Analysis of Bridge Decks – Part 1 Supplementary Notes SN1: Matrix equations Bridge Engineering : Analysis of Bridge Decks – Part 1 ©2024 S Y Chan Supplementary Notes SN1 • Matrix equation for nodal forces for a 2-D beam element (shear deformation ignored): 2 Bridge Engineering : Analysis of Bridge Decks – Part 1 ©2024 S Y Chan Supplementary Notes SN1 • Matrix equation for nodal forces for a grillage element (shear deformation and warping ignored): 3 Bridge Engineering : Analysis of Bridge Decks – Part 1 ©2024 S Y Chan Supplementary Notes SN1 • Matrix equation for nodal forces for a shear-flexible 2-D beam element: 4 Bridge Engineering : Analysis of Bridge Decks – Part 1 ©2024 S Y Chan Supplementary Notes SN1 • Matrix equation for nodal forces for a shear-flexible grillage element (warping ignored): 5 Bridge Engineering : Analysis of Bridge Decks – Part 1 ©2024 S Y Chan Analysis of Bridge Decks – Part 1 Supplementary Notes SN2: Prestress End Block Bridge Engineering : Analysis of Bridge Decks – Part 1 ©2024 S Y Chan SN2: Prestress End Block • Contents: 1) Introduction 2) Primary bursting 3) Spalling 4) Equilibrium (vertical, horizontal) 5) Secondary bursting 6) Secondary equilibrium 7) Intermediate anchorage (recess, external rib) 8) Curved prestress tendon 9) Inclined prestress tendon 2 Bridge Engineering : Analysis of Bridge Decks – Part 1 ©2024 S Y Chan SN2: Prestress End Block: Introduction • For post-tensioned prestressed concrete bridge deck, large concentrated forces are transferred from the prestress anchorages to the concrete deck. The prestress forces would spread out from the anchorages to the whole cross section of the bridge deck, creating high local stresses on the way. • The region in which this spread occurs is known as the anchorage zone and that part of the structure within this zone is known as the anchor block, or prestress end block. This is basically a D-region where a plane cross-section does not remain plane when subject to the prestress forces. • A similar zone occurs as a result of any locally applied concentrated load or reaction (e.g. at bearing supports, in which case the part of the structure within the D-region is sometimes called the bearing end block). • The limit of the D-region is where the spread of the prestress stresses is completed and the plane cross-section would remain plane under the prestress forces. This is usually taken at a distance h from the loaded surface of the end block, where h is the depth of the end block. 3 Bridge Engineering : Analysis of Bridge Decks – Part 1 ©2024 S Y Chan SN2: Prestress End Block: Introduction • For the case of a rectangular concrete block subject to a single applied load, the stress pattern is like this shown. Thick solid and hidden lines indicate compressive and tensile stress trajectories respectively. • The curved compressive stress trajectories may be considered as struts each carrying part of the total prestress load. Due to the curvature of the struts, there are radial resultant forces. (Figure from CIRIA Guide 1) • When the curved struts are concave towards the centre line of the end block, the radial forces are acting outwards, trying to split the end block. The splitting stresses are called the bursting stresses, and reinforcement should be provided to resist the stresses. • It should be noted that near the loaded surface, the curved struts are concave outwards thus causing compressive stresses towards the centre line of the end block and within this zone there is no need to provide such reinforcement. 4 Bridge Engineering : Analysis of Bridge Decks – Part 1 ©2024 S Y Chan SN2: Prestress End Block: Introduction • The distribution of lateral stresses along the centre line of the end block is shown below (tensile stress positive, compressive stress negative): (Figure from CIRIA Guide 1) 5 Bridge Engineering : Analysis of Bridge Decks – Part 1 ©2024 S Y Chan SN2: Prestress End Block: Introduction • The spread of forces occurs on both axes, as illustrated in the isometric view of a prismatic prestress end block showing the measured transverse surface strains on axially loaded prism: (Figure from CIRIA Guide 1) 6 Bridge Engineering : Analysis of Bridge Decks – Part 1 ©2024 S Y Chan SN2: Prestress End Block: Introduction (Figure from CIRIA Guide 1) ft End block 7 Bridge Engineering : Analysis of Bridge Decks – Part 1 Linear stress distribution • In addition to the bursting stresses, it is observed that tensile stresses are found at the loaded surface and also at the side faces of the end block in the vicinities of the loaded surface. These stresses would cause spalling of the concrete surfaces and therefore reinforcement should be provided to resist the spalling stresses and to limit the surface crack width. fb ©2024 S Y Chan SN2: Prestress End Block: Introduction 8 Bridge Engineering : Analysis of Bridge Decks – Part 1 (Figure from CIRIA Guide 1) ft End block Linear stress distribution • When the prestress force is applied eccentrically or when there are several prestress anchorages, two distinct distributions of