MSS SP-75-2014 High-Strength, Wrought, Butt-Welding Fittings Standard Practice Developed and Approved by the Manufacturers Standardization Society of the Valve and Fittings Industry, Inc. 127 Park Street, NE Vienna, Virginia 22180-4602 Phone: (703) 281-6613 Fax: (703) 281-6671 E-mail: standards@mss-hq.org www.mss-hq.org --``,``,`,`,`,,``,````,`,`,`,``-`-`,,`,,`,`,,`--- Provided by IHS No reproduction or networking permitted without license from IHS Licensee=Servicios Maritimos de Campeche, S.A, de C.V/5970345002, User=DE CAMPEC Not for Resale, 11/20/2014 09:30:52 MST MSS STANDARD PRACTICE SP-75 This MSS Standard Practice was developed under the consensus of the MSS Technical Committee 113 and the MSS Coordinating Committee. Input from the user community and the Regulatory body responsible for pipeline safety compliance was requested and the task group assigned to revising this Standard Practice had very important input from these groups in preparing this edition of SP-75. The content of this Standard Practice is the resulting efforts of competent and experienced volunteers to provide an effective, clear, and non-exclusive standard that will benefit the industry as a whole. This MSS Standard Practice describes minimal requirements and is intended as a basis for common practice by the manufacturer, the user, and the general public. The existence of an MSS Standard Practice does not in itself preclude the manufacture, sale, or use of products not conforming to the Standard Practice. Mandatory conformance to this Standard Practice is established only by reference in other documents such as a code, specification, sales contract, or public law, as applicable. MSS has no power, nor does it undertake, to enforce or certify compliance with this document. Any certification or other statement of compliance with the requirements of this Standard Practice shall not be attributable to MSS and is solely the responsibility of the certifier or maker of the statement. “Unless indicated otherwise within this MSS Standard Practice, other standards documents referenced to herein are identified by the date of issue that was applicable to this Standard Practice at the date of approval of this MSS Standard Practice (see Annex A). This Standard Practice shall remain silent on the validity of those other standards of prior or subsequent dates of issue even though applicable provisions may not have changed.” By publication of this Standard Practice, no position is taken with respect to the validity of any potential claim(s) or of any patent rights in connection therewith. MSS shall not be held responsible for identifying any patent rights. Users are expressly advised that determination of patent rights and the risk of infringement of such rights are entirely their responsibility. In this Standard Practice, all text, notes, annexes, tables, figures, and references are construed to be essential to the understanding of the message of the standard, and are considered normative unless indicated as “supplemental”. All appendices, if included, that appear in this document are construed as “supplemental”. Note that supplemental information does not include mandatory requirements. --``,``,`,`,`,,``,````,`,`,`,``-`-`,,`,,`,`,,`--- This Standard Practice has been substantially revised from the previous 2008 edition. It is suggested that if the user is interested in knowing what changes have been made, that direct page by page comparison should be made of this document and that of the previous edition. Non-toleranced dimensions in this Standard Practice are nominal unless otherwise specified. Excerpts of this Standard Practice may be quoted with permission. Credit lines should read ‘Extracted from MSS SP-75-2014 with permission of the publisher, Manufacturers Standardization Society of the Valve and Fittings Industry'. Reproduction and/or electronic transmission or dissemination is prohibited under copyright convention unless written permission is granted by the Manufacturers Standardization Society of the Valve and Fittings Industry Inc. All rights reserved. Originally Approved: September 1970 Originally Published: November 1970 Current Edition Approved: April 2014 Current Edition Published: September 2014 MSS is a registered trademark of Manufacturers Standardization Society of the Valve and Fittings Industry, Inc. Copyright ©, 2014 by Manufacturers Standardization Society of the Valve and Fittings Industry, Inc. Printed in U.S.A. i Provided by IHS No reproduction or networking permitted without license from IHS Licensee=Servicios Maritimos de Campeche, S.A, de C.V/5970345002, User=DE CAMPEC Not for Resale, 11/20/2014 09:30:52 MST MSS STANDARD PRACTICE SP-75 TABLE OF CONTENTS SECTION 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 PAGE SCOPE .......................................................................................................................................................... 1 PRESSURE RATINGS ................................................................................................................................. 1 SIZE .............................................................................................................................................................. 2 DESIGN PROOF-TEST ............................................................................................................................... 2 HYDROSTATIC TESTING ......................................................................................................................... 3 MATERIALS ................................................................................................................................................ 3 CHEMICAL COMPOSITION ..................................................................................................................... 3 TENSILE PROPERTIES .............................................................................................................................. 4 HEAT TREATMENT ................................................................................................................................... 5 TRANSVERSE GUIDED-WELD BEND-TESTS ....................................................................................... 5 NOTCH-TOUGHNESS PROPERTIES ....................................................................................................... 6 FITTING DIMENSIONS ............................................................................................................................. 6 TOLERANCES FOR WELDING FITTINGS .............................................................................................. 6 MANUFACTURE ........................................................................................................................................ 7 NONDESTRUCTIVE EXAMINATION (NDE) .......................................................................................... 8 INSPECTION ............................................................................................................................................... 8 MARKING ................................................................................................................................................... 9 TABLE 1 2 3 4 5 6 7 8 9 Maximum Limit of Chemical Elements ...................................................................................................... 14 Tensile Requirements .................................................................................................................................. 14 Tolerances ................................................................................................................................................... 15 Dimensions of Long-Radius Elbows .......................................................................................................... 16 Dimensions of 3R Elbows ........................................................................................................................... 17 Dimensions of Straight Tees ....................................................................................................................... 18 Dimensions of Reducing Outlet Tees .......................................................................................................... 19 Dimensions of Caps ..................................................................................................................................... 22 Dimensions of Reducers .............................................................................................................................. 23 1 Recommended Bevel for Wall Thicknesses (T) at End of Fitting, 0.75 in. or Less .................................... 11 2 Recommended Bevel for Wall Thicknesses (T) at End of Fitting, Greater than 0.75 in. ........................... 11 3 Acceptable Design for Unequal Wall Thickness ........................................................................................ 12 4 Traverse Face and Root-Bend Test Specimens ........................................................................................... 12 5 Guided-Bend Test Jig .................................................................................................................................. 13 X2-1 Longitudinal-Bead Underbead Cracking Test Specimen ............................................................................ 28 ANNEX A Referenced Standards and Applicable Dates ............................................................................................. 25 APPENDIX X1 X2 X3 Supplementary Requirements .................................................................................................................... 26 Longitudinal-Bead Underbead Cracking Test ............................................................................................ 28 Recommendations for Segmenting ............................................................................................................ 29 ii Provided by IHS No reproduction or networking permitted without license from IHS Licensee=Servicios Maritimos de Campeche, S.A, de C.V/5970345002, User=DE CAMPEC Not for Resale, 11/20/2014 09:30:52 MST --``,``,`,`,`,,``,````,`,`,`,``-`-`,,`,,`,`,,`--- FIGURE MSS STANDARD PRACTICE SP-75 HIGH-STRENGTH, WROUGHT, BUTT-WELDING FITTINGS 1. SCOPE 2. PRESSURE RATINGS 1.1 This Standard Practice covers factorymade, seamless and electric welded carbon and low-alloy steel, butt-welding fittings for use in high pressure gas and oil transmission and distribution systems; including pipelines, compressor stations, metering and regulating stations, and mains. 2.1 The allowable internal-pressure ratings for pipe fittings designed in accordance with this Standard Practice shall be calculated as for straight seamless pipe (or welded pipe with a joint efficiency factor of 1.0) of equivalent grade, diameter and wall thickness in accordance with the rules established in the applicable sections of ASME B31 Codes. 