PROFILE Addressable Fire Alarm Control Panels and Repeaters PROFILE, Addressable Fire Alarm Control Panels and Repeaters, Installa- Installation 120.515.167_PROFILE-P-I Doc. version 6.0 2. October 2020 © 2020 Johnson Controls. All rights reserved. All specifications and other information shown were current as of document revision date and are subject to change without notice. Tyco Fire & Security GmbH, Victor von Bruns-Strasse 21, 8212 Neuhausen am Rheinfall, Switzerland PROFILE Fire detection system Contents Contents 1 About this Manual..................................................................................................................4 1.1 1.2 1.3 1.4 1.5 1.6 1.7 Keywords and symbols ........................................................................................................................ 4 Who this Manual is for .......................................................................................................................... 4 What this Manual Covers ..................................................................................................................... 4 What this Manual does not cover........................................................................................................ 4 Other Documentation ........................................................................................................................... 4 Control Panel Identification ................................................................................................................. 5 Installation Overview ............................................................................................................................ 5 2 Installation ..............................................................................................................................9 2.1 2.1.1 2.1.2 2.2 2.3 2.3.1 2.3.2 2.3.3 2.3.4 2.3.5 2.4 2.5 2.6 2.7 2.8 2.9 2.10 2.10.1 2.11 2.12 2.13 2.14 Note Safety Warnings........................................................................................................................... 9 Local Conformance ....................................................................................................................................9 Electrical Safety .........................................................................................................................................9 Check the Mounting Location.............................................................................................................. 9 Dismantling and Mounting.................................................................................................................16 Dismantle for Access...............................................................................................................................16 Mount the Housing - P115S, P115D, P485D and P405D ........................................................................17 Mount the Housing - PR8AS....................................................................................................................18 Dismantle for Access...............................................................................................................................19 Mount the Housing ..................................................................................................................................19 Wire for Testing ...................................................................................................................................22 Make Insulation Checks .....................................................................................................................22 Wire in Remaining Modules ...............................................................................................................23 Measure Loop Resistance ..................................................................................................................23 Reassemble..........................................................................................................................................23 Connect the Loops...............................................................................................................................23 Connect the Local Sounders ..............................................................................................................23 Field Interface Module.............................................................................................................................25 Interface to Conventional Detectors.................................................................................................26 Terminate the Supervised Input ........................................................................................................27 Terminate Ancillaries ..........................................................................................................................27 Make any other Required FIM Board Connections ..........................................................................27 3 Configuration....................................................................................................................... 28 3.1 3.2 3.3 3.4 3.5 3.6 3.7 3.8 3.9 3.9.1 3.9.2 3.10 3.11 Connect the Mains Cable and Protective Earths .............................................................................28 Fit Standard Sized Modules................................................................................................................29 Fit an IOB800 or TUD800 Module ......................................................................................................29 Fit a CCU3/CMXMB .............................................................................................................................30 Fit Mounting Plates .............................................................................................................................31 Fit an XLM800 ......................................................................................................................................32 PSU830 Power Supply Module ..........................................................................................................32 Install the Batteries .............................................................................................................................33 Connect Repeaters..............................................................................................................................34 Connect Compact Repeater (PR1DS) ......................................................................................................34 Connect AC repeater (PR8AS) .................................................................................................................34 