MODULE 1: Introduction to Management and Review of Cost Accounting Cost accounting – focuses on manufacturing; gives information to both internal and external users. - Overlap of financial and managerial accounting Needs records of financial accounting to project and compute product costs But leans more towards managerial accounting Layman: Cost accounting is used both in financial and managerial accounting, and at the same time, uses information provided by the said two. Financial accounting VS. Managerial Accounting Financial Accounting Managerial Accounting (where Cost accounting leans more towards) ● External focus/users ● Internal focus ● Whole organization ● Segments or divisions Entire financial Different product status lines or departments ● Historical ● Current/projected From beginning to Future figures, end of period, budgets chronological ● Quantitative ●Quantitative/qualitative ● Monetary ● Monetary and nonmonetary ● Verifiable ● Timely/reasonable estimate ● GAAP ● Benefits exceed costs Follows standards ● Formal ● Formal (verifiable) and recordkeeping informal (not required by (required by government) government) recordkeeping Cost – manufacturer’s perspective: monetary value that a company spent in order to produce a certain product. Cost object – a product or a department of which costs are accumulated. - - Any product or department na PINAGKAKAGASTUSAN, or nag-iipon ng COSTS. Things for or under which costs are incurred. EXAMPLES: Direct Material costs, Direct labor costs, and overhead costs are accumulated cost in producing a T-shirt, hence, the cost object is the T-shirt. Cost of maintenance supplies and cost of salary of maintenance employees are cost accumulated under Maintenance Department, hence, cost object is the Maintenance Department. Assigning Costs to Cost Objects There are two classes of PRODUCT costs that accumulate in a cost object (if it is a product). 1. Direct costs - - Costs that can be easily traced to a unit of product or other cost object; PRIMARY and OBVIOUS. Include direct materials and direct labor. How can we say costs can be easily traced to a unit? If we can compute the cost incurred for the material and labor used to make that certain unit. In short, when you can determine how many or how much. Costs are assigned in an economically feasible way. Tracing accurately – costs are assigned using a causal relationship. 2. Indirect costs (RESIDUAL) - - Costs that cannot be easily traced to a unit of product or other cost object; NOT PRIMARY, BUT NECESSARY. Include manufacturing overhead like indirect materials and labor. How are indirect costs assigned? Through allocation. Classifications of Manufacturing/Product Costs 1. Direct Materials – raw materials that become an integral part of the product and that can be conveniently traced directly to it. - What a product is obviously made of. EXAMPLE: radio, car seats installed in an automobile, flour in bread 2. Direct Labor – labor costs that can be easily traced to individual units of product. - Salaries for workers associated directly with the conversion process. Need to have direct involvement in the production of the product. EXAMPLE: Wages paid to automobile assembly workers, factory assembly line worker Labor cost for a single unit = Hour rate / no. of units produced 3. Manufacturing Overhead – all manufacturing costs except direct material and direct labor; RESIDUAL. a) Indirect materials – not easily traced to specific units, but are needed to finish the product. – Usually those that are used for MULTIPLE BATCHES, not for a single unit. EXAMPLES: Wax paper in baking, glue, screws b) Indirect labor – not easily traced to specific units and not directly involved in production, but are needed in the general manufacturing (not conversion) process. EXAMPLES: factory security guard. c) Depreciation of equipment, utility costs, property taxes for the factory, insurance for manufacturing facilities – Only those indirect costs associated with operating the factory are included. Can’t be traced to product. Prime Costs and Conversion Costs 1. Prime Costs - Primary costs in producing a product. Direct materials + Direct labor 2. Conversion Costs - - Costs incurred only in the process of converting the raw materials into finished product. Direct labor + Manufacturing overhead 3. Total Manufacturing Costs/Product Costs - Direct materials + Direct labor + Overhead Prime cost + Overhead Conversion cost + Direct materials NEVER: Prime cost + Conversion cost, otherwise, direct labor will be doubled. Financial Statement Costs: Product and Period Costs 1. Product/Manufacturing Costs - - Include all the costs involved in acquiring or making a product. Attach to a unit of product as it’s purchased or manufactured (RM&WIP), and stay attached to each unit as it remains unsold (FG)—Inventory in BS. When items are sold—COGS in Income Statement. Hence, not outright expensed. First asset, second expense. Product Cost (Inventory, BS) ------ > |> COGS (IS) Types of Inventories in Manufacturing Companies (in different stages of production) a) Raw materials – any materials that go into the final product. b) Work in process – units of product that are only partially complete and will require further work before they are ready for sale. c) Finished goods – completed units of product that remain unsold. ALL THESE ARE REPORTED IN THE BALANCE SHEET. Transfer of Product Costs 1. Acquisition of direct materials Cash → Raw Materials 2. Use of direct materials in production – Costs are transferred from Raw Materials to Work in Process. Raw Materials → Work in Process 3. Conversion of materials into finished goods – Direct labor and manufacturing overhead costs are added to Work in Process. Direct labor and overhead → Work in Process 4. Completion of product – Costs are transferred from Work in Process to Finished Goods Work in Process → Finished Goods 5. Sale of finished goods – Costs of FG sold are transferred from Finished Goods to Cost of Goods Sold in the INCOME STATEMENT. Finished Goods → COGS 2. Period/Non-MFC Costs – associated with time periods rather than manufacturing process; OUTRIGHT EXPENSED, OUTSIDE FACTORY, NOT PART OF OVERHEAD. a) Selling costs – incurred to secure customer orders and get the finished product to the customer; Direct or indirect. EXAMPLES: Sales commissions Order-getting – advertising, sales commission Order-filling – warehouse, shipping, and customer service b) Administrative costs – associated with the general management of an organization rather than with manufacturing or selling; Direct or indirect. EXAMPLES: Depreciation of office equipment, salaries of managers Cost Classifications as to Cost Behaviors Cost behavior – how a cost will react to changes in the level of activity. 1. Variable Cost In Total Total variable cost varies in proportion to changes in the activity level. Per unit Variable cost per unit remains constant. Cost driver – a measure of what causes the incurrence of a variable cost; measure of level of activity - causes changes in resource usage EXAMPLES: Units produced, Machine hours (depreciation), Miles driven (car), Labor hours. In Total Total fixed cost remains constant regardless of changes in the level of activity Per unit Average fixed cost per unit varies inversely with changes in activity. Average fixed cost = Total fixed cost / Level of activity Committed fixed cost – Long term, cannot be significantly reduced in the short term. Discretionary fixed cost – May be altered in the short term by current managerial decisions. Relevant range of activity – pertains to fixed cost as well as variable costs. At times, costs are fixed at just a relevant range of activity. Beyond that level, costs will already vary. Relevant range of activity for a fixed cost – range of activity over which the graph of the cost or fixed cost is flat. - Fixed cost is only valid at a relevant range. Beyond that level, fixed cost changes. Low production Variable Total: Falls Ave: Constant Fixed Total: Constant Ave: Rises High production Total: Rises Ave: Constant Total: Constant Ave: Falls 3. Mixed Costs - contains both variable and fixed elements, like Utility costs (more of variable). - Per Unit Vary (must separate the fix and variable component) Total Mixed Cost Line Equation Y = a + bX Where: 2. Fixed Cost - In Total Vary (must separate the fix and variable component) Charges a base amount, but goes higher with excess usage. Y = The total (mixed) cost a = The total fixed cost (the vertical intercept of the line) b = The variable cost per unit of activity (the slope of the line) X = The level of activity Cost Classifications for Decision-Making Goal of making decisions – identify those costs that are either relevant or irrelevant to the decision. 