2024 PRODUCT GUIDE HIGH PERFORMANCE LAMINATE & PREPREG MATERIALS FOR PCB MANUFACTURING 1 isola-group.com CONTENTS MARKETS MARKETS The highest quality raw materials, supported by truly global, holistic teams of professionals. Isola products are The Base for Innovation®, and it’s our goal to foster breakthroughs that make a difference every day. ATTRIBUTES GLOBAL HEADQUARTERS, CHANDLER AZ 06 20 HIGH SPEED DIGITAL PRODUCTS LAMINATE & PREPREG GUIDE COMPANY OVERVIEW Isola is a leader in global material sciences. We design, develop, manufacture, and qualify copper-clad laminates and dielectric prepregs used to fabricate multilayer printed circuit boards (PCBs). GLOBAL PRESENCE 14 21 RADIO FREQUENCY & MICROWAVE PRODUCTS LAMINATE & PREPREG DATA 17 23 HIGH THERMAL RELIABILITY PRODUCTS GLOBAL NETWORK Isola has manufacturing, research and development, technical support and sales teams across Asia, Europe, and the United States. Why is that important? It allows us to service customers all around the world from start to finish. Knowledge sharing and collaboration is at the heart of our values, and our global teams work closely together to deliver our very best solutions, every single time. OUR MISSION 2 3 Enable innovation and technology with valued products, services, and technological solutions developed through a deep understanding of customer needs and investments in a highly talented, committed and motivated workforce. isola-group.com ATTRIBUTES MARKETS Dive into the markets we’ve served the most and see how we address the priorities of customers in vastly different worlds with the same consistent, high-performing products, vetted and tested before they ever leave our facilities. We possess an extensive portfolio of patent and other intellectual property rights covering our proprietary resin formulations, and have pioneered the development of several product categories with ‘‘best in class’’ technology. NETWORKING & COMMUNICATION 5G APPLICATIONS Isola 5G materials are designed for low moisture uptake and stable electrical performance across a wide range of temperatures to handle anticipated environmental conditions. Isola helps connect the world with highly reliable and thermally robust materials. RADIO FREQUENCY & MICROWAVE AUTOMOTIVE & TRANSPORTATION AEROSPACE & DEFENSE HIGH SPEED DIGITAL (HSD) HIGH THERMAL RELIABILITY HIGH DENSITY INTERCONNECT (HDI) Isola helps designers achieve smaller, more powerful and durable and less power hungry products. Isola drives innovation into automobile, railway and aircraft electronics with thermally reliable laminate materials. Isola offers high reliability and superior performance laminate materials for extreme conditions Isola offers a wide range of HSD materials that deliver superior performance and CAF resistance. Isola offers several products with different levels of electrical performance that all possess excellent thermal reliability. HDI attributes are PCB designs that employ increased feature density to achieve lighter weight, reduced layer count, and thinner stack ups. COMPUTING, STORAGE & PERIPHERALS MEDICAL, INDUSTRIAL & INSTRUMENTATION CONSUMER ELECTRONICS HALOGEN FREE HIGH TEMPERATURE RADIO FREQUENCY & MICROWAVE Isola’s high-speed digital materials are the base for the internet of things. Isola’s materials help cost savings for today’s advanced electronics. Isola’s materials help put the consumer in control of their electronic devices. Isola offers a variety of nonhalogenated materials to meet the industry’s increased performance demands for eco-friendly designs. Isola offers materials designed for demanding high temperature printed circuit applications. Today’s designers are challenged with the task of achieving an optimal balance between cost and performance when selecting base materials. 