Connect any other ancillaries ............................................................................................................35 Make Customer Records ....................................................................................................................35 Installation Doc. version 6.0 3 PROFILE Fire detection system 1 About this Manual 1.1 Keywords and symbols In this manual symbols are used in the margin to indicate warnings, and also ‘hints and tips’ type information. These are explained in Table 1. Keyword Symbol DANGER Explanation Warning. Imminent danger. Death or severe injury when disregarded. WARNING Warning. Potentially dangerous situation. Death or severe injury possible when disregarded. CAUTION Warning. Potentially dangerous situation. Minor injury possible when disregarded. NOTICE Warning. Potentially dangerous situation. Material damage possible when disregarded. Helpful information. Table 1: Keywords and symbols in this documentation 1.2 Who this Manual is for This guide is aimed at suitably qualified technicians experienced in the Installation of fire detection and alarm systems, who have also received training. 1.3 What this Manual Covers This document describes the procedures for installing the PROFILE addressable range of fire alarm control panels and repeaters. The guide sets out the necessary steps involved. This includes: Installing optional boards into the control panel Fitting ancillaries Wiring Installation Doc. version 6.0 1 About this Manual Downloading the configuration Testing Not all the steps are covered in detail, as this would be beyond the scope of the guide, and these details are provided in other documentation (see also “What this Manual does not cover”) below. Rather, the guide provides an overall sequence and context for the installation. 1.4 What this Manual does not cover The guide does not provide information on the following: System design. The system must already be designed and planned for the specific site, in terms of cable routing, device selection and layout, Mains Supply and so on. Local regulations. For example cable specifications and panel siting restrictions are expected to be covered by local regulations, and as these factors should have been incorporated into the design, they are excluded from the guide. Installation of detector bases and ancillaries. Refer to the respective installation (wiring) instructions. Installation of optional modules. These products have their own specific instructions; however this guide does provide supplemental information for installation in the PROFILE panel where necessary. Procedures covered by another of the guides available for the PROFILE fire panel range. For example in the PROFILE Panels Commissioning Instructions, there are various tests to be performed using operator functions as described in the PROFILE User Guide. 1.5 Other Documentation Other documents can be obtained as PDF files from the web. Your usual supporting web site will provide indexing and search facilities for finding the documents as listed below. PROFILE Commissioning Instructions PROFILE User Guide PROFILE Product Application and Design Information PROFILE Compact Repeater and Zonal Display with Shallow Back Cover Fixing Instructions. 4 1.6 Control Panel Identification 1.6 Control Panel Identification A typical PROFILE control panel is shown in Fig. 1. Your panel version may not match this figure exactly, but the PROFILE Fire detection system same items will be present, although perhaps not in the positions shown. Fig. 1: PROFILE Panel (example PR1DS PROFILE Compact Network Repeater) 1.7 Installation Overview This guide leads you through the Installation procedure as a series of step by step instructions. The instructions are arranged into major instruction section headings. Most of these sections contain numbered steps, some are single instructions. 5 To give you an overview, all the sections and steps are shown in Table 2 below. You could use this as a checklist to help keep track of progress. Note The next section to follow is not always the next section in the manual. Directions are given at the ends of procedures on where to go next in the manual. Installation Doc. version 6.0 PROFILE Fire detection system 1.7 Installation Overview Step summary Step on page Install - 2.1 “Note Safety Warnings” 9 2.2 “Check the Mounting Location” 9 2.3 “Dismantling and Mounting” 16 1 Disconnect the door cabling 17 2 Remove the door hinge pins 17 3 Remove the door 17 4 Temporarily re-fit the hinge pins, or store safely 17 5 Disconnect earth wires 17 6 Remove chassis plate(s) 17 7 Ensure safe component storage 17 8 Take suitable measures to prevent electrostatic discharge damage 17 9 Temporarily re-fit the chassis screws, or store them safely 17 10 Remove knockouts as required. 17 2.4 “Wire for Testing” 22 1 Run loop wires round the building 22 2 Feed cables into the housing, using appropriate glands 22 3 Connect loop wires to strip type connectors 22 4 Connect the loop cable screens (if applicable). 22 2.5 “Make Insulation Checks” 22 1 Note the hint to keep records 22 2 Ensure checks will be made at 500 V 22 3 Make usual insulation measurements 22 4 Remedy low values 22 5 Optionally investigate marginal values. 22 2.6 “Wire in Remaining Modules” 23 2.7 “Measure Loop Resistance” 23 1 Note the hint to record values 23 2 Make the usual resistance measurements 23 3 Assess measurements and remedy if necessary. 23 2.8 “Reassemble” 23 2.9 “Connect the Loops” 23 2.10 “Connect the Local Sounders”(if necessary) 23 1 Connect sounders in Loop or Spur mode 23 2 Terminate the local sounder outputs 23 3 Set the jumpers. 23 2.11 “Interface to Conventional Detectors” 26 2.12 “Terminate the Supervised Input” (if necessary) 27 Table 2: Installing Summary Installation Doc. version 6.0 6 1.7 Installation Overview PROFILE Fire detection system Step summary Step on page 1 Fit resistors to used Supervised Input 27 2 Fit resistor to enabled but unused Supervised Input. 27 2.14 “Make any other Required FIM Board Connections” 27 Configuration 3.1 “Connect the Mains Cable and Protective Earths” 28 1 Make sure the cable is not live 28 2 Remove the PSU Mains Connector cover (if necessary) 28 3 Connect and clamp the Mains Cable 28 4 Connect the protective earth 28 5 Install a second earth independent from the mains earth 28 6 Re-fit the Mains Connector cover 28 7 Check system 0 V is not earthed. 28 3.2 “Fit Standard Sized Modules” (if necessary) 29 1 Decide on flat or perpendicular mounting 29 2 Clip the module into DIN rail bracket 29 3 Clip the bracket into the mounting plate 29 4 Fit the mounting plate to the control panel (details below). 29 3.3 “Fit an IOB800 or TUD800 Module” (if necessary) 29 1 Fit snap pillars 29 2 Fit the module to the pillars 29 3 Secure with screws 29 4 Fit the mounting plate to the control panel (details below) 29 5 Configure and connect the module. 