stress occur, firstly near the loaded face and secondly over the whole cross section of the prestress end block. The sketch illustrates the principal stress trajectories in a prestress end block with three prestress anchorages: • At a distance from the loaded face approximately equal to the distance between the anchorages, the compressive stress trajectories are parallel. This location marks the end of the first stress distribution. fb ©2024 S Y Chan SN2: Prestress End Block: Introduction • In this example, the second distribution is not very pronounced, but generally it is necessary to check the overall equilibrium of the end block because the stress pattern at the end of the first distribution is not yet a linear stress distribution across the whole cross section of the end block, and the second distribution is required to achieve this. The reinforcement which is required for the overall equilibrium of the prestress end block is called the equilibrium reinforcement. (Figure from CIRIA Guide 1) • In a similar way in considering vertical equilibrium of the end block, the overall horizontal equilibrium of the top and bottom flanges of a flanged deck cross section should also be considered. 9 Bridge Engineering : Analysis of Bridge Decks – Part 1 ©2024 S Y Chan SN2: Prestress End Block: Introduction • For non-rectangular anchor blocks, engineering judgment has to be exercised. In a flanged member in which the anchorages are located in the web only, there is, in addition to the distribution of stresses in the vertical plane, a horizontal distribution of stress in the flange from its intersection with the web (ref. CIRIA Guide 1 Section 4.3). This is secondary bursting. 10 Bridge Engineering : Analysis of Bridge Decks – Part 1 × flange thickness (Figures modified from CIRIA Guide 1) ©2024 S Y Chan SN2: Prestress End Block: Introduction • Sometimes, near the prestress anchorages, the bridge deck cross section is strengthened to take the high prestress stresses and/or the high support reactions. This may involve converting a voided cross section to a solid section. When this is the case, there will be further stress distribution due to the geometric change, and we have to consider: 1) secondary equilibrium for anchor block spanning vertically between top and bottom flanges (ref. CIRIA Guide 1 Section 4.2) and/or 2) secondary equilibrium for anchor block spanning horizontally between anchorages as necessary. 11 Bridge Engineering : Analysis of Bridge Decks – Part 1 ©2024 S Y Chan SN2: Prestress End Block: CIRIA Guide 1 • The following design approach for prestress end block reinforcement design (similarly applicable to bearing end block design) is based on CIRIA Guide 1 “A guide to the design of anchor blocks for post-tensioned prestressed concrete” (June 1976). Please refer to the document for further details. • There are, however, departures from the recommendations of CIRIA Guide 1 in: 1) Section 3.3 of CIRIA Guide 1: The reduction factor K is not adopted as in most cases, the tendons of a tendon group are not stressed simultaneously. 2) Section 3.3 of CIRIA Guide 1: In line with BS5400 Part 4, the strain limitation of 0.001 is only adopted in spalling reinforcement but not in bursting reinforcement (unless such reinforcement is close to concrete surface like spalling reinforcement) 3) Section 4.3 of CIRIA Guide 1: ‘flange thickness’ is added to the equation for Pf 4) Section 4.4 of CIRIA Guide 1: The amount of longitudinal reinforcement at the edges of anchorage pocket is based on 0.25Pk instead of 0.5Pk (ref. IABSE SED1 ‘Concrete Box Girder Bridges’, page 91) 12 Bridge Engineering : Analysis of Bridge Decks – Part 1 ©2024 S Y Chan SN2: Prestress End Block: Primary Bursting • The first step in design for primary bursting is determination of dimensions of primary prisms. • Each of the two orthogonal planes (vertical and horizontal) of a prestress anchorage in a rectangular prestress end block should be considered in turn. For the plane under consideration, the dimension 2yo of the primary prism should be taken as twice the smaller of the two following dimensions: 1) the distance from the line of action of the force to the nearest concrete side face 2) half the distance between the line of action of the force and the line of action of its nearest neighbour (for the case of multiple prestress anchorage on the same loaded face of the end block) 13 Bridge Engineering : Analysis of Bridge Decks – Part 1 (Figures from CIRIA Guide 1) ©2024 S Y Chan SN2: Prestress End Block: Primary Bursting • As the stressing sequence of the prestress anchorages may vary on site, it is prudent to consider all possible scenarios during the stressing of the anchorages, when some anchorages have not yet been stressed and these unstressed anchorages should be ignored in the consideration of the dimension of the primary prism of an already stressed anchorage. • For the plane under consideration, the design bursting force Fbst in the primary prism of an anchorage can be determined from the following table (from CIRIA Guide 1): ypo / yo ≤0.3 0.4 0.5 0.6 ≥0.7 Fbst / Pk 0.23 0.20 0.17 0.14 0.11 where 2ypo is the length of the side of the loaded area of the anchorage and Pk is equal to the highest load which will be applied to the anchorage (usually this is taken as 1.10 times the jacking load, to allow for any over-stressing on site). 