Sub
communication cables to the
Reservoir Module. See Figure 25.
NOTE: Use the clips at the top and bottom
of each connector to hold the
connection in place.
Figure 25
Reservoir Module
19.
Connect the longer of the 2 D Sub
communication cables to the Chiller
Module. See Figure 26.
NOTE: Use the clips at the top and bottom
of each cable connector to hold the
connection in place.
Figure 26
Chiller Module
Vectus Chapter 2 P/N 3500-0021 rev X1
29
Technical Service Manual Vectus
20.
Below is a picture with all the fluid and communication connectors in
place. A handpiece is attached on the top left of the Base Unit. The blue
arrows are the 6 connectors. Check to make sure the clips at the top and
bottom of each connector are fixed in place holding the connection secure.
Figure 27
Fully Connected Vectus System
The red arrows in the picture above show the fluid connection ports.
Check to make sure the lettered tubing is inserted into the same lettered
port.
Vectus Chapter 2 P/N 3500-0021 rev X1
30
Technical Service Manual Vectus
21.
Insert the white collar into the Bezel cover.
This collar will be used when the Boom
Assembly tubing is inserted into the
opening. See Figure 28.
Figure 28
Insert Collar
22.
Connect the Sapphire Optic Holder Assembly to the 2 wire cable exiting
the back of the top cover. Connect the two. See Figure 29 & 30.
Figure 29
Top Rear of Base Unit
Figure 30
Sapphire Optic Holder Connection
Vectus Chapter 2 P/N 3500-0021 rev X1
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Technical Service Manual Vectus
23.
Position the Sapphire Optic Holder over the Boom Assembly hole. Align
the screw holes. See Figure 31 & 32.
Figure 31
Top View
24.
Figure 32
Rear View
Use the 2 thumb screws provided to attach the Sapphire Optic Holder to
the back of the Base Unit. Finger tighten the thumb screws only. See
Figure 33.
Figure 33
Thumb Screws
Vectus Chapter 2 P/N 3500-0021 rev X1
32
Technical Service Manual Vectus
25.
Open the parts box containing the Boom Assembly. See Figure 34.
Figure 34
Boom Assembly
26.
Insert the Boom Assembly into the
thru hole in the Sapphire Optic
Holder. See Figure 35.
Figure 35
Boom Assembly
Vectus Chapter 2 P/N 3500-0021 rev X1
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Technical Service Manual Vectus
27.
Twist the Boom Assembly until it
is fully seated in the white
support bushing. See Figure 36.
Figure 36
Boom Assembly
28.
Place tab at the bottom of the Rear
Panel into the cutout in the Dolly. The
tab fits into the slot as shown in Figure
37.
NOTE: Clip the 5/16” hex wrench to the inside
of the Rear Panel before attaching the
Rear Panel.
Figure 37
Rear Panel
Vectus Chapter 2 P/N 3500-0021 rev X1
34
Technical Service Manual Vectus
29.
With the Rear Panel tab in the cutout, push the Rear Panel into place. It
can be a tight fit with the cables and the tubing. Place the cosmetic cover
over the handpiece connections and press the cover into place. See
Figure 38 & 39.
Figure 38
Rear Panel
30.
Figure 39
Rear Panel
Installation is complete. Test the system.
Vectus Chapter 2 P/N 3500-0021 rev X1
35
Technical Service Manual Vectus
Chapter 3
Error Codes .................................................... 37
Non Error Code Faults .................................... 55
Handpiece and Tip Problems .......................... 58
Vectus Chapter 3 P/N 3500-0022 rev A
- 37 -
VECTUS
Troubleshooting
Technical Service Manual Vectus
Vectus Chapter 3 P/N 3500-0022 rev A
- 38 -
Technical Service Manual Vectus
Vectus™ Error Codes
Error
Code
Description
0
RESET_ERROR
MASTER_12
Correction
Internal Voltage Exceeded Limits
12vdc
1.
2.
3.
Restart system.
If problem still exists, try another handpiece.
If voltage ok, replace display module.
MASTER_5
1.
2
Internal Voltage Exceeded Limits
5vdc
2.
Restart system. If problem still exists, try another
handpiece.
Turn off power switch at the back of the system.
Let system cool off for 5 minutes.
3
AMBIENT_TEMP
1
1.
2.
4
CABINET_TEMP
3.
System Cabinet Temperature
Exceeds Allowable Limit
4.
5.
5
6
Restart system.
Ensure that air intake and exhaust are not
obstructed.
Cool room down below 80o F. Let system cool
down.
If system is cold, allow it to warm up. >46°F or
7°C.
Using System Debug Software, Check Cabinet
Temperature Sensor for correct operation.
1.
2.
3.
4.
5.
Shut down system and reconnect handpiece
Try another handpiece.
Check wiring on handpiece.
Check wiring J4 interface board.
Cold solder joint on Q23. See Error 5 procedure at
the end of this section.
REMOTE_INT
1.
Remote Interlock Connector
is Not Plugged In
2.
Install Remote Interlock Connector in back of the
system.
Check Remote Interlock harness and connector.
HP_DISCONNECT
HP is Disconnected from System
Vectus Chapter 3 P/N 3500-0022 rev A
- 39 -
Technical Service Manual Vectus
Error
Code
Description
Correction
1.
EMO
7
Emergency Stop Button
is Pushed In
NET_12
8
9
10
11
12
Internal Voltage loaded down
12vdc
RTC
Real Time Clock
HP_UMBILICAL_DISCONNNECT
Wiring Came Loose in the Handpiece.
2.
3.
4.
Release Emergency stop button. Turning red knob
in same direction as arrow.
Restart system.
Check EMO harness and connector.
Check EMO switch.
Sw Closed = System On (button pulled out)
Sw Open = System Off (button pushed in)
1. Restart system.
2. Try another handpiece.
3. Verify all cable connections.
1. Power to the Real Time Clock was interrupted.
2. Replace Display Module.
1.
2.
3.
4.
5.
Try another handpiece.
Does customer pull system with the Hp umbilical?
Check Umbilical wiring.
Check handpiece board connectors.
Replace handpiece.
I2C_12
Internal Voltage Loaded Down
I2C_5
Internal Voltage Loaded Down
13
LAMP_EXT_OSC
14
CHARGER_DIODE_CRITICAL
15
CHARGER_DIODE_STATE
Vectus Chapter 3 P/N 3500-0022 rev A
1. Restart the system.
- 40 -
Technical Service Manual Vectus
Error
Code
Description
Correction
CHARGER_DIODE_NACK
16
Internal Diode Driver
Communication Error
CHARGER_DIODE_COM
17
Internal Diode Driver
Communication Error
18
CHARGER_DIODE_VERSION
DIODE_V_HIGH
19
Internal Diode Driver
Voltage Exceeds Limits
DIODE_V_LOW
20
21
22
23
24
Internal Diode Driver
Voltage Exceeds Limits
DIODE_I_HIGH
Diode Current High
DIODE_I_LOW
Diode Current Low
CHARGER_V_HIGH
Charger Voltage High
CHARGER_V_LOW
Charger Voltage Low
Vectus Chapter 3 P/N 3500-0022 rev A
- 41 -
Technical Service Manual Vectus
Error
Code
Description
Correction
CHARGER_OV
25
Charger
26
CAP_V_HIGH
27
CAP_V_LOW
28
ISO12_HIGH
29
ISO12_LOW
30
SELV_RANGE
31
ISO24_DRIVER
32
ISO24_RANGE
1. Check F9 and F11 fuses in the Power Supply. See
the E27 procedure at the end of this section.
1. This is a Control module issue. It may be the I2C
bus is getting locked up, which would reboot the
entire system. No way to debug that in the field, it
needs to come back.
DISCHARGE_TEMP_SENSE
33
Discharger Temperature
Sensor Disconnected
DISCHARGE_TEMP
34
Discharge Resistors Temperature
Exceeds 120°C
35
DIODE_DRIVER_TEMP
Vectus Chapter 3 P/N 3500-0022 rev A
1. Power off System. Allow system to cool for 5
minutes.
- 42 -
Technical Service Manual Vectus
Error
Code
Description
Correction
CHARGER_TEMP
36
Internal Charger Temperature
Exceeds 70°C
37
ISO24_TEMP
38
HX_COMP_DISCONNECT
39
EXT_OSC_FAIL
40
LOAD_POWER
41
LOAD_DURATION
42
LOAD_CURRENT
43
LOAD_ENERGY
44
LOAD_DELAY
45
NO_PARAMS_LOADED
Internal Communication Error
REP_RATE_TOO_FAST
46
System Flashes at Too
High a Rep Rate
Vectus Chapter 3 P/N 3500-0022 rev A
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Technical Service Manual Vectus
Error
Code
Description
47
DIODE_FLASH
48
FLASH_STOP_FLASH_PRESENT
49
FLASH_LOOPS
Correction
FLASH_V_HIGH
50
System Delivered Voltage
that Exceeds Limits
FLASH_V_LOW
51
System Delivered Voltage
that Exceeds Limits
1. A short was discovered in the Light engine inside
the hp. The light engine was repaired and
replaced back into the hp.
FLASH_I_HIGH
52
System Delivered Current
that Exceeds Limits
FLASH_I_LOW
53
System Delivered Current
that Exceeds Limits
54
FLASH_NOT_SHOT
55
FLASH_STOP_FLASH_ABSENT
Vectus Chapter 3 P/N 3500-0022 rev A
- 44 -
Technical Service Manual Vectus
Error
Code
56
57
58
59
60
61
Description
Correction
COMP_CRITICAL
Compressor Error
COMP_STATE
Compressor State
COMP_NACK
Compressor Not Recognized
COMP_COM
Compressor Communication Error
1. Ensure proper connection of the external cables.
1. Ensure proper connection of the external cables.
COMP_VERSION
Compressor Software Version
COOLANT_TEMP_DISCREPANCY
COMP_COND_TEMP_SENSE
62
Compressor Condition
Temperature Sense
COMP_COND_TEMP_LOW
63
Compressor Condition
Temperature Low
Vectus Chapter 3 P/N 3500-0022 rev A
1. Customer left the system in the car during cold
weather. It took 40 minutes to begin treatments.
2. Spain, system was in a room at 6°C over the
weekend, it took 1Hr 30min to warm up to be able
to run the system.
3. Output condenser air temperature is below
10°C(50°F).
4. It could be a faulty temp sensor monitoring the
condenser air temperature.
- 45 -
Technical Service Manual Vectus
Error
Code
Description
COMP_COND_TEMP_HIGH
64
65
66
67
Compressor Condition Temperature
High
Correction
1. Check the condenser grill on
compressor assembly inside the
Chiller Module. Clean if necessary.
See Advisory Notice AN007.
COMP_V_LOW
Compressor Voltage Low
COMP_V_HIGH
Compressor Voltage High
COMP_I_HIGH
Compressor Current High
1. Check the condenser grill on
compressor assembly inside the
Chiller Module. Clean if necessary.
See Advisory Notice AN007.
1. Check the condenser grill on
compressor assembly inside the
Chiller Module. Clean if necessary.
See Advisory Notice AN007.
COMP_FUSED_V_LOW
68
69
Compressor
COOLANT_TEMP_HIGH
Compressor Temperature High
HX_CRITICAL
70
Heat Exchanger
HX_STATE
71
72
73
Heat Exchanger
HX_NACK
Heat Exchanger Not Recognized
HX_COM
Heat Exchanger Communication Error
Vectus Chapter 3 P/N 3500-0022 rev A
1. Ensure proper connection of External Cables.
1. Ensure proper connection of External Cables.
- 46 -
Technical Service Manual Vectus
Error
Code
74
75
76
Description
Correction
HX_VERSION
Heat Exchanger Version Mismatch
HX_V_LOW
Heat Exchanger Voltage Low
HX_V_HIGH
Heat Exchanger Voltage High
77
COOLANT_FLOW_SENSE
1. Manual Airswitch on Reservoir Front Door panel is
not in the up position. Should be done at install.