1.2 This Standard Practice governs dimensions, tolerances, ratings, testing, materials, chemical and tensile properties, heat treatment, notch toughness properties, manufacture, inspection and marking for highstrength, butt-welding fittings NPS 60 and smaller. Dimensional requirements for NPS 14 and smaller are provided by reference to ASME B16.9. 2.2 All fittings produced in accordance with this Standard Practice shall be designed to withstand a field hydrostatic test pressure, after installation, at a pressure level equivalent to that required to develop a hoop stress equal to the specified minimum yield strength for pipe of equivalent grade and wall thickness based on Barlow’s Formula, without failure, leakage, or impairment of serviceability. Barlow’s formula is defined as: 1.3 The term “welding fittings” applies to buttwelding fittings such as elbows, segments of elbows, return bends, caps, tees, single or multiple-outlet extruded headers, reducers, and extensions and transition sections(1). Girth weld requirements are outside the scope of this Standard Practice and are covered by the applicable ASME B31 Code for Pressure Piping and/or customer specifications. P Where: P = internal design pressure, psig; S = specified minimum yield strength of the pipe, psi; t = nominal wall thickness of the pipe, inches; D = outside diameter of the pipe, inches. 1.4 Fittings may be made to special dimensions, sizes, shapes, and tolerances, or of wrought materials other than those covered by this Standard Practice by agreement between the manufacturer and the purchaser. When such fittings meet all other stipulations of this Standard Practice they shall be considered as being in partial compliance therewith, providing they are appropriately marked. 2.3 By agreement between the manufacturer and the purchaser, fittings may be tested at a higher pressure providing the manufacturer is notified of the test pressure to be used. 2.4 The design shall take into consideration performance requirements prescribed above as well as additional factors dictated by the shape of the part. 1.4.1 Fittings manufactured in partial compliance, as provided in Section 1.4, shall be identified with “Part” following the respective grade designation. 2.5 The design of fittings may be established by mathematical analyses contained in nationally recognized pressure vessel or piping codes or, at the manufacturer’s option, by proof testing in accordance with Section 4. NOTE: (1) Lengths of extensions and transitions as agreed upon by purchaser and manufacturer. 1 Provided by IHS No reproduction or networking permitted without license from IHS 2 St D --``,``,`,`,`,,``,````,`,`,`,``-`-`,,`,,`,`,,`--- Licensee=Servicios Maritimos de Campeche, S.A, de C.V/5970345002, User=DE CAMPEC Not for Resale, 11/20/2014 09:30:52 MST MSS STANDARD PRACTICE The design of fittings that cannot be qualified by mathematical analyses shall be established by proof testing in accordance with Section 4. SP-75 The testing factor, f, based on the number of specimen tests performed in the table below is used in the computed test equations: 3. SIZE Number of Tests 1 2 3 The nominal size of the fittings refers to the nominal O.D. of the pipe to which it is attached. 4. DESIGN PROOF-TEST Testing Factor, f 1.10 1.05 1.00 NOTE: Tests of similarly proportioned fittings that meet the requirements specified in Section 4.4 may be combined to establish the test factor applied to a set of fittings. 4.1 Proof tests shall be made as set forth in this Standard Practice when the manufacturer chooses proof testing to qualify the fitting design. The proof test shall be based on the computed burst pressure of the fitting and its connecting piping as defined in Section 4.3. A factory-made segmented elbow that has a proof test on a geometrically similar 90-deg elbow need not be tested separately. The test shall be taken to rupture or held at or above the computed minimum proof pressure for a period of at least three (3) minutes. The test is successful if for each of the tests, the fitting withstands without rupture a proof test pressure at least equal to the computed minimum: P = 2 f St/D 4.2 Test Assembly Requirements: Where: 4.2.1 Fittings that have the same basic design configuration and method of manufacture shall be selected from production for testing and shall be identified as to material, grade and lot, including heat treatment. They shall be inspected for dimensional compliance to this Standard Practice. D = specified outside diameter of pipe; f = testing factor from table listed in Section 4.3; P = computed minimum proof test pressure for fitting; 4.2.2 Straight seamless or welded pipe whose calculated bursting strength is at least as great as the proof test pressure as calculated in Section 4.3, shall be welded to each end of the fitting to be tested. Pipe sections may have the nominal wall greater than the thickness indicated by the fitting markings. That greater thickness shall not exceed 1.5 times the nominal pipe wall thickness of the pipe that the fitting marking identifies. Any internal misalignment greater than 0.06 in. shall be reduced by taper boring at a slope not exceeding 1:3 (18°). Any other unequal wall welding preparation shall be in accordance with Figure 3. The minimum length of pipe sections for closures shall be one-half pipe O.D. for greater than NPS 14 and one pipe O.D. for NPS 14 and smaller. S = actual tensile strength of the test fitting, determined on a specimen representative of the test fitting, which shall meet the tensile strength requirements of the applicable material of Section 6; t = nominal pipe wall thickness of the pipe that the fitting marking identifies. 4.4 It is not necessary to conduct an individual test of fittings with all combinations of sizes, wall thicknesses, and materials. A successful proof test on one representative fitting may represent others to the extent described in Sections 4.4.1, 4.4.2, 4.4.3, and 4.4.4. 4.4.1 One test fitting may be used to qualify similarly proportioned fittings with a size range from one-half to twice that for the tested fitting. The test of a non-reducing fitting qualifies reducing fittings of the same pattern. The test of a reducing fitting qualifies reductions to smaller sizes. 4.3 The test fluid shall be water or other liquid. Hydrostatic pressure shall be applied to the assembly. At least three (3) proof tests for each fitting, joint size, or configuration are recommended. 2 --``,``,`,`,`,,``,````,`,`,`,``-`-`,,`,,`,`,,`--- Provided by IHS No reproduction or networking permitted without license from IHS Licensee=Servicios Maritimos de Campeche, S.A, de C.V/5970345002, User=DE CAMPEC Not for Resale, 11/20/2014 09:30:52 MST MSS STANDARD PRACTICE SP-75 4.4.2 One test fitting may be used to qualify similarly proportioned fittings with t⁄D ranges from one-half to three times that for the tested fitting. (e) Length of time from test initiation to the time of burst, or the hold time at or above the computed target pressure; 4.4.3 The pressure retaining capacity of a geometrically identical fitting made of various grades of steel as listed in Section 6 will be directly proportional to the tensile properties of the materials, provided the yield-to-tensile ratio is 0.90 or less. Therefore, it is necessary to test only a single material in a representative fitting to prove the design of the fitting. For yield-totensile ratios greater than 0.84, additional testing should be considered. (g) Location of rupture, if any, including a sketch. (f) The test report shall be made available at the manufacturer’s facility for inspection by the purchaser or regulatory authority. 5. HYDROSTATIC TESTING 5.1 Unless otherwise agreed upon as per Section 2.3, welding fittings shall be capable of withstanding a hydrostatic test pressure as specified in Section 2.2; however, hydrostatic testing by the manufacturer is not required. 4.4.4 A test on a prototype elbow qualifies elbows having longer radii than the test fitting providing they qualify under Sections 4.4.1 and 4.4.3. 6. MATERIALS 6.1 The steel shall be fully “killed” and made using recognized melting practices to provide intended heat-treat response and notchtoughness properties. Steel shall be suitable for field welding to other fittings, flanges, and pipe manufactured to applicable specifications listed in the ASME B31 Codes. 4.5 The manufacturer shall have a quality control (QC) program that verifies the manufacturing process used and ensures that the resulting geometry of the fittings or joints manufactured reasonably conforms to the geometries tested. The QC program shall control the manufacturing drawings and maintain the QC records showing conformance to these drawings. 6.2 The material for fittings shall consist of blooms, billets, slabs, forging quality bar, plate, seamless or fusion-welded tubular products with filler metal added. Tests made in accordance with and at the time of previous editions of this test are not intended to be nullified by the changes made in this edition’s test procedure and requirement. 6.3 The steel used shall be suitable weldingquality carbon steels or of a suitable weldingquality high-strength, low-alloy steel. Whenever a significant change is made in the geometry or method of manufacture, the manufacturer shall either retest the new production or show by analysis that the change would not affect the results of prior tests. 6.4 If preheating of the material is required to insure proper weldability under normal field conditions, the manufacturer shall state specific preheat requirements and permanently indicate this on the fitting. 4.6 A report of the testing for each test assembly shall be prepared and shall include: (a) Description of the test, including the number of tests and f factor used to establish the target proof test; (b) Instrumentation and calibrations used; methods 7. CHEMICAL COMPOSITION 7.1 The determination of the chemical composition of each heat of steel used in meeting the requirements of Table 1 shall be determined by a product analysis controlled by the fitting manufacturer. of (c) Material test reports for the assembly’s materials; (d) Actual final pressures for each test; --``,``,`,`,`,,``,````,`,`,`,``-`-`,,`,,`,`,,`--- Provided by IHS No reproduction or networking permitted without license from IHS Calculations performed; 7.2 The choice and use of alloying elements for fittings made from high-strength, low-alloy steels to give the tensile properties that are prescribed in 3 Licensee=Servicios Maritimos de Campeche, S.A, de C.V/5970345002, User=DE CAMPEC Not for Resale, 11/20/2014 09:30:52 MST MSS STANDARD PRACTICE If the fittings will be exposed to an assembly Post-Weld Heat Treatment (PWHT) or a field PWHT and the PWHT temperature is higher than the final tempering temperature for the fitting, additional tensile testing shall be requested by the purchaser to ensure the fitting meets the requirements of Section 8 after the PWHT thermal cycle. Table 2 shall be made by the manufacturer, and included and reported to identify the type of steel. 