14 Bridge Engineering : Analysis of Bridge Decks – Part 1 ©2024 S Y Chan SN2: Prestress End Block: Primary Bursting • For circular anchorages or bearing plates, the value of 2ypo can be obtained from an equivalent square having the same loaded area. • Intermediate values of Fbst/Pk are obtained by interpolation from the table values. • When groups of anchorages are used, the bursting force may be reduced by a factor. However, in usual cases this is ignored as the prestress forces in the anchorages are not applied simultaneously. • Effectively bonded reinforcement should be provided to resist the bursting force at a stress of 0.87fy. The reinforcement should be distributed in a region extending from 0.2yo to 2yo from the loaded face. • The above exercise should be repeated for the other orthogonal plane. As the situation may be different in the two planes, the greater steel requirement in both planes is usually taken for the reinforcement design to simplify detailing. 15 Bridge Engineering : Analysis of Bridge Decks – Part 1 ©2024 S Y Chan SN2: Prestress End Block: Primary Bursting • It has been found that helical reinforcement or closed rectangular links made up into box cages are more efficient in taking the bursting stresses than mat reinforcement placed at right-angles to the axis of the prestress force. For rectangular links, they should have internal bend radii of 5 times bar size and should be closed with full tension lap. The size of the spiral or link should be at least 50 mm greater than the size of the loaded area of the anchorage in order to be effective. • When the bursting reinforcement bars are not placed at right angles to the axis of the prestress force (for example, vertical links are provided but the prestress force is inclined), the steel area may have to be adjusted accordingly when the deviation is significant. 16 Example of rectangular links against bursting Bridge Engineering : Analysis of Bridge Decks – Part 1 ©2024 S Y Chan SN2: Prestress End Block: Spalling • The primary prism for bursting design is always a symmetrical prism, as the prism dimension 2yo is taken as twice of the smaller of: 1) 2) the distance from the line of action of the force to the nearest concrete side face half the distance between the line of action of the force and the line of action of its nearest neighbour (for the case of multiple prestress anchorage on the same loaded face of the end block) (Figure modified from CIRIA Guide 1) • Spalling design, however, takes a slightly different approach for the prism size. The edge of prism at one side of the line of action of the force is determined by either 1) or 2), whichever is applicable. The prism may, therefore, be unsymmetrical as indicated in red outlines above. 17 Bridge Engineering : Analysis of Bridge Decks – Part 1 ©2024 S Y Chan SN2: Prestress End Block: Spalling • Effectively bonded reinforcement bars should be provided near the loaded face of the end block to withstand a basic spalling force of 0.04Pk in either orthogonal direction. • In addition, if the configuration of the anchorages is such that the prestress force acts on an unsymmetrical prism, additional reinforcement should be provided to resist the additional spalling force due to unsymmetrical prism when d1>2d2 where d1 and d2 are the larger and smaller dimensions from the line of action of the force to the boundaries of the nonsymmetrical prism, equal to 0.2[(d1 – d2) / (d1 + d2)]3 Pk • In order to limit the crack width at the concrete surface, the steel strain should not exceed 0.001. For reinforcement bars with a modulus of elasticity of 200kN/mm2, this is equivalent to a steel stress limit of 200MPa. The reinforcement area is therefore obtained by dividing the spalling force (basic + additional due to unsymmetrical prism where appropriate) with 200MPa. • Again, all possible scenarios of the stressing of the prestress anchorages should be considered in checking for unsymmetrical prisms. 18 Bridge Engineering : Analysis of Bridge Decks – Part 1 ©2024 S Y Chan SN2: Prestress End Block: Vertical Equilibrium • The previous section on primary bursting only deals with the stresses in the primary prisms. It is also necessary to consider the overall equilibrium of the end block and to provide additional reinforcement as required. • The method is to isolate the end block (which is a square having the length equal to the depth), with anchorage forces acting on the loaded face and a linear stress distribution acting at the other face, and obtain the bending moment M and shear force Vh acting on the horizontal cross sections of the end block, as illustrated: (Figure from CIRIA Guide 1) 19 Bridge Engineering : Analysis of Bridge Decks – Part 1 ©2024 S Y Chan SN2: Prestress End Block: Vertical