ACI 307-08 Code Requirements for Reinforced Concrete Chimneys (ACI 307-08) and Commentary An ACI Standard Reported by ACI Committee 307 First Printing November 2008 ® American Concrete Institute Advancing concrete knowledge Code Requirements for Reinforced Concrete Chimneys and Commentary Copyright by the American Concrete Institute, Farmington Hills, MI. All rights reserved. This material may not be reproduced or copied, in whole or part, in any printed, mechanical, electronic, film, or other distribution and storage media, without the written consent of ACI. The technical committees responsible for ACI committee reports and standards strive to avoid ambiguities, omissions, and errors in these documents. In spite of these efforts, the users of ACI documents occasionally find information or requirements that may be subject to more than one interpretation or may be incomplete or incorrect. Users who have suggestions for the improvement of ACI documents are requested to contact ACI. 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Most ACI standards and committee reports are gathered together in the annually revised ACI Manual of Concrete Practice (MCP). American Concrete Institute 38800 Country Club Drive Farmington Hills, MI 48331 U.S.A. Phone: 248-848-3700 Fax: 248-848-3701 www.concrete.org ISBN 978-0-87031-307-3 ACI 307-08 Code Requirements for Reinforced Concrete Chimneys (ACI 307-08) and Commentary An ACI Standard Reported by ACI Committee 307 David J. Bird Chair Victor A. Bochicchio Thomas D. Joseph Robert A. Porthouse Randolph W. Snook John J. Carty Samuel Dilcer Jagadish R. Joshi Faris A. Malhas Ronald E. Purkey Denis J. Radecki John C. Sowizal Barry J. Vickery Shu-Jin Fang David C. Mattes Scott D. Richart Edward L. Yordy Sigmund A. Freeman The committee acknowledges the late Milton Harstein for his contribution to the development of these code requirements. CONTENTS R0—Introduction, p. 307-2 This code gives material, construction, and design requirements for castin-place and precast reinforced concrete chimneys. It sets forth minimum loadings for design and contains methods for determining the concrete and reinforcement required as a result of these loadings. The method of analysis applies primarily to circular chimney shells; however, a general procedure for analysis of noncircular shapes is included. Equations are provided for determining the temperature gradient through the concrete resulting from the difference in temperature of the gases inside the chimney and the surrounding atmosphere. Methods for combining the effects of dead and wind (or earthquake) loads with temperature, both vertically and circumferentially, are included in this code. These methods permit the licensed design professional to establish minimum concrete and reinforcement requirements. The Commentary discusses some of the background and considerations of Committee 307 in developing the provisions contained in “Code Requirements for Reinforced Concrete Chimneys (ACI 307-08).” Two appendixes provide the derivation of the equations for nominal strength and temperature stresses. Commentary provisions begin with an “R,” such as “R1.1.1,” and are shown in italics. Chapter 1—General, p. 307-3 1.1—Scope 1.2—Drawings 1.3—Regulations 1.4—Notation Chapter 2—Materials, p. 307-7 2.1—General 2.2—Cement 2.3—Aggregates 2.4—Reinforcement Chapter 3—Construction requirements, p. 307-7 3.1—General 3.2—Concrete strength 3.3—Strength tests 3.4—Forms 3.5—Reinforcement placement 3.6—Concrete placement 3.7—Concrete curing 3.8—Construction tolerances 3.9—Precast erection Keywords: chimneys; compressive strength; concrete construction; earthquake-resistant structures; formwork (construction); foundations; high temperature; linings; loads (forces); moments; openings; precast concrete; quality control; reinforced concrete; reinforcing steels; specifications; static loads; strength; structural analysis; structural design; temperature; thermal gradient; wind pressure. ACI Committee Reports, Guides, Manuals, Standard Practices, and Commentaries are intended for guidance in planning, designing, executing, and inspecting construction. This Commentary is intended for the use of individuals who are competent to evaluate the significance and limitations of its content and recommendations and who will accept responsibility for the application of the material it contains. The American Concrete Institute disclaims any and all responsibility for the stated principles. The Institute shall not be liable for any loss or damage arising therefrom. Reference to this Commentary shall not be made in contract documents. If items found in this document are desired by the licensed design professional to be a part of the contract documents, they shall be restated in mandatory language. Chapter 4—Loads and general design criteria, p. 307-8 4.1—General 4.2—Wind loads ACI 307-08 supersedes ACI 307-98, was adopted August 19, 2008, and published November 2008. Copyright © 2008, American Concrete Institute. All rights reserved including rights of reproduction and use in any form or by any means, including the making of copies by any photo process, or by electronic or mechanical device, printed, written, or oral, or recording for sound or visual reproduction or for use in any knowledge or retrieval system or device, unless permission in writing is obtained from the copyright proprietors. 307-1 307-2 ACI STANDARD 4.3—Earthquake loads 4.4—Special design considerations and requirements 4.5—Wind deflection criteria Chapter 5—Design of chimney shells: strength method, p. 307-17 5.1—General 5.2—Design loads 5.3—Required strength 5.4—Design strength 5.5—Nominal moment strength: circular shells 5.6—Noncircular shapes 5.7—Design for circumferential bending Chapter 6—Thermal stresses, p. 307-22 6.1—General 6.2—Vertical temperature stresses 6.3—Circumferential temperature stresses Chapter 7—References, p. 307-23 7.1/R7.1—Referenced standards/Referenced standards and reports R7.2—Cited references Appendix A—Derivation of equations for nominal strength, p. 307-25 Appendix B—Derivation of equations for temperature stresses, p. 307-29 R0—INTRODUCTION As industry expanded in the years immediately following World War I and, as a result of the development of large pulverized coal-fired boilers for the electric power-generating utilities in the 1920s, a number of large reinforced concrete chimneys were constructed to accommodate these new facilities. A group of interested engineers who foresaw the potential need for many more such chimneys, and who were members of the American Concrete Institute, embarked on an effort to develop rational design criteria for these structures. The group was organized into ACI Committee 505 (predecessor to the present Committee 307) to develop such criteria in the early 1930s. Committee 505 submitted a “Proposed Standard Specification for the Design and Construction of Reinforced Concrete Chimneys,” an outline of which was published in the ACI JOURNAL (ACI Committee 505 1934). This specification was adopted as a tentative standard in February 1936. Although this tentative standard was never accepted by ACI as an official standard, it was used as the basis for the design of many chimneys. As these chimneys aged, inspections revealed considerable cracking. When the industrial expansion began following World War II, other engineers recognized the need for developing an improved design specification for reinforced concrete chimneys. In May 1949, Committee 505 was reactivated to revise the tentative standard specification, embodying modifications that were found desirable during the years it had been in use. The section dealing with the temperature gradient through the chimney lining and the chimney shell was completely revised and extended to cover different types and thicknesses of linings and both unventilated and ventilated air spaces between the lining and the concrete shell. In 1954, this specification was approved as ACI 505-54 (ACI Committee 505 1954). The rapid increase in the size and height of concrete chimneys being built in the mid-1950s raised further questions about the adequacy of the 1954 version of the specification, especially in relation to earthquake forces and the effects of wind. In May 1959, the ACI Board of Direction reactivated Committee 505 (renamed Committee 307) to review the standard and to update portions with the latest design techniques and the then-current knowledge of the severity of the operating conditions that prevailed in large steam plants. The material in the standard was reorganized, charts were added, and the methods for determining loads due to wind and earthquakes were revised. The information on design and construction of various types of linings was amplified and incorporated in an appendix. That version included criteria for working stress design. It was planned to add ultimate strength criteria in a future revision. In preparing the earthquake design recommendations for ACI 307-69 (ACI Committee 307 1969), the committee incorporated the results of theoretical studies by adapting them to existing United States codes. The primary problems in this endeavor stemmed from the uncertainties still inherent in the definition of earthquake forces and from the difficulty of selecting the proper safety and serviceability levels that might be desirable for various classes of construction. Committee investigations revealed that with some modifications (such as the K factor), the base shear equations developed by the Seismology Committee of the Structural Engineers’ Association of California (SEAOC) could be applied to chimneys. Similarly, the shape of the force, shear, and moment distributions, as revised in their 1967 report, were also suitable for chimneys. A use factor (U factor) ranging from 1.3 to 2.0 was introduced in the specification, and it was emphasized that the requirements of Section 4.5 of ACI 307-69 that related to seismic design could be superseded by a rational analysis based on evaluation of the seismicity of the site and modal response calculations. The modifications were approved in ACI 307-69. In that version, the commentary and derivation of equations were published separately as a supplement to ACI 307-69. In 1970, the document was reissued with corrections of typographical errors. This issue of ACI 307-69 was also designated ANSI A158.1-1970. At the time, as a result of numerous requests, the commentary and derivation of equations were bound together with the specification. ACI 307-79 (ACI Committee 307 1979) updated its requirements to agree with the then-accepted standard practices in the design and construction of reinforced concrete chimneys. The major changes included the requirement that two layers of reinforcing steel be used in the walls of all chimneys (previously, this only applied to chimney walls thicker than 18 in.) and the requirement that horizontal sections through the chimney wall be designed for the radial wind pressure distribution around the chimney. Formulas REINFORCED CONCRETE CHIMNEYS were included to compute the stresses under these conditions. Many revisions of less importance were included to bring the specification up to date. The editions of the specifications before 1979 included appendixes on the subjects of chimney linings and accessories. In 1971, Committee 307 learned of buckling problems in steel chimney liners. The committee also noted that, in modern power plant and process chimneys, environmental regulations required treatment of the effluent gases that could result in extremely variable and aggressively corrosive conditions in the chimneys. These facts led the committee to agree that the task of keeping the chimney liner recommendations current was not a responsibility of an ACI committee and could be misleading to licensed design professionals using the chimney specification. By committee consensus, the reference to chimney liner construction was dropped from future editions of the specification. Committee 307 then made a recommendation to the Brick Manufacturers’ Association and the American Society of Civil Engineers that each appoint a task force or a committee for the development of design criteria for brick and steel liners, respectively. The Power Division of ASCE took up the recommendation and appointed a task committee that developed and published a design guide in 1975 titled “Design and Construction of Steel Chimney Liners” (ASCE Task Committee on Steel Chimney Liners 1975). ASTM established two task forces for chimney liners: one for brick and one for fiberglass-reinforced plastic. The committee had extensive discussion on the question of including strength design in the 1979 specification. The decision to exclude it was based on the lack of experimental data on hollow concrete cylinders to substantiate this form of analysis for concrete chimneys. The committee continued, however, to consider strength design, and encouraged experiments in this area. Shortly after ACI 307-79 was issued, the committee decided to incorporate strength design provisions and update the wind and earthquake design requirements. ACI 307-88 (ACI Committee 307 1988) incorporated significant changes in the procedures for calculating wind forces as well as requiring strength design rather than working stress. The effects of these and other revisions resulted in designs with relatively thin walls governed mainly by steel area and, in many instances, across-wind forces. The subject of across-wind loads dominated the attention of the committee between 1988 and 1995, and ACI 307-95 (ACI Committee 307 1995) introduced modified procedures to reflect more recent information and thinking. Precast chimney design and construction techniques were introduced as this type of design became more prevalent for chimneys as tall as 300 ft. The subject of noncircular shapes was also introduced in ACI 307-95. Due to the infinite array of possible configurations, however, only broadly defined procedures were presented. Because of dissimilarities between the load factors required by ACI 307 and 318, the committee added guidelines for determining bearing pressures and loads to size and design chimney foundations. 