29 3.4 “Fit a CCU3/CMXMB” (if necessary) 30 1 Locate the mounting plate 30 2 Secure the module to the mounting plate using the screws provided 30 3 Fit the mounting plate to the control panel (details below) 30 4 Configure and connect. 30 3.5 “Fit Mounting Plates” (required if a module fitted, above) 31 1 Remove FIM mounting screws 31 2 Fit washers and spacers 31 3 Place the mounting plate on the spacers and secure. 31 3.6 “Fit an XLM800” and PSU830 (if necessary) 32 3.8 “Install the Batteries” 33 1 Remove the battery fuse 33 2 Connect the battery cables to the PSU830 33 3 Place the batteries in the bottom of the panel 34 4 Connect the battery cables to the batteries 33 5 Fit the battery retaining clamp (if supplied) 34 Table 2: Installing Summary (cont.) 7 Installation Doc. version 6.0 PROFILE Fire detection system Step summary 1.7 Installation Overview Step on page 6 Connect the inter-battery lead 34 7 Tape the thermistor in place 34 8 Re-fit the battery fuse 34 3.9 “Connect Repeaters” 34 3.10 “Connect any other ancillaries” 35 3.11 “Make Customer Records” 35 Table 2: Installing Summary (cont.) Installation Doc. version 6.0 8 2 2 Installation 2 Installation The installation procedure is presented as step by step instructions. The instructions are arranged into major instruction section headings. Most of these sections contain numbered sub-steps, some are single instructions. Additionally, there is a summary of the process showing all the steps – see 1.7 “Installation Overview” on page 5. You could use this as a checklist to help keep track of progress. 2.1 PROFILE Fire detection system 2.1.2 Electrical Safety DANGER The PROFILE Control Panel contains high voltages, producing a danger of death or serious injury while working on the panel. Note the dangerous voltage warning sticker on the chassis plate. (See item 6 in Fig. 13). Follow all steps and note all warnings in this guide relating to electrical safety and earthing. Note Safety Warnings Please note the warnings in the next two sub-sections. 2.1.1 Local Conformance This guide does not provide details in areas which are covered by local regulations and practice. Instead, the local regulations must be followed. These are expected to cover such items as: Wiring specifications Panel siting restrictions Provision for Mains isolation Earthing arrangements Environmental conditions Qualifications of personnel. For example there may be a stipulation that the connections for the Mains supply and protective earth can only be made by a qualified electrician. (This is not an exhaustive list.) WARNING Failing to follow the local regulations may lead to death, serious injuries and damage to property or prosecution. Ensure you do not breach the local regulations. 9 2.2 Check the Mounting Location The control panel is not weatherproof. Check that the location is indoors, dry and free from excessive dust. Although the control panel mounting position should already have been determined, as a double check, you can check the dimension using the drawings below. The drawings provide guidance on the cable entry points through the housing walls. The PROFILE flush-mounted panels slot into a cut-out, and are held in place using a bezel. (See Figs. 5 to 13, all figure measurements are represented in mm). Note that the control panel doors have their hinges on either left or right, and swing fully open, through more than 180o. Additionally, check whether there is sufficient provision for mounting any ancillary module housings. . Installation Doc. version 6.0 PROFILE Fire detection system 2 2.2 Check the Mounting Location 440 220 5 dia. 9.5 dia. 320 200 6.4 DIA. 55 55 100 100 20 140 1 2 1 Fig. 2: ANC800 Ancillary Housing - Overall and Fixing Dimensions 1– On Top Only 2– Not on Top Installation Doc. version 6.0 10 2 2.2 Check the Mounting Location 240.0 149.5 140.0 85.0 27.0 378.0 480.0 85.0 PROFILE Fire detection system 40.0 330.0 40.0 410.0 Fig. 3: Overall and Fixing Dimensions- PR8AS 1– Knockouts 2– Mounting hole Ø 5.5 mm 11 Installation Doc. version 6.0 PROFILE Fire detection system 2 2.2 Check the Mounting Location 1 209 205 205 205 40 2 2 4 3 3 480 400 320 3 170 3 3 40 40 330 40 410 Fig. 4: Overall and Fixing Dimensions- P115D Profile single loop panel deep, P405D and P485D Profile 2-4 loop panel deep 1– Knockouts Ø 20 mm (13x) 2– Knockouts 3– Mounting holes Ø 5.5 mm 4– Mounting hole Ø 7.5 mm Installation Doc. version 6.0 12 2 2.2 Check the Mounting Location PROFILE Fire detection system 441 1 198.2 A 557.6 A = 20 B = 25 A 390 117.6 2 A 50 B 150 150 220.5 220.5 3 B A Fig. 5: P805D and P885D PROFILE 2-8 loop Panel Deep - Overall and Fixing Dimensions 1– Use for Internal Ancillary Modules 2– Use for Incoming Mains Supply 3– Use for Coupling to Expansion Box 13 Installation Doc. version 6.0 PROFILE Fire detection system 2 2.2 Check the Mounting Location 1 144 140 205 205 40 2 2 2 480 400 3 3 40 40 330 40 410 4 Fig. 6: P115S PROFILE Single Loop Panel Shallow - Overall and Fixing Dimensions 1– Knockouts Ø 20 mm (13x) 2– Knockouts 3– Mounting hole Ø 5.5 mm 4– Knockouts Ø 20 mm Installation Doc. version 6.0 14 2 2.2 Check the Mounting Location PROFILE Fire detection system 441 198.2 B A A 557.6 A = 20 B = 25 280 A 50 B 150 150 220.5 220.5 1 B A Fig. 7: PROFILE P805D and P885D Battery and Expansion Housing - Overall and Fixing Dimensions 1– Use for Coupling to PROFILE Controller 15 Installation Doc. version 6.0 PROFILE Fire detection system 2 2.3 Dismantling and Mounting 1 Fig. 8: PR1DS PROFILE Compact DC Repeater Shallow-Overall and Fixing Dimensions 1– Slots 2.3 Dismantling and Mounting Note Depending upon the PROFILE variants, different set of instructions are to be followed. For P115S, P115D, P485D, P405D and PR8AS, follow the below procedures. 2.3.1 Dismantle for Access Note Dismantling is NOT required if the holes are accessible as, in the case of PR8AS. Installation Doc. version 6.0 16 2 2.3 Dismantling and Mounting You will need access to the rear wall of the panel housing, for fixing screws and dismantling. In most cases, dismantling is preferred. The dismantling involves removing the housing door, and the chassis plate (that holds the PCBs). How to dismantle the panel 1 From the door and door mounted PCBs, first disconnect the following cables: – Earth cable (Fig. 9, Item 3) – 20-way ribbon cable attached to the FIM80X (Fig. 9, Item 6). – Ethernet cable from CPU card to the User Interface PCBA (Fig. 9, Item 5). Then, disconnect any cable clips or ties. Note the details for re-connection. 2 Unscrew the bottom door hinge pin (Fig. 9, Item 2) as follows: – Reach a long screwdriver into the channel formed by the edge of the door pressing. 