7.3 Carbon equivalent shall be computed by one of the following equations: 1) 2) For: C > 0.17% CE C Cr Mo V Ni Cu Mn 6 5 15 8.3 Test specimens shall be in accordance with ASTM A370 using full-size specimens or largest sub-size specimens obtainable. Yield strength shall be determined either by the 0.2% offset or the 0.5% extension under load (EUL) method. Test specimen orientation shall be taken transverse to the major axis of the fitting using NPS 8 or larger material and shall be longitudinal to the major axis for smaller sizes. Test specimen axial location shall be 1/2 t for thicknesses less than or equal to 11⁄2 in., and 1/4 t for thicknesses greater than 11⁄2 in. For: C ≤ 0.17% CE C F( Mn Si Cu Ni Cr MoV Nb 5B) 6 24 15 20 5 Where: F is a compliance factor dependent upon carbon content defined as follows: Carbon Carbon Content, Content, F F % % 0.75 <0.06 0.53 0.12 0.80 0.06 0.54 0.13 0.85 0.07 0.56 0.14 0.88 0.08 0.58 0.15 0.92 0.09 0.62 0.16 0.94 0.10 0.66 0.17 0.11 0.70 8.4 One base metal tension test to determine yield strength, tensile strength, and percent (%) elongation shall be made from each lot of fittings. A lot shall consist of all fittings from the same heat of material of the same starting wall thickness, given the same heat treatment in a furnace. The adequacy of the furnace working zone to achieve and maintain temperature uniformity within a range of 50 °F shall be established by annual survey in accordance with a recognized procedure such as ASTM A991/A991M. The maximum CE by either equation above shall not exceed 0.45%. If the actual CE is greater than 0.42 %, the parts shall be stamped or paint marked with the actual CE. --``,``,`,`,`,,``,````,`,`,`,``-`-`,,`,,`,`,,`--- 8. TENSILE PROPERTIES 8.1 Tensile properties shall meet requirements as specified in Table 2. Alternatively, thermocouples may be attached to a fitting in the lot or to a thermally equivalent mass of material in contact with a fitting in the lot. Thermocouples and other temperature measuring recording devices shall be calibrated quarterly. the 8.1.1 A fitting may have thickness or yield strength or both unequal to the pipe with which it is intended to be used, provided the weldingend preparation at the joint assures wall thickness of the fitting is at least equal to the specified pipe-wall thickness times the ratio of the specified minimum yield strength of the pipe and the minimum-tested yield strength of the fitting. See Figures 3(a), 3(b), and 3(c) for joint preparation. 8.5 Fittings containing welds shall have one tension test specimen taken from across the weld with the axis transverse to the weld seam for each lot of fittings. Only the ultimate tensile strength need meet the minimum requirements of Table 2. 8.6 If the tension test specimen from any lot fails to conform to the requirements for the particular grade ordered, the manufacturer may elect to make retests on two additional pieces from the same lot, each of which shall conform to the requirements specified in Table 2. 8.2 Test specimens shall be taken from the fitting after final heat treatment or from a piece of pipe or plate which has been heat treated in a lot with any of the fitting(s) it represents (see Section 8.4). 4 Provided by IHS No reproduction or networking permitted without license from IHS SP-75 Licensee=Servicios Maritimos de Campeche, S.A, de C.V/5970345002, User=DE CAMPEC Not for Resale, 11/20/2014 09:30:52 MST MSS STANDARD PRACTICE If one or both of the retests fail to conform to the requirements, the manufacturer may elect to test each of the remaining pieces in the lot. Retests are required only for the particular test with which the specimen did not comply originally. 9.2 Heat Treat Procedures Heat treat procedures shall be available for review at the facility and shall include requirements for furnace temperatures and soak times at temperature. For quench treatments, cooling medium temperature before and after quench shall be controlled along with time to the quench tank. Cooling medium temperature and agitation should be considered to ensure proper cooling rate based on maximum mass being heat treated. Furnaces shall be visually inspected regularly for scale build-up, burner malfunction, loss of refractory material, or hot spots on the shell of the furnace. 8.7 It shall be permissible to cold flatten test specimens. 9. HEAT TREATMENT 9.1 All fittings shall be furnished in a heat treated condition done by a trained operator. Hot formed fittings shall be cooled below the lower critical temperature prior to heat treatment. Fittings shall be heat treated by one or more of the following procedures: 9.3 Heat Treat Records A record of each heat treat load shall be recorded and reviewed for consistency to previous loads of the same lot. Records shall, at a minimum, include furnace number, date, heat codes of all pieces in the load, procedure used, order number and part descriptions. --``,``,`,`,`,,``,````,`,`,`,``-`-`,,`,,`,`,,`--- 9.1.1 Stress Relieving Stress relieving shall be limited only to guide bar welds unless otherwise agreed upon between the manufacturer and the purchaser. Fittings shall be heated to a suitable temperature below the transformation range, but not less than 1000 ºF, holding at temperature for not less than one hour per inch of maximum thickness, but never less than one-half hour and cooling in the furnace or in air. 10. TRANSVERSE GUIDED-WELD BEND-TESTS 10.1 Transverse guided-weld bend-tests shall be performed only when specified on the order (see Appendix X1 SR-2). 9.1.2 Normalizing Fittings shall be uniformly reheated above the transformation range (austenite range), held at this temperature a sufficient time to achieve uniform temperature throughout the mass and cooled in air. 10.2 Transverse-weld test specimens shall be subjected to face and root-guided bend-tests. The specimens shall be approximately 1.5 in. wide, at least 6 in. long with the weld at the center and shall be machined in accordance with Figure 4. The face-bend specimen shall be bent with the inside surface of the pipe against the plunger and the root-bend specimen with the outside surface against the plunger. The dimensions of the plunger for the bending jig shall be in accordance with Figure 5 and the other dimensions shall be substantially as shown in Figure 5. 9.1.3 Normalizing & Tempering Fittings shall be normalized in accordance with Section 9.1.2. They shall then be tempered by reheating to a temperature below the transformation range, but not less than 1000 ºF, held at temperature for a minimum of one hour per inch of maximum thickness, but not less than one-half hour and cooled in the furnace or in air. 10.3 The bend tests shall be acceptable if no cracks or other defects exceeding 0.12 in. in any direction are present in the weld metal or between the weld metal and the fitting metal after the bending. Cracks that originate along the edges of the specimen during testing and that are less than 0.25 in. measured in any direction, shall not be considered unless obvious defects are observed. 9.1.4 Quenching & Tempering Fittings shall be uniformly reheated above the transformation range, held at temperature sufficient to achieve uniform temperature throughout the mass and immediately immersion quenched in a suitable liquid medium. They shall then be reheated and tempered per Section 9.1.3. Quenching facilities shall be of sufficient size and equipped to assure proper and uniform cooling. 5 Provided by IHS No reproduction or networking permitted without license from IHS SP-75 Licensee=Servicios Maritimos de Campeche, S.A, de C.V/5970345002, User=DE CAMPEC Not for Resale, 11/20/2014 09:30:52 MST STANDARD PRACTICE (including minimum wall thickness of 871⁄2%) for NPS 14 and smaller sizes are contained in ASME B16.9. 10.4 Two weld-bend test specimens, as described in Section 10.2, shall be cut from a specimen from each lot. The specimens may be taken from a fitting or from sample plates as described in Section 8.2. 13. TOLERANCES FOR WELDING FITTINGS 10.5 If either test fails to conform to specified requirements, the manufacturer may elect to make retests on two additional specimens from the same lot, each of which shall conform to the requirements specified in Section 10.3. If any of these specimens fail to conform to the requirements, the manufacturer may elect to test prolongations from each of the remaining fittings in the lot. 13.1 Tolerances The tolerances for fittings NPS 16 and larger are shown in Table 3 and are applicable to the nominal dimensions given in Tables 4 through 9 inclusive. 13.2 Wall Thickness The minimum wall thickness may be 0.01 in. under the nominal thickness, except that isolated non-continuous reductions are permitted, provided the remaining wall thickness is not diminished to less than 93.5% of the specified nominal. This tolerance does not apply to areas where the proof test has indicated the need for reinforcement. 11. NOTCH-TOUGHNESS PROPERTIES 11.1 Notch-toughness properties shall be determined with full size Charpy Type A-V notch specimens in accordance with ASTM A370 for base metal and weld. Sub-size specimens shall be used only when material to be tested is of insufficient thickness. 13.3 Welding Ends Unless otherwise specified, the details of the welding end preparation shall be in accordance with Figures 1 and 2. The root face of the fitting shall be machined flat and shall not vary from the plane by more than 0.03 in. at any point. Where the wall of the fitting exceeds that of matching pipe, the transition shall be in accordance with the details given in Figure 3. 11.2 Impact specimens shall be taken at the same frequency, location and orientation as the tensile tests (see Section 8.3). One set (three specimens) of base metal and weld metal shall be tested at +20 °F or lower and show 20 ft-lb minimum average with no one specimen less than 15 ft-lb. Percent shear shall be reported on base metal only for informational purposes. 13.4 Angularity and Off Plane The ends of fittings shall be cut in accordance with the tolerances listed in Table 3. 11.3 Notch-toughness testing of NPS 14 and smaller is not required unless grades WPHY 65 or higher are supplied or the purchaser specifies testing. 13.5 Segmentable Elbows When elbows are intended for segmenting in the field they shall be furnished with a 1% maximum out-of-round (OOR) based on the nominal mating pipe outside diameter throughout the length of the elbow. The inside diameter in all measured locations shall be no larger than the mating pipe nominal inside diameter to the high tolerance given in Table 3 based on circumferential readings. The outside or inside diameter and out-of-round shall be measured at both ends, the middle and at least every 221⁄2 degrees of remaining elbow. Both ends of the elbow shall be stamped or paint marked “SEGM” to signify elbows are intended to be segmented. The requirements stated above are requisite on shop manufactured elbows before segmenting. To minimize the difficulties of elbow segmenting in the field, recommendations in Appendix X3 should be considered. 11.4 If the acceptance requirements of Section 11.2 are not met, one retest of three additional specimens from the same test location may be performed. Each individual test value of the retested specimens shall be equal to or greater than the specified minimum average value. 