307-3 The major changes incorporated into the ACI 307-95 were: Modified procedures for calculating across-wind loads; Added requirements for precast concrete chimney columns; Added procedures for calculating loads and for designing noncircular chimney columns; • Deleted exemptions previously granted to smaller chimneys regarding reinforcement and wall thickness; and • Deleted static equivalent procedures for calculating earthquake forces. For the ACI 307-98 (ACI Committee 307 1998), revisions to the ASCE 7-95 relating to wind and seismic forces required several changes to be made to the ACI 307-95. The changes incorporated into the ACI 307-98 were: • Site-specific wind loads were calculated using a 3-second gust speed determined from Fig. 6-1 in ASCE 7-95, instead of the previously used fastest-mile speed; • Site-specific earthquake forces were calculated using the effective peak velocity-related acceleration contours determined from Contour Map 9-2 in ASCE 7-95 instead of previously designated zonal intensity; • The vertical load factor for along-wind forces was reduced from 1.7 to 1.3; • The vertical load factor for seismic forces was reduced from 1.87 to 1.43; • The load factor for across-wind forces was reduced from 1.40 to 1.20; and • The vertical strength reduction factor φ was reduced from 0.80 to 0.70. The reduced load factors should be used in concert with the revised strength reduction factor and the wind and seismic loads specified in ASCE 7-95. Revisions to ASCE 7 again caused Committee 307 to revisit and revise ACI 307-98. The changes incorporate applicable ASCE 7-02 wind and seismic load factors and methods. The changes to the ACI 307-98 were: • Included procedure in Section 4.3, Earthquake load, compatible with ASCE 7-02 and the ASCE 7 seismic risk maps; • Updated the load factors and load combinations to be more in line with ASCE 7-02 values and presentation; and • Changed the vertical strength reduction factor φ back to 0.80. As stated previously, the current methods in this document can only be used in conjunction with the ASCE 7-02. • • • CHAPTER 1—GENERAL 1.1—Scope This code covers the minimum design and construction requirements of circular cast-in-place or precast reinforced concrete chimney shells. If other shapes are used, their design shall be substantiated in accordance with the principles used herein. This code does not include the design of linings, but does include the effects of linings on the concrete shell. A precast chimney shell is defined as a shell constructed wholly from precast reinforced concrete sections, assembled one on top of another, to form a freestanding, self-supporting cantilever. Vertical reinforcement and grout are placed in cores as the precast sections are erected to provide structural 307-4 ACI STANDARD continuity and stability. The use of precast panels as stay-inplace forms is considered cast-in-place construction. R1.1 For this revision, ACI 307-98 was updated to an ACI code. ACI 307, “Code Requirements for Reinforced Concrete Chimneys,” is written for new construction. The committee acknowledges that the general analytical procedures and requirements contained in ACI 307 are appropriate for the investigation and retrofitting of existing chimneys. The committee recognizes, however, that not all code requirements, such as Section 4.4, will be feasible or appropriate when retrofitting existing chimneys. The scope of ACI 307-95 was expanded to include precast chimney shells. Additional information can be found in PCI manuals (PCI 1977, 1985). Warnes (1992) provides further guidelines on connection details for precast structures. Additional information is given in ACI 550R. 1.2—Drawings Drawings of the chimney shall be prepared showing strength of the concrete, the thickness of the concrete chimney shell, the size and position of reinforcing steel, details and dimensions of the chimney lining, and information on chimney accessories. 1.3—Regulations 1.3.1 This code supplements local building regulations and shall govern in all matters pertaining to reinforced concrete chimney design and construction. 1.3.2 Consideration shall be given to the regulations of the Federal Aviation Administration with respect to chimney heights and aviation obstruction lighting and marking (AC707460-1K), and the standards of the Underwriters Laboratories (UL 96A) regarding lightning protection and grounding. 1.4—Notation As = area of reinforcing steel at top and bottom of opening, in.2 (Chapter 4) B = band-width parameter (Chapter 4) Cb = coefficient of thermal conductivity of chimney’s uninsulated lining or insulation around steel liner, Btu⋅in./(h⋅ft2⋅°F) of thickness/h/°F difference in temperature (Chapter 6) Cc = coefficient of thermal conductivity of concrete of chimney shell, Btu⋅in./(h⋅ft2⋅°F) of thickness/h/°F difference in temperature (12 for normalweight concrete) (Chapter 6) Cdr = drag coefficient for along-wind load (Chapter 4) CE = end-effect factor (Chapter 4) CL = rms lift coefficient (Chapter 4) CLo = rms lift coefficient modified for local turbulence (Chapter 4) Cs = coefficient of thermal conductivity of insulation filling in space between lining and shell, Btu⋅in./ (h⋅ft2⋅°F) of thickness/h/°F difference in temperature (3 for lightweight concrete) (Chapter 6) c = ratio of distance from extreme compression fiber to neutral axis for vertical stresses to total thickness t (Chapter 6) c′ = c for circumferential stresses (Chapter 6) D d db = = = dbi = dc = dci = dco = ds = d(b) d(b) d(h) d(h) d(u) = = = = = d(z) = d(zcr) = E Ec Eck Es = = = = Fa = FV = F1A F1B f fc′ = = = = fc′′(c) = fc′′(v) = ′′ = f CTC f CTV ′′ = fSTC = fSTV = ′′ = f STV fy = fy′ (c) = dead load (Chapter 5) diameter of chimney, ft (Chapter 4) mean diameter of uninsulated lining or insulation around liner, ft (Chapter 6) inside diameter of uninsulated lining or insulation around liner, ft (Chapter 6) mean diameter of concrete chimney shell, ft (Chapter 6) inside diameter of concrete chimney shell, ft (Chapter 6) outside diameter of concrete chimney shell, ft (Chapter 6) mean diameter of space between lining and shell, ft (Chapter 6) bottom outside diameter of chimney, ft (Chapter 4) mean diameter at bottom of chimney, ft (Chapter 4) top outside diameter of chimney, ft (Chapter 4) mean diameter at top of chimney, ft (Chapter 4) mean outside diameter of upper third of chimney, ft (Chapter 4) outside diameter of chimney at height z, ft (Chapter 4) outside diameter of chimney at critical height zcr , ft (Chapter 4) earthquake loads or forces (Chapter 5) modulus of elasticity of concrete, psi (Chapter 6) modulus of elasticity of concrete, kip/ft2 (Chapter 4) modulus of elasticity of reinforcement, psi (Chapters 5 and 6) acceleration-based site coefficient at 0.2-second period (Section 4.3) velocity-based site coefficient at 1.0-second period (Section 4.3) strouhal number parameter (Chapter 4) lift coefficient parameter (Chapter 4) frequency, Hz (Chapter 4) specified compressive strength of concrete, psi (Chapter 4) fc′ modified for temperature effects, circumferential, psi (Chapter 5) fc′ modified for temperature effects, vertical, psi (Chapter 5) maximum circumferential stress in concrete due to temperature inside chimney shell, psi (Chapters 5 and 6) maximum vertical stress in concrete inside chimney shell due to temperature, psi (Chapters 5 and 6) maximum stress in outside circumferential reinforcement due to temperature, psi (Chapters 5 and 6) maximum stress in outside vertical reinforcement due to temperature, psi (Chapters 5 and 6) maximum stress in inside vertical reinforcement due to temperature, psi (Chapters 5 and 6) specified yield strength of reinforcing steel, psi (Chapters 4 and 5) fy modified for temperature effects, circumferential, REINFORCED CONCRETE CHIMNEYS fy′ (v) = G = Gr(z) = Gw′ = g h I IE = = = = i K K1 K2 K3 Kd Ke Ki = = = = = = = = Ko = Kr = Ks = k = ka kao = = ks = L l = = Ma = Ma(z) = Mi(z) = Ml(z) = Mn = Mo(z) = psi (Chapter 5) fy modified for temperature effects, vertical, psi (Chapter 5) across-wind peaking factor (Chapter 4) gust factor for radial wind pressure at height z (Chapter 4) gust factor for along-wind fluctuating load (Chapter 4) acceleration due to gravity, 32.2 ft/s2 (Chapter 4) chimney height above ground level, ft (Chapter 4) importance factor for wind design (Chapter 4) occupancy importance factor from Section 4.3.2 (Chapter 4) local turbulence parameter (Chapter 4) parameter for nominal moment strength (Chapter 5) parameter for nominal moment strength (Chapter 5) parameter for nominal moment strength (Chapter 5) parameter for nominal moment strength (Chapter 5) wind directionality factor (Chapter 4) Es /fy (Chapter 5 and Appendix A) coefficient of heat transmission from gas to inner surface of chimney lining when chimney is lined, or to inner surface of chimney shell when chimney is unlined, Btu/ft2/h/°F difference in temperature (Chapter 6) coefficient of heat transmission from outside surface of chimney shell to surrounding air, Btu/ ft2/h/°F difference in temperature (Chapter 6) coefficient of heat transfer by radiation between outside surface of lining and inside surface of concrete chimney shell, Btu/ft2/h/°F difference in temperature (Chapter 6) coefficient of heat transfer between outside surface of lining and inside surface of shell for chimneys with ventilated air spaces, Btu/ft2/h/°F difference in temperature (Chapter 6) ratio of wind speed V to critical wind speed Vcr (Chapter 4) aerodynamic damping parameter (Chapter 4) mass damping parameter of small amplitudes (Chapter 4) equivalent sand-grained surface roughness factor (Chapter 4) correlation length coefficient (Chapter 4) width of opening in concrete chimney shell, in. (Chapter 4) peak base moment, ft⋅lb (Chapter 4) moment induced at height z by across-wind loads, ft⋅lb (Chapter 4) maximum circumferential bending moment due to radial wind pressure, at height z, tension on inside, ft-lb/ft (Chapter 4) moment induced at height z by mean along-wind load, ft-lb (Chapter 4) nominal moment strength at section, ft-lb (Chapter 5 and Appendix A) maximum circumferential bending moment due to radial wind pressure, at height z, tension on Mu = Mw(b)= Mw(z)= n n1 = = Pcr = Pu = p(z) = pr (z) Q Q′ Q1 Q2 Q3 R = = = = = = = R RL r rq = = = = r(z) = S1 = Sa = SaM = SD1 = SDS = SM1 = SMS = Sp Ssv Ss = = = St s T T T1 = = = = = 307-5 outside, ft⋅lb/ft (Chapter 4) factored moment at section, ft-lb (Chapter 5 and Appendix A) bending moment at base due to mean along-wind load, ft⋅lb (Chapter 4) combined design moment at height z for acrosswind and along-wind loads, ft-lb (Chapter 4) modular ratio of elasticity, Es /Ec (Chapter 6) number of openings entirely in compression zone (Chapter 5 and Appendix A) pressure due to wind at critical speed, lb/ft2 (Chapter 4) factored vertical load, lb (Chapter 5 and Appendix A) pressure due to mean hourly design wind speed at height z, lb/ft2 (Chapter 4) radial wind pressure at height z, lb/ft2 (Chapter 4) stress level correction parameter (Chapter 5) parameter for nominal moment strength (Chapter 5) parameter for nominal moment strength (Chapter 5) parameter for nominal moment strength (Chapter 5) parameter for nominal moment strength (Chapter 5) response modification factor for concrete chimney from Section 4.3.2 (Chapter 4) parameter for nominal moment strength (Chapter 5) response modification factor for liner (Chapter 4) average radius of section, ft (Chapter 5) ratio of heat transmission through chimney shell to heat transmission through lining for chimneys with ventilated air spaces (Chapter 6) mean radius at height z, ft (Chapter 4) mapped maximum considered earthquake, 5% damped, spectral response acceleration at a period of 1 second (Section 4.3) design spectral response acceleration (Section 4.3) the maximum spectral response acceleration for site-specific procedures (Section 4.3) the design spectral response acceleration at a period of 1 second (Section 4.3) the design spectral response acceleration at short periods (Section 4.3) the maximum considered earthquake, 5% damped, spectral response acceleration at a period of 1 second adjusted for site class effects (Section 4.3) the maximum considered earthquake, 5% damped, spectral response acceleration at short periods adjusted for site class effects (Section 4.3) spectral parameter (Chapter 4) mode shape factor (Section 4.2) mapped maximum considered earthquake, 5% damped, spectral response acceleration at short periods (Section 4.3) strouhal number (Chapter 4) center-to-center spacing of chimneys, ft (Chapter 4) normal temperature effect, °F (Chapter 6) period of structure (Section 4.3) fundamental period of vibration for unlined shell, 307-6 ACI STANDARD T2 = Ti = To = To Tx = = t t tb = = = ts = t(b) t(h) Uc Uv V Vcr = = = = = = Vcr2 = Vr V = = V(33) = V(h) = V(z) = V(zcr) = W = w(z) = w(z) = w′(h) = w′(z) = w1(z) = wa(h) = wa(z) = wt(u) = Ymax = y = yL = seconds per cycle (Chapter 4) second mode period of vibration for unlined shell, seconds per cycle (Chapter 4) maximum specified design temperature of gas inside chimney, °F (Chapter 6) minimum temperature of outside air surrounding chimney, °F (Chapter 6) seismic parameter (Section 4.3) temperature drop across concrete shell, °F (Chapter 6) thickness of concrete shell, in. (Chapters 5 and 6) concrete thickness at opening, in. (Chapter 4) thickness of uninsulated lining or insulation around steel liner, in. (Chapter 6) thickness of air space or insulation filling the space between lining and shell, in. (Chapter 6) thickness of concrete shell at bottom, ft (Chapter 4) thickness of concrete shell at top, ft (Chapter 4) required circumferential strength (Chapter 5) required vertical strength (Chapter 5) basic wind speed, mph (Chapter 4) critical wind speed for across-wind loads, corresponding to fundamental mode, ft/s (Chapter 4) critical wind speed for across-wind loads corresponding to second mode, ft/s (Chapter 4) V(I 0.5), mph (Chapter 4) mean hourly wind speed at (5/6)h varying over range of 0.50 and 1.30V(zcr), ft/s (Chapter 4) mean hourly wind speed at height of 33 ft, ft/s (Chapter 4) mean hourly wind speed at top of chimney, ft/s (Chapter 4) mean hourly design wind speed at height z, ft/s (Chapter 4) mean hourly design wind speed at (5/6)h, ft/s (Chapter 4) wind load (Chapter 5) total along-wind load per unit length at height z, lb/ft (Chapter 4) mean along-wind load per unit length at height z, lb/ft (Chapter 4) fluctuating along-wind load per unit length at top of chimney, lb/ft (Chapter 4) fluctuating along-wind load per unit length at height z, lb/ft (Chapter 4) mean along-wind load per unit length as given by Eq. (4-27), lb/ft (Chapter 4) across-wind load per unit length at top of chimney, lb/ft (Chapter 4) across-wind load per unit length at height z, lb/ft (Chapter 4) average weight per unit length for top third of chimney, lb/ft (Chapter 4) maximum lateral deflection of top of chimney, ft (Chapter 4) total (SRSS or CQC) lateral displacement of concrete chimney, ft (Chapter 4) total (SRSS or CQC) lateral displacement of Zc z zcr α = = = = αte = β = β1 = βa βs = = γ = γ1 = γ2 = γ1′ = γ2′ = γd δ = = εm = λ λ1 μ = = = τ = ψ = π ρ = = ρ′ = ρa ρck ρt = = = φ = ωt = liner, ft (Chapter 4) exposure length, ft (Chapter 4) height above ground, ft (Chapter 4) height corresponding to Vcr , ft (Chapter 4) on chimney cross section, one-half of the central angle subtended by neutral axis, radians (Chapter 5) thermal coefficient of expansion of concrete and of reinforcing steel, 0.0000065 per °F (Chapter 6) one-half of the central angle subtended by an opening on the chimney cross section, radians (Chapter 5 and Appendix A) factor in Section 10.2.7.3 of ACI 318 (Chapters 5 and 6) aerodynamic damping factor (Chapter 4) fraction of critical damping for across-wind load (Chapter 4) one-half of the central angle subtended by the centerlines of two openings on chimney cross section, radians (Chapter 5 and Appendix A) ratio of inside face vertical reinforcement area (Chapter 6) ratio of distance between inner surface of chimney shell and outside face vertical reinforcement to total shell thickness (Chapter 6) ratio of inside face circumferential reinforcement area to outside face circumferential reinforcement area (Chapter 6) ratio of distance between inner surface of chimney shell and outside face circumferential reinforcement to total shell thickness (Chapter 6) d(h)/d(b) (Chapter 4) γ – β for two symmetric openings partly in compression zone, radians (Chapter 5) maximum concrete compressive strain (Chapter 5 and Appendix A) τ – n1β, radians (Chapter 5) μ + ψ – π, radians (Chapter 5) angle shown on Fig. 5.1(a), radians (Chapter 5 and Appendix A) angle shown on Fig. 5.1(a), radians (Chapter 5 and Appendix A) angle shown on Fig. 5.1(a), radians (Chapter 5 and Appendix A) 3.1416 (Chapter 5) ratio of area of vertical outside face reinforcement to total area of concrete shell (Chapter 6) ratio of area of circumferential outside face reinforcement per unit of height to total area of concrete shell per unit of height (Chapter 6) specific weight of air, 0.0765 lb/ft3 (Chapter 4) mass density of concrete, kip-s2/ft4 (Chapter 4) ratio of total area of vertical reinforcement to total area of concrete shell cross section (Chapter 5) strength reduction factor (Chapter 5 and Appendix A) ρt fy /fc′ (Chapter 5) REINFORCED CONCRETE CHIMNEYS CHAPTER 2—MATERIALS 2.1—General All materials and material tests shall conform to ACI 318, except as otherwise specified herein. 