REAFFIRMATION WITH EDITORIAL REVISION
February 2011
Process Industry Practices
Insulation
PIP INSH1000
Hot Service Insulation Materials
and Installation Specification
PURPOSE AND USE OF PROCESS INDUSTRY PRACTICES
In an effort to minimize the cost of process industry facilities, this Practice has
been prepared from the technical requirements in the existing standards of major industrial
users, contractors, or standards organizations. By harmonizing these technical requirements
into a single set of Practices, administrative, application, and engineering costs to both the
purchaser and the manufacturer should be reduced. While this Practice is expected to
incorporate the majority of requirements of most users, individual applications may
involve requirements that will be appended to and take precedence over this Practice.
Determinations concerning fitness for purpose and particular matters or application of the
Practice to particular project or engineering situations should not be made solely on
information contained in these materials. The use of trade names from time to time should
not be viewed as an expression of preference but rather recognized as normal usage in the
trade. Other brands having the same specifications are equally correct and may be
substituted for those named. All Practices or guidelines are intended to be consistent with
applicable laws and regulations including OSHA requirements. To the extent these
Practices or guidelines should conflict with OSHA or other applicable laws or regulations,
such laws or regulations must be followed. Consult an appropriate professional before
applying or acting on any material contained in or suggested by the Practice.
This Practice is subject to revision at any time.
© Process Industry Practices (PIP), Construction Industry Institute, The University of Texas
at Austin, 3925 West Braker Lane (R4500), Austin, Texas 78759. PIP member companies
and subscribers may copy this Practice for their internal use. Changes or modifications of any
kind are not permitted within any PIP Practice without the express written authorization of
PIP. Authorized Users may attach addenda or overlays to clearly indicate modifications or
exceptions to specific sections of PIP Practices. Authorized Users may provide their clients,
suppliers and contractors with copies of the Practice solely for Authorized Users’ purposes.
These purposes include but are not limited to the procurement process (e.g., as attachments to
requests for quotation/ purchase orders or requests for proposals/contracts) and preparation
and issue of design engineering deliverables for use on a specific project by Authorized
User’s client. PIP’s copyright notices must be clearly indicated and unequivocally
incorporated in documents where an Authorized User desires to provide any third party with
copies of the Practice.
PRINTING HISTORY
October 1997 Issued
October 2005 Complete Revision
August 2007
Editorial Revision
February 2011
Reaffirmation with Editorial Revision
Not printed with State funds
Process Industry Practices Page 2 of 34
REAFFIRMATION WITH EDITORIAL REVISION
February 2011
Process Industry Practices
Insulation
PIP INSH1000
Hot Service Insulation Materials
and Installation Specification
Table of Contents
1. Introduction................................. 4
1.1 Purpose ............................................. 4
1.2 Scope ................................................. 4
2. References .................................. 4
2.1 Process Industry Practices ................ 4
2.2 Industry Codes and Standards .......... 4
3. Definitions ................................... 5
4. Requirements.............................. 5
4.1 Project Scope .................................... 5
4.2 Materials ............................................ 5
4.3 Storage and Handling of Insulation
Materials ............................................ 6
4.4 Installation Requirements .................. 6
4.5 Quality Plan...................................... 15
4.6 Inspection ........................................ 16
4.7 Repairs ............................................ 16
Process Industry Practices
Data Forms
INSH1000-D1 – Documentation Requirements
Sheet
The following data forms shall be part of this
Practice only if indicated on the purchaser’s
completed Documentation Requirements
Sheet.
INSH1000-D2 – Hot Service Insulation System
Project-Specific Requirements
INSH1000-D3 – Extent of Hot-Service
Insulation
INSH1000-D10 – Calcium Silicate Insulation
System for Pipe and Equipment
INSH1000-D11 – Expanded Perlite Insulation
System for Pipe and Equipment
INSH1000-D12 – Mineral Wool Preformed
Pipe Sections Insulation System
INSH1000-D13 – Mineral Wool Board
Insulation System for Equipment
INSH1000-D14 – Mineral Wool Blanket
Insulation System for Pipe and Equipment
INSH1000-D15 – Glass Fiber Preformed Pipe
Sections Insulation System
INSH1000-D16 – Glass Fiber Board Insulation
System for Equipment
INSH1000-D17 – Glass Fiber Blanket
Insulation System for Pipe and Equipment
Page 1 of 16
PIP INSH1000
REAFFIRMATION WITH EDITORIAL REVISION
Hot Service Insulation Materials and Installation Specification
February 2011
INSH1000-D18 – Cellular Glass Block and
Fabricated Sections Insulation System
INSH1000-D19 – Polyisocyanurate Insulation
System
INSH1000-D20 – Ceramic Fiber Blanket
Insulation System
INSH1000-D21 – Glass Fiber Needled Blanket
Insulation System
INSH1000-D22 – Flexible Elastomeric Cellular
Thermal Insulation System for Pipe and
Equipment
INSH1000-D23 – Rigid Cellular Phenolic
Thermal Insulation System for Pipe and
Equipment
INSH1000-D24 – User-Defined Thermal
Insulation System for Pipe and Equipment
INSH1000-F1 – Calcium Silicate Insulation for
HC ASTM C533 Type I (inches)
INSH1000-F2 – Calcium Silicate Insulation for
PP ASTM C533 Type I (inches)
INSH1000-F3 – Calcium Silicate Insulation –
Combined Table ASTM C533 Type I
(inches)
INSH1000-F4 – Cellular Glass Insulation for
HC ASTM C552 (inches)
INSH1000-F5 – Cellular Glass Insulation for
Pp ASTM C552 (inches)
INSH1000-F6 – Cellular Glass Insulation –
Combined Table ASTM C552 (inches)
INSH1000-F7 – Fiberglass Insulation for HC
ASTM C547, Type 1 / C612, Type I
(inches)
INSH1000-F8 – Fiberglass Insulation for PP
ASTM C547, Type 1 / C612, Type I
(inches)
INSH1000-F9 – Fiberglass Insulation –
Combined Table ASTM C547, Type 1 /
C612, Type I (inches)
INSH1000-F10 – Mineral Wool Insulation for
HC ASTM C547, Type II or III / C612,
Type IVB (inches)
INSH1000-F11 – Mineral Wool Insulation for
PP ASTM C547, Type II or III / C612, Type
IVB (inches)
INSH1000-F12 – Mineral Wool Insulation –
Combined Table ASTM C547, Type II or III
/ C612, Type IVB (inches)
INSH1000-F13 – Expanded Perlite Insulation
for HC ASTM C610 (inches)
INSH1000-F14 – Expanded Perlite Insulation
for PP ASTM C610 (inches)
INSH1000-F15 – Expanded Perlite Insulation –
Combined Table ASTM C610 (inches)
Process Industry Practices
INSH1000-F16 – Polyisocyanurate for HC
ASTM C591, Type II or IV (inches)
INSH1000-F17 – Polyisocyanurate Insulation
for PP ASTM C591, Type II or IV (inches)
INSH1000-F18 – Polyisocyanurate Insulation –
Combined Table ASTM C591, Type II or
IV (inches)
INSH1000-F19 – Elastomeric Foam Insulation
for HC ASTM C534, Grade 3 (inches)
INSH1000-F20 – Elastomeric Foam Insulation
for PP ASTM C534, Grade 3 (inches)
INSH1000-F21 – Elastomeric Foam Insulation
– Combined Table ASTM C534, Grade 3
(inches)
INSH1000-F22 – Phenolic Foam Insulation for
HC ASTM C1126, Type III, Grade 1
(inches)
INSH1000-F23 – Phenolic Foam Insulation for
PP ASTM C1126, Type III, Grade 1
(inches)
INSH1000-F24 – Phenolic Foam Insulation –
Combined Table ASTM C1126, Type III,
Grade 3 (inches)
INSH1000-F25 – User-Defined Insulation for
HC (inches)
INSH1000-F26 – User-Defined Insulation for
PP (inches)
INSH1000-F27 – User-Defined Insulation –
Combined Table (inches)
INSH1000-FM1 – Calcium Silicate Insulation
for HC ASTM C533 Type I (mm)
INSH1000-FM2 – Calcium Silicate Insulation
for PP ASTM C533 Type I (mm)
INSH1000-FM3 – Calcium Silicate Insulation –
Combined Table ASTM C533 Type I (mm)
INSH1000-FM4 – Cellular Glass Insulation for
HC ASTM C552 (mm)
INSH1000-FM5 – Cellular Glass Insulation for
PP ASTM C552 (mm)
INSH1000-FM6 – Cellular Glass Insulation –
Combined Table ASTM C552 (mm)
INSH1000-FM7 – Fiberglass Insulation for HC
ASTM C547, Type 1 / C612, Type I (mm)
INSH1000-FM8 – Fiberglass Insulation for PP
ASTM C547, Type 1 / C612, Type I (mm)
INSH1000-FM9 – Fiberglass Insulation –
Combined Table ASTM C547, Type 1 /
C612, Type I (mm)
INSH1000-FM10 – Mineral Wool Insulation for
HC ASTM C547, Type II or III / C612,
Type IVB (mm)
INSH1000-FM11 – Mineral Wool Insulation for
PP ASTM C547, Type II or III / C612, Type
IVB (mm)
Page 2 of 16
PIP INSH1000
REAFFIRMATION WITH EDITORIAL REVISION
Hot Service Insulation Materials and Installation Specification
February 2011
INSH1000-FM12 – Mineral Wool Insulation –
Combined Table ASTM C547, Type II or III
/ C612, Type IVB (mm)
INSH1000-FM13 – Expanded Perlite Insulation
for HC ASTM C610 (mm)
INSH1000-FM14 – Expanded Perlite Insulation
for PP ASTM C610 (mm)
INSH1000-FM15 – Expanded Perlite Insulation
– Combined Table ASTM C610 (mm)
INSH1000-FM16 – Polyisocyanurate for HC
ASTM C591, Type II or IV (mm)
INSH1000-FM17 – Polyisocyanurate Insulation
for PP ASTM C591, Type II or IV (mm)
INSH1000-FM18 – Polyisocyanurate Insulation
– Combined Table ASTM C591, Type II or
IV (mm)
INSH1000-FM19 – Elastomeric Foam Insulation
for HC ASTM C534, Grade 3 (mm)
INSH1000-FM20 – Elastomeric Foam Insulation
for PP ASTM C534, Grade 3 (mm)
INSH1000-FM21 – Elastomeric Foam Insulation –
Combined Table ASTM C534, Grade 3 (mm)
INSH1000-FM22 – Phenolic Foam Insulation for
HC ASTM C1126, Type III, Grade 1 (mm)
INSH1000-FM23 – Phenolic Foam Insulation for
PP ASTM C1126, Type III, Grade 1 (mm)
INSH1000-FM24 – Phenolic Foam Insulation –
Combined Table ASTM C1126, Type III,
Grade 3 (mm)
INSH1000-FM25 – User-Defined Insulation for
HC (mm)
INSH1000-FM26 – User-Defined Insulation for
PP (mm)
INSH1000-FM27 – User-Defined Insulation –
Combined Table (mm)
Process Industry Practices
Page 3 of 16
PIP INSH1000
REAFFIRMATION WITH EDITORIAL REVISION
Hot Service Insulation Materials and Installation Specification
February 2011
1.
Introduction
1.1
Purpose
This Practice provides requirements for materials and installation of hot service
insulation systems on the external surfaces of piping and equipment, ambient to
649°C (1200°F).
1.2
Scope
This Practice describes requirements for hot service insulation materials and
accessories, storage and handling of materials, insulation application, extent of
insulation, and documentation.
Comment: Use of this Practice for contractual purposes requires the
purchaser to make specific choices and to assemble additional
supporting documents. Listing of or reference to supporting
documents within this Practice does not imply suitability for
specific designs.
2.
References
Applicable parts of the following Practices, industry codes and standards, and references
shall be considered an integral part of this Practice. The edition in effect on the date of
contract award shall be used, except as otherwise noted. Short titles are used herein
where appropriate.
2.1
Process Industry Practices (PIP)
– PIP INTG1000 – Insulation Inspection Checklist
2.2
Industry Codes and Standards
American Petroleum Institute (API)
– API 521 – Guide for Pressure-Relieving and Depressuring Systems
American Petroleum Institute
American Society for Testing and Materials (ASTM)
– ASTM C450 – Prefabrication and Field Fabrication of Thermal
Insulating Fitting Covers for NPS Piping, Vessel Lagging, and Dished
Head Segments
– ASTM C692 – Test Method for Evaluating the Influence of Thermal
Insulation on the External Stress Corrosion Cracking Tendency of
Austenitic Steel
– ASTM C795 – Specification for Wicking-Type Thermal Insulation for Use
over Austenitic Stainless Steel
– ASTM C871 – Chemical Analysis of Thermal Insulation Materials for
Leachable Chloride, Fluoride, Silicate and Sodium Ions
Process Industry Practices
Page 4 of 16
PIP INSH1000
REAFFIRMATION WITH EDITORIAL REVISION
Hot Service Insulation Materials and Installation Specification
February 2011
3.
Definitions
owner: Party who owns the facility wherein the insulation system will be used
purchaser: Party who awards the contract to the supplier. The purchaser may be the
owner or the owner’s authorized agent.
supplier: Party responsible for providing the insulation materials and installing the
insulation system
4.
Requirements
4.1
Project Scope
4.1.1
Documents required to define the scope of the work are listed on
Purchaser’s Data Sheet PIP INSH1000-D1.
4.1.2
Project specific insulation on piping and equipment shall be in
accordance with Purchaser’s Data Sheet PIP INSH1000-D2. This data
sheet describes the surfaces to be insulated and the materials to be used.
4.1.3
The extent of insulation is listed on Purchaser’s Data Sheet
PIP INSH1000-D3.
4.1.3.1 This data sheet defines the extent of insulation by surface or
component for each insulation type code required for the project.
4.1.3.2 The extent of equipment insulation may also be defined by the
purchaser for individual items.
4.2
4.1.4
Insulation materials shall be in accordance with Purchaser’s Data Sheets
PIP INSH1000-D10 through PIP INSH1000-D23 as required in accordance
with Purchaser’s Data Sheet PIP INSH1000-D1. These data sheets define
requirements for specific insulation materials and accessories.
4.1.5
Systems requiring additional insulation specifications beyond Practices
shall be covered by purchaser’s documentation.
Materials
4.2.1
Insulation and accessory materials shall be furnished in accordance with the
requirements of this Practice, including the specific class, grade, or type.
4.2.2
Asbestos shall not be used as a component in the manufacture of
insulation and accessory materials.
4.2.3
Materials shall be new and shall be used before the expiration date.
4.2.4
Sealant, mastics, and adhesives shall be supplied in factory-sealed
containers.
4.2.5
Multilayer calcium silicate and expanded perlite pipe insulation shall be
ordered factory-nested.
Process Industry Practices
Page 5 of 16
PIP INSH1000
REAFFIRMATION WITH EDITORIAL REVISION
Hot Service Insulation Materials and Installation Specification
February 2011
4.2.6
All materials shall be qualified for use on austenitic stainless steel in
accordance with ASTM C795.
4.2.6.1 If requested, test reports shall be furnished.
4.2.6.2 A chemical analysis shall be provided in accordance with
ASTM C871 for all materials. This chemical analysis shall not
vary by more than 50 percent from the chemical analysis of the
production lot tested in accordance with ASTM C692.
4.2.7
Use of materials other than those specified in this Practice requires prior
written approval of the purchaser.
4.2.8
Requests for substitutions of materials shall be included as an alternate
in the proposal.
4.2.9
Requests for substitutions of materials after contract award are not permitted.
4.2.10 All mastics, cements, adhesives, caulks, labels, marking pens, and tapes
that come in contact with stainless steel shall have a maximum leachable
chloride content of less than 50 ppm, when tested in accordance with
ASTM C871.
4.2.11 Use curved segments, beveled lags and V-grooved materials
manufactured to specific inside diameters that assure complete inside
and outside diameter closure.
4.2.12 Fabricated insulation shall conform to with ASTM C450 and the Adjunct.
4.3
4.4
Storage and Handling of Insulation Materials
4.3.1
From delivery to the installed finished product, insulation materials shall
at all times be protected from the elements and have adequate drainage.
4.3.2
Insulation materials shall be handled and stored in accordance with the
manufacturer’s printed recommendations.
4.3.3
Mastics, adhesives, and sealers that are exposed to temperatures outside
the recommended temperature ranges during storage shall be removed
from the site and replaced with new material.
4.3.4
Materials that have exceeded shelf life and dates shall be removed from
the site and replaced with new material.
Installation Requirements
4.4.1
General
4.4.1.1 All materials shall be stored, mixed, thinned, and applied in
accordance with the manufacturer’s printed instructions.
4.4.1.2 All conflicts between this Practice and the manufacturer’s
printed instructions shall be brought to the attention of the
purchaser for resolution.
4.4.1.3 Authorization to proceed with application of insulation shall be
obtained in writing from the purchaser.
Process Industry Practices
Page 6 of 16
PIP INSH1000
REAFFIRMATION WITH EDITORIAL REVISION
Hot Service Insulation Materials and Installation Specification
February 2011
4.4.1.4 Unless otherwise specified, insulation shall not be applied until
completion of the following has been verified:
a. Required hydrostatic and/or pneumatic pressure testing
b. Application of required substrate protective coating systems,
including touch-up of previously applied coatings
c. Installation and testing of required tracing systems
d. Cleaning of surfaces that require insulation
4.4.1.5 Temporary terminations of installed insulation shall be
adequately protected at all times.
4.4.1.6 All insulation shall be smooth and free from cracks, voids, gaps
and depressions greater than 3 mm (1/8 inch).
4.4.1.7 All cracks, voids, gaps, and depressions in the insulation greater
than 3 mm (1/8 inch) shall be refitted and not filled.
4.4.2
Insulation Layering
4.4.2.1 Unless otherwise specified by purchaser, piping and equipment
insulation shall be applied as a multiple layer for operating
temperatures of 316 °C (600 °F) and higher.
4.4.2.2 Personnel protection insulation shall be applied as a double layer
for thicknesses greater than 100 mm (4 inches).
4.4.2.3 If applying single-layer insulation, other than hinged pipe
covering, the circumferential butt joints of each half section
shall be staggered.
4.4.2.4 If applying double-layer or multiple-layer insulation, each
succeeding layer shall be staggered to the longitudinal and
circumferential joint of the layer beneath. All joints of all layers
shall be staggered.
4.4.2.5 Each layer of double-layer or multiple-layer insulation shall be
held in place separately.
4.4.3
Insulation Securement
4.4.3.1 Except as modified in accordance with 4.4.3.2, insulation up to
300 mm (12 inches) O.D. shall be held in place with 1.3 mm
(0.050 inch) diameter Type 304 stainless steel tie wire.
4.4.3.2 Cellular glass and polyisocyanurate foam insulation up to
300 mm (12 inches) O.D. may be held in place with fiberglass
reinforced pressure-sensitive tape.
4.4.3.3 Insulation 300 mm (12 inches) O.D. to 600 mm (24 inches) O.D.
shall be held in place with 13 mm (0.5 inch) wide by 0.50 mm
(0.020 inch) thick Type 304 stainless steel bands and wing seals.
