Faculty of Business & Economic Sciences Managing tomorrow Study Guide 2024 Department of Management Practice 2nd Avenue Campus Business Management 2 / Business Operations 2 EBM2010 / EBM2020 Qualification Codes: 4543 / 4524 / 4617 / 4614 Date of Implementation : September 2010 Revision : February 2024 Compiled by : Dr RJ Muller EBM2010/EBM2020 VALUES ESPOUSED IN THE DEPARTMENT: MANAGEMENT PRACTICE Staff and students affiliated to the Department Management Practice at the NMU pledge to be guided in their actions and behaviours by the following Six Core Values: Respect for Diversity - means understanding that each person is unique, recognising peoples differences and understanding people, embracing and celebrating the rich dimensions of diversity in NMU. Ubuntu - means respecting fellow human beings, treat them fairly, disagree honestly, enjoy their fellowship and work together for a common goal and help each other achieve it. We commit ourselves to the tenets of ubuntu by recognising that “we are, because others are”. We therefore treat one another with dignity and respect, and do not entertain harassment, discrimination or incivility of any sort. We will interact with our fellow students and with our staff in a timely, professional and responsible manner. We expect the same supportive conduct from staff in their relations with students and colleagues, both in the classroom and in any other area of interaction. Excellence - means an individual's highest level of quality and his will to win, his personal excellence. We commit ourselves to excellence in our academic work by fulfilling and exceeding course requirements. We will make the time commitment necessary to prepare properly, make meaningful contributions and participate in group and class activities with thoroughness and dedication. We will be on time for all classes and formal activities, and will turn all work in on time. We realise that the programmes involve teamwork and accept the responsibilities associated with team membership. We recognise that we are quantitatively judged by grades and minimum requirements. We commit ourselves to consistently demonstrate excellence throughout our academic studies, and to take the personal initiative to show comprehensive development by graduation. EBM2010/EBM2020 Environmental stewardship - means being more environmentally conscious in and around our beautiful campus for the sake of our own health and enjoyment. We commit ourselves to contributing to the sustainable economic, social and environmental creation of value through our business and professional activities. Integrity - means doing the right thing, even if nobody is watching, having courage to say no and courage to face the truth. We commit ourselves to academic integrity in all our work, respecting the specific policies of the NMU and the broad concept of academic honesty. Our work, whether done individually or through group activities, will be accomplished through honest means. We therefore will not partake in plagiarism, wilful misrepresentation of sources, and unethical assistance or input from unapproved parties. We will not rob ourselves, or past, present and future graduates of the honour and integrity that we all subscribe to. We support students and staff who fulfil their duty by alerting the department and the School as well as the faculty to incidences of academic dishonesty. Social justice and equality - means being dedicated to the realisation of a socially just, democratic society that promotes equality for all irrespective of race, gender, sex, pregnancy, marital status, ethnic or social origin, sexual orientation, age, physical and learning abilities, national origins, religion, conscience, belief, culture and language. By cultivate living, learning and work environments that enable students and staff to realise their full potential, without fear of discrimination or harassment. And by developing our graduates as globally competent citizens who generate, apply and transfer knowledge to contribute actively to advancing social justice, inclusion and equality. EBM2010/EBM2020 SECTION 1 TOPIC PAGE NO 1. INTRODUCTION 4 2. PURPOSE OF THE MODULE 4 3. MODULE LEARNING OUTCOMES 4 4. CRITICAL CROSSFIELD OUTCOMES 5 5. LECTURER CONTACT DETAILS AND CONSULTATION TIMES 9 6. MODULE METHODOLOGY AND PRESCRIBED MATERIALS 9 7. ASSESSMENTS AND GRADING 10 8. STUDENT EXPECTED BEHAVIOUR 11 9. SYLLABUS GUIDE 12 SECTION 2 PART 1 PAGE NO STUDY UNIT 1 15 STUDY UNIT 2 17 STUDY UNIT 3 19 STUDY UNIT 4 21 STUDY UNIT 5 23 PART 2 PAGE NO STUDY UNIT 1 25 STUDY UNIT 2 29 STUDY UNIT 3 32 STUDY UNIT 4 34 STUDY UNIT 5 37 STUDY UNIT 6 40 STUDY UNIT 7 44 STUDY UNIT 8 46 SECTION 3 TOPIC PAGE NO 1. INFORMATION