2.2—Cement The same brand and type of cement shall be used throughout the construction of the chimney. The cement used shall conform to the requirements for Types I, II, III, or V of ASTM C150, or Type IS or IP of ASTM C595. 2.3—Aggregates 2.3.1 Concrete aggregates shall conform to ASTM C33. 2.3.2 The maximum size of coarse aggregate shall be not larger than 1/8 of the narrowest dimension between inside and outside forms nor larger than 1/2 the minimum clear distance between reinforcing bars. R2.3.2 This requirement differs from the ACI 318 because most walls are 8 in. thick, and 3/4 or 1 in. aggregate works best with 8 ft forms. 2.4—Reinforcement Reinforcement shall conform to ASTM A615/A615M, A996/A996M, or A706/A706M. Other deformed reinforcement with a specified minimum yield strength fy exceeding 60,000 psi shall be permitted provided that the ultimate tensile strain shall equal or exceed 0.07. R2.4 Refer to R5.1.2 for explanation of ultimate tensile strain limits. CHAPTER 3—CONSTRUCTION REQUIREMENTS 3.1—General Concrete quality, methods of determining strength of concrete, field tests, concrete proportions and consistency, mixing and placing, and formwork and details of reinforcement shall be in accordance with ACI 318, except as stated otherwise. 3.2—Concrete strength The specified concrete compressive strength shall not be less than 3000 psi at 28 days. 3.3—Strength tests The 28-day compressive strength of the concrete shall be determined from a minimum of two strength tests (consisting of the average of two cylinders per each test) per 8-hour shift (slipform) or per lift (jump form). For precast sections, a minimum of two sets shall be taken from each class of concrete cast each day and from each 100 yd3 of concrete placed each day. R3.3 Requirements for testing precast concrete units were added in ACI 307-95. 3.4—Forms R3.4 Shear transfer within precast concrete shells should be considered in design, especially if the structure has vertical as well as horizontal construction joints. 3.4.1 Forms for the chimney shell shall be made of metal, wood, or other suitable materials. If unlined wooden forms 307-7 are used, they shall be of selected material with tongue-andgroove joints and shall be kept continuously wet to prevent shrinking and warping due to exposure to the elements. Form oil shall not be used unless it is a nonstaining type and it has been established that specified protective coatings or paint can be applied to concrete exposed to form oil. 3.4.2 Forms shall be sufficiently tight to prevent leakage of mortar. 3.4.3 Load shall not be placed on the concrete structure until that portion of the structure has attained sufficient strength to safely support its weight and the loads placed thereon. 3.4.4 Forms shall be removed in such manner as to ensure the safety of the structure. Forms shall be permitted to be removed after the concrete has hardened to a sufficient strength to maintain its shape without damage and to safely support all loads on it, including temporary construction loads. 3.4.5 Ties between inner and outer chimney shell forms shall not be permitted. 3.4.6 Construction joints shall be properly prepared to facilitate bonding. As a minimum requirement, all laitance and loose material shall be removed. 3.5—Reinforcement placement R3.5 The size, spacing, and location of vertical cores within precast concrete chimney shells will be determined by geometry and steel area requirements. It is important that the design of precast chimneys complies with the minimum spacing requirements of ACI 318 when arranging reinforcement within the cores to permit proper bar splicing and concrete placement. 3.5.1 Circumferential reinforcement shall be placed around the exterior of, and secured to, the vertical reinforcement bars. All reinforcing bars shall be tied at intervals of not more than 2 ft. Bars shall be secured against displacement within the tolerances of the ACI 318. R3.5.1 Particular attention shall be paid to placing and securing the circumferential reinforcement so that it cannot bulge or be displaced during the placing and working of the concrete so as to result in less than the required concrete cover over this circumferential reinforcement. 3.5.2 Vertical reinforcement projecting above the forms for the chimney shell or cores of precast sections shall be temporarily supported so as to prevent the breaking of the bond with the freshly placed concrete. R3.5.2 It is important to protect the early bond set. Vertical bars are subjected to movement due to wind forces. Vertical bars should be tied together or braced to prevent damaging the bond. 3.5.3 Not more than 50% of bars shall be spliced along any horizontal or vertical plane unless specifically permitted and approved by the licensed design professional. 3.5.4 For reinforcement in cast-in-place chimneys, the minimum concrete cover shall be 2 in. For reinforcement in precast units manufactured under plant-controlled conditions, the minimum concrete cover shall be 1.5 in. 307-8 ACI STANDARD 3.6—Concrete placement Cast-in-place concrete placement shall conform to ACI 318, and shall be placed in layers no greater than 16 in. Vertical construction joints for cast-in-place chimney shells shall not be used. Where used, horizontal construction joints for cast-in-place and precast concrete shall be approximately evenly spaced throughout the height of the chimney shell. Grout for setting precast sections shall have a specified compressive strength equal to or greater than the specified compressive strength of the set precast sections. 3.7—Concrete curing 3.7.1 Immediately after the forms have been removed, all necessary finishing of concrete shall commence. 3.7.2 As soon as finishing has been completed, both faces of concrete shall be cured by coating with a membranecuring compound or other method approved by the licensed design professional. The curing compound shall comply with ASTM C309, and shall be applied in strict accordance with the manufacturer’s recommendations. If coatings are to be applied to the concrete, the curing compound shall be of a type compatible with these coatings. 3.8—Construction tolerances R3.8 A quality control program should be established to measure, document, and verify compliance with the construction tolerance requirements of this code. The program should identify the type, number, and frequency of the measurements required to document each of the areas specified in this code. 3.8.1 The chimney shell shall be constructed within the tolerance limits set forth herein. 3.8.1.1 Vertical alignment of centerpoint—The actual centerpoint of the shell shall not vary from its theoretical axis by more than 0.001 times the height of the shell, or 1 in., whichever is greater. Locally, the actual centerpoint of the shell shall not change horizontally by more than 1 in. for any 10 ft of vertical rise. 3.8.1.2 Diameter—The measured outside shell diameter at any section shall not vary from the specified diameter by more than 1 in. plus 0.01 times the specified or theoretical diameter. 3.8.1.3 Wall thickness—The measured wall thickness shall not vary from the specified wall thickness by more than –1/4 in., +1/2 in. for walls 10 in. thick or less, or by more than –1/2 in., +1 in. for walls greater than 10 in. thick. A single wall thickness measurement is defined as the average of at least four measurements taken at a uniform spacing over a 60-degree arc. A negative tolerance decreases the overall thickness, and a positive tolerance increases the overall thickness. 3.8.2 Openings and embedments—Tolerances on the size and location of openings and embedments in the shell cannot be uniformly established due to the varying degrees of accuracy required, depending on the nature of their use. Appropriate tolerances for opening and embedment sizes and locations shall be established for each chimney. 3.9—Precast erection 3.9.1 Precast sections shall be erected in a manner and at a rate that ensures that sufficient strength has been attained in grout, core concrete, and all connecting components to safely support construction and applicable design loads. 3.9.2 Precast sections shall be grouted to level, and joints shall be sealed. Shear keys shall be installed if required by the licensed design professional. CHAPTER 4—LOADS AND GENERAL DESIGN CRITERIA 4.1—General R4.1 For the 1995 edition, the Committee re-evaluated the previous exemptions regarding two-face reinforcement and minimum wall thickness for chimneys 300 ft or less in height and less than 20 ft in diameter. Recent information has indicated that two-face circumferential reinforcement is necessary to minimize vertical cracking due to radial wind pressures and reverse thermal gradients due to the effects of solar heating. Reverse thermal gradients due to solar heating may be more pronounced when the air space between the column and lining is purged by pressurization fans and gas temperatures are low. Further, the current committee believes that two-face reinforcement should be required in all chimney columns, regardless of size, considering the aggressive environment surrounding chimneys. 4.1.1 The chimney shell shall be designed for the effects of gravity, temperature, wind, and earthquake in accordance with ACI 318, except as stated otherwise. 4.1.2 The chimney shell shall be designed for load combinations in accordance with the provisions of Chapter 5. 4.1.3 Minimum shell thickness 4.1.3.1 The chimney shell shall not be less than 8 in. thick when cast in place, or less than 7 in. thick when composed of precast sections. R4.1.3.1 A minimum wall thickness of 8 in. (7 in. if precast) is required to provide for proper concrete placement within and around two curtains of reinforcement. 4.1.3.2 The chimney shell thickness, through openings, shall not be less than 1/24 times the height of the opening over a vertical distance extending from 1/2 the height of the opening below the sill of the opening to 1/2 the height of the opening above the top of the opening. Properly designed buttresses or other means of lateral restraint may be permitted in place of this requirement. However, the buttresses or other means of lateral restraint shall not be included when calculating vertical strength. R4.1.3.2 The committee expressed concern regarding edge buckling of relatively thin walls through regions where tall openings are present. The simplified procedure given in this section will give approximately the same results as the procedures of Section 10.10 of ACI 318-02 (ACI Committee 318 2002). The committee defines a buttress to be rectangular or square in shape and can project either inside or outside (or both) the chimney wall. A buttress provides additional stability to the thin wall design. REINFORCED CONCRETE CHIMNEYS If jamb buttresses are used, they should be placed homogeneously with the section or adequately tied to ensure composite action. 4.1.3.3 When the inside diameter of the shell exceeds 28 ft, the minimum thickness shall be increased 1/8 in. for each 1 ft increase in inside diameter. 4.1.4 Shell and liner interaction—A chimney shell that supports lining loads shall comply with the requirements of this standard with the lining in place. The loads on the concrete shell shall include any lining loads resulting from dead load, thermal, wind, or seismic loads. 4.1.5 Design for temporary construction loads—When temporary access openings are used during construction, they shall be designed as permanent openings. 4.1.6 Foundation considerations 4.1.6.1 The maximum foundation bearing pressure shall be established using service chimney loads. R4.1.6.1 Service loads are defined in Section 2.4 of ASCE 7-02. 4.1.6.2 The foundation shall be designed by the strength method in accordance with the procedures of ACI 318. The foundation design shall be based on a pseudo-bearing pressure distribution, or pile loads, using the loading combinations given in Section 5.3.1. R4.1.6.2 Foundation design—The pseudo-bearing pressure/pile loads should be computed by multiplying the unfactored dead and axial bending loads by their appropriate load factor from Sections 5.3.1. 4.1.6.3 The minimum factor of safety against overturning shall be 1.50 using service loads. 4.1.6.4 Design shall include the effects of radiant heat of gases on any part of the foundation, including the foundation floor area that is exposed within the liner and concrete floors supported from the concrete shell. 4.2—Wind loads 4.2.1 General—Reinforced concrete chimneys shall be designed to resist the wind forces in both the along-wind and across-wind directions. In addition, the hollow circular cross section shall be designed to resist the loads caused by the circumferential pressure distribution. The reference design wind speed in mph, which shall be denoted as Vr , shall be the 3-second gust wind speed at 33 ft over open terrain, where Vr = (I)0.5V. This speed V shall be as specified by ASCE 7-02. The importance factor I for all chimneys shall be 1.15. Topographic effects referenced in Section 6.5.7.1 of ASCE 7-02 are omitted. At a height z ft above ground, the mean hourly design speed V(z) in ft/s shall be computed from Eq. (4-1) z-⎞ V ( z ) = ( 1.47 )V r ⎛ ----⎝ 33⎠ 0.154 × ( 0.65 ) (4-1) The provisions with respect to wind load take into account dynamic action, but are simplified and result in equivalent static loads. A properly substantiated dynamic analysis shall be permitted in place of these provisions. 