ASHRAE POCKET GUIDE for Air Conditioning, Heating, Ventilation, Refrigeration I-P 9th Edition ASHRAE · 1791 Tullie Circle, NE Atlanta, GA 30329 · www.ashrae.org © 1987, 1989, 1993, 1997, 2001, 2005, 2009, 2013, 2017 ASHRAE All rights reserved. Printed in the United States of America ISBN 978-1-939200-82-2 (softcover) ISBN 978-1-939200-84-6 (PDF) Product code: 90077 1/18 ASHRAE is a registered trademark in the U.S. Patent and Trademark Office, owned by the American Society of Heating, Refrigerating and Air-Conditioning Engineers, Inc. No part of this manual may be reproduced without permission in writing from ASHRAE, except by a reviewer who may quote brief passages or reproduce illustrations in a review with appropriate credit, nor may any part of this book be reproduced, stored in a retrieval system, or transmitted in any way or by any means—electronic, photocopying, recording, or other—without permission in writing from ASHRAE. Requests for permission should be submitted at www.ashrae.org/permissions. ASHRAE has compiled this publication with care, but ASHRAE has not investigated, and ASHRAE expressly disclaims any duty to investigate, any product, service, process, procedure, design, or the like that may be described herein. The appearance of any technical data or editorial material in this publication does not constitute endorsement, warranty, or guaranty by ASHRAE of any product, service, process, procedure, design, or the like. ASHRAE does not warrant that the information in this publication is free of errors, and ASHRAE does not necessarily agree with any statement or opinion in this publication. The entire risk of the use of any information in this publication is assumed by the user. Library of Congress Cataloging-in-Publication Data Names: ASHRAE (Firm), author. Title: ASHRAE pocket guide for air conditioning, heating, ventilation, refrigeration. Other titles: Pocket guide for air conditioning, heating, ventilation, refrigeration Description: 9th edition, I-P. | Atlanta, GA : ASHRAE, [2017] | Includes index. Identifiers: LCCN 2017058775| ISBN 9781939200822 (softcover : alk. paper) | ISBN 9781939200846 (PDF) Subjects: LCSH: Heating--Equipment and supplies--Handbooks, manuals, etc. | Ventilation--Handbooks, manuals, etc. | Air conditioning--Handbooks, manuals, etc. | Refrigeration and refrigerating machinery--Handbooks, manuals, etc. Classification: LCC TH7011 .A38 2017b | DDC 697.9--dc23 LC record available at https://lccn.loc.gov/2017058775 ASHRAE Staff Special Publications Mark S. Owen, Editor/Group Manager of Handbook and Special Publications Cindy Sheffield Michaels, Managing Editor Lauren Ramsdell, Assistant Editor Mary Bolton, Editorial Assistant Michshell Phillips, Editorial Coordinator Publishing Services David Soltis, Group Manager of Publishing Services and Electronic Communications Jayne Jackson, Publication Traffic Administrator Publisher W. Stephen Comstock Updates and errata for this publication will be posted on the ASHRAE website at www.ashrae.org/publicationupdates. CONTENTS Preface........................................................................................................................viii 1 Air Handling and Psychrometrics Air Friction Chart .....................................................................................................1 Velocities vs. Velocity Pressures ............................................................................2 Noncircular Ducts....................................................................................................2 Fittings and Flexible Ducts......................................................................................2 Duct Leakage......................................................................................................3–4 Fitting Losses..........................................................................................................5 Circular Equivalents of Rectangular Ducts .........................................................6–7 Flat Oval Duct Equivalents......................................................................................8 Velocities for HVAC Components ...........................................................................9 Fan Laws ........................................................................................................11–12 Types of Fans .................................................................................................13–20 Fan System Effect.................................................................................................21 Psychrometric Chart .............................................................................................22 Air-Conditioning Processes.............................................................................23–25 Enthalpy of Air.......................................................................................................26 Standard Atmospheric Data..................................................................................27 Moist Air Data .......................................................................................................27 Space Air Diffusion .........................................................................................28–29 Principles of Jet Behavior ...............................................................................30–32 Airflow Patterns of Different Diffusers .............................................................33–35 Mixed-Air Systems ................................................................................................36 Fully Stratified Systems ..................................................................................40–41 Partially Mixed Systems........................................................................................42 Return Air Design..................................................................................................44 2 Air Contaminants and Control Air Quality Standards ............................................................................................45 Electronic Air Cleaners .........................................................................................46 Bioaerosols ...........................................................................................................46 Filter Installations ..................................................................................................46 MERV Parameters ................................................................................................47 Filter Application Guidelines .................................................................................48 Indoor Contaminant Sources ..........................................................................49–51 Gaseous Contaminants by Building Materials ................................................52–53 Kitchen Ventilation ..........................................................................................54–66 