3 Remove the door as follows: – First pull out the bottom of the door clear. – Then, drop the door clear of the top hinge pin (Fig. 9, Item 1). 4 Take steps for the safe keeping of the hinge pin. Perhaps re-fit this temporarily. 5 Disconnect the earth wires as follows: – First, pull off the earth wire spade terminals from the chassis tags (Fig. 10, Item 3). – Then, disconnect the wires from the housing earth connector. 6 Remove the chassis plates (Fig. 10, Item 1) as follows: – First remove the lower two securing screws (Fig. 10, Item 2). – Then slacken the upper screws, slide the plate upwards to clear the keyholes, and remove. 7 While disassembled, ensure safe storage of the component parts. 8 Take suitable measures to prevent electrostatic discharge damage (such as keeping handling to a minimum). Store the components safely in a dry environment, preferably in their original packaging. 17 PROFILE Fire detection system 9 Temporarily re-fit the chassis screws for safe keeping (Fig. 10, Item 2). 10 Remove the knockouts from the backbox as necessary. 1 5 6 4 3 2 Fig. 9: Inside the door 1– Top Door Hinge 2– Bottom Door Hinge 3– Earth Cable 4– Holder for Ribbon Cable 5– Ethernet Cable 6– 20-way Ribbon Cable 2.3.2 Mount the Housing - P115S, P115D, P485D and P405D How to mount the housing 1 Decide on a wall mounting method (typically screws into rawl plugs), and assess the required sizes of the fastenings. – Take into account the type of wall (solid brick, wood and so on), and the weight of the assembled control panel housing. – Typically the size of the batteries will have a large influence on the housing weight. 2 For the upper (centre) mounting hole, mark on the wall the drill hole position. This mounting hole is shown as Fig. 11, Item 1. Now drill and plug this hole. Installation Doc. version 6.0 PROFILE Fire detection system 3 Insert a screw to suspend the housing from the upper hole. This allows you to insert the screw into the bare wall, and then drop the housing onto the screw (rather than screwing with the housing in position, through the back wall). 4 Ensure the housing is horizontal, then for the lower mounting holes, mark on the wall the drill hole positions. – Drill and plug the bottom fixing holes. – Insert screws to complete fixing the housing to the wall. For “deep” housings with the larger capacity batteries, it may be necessary to additionally use the upper fixing holes, because of the extra weight. 5 Check the housing is physically secure. 6 Remove debris from the housing. 2.3.3 – Tighten all of the screws and check that the mounting plate is secure. 3 Remove knockouts from the unit housings where necessary, as required by the cabling runs. Fit cable glands if necessary. 4 Hang and fix the panel on the mounting plate. – Loosely screw the top two bolts on the mounting plate already on the wall. – Hang the panel on the loose screws and screw the bottom two bolts. – Tighten the four screws until the panel is fitted securely. – Remove any debris from the housing. 2 4 Mount the Housing - PR8AS How to mount the housing After checking that the mounting location is suitable, you attach the mounting plate of the unit to the wall, then attach the panel to this plate. 1 Check the mounting location. – The housing is not weatherproof. Check that the location is indoors, dry and free from excessive dust. – Determine the mounting positions and as a double check, use the dimensions in Fig. 3. 2 Fix the mounting plate to the wall. Note Ensure that the wall fixings are strong enough to support the weight of the mounting plate and panel. Note that the battery size has an impact on the housing weight. – Hold the mounting plate up to the wall and mark on the wall a position for the upper mounting hole. Make sure that the plate is the right way up. See the arrow pointing upwards on the mounting plate.Refer to Fig. 3. – Drill a hole to accept the supplied wall plug and insert the plug. – Fix the plate into the upper drill positions just enough to allow you to mark drill positions on the wall for the two lower holes. – Move the mounting plate out of the way and drill the two lower holes. – Insert the wall plugs and fix the mounting plate to the wall with the screws. Installation 2 2.3 Dismantling and Mounting Doc. version 6.0 1 3 2 Fig. 10: Housing with Chassis Plate 1– Chassis Plate 2– Chassis Plate Mounting Screws 3– Earth Connector 4– Housing Earth Reverse the above procedure to re-assemble the components in the housing. 18 2 2.3 Dismantling and Mounting PROFILE Fire detection system – Ethernet cable from CPU card to the User Interface PCBA (Fig. 12, Item 3). 4 Disconnect the earth lead connecting to chassis plate as follows: – First disconnect the earth lead between the CPU card and the housing. Then disconnect the earth lead between the chassis and the housing (Fig. 12, Item 1). – Disconnect the Power Supply from the Mains Cable. – Remove the secured chassis plate screws, nuts/ bolts that are used to prevent the chassis plate from being dislodged (Fig. 12, Items 5 and 6). – Move the entire chassis plate upward and lift away from the housing (Fig. 12, Item 4). – Finally, store the chassis plate inside the packing carton. 1 1 2.3.5 Fig. 11: Empty control panel housing (example P115S) 1– Lower mounting holes For P885D and P805D, follow the below procedures. CAUTION Observe correct anti-static precautions while handling electronic assemblies. 2.3.4 Dismantle for Access How to dismantle the panel 1 Remove the complete assembly from the packaging. 2 Loosen the front cover fixing screws by using the hexagonal key (on key fob). Note that the screws are captive to the front cover. 3 From the door and door mounted PCBs, disconnect the following cables: – Earth Lead. – 20-way ribbon cable attached to the user interface PCBA on the inside of the door (Fig. 12, Item 2). 19 Mount the Housing How to mount the housing 1 Determine position for the housing on the wall. – Insert the top centre fixing into the wall by using the No. 10 masonry drill. (If in brick wall, a No. 8 x 1½ screw and rawl plug is recommended.) 2 Remove appropriate cable entry knockouts and hang the housing on the top centre fixing (keyhole slot) (Fig. 12, Items 7 and 8). 3 Align with a spirit level and drill bottom fixings. (These fixing holes have enough clearance to allow a rawl plug to suit a No. 8 screw to be inserted without removal of the housing from the wall). 4 Securely mount the housing to the wall. Remove debris from the housing. 