ON PLAGIARISM 48 2. ASSIGNMENT INSTRUCTIONS 48 3. ASSIGNMENT LEARNING OUTCOMES 49 4. ASSIGNMENT EVALUATION RUBRIC 50 EBM2010/EBM2020 SECTION 1 1 INTRODUCTION Welcome to Business Management 2. This course encapsulates both the corporate finance and operations management functions of organisations. The financial function is a key business functions, primarily focussed on the flow of capital to and from the business. During this module you will learn to make financial decisions related to the procurement of various types of capital (financing decisions), the application of capital (investment decisions), as well as the relationship between these decisions. Operations management is an exciting area of management that has a profound impact on productivity. This section of the module will help you understand how operations management benefits society and our personal lives. This study guide will assist you prepare for lectures, tests and examinations. Important information regarding this module, such as the purpose of the module, units of learning dealt with in the module, your lecturer’s contact details, prescribed materials, useful academic journals that can be consulted in the field of business management will be provided. The criteria for assessments are also provided and to enable you plan your studying effectively for this module, a course programme is also provided in this study guide. 2 PURPOSE OF THE MODULE • • 3 The overall purpose of the Financial Management unit is to provide a basic understanding of the various elements that form part of the Financial Management function, and to assist the manager in making financial decisions. To prepare learners to understand the Operations Management function, as well as create an awareness of the various disciplines that constitute the Production process. MODULE LEARNING OUTCOMES After completing this module students will be able to: • Understand and apply the theoretical and quantitative principles to make effective managerial decisions. 4 EBM2010/EBM2020 4. CRITICAL CROSS-FIELD OUTCOMES CCFO reflected in this Sort description of Who will be How will the demonstration module/unit/theme of how CCFO will be responsible for of this CCFO be assessed work addressed/integrate helping the students d into the to develop the skills programme needed to demonstrate the CCFO 1. Problem solving / critical thinking By means of case Lecturer / Tutor By evaluating to which extent studies and practical the learner has addressed problems to analyse each of the critical elements and solve as part of in the problem area. the formal course material 2. Team and group work By means of Lecturer / Tutor By evaluating which extent of integrating 1) above team and group participation into team based and in generating alternatives to group scenarios for the stated problems. critical analysis and problem solving 3. Self-management skills By means of self Lecturer / Tutor study assignments By evaluating how the learner copes with the workload (ie formal testing and informal class discussion) 4. Informal literacy: By means of Lecturer / Tutor By evaluating the completed especially assignments (either assignments in terms of research literacy, individually or group layout, content, presentation, ability to find, use based) etc. and apply information 5. Communication skills: especially By combining (1), (2) Lecturer / Tutor and (4) above. By combining the evaluations of (1), (2) and (4) above. verbal, written and listening skills 5 EBM2010/EBM2020 6. Life skills During the complete Lecturer / Tutor In assessing any form of course the evaluation, ie team/group importance and assignments, informal class applicability of the discussions, etc reference various skills to must be made to the everyday life must be usefulness of the skills highlighted. acquired to everyday life. CCFO reflected in this Sort description of Who will be How will the demonstration module/unit/theme of how CCFO will be responsible for of this CCFO be assessed work addressed/integrate helping the students d into the to develop the skills programme needed to demonstrate the CCFO 7. Business skills By means of Lecturer / Tutor Evaluate t he project simulations where the periodically to assess how learner should for “successful” such a business example set up would be in terms of the his/her own business strategies applied. concern and manage it according to the principles taught. 8. Organisation By allowing the By means of “scenario” culture: learner to understand sketches the understanding especially work what the term ethics of the learner can be ethics entails and to assess assessed and evaluated. their understanding in terms of case studies, either through role play or through audiovisual media. 