307-9 R4.2.1 The basic wind speed V in the ACI 307-98 standard was revised from fastest-mile to a 3-second gust speed to reflect the changes published in ASCE 7-02. Equation (4-1) was modified accordingly. In Eq. (4-1), 1.47 converts wind speed from mph to ft/s, and 0.65 converts the 3-second gust speed to a mean hourly speed. The revised power law coefficient 0.154 (as an approximation of 1/6.5) came from Table 6.2 of ASCE 7-02 for Exposure C and for flexible or dynamically sensitive structures; the increase in the exponent increases the calculated pressures over the chimney height for the same speed. The 3-second gust speed is always higher than the previously specified fastest-mile speed. A fastest-mile wind speed may be converted to a 3-second gust speed for normal speeds of interest in chimney design using 3-second gust V = 1.0546 (fastest mile V + 11.94) The relationship between a 3-second gust speed and any other averaging time can be found in texts such as Wind Effects on Structures (Simiu and Scanlon 1986). The procedure was determined from simplified dynamic analyses that resulted in equivalent static load distributions. This approach requires that a wind speed averaged over a period approximately 20 minutes to 1 hour be used as a basis for design. Equation (4-1) permits the mean hourly speed at height z to be determined from the basic design speed that is the 3-second gust speed at 33 ft over open country. The conversion is based on the relationship recommended by Hollister (1969). The specified wind loads presume that the chimney is located in open country. In rougher terrains, the overall loads will be reduced, but for a tall chimney (with a height of approximately 650 ft), the reduction is not likely to exceed 20%. In Eq. (4-1), Vr is the product of the square root of the importance factor I, and V, the basic wind speed as charted and defined in ASCE 7-02. I can be used to vary probability as well as to classify the importance of the structure. All chimneys should be designed to be part of an essential facility classified as a Category IV structure. The importance factor of 1.15 for Category IV buildings and structures corresponds to a mean recurrence interval of 100 years. Additional information can be found in ASCE 7-02. The simplified provisions of this standard do not preclude the use of more detailed methods, and the results of a full dynamic analysis employing accepted approaches and recognizing the flow profile and turbulence levels at a specific site may be used in place of the standard provisions. The approximate methods have, however, been tested against more detailed analyses using probabilistic (Vickery 1969; Vickery and Basu 1985) and deterministic (Rumman 1985) approaches. These methods gave acceptable results. 4.2.2 Along-wind load: circular shapes—The along-wind load, w(z) per unit length at any height z ft, shall be the sum of the mean load w(z) and the fluctuating load w′(z). The mean load w(z) in lb/ft shall be computed from Eq. (4-2) w(z) = Cdr(z) × d(z) × p(z) (4-2) 307-10 ACI STANDARD where Cdr(z) = 0.65 for z < h – 1.5d(h) (4-3) Cdr(z) = 1.0 for z ≥ h – 1.5d(h) (4-4) and 1.5d(h) shall not exceed 50 ft p(z) = 0.00119Kd[V(z)]2 (4-5) where Kd = 0.95 for circular chimneys. The fluctuating load w′(z), lb/ft, shall be taken equal to 3.0z × G w′ × M w ( b ) w′ ( z ) = ---------------------------------------------3 h (4-6) where Mw(b) is the base bending moment, lb-ft, due to w(z), and 0.47 G w′ 11.0 [ T 1 × V ( 33 ) ] = 0.30 + ------------------------------------------------0.86 ( h + 16 ) (4-7) where V(33) is determined from Eq. (4-1) for z = 33 ft. For preliminary design and evaluation of the critical wind speed Vcr , as described in Section 4.2.3.1, the natural period of an unlined chimney T1, in seconds per cycle, shall be permitted to be approximated using Eq. (4-8). For final design, however, the period shall be computed by dynamic analysis 2 ρ ck ⎛ t ( h )⎞ 0.3 h T 1 = 5 ------------------ ------d ( b ) E ck ⎝ t ( b )⎠ (4-8) The mass and structure properties of the chimney lining shall be included in the calculation of the period. R4.2.2 The recommended drag coefficients are consistent with slender chimneys [h/d(h) > 20] with a relative surface roughness on the order of 10–4 to 10–5. Some reduction in the drag coefficient Cdr with decreasing h/d(h) can be expected, but unusually rough (for example, ribbed) chimneys would have higher values of Cdr . The variations of Cdr with roughness and aspect ratio are discussed by Basu (1982) and Vickery and Basu (1984). The total load per unit length is computed as the sum of the mean component w(z) and the fluctuating component w′(z). The dynamic component was evaluated using a slightly modified form of the gust factor approaches described by Davenport (1967), Vickery (1969), and Simiu et al. (1977). The base moment is evaluated using the gust factor approach, but the loads producing this moment are approximated by a triangular distribution rather than a distribution matching the mean. Equation (4-7) is a simple empirical fit to values of Gw′ computed as before for a structural damping of 1.5% of critical. Except for referencing V as the 3-second gust speed, no revisions have been made to the procedures for calculating along-wind loads. For the 2008 revision, the directionality factor Kd was added to Eq. (4-5). The 1.5 × d(h) is now limited to 50 ft, and the factor of 2 in 4.4.3 is removed. Also, the numeric coefficient was revised to correct for a previous error. The natural period of the chimney may include the effect of foundation and soil interaction. 4.2.3 Across-wind load: circular shapes R4.2.3 No revisions were made to the procedures for calculating across-wind forces in the 2008 version. In 1995, the committee had numerous user comments and discussions regarding the procedures included in the 1988 standard for across-wind forces. Virtually all of the commentators felt that the 1988 procedures were unduly conservative, especially in the absence of any record of structural failure. As a result of these discussions, and with the availability of new data and full-scale observations, the procedures for calculating across-wind loads were extensively revised. A general solution for the across-wind response of circular chimneys with any geometry was developed by Vickery (1993). These procedures, based on Vickery’s general solution, were simplified to some extent, which requires that their application be restricted to certain geometries. Similar models have provided the basis for vortex-induced forces incorporated by the National Building Code of Canada (Canadian Commission on Building and Fire Codes 1995) and the ASME/ANSI STS-1. Circular chimneys outside the bounds of these procedures, or where a flare or strong taper (nozzle) exists for more than one diameter near the top, may be conservatively analyzed using the procedures of Section 4.2.3.3 of ACI 307-88 or by the general approach put forth by Vickery (1993). The procedures for determining shedding forces, however, are not materially affected by the configuration of the lower third of the shell, which may range from plumb to any degree of taper. Noncircular shapes may be more sensitive to acrosswind forces and may require analyses beyond the scope of this standard. Equation (4-18) establishes a basis for increasing structural damping from a minimum of 1.0% to a maximum of 4.0% when the wind speed V exceeds V(zcr). Structural damping of 1% of critical is consistent with measured values and moderate stress levels with little cracking. Damping of 4.0%, which would be permitted when V = 1.30V(zcr), is more consistent with damping values permitted in seismic design. Eight sample chimneys were studied using the 1988 and 1995 procedures. The geometry is in Table R4.1, and a more detailed description is in 307-88. Fatigue damage was also considered using the procedures put forth by Vickery (1993). The committee concluded that a case-by-case analysis of fatigue in circular chimneys that would require a supplemental working stress analysis was not necessary, as fatigue stresses in the sample chimneys were within acceptable limits. Results using the 1988 and 1995 procedures are compared in Table R4.1. These chimneys were selected from a group of projects where the aspect ratio h/d is at or near 10, where peak excitation is normally found. Note that REINFORCED CONCRETE CHIMNEYS 307-11 Table R4.1—Comparison of results: along-wind plus across-wind moments, 1988 versus 1995 procedures Description of chimneys Chimney 6 Height, ft 485 Top outside diameter, ft Bottom outside diameter, ft 47.67 53.50 Tapers 3 VI, mph 85.0 h/d at (5/6)h 10.17 Frequency, hz 0.485 13 500 52.17 52.17 1 76.8 09.58 0.428 7 534 51.09 61.55 1 74.9 10.11 0.591 8 9 545 613 33.00 73.00 55.00 73.00 1 1 85.6 74.9 14.86 08.40 0.432 0.406 12 2 978 275 71.50 28.00 114.58 28.00 3 1 74.9 85.6 13.68 09.82 0.295 0.752 4 375 20.00 32.00 1 Calculated wind speeds 85.6 17.05 0.529 Chimney 6 Vcr, mph Vcr , mph 78.9 93.9 93.3 V, mph 88.3 77.8 k 1.135 13 7 76.2 106.4 84.0 84.8 83.5 84.3 83.5 84.3 76.3 105.2 1.094 0.802 8 54.0 96.0 95.5 55.2 48.6 1.135 9 101.1 86.4 85.9 85.9 104.9 0.820 12 2 72.0 71.8 92.3 87.2 91.7 86.7 66.0 86.7 66.0 71.5 1.000 1.214 4 39.7 91.1 90.6 45.3 Factored base wind moments in ft-tons 34.6 1.310 Per ACI 307-88 V(zcr), mph Per ACI 307-95 V(zcr), mph Chimney 6 Per ACI 307-88, RMS combined along- and across-wind: Bs = 0.015; LF = 1.40 270,600 Per ACI 307-95, RMS combined along- and across-wind: Bs = 0.010; LF = 1.40 209,200 Per ACI 307-88 and ACI 307-95 along-wind only: LF = 1.70 160,900 13 7 283,500 447,800 224,100 238,100 148,000 165,100 8 9 117,500 971,700 79,400 459,100 161,200 320,700 12 2 1,475,800 39,800 977,400 34,100 865,300 28,600 4 16,500 11,600 43,800 for Chimneys 7 and 9, the critical wind speed exceeds the design wind speed, permitting modification of both damping (Eq. (4-18)) and Ma (Eq. (4-10)), which significantly reduces the base moments. 4.2.3.1 General—Across-wind loads due to vortex shedding in the first and second modes shall be considered in the design of all chimney shells when the critical wind speed Vcr is between 0.50 and 1.30 V(zcr). Across-wind loads need not be considered outside this range. 4.2.3.2 Analysis—When the outside shell diameter at h/3 is less than 1.6 times the top outside diameter, across-wind loads shall be calculated using Eq. (4-9), which defines the peak base moment Ma ρ 2 2 π Ma = G ---- S sv C L ----a-V cr d ( u )h × -----------------------g 4 ( βs + βa ) 2 1/2 Equation (4-9) defines the peak base moment Ma for values of V, where V is evaluated between 0.5 and 1.30V(zcr). When V ≥ V(zcr), Ma shall be multiplied by ⎛ V – V ( z cr )⎞ 1.0 – 0.95 ⎜ -----------------------⎟ ⎝ V ( z cr ) ⎠ (4-10) where G = 4.0, and Ssv = 0.57 (first mode) and 0.18 (second mode). CL = CLoF1B (4-11) CLo = –0.243 + 5.648i – 18.182i2 (4-12) where (4-9) where ⎛ ⎞ 1/2 ⎜ ⎟ 2L × S p ⎜ -----------------------------⎟ h ⎜ ⎛ ---------⎞⎟ ⎝ ⎝ d ( u -) + C E⎠ ⎠ 1 i = ------------------------------( 5/6 )h log e ⎛ ---------------⎞ ⎝ Zc ⎠ (4-13) 307-12 ACI STANDARD Zc = 0.06 ft. computed by Eq. (4-25), is between 0.50 and 1.30V(zcr), where V(zcr) is the mean hourly wind speed at (5/6)h h F 1B = – 0.089 + 0.337log e ----------d(u) (4-14) but not > 1.0 or < 0.20 ρa = 0.0765 lb/ft3 fd ( u ) V cr = ------------St (4-15) St = 0.25F1A (4-16) where h F1A = 0.333 + 0.206loge ----------d(u) (4-17) but not > 1.0 or < 0.60 0.10 [ V – V ( z cr ) ] β s = 0.01 + --------------------------------------V ( z cr ) (4-18) but not < 0.01 or > 0.04 2 ka ρa d ( u ) β a = -----------------------wt ( u ) (4-19) ka = kaoF1B (4-20) where – 1.0 k ao = ----------------------------------------------------k–1 ( 1 + 5i ) ⎛ 1 + ------------------⎞ ⎝ i + 0.10⎠ (4-21) where Vk = -----V cr 1.5 (4-22) –1 2 1 1–k k S p = ------------------- exp – --- ⎛ ----------------⎞ 0.5 0.25 2⎝ B ⎠ B π (4-23) where B = 0.10 + 2i (4-24) L = 1.20 CE = 3 After solving for Ma, across-wind moments at any height, Ma(z), shall be calculated based on the corresponding mode shape of the chimney column. 4.2.3.3 Second mode—Across-wind response in the second mode shall be considered if the critical wind speed Vcr2, as 5d ( u ) V cr2 = -------------T2 (4-25) The period T2 in seconds per cycle for an unlined shell may be estimated by Eq. (4-26). For final design, T2 shall be calculated by dynamic analysis 2 ρ ck t ( h ) h T 2 = 0.82 ----------- --------------d ( b ) E ck t ( b ) 0.09 d(h) ----------d(b) – 0.22 (4-26) where t(h) and t(b) are the thicknesses at the top and bottom, respectively, and d(h) and d(b) are the mean diameters at the top and bottom, respectively. The effect of a shell-supported liner on the period of the second mode shall also be included in the design. Any method based on the modal characteristics of the chimney shall be used to estimate the across-wind response in the second mode. 4.2.3.4 Grouped chimneys—When two identical chimneys are in close proximity, the across-wind load shall be increased to account for the potential increase in vortex-induced motions. In such cases, the lift coefficient CL in Eq. (4-11) shall be modified as follows a. If s/d(zcr) > 12.75, CL is unaltered; and b. If 3 < s/d(zcr) < 12.75, CL shall be multiplied by: [0.26 – 0.015s/d(zcr)] + [2 – s/12d(zcr)]. For chimneys that are not identical and for identical chimneys where s/d(zcr) < 3, the value of CL shall be established by reference to model tests or observations or test reports of similar arrangements. R4.2.3.4 Interactions between closely spaced cylindrical objects have been studied in considerable detail, but virtually all of the test results are for subcritical values of Reynolds numbers, and their applicability to chimneys is highly questionable. Even with the scale effects introduced by the inequality of the Reynolds number, however, the wind tunnel is presently the only tool that will provide guidance as to the likely magnitude of interference effects. A review of interference effects was given by Zdravkokvich (1977). Vickery (1993) attributed the amplification of shedding forces to increased turbulence and additional buffeting effects that formed the basis for revisions made to this section. At center-to-center spacings s in excess of two to three diameters, the prime interference effect is related to across-wind excitation due to shedding. The recommendations in Section 4.2.3.4 are based on the results of Vickery and Daly (1984), and were obtained at subcritical values of the Reynolds number. The first term in the modifier (c) is an enhancement factor to account for buffeting due to vortexes shed by the upstream structure; the second term accounts for small-scale turbulence. The same reference also contains results for two cylinders of different sizes, with the upstream structure having a diameter 25% greater than the diameter d of REINFORCED CONCRETE CHIMNEYS the other. In this case, the amplification of the response of the downwind chimney is roughly 3.4 – 0.2s/d for 4 < s/d < 12. The amplification of shedding for grouped cylinders has also been noted at full scale (Ruscheweyh 1984), but the available data are not sufficient to quantitatively validate model test results. 4.2.3.5 Combination of across-wind and along-wind loads—Across-wind loads shall be combined with the coexisting along-wind loads. The combined design moment Mw(z) at any section shall be taken as Mw(z) = {[Ma(z)]2 + [Ml(z)]2}0.5 (4-27) where V w l ( z ) = w ( z ) --------------V ( z cr ) 2 (4-28) except that wl(z) shall not exceed w(z). 