4 5 isola-group.com TERRAGREEN® 400G2 PRODUCTS Halogen-Free, Extremely Low Loss Material TerraGreen® 400G2 laminate materials are our most advanced ultra-high speed, halogen-free extremely-low loss design solution. PRODUCT AVAILABILITY TerraGreen® 400G2 is our halogen-free material solution for next generation 5G infrastructure, data center systems, high end computing, wired & wireless communications and AI applications. Our novel resin system, using ultra smooth HVLP3 (VLP1) copper foil and 2nd generation ultra low Dk glass has been engineered for very high data rates of >100 Gb/s with excellent cost for loss performance. Standard Material Offering: Laminate • 2 to 10 mil (0.05 to 0.25 mm) Copper Foil Type • HLVP3 (VLP1) ≤1.1 micron Rz JIS Copper Weight • ½, 1 oz (18 and 35 μm) available • Thinner copper foil available Standard Material Offering: Prepreg • Tooling of prepreg panels available • Moisture barrier packaging The TerraGreen 400G2 resin system has proven superior CAF performance on tight pitch testing. CAF performance is enhanced by the resin systems excellent interlaminar and bond line adhesion strength. Glass Fabric Availability • • • • TerraGreen 400G2 is lead free compatible and sequential lamination capable and can be processed utilizing standard PCB equipment and processing steps. TerraGreen 400G2 meets UL94 V-0. Ultra Low Dk glass Mechanically spread glass Square weave glass Mechanically spread glass Tachyon VLP2 TerraGreen VLP2 I-TERA MT40 VLP2 Insertion Loss Over Frequency I-Speed VLP2 CAF Resistance Data - MRTV I-Speed-IS 0.0 1.E+14 TerraGreen 400G2 VLP1 1.E+12 -0.5 -0.5 1.E+10 -1.0 TerraGreen 400G VLP1 TerraGreen 400GE VLP1 Tachyon 100G VLP2 TerraGreen 400GE VLP2 -1.5 1.E+08 -1.0 -2.0 Symmetric Stripline Example 1.E+06 HOLE O 1.E+04 -1.5 HIGH SPEED DIGITAL 1.E+02 6 4 0 200 10 8 400 600 Frequency -GHz Time @ 65C/87%/100V (hours) 12 PREPREG COPPER -3.0 HW - HW Hole Diameter Hole Wall to Wall PCB Thickness -2.0 1.E+00 2 Isola offers a wide range of High-speed Digital (HSD) materials that deliver superior performance and CAF resistance. These low-loss materials are targeted for applications that require high reliability and signal integrity. Isola also offers halogen-free HSD materials for green electronics. -2.5 0.90 mm 0.40 mm 3.3 mm -3.5 16 -4.0 14 800 1000 Tg Td T-260 T-288 Dk °C °C min min 2GHz 10GHz 2GHz 200 380 ≥60 ≥60 3.10 3.10 0.0015 LAMINATE 0 7 20 70 60 50 30 40 Frequency [GHz} TYPICAL PEEL STRENGTH MOISTURE ABSORPTION UL CTI 10GHz LB/IN % RTI oC UL CLASS 0.0015 4.10 <0.1 140 2 Df MARKETS 6 1/2 Oz 5 mils 5 mils Copper Foil Prepreg Thickness Laminate Thickness Line Width Tuned to 50 Ohms ATTRIBUTES isola-group.com TERRAGREEN® 400G TERRAGREEN® 400GE TerraGreen® 400G laminate materials are our most advanced ultra high speed, extremely low loss design solution. TerraGreen® 400GE laminate materials are our most advanced ultra-high speed, halogen-free ultra-low loss design solution. Halogen-Free, Ultra Low Loss Material Halogen-Free, Extremely Low Loss Laminate and Prepreg PRODUCT AVAILABILITY TerraGreen® 400G is our halogen-free material solution for next generation 5G infrastructure, data center systems, high end computing, wired & wireless communications and AI applications. Our novel resin system using ultra smooth HVLP3 (VLP1) copper foil and Low Dk glass has been engineered for very high data rates of >100 Gb/s with excellent cost for loss performance. Standard Material Offering: Laminate The TerraGreen 400G resin system has proven superior CAF performance on tight pitch testing. CAF performance is enhanced by the resin systems excellent interlaminar and bond line adhesion strength. TerraGreen 400G is lead free compatible and sequential lamination capable and can be processed utilizing standard PCB equipment and processing steps. TerraGreen 400G meets UL94 V-0. Standard Material Offering: Prepreg PRODUCT AVAILABILITY TerraGreen® 400GE is our halogen-free material solution for next generation 5G infrastructure, data center systems, high end computing, wired & wireless communications with data rates >100 Gb/s. Our novel resin system using RTF3 (<2.5 µm Rz JIS) copper foil and e-glass is our lowest cost member of the TerraGreen® 400G family of products. • 2 to 10 mil (0.05 to 0.25 mm) Copper Foil Type • HLVP3 (VLP1) ≤1.1 micron Rz JIS • Advanced RTF ≤2.1 micron Rz JIS • Copper Weight • ½, 1 and 2 oz (18, 35 and 70 μm) available • Thinner copper foil available • 2 to 10 mil (0.05 to 0.25 mm) Copper Foil Type • HVLP3 (VLP1) ≤1.1 micron Rz JIS • Advanced RTF ≤2.1 micron Rz JIS • Copper Weight • ½, 1 and 2 oz (18, 35 and 70 µm) available • Thinner copper foil available Standard Material Offering: Prepreg The TerraGreen 400GE resin system has proven superior CAF performance on tight pitch testing. CAF performance is enhanced by the resin systems excellent interlaminar