78
UNUSED_FLOW_SENSE
1.
79
80
81
COOLANT_FLOW
System or Handpiece Fluid Flow Error
1. Restart System.
2. Remove J connector on / off to purge any air in
the fluid lines.
3. Check Handpiece connection.
4. Add chiller fluid
5. Is the manual air switch in the UP position?
6. Replace fluid filters.
7. Run Reverse flow maintenance.
8. Check all tubing connections.
9. Does the error occur with both tips?
UNUSED_FLOW
COOLANT_LEVEL
Low Chiller Fluid Level
82
UNUSED_LEVEL
83
OVERLAP
84
ICON_CONFIG_DATA
Vectus Chapter 3 P/N 3500-0022 rev A
1. Add Chiller Fluid per Instructions
- 47 -
Technical Service Manual Vectus
Error
Code
Description
HP_REG_NOT_SUPPORTED
85
Handpiece Registration is not
Recognized
86
RESTORE_PARAM_FAIL
87
HP_SERIAL_NUMBER_VERIFY
88
89
90
1. Ensure correct registration file is loaded on USB
flash drive.
2. USB stick may be faultly, remove stick contents,
format stick, place only reg file and try to upload to
register.
E86 is due to a series of operator events to get into the
error trap. Here is a summary of what has to happen.
1. Operator begins tracking client with some tip.
2. Operator stops the tracker.
3. Operator enters INFO mode, TOOLS Menu and
selects change optic.
4. Operator changes the optic from small to large or
vice versa.
5. Operator enters a new tracker without ever leaving
the INFO TOOLS Menu.
6. When the skin type button is selected, error 86
occurs.
This will be resolved in version 2.1.
DIODE_CHARGER_ACCESS_LEVEL
Need to Register the System
GET_DIODE_CHARGER_ACCESS
Need to Register the System
LOAD_DIODE_CHARGER_ACCESS
Need to Register the System
91
DIODE_COOLING
92
HP_COOLING
93
HP_PIC_REV
94
SPARE4
95
UPDATE_HP_MOD
SYS_IO_COM
96
Correction
Interface Board I2C Bus
Communication Error After Successful
Initialization
Vectus Chapter 3 P/N 3500-0022 rev A
1. Try another Hp.
2. Error occurs when the chiller cannot cool the
diode down to the required operating temperature
within 10 minutes. This can be caused by a faulty
compressor or by a faulty temperature sensor. If
both the chiller module and HP have been
changed, then the compressor and all related
temperature sensors have been changed.
1. Check communication cables for proper
connectivity. Check for bent pins. Reseat if
necessary and lock them in place.
2. Try another HP. It could be the HP.
3. Send Control Module in for repair.
- 48 -
Technical Service Manual Vectus
Error
Code
Description
Correction
HP_IO_COM
97
Handpiece EEPROM I2C Bus
Communication Error
EEPROM_COM
98
Handpiece EEPROM I2C
Communication Error
FILE_ACCESS
99
Internal Compact Flash Card Access
Error
100
NET_BUS_COM
101
102
1. Handpiece control board EEPROM was corrupted.
2. Replaced the HP control board.
1. Ensure that the compact flash card is inserted
properly.
2. Restart System.
3. Replace Software Card with new software.
STATE_MACHINE
Internal System Operating State Error
I2C_BUS_COM
Cannot Initialize the I2C Bus Controller
SYS_CONFIG_VERSION
103
System Hardware Software Versions
are Incompatible
HP_CONFIG_VERSION
104
Handpiece Hardware Software Versions
are Incompatible
HP_TYPE_NOT_SUPPORTED
105
System Software does not Support the
Handpiece Type
Vectus Chapter 3 P/N 3500-0022 rev A
1. Verify Software Revision supports operation of
attached Handpiece
- 49 -
Technical Service Manual Vectus
Error
Code
106
Description
Correction
HX_DOOR_INTERLOCK
1. Verify that the Heat Exchanger Door is Properly
Closed.
Heat Exchanger Door is Open
ENERGY_DATA
107
System Failed to Access or Save
System Data from either the System
EEPROM or the File System
SYS_EEPROM
108
System Fails to Access or Save
Data on the System EEPROM
USB
109
110
111
System Failed to Access or Save
Data on the USB Flash Drive
HP_TEC_HS_TEMP
TEC Hot Side Temp
HP_TEC_CS_TEMP
TEC Cold Side Temp
1. Ensure that the USB Flash Drive is Inserted
Properly
1. The system checks the fluid temp going into the
tip and again went it exits the tip. The fluid has to
stay in range, ≤ 7°C.
2. If the error occurs with both tips, then the problem
is probably the handpiece.
3. Kinked tubing in the tip severely restricted the flow
rate. Replace tip.
4. Occurred at start up after shipment to Germany
during winter, let it warm up over the weekend and
worked ok
HP_BOARD_TEMP
112
Silicon Detector Board
Temperature Exceeds Limits
HP_TIP_DISCONNECT
113
Handpiece Tip Disconnected
During Use
114
HP_TIP_NOT_SUPPORTED
Software Does Not Support Treatment
Tip Connected to Handpiece
115
DIODE_TEMP_LOW
Vectus Chapter 3 P/N 3500-0022 rev A
1. Verify Handpiece tip is connected properly.
2. Restart System
1. Verify Handpiece supports connected tip.
2. Do both tips create the error? If yes, then HP is
suspect.
- 50 -
Technical Service Manual Vectus
Error 5 Q23 Cold Solder Joint
Error 5 can be caused by an improper solder joint on Q23 Mosfets rework on the Diode Driver
Power Supply board. Q23 is located on the diode driver board on the right front corner of the
system (near cal port area). See the red arrow in Figure 1 for location on the board.
Figure 1
Q23 Mosfet Location
With a multi-meter, measure the resistance between TP77 and Q23 pad as indicated by the
arrows. You should read zero ohms on the multi-meter. See Figure 2.
Figure 2
Measure Resistance
Vectus Chapter 3 P/N 3500-0022 rev A
- 51 -
Technical Service Manual Vectus
If you read higher than 1 ohm then solder a wire between the locations identified by the arrows in
the picture below. If it reads 0 ohms then the problem can be elsewhere.
Figure 3
Solder a Jumper
Error 27
1.
2.
Take the cosmetics off. Open the top sheet metal to get access to the Vectus control
module power supply.
Once the covers are open, cut the following tie wraps. See Figures 1 and 2.
Figure 1
Cut Tie Wrap
Vectus Chapter 3 P/N 3500-0022 rev A
- 52 -
Technical Service Manual Vectus
Figure 2
Cut 3 Tie Wraps
3.
Next, remove the 6 screws circled in red.
Figure 3
Removing 6 Screws
Vectus Chapter 3 P/N 3500-0022 rev A
- 53 -
Technical Service Manual Vectus
4.
5.
6.
7.
The sheet metal on top of the power supply can now be lifted off to a side. Don’t worry if the
cables are still attached to the isolator board on the top of the sheet metal.
The fuses F9 and F11 are in the location shown in the picture.
Please check to see if one or both of these fuses are in the socket enclosing them tightly.
Put a meter in resistance mode and check the fuses individually to see if they are reading ~
0 ohms.
If the fuses are open (in Mega ohms) then the board 3532-0001 will need to comeback.
Vectus Chapter 3 P/N 3500-0022 rev A
- 54 -
Technical Service Manual Vectus
Non-Error Code Faults
Symptom
Possible Cause
Hourglass symbol
1. System is cooling down or warming up.
2. The cool down time during normal operation and room
temperature can take up to 7 minutes. Cool down could be longer
if room temperature is above 70°F/21°C.
3. When using an IPL Hp and then switching to a laser Hp, it will take
much longer to be able to use the laser Hp. The system fluid
needs to have time to warm up to the target Hp temp.
System Reboots
1.
2.
Replace software.
Replace the Display Module.
1.
2.
Only occurs with Laser handpieces.
Lamp warning message appears after calibration. OK to continue
using handpiece.
The problem may have been the Calibration tip was loose.
Clean the collimating lens.
Note: Handpiece may begin failing next calibration and require
factory repair and adjustments.
3.
4.
5.
1.
2.
Display Screen indicates to user to close a Door.
Remote Interlock is not connected, missing, and/or loose. This
graphic appears while using a Laser handpiece.
1.
There Vectus was built using the same fuse holders as the Icon.
It was found that the holders are not always able to maintain
contact continuously during use. Remove the fuse holder and
spread the leaves that are inside the fuse holder cap assembly.
Test the spring movement of the fuse inside the cap before and
after. Reinsert he fuse cap assembly.
1.
After 10 minutes of not being used, the system will go into a
Standby Mode. This is to reduce any sweating/condensation that
can occur with continuous cooling. If any setting is touched in the
10 minute time frame the clock counter is reset and the
countdown begins again.
1.
Can be caused by improper skin contact. Poor contact results in
reduced epidermal cooling which can then produce skin burns of
the fluence is high enough.
No Power or power
removed during use
Idle Time
Standby Mode
Patient Burns
Vectus Chapter 3 P/N 3500-0022 rev A
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Technical Service Manual Vectus
Non-Error Code Faults
Symptom
Possible Cause
1.
HP Not Sensed In Calport
2.
Whenever a customer has an issue with the calport not detecting
the handpiece, please have the customer hold the handpiece just
ahead of the umbilical and gently press the handpiece into the
calport to engage the microswitch. In addition, if the handpiece is
still not detected, the customer should press the handle against
the handpiece clamp to ensure the microswitch engages.
For damages switches, see information that follows in Item A.
Item A
There have been 2 failures as of May 2013. In both cases, the handle switch (at the base of the U
holder) would not actuate. We replaced the switch harness(which includes the switches) and this
solved the problem. It is an easy swap in the field. We inspected the one failed harness that was
available. As you can see in the photo, the domed tip of the switch was sheared off. The
undamaged switch is shown for comparison. Under the microscope you can see that the tip was
torn off with a semi sharp object, and the blue protective boot was also severed. It would be
impossible to cause this sort of damage with the vectus handpiece in the process of inserting it.
Further, this switch is protected by the U shape of the holder, so someone must have hit the
switch with a sharp object like a screwdriver or a knife.
Root cause: operator misuse of the equipment. For inspection, the switch should have a polished
full radius tip if it has not been damaged.
Micro Switches
Left is Damaged Right is Ok
Vectus Chapter 3 P/N 3500-0022 rev A
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Technical Service Manual Vectus
Problem: Incorrect amount of pulses recorded in Tracker. See the Red box in the
Figure 1 below.
Figure 1
Solution: This behavior is caused by a software bug in Rev 1.12. Please update
software to Rev 2.0.
Vectus Chapter 3 P/N 3500-0022 rev A
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Technical Service Manual Vectus
Handpiece and Tip Problems
Problem: Dead emitters on the Diode
Bars
Solution: This minor condition should not
affect the use of the hp. If it
calibrates, it is good. See
Figure 1.
Figure 1
Problem: Leaking and burnt diode bars
Solution: Water leak between Light Engine and manifold infiltrated the optic assembly and a
burnt the diodes during use. Replace the tip.
Problem: Tips could not be attached to the hp.
Solution: The Light Engine was not in the proper
position and clamped down correctly so the
tips could not be attached. Notice how the
gold plate is lower on one hp and not on the
other. See Figure 2 & 3.
Figure 2
Figure 3
Vectus Chapter 3 P/N 3500-0022 rev A
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Technical Service Manual Vectus
Handpiece and Tip Problems(continued)
Problem: Cosmetic split crack scratch.
Solution: Advise the customer not to use the following chemicals to clean the hp, acetone,
mineral oil, and petroleum based products. See Advisory Notice AN002 Vectus
Chemical Bulletin
Problem: Missing Guide Pins, Loose Guide Pins, Broken Guide Pins.
