141, GOVERNMENT POLYTECHNIC COLLEGE KADATHUR-635303 DEPARTMENT OF COMPUTER ENGINEERING FY -2023 BUSINESS PLAN ON SEMI AUTOMATIC LATHE MACHING JOBS Submitted by S.NO REGISTER NO. NAME OF THE STUDENT 1 2 3 4 5 COMPUTER ENGINEERING, 141 GOVERNMENT POLYTECHNIC COLLEGE, KADATHUR-635303. 1 BUSINESS PLAN NON-DISCLOSURE AGREEMENT This BUSINESS PLAN NON-DISCLOSURE AGREEMENT (hereinafter known as the “Agreement”) between (hereinafter known as the “Company”) and (hereinafter known as the “Recipient”) becomes effective as of this day of , 20 (hereinafter known as the “Effective Date”). Article I: Recitals The Company wishes to share their business plan (hereinafter known as the “Business Plan”) with the Recipient for the purposes of review, examination, inspection or contribution, while maintaining confidentiality. The Company and the Recipient, collectively known as the “Parties”, understand and agree that dissemination of information or materials within or related to the Business Plan would be detrimental to the integrity of the Company. For the purposes of this Agreement, all information, strategies, plans, trade secrets, objectives and materials will be referred to as “Confidential Information”, and the Company may share Confidential Information with the Recipient subject to the terms and covenants set forth below. Article II: Recipient Obligations A. Non-Disclosure. The Recipient understands and agrees to not use or disclose the Business Plan or Confidential Information for personal benefit or the benefit of any other person, corporation, association, company or entity, and shall take all steps necessary to protect Confidential Information from disclosure. The Recipient further agrees not to disclose the fact that the Business Plan has been made available, that discussions or negotiations are taking place or have taken place, or any of the terms, conditions or other facts with respect to the transaction. Methods of disclosure include, but are not limited to, written, oral, electronic or any other form of recording. B. Disclosure. The Recipient shall only disclose the Business Plan and Confidential Information to persons within their organization on a need-to-know basis. Each person who becomes privy to the Confidential Information shall be bound by the provisions within this Agreement. This Agreement shall survive and continue after any expiration or termination of this Agreement and shall bind Recipient, its employees, agents, representatives, successors, heirs and assigns. C. Exceptions. The Recipient is not prohibited from using or disclosing the Business Plan or Confidential Information if (i) it was publicly known; (ii) it was in the Recipient’s possession before the Effective Date; (iii) it was used in response to any legal obligation; or (iv) it was approved for release in writing by the Company. D. Legal Obligation. The Recipient is permitted to disclose Confidential Information if compelled to do so by legal request, deposition, subpoena, civil investigative demand or similar process. In such an event, the Recipient agrees, if legally permissible, to promptly notify the Company of such request, to consult with the Company on the advisability of taking legally available steps to resist or narrow such request and to assist the Company in seeking an injunctive or other protective remedy. Both Parties 2 understand and agree that the Recipient shall execute the aforementioned pre-disclosure measures only if the action does not violate any applicable laws. Should the Company fail to obtain a protective order or waive compliance with the provisions hereof, the Company shall not hold the Recipient liable for disclosure of Confidential Information. Company Representative Signature: Representative Printed Name: Date: Representative Title: Recipient Recipient Signature: Date: In charge HOD Internal Examiner External Examiner 3 SCOPE OF THE REPORT The following report includes business plan on semi automatic lathe machining jobs unit establishment expenses ,debt, loan calculation and profit projections . This case have been researched and selected to show the understanding of entrepreneur ship concept which describes the new product development, various elements of cost, pricing strategy, marketing research,etc.It involves the exploitation of opportunities, which exist within a market. Such exploitation is most commonly associated with the direction and/or combination of productive inputs. It helps us to organize the business of our own and to run it profitably, using all the qualities of leadership, decisions making and managerial caliber etc. This business plan case is relevant for talent management and knowledge transfer at all levels of career throughout the journey of entrepreneurship. It aims on economic development and business seeking to increase innovation through entrepreneurship. 