and bond line adhesion strength. • Tooling of prepreg panels available • Moisture barrier packaging Glass Fabric Availability • Low Dk glass • Square weave glass • Mechanically spread glass • Tooling of prepreg panels available • Moisture barrier packaging Glass Fabric Availability • E-glass • Square weave glass • Mechanically spread glass TerraGreen 400GE is lead free compatible and sequential lamination capable and can be processed utilizing standard PCB equipment and processing steps. TerraGreen 400GE meets UL94 V-0. Tachyon VLP2 Tachyon VLP2 TerraGreen VLP2 TerraGreen VLP2 I-TERA MT40 VLP2 I-TERA MT40 VLP2 Insertion Loss Over Frequency I-Speed VLP2 CAF Resistance Data - MRTV Standard Material Offering: Laminate I-Speed-IS I-Speed VLP2 CAF Resistance Data - MRTV Insertion Loss Over Frequency I-Speed-IS 0.0 1.E+14 0.01.E+14 TerraGreen 400G2 VLP1 1.E+12 TerraGreen 400G2 VLP1 TerraGreen 400G VLP1 -0.5 TerraGreen 400GE VLP1 1.E+12 -0.5 -0.5 1.E+10 -1.0 TerraGreen 400G VLP1 TerraGreen 400GE VLP1 Tachyon 100G VLP2 Tachyon 100G VLP2 TerraGreen 400GE VLP2 -1.0 -1.5 1.E+08 -1.0 -1.0 -2.0 1.E+06 HOLE O 1.E+04 -1.5 1.E+02 -2.0 1.E+00 2 Hole Diameter Hole Wall to Wall PCB Thickness 0 4 200 6 10 12 8 400 -GHz 600 Frequency Time @ 65C/87%/100V (hours) 14 800 0.90 mm 0.40 mm 3.3 mm -3.5 16 -4.0 1000 Tg Td T-260 T-288 °C °C min min 2GHz 10GHz 2GHz 200 380 ≥60 ≥60 3.15 3.15 0.0017 MARKETS Dk Symmetric Stripline Example PREPREG 1.E+04 -1.5 COPPER -3.0 HW - HW -2.0 1.E+06 Symmetric Stripline Example -2.5 LAMINATE Copper Foil Prepreg Thickness Laminate Thickness Line Width Tuned to 50 Ohms 0 20 1.E+02 1/2 Oz 5 mils 5 mils 60 50 6 4 0 70 200 10 8 12 0.90 mm 0.40 mm 3.3 mm -3.5 16 -4.0 14 Frequency -GHz 400 1000 800 600 Time @ 65C/87%/100V (hours) MOISTURE ABSORPTION UL CTI Tg Td T-260 T-288 10GHz LB/IN % RTI oC UL CLASS °C °C min min 2GHz 10GHz 2GHz 0.0017 4.10 <0.1 140 2 200 380 ≥60 ≥60 3.29 3.29 0.0026 ATTRIBUTES PREPREG COPPER -3.0 HW - HW Hole Diameter Hole Wall to Wall PCB Thickness -2.0 1.E+00 2 30 40 Frequency [GHz} -2.5 TYPICAL PEEL STRENGTH Df TerraGreen 400GE VLP2 -1.5 1.E+08 HOLE O -0.51.E+10 Dk LAMINATE Copper Foil Prepreg Thickness Laminate Thickness Line Width Tuned to 50 Ohms 0 20 1/2 Oz 5 mils 5 mils TYPICAL PEEL STRENGTH MOISTURE ABSORPTION UL CTI 10GHz LB/IN % RTI oC UL CLASS 0.0026 4.10 <0.1 140 2 Df MARKETS ATTRIBUTES I-Tera® MT40 laminate materials exhibit exceptional electrical properties which are very stable over a broad frequency and temperature range. 8 9 70 60 50 30 40 Frequency [GHz} isola-group.com TACHYON® 100G I-TERA® MT40 Very Low Loss Laminate and Prepreg Ultra Low Loss Laminate and Prepreg Tachyon® 100G laminate materials are designed for very high-speed digital applications up to and beyond data rates of 100 Gb/s. PRODUCT AVAILABILITY PRODUCT AVAILABILITY Standard Material Offering: Laminate Tachyon® 100G materials exhibit exceptional electrical properties that are very stable over a broad frequency and temperature range between -55°C and +125°C up to 100 GHz. These electrical properties provide designers a scalable solution for next generation designs of backplanes and daughter cards, enabling 10x improvements from 10 Gb/s data rates. Copper Foil Type • • • • HLVP3 (VLP1) ≤1.1 micron Rz JIS HVLP (VLP2) ≤2.5 micron Rz JIS Advanced RTF ≤2.1 micron Rz JIS Embedded resistor foil Copper Weight • ½, 1 and 2 oz (18, 35 and 70 μm) available • Heavier copper foil available • Thinner copper foil available Tachyon 100G has the highest level of thermal performance for high layer count line cards. The very low Z-axis CTE makes it a perfect choice for fine pitch BGA applications of 0.8 mm or less. The material is optimized with the use of spread glass to mitigate skew, improve rise times, reduce jitter, and increase eye width/height and that use ultra smooth HVLP (VLP2) 2um Rz copper that significantly reduces conductor losses. • 2 to 24 mil (0.05 to 0.61 mm) Copper Foil Type • • • • • Moisture barrier packaging • Tooling of prepreg panels available Glass Fabric Availability • Low Dk Glass • Square weave glass • Mechanically spread glass Tachyon VLP2 HVLP (VLP2) ≤2.5 micron Rz JIS Advanced RTF ≤2.1 micron Rz JIS RTF (Reverse Treat Foil) Embedded resistor foil Copper Weight • ½ to 2 oz (18, 35 and 70 μm) is standard • Heavier copper foil available • Thinner copper foil available I-Tera MT40 laminate materials are currently being offered in both laminate and prepreg form in typical thicknesses and standard panel sizes. This provides a complete materials solution package for high-speed digital multilayer, hybrid, RF/microwave, multilayer and double-sided printed circuit designs. I-Tera MT40 does not require any special through hole treatments commonly needed when processing PTFE-based laminate materials. Standard Material Offering: Prepreg Standard Material Offering: Prepreg • Tooling of prepreg panels • Moisture barrier packaging Glass Fabric Availability • E-glass • Square weave glass • Mechanically spread glass Tachyon VLP2 TerraGreen VLP2 CAF Resistance Data - MRTV 0.0 0.4mm H-H MRT6 TV After Reflow Standard Material Offering: Laminate I-Tera® MT40 is suitable for many of today’s high speed digital and RF/microwave printed circuit designs. I-Tera MT40 features a dielectric constant (Dk) that is stable between -55°C and +125°C up to W-band frequencies. In addition, I-Tera MT40 offers a lower dissipation factor (Df) of 0.0031 making it a cost effective alternative to PTFE and other commercial microwave and high-speed digital laminate materials. • 2 to 20 mil (0.05 to 0.50 mm) I-TERA MT40 VLP2 TerraGreen VLP2 I-Speed VLP2 I-TERA MT40 VLP2 I-Speed-IS Insertion Loss Over Frequency TerraGreen 400GE VLP2 Tachyon 100G VLP2 Insertion Loss Over Frequency I-Speed VLP2 CAF Resistance Data - MRTV I-Speed-IS 0.0 1.E+14 1.E+14 1.E+12 I-Speed 0.0 Tachyon 100G VLP2 1.E+12 TerraGreen 400G2 VLP1 IS580G ARTF TerraGreen VLP2 TerraGreen 400G VLP1 -0.5 -0.5 I-TERA MT40 VLP2 I-Tera MT40 VLP2 TerraGreen 400GE VLP1 TerraGreen 400GE VLP2 I-Speed VLP2 -1.0 -0.5 1.E+10 Tachyon 100G VLP2 1.E+10 -1.0 1.E+08 1.E+08 -1.0 2 6 4 0 200 8 10 -2.0 Frequency -GHz 400 600 Time @ 65C/87%/100V (hours) LAMINATE 14 -2.5 0.90 mm 0.40 mm 3.3 mm 16 Copper Foil Prepreg Thickness Laminate Thickness Line Width Tuned to 50 Ohms -3.0 1000 800 0 Tg Td T-260 T-288 °C °C min min 2GHz 10GHz 2GHz 215 360 ≥60 ≥60 3.04 3.02 0.0021 MARKETS 1.E+04 -1.5 COPPER HW - HW Hole Diameter Hole Wall to Wall PCB Thickness 12 Symmetric Stripline Example PREPREG Dk 20 1.E+02 1/2 Oz 5 mils 5 mils 30 40 Frequency [GHz} -2.0 1.E+00 2 0 70 60 50 PREPREG HOLE O HOLE O 1.E+02 -2.0 -2.0 1.E+06 Symmetric Stripline Example -1.5 1.E+04 1.E+00 -1.0 -1.5 1.E+06 HW - HW Hole Diameter Hole Wall to Wall PCB Thickness 4 10 8 400 Frequency -GHz 600 Time @ 65C/87%/100V (hours) 6 200 12 14 16 1000 800 -4.0 Copper Foil Prepreg Thickness Laminate Thickness Line Width Tuned to 50 Ohms UL CTI Tg Td T-260 T-288 10GHz LB/IN % RTI oC UL CLASS °C °C min min 2GHz 10GHz 2GHz 0.0021 5.50 <0.1 130 3 215 360 ≥60 ≥60 3.45 3.45 0.0031 11 40 20 0 Dk 1100 60 TYPICAL PEEL STRENGTH MOISTURE ABSORPTION UL CTI 10GHz LB/IN % RTI oC UL CLASS 0.0031 5.70 <0.1 130 3 Df MARKETS 10 1/2 Oz 5 mils 5 mils Frequency [GHz} MOISTURE ABSORPTION ATTRIBUTES LAMINATE 0.90 mm 0.40 mm 3.3 mm TYPICAL PEEL STRENGTH Df COPPER -3.0 ATTRIBUTES isola-group.com IS580G I-SPEED® IS580G is a halogen-free 195°C Tg resin system for multilayer PWB applications where maximum thermal performance and reliability are required. I-Speed® is a 180°C Tg FR-4 resin system for multilayer PWB applications where maximum thermal performance and reliability are required. Halogen-Free, Very Low Loss Material Low Loss, Epoxy Laminate and Prepreg PRODUCT AVAILABILITY PRODUCT AVAILABILITY Standard Material Offering: Laminate Standard Material Offering: Laminate IS580G laminate and prepreg products are manufactured with Isola’s high performance, low loss, multi-functional resin system, reinforced with electrical grade (e-glass) glass fabric. The unique resin system delivers a >25% improvement in Z-axis expansion while maintaining good flow and fill properties. These properties, coupled with superior moisture resistance at reflow, result in a halogen-free product with an industry-leading combination of thermal and electrical performance. • 2 to 28 mil (0.05 to 0.71 mm) I-Speed laminate and prepreg products are manufactured with Isola’s patentable high performance multi-functional resin system, reinforced with electrical grade (e-glass) glass fabric. This system delivers a low Z-axis expansion and offers 25% reduction in loss compared to our mid-loss products. These