12. FITTING DIMENSIONS 12.1 One of the principles of this Standard Practice is the maintenance of a fixed position for the welding ends with reference to the center line of the fittings or the overall dimensions, as the case may be. Dimensional standards for fittings NPS 16 and larger are shown in Tables 3 through 9. Dimensional standards and tolerances 6 Provided by IHS No reproduction or networking permitted without license from IHS SP-75 Licensee=Servicios Maritimos de Campeche, S.A, de C.V/5970345002, User=DE CAMPEC Not for Resale, 11/20/2014 09:30:52 MST --``,``,`,`,`,,``,````,`,`,`,``-`-`,,`,,`,`,,`--- MSS MSS STANDARD PRACTICE 14.4 Welding Fabrication 13.6 Minimum Bore Minimum bore throughout any fittings shall be at least 93% of nominal pipe inside diameter, unless otherwise agreed between purchaser and manufacturer. 14.4.1 Seam-welded pipe that is made in accordance with an ASTM or API Specification shall comply with the welding requirements of the applicable material specification. All other welds, including those used in the manufacture of other pipe or cylinders, shall be made by welders, welding operators, and welding procedures qualified in accordance with the provisions of Section IX of the ASME Boiler and Pressure Vessel Code. 14. MANUFACTURE 14.1 Fittings shall be manufactured in accordance with a documented Manufacturing Procedure Specification (MPS). If specified by the purchaser, manufacturing shall not proceed until the MPS has been accepted by the purchaser. The MPS shall specify the following items, as applicable: Qualified Welding Procedure Specifications (WPS) and Procedure Qualification Records (PQR) shall be available for review or acceptance by the purchaser, if requested. a) For the starting material: 1) Product form (seamless or welded) and dimensions, 2) Welding NDE results, if not completed by the fitting manufacturer; b) For fitting manufacture: 1) Forming method, 2) Welding procedure specification and approval record, if applicable, 3) Heat treatment procedure including thermal cycles, 4) Machining requirements, 5) Inspection, dimensions and test requirements, 6) Proof test results if requested, 7) Traceability; c) Additional requirements such as end preparation, coating, and marking. 14.4.2 The joints shall be furnished in accordance with the requirements of Paragraph UW-35 (a) of Section VIII, Division 1 of the ASME Boiler and Pressure Vessel Code. 14.4.3 Machine welding shall be done by an electric process, preferably by submerged arc. 14.4.4 All butt welds shall have full penetration. Submerged-arc machine welding shall be done with at least one pass from the inside, except when accessibility makes this impossible, then, a manual or machine root bead may be employed provided that a visual inspection of the root bead is possible. Backing rings shall not be used. 14.4.5 Repair, chipping or grinding of welds shall be done in such a manner as not to gouge, groove, or reduce the original metal thickness by more than 61⁄2% of nominal specified wall. 14.2 Fittings may be made by forging, hammering, pressing, piercing, rolling, extruding, upsetting, welding, or by a combination of these operations. The forming procedure shall be so applied that it will not produce injurious defects in the fittings. 14.4.6 Fillet welds shall have a full throat and, unless otherwise specified, the legs shall be of approximately equal length. 14.4.7 Welded-on braces, if used, should be removed before heat treatment and the weld spot shall be repaired and ground flush and smooth. However, when braces are required for heat treatment, they shall be cut out and the surface shall be ground flush and smooth after heat treatment. No welding shall be permitted after heat treatment. 14.2.1 Fabricated tees, elbows, and other fittings employing circumferential or intersection welds, e.g., miter welds, are considered pipe fabrications, and are not within the scope of this Standard Practice. 14.3 All outlets NPS 2 and larger shall be of integral contour type and ends of outlets shall match the joining pipe or fitting specified. --``,``,`,`,`,,``,````,`,`,`,``-`-`,,`,,`,`,,`--- Provided by IHS No reproduction or networking permitted without license from IHS SP-75 7 Licensee=Servicios Maritimos de Campeche, S.A, de C.V/5970345002, User=DE CAMPEC Not for Resale, 11/20/2014 09:30:52 MST MSS STANDARD PRACTICE 14.4.8 Weld metal used in the construction of fittings shall be suitable to meet the tensilestrength and notch toughness requirements of Sections 8 and 11 when heat treated in accordance with Section 9. 15.2 Magnetic Particle or Ultrasonic Examination Magnetic particle or ultrasonic examination shall be used for the examination of all fillet welds and all other welds where it is impossible or impractical to use radiographic examination. Methods and acceptance standards shall be by agreement between the manufacturer and purchaser. 14.5 Workmanship and Finish 14.5.1 Fittings shall be free of injurious defects and shall have workmanlike finish. 15.3 Magnetic Particle or Liquid Penetrant Examination All butt-weld tees manufactured by cold-forming method(s) shall be subjected to magnetic particle or liquid penetrant examination. This examination shall be performed after final heat treatment. Only the side wall area of the tees need be examined. This area is defined by a circle that covers the area from the weld bevel of the branch outlet to the center line of the body or run. Internal and external surfaces shall be examined, when size permits accessibility. No cracks shall be permitted. Other imperfections shall be treated in accordance with Section 14.5. Acceptable tees shall be marked with the symbol PT or MT, as applicable, to indicate compliance. Nondestructive examination personnel and procedures shall be qualified in accordance with ASME Boiler and Pressure Vessel Code, Section V. 14.5.2 Injurious defects are defined as those having a depth in excess of 61⁄2% of specified nominal wall. 14.5.3 Machining and grinding of surface defects shall be treated as follows: Sharp defects such as notches, scratches, scabs, seams, laps, tears, or slivers not deeper than 61⁄2% of nominal wall thickness shall be removed by grinding. Repair of injurious defects by welding shall be permitted, except that welding of injurious defects shall not be permitted when the depth of defect exceeds 331⁄3% of the nominal wall thickness, or the length of repair exceeds 25% of the specified diameter. Defects must be completely removed and welding performed by a welder qualified specifically for repair welding, as per Section 14.4.1. Such repair welding shall be ground flush with the surface and all welding shall be done before final heat treatment. Stress relieving may be used as the final heat treatment after repair welding provided the fitting has previously undergone a heat treatment in accordance with Section 9 and the base material and welds meet the mechanical properties of Sections 8 and 11 after the entire thermal cycle. Repair welding shall be done with low hydrogen electrodes, gas-metal-arc process or submerged-arc process. 16. INSPECTION 16.1 Inspector At all times while work on the contract of the purchaser is being performed, the inspector representing the purchaser shall have free entry to all parts of the manufacturer’s facilities that involve the manufacture of the ordered fittings. All reasonable access to facilities shall be afforded to satisfy the inspector that the product is being furnished in accordance with these specifications. All tests and inspections called for by these specifications will be made in the manufacturer’s plant prior to shipment and at the manufacturer’s expense unless otherwise specified and shall be so conducted as not to interfere unnecessarily with the operations of the manufacturer’s plant. 15. NONDESTRUCTIVE EXAMINATION (NDE) 15.1 Radiographic Examination Unless otherwise agreed between purchaser and manufacturer (see Appendix X1 SR-15), all butt welds shall be radiographically examined in accordance with Article 2 of ASME Boiler and Pressure Vessel Code, Section V, using fine grain film and lead screens. Longitudinal weld seams shall meet the acceptance standards in ASME Boiler and Pressure Vessel Code, Section VIII, Division 1. --``,``,`,`,`,,``,````,`,`,`,``-`-`,,`,,`,`,,`--- Provided by IHS No reproduction or networking permitted without license from IHS SP-75 16.2 Inspection Test Plan (ITP) The inspection and testing to be performed during qualification and production shall be as summarized in Section 16.2.1 below. When requested, hold points by the purchaser should be identified on a submitted ITP plan. 8 Licensee=Servicios Maritimos de Campeche, S.A, de C.V/5970345002, User=DE CAMPEC Not for Resale, 11/20/2014 09:30:52 MST MSS STANDARD PRACTICE f) SEGM(1) when appropriate, see Section 13.5 16.2.1 Inspection Test Plan Requirements See Inspection Test Plan Requirements table on page 10. g) CE(1) if greater than 0.42% h) “Part” for partial compliance fitting if applicable, see Section 1.4.1 16.3 Certified Material Test Report (CMTR) A Certified Material Test Report shall be furnished listing the actual results of the chemical product analysis , including carbon equivalent, Section 7; mechanical properties of each lot of steel and tensile strength of weld (if applicable), Section 8; notch-toughness properties of all specimens, Section 11; heat treatment used including temperatures, Section 9; nondestructive examination reports as applicable, Section 15; and any special or supplemental tests required by the purchase order. The CMTR shall include a part description that matches the marking on the part. Any applicable customer specification may be listed on the CMTR. Unless otherwise specified, the latest edition of SP-75 shall apply and be indicated on the CMTR. i) Preheat conditions if applicable, see Section 6.4 j) PT or MT as applicable, see Section 15.3 Any deviation from these mandatory requirements will need agreement between manufacturer and purchaser. 17.2 In addition to the above, extruded headers shall also include the following information: a) Design pressure b) Temperature c) Per ASME B31.8 16.4 Rejection Each fitting in which injurious defects are found during shop or field fabrication may be rejected, and the manufacturer shall be notified. NOTE: (1) At the option of the manufacturer, this information may be paint stenciled in lieu of die stamping. 