SIE 567 Financial Modeling for Innovation: Sales and Inventory Professor Larry Head Department of Systems & Industrial Engineering College of Engineering University of Arizona klhead@arizona.edu Sales, Manufacturing, and Inventory Previously we looked at Sales, Manufacturing, Inventory Sales occur when a company submits a purchase order for goods or services Revenue is booked when the customers order is shipped Shipping depends on the company’s ability to deliver the goods or services either manufacture what is needed or have sufficient inventory Backlog Negative forecasted inventory is considered to be “Backlog” Real inventory can never drop below zero. Backlog is demand for product that can’t be satisfied. Accumulate backlog month by month and satisfy backlog demand as soon as possible. Backlog Revenue can’t be generated from backlog (no income until delivery is made) How can we model backlog? Backlog Sales (Orders) – units that customers will pay for when delivered (ππ = units sold in period π) Manufacturing – units produced (ππ = units manufactured in period π) Inventory – units produced that are not sold Accumulation (πΌπ = units retained in inventory in period π) Backlog – units sold that are not delivered Accumulation (π΅π = units sold but not available for delivery in period π) Products Shipped – units delivered to customers (revenue) (π·π = units delivered in period π) Backlog Assume πΌ0 = 0 and π΅0 = 0 Inventory Update If Current Manufacturing + Previous Inventory (Goods on Hand) is greater than Current Sales + Previous Backlog (Demand), then Inventory is the Total of Previous Inventory + Current Manufacturing less (-) Current Sales and Previous Backlog Else, Inventory is Zero If ππ + πΌ*+, >= ππ + π΅*+, , then πΌπ = πΌ*+, + ππ – (π* +π΅*+, ) ElseIf ππ + πΌ*+, < ππ + π΅*+, , then πΌπ = 0 Excel : =IF(C9+B12>=C4+B16,B12+C9-(C4+B16),0) Backlog Update If Current Sales + Previous Demand is greater than Current Manufacturing and Previous Inventory, then Current Backlog is Previous Backlog + Current Sales less (-) Current Manufacturing Previous Inventory Else, current Backlog = 0 If ππ + π΅*+, >= ππ + πΌ*+, , then π΅π = π΅*+, +ππ – ππ + πΌ*+, ElseIf ππ + π΅*+, < ππ + πΌ*+, , then π΅π=0 Excel: =IF(C4+B16>=C9+B12,B16+C4-(C9+B12),0) Backlog Assume πΌ0 = 0 and π΅0 = 0 Delivery (Product Shipped) Update If Current Sales + Previous Backlog (Demand) is less than Current Manufacturing + Previous Inventory, then Products Shipped (Deliveries) is Current Sales + Previous Backlog Else, Products Shipped is Current Manufacturing + Previous Inventory If ππ + π΅*+, <= ππ + πΌ*+, , then π·π = ππ + π΅*+, Else If ππ + π΅*+, > ππ + πΌ*+, , then π·π = ππ + πΌ*+, Excel: =IF(C4+B16<=C9+B12,C4+B16,B12+C9) Backlog Assume πΌ0 = 0 and π΅0 = 0 π=1 Inventory Update If π1 >= π1, then πΌ1 = π1 – π1 Else If π1 < π1, then πΌ1 = 0 Excel: =IF(B9>=B4,B9-B4,0) Backlog Update If π1 >= π1, then π΅1 = π1 – π, Else If π1 < π1, then π΅π =0 Excel: =IF(B4>=B9,B4-B9,0) Delivery (Product Shipped) Update If π1 <= π1 , then π·1 = π1 Else If π1 > π1, then π·1 = π1 Excel: =IF(B4<=B9,B4,B9) Revised Sales, Inventory, Backlog Model (Excel not available in D2L – Build It!) Integration with Financial Statements Creating inventory is equivalent to transferring cash to inventory (products) Value of inventory is based on the cost (Cost of Goods Sold) – not on the potential sales value If we sell inventory, we convert inventory back to cash at cost (Cost of Good Sold) and we book the revenue when the goods are delivered Backlog doesn’t generate revenue But a reasonable Backlog is healthy! Products shipped generates revenue Income Statement (Excel not available in D2L – Build It!) Statement of Cash Flows (Excel not available in D2L – Build It!) Summary Modified the Sales model to include backlog to capture sales when there was insufficient manufacturing or inventory Backlog doesn’t generate revenue Modified the Sales model to include inventory from manufacturing before sales (common) Inventory converts cash to Inventory Asset on the Balance Sheet Adjustment to New Income on Cash Flow Statement to show conversion of Cash to Inventory Increased the Stock Sale or Investment Requirement to keep business viable Can’t have negative Cash