4.2.4 Circumferential bending—The maximum circumferential bending moments due to the radial wind pressure distribution shall be computed by Eq. (4-29) and (4-30) Mi(z) = 0.31pr(z)[r(z)]2, ft-lb/ft (tension on inside) (4-29) Mo(z) = 0.27pr(z)[r(z)]2, ft-lb/ft (tension on outside) (4-30) pr(z) = p(z) × Gr(z), lb/ft2 (4-31) Gr(z) = 4.0 – 0.8log10z, except Gr(z) = 4 for z ≤ 1.0 ft (4-32) The pressure pr(z) shall be increased by 50% for a distance 1.5d(h) from the top. (Note: 1.5d(h) shall not exceed 50 ft.) R4.2.4 The equation for the prediction of the circumferential moments is based on measured pressure distributions (Dryden and Hill 1930; ASCE Task Committee on Wind Forces 1961). Comparative values for the bending moments as obtained from different distributions are given by Rumman (1985). The use of a gust factor Gr in this computation is based on the assumption that the mean pressure distribution (when expressed in coefficient form) is also applicable for short-duration gusts. The increase in the loads near the tip is consistent with observations (Okamoto and Yagita 1973) that the drag coefficient increases significantly in this region. 4.2.5 Wind loads: noncircular shapes—The provisions of ASCE 7-02 shall be followed including force coefficients, directionality factors, and gust response factors. Unusual cross-sectional shapes not covered in ASCE 7-02 shall require wind tunnel testing or other similar documentation to verify along-wind loads, across-wind loads, or both. Similarly, horizontal bending due to wind pressure distributions shall also require wind tunnel testing or other documentation from reliable sources. 307-13 4.3—Earthquake loads R4.3 The earthquake load procedure has been completely changed for the 2008 edition to be consistent with the ASCE 7-02 procedures and seismic risk maps. These procedures and maps are based on the “NEHRP Recommended Provisions for Seismic Regulations for New Buildings and Other Structures” (FEMA 2003a). For the 1997 NEHRP provisions, new seismic hazard maps and procedures were developed. Previous maps had been based on a uniform likelihood of the ground motion being exceeded. The new maps are intended to provide a uniform margin against collapse at the design ground motion by taking into account both probabilistic and deterministic data, different ground motion attenuation characteristics, and different recurrence times. The maps define the “maximum considered earthquake” ground motion. For more details, refer to the Commentary of the “NEHRP Recommended Provisions for Seismic Regulations for New Buildings and Other Structures” (FEMA 2003b). During the public discussion phase of the ACI 307 draft, the question of special seismic detailing in accordance with Chapter 21 of ACI 318 was raised. Chapter 21 of ACI 318 provides special ductile detailing requirements for design of reinforced concrete members of building structures and members of nonbuilding structures similar to buildings, where the structure is expected to undergo significant inelastic deformation under design-basis earthquake. According to ASCE 7-02, nonbuilding concrete structures that are not similar to buildings, such as chimneys and silos, are not required to meet the ACI 318 Chapter 21 requirements. They are, however, required to be designed for higher seismic loads using an R value of 3.0. ACI Committee 307 acknowledges the importance of ACI 318 Chapter 21 and plans to investigate the need for specific seismic design enhancements in the next code revision for design of breech openings. Presently, the committee approves the use of ACI 307 seismic loading with R = 1.5 (versus R = 3.0 in ASCE 702) without the use of special seismic detailing requirements per ACI 318 Chapter 21, with the exception of Section 21.2.4, which states a minimum concrete compressive strength, and Section 21.2.5, which establishes a ceiling for the yield strength of the reinforcement. 4.3.1 General—Reinforced concrete chimneys shall be designed and constructed to resist the earthquake effects in accordance with this section. Earthquake loads on chimneys shall be determined by means of the dynamic response spectrum analysis method given in Section 4.3.2. Instead of the dynamic response spectrum method, the time-history analysis method given in Section 4.3.3 may be used. R4.3.1 The dynamic response spectrum analysis method is used to determine seismic loads. The design spectrum can be developed from the map values of ASCE 7-02, or a sitespecific design spectrum can be used. Alternatively, a timehistory analysis may be used. 4.3.2 Dynamic response spectrum analysis method—The shears, moments, and deflections of a chimney due to earthquake shall be determined using a response spectrum and the 307-14 ACI STANDARD elastic modal method. The response spectrum shall provide the maximum considered earthquake spectral response acceleration at any period, Sa, and shall be obtained from either the general procedure of Section 4.3.2.1 or the sitespecific procedure of Section 4.3.2.2. The occupancy category shall be determined from Table 1.1 of ASCE 7-02. The seismic use group shall be determined from Table 9.1.3 of ASCE 7-02. The occupancy importance factor IE shall be determined from Table 9.1.4 of ASCE 7-02. The seismic design category shall be determined from Table 9.4.2.1(a) or Table 9.4.2.1(b) of ASCE 7-02, whichever results in the most severe category. The response modification factor R shall be taken as 1.5. The required periods, mode shapes, and participation factors of the chimney shall be calculated by established methods of structural analysis. The analytical model used shall be sufficiently refined to represent variations of mass and stiffness. If the liner is vertically supported, laterally restrained, or both, by the concrete chimney, interaction of the chimney and liner shall be considered. The modal design shears and moments shall be determined by scaling the modal shears and moments due to the design spectrum (either the general procedure design spectrum of Section 4.3.2.1 or the site-specific design spectrum of Section 4.3.2.2) by the factor IE /R. The total design shears and moments shall be computed from the modal design shears and moments using either the square root of the sum of the squares (SRSS) method or the complete quadratic combination (CQC) method. The analysis shall include a sufficient number of modes to obtain a combined modal mass participation of at least 90% of the actual mass. The loads due to the vertical component of earthquakes may be neglected. For chimneys of circular cross section, the horizontal earthquake force shall be assumed to act alone in any direction. For chimneys of noncircular cross sections assigned to Seismic Design Categories C, D, E, or F, orthogonal effects shall be considered by combining, using the SRSS method, the responses due to the design spectrum (either the general procedure design spectrum of Section 4.3.2.1 or the site-specific design spectrum of Section 4.3.2.2) applied to any two orthogonal directions. R4.3.2 The response modification factor R for reinforced concrete chimneys is 1.5. This is lower than the 3.0 value given in Table 9.14.5.1.1 of ASCE 7-02. Ongoing research indicates that the lower value is more appropriate (Wilson 2002). Stiffness properties for the chimney shell model should be based on the uncracked section. The chimney shell model should include at least three elements per half-wave of the highest mode of the shell included in the modal summation. More elements may be required to account for variations in mass, stiffness, and the liner support conditions. Interaction of the chimney shell and liner should be considered. For a liner with a mass that is small compared with that of the chimney shell (such as steel or fiber-reinforced polymer liners), the effect of the liner on the chimney shell can be accounted for by lumping the liner mass at the points of lateral coupling. Alternatively, the liner can be included in the model as a beam element appropriately coupled to the chimney shell at elevations of vertical and lateral support. ACI 307 does not require that the seismic base shear be scaled to the minimum values set forth in the ASCE 7-02 using the equivalent lateral force procedure and Eq. 9.5.6.8. The effect of the vertical component of the earthquake on the chimney has been determined to be of no design significance. Concrete chimneys are laterally flexible with a very long fundamental period (typically in a few seconds), but far more rigid in the vertical direction. An existing time-history study by the committee shows that the peak responses due to horizontal and vertical seismic excitation do not occur simultaneously. Thus, the vertical stresses due to dead load and horizontal seismic excitation are increased by, at most, a few percent by the effects of vertical seismic excitations. For this reason, the committee considers that the load effects due to the vertical component of earthquakes can be ignored. The moment due to the maximum allowable misalignment in Section 3.8.1.1 and vertical acceleration together with the static moment due to misalignment is negligible compared with the moments due to wind a lateral earthquake effects. For circular chimneys, the earthquake forces can be assumed to act in any one direction only. For noncircular chimneys, the design earthquake forces are computed as the SRSS combination of the responses to earthquake motions acting in any two orthogonal directions. 4.3.2.1 General procedure—The mapped maximum considered earthquake spectral response acceleration at short periods, SS, and S1 at 1 second, shall be obtained from Fig. 9.4.1.1(a) through 9.4.1.1(j) of ASCE 7-02. The site class shall be determined from Table 9.4.1.2 of ASCE 7-02. When soil properties are not known in sufficient detail to determine the site class, Class D shall be used. The acceleration-based site coefficient Fa shall be obtained from Table 9.4.1.2.4(a) of ASCE 7-02. The velocity-based site coefficient FV shall be obtained from Table 9.4.1.2.4(b) of ASCE 7-02 The maximum considered earthquake spectral response acceleration for short periods, SMS , and SM1 at 1 second, adjusted for site class effects, shall be determined as SMS = Fa SS (4-33) SM1 = FV S1 (4-34) The design earthquake spectral response acceleration at short periods, SDS, and SD1 at 1 second, shall be determined as SDS = (2/3)SMS (4-35) SD1 = (2/3)SM1 (4-36) The design response spectrum curve shall be developed as follows. REINFORCED CONCRETE CHIMNEYS For periods less than To, the design spectral response acceleration Sa shall be taken as Sa = SDS(0.4 + 0.6T/To) (4-37) For periods greater than or equal to To and less than or equal to TS, the design spectral response acceleration Sa shall be taken as Sa = SDS (4-38) For periods greater than TS, the design spectral response acceleration Sa shall be taken as Sa = SD1/T (4-39) To = 0.2SD1/SDS (4-40) TS = SD1/SDS (4-41) where 4.3.2.2 Site-specific procedure—A site-specific response spectrum shall provide the maximum considered earthquake spectral response acceleration at any period, SaM, according to the site-specific procedures of Section 9.4.1.3 of ASCE 7-02. The design earthquake spectral response acceleration at any period, Sa, shall be determined as Sa = (2/3)SaM (4-42) The value of Sa from Eq. (4-42) shall be greater than or equal to 80% of the Sa determined by the general procedure of Section 4.3.2.1 for any period. R4.3.2.2 When a site-specific spectrum is provided, 80% of the map-generated values, at any period, are required to be used as a minimum as permitted by ASCE 7-02. 4.3.3 Time-history analysis—Instead of the dynamic response spectrum analysis method of Section 4.3.2, a timehistory seismic analysis may be used. The suites of ground motion acceleration histories shall be selected and scaled from recorded events and be compatible with the design response spectrum for the site. A linear time-history analysis shall conform to Section 9.5.7 of ASCE 7-02. A nonlinear time-history analysis shall conform to Section 9.5.8 of ASCE 7-02. R4.3.3 ACI 307 does not require that the seismic base shear be scaled to the minimum values set forth in the ASCE 7-02 Eq. 9.5.7.3. 4.3.4 Soil-structure interaction—The effects of seismic interaction between a chimney and soil can be ignored and a fixed base condition assumed. When a soil-structure interaction assessment is desired, the procedure given in Section 9.5.9 of ASCE 7-02 or other generally acceptable procedure shall be followed. 307-15 R4.3.4 Soil-structure interaction will, in general, lengthen the chimney’s natural period and reduce the chimney’s seismic response; thus, the fixed-base condition is conservative. 4.3.5 Lateral displacements—Service level displacements shall be determined by scaling the total displacements due to either the general procedure design spectrum of Section 4.3.2.1 or the site-specific design spectrum of Section 4.3.2.2 by the factor R/IE. Total displacements are the modal displacements combined by either the SRSS method or the CQC method. When clearances between the chimney shell and the liner are critical, the minimum separation shall be computed by (Ry + RL yL )/IE (4-43) R4.3.5 Clearance should be maintained between the chimney shell and the lining. Computation of lateral displacements for each structure should take into account the magnification of elastic deflections due to yielding. Typical values for RL are 1.25 for brick liners and 3 for steel liners. 4.3.6 P-Δ effect—The P-Δ effect between vertical loads and seismic lateral deflections shall be considered for chimneys assigned to Seismic Design Categories D, E, or F. 4.4—Special design considerations and requirements 4.4.1 Two layers of vertical and circumferential reinforcement are required. The total vertical reinforcement shall be not less than 0.25% of the concrete area. The outside vertical reinforcement shall be not less than 50% of the total vertical reinforcement. Outside-face vertical bars shall not be smaller than No. 4, nor shall they be spaced more than 12 in. on centers. Inside-face vertical bars shall not be smaller than No. 4, nor shall they be spaced more than 24 in. on centers. 4.4.2 The total circumferential reinforcement shall not be less than 0.20% of the concrete area. The circumferential reinforcement in each face shall be not less than 0.1% of the concrete area at the section. Spacing of outer face circumferential reinforcement shall not exceed the wall thickness or 12 in. Spacing of circumferential reinforcement on the inner face shall not exceed 12 in. The minimum size of circumferential reinforcing bars shall be No. 3. 4.4.3 The circumferential reinforcement for a distance of 0.2d(h) from the top of the chimney or 7.5 ft, whichever is greater, shall be at least equal to the amount required by Section 5.7, but shall not be less than 0.2% of the total concrete area in each face. The maximum spacing of the circumferential steel in this area shall be limited to one-half of the wall thickness, but not to exceed 6 in. R4.4.3 This section was revised to add a strength and minimum spacing requirement. 4.4.4 Where a wall segment between openings is critical either by height or width, this segment shall be investigated as a beam-column. R4.4.4 This section was reworded. The analysis procedure for more than two openings, previously addressed herein, is now covered in 5.5.8 for emphasis. The committee refers the 307-16 ACI STANDARD Fig. 4.1—Tie bars at jamb and lintel of openings. user to classical principals of buckling and to slenderness effects defined by ACI 318-02, Section 10.12.2, when evaluating the critical nature of a wall segment. Shear effects and their secondary moments shall also be included in the evaluation. 