17. MARKING 17.1 All fittings furnished under this Standard Practice shall be clearly defined on the outside diameter with the following information marked using low-stress die stamps or interrupted-dot stamps, except as noted: SUPPLEMENTAL INFORMATION: Appendix X1 (Supplementary Requirements), X2 (Longitudinal-Bead Underbead Cracking Test), and X3 (Recommendations for Segmenting) are “supplemental information” and located after the normative text (including Tables and Annex A), starting on page 26. a) Manufacturer’s name or trademark b) Nominal wall thickness of fittings at bevel ends Note that in the case of unequal thickness, as in Section 8.1.1, the actual wall thickness of the fitting at the bevel ends shall be identified. c) Respective grade as given in Table 2 --``,``,`,`,`,,``,````,`,`,`,``-`-`,,`,,`,`,,`--- Note that in the case of unequal yield strength, as in Section 8.1.1, both the minimum-tested yield strength of the fitting and the specified minimum yield strength of the pipe shall be identified, for example; WPHY60/X70 Also note that the designation “WPHY” represents marking for fittings, “X” represents marking for mating pipe grade. d) Heat code identity e) Size(1) 9 Provided by IHS No reproduction or networking permitted without license from IHS SP-75 Licensee=Servicios Maritimos de Campeche, S.A, de C.V/5970345002, User=DE CAMPEC Not for Resale, 11/20/2014 09:30:52 MST MSS STANDARD PRACTICE SP-75 INSPECTION TEST PLAN REQUIREMENTS (From Section 16.2.1) Type of Test Mandatory Requirements: Chemical Analysis – base metal Tensile – base metal Tensile – weld Impact Testing – base metal & weld Visual Inspection RT/UT – weld seam MP/LP – cold formed tees Dimensional Checks Type of Test If specified by purchaser: Chemical Analysis – weld metal combination Impacts – weld seam HAZ Hardness Test – base/weld metal Underbead Crack Test Guided-Bend Test – weld MP/UT – welds MP/LP End Bevels UT Fitting Body Sour Gas Applications No Repair Weld No Wall Substitution Section, Appendix XI SR Number of Tests 7.1 8.4 8.5 11.2 14.5 15.1, SR-15 15.3 12 & Tables 3 to 9 1 per heat 1 per lot 1 per lot 2 sets of 3 Each fitting 100% of all welds Each tee Per MPS Section, Appendix XI SR Number of Tests SR-13 SR-17 SR-22 SR-1 10.2, SR-2 15.2 SR-14 SR-8 SR-4 SR-11 8.1.1, SR-18 Each filler metal/flux By agreement 1 per lot or each fitting Per heat 2 per lot Only if RT not practical Each end or by agreement Each fitting or by agreement Per Customer PO By agreement By agreement 10 --``,``,`,`,`,,``,````,`,`,`,``-`-`,,`,,`,`,,`--- Provided by IHS No reproduction or networking permitted without license from IHS Licensee=Servicios Maritimos de Campeche, S.A, de C.V/5970345002, User=DE CAMPEC Not for Resale, 11/20/2014 09:30:52 MST MSS STANDARD PRACTICE NOTES: (1) Or 1 in. at the option of the manufacturer. (2) Fittings NPS 24 and smaller may be furnished with 37½° + 2½° bevel, at the option of the manufacturer. FIGURE 1 RECOMMENDED BEVEL FOR WALL THICKNESSES (T) AT END OF FITTING, 0.75 IN.(1) OR LESS --``,``,`,`,`,,``,````,`,`,`,``-`-`,,`,,`,`,,`--- FIGURE 2 RECOMMENDED BEVEL FOR WALL THICKNESSES (T) AT END OF FITTING, GREATER THAN 0.75 IN. 11 Provided by IHS No reproduction or networking permitted without license from IHS Licensee=Servicios Maritimos de Campeche, S.A, de C.V/5970345002, User=DE CAMPEC Not for Resale, 11/20/2014 09:30:52 MST SP-75 MSS STANDARD PRACTICE SP-75 NOTE: When the minimum-specified yield strengths of the sections to be joined are unequal, the deposited weld metal shall have mechanical properties at least equal to those of the section having the higher strength, and the tf shall at least equal t times the ratio of minimum-specified yield strength of pipe and fitting. FIGURE 3 ACCEPTABLE DESIGN FOR UNEQUAL WALL THICKNESS (See Section 8.1.1) Pipe Wall Thickness (t) Test Specimen Thickness (T) (in.) Up to 0.375 in. incl. . . . . t Over 0.375 in. . . . . . . . . 0.375 in. FIGURE 4 TRANSVERSE FACE AND ROOT-BEND TEST SPECIMENS --``,``,`,`,`,,``,````,`,`,`,``-`-`,,`,,`,`,,`--- Provided by IHS No reproduction or networking permitted without license from IHS 12 Licensee=Servicios Maritimos de Campeche, S.A, de C.V/5970345002, User=DE CAMPEC Not for Resale, 11/20/2014 09:30:52 MST MSS STANDARD PRACTICE SP-75 Guided-Bend Test Jig Dimensions WPHY Grade of Steel Radius of male member, R A . . . . . Radius of female member, R B . . . . Width of male member, A . . . . . . . Width of groove in female member, B . . 42 46 52, 56 60, 65, 70, 80 3T 4T + .06 in. 6T 8T + 0.12 in. 1 4T 5T + .06 in. 8T 10T + 0.12 in. 41 ⁄2 T 5 ⁄2 T + 0.06 in. 9T 11T + 0.12 in. 3 ⁄2 T 4 ⁄2 T + 0.06 in. 7T 9T + 0.12 in. 1 1 T = Specimen Wall Thickness FIGURE 5 GUIDED-BEND TEST JIG 13 Provided by IHS No reproduction or networking permitted without license from IHS --``,``,`,`,`,,``,````,`,`,`,``-`-`,,`,,`,`,,`--- Licensee=Servicios Maritimos de Campeche, S.A, de C.V/5970345002, User=DE CAMPEC Not for Resale, 11/20/2014 09:30:52 MST MSS STANDARD PRACTICE SP-75 TABLE 1 Maximum Limit of Chemical Elements (% Max.) Carbon (C) Manganese (Mn) Phosphorus (P) Sulphur (S) Copper (Cu) {NOTE (1)} Nickel (Ni) {NOTE (1)} Silicon (Si) Chromium (Cr) {NOTE (1)} Molybdenum (Mo) {NOTE (1)} Vanadium (V) Niobium (Columbium) (Nb) Titanium (Ti) Boron (B) 0.30 1.60 0.035 0.035 0.50 0.50 0.50 0.25 0.25 0.13 0.10 0.05 0.001 NOTE: (1) The sum of copper, nickel, chromium, and molybdenum shall not exceed 1%. GENERAL NOTE: Alternate alloy elements may be used but they shall be discussed with the purchaser prior to delivery of the material. This table is not intended to represent the composition of any heat of steel, but merely to record the maximum permissible amounts of an element. The combination of elements of any heat must conform to carbon equivalent, Section 7.3. TABLE 2 Tensile Requirements Minimum Grade Elongation All Thicknesses (%, in 2 in.) WPHY-42 42,000 60,000 25 WPHY-46 46,000 63,000 25 WPHY-52 52,000 66,000 25 WPHY-56 56,000 71,000 20 WPHY-60 60,000 75,000 20 WPHY-65 65,000 77,000 20 WPHY-70 70,000 82,000 18 WPHY-80 80,000 90,000 16 NOTE: The tensile requirements for intermediate grades shall be obtained by linear interpolation between those specified for standard grades. The minimum elongation value shall be as given in the Table for next higher standard grade. Yield Strength Min. psi Tensile Strength, Min. psi 14 Provided by IHS No reproduction or networking permitted without license from IHS Licensee=Servicios Maritimos de Campeche, S.A, de C.V/5970345002, User=DE CAMPEC Not for Resale, 11/20/2014 09:30:52 MST --``,``,`,`,`,,``,````,`,`,`,``-`-`,,`,,`,`,,`--- Element Provided by IHS No reproduction or networking permitted without license from IHS Nominal (-0.01) Minimum(3) Wall Thickness (5) (5) (5) 0.19 Elbows(5) 0.19 0.12 0.12 0.12 Other At Ends of Fittings 2.5% 2.5% 2.5% 2.5% Throughout(4) Body of Elbows ± 0.25 ± 0.19 ± 0.12 ± 0.09 1 1 /2 R & Tee ± 0.38 ± 0.38 ± 0.25 ± 0.12 3R 90º, 60º, 45º & 30º Elbows & Tees Center-to-End Dimension A, B, C, M ± 0.38 ± 0.38 ± 0.19 ± 0.09 Reducers Overall Length H ± 0.38 ± 0.38 ± 0.38 ± 0.25 Caps Overall Length E 0.19 0.12 0.09 0.09 Angularity Off Angle Q 0.75 0.75 0.50 0.25 2.5% 2.5% 2.5% 2.5% Eccentric and Elbows Concentric Off Reducers Plane Off Plane P P(6) Dimensions are in inches STANDARD PRACTICE 15 Licensee=Servicios Maritimos de Campeche, S.A, de C.V/5970345002, User=DE CAMPEC Not for Resale, 11/20/2014 09:30:52 MST --``,``,`,`,`,,``,````,`,`,`,``-`-`,,`,,`,`,,`--- GENERAL NOTE: The O.D. may be tapered at an angle up to 30º beyond weld bevel. NOTES: (1) The inside diameter at end shall be determined by circumferential measurements, and the tolerance refers to variations from nominal I.D. calculation by (O.D. nom. – 2tnom.). (2) Out-of-roundness tolerances shall be the difference between the maximum and minimum diameters measured on any radial cross-section. (3) Minus 0.01 in. except that isolated non-continuous reductions are permitted in accordance with Section 13.2. Excess thickness whether on inside or outside is to be treated in accordance with sketches given in Figure 3. (4) When elbows are intended for segmenting, see Section 13.5 (5) Out-of-roundness tolerances at ends shall he 1% of mating pipe outside diameter for NPS 26 and larger. (6) Percent (%) of nominal O.D. ± 0.25 26 – 36 50 – 60 ± 0.09 16 – 24 ± 0.12 ± 0.09 NPS 38 – 48 Inside(1) Diameter at End Out-of-Roundness(2) TABLE 3 Tolerances MSS SP-75 MSS STANDARD PRACTICE SP-75 TABLE 4 Dimensions of Long-Radius Elbows Dimensions are in inches --``,``,`,`,`,,``,````,`,`,`,``-`-`,,`,,`,`,,`--- Center-to-End 90° Elbows 45° Elbows A B 24.00 10.00 27.00 11.25 30.00 12.50 33.00 13.50 36.00 15.00 NPS Outside Diameter at Bevel 16 18 20 22 24 16.00 18.00 20.00 22.00 24.00 26 28 30 32 34 36 26.00 28.00 30.00 32.00 34.00 36.00 39.00 42.00 45.00 48.00 51.00 54.00 16.00 17.25 18.50 19.75 21.00 22.25 38 40 42 44 46 48 38.00 40.00 42.00 44.00 46.00 48.00 57.00 60.00 63.00 66.00 69.00 72.00 23.62 24.88 26.00 27.38 28.62 29.88 50 52 54 56 58 60 50.00 52.00 54.00 56.00 58.00 60.00 75.00 78.00 81.00 84.00 87.00 90.00 31.00 32.25 33.50 34.75 36.00 37.25 16 Provided by IHS No reproduction or networking permitted without license from IHS Licensee=Servicios Maritimos de Campeche, S.A, de C.V/5970345002, User=DE CAMPEC Not for Resale, 11/20/2014 09:30:52 MST MSS STANDARD PRACTICE SP-75 TABLE 5 Dimensions of 3R Elbows Dimensions are in inches 90º Elbows Center-to-End 60º 45º Elbows Elbows 30º Elbows 16.00 18.00 20.00 22.00 24.00 48.00 54.00 60.00 66.00 72.00 27.69 31.18 34.62 38.12 41.62 19.88 22.38 24.88 27.31 29.81 12.88 14.44 16.06 17.69 19.31 26 28 30 32 34 36 26.00 28.00 30.00 32.00 34.00 36.00 78.00 84.00 90.00 96.00 102.00 108.00 45.00 48.50 52.00 55.44 58.94 62.44 32.31 34.75 37.25 39.75 42.25 44.69 20.88 22.50 24.06 25.75 27.38 28.94 38 40 42 44 46 48 38.00 40.00 42.00 44.00 46.00 48.00 114.00 120.00 126.00 132.00 138.00 144.00 65.88 69.25 72.75 76.25 79.69 83.19 47.25 49.75 52.19 54.69 57.19 59.69 30.56 32.19 33.75 35.38 37.00 38.62 50 52 54 56 58 60 50.00 52.00 54.00 56.00 58.00 60.00 150.00 156.00 162.00 168.00 174.00 180.00 86.62 90.06 93.50 97.00 100.44 103.94 62.12 64.62 67.12 69.56 72.06 74.56 40.19 41.81 43.44 45.00 46.62 48.25 NPS O.D. at Bevel 16 18 20 22 24 --``,``,`,`,`,,``,````,`,`,`,``-`-`,,`,,`,`,,`--- 17 Provided by IHS No reproduction or networking permitted without license from IHS Licensee=Servicios Maritimos de Campeche, S.A, de C.V/5970345002, User=DE CAMPEC Not for Resale, 11/20/2014 09:30:52 MST MSS STANDARD PRACTICE SP-75 TABLE 6 Dimensions of Straight Tees Dimensions are in inches NPS Outside Diameter at Bevel Run-C Outlet-M(1) 16 18 20 22 24 16.00 18.00 20.00 22.00 24.00 12.00 13.50 15.00 16.50 17.00 12.00 13.50 15.00 16.50 17.00 26 28 30 32 34 36 26.00 28.00 30.00 32.00 34.00 36.00 19.50 20.50 22.00 23.50 25.00 26.50 19.50 20.50 22.00 23.50 25.00 26.50 38 40 42 44 46 48 38.00 40.00 42.00 44.00 46.00 48.00 28.00 29.50 30.00 32.00 33.50 35.00 28.00 29.50 28.00 30.00 31.50 33.00 50 52 54 56 58 60 50.00 52.00 54.00 56.00 58.00 60.00 36.75 38.50 40.00 41.50 43.00 44.00 34.50 35.75 37.25 38.50 40.00 41.50 NOTE: (1) Outlet Dimension “M” is recommended but not mandatory (consult fitting manufacturer). 