5 Terminate cables into housing, leaving adequate free end tails. These tails should be brought forward and up to allow access for the chassis plate assembly. Reverse the above procedure to re-assemble the components in the housing. See Fig. 13 for the diagrammatic sketch of the housing for all the PROFILE variants except P805D, P885D, AC and DC repeaters. Installation Doc. version 6.0 PROFILE Fire detection system 2 2.3 Dismantling and Mounting 8 7 1 4 3 1 5 2 6 Fig. 12: P885D/P805D- Internal View 1– Earth Lead 2– 20-way Ribbon Cable 3– Ethernet Cable 4– Chassis Plate 5– Chassis Plate Screw 6– Chassis Plate Nut/Bolt 7– Cable Knockouts 8– Keyhole Slot Installation Doc. version 6.0 20 2 2.3 Dismantling and Mounting PROFILE Fire detection system 6 2 4 5 3 AC IN NL REMOTE BUS L B- B+ N/O C N/C FAULT N/O C N/C ALARM LOOP POWER SUPERVISED INPUTS ALARM I/P SDR1 PL4 FB4 SDR2 AL+ AL- AR+ ARLOOP A BL+ BL- BR+ BRLOOP B JP10 EXPANSION I/O IC14 LOOP EXPANSION FB3 PL12 IC25 IC15 PL3 IC29 FRONT COVER COM3 PL10 COM2 PL8 COM1 H11 LOOP B PROGRAM H10 LOOP A PROGRAM W/DOG LOOP B PL9 PL6 JP11 W/DOG LOOP A PL14 CPU INTERFACE X3 JP12 NETWORK POWER IC22 PL11 GND IC6 FB2 JP9 X2 TB2 RL13 RV2 RV1 IC21 +V 7 PL2 JP2 JP3 JP4 JP5 JP6 JP7 JP8 SVR1 POWER PL15 NTC FRONT COVER RL11 JP1 RL4 +V GND H9 +RBUS RL3 -RBUS RL2 H8 RL1 H7 H6 H5 PL5 H4 H2 H3 H1 SUPERVISED UNSUPER/ EMERGENCY ALARM INPUT /VISED - INPUT + - INPUT + FAULT ALARM FAULT EARTH W/DOG I/O PL13 8 1 Fig. 13: Housing with Chassis Plate – all PROFILE panels except P805D, P885D, AC and DC Repeaters 1– Lower chassis plate securing screws 2– Upper chassis plate securing screws 3– Mains connector 4– Protective earth wires 5– Housing earth connector block (either a single stud or a multi-terminal bar, depending on the panel variant) 6– Dangerous voltage warning label 7– PMM800 (mounted on top of PSU) 8– Battery Fuse 21 Installation Doc. version 6.0 PROFILE Fire detection system 2.4 2 2.4 Wire for Testing Wire for Testing R+ R- It is mandatory to make temporary connections, so that you can test the wiring for continuity, insulation and other relevant procedures. Depending on the model of the PROFILE panel and options fitted, there may be addressable loops (between one and eight) to be fitted. How to wire for testing 1 Run the loop wiring around the building, and wire in the bases, according to the system plan. Similarly, run any other wiring required for ancillary modules. Clearly label the + and - conductors. Connect these to the matching terminals of the detector bases. At this stage, do not wire in any isolator bases, or any other modules, or fit the detectors. The reason for not doing it is; because these items will be damaged by the high voltage insulation checks. Use strip connectors (see Fig 14 on page 22) for any temporary connections, to preserve continuity. Details of wiring individual items are provided with the items respectively. For example, the wiring details for detector bases are included as part of the base packaging labelling. At this stage, do not make final connections at the control panel, as you will be testing the wiring, for which free ends of the wires are needed. 2 At the control panel, feed cables through the appropriate knockouts. Use the glands as needed. Leave generous tails of wire (approximately 600 mm length). 3 Connect the loop wiring tails to a strip type connector block, with screw terminals, as shown in Fig. 14. Consequently, place this loosely in the housing. 4 Connect the loop cable screen (if applicable). It is recommended to electrically join the screens from each section of the loop cable, making connections within the loop devices. For example, connecting this to the housing earth connector (item 5 in Fig. 13 on page 21). Installation Doc. version 6.0 L+ L- 1 Fig. 14: Loop Wiring for Testing 1– Dashed lines represent loop wiring 2.5 Make Insulation Checks NOTICE Danger of damage to equipment. Before using a high-voltage insulation tester, ensure that no devices liable to be damaged are fitted to the circuit. This includes isolator bases and ancillary modules. How to check the loop wiring insulation 1 Note that a record should be made of the measurements below, to be handed over to the customer. 2 Ensure your insulation checks will be at 500 V (set your meter accordingly). 3 Make the usual insulation measurements. For example measure the resistance between the two wires of the loops, and the resistance between the loop wires and earth. 4 If any values are indicated as less than 1 MOhm, it is identified as a failure; as the control panel will not operate. In such a scenario, investigate and perform the necessary remedial measures to rectify it. 5 For values that are indicated as more than 1 MOhm, but less than 30 MOhm, investigate and try to increase the resistance value to 30 MOhm. 22 2 2.6 Wire in Remaining Modules 2.6 Wire in Remaining Modules At this stage, wire the remaining modules and isolator bases into the loops. 2.7 Measure Loop Resistance How to measure the loop resistance 1 Note that a record should be made of the measurements below, to be handed over to the customer. 2 Make the usual loop resistance measurements. 3 Check whether the values are acceptably close to the anticipated values calculated at the design stage. Check that the resistances of the loop positive and negative wires are the same (within acceptable limits). If there is a problem, rectify it. 4 Remove the temporary connections that you had made to the connector block, (See Fig. 14). 2.8 Reassemble Now re-assemble the boards and modules into the housing, following the reverse of the procedure “Dismantling and Mounting” on page 16. 2.9 Connect the Loops At this stage, wire the addressable loop wires into their connectors. (See Fig. 15 for a connector illustration). For the pinout details, use labelling for the loop connections on the board. (The loops are connected to the FIM board, and the XLM800 board; if fitted). For an FIM board to quickly locate these labels, use Fig. 17 on page 26. Do not plug the connectors to their board sockets at this stage. This will be covered in the PROFILE Panels Commissioning Instructions. PROFILE Fire detection system Note that the local sounders may not be configured into your system. How to connect the local sounders 1 Connect the sounders in Loop mode or Spur mode, as shown in Fig. 17. For the positions and pinout details of the connectors, use the labelling on the FIM circuit board. To quickly locate these, refer to Fig. 17 on page 26. 2 For Spur mode, ensure that you have fitted the 2.7 KOhms terminating EOL resistors. These must be fitted to the furthest sounder on the spur from the control panel. If a control panel sounder output is not required, but the output is enabled in the configuration, connect an EOL resistor directly across the sounder output (that is between the SDR1 + and SDR1 – terminals). If you are not sure about the configuration, it is safest to fit the resistor(s), as this will always result in normal operation. 