properties coupled with superior moisture resistance at reflow, result in a product that bridges the gap from both a thermal and electrical perspective. ® • 2 to 30 mil (0.05 to 0.75 mm) Copper Foil Type • Advanced RTF ≤2.5 micron Rz JIS Copper Weight • ½, 1 and 2 oz (18, 35 and 70 μm) available Standard Material Offering: Prepreg • Roll or panel form • Moisture barrier packaging • Tooling of prepreg panels Glass Fabric Availability • E-glass • Square weave glass • Mechanically spread glass Copper Foil Type • • • • HTE Grade 3 HVLP (VLP2) ≤2.5 micron Rz JIS RTF (Reverse Treat Foil) Embedded resistor foil Copper Weight • ½ to 2 oz (18,35 and 70 μm) is standard • Heavier copper foil available • Thinner copper foil available Standard Material Offering: Prepreg • Tooling of prepreg panels • Moisture barrier packaging The I-Speed resin system is laser fluorescing and UV blocking for maximum compatibility with Automated Optical Inspection (AOI) systems, optical positioning systems and photo imagable solder mask imaging. Glass Fabric Availability • E-glass • Square weave glass • Mechanically spread glass Tachyon VLP2 TerraGreen VLP2 I-TERA MT40 VLP2 I-Speed VLP2 CAF Resistance Data - MRTV Insertion Loss Over Frequency Caf Resistance Data - MRTV (6xReflow) Insertion Loss Over Frequency I-Speed-IS 0.0 1.E+14 1.E+14 Tachyon 100G VLP2 -0.5 1.E+12 1.E+12 IS580G ARTF TerraGreen VLP2 Tachyon 100G VLP2 -0.5 IS580G ARTF TerraGreen VLP2 I-Tera MT40 VLP2 I-Speed VLP2 -1.0 -1.5 1.E+08 HOLE O -2.5 Hole Diameter Hole Wall to Wall PCB Thickness 0 -4.0 1000 800 200 600 400 Time @ 65C/87%/100V (hours) Tg Td T-260 T-288 °C °C min min 2GHz 10GHz 2GHz 195 385 ≥60 ≥60 3.80 3.80 0.006 MARKETS Dk -1.5 1.E+04 COPPER LAMINATE -3.5 1.E+00 Symmetric Stripline Example PREPREG -3.0 0.90 mm 0.40 mm 3.3 mm -2.0 1.E+06 Symmetric Stripline Example 1.E+02 -1.5 -1.0 -2.0 HW - HW I-Speed VLP2 -1.0 1.E+08 1.E+06 1.E+04 I-Tera MT40 VLP2 -0.5 1.E+10 HOLE O 1.E+10 Copper Foil Prepreg Thickness Laminate Thickness Line Width Tuned to 50 Ohms 0 20 1.E+02 1/2 Oz 5 mils 5 mils Hole Diameter Hole Wall to Wall PCB Thickness -2.0 1.E+00 2 30 40 Frequency [GHz} 60 50 70 6 4 0 200 HW - HW 10 8 Frequency -GHz 600 400 Time @ 65C/87%/100V (hours) 12 14 16 MOISTURE ABSORPTION UL CTI Tg Td T-260 T-288 10GHz LB/IN % RTI oC UL CLASS °C °C min min 2GHz 10GHz 2GHz 0.006 4.30 <0.1 160 2 180 360 >60 ≥60 3.64 3.63 0.0059 Dk -3.0 LAMINATE -4.0 1000 TYPICAL PEEL STRENGTH (HTE) Df PREPREG COPPER -3.5 0.90 mm 0.40 mm 3.3 mm 800 -2.5 Copper Foil Prepreg Thickness Laminate Thickness Line Width Tuned to 50 Ohms 0 12 13 70 60 50 30 40 Frequency [GHz} TYPICAL PEEL STRENGTH MOISTURE ABSORPTION UL CTI 10GHz LB/IN % RTI oC UL CLASS 0.0060 5.50 <0.06 130 2 Df 1100 MARKETS ATTRIBUTES 20 1/2 Oz 5 mils 5 mils ATTRIBUTES isola-group.com ASTRA®MT77 PRODUCTS Ultra Low Loss Laminate and Prepreg Astra® MT77 materials are a breakthrough, very low-loss dielectric constant (Dk) product for millimeter wave frequencies and beyond. PRODUCT AVAILABILITY Standard Material Offering: Laminate Astra® MT77 laminate materials exhibit exceptional electrical properties which are very stable over a broad frequency and temperature range. Astra MT77 is suitable for many of today’s commercial RF/microwave printed circuit designs. It features a dielectric constant (Dk) that is stable between -40°C and +140°C at up to W-band frequencies. In addition, Astra MT77 offers an ultra-low dissipation factor (Df) of 0.0017, making it a cost-effective alternative to PTFE and other commercial microwave laminate materials. • 2.5, 5, 7.5, 10, 12.5, 15, 20, 30, 60 mil ( 0.0635, 0.127, 0.1905, 0.254, 0.3175, 0.381, 0.510, 0.760, 1.50 mm) Copper Foil Type • HVLP (VLP2) ≤2.5 micron Rz JIS • Embedded resistor foil Copper Weight • ½ to 2 oz (18,35 and 70 µm) is standard • Thinner copper foil available Standard Material Offering: Prepreg • Tooling of prepreg panels • Moisture barrier packaging Key applications include long antennas and radar applications for automobiles, such as adaptive cruise control, precrash, blind spot detection, lane departure warning and stop and go systems. Permittivity @60GHz Permittivity @60GHz Astra MT77 Astra MT77 Very Low Loss Product 1Very Low Loss Produ Insertion LossInsertion Over Frequency Loss Over Frequency 0.0 Very Low Loss Product 2Very Low Loss Produ Competing PTFE Product Competing PTFE Pro 0.0 Astra MT77 Permittivity @60GHz Very Low Loss Product 1 Insertion Loss Over Frequency 0.0 -0.6 -0.6 -0.6 -1.2 -1.2 -1.8 -1.2 Very Low Loss Product 2 Competing PTFE Product -1.8 Surface Microstrip Example COPPER RADIO FREQUENCY & MICROWAVE -2.4 -1.8 -2.4 Copper Foil Laminate Thickness Line Width Tuned to 50 Ohms 2575 25 75 125 125150 -3.0 -2.4 150 -3.0 0 1/3 oz 5 mils Tg75 25 Td 125 T-260 T-288 150 -3.0 Dk 0 Df 20 15 TYPICAL PEEL 40 STRENGTH MOISTURE 60 ABSORPTION UL80 CTI Frequency [GHz} °C °C min min 2GHz 10GHz 2GHz 10GHz LB/IN % RTI oC UL CLASS 200 360 ≥60 ≥60 3.00 3.00 0.0017 0.0017 5.70 <0.1 130 3 MARKETS 14 6080 Frequency [GHz} Frequency [GHz} Temperature [ºC] Today’s RF/Microwave and Millimeter Wave designers are challenged more than ever with the task of achieving an optimal balance between cost and performance when selecting base materials. 4060 2040 0 20 Temperature [ºC] Temperature [ºC] ATTRIBUTES isola-group.com 80 I-TERA® MT40 (RF/MW) PRODUCTS Very Low Loss Laminate I-Tera® MT40 laminate materials exhibit exceptional electrical properties which are very stable over a broad frequency and temperature range. PRODUCT AVAILABILITY Standard Material Offering: Laminate I-Tera® MT40 is suitable for many of today’s high speed digital and RF/microwave printed circuit designs. I-Tera MT40 features a dielectric constant (Dk) that is stable between -40°C and +140°C up to W-band frequencies. In addition, I-Tera MT40 offers a very low dissipation factor (Df) of 0.0028 - 0.0035 making it a cost effective alternative to PTFE and other commercial microwave and highspeed digital laminate materials. • 5, 10, 20, 30, 40, 60 mil (0.13, 0.25, 0.51, 0.76, 1.02, 1.5 mm) Copper Foil Type • • • • • Copper Weight • ½ to 2 oz (18,35 and 70 μm) is standard • Thinner copper foil available I-Tera MT40 laminate materials are currently being offered in both laminate and prepreg form in typical thicknesses and standard panel sizes. This provides a complete materials solution package for high-speed digital multilayer, hybrid, RF/microwave, multilayer and double-sided printed circuit designs. I-Tera MT40 does not require any special through hole treatments commonly needed when processing PTFE-based laminate materials. Glass Fabric Availability • Square weave glass • Mechanically spread glass Permittivity @60GHz Permittivity @60GHz Insertion Loss Over Frequency Insertion Loss Over Frequency I-TERA MT40 Very Low Loss Product 0.0 0.0 3.5 @60GHz HTE Grade 3 HVLP (VLP2) ≤2.5 micron Rz JIS Advanced RTF ≤2.1 micron Rz JIS RTF (Reverse Treat Foil) Embedded resistor foil Insertion Loss Over Frequency I-TERA MT40 Very Low Loss Product I-TERA MT40 Very Low Loss Product 0.0 3.48 -0.6 -0.6 -1.2 -1.2 -1.8 -1.8 -0.6 S21[dB/in] 3.46 -1.2 3.44 Surface Microstrip Example -1.8 3.42 Copper Foil Laminate Thickness Line Width Tuned to 50 Ohms -2.4 3.4 25 75 25 75 Temperature [ºC] 75 125 Temperature [ºC] 125 150 125 150 -3.0 150 -3.0 1/3 oz 5 mils -3.0 200 0 4020 Frequency [GHz} 0 40 20 Temperature [ºC] Tg Td T-260 T-288 °C °C min min 2GHz 10GHz 2GHz 215 360 ≥60 ≥60 3.38, 3.45, 3.60, 3.75 3.38, 3.45, 3.60, 3.75 0.0028 to 0.0035 MARKETS HIGH THERMAL RELIABILITY COPPER -2.4 -2.4 Dk 6040 Frequency [GHz} 60 80 60 80 Frequency TYPICAL[GHz} PEEL STRENGTH (HTE) MOISTURE ABSORPTION UL CTI 10GHz LB/IN % RTI oC UL CLASS 0.0028 to 0.0035 5.7 <0.1 130 3 Df 80 Thermal reliability requirements can be separated into two categories. The first involves survival of a PCB through assembly without defects such as blisters or delamination. The second category involves thermal reliability in the operating environment over a product’s lifetime. Both types of thermal reliability are critical. ATTRIBUTES 16 17 isola-group.com isola-group.com 14 IS550H 370HR IS550H is our halogen-free laminate solution for high power & voltage applications that require extreme thermal stability. 