18 Provided by IHS No reproduction or networking permitted without license from IHS Licensee=Servicios Maritimos de Campeche, S.A, de C.V/5970345002, User=DE CAMPEC Not for Resale, 11/20/2014 09:30:52 MST --``,``,`,`,`,,``,````,`,`,`,``-`-`,,`,,`,`,,`--- Center-to-End MSS STANDARD PRACTICE SP-75 TABLE 7 Dimensions of Reducing Outlet Tees Dimensions are in inches Dimensions are in inches NPS Outside Diameter at Bevel Center-to-End NPS Run-C Outlet-M(1) Run Outlet 1616l4 1616l2 161610 16168 16166 16.00 16.00 16.00 16.00 16.00 14.00 12.75 10.75 8.62 6.62 12.00 12.00 12.00 12.00 12.00 12.00 11.62 11.12 10.75 10.38 l8l816 l818l4 l8l8l2 l8l8l0 18l88 18.00 18.00 18.00 18.00 18.00 16.00 14.00 12.75 10.75 8.62 13.50 13.50 13.50 13.50 13.50 13.00 13.00 12.62 12.12 11.75 2020l8 2020l6 2020l4 2020l2 2020l0 20208 20.00 20.00 20.00 20.00 20.00 20.00 18.00 16.00 14.00 12.75 10.75 8.62 15.00 15.00 15.00 15.00 15.00 15.00 14.50 14.00 14.00 13.62 13.12 12.75 222220 222218 222216 222214 222212 222210 22.00 22.00 22.00 22.00 22.00 22.00 20.00 18.00 16.00 14.00 12.75 10.75 16.50 16.50 16.50 16.50 16.50 16.50 16.00 15.50 15.00 15.00 14.62 14.12 242422 242420 242418 242416 242414 242412 242410 24.00 24.00 24.00 24.00 24.00 24,00 24.00 22.00 20.00 18.00 16.00 14.00 12.75 10.75 17.00 17.00 17.00 17.00 17.00 17.00 17.00 17.00 17.00 16.50 16.00 16.00 15.62 15.12 Outside Diameter At Bevel Center-to-End Run-C Outlet-M(1) Run Outlet 262624 262622 262620 262618 262616 262614 2626l2 26.00 26.00 26.00 26.00 26.00 26.00 26.00 24.00 22.00 20.00 18.00 16.00 14.00 12.75 19.50 19.50 19.50 19.50 19.50 19.50 19.50 19.00 18.50 18.00 17.50 17.00 17.00 16.62 282826 282824 28x28x22 28x28x20 282818 282816 282814 282812 28.00 28.00 28.00 28.00 28.00 28.00 28.00 28.00 26.00 24.00 22.00 20.00 18.00 16.00 14.00 12.75 20.50 20.50 20.50 20.50 20.50 20.50 20.50 20.50 20.50 20.00 19.50 19.00 18.50 18.00 18.00 17.62 303028 30x30x26 303024 303022 303020 303018 303016 303014 303012 303010 30.00 30.00 30.00 30.00 30.00 30.00 30.00 30.00 30.00 30.00 28.00 26.00 24.00 22.00 20.00 18.00 16.00 14.00 12.75 10.75 22.00 22.00 22.00 22.00 22.00 22.00 22.00 22.00 22.00 22.00 21.50 21.50 21.00 20.50 20.00 19.50 19.00 19.00 18.62 18.12 32x32x30 32x32x28 32x32x26 32x32x24 32x32x22 32x32x20 32x32x18 32x32x16 32x32x14 32.00 32.00 32.00 32.00 32.00 32.00 32.00 32.00 32.00 30.00 28.00 26.00 24.00 22.00 20.00 18.00 16.00 14.00 23.50 23.50 23.50 23.50 23.50 23.50 23.50 23.50 23.50 23.00 22.50 22.50 22.00 21.50 21.00 20.50 20.00 20.00 NOTE: (1) Outlet Dimension “M” is recommended but not mandatory (consult fitting manufacturer) NOTE: (1) Outlet Dimension “M” is recommended but not mandatory (consult fitting manufacturer) --``,``,`,`,`,,``,````,`,`,`,``-`-`,,`,,`,`,,`--- 19 Provided by IHS No reproduction or networking permitted without license from IHS Licensee=Servicios Maritimos de Campeche, S.A, de C.V/5970345002, User=DE CAMPEC Not for Resale, 11/20/2014 09:30:52 MST MSS STANDARD PRACTICE SP-75 TABLE 7 (Continued) Dimensions of Reducing Outlet Tees Dimensions are in inches NPS Outside Diameter at Bevel Dimensions are in inches Center-to-End Run-C Outlet-M(1) --``,``,`,`,`,,``,````,`,`,`,``-`-`,,`,,`,`,,`--- Run Outlet 34 x 34 x 32 34 x 34 x 30 34 x 34 x 28 34 x 34 x 26 34 x 34 x 24 34 x 34 x 22 34 x 34 x 20 34 x 34 x 18 34 x 34 x 16 34.00 34.00 34.00 34.00 34.00 34.00 34.00 34.00 34.00 32.00 30.00 28.00 26.00 24.00 22.00 20.00 18.00 16.00 25.00 25.00 25.00 25.00 25.00 25.00 25.00 25.00 25.00 24.50 24.00 23.50 23.50 23.00 22.50 22.00 21.50 21.00 36 x 36 x 34 36 x 36 x 32 36 x 36 x 30 36 x 36 x 28 36 x 36 x 26 36 x 36 x 24 36 x 36 x 22 36 x 36 x 20 36 x 36 x 18 36 x 36 x 16 36.00 36.00 36.00 36.00 36.00 36.00 36.00 36.00 36.00 36.00 34.00 32.00 30.00 28.00 26.00 24.00 22.00 20.00 18.00 16.00 26.50 26.50 26.50 26.50 26.50 26.50 26.50 26.50 26.50 26.50 26.00 25.50 25.00 24.50 24.50 24.00 23.50 23.00 22.50 22.00 38 x 38 x 36 38 x 38 x 34 38 x 38 x 32 38 x 38 x 30 38 x 38 x 28 38 x 38 x 26 38 x 38 x 24 38 x 38 x 22 38 x 38 x 20 38 x 38 x 18 38.00 38.00 38.00 38.00 38.00 38.00 38.00 38.00 38.00 38.00 36.00 34.00 32.00 30.00 28.00 26.00 24.00 22.00 20.00 18.00 28.00 28.00 28.00 28.00 28.00 28.00 28.00 28.00 28.00 28.00 28.00 27.50 27.00 26.50 25.50 25.50 25.00 24.50 24.00 23.50 40 x 40 x 38 40 x 40 x 36 40 x 40 x 34 40 x 40 x 32 40 x 40 x 30 40 x 40 x 28 40 x 40 x 26 40 x 40 x 24 40 x 40 x 22 40 x 40 x 20 40 x 40 x 18 40.00 40.00 40.00 40.00 40.00 40.00 40.00 40.00 40.00 40.00 40.00 38.00 36.00 34.00 32.00 30.00 28.00 26.00 24.00 22.00 20.00 18.00 29.50 29.50 29.50 29.50 29.50 29.50 29.50 29.50 29.50 29.50 29.50 29.50 29.00 28.50 28.00 27.50 26.50 26.50 26.00 25.50 25.00 24.50 42 x 42 x 36 42 x 42 x 34 42 x 42 x 32 42 x 42 x 30 42 x 42 x 28 42 x 42 x 26 42.00 42.00 42.00 42.00 42.00 42.00 36.00 34.00 32.00 30.00 28.00 26.00 30.00 30.00 30.00 30.00 30.00 30.00 28.00 28.00 28.00 28.00 27.50 27.50 NPS NOTE: (1) Outlet dimension “M” is recommended but not mandatory (consult fitting manufacturer). Outside Diameter at Bevel Center-to-End Run-C Outlet-M(1) Run Outlet 42 x 42 x 24 42 x 42 x 22 42 x 42 x 20 42 x 42 x 18 42 x 42 x 16 42.00 42.00 42.00 42.00 42.00 24.00 22.00 20.00 18.00 16.00 30.00 30.00 30.00 30.00 30.00 26.00 26.00 26.00 25.50 25.00 44 x 44 x 42 44 x 44 x 40 44 x 44 x 38 44 x 44 x 36 44 x 44 x 34 44 x 44 x 32 44 x 44 x 30 44 x 44 x 28 44 x 44 x 26 44 x 44 x 24 44 x 44 x 22 44 x 44 x 20 44.00 44.00 44.00 44.00 44.00 44.00 44.00 44.00 44.00 44.00 44.00 44.00 42.00 40.00 38.00 36.00 34.00 32.00 30.00 28.00 26.00 24.00 22.00 20.00 32.00 32.00 32.00 32.00 32.00 32.00 32.00 32.00 32.00 32.00 32.00 32.00 30.00 29.50 29.00 28.50 28.50 28.00 28.00 27.50 27.50 27.50 27.00 27.00 46 x 46 x 44 46 x 46 x 42 46 x 46 x 40 46 x 46 x 38 46 x 46 x 36 46 x 46 x 34 46 x 46 x 32 46 x 46 x 30 46 x 46 x 28 46 x 46 x 26 46 x 46 x 24 46 x 46 x 22 46.00 46.00 46.00 46.00 46.00 46.00 46.00 46.00 46.00 46.00 46.00 46.00 44.00 42.00 40.00 38.00 36.00 34.00 32.00 30.00 28.00 26.00 24.00 22.00 33.50 33.50 33.50 33.50 33.50 33.50 33.50 33.50 33.50 33.50 33.50 33.50 31.50 31.00 30.50 30.00 30.00 29.50 29.50 29.00 29.00 29.00 28.50 28.50 48 x 48 x 46 48 x 48 x 44 48 x 48 x 42 48 x 48 x 40 48 x 48 x 38 48 x 48 x 36 48 x 48 x 34 48 x 48 x 32 48 x 48 x 30 48 x 48 x 28 48 x 48 x 26 48 x 48 x 24 48 x 48 x 22 48 x 48 x 20 48 x 48 x 18 48 x 48 x 16 48.00 48.00 48.00 48.00 48.00 48.00 48.00 48.00 48.00 48.00 48.00 48.00 48.00 48.00 48.00 48.00 46.00 44.00 42.00 40.00 38.00 36.00 34.00 32.00 30.00 28.00 26.00 24.00 22.00 20.00 18.00 16.00 35.00 35.00 35.00 35.00 35.00 35.00 35.00 35.00 35.00 35.00 35.00 35.00 35.00 35.00 35.00 35.00 33.00 33.00 32.00 32.00 32.00 31.00 31.00 31.00 30.00 30.00 30.00 29.00 29.00 29.00 28.50 28.00 NOTE: (1) Outlet dimension “M” is recommended but not mandatory (consult fitting manufacturer). 20 Provided by IHS No reproduction or networking permitted without license from IHS Licensee=Servicios Maritimos de Campeche, S.A, de C.V/5970345002, User=DE CAMPEC Not for Resale, 11/20/2014 09:30:52 MST MSS STANDARD PRACTICE SP-75 TABLE 7 (Continued) Dimensions of Reducing Outlet Tees Dimensions are in inches NPS Outside Diameter at Bevel Center-to-End Run-C Outlet-M(1) Run Outlet 50 x 50 x 48 50 x 50 x 42 50 x 50 x 36 50 x 50 x 30 50 x 50 x 24 50 x 50 x 20 50.00 50.00 50.00 50.00 50.00 50.00 48.00 42.00 36.00 30.00 24.00 20.00 36.75 36.75 36.75 36.75 36.75 36.75 34.50 33.00 32.50 31.50 30.00 30.00 52 x 52 x 50 52 x 52 x 48 52 x 52 x 42 52 x 52 x 36 52 x 52 x 30 52 x 52 x 24 52.00 52.00 52.00 52.00 52.00 52.00 50.00 48.00 42.00 36.00 30.00 24.00 38.50 38.50 38.50 38.50 38.50 38.50 35.75 35.75 34.50 34.00 32.75 31.25 54 x 54 x 52 54 x 54 x 48 54 x 54 x 42 54 x 54 x 36 54 x 54 x 30 54 x 54 x 24 54.00 54.00 54.00 54.00 54.00 54.00 52.00 48.00 42.00 36.00 30.00 24.00 40.00 40.00 40.00 40.00 40.00 40.00 37.25 37.25 35.63 35.00 34.00 31.38 56 x 56 x 54 56 x 56 x 48 56 x 56 x 42 56 x 56 x 36 56 x 56 x 30 56 x 56 x 24 56.00 56.00 56.00 56.00 56.00 56.00 54.00 48.00 42.00 36.00 30.00 24.00 41.50 41.50 41.50 41.50 41.50 41.50 38.50 37.00 36.50 35.50 33.75 33.75 58 x 58 x 56 58 x 58 x 54 58 x 58 x 48 58 x 58 x 42 58 x 58 x 36 58 x 58 x 30 58.00 58.00 58.00 58.00 58.00 58.00 56.00 54.00 48.00 42.00 36.00 30.00 43.00 43.00 43.00 43.00 43.00 43.00 40.00 40.00 38.50 37.50 36.50 35.00 60 x 60 x 58 60 x 60 x 54 60 x 60 x 48 60 x 60 x 42 60 x 60 x 36 60 x 60 x 30 60.00 60.00 60.00 60.00 60.00 60.00 58.00 54.00 48.00 42.00 36.00 30.00 44.00 44.00 44.00 44.00 44.00 44.00 41.50 40.50 40.00 39.00 38.00 36.00 NOTE: (1) Outlet dimension “M” is recommended but not mandatory (consult fitting manufacturer). 21 Provided by IHS No reproduction or networking permitted without license from IHS --``,``,`,`,`,,``,````,`,`,`,``-`-`,,`,,`,`,,`--- Licensee=Servicios Maritimos de Campeche, S.A, de C.V/5970345002, User=DE CAMPEC Not for Resale, 11/20/2014 09:30:52 MST MSS STANDARD PRACTICE SP-75 TABLE 8 Dimensions of Caps (1) Dimensions are in inches --``,``,`,`,`,,``,````,`,`,`,``-`-`,,`,,`,`,,`--- NPS Outside Diameter at Bevel E 16 18 20 22 24 16.00 18.00 20.00 22.00 24.00 7.00 8.00 9.00 10.00 10.50 8.00 9.00 10.00 11.00 12.00 26 28 30 32 34 36 26.00 28.00 30.00 32.00 34.00 36.00 10.50 10.50 10.50 10.50 10.50 10.50 12.00 12.00 12.00 12.00 12.00 12.00 38 40 42 44 46 48 38.00 40.00 42.00 44.00 46.00 48.00 12.00 12.00 12.00 13.50 13.50 13.50 13.50 13.50 13.50 15.00 15.00 15.00 50 52 54 56 58 60 50.00 52.00 54.00 56.00 58.00 60.00 14.50 14.50 16.00 16.00 16.50 16.50 16.00 16.00 17.50 17.50 18.00 18.00 End-to-End E1 (2) NOTES: (1) The shape of these caps shall be ellipsoidal and shall conform to the shape requirements as given in the ASME Boiler and Pressure Vessel Code. (2) For t greater than 1.0 inch, caps may be furnished to length “E1”, at option of manufacturer. 22 Provided by IHS No reproduction or networking permitted without license from IHS Licensee=Servicios Maritimos de Campeche, S.A, de C.V/5970345002, User=DE CAMPEC Not for Resale, 11/20/2014 09:30:52 MST MSS STANDARD PRACTICE TABLE 9 Dimensions of Reducers Dimensions are in inches NPS Dimensions are in inches NPS Outside Diameter at Bevel SP-75 End-to-End --``,``,`,`,`,,``,````,`,`,`,``-`-`,,`,,`,`,,`--- Large End Small End Length H 16 x 14 16 x 12 16 x 10 16 x 8 16.00 16.00 16.00 16.00 14.00 12.75 10.75 8.62 14.00 14.00 14.00 14.00 18 x 16 18 x 14 18 x 12 18 x 10 18.00 18.00 18.00 18.00 16.00 14.00 12.75 10.75 15.00 15.00 15.00 15.00 20 x 18 20 x 16 20 x 14 20 x 12 20.00 20.00 20.00 20.00 18.00 16.00 14.00 12.75 20.00 20.00 20.00 20.00 22 x 20 22 x 18 22 x 16 22 x 14 22.00 22.00 22.00 22.00 20.00 18.00 16.00 14.00 20.00 20.00 20.00 20.00 24 x 22 24 x 20 24 x 18 24 x 16 24.00 24.00 24.00 24.00 22.00 20.00 18.00 16.00 20.00 20.00 20.00 20.00 26 x 24 26 x 22 26 x 20 26 x 18 26.00 26.00 26.00 26.00 24.00 22.00 20.00 18.00 24.00 24.00 24.00 24.00 28 x 26 28 x 24 28 x 22 28 x 20 28 x 18 28.00 28.00 28.00 28.00 28.00 26.00 24.00 22.00 20.00 18.00 24.00 24.00 24.00 24.00 24.00 30 x 28 30 x 26 30 x 24 30 x 22 30 x 20 30.00 30.00 30.00 30.00 30.00 28.00 26.00 24.00 22.00 20.00 24.00 24.00 24.00 24.00 24.00 32 x 30 32 x 28 32 x 26 32 x 24 32.00 32.00 32.00 32.00 30.00 28.00 26.00 24.00 24.00 24.00 24.00 24.00 34 x 32 34 x 30 34 x 28 34 x 26 34 x 24 34.00 34.00 34.00 34.00 34.00 32.00 30.00 28.00 26.00 24.00 24.00 24.00 24.00 24.00 24.00 36 x 34 36 x 32 36 x 30 36 x 28 36 x 26 36 x 24 36.00 36.00 36.00 36.00 36.00 36.00 34.00 32.00 30.00 28.00 26.00 24.00 24.00 24.00 24.00 24.00 24.00 24.00 Outside Diameter at Bevel End-to-End Large End Small End Length H 38 x 36 38 x 34 38 x 32 38 x 30 38 x 28 38 x 26 38 x 24 38 x 22 38 x 20 38.00 38.00 38.00 38.00 38.00 38.00 38.00 38.00 38.00 36.00 34.00 32.00 30.00 28.00 26.00 24.00 22.00 20.00 24.00 24.00 24.00 24.00 24.00 24.00 24.00 24.00 24.00 40 x 38 40 x 36 40 x 34 40 x 32 40 x 30 40 x 28 40 x 26 40 x 24 40 x 22 40 x 20 40.00 40.00 40.00 