Equilibrium (Figure from CIRIA Guide 1) • The concept is more easily visualized by rotating the whole end block 90 degrees so that the face with linear stress distribution is on top and the loaded face with anchorage forces is at the bottom; the linear stresses now become the “loads” and the anchorages become the “supports”. • Since the prestress anchorages are stressed sequentially, and also the stressing order may be varied on site, checks should be carried out for all possible scenarios to obtain the most critical values of M and Vh. 20 Bridge Engineering : Analysis of Bridge Decks – Part 1 ©2024 S Y Chan Prestress end block ft fb • The design approach is the same for prestress end block with multiple anchorages: Linear stress distribution ft End block Linear stress distribution End block fb (Figure from CIRIA Guide 1) 21 Bridge Engineering : Analysis of Bridge Decks – Part 1 ©2024 S Y Chan SN2: Prestress End Block: Vertical Equilibrium • After the critical bending moments and shear forces are obtained, reinforcement in the form of effectively anchored links are provided within the regions (either 0.25h from loaded face, or 0.5h from back of end block) illustrated below, depending on whether the bending moment is “hogging” or “sagging”, as illustrated: (Figures modified from CIRIA Guide 1) 22 Bridge Engineering : Analysis of Bridge Decks – Part 1 ©2024 S Y Chan SN2: Prestress End Block: Vertical Equilibrium • The reinforcement area required to resist the moment M is obtained by assuming that the lever arm of the resisting couple is equal to half the length of the end block (i.e. 0.5h). The reinforcement area should not be less than 0.3% of the horizontal cross section over the full length of the block. The reinforcement should be in the form of closed links running the full height of the end block. • The reinforcement area required to resist the shear force Vh is obtained by checking the horizontal shear stress against (2.25 + 0.65ρ fy) MPa, where ρ = As/bh and As is the total area of effective reinforcement crossing the plane under consideration. • The same bar may be counted both in checking for moment M and also in checking for shear Vh. 23 Bridge Engineering : Analysis of Bridge Decks – Part 1 ©2024 S Y Chan SN2: Prestress End Block: Secondary Bursting • For the purpose of designing the end block reinforcement for the horizontal flow of prestress stress into flanges (sometimes called secondary bursting), consider the total force Pf flowing into the flange [Pf = bt(fct+fcb)/2 where b and t are flange width and thickness respectively, and (fct+fcb)/2 is average stress in flange at distance b from loaded face], and assuming that the force acts on a width bw at the loaded end of the flange. The reinforcement should be distributed over the region between 0.1b and b measured from the loaded face. If the overall depth of the flanged member, h, is greater than b, then the reinforcement should extend to a distance h from the loaded end. The reinforcement should be in the form of horizontal bars provided at the top and bottom faces of the flange. 24 Bridge Engineering : Analysis of Bridge Decks – Part 1 × flange thickness (Figures modified from CIRIA Guide 1) (extend the computed reinforcement to a distance h from the loaded end if h>b) ©2024 S Y Chan SN2: Prestress End Block: Secondary Equilibrium • Anchor block spanning vertically between top and bottom flanges (ref. CIRIA Guide 1 Section 4.2): For flanged structure which has a solid anchor block, such as rectangular anchor block at the end of an I-beam, or solid end diaphragm at the end of a cellular deck, lateral tensile stresses occur near the change of section. This is because the majority of the prestress load on the anchor block is carried by the flanges and the block effectively acts as a deep beam spanning vertically between the top and bottom flanges. When designing the vertical reinforcement for this secondary vertical equilibrium, either a deep beam approach or a strut-and-tie approach may be adopted. When the steel requirement is less than that obtained from the equilibrium check in Vertical Equilibrium, no additional reinforcement is required. Otherwise, additional steel should be provided, again in the form of vertical links running the full height of the block, and uniformly distributed over a distance of 0.2h from the interface with the flanged section. 25 Bridge Engineering : Analysis of Bridge Decks – Part 1 ©2024 S Y Chan SN2: Prestress End Block: Secondary Equilibrium • Anchor block spanning horizontally between anchorages: This is also for flanged structure which has a solid anchor block (as above), but this time, the anchor block is assumed to be spanning horizontally between the anchorages, whereas the forces in the flanges are considered as the “loads” acting on the anchor block. Horizontal reinforcement are provided at the two vertical faces of the anchor blocks to resist the “hogging” or “sagging” moments. 