4 TABLE OF CONTENTS Chapter No Title Page No TITLE 1 BUSINESS PLAN NON DISCLOSURE 2 SCOPE 4 TABLE OF CONTENTS 5 INTRODUCTION 7 1.1 PROFILE OF THE ENTREPRENEUR 7 1.2 NATURE OF BUSINESS 7 1.3 FINANCIAL REQUIREMENT 7 EXECUTIVE SUMMARY 8 2.1 PROBLEM STATEMENT 8 2.2 PROPOSED SOLUTION 8 2.3 VALUES 8 2.4 FINANCIAL THOUGHTS AND NEXT STEP 9 2.5 MISSION STATEMENT 9 2.6 VISION STATEMENT 9 MARKET ANALYSIS 9 3.1 FUTURE OUTLOOK AND TRENDS 9 3.2 COMPETITOR ANALYSIS 9 3.3 INDUSTRY AND MARKET FORECAST 10 1 2 3 5 3.4 SWOT ANALYSIS ON PLASTC BAN 11 BUSINESS DESCRIPTION 12 4.1 PRODUCT 12 4.2 SIZE OF BUSINESS 12 4.3 OFFICE EQUIPMENT AND PERSONNEL 12 PRODUCTION PLAN 13 5.1 MANUFACTURING PROCESS 13 5.2 MACHINERY EQUIPMENT 13 5.3 NAME OF SUPPLIERS 13 MARKETING PLAN 14 6.1 PRICING 14 6.2 DISTRIBUTION 15 6.3 BANK LINKAGE DETAILS 15 FINANCIAL PLAN 15 7.1 COST OF CAPITAL ASSETS 17 7.2 BASICS & PRESUMPTIONS 17 7.3 ASSESSMENT OF WORKING CAPITAL 17 7.4 PROFITABILITY PROJECTIONS 18 7.5 LOAN REPAYMENT 19 4 5 6 7 6 1. INTRODUCTION : PROFILE OF THE ENTREPRENEUR : Name Vikaramathithan Age 19 Diploma Education Aadhaar Card No 796957859160 Address S/O Mani Bandarasettipatti (vill) Pappireddipatti (tk) Dharmapuri (dt) tamilnadu -635301 +91 8489472273 Mobile No Number of years of experience in business 6 Years Trainings attended (no. and hours) MS basic tools,7 QC tools If Special category No NATURE OF BUSINESS : Type of Enterprise Production/Service Product Machining jobs Enterprise name iMATE ENG pvt.Ltd FINANCIAL REQUIREMENT: Business Finance means the funds and credit employed in the business. Finance is the foundation of a business. Finance requirements are to purchase assets, goods, raw materials and for the other flow of economic activities Cost of working capital for one operating cycle a) raw-materials, b) Semi-finished goods, c) finished goods, d) receivables outstanding. Total working capital needs (The value of raw- materials, semi-finished goods, finished goods, receivables outstanding to be arrived The working capital requirement is arrived at Rs.36800 Fixed capital-Cost of all the equipment’s /machinery/construction Rs. 2649000 The income statement, balance sheet, and statement of cash flows are required financial statements. These three statements are informative tools that traders can use to analyze a company's financial strength and provide a quick picture of a company's financial health and underlying value. 7 2. EXECUTIVE SUMMARY : PROBLEM STATEMENT : Most of the engineering components such as gears, bearings, clutches, tools, screws and nuts etc. need dimensional and form accuracy and good surface finish for serving their purposes. Preforming like casting, forging etc. generally cannot provide the desired accuracy and finish. For that such preformed parts, called blanks, need semi-finishing and finishing and it is done by machining PROPOSED SOLUTION : Semi auto Machining is more cost effective. Traditional machining requires one operator per machine. This type of machining requires fewer machine operators since one skilled operator can run several machines at one time. Since the This is so accurate it reduces errors from the manufacturing process and eliminates unnecessary waste. VALUES : The change is always inevitable which tends to compete in the global market.The 12 core values of our business HONESTY INTEGRITY PROMISE-KEEPING LOYALTY FAIRNESS CARING RESPECT FOR OTHERS LAW ABIDING COMMITMENT TO EXCELLENCE LEADERSHIP REPUTATION AND MORALE ACCOUNTABILITY. 