P RODUCT OVERVIEW DROPWISE CONDENSATION TECHNOLOGY Reduced Energy Consumption & Greenhouse Gas Emission Increased Productivity (866) 663-7633 Kurita Dropwise Condensation Technology(FPO) (Dropwise) is a patent-pending technology to increase operating efficiency and conserve energy in industrial production facilities. This technology can be applied without the need for any additional system equipment. Dropwise is dosed continuously into the steam line in front of the target device, creating a water repellent film on the surfaces. Increasing the water repellency greatly improves productivity and heat transfer efficiency. At the same time, steam consumption is reduced, leading to less fuel consumption and decreased energy costs. Dropwise is a sustainable technology that leads to a reduction of carbon dioxide emissions and supports the development of an eco-friendly society. KAI_info@kurita-water.com www.kuritaamerica.com K U R I TA’ S O N L I N E D R O P W I S E CO N D E N S AT I O N T E C H N O L O G Y KURITA AMERICA ADVANTAGE The steam generated from the boiler releases latent heat when condensing on the surface of the heat exchanger and stays in a film form as condensed water. It has been pointed out that since the 1930s that this film-like condensate has a thermal conductivity of 1/100 or less compared to the heat exchanger’s DROPWISE CONDENSATION TECHNOLOGY KEY FEATURES • Added directly to the steam, and a hydrophobic surface is formed inside the dryer cylinder • Adsorption of the product on the metal surface forms a hydrophobic film that improves heat efficiency • Continuous chemical injection promotes a hydrophobic surface metal material, which is a significant factor inhibiting heat conduction in the production process. In response to this longstanding problem, the idea of continuously removing this water film by increasing the hydrophobicity of the metal surface has previously existed. However, the technique for maintaining condensation has long been incomplete. Dropwise has solved this problem. Reduced Energy Consumption and Greenhouse Gas Emission • Excellent corrosion inhibition Dropwise creates a hydrophobic water-repellent film, which minimizes the • No capital investment is required Heat transfer coefficient drops if there is water film generated on the surface. • Reliable and proven chemical treatment for many kinds of systems but not limited to paper dryer, corrugator, press machine, condenser, evaporator, and vulcanizer TARGETED INDUSTRIES • Corrugated Board • General Manufacturing • Power • Pulp & Paper thickness of the condensed water film on metal surface of heat exchanger. Therefore, by reducing the thickness of the water film with Dropwise, heat transfer resistance is decreased, and required steam quantity is decreased too. Field results have shown steam consumption is typically reduced by five to ten percent. Improved Productivity As stated above, Dropwise improves heat transfer efficiency, which means increased heat transfer. In cases where a heat exchanger is operated at 100% of its capacity, without the Dropwise, the only other option to increase production is to install a larger heat exchanger. However, since Dropwise increases heat transfer efficiency of an existing heat exchanger, it is expected to generate additional production capacity without the need to increase the size of the system. • Tire Manufacturing (866) 663-7633 KAI_info@kurita-water.com www.kuritaamerica.com