3 Water Pump Terms and Formulas ..................................................................................69 Pump Affinity Laws ...............................................................................................69 Application of Affinity Laws ...................................................................................70 Net Positive Suction Characteristics ...............................................................71–73 Typical Pump Curves............................................................................................73 General Information on Water...............................................................................74 Mass Flow and Specific Heat of Water .................................................................75 Freezing Points of Glycols ....................................................................................75 Vertical Cylindrical Tank Capacity ........................................................................76 Horizontal Cylindrical Tank Capacity ....................................................................76 Volume of Water in Pipe and Tube .......................................................................77 Water Pipe Friction Chart, Copper........................................................................78 Water Pipe Friction Chart, Plastic .........................................................................79 Water Pipe Friction Chart, Steel ...........................................................................80 Friction Losses in Pipe Fittings .......................................................................81–86 4 Steam Steam Table..........................................................................................................87 iii Steam Chart..........................................................................................................88 Steam Pipe Flow Rate ..........................................................................................89 Steam Pipe Capacities....................................................................................90–91 Steam Pipe Capacities—Return Mains and Risers ..............................................92 5 Piping Steel Pipe Data ...............................................................................................93–95 Copper Tube Data ..........................................................................................96–98 Properties of Plastic Pipe Materials ..............................................................99–100 Pipe, Fitting, and Valve Applications...........................................................101–109 Thermal Expansion of Metal Pipe .......................................................................110 Hanger Spacing and Rod Sizes..........................................................................110 6 Service Water Heating Service Water Heating System Elements ...........................................................112 Legionella pneumophila ......................................................................................112 Load Diversity .............................................................................................113–114 Hot-Water Demand for Buildings ........................................................................115 Hot-Water Demand per Fixture...................................................................116–118 Hot-Water Flow Rate ..........................................................................................119 7 Refrigeration Cycles Coefficient of Performance (COP) ......................................................................122 Vapor Compression Cycle ..........................................................................123–124 8 Refrigerants Refrigerant Data..........................................................................................125–126 Pressure-Enthalpy Chart—R-22 .........................................................................127 Property Tables—R-22 ...............................................................................128–129 Pressure-Enthalpy Chart—R-123 .......................................................................130 Property Table—R-123 .......................................................................................131 Pressure-Enthalpy Chart—R-134a .....................................................................132 Property Tables—R-134a ...........................................................................133–134 Pressure Enthalpy Chart—R-245fa ....................................................................135 Property Table—R-245fa ....................................................................................136 Pressure Enthalpy Chart—R-404A .....................................................................137 Property Table—R-404A.....................................................................................138 Pressure Enthalpy Chart—R-407C.....................................................................139 Property Table—R-407C ....................................................................................140 Pressure Enthalpy Chart—R-410A .....................................................................141 Property Table—R-410A.....................................................................................142 Pressure Enthalpy Chart—R-507A .....................................................................143 Property Table—R-507A.....................................................................................144 Pressure-Enthalpy Chart—R-717 (Ammonia).....................................................145 Property Tables—R-717 (Ammonia)...................................................................146 Pressure Enthalpy Chart—R-1233zd(E).............................................................147 Property Table—R-1233zd(E) ............................................................................148 Pressure Enthalpy Chart—R-1234yf...................................................................149 Property Table—R-1234yf ..................................................................................150 Pressure Enthalpy Chart—R-1234ze(E).............................................................151 Property Table—R-1234ze(E) ............................................................................152 Comparative Refrigerant Performance .......................................................153–154 Refrigerant Line Capacities—R-404A.........................................................155–156 Refrigerant Line Capacities—R-507A.........................................................157–158 Refrigerant Line Capacities—R-410A.........................................................159–160 Refrigerant Line Capacities—R-407C.........................................................161–162 Refrigerant Line Capacities—R-22 .............................................................163–164 Refrigerant Line Capacities—R-134a .........................................................165–166 Oil Entrained in Suction Risers—R-22 and R-134a ....................................167–168 Oil Entrained in Hot-Gas Risers—R-22 and R-134a...................................169–170 iv Refrigerant Line Capacities—Ammonia (R-717).................................................171 Liquid Ammonia Line Capacities.........................................................................172 Lubricants in Refrigerant Systems ......................................................................173 Secondary Coolants............................................................................................173 Relative Pumping Energy ...................................................................................174 9 Refrigerant Safety Safety Group Classification.................................................................................175 Data and Safety Classifications for Refrigerants and Blends .....................176–181 10 Refrigeration Transmission Load..............................................................................................183 Product Load.......................................................................................................185 Internal Load .......................................................................................................186 Packaging Related Load.............................................................................187–189 Infiltration Air Load ..............................................................................................190 Equipment-Related Load ....................................................................................190 Safety Factor.......................................................................................................190 Liquid Coolers .............................................................................................192–197 Forced-Circulation Air Coolers....................................................................197–198 11 Air-Conditioning Load Data Cooling and Heating Loads.........................................................................199–200 Heat Flow Through Building Materials ................................................................202 Thermal Resistance of Plane Air Spaces ...........................................................203 Surface Conductances and Resistances ...........................................................204 Emissivity ............................................................................................................205 Thermal Resistance of Ventilated Attics .............................................................206 Thermal Properties of Materials..................................................................207–212 CLTDs for Flat Roofs ..................................................................................213–214 CLTDs for Sunlit Walls................................................................................215–216 Solar Cooling Load for Sunlit Glass ....................................................................217 Shading Coefficients for Glass............................................................................218 Heat Gain from People .......................................................................................219 Heat Gain from Lighting and LPDs .............................................................220–223 Heat Gain from Motors................................................................................224–225 Heat Gain from Restaurant Equipment.......................................................226–230 Heat Gain from Hospital and Laboratory Equipment ..................................231–232 Heat Gain from Office Equipment ...............................................................233–238 Display Fixtures Refrigerating Effect...................................................................238 12 Ventilation ASHRAE Standard 62.2-2016 ....................................................................239–240 ASHRAE Standard 62.1-2016 ....................................................................241–244 Procedures from ASHRAE Standard 62.1-2016.........................................244–253 Normative Appendix A from ASHRAE Standard 62.1-2016 .......................253–256 Design Parameters for Health Care Facilities.............................................257–258 Operation and Maintenance........................................................................259–260 13 Energy-Conserving Design Sustainability.......................................................................................................261 Energy Efficiency Standards...............................................................................262 Climate Zones for United States Locations.........................................................263 14 Electrical Characteristics of AC Motors ..............................................................................264 Motor Full-Load Amperes ...................................................................................265 Useful Electrical Formulas ..................................................................................265 Motor Controllers ................................................................................................266 Variable-Speed Drives (VSDs) ...........................................................................266 v 15 Fuels and Combustion Gas Pipe Sizing Table ........................................................................................267 Viscosity and Heating Values of Fuels................................................................268 Liquid Fuels for Engines .....................................................................................269 Fuel Oil Pipe Sizing Tables.................................................................................270 16 Owning and Operating Maintenance Costs .....................................................................................271–272 Owning and Operating Cost Data .......................................................................272 Economic Analysis......................................................................................273–274 17 Sound Sound Pressure and Sound Pressure Levels .....................................................275 Combining Sound Levels ....................................................................................276 Sound Power and Sound Power Level ...............................................................276 A- and C- Weighting............................................................................................276 Octave bands and 1/3 Octave Bands .................................................................277 Design Guidance for HVAC System Noise .........................................................278 