3 Set the jumpers as appropriate for Spur or Loop mode, as shown in table 3. Jumper Spur Mode Loop Mode JP6 Not fitted Fitted JP5 Fitted Not fitted JP4 Fitted Not fitted JP3 Not fitted Fitted JP2 Not fitted Fitted JP8 Not fitted Fitted (doubles overcurrent shut down limit) JP9 Not fitted Fitted (doubles overcurrent shut down limit) Table 3: Sounder mode jumper settings Fig. 15: Loop Wire Connector NOTICE JP9 (above) is partially covered by the CPU801 board. However you are not recommended to remove the CPU801 due to the difficulties in re-fitting (it is easy to mis-align the 64-way board to board connector). 2.10 Connect the Local Sounders The “local sounders” are the sounders connected directly to the FIM board, as opposed to sounders on an addressable loop. 23 Installation Doc. version 6.0 PROFILE Fire detection system 2 2.10 Connect the Local Sounders N/O C ALAR M R E MOT E BUS +R B US N/C N/O C FAULT A L A R M I/P N/C S UP E R V IS E D E A R T H F LT INP UT S S DR 1 B L+ S DR 2 B L- BR+ LB OOP B R- L OOP A A L + AL- AR + AR - ALAR M -R B US FAULT INP UT S UP E R V IS E D E ME R G E NC Y INP UT ALAR M F R ONT C OV E R R L 11 R L1 R L2 R L3 R L4 P OWE R P L 15 PL2 2 H17 R L 12 3 R L 13 1 H16 H15 H14 H12 H13 H18 IC 6 RV2 RV1 FB 2 PL4 H20 FB 4 L OOP E XPA NS ION FB 3 IC 22 X2 P L 14 C P U INT E R FAC E X3 P L 11 P L 12 PL9 PL3 IC 25 IC 15 NE T WOR K P OWE R IC 21 E XPA NS ION I/O H32 IC 29 C OM3 C OM2 W/DOG L OOP B C OM1 L OOP B P R OG R A M L OOP A P R OG R A M W/DOG L OOP A F R ONT C OV E R H31 H30 W/DOG I/O P L 13 4 5 6 7 8 9 10 Fig. 16: CPU801 Mounting to FIM 1– CPU801 2– USB 3– Earth Tagging Point (X401) 4– Connector to FIM (Under the CPU Board - Mates To FIM Pl14) 5– CPU PCB 6– StandOFF 7– Nut 8– FIM PCB 9– Pillar 10–Chassis Plate Installation Doc. version 6.0 24 2 2.10 Connect the Local Sounders USB Port The USB port is used to transfer firmware and configuration data. Reference Document For information on downloading configuration data using the USB drive inserted into the CPU801 board, refer to the latest version of the PROFILE Panels Commissioning Instructions. The CPU801 has the following connectors: Serial port USB port Ethernet port The CPU801 has the following header configurations: Headers Configuration H1, H2 and H3 not fitted Boots firmware on power up or MX Consys download H2 only fitted Boots firmware default configuration on power up. Clears battery backup RAM H3 only fitted To download panel firmware PROFILE Fire detection system 2.10.1 Field Interface Module The FIM has 3 RS232 serial ports which are used for communicating with the following: COM1 - Serial printer. COM2 - Configuration PC/Modem. COM3 - ‘ThornNet’ and ‘FILNet’ communications networks. The FIM has the following Jumpers settings as shown in Table 5. Jumper Description Fitted Not Fitted JP1 Ground Fault link ON Ground Fault link OFF JP7 Emergency Alarm will turn on sounders Emergency Alarm has no effect on sounders (standard setting). Table 5: Jumper settings Table 4: CPU801 Header Configurations 25 Installation Doc. version 6.0 PROFILE Fire detection system 2 2.11 Interface to Conventional Detectors N/O 1 ALARM C N/C N/O 2 FAULT C N/C + - ALARM INPUT + UNSUPER/ /VISED INPUT - FIM + SUPER/ /VISED INPUT - 10 kOhms 2 kOhms + 5 SDR1 2.7 kOhms SDR2 2.7 kOhms + 5 - 3 4 Fig. 17: FIM Local Input and Output (the labels match those on the FIM board) 1– Shown in “normal” position (no alarm) 2– Shown in “normal” position (no fault) 3– Spur sounder mode 4– Loop sounder mode 5– Note that sounders must be polarised and suppressed 2.11 Interface to Conventional Detectors It may be necessary to interface with existing conventional detectors in the building. In such a scenario, a DIM800 or DDM800 interface unit will be inserted into the loop. The conventional detec- Installation Doc. version 6.0 tors will then be connected to the interface unit, to form a spur to the loop. Reference Document For additional information, refer to the DIM800 or DDM800 Fixing Instructions. 26 2 2.12 Terminate the Supervised Input 2.12 Terminate the Supervised Input The Supervised Input is active when the resistance applied between the input + and - input terminals goes low (when a shorting switch closes for example). Resistors are used to enable short and open circuit detection in the switch wiring. How to fit terminate the Supervised Input 1 If the Supervised Input is to be used, fit the supplied resistors to Supervised Input wiring. This is illustrated in Fig. 17 on page 26. You need to place a 2 KOhm resistor in series with the shorting switch. Then across this resistor and the switch, place a 10 KOhm resistor in parallel. Fit the resistors as close to the switch as possible. 2 If the Supervised Input is not going to be used, but it is enabled in the configuration, you need to connect the 10 KOhms EOL resistor directly across the Supervised Input + and – terminals of the FIM board. 27 PROFILE Fire detection system To check the configuration, you need to open it using MX Consys on a PC. If you cannot establish whether the Supervised Input is enabled or not, it is safest to fit the EOL resistor, as this will always ensure normal operation. 2.13 Terminate Ancillaries At this stage fit the required EOL resistors to the ancillaries. For details, refer to the documentation on the particular ancillary. 2.14 Make any other Required FIM Board Connections There may be other optional ancillaries and modules in the system that requires to be connected. Connect these at this stage. For a general overview of the possible connections, see Fig. 17 on page 26. Installation Doc. version 6.0 PROFILE Fire detection system 3 Configuration The following sections provide information on mounting, wiring and configuration of the different components of the PROFILE panels. This chapter guides you through the procedure to be followed; from initially connecting the Mains to finally connecting any other ancillaries required before Commissioning. Additionally, there is a summary of the configuration process showing all the steps – see 1.7 “Installation Overview” on page 5. You could use this as a checklist to help keep track of progress. 3.1 Connect the Mains Cable and Protective Earths DANGER Danger of death or serious injury. Before working on the Mains connection, verify that the cabling is not live. Ensure the cabling is not connected to the supply, or that the supply is isolated. DANGER The PROFILE Control Panel contains high voltages, producing a danger of death or serious injury. You must ensure adequate earthing of the system. In addition to any earthing requirements in the local regulations, additionally you must, also follow these stipulations: All exposed metalwork and cabling conduits must be returned to earth at the control panel. The control panel housing must be earthed, following the procedures as mentioned in this guide. WARNING To ensure proper operation of the control panel a second earth, separate from the mains lead earth, must be installed. This is described below. How to connect the Mains cable and protective earth 1 Make sure the Mains cable is not connected to the supply, or that the supply is isolated. Installation 3 Configuration Doc. version 6.0 2 On the PSU, locate the Mains connector at the top of the unit. If the protective cover is fitted to this connector, remove it. For details of the cover and connector see Fig. 18 on page 28. 