1. Differential cost and revenue – always RELEVANT to decisions. a) Differential revenue – difference in revenue between two alternatives b) Differential/Incremental/Decremental cost – difference in cost between any two alternatives; can be FIXED or VARIABLE. 2. Sunk Costs – IRRELEVANT; have already been incurred and cannot be changed by any decision made now or in the future. PAST IS PAST. 3. Opportunity cost – potential benefit that is given up when one alternative is selected over another. - Not found in accounting records, but must be considered in decisions—RELEVANT. Income Statement Formats: Traditional and Contribution Traditional format – Used primarily for external reporting; COMMON. - Used also in cost accounting (for financial accounting) Why do we need to separate the variable and fixed cost components of mixed cost? Contribution format – Used primarily by management in internal planning and decisionmaking. - Categorizes expenses as to their behavior (variable and fixed) What’s used in cost and managerial acco untin g. Because only through that, we can identify the constant average variable cost (b) and constant total fixed cost (a). With these values, we can compute total mixed cost for a prospect level of activity using y = a + bx formula. Constant components of variable and fixed costs are needed to predict future mixed costs. Understanding Mixed Cost 1. Identify if the cost is a variable, fixed, or mixed cost. 2. If it is a mixed cost, separate the Variable from the Fixed component thru 2 methods. 3. Why do we need to separate? So we can use the variable rate and fixed cost component in predicting the future mixed cost MODULE 2: Cost Behavior, Cost Function, and methods for analyzing Mixed cost High-Low Method Variable rate = Highest Cost – Lowest Cost / Why do we need to know whether a cost is fixed, variable, or mixed? Because businessmen want to budget, and they do so by predicting future costs. ESTIMATION. We can only predict such if we know how a cost would behave. Highest activity – Lowest Activity 1. Determine the highest and lowest activity and the highest and lowest costs associated with them (2 pairs). 2. Divide the change in cost over the change in activity (formula above). You’ll get the variable rate. 3. Get the total fixed cost by using the total cost function (y = a + bx) and working back. Predicting Future Cost For y and x, Get a pair of total cost and corresponding units/level of activity from the table (any). 1. Predicting variable cost Through using the constant variable rate or variable cost per unit Total fixed cost must be constant in every try. YOU’RE LOOKING FOR A. Predicted variable cost = Variable rate x planned level of activity 2. Predicting fixed cost Through using the constant total fixed cost Predicted fixed cost = total fixed cost (constant every period) 3. Predicting future mixed costs Tougher because this class doesn’t have constants. Both total and per unit mixed cost vary. No constant amount can be relied on for prediction. What to do, then? Separate the variable and fixed components first. 4. Now that you have the constant variable rate and total fixed cost, predict future mixed cost by substituting the constants in the cost function. The (x) level of activity here must be the one estimated. YOU’RE LOOKING FOR Y. Issue on finding the HC, LC, HA, and LA. The variable rate formula requires pairs of values. But what if highest cost isn’t associated with highest level of activity? And the lowest cost with the lowest level of activity? ANSWER: Get the pair with the highest or lowest activity, even if it isn’t associated with the highest or lowest cost. Activity is superior over cost because it is the independent variable (x) dictating the total cost (y). Order of cost can be compromised but order of activity can’t. formulas. Use principles in Systems of Two Unknowns. a) Multiply both sides of equation 1 by the quotient of ∑x/n, or the needed multiple to make the coefficient beside a (total fixed cost) equal. b) Eliminate the a with its coefficient by subtracting the said values from the two equations. Position (top or bottom) doesn’t matter in subtraction. Cost Function in General ∑y = na + b ∑x y = bx + a ∑xy = ∑x a + b ∑x² If asked what the cost function is, the answer should be a formula, not a single total cost value. EXAMPLE: Y = 2.8(x) + 550, only the values of variable rate and total fixed cost are present. Why is total cost Y and units/level of activity x? Because Y, total cost, is the dependent variable in the Y axis. And x, level of activity, is the independent variable in the X axis. Least Square Regression Method 1. Prepare a table calculating x (activity), y (total cost), xy, and x2. Get the sum for every column, and the number of observations or the sample (n) x y xy X2 ∑x ∑y ∑xy ∑ X2 2. Substitute the computed amounts or sums in the cost function versions of Least Square method, which are the following: ∑y = na + b ∑x (equation 1) ∑xy = ∑x a + b ∑x² (equation 2) Where: y = total cost (dependent Variable) x = Activity (independent variable) a = Fixed cost b = Variable cost per unit n = number of observations 3. To find the variable rate, eliminate the variable a (total fixed cost) from the M= Nb c) Subtract the other remaining values to get M = Nb (self-made). d) Get b from evaluation M = Nb. M= N Nb N M/N = b 4. Substitute b or the variable rate to any of the two equations to get the fixed cost: ∑y = na + b ∑x (equation 1) ∑xy = ∑x a + b ∑x² (equation 2) Costing system in Assigning costs – how inventoriable costs are assigned to each product or batch. Job Order Costing – assumes that there is a possibility of physically identifying the jobs produced and of charging each with its own cost. - Like specific identification in terms of identifying COGS Terms: Cost unit – distinct “job” or a “work order” or a “contract”. JOB – a product or item to which cost is allocated LOT – quantity of product that can be economically produced or costed. Job order number – means by which materials, labor and overhead can be assigned. - The identification number of each job. Job order costing Used by companies that provide unique products/services. Each customer is receiving something either slightly or greatly different from what the other customers receive (customized) Process Costing Used by companies who produce nearly identical units through a series of production steps of processes Usually mass productions on big factories (for companies producing large quantities of similar products) Materials Stock card – Perpetual book inventory of cost and quantities of (raw) materials on hand. Finished Goods Stock card – Perpetual book inventory of cost and quantities of completed goods ready to be sold. Factory Overhead Control – Records detailed manufacturing cost by department. These 3 documents record the usage/charging of costs to jobs. Goal is to give sense of accountability to workers. 