SECTION 5 - FULL AUTHORITY DIGITAL ENGINE CONTROL (ATA Chapters 73 and 76) © Rolls-Royce plc 2003 Trent 700 Line Maintenance Full Authority Digital Engine Control Powerplant Electrical Connections The diagram opposite details the electrical wiring diagram for units located in and around the fan case of the engine. The units identified are discussed in this section of the course notes. Units relative to this section Units not relative to this section Revision 6.0 Page 5 - Electrical © Rolls-Royce plc 2003 Trent 700 Line Maintenance Full Authority Digital Engine Control 3030VC T/R 3rd lock suitcase discon 4069KS TAI HP Switch 3804VC Pylon/EEC Channel A 3028VC T/R DCU Suitcase Dsicon. J23 4070KS 4072KS PCU OPU A 4005KS Start Air Valve 4166KS T/R Ground Safety Switch J22 A J3 (Channel B) J4 (Channel A) B A A A Fancase/core Discon. 3009VC B JA8 3026VC Junct.box Suitcase Discon. 4060KS2 Oil Press. Xmitr 4018KS1 TFuel 4117KS Isol.Valve Press.SW JA6 4000KS 3024VC Junct.box Suitcase Discon. JA9 JA10 3801VC PylonEEC Channel B 3006VC N1/N2 (T) 3 Discon. 3029VC T/R DCU suitcase Discon. B J1 A A 3002VC P/T20 Nosecowl Discon. A B 4018KS2 TFuel EEC JA7 A 4071KS FMU JA5 JA3 JA4 A A 4060KS1 Oil Press. Xmitr A 3010VC Fancase/core Discon. JA1 JA2 4041KS Main Oil Filter - Diff Press.Switch 3001VC P/T20 Nosecowl Discon. A J2 J3 4073KS AOHE LVDT B 4010KS Fuel Flow xmtr J4 4073KS AOHE Torque Motor A 4042KS1 Oil Temp T/Couple A A A 4043KS Fuel Filter DPSwitch 4050KS Oil Qty Xmitr B 4076KS Scav Oil Filter Switch 4075KS Fuel Low Press. Switch 4042KS2 Oil Temp T/Couple FADEC Electrical Connections (1) Revision 6.0 Page 5 - Electrical © Rolls-Royce plc 2003 Trent 700 Line Maintenance Full Authority Digital Engine Control This page left blank intentionally Revision 6.0 Page 5 - 1 © Rolls-Royce plc 2003 Trent 700 Line Maintenance Full Authority Digital Engine Control Section Objectives On completion of this section, you should be able to:• Define the FADEC system. • Identify the main electronic units in the FADEC system. • Differentiate between the different methods of overspeed protection. • State the components and areas of control that form the FADEC system. Revision 6.0 Page 5 - 2 © Rolls-Royce plc 2003 Trent 700 Line Maintenance FADEC System Full Authority Digital Engine Control Rotor Integrity Protection Introduction • Overspeed Protection Unit (OPU) A Full Authority Digital Engine Control system (FADEC) controls the RB211-Trent engine. • Turbine Overspeed Protection (LPTOS) The FADEC system is made of sub-systems working together to form a closed loop control system, maintaining efficient engine operation at a selected condition ranging from engine start, through the take-off flight/landing operation envelope to engine shut-down. Note Shutdown is effected by the Pressure Raising and Shut-Off Valve (PRSOV) torque motor (see Fuel System), which is hardwired directly from the cockpit, giving the pilot the ability to operate the valve at any time. This function has priority over any automatic PRSOV command. The sub-systems are: Power Generation and Conditioning Control • Dedicated Alternator • Power Control Unit Engine Control • Electronic Engine Control Unit (EEC) • Discrete Sensors • Torque Motors • Solenoids Revision 6.0 Page 5 - 3 © Rolls-Royce plc 2003 Trent 700 Line Maintenance Revision 6.0 Full Authority Digital Engine Control Page 5 - 4 © Rolls-Royce plc 2003 Trent 700 Line Maintenance Full Authority Digital Engine Control Power Generation and Conditioning Control Dedicated Alternator The Dedicated Alternator supplies primary power to the FADEC system and provides a speed reference signal of the HP shaft speed (N3). The unit is mounted on the external gearbox and driven by direct drive from the HP shaft (N3). The Alternator consists of two separate three phase stator windings and two separate single phase stator windings. The associated rotor magnets are connected to a common cantilever shaft. (The shaft does not require bearings). The three phase circuits provide power to the EEC in the speed range 8% to 125% N3. One of the phase windings in each three phase circuit provides the EEC with referencing to the HP shaft rotational speed. The two separate single windings provide power to the overspeed protection unit. Revision 