Process Industry Practices
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PIP INSH1000
REAFFIRMATION WITH EDITORIAL REVISION
Hot Service Insulation Materials and Installation Specification
February 2011
4.4.3.4 Insulation above 600 mm (24 inches) O.D. shall be held in place
with 19 mm (0.75 inch) wide by 0.50 mm (0.020 inch) thick
Type 304 stainless steel bands and wing seals.
4.4.3.5 All cut ends of wire shall be embedded into the insulation.
4.4.4
Metal Jacketing
4.4.4.1 If fire protection is required in accordance with API 521, stainless
steel jacketing shall be installed on equipment and piping.
4.4.4.2 If aluminum jacketing is provided on lines with an operating
temperature exceeding 400 °C (750 °F), stainless steel jacketing
shall be used at points of contact with insulated surface.
4.4.4.3 Exposed edges of metal jacketing shall be machine-bent or
rolled to eliminate sharp edges.
4.4.5
Metal Jacketing Securement
4.4.5.1 Metal jacketing to 600 mm (24 inches) O.D. shall be held in
place with 13 mm (0.5 inch) wide by 0.50 mm (0.020 inch) thick
Type 304 stainless steel bands and wing seals.
4.4.5.2 Metal jacketing above 600 mm (24 inches) O.D. shall be held in
place with 19 mm (0.75 inch) wide by 0.5 mm (0.020 inch) thick
Type 304 stainless steel bands and wing seals.
4.4.5.3 Jacket banding shall be spaced on maximum 300 mm (12 inch)
centers.
4.4.6
Screws
4.4.6.1 Screws shall be self-drilling No. 8 by 13 mm (1/2 inch) stainless
steel, with elastomeric washers.
4.4.6.2 Screw heads shall be hex, Phillips recessed round, round,
hex-slotted, or pan type.
4.4.7
Insulation System Expansion Provisions
4.4.7.1 Expansion joints shall be provided for rigid insulation materials
on all piping and horizontal equipment in accordance with
Table 1.
4.4.7.2 Expansion joints shall be provided below insulation supports on
vertical piping, except if above an elbow at the bottom of a pipe
run or directly above the pipe flanges.
4.4.7.3 The expansion joint spacing shown in Table 1 shall be the
maximum distance allowable between restraint points in the
insulation system.
Comment: Restraint points are typically pipe supports, pipe
fittings, branch connections, flanges, and valves.
Process Industry Practices
Page 8 of 16
PIP INSH1000
REAFFIRMATION WITH EDITORIAL REVISION
Hot Service Insulation Materials and Installation Specification
February 2011
Table 1 – Expansion Joints
Expansion Joint Spacing, mm (feet)
Operating Temperature
Range °C (°F)
Horizontal Piping and
Equipment (Note 1)
Vertical Piping
Up to 38 (100)
18000 (60)
18000 (60) (18000)
39 to 93 (101 to 200)
18000 (60)
9000 (30)
94 to 149 (201 to 300)
9000 (30)
4500 (15)
150 to 204 (301 to 400)
4500 (15)
4500 (15)
205 to 260 (401 to 500)
3600 (12)
3600 (12)
261 to 371 (501 to 700)
2700 (9)
2700 (9)
372 to 482 (701 to 900)
1800 (6)
1800 (6)
483 to 649 (901 to 1200)
1200 (4)
1200 (4)
4.4.7.4 If piping runs have distances between insulation restraint points
that exceed those shown in Table 1, insulation expansion joints
located approximately midway between the restraint points shall
be provided.
4.4.7.5 Expansion joints shall not be required for personnel protection
insulation or fibrous insulation on horizontal equipment and piping.
4.4.7.6 Fibrous insulation shall be compressed during installation to
ensure that circumferential joints are tightly butted together.
4.4.7.7 Except as modified in accordance with 4.4.7.8, expansion joints
shall be provided beneath all insulation support rings on vertical
equipment and piping, except for the bottom support ring.
4.4.7.8 Expansion joints should not be provided beneath the insulation
support ring if the support is immediately above an elbow or flange.
4.4.7.9 Insulation expansion joints shall be installed in all layers of
multiple-layer insulation.
1. Joints in horizontal piping and equipment shall be staggered
between layers.
2. Joints installed below insulation supports on vertical piping
and equipment shall not be staggered.
4.4.7.10 Insulation expansion joints shall be 25 mm (1 inch) wide and
packed tightly with mineral fiber blanket insulation compressed
a minimum of 50 percent.
Process Industry Practices
Page 9 of 16
PIP INSH1000
REAFFIRMATION WITH EDITORIAL REVISION
Hot Service Insulation Materials and Installation Specification
February 2011
4.4.7.11 Insulation bands securing rigid insulation on equipment in hot
service shall incorporate 100 mm (4 inch) long, flat expansion
springs in accordance with Table 2.
4.4.7.12 Insulation bands securing fibrous insulation on equipment in hot
service shall not require expansion springs.
4.4.7.13 Bands securing equipment insulation weather jacketing in hot
service shall incorporate 4-inch (100-mm) long, compression
spring assemblies in accordance with Table 2.
Table 2 – Expansion Spring Requirements
Equipment O.D.
mm
Normal Operating Temperature
Number of Expansion
Devices per Band
inches
C
F
750 & under
30 & under
up to 649
up to 1200
none
≤204
≤400
none
>750 to 1800
>30 to 72
205 to 649
401 to 1200
1
≤204
≤400
none
205 to 427
401 to 800
1
428 to 649
801 to 1200
2
≤204
≤400
none
205 to 649
401 to 1200
1 per 9 m (30 ft) of
band
≤66
≤150
none
>1800 to 3000
>3000 to 3600
>72 to 120
>120 to 144
>3600
4.4.8
>144
Pipe Insulation Supports in Vertical Piping
4.4.8.1 If specified by purchaser, vertical piping insulation supports
shall be furnished shop-installed by the piping fabricator.
4.4.8.2 If additional vertical piping insulation supports are required,
bolt-on supports shall be furnished and field-installed.
4.4.8.3 Design of vertical pipe insulation supports shall be provided in the
proposal, and shall be subject to review and approval by purchaser.
4.4.8.4 Location of pipe insulation supports in vertical piping shall
consider:
a. Maximum spacing of supports shall be the same as specified
in Table 1 for expansion joints in vertical pipe insulation.
b. Insulation supports shall be provided above all flanged
connections.
Process Industry Practices
Page 10 of 16
PIP INSH1000
REAFFIRMATION WITH EDITORIAL REVISION
Hot Service Insulation Materials and Installation Specification
February 2011
c. Supports above flanged sections shall be located a minimum
one stud bolt length plus 25 mm (1 inch) from the back face
of the top flange.
d. Insulation supports shall be provided above elbows and tees,
if the vertical or diagonal run length is equal to or greater
than the maximum spacing allowed in Table 1 for expansion
joints in vertical pipe insulation.
e. If required above elbows or tees, supports shall be located
150 mm (6 inches) from the pipe-to-fitting weld.
4.4.8.5 Supports shall provide adequate clearance for the installation of
required electric or steam tracers.
4.4.9
Piping Insulation
4.4.9.1 Insulation for fittings, flanges, and valves shall be fabricated in
accordance with ASTM C450 and the Adjunct.
4.4.9.2 Molded insulation fitting covers shall be used, subject to the
operating temperature limits of the molded cover material.
4.4.9.3 Socketweld or threaded valves, ells, tees and other fittings shall
be insulated with strips of glass fiber-needled blanket, wrapped
around the valve or fitting and secured with wire.
4.4.9.4 Valve insulation shall be terminated directly below the packing
gland flange and packing follower.
4.4.9.5 Insulation material shall not be applied between the pipe and
tracer, except if spacers to prevent local overheating of the pipe
are specified.
4.4.10 Equipment Insulation
4.4.10.1 Equipment with vessel shell diameters of 900 mm (36 inches) or
less shall have shell insulation extended to cover the heads.
1. Each head shall be blocked in with an insulation disc, fabricated
or cut to match the inside diameter of the insulation.
2. Nominal disc thickness shall be the thickness required for
the shell.
4.4.10.2 Unless specified otherwise, all exposed heads exceeding
900 mm (36 inches) shall be insulated with block insulation.
1. Block insulation shall be installed full thickness and fit to
follow the curvature of the head.
2. As an alternate to shop-fabricated segments, heads shall be
insulated with field fit block if approved by the purchaser.
3. Scored or V-grooved block shall not be permitted.
Process Industry Practices
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PIP INSH1000
REAFFIRMATION WITH EDITORIAL REVISION
Hot Service Insulation Materials and Installation Specification
February 2011
4.4.10.3 Unless specified otherwise by purchaser, vertical equipment
support legs, lugs, and saddle supports for horizontal equipment
shall not be insulated.
4.4.10.4 Insulation on skirt-supported vertical vessels shall be extended
past the bottom tangent line, down the exterior surface of the
skirt to the bottom insulation support ring.
4.4.10.5 Vessels having skirt inside diameters exceeding 1200 mm
(48 inches) shall have the corresponding inside skirt surface
insulated.
4.4.10.6 Equipment nozzles connected to bare piping shall have the
equipment insulation system terminated on the nozzle and
finished with a metallic cover.
4.4.10.7 For insulation of vessel shells, rigid pipe sections or rigid curved
radius segments shall be utilized up to the maximum
commercially available size.
4.4.10.8 Beveled block insulation for vessel shells shall be used only if
shell diameters exceed the commercially available size of curved
radius segments.
1. Edge beveling of the block shall be in accordance with
ASTM C450 and the Adjunct.
2. Bevels shall be applied to either one or both block edges.
4.4.10.9 Scored block insulation shall not be an acceptable substitute for
beveled lags or curved radius segments.
4.4.10.10 Code or other nameplates shall not be covered by insulation.
4.4.11 Machinery Insulation
4.4.11.1 Machinery, such as pumps and turbines, shall be insulated with
removable/reusable insulation covers, as designated in
PIP INSH1000-D2.
4.4.11.2 If required by purchaser, machinery, such as pumps and
turbines, shall be insulated with insulating and finishing cement.
4.4.11.3 Before applying insulating and finishing cement, a layer of 25 mm
(1 inch) hexagonal chicken wire mesh or expanded metal lath
shall be wrapped around the equipment item to be insulated with a
25 mm (1 inch) overlap at all edges and secured with wire.
4.4.11.4 All cut wire ends shall be turned in so as not to protrude through
the finished surface.
4.4.11.5 The insulating and finishing cement shall be mixed and applied
according to the manufacturer's recommendations.
4.4.11.6 Insulating and finishing cement shall be applied to the same
thickness as the adjoining insulation.
Process Industry Practices
Page 12 of 16
PIP INSH1000
REAFFIRMATION WITH EDITORIAL REVISION
Hot Service Insulation Materials and Installation Specification
February 2011
4.4.12 Insulation Types ET and ST
4.4.12.1 If insulation design and installation is included with the
electrical tracing system design and installation subcontract,
alternate insulation materials and thicknesses, and combinations
thereof, shall be utilized, provided the intent of the specification
is satisfied. Such alternates shall be approved by the purchaser.
4.4.12.2 Jacketing for insulation on electrical traced piping shall be
installed with bands only.
Comment: Screws and rivets can damage the electrical
tracing and shall not be acceptable fasteners for
any jacketing installed to finish insulation on
electrically traced piping.
4.4.12.3 Screw and rivet fasteners can however be used in the fabrication
of removable insulated covers for use over electrically traced
piping components.
4.4.12.4 Unless required for personnel protection, tube tracer unions located
outside of the pipe or equipment insulation shall not be insulated.
4.4.12.5 Unless required for personnel protection, tracer expansion loops
located outside of insulation shall not be insulated.
4.4.12.6 If required for personnel protection, insulation for tracer loops
shall be installed in accordance with the following:
a. The tracer shall be wrapped with 3 mm (1/8 inch) thick
fiberglass tape, using a 50 percent overlap to provide a 6 mm
(1/4 inch) thickness.
b. The fiberglass tape shall be secured with wire on 150 mm
(6 inch) centers.
c. The outer surface of the fiberglass tape shall be finished with
weather barrier mastic, without reinforcing membrane,
applied to a nominal dry film thickness of 2 mm (1/16 inch).
4.4.12.7 Pipe insulation shall be oversized, unless otherwise agreed with
purchaser.
4.4.12.8 Grooving or deforming of the insulation to accommodate heat
tracing is prohibited.
4.4.12.9 Oversized insulation shall be installed such that the insulation is
not loose on the piping.
4.4.13 Insulation Finish
4.4.13.1 Weather jacketing shall be fitted tightly around vessel and
piping attachments that pass through the weather jacketing.
4.4.13.2 RTV silicone sealant shall be applied to the extent necessary to
prevent the entrance of water around penetrations through the
weather jacketing.
Process Industry Practices
Page 13 of 16
PIP INSH1000
REAFFIRMATION WITH EDITORIAL REVISION
Hot Service Insulation Materials and Installation Specification
February 2011
4.4.13.3 Circumferential and longitudinal laps in weather jacketing shall
be overlapped 50 mm (2 inches) to 75 mm (3 inches).
4.4.13.4 Unless otherwise specified, insulation surfaces that have not
been finished with metal jacketing shall be weatherproofed with
membrane-reinforced weather barrier mastic.
1. The membrane-reinforced mastic shall extend under the
adjoining metal jacketing for a distance of 75 mm (3 inches)
minimum.
2. The membrane-reinforced mastic shall also extend onto
uninsulated projections a minimum of 75 mm (3 inches).
4.4.13.5 Weather barrier mastic shall be applied by trowel or brushed on
large surfaces and by brush or glove on small surfaces.
4.4.13.6 Two coats of weather-barrier mastic shall be applied in accordance
with the material manufacturer's instructions and the following:
a. Substrate temperatures shall be within the application
temperature range established by the material manufacturer.
b. Substrate temperature shall be above dew point temperature
at the time of application and until the mastic has dried.
c. Substrate shall be dry if the mastic is applied.
d. Substrate shall not be subject to freezing temperatures within
24 hours of application.
e. If weather barrier mastic is scheduled for application over dusty
surfaces, the surface shall be primed with suitable primer, as
recommended by the weather barrier mastic manufacturer.
f. Weather barrier mastic shall not be thinned.
g. Reinforcing membrane shall be applied while first coat is still
tacky.
h. Membrane shall be embedded in first coat of mastic, without
wrinkles, so that mastic comes up through the open mesh.
i. Membrane seams shall be overlapped 50 mm (2 inches).
j. The second coat of mastic shall be applied before the first
coat dries.
k. All outside corners of insulation shall be rounded and the
weather barrier mastic provided with a double layer of
reinforcing membrane.
4.4.13.7 After drying, the membrane reinforced weather barrier mastic
shall be inspected for imperfections (i.e., cracks, pinholes,
openings, or exposed reinforcing membrane). Such
imperfections shall be repaired with the same material as
originally applied.
Process Industry Practices
Page 14 of 16
PIP INSH1000
REAFFIRMATION WITH EDITORIAL REVISION
Hot Service Insulation Materials and Installation Specification
February 2011
4.4.14 Corrosion Monitoring Inspection Ports
4.4.14.1 Corrosion monitoring inspection ports shall be installed at
locations designated by Owner.
4.4.14.2 Ports shall be positioned so that the inspection point is in the
center of the opening.
4.4.15 Protection of Installed Insulation
4.4.15.1 Installed insulation shall have the required permanent protection
or temporary protection applied before the conclusion of work
on that day.
4.4.15.2 Installed insulation shall have temporary protection applied if
rain or other forms of atmospheric moisture can damage the
insulation during each work shift.
4.4.16 Wet Insulation
4.4.16.1 Insulation that becomes wet shall be removed and replaced with
dry insulation.
4.4.16.2 Wet insulation shall be discarded.
4.4.17 Work Area Housekeeping
4.4.17.1 Insulation materials shall be handled and disposed of in accordance
with applicable federal, state, and local laws and regulations.
4.4.17.2 Insulation-related materials, such as mastics, shall be handled
and applied with care to prevent splattering on adjacent
facilities, such as concrete foundations, paving, structural steel,
equipment, piping, gauge glasses, instruments, machined
surfaces, valve stems, and packing.
4.4.17.3 All mastic over-spray and splatter shall be removed
immediately.
4.4.17.4 Flammable materials shall be stored away from ignition sources
such as welding operations.
4.4.17.5 Debris from insulation application work shall be removed from
the work area on a regular basis and placed in containers at the
end of the workday.
4.5
Quality Plan
A quality plan shall be provided with the proposal that includes the following:
a. Quality assurance, quality control, and inspection criteria
b. A method of providing the purchaser with verifiable evidence that all aspects
of quality are accepted and found acceptable by the supplier’s inspector
during the course of the insulation work
c. All elements identified by PIP INTG1000
Process Industry Practices
Page 15 of 16
PIP INSH1000
REAFFIRMATION WITH EDITORIAL REVISION
Hot Service Insulation Materials and Installation Specification
February 2011
d. Inspection hold points as necessary to assure work can be properly inspected
before any additional work is performed that could obscure defective
materials or installation
4.6
Inspection
4.6.1
All materials, fabrication, and installation work is subject to inspection
by the purchaser or the owner.
4.6.2
The purchaser's inspector shall review the quality procedures to verify
the following information:
a. Quality procedures are appropriate for the work scope being
performed and have been approved by purchaser.
b. The approved quality procedures have been implemented and are
being administrated by the quality personnel.
4.7
4.6.3
Items that are not in accordance with the purchase order shall be subject
to rejection.
4.6.4
Rejected material, fabrication, or installation work shall be replaced at
no cost to purchaser.
4.6.5
Unless otherwise specified, INTG1000 shall be used for inspection
documentation.
Repairs
4.7.1
Damage to installed insulation shall be promptly reported to the purchaser.
The report shall include the location and nature of the damage.
4.7.2
Damage to insulation weather jacketing shall be repaired immediately if
the damage can result in additional damage to the insulation due to water
leakage into the system.
4.7.3
Damage to the integrity of weather jacketing applied over calcium
silicate shall be of prime concern and shall be given top repair priority.
4.7.4
If permanent repair is not immediately practical, temporary repair of
damaged weather jacketing shall be required.
4.7.5
Damaged insulation shall be replaced if the nature of the damage will
adversely affect the thermal performance of the system.
4.7.6
Any disputes regarding the need for replacement of insulation shall be
referred to the purchaser for resolution.
Process Industry Practices
Page 16 of 16
ASSOC. PIP:
INSH1000
DOCUMENTATION
REQUIREMENTS SHEET
HOT SERVICE INSULATION
MATERIALS AND INSTALLATION
NO.
DATE
REVISION DESCRIPTION
PROJECT NO.
PIP INSH1000-D1
PAGE 1 OF 4
FEBRUARY 2011
BY
CHECKED
APPROVED
DATE
NOTES
PROJECT DOCUMENT NO.