1. Materials Requisition – made by employees to request materials - Enables tracking of quantities requested 2. Time Ticket – Record of how much a worker spent on a job. - Enables assessment whether or not standard hours of work is reached. 3. Clock Card – record of attendance and hours worked in a day - Needed to determine overtime Journal Entries 1. Purchase of Materials Raw Materials Cash/Accounts Payable 2. Issuance of Direct Material for production WIP Raw materials (Direct portion) 3. Issuance of Indirect Material Examples: Accounting Firms, Healthcare providers, Building Contractors, Custom Guitar Manufacturers. Examples: Soft drinks company, Food Processing company, Toothbrush manufacturer FOHC (Suspends transfer of indirect cost to WIP) Raw materials (Indirect portion) Compound entry This system accumulates cost by each job or each unique batch This system accumulates cost by each process WIP (Direct) FOHC (Indirect) Raw Materials (Direct) Documents Used Job Order Cost Sheet – Accumulates product costs of specific units or small batches. Separate cost sheet is prepared for each job. 4. Incurrence of Labor Payroll Expense (Gross) Cash/Accrued Payroll Payable (Net) Other Government Payable (Taxes deducted from payroll to be remitted to the government) However, this entry is not ENOUGH. Assignment entry is a MUST. 5. Assigning Direct and Indirect Labor cost to each job WIP (Direct) FOHC (Indirect – Suspended) Cash/Accrued Payable Instead of debiting different types of expense, you can directly debit FOHC as these will eventually be transferred to such control account anyway. 8. Recording of assigned / estimated / applied / allocated overhead on a job (while actual overhead not yet entirely available) WIP Payroll Expense (Gross) However, this entry is not ENOUGH. Recognition/Incurrence entry is a MUST. Compound entry (Incurrence of labor + assigning cost to job) WIP (Direct portion) FOHC (Indirect portion) FOH Applied Remember that FOC estimated is on the credit side of the FOHC control account, so that when actual FOH is determined, whatever their difference is what’s inputted in the ADJUSTING entry. 9. Job is completed Finished Goods Inventory WIP Cash/Accrued Payable Government payables This entry is ENOUGH. KEY NOTE: Direct materials and labor go to WIP, while Indirect materials and labor go to FOHC. 6. Payment of Payroll (Different from Incurrence/Accrual) Accrued Payroll Payable 10. Sale of goods (Perpetual) At Selling Price: AR/Cash Sales At Cost: COGS Cash 7. Incurrence of actual overhead (besides indirect labor and materials) Example: Depreciation Depreciation Expense Accumulated Depreciation Assignment Finished Goods Inventory 11. Entry upon availability of the actual overhead (monthly) Monthly – when a firm monthly closes COGS Account: Over or underapplied Underapplied – You need to add to COGS. COGS FOHC Over/underapplied Depreciation Expense OR (Recognition + Assignment) FOHC (Direct assignment) Overapplied – You need to deduct from COGS. Over/underapplied COGS Accumulated Depreciation Example: Utilities Expense, Salaries Expense FOHC 12. Closing entry at the end of the year (when there is no monthly adjustment made, FOH is accumulated every year) Underapplied: FOH Applied P250,000 Direct labor cost actual * 50% = P125,000 (Applied OH) COGS (Difference) FOHC SILENCE: Estimated Overhead is based on the direct labor cost. Overapplied: FOH Applied FOHC COGS (Difference) Where we CLOSE both the FOH applied (credit normal) and FOHC (debit normal) and their difference go to COGS. Pre-determined Rate Given Previous Actual Activity and FOH Applied = Applied Overhead of previous period / Actual direct labor cost or activity of previous Then, we can proceed to get the applied OH for the current period. Formula for Cost per Unit: Normal Costing (Silent) Part 10, number 2 method = Total Manufacturing Cost (Using FOH Applied) / Units produced/manufactured for the period Anong overhead balance sa WIP, FG, at COGS ang tinutukoy? Yung applied? Yung for the period lang? Or kahit yung previous na naaccumulate? Formula for Cost per Unit: Actual Costing Total Manufacturing Cost (Using FOH Actual) / Units produced for the period Predetermined Allocated Overhead Rate = Estimated or budgeted overhead / Estimated Activity (150% of Direct Labor Cost) Estimated activity – estimated number of machine hours, units produced Predetermined rate may be in the form of Peso value. Applied Overhead = Actual Activity * Predetermined overhead rate Actual activity – actual number of machine hours, unit produced P200,000 / 20,000 machine hours = P10 (rate) 50,000 machine hours * P10 = P500,000 (Applied OH) P200,000 / P400,000 Direct labor cost estimated = 0.5 For the period lang. Accounting for Materials BUSINESS PAPERS USED TO SUPPORT MATERIAL TRANSACTIONS 1. Purchase requisition – a written request, usually sent by production department to inform the purchasing department of a need for materials or supplies 2. Purchase Order – a written request to supplier for specified goods at an agreed upon price. It also serves as the supplier’s authorization to deliver goods and submit a bill. 3. Receiving Report – when the goods we ordered are delivered, the receiving department will unpack and count them and prepare a receiving report. It should be noted that the quantity ordered should not be shown on the copy of the purchase order sent to the receiving department. (Blind PO Copy) 4. Materials requisition slip – a written order made by the production site to the storekeeper to deliver materials or supplies to the place designated or to issue the materials to the person presenting a properly executed requisition. Accounting for Trade and cash discount for materials purchased 1. Trade Discounts – trade discounts are used to convert list price into invoice price. Trade discounts are not recorded in the books because purchases recorded in the books are already net of trade discount. 2. Cash Discounts – granted to customers to motivate them to pay promptly a. Gross method (when taken method) – records purchase and liability initially in gross amount b. Net method (when not taken method) – records purchase and liability initially in net amount Gross Purchases AP Net Purchases (N) AP (N) AP (G) Cash (N) Purchase Disc AP (N) Cash (N) Allowance Purchases (N) All. For PD AP (G) AP (G) Cash (N) All. for PD invoice price. Thus, this method increases the unit cost. Purchases (Price + freight-in) Accounts Payable (Price + freight-in) Methods for allocating the amount of freight-in if two or more materials are purchased at the same time: I. Relative peso value method – freight is allocated on the basis of peso value of the items purchased II. Relative weight method – freight is allocated on the basis of the weight of the items purchased. More logical in practice, since courier services consider the weight of the products delivered for the price 2. Indirect charging method – the freight incurred in the purchase of raw materials is charged to factory overhead. Won’t have effect on the material cost. Purchases (Price) AP (G) Cash (G) AP (N) Purchase Disc Lost Cash (G) AP (G) Purchase Disc Lost Cash (G) All. for PD FOHC (freight-in) Accounts Payable (Price + freight-in) Costing method for Materials c. When offered method (allowance method) – purchases are recorded at net, and liability is recorded at gross. Allowance for Purchase Discount – a contraliability account deducted from AP just like Allowance for Sales Discount to AR - Is cancelled when the MOTHER Accounts Payable is paid, whether or not discount is taken. - Normal balance: Debit Purchase Discount Lost – is a loss or expense reported in the Income statement? - Counterpart of Sales Discount Forfeited in seller’s POV 1. FIFO – First-in, First-out – this method is based on the assumption that cost should be