6.0 Page 5 - 5 © Rolls-Royce plc 2003 Trent 700 Line Maintenance Revision 6.0 Full Authority Digital Engine Control Page 5 - 6 © Rolls-Royce plc 2003 Trent 700 Line Maintenance Full Authority Digital Engine Control Power Generation and Conditioning Control Power Control Unit (PCU) The primary source of EEC power is provided by the Dedicated Alternator. A standby electrical supply is provided by two aircraft 115V AC supplies. The aircraft 115V AC supply provides power: • During engine start upto the Dedicated Alternator coming on line at a minimum HP shaft speed • System failure • Ground test. The EEC power supply is fed into the Power Control Unit (PCU). The Dedicated Alternator power or aircraft power as appropriate is conditioned by the PCU. The PCU is a dual channel unit, it rectifies, filters and regulates power supply to the respective channel of the Electronic Engine Control Unit to 22V DC. The EEC/PCU also controls and monitors the switching of Aircraft power to the following: • Igniter circuits (115V AC supplied via the EIVMU) • P20/T20 Probe Heater (115V AC supplied directly from the Aircraft electrical network • Cabin Air Bleed HPV switching (20V DC derived from Aircraft 115V AC supplied via the EIVMU) • Thrust Reverser Directional Control Valve (28V DC supplied via the EIVMU) Revision 6.0 Page 5 - 7 © Rolls-Royce plc 2003 Trent 700 Line Maintenance Revision 6.0 Full Authority Digital Engine Control Page 5 - 8 © Rolls-Royce plc 2003 Trent 700 Line Maintenance Full Authority Digital Engine Control Power Generation and Conditioning Control Power Control Unit (PCU) The Power Control Unit (PCU) is located on the left side of the fan case inside the EEC suitcase. Revision 6.0 Page 5 - 9 © Rolls-Royce plc 2003 Trent 700 Line Maintenance Revision 6.0 Full Authority Digital Engine Control Page 5 - 10 © Rolls-Royce plc 2003 Trent 700 Line Maintenance Full Authority Digital Engine Control Engine Control Electronic Engine Control Unit (EEC) The Electronic Engine Control (EEC) unit is the heart of the FADEC system. It is located on the fancase and is shielded and grounded as protection against (EMI) Electromagnetic Interference. • Heat Management control The EEC unit is a dual channel digital unit. The channels are identified as channel A and channel B with a communication link between each. • P20/T20 probe heater control Each channel uses the high integrity computer (HIC) concept to perform software instructions and utilises dual interfaces to provide a high degree of fault tolerance. In normal operation only one channel controls, in the event of certain failures control is transferred to the alternative channel. • IP Turbine case cooling control • Aircraft cabin air HP valve control • The FMU in the event of LP shaft breakage • Thrust reverser control • Maintenance function management • Process various parameters for data transmission to the Aircraft • Limit protection for N1, N2, N3 and EGT The EEC also transmits engine performance data and system test data to the aircraft which is used in flight deck display, thrust management and condition monitoring systems. The Fadec system provides all the necessary Engine control functions and operate in association with the appropriate Aircraft subsystems to perform the following: • Engine starting (Ground & Flight) • Relighting following flame-out detection • Control of fuel flow • VIGV/VSV control • Handling bleed valves control Revision 6.0 Page 5 - 11 © Rolls-Royce plc 2003 Trent 700 Line Maintenance Revision 6.0 Full Authority Digital Engine Control Page 5 - 12 © Rolls-Royce plc 2003 Trent 700 Line Maintenance Full Authority Digital Engine Control Engine Control Electronic Engine Control Unit (EEC) The EEC is a single unit, mounted using anti-vibration mountings. It is located on the left hand side of the engine fan case with the PCU and OPU in a protective box (suitcase) with a hinged lid. The two channels of the EEC are almost the same, each channel contains circuit boards or cards which match the cards in the other channel. Each card has a specific function related to it. EEC input data is received from the aircraft and engine sensors. All input data including signals from pressure transducers is checked and as necessary, converted to digital format. The inputs are also subject to radio frequency interference (RFI) filtering and lightning strike voltage protection. The cards within an individual channel are inter-connected by a mother board, each mother board is connected by electronic wiring to the engine and the aircraft. A wiring loom within the EEC connects Channel A to Channel B. There is also a pressure module which contains pressure transducers and transducer interface circuits. Each transducer is connected to pressure signal pipes from the engine. On the side of the EEC unit is a connector for a Data Entry Plug (DEP) which is attached when the EEC is installed on an engine. The EEC computer reads the data and applies it to adjust the engine operation characteristics. An external test socket is incorporated in the EEC to allow external test signals to communicate with the EEC. Revision 6.0 Page 5 - 13 © Rolls-Royce plc 2003 Trent 700 Line Maintenance Revision 6.0 Full Authority Digital Engine Control Page 5 - 14 © Rolls-Royce plc 2003 Trent 700 Line Maintenance Full Authority Digital Engine Control E.E.C. - Integrity The dual channels, both interfacing with the aircraft provide a high level of fault tolerance. This is achieved by using duplicated engine hardware, and EEC dual channel software. Each channel of the EEC contains a High Integrity Computer (HIC). This consists of a control computer and a monitor computer. Both control and monitor computers access memory, internal data and input data from the airframe and engine sensors. Both computers process the data independently and should produce identical output. Output from both computers is fed into a comparator (parity memory) which is also within the HIC, any discrepancy results in a request for a channel change and a reset of the faulty channel. The channel change is achieved without interruption to engine control. The EEC contains multi-programmes of engine model logic. Aircraft/Engine input data is continuously fed into these programmes for comparison. Disagreements are processed to generate corrective output signals which are fed to engine mounted units which control engine operation. Contingency programmes are built into the EEC to cater for channel failure. In addition the EEC is programmed with logic to synthesise any primary control signal loss from available data. The FADEC system provides a high level of fault tolerance ie. following a signal failure, loss of redundancy occurs rather than loss of function. This provides a system which is safe and reliable allows tolerance of faults for a limitedperiod of time. Revision 6.0 Page 5 - 15 © Rolls-Royce plc 2003 Trent 700 Line Maintenance Full Authority Digital Engine Control This page left blank intentionally Revision 6.0 Page 5 - 16 © Rolls-Royce plc 2003 Trent 700 Line Maintenance Full Authority Digital Engine Control EEC Architecture - Input Types The EEC inputs can be generally categorised into one of three types: • Duplex - This type of input has a characteristic of both channels having their own independent input. The benefit from Duplex inputs is that single internal or external failures can be accommodated. • Simplex, Cross Wired - This type of input has a single input to one channel of the EEC which is then wired to the other channel of the EEC before the data is processed. In this type of input, single internal failures can be accommodated, however, single external failures are not. • Simplex - This type of input has a single input to one channel of the EEC which processes the information before making it availble to the other channel on the Interchannel Highway. With this input, single internal or external failures are not accommodated. Revision 6.0 Page 5 - 17 © Rolls-Royce plc 2003 Trent 700 Line Maintenance Full Authority Digital Engine Control a) Duplex b) Simplex, Cross-wired ttr70451 a) Simplex Revision 6.0 EEC Architecture - EEC Input Types Page 5 - 18 © Rolls-Royce plc 2003 Trent 700 Line Maintenance Full Authority Digital Engine Control EEC Architecture - Output Tpyes All the outputs from the EEC are duplex. Revision 6.0 Page 5 - 19 © Rolls-Royce plc 2003 Trent 700 Line Maintenance Full Authority Digital Engine Control ttr70452 All EEC Outputs are Duplex Revision 6.0 EEC Architecture - EEC Output Types Page 5 - 