1. INTRODUCTION OF HIVD-700GS INVERTER
The Layout of Motor Drive Unit (Inverter) is as following figure 4.1.
Figure 4.1 Layout of Motor Drive Unit (Inverter)
The main circuit includes the converter as a rectifier of AC power, the reactor to decrease
ripples of DC power, the condenser of big capacity and device to absorb the regenerating
current on braking resistor, and IPM DSP (Digital Signal Processing) inverter changing from
DC voltage to AC voltage of variable voltage(VV) and variable Frequency(VF).
And the control circuit consists of the vector operation part using the micro-processor and
sine wave PWM (Pulse Width Modulation).
VVVF (Variable Voltage Variable Frequency) elevator system adopted the inverter unit with
the micro-processor based PWM (Pulse Width Modulation) control system for its
simultaneous control of the voltage and frequency.
With VVVF elevator system, the power consumption especially during the acceleration is
greatly reduced compared to the primary voltage control elevator system of the conventional
AC elevators.
As the VVVF elevator system supplies the most optimum voltage and frequency to the motor
continuously, the efficiency of the motor in speed and torque has been highly improved.
4-1
On Board Power Supply : 3 Phase-440V-60Hz
(Input Power Waveform)
Elevator
Control Panel
INVERTER
(Output Power Waveform)
Traction Motor
(3 Phase-360V-51Hz)
Figure 4.2 Configuration of Output Power Waveform by Inverter
2. HIVD-700GS INVERTER CHECK-UP
Before checking the inverter, turn off NFB1 for main power feeding and confirm that the
discharge lamp in the inverter is Off.
2.1 Check-Up of Wiring at Motor Drive Unit
1) Verify that the input power (3 phase 440V, 60Hz) is same as incoming power to Inverter
(Terminal Name R, S, T).
2) Be careful for wiring of input line R.S.T and output line U.V.W not to be changed and
check the wiring and connection.
4-2
Figure 4.3 Wiring of Inverter Input / Output Cable
4-3
2.2 Wiring for Rotary Encoder
1) For wiring of rotary encoder lines, confirm the signal of each line and do wiring.
ENCODER
TO MCPU BOARD
PGM
PGP
PB
MOTOR
PA
(CM2-4) (CM2-1) (CM2-3) (CM2-2)
INVERTER
TERMINAL
CONTROL PANEL
TERMINAL BLOCKS
MOTOR TERMINAL BOX
PA (TM02)
PB (TM03)
PGP (TM01)
PGM (TM04)
A+
B+
PGP
PGM
GND
PA
PB
PGP
PGM
SHIELD
TB2
SHIELDED
LINE
ENCODER
LEAD CABLE
FLEXIBLE CONDUIT
SHIELDED
LINE
BUS-BAR FOR GROUNDING
GROUNDING
AT ON-BOARD BULKHEAD
Figure 4.4 Wiring between Encoder & Control Panel
Cautions : Be careful that changing the wiring of encoder cable lines (+15VDC―PGP,
GND―PGM), can cause the encoder unit to be damaged.
4-4
SHIELDED WIRE
SHIELDED WIRE
(O)
(X)
The shielded wire from one end of the shield cable should be earthed (grounded).
2) If the phase lines for encoder signal (PA, PB) are inter-changed, speed feedback
and rotation of motor shall not enable.
Reconfirm the wiring of encoder cable lines before electrical power On.
3) Shielded cable should be connected to the bus-bar for field ground in control
panel.
2.3 Wiring for Thermistor in Motor
1) NTC (Negative Thermo Coupler) Thermistors are provided in the motor winding
for vector controlling by inverter.
2) If the thermistor line (THC, TH1) is not connected, starting shock of traction
motor may be happened.
Confirm the wiring of thermistor line before electrical power On.