charged to manufacturing cost or cost of goods sold in the order in which incurred. Herein, there is NO SINGLE cost per unit for inventory balances. It must be like: P14 for 800 P15 for 200 Cost of ending inventory – sourced from those purchased MOST RECENTLY. Cost of materials issued/used – sourced from BEGINNING balance and those EARLIEST purchases. - Recognized if discount is not taken under the allowance and net method. FIFO table Methods for Accounting for Freight-in 1. Direct Charging Method – freight incurred to purchase raw materials is added to the Units Beginning Purchases Issued Pesos (Depends on the beginning balance cost and EARLIEST purchases) (Depends on LATEST purchases) Ending 2. Average Cost The values for cost of inventories using FIFO under the periodic and perpetual systems are THE SAME. But for average method, there will be a difference, since different sub-methods will be used for each of the systems. Materials Inventory Management a) Weighted average method (Periodic) – this method is based on the assumption that units issued should be charged at an average cost, such average being influenced or weighted by the number of units acquired at each price. Weighted Average Unit Cost = Total Cost of Materials Inventory (Beginning + Purchases) / Total Units of Materials Inventory (Beginning + Purchases) Cost of Inventory Issued or Ending = Ending or Issued Units x WAUC Objective – to minimize cost; minimizing cost doesn’t mean too little inventory because it can make ordering cost high due to frequent ordering and it also doesn’t mean too much inventory because it can make your carrying or storage cost high. Total Inventory cost = Carrying/storage cost + Ordering Cost Carrying Cost includes: 1) Storage Costs 2) Interest Cost (on what?) 3) Spoilage Units Beginning Purchases Issued Pesos x Official prices = Cost Cost of xWAUC Inventory Issued Ending xWAUC Inventory Cost Ending b) Moving average method (Perpetual) – under this method a new weighted average unit cost is computed after each new purchase, and this amount is used to cost each subsequent issuance until another purchase is made. Purchased (always at purchase price) xxx Issued Balance Beginning balance 4) Insurance (on building or goods?) Ordering Cost includes: 1) Transportation/delivery cost 2) Administrative cost of purchasing 3) Cost of Receiving 4) Cost of Inspecting goods MINIMIZATION SOLUTION: Economic Order Quantity / Economic Lot Size EOQ – tells us how many UNITS to order to minimize inventory cost. Assumptions under EOQ: 1) Demand is uniform and known 2) Delivery is perfectly reliable and instant xxx @ 1st WAUC xxx xxx @ 2nd WAUC First WAUC Decreased units @ First WAUC Second WAUC Decreased units @ Second WAUC Distinction in methods happen because prices of materials change. Hence, the cost in which the materials are recorded also vary. 3) Carrying cost, ordering cost and unit price are constant Example: Annual Demand – 4,000 units per year Carrying cost – P0.8 per unit Ordering cost – P100 pesos per order EOQ Square root of 2*Demand*OC per order/ Carrying cost per unit Average Inventory (Maximum inventory point + Lowest Inventory point or just the EOQ or order size) /2 Total Holding or Carrying Cost Average Inventory * Carrying cost per unit Frequency of order (For the year?) Annual Demand / Order size (may be EOQ or actual order made) Total Order cost Frequency of Order * Order cost per order lead time Safety stock / average usage Maximum lead time Reorder point (if no SS) Reorder Point (if with SS) Normal lead time + delay Normal lead time usage SS + Normal lead time usage (or Maximum lead time X Average Usage) Answer: IN UNITS, when will you order? When the remaining units is equal to the normal lead time usage. or when there is safety stock, NLU + Safety stocks Under EOQ, ordering cost and carrying cost must be EQUAL—equilibrium of the EOQ. Order size—Holding cost: Direct The higher the order size, the higher the holding cost. Order size—Ordering cost: Indirect The higher the order size, the lower the order cost. Accounting for Overhead Computation of overhead rate uses different bases. 1. 2. 3. 4. 5. Material Cost Units Produced Machine Hours Direct Labor costs Direct labor hours On which factor will be the choice of base depend? AND VICE VERSA. Reorder Point Usual Inventory Management Problem: the quantity on hand must last until the next order is received. Otherwise known as the Stock-out problem. Stock out occurs when: - Demand is greater than expected during the lead time. - The order time exceeds the lead time. Lead time period between the time the order is placed and received Normal Lead Time usage Normal Lead time x Average Usage (daily = Annual demand/365 or 360) Safety stock (Maximum lead time-Normal lead time) x average usage Delay x Average usage These bases are used depending on the orientation of the factory operation Formulas: Estimated or Budgeted OH / Estimated Base = OH rate or predetermined OH rate Actual base x pre-determined OH rate = Applied OH Budgeted FOH (Work Back) = Estimated base x Overhead rate Factory Overhead Control and Factory Overhead Applied Factory Overhead Control – used to accumulate all actual factory overhead costs. (Debit) Factory Overhead Applied – the estimated amount charged to production was credited to this account. (Credit) Rules Delay Maximum lead time – Normal FOH Control > FOH Applied = Under-applied factory overhead - It supports the producing department and other servicing departments with auxiliary services FOH Control < FOH Applied = Over-applied factory overhead - Examples are maintenance, personnel, employee services and the provision of heat, power and light. Accounting Treatment for Over and Under-applied FOH 1. Closed or absorbed by COGS 2. Closed or absorbed by COGS, FG inventory and WIP Inventory (proportionately) Sample: a) COGS normal – uses FOH applied in the formula b) COGS actual if over or under-applied is immaterial – COGS can absorb the entire amount alone. Overhead variance will be added to or deducted from COGS unadjusted only. Alternatively, the FOH actual amount can be used in the formula arriving at the TMC. c) COGS actual if over or under-applied is material – COGS cannot absorb alone, hence, WIP and FG and COGS must share the burden of absorbing the FOH variance. a. Overhead balances – prioritized if OH balances FOR THE PERIOD are given. b. Ending balances – will be used if only the ending balances of inventory accounts are available. Overhead variance will be PROPORTIONATELY added to/deducted from each inventory’s ending balance. Once the ADJUSTED balances are obtained, the cost flow formula can be done again using the FOH actual amount and the ADJUSTED inventory ending balances (FG and WIP). Departmentalized Overhead Producing department – this is the production lines of the manufacturing process. - Work is performed directly on the goods being produced. Servicing department – these costs are necessary for the entire factory to remain in operation. Accounting problem: Both departments will incur costs but we compute predetermined overhead rates only for producing departments. Inference: Any cost incurred by the servicing department must be transferred to the producing department because the former cannot have a separate predetermined OH rate. Departmentalized overhead rates are for producing departments only. KEY NOTE: Only the Servicing departments allocate their direct costs among the other departments. Producing departments have their direct costs exclusive for them only. Rationale: Because servicing departments SERVE the other departments. Technically, costs that they incur are INVENTORIABLE. Methods of allocating service department cost to producing department 1. Direct method – this ignores any services rendered by one service department to another, it allocates each service department’s total cost directly to the producing departments. Producing OH estimated adjusted = Producing OH estimated + Service OH estimated This sum is what will be divided by the Estimated Base to get the PD OH rate. The service OH will be zeroed out. 2. Step method / Sequential method – this recognizes services rendered by service departments to other service departments. - Allocates the costs of servicing departments with priority - Priority: a) Expressed – what’s mentioned in the problem b) Implied – Servicing department that allocates the HIGHEST number of departments served c) Implied – Servicing department with HIGHEST costs S1 (prioritized) will allocate to P1, P2, and S2 S2 will allocate to P1 and P2 only since S1 has already been zeroed out and it will be counterproductive to put costs into it again. 