9. HIV/AIDS By addressing the By integrating the issues of secondary issues of HIV/AIDS into team/group HIV/AIDS as they discussions and practical relate to the place of assignments. work, the workforce, the economy in 6 EBM2010/EBM2020 general, productivity, etc. The critical cross field outcomes will be implemented, tested and evaluated during the full duration of this module. In every unit, provision should be made by the lecturer for individual, group, class, as well as tutorial activities. These activities will be used in a manner that will endorse the critical cross field outcomes for the module. Therefore, an activity, whether individual or group, will be used to assess the learner’s various skills, ranging from written, to verbal, to group and teamwork, as well as other critical cross field outcomes. Individual and group assignments are also scheduled during this module. By means of such information into either a written and / or verbal presentation, contemporary issues such as HIV / AIDS will also be assessed. With regard to each study unit, you should be able to: a) understand and state the essential content by naming and/or explaining the relevant content (where possible with the aid of diagrammatic representations); b) identify the meaning reflected in the content by indicating the most acceptable or correct possibility from various given alternatives (for example by answering multiple-choice statements and identifying the meaning of key terms); c) demonstrate the capability of establishing direct relationships, for example between theory and practice, inter alia, by completing worksheets and finding solutions to practical problems, answering direct questions on case particulars; and d) generate solutions for any relevant extensive problems, inter alia, by gathering new information, completing work assignments, analysing case studies or performing critical analyses. The activities indicated for each study unit are intended to cover the above outcomes. Note that the bold-typed verbs, i.e., so-called capability verbs, reflect a hierarchy in the learning process. Therefore, stating essential content represents the most basic or most simple required performance and generating solutions to the most advanced or most complex performance (See also Table 1). 7 EBM2010/EBM2020 TABLE 1: OUTCOME (CAPABILITY AND ACTION) VERBS AND MEANING Capability Action Meaning Understand Define Demonstrate understanding of facts and ideas by organising, Describe comparing, translating, interpreting, giving descriptions and Explain stating main ideas or important facts. List Name Differentiate Differentiate This is the simplest form of intellectual skill requirement that Distinguish demands insight and practice. Identify Identify Indicate This is a somewhat more advanced intellectual skill that Motivate requires recognition and identification of facts or concepts. Select Knowledge is required both of the item to be identified and the other items from which a choice has to be made, e.g., “To identify the tasks of managers.” Requires insight and practice. Analyse Evaluate Contrast A somewhat more advanced intellectual skill that intends to Categorise examine and break information into parts by identifying motives Examine or causes. This includes making inferences (conclusions) and Motivate finding evidence to support generalisation. Appraise This deals with presenting and defending opinions by making Compare judgments about information, validity of ideas, or quality of work Criticise based on a set of criteria. This requires insights and practice. Interpret Determine Generate Design The most advanced form of intellectual skill. It is a form of Formulate higher-order-rule-application. It involves compiling information Compose together in a different way by combining elements in a new Compile pattern or proposing alternative solution. Certain principles or Build procedures are known but new data is such that problem Construct solution is necessary. Develop Adapted from Quick Flip Questions for the Revised Bloom’s Taxonomy 8 EBM2010/EBM2020 5. LECTURER CONTACT DETAILS AND CONSULTATION TIMES Module Co-ordinator and Lecturer Dr R. Muller Academic administration block, 2nd Floor, Room 247, 2nd Avenue Campus. Tel: (041) 504 3862 Email: roger.muller@mandela.ac.za Consultation times by appointment. Should you require any assistance or additional information, please speak to your lecturer. Make sure you know the name of your lecturer for the module(s) in question and his/her relevant consultation hours. Students are also reminded to consult the Moodle site on a regular basis as module information is continuously uploaded. The