Figure 4.5 Wiring between Thermistor and Inverter
4-5
3. DESCRIPTION OF TERMINAL FUNCTIONS
3.1 Input Terminals for HIVD-700GS Inverter
Item
Label
Function
Description
Common for
contact input
Common terminal for contacts input
UP
(FWD)
Forward operation
and stop command
Terminal of FWD - CM
→ ON : Forward, OFF : Stop
DN
(REV)
Backward operation
and stop command
Terminal of REV - CM
→ ON : Reverse, OFF : Stop
CM
Terminal of RST - CM
Control
input
signal
RST
Alarm reset
․ON : Reset of the activated error after
removing of fault condition
LU(X1) Selective input 1
Multi-purpose control input selection
: Multi-speed Selection
(Speed 1, Speed 2 and Speed 4)
and
Torque Bias Switch
(Contact) LD(X2) Selective input 2
HU(X3) Selective input 3
HD(X4)
Selective input 4
(not used)
MD(X5)
Selective input 5
(not used)
AT(X6)
Selective input 6
(not used)
Motor
TH1
thermistor
THC
input
Encoder
input
(TQ＿BIAS＿1, TQ＿BIAS＿2)
(Marine elevator shall apply Multi-speed
Selection by using LU, LD, HU)
Terminals for motor
thermistor
Terminals for motor NTC thermistor
PGM
Common for encoder
Terminal for common of PGP, PA, and PB
PGP
Power for encoder
Terminal for Encoder power (+15V DC)
PA
A-phase signal of
encoder
PB
B-phase signal of
encoder
Terminals for Encoder A-phase and
B-phase signal
4-6
3.2 Output Terminals for HIVD-700GS Inverter
Item
Label
Function
Description
CME
Common of
transistor output
Y1
Open-collector output 1
(Speed existing)
Multi-purpose control input selection
Y2
Open-collector output 2No zero speed (ZERO_SPEED)
Allowable load
(Speed agreement)
Speed agreement (SPEED_AGREE) : 27V DC,
Common terminal for Y1, Y2, and Y3
Open-collector output 3Motor Run (RUN)
Control
Y3
(Inverter operation)
Pre-detection of overload (INV_OL)
output
Pre-detection of motor over heat
(Contact)
RYA Relay output of
(MOTOR_OH)
inverter error detecting
RYC
30A
30B Alarm output
(All faults)
30C
max. 50mA
Contact
capacity
Output of the activated state of
: 220V AC,
inverter faults
․Terminal 30A ― 30C ON : Normal 500mA
․Terminal 30B ― 30C OFF : Fault
4-7
4. HHT (Hand Held Terminal) OPERATION FOR INVERTER
4.1 HHT (HHT-2000) Function
B1
B5
B8
CONNECTOR
HHT-2000
LCD DISPLAY
UP
ESC
KEYS FOR DATA CHANGING
ENT
DN
HYUNDAI ELEVATOR CO.,LTD.
Figure 4.6 HHT Key Pad
LCD DISPLAY
- Press to enter sub directory
- Press to save Data changed
by UP and DOWN keys.
2 x 16 (Total : 32 Characters)
ESC
UP
DOWN
ENTER
- Press to increase Item No.
- Press to decrease Data.
- Press to enter sub directory
- Press to go out without saving
Data changed by UP and DOWN
keys.
- Press to decrease Item No.
- Press to increase Data.
Note) When Inverter Power is Off, connect HHT to Inverter Main PC Board.
4-8
4.2 HHT Menu
POWER ON
ESC
RESET
ESC
RESET
ESC
RESET
ESC
RESET
01 BASIC
01 MONITOR
ENTER
ENTER
SPEED_FBK
SPEED_COM
ESC
RESET
02 I/O
FRESX123456Y123L
ENTER
ESC
RESET
03 ERROR
ENTER
ESC
RESET
02 PROGRAM
ERROR1
ERROR2
ESC
RESET
01 CONTROL
ENTER
ENTER
01_MAX_RPM
02_EL_SPEED
ESC
RESET
02 INTERFACE
ENTER
01_X1_SELECT
02_X2_SELECT
ESC
RESET
03 MOTOR
ENTER
04 FACTORY
P
A
S
S
W
O
R
D
01_MOTOR_SELECT
02_PG_PULSE
ESC
RESET
ENTER
01_AI1_OFFSET
02_AI1_GAIN
HHT Menu of HIVD-700GS shown in Figure 4.7 is a tree structure based.