FACILITY NAME
LOCATION
NUMBER
INEG1000
INEG2000
INTG1000
INSH1000-D2
INSH1000-D3
TITLE
INSULATION DESIGN GUIDE
GUIDELINES FOR USE OF INSULATION PRACTICES
INSULATION INSPECTION CHECKLIST
HOT SERVICE INSULATION SYSTEM PROJECT-SPECIFIC
REQUIREMENTS
EXTENT OF HOT-SERVICE INSULATION
INSH1000-D10
YES
INSH1000-D11
YES
INSH1000-D12
YES
INSH1000-D13
YES
INSH1000-D14
YES
INSH1000-D15
YES
INSH1000-D16
YES
INSH1000-D17
YES
INSH1000-D18
YES
INSH1000-D19
YES
INSH1000-D20
YES
INSH1000-D21
YES
INSH1000-D22
YES
INSH1000-D23
YES
YES
YES
YES
YES
YES
YES
SELECTED MATERIALS SYSTEM DATA SHEETS
NO
CALCIUM SILICATE INSULATION
SYSTEM FOR PIPE AND EQUIPMENT
NO
EXPANDED PERLITE INSULATION
SYSTEM FOR PIPE AND EQUIPMENT
NO
MINERAL WOOL PERFORMED PIPE
SECTIONS INSULATION SYSTEM
NO
MINERAL WOOL BOARD INSULATION
SYSTEM FOR EQUIPMENT
NO
MINERAL WOOL BLANKET INSULATION
SYSTEM FOR PIPE AND EQUIPMENT
NO
GLASS FIBER PERFORMED PIPE
SECTIONS INSULATION SYSTEM
NO
GLASS FIBER BLOCK AND BOARD
INSULATION SYSTEM
NO
GLASS FIBER BLANKET INSULATION
SYSTEM
NO
CELLULAR GLASS BLOCK AND
FABRICATED SECTIONS INSULATION
SYSTEM
NO
POLYISOCYANURATE INSULATION
SYSTEM
NO
CERAMIC FIBER BLANKET INSULATION
SYSTEM
NO
GLASS FIBER NEEDLED BLANKET
INSULATION SYSTEM
NO
FLEXIBLE ELASTOMERIC CELLULAR
THERMAL INSULATION SYSTEM FOR
PIPE AND EQUIPMENT
NO
RIGID CELLULAR PHENOLIC THERMAL
INSULATION SYSTEM FOR PIPE AND
EQUIPMENT
NO
NO
NO
NO
NO
NO
REV
ASSOC. PIP:
INSH1000
DOCUMENTATION
REQUIREMENTS SHEET
HOT SERVICE INSULATION
MATERIALS AND INSTALLATION
PROJECT NO.
PROJECT DOCUMENT NO.
FACILITY NAME
LOCATION
INSH1001-F1
YES
INSH1001-F2
YES
INSH1001-F3
YES
INSH1001-F4
YES
INSH1001-F5
YES
INSH1001-F6
YES
INSH1001-F7
YES
INSH1001-F8
YES
INSH1001-F9
YES
INSH1001-F10
YES
INSH1001-F11
YES
INSH1001-F12
YES
INSH1001-F13
YES
INSH1001-F14
YES
INSH1001-F15
YES
INSH1001-F16
YES
INSH1001-F17
YES
INSH1001-F18
YES
INSH1001-F19
YES
INSH1001-F20
YES
INSH1001-F21
YES
INSH1001-F22
YES
INSH1001-F23
YES
INSH1001-F24
YES
INSH1001-FM1
YES
INSH1001-FM2
YES
INSH1001-FM3
YES
INSH1001-FM4
YES
SELECTED INSULATION THICKNESS TABLES
CALCIUM SILICATE INSULATION FOR
HC (INCHES)
NO
CALCIUM SILICATE INSULATION FOR
PP (INCHES)
NO
CALCIUM SILICATE INSULATION –
COMBINED TABLE (INCHES)
NO
CELLULAR GLASS INSULATION FOR HC
(INCHES)
NO
CELLULAR GLASS INSULATION FOR PP
(INCHES)
NO
CELLULAR GLASS INSULATION –
COMBINED TABLE (INCHES)
NO
FIBERGLASS INSULATION FOR HC
(INCHES)
NO
FIBERGLASS INSULATION FOR PP
(INCHES)
NO
FIBERGLASS INSULATION – COMBINED
TABLE (INCHES)
NO
MINERAL WOOL INSULATION FOR HC
(INCHES)
NO
MINERAL WOOL INSULATION FOR PP
(INCHES)
NO
MINERAL
WOOL
INSULATION
–
COMBINED TABLE (INCHES)
NO
EXPANDED PERLITE INSULATION FOR
HC (INCHES)
NO
EXPANDED PERLITE INSULATION FOR
PP (INCHES)
NO
EXPANDED PERLITE INSULATION –
COMBINED TABLE (INCHES)
NO
POLYISOCYANURATE INSULATION FOR
HC (INCHES)
NO
POLYISOCYANURATE INSULATION FOR
PP (INCHES)
NO
POLYISOCYANURATE INSULATION –
COMBINED TABLE (INCHES)
NO
ELASTOMERIC FOAM INSULATION FOR
HC (INCHES)
NO
ELASTOMERIC FOAM INSULATION FOR
PP (INCHES)
NO
ELASTOMERIC FOAM INSULATION –
COMBINED TABLE (INCHES)
NO
PHENOLIC FOAM INSULATION FOR HC
(INCHES)
NO
PHENOLIC FOAM INSULATION FOR PP
(INCHES)
NO
PHENOLIC FOAM INSULATION –
COMBINED TABLE (INCHES)
NO
CALCIUM SILICATE INSULATION FOR
HC (MM)
NO
CALCIUM SILICATE INSULATION FOR
PP (MM)
NO
CALCIUM SILICATE INSULATION –
COMBINED TABLE (MM)
NO
CELLULAR GLASS INSULATION FOR HC
(MM)
NO
PIP INSH1000-D1
PAGE 2 OF 4
FEBRUARY 2011
ASSOC. PIP:
INSH1000
DOCUMENTATION
REQUIREMENTS SHEET
HOT SERVICE INSULATION
MATERIALS AND INSTALLATION
PROJECT NO.
PROJECT DOCUMENT NO.
FACILITY NAME
LOCATION
INSH1001-FM5
YES
NO
INSH1001-FM6
YES
NO
INSH1001-FM7
INSH1001-FM8
INSH1001-FM9
YES
YES
YES
NO
NO
NO
INSH1001-FM10
YES
NO
INSH1001-FM11
YES
NO
INSH1001-FM12
YES
NO
INSH1001-FM13
YES
NO
INSH1001-FM14
YES
NO
INSH1001-FM15
YES
NO
INSH1001-FM16
YES
NO
INSH1001-FM17
YES
NO
INSH1001-FM18
YES
NO
INSH1001-FM19
YES
NO
INSH1001-FM20
YES
NO
INSH1001-FM21
YES
NO
INSH1001-FM22
YES
NO
INSH1001-FM23
YES
NO
INSH1001-FM24
YES
NO
YES
YES
YES
YES
YES
YES
YES
NO
NO
NO
NO
NO
NO
NO
INIH0001
INIH0002
INIH0003
YES
YES
YES
NO
NO
NO
INIH0004
YES
NO
INIH0006
INIH0007
INIH0009
YES
YES
YES
NO
NO
NO
INIH0010
YES
NO
CELLULAR GLASS INSULATION FOR PP
(MM)
CELLULAR GLASS INSULATION –
COMBINED TABLE (MM)
FIBERGLASS INSULATION FOR HC (MM)
FIBERGLASS INSULATION FOR PP (MM)
FIBERGLASS INSULATION – COMBINED
TABLE (MM)
MINERAL WOOL INSULATION FOR HC
(MM)
MINERAL WOOL INSULATION FOR PP
(MM)
MINERAL
WOOL
INSULATION
–
COMBINED TABLE (MM)
EXPANDED PERLITE INSULATION FOR
HC (MM)
EXPANDED PERLITE INSULATION FOR
PP (MM)
EXPANDED PERLITE INSULATION –
COMBINED TABLE (MM)
POLYISOCYANURATE INSULATION FOR
HC (MM)
POLYISOCYANURATE INSULATION FOR
PP (MM)
POLYISOCYANURATE INSULATION –
COMBINED TABLE (MM)
ELASTOMERIC FOAM INSULATION FOR
HC (MM)
ELASTOMERIC FOAM INSULATION FOR
PP (MM)
ELASTOMERIC FOAM INSULATION –
COMBINED TABLE (MM)
PHENOLIC FOAM INSULATION FOR HC
(MM)
PHENOLIC FOAM INSULATION FOR PP
(MM)
PHENOLIC FOAM INSULATION –
COMBINED TABLE (MM)
HOT INSULATION INSTALLATION DETAILS
PIPING – GENERAL ARRANGEMENT
PIPING – LAYERED INSULATION
PIPING – VERTICAL INSULATION
SUPPORT SINGLE LAYER
PIPING – VERTICAL INSULATION
SUPPORT MULTI-LAYER
PIPING – FLANGE INSULATION
PIPING – INSULATION CONNECTIONS
REMOVABLE AND REUSABLE
INSULATION – FLEXIBLE
VALVE COVER
PIP INSH1000-D1
PAGE 3 OF 4
FEBRUARY 2011
ASSOC. PIP:
INSH1000
DOCUMENTATION
REQUIREMENTS SHEET
HOT SERVICE INSULATION
MATERIALS AND INSTALLATION
PROJECT NO.
PROJECT DOCUMENT NO.
FACILITY NAME
LOCATION
INIH0011
INIH0050
YES
YES
NO
NO
INIH0051
YES
NO
INIH0052
INIH0053
INIH0054
YES
YES
YES
NO
NO
NO
INIH0055
INIH0056
YES
YES
NO
NO
INIH0059
INIH0060
INIH0061
INIH0062
INIH0063
YES
YES
YES
YES
YES
NO
NO
NO
NO
NO
INIH0064
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NOTES:
PIPE SUPPORTS
VERTICAL VESSELS WITH OUTSIDE
DIAMETERS OVER 36” (915)
VERTICAL VESSELS WITH OUTSIDE
DIAMETERS 36" (915) AND LESS
VESSEL COMPOSITE TYPE 1
VESSEL COMPOSITE TYPE 2
VERTICAL VESSEL BOTTOM HEAD
INSULATION
TOP/HORIZONTAL HEAD NOZZLES
VESSEL STIFFENER INSULATION
DETAIL
TYPICAL CLIP DETAILS
NOZZLE FLASHING
LAP SEAM DETAILS
HORIZONTAL VESSELS
APPLICATION OF METAL GORES ON
HORIZONTAL VESSEL HEADS
HORIZONTAL HEAT EXCHANGERS
PIP INSH1000-D1
PAGE 4 OF 4
FEBRUARY 2011
ASSOC. PIP:
INSH1000
DATA SHEET
PIP INSH1000-D2
HOT SERVICE INSULATION SYSTEM
PROJECT-SPECIFIC REQUIREMENTS
NO.
DATE
REVISION DESCRIPTION
BY
FACILITY NAME
LOCATION
SERVICE OR ITEM
DESCRIPTION
NOTES:
PAGE 1 OF 1
FEBRUARY 2011
CHECKED
PROJECT NO.
PROJECT DOCUMENT NO.
“TYPE”
CODE
OPERATING TEMP.
°C
(°F)
MATERIAL
THICKNESS
TABLE
SPECIAL REQUIREMENTS
APPROVED
ASSOC. PIP:
INSH1000
DATA SHEET
PIP INSH1000-D3
PAGE 1 OF 3
FEBRUARY 2011
EXTENT OF HOT-SERVICE INSULATION
NO.
DATE
FACILITY NAME
LOCATION
REVISION DESCRIPTION
BY
CHECKED
APPROVED
PROJECT NO.
PROJECT DOCUMENT NO.
INSULATION REQUIREMENTS FOR PIPING AND EQUIPMENT
(NOTE: PROJECT PIPING AND EQUIPMENT INSULATION SPECIFICATIONS MAY MODIFY THESE REQUIREMENTS.)
SJ - STEAM JACKETED
PF - PREVENTION FROM FREEZING
HC - HEAT CONSERVATION
HT - HOT FLUID TRACED
PP - PERSONNEL PROTECTION
PS - PROCESS STABILITY
HJ - HOT FLUID JACKETED
FP - FIRE PROTECTION INSULATION
ET - ELECTRIC TRACED
ST - STEAM TRACED
HC
PS
PP [1]
ET, ST, SJ,
ITEMS
AMB – 649°C
AMB – 649°C
61°C – 649°C
HT, HJ, & PF
(AS REQUIRED BY
(AMB TO 1200°F)
(AMB TO 1200°F)
(141°F – 1200°F)
THE PURCHASER)
YES
YES
[4]
YES
STRAIGHT OR BENT PIPE, SOCKETWELD,
THREADED, OR BUTTWELD PIPE FITTINGS.
SOCKETWELD, THREADED, OR BUTTWELD
VALVES
NO [4
NO [4
[4]
YES [2, 5]
PIPE UNIONS
NO [4
NO [4
NO
NO [2]
STEAM TRAPS, RELATED STRAINERS
YES [5]
NO [2, 5]
[4]
YES [5]
FLANGED PIPE FITTINGS, FLANGED VALVES
(EXCLUDING RELIEF AND CONTROL
VALVES), FLANGE ORIFICE SETS, PIPING
FLANGES CONNECTED TO EQUIPMENT
NOZZLES AND FLANGED SPECIAL ITEMS
(I.E., STRAINERS)
NO
NO
NO
NO
PIPE TRUNNIONS, PIPE SUPPORT CLAMPS,
AND HANGER RODS
NO
NO
NO
YES
PRIMARY PIPING FOR INSTRUMENT
CONNECTIONS, SAMPLE PIPING, VENT AND
DRAIN PIPING
NO
NO
NO
NO
ROTATION JOINTS, SLIDE VALVES OR
OTHER ITEMS IN WHICH INSULATION CAN
INTERFER WITH NORMAL OPERATION
NO [4]
NO [4]
NO
YES [5]
EXPANSION JOINTS
ASSOC. PIP:
INSH1000
DATA SHEET
PIP INSH1000-D3
PAGE 2 OF 3
FEBRUARY 2011
EXTENT OF HOT-SERVICE INSULATION
FACILITY NAME
LOCATION
PROJECT NO.
PROJECT DOCUMENT NO.
INSULATION REQUIREMENTS FOR PIPING AND EQUIPMENT
(NOTE: PROJECT PIPING AND EQUIPMENT INSULATION SPECIFICATIONS MAY MODIFY THESE REQUIREMENTS.)
SJ - STEAM JACKETED
PF - PREVENTION FROM FREEZING
HC - HEAT CONSERVATION
HT - HOT FLUID TRACED
PP - PERSONNEL PROTECTION
PS - PROCESS STABILITY
HJ - HOT FLUID JACKETED
FP - FIRE PROTECTION INSULATION
ET - ELECTRIC TRACED
ST - STEAM TRACED
HC
PS
PP [1]
ET, ST, SJ,
ITEMS
AMB – 649°C
AMB – 649°C
61°C – 649°C
HT, HJ, & PF
(AS REQUIRED BY
(AMB TO 1200°F)
(AMB TO 1200°F)
(141°F – 1200°F)
THE PURCHASER)
NO
NO
NO
YES
INSTRUMENTS AND ASSOCIATED TUBE
NO
NO
NO
NO
RELIEF VALVES
NO [2, 5]
NO [2, 5]
YES [5]
CONTROL VALVES
[4]
N/A
VESSELS, SHELL AND HEAD SURFACES
NO [2, 5]
NO [2, 5]
[4]
N/A
VESSEL HAND HOLES
NO [2, 5]
NO [2, 5]
[4]
VESSEL MANWAYS
NO
NO
N/A
VESSEL INSTRUMENT TRIM
YES
YES
[4]
N/A
HEAT EXCHANGER SHELL AND INTEGRAL
SHELL COVER SURFACES
YES [5]
YES [5]
[4]
N/A
HEAT EXCHANGER FRONT AND REAR
HEADS, INCLUDING CHANNEL BARRELS,
COVERS, AND BONNETS (EXCLUDING
FLANGED JOINTS)
NO [2, 5]
NO [2, 5]
[4]
N/A
HEAT EXCHANGER FLANGED JOINTS
NO
NO
N/A
N/A
COMPRESSORS
YES [5]
YES [5]
N/A
BLOWERS, FANS
YES [3, 5]
YES [3, 5]
N/A
N/A
TURBINE DRIVERS
NO [4]
NO [4]
N/A
INTERNALLY INSULATED ITEMS
ASSOC. PIP:
INSH1000
DATA SHEET
PIP INSH1000-D3
PAGE 3 OF 3
FEBRUARY 2011
EXTENT OF HOT-SERVICE INSULATION
FACILITY NAME
LOCATION
PROJECT NO.
PROJECT DOCUMENT NO.
HC PS ET ST ITEMS
INSULATION REQUIREMENTS FOR PIPING AND EQUIPMENT
(NOTE: PROJECT PIPING AND EQUIPMENT INSULATION SPECIFICATIONS MAY MODIFY THESE REQUIREMENTS.)
SJ - STEAM JACKETED
PF - PREVENTION FROM FREEZING
HEAT CONSERVATION
HT - HOT FLUID TRACED
PP - PERSONNEL PROTECTION
PROCESS STABILITY
HJ - HOT FLUID JACKETED
FP - FIRE PROTECTION INSULATION
ELECTRIC TRACED
STEAM TRACED
HC
PS
PP [1]
ET, ST, SJ,
AMB – 649°C
AMB – 649°C
61°C – 649°C
HT, HJ, & PF
(AS REQUIRED BY
(AMB TO 1200°F)
(AMB TO 1200°F)
(141°F – 1200°F)
THE PURCHASER)
NOTES:
1.
PERSONNEL PROTECTION (PP) SHALL BE PROVIDED TO 7 FT (2100 mm) ABOVE GRADE OR PLATFORMS AND 3 FT (900 mm) HORIZONTALLY FROM THE
PERIPHERY OF PLATFORMS, WALKWAYS, OR LADDERS.
2.
INSULATE OR GUARD ONLY IF REQUIRED FOR PERSONNEL PROTECTION.
3.
INSULATION SHALL BE FURNISHED BY EQUIPMENT MANUFACTURER.
4.
PROVIDE REMOVABLE METAL GUARDS OR SUITABLE PERSONNEL BARRIERS IF REQUIRED FOR PERSONNEL PROTECTION.
5.
REMOVABLE / REUSABLE COVERS SHALL BE PROVIDED, UNLESS OTHERWISE INDICATED BY PURCHASER.
ASSOC. PIP:
INSH1000
DATA SHEET
PIP INSH1000-D10
CALCIUM SILICATE INSULATION SYSTEM
FOR PIPE AND EQUIPMENT
NO.
DATE
PAGE 1 OF 2
FEBRUARY 2011
REVISION DESCRIPTION
BY
FACILITY NAME
LOCATION
CHECKED
APPROVED
PROJECT NO.
PROJECT DOCUMENT NO.
INSULATION SPECIFICATION: Calcium silicate preformed pipe sections, curved segments and flat block shall conform to ASTM C533, Type 1. Beveled lags shall
be used in the size range in which curved segments are not commercially available. The material shall be continuously identified throughout to indicate that the
product does not contain asbestos.
