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KOC JSA Heat Treatment

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Job Safety Analysis Sheet
JOB DESCRIPTION: Heat Treatment of a Pipe Spool
JSA Ref. No. JSA / KOC / 30
Facility:
Permit No.
Date:
Work Area / Equipment:
PERSONAL PROTECTIVE EQUIPMENT & TOOLS: Hard Hat, Safety Shoes, Safety Goggles, Hand Gloves, Coverall, Heat Tracing,
Temperature gauge, etc.
SEQUENCE OF
BASIC JOB STEPS
POTENTIAL HAZARDS
Non – compliance of KOC F & S
Regulations and HSE MS
Procedures
Planning
Unauthorized Personnel
Presence of Flammable / Toxic vapor
Yes /
No
PRECAUTIONS

Refer HSEMS Procedures - Doc. No. SA.KOC.004 “Permit to
Work” and Appendix - 10 “Electrical Work Safety” of KOC F &
S Regulations.

Obtain a Hot Work Permit & other associated permits from
Asset Owner.

Conduct Tool Box Talk.

Barricade the area where Heat Treatment is to be carried out.

Post warning notice.

Ensure the area where heat treatment will take place is free
from flammable / toxic vapor.

Ensure the equipment / tool to be used for Heat Treatment
(such as Heat Tracings, Cables, terminals, switches and panel
etc) are free from defect and suitable for the temperature
ratings of the system.

Ensure proper insulation of heat tracing coil and terminals.

Keep the area dry ensuring no water spillage.

Do not bring any flammable liquid or gas at the location where
heat treatment is under progress.

Keep the fire extinguishers in ready condition.

Do not touch the pipe segment which is being heat treated.

Do not leave the tool or equipment in energized condition when
the heat treatment is in progress.

Isolate power to the equipment when not in use.

Do not change (exceed / decrease) the Temperature or
duration of heat treatment without permission from Inspection
Engineer.

Monitor the temperature in the heat treatment panel.

Do not apply rapid heating or cooling of the pipe segment.

Refer Heat Treatment Procedure or Contact Inspection
Engineer in case of doubt.

Ensure proper wind up & housekeeping at worksite.

The accessories (heat tracing, cables, terminals) not being
used must be disconnected and stored separately.
Defective Tools / Equipment
Electrical Shock
Fire
Burn
Heat Treatment
Un-attended Tool / Equipment
Changing the Temperature or
Duration of Heat Treatment
Thermal Shock to Pipe Segment
Windup &
Housekeeping
Scattered Material
Additional Hazards
(Other than indicated
above)
JSA Done By
Name:
KOC / ID. No.
Controlling Team:
Signature:
Designation:
Company:
Contract No.(If Applicable):
Date:
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