8 FINAL THOUGHTS AND NEXT STEPS: Market volume target (Rs) Manufacturing of these machined items is required in 7 6 future 5 The present scenario of these items demand will be increased by 10-25% in the future 4 3 2 1 0 Y1 Y3 Y2 Sales (Lakhs) Y4 MISSION STATEMENT: A Mission statement is defined as an action-based statement that declares the purpose of an organization and how they serve their customers “ We aim to provide solutions to satisfy our customer’s need by providing them Quality, flexible yet affordable products, delivered on time.” 2.6 .VISION STATEMENT: A vision statement is a business document that states the current and future objectives of an organization “To be the leading manufacturer of corporate giveaway bags in the Tamilnadu” 3. MARKET ANALYSIS : FUTURE OUTLOOK AND TRENDS: Being equal parts operational and creative problem solving, CNC programmers are crucial to today's manufacturing and according to the US Bureau of Labor Statistics, demand for this role is expected to increase by up to 16% by 2026 .E-commerce shows steady post-pandemic growth. ... Businesses continue to utilize social media. ... Big data gets bigger. ... Revamping human resources. COMPETITOR ANALYSIS: A competitive analysis is a strategy that involves researching major competitors to gain insight into their products, sales, and marketing tactics. Implementing stronger business strategies, warding off 9 competitors, and capturing market share are just a few benefits of conducting a competitive market analysis. Competitive market research focuses on finding and comparing key market metrics that help identify differences between products and services and those of our competitors. Comprehensive market research helps establish the foundation for an effective sales and marketing strategy that helps our company stand out from the crowd.This helps us to Identify gaps in the market Develop new products and services Uncover market trends Market and sell more effectively Some major competitor in the manufacturing are Shree Kanniyamman Engg .Ltd. SREE RANGA Engg.Ltd. Sri Rajeshwari Engg.Ltd. South Street Engg.Ltd Namakkal Engg.Ltd INDUSTRY AND MARKET FORECAST : A market forecast is a core component of a market analysis. It projects the future numbers, characteristics, and trends in our target market. There are four steps in any total-market forecast: 1. Define the market. 2. Divide total industry demand into its main components. 3. Forecast the drivers of demand in each segment and project how they are likely to change. 4. Conduct sensitivity analyses to understand the most critical assumptions and to gauge risks to the baseline forecast. This graph shows that the future demand aiming on semi auto machines machining job requirement 10 SWOT analysis on flour mill : SWOT analysis plays the major role in determining the demand for thr product in the market which could help us to enrich our product SWOT analysis plays the major role in determining the demand for the product in the market which could help us to enrich our product Strength : 1. CNC machines can be used continuously 24 hours a day, 365 days a year and only need to be switched off for occasional maintenance. 2. CNC machi nes are programmed with a design which can then be manufactured hundreds or even thousands of times. Each manufactured product will be exactly the same. 3. Less skilled/trained people can operate CNCs unlike manual lathes / milling machines etc.. which need skilled engineers. 4. CNC machines can be updated by improving the software used to drive the machines Weakness: 1. NC machines are more expensive than manually operated machines, although costs are slowly coming down. 2. The CNC machine operator only needs basic training and skills, enough to supervise several machines. In years gone by, engineers needed years of training to operate centre lathes, milling machines and other manually operated machines. This means many of the old skills are been lost. 3. Less workers are required to operate CNC machines compared to manually operated machines. Investment in CNC machines can lead to unemployment. 11 4. BUSINESS DESCRIPTION : PRODUCT: Machining jobs SIZE OF BUSINESS: This plant is the integrated plant processing from raw material to conversion at single site . This unit is having the capacity of producing 1000 jobs /Month This unit is aiming to increase its price by 5 Rs per piece on yearly basis without modifying the capacity of production OFFICE EQUIPMENT AND PERSONNEL : a. Location – Brief on Location – Whether well connected to market by road etc., The unit is easily approachable and well connected by roads b. Land - Extent of Land, sq.ft Own land. c. Building Own building available d. Power Power supply is available. e. Water Adequate water supply is available. g. Materials Needed Quantity / Cost / Availability / Delivery Time to be discussed. a. Raw materials b. Equipment c. Technology Raw-materials The working capital requirement is arrived at Rs.240000 h. Skills Requirements: Skilled labour available / Not available.If not available, whether people