- Root directory has monitored and program modes.
- Monitor mode has basic, I/O, and error modes.
- Program mode has control, interface, motor and factory modes.
Each mode in monitor and program has it's own menu according to the character.
4.3 Initial LCD Display
When control power is on and any fault doesn't happen, LCD display speed feedback as
Figure 4.8. Initial LCD Display is as follows.
SPEED
F BK
0 . 0
Figure 4.8 LCD Initial Display
4-9
RPM
4.4 Mode Selection
Cursor in LCD display indicates a present mode.
01
02
MO N I T O R
P R OGR A M
CURSOR
01
02
When you enter a sub menu, press
ENTER
the ENTER key as shown in
Figure 4.9.
BAS I C
I /O
Figure 4.9 Moving to a Selected Sub Menu
01
02
BAS I C
I / 0
CURSOR
01
02
When you come out to a previously
selected menu, press the ESC key
as shown in Fig. 4.10.
ESC
MO N I T O R
P R OGR A M
Figure 4.10 Moving to a Previously Selected Menu
When you choose a menu in a same directory level, press the Up or Down key.
4.5 Data Setting in Program Mode
02
EL
SPEED
30
MP M
ENTER
02
02
EL
EL
SPEED
30
MP M
SPEED
60
MP M
ENTER
02
EL
SAVING DATA
SPEED
60
MP M
4-10
Figure 4.11 Data Setting in
Program Menu
After selecting a program mode
menu with the Up and Down
keys, press the ENTER key to
enter a data setting mode.
Change Data as you need, and
press ENTER key to save.
If you do not want to save, press
the ESC key.
4.6 Data Initialization
99
CNT & I NT F
OF F
DA T A
ENTER
99
CNT & I NT F
OF F
DA T A
99
CNT & I NT F
ON
DA T A
ENTER
DA T A I N I T I NG
======== 20%
99
CNT & I NT F
OF F
Figure 4.12 Initialize CONT
-ROL and INTERFACE
Data
When data initialization for
CONTROL & INTERFACE
modes is need, select
PROGRAM / CONTROL /
CNT & INTF_DATA and
set On.
Then all of the data in
CONTROL & INTERFACE
are re-installed as the
default data.
DA T A
4.8 Changed Data Alarm
When the data of PROGRAM mode is changed from standard mode, LCD display “ * “ in the
first line and 3 column.
Display changed data
0 8 * A CC
0 . 72
M/ S E C 2
Figure 4.13 Changed Data Display
4-11
5. MEMU OF HHT (In case of Inverter capacity : 11kw)
5.1 Control Function
Motor : 5.5kW (SHIDAE)
Rated Speed : 30m/min
Main Sheave : Φ570
Max. RPM : 1474
Item
01 Control
Function Name
Gear Ratio : 1/88
Data Range
Initial Value
Unit
01_MAX_RPM
0～2400
1474
RPM
02_EL_SPEED
30～300
30
m/min
03_LONG_RUN_RPM
0～2400
1474
RPM
04_SHORT_RUN_RPM
0～2400
1474
RPM
05_INSPECT_PRM
0～2400
884
RPM
06_CREEP_RPM
0～2400
123
RPM
07_RELEVEL_PRM
0～2400
0
RPM
08_ACC
0.05～20.00
0.68
m/sec2
09_DEC1
0.05～20.00
0.68
m/sec2
10_DEC2
0.05～20.00
0.10
m/sec2
11_EMCY_DEC
0.05～20.00
0.75
m/sec2
12_S_ACC_START
0.0～50.0
32
%
13_S_ACC_ARRIVE
0.0～50.0
31
%