20 © Rolls-Royce plc 2003 Trent 700 Line Maintenance Confirmed and Unconfirmed Fault Messages The EEC has the capability of storing 64 flight legs of faults, up to a maximum of 200 faults. A fault shall be recorded the first time it is detected in a flight leg , even if it was recorded in the previous leg(s). However, the sytem requires both the detection and confirmation of a fault , the check of confirming or not is made against 3 timing points. The diagram opposite shows that once a fault has occurred, there is a momentary delay (between t0 and t1) in order for the system to detect the fault. This delay is determined by the rate at which the fault can be read by the software. At time t2, the effect occurs and if applicable there will be a cockpit effect. Between t2 and t3 there will be an additional delay prior to the generation of the maintenance message, this delay is a result of the software's fault intergration time. Revision 6.0 Full Authority Digital Engine Control Example a) below shows a fault that occurs for a short period of time that is less than the delay t1-t0, no maintenance message will be sent. Example b) below shows a fault that lasts more than time t1 but is less than time t2. As with example a), no maintenance message will be sent. Example c) below shows a fault that has a time greater that t2 but less than t3, this time a maintenance message will be sent at time t2. (However to register the fact that the fault was < t3, control bit (19) in the EEC is set to 0). Example d) below shows a fault that now exceeds t3, a maintenance message will be sent at time t3 and the control bit (19) will be set to 1. NOTE Bit 19 is part of the ARINC 429 STX (Start of Transmission - label 355/357) word that is sent with the fault message. If Bit 19 is set to zero it indicates an unconfirmed fault, 1 indicates the fault has been confirmed. Page 5 - 21 © Rolls-Royce plc 2003 Trent 700 Line Maintenance Full Authority Digital Engine Control FAULT OCCURENCE FAULTDETECTION AND ACCOMMODATION COCKPIT EFFECT FAULT CONFIRMATION t0 t1 t2 t3 Fault a) ok Fault b) ok Fault c) ok Fault d) ttr70453 ok Revision 6.0 Confirmed and Unconfirmed Fault Messages Page 5 - 22 © Rolls-Royce plc 2003 Trent 700 Line Maintenance Full Authority Digital Engine Control System Criticality - Fault Detection This page has the first list of FADEC parameters and their criticality. The list define the parameter, the configuration input to the EEC, how the EEC validates the parameter and what the parameter is used for. Validation techniques used by the EEC to verify the accurracy of each input is a s follows: • PARAMETER RANGE - the parameter data is checked against limits within the EEC and to be valid must fall with the upper and lower limits. For example, P20 has a parameter range check of 1.5 to 23 PSIA. • HARDWARE RANGE - this check compares the measurement of a parameter against the limits for the hardware. • CROSS CHECK - data can be crosschecked against different items to confirm validity. For example, the P20 measurement is cross-checked against the other channel in the EEC, it is also cross-checked against Pt from the ADIRUs. • MODEL Check - some of the data input into the EEC is checked against a mathematical model within the EEC software that is based on other engine data. Revision 6.0 Page 5 - 23 © Rolls-Royce plc 2003 Trent 700 Line Maintenance Full Authority Digital Engine Control Sys te m C o n fig u r atio n Simplex V alid atio n T e ch n iq u e s Cros sControl / Monitoring Parameter or Func tion Simplex w ired Duplex Parameter Hardw are Cros s Model Range Range Chec k Chec k Primary Purpos e / Us e En g i n e C o n tr o l Sen so r s P0 (s tatic pres s ure) X X X X P20 (intake total pres s ure) X X X X X X X X Engine f uel s cheduling (trans ient, limiting, idle) X X X X Engine EPR (thrus t) control X X P30 (burner pres s ure) X P50 (ex haus t pres s ure) Engine rating, bleed v alv e and V SV s c heduling Engine rating and EPR (thrus t) control T20 thermoc ouple (total temperature) X X X Engine rating, bleed v alv e and V SV s c heduling TGT thermoc ouple (turbine temperature) X X X Engine temperature indic ation X X Engine f uel s cheduling (s tarting, inc lement w eather) X Engine f uel / oil thermal control X Engine