Solution: Follow procedure to reinsert the guide pins on the Hp. See Advisory Notice AN002
Vectus Loose Tips.
Problem: Stops Pulsing After Approximately 379 pulses
Solution: At or around 400 to 600 pulses, the system will pause to allow cool down to occur. If
the system is operating at a faster repetition rate then the pause will occur earlier than
400 to 600 pulses.
Vectus Chapter 3 P/N 3500-0022 rev A
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Technical Service Manual Vectus
Registration Problems
Problem: **ERROR IN RETRIEVING YOUR ICON ACCESS LEVEL.
PLEASE CONTACT CUSTOMER SERVICE FOR HELP**
This is the screen shot the Customer / Distributor will see when they attempt to register
the system and the Sys Type field is blank. See Figure 1.
Figure 1
Solution: In ESI, Serial Number Editor, 4 User tab, Sys Type field is blank and needs to
be filled in with the correct system type.
Vectus Chapter 3 P/N 3500-0022 rev A
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Technical Service Manual Vectus
Chapter 4
Debug Software Operation
System Configuration Utility Screen ...................................... 64
Load Default Values (Do Not Use) ................................................... 64
Zero Mod Struct (Do Not Use) ......................................................... 65
Treatment Tracker ........................................................................... 65
Save Configuration .......................................................................... 65
Replacing the Display Module ......................................................... 65
To Save Existing Shot Count Data .................................................. 72
System Error Log Utility ............................................................ 73
Display Error Log ............................................................................. 74
Clear Error Log/Create New Error Log ............................................ 74
Export the Error Log......................................................................... 75
Printing the Error Log ....................................................................... 76
System Controller Utility ........................................................... 77
System Controller Utility Command Button Definitions .................... 78
ADS Configuration ...................................................................... 82
Set Time and Date ........................................................................... 83
Calibrate Screen .............................................................................. 84
Check Registration/Get Access Level .............................................. 85
SkinTel™ Test .............................................................................. 86
Block Diagram.............................................................................. 89
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Main User Screen ................................................................. 63
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Main User Screen
The Main User screen gives the operator options to use the following utilities;




System Configuration Utility
System Error Log Utility
System Controller Utility
ADS Configuration Utility
See the Figure 1.
Figure 1
Main User Screen
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System Configuration Utility Screen
The System Configuration Utility allows the operator to change the serial number, manufacture
date, warranty Date, and shot count of a system. The Save Configuration command buttons
captures the data currently displayed on the System Configuration Utility form and writes the
data to the system file. This utility form also includes the ability to read up the treatment tracker
file and create a new blank tracker file. See Figure 2.
Figure 2
System Configuration Utility Screen
Load Default Values (Do Not Use This Command Function)
Typically, the technician will not need to perform this function. The information in this paragraph
is simply for educational use. The System Configuration Utility has an option to Load Default
Values for the system in use for System Type, System Serial Number, Manufacturing Date, and
Warranty Date. The default Manufacture Date is the current date and the Warranty Date is one
year from the current date. The default System Type and Serial Number are “Vectus” and “350000”.
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Zero Mod Struct (Do Not Use This Function)
Typically, the technician will not need to perform this function. The information in this paragraph
is simply for educational use. The Shot Count is read from the system’s memory when the
System Configuration Utility command button is selected. The Shot Count data is erased and
Real Time Clock (RTC) is reset when the Zero Mod Struct command button is pressed.
Treatment Tracker
The System Configuration Utility includes an option to create a Treatment Tracker file or to read
back the Treatment Tracker file stored on the local disk. The utility also includes an option to
read the Treatment Tracker file and check for errors in the file configuration structure.
Save Configuration
The configuration and modifiable data stored on the system’s flash drive can be modified using
the System Configuration Utility. Once the technician selects the “Save Configuration” command
button, the sys_config.dat and sys_mod.dat files are updated with the data present on the
display. Any old data from those files is cleared and cannot be retrieved once overwritten.
Replacing the Display Module
Important Note: Vectus Displays can be sent to Distributors in 2 fashions;


a)
The Vectus Display Module is fully configured to install into a
Vectus system complete with a file, on a new USB stick, to upload
linking the new display module to the system.
b)
Or configured as a Vectus but without the necessary file needed
to complete the installation of the new Display Module. This would
occur when the Display Module is a stock item to be kept on hand
in case of a Display Module failure. The Distributor will need to
contact Palomar to during normal business hours to obtain the
proper file.
Without the proper file, the system will generate E91.
Also, the registration sequence will start over from zero when a display is
replaced.
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1.
Power off the Control Module. Insert Vectus debug software, p/n 3510-1050. Power on
the Control Module. Press ADS Configuration. See the red box in Figure 3.
Figure 3
Main Menu
2.
Confirm Time and Date, see the red arrows in Figure XX. If not correct, touch the white
Date field, enter current Date. Touch the white Time field, enter the correct time. Press
Config ADS, wait for a status of “Success”. Press the Close button to go back to the
Main Menu. See Figure 4.
Figure 4
ADS Configuration Menu
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3.
On the Main Menu, Press System Configuration Utility. See Figure 5.
Figure 5
Main Menu
4.
Enter the System Serial # and Manufacture Date. The default system serial number is
35-0000. Press the Save Configuration button. Confirm the program reports a value of
“SAVED”. Verify CAL PORT fields have values present. The default values are, 50.00,
24.61, 0, 0, 0. Press the Load Default Values button if they are not present. See Figure
6.
Figure 6
System Configuration
NOTE: If there are no values in the CAL PORT fields, the Vectus™ handpiece will not calibrate
on the system.
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5.
Press Create Treatment Tracker File. A new treatment tracker file is created and
stored in the hard drive. Press Check Treatment Tracker File to read the new file and
verify the checksum. Confirm the program reports “TT READ OK” in the status field. This
step should be done by the Palomar. E99 will result if it is not done properly. See Figure
7.
6.
Press the Close button to return to the Main Menu.
Figure 7
Treatment Tracker
7.
Press the Error Log Viewer button to enter the utility. See Figure 8.
Figure 8
Main Menu
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8.
Press the Display Error Log button. Confirm that the log states “NO ERRORS
LOGGED”. If not, press the “Clear Error Log / Create New Error Log” button. Then,
press the “Display Error Log”. Check to see that “NO ERRORS LOGGED” is reported.
See Figure 9.
Figure 9
Error Log
9.
Press the Close button to return to the Main Menu. See Figure 9.
10.
Do they use a Skintel device? If no, go to Step 19. If yes, continue with the next step.
11.
Uncheck “No MOD Board”. Press the System Controller Utility button. See Figure 10.
First uncheck No MOD Board
Enter System Controller Utility
Figure 10
Main Menu
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12.
Select HX / Comp On, wait approximately 5 seconds for the program to initialize, and
verify "MOD status" is 10 and "MOD value" window is empty. See Figure 11.
Select HX/Comp ON. Verify MOD Status is ‘10’
Figure 11
System Controller Utility
13.
Press the SkinTel™ wand button to power on and watch for the Bluetooth connection
icon in Skintel™ wand readout window. See Figure 12.
Skintel connected to wireless symbol turns blue
Figure 12
Skintel Display
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14.
Verify "MOD status" is now 12 and "MOD value" is still empty. See Figure 13.
Verify MOD Status is ‘12’
Figure 13
Vectus System Controller Utility
15.
Push SkinTel™ wand button again to transmit “MOD” value of “26” to system.
16.
Verify both wand readout "transmit" and system “MOD” value window read "26".
17.
Push SkinTel™ wand button and hold for 2 seconds, then release to power down the
wand.
18.
Verify MOD status is 10 again.
19.
The technician will need to upload a file to complete the new display module installation.
Please contact us at customer_service@palomarmedical.com to receive the file.
Remove the Control Module USB stick and place the file on the stick and upload it into
the Vectus™ Control Module.
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To Save Existing Shot Count Data
The abbreviation CF means a Compact Flash Card. Contact Customer Support for the latest
system software revision. Vectus systems require the use of 2GB Compact Flash card.
1. Before the faulty Display Module is replaced, copy and
save the 4 dat files from the Vectus system CF card.
2. Setup and install the new Display Module assembly. See
Chapter 5, Removing the Display Module.
3. Update the system software on a 2 GB CF card. Install
the updated CF card into the Display Module and power
up the system. When the system is powered up, the
software will create the 4 new dat files on the CF card.
Dat files on the
Compact Flash card (CF)
4. Power off the system. Remove the CF card from the Vectus system and install it on your
PC.
5. Copy and paste the saved “sys_mod” dat file to the USB stick. This action will input the
previous data from the faulty Display Module into the new Display Module.
6. Install the Vectus system CF card into the Display Module and power up the Vectus
system.
7. Go to the Tools Menu to check the system Shot Count data, System Serial Number, and
Date of Manufacture.
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System Error Log Utility
The System Error Log allows the technician to view the error log file stored on a system. To
obtain the most current information on the system Error Log, the technician should be using the
following steps to view, edit, store and delete the Error Log. After completing a repair, the
technician should export, then delete the Error Log. This ensures that the next repair will have
error totals that will only have occurred since the last service call. The technician can store
these totals on a personal computer to view at a later date. Creating file folders using the
system serial numbers on your computer system and inserting the error log each time will help
track system performance over time. See Figure 14.
Figure 14
System Error Log Utility
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Display Error Log
1.
Press the System Error Log Utility button on the Main User Screen.
NOTE: The error log will display the error, frequency, System Shot count, System
State, HP shot count, and HP serial number. Only the last HP that was on the
system when the error occurred will be displayed.
NOTE: Viewing the Error Log is critical. You may find that one Hp is responsible
for the trouble the customer is experiencing.
2.
Select Display Error Log button to display the error log data on the screen. See Figure
15.
Figure 15
Display Error Log
Clear Error Log/Create New Error Log
The error log can be erased by selecting the “Clear Error Log / Create New Error Log”
command button. Error log data will be lost once this command button is selected. The new
error log will automatically be updated to the size of the latest revision. Select the Close
command button to exit the System Error Log Utility.
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Export the Error Log
The “Export Error Log” command button exports the error log into a file stored on the Debug
compact flash card. A folder is created on the compact flash card labeled with the serial number
of the system in use. The file stored in this folder is a text file labeled with the system in use and
the current date read from the real time clock on the system. See Figures 16 and 17 below for
an example of the file structure on the compact flash card.
Figure 16
System Error Log Folder Stored on CF Card
Figure 17
System Error Log File Stored on CF Card
NOTE: The examples in Figures 16 & 17 show a StarLux™ system. This is only
for demonstration purposes. A Vectus™ system will have a 35-XXXX serial
number displayed.
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Printing the Error Log
A folder labeled with the system serial number is created on the root directory of the Debug
software compact flash card. See Figure 18. Within that folder is a text file labeled with the
system serial number that contains the error log data as seen on Figure 19. Open this copy for
your PC and print a hard copy of the data.
Figure 18
Error Log Folder
Figure 19
Error Log File
NOTE: The examples in Figures 18 & 19 show a StarLux™ system. This is only
for demonstration purposes. A Vectus™ system will have a 35-XXXX serial
number displayed.
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System Controller Utility
The System Controller Utility allows the operator to control various system hardware
components.
Figure 20
Main User Screen
Figure 21
System Controller Utility Form
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System Controller Utility Command Button Definitions
Below is a brief description of all the command buttons on the System Controller Utility screen.
Some command buttons are only present on specific screens. Refer to Figure 10 above for
reference when not specified.
HX / Comp On
Turns on the DC_DC on the Heat Exchanger and Compressor Controller Boards.
HX / Comp Off
Turns off the DC_DC on the Heat Exchanger and Compressor Controller Boards.
Fan / Pump On
Turns on the Pumps and Fan on the Compressor Controller Board.