details are as follows: Business Management 2 enrolment key: 2024AY 6 MODULE METHODOLOGY AND PRESCRIBED MATERIALS The Business Management 2 course is presented at 2nd Avenue campus. An overall learning outcome is stated in this module. The module consists of a number of study units, each with specific learning outcomes. CREDITS AND NQF LEVEL The credits and NQF level for this module are as follows: Credits: 24 NQF level: 6 Module codes: EBM2010/EBM2020 Title: Business Management 2 / Business Operations 2 9 EBM2010/EBM2020 Part 1 Financial Management Study unit 1 2 3 4 5 Title of study unit Introduction to financial management Ratio analysis Time value of money Investment appraisal methods Managing Inventory Part 2 Operations Management Study unit 1 2 3 4 5 6 7 8 Title of study unit Operations and productivity Operations strategy in a global environment Product Design Managing Quality Waiting lines and queueing theory Capacity Planning Layout Strategies Job Design and Work Measurement The particulars of the prescribed textbooks are: 1. Corporate Finance: A South African Perspective (3rd ed.) by G.Els (Ed.). 2. Principles of Operations Management by J. Heizer, B. Render & C. Munson 10th edition. 7 ASSESSMENTS AND GRADING This module will be graded according to continuous evaluation. Any student, who has missed a test, with a valid reason, will be given a second chance to write a make-up test at the end of the course. Note that there is no formal examination at the end of the study period and students are required to monitor their own progress throughout the semester. The evaluation will only contain questions on the learning material contained in this module guide. The evaluation will be structured as a combination of discussion questions with problem solving as the main theme. On passing the evaluation, the learner receives credits for the unit and does not have to write it again. 10 EBM2010/EBM2020 There will be 4 evaluation tests in this module with the weights as listed in the Module Pace as follows: • Test 1= 15 %, • Test 2= 30%, • Test 3= 15%, • Test 4= 30%, • Tutorial quizzes 5 x 2% = 10% Test 1 to Test 4 is the official tests for the module. The supplementary test (Test 5 = 30%) is a makeup test that allows students who scored less than 50% overall to improve their marks. This test is also the sick test for any student who missed tests 1- 4 with valid proof of absence. Only four of the five test marks will count towards the final course mark. The supplementary test mark will replace the lowest mark scored for either test 2 OR test 4. The following rules are applicable in cases where a student does not write an evaluation test: • If valid documentation is submitted by the due date (within three working days of missing the test), that is, medical certificate/organised sport letterhead/religious objection: Ø Consideration will be given to writing a make-up test under exceptional circumstances only; Ø No other ‘special tests’ are written – no exceptions. • If no medical certificate/organised sport/religious body’s letterhead is submitted, or the sick test is not written: Ø Get ‘0’ for the missed test. Ø A second make-up test WILL NOT be arranged. It MUST be noted that it is the policy of the university that where Continuous Assessment is used, then NO LAST OUTSTANDING MODULE ASSESSMENT or special re-assessment opportunities are provided. 11 EBM2010/EBM2020 8 STUDENT EXPECTED BEHAVIOUR It is mandatory for students to acquaint themselves with the university’s General Rules that can be found in the General Prospectus of the NMU. Satisfactory attendance of a minimum of 80% of normal lectures is required for this module. A student may be excluded from an assessment or examination in a Module on the basis of unsatisfactory attendance Punctuality for classes must be strictly adhered to. Mobile phones should be set to silent during lectures. Note should be taken that deadlines regarding handing in of assignments should be adhered to and regarded in a serious light. A penalty of 10% per day shall be implemented on all assignments handed in after the due date. Students are expected to abide by the values of Nelson Mandela University outlined in the front matter of this study guide. 12 EBM2010/EBM2020 9 SYLLABUS GUIDE The syllabus guide is shared as a separate document on Moodle. 