APPROVED MANUFACTURERS
MANUFACTURER
BRANDNAME
MANUFACTURER
BRANDNAME
ACCESSORY
DESCRIPTION
METAL JACKETING
All jacketing shall be furnished with integral, continuously heat-sealed Polysurlyn
moisture barrier.
Aluminum jacketing for piping and equipment shall be stucco-embossed finish,
except for head segments, fitting and valve covers shall be smooth finish.
Metal jacketing on vertical equipment 1200 mm (48 in.) and larger in diameter shall
be aluminum sheets, 0.6 mm (0.024-in.) thick with 32 mm (1-1/4-in.) pitch
corrugations.
Corrugated jacketing shall be approximately 825 mm (33-in.) to 1200 mm (48-in.)
wide by 3000 mm (10-ft) long. The length of corrugated jacketing shall be modified to
minimize waste and cutting.
Metal jacketing on horizontal equipment 1200 mm (48 in.) and larger in diameter shall
be aluminum 0.6 mm (0.024-in.) thick.
Metal jacketing on vessels less than 1200 mm (48 in.) in diameter, and all piping, shall
be aluminum, 0.5 mm (0.020-in.) thick and machine-rolled for circumferential fit.
Stainless steel jacketing, if required, shall be 0.25 mm (0.010-in.) thick.
FABRICATION
ADHESIVES
Water based, sodium silicate fibrous adhesive suitable for brush or trowel application.
MANUFACTURER
BRAND NAME
ASSOC. PIP:
INSH1000
DATA SHEET
PIP INSH1000-D10
CALCIUM SILICATE INSULATION SYSTEM
FOR PIPE AND EQUIPMENT
FACILITY NAME
LOCATION
PAGE 2 OF 2
FEBRUARY 2011
PROJECT NO.
PROJECT DOCUMENT NO.
INSULATION SPECIFICATION: Calcium silicate preformed pipe sections, curved segments and flat block shall conform to ASTM C533, Type 1. Beveled lags shall
be used in the size range in which curved segments are not commercially available. The material shall be continuously identified throughout to indicate that the
product does not contain asbestos.
APPROVED MANUFACTURERS
MANUFACTURER
BRANDNAME
MANUFACTURER
BRANDNAME
ACCESSORY
DESCRIPTION
EXPANSION JOINT
MATERIAL
Expansion joint material for application to 538ºC (1000ºF) shall be a 80 to 192 kg/m³
(5 to 12 lb/ft³) nominal density Type E glass fiber blanket in mat form without the use
of resinous or organic binders.
Expansion joint material for application at temperatures exceeding 538ºC (1000ºF)
shall be ceramic-free needled silica fiber in mat form.
FASTENERS
All banding shall conform to ASTM A167 and A480/A480M and be furnished
deburred. Banding seals shall conform to ASTM A167. Crimp seals are required for
securing banding to expansion springs.
Tie wire shall conform to ASTM A167 and A580/A580M. Tie wire shall be 1.3 mm
(0.050 in.) minimum diameter.
Glass filament tape shall be 25 mm (1 in.) wide with pressure-sensitive adhesive.
Sheet metal screws shall be No. 8 by 13 mm (1/2 in.) long, austenitic stainless steel,
Type "A" or "AB" point, with either slotted hex head or slotted pan head.
MISCELLANEOUS
ACCESSORIES
Expansion springs for insulation shall be 100 mm (4 in.) long flat springs.
Expansion springs for jacketing shall be compression spring assemblies.
Woven fiberglass tape shall be 3 mm (1/8 in.) thick, plain-weave, and suitable for
application to 538°C (1000°F).
Metal sealant shall be RTV silicone, aluminum or gray color, suitable for continuous
service to 204°C (400°F) and intermittent service to 260°C (500°F).
MANUFACTURER
BRAND NAME
ASSOC. PIP:
INSH1000
DATA SHEET
PIP INSH1000-D11
EXPANDED PERLITE INSULATION SYSTEM
FOR PIPE AND EQUIPMENT
NO.
DATE
REVISION DESCRIPTION
PAGE 1 OF 2
FEBRUARY 2011
BY
FACILITY NAME
LOCATION
CHECKED
APPROVED
PROJECT NO.
PROJECT DOCUMENT NO.
INSULATION SPECIFICATION: Expanded perlite preformed pipe sections, curved segments and flat block shall conform to ASTM C610. Beveled lags shall be
used in the size range where curved segments are not commercially available. Premolded elbow fitting covers are permitted.
APPROVED MANUFACTURERS
MANUFACTURER
BRAND NAME
MANUFACTURER
BRAND NAME
ACCESSORY
DESCRIPTION
METAL JACKETING
All jacketing shall be furnished with integral, continuously heat-sealed Polysurlyn
moisture barrier.
Aluminum jacketing for piping and equipment shall be stucco-embossed finish,
except for head segments, fitting and valve covers shall be smooth finish.
Metal jacketing on vertical equipment 1200 mm (48 in.) and larger in diameter shall
be aluminum sheets, 0.6 mm (0.024-in.) thick with 32 mm (1-1/4-in.) pitch
corrugations.
Corrugated jacketing shall be approximately 825 mm (33-in.) to 1200 mm (48-in.)
wide by 3000 mm (10-ft) long. The length of corrugated jacketing shall be modified to
minimize waste and cutting.
Metal jacketing on horizontal equipment 1200 mm (48 in.) and larger in diameter shall
be aluminum 0.6 mm (0.024-in.) thick.
Metal jacketing on vessels less than 1200 mm (48 in.) in diameter, and all piping,
shall be aluminum, 0.5 mm (0.020-in.) thick and machine-rolled for circumferential fit.
Stainless steel jacketing, if required, shall be 0.25 mm (0.010-in.) thick.
FABRICATION
ADHESIVES
Water based, sodium silicate fibrous adhesive suitable for brush or trowel application.
MANUFACTURER
BRAND NAME
ASSOC. PIP:
INSH1000
DATA SHEET
PIP INSH1000-D11
EXPANDED PERLITE INSULATION SYSTEM
FOR PIPE AND EQUIPMENT
FACILITY NAME
LOCATION
PAGE 2 OF 2
FEBRUARY 2011
PROJECT NO.
PROJECT DOCUMENT NO.
INSULATION SPECIFICATION: Expanded perlite preformed pipe sections, curved segments and flat block shall conform to ASTM C610. Beveled lags shall be
used in the size range where curved segments are not commercially available. Premolded elbow fitting covers are permitted.
APPROVED MANUFACTURERS
MANUFACTURER
BRAND NAME
MANUFACTURER
BRAND NAME
ACCESSORY
DESCRIPTION
EXPANSION JOINT
MATERIAL
Expansion joint material for application to 538ºC (1000ºF) shall be a 80 to 192 kg/m³
(5 to 12 lb/ft³) nominal density Type E glass fiber blanket in mat form without the use
of resinous or organic binders.
Expansion joint material for application at temperatures exceeding 538ºC (1000ºF)
shall be ceramic-free needled silica fiber in mat form.
FASTENERS
All banding shall conform to ASTM A167 and A480/A480M and be furnished
deburred. Banding seals shall conform to ASTM A167. Crimp seals are required for
securing banding to expansion springs.
Tie wire shall conform to ASTM A167 and A580/A580M. Tie wire shall be 1.3 mm
(0.050 in.) minimum diameter.
Glass filament tape shall be 25 mm (1 in.) wide with pressure-sensitive adhesive.
Sheet metal screws shall be No. 8 by 13 mm (1/2 in.) long, austenitic stainless steel,
Type "A" or "AB" point, with either slotted hex head or slotted pan head.
MISCELLANEOUS
ACCESSORIES
Expansion springs for insulation shall be 4 in. (100 mm) long flat springs.
Expansion springs for jacketing shall be compression spring assemblies.
Woven fiberglass tape shall be 1/8 in. (3 mm) thick, plain-weave, and suitable for
application to 1000°F.
Metal sealant shall be RTV silicone, aluminum or gray color, suitable for continuous
service to 400°F (204°C) and intermittent service to 500°F (260°C).
MANUFACTURER
BRAND NAME
ASSOC. PIP:
INSH1000
DATA SHEET
PIP INSH1000-D12
MINERAL WOOL PREFORMED PIPE SECTIONS
INSULATION SYSTEM
NO.
DATE
REVISION DESCRIPTION
PAGE 1 OF 2
FEBRUARY 2011
BY
FACILITY NAME
LOCATION
CHECKED
APPROVED
PROJECT NO.
PROJECT DOCUMENT NO.
INSULATION SPECIFICATION: Mineral wool preformed pipe sections shall conform to ASTM C547, Type II or Type III. Premolded ells and other prefabricated
fitting covers are permitted. Mineral wool pipe sections cut from board stock are not permitted. Mineral wool pipe insulation fabricated with fibers oriented
perpendicular to pipe surface is not permitted.
Type II – Molded, for use to
°C
°F
Grade A – Requires No Heat-Up Schedule
YES
NO
Type III – Precision V-Groove, for use to
°C
°F
Grade B – Heat-Up Schedule Is Required
YES
NO
kg/m³
lb/ft³
Maximum Shot Content In Accordance With ASTM C-1332:
%
Specified Density:
APPROVED MANUFACTURERS
MANUFACTURER
BRAND NAME
MANUFACTURER
BRAND NAME
ACCESSORY
DESCRIPTION
METAL JACKETING
All jacketing shall be furnished with integral, continuously heat-sealed Polysurlyn
moisture barrier.
Aluminum jacketing for piping and equipment shall be stucco-embossed finish,
except for head segments, fitting and valve covers shall be smooth finish.
Metal jacketing on vessels less than 1200 mm (48 in.) in diameter, and all piping,
shall be aluminum, 0.5 mm (0.020-in.) thick and machine-rolled for circumferential fit.
Stainless steel jacketing, if required, shall be 0.25 mm (0.010-in.) thick.
FABRICATION
ADHESIVES
FACINGS
Neoprene-based contact cement
Facing shall be as agreed between the purchaser and manufacturer.
MANUFACTURER
BRAND NAME
ASSOC. PIP:
INSH1000
DATA SHEET
PIP INSH1000-D12
MINERAL WOOL PREFORMED PIPE SECTIONS
INSULATION SYSTEM
FACILITY NAME
LOCATION
PAGE 2 OF 2
FEBRUARY 2011
PROJECT NO.
PROJECT DOCUMENT NO.
INSULATION SPECIFICATION: Mineral wool preformed pipe sections shall conform to ASTM C547, Type II or Type III. Premolded ells and other prefabricated
fitting covers are permitted. Mineral wool pipe sections cut from board stock are not permitted. Mineral wool pipe insulation fabricated with fibers oriented
perpendicular to pipe surface is not permitted.
Type II – Molded, for use to
°C
°F
Grade A – Requires No Heat-Up Schedule
YES
NO
Type III – Precision V-Groove, for use to
°C
°F
Grade B – Heat-Up Schedule Is Required
YES
NO
kg/m³
lb/ft³
Maximum Shot Content In Accordance With ASTM C-1332:
%
Specified Density:
APPROVED MANUFACTURERS
MANUFACTURER
BRAND NAME
MANUFACTURER
BRAND NAME
ACCESSORY
DESCRIPTION
EXPANSION JOINT
MATERIAL
Expansion joint material for application to 538ºC (1000ºF) shall be a 80 to 192 kg/m³
(5 to 12 lb/ft³) nominal density Type E glass fiber blanket in mat form without the use
of resinous or organic binders.
Expansion joint material for application at temperatures exceeding 538ºC (1000ºF)
shall be ceramic-free needled silica fiber in mat form.
FASTENERS
All banding shall conform to ASTM A167 and A480/A480M and be furnished
deburred. Banding seals shall conform to ASTM A167.
Tie wire shall conform to ASTM A167 and A580/A580M. Tie wire shall be 1.3 mm
(0.050 in.) minimum diameter.
Glass filament tape shall be 25 mm (1 in.) wide with pressure-sensitive adhesive.
Sheet metal screws shall be No. 8 by 13 mm (1/2 in.) long, austenitic stainless steel,
Type "A" or "AB" point, with either slotted hex head or slotted pan head.
MISCELLANEOUS
ACCESSORIES
Woven fiberglass tape shall be 3 mm (1/8 in.) thick, plain-weave, and suitable for
application to 538°C (1000°F).
Metal sealant shall be RTV silicone, aluminum or gray color, suitable for continuous
service to 204°C (400°F) and intermittent service to 260°C (500°F).
MANUFACTURER
BRAND NAME
ASSOC. PIP:
INSH1000
DATA SHEET
PIP INSH1000-D13
MINERAL WOOL BOARD INSULATION
SYSTEM FOR EQUIPMENT
NO.
DATE
PAGE 1 OF 2
FEBRUARY 2011
REVISION DESCRIPTION
BY
FACILITY NAME
LOCATION
CHECKED
APPROVED
PROJECT NO.
PROJECT DOCUMENT NO.
INSULATION SPECIFICATION: Mineral wool board shall conform to ASTM C612, Type IVB.
kg/m³
lb/ft³
Maximum Shot Content In Accordance With ASTM C-1332:
Specified Density:
APPROVED MANUFACTURERS
MANUFACTURER
BRAND NAME
MANUFACTURER
ACCESSORY
DESCRIPTION
METAL JACKETING
All jacketing shall be furnished with integral, continuously heat-sealed Polysurlyn
moisture barrier.
Aluminum jacketing for piping and equipment shall be stucco-embossed finish,
except for head segments, fitting and valve covers shall be smooth finish.
Metal jacketing on vertical equipment 1200 mm (48 in.) and larger in diameter shall
be aluminum sheets, 0.6 mm (0.024-in.) thick with 32 mm (1-1/4-in.) pitch
corrugations.
Corrugated jacketing shall be approximately 825 mm (33-in.) to 1200 mm (48-in.)
wide by 3000 mm (10-ft) long. The length of corrugated jacketing shall be modified to
minimize waste and cutting.
Metal jacketing on horizontal equipment 1200 mm (48 in.) and larger in diameter
shall be aluminum 0.6 mm (0.024-in.) thick.
Metal jacketing on vessels less than 1200 mm (48 in.) in diameter, and all piping,
shall be aluminum, 0.5 mm (0.020-in.) thick and machine-rolled for circumferential fit.
Stainless steel jacketing, if required, shall be 0.25 mm (0.010-in.) thick.
FABRICATION
ADHESIVES
Neoprene-based contact cement
%
BRAND NAME
MANUFACTURER
BRAND NAME
ASSOC. PIP:
INSH1000
DATA SHEET
PIP INSH1000-D13
MINERAL WOOL BOARD INSULATION
SYSTEM FOR EQUIPMENT
FACILITY NAME
LOCATION
PAGE 2 OF 2
FEBRUARY 2011
PROJECT NO.
PROJECT DOCUMENT NO.
INSULATION SPECIFICATION: Mineral wool board shall conform to ASTM C612, Type IVB.
kg/m³
lb/ft³
Maximum Shot Content In Accordance With ASTM C-1332:
Specified Density:
APPROVED MANUFACTURERS
MANUFACTURER
BRAND NAME
MANUFACTURER
ACCESSORY
DESCRIPTION
EXPANSION JOINT
MATERIAL
Expansion joint material for application to 538ºC (1000ºF) shall be a 80 to 192 kg/m³
(5 to 12 lb/ft³) nominal density Type E glass fiber blanket in mat form without the use
of resinous or organic binders.
Expansion joint material for application at temperatures exceeding 538ºC (1000ºF)
shall be ceramic-free needled silica fiber in mat form.
FASTENERS
All banding shall conform to ASTM A167 and A480/A480M and be furnished
deburred. Banding seals shall conform to ASTM A167. Crimp seals are required for
securing banding to expansion springs.
Sheet metal screws shall be No. 8 by 13 mm (1/2 in.) long, austenitic stainless steel,
Type "A" or "AB" point, with either slotted hex head or slotted pan head.
MISCELLANEOUS
ACCESSORIES
Expansion springs for jacketing shall be compression spring assemblies.
Metal sealant shall be RTV silicone, aluminum or gray color, suitable for continuous
service to 204°C (400°F) and intermittent service to 260°C (500°F).
%
BRAND NAME
MANUFACTURER
BRAND NAME
ASSOC. PIP:
INSH1000
DATA SHEET
PIP INSH1000-D14
MINERAL WOOL BLANKET INSULATION SYSTEM
FOR PIPE AND EQUIPMENT
NO.
DATE
REVISION DESCRIPTION
PAGE 1 OF 2
FEBRUARY 2011
BY
FACILITY NAME
LOCATION
CHECKED
APPROVED
PROJECT NO.
PROJECT DOCUMENT NO.
INSULATION SPECIFICATION: Mineral wool blanket shall conform to ASTM C592, Type II. Facings shall be supplied as indicated.
Inside Face:
Hex Mesh
Metal Lath
Material:
Stainless Steel
Galvanized
Outside Face:
Hex Mesh
Metal Lath
Material:
Stainless Steel
Galvanized
kg/m³
lb/ft³
Maximum Shot Content In Accordance With ASTM C-1332:
%
Specified Density:
APPROVED MANUFACTURERS
MANUFACTURER
BRAND NAME
MANUFACTURER
ACCESSORY
DESCRIPTION
METAL JACKETING
All jacketing shall be furnished with integral, continuously heat-sealed Polysurlyn
moisture barrier.
Aluminum jacketing for piping and equipment shall be stucco-embossed finish,
except for head segments, fitting and valve covers shall be smooth finish.
Metal jacketing on vertical equipment 1200 mm (48 in.) and larger in diameter shall
be aluminum sheets, 0.6 mm (0.024-in.) thick with 32 mm (1-1/4-in.) pitch
corrugations.Metal jacketing on vessels less than 48 inches (1200 mm) in diameter,
and all piping, shall be aluminum, 0.020-inch (0.5-mm) thick and machine-rolled for
circumferential fit.
Corrugated jacketing shall be approximately 825 mm (33-in.) to 1200 mm (48-in.)
wide by 3000 mm (10-ft) long. The length of corrugated jacketing shall be modified to
minimize waste and cutting.
Metal jacketing on horizontal equipment 1200 mm (48 in.) and larger in diameter shall
be aluminum 0.6 mm (0.024-in.) thick.
Metal jacketing on vessels less than 1200 mm (48 in.) in diameter, and all piping,
shall be aluminum, 0.5 mm (0.020-in.) thick and machine-rolled for circumferential fit.
Stainless steel jacketing, if required, shall be 0.25 mm (0.010-in.) thick.
MANUFACTURER
BRAND NAME
BRAND NAME
ASSOC. PIP:
INSH1000
DATA SHEET
PIP INSH1000-D14
MINERAL WOOL BLANKET INSULATION SYSTEM
FOR PIPE AND EQUIPMENT
FACILITY NAME
LOCATION
PAGE 2 OF 2
FEBRUARY 2011
PROJECT NO.
PROJECT DOCUMENT NO.
INSULATION SPECIFICATION: Mineral wool blanket shall conform to ASTM C592, Type II. Facings shall be supplied as indicated.