40.00 40.00 40.00 40.00 40.00 40.00 40.00 38.00 36.00 34.00 32.00 30.00 28.00 26.00 24.00 22.00 20.00 24.00 24.00 24.00 24.00 24.00 24.00 24.00 24.00 24.00 24.00 42 x 40 42 x 38 42 x 36 42 x 34 42 x 32 42 x 30 42 x 28 42 x 26 42 x 24 42 x 22 42.00 42.00 42.00 42.00 42.00 42.00 42.00 42.00 42.00 42.00 40.00 38.00 36.00 34.00 32.00 30.00 28.00 26.00 24.00 22.00 24.00 24.00 24.00 24.00 24.00 24.00 24.00 24.00 24.00 24.00 44 x 42 44 x 40 44 x 38 44 x 36 44 x 34 44 x 32 44 x 30 44 x 28 44 x 26 44 x 24 44 x 22 44.00 44.00 44.00 44.00 44.00 44.00 44.00 44.00 44.00 44.00 44.00 42.00 40.00 38.00 36.00 34.00 32.00 30.00 28.00 26.00 24.00 22.00 24.00 24.00 24.00 24.00 24.00 24.00 24.00 24.00 24.00 24.00 24.00 46 x 44 46 x 42 46 x 40 46 x 38 46 x 36 46 x 34 46 x 32 46 x 30 46 x 28 46 x 26 46 x 24 46.00 46.00 46.00 46.00 46.00 46.00 46.00 46.00 46.00 46.00 46.00 44.00 42.00 40.00 38.00 36.00 34.00 32.00 30.00 28.00 26.00 24.00 28.00 28.00 28.00 28.00 28.00 28.00 28.00 28.00 28.00 28.00 28.00 48 x 46 48 x 44 48 x 42 48 x 40 48 x 38 48 x 36 48 x 34 48 x 32 48 x 30 48 x 28 48 x 26 48 x 24 48.00 48.00 48.00 48.00 48.00 48.00 48.00 48.00 48.00 48.00 48.00 48.00 46.00 44.00 42.00 40.00 38.00 36.00 34.00 32.00 30.00 28.00 26.00 24.00 28.00 28.00 28.00 28.00 28.00 28.00 28.00 28.00 28.00 28.00 28.00 28.00 23 Provided by IHS No reproduction or networking permitted without license from IHS Licensee=Servicios Maritimos de Campeche, S.A, de C.V/5970345002, User=DE CAMPEC Not for Resale, 11/20/2014 09:30:52 MST MSS STANDARD PRACTICE TABLE 9 (Continued) Dimensions of Reducers Dimensions are in inches NPS Outside Diameter at Bevel Large Small End End 50 x 48 50 x 42 50 x 36 50 x 30 50 x 24 50 x 20 50.00 50.00 50.00 50.00 50.00 50.00 48.00 42.00 36.00 30.00 24.00 20.00 28.00 28.00 28.00 28.00 28.00 28.00 52 x 50 52 x 48 52 x 42 52 x 36 52 x 30 52 x 24 52.00 52.00 52.00 52.00 52.00 52.00 50.00 48.00 42.00 36.00 30.00 24.00 28.00 28.00 28.00 28.00 28.00 28.00 54 x 52 54 x 48 54 x 42 54 x 36 54 x 30 54 x 24 54.00 54.00 54.00 54.00 54.00 54.00 52.00 48.00 42.00 36.00 30.00 24.00 28.00 28.00 28.00 28.00 28.00 28.00 56 x 54 56 x 48 56 x 42 56 x 36 56 x 30 56 x 24 56.00 56.00 56.00 56.00 56.00 56.00 54.00 48.00 42.00 36.00 30.00 24.00 28.00 28.00 28.00 28.00 28.00 28.00 58 x 56 58 x 54 58 x 48 58 x 42 58 x 36 58 x 30 58.00 58.00 58.00 58.00 58.00 58.00 56.00 54.00 48.00 42.00 36.00 30.00 28.00 28.00 28.00 28.00 28.00 28.00 60 x 58 60 x 54 60 x 48 60 x 42 60 x 36 60 x 30 60.00 60.00 60.00 60.00 60.00 60.00 58.00 54.00 48.00 42.00 36.00 30.00 28.00 28.00 28.00 28.00 28.00 28.00 End-to-End Length H 24 --``,``,`,`,`,,``,````,`,`,`,``-`-`,,`,,`,`,,`--- Provided by IHS No reproduction or networking permitted without license from IHS Licensee=Servicios Maritimos de Campeche, S.A, de C.V/5970345002, User=DE CAMPEC Not for Resale, 11/20/2014 09:30:52 MST SP-75 MSS STANDARD PRACTICE SP-75 ANNEX A Referenced Standards and Applicable Dates This Annex is an integral part of this Standard Practice and is placed after the main text for convenience. Standard Name ASME; ANSI/ASME B16.9-2012 B31 B31.8-2012 BPVC-2013 Section V-2013 Section VIII, Div. 1-2013 Section IX-2013 ASTM A370-13 A991/A991M-10 Description Factory-Made Wrought Buttwelding Fittings Code for Pressure Piping Gas Transmission and Distribution Piping Systems Boiler and Pressure Vessel Code (2013 edition) Nondestructive Examination Rules for Construction of Pressure Vessels Welding, Brazing, and Fusing Qualifications: Qualification Standard for Welding, Brazing, and Fusing Procedures; Welders; Brazers; and Welding, Brazing and Fusing Operators Standard Specification for: Standard Test Methods and Definitions for Mechanical Testing of Steel Products Standard Test Method for Conducting Temperature Uniformity Surveys of Furnaces Used to Heat Treat Steel Products The following organizations appear on the above list or are generally referenced within this Standard Practice: American Petroleum Institute 1220 L Street, N.W. Washington, D.C. 20005-4070 ASME American Society of Mechanical Engineers (ASME International) Two Park Avenue New York, NY 10016-5990 ASTM ASTM International 100 Bar Harbor Drive, P.O. Box C700 West Conshohocken, PA 19428-2959 MSS Manufacturers Standardization Society of the Valve and Fittings Industry, Inc. 127 Park Street, NE Vienna, VA 22180-4602 --``,``,`,`,`,,``,````,`,`,`,``-`-`,,`,,`,`,,`--- API 25 Provided by IHS No reproduction or networking permitted without license from IHS Licensee=Servicios Maritimos de Campeche, S.A, de C.V/5970345002, User=DE CAMPEC Not for Resale, 11/20/2014 09:30:52 MST MSS STANDARD PRACTICE SP-75 APPENDIX X1 This Appendix is supplementary and does not include mandatory requirements. SUPPLEMENTARY REQUIREMENTS The supplementary requirements SR-1 through SR-22 are not applicable to product furnished to this Standard Practice, except when specified on the purchase order or otherwise agreed upon. The expense or cost of supplementary requirements shall be for the purchaser’s account unless specified on the purchase order or otherwise agreed upon. When specified or agreed upon, supplementary requirements shall have the same force as requirements of the first seventeen sections of this Standard Practice. To be applicable, supplementary requirement details different from those of the SRs of this appendix must be agreed upon by both the purchaser and manufacturer. --``,``,`,`,`,,``,````,`,`,`,``-`-`,,`,,`,`,,`--- When a supplementary requirement is incorporated in the base standard or dropped the number will be retired and other supplementary requirement numbers will be retained. a) SR-1 Longitudinal-Bead Underbead Cracking Test in accordance with Appendix X2. Tests shall be performed on each heat of material (either from the starting material or a fitting). b) SR-2 Transverse Guided-Weld Bend-Tests shall be performed in accordance with Section 10 on each lot of fittings produced. c) SR-3 Deleted – Transverse weld tensile test is part of SP-75, Section 8.6. d) SR-4 Fittings intended for sour service should be identified by the purchaser at time of order including testing and acceptance criteria. e) SR-5 Actual yield strength of base material shall not exceed the specified minimum yield strength by more than 20,000 psi. f) SR-6 Notch-toughness requirements other than those specified shall be agreed upon between the purchaser and the manufacturer. g) SR-7 Deleted – Notch toughness tests are part of SP-75, Section 11. h) SR-8 Each fitting shall be ultrasonically examined. Personnel and procedures shall be qualified in accordance with ASME Boiler and Pressure Vessel Code, Section V, Article 5. Acceptance standards shall be as agreed upon between the purchaser and the manufacturer. i) SR-9 Fittings furnished in accordance with this Supplementary Requirement shall have purchase order identification marked with low-stress die stamps or interrupted-dot stamps. j) SR-10 More restrictive chemical requirements and/or a lower Carbon Equivalent shall be as agreed to by purchaser and manufacturer. k) SR-11 Repair Welding – Base metal repair welding may be performed subject to purchaser approval. l) SR-12 Bar Stock Fittings – Bar Stock Fittings shall not be permitted. 26 Provided by IHS No reproduction or networking permitted without license from IHS Licensee=Servicios Maritimos de Campeche, S.A, de C.V/5970345002, User=DE CAMPEC Not for Resale, 11/20/2014 09:30:52 MST MSS STANDARD PRACTICE SP-75 APPENDIX X1 (Continued) m) SR-13 A deposited weld-metal chemical analysis shall be performed for each classification of filler metal or each filler metal/flux classification identified in the WPS. Chemical analysis shall be furnished upon request. n) SR-14 Butt-welding ends of fittings shall be subjected to liquid-penetrant or magnetic-particle examination. The purchaser shall specify acceptance limits. Nondestructive-examination personnel and procedures shall be qualified in accordance with ASME Boiler and Pressure Vessel Code, Section V. o) SR-15 Ultrasonic examination of butt welds in lieu of the radiographic examination specified in Section 15.1. Ultrasonic examination shall be in accordance with Article 4 of ASME Boiler and Pressure Vessel Code, Section V. Longitudinal weld seams shall meet the Appendix 12 acceptance standards of ASME Boiler and Pressure Vessel Code, Section VIII, Division 1. p) SR-16 Simulated Post-Weld Heat Treatment (PWHT) of mechanical test coupons. Details of the PWHT thermal cycle shall be furnished by the purchaser and the extent of mechanical testing required shall be as agreed upon between the purchaser and manufacturer. q) SR-17 Notch-toughness tests on the weld heat affected zone shall be performed on each lot in accordance with requirements of Sections 11.1 and 11.2. Impact retest as per Section 11.4. r) SR-18 Substitution of wall thickness for yield strength in accordance with Section 8.1.1 shall not be allowed unless approved by the purchaser. s) SR-19 In addition to the CMTR required for each lot of fittings, copies of the starting raw material mill certification shall be furnished with the documentation package. t) SR-20 In addition to the CMTR required for each lot of fittings, copies of the heat treat charts shall be furnished with the documentation package. u) SR-21 In addition to the CMTR required for each lot of fittings, copies of the lab stress strain curves and tensile test results shall be furnished with the documentation package. v) SR-22 Each quench and tempered fitting shall be individually hardness tested and the results reported on the CMTR for each fitting. --``,``,`,`,`,,``,````,`,`,`,``-`-`,,`,,`,`,,`--- 27 Provided by IHS No reproduction or networking permitted without license from IHS Licensee=Servicios Maritimos de Campeche, S.A, de C.V/5970345002, User=DE CAMPEC Not for Resale, 11/20/2014 09:30:52 MST MSS STANDARD PRACTICE SP-75 APPENDIX X2 This Appendix is supplementary and does not include mandatory requirements unless invoked by SR-1 of Appendix X1. LONGITUDINAL – BEAD UNDERBEAD CRACKING TEST Specimen Size – 2 in. wide, 3 in. long, in direction of rolling, full thickness (t) of material. Grit blast to obtain uniform surface. Weld Bead – Deposit bead 1.5 in. long on surface of specimen (see Figure X2-1 below). Electrode – Deposit with a 0.12 in. diameter, E6010 electrode, at a current of 100 amperes and 24 to 26 volts, speed of 10 in. per minute (energy input of 15,000 joules per inch). Pre-tempering – Preheat or precool to 100 °F. Post Treatment – Hold specimen after welding for 24 hours, at room temperature, approximately 100 °F and then normalize at 1650 °F ± 25 °F for one hour. This serves to normalize the microstructure and stress relieves simultaneously. Examination – Saw cut so as to expose center of weld bead and prepare sawed surfaces using 240 grit wet belt grinder. Inspect by wet fluorescent magnetic particle technique. Measure lengths of cracks developed and express as percentage (%) of bead length. An average of 50% cracking or less for an average of 10 specimens at the specified temperature is considered acceptable for welding since it has been found that such procedures seldom cause cracking in full size