3. Algebraic method / reciprocal method – this method allocates costs by explicitly including the mutual services rendered among all departments - Similar with step but different in process - Reciprocally/Simultaneously transfers the costs of a service department to the producing and other servicing departments S1 will allocate to P1, P2, and S2 S2 will allocate to P1, P2, and S1 Algebra Approach is the MOST ACCURATE. Algebraic amounts to be allocated S1 = Direct costs + Rate given by other SD (Other SD’s cost formula) Sample: S1 = 90,000 + 20% (S2) S2 = 60,000 + 80% (S1) Evaluation: S1 = 90,000 + 20% [60,000 + 80% (S1)] KEY NOTE: A servicing department may be given costs by more than one other servicing department. In that case: S1 = 90,000 + 20% (S2) + 30% (S3) + 10% (S4) ABC Costing or System Emphasizes tracing over allocation. Accounting for Materials BUSINESS PAPERS USED TO SUPPORT MATERIAL TRANSACTIONS 5. Purchase requisition – a written request, usually sent by production department to inform the purchasing department of a need for materials or supplies 6. Purchase Order – a written request to supplier for specified goods at an agreed upon price. It also serves as the supplier’s authorization to deliver goods and submit a bill. 7. Receiving Report – when the goods we ordered are delivered, the receiving department will unpack and count them and prepare a receiving report. It should be noted that the quantity ordered should not be shown on the copy of the purchase order sent to the receiving department. (Blind PO Copy) 8. Materials requisition slip – a written order made by the production site to the storekeeper to deliver materials or supplies to the place designated or to issue the materials to the person presenting a properly executed requisition. Accounting for Trade and cash discount for materials purchased 3. Trade Discounts – trade discounts are used to convert list price into invoice price. Trade discounts are not recorded in the books because purchases recorded in the books are already net of discount. 4. Cash Discounts – granted to customers to motivate them to pay promptly d. Gross method (when taken method) – records purchase and liability initially in gross amount e. Net method (when not taken method) – records purchase and liability initially in net amount Gross Purchases AP Net Purchases (N) AP (N) AP (G) Cash (N) Purchase Disc AP (G) Cash (G) AP (N) Cash (N) Allowance Purchases (N) All. For PD AP (G) AP (G) Cash (N) All. for PD invoice price. Thus, this method increases the unit cost. Purchases (Price + freight-in) Accounts Payable (Price + freight-in) Methods for allocating the amount of freight-in if two or more materials are purchased at the same time: III. Relative peso value method – freight is allocated on the basis of peso value of the items purchased IV. Relative weight method – freight is allocated on the basis of the weight of the items purchased. More logical in practice, since courier services consider the weight of the products delivered for the price 2. Indirect charging method – the freight incurred in the purchase of raw materials is charged to factory overhead. Won’t have effect on the material cost. Purchases (Price) AP (N) Purchase Disc Lost Cash (G) AP (G) Purchase Disc Lost Cash (G) All. for PD FOHC (freight-in) Accounts Payable (Price + freight-in) Costing method for Materials f. When offered method (allowance method) – purchases are recorded at net, and liability is recorded at gross. Allowance for Purchase Discount – a contraliability account deducted from AP just like Allowance for Sales Discount to AR - Is cancelled when the MOTHER Accounts Payable is paid, whether or not discount is taken. - Normal balance: Debit Purchase Discount Lost – is a loss or expense reported in the Income statement? - Counterpart of Sales Discount Forfeited in seller’s POV 3. FIFO – First-in, First-out – this method is based on the assumption that cost should be charged to manufacturing cost or cost of goods sold in the order in which incurred. Herein, there is NO SINGLE cost per unit for inventory balances. It must be like: P14 for 800 P15 for 200 Cost of ending inventory – sourced from those purchased MOST RECENTLY. Cost of materials issued – sourced from BEGINNING balance and those purchases EARLIEST. - Recognized if discount is not taken under the allowance method. FIFO table Methods for Accounting for Freight-in 2. Direct Charging Method – freight incurred to purchase raw materials is added to the Units Beginning Purchases Issued Pesos (Depends on the beginning balance cost and EARLIEST purchases) (Depends on LATEST purchases) Ending 4. Average Cost Weighted Average Unit Cost = Total Cost of Materials Inventory (Beginning + Purchases) / Total Units of Materials Inventory (Beginning + Purchases) Cost of Inventory Issued or Ending = Ending or Issued Units x WAUC Units Pesos x Official prices = Cost Cost of xWAUC Inventory Issued Ending xWAUC Inventory Cost Ending But for average method, there will be a difference, since different sub-methods will be used for each of the systems. Materials Inventory Management c) Weighted average method (Periodic) – this method is based on the assumption that units issued should be charged at an average cost, such average being influenced or weighted by the number of units acquired at each price. Beginning Purchases Issued The values for cost of inventories using FIFO under the periodic and perpetual systems are THE SAME. Objective – to minimize cost; minimizing cost doesn’t mean too little inventory because it can make ordering cost high due to frequent ordering and it also doesn’t mean too much inventory because it can make your carrying or storage cost high. Total Inventory cost = Carrying/storage cost + Ordering Cost Carrying Cost includes: 5) Storage Costs 6) Interest Cost (on what?) 7) Spoilage 8) Insurance (on building or goods?) Ordering Cost includes: 5) Transportation/delivery cost 6) Administrative cost of purchasing 7) Cost of Receiving 8) Cost of Inspecting goods d) Moving average method (Perpetual) – under this method a new weighted average unit cost is computed after each new purchase, and this amount is used to cost each subsequent issuance until another purchase is made. Purchased (always at purchase price) xxx Issued Balance Beginning balance MINIMIZATION SOLUTION: Economic Order Quantity / Economic Lot Size EOQ – tells us how many UNITS to order to minimize inventory cost. Assumptions under EOQ: 4) Demand is uniform and known xxx @ 1st WAUC xxx xxx @ 2nd WAUC First WAUC Decreased units @ First WAUC Second WAUC Decreased units @ Second WAUC Distinction in methods happen because prices of materials change. Hence, the cost in which the materials are recorded also vary. 5) Delivery is perfectly reliable and instant 6) Carrying cost, ordering cost and unit price are constant Example: Annual Demand – 4,000 units per year Carrying cost – P0.8 per unit Ordering cost – P100 pesos per order EOQ Square root of 2*Demand*OC per