3 Connect the Mains cable to its connector (for reference see Fig. 12 on page 20 or Fig. 13 on page 21). Fix the Mains cable using the clip near the Mains connector. 4 Connect the protective earth conductor of the Mains to a terminal of the housing earthing point.This point is shown in Fig. 12 or Fig. 13, marked with an earth symbol. 5 Connect a second earth wire (separate from the mains lead earth) to a terminal of the housing earthing point. This must be 2.5 mm2 or greater in cross sectional area. Connect this to a suitable earth bonding point. NOTE: Most AC power distribution systems will include a low impedance protective earth; however IT power distribution systems either have no earth or high impedance to earth. In these cases, a local low impedance protective earth is required. 6 Re-fit the PSU Mains connector cover. 7 Make sure system 0 V is not connected to the earth, as there is an earth fault monitoring circuit. 1 2 Fig. 18: PSU Mains Connector Cover (detail) 1– Cover 2– PSU Mains connector 28 3.2 Fit Standard Sized Modules 3.2 PROFILE Fire detection system Fit Standard Sized Modules At this stage, fit any standard size modules (such as a LIM800 isolator) that may be required. How to fit a standard sized module 1 Decide whether to mount the module “flat” or “perpendicular”. For “perpendicular” (up to four modules), jump to Step 2 now. For “flat” (one or two modules), mount the modules as shown in Fig. 19 on page 29. Jump to Step 4 now. 2 Clip the module into the DIN rail mounting bracket, as shown in Fig. 20. Do this by pressing the module over the nylon pegs. 3 Clip the DIN rail mounting bracket to the mounting plate as shown in Fig. 21. 4 Follow the procedure as described in the section 3.5 “Fit Mounting Plates” on page 31. Fig. 21: LIM800s on Ancillary Mounting Plate 3.3 Fit an IOB800 or TUD800 Module At this stage fit the IOB800 or TUD800 module, if required. Fig. 19: Standard sized module flat on mounting plate How to fit an IOB800 or TUD800 1 Locate the mounting plate, part number 557.201.503. To this mounting plate fit 8 mm snap-in pillars. Fit the pillars in the locations shown as item 1 in Fig. 22 (the positions are the same for the TUD800). 2 Fit the IOB800 or TUD800 to the pillars. 3 Secure using an M3 x 6 mm screw, at Item 2 in Fig. 22 on page 30. 4 Follow the procedure as described under the section 3.5 “Fit Mounting Plates” on page 31. 5 Configure and connect the module. Reference Document For information on installation of the module, refer to the latest version of IOB800/TUD800 Installation instructions. Fig. 20: LIM800 fitted to DIN Rail Mounting Bracket 29 Installation Doc. version 6.0 PROFILE Fire detection system 3.4 Fit a CCU3/CMXMB XP3 RE8 1 2 3 4 5 6 7 8 RE7 RE6 RE4 RE3 RE5 2 RE2 RE1 FU2 FU1 1 2 ON XP5 ON XP4 S2 S1 XP2 XP1 XP7 XP6 1 XT1 XT2 XT4 XT3 IN1 IN2 IN3 IN4 IN5 IN6 IN7 IN8Power 24V OUT1 OUT2 OUT3 OUT4 OUT5 OUT6 OUT7 OUT8 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 + + - - C NC NO C NC NO C NC NO C NC NO C NC NO C NC NO C NC NO C NC NO Fig. 22: IOB800 on Ancillary Mounting Plate 1– Snap-in pillar locations (4 similar) 2– Fixing screw location 3.4 Fit a CCU3/CMXMB At this stage fit any required CCU3/C (MODBUS interface), MOXA (BACnet converter) or RS800 (Webway interface) modules. How to fit a CCU3/CMXMB Module 1 Locate the mounting plate. The plate common to all units, and is shown in Fig. 23. The mounting plate is ordered separately under the order code 557.201.509. 2 Secure the module to the mounting plate using the screws provided. Installation Doc. version 6.0 The mounting hole positions are shown in Fig. 23. For the MOXA module, use the inner set of holes in the plate. For the CCU3/CMXMB use the outer set of holes. 3 Follow the procedure as described under the section 3.5 “Fit Mounting Plates”. 4 Configure and connect the module as described in the respective module’s Fixing Instructions. 30 3.5 Fit Mounting Plates PROFILE Fire detection system 3.5 2 Fit Mounting Plates Optional modules fitted within the control panel housing are fitted using an intermediate mounting plate. Follow the steps described in this section on fitting the mounting plate, only if you have been directed from one of the previous sections on fitting an optional module. Before following the steps described below, the module should have already been assembled on the plate. The mounting plates differ, depending on the particular module; however the procedure remains the same. 1 How to fit a mounting plate 1 Remove the FIM mounting screws at the locations shown in Fig. 24 on page 32. 2 In place of the screws, fit six M3 washers and 30 mm male/female spacers. 3 Place the mounting plate on the spacers and secure using six M3 washers and M3 x 6 mm screws. The next step is to configure and connect the module, as described in the respective module’s Fixing Instructions. 2 Fig. 23: CCU3/CMXMB Mounting Plate 1– MOXA mounting holes 2– CCU3/CMXMB mounting holes 31 Installation Doc. version 6.0 3.6 Fit an XLM800 N/O C N/C ALARM S/VISED INPUTS ALARM I/P N/O C N/C FAULT LOOP POWER SDR1 BL+ BL- BR+ BRLOOP B SDR2 AL+ AL- AR+ ARLOOP A FAULT RL11 JP1 RL4 POWER PL15 PL2 RESET H1 H2 H3 RL3 ALARM FRONT COVER FAULT EARTH RL2 RL1 UNSUPER/ EMERGENCY ALARM /VISED - INPUT + - INPUT + H9 H8 SUPER/ /VISED INPUT BR- BR+ BL- BL+ LOOP B AR- AR+ AL- AL+ LOOP A REMOTE BUS PROFILE Fire detection system JP2 JP3 JP4 IC6 JP5 RV2 RV1 JP6 JP7 JP8 JP9 FB2 FB4 1 JP10 EXPANSION I/O IC14 IC22 PL11 CPU INTERFACE X3 PL12 COM3 PL10 COM2 P L8 W/DOG LOOP B COM1 LOOP B PROGRAM H11 H10 LOOP A PROGRAM W/DOG LOOP A P L6 JP11 FRONT COVER JP12 W/DOG I/O X2 NETWORK POWER IC21 17A-03-5B FB3 PL13 Fig. 24: Ancillary Mounting Plate Hole Locations on FIM (in black - re-use screw holes) 1– CPU801 3.6 Fit an XLM800 The XLM800 loop expansion board is mounted over the FIM board, using stand-off pillars. On the FIM board the same hole locations are used as for ancillary mounting plates. These are shown in Fig. 24 on page 32. If required, fit the PMM840 loop power supply module. For full details refer to the installation instructions supplied with the products. 