26 Bridge Engineering : Analysis of Bridge Decks – Part 1 ©2024 S Y Chan SN2: Prestress End Block: Intermediate Anchorage • When a prestress anchorage is not located at the end of a bridge deck but somewhere along the deck length, local recess or blister has to be formed in the deck cross section to accommodate the prestress anchorage. In the vicinity of the recess or blister, special reinforcement has to be provided to resist the local high stresses, as illustrated in the following slides (ref. CIRIA Guide 1 Section 4.4). 27 Bridge Engineering : Analysis of Bridge Decks – Part 1 ©2024 S Y Chan SN2: Prestress End Block: Intermediate Anchorage • For anchorage in a recess, tensile stresses are produced in the prestressing direction immediately beside the recess. If the overall compression due to prestressing of the deck is adequate such that the net stress is compressive, then there is no need to provide special longitudinal reinforcement. • Nevertheless, it is recommended to provide some additional longitudinal reinforcement which is capable of carrying at least 0.25Pk and should be fully anchored, in addition to the usual reinforcement against bursting. (Figures from CIRIA Guide 1) • The amount of lateral reinforcement against bursting should be determined as for an endloaded prism. It can be in the form of a spiral (helical reinforcement), with additional lateral reinforcement to transfer the load to the longitudinal bars. 28 Bridge Engineering : Analysis of Bridge Decks – Part 1 ©2024 S Y Chan SN2: Prestress End Block: Intermediate Anchorage • For anchorage on an external blister, similar longitudinal reinforcement is required. However, because the tendon is now curved, there is a lateral component of load which must be resisted by additional reinforcement anchored back into the main body of the (Figure from CIRIA Guide 1) structure. • A detailed strut-and-tie model analysis of a prestress blister is given in CEB Bulletin No. 150 “Detailing of concrete structures” (written in German) 29 Bridge Engineering : Analysis of Bridge Decks – Part 1 ©2024 S Y Chan SN2: Prestress End Block: Intermediate Anchorage (Figures from CEB Bulletin No. 150 ‘Detailing of Concrete Structures’) 30 Bridge Engineering : Analysis of Bridge Decks – Part 1 ©2024 S Y Chan SN2: Prestress End Block: Curved prestress tendon • A curved prestress tendon gives rise to radial force of P/R kN/m, where P kN is the prestress force and R m is the radius of curvature. This is nothing new, as it has been discussed in Leonhardt’s “Prestressed Concrete Design and Construction” in 1964. 31 Bridge Engineering : Analysis of Bridge Decks – Part 1 ©2024 S Y Chan SN2: Prestress End Block: Curved prestress tendon • The radial force is seldom a concern when the curvature is gentle as the magnitude of the radial force is inversely proportional to the radius of curvature. • For prestress tendon with sharp curvature, such as the curvature introduced to bring the tendon inside a web to meet an anchorage, special reinforcement in the form of horizontal shear links across web thickness [As = (P/R)/(0.87fy)] is needed to avoid concrete cracking. Horizontal tendon profile with S-curve comprising two arcs (this type of profile is also suitable at anchorage coupling) 32 Bridge Engineering : Analysis of Bridge Decks – Part 1 ©2024 S Y Chan SN2: Prestress End Block: Curved prestress tendon • This shows an alternative horizontal tendon profile using a single arc instead of a S-curve consisting of two arcs as shown in the previous example. With a single arc, the radius is increased and the radial force is reduced. However, the main reason of using a single arc is to reduce the large friction loss associated with a S-curve. With this alternative arrangement, the anchorage has a horizontal inclination to the concrete end face. Alternative horizontal tendon profile with single arc (This type of profile is unsuitable at anchorage coupling) 33 Bridge Engineering : Analysis of Bridge Decks – Part 1 ©2024 S Y Chan SN2: Prestress End Block: Inclined Prestress Tendon • When the anchorage of a prestress tendon is not set perpendicular to the concrete end face, apart from the ‘normal’ component of the prestress force which has been adequately covered in CIRIA Guide 1, there is a ‘shear’ component which acts along the concrete face. • In a similar way as transmission of horizontal bearing load through horizontal reinforcement bars placed in the vicinity of the bearing base (ref. BS5400 Part 4 Clause 7.2.3.4), it is suggested that reinforcement bars should be provided near the concrete end face for the transmission of the ‘shear’ component of prestress force to the concrete. 34 Bridge Engineering : Analysis of Bridge Decks – Part 1 ©2024 S Y Chan SN2: Prestress End Block: Example of rebar detailing • This shows the rebar detailing of a prestress end block of a prestressed multicellular bridge deck constructed in the 80’s. Noting that there is room for improvement in the detailing, it is shown here solely to illustrate the provision of bursting and spalling reinforcement and also the reinforcement for curved tendon. 