Charger On
Turns on the Charger on the Pulsed Diode Power Supply board.
Charger Off
Turns off the Charger on the Pulsed Diode Power Supply board.
Simmer On
Turns on the Simmer on the Pulsed Diode Power Supply board.
Simmer Off
Turns off the Simmer on the Pulsed Diode Power Supply board.
Flash
Enables Flash on the Pulsed Diode Power Supply Controller Board. The FS Bypass must be set
to “ON” for flash to execute. Flashing will occur at a repetition rate indicated in the Rep-Rate Hz
x 0.01 field. Valid parameters must be loaded in order for flash to execute properly. If a flash
cannot execute, an error is displayed in the Sys Error field and the system automatically shuts
down.
FS Bypass
Allows a continuous flash to occur if the Flash is set to “ON”. Flashing or bursting will occur at a
repetition rate indicated in the Rep-Rate Hz x 0.01 field.
Polling
If Polling is enabled, extended state reports are called after each flash and the system I/O is
polled for state checking.
Err Testing
This command button enables error checking on all controller boards (Pulsed Diode Power
Supply, HX, & Compressor).
HP Pump
Toggles the status of the HP Pump on the Handpiece Controller board from “ON” to “OFF”.
HP Purge
Toggles the status of the HP Purge on the Handpiece Controller board from “ON” to “OFF”.
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Tip Cooling
Toggles the status of the HP Tip Cooling on the Handpiece Controller board from “ON” to
“OFF”.
Start HP
Enables the HP Pumps on the Handpiece Controller board.
Load Parameters
Loads the current parameters displayed in the Current Amps x 0.1, Voltage, and Pulse Width
ms text fields.
Chiller Temp (Deg C)
Sets the temperature on the Compressor Board to the value in the TEC Temp Deg C text field
(deg C).
TEC Setpoint MIN
Sets the temperature on the cold side of the Handpiece Controller Board to the value in the
corresponding text field (° C).
Get Net Err
Checks the errors on the event stacks for Pulsed Diode Power Supply, Heat Exchanger and
Compressor Controller boards. The error codes are displayed in their respective fields
according to board controller.
Start System
Starts the Vectus system with a sequence of controller board calls. When the sequence is
complete, a value of “System On” is present in the status bar above.
Shutdown System
Shuts down the Vectus system with a sequence of controller board calls. When the sequence is
complete, a value of “System Off” is present in the status bar above.
RESET
Resets the shot counter. Shot counter can be reset at any time during a firing session. The shot
counter is set to zero upon form initialization.
EXIT
Exits the System Controller Utility form and returns to the Main User form.
System Controller Utility Text Fields
This section outlines the text fields on the System Controller Utility form for the various Vectus
handpiece forms.
Comp I (Base)
Returns the current reading from the Compressor Controller Board state report.
Comp V (Base)
Returns the voltage reading from the Compressor Controller Board state report.
Comp VF (Base)
Returns the fused voltage reading from the Compressor Controller Board state report.
HX VDC (Base)
Returns the voltage reading from the Heat Exchanger Controller Board state report.
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Cond T (Base)
Returns the condenser temperature (°C) reading from the Compressor Controller Board state
report.
Chiller T (Base)
Returns the chiller temperature (°C) reading from the Compressor Controller Board state report.
Chiller F (Base)
Returns the chiller flow (LPM) reading from the Compressor Controller Board state report.
Iso 12 (Base)
Returns the Isolated 12V voltage (VDC) reading from the Pulsed Diode Power Supply
Controller Board state report.
Diode V (Base)
Returns the Diode voltage (VDC) reading from the Pulsed Diode Power Supply Controller
Board state report.
Diode I (Base)
Returns the Diode curent (A) reading from the Pulsed Diode Power Supply Controller Board
state report.
Charger V (Base)
Returns the charger voltage (VDC) reading from the Pulsed Diode Power Supply Controller
Board state report.
Cap V (Base)
Returns the Capacitor voltage (VDC) reading from the Pulsed Diode Power Supply Controller
Board state report.
Discharge T (Base)
Returns the discharge temperature (°C) reading from the Pulsed Diode Power Supply
Controller Board state report.
Sys Error (Base)
Returns the corresponding error code if an error occurs while the system is in a running state.
Term (Pulse)
Returns the termination code from a flash on the Pulsed Diode Power Supply board.
I (Pulse)
Returns the current (A) from a flash on the Pulsed Diode Power Supply board.
V (Pulse)
Returns the voltage (VDC) from a flash on the Pulsed Diode Power Supply board.
PW (Pulse)
Returns the duration (ms) from a flash on the Pulsed Diode Power Supply board.
Cap V (Pulse)
Returns the capacitor voltage (VDC) from a flash on the Pulsed Diode Power Supply board.
Integ (Pulse)
Returns the integrator count (12B) from a flash on the Handpiece board.
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CP T (Pulse)
Returns the handpiece temperature (°C) from the Handpiece board.
Status (Skintel)
Returns the status return byte from the Skintel handpiece.
MOD (Skintel)
Returns the MOD value return byte from the Skintel handpiece.
Diode T (Handpiece)
Returns the diode temperature (°C) from the Handpiece controller board.
TEC T (Handpiece)
Returns the TEC cold line temperature (°C) from the Handpiece controller board.
RTN T (Handpiece)
Returns the return line temperature (°C) from the Handpiece controller board.
Status (Handpiece)
Returns the status byte from the Handpiece controller board.
Tip ID (Handpiece)
Returns the Tip ID byte from the Handpiece controller board.
SW Rev (Handpiece)
Returns the Software Revision byte from the Handpiece controller board.
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ADS Configuration Screen________________________________________
Upon initialization, the ADS Configuration screen reads the system time and date. The current
time and date settings are printed in the time and date fields. The current time and date fields
are run on a timer and show the progression of the clock settings. The operator can set a new
date and time in the Set Date and Time frame by selecting the ADS Config command button.
The Calibrate Screen command button calls the calibration routine that will run on top of the
System Debugger software. See Figure 22 below.
Figure 22
ADS Configuration
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Set Date and Time
To Set Date and Time in the Set Date and Time Window. See Figure 23.
1. Touch the down arrow to the right of the date window. A drop down window will appear.
Figure 23
ADS Configuration Screen
2. Scroll to the date, use a stylus pen to aid in touching the top left and right arrows.
3. Use a stylus pen to select the hour, minutes, and seconds. Select each one individually
and use the up/down arrows on the right side to enter the correct value.
4. Select AM/PM value. The value will toggle from AM to PM.
5. Press the Config ADS button to save the new date and time.
6. Press the Close command button to exit back to the Main User screen.
7. Press the ADS Config command button again to re-enter the ADS Configuration screen.
Verify that the information was saved.
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Calibrate Screen
The Calibrate Screen command button calls the calibration routine that will run on top of the
System Debugger software. See Figure 24.
1.
Power off the system and remove the system CF card.
2.
Insert the Debug software card.
3.
Power up the system.
4.
Press the “Config ADS” button.
5.
Press the “Calibrate Screen” button.
Figure 24
Calibration Screen
6.
Touch the center of the crosses that appear on the screen. See Figure 24.
7.
When the count down appears on the screen, touch any point on the screen.
8.
Press “Config ADS”.
9.
Check the status box. It should say “Success”.
10.
Press the “Close” button to exit.
11.
Power off the system and remove the Debug software. Re-install the system CF card.
12.
Power up the system and test the Display Touch Screen.
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Check Registration/Get Access Level___________________________________
The Main Screen has an option to obtain the current access level of the system and check the
registration password of a particular system. A numeric value is used to indicate the access
level of a system. The program will read back the display module access level then all the µP
access levels (PFC, Thermo, and Lamp). See Figure 25.
Figure 25
Main Screen
The following access levels are possible:
 0 Open
 1 Domestic
 2 Domestic Energize
 3 International
 4 International Energize
If no access level is found, “NONE” will be displayed on the Main Screen. If the access level
could not be read or deciphered, “ERROR” is displayed.
The registration of a system can be verified by reading a file from a test USB.
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SkinTel™ Test
Verify the IPL button is selected, and the No MOD Board is not selected, then select the
System Controller Utility command button. See Figure 26.
SkinTel™ Notes:

To power off, hold the power button down more than 3 seconds and less than 6 seconds.

To enter calibration mode, hold down the power button for 7 seconds while the Skintel™ is
in user mode.

Skintel™ will automatically turn off after 90 seconds of being idle.
Figure 26
Main User Screen
1.
Press the “PFC_ON” command button. See Figure 27.


Verify hex value 78 14 8C 7E in the SEND window
Verify hex value 78 14 42 00 CE 7E in the RECEIVE window.
NOTE: If you press the “PCF_ON” multiple times you will see 78 14 42 01 CF 7E
in the RECEIVE window instead.
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2.
Verify "MOD Status" is 10 and "MOD Value" window is empty.
See Figure 27.
Figure 27
Mod Status State
3.
Push the SkinTel™ Reader button to power
on. Watch for the Bluetooth connection in the
Skintel™ wand display menu. See Figures 28
and 29.
Figure 28
SkinTel™ Display Menu
Figure 29
SkinTel™ Wand
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4.
Verify "MOD status" is now 12 and "MOD value" is still empty. See Figure 30.
5.
Push SkinTel™ Reader button again to transmit “MOD value” of 26 to system.
Figure 30
Mod Value
6.
Verify both wand readout "transmit" and system "MOD value" window read "26".
7.
Push SkinTel™ Reader button and hold for 5 seconds, then release, to power down
wand.
8.
Verify MOD status is 10 again.
9.
Select PFC Off


10.
Verify hex value 78 16 8E 7E in the SEND window.
Verify hex value 78 16 41 00 CF 78 in the RECEIVE window.
Press the Exit command button to exit the System Controller Utility.
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BLOCK DIAGRAM
Figure 31
System Debugger Block Diagram
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Chapter 5
Disassembly
Removing the Display Module ............................................... 93
Removing the Icon/Vectus ADS
Display Module Touch Panel ............................................... 101
Removing the Power Supply ................................................ 108
Flow Maintenance Procedure .............................................. 110
Reservoir Module
Accessing Internal Components .......................................... 114
Accessing Pressure Transducer .......................................... 117
Reworking the Pressure Transducer ................................... 119
Removing the Water Filters ................................................. 123
Cooling Module
Removing the
Compressor Module Assembly ............................................ 125
Replacing the Thermistor Assembly .................................... 129
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Control Module
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Control Module
Removing the Display Module
Main Bezel Removal
1.
Remove the Sapphire Optic Holder Assembly by loosening the 2 thumbscrews and
unplugging the connector. See Figures 1 & 2.
Figure 1
Figure 2
Sapphire Optic Holder Assembly
2.
Remove the Bottom Cover, 4 screws, under the Main Bezel. See Figures 3 & 4.
Figure 3
Figure 4
Bottom Cover
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3.
Remove 2 Phillips screws from under the left side between the Display Bezel and the
aluminum support bracket. See Figure 5. Remove Display Bezel. See Figure 6.
Figure 5
Figure 6
Display Bezel Removal
4.
Remove 2 Phillips screws from
the left side of the system and 2
from the right side of the system.
See Figure 7.
Figure 7
Main Bezel
5.
Remove 4 hex head screws with a 9/64” wrench from the Bottom Cap, Front Cover. See
Figure 8.
Figure 8
Bottom Cap, Front Cover
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6.
Remove 2 Phillips screws from the rear of the Main Bezel. See Figure 9.
Figure 9
Rear Cover
7.
Reach into the Calport and Lift the Calport up. Unplug the 10 pin connector at bottom of
Calport and Remove Calport. See Figures 10 & 11.
Figure 10
Calport In Position
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8.
Remove the Main Bezel from the system. Disconnect the Estop cable. Set the Main
Bezel aside.
9.