370HR is the industry’s “best in class” lead-free compatible product for highreliability applications across a wide range of markets. High Reliability Laminate and Prepreg Industry Leading Epoxy Laminate and Prepreg PRODUCT AVAILABILITY PRODUCT AVAILABILITY Standard Material Offering: Laminate IS550H was developed in conjunction with a consortium of industry experts for high power & high voltage applications and PEV & HEV automotive electrification. The resulting solution addresses critical application needs for use in a harsh environment where very demanding, long term thermal reliability performance, extreme thermal cycling and very high voltage CAF & electro-migration resistance are required. Copper Foil Type • HTE Grade 3 • RTF (Reverse Treat Foil) Copper Weight • ½, 1 and 2 oz (18, 35 and 70 μm) is standard • Heavier copper available Standard Material Offering: Prepreg • Tooling of prepreg panels • Moisture barrier packaging Glass Fabric Availability • E-glass • Square weave glass • Mechanically spread glass Tachyon VLP2 • ½ to 2 oz (18,35 and 70 µm) is standard • Heavier copper available • Thinner copper foil available Standard Material Offering: Prepreg • Tooling of prepreg panels • Moisture barrier packaging Glass Fabric Availability • E-glass • Square weave glass • Mechanically spread glass TerraGreen VLP2 I-Speed VLP2 CAF Resistance Data - MRTV 0.0 0.4mm H-H MRT6 TV After Reflow I-Speed-IS I-Speed-IS Insertion Loss Over Frequency 1.E+14 1.E+12 I-TERA MT40 Very Low Loss Product 0.0 1.E+12 -0.5 -0.5 1.E+10 -0.6 1.E+10 1.E+08 -1.0 -1.2 1.E+08 -1.0 1.E+06 1.E+06 1.E+02 -2.0 6 4 200 8 10 -1.5 1.E+04 HW - HW Hole Diameter Hole Wall to Wall PCB Thickness 12 Frequency -GHz 800 500 Time @ 85C/85%/100V (hours) 14 0.90 mm 0.40 mm 3.3 mm 1.E+02 -2.0 16 1.E+00 2 1300 1100 -100 Tg Td T-260 T-288 °C °C min min 2GHz 10GHz 2GHz 200 400 ≥60 ≥60 4.50 4.43 0.014 MARKETS HOLE O -1.8 HOLE O -1.5 1.E+04 -100 Copper Weight I-TERA MT40 VLP2 I-Speed VLP2 1.E+14 1.E+002 • HTE Grade 3 • RTF (Reverse Treat Foil) • Embedded resistor foil Tachyon VLP2 TerraGreen VLP2 CAF Resistance Data - MRTV 0.4mm H-H MRT6 TV After Reflow • 2 to 125 mil (0.05 to 3.2 mm) Copper Foil Type 370HR is used in thousands of PWB designs and has proven to be best in class for thermal reliability, CAF performance, ease of processing and proven performance on sequential lamination designs. I-TERA MT40 VLP2 0.0 Standard Material Offering: Laminate 370HR laminates and prepregs, designed by Polyclad, are made using a patented high performance 180°C Tg FR-4 multifunctional epoxy resin system that is designed for multilayer Printed Wiring Board (PWB) applications where maximum thermal performance and reliability are required. We manufacture 370HR laminates and prepregs with high quality E-glass glass fabric for superior Conductive Anodic Filament (CAF) resistance. 370HR provides superior thermal performance with low Coefficient of Thermal Expansion (CTE) and the mechanical, chemical and moisture resistance properties that equal or exceed the performance of traditional FR-4 materials. • 2 to 59 mil (0.05 to 1.5 mm) Dk 6 4 100 8 10 HW - HW Hole Diameter Hole Wall to Wall PCB Thickness 12 -2.4 14 Frequency -GHz 500 300 Time @ 65C/87%/100V (hours) 700 Dk 0.90 mm 0.40 mm 3.3 mm 16 -3.0 900 MOISTURE ABSORPTION UL CTI Tg Td T-260 T-288 10GHz LB/IN % RTI oC UL CLASS °C °C min min 2GHz 10GHz 2GHz 0.016 8.2 <0.25 150 3 180 340 ≥60 ≥30 4.04 3.92 0.021 ATTRIBUTES 19 40 60 80 TYPICAL PEEL STRENGTH (HTE) MOISTURE ABSORPTION UL CTI 10GHz LB/IN % RTI oC UL CLASS 0.025 7.00 <0.15 130 3 Df MARKETS 18 20 Frequency [GHz} TYPICAL PEEL STRENGTH (HTE) Df 0 ATTRIBUTES isola-group.com Tg: 200°C Td: 360°C Dk: 3.07 Df: 0.0018 RF/MICROWAVE Dk: 3.00 Df: 0.0017 Tg: 215°C Dk: 3.38/3.45/3.60/3.75 Td: 360°C Df: 0.0028 - 0.0035 HIGH SPEED DIGITAL Extremely Low Loss Laminate and Prepreg TACHYON® 100G Very Low Loss Laminate and Prepreg I-TERA® MT40 Very Low Loss Laminate and Prepreg Dk: 3.10 Df: 0.0015 TERRAGREEN® 400G THERMAL RELIABILITY Extremely Low Loss Laminate and Prepreg Extremely Low Loss Laminate and Prepreg Tg: 195°C Td: 385°C Tg: 200°C Td: 380°C Dk: 3.02 Df: 0.0021 TERRAGREEN® 400GE IS580G Tg: 200°C Td: 380°C Dk: 3.10 Df: 0.0018 SPECIALTY PRODUCTS Dk: 3.29 Df: 0.0026 Tg: 200°C Td: 380°C Tg: 170°C Td: 300°C P95/P25 Polyimide UL HB Laminate and Prepreg Tg: 260°C Td: 416°C Dk: 3.67 Df: 0.018 ≥60 ≥60 FR408HR 190 360 ≥60 I-SPEED® 180 360 Tg: 180°C Td: 340°C Tg: 200°C Td: 400°C THERMAL RELIABLE Dk: 4.43 Df: 0.016 130 2 290 2.8 3.38 to 3.38 to 0.0028 to 0.0028 to 3.75 3.75 0.0035 0.0035 5.7 0.10% 130 3 50-70 250-350 2.25-3.15 3.00 3.00 0.0017 0.0017 5.7 0.10% 130 3 >30 55 230 2.8 3.68 3.65 0.0092 0.0095 5.5 0.06% 130 2 ≥60 ≥60 60 230 2.7 3.64 3.63 