35 Bridge Engineering : Analysis of Bridge Decks – Part 1 ©2024 S Y Chan SN2: Prestress End Block: Worked Examples • Please refer to CIRIA Guide 1 Section 8. 36 Bridge Engineering : Analysis of Bridge Decks – Part 1 ©2024 S Y Chan SN2: Prestress End Block: Designs to Eurocode 2 • Please refer to BS EN 1992-2:2005 Section 8.10 “Prestressing tendons” and Annex J. The principle of using strut and tie model (or other appropriate representation) for the analysis of the end block region remains the same but there are some changes in the design parameters. 37 Bridge Engineering : Analysis of Bridge Decks – Part 1 ©2024 S Y Chan Bridge Substructures Bridge Engineering : Bridge Substructures ©2024 S Y Chan Introduction • The usual types of bridge substructures include the following: 1) Abutment 2) Pier 3) Pile cap and piles 4) Spread footing 2 Bridge Engineering : Bridge Substructures ©2024 S Y Chan Introduction • The following sketches (extracted from SED 1e ‘Concrete Box-Girder Bridges’ - Schlaich & Scheef) illustrate the various typical components of a bridge: Foundation (also part of Substructure) 1 spread footing 2 pile cap 3 bored piles 4 driven piles 3 Bridge Engineering : Bridge Substructures Substructure Superstructure 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 box abutment spill-through abutment column, pier breast wall wing wall back wall edge masking wall front masking wall bridge seat support wall bridge seat beam access chamber bearing (fixed or sliding) deck movement joint diaphragm box-girder web top slab top cantilever slab bottom slab fascia beam guard rail, safety fence railing waterproofing system deck surfacing drainage gully cross drain longitudinal drain ©2024 S Y Chan Abutment • Abutment is usually provided at the boundaries between the elevated and ground level portions of a road/railway; the elevated portions are the bridges and the ground level portions are the at-grade roads. • Since the construction and maintenance costs of an earth embankment of reasonable height is much cheaper than that of a bridge of the same elevation, it is generally more costeffective to place abutments in such locations so as to minimize the length of the bridge superstructure. • Broadly speaking, there are two types of bridge abutment: wall abutments and open abutments. 4 Bridge Engineering : Bridge Substructures ©2024 S Y Chan Abutment • A wall abutment is in fact a retaining wall that supports the bridge deck (usually through bearings) in addition to retain soil behind the wall. • An open abutment is designed to mainly support the bridge deck but is not normally expected to retain soil. Stability of earth embankment at the open abutment is usually maintained by a well compacted slope. • The above sketches were extracted from Building Research Establishment Report ‘Bridge foundations and substructure’ by Dr E C Hambly, which contains detailed discussions on the various types of wall abutments and open abutments. 5 Bridge Engineering : Bridge Substructures ©2024 S Y Chan Abutment Design • The front wall of an abutment that is supporting a bridge deck via pot bearings should be checked for the local stress effects in a similar manner as a prestress end block, in addition to the normal checking for lateral earth and water pressures as a typical retaining wall. • Also, it is important that adequate reinforcement is provided for horizontal bearing loads. • An example of reinforcement details of abutment wall is shown. 6 Bridge Engineering : Bridge Substructures ©2024 S Y Chan Abutment Design • Run-on slab (also known as ‘transition slab’, ‘approach slab’) has been provided in the past as a transition between the relatively rigid bridge deck and the earth embankment behind the abutment wall, to span across any differential settlement of the carriageway there. • This sketch shows an exposed type, with only road surfacing on top. 7 Bridge Engineering : Bridge Substructures ©2024 S Y Chan Abutment Design • However, the run-on slabs are often damaged and maintenance of a run-on slab is usually difficult, especially when it lies on a busy road. The current practice in Hong Kong is to provide run-on slab only for concrete pavement but not for flexible pavement. • This sketch shows an exposed type, with only road surfacing on top. 8 Bridge Engineering : Bridge Substructures ©2024 S Y Chan Abutment Design • Run-on slab design should aim to achieve its function: the length should be adequate to span across the area susceptible to significant long-term settlement, the thickness and reinforcement should be adequate to carry the design actions, and there should be a hinge connection with the abutment to allow the run-on slab to rotate. Run-on slab can be either exposed or buried. A buried type is less preferred as maintenance inspection and repair will be difficult. • This sketch shows an exposed type, with only road surfacing on top. 9 Bridge Engineering : Bridge Substructures ©2024 S Y Chan Abutment Design • The assumed support conditions of an abutment wall under lateral loads must reflect the actual situation. An abutment wall with monolithic wing walls set at right