Sound Rating Methods ...............................................................................279–280 Sound Paths in HVAC Systems..........................................................................280 Silencers .............................................................................................................281 Outlet Configurations ..........................................................................................281 Mechanical Equipment Noise Levels ..................................................................282 Mechanical Equipment Sound Isolation..............................................................283 18 Vibration Single-Degree-of-Freedom Systems ..................................................................284 Two-Degree-of-Freedom Systems......................................................................284 Isolator Selection ........................................................................................285–293 19 HVAC Systems and Equipment Furnaces .....................................................................................................294–299 Hydronic Heating Units and Radiators........................................................300–305 Unit Ventilators, Unit Heaters, and Makeup Air Units .................................306–318 Small Forced-Air Heating and Cooling Systems.........................................319–326 Unitary Air Conditioners and Heat Pumps ..................................................327–336 Water-Source Heat Pumps .........................................................................337–342 Variable-Refrigerant-Flow Heat Pumps ..............................................................342 Room Air Conditioners and Packaged Terminal Air Conditioners ..............343–347 Evaporative Cooling....................................................................................348–352 20 Automatic Controls HVAC System Components........................................................................353–359 HVAC Systems ...........................................................................................360–361 21 Occupant Comfort ASHRAE Standard 55-2010 ...............................................................................362 Graphic Comfort Zone Method ...........................................................................362 Operative and Effective Temperature .................................................................362 Clothing Insulation Values ..........................................................................363–364 Local Discomfort .................................................................................................366 Thermal Comfort in Naturally Ventilated Buildings .............................................367 22 General System Design Criteria ...............................................................................368–371 Air-Conditioning Formulas ..................................................................................372 Sizing Formulas for Heating/Cooling ..................................................................373 Units and Conversions................................................................................374–375 Appendix: Climatic Design Conditions for Selected Locations...................376–438 Index ..................................................................................................................439–440 vi PREFACE The ASHRAE Pocket Guide was developed to serve as a ready, offline reference for engineers without easy access to complete ASHRAE Handbook volumes. This ninth edition has been revised for 2017 to include updates from current editions of the ASHRAE Handbook series as well as from various ASHRAE standards. This edition also features a renewed emphasis in basic design aids: content on more specialized system types has been replaced by an appendix containing climatic design data for selected worldwide locations. This edition of the ASHRAE Pocket Guide, which was first published in 1987, was compiled by ASHRAE staff editors; previous major contributors were Carl W. MacPhee, Griffith C. Burr, Jr., Harry E. Rountree, and Frederick H. Kohloss. Throughout this Pocket Guide, original sources of figures and tables are indicated where applicable. For space concerns, a shorthand for ASHRAE publications has been adopted. ASHRAE sources are noted after figure captions or table titles in brackets using the following abbreviations: Fig Tbl Ch Std 2017F, 2013F, etc 2016S, 2012S, etc. 2015A, 2011A, etc. 2014R, 2010R, etc. Figure Table Chapter ASHRAE Standard ASHRAE Handbook—Fundamentals ASHRAE Handbook—HVAC Systems and Equipment ASHRAE Handbook—HVAC Applications ASHRAE Handbook—Refrigeration Complete entries for all references cited in tables and figures are available in the original source publications. vii AIR HANDLING AND PSYCHROMETRICS Figure 1.1 Air Handling and Psychrometrics 1. Friction Chart for Round Duct ( = 0.075 lbm/ft3 and = 0.0003 ft) [2017F, Ch 21, Fig 10] 1 Air Handling and Psychrometrics Table 1.1 Velocities vs. Velocity Pressures Velocity V, fpm Velocity Pressure Pv , in. H2O 300 0.01 400 0.01 500 0.02 600 0.02 700 0.03 800 0.04 900 0.05 1000 0.06 1100 0.08 1200 0.09 1300 0.11 1400 0.12 1500 0.14 1600 0.16 1700 0.18 1800 0.20 1900 0.22 2000 0.25 2100 0.27 2200 0.30 2300 0.33 2400 0.36 2500 0.39 Pv = (V/4005)2 Noncircular Ducts Hydraulic diameter Dh = 4A/P, where A = duct area (in.2) and P = perimeter (in.). Ducts having the same hydraulic diameter will have approximately the same fluid resistance at equal velocities. Fittings Resistance to flow through fittings can be expressed by fitting loss coefficients C. The friction loss in a fitting in inches of water is CPv. The more radically the airflow is changed in direction or velocity, the greater the fitting loss coefficient. See ASHRAE Duct Fitting Database for a complete list. 90° mitered elbows with vanes will usually have C between 0.11 and 0.33. Round Flexible Ducts Nonmetallic flexible ducts fully extended have friction losses approximately three times that of galvanized steel ducts. This rises rapidly for unextended ducts by a correction factor of 4 if 70% extended, 3 if 80% extended, and 2 if 90% extended. For centerline bend radius ratio to diameter of 1 to 4, the approximate loss coefficient is between 0.82 and 0.87. 