Materials Science & Engineering for Mechanical Engineers Lecture 3:Mechanical Properties of Materials Types of Loading 1. Axial Loading ➢ Forces are directed along the axis of the member. Could be Mechanical Property ➢ a measure of a material’s ability to carry or resist mechanical forces or stresses ➢ is usually determined by subjecting prepared specimens to standard laboratory tests tensile (“pulling”) or compressive (“squeezing”). 2. Transverse Loading ➢ Forces are applied perpendicular to the axis of a member. ➢ relates to on how a material respond to applied loads (or forces) Mechanical Property of Material 3. Torsional Loading ➢ Twisting action caused by a pair of externally applied equal and oppositely directed force couples acting on parallel planes 1. Machinability 6. Creep 10. Hardness 2. Brittleness 7. Resilience 11. Fatigue 3. Ductility 8. Toughness 12. Strength 4. Elasticity 9. Malleability 13. Stiffness 5. Plasticity Stress ➢ is defined as the resistance offered by a material to external forces or loads. 2. Shearing Stress ➢ Member is subjected to a transverse load applied perpendicular to the centroid of the cross section. where: F - Applied load A - surface area where the load is applied Types of Stress 3. Bearing Stress ➢ When one surface is compressed into another, a bearing stress results. 4. Bending Stress ➢ Is the normal stress that an object withstands when it is subjected to external load at any cross-section. ➢ The bending stress is also defined as the ratio between the Bending moment and the section modulus of the section. 1. Normal Stress ➢ Member is subjected to an axial load applied through the centroid of the cross-section. Types of Stress Modulus of Elasticity in Tension, E ➢ Part of stress-strain diagram that is straight, stress is proportional to strain and E is constant of proportionality. ➢ Also called Young’s Modulus Strength Properties Strain ➢ is the deformation of a material from stress. ➢ is simply a ratio of the change in length to the original length. ➢ deformations that are applied perpendicular to the cross-section are normal strains, while deformations applied parallel to the cross-section are shear strains. ➢ is dimensionless. Stress-Strain Diagram Modulus of Elasticity in Shear, G ➢ This property indicates a material stiffness under loading. ➢ Resistance to shear deformation 𝑤ℎ𝑒𝑟𝑒: 𝐸 = 𝑚𝑜𝑑𝑢𝑙𝑢𝑠 𝑜𝑓 𝑒𝑙𝑎𝑠𝑡𝑖𝑐𝑖𝑡𝑦 𝑖𝑛 𝑡𝑒𝑛𝑠𝑖𝑜𝑛 𝑣 = 𝑃𝑜𝑖𝑠𝑠𝑜𝑛′𝑠 𝑅𝑎𝑡𝑖𝑜 Poisson’s Ratio ➢ the ratio of the lateral strain (contraction) to the longitudinal strain (extension) when the element is loaded with a longitudinal tensile force. Elastic Limit ➢ After being loaded, materials no longer return to its original shape when load is removed. Permanent Deformation – Stress beyond material is no longer elastic. Yield Point (Yield Stress/Strength) Yield Point ➢ is the stress value reached where additional strain occurs without further in stress. Yield Strength ➢ Portion of the stress-strain diagram where there is a large increase in strain with little or no increase in stress. (elongated plastically, permanently) Ultimate Stress or Tensile Strength ➢ Highest stress on stress-strain curve. ➢ The peak of the stress-strain curve is considered the ultimate tensile strength sometimes called ultimate strength. Working Stress ➢ The stress that is capable of preventing failure is called working stress or allowable stress. ➢ Maximum safe axial stress used in design. Ultimate Strength Ultimate Tensile Strength ➢ (often called Tensile Strength) is the maximum stress, in tension, that may be sustained without fracture. Breaking or Fracture Strength ➢ is the stress at which fracture occurs. Rupture Stress ➢ Failure occurs. ➢ Also known as breaking strength. 1. Machinability ➢ refers to the relative ease with which a material can be cut. 2. Brittleness ➢ is one that lacks significant ductility. It is the tendency of a material to fracture without appreciable deformation. 3. Ductility ➢ is a measure of the degree of plastic deformation that has been sustained before ultimate fracture. ➢ For repeated loads, ductile materials is better than brittle materials. Order of Ductility 1. Cooper 2. Iron 3. Aluminum 4. Zinc 5. Tin 6. Lead 4. Elasticity ➢ is the ability of a material to strain under load and then return to its original size when unloaded. 5. Plasticity ➢ is the ability of a material to strain under load and will not return to its original dimension when the load is removed. 6. Creep ➢ is a slow process of plastic deformation that takes place when a material is subjected to a constant condition of loading below its normal yield point. 7. Resilience ➢ is the capacity of a material to absorbed energy when it is elastically deformed and then upon unloading, to have this energy recovered. Modulus of Toughness ➢ is equal to the total area under the stress-strain curve to the point of rupture. 9. Malleability ➢ is the ability of a material to be severely deformed plastically in compression without fracture. Order of Malleability 1. Copper 2. Aluminum 3. Tin 4. Lead 5. Iron 6. Zinc 10. Hardness ➢ is a measure of material’s resistance to permanent deformation (indentation) under static or dynamic loading. Modulus of Resilience ➢ is the amount of energy that a unit volume of material can absorb while in the elastic range. 8. Toughness ➢ is the capacity of material to withstand a shock load without breaking. It is the ability of a material to absorb energy during plastic deformation up to rupture.