can be trained? If so, training period and training facility? The applicant is having adequate experience. Skilled experienced workers are also available in the area The unit require two skilled persons 12 5. PRODUCTION PLAN : MANUFACTURING PROCESS : The most common lathe operations are turning, facing, grooving, parting, threading, drilling, boring, knurling, and tapping,etc. MACHINERY AND EQUIPMENT S.No 1 Description of the Item Lathe machine 2 Tools 3 Lathe machine accessories equipment 4 Coolant and other materials NAME OF SUPPLIERS: The suppliers are Sasi CNC machines utta Engg solutions LMW MST Engg works Supplier Rating System enables companies to make informed supply decisions that are optimal for the entire business. These decisions can include identifying the best supplier to select for a specific contract or determining entirely new supply strategies, such as which product areas would benefit from an expanded supplier base or consolidation of existing suppliers.The supplier rating system for the key suppliers is done based on the below categories: Reduce purchasing cost. Reduce lead-time variability. Improve invoice accuracy. Improve supplier quality. Provide buyer feedback ratings. Provide supplier financial ratings. 13 Supplier name Index rating Sasi CNC machines 95 utta Engg solutions 92 LMW 87 MST Engg works 93 * The supplier rating >85 is mandatopry for selection of supplier All the suppliers are ISO2015 certified and prone to the clauses specified in respectively. 6. MARKETING PLAN PRICING Baked into pricing are indicators to our potential customers about how much we value our brand, product, and customers. It's one of the first things that can push a customer towards, or away from, buying our product. As such, it should be calculated with certainty. There are different pricing strategies to choose from but some of the more common ones include: Value-based pricing Competitive pricing Price skimming Cost-plus pricing Penetration pricing Economy pricing Dynamic pricing The unit cost of the items machining = Rs. 40 The unit price of the job will be increased by Rs.5per annum is taken as assumption to estimate the future growth 14 DISTRIBUTION : Companies that make products use a distribution strategy to get them to the consumer market, and there are several types and forms to choose from. Knowing more about distribution strategies and the benefits of each can help you create the strategy . Depending on the type of product or service you offer, your distribution strategy may vary Routine: A routine purchase is typically a low-cost item or service a customer chooses quickly, like gum, soda and paper products Limited: A limited purchase is a moderately priced item a customer spends more time selecting than a routine purchase, like a refrigerator, couch or computer Extensive: An extensive purchase is often an expensive item a customer intensively thinks about before buying, like a vehicle, house or college education Transportation is done through roadways Here the distribution type – Routine BANK LINKAGE DETAILS: Whether the enterprise has separate bank account Yes If any bank credit availed No Name of the bank Bank branch SBI Kadathur a.Through Online: online Bulk orders of production units located in the district facility through NEFT/IMPS 7. FINANCIAL PLAN: One of the biggest challenges of starting a new business is making sure we’ll have enough money to see us through the challenging first months.Without adequate financial resources, our business will have a hard time finding its footing. Entrepreneurs also need to be realistic about how long it will take for revenues to catch up to costs A good financial plan contains seven key components: Budgeting and taxes. Managing liquidity, or ready access to cash. Financing large purchases. Managing your risk. 15 Investing your money. Planning for retirement and the transfer of your wealth. Communication and record keeping. 