girth welds. --``,``,`,`,`,,``,````,`,`,`,``-`-`,,`,,`,`,,`--- FIGURE X2-1 Longitudinal-Bead Underbead Cracking Test Specimen 28 Provided by IHS No reproduction or networking permitted without license from IHS Licensee=Servicios Maritimos de Campeche, S.A, de C.V/5970345002, User=DE CAMPEC Not for Resale, 11/20/2014 09:30:52 MST MSS STANDARD PRACTICE SP-75 APPENDIX X3 This Appendix is supplementary and does not include mandatory requirements. RECOMMENDATIONS FOR SEGMENTING Because of the residual stresses in an elbow due to heat treatment or body sizing, or the heat put into cutting in the field, elbows may have a tendency to spring when cut such that the 1% OOR is no longer met. Such spring back shall not be cause for rejection of the elbow unless otherwise agreed between the manufacturer and purchaser. Any resulting mismatch on either the outside or inside diameter needs to be corrected in the field by grinding, back-welding or bridging of weld to meet the appropriate piping code requirements for fit-up. 1.0 The following recommendations should be considered: A) Purchase the desired segments required. C) Order segments of varying degrees with the intent of using where possible and cold bending pipe to make up small differences in degrees of bend needed. D) If cutting in the field is necessary, welding of a short segment of transition pipe to the cut end is recommended. This will result in better control of the fit-up and any grinding or back welding to transition the weld will be easier to make. Then the elbow can be installed in the ditch with a pipe to pipe weld which is easier to make using line-up clamps. A maximum of two cuts per elbow should be made leaving a factory end for one weld. NOTE: The above recommendations are in descending order of ease of use in the field. 2.0 Some pipeline companies have ordered their elbows with short pipe transitions on each end to ensure pipe to pipe welds in the field in all cases. This can be done on all elbows including segments. 3.0 It should be recognized that elbows will usually have thicker walls than the mating pipe and that the extra wall could be positioned to the inside diameter. This extra wall can be used to help prevent the elbow from springing when heat treated or cut and will help offset the out-of-round by allowing transition grinding or back welding. 4.0 Even with 1% out-of-round, cut elbows can still have difficulty in maintaining the maximum offset allowed by code around the entire circumference. In most cases, the elbow was produced with a uniform circumference throughout the elbow and with some minimal mechanical “jacking” in the field can be rounded to make a good fit with minimal stress on the resulting girth weld. This should be discussed with the contractor prior to start of construction and guidelines for such corrections should be set. 29 Provided by IHS No reproduction or networking permitted without license from IHS Licensee=Servicios Maritimos de Campeche, S.A, de C.V/5970345002, User=DE CAMPEC Not for Resale, 11/20/2014 09:30:52 MST --``,``,`,`,`,,``,````,`,`,`,``-`-`,,`,,`,`,,`--- B) Arrange with manufacturer to cut desired segments from rough elbows produced for the job once the angle has been determined by the field. The timing of providing such elbows should be by agreement. Listing of MSS Standard Practices (as of September, 2014) TITLE SP-6-2012 SP-9-2013 SP-25-2013 SP-42-2013 SP-43-2013 SP-44-2010 SP-45-2003 SP-51-2012 SP-53-2012 SP-54-2013 SP-55-2011 SP-58-2009 SP-60-2012 SP-61-2013 SP-65-2012 SP-67-2011 SP-68-2011 SP-70-2011 SP-71-2011 SP-72-2010a SP-75-2014 SP-78-2011 SP-79-2011 SP-80-2013 SP-81-2013 SP-83-2006 SP-85-2011 SP-86-2009 SP-87-1991 SP-88-2010 SP-91-2009 SP-92-2012 SP-93-2014 SP-94-2008 SP-95-2014 SP-96-2011 SP-97-2012 SP-98-2012 SP-99-2010 SP-100-2009 SP-101-2014 SP-102-1989 SP-104-2012 SP-105-2010 SP-106-2012 SP-108-2012 SP-109-2012 SP-110-2010 SP-111-2012 SP-112-2010 SP-113-2012 SP-114-2007 SP-115-2010 SP-116-2011 SP-117-2011 SP-119-2010 SP-120-2011 SP-121-2006 SP-122-2012 SP-123-2013 SP-124-2012 SP-125-2010 SP-126-2013 SP-127-2014a SP-128-2012 SP-129-2014 SP-130-2013 SP-131-2010 SP-132-2010 SP-133-2010 SP-134-2012 SP-135-2010 SP-136-2014 SP-137-2013 SP-138-2009 SP-139-2014 SP-140-2012 SP-141-2012 SP-142-2012 SP-143-2012 SP-144-2013 SP-145-2013 SP-146-2014 SP-147-2014 SP-148-2014 Standard Finishes for Contact Faces of Pipe Flanges and Connecting-End Flanges of Valves and Fittings Spot Facing for Bronze, Iron, and Steel Flanges Standard Marking System for Valves, Fittings, Flanges, and Unions Corrosion-Resistant Gate, Globe, Angle, and Check Valves with Flanged and Butt Weld Ends (Classes 150, 300 & 600) Wrought and Fabricated Butt-Welding Fittings for Low Pressure, Corrosion Resistant Applications Steel Pipeline Flanges (incl. 2011 Errata Sheet) (R 2008) Bypass and Drain Connections Class 150LW Corrosion Resistant Flanges and Cast Flanged Fittings Quality Standard for Steel Castings and Forgings for Valves, Flanges, Fittings, and Other Piping Components – Magnetic Particle Examination Method Quality Standard for Steel Castings and Forgings for Valves, Flanges, Fittings, and Other Piping Components – Radiographic Examination Method Quality Standard for Steel Castings for Valves, Flanges, Fittings, and Other Piping Components – Visual Method for Evaluation of Surface Irregularities (ANSI-approved American National Standard) Pipe Hangers and Supports – Materials, Design, Manufacture, Selection, Application, and Installation (incorporates content of SP-69, 77, 89, and 90) (ANSI-approved American National Standard) Connecting Flange Joints between Tapping Sleeves and Tapping Valves Pressure Testing of Valves High Pressure Chemical Industry Flanges and Threaded Stubs for Use with Lens Gaskets Butterfly Valves High Pressure Butterfly Valves with Offset Design Gray Iron Gate Valves, Flanged and Threaded Ends Gray Iron Swing Check Valves, Flanged and Threaded Ends (incl. 2013 Errata Sheet) Ball Valves with Flanged or Butt-Welding Ends for General Service High-Strength, Wrought, Butt-Welding Fittings Gray Iron Plug Valves, Flanged and Threaded Ends Socket Welding Reducer Inserts Bronze Gate, Globe, Angle, and Check Valves Stainless-Steel or Stainless-Steel-Lined, Bonnetless, Knife Gate Valves with Flanged Ends Class 3000 Steel Pipe Unions Socket Welding and Threaded Gray Iron Globe & Angle Valves, Flanged and Threaded Ends Guidelines for Metric Data in Standards for Valves, Flanges, Fittings, and Actuators (Incl. 2011 Errata Sheet) (R 1996 – Reinstated 2011) Factory-Made Butt-Welding Fittings for Class I Nuclear Piping Applications Diaphragm Valves Guidelines for Manual Operation of Valves MSS Valve User Guide Quality Standard for Steel Castings and Forgings for Valves, Flanges, Fittings, and Other Piping Components – Liquid Penetrant Examination Method Quality Standard for Ferritic and Martensitic Steel Castings and Forgings for Valves, Flanges, Fittings, and Other Piping Components – Ultrasonic Examination Method Swage(d) Nipples and Bull Plugs Guidelines on Terminology for Valves and Fittings Integrally Reinforced Forged Branch Outlet Fittings – Socket Welding, Threaded, and Buttwelding Ends Protective Coatings for the Interior of Valves, Hydrants, and Fittings Instrument Valves Qualification Requirements for Elastomer Diaphragms for Nuclear Service Diaphragm Valves Part-Turn Valve Actuator Attachment – FA Flange and Driving Component Dimensions and Performance Characteristics (R 2001) Multi-Turn Valve Actuator Attachment – Flange and Driving Component Dimensions and Performance Characteristics Wrought Copper Solder-Joint Pressure Fittings Instrument Valves for Code Applications Cast Copper Alloy Flanges and Flanged Fittings: Class 125, 150, and 300 Resilient-Seated Cast Iron Eccentric Plug Valves Weld-Fabricated Copper Solder-Joint Pressure Fittings (incl. 2012 Errata Sheet) Ball Valves Threaded, Socket-Welding, Solder Joint, Grooved and Flared Ends (incl. 2010 Errata Sheet) Gray-Iron and Ductile-Iron Tapping Sleeves Quality Standard for Evaluation of Cast Surface Finishes – Visual and Tactile Method. This SP must be used with a 10-surface, three dimensional Cast Surface Comparator, which is a necessary part of the standard. Additional Comparators available separately. Connecting Joints between Tapping Machines and Tapping Valves Corrosion Resistant Pipe Fittings Threaded and Socket Welding Class 150 and 1000 (ANSI-approved American National Standard) Excess Flow Valves, 1¼ NPS and Smaller, for Fuel Gas Service Service-Line Valves and Fittings for Drinking Water Systems Bellows Seals for Globe and Gate Valves Factory-Made Wrought Belled End Pipe Fittings for Socket-Welding Flexible Graphite Packing System for Rising Stem Valves – Design Requirements Qualification Testing Methods for Stem Packing for Rising Stem Steel Valves Plastic Industrial Ball Valves Non-Ferrous Threaded and Solder-Joint Unions for Use with Copper Water Tube Fabricated Tapping Sleeves Gray Iron and Ductile Iron In-Line, Spring-Loaded, Center-Guided Check Valves In-Line, Spring-Assisted, Center-Guided Check Valves (Carbon, Alloy Steel, Stainless Steel, & Nickel Alloys) Bracing for Piping Systems: Seismic-Wind-Dynamic Design, Selection, and Application Ductile Iron Gate Valves Copper-Nickel Socket-Welding, Fittings, and Unions Bellows Seals for Instrument Valves Metallic Manually Operated Gas Distribution Valves Compression Packing Systems for Instrument Valves Excess Flow Valves for Low Pressure Fuel Gas Appliances Valves for Cryogenic Service, including Requirements for Body/Bonnet Extensions High Pressure Knife Gate Valves Ductile Iron Swing Check Valves Quality Standard for Positive Material Identification of Metal Valves, Flanges, Fittings, and Other Piping Components Quality Standard Practice for Oxygen Cleaning of Valves & Fittings Copper Alloy Gate, Globe, Angle, and Check Valves for Low Pressure/Low Temperature Plumbing Applications Quality Standard Practice for Preparation of Valves and Fittings for Silicone-Free Service Multi-Turn and Check Valve Modifications Excess Flow Valves for Fuel Gas Service, NPS 1½ through 12 Live-Loaded Valve Stem Packing Systems Pressure Seal Bonnet Valves Metal Ball Valves for Low Pressure/Low Temperature Plumbing Applications High Pressure, Lug- and Wafer-Type, Iron and Ductile Iron Knife Gate Valves Quality Standard for Steel Castings Used in Standard Class Steel Valves – Sampling Method for Evaluating Casting Quality Low Pressure Flanged or Lugged Carbon Steel and Iron or Ductile Iron, Cast or Fabricated, Bonnetless, Knife Gate Valves without Liners (R YEAR) Indicates year reaffirmed Price List Available Upon Request MSS is an ANSI-accredited American National Standards developer --``,``,`,`,`,,``,````,`,`,`,``-`-`,,`,,`,`,,`--- Manufacturers Standardization Society of the Valve and Fittings Industry, Inc. 127 Park Street, NE, Vienna, VA 22180-4620 • (703) 281-6613 • Fax # (703) 281-6671 Provided by IHS No reproduction or networking permitted without license from IHS Licensee=Servicios Maritimos de Campeche, S.A, de C.V/5970345002, User=DE CAMPEC MSS-IHS SP-75-2014 Not for Resale, 11/20/2014 09:30:52 MST