14_S_DEC_START
0.0～50.0
31
%
15_S_DEC_ARRIVE
0.0～50.0
33
%
16_ASR_P_GAIN
0.0～100.0
5.0
-
17_ASR_I_GAIN
0.0～100.0
10.0
-
18_FEED_FWD_GAIN
0.0～20000.0
3000
-
19_FLT_SPD_FEED
0.0～5000.0
1000
Hz
20_FLT_ASR_OUT
0.0～5000.0
1000
Hz
21_TQ_BIAS_SELEC
1: NO_USE
1
-
22_TQ_BIAS_LV_1F
-100.0～100.0
0.1
%
23_TQ_BIAS_LV_2F
-100.0～100.0
0.1
%
24_TQ_BIAS_LV_1R
-100.0～100.0
1.000
%
25_TQ_BIAS_LV_2R
-100.0～100.0
0.000
%
ON / OFF
OFF
-
99_INIT_DATA
4-12
5.2 Interface Function
Item
Function Name
01_X1_SELECT
02_X2_SELECT
03_X3_SELECT
04_X4_SELECT
05_X5_SELECT
06_X6_SELECT
Data Range
SPEED_1
SPEED_2
SPEED_4
(Multi-speed input)
TQ_SET
(DI Torque set)
TQ_BIAS_1
TQ_BIAS_2
(Torque Bias input)
SPEED_LIMIT
NO_USE
Initial Value
Unit
SPEED_1
-
SPEED_2
-
SPEED_4
-
TQ_BIAS_1
-
TQ_BIAS_2
-
SPEED_LIMIT
-
07_SPEED_LIMIT
0～2400
1500
08_Y1_SELECT
ZERO_SPEED
(Open at zero speed)
SPEED_AGREE
(Close at speed agree)
RUN
(Close when INV. runs)
INV_OL
(Close when INV. is
over-heated)
MOTOR_OH
(Close when motor is
over-heated)
TQ_ANS
ZERO_SPEED
-
SPEED_AGREE
-
RUN
-
INV_OL
-
12_ZERO_SPD_LEVEL 1～100
0.1
%
13_SPD_AGREE_WIDTH1.0～20.0
12.0
%
14_TQ_ANS_LEVEL
0～100
50
%
15_Al1_SELECT
NO_USE
ANALOG_TQ_BIAS
NO_USE
-
09_Y2_SELECT
10_Y3_SELECT
02_Interface
11_YM_SELECT
RPM
(Close when torque is
responded)
4-13
Item
Function Name
16_A01_SELECT
17_A02_SELECT
18_A03_SELECT
19_A04_SELECT
02_Interface
Data Range
SPEED_FBK
(Speed feedback)
SPEED_REF
(Speed reference)
TORQUE
(Torque feedback)
CURRENT (RMS)
VOLTAGE (RMS)
LINK_VDC
DC LINK VOLTAGE
(DC link voltage)
POWER(Out power)
MOTOR_TEMP
Initial Value
Unit
SPEED_FBK
RPM
TORQUE
Amp
CURRENT
Amp
VOLTAGE
V
(Motor temperature :℃)
20_AO_1_MIN
-2500～2500
2000
-
21_AO_1_MAX
-2500～2500
-2000
-
22_AO_2_MIN
-2500～2500
-
-
23_AO_2_MAX
-2500～2500
-
-
24_AO_3_MIN
-2500～2500
-
-
25_AO_3_MAX
-2500～2500
-
-
26_AO_4_MIN
-2500～2500
0
-
27_AO_4_MAX
-2500～2500
500
-
28_DI_SELECT
ON / OFF
OFF
-
29_RAMP_SELECT
ON / OFF
ON
-
30_MOTOR OHP LV
-100.0～300.0
120.0
-
31_MOTOR OH LV
-100.0～300.0
150.0
-
4-14
5.3 Motor and Factory Function
Item
Function Name
Data Range
Unit
01_MOTOR_SELECT
OTHER
KW
02_THERM_SELECT
ON
-
03_AUTO-TUNE
OFF
04_MOTOR_CAPACIT
5.5
KW
05_RATING_V
360
Vrms
06_RATING_A
12.95
Amp
4
Poles
08_PG_PULSE
1024
PPR
09_Wrpm_BASE
1460
-
10_Wrpm_MAX
1606
-
11_FLUXdre_RATE
0.877
-
12_IQSE_RATE
15.22
A
13_IDSE_RATE
10.18
A
14_INERTIA
0.24
㎏㎡
15_MOTOR_Lm
86.144
mH
16_MOTOR_Ls
91.848
mH
17_MOTOR_Lr
92.950
mH
18_MOTOR_Rs
0.699
Ω
19_MOTOR_Rr
0.483
Ω
01_Torque Limit
250
%
24_Kp_cc
12.0
-
25_Ki_cc
1113.6
-
07_MOTOR_POLES
03 Motor
04 Factory
※ All motor data are set automatically by selecting motor in
PROGRAM / 03_MOTOR / 01_MOTOR_SELECT.