0.0059 0.006 5.5 0.06% 130 2 195 385 ≥60 ≥60 30 190 1.8 3.80 3.80 0.006 0.006 4.3 0.05% 160 2 I-TERA® MT40 215 360 ≥60 ≥60 55 290 2.8 3.45 3.45 0.0031 0.0031 5.7 0.10% 130 3 TACHYON® 100G 215 360 ≥60 ≥60 45 250 2.5 3.04 3.02 0.0021 0.0021 5.5 0.10% 130 3 ● TERRAGREEN® 400G ● 200 380 ≥60 ≥60 37 170 1.8 3.15 3.15 0.0017 0.0017 4.1 0.10% 140 2 TERRAGREEN® 400GE ● 200 380 ≥60 ≥60 37 170 1.8 3.29 3.29 0.0026 0.0026 4.1 0.10% 140 2 TERRAGREEN® 400G2 ● 200 380 ≥60 ≥60 37 170 1.8 3.10 3.10 0.0015 0.0015 4.1 0.10% 140 2 IS400 150 330 ≥60 >10 50 250 3.3 3.90 3.80 0.021 0.026 9.0 0.18% 130 3 185HR 180 340 ≥60 >15 40 220 2.7 4.01 3.88 0.020 0.024 4.5 0.15% 130 3 370HR 180 340 ≥60 ≥30 45 230 2.8 4.04 3.92 0.021 0.025 7.0 0.15% 130 3 IS550H ● 200 400 ≥60 ≥60 38 210 202 4.50 4.43 0.014 0.016 8.2 0.25% 150 3 P95/P25 260 416 ≥60 ≥60 55 N/A 1.5 3.76 3.73 0.018 0.021 7.0 0.50% 170 2 P96/P26 260 396 ≥60 ≥60 55 N/A 1.5 3.76 3.73 0.018 0.021 7.0 0.50% 170 4 370HR Standard Loss, Thermally Robust Polyimide UL V-0 Laminate and Prepreg Tg: 150°C Td: 330°C ● ● 185HR ● ● ● ● 370HR ● ● ● ● Tg: 180°C Td: 340°C HIGH SPEED DIGITAL IS415 ● ● ● ● FR408HR ● ● ● ● I-SPEED® ● ● ● ● ● ● TERRAGREEN 400GE ● TERRAGREEN® 400G ● TERRAGREEN 400G2 ● ® SPECIALTY PRODUCTS 20 21 ● I-TERA® MT40 ● TACHYON® 100G ● I-TERA® MT40 (RF/MW) ● ASTRA® MT77 ● RF/MICROWAVE ● I-TERA® MT40 ® Dk: 3.76 Df: 0.017 IS580G® ● TACHYON® 100G Dk: 3.90 Df: 0.022 IPC-4103 HIGH SPEED DIGITAL IS580G Dk: 4.04 Df: 0.021 /140 ● /134 ● /129 /126 /102 ACCORDING TO IS550H Dk: 4.01 Df: 0.020 Dk: 3.76 Df: 0.017 P96/26 Tg: 260°C Td: 396°C UL CLASS 200 360 0.10% /101 Standard Loss, Thermally Robust Epoxy Laminate and Prepreg Lead Free, Mid Tg Epoxy Laminate and Prepreg Tg: 250°C Td: 383°C ASTRA® MT77 3.5 /99 185HR IS400 Polyimide UL HB No Flow Prepreg 55 0.0018 IS400 Epoxy Laminate and Prepreg P25N ≥60 0.0018 /98 HIGH TEMPERATURE Dk: 4.3 Df: 0.025 ≥60 3.07 IPC-4101 Low CTE, Very High Thermal Reliability Laminate and Prepreg No-Flo® and Lo-Flo® Specialty Prepreg 215 360 3.07 ACCORDING TO IS550H FR406N I-TERA® MT40 (RF/MW) 3.1 Dk: 3.80 Df: 0.0060 Dk: 3.68 Df: 0.0092 NO FLOW 170 RTI o C /97 Tg: 190°C Td: 360°C Tg: 215°C Td: 360°C Dk: 3.45 Df: 0.0031 Very Low Loss Material FR408HR 37 10GHz o Pre-Tg Post-Tg 50 to PPM/ PPM/ 260 oC o o C C % /17 Tg: 215°C Td: 360°C Dk: 3.64 Df: 0.0060 Lead Free, Mid Loss Laminate and Prepreg ≥60 2GHz C /41 Tg: 180°C Td: 360°C ≥60 CTI 10GHz IS580G TERRAGREEN 400G2 I-SPEED® 210 400 UL 2GHz TERRAGREEN® 400G RF/MW ® Low Loss, Epoxy Laminate and Prepreg ● Df MOISUTRE ABSORPTION Very Low Loss Material min Dk TYPICAL PEEL STRENGTHS I-TERA MT40 (RF/MW) min /40 Isola high-performance laminate products feature proprietary resin formulations that are engineered to meet your design specifications and exceed your expectations. ® Tg: 210°C Td: 400°C Z-Axis CTE C Extremely Low Loss Material ASTRA® MT77 T-260 T-288 o TERRAGREEN® 400G RF/MW Ultra Low Loss, RF/MW Laminate and Prepreg Td HALOGEN FREE MATERIALS ATTRIBUTES PCB LAMINATE & PREPREG Tg P95/P25 ● ● P96/P26 ● ● isola-group.com EXPLORE MORE GLOBAL HYBRID STACKUPS NETWORK Buidling hybrid stackups is easy with Isola laminate & prepreg materials. Whether you’re just figuring out what you need or you’re ready to start building, we’re here to collaborate and get your product to market fast. High Speed Digital + RF/ Microwave parts of I-Tera® MT40 CONTACT US North American Global Headquarters 6565 West Frye Road Chandler, AZ 85226 480-893-6527 amer.customer.service@isola-group.com European Regional Headquarters OUR REACH Isolastrasse 2 D-52353 Düren, Germany 49-2421-8080 emea.customer.service@isola-group.com Tachyon® 100G + I-Tera® MT40 Asia Pacific Regional Headquarters Mix Astra® MT77, I-Tera® MT40, Tachyon® 100G, materials with 370HR 12/F, Kin Sang Commercial Centre, 49 King Yip Street, Kwun Tong, Kowloon, Hong Kong 852-2418-1318 apac.customer.service@isola-group.com 22 23 isola-group.com PRODUCT GUIDE 2024 isola-group.com Isola, the Isola logo, Astra®, I-Speed®, I-Tera®, Tachyon®, TerraGreen®, and The Base for Innovation are registered trademarks or trademarks of ISOLA USA Corp. in the United States and in other countries. Copyright © 2023 Isola Group. All rights reserved. Revisions: A: Initial release - 1/23 B: NEW Products - TerraGreen® 400G2, TerraGreen® 400GE, IS580G - 1/24 24