2 Duct Leakage Classificationa Air Handling and Psychrometrics Table 1.2 Predicted Leakage Class CL Sealedb,c Unsealedc Duct Type Metal (flexible excluded) Round and flat oval Rectangular 2 in. of water (both positive and negative pressures) > 2 and 10 in. of water (both positive and negative pressures) Flexible Metal, aluminum Nonmetal 3 30 (6 to 70) 12 48 (12 to 110) 48 (12 to 110)c 6 8 12 Fibrous glass Round Rectangular 30 (12 to 54) 30 (4 to 54) 3 6 na na a The leakage classes listed in this table are averages based on tests conducted by AISI/ SMACNA (1972), ASHRAE/SMACNA/TIMA (1985), and Swim and Griggs (1995). The leakage classes listed in the sealed category are based on the assumptions that for metal ducts, all transverse joints, seams, and openings in the duct wall are sealed at pressures over 3 in. of water, that transverse joints and longitudinal seams are sealed at 2 and 3 in. of water, and that transverse joints are sealed below 2 in. of water. Lower leakage classes are obtained by careful selection of joints and sealing methods. c Leakage classes assigned anticipate about 25 joints per 100 linear feet of duct. For systems with a high fitting to straight duct ratio, greater leakage occurs in both the sealed and unsealed conditions. b Table 1.3 Recommended Ductwork Leakage Class by Duct Type Duct Type Leakage Class CL, cfm/100 ft2 at 1 in. of water Metal (flexible excluded) Round 3 Flat oval 3 Rectangular Flexible 6 6 Fibrous glass Round 3 Rectangular 6 Leakage Class CL = Q/PS0.65 where Q = Ps = (1.1) leakage rate, cfm/100 ft2 surface area static pressure difference, inches of water between inside and outside of duct 3 Air Handling and Psychrometrics Table 1.4 Duct Sealing Requirement Levels Sealing Requirementsa Duct Seal Level A B C a All transverse joints, longitudinal seams, and duct wall penetrations All transverse joints and longitudinal seams Transverse joints only Transverse joints are connections of two duct or fitting elements oriented perpendicular to flow. Longitudinal seams are joints oriented in the direction of airflow. Duct wall penetrations are openings made by screws, non-self-sealing fasteners, pipe, tubing, rods, and wire. Round and flat oval spiral lock seams need not be sealed prior to assembly, but may be coated after assembly to reduce leakage. All other connections are considered transverse joints, including but not limited to spin-ins, taps and other branch connections, access door frames, and duct connections to equipment. Table 1.5 Duct Sealing Recommendations Recommended Duct Seal Levels Duct Location Outdoors Unconditioned spaces Conditioned spaces (concealed ductwork) Conditioned spaces (exposed ductwork) Table 1.6 Return A B C B Duct Leakage per Unit Length Unsealed Longitudinal Seam Leakage, Metal Ducts Type of Duct/Seam Rectangular Pittsburgh lock 26 gage 22 gage Button punch snaplock 26 gage 22 gage Round Spiral (26 gage) Snaplock Grooved 4 Duct Type Supply 2 in. >2 in. Exhaust of water of water A A A B A B C B B A A B Leakage, cfm per ft Seam Length at 1 in. Water Pressure Range Average 0.01 to 0.02 0.001 to 0.002 0.0164 0.0016 0.03 to 0.15 NA (1 test) NA (1 test) 0.04 to 0.14 0.11 to 0.18 0.0795 0.0032 0.015 0.11 0.12 Air Handling and Psychrometrics Figure 1.2 At Exit, the Fitting Coefficient Co Affects t Loss [2017F, Ch 21, Fig 7] 5 Air Handling and Psychrometrics 6 Table 1.7 Lgth. Adj.b 3.0 4.0 5.0 Lgth. Adj.b 6 8 10 12 14 16 18 20 24 28 32 36 40 44 48 52 56 60 64 4.0 3.8 4.4 4.9 6 6.6 7.6 8.4 9.1 9.8 10.4 11.0 11.5 12.4 13.2 14.0 14.7 15.3 15.9 16.5 17.1 17.6 18.1 4.5 4.0 4.6 5.2 5.0 4.2 4.9 5.5 5.5 4.4 5.1 5.7 Circular Equivalents of Rectangular Duct for Equal Friction and Capacitya 6.0 4.6 5.3 6.0 7 8 9 10 11 8.2 9.1 9.9 10.8 11.3 11.9 12.6 13.5 14.5 15.3 16.1 16.8 17.5 18.1 18.7 19.3 19.8 20.3 8.7 9.8 10.7 11.4 12.2 12.9 13.5 14.6 15.6 16.5 17.4 18.2 18.9 19.6 20.2 20.9 21.5 22.0 10.4 11.3 12.2 13.0 13.7 14.4 15.6 16.7 17.7 18.6 19.5 20.3 21.0 21.7 22.4 23.0 23.6 10.9 12.0 12.9 13.7 14.5 15.2 16.5 17.7 18.8 19.8 20.7 31.5 22.3 23.1 23.8 24.5 25.1 12.6 13.5 14.4 15.3 16.0 17.4 18.7 19.8 20.9 21.8 22.7 23.6 24.4 25.2 25.9 26.6 Length of One Side of Rectangular Duct (a), in. 6.5 7.0 7.5 8.0 9.0 10.0 4.7 4.9 5.1 5.2 5.5 5.7 5.5 5.7 5.8 6.1 6.4 6.7 6.2 6.4 6.7 6.9 7.3 7.6 Length of One Side of Rectangular Duct (a), in. 12 13 14 15 16 17 18 19 13.1 14.2 15.1 16.0 16.8 18.3 19.6 20.8 21.9 22.9 23.9 24.8 25.7 26.5 27.3 28.0 14.7 15.7 16.7 17.5 19.1 20.5 21.8 22.9 24.0 25.0 26.0 26.9 27.7 28.6 29.3 15.3 16.4 17.3 18.2 19.9 21.3 22.7 23.9 25.0 26.1 27.1 28.0 28.9 29.8 30.6 16.9 17.9 18.9 20.6 22.1 23.5 24.8 26.0 27.1 28.2 29.2 30.1 31.0 31.9 17.5 18.5 19.5 21.3 22.9 24.4 25.7 27.0 28.1 29.2 30.3 31.2 32.2 33.1 19.1 20.1 22.0 23.7 25.2 26.6 27.9 29.1 30.2 31.3 32.3 33.3 34.3 19.7 20.7 22.7 24.4 26.0 27.4 28.8 30.0 31.2 32.3 33.4 34.4 35.4 21.3 23.3 25.1 26.7 28.2 29.6 30.9 32.2 33.3 34.4 35.5 36.5 11.0 6.0 7.0 8.0 12.0 6.2 7.3 8.3 13.0 6.4 7.6 8.6 14.0 6.6 7.8 8.9 15.0 6.8 8.0 9.1 20 22 24 26 28 30 21.9 34.9 25.8 27.5 29.0 30.5 31.8 33.1 34.3 35.4 36.5 37.6 25.1 27.1 28.9 30.5 32.1 33.5 34.9 36.2 37.4 38.5 39.6 26.2 28.3 30.2 32.0 33.6 35.1 36.6 37.9 39.2 40.4 41.6 29.5 31.5 33.3 35.1 36.7 38.2 39.6 41.0 42.3 43.5 30.6 32.7 34.6 36.4 38.1 39.7 41.2 42.7 44.0 45.3 33.9 35.9 37.8 39.5 41.2 42.8 44.3 45.7 47.1 16.0 7.0 8.3 9.4 Lgth. Adj.b 6 8 10 12 14 16 18 20 24 28 32 36 40 44 48 52 56 60 64 Table 1.7 Lgth. Adj.b 32 36 40 44 48 52 56 60 64 68 72 76 80 84 88 92 96 a b 32 35.0 37.1 39.0 40.9 42.6 44.3 45.8 47.3 48.7 50.1 51.4 52.7 53.9 55.1 56.3 57.4 58.4 Circular Equivalents of Rectangular Duct for Equal Friction and Capacitya (Continued) Length of One Side of Rectangular Duct (a), in. 46 48 50 52 56 60 64 34 36 38 40 42 44 38.2 40.3 42.2 44.0 45.7 47.3 48.9 50.4 51.8 53.2 54.5 55.8 57.0 58.2 59.3 60.5 39.4 41.5 43.5 45.3 47.1 48.8 50.4 51.9 53.4 54.8 56.2 57.5 58.8 60.1 61.3 62.4 42.6 44.7 46.6 48.4 50.2 51.9 53.5 55.0 56.5 57.9 59.3 60.6 61.9 63.1 64.3 43.7 45.8 47.9 49.7 51.6 53.3 54.9 56.5 58.0 59.5 60.9 62.3 63.6 64.9 66.2 48.1 49.1 51.0 52.9 54.7 56.4 58.0 59.6 61.1 62.6 64.0 65.4 66.7 68.0 50.2 52.2 54.2 60.0 57.8 59.4 61.1 62.6 64.1 65.6 67.0 68.4 69.7 51.4 53.4 55.4 57.3 59.1 60.8 62.5 64.1 65.7 67.2 68.7 70.1 71.5 52.5 54.6 56.6 58.6 60.4 62.2 63.9 65.6 67.2 68.7 70.2 71.7 73.1 55.7 57.8 59.8 61.7 63.6 65.3 67.0 68.7 70.3 71.8 73.3 74.8 56.8 59.0 61.0 63.0 64.9 66.7 68.4 70.1 71.7 73.3 74.9 76.3 61.2 63.4 65.4 67.4 69.3 71.1 72.9 74.6 76.3 77.9 79.4 65.6 67.7 69.8 71.8 73.7 75.4 77.3 79.1 80.8 82.4 70.0 72.1 74.2 76.2 78.1 80.0 81.8 83.5 85.3 68 72 76 80 84 74.3 76.5 78.6 80.6 82.5 84.4 86.2 88.0 78.7 80.9 82.9 85.0 86.9 88.8 90.7 83.1 85.2 87.3 89.3 91.3 93.2 87.5 89.6 91.7 93.7 95.7 91.8 94.0 96.1 98.1 Lgth. Adj.b 32 36 40 44 48 52 56 60 64 68 72 76 80 84 96.2 88 98.4 92 100.5 96 88 Table based on De = 1.30 (ab)0.625/(a + b)0.25 Length of adjacent side of rectangular duct (b), in. 7 Air Handling and Psychrometrics Air Handling and Psychrometrics 8 Table 1.8 Circular Duct Diameter, in. 5 5.5 6 6.5 7 7.5 8 8.5 9 9.5 10 10.5 11 11.5 12 12.5 13 13.5 14 14.5 15 16 17 18 3 4 5 6 Equivalent Flat Oval Duct Dimensions* [2017F, Ch 21, Tbl 3] Minor Axis a, in. 7 8 9 10 11 12 14 16 Major Axis A, in. 8 9 11 12 15 19 22 7 9 10 12 13 15 18 20 21 8 10 — 11 13 14 18 19 21 8 9 — 11 12 14 15 17 19 20 23 25 28 30 33 36 39 45 52 59 10 — 12 13 15 16 18 20 21 23 — — — — — — — * Table based on De = 1.30 (ab)0.625/(a + b)0.25. 10 — 11 13 14 16 17 — 19 21 22 24 27 30 35 39 12 — 14 15 — 17 18 20 22 23 — — — 12 — 13 15 16 — 18 19 21 24 27 30 14 — 16 17 — 19 22 24 — 14 — 15 17 18 20 21 25 17 19 22 19 Circular Duct Diameter, in. 