angles to the abutment wall should not be considered as a free cantilever wall in the design as there will be substantial horizontal bending moments due to the monolithic connection with the wing walls. Abutment wall Wing wall (Figure extracted from IASBE SED1) 10 Bridge Engineering : Bridge Substructures ©2024 S Y Chan Abutment Design • In the 90’s, in order to eliminate the maintenance and water seepage problems associated with deck movement joints, integral abutment bridges (or integral bridges, or more commonly called as jointless bridges in USA) have been introduced. Integral bridges have monolithic connections between bridge superstructure and abutments. In UK, BD57/01 Section 2.3 requires that bridges with lengths not exceeding 60m and skews not exceeding 30° shall generally be designed as integral bridges (ref. BA42/96) except when such integral construction is not appropriate, e.g. large differential settlements are anticipated. (Extracted from BA42/96) (Extracted from BD57/01) 11 Bridge Engineering : Bridge Substructures NOTE: BA42/96 has been withdrawn and BD57/01 has been superseded by CD 350 ‘The design of highway structures’, which contains similar requirement: ‘All bridges with a skew angle up to 30 degrees or 60m length or less shall be designed as integral bridge structures’. ©2024 S Y Chan Pier • As contrary to abutments which are provided at the ends of a bridge deck, piers are provided along the length of the bridge at suitable spacing to support the bridge deck. • The bridge piers are usually provided with bearings at the top to permit lateral translations of the bridge deck due to thermal contraction/expansion, shrinkage (for concrete deck) and/or creep (for prestressed deck), and to allow adjustment of deck levels in case of excessive settlement of bridge foundations. However, for tall and long span bridges especially those constructed by balanced cantilever method, the piers are sometimes designed to be monolithic with the bridge deck. Standard 8-span module of prestressed concrete viaduct of Shenzhen Western Corridor pier with sliding bearings & movement joint pier with sliding bearings pier monolithic with bridge deck 12 Bridge Engineering : Bridge Substructures ©2024 S Y Chan Pier • Examples of pier shapes: Above figures are extracted from IABSE SED1 13 Bridge Engineering : Bridge Substructures ©2024 S Y Chan Pier Design • In general cases, bridge pier with bearings at the bottom should be avoided: 1) The bearings, being at ground level, will be exposed to more aggressive environment than if they are placed on top of piers. Sliding surfaces of bearings will be easily damaged in the event of flooding of ground, when grits carried by flood water penetrate the gap between the PTFE and stainless steel sliding plate. 2) For bridge pier with bearings at both ends (i.e. hinged at top and bottom), temporary propping is necessary to maintain stability of the pier during construction and also during bearing replacement in future. 3) For bridge pier with bearings at bottom and monolithic connection with the deck at top, the usual methods for the design of bridge deck are not applicable due to frame action of the pier and the deck. A 3-D structural model is needed. 14 Bridge Engineering : Bridge Substructures ©2024 S Y Chan Pier Design • For bridge piers located in drainage channels, the piers should generally be designed for the least obstruction to water flow. But of course, the best solution is to span the bridge across the drainage channel if this is practical. 15 Bridge Engineering : Bridge Substructures ©2024 S Y Chan Pier Design • For bridge piers located on or near navigation channels, the piers should either be designed for the ship collision forces or protected by suitable collision protection measures. 16 Bridge Engineering : Bridge Substructures ©2024 S Y Chan Pier Design • For bridge piers situated near road junctions or bends, the piers should be set back from the carriageway to provide the minimum visibility sight distances as required in the Transport Planning and Design Manual or other relevant design manuals. For examples: 17 Bridge Engineering : Bridge Substructures ©2024 S Y Chan Pier Design • The top end of pier under bearing loads should be designed in a similar manner as prestress end block to cater for the load dispersion effects from the bearings, unless the bearing contact pressure is comfortably low. • For pier with two bearings (particularly for flared pier), adequate horizontal reinforcement should be provided to resist the horizontal tension caused by the vertical bearing loads. In addition, adequate horizontal reinforcement should be provided at the pier top surface for any transverse and/or longitudinal bearing loads. (Extracted from IABSE SED1) 18 Bridge Engineering : Bridge Substructures ©2024 S Y Chan Pier Design • The lower part of the pier, where linear strain condition is met, should be designed with coexistent sets of P, Mx, My, Hx and Hy. For bridge piers, the critical loading set is usually the one with minimum P and maximum Mx, My. (i.e. critical mode is failure in tension this is contrary to the columns of tall buildings which would fail in compression). This is illustrated in a typical column design chart extracted from BS 8110-3:1985 • At the bottom part of pier where bending moment is highest, it is usually necessary to avoid congestion of reinforcement by using couplers or staggering laps. Clear distance between lapped bars should not be greater than 4∅ or 50mm for most effective lap [BS EN 1992-1-1:2004 Section 8.7.2]. 