Remove 16 Phillips screws to open the Main Cover. See Figures 12, 13, 14 & 15.
Figure 12
Figure 13
Main Cover Screws
(Step 8 continued) Some screw locations are shown more than once.
Figure 14
Right Side Screws
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Left Side Screws
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9.
Remove 2 Phillips screws from the Display support bracket. See Figure 16.
Figure 16
Display Support Bracket
10.
Open the Main Cover to access the connections on the back of the Display Module. See
Figure 17.
Figure 17
System Interconnect Board
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11.
Disconnect the following cables from the System Interconnect Board on the back of the
Display Module. Cut any necessary zip ties securing the cables. See Figure 18.
Figure 18
System Interconnect Board
Use Figure 18 for the connector locations.








J7….4 pin 3 wire harness to speaker
J4…14 pin round grey cable
J6….grey flat ribbon cable, open ferrite to remove cable
J3….2 pin, 2 wire harness
J12...4 pin, 4 wire harness
J11...4 pin, 4 wire harness
J2….10 pin cable
J9…..4 pin, 2 wire harness
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12.
Lower the Main Cover. Remove 3 Phillips screws from the front of the Display Module.
See Figure 19.
13.
Remove 2 nuts securing the top of the Display Module to the Main Cover. See Figure
20.
Figure 19
Figure 20
Display Module Screws
14.
Lift and remove the Display Module from the Main Cover. See Figure 21.
Figure 21
Display Module Removed
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15.
Reverse steps to re-install the
Display Module.
Figure 22
Display Module
16.
If the Display Module is being replaced, continue with Chapter 4, Replacing the
Display Module procedure to configure the display.
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Removing the Icon/Vectus ADS Display Module Touch Panel
This procedure aids the technician in replacing the Touch Panel on Icon / Vectus system
Display Modules, p/n 2520-0002. Only the Icon is represented in this document. The steps are
the same for the Vectus system.
Parts needed: Touch Panel p/n 2520-0001
1.
Turn system power off and disconnect power cord from system.
2.
Remove 4 Phillips screws and the Bottom Cover under the Main Bezel. See Figures 23
& 24.
Figure 23
Figure 24
Bottom Cover
3.
Remove 2 Screws from under the left side between the Display Bezel and the aluminum
support bracket, Figure 25. Disconnect the wire cables for the E Stop and Keyswitch
assemblies, Figure 26.
Figure 25
Bezel Assembly Opened
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Figure 26
E-Stop & Keyswitch Cables
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Technical Service Manual Vectus
4.
Loosen the 2 thumbscrews under the
handpiece Dock Ports. A Philips or Flat
head screwdriver can be used. See
Figure 27.
Figure 27
Dock Sensor wires
5.
Remove 4 hex head screws
from the Bottom Cap Front
Cover, using a 9/64” hex head
wrench. See Figure 28.
Figure 28
Bottom Cap Front Cover
6.
Remove 2 Philips head
screws from the rear of the
Main Bezel. See Figure 29.
Figure 29
Bezel Rear
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7.
Remove the Main Bezel from the system. Disconnect the E-Stop cable. Set the Main
Bezel aside.
8.
Remove 2 black Philip head screws securing the Cluster Guide to the connector plate.
Remove Cluster Guide. See Figure 30.
Figure 30
Cluster Guide
NOTE: For our purposes, we used a Display Module that was not installed in a
system. The steps to remove the Touch Panel are the same.
9.
Remove 2 Philips head screws,
circled in Figure 30. Remove the
2540-0015 cable from the
Bluetooth board. See Figure 30.
Figure 30
Display Top Cover
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10.
Remove 3 Philips head screws located at the front of the Display Module. See Figure
31.
Figure 31
Front of Display Module
11.
Remove 1 Philips head screw located at the front Display module just below the Touch
panel. See Figure 32.
Figure 32
Left Side of Touch Panel
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12.
Remove the Touch Panel connector from the left side of the Touch Panel. See Figure
33.
Figure 33
Right Side of Touch Panel
13.
Remove 4 Philips head screws securing the touch panel to the Display Module frame.
See Figure 34.
Figure 34
Touch Panel
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14.
Press the tab on J243 to disconnect the ribbon cable from the board. See Figure 35.
Figure 35
J243 Ribbon Cable
15.
Slide the ribbon cable to the right and slowly disengage the ribbon cable from under the
frame. See Figure 15.
Frame
Figure 36
J243 Ribbon Cable
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16.
Slowly lift the left side of the Touch Panel. Look underneath and disconnect the
connector on the other end of the Touch Panel near the ribbon cable. See Figure 37.
Figure 37
Connector Location
17.
Slowly remove the Touch Panel from the frame. Be careful not to damage the ribbon
cable.
18.
Remove the new Touch Panel from its packaging.
19.
Install the new Touch Panel into the frame. Reverse the steps, 2 thru 17, to install the
Touch Panel back into the system.
20.
Before fully finishing the installation of the Touch Panel, insert system Debug software
into the Display Module. Perform the Display Module Calibration procedure. For details
on the Display Module Calibration procedure, refer to the Icon/Vectus Technical Service
Manual, Chapter 4, Calibrate Screen.
21.
After calibrating the Display Screen, power off the system and install system software.
Test the new Touch Panel. When done, finish installing the covers.
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Removing the Power Supply
1.
Follow the Steps 1 thru 8 in Chapter 5 for Removing the Display Module.
NOTE: Step 8 in Removing the Display Module calls for removing 18
screws. This allows the technician access into the system cavity to
access the cable and power connections to the Power Supply.
2.
Remove 3 large Phillips head screws. See Figure 38.
Figure 38
Power Supply Screw Location
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3.
Disconnect 6 cables from the Power Supply. See Figure 39.

J2…….14 pin, 10 wire connector plus ground

J3….....11 pin, 9 wire connector plus ground

J19…...12 pin, 11 wire Compressor connector

J12…. 4 pin, 4 wire

J305….10 pin ribbon cable

RFI Filter Load Cable….2 Wire Harness (Brown and Blue)
J3
J2
RFI Filter
Load Cable
J12
J19
J305
Figure 39
Power Supply Connections
4.
Carefully remove the Power Supply from the chassis.
5.
Reverse the steps to re-install the Power supply.
NOTE: If you are replacing the Power Supply, then perform system
registration and upload the new file into the Icon Control Module. Error 91
will result if this step is not done.
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Flow Maintenance Procedure
The Flow Maintenance Procedure needs to be performed periodically based on the flow
rate of the chiller fluid. The Vectus monitors the flow rate and checks for some flow (0.5
LPM) during all modes. In CALIBRATION Mode and EMISSION Mode (the only firing
modes), we do a second check to make sure the flow is not lower than 1.7LPM while
firing. The Optimal flow rate is 1.8 to 2.1 LPM.
Figure 40
Flow Maintenance Recommended Screen
1.
If the system is on, press the Off
button. See Figure 40.
2.
Press the Tools Menu button.
See Figure 41.
Figure 41
Tools Menu Button
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3.
Press the System Flow Maintenance button. See Figure 42.
Figure 42
System Flow Maintenance
4.
Remove the upper tubing assembly
that connects the Handpiece to the
Reservoir Module. See Figure 43.
Figure 43
Upper Tubing
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5.
Install the Flow Maintenance Kit. Press the Continue button after the Kit is
installed. The system will automatically start the test. Run the test for at least 5 to
10 minutes. See Figure 44.
Figure 44
Flow Maintenance Kit
6.
Press the Done button when the correct amount of time has passed. See Figure
41.
Figure 41
Flow Maintenance Done
7.
Remove the Flow Maintenance Kit. Reinstall the system tubing removed in Step
4.
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8.
Press the Done button when the system tubing is completely installed and back
in the run configuration. See Figure 42.
Figure 42
Flow Maintenance
9.
Restart the system. Enter the System Info screen to view the flow rate. Check to
make sure that it is in spec.
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Reservoir Module
Accessing Internal Components
1.
Remove 8 Phillips screws from the top cover and lift. See Figure 43.
Figure 43
Reservoir Module Top Cover
2.
Lift open top cover to view internal
plumbing. See Figure 44.
Figure 44
Internal Plumbing View
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3.
Open Reservoir Module front
door. Remove nut on strain
relief cable and 2 screws on the
access plate. Set the access
plate aside. See Figure 45.
Figure 45
Front Door Open
NOTE: The Reservoir Module Sub Module Control Board and the Cooling
Module Sub Module Control Board are identical except J19 is used logically
to distinguish between the two modules. See Table 1.
Reservoir Module
No jumper on J19
Cooling Module
Jumper on J19
Table 1
Sub Module Control Board Jumper
4.
Remove screw on Sub Module Control Board Cover. See Figure 46.
Figure 46
Sub Module Control Board Cover
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5.
To remove the Sub Module Control Board, disconnect all connectors from the
board. Remove the screws on all four corners of the board. See Figure 47.
Figure 47
Reservoir Module Sub Module Control Board
6.
Below is a schematic of the Reservoir Module Sub Module Control Board. The
red circle indicates the J19 jumper position. See Figure 48.
Figure 48
Reservoir Module Sub Module Control Board Schematic
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Accessing Pressure Transducer
1.
Open Reservoir Module front door. Remove the nut on strain relief cable. See
Figure 49.
Figure 49
Reservoir Sub Strain Relief
2.
Remove 4 screws securing the Reservoir Module front cosmetic. See Figure 50.
Figure 50
Reservoir Panel
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3.
Remove the Reservoir Module front door cosmetic. Remove 6 nuts from metal
enclosure with a 5/16” nut driver. See Figure 51.
Figure 51
Reservoir Front Panel
4.
Disconnect J6 from the Heat Exchanger Door Distribution Board. See Figure 52.
J6
Figure 52
Reservoir Module Flow Transducer
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Reworking the Pressure Transducer
To remove problems associated with Error 77 and 79, the following steps are needed to
improve the Pressure Transducer functionality. Moisture build up inside the Pressure
Transducer will create the errors.
1.
Follow Steps 1 thru 4 in Chapter 5, Accessing the Pressure Transducer.
2.
Remove the 2 Phillips screws and the bracket holding the Pressure Transducer.
See Figure 53.
J6
Figure 53
Pressure Transducer
3.
Disconnect the 2 tubing connections from the Pressure
Transducer. See the red arrows in Figure 53.
4.
Use a flat blade screwdriver to loosen one screw holding
the Cable to the Pressure Transducer. Set the cable
aside. See Figure 54.
5.
Use a small flat blade screwdriver to loosen 2 screws at
the top of the pressure Transducer holding the connector
block, Item 2. See Figure 55.
Figure 54
Figure 55
Connector Block
Top view
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6.
Gently pull the connector block, Item 2, away from the metal housing. See
Figure 57.
7.
Install 2 #4 nylon washers, p/n 98-0000-03,
Item 3, in the path of the 2 screws loosened
in Step 5. Slide the connector block back on
the metal housing. The connector block is
keyed. Notice one of the blades is larger
than the other 3. DO NOT over tighten the 2
screws. See Figure 56.
Figure 56
Connector Block
8.
Tighten the 2 screws on the connector block.
DO NOT over tighten. The block can break.
Make sure the screws capture the nylon
washer when tightening. See Figure 55.
<<<Important Note>>>
NOTE: The nylon washers create an
air gap to allow for any condensation
to evaporate from inside the pressure
Transducer. Also, the nylon washers do
not allow the solder connections under the
connector block to come in contact with the
metal housing.
<<<Important Note>>>
Figure 57
Pressure Transducer
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9.
Reverse the steps to reinstall the Pressure Transducer into the Reservoir
Assembly.
10.
Loosen the 2 Phillips head screws. Install the white shield, p/n 2525-0030,
between the washer and the Phillips screw. If there is a plastic clip that holds
tubing in place, remove the clip and do not reuse it. See Figure 58.