thrus t control, bleed v alv e & V SV s c heduling X T30 thermoc ouple (HPC ex it temperature) Toil thermoc ouple (s c av enge oil temperature) X X TRA res olv er (throttle angle s ens or) X X LPC s peed X X X Engine N1 (thrus t) c ontrol and f uel f low limiting IPC s peed X X X Bleed v alv e and V SV sc heduling and f uel f low HPC speed X X X LPT s peed X X limiting Engine f uel s cheduling (trans ient, limiting, idle) and bleed v alv e s c heduling X Engine turbine ov erspeed protec tion En g i n e co n tr o l a ctu a to r s X FMU metering v alv e - pos ition res olv er X FMU HPSOV - s olenoid driv e X FMU HPSOV - pos ition mic ros w itc h X V SV control v alv e - torque motor driv e X V SV ac tuators - pos ition LV DT X A OHE (A MV ) - torque motor driv e X A OHE (A MV ) - pos ition LV DT X Handling bleed v alv e s olenoid driv e Turbine impingement c ooling s olenoid driv e Ttr70454.ppt FMU metering v alv e - torque motor driv e Revision 6.0 X X Control of engine f uel f low X X Control of engine f uel f low X X Engine f uel s election/s hut-of f X Engine f uel s election/s hut-of f X X X Engine IPC V SV control X X X Engine IPC V SV control Engine f uel / oil thermal control X X Engine f uel / oil thermal control X X X IPC and HPC handling bleed c ontrol X X X Turbine impingement c ooling air c ontrol SYSTEM CRITICALITY - SHEET 1 Page 5 - 24 © Rolls-Royce plc 2003 Trent 700 Line Maintenance Full Authority Digital Engine Control System Criticality - continued This page shows the second list of FADEC parameters and their criticality. Revision 6.0 Page 5 - 25 © Rolls-Royce plc 2003 Trent 700 Line Maintenance Full Authority Digital Engine Control Sy s tem Conf iguration Simplex V alidation Tec hniques Cros s Control / Monitoring Parameter or Func tion Simplex w ired Duplex Parameter Hardw are Cros s Model Range Range Chec k Chec k X Engi ne sta r t contr ol Starter air v alv e - s olenoid driv e X X Control of engine s tart v alv e Starter air v alv e - position mic ros w itc h X X Control of engine s tart v alv e Igniter s y stem - relay s X X Energis ation of igniters f or engine s tarting Engi ne oper a ti o n m oni to r s Dedicated generator pow er s upply X X A irc raf t 115 v olt pow er s upply X X IPT c ooling air temperature (f ront) X X IPT c ooling air temperature (rear) X X Oil press ure trans mitter LV DT X X X X HP oil f ilter dif f erential pres s ure sw itc h Pow er s upply av ailability monitoring Pow er s upply av ailability monitoring X IPT c ooling air ov erheat (internal f ire w arning) X IPT c ooling air ov erheat (internal f ire w arning) X Engine oil s upply health monitoring X Indic ation of impending HP oil f ilter by pas s Sc av oil f ilter dif f erential pres sure s w itc h X X Indic ation of impending sc av oil f ilter by pass LP f uel f ilter dif f erential pres s ure s w itc h X X Indic ation of impending LP f uel f ilter bloc kage Zone 3 temperature X X Indic ation of nacelle temperature A nti-ic e high pres s ure s w itc h X X Indic ation of high c ow l anti-ic e s y stem press ure Low f uel pres s ure s w itc h X X Indic ation of low f uel pres sure to HP pump X Engine f uel us eage monitoring / totalis ing Engi ne condi ti on m o ni tor s X X P160 (f an by pas s pres s ure) X X X X Fan health monitoring P25 (IPC ex it pres s ure) X X X IPC health monitoring T25 (IPC ex it temperature) X X Fuel f low meter Ttr70455.ppt Oil Quantity Revision 6.0 X X IPC health monitoring X X Indic ation of oil quantity SYSTEM CRITICALITY - SHEET 2 Page 5 - 26 © Rolls-Royce plc 2003 Trent 700 Line Maintenance Full Authority Digital Engine Control System Criticality - continued This page shows the third list of FADEC parameters and their criticality. Revision 6.0 Page 5 - 27 © Rolls-Royce plc 2003 Trent 700 Line Maintenance Full Authority Digital Engine Control Sy s tem Conf iguration Simplex V alidation Tec hniques Cros s - Parameter Hardw are Cros s Model Duplex Range Range Chec k Chec k Door pos ition RV T X X X X T/R door pos ition indic ation and thrus t limiting Is olation v alv e s olenoid driv e X X X T/R IV energis ation f or deploy / s tow Hy draulic pres s ure s w itc h X X Hy draulic pres s ure monitoring Ground s af ety s w itc h X DCV X Control / Monitoring Parameter or Func