4.4.5 In addition to the reinforcement determined by design, additional reinforcement shall be provided at the sides, top, bottom, and corners of all openings as hereinafter specified. This additional reinforcement shall be placed as close to the opening as proper spacing of bars will permit. Unless otherwise specified, all additional reinforcement shall extend past the opening a minimum of the development length. 4.4.6 At each side of the opening, the additional vertical reinforcement shall have an area at least equal to the design steel ratio times one-half the area of the opening. The additional reinforcement shall be placed within a distance not exceeding three times the wall thickness unless otherwise determined by a detailed analysis. If the additional vertical reinforcement is not placed in the same layer as the inside and outside vertical reinforcement, tie bars shall be provided to brace the additional vertical reinforcement. Maximum horizontal spacing is 12 in., and vertical spacing is 24 in. These are in addition to Section 4.4.9 requirements. Refer to Fig. 4.1 for details. R4.4.6 Figure 4.1 was added to clarify the tie-bar requirements. 4.4.7 At both the top and bottom of each opening, additional reinforcement shall be placed having an area at least equal to one-half the established design circumferential reinforcement interrupted by the opening. The area As of this additional steel at the top and at the bottom, however, shall be not less than that given by Eq. (4-44) unless otherwise determined by a detailed analysis 0.06f c′ tl A s = ------------------fy (4-44) One-half of this extra reinforcement shall extend completely around the circumference of the chimney, and the other half shall extend beyond the opening at a sufficient distance to develop the bars in tension. This reinforcement shall be placed as close to the opening as practicable, but within a height not to exceed three times the thickness t. 4.4.8 For openings larger than 2 ft wide, diagonal reinforcing bars with a total cross-sectional area, in square inches, of not less than 1/10 of the shell thickness, in inches, shall be placed REINFORCED CONCRETE CHIMNEYS at each corner of the opening. For openings 2 ft wide or smaller, a minimum of two No. 5 reinforcing bars shall be placed diagonally at each corner of the opening. 4.4.9 Tie bars shall be provided between inner- and outerface reinforcement around the perimeter of all openings where reinforcing steel is interrupted and at the top of chimney shells. Ties shall be a minimum of No. 3 bars, and shall not exceed a spacing of 12 in. Refer to Fig. 4.1. 4.5—Wind deflection criteria The maximum lateral deflection of the top of a chimney before the application of load factors shall not exceed the limits set forth by Eq. (4-45) Y max = 0.04h ------------12 (4-45) R4.5 The incorporation of the strength design method into the standard generally results in chimneys with thinner walls in the lower portion and with higher deflections. The committee felt that deflections under service loads should be checked and that the deflections of chimneys designed by the strength method should not vary greatly from the deflections of existing chimneys designed by the working stress method. Limiting deflections also reduces the effects of secondary bending moments. The procedures in the ACI 307-88, however, were found to be too restrictive for shorter chimneys and were modified in the ACI 307-95. The deflection limit is compared against the deflection calculated using uncracked concrete sections and a fixed base. Operation, access for inspection, lining type, and wind- or earthquake-induced deflection should be considered when establishing shell geometry. CHAPTER 5—DESIGN OF CHIMNEY SHELLS: STRENGTH METHOD 5.1—General R5.1 Two significant revisions were made to this section in this document, most notably the load factors specified in Section 5.3 and the strength reduction factor φ specified in Section 5.4. 5.1.1 Except as modified herein, design assumptions shall be in accordance with ACI 318, Chapter 10. The chimney shell shall be designed by the strength method. 5.1.2 The equivalent rectangular concrete compressive stress distribution described in Section 10.2.7 of ACI 318 and as modified herein shall be used. For vertical strength, the maximum strain on the concrete is assumed to be 0.003, and the maximum tensile strain in the steel is assumed to be 0.07. Whichever value is reached first shall be taken as the limiting value. In place of the equivalent rectangular concrete compressive stress distribution used in this chapter, any other relationship between concrete compressive stress and strain may be assumed that results in prediction of the strength of hollow circular sections in substantial agreement with results of comprehensive tests. 307-17 R5.1.2 The maximum compressive strain in the concrete is assumed to be 0.003, or the maximum tensile strain in the steel is assumed to be the fracture limit of 0.07, whichever is reached first. Refer to the strain diagram in Fig. 5.1(a). The strain limit of 0.07 is consistent with minimum elongation properties in tension of reinforcing steel. If the steel fracture limit is reached first, the maximum concrete strain computed from the linear strain diagram is below 0.003. This deviates from the design assumptions of ACI 318. For a given total vertical steel ratio, this may occur when the ratio of the vertical load to the moment is below a certain value. A total vertical steel ratio in the chimney cross section less than that per the minimum requirement of ACI 318 for flexural members is permitted. Even when the maximum concrete compressive strain εm is less than 0.003, the stress block is still considered rectangular. In these instances, however, the stress level is modified by a correction factor called the parameter Q. Refer to the Commentary on Section 5.5.1. 5.1.3 The design and detailing of precast chimney shells shall parallel the design of cast-in-place chimney shells unless specifically stated otherwise herein. Particular attention should be given to the spacing and reinforcement of cast-in-place cores and closures joining precast units to ensure that the requirements of this code and other applicable standards listed in Chapter 7 are met. 5.1.4 Refer to Section 5.7 for design procedures of noncircular shells. 5.2—Design loads 5.2.1 Dead loads and wind or earthquake forces before the application of load factors shall be in accordance with Chapter 4 of this code. Thermal effects at service conditions shall be in accordance with Chapter 6. 5.3—Required strength 5.3.1 Required vertical strength Uv to resist dead load D, wind load W or seismic load E, and normal temperature T shall be the largest of the following Uv = 1.4D (5-1) Uv = 0.9D + 1.2T + 1.6Walong (5-2) Uv = 1.2D + 1.2T + 1.6Walong (5-2a) Uv = 0.9D + 1.2T + 1.4Wcombined along+across (5-3) Uv = 1.2D + 1.2T + 1.4Wcombined along+across (5-3a) Uv = 0.9D + 1.2T +1.0E (5-4) Uv = 1.2D + 1.2T + 1.0E (5-4a) (Note: E to be calculated with 1.0D loads only). R5.3.1 The committee noted that the fastest-mile provisions in ACI 307-88 resulted in an increase in wind moments of between 0 and 50% when compared with ACI 307-79. The use of a 3-second gust wind speed resulted in further 307-18 ACI STANDARD increases in axial bending moments that are 10 to 20% higher than moments calculated using fastest-mile speeds. Because the committee had no data or information concerning axial bending failures of chimney shells designed using previously established procedures, it was decided that the load factor for along-wind loads could be safely reduced from 1.7 in ACI 307-88 to 1.3 when 3-second gust wind speeds are used. (A wind load factor of 1.3 is consistent with that recommended by ASCE 7-95.) Similarly, the Committee determined that the wind load factor for both along- and across-wind loads can be reduced from 1.4 to 1.2. The lower vertical load factor reductions incorporated in the ACI 307-98 should be accompanied by a decrease in the strength reduction factor φ from 0.80 to 0.70. The net effect of the ACI 307-98 revision to the vertical load factors, coupled with the change in the strength factor, is relatively minor. For the 2008 version, the ASCE 7-02 revisions caused the committee to revisit the load factor values and combinations. The committee agreed to the vertical strength checks presented in Eq. (5-1) through (5-5). The net effect of the revised load factors Kd and φ is minor and results in a slight increase in vertical steel compared with ACI 307-98. Table R5.1 summarizes the effects of the revisions on 12 sample chimney shells over a range of wind speeds. The geometry of the chimneys studied is detailed in Table R5.2. 5.3.2 Required circumferential strength Uc to resist wind load W and normal temperature load T shall be Uc = 1.2T + 1.4W Table R5.1—Comparison of along-wind design moments*(ACI 307-98/ACI 307-95) Chimney no. 1 2 3 4 5 6 7 8 9 10 11 12 5.4—Design strength 5.4.1 Design strength of a section in terms of moment shall be taken as the nominal moment strength calculated in accordance with the requirements of this standard multiplied by a strength reduction factor φ equal to 0.80 for vertical strength and 0.90 for circumferential strength. R5.4.1 The strength reduction factor for vertical strength was changed back to 0.80 from 0.70. φ was revised because the load factors in Section 5.3 were increased. The net effect is an increased conservatism in the 2008 version. The formulas are also derived for cross sections with openings. Additional vertical compression reinforcement on each side of the opening is provided per Section 4.4.6. No change in moment capacity is made for the reduced distance from the neutral axis of the additional jamb reinforcement. 120(3sg)/100(fm) 0.973 0.976 0.980 0.983 0.988 0.991 0.993 0.993 0.998 1.00 1.002 1.008 150(3sg)/130(fm) 0.940 0.944 0.947 0.950 0.955 0.958 0.960 0.960 0.965 0.967 0.969 0.976 * Values of [1.3 × M(3sg)/0.7]/1.7 × M(fm)/0.8] for sample chimneys, where M is the wind speed in miles per hour. † This abbreviation means 90 mph wind defined by the 3-second gust divided by 70 mph wind defined by the fastest mile measurement technique. Table R5.2—Geometry of chimneys studied 1 250 Top outside diameter, ft 13.50 2 3 275 325 28.00 15.00 28.00 20.00 4 375 20.00 32.00 5 6 425 485 35.00 47.67 39.00 53.50 7 8 534 545 51.09 33.00 61.55 55.00 Chimney no. (5-5) R5.3.2 In ACI 307-98, the load factor for determining the circumferential strength required to resist wind load was not revised, although the reinforcement necessary to satisfy the higher moments may increase up to 15% on large-diameter chimneys. The committee believed, however, that this additional reinforcement is justified to minimize vertical cracking of chimney shells. The 2008 version increased the load factor because kd in Eq. (4-5) would reduce the loads. For round chimneys, kd is 0.95. 90(3sg)/70(fm)† 1.054 1.058 1.062 1.065 1.069 1.072 1.073 1.074 1.079 1.082 1.084 1.090 Height, ft Bottom outside diameter, ft 19.75 9 613 73.00 73.00 10 700 60.00 78.00 11 12 773 978 43.00 73.00 70.00 114.78 5.5—Nominal moment strength: circular shells R5.5 The formulas for the nominal moment strength of chimney cross sections are obtained based on the design assumptions of ACI 318, except as modified under Section 5.1.2 of ACI 307-08. The derivations of the formulas are given in Appendix A. The formulas are derived for circular hollow cross sections with uniform distributions of vertical reinforcing steel around the circumference. 5.5.1 The following equations apply (refer to Fig. 5.1(a), (b), and (c)) Pu/rtfc′ = K1 = 1.7Qλ + 2εmKeωtQ1 + 2ωtλ1 (5-6) where Ke = Es /fy (5-7) ωt = ρt fy/fc′ (5-8) λ = τ – n1β (radians) (5-9) REINFORCED CONCRETE CHIMNEYS where n1 is the number of openings entirely in the compression zone. The maximum number of openings is two sin ψ – sin μ – ( ψ – μ ) cos α Q 1 = ------------------------------------------------------------------1 – cos α (5-10) λ1 = μ + ψ – π (radians) (5-11) where the angles β, α, μ, τ, and ψ are shown in Fig. 5.1(a) 307-19 cosτ = 1 – β1(1 – cosα) (5-12) 1 – cos α f cos ψ = cos α – ⎛ ---------------------⎞ ⎛ ----y-⎞ ≥ – 1.0 ⎝ ε m ⎠ ⎝ Es ⎠ (5-13) 1 – cos α f cos μ = cos α + ⎛ ---------------------⎞ ⎛ ----y-⎞ < 1.0 ⎝ ε m ⎠ ⎝ Es ⎠ (5-14) 307-20 ACI STANDARD where, for fc′ ≤ 4000 psi, β1 = 0.85 (5-15) β1 = 0.85 – 0.05(fc′ – 4000)/1000 ≥ 0.65 (5-16) εm = 0.07(1 – cosα)/(1 + cosα) ≤ 0.003 (5-17) Mn/Pur = K3 = cosα + K2/K1, Mn = PurK3 (5-18) K2 = 1.7QR + εmKeωtQ2 + 2ωtK (5-19) for fc′ > 4000 psi For α ≤ 5 degrees 2 2 Q = ( – 0.523 + 0.181α – 0.0154α ) + ( 41.3 – 13.2α + 1.32α ) ⎛ -t ⎞ ⎝ r⎠ (5-20) For 5 degrees < α ≤ 10 degrees Q = (–0.154 + 0.01773α + 0.00249α2) (5-21) + (16.42 – 1.980α + 0.0674α2)(t/r) For 10 degrees < α ≤ 17 degrees Q = (–0.488 + 0.076α) + (9.758 – 0.640α)(t/r) (5-22) For 17 degrees < α ≤ 25 degrees Q = (–1.345 + 0.2018α + 0.004434α2) (5-23) + (15.83 – 1.676α + 0.03994α2)(t/r) For 25 degrees < α ≤ 35 degrees Q = (0.993 – 0.00258α) + (–3.27 + 0.0862α)(t/r) (5-24) For α > 35 degrees Q = 0.89 (5-25) where 2 [ ( ψ – μ ) ( 1 + 2cos α ) + ( 1/2 ) ( 4 sin 2α + sin 2ψ – sin 2μ ) – ς ] Q2= ------------------------------------------------------------------------------------------------------------------------------------------------------ (5-26) ( 1 – cos α ) where ς = 4cosα(sinα + sinψ – sinμ). K = sinψ + sinμ + (π – ψ – μ)cosα (5-27) R = sinτ – (τ – n1β)cosα – (n1/2)[sin(γ + β) – sin(γ – β)] (5-28) where γ = 1/2 angle between centerlines of two openings and for no openings, n1 = γ = β = 0; for one opening in compression zone, n1 = 1, γ = 0; for two openings in compression zone, n1 = 2. R5.5.1 Parameter Q—The use of a rectangular compression stress block for rectangular and T-shaped reinforced concrete beams came to be accepted after extensive comparative study between the analytical results using this stress-strain relationship and the test data. The acceptability of the rectangular stress block was based on the good correlation between the results of the analyses and the tests, comparing: (a) Concrete compression force; and (b) Moment of the compression force about the neutral axis (for a rectangular section, this is equivalent to the distance of the center of gravity of the compression stress block from the neutral axis). The preceding comparative study was based on the limited test data available on reinforced concrete members of hollow circular sections subjected to axial and transverse loads (Mokrin and Rumman 1985). Another problem in arriving at the compressive stress block for the analysis of reinforced concrete chimneys was the fact that the maximum concrete compressive strain is less than 0.003 when the fracture limit of steel is reached. That is, the compressive stress block is not fully developed (refer to Section R5.1.2). Thus, the previous attempts at specifying the rectangular stress block for chimney cross sections needed to be modified. A numerical study was undertaken by the committee in 1988 to find an equivalent rectangular stress block to calculate the strength of chimney cross sections. For a given value of α, the results of the rectangular concrete compression stress block, expressed by dimensionless modifications of (a) and (b) previously stated, were compared with the corresponding results using a more exact concrete stress-strain relationship (Rumman and Sun 1977) given by Hognestad (1951) using a limiting strain of 0.003. The comparisons were made for hollow circular sections without openings and with single openings with values of β of 10, 20, and 30 degrees. It was concluded that for values of α above 20 degrees, or when the limiting strain of concrete is reached first, an equivalence between the two approaches is reached if the stress level of the rectangular compression block is reduced by a factor of 0.89. For values of α below approximately 20 degrees, a further correction is required, leading to the values of the parameter Q defined in Section 5.5.1. Thus, the correction factor, or the parameter Q, achieves a close equivalence between the resulting values of (a) and (b) for the thereby corrected rectangular stress block and the stress block based on the Hognestad stress-strain relationship, yet retains the simplicity of the rectangular stress block. 