order/ Carrying cost per unit Average Inventory (Maximum inventory point + Lowest Inventory point or just the EOQ or order size) /2 Total Holding or Carrying Cost Average Inventory * Carrying cost per unit Frequency of order (For the year?) Annual Demand / Order size (may be EOQ or actual order made) Maximum lead time Reorder point (if no SS) Reorder Point (if with SS) Normal lead time + delay Normal lead time usage SS + Normal lead time usage (or Maximum lead time X Average Usage) Answer: IN UNITS, when will you order? When the remaining units is equal to the normal lead time usage. or when there is safety stock, NLU + Safety stocks Total Order cost Frequency of Order * Order cost per order Under EOQ, ordering cost and carrying cost must be EQUAL—equilibrium of the EOQ. Order size—Holding cost: Direct Material 7 Pt. 1-6 The higher the order size, the higher the holding cost. Process Costing Order size—Ordering cost: Indirect The higher the order size, the lower the order cost. AND VICE VERSA. One method for collecting and assigning manufacturing costs to the units produced Used when nearly identical units are mass produced. Job order – furniture Reorder Point Usual Inventory Management Problem: the quantity on hand must last until the next order is received. Otherwise known as the Stock-out problem. Stock out occurs when: - Demand is greater than expected during the lead time. - The order time exceeds the lead time. Lead time period between the time the order is placed and received Normal Lead Time usage Normal Lead time x Average Usage (daily) Safety stock (Maximum lead time-Normal lead time) x average usage Delay Maximum lead time – Normal lead time Safety stock / average usage Process – bottled ketchup Accounting for Process Costing A bit time consuming due to the computation of EUP or Equivalent unit of production and the generation of the CPR or the Cost of Production Report. The manufacturing process under this costing is continuous. The same level of completion is achieved for every product, since all products go through the same process at the same time (ideally, normally). EUP – expression of the amount of work done by a manufacturer on units of output that are partially completed in a department at the end of an accounting period. Completion expressed in percentage Goods are still partially completed – only the certain department considered has finished applying a process on the products. It then transfers the units to another department, which will perform a different process on them. Answers: How many units are partially completed units? Of course, they are not “whole” numbers, because they’re not 100% complete. Hence, in physical sight, the PCU may be 4, but EQUIVALENT COMPLETION may indicate that they are just 2 (EUP). GOAL OF EUP: Output must be measured so that it reflects the effort expended on both completed and partially completed units Cost production report – summarizes the manufacturing activity for a department during a period and discloses physical flow, equivalent units, total costs to account for, unit cost computation, and costs assigned to goods transferred out and to units in ending work in process Contents of Cost of Production Report Upper Portion (number of units) 1. UTAF – units to account for; TOTAL units that you tried making for the month Composition: WIP, beginning + Units started during the month May be equal to: Units completed + WIP, E units Abnormal Spoilage 3. EUP – Equivalent unit of production; computed based on UAF and percentages of completion. Complete units that could have been produced given the total amount of productive effort expended for the period under consideration. Lower (Cost of units or EUP) 1. Cost/EUP – Cost per EUP or this is the Cost per unit Will be used in computing for Transferred-out cost, WIP Ending cost, or CAF. 2. CTAF – Cost to Account for; peso amount of UTAF 3. CAF – Cost Accounted for; peso amount of UAF; Transferred out cost + WIP, Ending cost Methods used in Process Costing 1. FIFO Method – Previous period’s cost per unit or cost per EUP must not be mixed with the cost per unit of the current period. 2. Weighted Average Method (WAVE) – Units from previous period can be mixed with the units from current period in computing for the average cost per unit of the month. FIFO vs. WAVE For FIFO, the transferred-out units are segregated into those coming from WIP beginning and those started during current month. For WAVE, there is no such distinction as this. 2. UAF – Units accounted for; DETAIL of the UTAF or breakdown of allocation Timing of Materials Consumption Either: Transferred out FIFO (Completed) From WIP beginning or Units Started Transferred out WAVE (No distinction) WIP, ending (Not yet completed) Normal Spoilage 1. All materials are added at the start of the process Meaning 100% of materials are consumed at the start of PROCESS or MONTH. Hence, for transferred-out units from WIP, beginning, no materials would be used for the month, as such has already been consumed for those units LAST MONTH. Units started and finished or unfinished (WIP, E) – 100% for materials 2. All materials are added at the end of the process Meaning 100% of materials are consumed at the end of PROCESS or MONTH. Hence, for transferred-out units from WIP, beginning, 100% of materials would be used for the current month, when the units finally finished the prices. Units started and finished – 100% for materials Units in WIP, ending – 0% for materials LOSSES Normal lost units – expected spoilage; rejects in the manufacturing process (inspec tion) mal Spoilag e Total UT AF uni ts Added in the first column of the matrix as it is one of the DESTINATIONS of the Units to Account For added to Transferred-out cost Lost units are detected at the inspection point of 75% - at the 75% completion of its conversion cost (since materials are outright added), it will be discovered that they are rejects, thus taken out of production EUP for materi als EUP Matrix (WAVE) UAF # of uni ts Mater ials % All lost units will only be completed up to 75% Abnormal lost units/spoilage – unexpected rejects, or the excess over the normal/expected spoilage; Separate LOSS Normal – 1000, Actual – 1500 1500 – 1000 = 500 abnormal lost units/spoilage EUP Matrix (FIFO) UAF # of uni ts Mater ials % Transfe rredout xxx WIP, ending (n%) Normal Spoilag e Conver sion Cost % Units x % WIP, Beginni ng (m%) Current Equiv alent xxx Alwa ys 100 xxx Equiva lent Always 100 Equiv alent Transfe rredout WIP, ending (n%) Normal Spoilag e Abnor mal Spoilag e Total 100% always xxx s% (at inspec tion) s% (at inspec tion) n% xxx UT AF uni ts Equiva lent Units x % xxx 100% alway s xxx EUP for materi als EUP for Conver sion Cost *Not identified which came from WIP, beginning and current month All of the items in the first column, except for the transferred-out, are assumed to have been started only during the month. n% COST PRODUCTION REPORT xxx s% (inspec tion) Getting the EUP FIFO – WIP Beginning cost: Abnor Conver sion Cost % Units x % Units x % (100m) % EUP for Conver sion Cost xxx s% Cost/EUP R1 EXCLUDE in: R2 INCLUDE in: CAF CTAF = Material Costs (WIPB and Added this Month) + Conversion costs (WIPB and Added this Month) Cost/EUP for material = Cost added this month (material) / EUP for material RULE 1 Cost/EUP for CC = Cost added this month (CC) / EUP for CC RULE 1 CAF Transferred out Cost (for both WIPB and Started this month) *WIP, B costs are not added to transferred out costs RULE 2 RECONCILIATION: Costs in beginning work in process and the costs incurred during the current period should equal the transferred-out costs and ending work in process costs. or CTAF = Total CAF Equivalent Units for material x Cost/EUP for material Equivalent Units for CC x Cost/EUP for CC Add: WIP, B Materials and Conversion Costs (from cost data) RULE 