13 EBM2010/EBM2020 SECTION 2 PART 1 – FINANCIAL MANAGEMENT UNITS OF LEARNING STUDY UNIT 1: INTRODUCTION TO FINANCIAL MANAGEMENT STUDY UNIT 2: RATIO ANALYSIS STUDY UNIT 3: TIME VALUE OF MONEY STUDY UNIT 4: INVESTMENT APPRAISAL METHODS STUDY UNIT 5: WORKING CAPITAL MANAGEMENT PART 2 – OPERATIONS MANAGEMENT UNITS OF LEARNING STUDY UNIT 1: OPERATIONS AND PRODUCTIVITY STUDY UNIT 2: OPERATIONS STRATEGY IN A GLOBAL ENVIRONMENT STUDY UNIT 3: PRODUCT DESIGN STUDY UNIT 4: QUALITY MANAGEMENT & INTERNATIONAL STANDARDS STUDY UNIT 5: WAITING LINES & QUEUEING THEORY STUDY UNIT 6: CAPACITY MANAGEMENT STUDY UNIT 7: LAYOUT DECISIONS STUDY UNIT 8: HUMAN RESOURCES, JOB DESIGN & WORK MEASUREMENT 14 EBM2010/EBM2020 PART 1: FINANCIAL MANAGEMENT UNIT 1 INTRODUCTION TO FINANCIAL MANAGEMENT DETAIL After completing this unit, the learner REFERENCE should be able to identify or define the WEEKS ESTIMATE following: Chapter 1 • Corporate financial management p.4 • The financial manager p.5 • The goals of financial management p.9 • Forms of business ownership in South p.11 Africa • The agency problem and agency costs p.13 • Financial markets and institutions p.14 PRESCRIBED READING: Chapter 1: pp. 1 – 27 15 2 EBM2010/EBM2020 Learning Objectives By the end of this chapter you should be able to: 1. Explain and reflect on the meaning of the terms ‘corporate finance’ and ‘financial management’; 2. Explain the role and responsibilities of the financial manager; 3. Discuss three types of financial-management decisions and identify the main goals of financial management; 4. Describe the different corporate forms of business that can operate in South Africa; 5. Discuss the agency problem and agency costs; 6. Understand the functions of financial markets and institutions 16 EBM2010/EBM2020 UNIT 2 RATIO ANALYSIS DETAIL After completing this unit, the learner REFERENCE should be able to identify or define the WEEKS ESTIMATE following: Chapter 3 • Requirements for financial ratios p.74 • Norms of comparison p.75 • Types of ratios p.76 • Profitability ratios p.77 • Profit margins p.79 • Turnover ratios p.81 • Liquidity ratios p.83 • Solvency ratios p.85 • Investment ratios p.90 PRESCRIBED READING: Chapter 3: pp.70 - 107 17 2 EBM2010/EBM2020 Learning Objectives By the end of this chapter you should be able to: 1. Discuss the requirements for financial ratios 2. Identify the norms of comparison used to evaluate ratios 3. Identify the different types of ratios 4. Define, calculate and interpret profitability, liquidity, solvency, and investor ratios 18 EBM2010/EBM2020 UNIT 3 TIME VALUE OF MONEY DETAIL After completing this unit, the learner REFERENCE should be able to identify or define the WEEKS ESTIMATE following: Chapter 4 • Interest rates p.113 • Future value and compounding of lump p.114 sums • Compounding interest more frequently p.118 than annually • Present value and discounting p.124 • Determining an interest rate p.126 • Valuing annuities p.128 • Amortising a loan p.143 PRESCRIBED READING: Chapter 4: pp.110 - 159 19 2 EBM2010/EBM2020 Learning Objectives By the end of this chapter you should be able to: 1. Use various computation tools to analyse the role of time value in finance 2. Calculate, interpret and explain the future value and present value of single amounts or lump sums, and investigate the relationship between 3. Calculate, interpret and explain the future value and present value of annuities (ordinary annuities) 4. Determine the instalments needed to amortise a loan 20 EBM2010/EBM2020 UNIT 4 INVESTMENT APPRAISAL METHODS DETAIL After completing this unit, the learner REFERENCE should be able to identify or define the WEEKS ESTIMATE following: Chapter 5 • Importance of efficient investment p.165 appraisal • Types of investment projects p.166 • Average return method p.169 • Payback period method p.171 • Net present value method p.175 • Profitability index method p.186 PRESCRIBED READING: Chapter 5: pp.162 - 198 21 2 EBM2010/EBM2020 Learning Objectives By the end of this chapter you should be able to: 1. Understand the importance of the investment appraisal process 2. Distinguish between the different types of investment decisions 3. Calculate, interpret and evaluate the average return method 4. Calculate, interpret and evaluate the payback period method 5. Calculate, interpret and evaluate the net present value method 6. Calculate, interpret and evaluate the profitability index method 22 EBM2010/EBM2020 UNIT 5 WORKING CAPITAL MANAGEMENT DETAIL After completing this unit, the learner REFERENCE should be able to identify or define the WEEKS ESTIMATE following: Chapter 14 • The importance of inventory p.463 management • Methods of managing inventory PRESCRIBED READING: Chapter 14: pp. 465 - 467 23 p.464 2 EBM2010/EBM2020 Learning Objectives By the end of this chapter you should be able to: 1. Understand the importance of managing inventory 2. Understand the different costs associated with inventory 3. Calculate and interpret economic order quantities 4. Calculate and interpret the re-order point 24 EBM2010/EBM2020 PART 2: OPERATIONS MANAGEMENT UNIT 1 OPERATIONS AND PRODUCTIVITY DETAIL After completing this unit, the learner REFERENCE should be able to identify or define the WEEKS ESTIMATE following: Chapter 1 • Define production & operations p.41 management • Explain the distinction between p.49 goods and services • Explain the difference between p.49 production and operations management • Compute single-factor productivity PRESCRIBED READING: Chapter 1: p.40 - 64 25 p.52 1 EBM2010/EBM2020 Learning Objectives 1. Define the term, “Production” and “Operations Management”. 