Inside Face:
Hex Mesh
Metal Lath
Material:
Stainless Steel
Galvanized
Outside Face:
Hex Mesh
Metal Lath
Material:
Stainless Steel
Galvanized
kg/m³
lb/ft³
Maximum Shot Content In Accordance With ASTM C-1332:
%
Specified Density:
APPROVED MANUFACTURERS
MANUFACTURER
BRAND NAME
MANUFACTURER
SEALANT
Metal sealant shall be RTV silicone, aluminum or gray color, suitable for continuous
service to 400°F (204°C) and intermittent service to 500°F (260°C).
FASTENERS
All banding shall conform to ASTM A167 and A480/A480M and be furnished
deburred. Banding seals shall conform to ASTM A167.
Sheet metal screws shall be No. 8 by 13 mm (1/2 in.) long, austenitic stainless steel,
Type "A" or "AB" point, with either slotted hex head or slotted pan head.
BRAND NAME
ASSOC. PIP:
INSH1000
DATA SHEET
PIP INSH1000-D15
GLASS FIBER PREFORMED PIPE SECTIONS
INSULATION SYSTEM
NO.
DATE
REVISION DESCRIPTION
PAGE 1 OF 2
FEBRUARY 2011
BY
FACILITY NAME
LOCATION
CHECKED
APPROVED
PROJECT NO.
PROJECT DOCUMENT NO.
INSULATION SPECIFICATION: Glass fiber preformed pipe sections shall conform to ASTM C547, Type I. Premolded ells and other prefabricated fitting covers are
permitted. Glass fiber pipe sections cut from board stock are not permitted. Glass fiber pipe insulation fabricated with fibers oriented perpendicular to pipe surface is
not permitted.
Grade A – Requires No Heat-Up Schedule
Grade B – Heat-Up Schedule Is Required
APPROVED MANUFACTURERS
MANUFACTURER
BRAND NAME
MANUFACTURER
BRAND NAME
ACCESSORY
DESCRIPTION
METAL JACKETING
All jacketing shall be furnished with integral, continuously heat-sealed Polysurlyn
moisture barrier.
Aluminum jacketing for piping and equipment shall be stucco-embossed finish,
except for head segments, fitting and valve covers shall be smooth finish.
Metal jacketing on vessels less than 1200 mm (48 in.) in diameter, and all piping,
shall be aluminum, 0.5 mm (0.020-in.) thick and machine-rolled for circumferential fit.
FACINGS
Facing shall be as agreed between the purchaser and manufacturer.
EXPANSION JOINT
MATERIAL
Expansion joint material for application to 538ºC (1000ºF) shall be a 80 to 192 kg/m³
(5 to 12 lb/ft³) nominal density Type E glass fiber blanket in mat form without the use
of resinous or organic binders.
MANUFACTURER
BRAND NAME
ASSOC. PIP:
INSH1000
DATA SHEET
PIP INSH1000-D15
GLASS FIBER PREFORMED PIPE SECTIONS
INSULATION SYSTEM
FACILITY NAME
LOCATION
PAGE 2 OF 2
FEBRUARY 2011
PROJECT NO.
PROJECT DOCUMENT NO.
INSULATION SPECIFICATION: Glass fiber preformed pipe sections shall conform to ASTM C547, Type I. Premolded ells and other prefabricated fitting covers are
permitted. Glass fiber pipe sections cut from board stock are not permitted. Glass fiber pipe insulation fabricated with fibers oriented perpendicular to pipe surface is
not permitted.
Grade A – Requires No Heat-Up Schedule
Grade B – Heat-Up Schedule Is Required
APPROVED MANUFACTURERS
MANUFACTURER
BRAND NAME
MANUFACTURER
BRAND NAME
ACCESSORY
DESCRIPTION
FASTENERS
All banding shall conform to ASTM A167 and A480/A480M and be furnished
deburred. Banding seals shall conform to ASTM A167.
Tie wire shall conform to ASTM A167 and A580/A580M. Tie wire shall be 1.3 mm
(0.050 in.) minimum diameter.
Glass filament tape shall be 25 mm (1 in.) wide with pressure-sensitive adhesive.
Sheet metal screws shall be No. 8 by 13 mm (1/2 in.) long, austenitic stainless steel,
Type "A" or "AB" point, with either slotted hex head or slotted pan head.
Woven fiberglass tape shall be 3 mm (1/8 in.) thick, plain-weave, and suitable for
application to 538°C (1000°F).
MISCELLANEOUS
ACCESSORIES
Metal sealant shall be RTV silicone, aluminum or gray color, suitable for continuous
service to 204°C (400°F) and intermittent service to 260°C (500°F).
Fabrication adhesive shall be neoprene-based contact cement.
MANUFACTURER
BRAND NAME
ASSOC. PIP:
INSH1000
DATA SHEET
PIP INSH1000-D16
GLASS FIBER BOARD INSULATION
SYSTEM FOR EQUIPMENT
NO.
DATE
PAGE 1 OF 2
FEBRUARY 2011
REVISION DESCRIPTION
BY
FACILITY NAME
LOCATION
CHECKED
APPROVED
PROJECT NO.
PROJECT DOCUMENT NO.
INSULATION SPECIFICATION: Glass fiber board shall conform to ASTM C612, Type II, Grade A, Category 2.
kg/m³
lb/ft³
Specified Density:
APPROVED MANUFACTURERS
MANUFACTURER
BRAND NAME
MANUFACTURER
ACCESSORY
DESCRIPTION
METAL JACKETING
All jacketing shall be furnished with integral, continuously heat-sealed Polysurlyn
moisture barrier.
Aluminum jacketing for piping and equipment shall be stucco-embossed finish,
except for head segments, fitting and valve covers shall be smooth finish.
Metal jacketing on vertical equipment 1200 mm (48 in.) and larger in diameter shall
be aluminum sheets, 0.6 mm (0.024-in.) thick with 32 mm (1-1/4-in.) pitch
corrugations.
Corrugated jacketing shall be approximately 825 mm (33-in.) to 1200 mm (48-in.)
wide by 3000 mm (10-ft) long. The length of corrugated jacketing shall be modified to
minimize waste and cutting.
Metal jacketing on horizontal equipment 1200 mm (48 in.) and larger in diameter shall
be aluminum 0.6 mm (0.024-in.) thick.
Metal jacketing on vessels less than 1200 mm (48 in.) in diameter, and all piping,
shall be aluminum, 0.5 mm (0.020-in.) thick and machine-rolled for circumferential fit.
FABRICATION
ADHESIVES
Neoprene-based contact cement
BRAND NAME
MANUFACTURER
BRAND NAME
ASSOC. PIP:
INSH1000
DATA SHEET
PIP INSH1000-D16
GLASS FIBER BOARD INSULATION
SYSTEM FOR EQUIPMENT
FACILITY NAME
LOCATION
PAGE 2 OF 2
FEBRUARY 2011
PROJECT NO.
PROJECT DOCUMENT NO.
INSULATION SPECIFICATION: Glass fiber board shall conform to ASTM C612, Type II, Grade A, Category 2.
kg/m³
lb/ft³
Specified Density:
APPROVED MANUFACTURERS
MANUFACTURER
BRAND NAME
MANUFACTURER
ACCESSORY
DESCRIPTION
EXPANSION JOINT
MATERIAL
Expansion joint material for application to 538ºC (1000ºF) shall be a 80 to 192 kg/m³
(5 to 12 lb/ft³) nominal density Type E glass fiber blanket in mat form without the use
of resinous or organic binders.
FASTENERS
All banding shall conform to ASTM A167 and A480/A480M and be furnished
deburred. Banding seals shall conform to ASTM A167. Crimp seals are required for
securing banding to expansion springs.
Sheet metal screws shall be No. 8 by 13 mm (1/2 in.) long, austenitic stainless steel,
Type "A" or "AB" point, with either slotted hex head or slotted pan head.
MISCELLANEOUS
ACCESSORIES
Expansion springs for jacketing shall be compression spring assemblies.
Metal sealant shall be RTV silicone, aluminum or gray color, suitable for continuous
service to 204°C (400°F) and intermittent service to 260°C (500°F).
BRAND NAME
MANUFACTURER
BRAND NAME
ASSOC. PIP:
INSH1000
DATA SHEET
PIP INSH1000-D17
GLASS FIBER BLANKET INSULATION SYSTEM
FOR PIPE AND EQUIPMENT
NO.
DATE
REVISION DESCRIPTION
PAGE 1 OF 2
FEBRUARY 2011
BY
FACILITY NAME
LOCATION
CHECKED
APPROVED
PROJECT NO.
PROJECT DOCUMENT NO.
INSULATION SPECIFICATION: Glass fiber blanket shall conform to ASTM C592, Type I. Blanket is not furnished with facings.
kg/m³
lb/ft³
Specified Density:
APPROVED MANUFACTURERS
MANUFACTURER
BRAND NAME
MANUFACTURER
ACCESSORY
DESCRIPTION
METAL JACKETING
All jacketing shall be furnished with integral, continuously heat-sealed Polysurlyn
moisture barrier.
Aluminum jacketing for piping and equipment shall be stucco-embossed finish,
except for head segments, fitting and valve covers shall be smooth finish.
Metal jacketing on horizontal equipment 1200 mm (48 in.) and larger in diameter shall
be aluminum 0.6 mm (0.024-in.) thick.
Metal jacketing on vessels less than 1200 mm (48 in.) in diameter, and all piping,
shall be aluminum, 0.5 mm (0.020-in.) thick and machine-rolled for circumferential fit.
SEALANT
Metal sealant shall be RTV silicone, aluminum or gray color, suitable for continuous
service to 204°C (400°F) and intermittent service to 260°C (500°F).
FASTENERS
All banding shall conform to ASTM A167 and A480/A480M and be furnished
deburred. Banding seals shall conform to ASTM A167.
Sheet metal screws shall be No. 8 by 13 mm (1/2 in.) long, austenitic stainless steel,
Type "A" or "AB" point, with either slotted hex head or slotted pan head.
MANUFACTURER
BRAND NAME
BRAND NAME
ASSOC. PIP:
INSH1000
DATA SHEET
PIP INSH1000-D17
GLASS FIBER BLANKET INSULATION SYSTEM
FOR PIPE AND EQUIPMENT
FACILITY NAME
LOCATION
PAGE 2 OF 2
FEBRUARY 2011
PROJECT NO.
PROJECT DOCUMENT NO.
INSULATION SPECIFICATION: Glass fiber blanket shall conform to ASTM C592, Type I. Blanket is not furnished with facings.
kg/m³
lb/ft³
Specified Density:
APPROVED MANUFACTURERS
MANUFACTURER
BRAND NAME
MANUFACTURER
ACCESSORY
DESCRIPTION
MANUFACTURER
BRAND NAME
BRAND NAME
ASSOC. PIP:
INSH1000
DATA SHEET
PIP INSH1000-D18
CELLULAR GLASS BLOCK AND
FABRICATED SECTIONS INSULATION SYSTEM
NO.
DATE
REVISION DESCRIPTION
PAGE 1 OF 2
FEBRUARY 2011
BY
FACILITY NAME
LOCATION
CHECKED
APPROVED
PROJECT NO.
PROJECT DOCUMENT NO.
INSULATION SPECIFICATION: Cellular glass block and fabricated sections shall conform to ASTM C552, Grade 1, Types 1, 2, and 3, including annexes, and be
fabricated to the dimensions of ASTM C450. Gypsum cement shall be used for fabrication.
APPROVED MANUFACTURERS
MANUFACTURER
BRAND NAME
MANUFACTURER
BRAND NAME
ACCESSORY
DESCRIPTION
METAL JACKETING
All jacketing shall be furnished with integral, continuously heat-sealed Polysurlyn
moisture barrier.
Aluminum jacketing for piping and equipment shall be stucco-embossed finish,
except for head segments, fitting and valve covers shall be smooth finish.
Metal jacketing on vertical equipment 1200 mm (48 in.) and larger in diameter shall
be aluminum sheets, 0.6 mm (0.024-in.) thick with 32 mm (1-1/4-in.) pitch
corrugations.
Corrugated jacketing shall be approximately 825 mm (33-in.) to 1200 mm (48-in.)
wide by 3000 mm (10-ft) long. The length of corrugated jacketing shall be modified to
minimize waste and cutting.
Metal jacketing on horizontal equipment 1200 mm (48 in.) and larger in diameter shall
be aluminum 0.6 mm (0.024-in.) thick.
Metal jacketing on vessels less than 1200 mm (48 in.) in diameter, and all piping,
shall be aluminum, 0.5 mm (0.020-in.) thick and machine-rolled for circumferential fit.
Stainless steel jacketing, if required, shall be 0.25 mm (0.010-in.) thick.
LAMINATION /
FABRICATION
ADHESIVE
Gypsum cement (asphalt is not permitted)
MANUFACTURER
BRAND NAME
ASSOC. PIP:
INSH1000
DATA SHEET
PIP INSH1000-D18
CELLULAR GLASS BLOCK AND
FABRICATED SECTIONS INSULATION SYSTEM
FACILITY NAME
LOCATION
PAGE 2 OF 2
FEBRUARY 2011
PROJECT NO.
PROJECT DOCUMENT NO.
INSULATION SPECIFICATION: Cellular glass block and fabricated sections shall conform to ASTM C552, Grade 1, Types 1, 2, and 3, including annexes, and be
fabricated to the dimensions of ASTM C450. Gypsum cement shall be used for fabrication.
APPROVED MANUFACTURERS
MANUFACTURER
BRAND NAME
MANUFACTURER
BRAND NAME
ACCESSORY
DESCRIPTION
EXPANSION JOINT
MATERIAL
Expansion joint material for application to 538ºC (1000ºF) shall be a 80 to 192 kg/m³
(5 to 12 lb/ft³) nominal density Type E glass fiber blanket in mat form without the use
of resinous or organic binders.
FASTENERS
All banding shall conform to ASTM A167 and A480/A480M and be furnished
deburred. Banding seals shall conform to ASTM A167. Crimp seals are required for
securing banding to expansion springs.
Tie wire shall conform to ASTM A167 and A580/A580M. Tie wire shall be 1.3 mm
(0.050 in.) minimum diameter.
Glass filament tape shall be 25 mm (1 in.) wide with pressure-sensitive adhesive.
Sheet metal screws shall be No. 8 by 13 mm (1/2 in.) long, austenitic stainless steel,
Type "A" or "AB" point, with either slotted hex head or slotted pan head.
Expansion springs for insulation shall be 100 mm (4 in.) long flat springs.
MISCELLANEOUS
ACCESSORIES
Expansion springs for jacketing shall be compression spring assemblies.
Woven fiberglass tape shall be 3 mm (1/8 in.) thick, plain-weave, and suitable for
application to 538°C (1000°F).
Metal sealant shall be RTV silicone, aluminum or gray color, suitable for continuous
service to 204°C (400°F) and intermittent service to 260°C (500°F).
MANUFACTURER
BRAND NAME
ASSOC. PIP:
INSH1000
DATA SHEET
PIP INSH1000-D19
PAGE 1 OF 2
FEBRUARY 2011
POLYISOCYANURATE INSULATION SYSTEM
NO.
DATE
REVISION DESCRIPTION
BY
FACILITY NAME
LOCATION
CHECKED
APPROVED
PROJECT NO.
PROJECT DOCUMENT NO.
INSULATION SPECIFICATION: Rigid, cellular polyisocyanurate block and fabricated sections shall conform to ASTM C591, Grade 2, Type II or IV, and be
fabricated to the dimensions of ASTM C450.
Type II– 40 kg/m³ (2.5 lbs/ft³) Minimum Density
Type IV– 32 kg/m³ (2.0 lbs/ft³) Minimum Density
APPROVED MANUFACTURERS
MANUFACTURER
BRANDNAME
MANUFACTURER
BRANDNAME
ACCESSORY
DESCRIPTION
METAL JACKETING
All jacketing shall be furnished with integral, continuously heat-sealed Polysurlyn
moisture barrier.
Aluminum jacketing for piping and equipment shall be stucco-embossed finish,
except for head segments, fitting and valve covers shall be smooth finish.
Metal jacketing on vertical equipment 1200 mm (48 in.) and larger in diameter shall
be aluminum sheets, 0.6 mm (0.024-in.) thick with 32 mm (1-1/4-in.) pitch
corrugations.
Corrugated jacketing shall be approximately 825 mm (33-in.) to 1200 mm (48-in.)
wide by 3000 mm (10-ft) long. The length of corrugated jacketing shall be modified to
minimize waste and cutting.
Metal jacketing on horizontal equipment 1200 mm (48 in.) and larger in diameter shall
be aluminum 0.6 mm (0.024-in.) thick.
Metal jacketing on vessels less than 1200 mm (48 in.) in diameter, and all piping,
shall be aluminum, 0.5 mm (0.020-in.) thick and machine-rolled for circumferential fit.
FABRICATION
ADHESIVE
Solvent-borne adhesive.
MANUFACTURER
BRANDNAME
ASSOC. PIP:
INSH1000
DATA SHEET
PIP INSH1000-D19
PAGE 2 OF 2
FEBRUARY 2011
POLYISOCYANURATE INSULATION SYSTEM
FACILITY NAME
LOCATION
PROJECT NO.
PROJECT DOCUMENT NO.
INSULATION SPECIFICATION: Rigid, cellular polyisocyanurate block and fabricated sections shall conform to ASTM C591, Grade 2, Type II or IV, and be
fabricated to the dimensions of ASTM C450.
Type II– 40 kg/m³ (2.5 lbs/ft³) Minimum Density
Type IV– 32 kg/m³ (2.0 lbs/ft³) Minimum Density
APPROVED MANUFACTURERS
MANUFACTURER
BRANDNAME
MANUFACTURER
BRANDNAME
ACCESSORY
DESCRIPTION
EXPANSION JOINT
MATERIAL
Expansion joint material for application to 538ºC (1000ºF) shall be a 80 to 192 kg/m³
(5 to 12 lb/ft³) nominal density Type E glass fiber blanket in mat form without the use
of resinous or organic binders.
FASTENERS
All banding shall conform to ASTM A167 and A480/A480M and be furnished
deburred. Banding seals shall conform to ASTM A167.
Tie wire shall conform to ASTM A167 and A580/A580M. Tie wire shall be 1.3 mm
(0.050 in.) minimum diameter.
Glass filament tape shall be 25 mm (1 in.) wide with pressure-sensitive adhesive.
MISCELLANEOUS
ACCESSORIES
Sheet metal screws shall be No. 8 by 13 mm (1/2 in.) long, austenitic stainless steel,
Type "A" or "AB" point, with either slotted hex head or slotted pan head.
Metal sealant shall be RTV silicone, aluminum or gray color, suitable for continuous
service to 204°C (400°F) and intermittent service to 260°C (500°F).
MANUFACTURER
BRANDNAME
ASSOC. PIP:
INSH1000
DATA SHEET
PIP INSH1000-D20
CERAMIC FIBER BLANKET
INSULATION SYSTEM
NO.
DATE
PAGE 1 OF 1
FEBRUARY 2011
REVISION DESCRIPTION
BY
FACILITY NAME
LOCATION
APPROVED
PROJECT NO.
PROJECT DOCUMENT NO.