5.5.2 Two symmetric openings partly in compression zone—Refer to Fig. 5.1(c). This condition exists when γ + β > τ and γ – β < τ. For this case, let δ = γ – β. Then in Eq. (5-6), λ = δ. And in Eq. (5-19) R = sinδ – δcosα (5-29) REINFORCED CONCRETE CHIMNEYS 5.5.3 Openings in tension zone—Openings in the tension zone are ignored because the tensile strength of the concrete is neglected and the bars cut by the openings are replaced at the sides of the openings. 5.5.4 Openings in compression zone—In calculations of the forces in the compression reinforcement only, openings in the compression zone are ignored because the cut bars are replaced at the sides of the openings. 5.5.5 Limitation—The one-half opening angle β shall not exceed 30 degrees. 5.5.6 Calculation procedure—Given r, t, fc′, β, γ, Pu, Mu, and the number of openings (where Pu and Mu are the factored vertical load and the factored moment, respectively), use the following procedure: Step 1—Assume a value for the total vertical steel ratio ρt; Step 2—By trial and error, find the value of α that satisfies Eq. (5-6); Step 3—Substitute this value of α in Eq. (5-18) and calculate Mn; Step 4—If φMn < Mu, increase ρt; if φMn > Mu, decrease ρt; and Step 5—Repeat Steps 2 through 4 until φMn = Mu. R5.5.6 Due to thermal exposure of the concrete chimneys, the temperature drop across the wall reduces the nominal strength of chimney sections. This effect is accounted for by reducing the specified yield strength of steel and specified compressive strength of concrete. The derivation of equations is included in Appendix A. 5.5.7 For load combinations with temperature effects, modify fy and fc′ using Eq. (5-30) and (5-31). Replace fy with 1.2 f y′ ( v ) = f y – -------------- ( f STV – γ 1 f STV ″ ) 1 + γ1 (5-30) Replace fc′ with ′′ fc′′(v) = fc′ – 1.2fCTV (5-31) ″ , and fCTV ″ are as defined in Chapter 6. where γ1, fSTV , fSTV 5.5.8 Special considerations—Where more than two openings occur at the same elevation, appropriate design methods consistent with the cases shown by Fig. 5.1(a), (b), and (c) shall be used. R5.5.8 This document does not limit the number of openings at any horizontal cross section. 5.6—Noncircular shapes 5.6.1 General—All applicable sections of this code shall be followed, including horizontal bending and temperature effects. 5.6.2 Design assumptions—Strain in reinforcement and concrete shall be assumed directly proportional to the distance from the neutral axis. For vertical strength, the maximum strain in the concrete is assumed to be 0.003, and the maximum strain in the steel 307-21 Fig. 5.2—Stress-strain curve for concrete. is assumed to be 0.07. Whichever value is reached first shall be taken as the limiting value. Stress in reinforcement below the specified yield strength fy for grade of reinforcement used shall be taken as Es times steel strain. For strains greater than that corresponding to fy , stress in reinforcement shall be assumed equal to fy. Tensile strength of concrete shall be neglected. The relationship of concrete compressive stress and concrete strain shall be assumed in accordance with the stress-strain curve as shown in Fig. 5.2. 5.6.3 Calculation procedure—For a given geometry and given Pu and Mu (where Pu is the factored vertical load and Mu is the factored moment), use the following procedure: Step 1—Assume a value for the total vertical steel ratio ρt; Step 2—By trial and error, find the location of the neutral axis that makes the total vertical force in the section equal and opposite to Pu; Step 3—With this location of the neutral axis, calculate Mn, the nominal moment strength of the section; Step 4—If φMn < Mu, increase ρt; if φMn > Mu, decrease ρt; and Step 5—Repeat Steps 2 through 5 until φMn = Mu. 5.6.4 Horizontal bending—Design for horizontal bending shall comply with the requirements of Section 5.7. 5.7—Design for circumferential bending 5.7.1 Any horizontal strip of the concrete column shall be designed as a horizontal beam resisting circumferential bending moments, as given in Section 4.2.4, and thermal effects, described in Section 6.3. 5.7.2 For loads combined with temperature effects, modify fy and fc′ using Eq. (5-32) and (5-33) 307-22 ACI STANDARD Replace fy with fy′ (c) = fy – 1.2fSTC (5-32) ″ Replace fc′ with fc″ (c) = fc′ – 1.2fCTC (5-33) ″ are as defined in Chapter 6. where fSTC and fCTC R5.7.2 The commentary on Section 5.5.6 applies equally to this section. CHAPTER 6—THERMAL STRESSES 6.1—General R6.1 Due to a temperature drop only across the chimney wall, the derivations of the formulas for the vertical and horizontal stresses in concrete and steel are given in Appendix B. No revisions were made to this section in the 2008 edition. 6.1.1 The equations for temperature stresses given in this chapter are based on working stress procedures and shall be used with the appropriate load factor in the calculation of the nominal moment strength in Chapter 5. 6.2—Vertical temperature stresses 6.2.1 The maximum vertical stresses in the concrete and ″ and fSTV ″ , in psi, occurring at the inside of the steel, fCTV chimney shell due to temperature shall be computed by Eq. (6-1) and (6-2), respectively ″ = αte × c × Tx × Ec fCTV (6-1) ″ = αte(c – 1 + γ2) × Tx nEc fSTV (6-2) where c = –ρn(γ1 + 1) + 2 [ ρn ( γ 1 + 1 ) ] + 2ρn [ γ 2 + γ 1 ( 1 – γ 2 ) ] (6-3) and n = Es /Ec (6-4) The temperature gradient across the concrete shell, Tx , shall be computed by Eq. (6-5) through (6-8), or by a complete heat-balance study for all operating conditions. a. For unlined chimneys ⎛ ⎞ ⎟ Ti – To td ci ⎜ T x = ----------- ⎜ --------------------------------------------⎟ Cc dc ⎜ 1 td ci d ci ⎟ ----- + ----------- + --------------⎠ ⎝K C c d c K o d co i (6-5) b. For lined chimneys with insulation completely filling the space between the lining and shell ⎛ ⎞ ⎟ Ti – To td bi ⎜ T x = ----------- ⎜ ---------------------------------------------------------------------------------⎟ C c d c ⎜ 1 t b d bi t s d bi td bi d bi ⎟ ----- + ------------ + ----------- + ----------- + -------------⎠ ⎝K C d C d C d K i b b s s c c o d co (6-6) c. For lined chimneys with unventilated air space between the lining and shell ⎛ ⎞ ⎟ td bi ⎜ Ti – To T x = ----------- ⎜ ---------------------------------------------------------------------------------⎟ C c d c ⎜ 1 t b d bi d bi td bi d bi ⎟ ----- + ------------ + ---------- + ---------- + ------------⎝K C b d b K r d b C c d c K o d co⎠ i (6-7) d. For lined chimneys with a ventilated air space between the lining and shell ⎛ ⎞ ⎟ td bi ⎜ Ti – To T x = ----------- ⎜ -------------------------------------------------------------------------------------------⎟ (6-8) t b d bi d bi td bi d bi ⎟ Cc dc ⎜ 1 - + ---------------- + ---------- + ---------- + ------------⎝ --------r q K i r q C b d b K s d s C c d c K o d co⎠ 6.2.2 Unless complete heat balance studies are made for the particular chimney, it is permissible to use the approximate values given as follows. These constants, when entered into equations for temperature differential through the chimney shell, Tx , will give values of accuracy in keeping with the basic design assumptions: = 0.5; rq Cc = 12(Btu⋅in.)/(h⋅ft2⋅°F) of thickness/h/°F difference in temperature; Cs = to be obtained from the manufacturer of the materials used; Cb = to be obtained from the manufacturer of the materials used; = to be determined from curves in Fig. 6.1; Ki Ko = 12 Btu/(ft2⋅h⋅°F); Kr = Ti /120; and Ks = Ti /150. The value of rq = 0.5 shall apply only where the distance between the lining and the chimney shell is not less than 4 in. throughout the entire height of the lining and air inlet and outlet openings are provided at the bottom and top of the chimney shell. The area of the inlet and outlet openings, in square feet, shall numerically equal two-thirds of the inside diameter in feet of the chimney shell at the top of the lining. Local obstructions in the air space between the lining and the chimney shell shall not restrict the area of the air space at any horizontal section to less than that specified for air inlet or outlet. R6.2.2 The research data available to establish the coefficients of heat transfer through the chimney lining and shell, especially as they concern the heat transfer from gases to the surfaces and through ventilated air spaces between lining and shell, are somewhat meager. Unless complete heat balance studies are made for the particular chimney, it is permissible to use constants as determined or stated in this standard. REINFORCED CONCRETE CHIMNEYS 307-23 Fig. 6.1—Curves for determining Ki. 6.2.3 The maximum stress in the vertical steel, fSTV , in psi, occurring at the outside face of the chimney shell due to temperature shall be computed by Eq. (6-9) fSTV = αte × (γ2 – c) × Tx × Es (6-9) 6.3—Circumferential temperature stresses 6.3.1 The maximum circumferential stress in concrete, ″ , in psi, occurring at the inside of the chimney shell due fCTC to temperature, shall be computed by Eq. (6-10) ″ = αte × c′ × Tx × Ec fCTC 2 ASCE ASCE/SEI 7-02 Minimum Design Loads for Buildings and Other Structures (6-11) ASTM International A615/A615M-05a Standard Specification for Deformed and Plain Carbon-Steel Bars for Concrete Reinforcement A706/A706M-05a Standard Specification for Low-Alloy Steel Deformed and Plain Bars for Concrete Reinforcement A996/A996M-05a Standard Specification for Rail Steel and Axle-Steel Deformed Bars for Concrete Reinforcement and Tx = value determined for vertical temperature stresses. All other notations are the same as for vertical temperature stresses. 6.3.2 The maximum stress in psi in the outside circumferential reinforcement fSTC due to temperature shall be computed by Eq. (6-12) fSTC = αte × (γ2′ – c′) × Tx × Es American Concrete Institute 318-02 Building Code Requirements for Structural Concrete (6-10) where c′ = – ρ′n ( γ 1 ′ + 1 ) + [ ρ′n ( γ 1 ′ + 1 ) ] + 2ρ′n [ γ 2′ + γ 1′ ( 1 – γ 2′ ) ] CHAPTER 7—REFERENCES 7.1—Referenced standards Standards referred to in this standard are listed in the following with their serial designations, including the year of adoption or revision, and are declared to be a part of this standard as if fully set forth herein. (6-12) 307-24 C33-03 C150-04 C309-03 C595-03 ACI STANDARD Standard Specification for Concrete Aggregates Standard Specification for Portland Cement Standard Specification for Liquid Membrane-Forming Compounds for Curing Concrete Standard Specification for Blended Hydraulic Cement Federal Aviation Administration AC70-7460-1K Obstruction Marking and Lighting Underwriters Laboratories UL 96A Installation Requirements for Lighting Protection Systems R7.1 Referenced standards and reports American Concrete Institute 318 Building Code Requirements for Structural Concrete 550R Design Recommendations for Precast Concrete Structures American Society of Civil Engineers ASCE 7-95 Minimum Design Loads for Buildings and Other Structures ASCE/SEI 7-02 Minimum Design Loads for Buildings and Other Structures American Society of Mechanical Engineers ASME/ANSI STS-1 Steel Stacks The above publications may be obtained from the following organizations: American Concrete Institute P.O. Box 9094 Farmington Hills, MI 48333-9094 www.concrete.org American Society of Civil Engineers 1801 Alexander Bell Dr. Reston, Va. 20191 www.asce.org American Society of Mechanical Engineers Three Park Ave. New York, NY 10016-5990 www.asme.org R7.2 Cited references ACI Committee 307, 1969, “Specification for the Design and Construction of Reinforced Concrete Chimneys (ACI 307-69),” ACI JOURNAL, Proceedings V. 66, No. 8, Aug., pp. 610-611. ACI Committee 307, 1979, “Specification for the Design and Construction of Reinforced Concrete Chimneys (ACI 30779),” American Concrete Institute, Farmington Hills, MI, 63 pp. ACI Committee 307, 1988, “Standard Practice for the Design and Construction of Cast-In-Place Reinforced Concrete Chimneys (ACI 307-88) and Commentary (307R-88),” American Concrete Institute, Farmington Hills, MI, 16 + 14 pp. ACI Committee 307, 1995, “Standard Practice for the Design and Construction of Reinforced Concrete Chimneys (ACI 307-95) and Commentary (307R-95),” American Concrete Institute, Farmington Hills, MI, 16 + 14 pp. ACI Committee 307, 1998, “Design and Construction of Reinforced Concrete Chimneys (ACI 307-98) and Commentary (307R-98),” American Concrete Institute, Farmington Hills, MI, 17 + 14 pp. ACI Committee 318, 2002, “Building Code Requirements for Structural Concrete (ACI 318-02) and Commentary (318R-02),” American Concrete Institute, Farmington Hills, MI, 443 pp. ACI Committee 505, 1934, “Proposed Standard for the Design and Construction of Reinforced Concrete Chimneys,” ACI JOURNAL , Proceedings V. 30, Mar.