Figure 58
Shield Installation
11.
Reverse the steps to re-assemble the Reservoir Module. Set up the Vectus
system and test the Reservoir Module.
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Removing the Water Filters
1.
Pull open Water Filter access door on rear of Reservoir Module. Locate the blue
water filters mounted on the inside of the door. See Figure 59.
Figure 59
Water Filters
2.
Remove the tool mounted on the inside of the Reservoir Module. See Figure 60.
Figure 60
Water Filters
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3.
Place the forks of the tool on the top of the grey locking ring. Push the grey
locking ring down and slide the tool in. The water filter will slide out of the water
fitting. See Figure 61.
Figure 61
Water Filters
NOTE: Palomar Medical Technology uses John Guest Quick Connect Push-Lock
Fittings. “JG fittings provide instant, secure and leak-proof connections
without using tools, and quick easy disconnect. JG fittings can be reused
over & over.
To make a secure connection; simply push tube into fitting and the unique,
Collet Locking System holds the tube firmly in place without de-forming the
tube or restricting the flow. To disconnect; simply push the collet and the
tube pulls free.”
http://www.dultmeier.com/products/search/1932
4.
Replace the water filters every 4 to 6 months.
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Cooling Module
Removing the Compressor Module Assembly
1.
Remove 7 top screws on the Cooling Module. Open the cover. See Figure 62.
Figure 62
Cooling Module
2.
Disconnect the 2 Compressor hose connections. See Figure 63.
Figure 63
Compressor Module
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3.
Loosen the 2 screws securing the Compressor Module to the Cooling Module
base. The screws are captured and will not fall out of position. See Figures 64 &
65.
Figure 64
Fully Loosen Screw
The screw shown here in Figure 65 is not easily accessed. A Phillips screwdriver
with a long shaft is needed.
Figure 65
Fully Loosen Screw
4.
Lift and move the Compressor Module to the empty side of the Cooling Module.
Twist the Compressor Module to expose the Compressor cable that is connected
to the Sub Module Distribution Board.
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5.
Disconnect the Compressor cable. See Figure 66.
Figure 66
Compressor Cable
6.
Lift the Compressor Module out of the
Cooling Module. See Figure 67.
7.
Reverse the steps to reinstall the
Compressor Module.
NOTE: When reinstalling the Compressor
Module check to make sure the gasket
has been installed in the front of the
module. The gasket forms a seal so the
exhaust from the Compressor Module is
forced out of the Cooling Module. With no
gasket in place, hot air can enter the
interior of the Cooling Module creating
over temp errors.
Figure 67
Compressor Module
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8.
If the Cooling Module has been removed from the Dolly, be sure to correctly
orient the Cooling Module on the Dolly. The slot on the Dolly is in front. See
Figure 68.
Slot for air
circulation
Figure 68
Cooling Module Orientation
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Replacing the Thermistor Assembly
1.
Follow Steps 1 thru 6 in the previous section, Removing the Compressor
Module Assembly.
2.
Place the Compressor Module Assembly on a level workspace.
3.
Remove 8 Phillips screws and the 2 cross members. See the red arrows in
Figure 67 screw locations.
Cross members
Figure 67
Compressor Module
4.
Remove 4 Phillips screws holding the panel that the Aquatec pump is secured to.
Without disconnecting the tubing connections, lay the panel down on the bench.
See the black arrows Figure 67 for screw locations.
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5.
Carefully cut the foam insulation along the length of tubing to expose the
Thermistor assembly. The Thermistor assembly wiring, the black and white wire
harness, is threaded inside the foam insulation. See the red outline in Figure 68
and the actual photo in Figure 69.
NOTE: Figures 68 and 69 show 2 pictures of the thermistor assembly placement. The
photo on the left is actual representation of the compressor with the pump motor
out of the way. The photo on the right is a computerized drawing of the
compressor module with some of the components removed. There are 2 sizes
of foam tubing used to insulate the cooled fluid.
Thermistor
assembly
Figure 68
Figure 69
Cut Away of Compressor Module
6.
When the Thermistor assembly is fully exposed, press the grey locking rings on
the John Guest fittings at each end of the Thermistor assembly metal tube to
loosen and remove the tube from the Compressor Module.
7.
Disconnect the Thermistor assembly from the J9 connector on the Sub-Module
Control Board.
8.
Install a new Thermistor assembly. Use electrical tape to close the cut in the
foam. Reassemble the Compressor Module assembly.
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Chapter 6
Parts
Parts Reference Key ......................................... 126
Control Module Diagram ................................... 128
Control Module Parts List .................................. 129
Bezel Assembly Diagram .................................. 131
Bezel Assembly Parts List ................................. 132
Chassis Assembly Diagram .............................. 133
Chassis Assembly Parts List ............................. 135
Calport Assembly Diagram................................ 139
Calport Assembly Parts List .............................. 140
VECTUS™ Reservoir Module
Reservoir Module Diagram................................ 143
Reservoir Module Parts List .............................. 145
VECTUS™ Cooling Module
Cooling Module Diagram ................................... 151
Cooling Module Parts List ................................. 152
Compressor Module Diagram ........................... 154
Compressor Module Parts List .......................... 155
VECTUS™ Dolly
Dolly Assembly Diagram ................................... 157
Dolly Assembly Parts List .................................. 158
VECTUS™ Cooling Harness Assembly
Lower Water Harness Assembly Diagram......... 159
Lower Water Harness Assembly Parts List ....... 160
Upper Water Harness Assembly Diagram......... 161
Upper Water Harness Assembly Parts List ....... 162
131
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VECTUS
VECTUS™ Control Module
Technical Service Manual VECTUS
(Table of Contents Con’t)
VECTUS™ External Cables..................... 163
VECTUS Rear/Side Panels
Parts Reference Key
The following diagram is an example of the notations used in
the Vectus Parts Manual.
Top number indicates
the item number on the
Parts List.
Bottom number indicates
the quantity used.
A/R means the quantity
used is “As Required”.
The triangle indicates there is a notation
on the drawing in regards to this part.
132
Vectus Chapter 6 P/N 3500‐0025 rev A
VECTUS
Rear/Side Panel Diagram .................................. 164
Rear/Side Panel Parts List ................................ 165
Miscellaneous Parts .......................................... 166
Technical Service Manual VECTUS
VECTUS Control Module
3520-0009
133
Vectus Chapter 6 P/N 3500‐0025 rev A
Technical Service Manual VECTUS
22
Vectus Control Module
3520-0009
Air Filter is part of Power Supply assy,
filter only, 53-0000-23
134
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Vectus Control Module
Assembly ID
Component ID
Drawing Number
Description
3520‐0009
3520‐0006
1
Icon Tested Chassis
3520‐0009
3520‐0008
2
Main Bezel Assembly Vectus
3520‐0009
3526‐0013
3
Bottom Cap, Bezel, Main
3520‐0009
3526‐0014
4
Bezel, Display
3520‐0009
3526‐0015
5
Bottom Cover, Display
3520‐0009
2521‐0040
6
Display Mounting Strap
3520‐0009
99‐1022‐03
7
4‐40 X 3/16 FLH PHH SCR
3520‐0009
99‐7033‐06
8
6‐32 X 3/8 SEM SCR
3520‐0009
99‐3043‐08
9
8‐32 X 1/2 SHCS CAP SCR
3520‐0009
99‐1043‐06
10
8‐32 X 3/8 FLH PHH SCR
3520‐0009
99‐0043‐12
11
8‐32 X 3/4 PNH PHH SCR
3520‐0009
1511‐0017
12
Label Remote Interlock
3520‐0009
3511‐0016
13
Label Optical Sensor Mask
3520‐0009
51‐0000‐18
14
Loctite Threadlocker Ashesive #277
3520‐0009
2525‐0020
15
Tube Receiver Boom
3520‐0009
98‐051R‐00
16
5 B Reg Fl Wshr
Table 1 Vectus Control Module
135
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Vectus Control Module(Continued)
3520‐0009
99‐9226‐06
17
4‐20 X 3/8 SPCL PNH SZN SCR
3520‐0009
3511‐0015
18
Label Foot Switch
3520‐0009
3511‐0014
19
Label Vectus Fuse
3520‐0009
3510‐1000
20
Vectus Application Software
3520‐0009
2511‐0034
21
Label, System Wireless‐Icon
3520‐0009
5526‐5010
22
USB StarLux Energizer Flash Drive
Table 1 Vectus Control Module
136
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Bezel Assembly
3520-0008
137
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Bezel Assembly
Assembly ID
