Al Hijjawi Faculty of Engineering Technology Industrial Engineering Manufacturing Processes (2) IE 466 Course Coordinator : Dr. Aiman Ziout Ali Alwan 2021986128 Mohammed Olayyan 2020986082 Laser Welding Ali Alwan 2021986128 Mohammed Olyyan 2020986082 Agenda 3 Ⅰ Introduction Ⅱ Process of Laser Welding Ⅲ Fields & Applications Ⅳ Suitable metals Ⅴ Types of Laser Welding Ⅵ Advantages Ⅶ Disadvantages & limitations Introduction Laser welding is a process that uses a high-powered laser beam to melt and fuse materials together. The laser beam heats the materials to their melting point, and then they are joined together. Laser welding is known for its high precision and ability to create a narrow and deep weld • First beautifully designed product that's both stylish and functional How Does the Laser Welding Process Work? 1. Beam Generation A laser beam is generated using a laser resonator, which amplifies and concentrates the light. 2. Focusing Optics The laser beam is directed through focusing optics, ensuring the beam is concentrated and has high power density at the welding point. 3. Welding Process The focused laser beam strikes the materials to be welded, melting the surfaces and creating a weld pool. As the beam moves along the joint, the materials fuse together, forming a strong bond. 5 Laser Welding Fields & Applications • Automotive Industry • Aerospace and Aviation • Medical Device & Implants • Electronics and Microelectronics • Jewelry and Fashion Industry • Online store and market swap Suitable Metals for Laser Welding Carbon Steel Aluminum Titanium Low alloy and stainless steel Nickel Platinum Kovar 7 • Company A product is more expensive • Companies B & C product is expensive and inconvenient to use • Companies D & E product is affordable, but inconvenient to use Types of Laser Welding • Conduction welding – This method is used for welding thin materials together. The laser beam heats the material to its melting point, and then the materials are joined together by capillary action. • Deep penetration welding – This method is used for welding thick materials together. The laser beam heats the material to its vaporization point, creating a hole in the material. The walls of the hole then collapse, creating a strong weld. • Laser beam welding – This method uses a highpowered laser beam to weld materials together. The laser beam is directed onto the materials, which are then melted and fused together. 8 Advantages of Laser Welding • Fast welding speed • Large welding depth • Simple welding equipment • High productivity • Low heat input • Deep penetration • Repeatability • Ease of automation 9 Disadvantages and limitations of Laser Welding • Cost • Complexity • Thickness Limits • Reflective Materials • Accessibility • Safety Concerns 10 https://www.youtube.com/shorts/nvOi8hAO5zo https://www.youtube.com/shorts/htdsqrCObqU