tion Simplex w ired Th r ust r ever ser co ntr ol X Ground tes t operation of T/R X Direc tional c ontrol v alv e operation Tertiary loc k s w itc hes X X Tertiary loc k s tatus Stow s w itc hes (1,2,3 & 4) X X Door loc k s tatus X Thrus t rev ers er inhibit Manual inhibit s w itc h X Ai r cr a ft g ener a to r m oni tor s IDG oil inlet thermoc ouple X X IDG outlet oil thermoc ouple X X IDG f ilter dif f erential pres s ure s w itc h X A irc raf t s erv ic es ' generator oil s y s tem monitoring A irc raf t s erv ic es ' generator oil s y s tem monitoring X A irc raf t s erv ic es ' generator oil s y s tem monitoring A irc raf t interf ac e / c ommunic ations Ai r cr a ft In ter fa ce A RINC input bus s es X X X X A RINC output bus s es X X X X Hardw ired s peed indic ations X Igniter pow er X P2T2 heater pow er A irc raf t interf ac e / c ommunic ations V ibration monitoring trac king f ilters X Pow er s upply f or igniters X Mas ter lev er (hardw ired dis c rete) X Pow er s upply f or P2T2 heater X Starting X Starting X X A utothrus t dis c rete) X X N1 rev ers ionary mode X A lternate s tart (hardw ired dis c rete) X A utothrus t engaged (hardw ired dis c rete) A utothrus t ins tinc tiv e dis c onnec t (hardw ired A utothrus t Manual s elec tion of alternate (N1) c ontrol X X Cabin air bleed s w itc hing (IP8/HP6) Cabin air bleed v alv e - pos ition mic ros w itc h X X Cabin air bleed s w itc hing (IP8/HP6) Pres s ure regulating v alv e dis c rete X X Status of airc raf t PRV Engine running indic ation X Ttr70456.ppt X Cabin air bleed v alv e - s olenoid driv e Revision 6.0 Engine running indic ation to airf rame SYSTEM CRITICALITY - SHEET 3 Page 5 - 28 © Rolls-Royce plc 2003 Trent 700 Line Maintenance Full Authority Digital Engine Control Engine Control Data Entry Plug (DEP) The EEC has been designed to control all possible configurations of the engine regardless of individual characteristics. To provide interchangeability of the unit, specific engine information must be made available to the EEC. The following information is contained within the DEP. • Engine Serial Number • Thrust Rating • EPR/Thrust Trim Relationship • Exhaust Gas Temperature Trim • Engine Standard • Intermix/Retrofit • Fan Stall Index • Idle Trim The plug is a dual channel memory device which is programmed with relevant engine data which is used by the EEC to enable correct engine operation control. Note: The Data plug remains with the engine throughout its operational life not with the EEC Revision 6.0 Page 5 - 29 © Rolls-Royce plc 2003 Trent 700 Line Maintenance Revision 6.0 Full Authority Digital Engine Control Page 5 - 30 © Rolls-Royce plc 2003 Trent 700 Line Maintenance Full Authority Digital Engine Control Engine Control DEP Programming Unit To show the data entry plug programming unit. Revision 6.0 Page 5 - 31 © Rolls-Royce plc 2003 Trent 700 Line Maintenance Revision 6.0 Full Authority Digital Engine Control Page 5 - 32 © Rolls-Royce plc 2003 Trent 700 Line Maintenance Full Authority Digital Engine Control Engine Control DEP Programming Unit To show data entry plug programming unit printouts. Revision 6.0 Page 5 - 33 © Rolls-Royce plc 2003 Trent 700 Line Maintenance Revision 6.0 Full Authority Digital Engine Control Page 5 - 34 © Rolls-Royce plc 2003 Trent 700 Line Maintenance Full Authority Digital Engine Control Rotor Integrity Protection Overspeed Protection Unit (OPU) The OPU is an independent system to the EEC It is designed to prevent severe LP and IP shaft overspeed in the event of severe mal-scheduling VSV's and/or fuel upward runaway due to fuel metering valve failing open. In the event of overspeed the unit indirectly signals the pressure raising and shut-off valve to close. The unit is physically, electrically and functionally separate from the EEC It is bolted to the back of the PCU and mounted alongside the EEC unit on the left hand side of the fan case inside the suitcase. The unit is twin channel with specific logic circuit cards and a control card, using digital technology. The OPU interfaces with the LP and IP shaft speed probes, electrical supply from the dedicated alternator two separate single phase circuits and with the EEC to transfer BITE data, and to enable EEC selection of any 2 of 3 input