INSULATION SPECIFICATION: Ceramic fiber blanket shall conform to ASTM C892, Type II.
kg/m³
lb/ft³
Nominal Density:
APPROVED MANUFACTURERS
MANUFACTURER
BRAND NAME
MANUFACTURER
ACCESSORY
CHECKED
DESCRIPTION
BRAND NAME
MANUFACTURER
BRAND NAME
ASSOC. PIP:
INSH1000
DATA SHEET
PIP INSH1000-D21
GLASS FIBER NEEDLED BLANKET
INSULATION SYSTEM
NO.
DATE
REVISION DESCRIPTION
PAGE 1 OF 1
FEBRUARY 2011
BY
FACILITY NAME
LOCATION
CHECKED
APPROVED
PROJECT NO.
PROJECT DOCUMENT NO.
INSULATION SPECIFICATION: Type “E” glass fiber needled blanket shall be constructed of mechanically needled, textile glass fiber mat without binder. Insulation
shall be suitable for continuous service at 649°C (1200°F), and shall have a nominal density of 128 kg/m³ (8 lb/ft³).
APPROVED MANUFACTURERS
MANUFACTURER
BRAND NAME
MANUFACTURER
BRAND NAME
ACCESSORY
DESCRIPTION
MANUFACTURER
BRAND NAME
ASSOC. PIP:
INSH1000
DATA SHEET
PIP INSH1000-D22
FLEXIBLE ELASTOMERIC CELLULAR THERMAL
INSULATION SYSTEM FOR PIPE AND EQUIPMENT
NO.
DATE
REVISION DESCRIPTION
PAGE 1 OF 1
FEBRUARY 2011
BY
FACILITY NAME
LOCATION
CHECKED
APPROVED
PROJECT NO.
PROJECT DOCUMENT NO.
INSULATION SPECIFICATION: Flexible elastomeric cellular thermal insulation shall conform to ASTM C534, Grade 3, Type I (tubular) and Type II (sheet).
APPROVED MANUFACTURERS
MANUFACTURER
BRANDNAME
MANUFACTURER
BRANDNAME
ACCESSORY
NONMETALLIC
JACKETING
DESCRIPTION
Liquid-applied coating and reinforcing membrane, as recommended by manufacturer.
Sheet material, thickness and composition as recommended by manufacturer.
ADHESIVES
Application adhesives shall be as recommended by manufacturer.
MANUFACTURER
BRANDNAME
ASSOC. PIP:
INSH1000
DATA SHEET
PIP INSH1000-D23
RIGID CELLULAR PHENOLIC THERMAL
INSULATION SYSTEM FOR PIPE AND EQUIPMENT
NO.
DATE
REVISION DESCRIPTION
PAGE 1 OF 2
FEBRUARY 2011
BY
FACILITY NAME
LOCATION
CHECKED
APPROVED
PROJECT NO.
PROJECT DOCUMENT NO.
INSULATION SPECIFICATION: Rigid cellular phenolic thermal insulation shall conform to ASTM C1126, Type III, Grade 1. Facings shall be supplied as indicated.
APPROVED MANUFACTURERS
MANUFACTURER
BRAND NAME
MANUFACTURER
BRAND NAME
ACCESSORY
DESCRIPTION
METAL JACKETING
All jacketing shall be furnished with integral, continuously heat-sealed Polysurlyn
moisture barrier.
Aluminum jacketing for piping and equipment shall be stucco-embossed finish,
except for head segments, fitting and valve covers shall be smooth finish.
Metal jacketing on vertical equipment 1200 mm (48 in.) and larger in diameter shall
be aluminum sheets, 0.6 mm (0.024-in.) thick with 32 mm (1-1/4-in.) pitch
corrugations.
Corrugated jacketing shall be approximately 825 mm (33-in.) to 1200 mm (48-in.)
wide by 3000 mm (10-ft) long. The length of corrugated jacketing shall be modified to
minimize waste and cutting.
Metal jacketing on horizontal equipment 1200 mm (48 in.) and larger in diameter shall
be aluminum 0.6 mm (0.024-in.) thick.
Metal jacketing on vessels less than 1200 mm (48 in.) in diameter, and all piping,
shall be aluminum, 0.5 mm (0.020-in.) thick and machine-rolled for circumferential fit.
FABRICATION
ADHESIVE
Solvent-borne adhesive.
MANUFACTURER
BRAND NAME
ASSOC. PIP:
INSH1000
DATA SHEET
PIP INSH1000-D23
RIGID CELLULAR PHENOLIC THERMAL
INSULATION SYSTEM FOR PIPE AND EQUIPMENT
FACILITY NAME
LOCATION
PAGE 2 OF 2
FEBRUARY 2011
PROJECT NO.
PROJECT DOCUMENT NO.
INSULATION SPECIFICATION: Rigid cellular phenolic thermal insulation shall conform to ASTM C1126, Type III, Grade 1. Facings shall be supplied as indicated.
APPROVED MANUFACTURERS
MANUFACTURER
BRAND NAME
MANUFACTURER
BRAND NAME
ACCESSORY
DESCRIPTION
EXPANSION JOINT
MATERIAL
Expansion joint material for application to 538ºC (1000ºF) shall be a 80 to 192 kg/m³
(5 to 12 lb/ft³) nominal density Type E glass fiber blanket in mat form without the use
of resinous or organic binders.
FASTENERS
All banding shall conform to ASTM A167 and A480/A480M and be furnished
deburred. Banding seals shall conform to ASTM A167.
Tie wire shall conform to ASTM A167 and A580/A580M. Tie wire shall be 1.3 mm
(0.050 in.) minimum diameter.
Glass filament tape shall be 25 mm (1 in.) wide with pressure-sensitive adhesive.
Sheet metal screws shall be No. 8 by 13 mm (1/2 in.) long, austenitic stainless steel,
Type "A" or "AB" point, with either slotted hex head or slotted pan head.
MISCELLANEOUS
ACCESSORIES
Metal sealant shall be RTV silicone, aluminum or gray color, suitable for continuous
service to 204°C (400°F) and intermittent service to 260°C (500°F).
MANUFACTURER
BRAND NAME
ASSOC. PIP:
INSH1000
DATA SHEET
PIP INSH1000-D24
USER-DEFINED
INSULATION SYSTEM FOR PIPE AND EQUIPMENT
NO.
DATE
REVISION DESCRIPTION
PAGE 1 OF 2
FEBRUARY 2011
BY
FACILITY NAME
LOCATION
CHECKED
APPROVED
PROJECT NO.
PROJECT DOCUMENT NO.
INSULATION SPECIFICATION:
MANUFACTURER
ACCESSORY
METAL JACKETING
NON-METALLIC
JACKETING
FABRICATION
ADHESIVE
EXPANSION JOINT
MATERIAL
APPROVED MANUFACTURERS
BRAND NAME
MANUFACTURER
DESCRIPTION
BRAND NAME
MANUFACTURER
BRAND NAME
ASSOC. PIP:
INSH1000
DATA SHEET
PIP INSH1000-D24
USER-DEFINED
INSULATION SYSTEM FOR PIPE AND EQUIPMENT
FACILITY NAME
LOCATION
PAGE 2 OF 2
FEBRUARY 2011
PROJECT NO.
PROJECT DOCUMENT NO.
INSULATION SPECIFICATION:
MANUFACTURER
ACCESSORY
FASTENERS
MISCELLANEOUS
ACCESSORIES
APPROVED MANUFACTURERS
BRAND NAME
MANUFACTURER
DESCRIPTION
BRAND NAME
MANUFACTURER
BRAND NAME
ASSOC. PIP:
INSH1000
INSULATION THICKNESS TABLE
PIP INSH1000-F1
CALCIUM SILICATE INSULATION FOR HC
ASTM C533 Type I (Inches)
FACILITY NAME:
PROJECT NO.:
LOCATION:
NO.
Pipe Size
or O.D.
(NPS) (in.)
PAGE 1 OF 1
FEBRUARY 2011
PROJECT DOCUMENT NO.:
DATE
to
150
REVISION DESCRIPTION
151
to
200
201
to
250
1/2
3/4
1
1-1/2
2
3
4
6
8
10
12
14
16
18
20
24
30
36
48
Flat
NOTES:
1. Thicknesses are in inches.
251
to
300
301
to
350
351
to
400
BY
401
to
450
451
to
500
501
to
550
Operating Temperature, °F
551 601 651 701 751
to
to
to
to
to
600 650 700 750 800
801
to
850
851
to
900
901
to
950
CHECKED
APPROVED
951 1001 1051 1101 1151
to
to
to
to
to
1000 1050 1100 1150 1200
ASSOC. PIP:
INSH1000
INSULATION THICKNESS TABLE
PIP INSH1000-F2
CALCIUM SILICATE INSULATION FOR PP
ASTM C533 Type I (Inches)
FACILITY NAME:
PROJECT NO.:
LOCATION:
NO.
Pipe Size
or O.D.
(NPS) (in.)
PAGE 1 OF 1
FEBRUARY 2011
PROJECT DOCUMENT NO.:
DATE
to
150
REVISION DESCRIPTION
151
to
200
201
to
250
1/2
3/4
1
1-1/2
2
3
4
6
8
10
12
14
16
18
20
24
30
36
48
Flat
NOTES:
1. Thicknesses are in inches.
251
to
300
301
to
350
351
to
400
BY
401
to
450
451
to
500
501
to
550
Operating Temperature, °F
551 601 651 701 751
to
to
to
to
to
600 650 700 750 800
801
to
850
851
to
900
901
to
950
CHECKED
APPROVED
951 1001 1051 1101 1151
to
to
to
to
to
1000 1050 1100 1150 1200
ASSOC. PIP:
INSH1000
INSULATION THICKNESS TABLE
PIP INSH1000-F3
CALCIUM SILICATE INSULATION – COMBINED TABLE
ASTM C533 Type I (Inches)
FACILITY NAME:
PROJECT NO.:
LOCATION:
NO.
Pipe Size
or O.D.
(NPS) (in.)
PAGE 1 OF 1
FEBRUARY 2011
PROJECT DOCUMENT NO.:
DATE
to
150
REVISION DESCRIPTION
151
to
200
201
to
250
1/2
3/4
1
1-1/2
2
3
4
6
8
10
12
14
16
18
20
24
30
36
48
Flat
NOTES:
1. Thicknesses are in inches.
251
to
300
301
to
350
351
to
400
BY
401
to
450
451
to
500
501
to
550
Operating Temperature, °F
551 601 651 701 751
to
to
to
to
to
600 650 700 750 800
801
to
850
851
to
900
901
to
950
CHECKED
APPROVED
951 1001 1051 1101 1151
to
to
to
to
to
1000 1050 1100 1150 1200
ASSOC. PIP:
INSH1000
INSULATION THICKNESS TABLE
PIP INSH1000-F4
CELLULAR GLASS INSULATION FOR HC
ASTM C552 (Inches)
FACILITY NAME:
PROJECT NO.:
LOCATION:
NO.
Pipe Size
or O.D.
(NPS) (in.)
PAGE 1 OF 1
FEBRUARY 2011
PROJECT DOCUMENT NO.:
DATE
to
150
REVISION DESCRIPTION
151
to
200
201
to
250
1/2
3/4
1
1-1/2
2
3
4
6
8
10
12
14
16
18
20
24
30
36
48
Flat
NOTES:
1. Thicknesses are in inches.
251
to
300
301
to
350
351
to
400
BY
401
to
450
451
to
500
501
to
550
Operating Temperature, °F
551 601 651 701 751
to
to
to
to
to
600 650 700 750 800
CHECKED
APPROVED
ASSOC. PIP:
INSH1000
INSULATION THICKNESS TABLE
PIP INSH1000-F5
CELLULAR GLASS INSULATION FOR PP
ASTM C552 (Inches)
FACILITY NAME:
PROJECT NO.:
LOCATION:
NO.
Pipe Size
or O.D.
(NPS) (in.)
PAGE 1 OF 1
FEBRUARY 2011
PROJECT DOCUMENT NO.:
DATE
to
150
REVISION DESCRIPTION
151
to
200
201
to
250
1/2
3/4
1
1-1/2
2
3
4
6
8
10
12
14
16
18
20
24
30
36
48
Flat
NOTES:
1. Thicknesses are in inches.
251
to
300
301
to
350
351
to
400
BY
401
to
450
451
to
500
501
to
550
Operating Temperature, °F
551 601 651 701 751
to
to
to
to
to
600 650 700 750 800
CHECKED
APPROVED
ASSOC. PIP:
INSH1000
INSULATION THICKNESS TABLE
PIP INSH1000-F6
CELLULAR GLASS INSULATION – COMBINED TABLE
ASTM C552 (Inches)
FACILITY NAME:
PROJECT NO.:
LOCATION:
NO.
Pipe Size
or O.D.
(NPS) (in.)
PAGE 1 OF 1
FEBRUARY 2011
PROJECT DOCUMENT NO.:
DATE
to
150
REVISION DESCRIPTION
151
to
200
201
to
250
1/2
3/4
1
1-1/2
2
3
4
6
8
10
12
14
16
18
20
24
30
36
48
Flat
NOTES:
1. Thicknesses are in inches.
251
to
300
301
to
350
351
to
400
BY
401
to
450
451
to
500
501
to
550
Operating Temperature, °F
551 601 651 701 751
to
to
to
to
to
600 650 700 750 800
CHECKED
APPROVED
ASSOC. PIP:
INSH1000
INSULATION THICKNESS TABLE
PIP INSH1000-F7
FIBERGLASS INSULATION FOR HC
ASTM C547, Type 1 / C612, Type I (Inches)
FACILITY NAME:
PROJECT NO.:
LOCATION:
NO.
Pipe Size
or O.D.
(NPS) (in.)
PAGE 1 OF 1
FEBRUARY 2011
PROJECT DOCUMENT NO.:
DATE
to
150
REVISION DESCRIPTION
151
to
200
201
to
250
1/2
3/4
1
1-1/2
2
3
4
6
8
10
12
14
16
18
20
24
30
36
48
Flat
NOTES:
1. Thicknesses are in inches.
251
to
300
301
to
350
351
to
400
BY
401
to
450
451
to
500
501
to
550
Operating Temperature, °F
551 601 651 701 751
to
to
to
to
to
600 650 700 750 800
801
to
850
CHECKED
APPROVED
ASSOC. PIP:
INSH1000
INSULATION THICKNESS TABLE
PIP INSH1000-F8
FIBERGLASS INSULATION FOR PP
ASTM C547, Type 1 / C612, Type I (Inches)
FACILITY NAME:
PROJECT NO.:
LOCATION:
NO.
Pipe Size
or O.D.
(NPS) (in.)
PAGE 1 OF 1
FEBRUARY 2011
PROJECT DOCUMENT NO.:
DATE
to
150
REVISION DESCRIPTION
151
to
200
201
to
250
1/2
3/4
1
1-1/2
2
3
4
6
8
10
12
14
16
18
20
24
30
36
48
Flat
NOTES:
1. Thicknesses are in inches.
251
to
300
301
to
350
351
to
400
BY
401
to
450
451
to
500
501
to
550
Operating Temperature, °F
551 601 651 701 751
to
to
to
to
to
600 650 700 750 800
801
to
850
CHECKED
APPROVED
ASSOC. PIP:
INSH1000
INSULATION THICKNESS TABLE
PIP INSH1000-F9
FIBERGLASS INSULATION – COMBINED TABLE
ASTM C547, Type 1 / C612, Type I (Inches)
FACILITY NAME:
PROJECT NO.:
LOCATION:
NO.
Pipe Size
or O.D.
(NPS) (in.)
PAGE 1 OF 1
FEBRUARY 2011
PROJECT DOCUMENT NO.:
DATE
to
150
REVISION DESCRIPTION
151
to
200
201
to
250
1/2
3/4
1
1-1/2
2
3
4
6
8
10
12
14
16
18
20
24
30
36
48
Flat
NOTES:
1. Thicknesses are in inches.
251
to
300
301
to
350
351
to
400
BY
401
to
450
451
to
500
501
to
550
Operating Temperature, °F
551 601 651 701 751
to
to
to
to
to
600 650 700 750 800
801
to
850
CHECKED
APPROVED
ASSOC. PIP:
INSH1000
INSULATION THICKNESS TABLE
PIP INSH1000-F10
MINERAL WOOL INSULATION FOR HC
ASTM C547, Type II or III / C612, Type IVB (Inches)
FACILITY NAME:
PROJECT NO.:
LOCATION:
NO.
Pipe Size
or O.D.
(NPS) (in.)
PAGE 1 OF 1
FEBRUARY 2011
PROJECT DOCUMENT NO.:
DATE
to
150
REVISION DESCRIPTION
151
to
200
201
to
250
1/2
3/4
1
1-1/2
2
3
4
6
8
10
12
14
16
18
20
24
30
36
48
Flat
NOTES:
1. Thicknesses are in inches.
251
to
300
301
to
350
351
to
400
BY
401
to
450
451
to
500
501
to
550
Operating Temperature, °F
551 601 651 701 751
to
to
to
to
to
600 650 700 750 800
801
to
850
851
to
900
901
to
950
CHECKED
APPROVED
951 1001 1051 1101 1151
to
to
to
to
to
1000 1050 1100 1150 1200
ASSOC. PIP:
INSH1000
INSULATION THICKNESS TABLE
PIP INSH1000-F11
MINERAL WOOL INSULATION FOR PP
ASTM C547, Type II or III / C612, Type IVB (Inches)
FACILITY NAME:
PROJECT NO.:
LOCATION:
NO.
Pipe Size
or O.D.
(NPS) (in.)
PAGE 1 OF 1
FEBRUARY 2011
PROJECT DOCUMENT NO.:
DATE
to
150
REVISION DESCRIPTION
151
to
200
201
to
250
1/2
3/4
1
1-1/2
2
3
4
6
8
10
12
14
16
18
20
24
30
36
48
Flat
NOTES:
1. Thicknesses are in inches.
251
to
300
301
to
350
351
to
400
BY
401
to
450
451
to
500
501
to
550
Operating Temperature, °F
551 601 651 701 751
to
to
to
to
to
600 650 700 750 800
801
to
850
851
to
900
901
to
950
CHECKED
APPROVED
951 1001 1051 1101 1151
to
to
to
to
to
1000 1050 1100 1150 1200
ASSOC. PIP:
INSH1000
INSULATION THICKNESS TABLE
PIP INSH1000-F12
MINERAL WOOL INSULATION – COMBINED TABLE
ASTM C547, Type II or III / C612, Type IVB (Inches)
FACILITY NAME:
PROJECT NO.:
LOCATION:
NO.
Pipe Size
or O.D.
(NPS) (in.)
PAGE 1 OF 1
FEBRUARY 2011
PROJECT DOCUMENT NO.:
DATE
to
150
REVISION DESCRIPTION
151
to
200
201
to
250
1/2
3/4
1
1-1/2
2
3
4
6
8
10
12
14
16
18
20
24
30
36
48
Flat
NOTES:
1. Thicknesses are in inches.
251
to
300
301
to
350
351
to
400
BY
401
to
450
451
to
500
501
to
550
Operating Temperature, °F
551 601 651 701 751
to
to
to
to
to
600 650 700 750 800
801
to
850
851
to
900
901
to
950
CHECKED
APPROVED
951 1001 1051 1101 1151
to
to
to
to
to
1000 1050 1100 1150 1200
ASSOC. PIP:
INSH1000
INSULATION THICKNESS TABLE
PIP INSH1000-F13
EXPANDED PERLITE INSULATION FOR HC
ASTM C610 (Inches)
FACILITY NAME:
PROJECT NO.:
LOCATION:
NO.