Component ID
Drawing Number
3520‐0008
3526‐0011
1
Bezel, Main
3520‐0008
3526‐0012
2
Door, USB‐Card
3520‐0008
2526‐0011
3
Door, Mounting Bracket, Left
3520‐0008
2526‐0012
4
Door, Mounting Bracket, Right
3520‐0008
99‐7022‐06
5
4‐40 X 3/8 SEM PNH PHH SCR
3520‐0008
1520‐0044
6
StarLux E‐Stop Assembly
3520‐0008
52‐0815‐00
7
Non Magnetic Touch Latch
3520‐0008
3511‐0002
8
Vectus Electroformed Badge
Table 2 Bezel Assembly
138
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Description
Technical Service Manual VECTUS
Chassis Assembly
3520-0006
139
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Technical Service Manual VECTUS
Chassis Assembly
3520-0006
140
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Technical Service Manual VECTUS
Chassis Assembly
Assembly ID
Component ID
Drawing Number
3520‐0006
3520‐0004
1
Assembly Power Supply Vectus
3520‐0006
3521‐0007
2
Calport Support Bracket
3520‐0006
3521‐0008
3
Top Chassis Filler Plate
3520‐0006
52‐0001‐92
4
Ferrite Clip on Ribbon
3520‐0006
52‐0899‐00
5
AC Line Fltr 1‐Phse Multi Stg 16A 4mH
3520‐0006
52‐0940‐00
6
Fuseholder FEU (MED)
3520‐0006
63‐0000‐28
7
Air Switch
3520‐0006
2521‐0002
8
Chassis, Main
3520‐0006
52‐0134‐00
9
Protective Earth Ground Label .75
3520‐0006
2521‐0003
10
Cover, Main
3520‐0006
2520‐0002
11
Assy, Display Module 10.4IN
3520‐0006
62‐0000‐65
12
Fuse 15A 250v T‐Lag CRM MDA
3520‐0006
52‐0890‐00
13
Tab, Terminal, Stud Mount 0.25”
3520‐0006
2521‐0010
14
Splash Shield Front
3520‐0006
2532‐0007
15
Main Distribution Board Assembly
Table 3 Chassis Assembly
141
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Description
Technical Service Manual VECTUS
Chassis Assembly (Continued)
3520‐0006
2521‐0039
16
Display Support Bracket
3520‐0006
3540‐0013
17
Cable Interconnect J2 Vectus
3520‐0006
2521‐0013
18
Cosmetic Mounting Bracket
3520‐0006
3526‐0008
19
Calport Support Plate
3520‐0006
2521‐0036
20
Boom Lower Mounting Bracket
3520‐0006
99‐7043‐06
21
8‐32 X 3/8 SEM SCR
3520‐0006
1540‐0043
22
Cable Footswitch
3520‐0006
3540‐0005
23
Cable Network Vectus
3520‐0006
3520‐0005
24
Calport Assembly Vectus
3520‐0006
3540‐0008
25
Cable RFI Filter Load Vectus
3520‐0006
1520‐0033
26
Speaker Assembly
3520‐0006
99‐7033‐04
27
6‐32 X 1/4 SEM PNH PHH SCR
3520‐0006
2540‐0010
28
Cable Compressor Icon
3520‐0006
2521‐0011
29
Splash Shield Rear
3520‐0006
1540‐8013
30
Cable Artisan Power Entry w/gnd
3520‐0006
1540‐1005
31
Remote Interlock Cable
3520‐0006
3540‐0006
32
Cable Display Power Vectus
Table 3 Chassis Assembly
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Chassis Assembly (Continued)
3520‐0006
3540‐0026
33
Cable ICON/VECTUS Fuse to Filter (L)
3520‐0006
3540‐0027
34
Cable ICON/VECTUS Fuse to Filter (N)
3520‐0006
1540‐1028
35
Cable Filter Ground Assembly
3520‐0006
96‐0632‐70
36
6‐32 KEPS NUT
3520‐0006
3540‐0004
37
Cable Isolation Board Input Vectus
3520‐0006
99‐1033‐06
38
6‐32 X 3/8 FLH PHH SCR
3520‐0006
3540‐0025
39
Cable Calport sYSTEM Vectus
3520‐0006
51‐0008‐00
40
1/8” Thick Double Sided Adhesive Tape
3520‐0006
52‐0713‐00
41
Ferrite Rnd Snp‐on 6.6mmID 1‐300MHz
3520‐0006
65‐0000‐02
42
Cable Tie 3.1" Lg
3520‐0006
99‐0099‐05
43
4‐40 X 3/16 PNH PHH NYL SCR
3520‐0006
52‐0002‐39
44
Protective Edging
3520‐0006
77‐0001‐17
45
#4‐40x3/16 Hex 3/16 Lg M‐F Nylon Stdoff
3520‐0006
99‐7033‐06
46
6‐32 X 3/8 SEM SCR
3520‐0006
98‐100R‐00
47
10 A REG FL WSHR
3520‐0006
99‐7022‐03
48
4‐40 X 3/16 SEM SCR
3520‐0006
99‐7053‐06
49
10‐32 X 3/8 SEM SCR
Table 3 Chassis Assembly
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Chassis Assembly (Continued)
3520‐0006
77‐0000‐80
50
3/16 Hex Jack Screws 4‐40 x 5/16
3520‐0006
96‐0440‐00
51
4‐40 HEX NUT
3520‐0006
53‐0000‐14
52
Wall Frame Rated Insulation 1/4" IDx1/4"
3520‐0006
2540‐0008
53
Cable External Long Icon
3520‐0006
2540‐0009
54
Cable External Short Icon
3520‐0006
3526‐0052
55
Power Supply Cable Clamp Vectus
3520‐0006
65‐0000‐04
56
Cable Mount Tie .75SQ Panduit
3520‐0006
3520‐0035
57
Lower Water Harness Vectus
3520‐0006
3520‐0036
58
Upper Water Harness Vectus
3520‐0006
3511‐0012
59
Label, Vectus Regulatory
3520‐0006
52‐0939‐00
60
Fuseholder Cap 6.3 x 32mm Gray
Table 3 Chassis Assembly
144
Vectus Chapter 6 P/N 3500‐0025 rev A
Technical Service Manual VECTUS
Calport Assembly
3520-0005
145
Vectus Chapter 6 P/N 3500‐0025 rev A
Technical Service Manual VECTUS
Calport Assembly
Assembly ID
Component ID
Drawing Number
Description
3520‐0005
3522‐0003
1
Calport Upper Housing
3520‐0005
3522‐0004
2
Calport Lower Housing
3520‐0005
3522‐0005
3
Calport Diffuser Spacer
3520‐0005
3532‐0005
4
Calport Detector Bd Assembly Vectus
3520‐0005
3525‐0003
5
Calport Round Detector Spacer
3520‐0005
52‐0905‐00
6
03.25x.2HT x.03”Thk 17‐7PH/C SS Wave Spg
3520‐0005
57‐0000‐60
7
075mm Opal Diffusing Glass
3520‐0005
3526‐0009
8
HP Handle Support, Vectus Calport
3520‐0005
3526‐0010
9
HP Guide Vectus Calport
3520‐0005
99‐0079‐08
10
6‐19 X ½ PNH PHH PLSTT SCR
3520‐0005
99‐3033‐08
11
6‐32 X ½ SHCS CAP SCR
3520‐0005
99‐3111‐04
12
2‐56 x ¼ SHCS CAP SBO SCR
3520‐0005
99‐7011‐03
13
2‐56 X 3/16 SEM SCR
3520‐0005
3526‐0016
14
HP Strap Retaining Button
3520‐0005
99‐9214‐08
15
2‐28 x ½ LG FKH PLSTT #6 TORX DRIVE SCR
Table 4 Calport Assembly
146
Vectus Chapter 6 P/N 3500‐0025 rev A
Technical Service Manual VECTUS
Calport Assembly (Continued)
3520‐0005
99‐9014‐04
16
2‐28 x ¼ PNH PHH PLSTT SCR
3520‐0005
3526‐0027
17
Cable Clamp
3520‐0005
3526‐0018
18
Handpiece Strap
3520‐0005
78‐0000‐30
19
Speedwrap Cable Tie .5W x 13 LG
3520‐0005
57‐0000‐61
20
Neutral Density Filter OD 4.0
3520‐0005
3521‐0009
21
Calport PCB Cover
3520‐0005
3520‐0010
22
Calport Switch Assembly Vectus
3520‐0005
3540‐0014
23
Cable Calport J2 Vectus
3520‐0005
78‐0000‐16
24
White Nylon Cable Clamp 1/8 OD
3520‐0005
78‐0000‐31
25
¼ Diameter Plastic Cable Clamp
3520‐0005
98‐021R‐00
26
#2 B .34 OD X .09 ID REG FL WSHR
3520‐0005
3526‐0017
27
Detect Switch Clamp
3520‐0005
99‐3011‐06
28
2‐56 X 3/8 SHCS CAP SCR
3520‐0005
51‐0000‐25
29
RTV108 Translucent Adhesive
3520‐0005
51‐0000‐16
30
Silicon Adhesive RTV‐118
3520‐0005
51‐0000‐79
31
Mounting & Fixturing 140M Adhesive
3520‐0005
3540‐0024
32
Cable Calport Detector End Vectus
Table 4 Calport Assembly
147
Vectus Chapter 6 P/N 3500‐0025 rev A
Technical Service Manual Vectus
Vectus
Reservoir Module
3520-0007
Vectus Chapter 6 P/N 3500‐0025 revA
151
Technical Service Manual Vectus
Reservoir Module
3520-0007
Vectus Chapter 6 P/N 3500‐0025 revA
152
Technical Service Manual Vectus
Reservoir Module Flow
Diagram and Components
Vectus Chapter 6 P/N 3500‐0025 revA
153
Technical Service Manual Vectus
Reservoir Module
Assembly ID
Component ID
Drawing Number
3520‐0007
2521‐0014
1
Main Box, Heat Exchanger
3520‐0007
2521‐0015
2
Top Cover Heat Exchanger
3520‐0007
2521‐0016
3
Front Door Heat Exchanger
3520‐0007
1520‐0032
4
Starlux Water Filter‐Lamp Assembly
3520‐0007
2526‐0001
5
Front Cosmetic Heat Exchanger Module
3520‐0007
80‐0700‐11
6
Reducing Elbow JG 3/8 x 1/4 Tube OD
3520‐0007
2521‐0018
7
Front Partition Heat Exchanger
3520‐0007
52‐1681‐00
8
1 1/8 OD 5/8 ID Rubber Grommet
3520‐0007
2525‐0003
9
Transducer Mtg Bracket Heat Exchanger
3520‐0007
2532‐0006
10
Sub‐Module Distribution Bd Assembly
3520‐0007
2521‐0019
11
Frt Partition Access Plate Heat Exchange
3520‐0007
2532‐0005
12
Sub‐Module Control Board Assembly
3520‐0007
2520‐0042
13
Icon HP Cold Reservoir Assembly
3520‐0007
3511‐0021
14
Vectus Reservoir Mod SN Label
3520‐0007
99‐7033‐04
15
6‐32 X 1/4 SEM PNH PHH SCR
Table 5Reservoir Module
Vectus Chapter 6 P/N 3500‐0025 revA
154
Description
Technical Service Manual Vectus
Reservoir Module (continued)
3520‐0007
99‐7033‐06
16
6‐32 X 3/8 SEM SCR
3520‐0007
2521‐0041
17
PCB Mtg Brkt HX‐Compressor Controller
3520‐0007
2532‐0002
18
HX Door Distribution Bd Assy
3520‐0007
80‐0001‐08
19
Tee 1/4 NPT‐PVC
3520‐0007
80‐0257‐00
20
Grey Elbow 90° 1/4"Tube x 1/4" NPT
3520‐0007
2521‐0045
21
Controller PCB Splash Shield HX Module
3520‐0007
99‐7053‐06
22
10‐32 X 3/8 SEM SCR
3520‐0007
2521‐0037
23
Transducer‐Wiring Cover Heat Exchanger
3520‐0007
96‐0632‐70
24
6‐32 KEPS NUT
3520‐0007
99‐7022‐03
25
4‐40 X 3/16 SEM SCR
3520‐0007
1520‐1039
26
Lanyard Strap Assembly 12" Lg
3520‐0007
96‐0832‐70
27
8‐32 KEPS NUT
3520‐0007
2511‐0006
28
Label, Icon Heat X Unit Plumbing
3520‐0007
2540‐0013
29
Cable HX Door Interlock Icon
3520‐0007
65‐0000‐18
30
Poly Tubing .170 1/4OD Bk
3520‐0007
2528‐0001
31
Pressure Transducer 0‐5v out 24v supply
3520‐0007
2540‐0011
32
Cable Terminated Pressure Transducer
Table 5 Reservoir Module
Vectus Chapter 6 P/N 3500‐0025 revA
155
Technical Service Manual Vectus
Reservoir Module (continued)
3520‐0007
2540‐0012
33
Cable HX Door Icon
3520‐0007
2540‐0007
34
Cable Thermo J302
3520‐0007
80‐0099‐00
35
2‐Pos Spool Valve, Plastic Toggle #10‐32
3520‐0007
52‐0002‐39
36
Protective Edging
3520‐0007
1552‐0001
37
Tool Filter Removal
3520‐0007
52‐0001‐40
38
Velcro Dot Loop 5/8"
3520‐0007