probe signals for N1 and N2 EEC speed reference. In an overspeed shut-down B.I.T.E. sequence one logic circuit card takes the role of master and the other of slave - the generation of matched signals between master and slave allows the shut-down sequence to proceed. Revision 6.0 Page 5 - 35 © Rolls-Royce plc 2003 Trent 700 Line Maintenance Revision 6.0 Full Authority Digital Engine Control Page 5 - 36 © Rolls-Royce plc 2003 Trent 700 Line Maintenance Full Authority Digital Engine Control Overspeed Protection Unit (OPU) Purpose of diagram To show location and construction of OPU Revision 6.0 Page 5 - 37 © Rolls-Royce plc 2003 Trent 700 Line Maintenance Revision 6.0 Full Authority Digital Engine Control Page 5 - 38 © Rolls-Royce plc 2003 Trent 700 Line Maintenance Full Authority Digital Engine Control Turbine Overspeed Protection System In the unlikely event of a broken shaft, the turbine is relieved of its load of driving the compressor. This would cause the turbine to overspeed and in the worst case some of the blades may be released, unless sufficient energy is removed from the core engine gas flow. LP Shaft Breakage Three LP compressor speed probes send signals of shaft speed to the overspeed protection unit (OPU). This unit makes a selection of two satisfactory N1 signals and transmits them to the Electronic Engine Controller (EEC). One N1 signal is supplied to each of the logic lanes 'A' and 'B' on the turbine overspeed circuit board in the EEC lane 'A'. Three LP turbine speed probes send signals directly to the LP Turbine Overspeed (L.P.T.O.S.) circuit board of the EEC lane 'A'. Full Authority Digital Engine Control Each logic lane compares the LP compressor speed with its L.P. turbine speed. If the two logic lanes detect a speed difference between L.P. compressor and L.P. turbine in a specified time limit it is accepted as a true failure condition. If an LP shaft failure is accepted as true the system will signal a closure of the Pressure Raising and Shut-off Valve (P.R.S.O.V.). The engine is immediately shut down. Once the fuel flow has been shut off the P.R.S.O.V. is latched in the fuel off position. If inadvertent shut down occurs the pilot has a reset facility in the flight deck. If there is a failure of a compressor speed signal, which shows that overspeed of the turbine is not possible, the related overspeed protection circuits are disarmed. If one logic lane 'A' or 'B' becomes defective the turbine overspeed circuit is disarmed. This prevents incorrect operation of the system. Each logic lane is supplied with one N1 signal. If one of these signals is not satisfactory then the applicable logic lane makes the selection of the alternative signal. When the L.P. rotor system reaches a speed higher than 1000 R.P.M. the turbine overspeed protection system is armed. Revision 6.0 Page 5 - 39 © Rolls-Royce plc 2003 Trent 700 Line Maintenance Revision 6.0 Full Authority Digital Engine Control Page 5 - 40 © Rolls-Royce plc 2003 Trent 700 Line Maintenance Full Authority Digital Engine Control Turbine Overspeed Protection System Built In Test Equipment (B.I.T.E.) The EEC does a test of the LP turbine overspeed function during every ground start - pre light up. The B.I.T.E. provides the necessary turbine speed difference to the turbine overspeed protection circuits to momentarily shut off the fuel during start sequences. Movement of the P.R.S.O.V. in the F.M.U. to the closed position is monitored by the EEC Almost immediately the EEC cancels the B.I.T.E. test signal to cause the P.R.S.O.V. to become open again. Therefore the engine start sequence is not stopped by the test. Defects found during the B.I.T.E. test are stored in the EEC The defects are subsequently transmitted to the Central Maintenance Computer (C.M.C.). Revision 6.0 Page 5 - 41 © Rolls-Royce plc 2003 Trent 700 Line Maintenance Revision 6.0 Full Authority Digital Engine Control Page 5 - 42 © Rolls-Royce plc 2003 Trent 700 Line Maintenance Full Authority Digital Engine Control P20/T20 Probe The P20/T20 probe is mounted inside the air intake cowl at 15o to right of top dead centre when viewed from rear. The probe measures both engine intake pressure and temperature. Temperature is measured by two independent platinum resistance elements. A small