2 Add: Normal spoilage cost Equivalent Units for material x Cost/EUP for material Equivalent Units for CC x Cost/EUP for CC GENERAL STEPS on MAKING CPR: 1. Identify UTAF and UAF. 2. Get the EUP. 3. Get the Cost/EUP for material and CC. COST PER EUP FORMULA FIFO = Current DM costs / EUP for Material WAVE = (WIPB costs for material + Current DM costs) / EUP for Material Cost/EUP for CC = Current CC costs / EUP for CC = (WIPB costs for CC) + Current CC costs / EUP for CC Cost/EUP for T-In = Current T-IN costs / EUP for Transferred-In = (WIPB costs for TIN) + Current T-IN costs / EUP for T-IN Total Unit cost Sum of the unit costs per each category Cost/EUP for Material + WIP, Ending cost (same for both FIFO and WAVE) Equivalent Units for material x Cost/EUP for material Equivalent Units for CC x Cost/EUP for CC Abnormal spoilage cost (same formula with the others) – NOT added to Transferred-out cost, but a LOSS WAVE – WIP Beginning cost: Cost/EUP R1 INCLUDE in: R2 EXCLUDE in: CAF CTAF = Material Costs (WIPB and Added this Month) + Conversion costs (WIPB and Added this Month) Cost/EUP for material = WIPB material cost + Cost added this month (material) / EUP for material RULE 1 Cost/EUP for CC = WIPB CC cost + Cost added this month (CC) / EUP for CC RULE 1 4. Get the T-O cost a. For the units that completed the process = (EUP for material x Cost/EUP for material) + (EUP for CC x Cost/EUP for CC) 5. Get the WIP, Ending cost 6. Cost reconciliation: T-O and WIP Ending costs must add up to CTAF. CAF Transferred out Cost Equivalent Units for material x Cost/EUP for material Equivalent Units for CC x Cost/EUP for CC Add: Normal spoilage cost Job costing Accumulates production costs by job Process Costing Accumulates production costs by process Each job incurs distinct costs as heterogenous Each unit in each process receives a similar dose of costs. products have different production needs. Uses a single workin-process (WIP) account, Assigns manufacturing costs to jobs and transfer these costs directly to the finished goods when the job is completed. direct materials, direct labor, and overhead costs, Encapsulating department sees only the powder—a direct material, costing $15,000 Has a WIP account for every process. When units are finished for a process, manufacturing costs of partially completed units are transferred from one process department's account to the next. Transferred-in cost – cost transferred from a prior process to a subsequent process TRANSFERRED-IN GOODS Last process transfers the costs to Finished Goods. More costly Less expensive for there are no individual jobs, no job-order cost sheets, and no need to track materials to individual jobs. There are far fewer processes than jobs. MAIN ISSUES IN PROCESS COSTING 1. How to deal with the prior-period costs and work (WIP, beginning) 2. Non-uniform application of production costs (All DM applied at the beginning or end of the process) PATTERNS OF APPLICATION WAVE PERCENTAGE OF COMPLETION = ALWAYS 100% for both T-OUT and WIP, END FIFO PERCENTAGE OF COMPLETION = ALWAYS 100% for both Started T-OUT and WIP, END; 0% for WIP, B T-OUT (because current period is not the beginning of the process for these units) THREE IMPORTANT POINTS 1. Cost of T-in goods is the cost of the goods transferred out computed in the prior department. Since laborers typically work their entire shift within a particular process, no detailed tracking of labor is needed. Labor costs are simply combined with OH— Conversion Costs. Type of direct material for the subsequent process Always treated as a separate material category, as MATERIALS ADDED AT THE BEGINNING OF THE PROCESS Previous department’s transferred-out cost = Receiving Department’s CURRENT T-in cost. 2. Units started in the subsequent department correspond to the units transferred out from the prior department. 3. Units of the transferring department may be measured differently than the units of the receiving department. (Conversion of unit measurement may be needed) 4. Transferred-in units will not affect the computational procedures for T-OUT cost or WIP, E cost, other than being a separate material category (EUP for T-IN x Cost/EUP for T-IN) EUP MATRIX FOR WITH T-IN UAF CONCEPT OF TRANSFERRED-IN These transferred-in costs are (from the viewpoint of the process receiving them) a type of direct materials cost. This is true because the subsequent process receives a partially completed unit that must be subjected to additional manufacturing activity—more direct labor, more overhead, and, in some cases, additional direct materials. Example: Thus, while blending department sees the active and inert powders as a combination of # of un its Tin Mate rials % Transf erredout WIP, Begin ning (m%) Curre Equi valen t Conv ersio n Cost % Units x% xx 0% x xx Alw x ays Units x% (100m) % Alw ays Equiv alent Alway s 100 % nt WIP, endin g (n%) Norm al Spoila ge Abnor mal Spoila ge Total 100 % CS – has FG and COGS only xx 100 x % n% xx x s% (inspe ction) xx x s% (inspe ction) UT AF un its EU P for Tin PS – has RIP and COGS only 100% EUP for mate rials S – Has COGS only Any difference and discrepancies from the records will BACKFLUSH to the appropriate inventory accounts. Happens when not all purchases were sold or something like that Backflush accounting – the accounting method used for JIT systems EUP for Conv ersio n Cost Just in Time and Backflush Accounting Just-in-Time System JIT – eliminates not only inventory, but also the process (includes accounting). Because the raw materials bought are immediately put in process. And goods are not left unsold at EOP because they already have customers to buy them (those who previously ordered) Raw materials will be translated immediately to Cost of Goods Sold Eliminating the taxing process, including RM, WIP and FG accounts, even Labor and Overhead The only accounts that will be used: RIP – Raw and In Process Labor and overhead are squeezed in a single account: Conversion Cost, which also has Control/Actual and Allocated. MANTRA: Whatever you buy, you will sell (ideal). Triggers – the points where the entry will be made; basically, the ENTRIES that will be made Accounting under JIT means you record sales first, then work back on the inventory accounts you maintain. Working back – depends on whether you have RIP, FG, or COGS or your trigger points PCS – has RIP (purchase), FG (completion), COGS (sale) Advantages Reduces costs by minimizing warehouse needs. Disadvantages Potential disruptions in the supply chain, resulting in failure to deliver goods on time. Production runs are short, which means that manufacturers can quickly move from one product to another Sudden unexpected order for goods, for which raw materials were not ordered for, may delay the delivery of finished products to end clients Less money on raw materials because they buy just enough resources to make the ordered products and no more. Spend more on raw materials, because suppliers offer high prices to small orders. IMPORTANT NOTES: 1. For all sets of trigger points, you’ll need to record CONVERSION COSTS. 