52‐0001‐41
39
Velcro Dot Hook 5/8"
3520‐0007
65‐0201‐06
40
2 Awg Silicone Rubber Coated Insulation
3520‐0007
3511‐0023
41
Label, System Flow Direction‐Vectus
3520‐0007
65‐0601‐02
42
Tubing 1/4" OD .170 ID Blue
3520‐0007
78‐0000‐04
43
Cable Clamp Propionate 5/16 ID 1/2 Wide
3520‐0007
2511‐0029
44
Label, Icon Toggle Valve
3520‐0007
80‐0320‐00
45
Barbed Elbow 1/8 HB x 10‐32 UNF
3520‐0007
3525‐0015
46
Insulated Water Tubing7 Reservoir Mod
3520‐0007
63‐0000‐85
47
Switch Mini NO SPST‐Door Plunger
3520‐0007
3525‐0016
48
Insulated Water Tubing 8 Reservoir Mod
3520‐0007
53‐0000‐22
49
Gasket Strip EMI Adhsv Backed D‐Profile
Table 5 Reservoir Module
Vectus Chapter 6 P/N 3500‐0025 revA
156
Technical Service Manual Vectus
Reservoir Module (continued)
3520‐0007
65‐0000‐02
50
Cable Tie 3.1" Lg
3520‐0007
52‐0512‐00
51
Nylon Loop Strap
3520‐0007
99‐1022‐04
52
4‐40 X ¼ FLH PHH SCR
3520‐0007
99‐7043‐06
53
8‐32 X3/8 SEM SCR
3520‐0007
3525‐0009
54
Insulated Water Tubing 1 Reservoir Mod
3520‐0007
1511‐0016
55
Filter Install Label
3520‐0007
2511‐0030
56
Label, Icon Toggle Valve Warning
3520‐0007
80‐0001‐32
57
Elbow 3/8” STE‐3/8” Tube
3520‐0007
80‐0001‐24
58
Reducing Bulkhead ¼ to 3/8 JG
3520‐0007
80‐0330‐00
59
JG Union Elbow 3/8” Tube
3520‐0007
80‐0332‐00
60
JG Bulkhead 3/8” Tube
3520‐0007
80‐0329‐00
61
JG Fixed Elbow 3/8” Tube ¼” NPT
3520‐0007
80‐0328‐00
62
Colder ¼” Blkhd Body Insert 3/8” Tube PTF
3520‐0007
80‐0331‐00
63
JG 2‐Way Divider 3/8” Tube
3520‐0007
3521‐0011
64
Filler Plate HX Cover
3520‐0007
3521‐0010
65
Filler Plate HX Door
3520‐0007
3521‐0012
66
Water Filter Box
Table 5 Reservoir Module
Vectus Chapter 6 P/N 3500‐0025 revA
157
Technical Service Manual Vectus
Reservoir Module (continued)
3520‐0007
3525‐0013
67
Insulated Water Tubing 5 Reservoir Mod
3520‐0007
3525‐0010
68
Insulated Water Tubing 2 Reservoir Mod
3520‐0007
3525‐0011
69
Insulated Water Tubing 3 Reservoir Mod
3520‐0007
3525‐0012
70
Insulated Water Tubing 4 Reservoir Mod
3520‐0007
3525‐0014
71
Insulated Water Tubing 6 Reservoir Mod
3520‐0007
2521‐0050
72
HX Door Dist PCB Splash Shield
3520‐0007
77‐0000‐56
73
Standoff ¼ Hex 4‐40 x ½ Lg SST
3520‐0007
2525‐0030
74
Shield, Pressure Transducer
Table 5 Reservoir Module
Vectus Chapter 6 P/N 3500‐0025 revA
158
Technical Service Manual Vectus
Vectus Cooling Module
2520-0005
Vectus Chapter 6 P/N 3500-0025 rev A
159
Technical Service Manual Vectus
Cooling Module
2520-0005
Vectus Chapter 6 P/N 3500-0025 rev A
160
Technical Service Manual Vectus
Cooling Module
Assembly ID
Component ID
Drawing Number
2520‐0005
2521‐0023
1
Main Box Chiller
2520‐0005
2521‐0024
2
Top Cover Chiller
2520‐0005
2520‐0010
3
Compressor Module Assembly
2520‐0005
80‐0328‐00
4
Colder ¼” Blkhd Body Insert 3/8 Tube PTF
2520‐0005
80‐3700‐06
5
CPC Insert Fitting ¼” Flow
2520‐0005
2521‐0025
6
Floor Chiller
2520‐0005
2521‐0042
7
Empty Bay Filler Plate , Chiller
2520‐0005
99‐7033‐06
8
6‐32 X 3/8 SEM SCR
2520‐0005
2526‐0002
9
Front Cosmetic Chiller Module
2520‐0005
2532‐0006
10
Sub‐Module Distribution Bd Assembly
2520‐0005
2521‐0034
11
Chiller Front Panel
2520‐0005
99‐7033‐04
12
6‐32 X 1/4 SEM PNH PHH SCR
2520‐0005
99‐1022‐04
13
4‐40 X 1/4 FLH PHH SCR
2520‐0005
99‐7022‐04
14
4‐40 X 1/4 SEM SCR
2520‐0005
1520‐1039
15
Lanyard Strap Assembly 12" Lg
2520‐0005
96‐0832‐70
16
8‐32 KEPS NUT
Table 6 Cooling Module
Vectus Chapter 6 P/N 3500-0025 rev A
161
Description
Technical Service Manual Vectus
Cooling Module (continued)
2520‐0005
2540‐0010
17
Cable Compressor Icon
2520‐0005
2525‐0014
18
Exhaust Gasket, compressor
2520‐0005
2511‐0007
19
Label, Icon Compressor Unit Plumbing
2520‐0005
2525‐0025
20
Insulated Water Tubing Cooling Module
2520‐0005
52‐0945‐00
21
Push‐in Metal Plug Nickel Plated
2520‐0005
65‐0000‐05
22
Cable Tie 5 ½” Long Nylon
2520‐0005
96‐0632‐70
23
6‐32 KEPS NUT
Table 6 Cooling Module
Vectus Chapter 6 P/N 3500-0025 rev A
162
Technical Service Manual Vectus
Thermistor Assembly
2520-0022
Compressor Module
2520-0010
Vectus Chapter 6 P/N 3500-0025 rev A
163
Technical Service Manual Vectus
Compressor Module
Assembly ID
Component ID
Drawing Number
2520‐0010
80‐0193‐00
7
Bulkhead Connector 1/4 Tube OD J.G.
2520‐0010
96‐0832‐70
13
8‐32 KEPS NUT
2520‐0010
99‐7033‐06
14
6‐32 X 3/8 SEM SCR
2520‐0010
99‐7033‐04
15
6‐32 X 1/4 SEM PNH PHH SCR
2520‐0010
80‐0165‐00
20
Union Elbow 1/4" Stem 1/4" Tube
2520‐0010
2521‐0031
24
Compressor Handle Long
2520‐0010
2521‐0030
28
Compressor Handle Short
2520‐0010
2532‐0005
31
Sub‐Module Control Board Assembly
2520‐0010
53‐0000‐14
47
Wall Frame Rated Insulation 1/4" IDx1/4"
2520‐0010
2521‐0043
48
Fitting Bracket Compressor
2520‐0010
80‐0177‐00
49
Pnl Mnt Shutoff Fitting 1/4 OD .170 ID
2520‐0010
80‐0321‐00
50
Panel Mount PFT 1/4" Tube Insert
2520‐0010
80‐0326‐00
51
Tubing, Black 3/16 ID x 1/4 OD
2520‐0010
99‐7022‐04
52
4‐40 X ¼ SEM SCR
Table 7 Compressor Module
Vectus Chapter 6 P/N 3500-0025 rev A
164
Description
Technical Service Manual Vectus
Vectus/ICON Dolly
2520-0006
Vectus Chapter 6 P/N 3500-0025 rev A
165
Technical Service Manual Vectus
Dolly Assembly
2520-0006
Vectus Chapter 6 P/N 3500-0025 rev A
166
Technical Service Manual Vectus
Dolly Assembly
Assembly ID
Component ID
Drawing Number
2520‐0006
2522‐0003
1
Base Plate System Dolly
2520‐0006
52‐0621‐00
2
Total Lock Caster
2520‐0006
52‐0620‐00
3
Swivel Caster
2520‐0006
2526‐0004
4
Skirt System Dolly
2520‐0006
52‐0823‐00
5
Latch Receptacle R5‐0079‐07
2520‐0006
2521‐0038
6
Latch Mounting Bracket
2520‐0006
91‐0000‐16
7
Rivet .250 Dia .985 Length
2520‐0006
97‐250R‐00
8
1/4 SPL REG LK WSHR
2520‐0006
99‐3066‐06
9
1/4‐20 X 3/8 SHCS CAP SCR
2520‐0006
99‐1053‐08
10
10‐32 x 1/2 FLH PHH SCR
2520‐0006
1630‐0011
11
Adhesive Loctite 242
Table 8 Dolly Assembly
Vectus Chapter 6 P/N 3500-0025 rev A
167
Description
Technical Service Manual Vectus
Lower Harness Assembly
3520-0035
Vectus Chapter 6 P/N 3500-0025 rev A
168
Technical Service Manual Vectus
Vectus Lower Water Harness Assembly
Assembly ID
Component ID
Drawing Number
Description
3520‐0035
3526‐0006
1
Insulated Water Tubing, Short
3520‐0035
80‐3700‐07
2
90 Degree Fitting 2/8 inch O.D. Hose PTF
3520‐0035
52‐0129‐00
3
Nylon Tie Wrap 7 ½” Long
3520‐0035
2511‐0008
4
Label
Table 9 Vectus Lower Water Harness Assembly
Vectus Chapter 6 P/N 3500-0025 rev A
169
Technical Service Manual Vectus
Upper Harness Assembly
3520-0036
Vectus Chapter 6 P/N 3500-0025 rev A
170
Technical Service Manual Vectus
Vectus Upper Water Harness Assembly
Assembly ID
Component ID
Drawing Number
Description
3520‐0036
3525‐0007
1
Insulated Water Tubing, Medium
3520‐0036
3525‐0008
2
Insulated Water Tubing, Long
3520‐0036
80‐3700‐06
3
CPC Insert Fitting ¼” Flow
3520‐0036
80‐3700‐07
4
90 Degree Fitting 3/8 inch O.D. Hose PTF
3520‐0036
80‐0328‐00
5
Colder ¼” Blkhd Body Insert 3/8 Tube PTF
3520‐0036
52‐0129‐00
6
Nylon Tie Wrap 7 ½” Long
3520‐0036
2511‐0008
7
Label
Table 9 Vectus Upper Water Harness Assembly
Vectus Chapter 6 P/N 3500-0025 rev A
171
Technical Service Manual Vectus
Icon/Vectus Long Cable, 2540-0008
Icon/Vectus Short Cable, 2540-0009
Vectus Chapter 6 P/N 3500-0025 rev A
172
Technical Service Manual Vectus
Vectus Rear Panel
3520-0015
Vectus Side Panel
3526-0023
Vectus Chapter 6 P/N 3500-0025 rev A
173
Technical Service Manual Vectus
Vectus Rear Panel
Assembly ID
Component ID
Drawing Number
Description
3520‐0015
3526‐0006
1
Rear Cosmetic System
3520‐0015
2526‐0016
2
Cord Cleat
3520‐0015
99‐7053‐10
3
10‐32 x 5/8 SEM PNH PHH SCR
3520‐0015
52‐0857‐00
4
Actuation Tool
3520‐0015
52‐0872‐00
5
U Clamp Adhesive Mount
3520‐0015
3511‐0013
6
Label, Vectus Fuse & Interlock
Table 10 Vectus Rear Panel
Vectus Side Panel
3526‐0023
Vectus Side panel
Table 11 Vectus Side Panel
NOTE: Vectus Rear/Side Panel Shipping Assembly, P/N 3520-0034.
Includes 1 Rear Panel, p/n 3520-0015
And 2 Side Panels, p/n 3526-0023
Vectus Chapter 6 P/N 3500-0025 rev A
174
Technical Service Manual Vectus
Miscellaneous Parts
Part Number
Air Filter, Power Supply
53-0000-23
Boom Assembly
2520-0032
Boom Bushing, white
2525-0024
Chiller Fluid
1812-0002
EyeShields, disposable
52-0002-21
EyeShields, Opaque
52-0002-20
Eyewear, Laser Protective, 755-840nm OD7+
52-0920-00
Fluid Filter, large, requires 2
1520-0032
Filter Removal Tool
1552-0001
Footpedal Assembly, Starlux™
1520-1044
Fuses, 250V / 15A
62-0000-65
Handpiece Strap
3526-0018
Handpiece, Vectus™
3520A-0001
Handpiece Tip, Large Sapphire Optic
3520A-0002
Handpiece Tip, Small Sapphire Optic
3520A-0003
Humatrix®, 1 bottle
10-0000-00
Humatrix®, 1 case of 12
10-0000-01
Lens Cloth, Pre-Moistened, 50 count
52-0931-00
Lens Cleaning Tissue, 4”x6”, 50 count
52-0930-00
Lux Lotion™, 1 bottle
1620-0163
Lux Lotion™, 1 case of 9 bottles
1620-0162
Remote Interlock
1601-0212
Reverse Flow kit
3520-0037
Sani Cloth® Plus
10-0000-02
Software, Vectus
3510-1000
Tip Storage Assembly
3520-0011
Warning Sign, Vectus™
3511-0017
Vectus Chapter 6 P/N 3500-0025 rev A
175