※ When you try to change the value of the ‘Control’ and ‘Interface’, you must
change that of the ‘01_MOTOR_SELECT’ in advance and then the others are to
be changed.
4-15
6. FAULT OF HIVD-700GS INVERTER
6.1 Fault List
Error
OVER CURRENT
Keypad Display
Contents
OVER_CURR_H
Inverter output current is over current limited
level.
OVER_CURR_S
OVER SPEED
OVER_SPEED
Feedback speed is over limited speed level.
Check PROGRAM / FACTORY / OS_LEVEL.
OVER VOLTAGE
OVER_VOLT
DC link voltage is over the over-voltage level.
Over-voltage level : 780V DC
MOTOR OVER HEAT
MTR_OV_HEAT
Temperature of motor is over 150℃.
MOTOR THERMISTOR
BREAK
MTR_TH_BRK
Thermistor connection for motor is opened.
UNDER_VOLT
DC Link Voltage in inverter is lower than
voltage of UNDER VOLTAGE LEVEL.
UNDER VOLTAGE LEVEL : 400V DC.
UNDER VOLTAGE
INVERTER OVER LOAD INV_OV_LOAD
Inverter is overloaded.
(10 seconds at torque 250%)
PG_BREAK
Input of encoder A-phase or B-phase does
not come in.
EARTH FAULT
EARTH_FAULT
Output of inverter
ground(earth).
Usually OC FAULT
together.
A/D CONVERTER
FAULT
ADC_ERROR
A/D Converter in inverter is out of order.
EEPROM FAULT
EEPROM_ERR
EEPROM in inverter is out of order.
FUSE BREAK
FUSE_BREAK
Main fuse in inverter is opened.
MEMORY FAULT
MEMORY_ERR
RAM in inverter is out of order.
ENCODER BREAK
4-16
is
shorted
shall
be
with
occurred
6.2 Troubleshooting Flow Chart for HIVD-700GS Inverter
6.2.1 Motor Over Current (Hardware) Fault
OVER Current
Is U,V,W line short?
YES
Repair U,V,W line
NO
Connect Encoder line
correctly
NO
Set Motor parameter
correctly
NO
Is the Encoder
connection OK?
YES
Is
Motor parameter
correct?
YES
INV. maintenance
is needed
6.2.2 Motor Over Speed Fault
OVER Speed
Is the data of FACTORY/
OS_LEVEL less than 120%
of LONG RUN RPM?
YES
NO
Eleminate the cause of
Over Speed
Input 120% value of Long Run
RPM at FACTORY/OS_LEVEL
4-17
6.2.3 Inverter Over Voltage Fault
OVER Voltage
Is the
connection of Braking
Resister correct?