amount of air passes over the elements, whilst the rest of the air passes straight through the probe. The pressure signal offtake is just above where the main airstream flows through the probe. A pipe passes through the body to the pressure connector on the base plate. An electrical de-icing heater element is configured around the probe powered by aircraft 115V 400HZ supply. Revision 6.0 Page 5 - 43 © Rolls-Royce plc 2003 Trent 700 Line Maintenance Revision 6.0 Full Authority Digital Engine Control Page 5 - 44 © Rolls-Royce plc 2003 Trent 700 Line Maintenance Maintenance Practices Full Authority Digital Engine Control . Connect air tube connector and torque load to 240 lbf/in (2,71 mdaN) and safety with OMat 238 lockwire. . Connect the electrical connectors IAW standard practices 70-50-02. . Refit access panel and torque load screws to 135 lbf/in (1,52 mdaN). P20/T20 Probe Removal/Installation . Get access to the P20/T20 probe access panel on top of the air intake cowl. . Remove access panel. . Disconnect air tube connector and fit blanking caps. . Disconnect electrical connectors and fit blanking caps. . Disconnect the bonding strap. . Remove the outer row of nuts. WARNING If you remove the inner row of nuts the probe will fall into the engine air intake. This can cause injury and/or damage. . Remove the probe assembly and mounting plate. Installation of Replacement Probe: . Remove the mounting plate and packer from the removed probe and fit to replacement probe. . Torque load the nuts to 40 lbf/in (0,45 mdaN) and safety with OMat 238 lockwire. . Attach the mounting plate to the stud ring assembly and torque load the nuts to 100 lbf/in (1,13 mdaN). . Clean mating faces of bonding strap and attachment point and fit bonding strip. Torque load nuts to 55 lbf/in (0,62 mdaN). Revision 6.0 Page 5 - 45 © Rolls-Royce plc 2003 Trent 700 Line Maintenance Revision 6.0 Full Authority Digital Engine Control Page 5 - 46 © Rolls-Royce plc 2003 Trent 700 Line Maintenance Full Authority Digital Engine Control Dedicated Alternator Stator Removal/Installation Removal Procedure CAUTION Be careful when you remove the alternator stator. The magnets on the alternator rotor will apply a magnetic pull to the stator. Damage to the stator and the rotor can occur if you do not hold the stator carefully. . Disconnect electrical connectors and fit blanks. . Hold the alternator stator and remove the bolts. . Carefully pull the alternator stator forward in a straight line until clear of alternator rotor. . Remove and discard the seal ring and fit blanking cover to stator. Installation Procedure . Fit new seal ring and install alternator stator. . Torque load the bolts to 100 lbf/in. (1,13 mdaN). . Make sure the electrical connectors are clean before connecting. Revision 6.0 Page 5 - 47 © Rolls-Royce plc 2003 Trent 700 Line Maintenance Revision 6.0 Full Authority Digital Engine Control Page 5 - 48 © Rolls-Royce plc 2003 Trent 700 Line Maintenance Full Authority Digital Engine Control Data Entry Plug Removal/Installation Removal procedure: . Put 1 3/32 inch allen key into the end of the Hi-Lok pin shank. . Hold the Hi-Lok pin with the allen key and remove the Hi-Lok collar with pliers and remove the washer. . Remove Hi-Lok pin to release lanyard. . Discard the Hi-Lok pin and the collar. . Disconnect the data entry plug. . Put cap on the data entry plug and EEC receptacle. Carry out FADEC system test (MM Task 73-21-00-740-801) and EEC configuration test (MM Task 73-21-00-710-802). Installation Procedure: Note Check the data on the DEP identification label agrees with the engine records and engine data plate. . Make sure all connections are clean . . Connect DEP. . Put lanyard on the new Hi-Lok pin and put Hi-Lok pin in its position on the electronics protection box. . Put washer and Hi-Lok collar on the Hi-Lok pin and tighten with fingers. . Using 7/16 inch allen key in the end of Hi-Lok pin, turn the Hi-Lok collar in clockwise direction until the hexagonal end breaks off. Revision 6.0 Page 5 - 49 © Rolls-Royce plc 2003 Trent 700 Line Maintenance Revision 6.0 Full Authority Digital Engine Control Page 5 - 50 © Rolls-Royce plc 2003 Trent 700 Line Maintenance Full Authority Digital Engine Control End of section Revision 6.0 Page 5 - 51