Pipe Size
or O.D.
(NPS) (in.)
PAGE 1 OF 1
FEBRUARY 2011
PROJECT DOCUMENT NO.:
DATE
to
150
REVISION DESCRIPTION
151
to
200
201
to
250
1/2
3/4
1
1-1/2
2
3
4
6
8
10
12
14
16
18
20
24
30
36
48
Flat
NOTES:
1. Thicknesses are in inches.
251
to
300
301
to
350
351
to
400
BY
401
to
450
451
to
500
501
to
550
Operating Temperature, °F
551 601 651 701 751
to
to
to
to
to
600 650 700 750 800
801
to
850
851
to
900
901
to
950
CHECKED
APPROVED
951 1001 1051 1101 1151
to
to
to
to
to
1000 1050 1100 1150 1200
ASSOC. PIP:
INSH1000
INSULATION THICKNESS TABLE
PIP INSH1000-F14
EXPANDED PERLITE INSULATION FOR PP
ASTM C610 (Inches)
FACILITY NAME:
PROJECT NO.:
LOCATION:
NO.
Pipe Size
or O.D.
(NPS) (in.)
PAGE 1 OF 1
FEBRUARY 2011
PROJECT DOCUMENT NO.:
DATE
to
150
REVISION DESCRIPTION
151
to
200
201
to
250
1/2
3/4
1
1-1/2
2
3
4
6
8
10
12
14
16
18
20
24
30
36
48
Flat
NOTES:
1. Thicknesses are in inches.
251
to
300
301
to
350
351
to
400
BY
401
to
450
451
to
500
501
to
550
Operating Temperature, °F
551 601 651 701 751
to
to
to
to
to
600 650 700 750 800
801
to
850
851
to
900
901
to
950
CHECKED
APPROVED
951 1001 1051 1101 1151
to
to
to
to
to
1000 1050 1100 1150 1200
ASSOC. PIP:
INSH1000
INSULATION THICKNESS TABLE
PIP INSH1000-F15
EXPANDED PERLITE INSULATION – COMBINED TABLE
ASTM C610 (Inches)
FACILITY NAME:
PROJECT NO.:
LOCATION:
NO.
Pipe Size
or O.D.
(NPS) (in.)
PAGE 1 OF 1
FEBRUARY 2011
PROJECT DOCUMENT NO.:
DATE
to
150
REVISION DESCRIPTION
151
to
200
201
to
250
1/2
3/4
1
1-1/2
2
3
4
6
8
10
12
14
16
18
20
24
30
36
48
Flat
NOTES:
1. Thicknesses are in inches.
251
to
300
301
to
350
351
to
400
BY
401
to
450
451
to
500
501
to
550
Operating Temperature, °F
551 601 651 701 751
to
to
to
to
to
600 650 700 750 800
801
to
850
851
to
900
901
to
950
CHECKED
APPROVED
951 1001 1051 1101 1151
to
to
to
to
to
1000 1050 1100 1150 1200
ASSOC. PIP:
INSH1000
INSULATION THICKNESS TABLE
PIP INSH1000-F16
POLYISOCYANURATE FOR HC
ASTM C591 (Inches)
FACILITY NAME:
PROJECT NO.:
LOCATION:
NO.
Pipe Size
or O.D.
(NPS) (in.)
PAGE 1 OF 1
FEBRUARY 2011
PROJECT DOCUMENT NO.:
DATE
REVISION DESCRIPTION
BY
Operating Temperature, °F
to
150
151
to
200
201
to
250
1/2
3/4
1
1-1/2
2
3
4
6
8
10
12
14
16
18
20
24
30
36
48
Flat
NOTES:
1. Thicknesses are in inches.
251
to
300
CHECKED
APPROVED
ASSOC. PIP:
INSH1000
INSULATION THICKNESS TABLE
PIP INSH1000-F17
POLYISOCYANURATE FOR PP
ASTM C591 (Inches)
FACILITY NAME:
PROJECT NO.:
LOCATION:
NO.
Pipe Size
or O.D.
(NPS) (in.)
PAGE 1 OF 1
FEBRUARY 2011
PROJECT DOCUMENT NO.:
DATE
REVISION DESCRIPTION
BY
Operating Temperature, °F
to
150
151
to
200
201
to
250
1/2
3/4
1
1-1/2
2
3
4
6
8
10
12
14
16
18
20
24
30
36
48
Flat
NOTES:
1. Thicknesses are in inches.
251
to
300
CHECKED
APPROVED
ASSOC. PIP:
INSH1000
INSULATION THICKNESS TABLE
PIP INSH1000-F18
POLYISOCYANURATE – COMBINED TABLE
ASTM C591 (Inches)
FACILITY NAME:
PROJECT NO.:
LOCATION:
NO.
Pipe Size
or O.D.
(NPS) (in.)
PAGE 1 OF 1
FEBRUARY 2011
PROJECT DOCUMENT NO.:
DATE
REVISION DESCRIPTION
BY
Operating Temperature, °F
to
150
151
to
200
201
to
250
1/2
3/4
1
1-1/2
2
3
4
6
8
10
12
14
16
18
20
24
30
36
48
Flat
NOTES:
1. Thicknesses are in inches.
251
to
300
CHECKED
APPROVED
ASSOC. PIP:
INSH1000
INSULATION THICKNESS TABLE
PIP INSH1000-F19
ELASTOMERIC FOAM INSULATION FOR HC
ASTM C534 (Inches)
FACILITY NAME:
PROJECT NO.:
LOCATION:
NO.
Pipe Size
or O.D.
(NPS) (in.)
PAGE 1 OF 1
FEBRUARY 2011
PROJECT DOCUMENT NO.:
DATE
REVISION DESCRIPTION
BY
Operating Temperature, °F
to
150
151
to
200
201
to
250
1/2
3/4
1
1-1/2
2
3
4
6
8
10
12
14
16
18
20
24
30
36
48
Flat
NOTES:
1. Thicknesses are in inches.
251
to
300
CHECKED
APPROVED
ASSOC. PIP:
INSH1000
INSULATION THICKNESS TABLE
PIP INSH1000-F20
ELASTOMERIC FOAM INSULATION FOR PP
ASTM C534 (Inches)
FACILITY NAME:
PROJECT NO.:
LOCATION:
NO.
Pipe Size
or O.D.
(NPS) (in.)
PAGE 1 OF 1
FEBRUARY 2011
PROJECT DOCUMENT NO.:
DATE
REVISION DESCRIPTION
BY
Operating Temperature, °F
to
150
151
to
200
201
to
250
1/2
3/4
1
1-1/2
2
3
4
6
8
10
12
14
16
18
20
24
30
36
48
Flat
NOTES:
1. Thicknesses are in inches.
251
to
300
CHECKED
APPROVED
ASSOC. PIP:
INSH1000
INSULATION THICKNESS TABLE
PIP INSH1000-F21
ELASTOMERIC FOAM INSULATION – COMBINED TABLE
ASTM C534 (Inches)
FACILITY NAME:
PROJECT NO.:
LOCATION:
NO.
Pipe Size
or O.D.
(NPS) (in.)
PAGE 1 OF 1
FEBRUARY 2011
PROJECT DOCUMENT NO.:
DATE
REVISION DESCRIPTION
BY
Operating Temperature, °F
to
150
151
to
200
201
to
250
1/2
3/4
1
1-1/2
2
3
4
6
8
10
12
14
16
18
20
24
30
36
48
Flat
NOTES:
1. Thicknesses are in inches.
251
to
300
CHECKED
APPROVED
ASSOC. PIP:
INSH1000
INSULATION THICKNESS TABLE
PIP INSH1000-F22
PHENOLIC FOAM INSULATION FOR HC
ASTM C1126 (Inches)
FACILITY NAME:
PROJECT NO.:
LOCATION:
NO.
Pipe Size
or O.D.
(NPS) (in.)
PAGE 1 OF 1
FEBRUARY 2011
PROJECT DOCUMENT NO.:
DATE
REVISION DESCRIPTION
BY
Operating Temperature, °F
to
150
151
to
200
201
to
250
1/2
3/4
1
1-1/2
2
3
4
6
8
10
12
14
16
18
20
24
30
36
48
Flat
NOTES:
1. Thicknesses are in inches.
251
to
300
301
to
350
CHECKED
APPROVED
ASSOC. PIP:
INSH1000
INSULATION THICKNESS TABLE
PIP INSH1000-F23
PHENOLIC FOAM INSULATION FOR PP
ASTM C1126 (Inches)
FACILITY NAME:
PROJECT NO.:
LOCATION:
NO.
Pipe Size
or O.D.
(NPS) (in.)
PAGE 1 OF 1
FEBRUARY 2011
PROJECT DOCUMENT NO.:
DATE
REVISION DESCRIPTION
BY
Operating Temperature, °F
to
150
151
to
200
201
to
250
1/2
3/4
1
1-1/2
2
3
4
6
8
10
12
14
16
18
20
24
30
36
48
Flat
NOTES:
1. Thicknesses are in inches.
251
to
300
301
to
350
CHECKED
APPROVED
ASSOC. PIP:
INSH1000
INSULATION THICKNESS TABLE
PIP INSH1000-F24
PHENOLIC FOAM INSULATION – COMBINED TABLE
ASTM C1126 (Inches)
FACILITY NAME:
PROJECT NO.:
LOCATION:
NO.
Pipe Size
or O.D.
(NPS) (in.)
PAGE 1 OF 1
FEBRUARY 2011
PROJECT DOCUMENT NO.:
DATE
REVISION DESCRIPTION
BY
Operating Temperature, °F
to
150
151
to
200
201
to
250
1/2
3/4
1
1-1/2
2
3
4
6
8
10
12
14
16
18
20
24
30
36
48
Flat
NOTES:
1. Thicknesses are in inches.
251
to
300
301
to
350
CHECKED
APPROVED
ASSOC. PIP:
INSH1000
INSULATION THICKNESS TABLE
PIP INSH1000-F25
PAGE 1 OF 1
FEBRUARY 2011
USER-DEFINED INSULATION FOR HC (Inches)
FACILITY NAME:
PROJECT NO.:
LOCATION:
PROJECT DOCUMENT NO.:
INSULATION:
NO.
Pipe Size
or O.D.
(NPS) (in.)
DATE
to
150
REVISION DESCRIPTION
151
to
200
201
to
250
1/2
3/4
1
1-1/2
2
3
4
6
8
10
12
14
16
18
20
24
30
36
48
Flat
NOTES:
1. Thicknesses are in inches.
251
to
300
301
to
350
351
to
400
BY
401
to
450
451
to
500
501
to
550
Operating Temperature, °F
551 601 651 701 751
to
to
to
to
to
600 650 700 750 800
801
to
850
851
to
900
901
to
950
CHECKED
APPROVED
951 1001 1051 1101 1151
to
to
to
to
to
1000 1050 1100 1150 1200
ASSOC. PIP:
INSH1000
INSULATION THICKNESS TABLE
PIP INSH1000-F26
PAGE 1 OF 1
FEBRUARY 2011
USER-DEFINED INSULATION FOR PP (Inches)
FACILITY NAME:
PROJECT NO.:
LOCATION:
PROJECT DOCUMENT NO.:
INSULATION:
NO.
Pipe Size
or O.D.
(NPS) (in.)
DATE
to
150
REVISION DESCRIPTION
151
to
200
201
to
250
1/2
3/4
1
1-1/2
2
3
4
6
8
10
12
14
16
18
20
24
30
36
48
Flat
NOTES:
1. Thicknesses are in inches.
251
to
300
301
to
350
351
to
400
BY
401
to
450
451
to
500
501
to
550
Operating Temperature, °F
551 601 651 701 751
to
to
to
to
to
600 650 700 750 800
801
to
850
851
to
900
901
to
950
CHECKED
APPROVED
951 1001 1051 1101 1151
to
to
to
to
to
1000 1050 1100 1150 1200
ASSOC. PIP:
INSH1000
INSULATION THICKNESS TABLE
PIP INSH1000-F27
PAGE 1 OF 1
FEBRUARY 2011
USER-DEFINED INSULATION - COMBINED TABLE (Inches)
FACILITY NAME:
PROJECT NO.:
LOCATION:
PROJECT DOCUMENT NO.:
INSULATION:
NO.
Pipe Size
or O.D.
(NPS) (in.)
DATE
to
150
REVISION DESCRIPTION
151
to
200
201
to
250
1/2
3/4
1
1-1/2
2
3
4
6
8
10
12
14
16
18
20
24
30
36
48
Flat
NOTES:
1. Thicknesses are in inches.
251
to
300
301
to
350
351
to
400
BY
401
to
450
451
to
500
501
to
550
Operating Temperature, °F
551 601 651 701 751
to
to
to
to
to
600 650 700 750 800
801
to
850
851
to
900
901
to
950
CHECKED
APPROVED
951 1001 1051 1101 1151
to
to
to
to
to
1000 1050 1100 1150 1200
ASSOC. PIP:
INSH1000
INSULATION THICKNESS TABLE
PIP INSH1000-FM1
CALCIUM SILICATE INSULATION FOR HC
ASTM C533 Type I (mm)
FACILITY NAME:
PROJECT NO.:
LOCATION:
NO.
Pipe Size
or O.D.
(NPS) (in.)
PAGE 1 OF 1
FEBRUARY 2011
PROJECT DOCUMENT NO.:
DATE
to
75
REVISION DESCRIPTION
76
to
100
101
to
125
1/2
3/4
1
1-1/2
2
3
4
6
8
10
12
14
16
18
20
24
30
36
48
Flat
NOTES:
1. Thicknesses are in mm.
126
to
150
151
to
175
176
to
200
201
to
225
BY
226
to
250
251
to
275
Operating Temperature, °C
276 301 326 351 376 401
to
to
to
to
to
to
300 325 350 375 400 425
426
to
450
451
to
475
476
to
500
501
to
525
CHECKED
526
to
550
551
to
575
576
to
600
APPROVED
601
to
625
626
to
650
ASSOC. PIP:
INSH1000
INSULATION THICKNESS TABLE
PIP INSH1000-FM2
CALCIUM SILICATE INSULATION FOR PP
ASTM C533 Type I (mm)
FACILITY NAME:
PROJECT NO.:
LOCATION:
NO.
Pipe Size
or O.D.
(NPS) (in.)
PAGE 1 OF 1
FEBRUARY 2011
PROJECT DOCUMENT NO.:
DATE
to
75
REVISION DESCRIPTION
76
to
100
101
to
125
1/2
3/4
1
1-1/2
2
3
4
6
8
10
12
14
16
18
20
24
30
36
48
Flat
NOTES:
1. Thicknesses are in mm.
126
to
150
151
to
175
176
to
200
201
to
225
BY
226
to
250
251
to
275
Operating Temperature, °C
276 301 326 351 376 401
to
to
to
to
to
to
300 325 350 375 400 425
426
to
450
451
to
475
476
to
500
501
to
525
CHECKED
526
to
550
551
to
575
576
to
600
APPROVED
601
to
625
626
to
650
ASSOC. PIP:
INSH1000
INSULATION THICKNESS TABLE
PIP INSH1000-FM3
CALCIUM SILICATE INSULATION – COMBINED TABLE
ASTM C533 Type I (mm)
FACILITY NAME:
PROJECT NO.:
LOCATION:
NO.
Pipe Size
or O.D.
(NPS) (in.)
PAGE 1 OF 1
FEBRUARY 2011
PROJECT DOCUMENT NO.:
DATE
to
75
REVISION DESCRIPTION
76
to
100
101
to
125
1/2
3/4
1
1-1/2
2
3
4
6
8
10
12
14
16
18
20
24
30
36
48
Flat
NOTES:
1. Thicknesses are in mm.
126
to
150
151
to
175
176
to
200
201
to
225
BY
226
to
250
251
to
275
Operating Temperature, °C
276 301 326 351 376 401
to
to
to
to
to
to
300 325 350 375 400 425
426
to
450
451
to
475
476
to
500
501
to
525
CHECKED
526
to
550
551
to
575
576
to
600
APPROVED
601
to
625
626
to
650
ASSOC. PIP:
INSH1000
INSULATION THICKNESS TABLE
PIP INSH1000-FM4
CELLULAR GLASS INSULATION FOR HC
ASTM C552 (mm)
FACILITY NAME:
PROJECT NO.:
LOCATION:
NO.
Pipe Size
or O.D.
(NPS) (in.)
PAGE 1 OF 1
FEBRUARY 2011
PROJECT DOCUMENT NO.:
DATE
to
75
REVISION DESCRIPTION
76
to
100
101
to
125
1/2
3/4
1
1-1/2
2
3
4
6
8
10
12
14
16
18
20
24
30
36
48
Flat
NOTES:
1. Thicknesses are in mm.
126
to
150
151
to
175
176
to
200
201
to
225
BY
226
to
250
251
to
275
Operating Temperature, °C
276 301 326 351 376 401
to
to
to
to
to
to
300 325 350 375 400 425
CHECKED
APPROVED
ASSOC. PIP:
INSH1000
INSULATION THICKNESS TABLE
PIP INSH1000-FM5
CELLULAR GLASS INSULATION FOR PP
ASTM C552 (mm)
FACILITY NAME:
PROJECT NO.:
LOCATION:
NO.
Pipe Size
or O.D.
(NPS) (in.)
PAGE 1 OF 1
FEBRUARY 2011
PROJECT DOCUMENT NO.:
DATE
to
75
REVISION DESCRIPTION
76
to
100
101
to
125
1/2
3/4
1
1-1/2
2
3
4
6
8
10
12
14
16
18
20
24
30
36
48
Flat
NOTES:
1. Thicknesses are in mm.
126
to
150
151
to
175
176
to
200
201
to
225
BY
226
to
250
251
to
275
Operating Temperature, °C
276 301 326 351 376 401
to
to
to
to
to
to
300 325 350 375 400 425
CHECKED
APPROVED
ASSOC. PIP:
INSH1000
INSULATION THICKNESS TABLE
PIP INSH1000-FM6
CELLULAR GLASS INSULATION – COMBINED TABLE
ASTM C552 (mm)
FACILITY NAME:
PROJECT NO.:
LOCATION:
NO.
Pipe Size
or O.D.
(NPS) (in.)
PAGE 1 OF 1
FEBRUARY 2011
PROJECT DOCUMENT NO.:
DATE
to
75
REVISION DESCRIPTION
76
to
100
101
to
125
1/2
3/4
1
1-1/2
2
3
4
6
8
10
12
14
16
18
20
24
30
36
48
Flat
NOTES:
1. Thicknesses are in mm.
126
to
150
151
to
175
176
to
200
201
to
225
BY
226
to
250
251
to
275
Operating Temperature, °C
276 301 326 351 376 401
to
to
to
to
to
to
300 325 350 375 400 425
CHECKED
APPROVED
ASSOC. PIP:
INSH1000
INSULATION THICKNESS TABLE
PIP INSH1000-FM7
FIBERGLASS INSULATION FOR HC
ASTM C547, Type 1 / C612, Type I (mm)
FACILITY NAME:
PROJECT NO.:
LOCATION:
NO.