NO
Repair Braking
Resister connection
YES
INV. maintenance
is needed
6.2.4 Motor Over Heat Fault
MOTOR
OV Heat
Is the
connection of TH1 and
THC to Motor
correct?
NO
Connect TH1 and THC
correctly
NO
Set Motor parameter
correctly
NO
Change Motor
YES
Is setting of Motor
parameter correct?
YES
Is the Motor
capacity OK?
YES
INV. maintenance
is needed
4-18
6.2.5 Motor Thermistor Break Fault
MOTOR
TH Break
Is THC and TH1
connected correctly?
NO
Connect THC and TH1
correctly.
YES
INV. maintenance
is needed.
6.2.6 Under Voltage Fault
UNDER
Voltage
Is the connection of
CN2 in Main Board OK?
NO
Connect CN2
correctly
NO
Check the Input power
YES
Is the
Input Voltage of R,S,T
correct?
YES
INV. maintenance
is needed
4-19
6.2.7 Inverter Over Load Fault
INVERTER
OL Load
Is the elevator
car over loaded?
YES
Eleminate the cause
of overload
NO
Change the INV. to
sufficient capacity
NO
Check the Encoder
connection
NO
Connect the Encoder
line correctly
NO
Check the Encoder
and the connection
NO
Is the INV. rated
capacity OK?
YES
Is the Encoder
connection OK?
YES
INV. maintenance
is needed
6.2.8 Encoder Fault
PG Break
Is the Encoder
connection OK?
YES
Is
the Enocoder Pulse
OK?
YES
Change the INV.
Main Board.
4-20
6.2.9 Inverter External Fault
EXTERNAL
Fault
Is CM and EXT
of INV. short?
NO
When Control Panel does not
have a EXT output, jump EXT
and CM.
When Control Panel has a EXT
output signal, check the EXT
and CM lines.
NO
Connect CN5 correctly
YES
Is CN5 in INV.
Main Board connected
correctly?
YES
INV. maintenance
is needed
6.2.10 Earth Fault
- Refer the EARTH FAULT point and repair.
6.2.11 Inverter Fuse Break Fault
FUSE Break
Is the connection
of CN2 OK?
NO
Connect CN2 firmly
NO
INV. maintenance
is needed
YES
Is Main Fuse of
INV. opened?
YES
Change INV.
Main Fuse
4-21
6.2.12 Version Error
VERSION Error
Is
ROM in Main Board
changed?
NO
YES
Initiate EEP-ROM in
PROGRAM /FACTORY/
INIT_EEPROM
4-22
Change ROM
APPENDIX. SYSTEM BLOCK DIAGRAM OF HIVD-700GS INVERTER
R
DBR
A110
FUSE
FAN
6
7
DCR
B110
R
+
C
-
R
+
C
-
R
U
V
W
IGBT
MOTOR
S
T
HCT
PG
PPG
M
P
P
A
B
N
CN26
CN22
CN5
CN6
15
GB
GW
15
G
V
VUP
F
UC
O
U
PUP
V
1P
VV
F
VC
VO
P
VVP1
VWPC
WF
O
WP
CN4
CN3
CN1
GATE BOARD
P
F
N
P
GN
D
PW2
PW1
+24
+15
GN
D
+15
GN
D
+15
GN
D
CM
+15
PGM
+5
GN
D
- 15
+15
PW1
PW2
GN
D
P
CN25
CN21
+15
GN
D
G
U
CN23
SMPS
P_BUS
PF_BUS
N_BUS
FG
15
CN27
15
CN24
3
N
P
F
1
VWP1
VN
N
VC
1
BR
U
N
V
N
W
N
F
O
HCT
CN10
CN15
CN2
CN14
MAIN BOARD
CN3
TB2
PG
PPG
M
P
P
A
B
CN4
4-23
TB1
P HCT
I1 HCT
HCT COM
N HCT
HCT COM
P HCT
I2 HCT
HCT COM
N HCT
P HCT
I3 HCT
HCT COM
N HCT
HCT COM
ENCODER