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 40 42 44 8 9 10 11 46 50 58 65 71 77 — — — — — — 34 38 43 48 52 57 63 70 76 — — — — — — — — — Minor Axis a, in. 12 14 16 18 Major Axis A, in. 28 23 21 31 27 24 34 28 25 37 31 29 42 34 30 45 38 33 50 41 36 56 45 38 59 49 41 65 52 46 72 58 49 78 61 54 81 67 57 71 60 77 66 69 76 79 21 23 26 27 29 32 34 37 40 43 46 49 53 56 59 65 68 71 78 20 26 29 31 34 36 39 40 44 47 51 55 58 61 64 67 77 22 24 35 38 39 42 46 47 50 53 57 60 69 75 82 37 40 41 44 46 49 52 55 62 68 74 Typical Design Velocities for HVAC Components Duct Element Louvers Intake 7000 cfm and greater Less than 7000 cfm Exhaust 5000 cfm and greater Less than 5000 cfm Filters Panel filters Viscous impingement Dry-type, extended-surface Flat (low efficiency) Pleated media (intermediate efficiency) HEPA Renewable media filters Moving-curtain viscous impingement Moving-curtain dry media Electronic air cleaners Ionizing type Heating Coils Steam and hot water Electric Open wire Finned tubular Dehumidifying Coils Air Washers Spray type Cell type High-velocity spray type Air Handling and Psychrometrics Table 1.9 Face Velocity, fpm 400 See Figure 1.3 500 See Figure 1.3 200 to 800 Duct velocity Up to 750 250 500 200 150 to 350 500 to 1000 200 min., 1500 max. Refer to mfg. data Refer to mfg. data 400 to 500 Refer to mfg. data Refer to mfg. data 1200 to 1800 9 Air Handling and Psychrometrics Figure 1.3 10 Criteria for Louver Sizing [2017F, Ch 21, Fig 19] No. Dependent Variables Air Handling and Psychrometrics Table 1.10 Fan Lawsa,b For All Fan Laws: t1 = t2 and (point of rating)1 = (point of rating)2 Independent Variables 1a Q1 = Q2 D 3 N ------1- -------1 N2 D 2 1b Pressure1 = Pressure2c D 1 2 N 1 2 ------- ------- D 2 N 2 1c W1 = W2 D 1 5 N 1 3 ------- ------- N 2 D 2 2a Q1 = Q2 D 2 Press. 1/2 ------1- ----------------1- D 2 Press. 2 2b N1 = N2 D Press. 1/2 ------2- ----------------1- D 1 Press. 2 2c W1 = W2 D 2 Press. 3/2 ------1- ----------------1- Press. 2 D 2 1/2 -----2- 1 3a N1 = N2 D 3 Q ------2- ------1Q2 D 1 3b Pressure1 = Pressure2 D 2 4 Q 1 2 ------- ------- D 1 Q 2 3c W1 = W2 D 2 4 Q 1 3 ------- ------- Q 2 D 1 1 -----2 1 -----2 2 1/2 ------ 1 1/2 -----2- 1 -----12 1 -----2 a. The subscript 1 denotes that the variable is for the fan under consideration. b. The subscript 2 denotes that the variable is for the tested fan. c. Fan total pressure Ptf , fan velocity pressure Pvf , or fan static pressurePsf . Unless otherwise identified, fan performance data are based on dry air at standard conditions 14.696 psi and 70°F (0.075 lbm/ft3). In actual applications, the fan may be required to handle air or gas at some other density. The change in density may be because of temperature, composition of the gas, or altitude. As indicated by the Fan Laws, the fan performance is affected by gas density. With constant size and speed, the horsepower and pressure varies directly as the ratio of gas density to the standard air density. 11 Air Handling and Psychrometrics The application of the Fan Laws for a change in fan speed N for a specific size fan is shown in Figure 1.4. The computed Pt curve is derived from the base curve. For example, point E(N1 = 650) is computed from point D(N2= 600) as follows: At D, Q 2 = 6 cfm and P tf = 1.13 in. of water 2 (1.2) Using Fan Law 1a at Point E Q 1 = 6000 650 600 = 6500 cfm (1.3) Using Fan Law 1b P tf = 1.13 650 600 = 1.33 psi 2 1 (1.4) The completed P tf , N = 650 curve thus may be generated by computing additional points 1 from data on the base curve, such as point G from point F. cfm static pressure, in. of water hp = ------------------------------------------------------------------------------fan efficiency (decimal) 6356 Figure 1.4 12 Example Calculation of Fan Laws [2016S, Ch 21, Fig 4] (1.5) Table 1.11 Types of Fans [2016S, Ch 21, Tbl 1] Backward-Inclined Backward-Curved Centrifugal Fans Airfoil Type Impeller Design • Blades of airfoil contour curved away from direction of rotation. Deep blades allow efficient expansion within blade passages. • Air leaves impeller at velocity less than tip speed. • For given duty, has highest speed of centrifugal fan designs. • Single-thickness blades curved or inclined away from direction of rotation. • Efficient for same reasons as airfoil fan. Housing Design Performance Characteristics Applications • Scroll design for • Highest efficiency of efficient conversion of all centrifugal fan velocity pressure to designs and static pressure. peak efficiencies occur • Maximum efficiency at 50 to 60% of widerequires close open volume. clearance and • Fan has a nonalignment between overloading wheel and inlet. characteristic, which means power reaches maximum near peak efficiency and becomes lower, or self-limiting, toward free delivery. • Uses same housing • Similar to airfoil fan, configuration as airfoil except peak efficiency design. slightly lower. • Curved blades are slightly more efficient than straight blades. • General heating, ventilating, and airconditioning applications. • Usually only applied to large systems, which may be low-, medium-, or highpressure applications. • Applied to large, clean-air industrial operations for significant energy savings. • Same heating, ventilating, and airconditioning applications as airfoil fan. • Used in some industrial applications where environment may corrode or erode airfoil blade. 13 Air Handling and Psychrometrics Air Handling and Psychrometrics 14 Table 1.11 Types of Fans [2016S, Ch 21, Tbl 1] (Continued) Centrifugal Fans (continued) Radial (R) Radial Tip (Rt) Type Impeller Design • Higher pressure characteristics than airfoil, backwardcurved, and backwardinclined fans. • Curve may have a break to left of peak pressure. Housing Design • Scroll similar to and • often identical to other centrifugal fan designs. • Fit between wheel and • inlet not as critical as for airfoil and backward-inclined fans. • • Performance Applications Characteristics Higher pressure • Primarily for materials characteristics than handling in industrial airfoil and plants. Also for some backward-curved fans. high-pressure Pressure may drop industrial suddenly at left of requirements. peak pressure, • Rugged wheel is but this usually causes simple to repair in the no problems. field. Wheel Power rises sometimes coated with continually to free special material. delivery, which is • Not common for an overloading HVAC applications. characteristic. Curved blades are slightly more efficient than straight blades. Table 1.11 Types of Fans [2016S, Ch 21, Tbl 1] (Continued) Impeller Design • Flatter pressure curve and lower peak efficiency than the airfoil, backwardcurved, and backwardinclined. ForwardCurved Centrifugal Fans (continued) Type Housing Design • Scroll similar to and • often identical to other centrifugal fan designs. • Fit between wheel and inlet not as critical as • for airfoil and backward-inclined fans. • • Performance Applications Characteristics Pressure curve less • Primarily for lowsteep than that of pressure HVAC backward-curved fans. applications, such as Curve dips to left of residential furnaces, peak pressure. central station units, Highest efficiency and packaged air occurs at 40 to 50% of conditioners. wide-open volume. Operate fan to right of peak pressure. Use caution when selecting left of peak pressure, because instability is possible. Power rises continually to free delivery which is an overloading characteristic. 