8.Financial Viability Cost of the project and Means of the project: a. Cost of the Project: (Rs) I. Fixed capital-Cost of all the equipment’s /machinery 2649000 /construction(excluding land cost) (Refer Annexure – A) ii. Working capital (Refer Annexure – C) 36800 iii. Pre-operative expenses Nil Total cost of the project (i + ii + iii) 2685800 b. Means of the project: Loan from financial Institution / Bank (95% or 90%): 2417220 Margin money -Borrower’s contribution (5% or 10%): 268580 Total means of the project ( i + ii ) 2685800 c. Matching grant from the project** 725166 Whether the entrepreneur has the sufficient means to bring in the margin money and has enough buffer to manage any cost escalations Yes **Matching Grant is @30% of the total cost of the project (excluding pre-operative expenses, land cost, lease). As Matching Grant will be kept in a “Subsidy Reserve Fund” account of the bank as a back-ended grant, it is not shown under the Means of the project. The matching grant to be adjusted as below: (Rs) Loan initially disbursed by the Bank - Rs.2600000 Less 30% matching grant Rs.725166 Balance principal amount to be repaid by Borrower – Rs. 1692054 Upon completion of minimum period of 18 months and upon repayment of principal 16 amount of Rs. 1692054 and the interest portion, the matching grant of Rs. 725166 can be adjusted to the loan account of the borrower and the loan account can be closed. COST OF CAPITAL ASSETS : SL.NO Description of the Item 1 Lathe machine 2 Tools 4 5 Size/No 1 Unit cost (Rs) Price ( Rs) 2600000 2600000 25 1000 25000 Lathe machine establishment charges 2 8000 16000 Coolant and other charges 1 8000 8000 Total 2649000 BASIS & PRESUMPTIONS Salary per worker Rs.5000 per month No. of jobs machined 1000 Electricity expenses per month Rs.1000 Water Charges per month Rs.300 Repairs @ maintenance Rs.500 Fuel/Conveyance expenditure per month Rs.500 ASSESSMENT OF WORKING CAPITAL S.No. Item of expenditure per month 1 Salary to two high skilled worker @Rs.10000/worker 2 Electricity charges 3 Water Charges 4 Raw material charges 5 Other expenditure( Fuel/Conveyance/Repairs & Value (Rs ) 20000 1000 300 14000 1500 Maintenance) Working Capital for One operating cycle of 30 days PROFITABILITY PROJECTIONS 17 36800 PROFITA BILITY PROJECTI ONS Particulars Yr 1 Yr2 Yr 3 Yr4 Yr5 (Amount in Rupees) a. Sales No. of jobs to be machined (1000/month) month 12000 12000 12000 12000 12000 Charge per job 40 45 50 55 60 Total income collected b. Recurring Expenditure 480000 540000 600000 660000 720000 Salary to 2 skilled workers @ Rs.5000/Worker 120000 130000 140000 150000 160000 Electricity Charges @ Rs.1000 per month Water Charges @ Rs.200 per month 12000 13000 2400 2600 14000 2800 15000 3000 16000 3200 Raw material charges 14000 15000 16000 17000 18000 Other expenses ( Oil/Lubricant,) Repairs Conveyance) @ Rs.1500 per month ) Total (b) Gross Profit(a-b) = c Depreciation @5% on working shed & 10 % equipment’s (d) Interest ( e ) 18000 20000 22000 24000 26000 166400 180600 194800 209000 223200 313600 359400 405200 451000 496800 8500 8500 8500 8500 8500 160534 104696 48858 3878 0 Tax on profit(f) Sub Total (g )=d+e+f) 0 169034 0 0 113196 57358 0 12378 0 8500 Cost of sales (b+g) = h Net Profit after tax (a-h) = i 335434 144566 Principal Repayment(k) Interest on Loan(l) Repayment obligation(D) 293796 252158 221378 231700 246204 347842 438622 488300 507616.2 507616.2 507616.2 169205.4 160534 104696 48858 3878 668150 612312 556474 173083 LOAN REPAYMENT 18 0 0 0 Loan Amount – Rs.2417220 Interest Rate-11% Repayment period – 40 months Debit Credit Balance 42301.35 42301.35 42301.35 42301.35 42301.35 42301.35 42301.35 42301.35 42301.35 42301.35 42301.35 42301.35 42301.35 42301.35 42301.35 42301.35 42301.35 42301.35 42301.35 42301.35 42301.35 42301.35 42301.35 42301.35 42301.35 42301.35 42301.35 42301.35 42301.35 42301.35 42301.35 42301.35 2417220 2374919 2332617 2290316 2248015 2205713 2163412 2121111 2078809 2036508 1994207 1951905 1909604 1867302 1825001 1782700 1740398 1698097 1655796 1613494 1571193 1528892 1486590 1444289 1401988 1359686 1317385 1275084 1232782 1190481 1148180 1105878 1063577 2417220 Interest Interest Net on Net Per Principal Loan Loan annum repayment 1692054 1649753 15510 1607451 15123 1565150 14735 1522849 14347 1480547 13959 1438246 13572 1395945 13184 1353643 12796 1311342 12408 1269041 12021 1226739 11633 1184438 11245 160534 507616.2 1142136 10857 1099835 10470 1057534 10082 1015232 9694 972931 9306 930629.7 8919 888328.3 8531 846027 8143 803725.6 7755 761424.3 7367 719122.9 6980 676821.6 6592 104696 507616.2 634520.2 6204 592218.9 5816 549917.5 5429 507616.2 5041 465314.8 4653 423013.5 4265 380712.1 3878 338410.8 3490 19 42301.35 42301.35 42301.35 42301.35 42301.35 42301.35 42301.35 42301.35 42301.35 1021275 978974.1 936672.7 894371.4 852070 809768.7 767467.3 725166 0 296109.4 253808.1 211506.7 169205.4 126904 84602.7 42301.35 -1E-09 3102 2714 2327 1939 48858 1551 1163 776 388 0 3878 0 317965.1 20 507616.2 169205.4 1692054