3.7 PSU830 Power Supply Module Note PSU830 is used only for the PROFILE P805D and P885D panels. Installation Doc. version 6.0 The PSU830 Power Supply Module supplies power to all the PCBs and other devices that are fitted in the P805D and the P885D panels. It contains an integral battery charger which continuously charges back-up batteries. These are required to supply the system in the event of a mains failure, in order to comply with the requirements of BS 5839: Part 1 and the requirements of EN54-2 and EN54-4. The Power Supply Module provides the following features: Nominal 27.3 VDC for charging 24 VDC lead acid batteries Battery charger monitors for: – Low battery voltage – Missing or reverse battery – Shorted battery wiring – High battery resistance 32 PROFILE Fire detection system >0.3 Ω F2 F3 2A F6 Table 6: Battery Resistance Values Diagnostic LEDs for: – AC OK – Charger – Battery – Earth Faults Battery charger has fused output (7.5 A) Temperature compensation for battery charging Fault output relay Resettable +27 V output 27.3 VDC CIE supply 5 VDC CIE supply In addition the PSU830 provides 40 VDC @ 2.2 A for loop supply The PSU830 has the following connectors: Connector Description CON3/1 DC Common CON3/2 27.3 V DC (resettable) CON3/3 DC Common CON3/4 27.3 V DC (non-resettable) CON3/5 Battery -ve CON3/6 Battery -ve CON3/7 Battery +ve CON3/8 Battery +ve CON3/9 Fault Relay - Common CON3/10 Fault Relay - Normally Closed (Open - Fault) Table 7: PSU830 Connectors CON1 connects power to FIM PL2.CON6 connects the fault outputs of 2 x PSU830s and provides synchronisation for battery monitoring. (See section 8-loop full power for details). It is recommended that the FB800 Fuse Board is always used with the PSU830 whenever 27.3 VDC is required to be distributed outside of the CIE. 7.5A 0V +27 65 Ah with dual power supply 2A 1 RLNC RLC +BT +BT -BT -BT +27 >0.6 Ω RESET 17 Ah 38 Ah LK-2 E - FLT DIS EN Resistance LK3 Battery 0V 3.8 Install the Batteries DC COMMON 27.3V DC (RESETTABLE) DC COMMON 27.3V DC (NON-RESETTABLE) BATTERY -VE BATTERY -VE BATTERY +VE BATTERY +VE COMMON FAULT RELAY (RLNC) COMMON FAULT RELAY (RLC) THERMIST0R CON1 TO FIM PL2 Fig. 25: PSU830 Connectors 3.8 Install the Batteries WARNING The standby batteries can deliver high current, producing a danger of injury and equipment damage while working on the panel. Take care not to accidentally short the battery terminals, especially when fitting the retaining bracket. The batteries are supplied charged. Note The battery must be of the VRLA type (valve regulated lead acid) The battery must have an enclosure with flammability class UL94V-1 or better The battery must comply with all applicable standards indicated in paragraph M.2.1 of standard EN 62368-1 : 2014 “Requirements (safety of batteries and their elements)”; in this case the standards: IEC 60896-21: 2004 and IEC 60896-22: 2004. The battery must be replaced by a skilled person How to install batteries for P115S, P115D, P405D and P485D Panels and AC Repeaters 1 Remove the battery fuse from the PMM800 board (Item 8 in Fig. 13). 2 Connect the battery cables to the terminals marked BATT+ and BATT- on the PMM800 board (the PSU 33 Installation Doc. version 6.0 PROFILE Fire detection system 3 4 5 6 7 8 9 is Item 7 in Fig. 13 on page 21, mounted on top of the PSU). There are two of each terminal – use either one. Connect the red cable to positive and the black cable to negative. Place the batteries at bottom of the control panel housing. Connect the battery cables to the battery +ve to -ve terminals. If supplied, fit the battery retaining clamp. For details refer to the instruction leaflet provided with the clamp. Connect the inter-battery lead between the batteries (+ve to -ve terminals). Note that the control panel will not start to power up from the batteries without the Mains being powered up. Identify the temperature compensation thermistor lead. This is from the connector marked THERMISTOR J3 on the PMM800 board mounted to the power supply. Tape the thermistor at the end of the lead at a convenient location on the side of a battery. Re-fit the battery fuse. Label the batteries with the current date. 3.9 Connect Repeaters 6 Connect the inter-battery lead between the batteries (+ve to -ve terminals). 7 Fit the thermistor, ensuring that the end of the thermistor is in contact with the top of the battery (use double sided tape to secure the thermistor to the battery). 8 Label the batteries with the current date. NOTICE Ensure that the batteries are embedded in a U-shaped metal sheath to prevent it from dislocating. 3.9 This section describes in detail the procedures to be followed for connecting the compact and the AC repeaters. 3.9.1 1 Place shock absorbers at the bottom of the control panel. 2 Connect the battery cables to the battery terminals (+BT and -BT on the PSU830). You can use either one of the two BT-terminals. Ensure that the red cable is connected to BT+ and the black cable to BT- terminal respectively. 3 Place the batteries at bottom of the control panel housing. 4 Connect the battery cables to the battery +ve to -ve terminals. 5 If supplied, fit the battery retaining kit. For additional information, refer to the instruction leaflet provided with the kit. Installation Doc. version 6.0 Connect Compact Repeater (PR1DS) Reference Document Refer to the PROFILE Compact Repeater and Zonal Display with Shallow Back Cover Fixing Instructions. Note Batteries are not required for DC repeaters. How to install batteries for P805D and P885D Panels Note As a standard, the batteries do not need to be restrained. If it is a specific customer requirement a battery retaining kits are available. Connect Repeaters 1 Connect the Ethernet cable from the controller to the compact repeater. If necessary install the RDS800 Repeater Distribution Switch kit in the panel before connecting the repeater. 2 Connect the mains earth lead to the earth tag. 3 Connect the 24 VDC and 0 VDC to the compact repeater. 3.9.2 Connect AC repeater (PR8AS) 1 Connect the Ethernet cable from the controller to the AC repeater. Please use plastic clamp for fixing the ethernet cable to the \ repeater door. If necessary install the RDS800 Repeater Distribution Switch kit in the panel before connecting the repeater. 2 Connect the mains earth lead to the mains earth stud/box. 3 Connect the mains leads to the mains terminal block on the housing. 4 Ensure that the protective earth lead from the front cover is connected to the earthing stud/box of the housing. 34 3.10 Connect any other ancillaries 3.10 Connect any other ancillaries At this stage connect any other ancillaries of the system. After the installation procedure has been completed, follow the Commissioning method as described in the PROFILE Panels Commissioning Instructions. 35 PROFILE Fire detection system 3.11 Make Customer Records At this stage make copies of the cable routing diagrams and the wiring test results to be handed over to the customer. Installation Doc. version 6.0 120.515.167_PROFILE-P-I, doc. version 6.0, 2. October 2020 Further information about ZETTLER can be found on the Internet at www.zettlerfire.com Company stamp