-Apr., pp. 367-368. ACI Committee 505, 1954, “Standard Specification for the Design and Construction of Reinforced Concrete Chimneys,” ACI JOURNAL , Proceedings V. 51, No. 9, Sept., pp. 1-48. ASCE Task Committee on Steel Chimney Liners, 1975, Design and Construction of Steel Chimney Liners, American Society of Civil Engineers, New York, 226 pp. ASCE Task Committee on Wind Forces, 1961, “Wind Forces on Structures,” Transactions, ASCE, V. 126, Part II, pp. 1124-1198. Basu, R. I., 1982, “Across-Wind Responses of Slender Structures of Circular Cross-Section to Atmospheric Turbulence,” PhD thesis, Faculty of Engineering Science, University of Western Ontario, London, ON, Canada. Canadian Commission on Building and Fire Codes, 1995, “National Building Code,” National Research Council of Canada, 1167 pp. Davenport, A. G., 1967, “Gust Loading Factors,” Proceedings, ASCE, V. 93, No. ST3, June, pp. 11-34. Dryden, H. H., and Hill, G. C., 1930, “Wind Pressure on Circular Cylinders and Chimneys,” Research Paper No. 221, National Bureau of Standards, Washington, D.C. Also, NBS Journal of Research, V. 5, Sept. Federal Emergency Management Agency (FEMA), 2003a, “NEHRP Recommended Provisions for Seismic Regulations for New Building and Other Structures—Part 1: Provisions,” FEMA 450-1/2003. Federal Emergency Management Agency (FEMA), 2003b, “NEHRP Recommended Provisions for Seismic Regulations for New Buildings and Other Structures—Part 2: Commentary,” FEMA 450-2/2003. Hognestad, E., 1951, “Study of Combined Bending and Axial Load in Reinforced Concrete Members,” Bulletin No. 399, Engineering Experiment Station, University of Illinois, Urbana, IL, 128 pp. Hollister, S. C., 1969, “Engineering Interpretation of Weather Bureau Records for Wind Loading on Structures,” Wind Loads on Buildings and Structures, Building Science Series No. 30, National Bureau of Standards, Washington, DC, pp. 151-164. REINFORCED CONCRETE CHIMNEYS Mokrin, Z. A. R., and Rumman, W. S., 1985, “Ultimate Capacity of Reinforced Concrete Members of Hollow Circular Sections Subjected to Monotonic and Cyclic Bending,” ACI JOURNAL , Proceedings V. 82, No. 5, Sept.Oct., pp. 653-656. Okamoto, T., and Yagita, M., 1973, “Experimental Investigation Flow Past a Circular Cylinder of Finite Length Placed Normal to a Uniform Stream,” Bulletin, Japan Society of Mechanical Engineers, Tokyo, No. 16, 805 pp. PCI, 1977, PCI Manual for Structural Design of Architectural Precast Concrete, Prestressed Concrete Institute, Chicago, IL. PCI, 1985, PCI Design Handbook—Precast and Prestressed Concrete, 3rd Edition, Prestressed Concrete Institute, Chicago, IL. Rumman, W. S., and Sun, R. T., 1977, “Ultimate Strength Design of Reinforced Concrete Chimneys,” ACI JOURNAL, Proceedings V. 74, No. 4, Apr., pp. 179-184. Rumman, W. S., 1985, “Reinforced Concrete Chimneys,” Handbook of Concrete Engineering, second edition, M. Fintel, ed., Van Nostrand Reinhold Co., New York, pp. 565-586. Ruscheweyh, H., 1984, “Problems with In-Line Stacks: Experience with Full-Scale Objects,” Engineering Structures, V. 6, No. 4, Guildford, Oct., pp. 340-343. Simiu, E.; Marshall, R. D.; and Haber, S., 1977, “Estimation of Along-Wind Building Response,” Proceedings, ASCE, V. 103, No. ST7, July, pp. 1325-1338. Simiu, E., and Scanlon, R. H., 1986, Wind Effects on Structures, 2nd Edition, John Wiley and Sons, 604 pp. Vickery, B. J., 1969, “On the Reliability of Gust Loading Factors,” Wind Loads on Buildings and Structures, Building Science Series No. 30, National Bureau of Standards, Washington, DC, pp. 93-104. Vickery, B. J., 1993, “Across-Wind Loading on Reinforced Concrete Chimneys of Circular Cross Section,” Boundary Layer Wind Tunnel Report, BLWT-3-1993, University of Western Ontario, Dec. Vickery, B. J., and Basu, R. I., 1984, “Response of Reinforced Concrete Chimneys to Vortex Shedding,” Engineering Structures, V. 6, No. 4, Guildford, Oct., pp. 324-333. Vickery, B. J., and Basu, R. I., 1985, “Simplified Approaches to the Evaluation of the Across-Wind Response of Chimneys,” Journal of Wind Engineering and Industrial Aerodynamics, V. 14, Amsterdam, pp. 153-166. Vickery, B. J., and Daly, A., 1984, “Wind Tunnel Modelling as a Means of Predicting the Response of Chimneys to Vortex Shedding,” Engineering Structures, V. 6, No. 4, Guildford, Oct., pp. 363-368. Warnes, C. E., 1992, “Precast Concrete Connection Details for All Seismic Zones,” Concrete International, V. 14, No. 11, Nov., pp. 36-44. Wilson, J. L., 2002, “Aseismic Design of Tall Reinforced Concrete Chimneys,” ACI Structural Journal, V. 99, No. 5, Sept.-Oct., pp. 622-630. Zdravkokvich, M. M., 1977, “Review of Flow Interference Effects between Two Cylinders in Various Arrangements,” Journal of Fluids Engineering, V. 99, p. 618. 307-25 APPENDIX A—DERIVATION OF EQUATIONS FOR NOMINAL STRENGTH Equations for the nominal strength of concrete chimney sections, with and without openings, are derived in this Appendix. The factored vertical load Pu and the corresponding nominal moment strength Mn are expressed in dimensionless form, as given in Section 5.5.1 by Eq. (5-6) and (5-18), respectively. The Q factor shown in Eq. (5-20) through (5-25) is omitted from the general derivation. A procedure to account for the temperature effects in the vertical and horizontal directions is also outlined. Forces are designated as follows (see also Section 1.4): = design moment strength of section MDS P = total force in concrete compressive stress block P′, S1′, S2′, S3′, S4′ = moments of P, S1, S2, S3, and S4 about neutral axis, respectively S1 = tensile force where steel stress is below yield strength, from α to ψ S2 = tensile force where steel stress is at yield strength, from ψ to π = compressive force in steel where stress is S3 below yield strength, from μ to α = compressive force in steel where stress is at S4 yield strength, from 0 to μ Reference Fig. 5.1(a) and (b). θ = variable function of α S1 = 2 ψ r ( cos α – cos θ ) - ⋅ ε m E s ρ t rt dθ ∫α ------------------------------------r ( 1 – cos α ) 2ε m E s ρ t rt ψ = ------------------------- ( θ cos α – sin θ ) α ( 1 – cos α ) 2ε m E s ρ t rt = ------------------------- [ ( ψ – α ) cos α – sin ψ + sin α ] ( 1 – cos α ) but Esρt = Esρt · (ωt fc′/ρt fy) = Es /fy · ωt fc′ = Keωt fc′ therefore [ ( ψ – α ) cos α – sin ψ + sin α ] S 1 = 2ε m K e ω t rtf c′ ⋅ -----------------------------------------------------------------------( 1 – cos α ) or S1 = 2εm Ke ωtrtfc′ · Q′ 307-26 ACI STANDARD S2 = 2(π – ψ)ρt rtfy Ke = Es /fy but ωt = ρt fy /fc′ ρ t fy = ω t fc ′ S1 ′ = 2 S2 = 2(π – ψ)rtωt fc′ 2 = 1.7rtfc′(τ – n1β) ψ 2 2 ∫α ( cos α – 2 cos α cos θ + cos θ ) dθ 2 2ε m K e ω t r tf c′ ⎛ 2 θ sin 2θ ψ = --------------------------------- ⋅ ⎝ θcos α – 2 cos α sin θ + --- + --------------⎞⎠ ( 1 – cos α ) 2 4 α = 1.7rtfc′ · λ 2 2ε m K e ω t r tf c′ = --------------------------------- · [(ψ – α)cos2α – 2cosα(sinψ – sinα) ( 1 – cos α ) + (1/2)(ψ – α) + (1/4)(sin 2ψ – sin 2α)] where λ = τ – n1β α r ( cos θ – cos θ ) r -------------------------------------- ⋅ ε m E s ρ t rt dθ r ( 1 – cos α ) α 2ε m E s r ρ t rt = ----------------------------– ( 1 – cos α ) P = 2(τ – n1β)rt · 0.85fc′ S3 = 2 ∫ 2 ψ 2 ( cos α – cos α ) - ⋅ ε m E s ρ t rt dθ ∫μ ------------------------------------r ( 1 – cos α ) 2ε m E s ρ t rt α = ------------------------- ( sin θ – θ cos α ) μ ( 1 – cos α ) [ sin α – sin μ – ( α – μ ) cos α ] = 2ε m K e ω t rtf c′ ----------------------------------------------------------------------( 1 – cos α ) Let J = (ψ – α)cos2α + 2 sinα cosα – 2 cosα sinψ + (1/2)sinψ cosψ – (1/2)sinα cosα + (1/2)(ψ – α) or 2J = 2(ψ – α)cos2α + 3sinα cosα – 4cosα sinψ + sinψ cosψ + (ψ – α) therefore = 2εm Ke ωt rtfc′ · Q3 S4 = 2μρtrtfy = 2ωtrtfc′ · μ The sum of vertical forces must equal zero, therefore Pu = P + S3 + S4 – S1 – S2 = 1.70rtfc′ λ + 2εmKeωtrtfc′ Q3 + 2ωtrtfc′ μ – 2εmKeωtrtfc′Q′ – 2ωt rtfc′ (π – ψ) Pu/rtfc′ = K1 = 1.70λ + 2εmKeωt(Q3 – Q′) + 2ωt[μ – (π – ψ)] = 1.70λ + 2εm Ke ωt Q1 + 2ωt λ1 S1′ = εm r2 tfc′ Ke ωt J1 where J1 = 2J/(1 – cosα) or J1 = [2(ψ – α)cos2α + 3sinα cosα – 4cosα sinψ + sinψ cosψ + (ψ – α)]/(1 – cosα) S 2′ = 2 α ∫ψ ρt rtfy ⋅ r ( cos α – cos θ ) dθ 2 2 = 2r ρ t tf y [ ( π – ψ ) cos α – sin ψ ] where λ = τ – n1β π = 2r ρ t tf y ( θ cos α – sin θ ) ψ but ρ t fy = ω t fc ′ sin ψ – sin μ – ( ψ – μ ) cos α Q 1 = ------------------------------------------------------------------( 1 – cos α ) therefore λ1 = μ + ψ – π S2′ = 2r 2tfc′ωt J2 REINFORCED CONCRETE CHIMNEYS where therefore J2 = (π – ψ)cosα + sinψ P′ = 1.70r2tfc′ [sinτ – (τ – β)cosα – sinβ] S3 ′ = 2 ∫ α r 2 ( cos θ 2 For P′ with two openings in compression zone (Fig. 5.1(b)) – cos α ) ------------------------------------------- ⋅ ε m E s ρ t rt dθ r ( 1 – cos α ) μ 2 2ε m K e ω t r tf c′ = --------------------------------( 1 – cos α ) α 2 307-27 sin τ- – r cos α⎞ – γ + βr ( cos θ – cos α ) dθ P′ = 2rt0.85fc′ · τ ⎛ r-----------⎝ τ ⎠ ∫ γ–β 2 ∫μ ( cos θ – 2 cos θ sin α + cos α ) dθ 2 α 2ε m K e ω t r tf c′ ⎛ θ sin 2θ 2 = --------------------------------- ⋅ --- – -------------- – 2 cos α sin θ + θcos α⎞ ⎝ ⎠ ( 1 – cos α ) 2 4 μ = 1.70r2tfc′[sinτ – τcosα – sin(γ + β) + sin(γ – β) + 2βcosα] therefore P′ = 1.70r2tfc′[sinτ – (τ – 2β)cosα – sin(γ + β) + sin(γ – β) 2 2ε m K e ω t r tf c′ = --------------------------------- · [(1/2)(α – μ) + (1/4)(sin2α – sin2μ) ( 1 – cos α ) – 2cosα(sinα – sinμ) + (α – μ)cos2α] Let Generalizing P′ = 1.70r2tfc′ · R where J3 = 2/(1 – cosα) R = sinτ – (τ – n1β)cosα – (n1/2)[sin(γ + β) – sin(γ – β)] or For no openings J3 = [α – μ + sinα cosα – sinμ cosμ – 4cosα(sinα – sinμ) n1 = γ = β = 0 2 + 2(α – μ)cos α]/(1 – cosα) For one opening in the compression zone therefore n1 = 1 S3′ = εmr2tfc′Keωt J3 γ=0 S 4′ = 2 μ ∫0 For two openings in the compression zone ρ t rtf y ⋅ r ( cos θ – cos α ) dθ 2 n1 = 2 The sum of moments about the neutral axis must equal zero, therefore Mn = Purcosα + P′ + S1′ + S2′ + S3′ + S4′ = Purcosα + 1.70r2tfc′ R + εmr 2tfc′Keωt J1 + 2r2tfc′ωt J2 + εmr2tfc′KeωtJ3 + 2r2tfc′ωtJ4 = Purcosα + 1.70r2tfc′ R + εmr2tfc′Keωt(J1 + J3) + 2r2tfc′ωt(J2 + J4) μ = 2r ρ t tf y ( sin θ – cos α ) 0 = 2r2ρt tfy(sinμ – μcosα) therefore S4′ = 2r2tfc′ωt J4 therefore where Mn/r 2tfc′ = (Pucosα/rtfc′) + K2 J4 = sinμ – μcosα For P′ with one opening in the compression zone (Fig. 5.1(a)) r sin τ P′ = 2rt0.85fc′ · τ ⎛ ------------- – r cos α⎞ – ⎝ τ ⎠ β ∫0 r ( cos θ – cos α ) dθ = 1.70r2tfc′(sinτ – τcosα – sinβ + βcosα) where K2 = 1.70R + εmKeωt(J1 + J3) + 2ωt(J2 + J4) or K2 = 1.70R + εmKeωtQ2 + 2ωtK 307-28 ACI STANDARD Q2 = [(ψ – μ)(1 + 2cos2α) + (1/2)(4sin2α + sin2ψ – sin2μ) – 4cosα(sinα + sinψ – sinμ)]/(1 – cosα) ′′ = fSTV and ρ 1 ---------------------- = -------------- = ratio, outside steel area to total steel area ρ ( 1 + γ1 ) 1 + γ1 K = sinψ + sinμ + (π – ψ – μ)cosα Multiply both sides of the equation by 1/K1 = rtfc′/Purtfc′/Pu · Mn/r2tfc′ = rtfc′/Pu · Pucosα/rtfc′ + 1/K1 · K2 therefore K3 = Mn/Pur = cosα + K2/K1 or Mn = K3Pur and require MDS = φMn ≥ Mu For two symmetric openings partly in the compression zone (Fig. 5.1(c)) γ+β>τ and γ–β<τ let δ=γ–β The situation is the same as for no openings in the compression zone with τ=δ compressive temperature stress in inside steel, ′′ , at service loads fSTV and fSTV γ1 ρ γ --------------------- = -------------- = ratio, inside steel area to total steel area 1 + γ1 ρ ( 1 + γ1 ) Ft(v) = load factor for temperature combined with W or E = 1.2 At ultimate, effect on fy on windward side Usable yield force = yield force – Ft(v) · tensile force in outside steel + Ft(v) · compressive force in inside steel Dividing by total steel area As γ1 1 ⋅A ⋅f ″ ⋅ A s ⋅ f STV F t ( v ) ------------F t ( v ) ------------s STV 1 + γ1 1 + γ1 f y ′ ( v ) = f y – -------------------------------------------------- + ----------------------------------------------------As As therefore Ft ( v ) f y ′ ( v ) = f y – ------------–γ f″ ) -(f 1 + γ 1 STV 1 STV It is conservative and convenient to use the same value for fy′ on the leeward side as well. Vertical temperature stresses in concrete effect on fc′ ′′ = concrete compressive stress due to temperature fCTV alone at service loads At ultimate, effect on fc′ is ′′ fc′′ (v) = fc′ – Ft(v) · fCTV Nominal strength for circumferential bending (compression on inside) λ=δ R = sinδ – δcosα f y′ ( c ) = f y – 1.2f STC ⎫ ⎬ for combination with temperature ″ ⎭ f c″ ( c ) = f c ′ – 1.2f CTC and all other values are the same as before. Openings in the tension zone—Openings in the tension zone are ignored because the tensile strength of the concrete is neglected, and the bars cut by the openings are replaced at the sides of the openings. Openings in the compression zone—Openings in the compression zone are ignored in calculations of the forces in the compression reinforcement only because the cut bars are replaced at the sides of the openings. Vertical temperature stresses in reinforcement; effect on fy fSTV = tensile temperature stress in outside steel Refer to Fig. A.1 for strain and load diagrams. ρ′ = ratio of outside steel area to total area γ1′ = ratio of inside steel area to outside steel area ρ′t = area outside steel, in. γ1′ρ′t = area inside steel, in. Stress in compression steel [ ( a ⁄ β 1 ) – ( 1 – γ 2′ ) ] f CS = -----------------------------------------------⋅ 0.003E s a ⁄ β1 REINFORCED CONCRETE CHIMNEYS 307-29 ΣV = 0, PCB + PCS – PTS = 0 (A-6) Find the value of a that satisfies this equation ΣM about PTS , Mn = {PCB[γ2′ – (a/2)] + PCS(2γ2′ – 1)}t MDS = φMn ≥ Mu (A-7) Note: For compression on outside fy′(c) = fy fc′′(c) = fc′ Therefore, ignore temperature. Equation (A-3) becomes PCS = fCS ρ′t and Eq. (A-4) becomes PTS = fTS γ1′ρ′t APPENDIX B—DERIVATION OF EQUATIONS FOR TEMPERATURE STRESSES The equations for maximum vertical stresses in concrete and steel due to a temperature drop only, across the concrete wall with two layers on reinforcement, are derived as follows. Unrestrained rotation caused by a temperature differential of Tx , Fig. B.1(a) θte = αte Tx /t Because rotation is prevented, corresponding stresses are induced, Fig. B.1(b) In concrete (inside) Fig. A.1—Circumferential bending. a – β 1 ( 1 – γ 2′ ) f CS = ---------------------------------- ⋅ 0.003E s ≤ f y′ ( c ) a (A-1) εc = θtect = αteTxc Stress in tensile steel and γ 2′ – ( a ⁄ β 1 ) f TS = ----------------------------- ⋅ 0.003E s a ⁄ β1 f TS β 1 γ 2′ – a = -------------------- ⋅ 0.003E s ≤ f y′ ( c ) a ′′ = αtecTxEc f CTV In outside reinforcement (A-2) Load in compression steel PCS = fCS γ1′ρ′t εs = θte(γ2 – c)t and (A-3) fSTV = αte(γ2 – c)TxEs Load in tensile steel PTS = fTSρ′t (A-4) Load in concrete compression block PCB = 0.85fc′′ (c)ta (A-5) ρ = γ1 = ratio of total area of vertical outside face reinforcement to total area of concrete chimney shell at section under consideration ratio of inside face vertical reinforcement area to outside face vertical reinforcement area 307-30 ACI STANDARD For c ′′ γ1ρt ′′ (ct/2) + f STV ΣV = 0, f CTV = fSTVρt αtecTxEc(ct/2) + αte(c – 1 + γ2)TxnEcγ1ρt = αte(γ2 – c)TxnEcρt c2 + 2nγ1ρc + 2nγ1ρ(γ2 – 1) + 2nρc – 2nργ2 = 0 c2 + 2ρn(γ1 + 1)c + 2ρn[γ1(γ2 – 1) – γ2] = 0 c2 + 2ρn(γ1 + 1)c – 2ρn[γ2 + γ1(1 – γ2)] = 0 c = –ρn(γ1 + 1) + Fig. B.1—Vertical temperature stresses. ( c – 1 + γ 2 )n ″ f STV ″ ------------------------------ f CTV c = αte(c – 1 + γ2)TxnEc 2 [ ρn ( γ 1 + 1 ) ] + 2ρn [ γ 2 + γ 1 ( 1 – γ 2 ) ] The derivation for the equations for the maximum horizontal stresses in concrete and steel due to a temperature drop only, across the concrete wall with two layers of reinforcement, is similar to that for the vertical temperature stresses. Replace ρ with ρ′; γ1 with γ1′; ″ ″ ; f CTV with f CTC fSTV with fSTC; c with c′; and γ2 with γ2′ . then ″ = αtec′TxEc f CTC fSTC = αte(γ2′ – c′)TxEs c′ = –ρ′n(γ1′ + 1) + 2 [ ρ′n ( γ 1 ′ + 1 ) ] + 2ρ′n [ γ 2 ′ + γ 1 ′ ( 1 – γ 2 ′ ) ] ® American Concrete Institute Advancing concrete knowledge As ACI begins its second century of advancing concrete knowledge, its original chartered purpose remains “to provide a comradeship in finding the best ways to do concrete work of all kinds and in spreading knowledge.” In keeping with this purpose, ACI supports the following activities: · Technical committees that produce consensus reports, guides, specifications, and codes. · Spring and fall conventions to facilitate the work of its committees. · Educational seminars that disseminate reliable information on concrete. · Certification programs for personnel employed within the concrete industry. · Student programs such as scholarships, internships, and competitions. · Sponsoring and co-sponsoring international conferences and symposia. · Formal coordination with several international concrete related societies. · Periodicals: the ACI Structural Journal and the ACI Materials Journal, and Concrete International. 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Members are encouraged to participate in committee activities that relate to their specific areas of interest. For more information, contact ACI. www.concrete.org ® American Concrete Institute Advancing concrete knowledge