2. Difference between CC Actual/Control and Allocated can’t be closed to appropriate inventories because under JIT, there is hardly any balance in inventory accounts, or even inventory accounts themselves. CC Control COGS (overapplied) In real practice, JIT system is much simpler. All materials and conversion costs at ACTUAL COSTS are recorded under Cost of Goods Sold. Because in the end, you’ve bought materials and incurred labor costs since you’ll SELL them to a customer who ALREADY ordered (sure sale). Possible questions: RIP, ending balance (Backflush amount to RIP) FG, ending balance (Backflush amount to FG) Total Backflush amount Adjusted COGS (with OH variance) COGS Trigger points 1. Purchase, completion, sale RIP (Actual) CC (Actual) Backflush amount (Forwarded to RIP and FG as ending balances) Therefore, RIP, ending + FG, ending under PCS Purchase (both at Actual Cost) RIP Control Accounts Payable CC Control Various Accounts COGS (Standard) + underapplied CC COGS (Actual/Adjusted) (Accrued Payroll for labor, Overhead credit entries) Completion (At Standard Cost) RIP Actual (purchase) RIP RIP Standard (entry under completion) RIP, ending FG (Std) RIP Control (Std) CC Allocated (Std) Why? Because Finished Goods are recorded at Standard Cost. FG Standard (Standard produced units x total standard average cost) FG, ending (unsold) FG COGS Standard RIP & CC Std = Ave. Std cost for Mate/CC x units produced Sale (At Standard Cost) COGS (Std) FG Common Value = Goods sold units x total standard average cost (material and CC) Adjustment (For Diff. between CC Actual from Allocated) 2. Purchase, Sale Purchase (both at Actual Cost) RIP Control Accounts Payable CC Control CC Allocated Various Accounts COGS (underapplied) (Accrued Payroll for labor, Overhead credit entries) Sale (At Standard) Even when there are completed goods, IGNORE THEM. We’ll not make entries for them. Sale (At Standard Cost) COGS (Std) FG Common Value = Goods sold units x total standard average cost-both material and CC COGS (Std) RIP (Std) Adjustment CC Allocated (Std) CC Allocated COGS Std = Goods sold units x total standard average cost-both material and CC COGS (underapplied) CC Control RIP Std = Goods sold units x standard average cost for material COGS (overapplied) CC Allocated = Goods sold units x standard average cost for CC Adjustment Shortcut CC Allocated COGS (underapplied) COGS RIP (Standard) CC (Actual) Backflush amount (Forwarded to RIP and FG as ending balances) Therefore, RIP, ending + FG, ending CC Control COGS (overapplied) Question: Is it assumed that all CC Actual was used in producing the goods sold? Because under PCS, what was reconciled was CC Allocated (for goods PRODUCED), but here, it is the CC Allocated for goods SOLD. COGS (Standard) + underapplied CC COGS (Actual/Adjusted) Herein, CC Control pertains to ALL that was incurred, while CC Allocated is only for the goods sold, is that appropriate? Since we don’t FORMALLY entry the purchase of materials (at actual cost), we assume in the T-accounts that we only have the materials at standard cost data. Short cut: RIP is non-existent. Therefore, Backflush amount is only forwarded to FG. Ending. The same concept with PCS, only that, backflush amount is only forwarded to RIP, Ending, since we have no FG under this. 3. Completion and sale For PCS and PS Total BACKFLUSH = (COGS Std +/- Overhead variance) – (RIP Act + CC Act) Conversion (Actual) CC Control Various Accounts For CS Total BACKFLUSH = (COGS Std +/- Overhead variance) – (RIP Std + CC Act) Completion (Standard) FG (Standard) AP (for RIP purchased, Std) Pricing Decisions: Alternative Costing and Target costing approach CC Allocated (Std) What influences pricing decisions? 1) Customers – how much they are willing to pay 2) Competitors – how much they price the product; benchmark Manufacturing costs – only material, labor, and OH 3) Costs – Managers who understand the cost of producing their companies’ products set prices that make the product attractive to customers while maximizing their income. Full costs – manufacturing and other costs - IDEAL: Balance between quality, cost, and income Product profitability = Gross profit [Sales – COGS (manufacturing costs)] – other costs Two Bases of Pricing 1) Market-based – prices are influenced initially by what customers want and how the products are valued at the market (competitor prices, market value) SHORT-RUN Short-run pricing decisions – projects with time horizon of less than a year; unlikely to place any future sales orders 2) Cost-based / Cost-plus pricing – prices are influenced initially by cost computations within the company (looks internally in the company, not solely in the market; how much the company will spend to produce. But consider the market forces as well, reconcile.) How to make Pricing decisions under Short-Run Projects? 1. Compute the relevant costs for a pricing decision. 2. Must consider relevant costs in all business functions of the value chain, from R&D to customer service (not just manufacturing costs). 3. Price to be offered must not be lower than the relevant cost (per unit). Price low enough to beat competitors, but high enough to earn income from relevant costs. Relevant costs – the costs that will differ between alternatives (ACCEPT/REJECT) being considered. Answers: What will differ in material cost? In labor cost? In overhead cost? In other costs if we are going to enter the short-run project? Relevant cost per unit = total relevant costs / total number of units = Minimum price of project for it to be acceptable to the seller/manufacturer = Any price below will not be profitable; Above will be acceptable Operating Income = Sales (relevant revenue) – Costs (relevant costs) ***Management must always consider market forces regardless of which approach is used. For competitive markets – Usually uses marketbased approach EX: steel, oil, natural gas (necessities, market decides prices, neck-in-neck competitions) For lesser competitive markets – Can use either market-based or cost-based Ex: Automobiles, bags, computers TARGET COSTING (MARKET-BASED APPROACH) Life-cycle cost – full cost of product; all future costs of the product, fixed, variable, manufacturing or non-manufacturing. - LONG-RUN Long-run pricing decisions – designed to build long-run relationships with customers based on stable and predictable prices. A stable price builds long-run buyer-seller relationships. The Default pricing decision Relevant costs for long-run – include ALL future fixed and variable costs. Approach to determine a product's lifecycle cost which should be sufficient to develop specified functionality and quality, while ensuring its desired profit. Setting a Target cost – Target price – Target operating income. - where balance of quality and desired profit is attained SWEET SPOT – balance among life-cycle cost, quality, and desired profit TARGET PRICING Market based pricing starts with a TARGET PRICE. Target price – the estimated price for a product or service that potential customers will pay. PROCEDURES 1. Choosing a target price (based on market competition, from a competitor, benchmark) 2. Decide a target operating income (TOI). (percentage based on sales or target price) 3. Derive a target cost per unit by subtracting target operating income per unit from the target price. TC/U = TP/U – TOI/U 4. Compute how much the current full cost should be decreased to attain target cost. To cut costs = Current full cost – Target cost **Target cost per unit is often lower than the existing full cost per unit of the product. ***Once Target Cost per unit is identified, company must plan to achieve that costing. Elaborative Notes: Target cost per unit will be obtained from working back. From the prospect selling price, decide the target profit, then deduct the latter from the former. Seller then must plan properly to actually produce the product incurring just the target cost. By: reviewing supplier discounts, cost analysis, or Reversed engineering: dissect the product of the competitor, their suppliers, their material costs (legal, except for phishing) For target price, consult marketers. COST-BASED APPROACH Price = Cost + Markup amount Markup percent = Gross profit / Cost Markup amount = Cost x Markup percent **Mark-up component is not a fixed number and must be flexible, depending on the behavior of customers and competitors. Target Return on investment = Target operating income = Percentage of desired return on capital x Invested capital Target operating income per unit = Target operating income / Number of units sold/to be sold