19 Bridge Engineering : Bridge Substructures ©2024 S Y Chan Pile Cap and Piles • BS5400 (and Eurocode 2, BS EN 1992-1-1:2004 Section 9.8.1) allows pile cap design to be based either on simple bending theory or strut-and-tie method. Strut-and-tie method should be used whenever practical, since it is able to simulate the actual stress trajectories in the pile cap more accurately than simple bending theory. However, for pile cap with complicated pile configuration, the strut-and-tie method may be difficult to use and the simple bending theory may be more convenient. 20 Bridge Engineering : Bridge Substructures ©2024 S Y Chan Pile Cap and Piles • For important pile caps, finite element analysis may be used. In the finite element model, a sufficient height of the bottom part of pier which is within the ‘D’ region should be included, in addition to the pile cap and the piles. Otherwise the analysis may produce unreasonably high stresses in the pile cap near the pier/cap interface, resulting in overdesign of the pile cap. 21 Bridge Engineering : Bridge Substructures ©2024 S Y Chan Pile Cap and Piles • Nowadays, the pile connection with pile cap is typically assumed to be monolithic and capable of moment transfer. Lateral load acting on the pile cap is resisted by the frame consisting of the pile cap and the piles, which can be all vertical piles without any raking piles. The pile head details require special attention in this case, to ensure that the assumed moment transfer between pile cap and pile can actually occur. 22 Bridge Engineering : Bridge Substructures ©2024 S Y Chan Pile Cap and Piles • Avoid noisy driven piles if the site is close to noise sensitive areas (e.g. hospital, school) or otherwise temporary noise barriers should be installed. Some recent pile driving equipment has built-in silencer or uses hydraulic hammer/press-in systems to address this noise concern. 23 Bridge Engineering : Bridge Substructures ©2024 S Y Chan Pile Cap and Piles • Hand-dug caissons had been used extensively in Hong Kong in the past, due to the technical and financial benefits associated with this construction method. However, high accident rate and health hazards posed to workers have caused concerns and the method has been generally banned from use in Hong Kong by Works Branch Technical Circular No. 9/94 (now incorporated in Project Administration Handbook for Civil Engineering Works, 2022 Edition, Chapter 4 Section 4.6.7), except where the use of hand-dug caissons is the only practical solution or there is no safe engineered alternative and all necessary precautionary measures are taken to safeguard workers against accidents and health hazards. 24 Bridge Engineering : Bridge Substructures ©2024 S Y Chan Pile Cap and Piles • On restricted site, the limited space available may not be adequate for spread footing. In such case, a pile cap with a small number of large diameter piles may be the only solution. A pier supported on a single large diameter pile is not uncommon. Example of pier supported on single pile without pile cap 25 Bridge Engineering : Bridge Substructures ©2024 S Y Chan Pile Cap and Piles • For pile design, 1) The vertical and horizontal capacities of pile are checked in turn. 2) In checking vertical load capacity, include positive/negative skin friction. 3) Horizontal load capacity is usually analysed by model beam on horizontal soil springs. 4) Adequate corrosion protection (by protective coating, sacrificial thickness, or cathodic protection etc.) should be provided to the pile if the site is aggressive (e.g. high sulphate content or low pH value). (Ref. GEO Publication No. 1/2006 “Foundation Design and Construction” Section 6.14.) 5) Avoid raking pile whenever practical, as the installation of the pile would be difficult and any ground settlement after pile construction will induce loading on the raking pile. 26 Bridge Engineering : Bridge Substructures ©2024 S Y Chan Spread Footings • Spread footings are not popular in Hong Kong, probably because of the limited space available for the foundation works, particularly when the site is located in the urban districts. • Also, the presence of water main in the vicinity of a spread footing could impose severe threat to its long term stability as any leakage in the water main could erode the foundation soil beneath the spread footing and cause bearing failure of the footing. • Nevertheless, when space is adequate and when bed rock level is close to ground level, spread footing is sometimes a good solution. 27 Bridge Engineering : Bridge Substructures ©2024 S Y Chan