15 Air Handling and Psychrometrics Air Handling and Psychrometrics 16 Table 1.11 Types of Fans [2016S, Ch 21, Tbl 1] (Continued) Plenum/ Plug Propeller Axial Fans Centrifugal Fans (continued) Type Impeller Design Housing Design • Plenum and plug fans typically use airfoil, backward inclined, or backward curved impellers in a single inlet configuration. Relative benefits of each impeller are the same as those described for scroll housed fans. • Plenum and plug fans • are unique in that they operate with no housing. The equivalent of a housing, or plenum chamber (dashed line), depends on the application. • The components of the drive system for the • plug fan are located outside the airstream. • Low efficiency. • Limited to lowpressure applications. • Usually low-cost impellers have two or more blades of single thickness attached to relatively small hub. • Primary energy transfer by velocity pressure. • Simple circular ring, • orifice plate, or venturi. • Optimum design is • close to blade tips and forms smooth airfoil into wheel. • Performance Characteristics Plenum and plug fans are similar to comparable housed airfoil/backwardcurved fans but are generally less efficient because of inefficient conversion of kinetic energy in discharge airstream. They are more susceptible to performance degradation caused by poor installation. High flow rate, but very low pressure capabilities. Maximum efficiency reached near free delivery. Discharge pattern circular and airstream swirls. Applications • Plenum and plug fans are used in a variety of HVAC applications such as air handlers, especially where direct-drive arrangements are desirable. • Other advantages of these fans are discharge configuration flexibility and potential for smallerfootprint units. • For low-pressure, high-volume airmoving applications, such as air circulation in a space or ventilation through a wall without ductwork. • Used for makeup air applications. Table 1.11 Types of Fans [2016S, Ch 21, Tbl 1] (Continued) Vaneaxial Axial Fans (continued) Tubeaxial Type Impeller Design • Somewhat more efficient and capable of developing more useful static pressure than propeller fan. • Usually has 4 to 8 blades with airfoil or single- thickness cross section. • Hub is usually less than half the fan tip diameter. • Good blade design gives medium- to high-pressure capability at good efficiency. • Most efficient have airfoil blades. • Blades may have fixed, adjustable, or controllable pitch. • Hub is usually greater than half fan tip diameter. Performance Applications Characteristics • Cylindrical tube with • High flow rate, • Low- and mediumclose clearance to medium pressure pressure ducted HVAC blade tips. capabilities. applications where air • Pressure curve dips to distribution left of peak pressure. downstream is not Avoid operating fan in critical. this region. • Used in some • Discharge pattern industrial applications, circular and airstream such as drying ovens, rotates or paint spray booths, swirls. and fume exhausts. Housing Design • Cylindrical tube with • High-pressure close clearance to characteristics with blade tips. medium-volume • Guide vanes upstream flow capabilities. or downstream from • Pressure curve dips to impeller increase left of peak pressure. pressure capability Avoid operating fan in and efficiency. this region. • Guide vanes correct circular motion imparted by impeller and improve pressure characteristics and efficiency of fan. • General HVAC systems in low-, medium-, and highpressure applications where straight-through flow and compact installation are required. • Has good downstream air distribution. • Used in industrial applications in place of tubeaxial fans. • More compact than centrifugal fans for same duty. 17 Air Handling and Psychrometrics Air Handling and Psychrometrics 18 Table 1.11 Types of Fans [2016S, Ch 21, Tbl 1] (Continued) Mixed-Flow MixedFlow Cross-Flow Cross-Flow (Tangential) Type Impeller Design • Combination of axial and centrifugal characteristics. Ideally suited in applications in which the air has to flow in or out axially. Higher pressure characteristic than axial fans. • Impeller with forwardcurved blades. During rotation the flow of air passes through part of the rotor blades into the rotor. This creates an area of turbulence which, working with the guide system, deflects the airflow through another section of the rotor into the discharge duct of the fan casing. Lowest efficiency of any type of fan. Performance Applications Characteristics • The majority of • Characteristic pressure • Similar HVAC mixed-flow fans are in curve between axial applications to a fans and centrifugal centrifugal fans or in tubular housing and fans. Higher pressure applications where an include outlet turning than axial fans and axial fan cannot vanes. higher volume flow generate sufficient • Can operate without than centrifugal fans. pressure rise. housing or in a pipe and duct. • Special designed • Similar to forward• Low-pressure HVAC housing for 90°or curved fans. Power systems such as fan straight through rises continually heaters, fireplace airflow. to free delivery, which inserts, electronic is an overloading cooling, and air characteristic. curtains. • Unlike all other fans, performance curves include motor characteristics. • Lowest efficiency of any fan type. Housing Design Table 1.11 Types of Fans [2016S, Ch 21, Tbl 1] (Continued) Centrifugal Other Designs Power Roof Ventilators Tubular Centrifugal Type Impeller Design Housing Design • Performance similar to backward-curved fan except capacity and pressure are lower. • Lower efficiency than backward-curved fan. • Performance curve may have a dip to the left of peak pressure. • Cylindrical tube • similar to vaneaxial fan, except clearance to wheel is not as close. • • Air discharges radially from wheel and turns 90° to flow through • guide vanes. • Low-pressure exhaust systems such as general factory, kitchen, warehouse, and some commercial installations. • Provides positive exhaust ventilation, which is an advantage over gravity-type exhaust units. • Centrifugal units are slightly quieter than axial units. • Normal housing not • used, because air discharges from impeller in full circle. • Usually does not include configuration to recover velocity pressure component. Performance Characteristics Performance similar to backward-curved fan, except capacity and pressure are lower. Lower efficiency than backward-curved fan because air turns 90°. Performance curve of some designs is similar to axial flow fan and dips to left of peak pressure. Usually operated without ductwork; therefore, operates at very low pressure and high volume. Applications • Primarily for lowpressure, return air systems in HVAC applications. • Has straight-through flow. • Centrifugal units are somewhat quieter than axial flow units. • Low-pressure exhaust systems, such as general factory, kitchen, warehouse, and some commercial installations. • Low first cost and low operating cost give an advantage over gravity-flow exhaust systems. 