Pipe Size
or O.D.
(NPS) (in.)
PAGE 1 OF 1
FEBRUARY 2011
PROJECT DOCUMENT NO.:
DATE
to
75
REVISION DESCRIPTION
76
to
100
101
to
125
1/2
3/4
1
1-1/2
2
3
4
6
8
10
12
14
16
18
20
24
30
36
48
Flat
NOTES:
1. Thicknesses are in mm.
126
to
150
151
to
175
176
to
200
201
to
225
BY
226
to
250
251
to
275
Operating Temperature, °C
276 301 326 351 376 401
to
to
to
to
to
to
300 325 350 375 400 425
426
to
450
CHECKED
APPROVED
ASSOC. PIP:
INSH1000
INSULATION THICKNESS TABLE
PIP INSH1000-FM8
FIBERGLASS INSULATION FOR PP
ASTM C547, Type 1 / C612, Type I (mm)
FACILITY NAME:
PROJECT NO.:
LOCATION:
NO.
Pipe Size
or O.D.
(NPS) (in.)
PAGE 1 OF 1
FEBRUARY 2011
PROJECT DOCUMENT NO.:
DATE
to
75
REVISION DESCRIPTION
76
to
100
101
to
125
1/2
3/4
1
1-1/2
2
3
4
6
8
10
12
14
16
18
20
24
30
36
48
Flat
NOTES:
1. Thicknesses are in mm.
126
to
150
151
to
175
176
to
200
201
to
225
BY
226
to
250
251
to
275
Operating Temperature, °C
276 301 326 351 376 401
to
to
to
to
to
to
300 325 350 375 400 425
426
to
450
CHECKED
APPROVED
ASSOC. PIP:
INSH1000
INSULATION THICKNESS TABLE
PIP INSH1000-FM9
FIBERGLASS INSULATION – COMBINED TABLE
ASTM C547, Type 1 / C612, Type I (mm)
FACILITY NAME:
PROJECT NO.:
LOCATION:
NO.
Pipe Size
or O.D.
(NPS) (in.)
PAGE 1 OF 1
FEBRUARY 2011
PROJECT DOCUMENT NO.:
DATE
to
75
REVISION DESCRIPTION
76
to
100
101
to
125
1/2
3/4
1
1-1/2
2
3
4
6
8
10
12
14
16
18
20
24
30
36
48
Flat
NOTES:
1. Thicknesses are in mm.
126
to
150
151
to
175
176
to
200
201
to
225
BY
226
to
250
251
to
275
Operating Temperature, °C
276 301 326 351 376 401
to
to
to
to
to
to
300 325 350 375 400 425
426
to
450
CHECKED
APPROVED
ASSOC. PIP:
INSH1000
INSULATION THICKNESS TABLE
PIP INSH1000-FM10
MINERAL WOOL INSULATION FOR HC
ASTM C547, Type II or III / C612, Type IVB (mm)
FACILITY NAME:
PROJECT NO.:
LOCATION:
NO.
Pipe Size
or O.D.
(NPS) (in.)
PAGE 1 OF 1
FEBRUARY 2011
PROJECT DOCUMENT NO.:
DATE
to
75
REVISION DESCRIPTION
76
to
100
101
to
125
1/2
3/4
1
1-1/2
2
3
4
6
8
10
12
14
16
18
20
24
30
36
48
Flat
NOTES:
1. Thicknesses are in mm.
126
to
150
151
to
175
176
to
200
201
to
225
BY
226
to
250
251
to
275
Operating Temperature, °C
276 301 326 351 376 401
to
to
to
to
to
to
300 325 350 375 400 425
426
to
450
451
to
475
476
to
500
501
to
525
CHECKED
526
to
550
551
to
575
576
to
600
APPROVED
601
to
625
626
to
650
ASSOC. PIP:
INSH1000
INSULATION THICKNESS TABLE
PIP INSH1000-FM11
MINERAL WOOL INSULATION FOR PP
ASTM C547, Type II or III / C612, Type IVB (mm)
FACILITY NAME:
PROJECT NO.:
LOCATION:
NO.
Pipe Size
or O.D.
(NPS) (in.)
PAGE 1 OF 1
FEBRUARY 2011
PROJECT DOCUMENT NO.:
DATE
to
75
REVISION DESCRIPTION
76
to
100
101
to
125
1/2
3/4
1
1-1/2
2
3
4
6
8
10
12
14
16
18
20
24
30
36
48
Flat
NOTES:
1. Thicknesses are in mm.
126
to
150
151
to
175
176
to
200
201
to
225
BY
226
to
250
251
to
275
Operating Temperature, °C
276 301 326 351 376 401
to
to
to
to
to
to
300 325 350 375 400 425
426
to
450
451
to
475
476
to
500
501
to
525
CHECKED
526
to
550
551
to
575
576
to
600
APPROVED
601
to
625
626
to
650
ASSOC. PIP:
INSH1000
INSULATION THICKNESS TABLE
PIP INSH1000-FM12
MINERAL WOOL INSULATION – COMBINED TABLE
ASTM C547, Type II or III / C612, Type IVB (mm)
FACILITY NAME:
PROJECT NO.:
LOCATION:
NO.
Pipe Size
or O.D.
(NPS) (in.)
PAGE 1 OF 1
FEBRUARY 2011
PROJECT DOCUMENT NO.:
DATE
to
75
REVISION DESCRIPTION
76
to
100
101
to
125
1/2
3/4
1
1-1/2
2
3
4
6
8
10
12
14
16
18
20
24
30
36
48
Flat
NOTES:
1. Thicknesses are in mm.
126
to
150
151
to
175
176
to
200
201
to
225
BY
226
to
250
251
to
275
Operating Temperature, °C
276 301 326 351 376 401
to
to
to
to
to
to
300 325 350 375 400 425
426
to
450
451
to
475
476
to
500
501
to
525
CHECKED
526
to
550
551
to
575
576
to
600
APPROVED
601
to
625
626
to
650
ASSOC. PIP:
INSH1000
INSULATION THICKNESS TABLE
PIP INSH1000-FM13
EXPANDED PERLITE INSULATION FOR HC
ASTM C610 (mm)
FACILITY NAME:
PROJECT NO.:
LOCATION:
NO.
Pipe Size
or O.D.
(NPS) (in.)
PAGE 1 OF 1
FEBRUARY 2011
PROJECT DOCUMENT NO.:
DATE
to
75
REVISION DESCRIPTION
76
to
100
101
to
125
1/2
3/4
1
1-1/2
2
3
4
6
8
10
12
14
16
18
20
24
30
36
48
Flat
NOTES:
1. Thicknesses are in mm.
126
to
150
151
to
175
176
to
200
201
to
225
BY
226
to
250
251
to
275
Operating Temperature, °C
276 301 326 351 376 401
to
to
to
to
to
to
300 325 350 375 400 425
426
to
450
451
to
475
476
to
500
501
to
525
CHECKED
526
to
550
551
to
575
576
to
600
APPROVED
601
to
625
626
to
650
ASSOC. PIP:
INSH1000
INSULATION THICKNESS TABLE
PIP INSH1000-FM14
EXPANDED PERLITE INSULATION FOR PP
ASTM C610 (mm)
FACILITY NAME:
PROJECT NO.:
LOCATION:
NO.
Pipe Size
or O.D.
(NPS) (in.)
PAGE 1 OF 1
FEBRUARY 2011
PROJECT DOCUMENT NO.:
DATE
to
75
REVISION DESCRIPTION
76
to
100
101
to
125
1/2
3/4
1
1-1/2
2
3
4
6
8
10
12
14
16
18
20
24
30
36
48
Flat
NOTES:
1. Thicknesses are in mm.
126
to
150
151
to
175
176
to
200
201
to
225
BY
226
to
250
251
to
275
Operating Temperature, °C
276 301 326 351 376 401
to
to
to
to
to
to
300 325 350 375 400 425
426
to
450
451
to
475
476
to
500
501
to
525
CHECKED
526
to
550
551
to
575
576
to
600
APPROVED
601
to
625
626
to
650
ASSOC. PIP:
INSH1000
INSULATION THICKNESS TABLE
PIP INSH1000-FM15
EXPANDED PERLITE INSULATION – COMBINED TABLE
ASTM C610 (mm)
FACILITY NAME:
PROJECT NO.:
LOCATION:
NO.
Pipe Size
or O.D.
(NPS) (in.)
PAGE 1 OF 1
FEBRUARY 2011
PROJECT DOCUMENT NO.:
DATE
to
75
REVISION DESCRIPTION
76
to
100
101
to
125
1/2
3/4
1
1-1/2
2
3
4
6
8
10
12
14
16
18
20
24
30
36
48
Flat
NOTES:
1. Thicknesses are in mm.
126
to
150
151
to
175
176
to
200
201
to
225
BY
226
to
250
251
to
275
Operating Temperature, °C
276 301 326 351 376 401
to
to
to
to
to
to
300 325 350 375 400 425
426
to
450
451
to
475
476
to
500
501
to
525
CHECKED
526
to
550
551
to
575
576
to
600
APPROVED
601
to
625
626
to
650
ASSOC. PIP:
INSH1000
INSULATION THICKNESS TABLE
PIP INSH1000-FM16
POLYISOCYANURATE FOR HC
ASTM C591 (mm)
FACILITY NAME:
PROJECT NO.:
LOCATION:
NO.
Pipe Size
or O.D.
(NPS) (in.)
PAGE 1 OF 1
FEBRUARY 2011
PROJECT DOCUMENT NO.:
DATE
REVISION DESCRIPTION
BY
Operating Temperature, °C
to
75
76
to
100
101
to
125
1/2
3/4
1
1-1/2
2
3
4
6
8
10
12
14
16
18
20
24
30
36
48
Flat
NOTES:
1. Thicknesses are in mm.
126
to
150
CHECKED
APPROVED
ASSOC. PIP:
INSH1000
INSULATION THICKNESS TABLE
PIP INSH1000-FM17
POLYISOCYANURATE FOR PP
ASTM C591 (mm)
FACILITY NAME:
PROJECT NO.:
LOCATION:
NO.
Pipe Size
or O.D.
(NPS) (in.)
PAGE 1 OF 1
FEBRUARY 2011
PROJECT DOCUMENT NO.:
DATE
REVISION DESCRIPTION
BY
Operating Temperature, °C
to
75
76
to
100
101
to
125
1/2
3/4
1
1-1/2
2
3
4
6
8
10
12
14
16
18
20
24
30
36
48
Flat
NOTES:
1. Thicknesses are in mm.
126
to
150
CHECKED
APPROVED
ASSOC. PIP:
INSH1000
INSULATION THICKNESS TABLE
PIP INSH1000-FM18
POLYISOCYANURATE – COMBINED TABLE
ASTM C591 (mm)
FACILITY NAME:
PROJECT NO.:
LOCATION:
NO.
Pipe Size
or O.D.
(NPS) (in.)
PAGE 1 OF 1
FEBRUARY 2011
PROJECT DOCUMENT NO.:
DATE
REVISION DESCRIPTION
BY
Operating Temperature, °C
to
75
76
to
100
101
to
125
1/2
3/4
1
1-1/2
2
3
4
6
8
10
12
14
16
18
20
24
30
36
48
Flat
NOTES:
1. Thicknesses are in mm.
126
to
150
CHECKED
APPROVED
ASSOC. PIP:
INSH1000
INSULATION THICKNESS TABLE
PIP INSH1000-FM19
ELASTOMERIC FOAM INSULATION FOR HC
ASTM C534 (mm)
FACILITY NAME:
PROJECT NO.:
LOCATION:
NO.
Pipe Size
or O.D.
(NPS) (in.)
PAGE 1 OF 1
FEBRUARY 2011
PROJECT DOCUMENT NO.:
DATE
REVISION DESCRIPTION
BY
Operating Temperature, °C
to
75
76
to
100
101
to
125
1/2
3/4
1
1-1/2
2
3
4
6
8
10
12
14
16
18
20
24
30
36
48
Flat
NOTES:
1. Thicknesses are in mm.
126
to
150
CHECKED
APPROVED
ASSOC. PIP:
INSH1000
INSULATION THICKNESS TABLE
PIP INSH1000-FM20
ELASTOMERIC FOAM INSULATION FOR PP
ASTM C534 (mm)
FACILITY NAME:
PROJECT NO.:
LOCATION:
NO.
Pipe Size
or O.D.
(NPS) (in.)
PAGE 1 OF 1
FEBRUARY 2011
PROJECT DOCUMENT NO.:
DATE
REVISION DESCRIPTION
BY
Operating Temperature, °C
to
75
76
to
100
101
to
125
1/2
3/4
1
1-1/2
2
3
4
6
8
10
12
14
16
18
20
24
30
36
48
Flat
NOTES:
1. Thicknesses are in mm.
126
to
150
CHECKED
APPROVED
ASSOC. PIP:
INSH1000
INSULATION THICKNESS TABLE
PIP INSH1000-FM21
ELASTOMERIC FOAM INSULATION – COMBINED TABLE
ASTM C534 (mm)
FACILITY NAME:
PROJECT NO.:
LOCATION:
NO.
Pipe Size
or O.D.
(NPS) (in.)
PAGE 1 OF 1
FEBRUARY 2011
PROJECT DOCUMENT NO.:
DATE
REVISION DESCRIPTION
BY
Operating Temperature, °C
to
75
76
to
100
101
to
125
1/2
3/4
1
1-1/2
2
3
4
6
8
10
12
14
16
18
20
24
30
36
48
Flat
NOTES:
1. Thicknesses are in mm.
126
to
150
CHECKED
APPROVED
ASSOC. PIP:
INSH1000
INSULATION THICKNESS TABLE
PIP INSH1000-FM22
PHENOLIC FOAM INSULATION FOR HC
ASTM C1126 (mm)
FACILITY NAME:
PROJECT NO.:
LOCATION:
NO.
Pipe Size
or O.D.
(NPS) (in.)
PAGE 1 OF 1
FEBRUARY 2011
PROJECT DOCUMENT NO.:
DATE
REVISION DESCRIPTION
BY
Operating Temperature, °C
to
75
76
to
100
101
to
125
1/2
3/4
1
1-1/2
2
3
4
6
8
10
12
14
16
18
20
24
30
36
48
Flat
NOTES:
1. Thicknesses are in mm.
126
to
150
151
to
175
CHECKED
APPROVED
ASSOC. PIP:
INSH1000
INSULATION THICKNESS TABLE
PIP INSH1000-FM23
PHENOLIC FOAM INSULATION FOR PP
ASTM C1126 (mm)
FACILITY NAME:
PROJECT NO.:
LOCATION:
NO.
Pipe Size
or O.D.
(NPS) (in.)
PAGE 1 OF 1
FEBRUARY 2011
PROJECT DOCUMENT NO.:
DATE
REVISION DESCRIPTION
BY
Operating Temperature, °C
to
75
76
to
100
101
to
125
1/2
3/4
1
1-1/2
2
3
4
6
8
10
12
14
16
18
20
24
30
36
48
Flat
NOTES:
1. Thicknesses are in mm.
126
to
150
151
to
175
CHECKED
APPROVED
ASSOC. PIP:
INSH1000
INSULATION THICKNESS TABLE
PIP INSH1000-FM24
PHENOLIC FOAM INSULATION – COMBINED TABLE
ASTM C1126 (mm)
FACILITY NAME:
PROJECT NO.:
LOCATION:
NO.
Pipe Size
or O.D.
(NPS) (in.)
PAGE 1 OF 1
FEBRUARY 2011
PROJECT DOCUMENT NO.:
DATE
REVISION DESCRIPTION
BY
Operating Temperature, °C
to
75
76
to
100
101
to
125
1/2
3/4
1
1-1/2
2
3
4
6
8
10
12
14
16
18
20
24
30
36
48
Flat
NOTES:
1. Thicknesses are in mm.
126
to
150
151
to
175
CHECKED
APPROVED
ASSOC. PIP:
INSH1000
INSULATION THICKNESS TABLE
PIP INSH1000-FM25
PAGE 1 OF 1
FEBRUARY 2011
USER-DEFINED INSULATION FOR HC (mm)
FACILITY NAME:
PROJECT NO.:
LOCATION:
PROJECT DOCUMENT NO.:
INSULATION:
NO.
Pipe Size
or O.D.
(NPS) (in.)
DATE
to
75
REVISION DESCRIPTION
76
to
100
101
to
125
1/2
3/4
1
1-1/2
2
3
4
6
8
10
12
14
16
18
20
24
30
36
48
Flat
NOTES:
1. Thicknesses are in mm.
126
to
150
151
to
175
176
to
200
201
to
225
BY
226
to
250
251
to
275
Operating Temperature, °C
276 301 326 351 376 401
to
to
to
to
to
to
300 325 350 375 400 425
426
to
450
451
to
475
476
to
500
501
to
525
CHECKED
526
to
550
551
to
575
576
to
600
APPROVED
601
to
625
626
to
650
ASSOC. PIP:
INSH1000
INSULATION THICKNESS TABLE
PIP INSH1000-FM26
PAGE 1 OF 1
FEBRUARY 2011
USER-DEFINED INSULATION FOR PP (mm)
FACILITY NAME:
PROJECT NO.:
LOCATION:
PROJECT DOCUMENT NO.:
INSULATION:
NO.
Pipe Size
or O.D.
(NPS) (in.)
DATE
to
75
REVISION DESCRIPTION
76
to
100
101
to
125
1/2
3/4
1
1-1/2
2
3
4
6
8
10
12
14
16
18
20
24
30
36
48
Flat
NOTES:
1. Thicknesses are in mm.
126
to
150
151
to
175
176
to
200
201
to
225
BY
226
to
250
251
to
275
Operating Temperature, °C
276 301 326 351 376 401
to
to
to
to
to
to
300 325 350 375 400 425
426
to
450
451
to
475
476
to
500
501
to
525
CHECKED
526
to
550
551
to
575
576
to
600
APPROVED
601
to
625
626
to
650
ASSOC. PIP:
INSH1000
INSULATION THICKNESS TABLE
PIP INSH1000-FM27
PAGE 1 OF 1
FEBRUARY 2011
USER-DEFINED INSULATION - COMBINED TABLE (mm)
FACILITY NAME:
PROJECT NO.:
LOCATION:
PROJECT DOCUMENT NO.:
INSULATION:
NO.
Pipe Size
or O.D.
(NPS) (in.)
DATE
to
75
REVISION DESCRIPTION
76
to
100
101
to
125
1/2
3/4
1
1-1/2
2
3
4
6
8
10
12
14
16
18
20
24
30
36
48
Flat
NOTES:
1. Thicknesses are in mm.
126
to
150
151
to
175
176
to
200
201
to
225
BY
226
to
250
251
to
275
Operating Temperature, °C
276 301 326 351 376 401
to
to
to
to
to
to
300 325 350 375 400 425
426
to
450
451
to
475
476
to
500
501
to
525
CHECKED
526
to
550
551
to
575
576
to
600
APPROVED
601
to
625
626
to
650