19 Air Handling and Psychrometrics Air Handling and Psychrometrics 20 Table 1.11 Types of Fans [2016S, Ch 21, Tbl 1] (Continued) Axial Other Designs (continued) Power Roof Ventilators (continued) Type Impeller Design • Low-pressure exhaust systems such as general factory, kitchen, warehouse, and some commercial installations. • Provides positive exhaust ventilation, which is an advantage over gravity-type exhaust units. • Hood protects fan from weather and acts as safety guard. Performance Characteristics • Essentially a propeller • Usually operated fan mounted in a without ductwork; supporting structure. therefore, operates • Air discharges from at very low pressure annular space at and high volume. bottom of weather hood. Housing Design Applications • Low-pressure exhaust systems, such as general factory, kitchen, warehouse, and some commercial installations. • Low first cost and low operating cost give an advantage over gravity-flow exhaust systems. Figure 1.5 Air Handling and Psychrometrics Fan System Effect Deficient Fan/System Performance Figure 1.5 illustrates deficient fan/system performance. System pressure losses have been determined accurately, and a fan has been selected for operation at point 1. However, no allowance has been made for the effect of system connections to the fan on fan performance. To compensate, a fan system effect must be added to the calculated system pressure losses to determine the actual system curve. The point of intersection between the fan performance curve and the actual system curve is point 4. The actual flow volume is, therefore, deficient by the difference from 1 to 4. To achieve design flow volume, a fan system effect pressure loss equal to the pressure difference between points 1 and 2 should be added to the calculated system pressure losses, and the fan should be selected to operate at point 2. For rated performance, air must enter a fan uniformly over the inlet area in an axial direction without prerotation. Fans within plenums and cabinets or next to walls should be located so that air may flow unobstructed into the inlets. 21 Air Handling and Psychrometrics Figure 1.6 22 Psychrometric Chart for Normal Temperature, Sea Level [2017F, Ch 1, Fig 1] Figure 1.7 Direct Expansion or Chilled Water Cooling and Dehumidification Figure 1.8 Direct Expansion or Chilled Water Cooling and Dehumidification Air Handling and Psychrometrics Air-Conditioning Processes 23 Air Handling and Psychrometrics 24 Figure 1.9 Direct Expansion or Chilled Water Cooling and Dehumidification Figure 1.10 Direct Expansion or Chilled Water Cooling and Dehumidification Air Handling and Psychrometrics Figure 1.11 Direct Expansion or Chilled Water Cooling and Dehumidification Figure 1.12 Direct Expansion or Chilled Water Cooling and Dehumidification 25 Air Handling and Psychrometrics Table 1.12 Specific Enthalpy of Moist Air at Standard Atmospheric Pressure, 14.696 psia [2017F, Ch 1, Tbl 2, Abridged] Temp., °F –80 –70 –60 –50 –40 –30 –20 –15 –10 –5 0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 71 72 73 74 75 76 77 78 26 Specific Enthalpy, Btu/lbda –19.213 –16.804 –14.390 –11.966 –9.524 –7.052 –4.527 –3.234 –1.915 –0.561 0.835 2.286 3.803 5.403 7.106 8.934 10.916 13.009 15.232 17.653 20.306 23.229 26.467 30.070 34.097 34.959 35.841 36.744 37.668 38.615 39.584 40.576 41.593 Temp., °F 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 110 120 130 140 150 160 170 180 190 200 Specific Enthalpy, Btu/lbda 42.634 43.701 44.794 45.914 47.062 48.239 49.445 50.682 51.950 53.250 54.584 55.952 57.355 58.795 60.272 61.787 63.343 64.939 66.578 68.260 69.987 71.761 92.386 119.615 156.077 205.828 275.493 376.736 532.269 793.142 1303.297 2688.145 Altitude, ft –1000 –500 0 500 1,000 2,000 3,000 4,000 5,000 6,000 7,000 8,000 9,000 10,000 15,000 20,000 30,000 Temperature, °F 62.6 60.8 59.0 57.2 55.4 51.9 48.3 44.7 41.2 37.6 34.0 30.5 26.9 23.4 5.5 –12.3 –47.8 Air Handling and Psychrometrics Table 1.13 Standard Atmospheric Data for Altitudes to 30,000 ft [2017F, Ch 1, Tbl 1] Pressure, psia 15.236 14.966 14.696 14.430 14.175 13.664 13.173 12.682 12.230 11.778 11.341 10.914 10.506 10.108 8.296 6.758 4.371 Source: Adapted from NASA (1976). Table 1.14 Moisture and Air Relationships* ASHRAE has adopted pounds of moisture per pound of dry air as standard nomenclature. Relations of other units are expressed below at various dew-point temperatures. Parts Grains/ Percent Equiv. Lb H2O/ lb dry air per million lb dry aira Moisture%b Dew Pt. °F 100 0.000001 1 0.0007 — –80 0.000005 5 0.0035 — –60 0.000002 21 0.148 0.13 –40 0.000008 79 0.555 0.5 20 0.00026 263 1.84 1.7 10 0.00046 461 3.22 2.9 0 0.0008 787 5.51 5.0 10 0.0013 1315 9.20 8.3 20 0.0022 2152 15.1 13.6 30 0.0032 3154 24.2 21.8 40 0.0052 5213 36.5 33.0 50 0.0077 7658 53.6 48.4 60 0.0111 11080 77.6 70.2 70 0.0158 15820 110.7 100.0 80 0.0223 22330 156.3 — 90 0.0312 31180 218.3 — 100 0.0432 43190 302.3 — a. 7000 grains = 1 lb b. Compared to 70°F saturated. * NUMBERS, 1985, Altadena, CA, by Bill Holladay and Cy Otterholm. 27 Air Handling and Psychrometrics Space Air Diffusion Room air diffusion methods can be classified as one of the following: • Fully mixed systems produce little or no thermal stratification of air within the space. Overhead air distribution is an example of this type of system. • Fully (thermally) stratified systems produce little or no mixing of air within the occupied space. Thermal displacement ventilation is an example of this type of system. • Partially mixed systems provide some mixing within the occupied and/or process space while creating stratified conditions in the volume above. Most underfloor air distribution and task/ambient conditioning designs are examples of this type of system. Air distribution systems, such as thermal displacement ventilation (TDV) and underfloor air distribution (UFAD), that deliver air in cooling mode at or near floor level and return air at or near ceiling level produce varying amounts of room air stratification. For floor-level supply, thermal plumes that develop over heat sources in the room play a major role in driving overall floorto-ceiling air motion. The amount of stratification in the room is primarily determined by the balance between total room airflow and heat load. In practice, the actual temperature and concentration profile depends on the combined effects of various factors, but is largely driven by the characteristics of the room supply airflow and heat load configuration. 28