2. Explain the three functions performed by all organizations in order to create goods and services. 3. Why should the subject of Operations Management be studied? 4. Define the ten critical decision areas of Operations Managers. 5. Tabulate the differences between goods and services. 6. Define the term, “Productivity”. 7. Discuss some new challenges in Operations Management. TUTORIAL: Additional problems 1. Mabel’s Ceramics spent R4000 on a new kiln last year, in the belief that it would cut energy usage 25% over the old kiln. This kiln is an oven that turns “greenware” into finished pottery. Mabel is concerned that the new kiln requires extra labour hours for its operations. Mabel wants to check the energy savings of the new oven, and also to look over the other inputs in order to check whether the changes were beneficial. Mabel has the following data to work with: (next page) 26 EBM2010/EBM2020 LAST YEAR THIS YEAR Production (Finished Units) 4000 4000 Greenware (kg) 5000 5000 Labour (hours) 350 375 Capital (Rands) 15 000 19 000 3000 2600 Energy (kWh) 2. A company has asked you to evaluate the firm’s productivity by comparing this year’s performance with last year’s. You are required to calculate the productivity for each input. The following data is available: Last Year This Year Output (units) 10 500 12 100 Labour (hours) 12 000 13 200 Utilities (Rands) 7600 8250 Capital (Rands) 83 000 88 000 3. Art and Sandy Bidley make apple crates for resale to local growers. They and their three employees invest 50 hours per day making 150 crates. 3.1 What is their productivity? 3.2 They have discussed reassigning work so the flow through the shop is smoother. If they are correct and can do the necessary training, they think they can increase crate production to 155 per day. What would be their new productivity? 3.3 What would be their increase in productivity? 27 EBM2010/EBM2020 4. Joanna produces Christmas tree ornaments for resale at local craft fairs and Christmas bazaars. She is currently working a total of 15 hours per day to produce 300 ornaments. (a) What is Joanna’s productivity? (b) Joanna thinks that by redesigning the ornament and switching from contact cement to a hot glue gun, she can increase her total production to 400 ornaments per day. What would be her new productivity? (c) What would be the increase in productivity? ADDITIONAL PROBLEMS End-of-chapter problems (Heizer & Render 10th ed.; p.60) 1.1 – 1.5 & 1.11 28 EBM2010/EBM2020 UNIT 2 OPERATIONS STRATEGY IN A GLOBAL ENVIRONMENT DETAIL After studying this unit, the learner will REFERENCE understand the following: Chapter 2 ESTIMATE • Global view of operations. p.70 • Cultural and Ethical issues p.73 • Developing missions & strategies. p.73 • Achieving competitive advantage p.74 through operations PRESCRIBED READING: Prescribed textbook – Chapter 2; pp. 63- 92 29 WEEKS 1 EBM2010/EBM2020 Learning Objectives: 1. Introduction – The main objective of this unit is to introduce the learner to the concept of operations in a global environment. The importance of undertaking a global operation and the impact of culture and ethics on such an undertaking will be reviewed in detail in this unit. 2. Discuss the importance of global operations. 3. Explain the impact of culture and ethics on global operations. 4. Differentiate between a mission and a strategy. 5. Provide a discussion outlining how a business could achieve competitive advantage through its operations. 6. Define the ten strategic operation management decisions. Tutorials: 1. Within the food industry (restaurants that serve meals to customers, but not just fast food), find examples of firms that have sustained competitive advantage by competing on the basis of: (a) cost leadership (b) response (c) differentiation Cite one example in each category; provide a sentence or two in support of each choice. Do not use fast food chains for all categories. 30 EBM2010/EBM2020 2. Identify how changes in the external environment affect the Operations Management strategy for a company. For example, discuss what impact the following external factors might have on Operations Management strategy: (a) major increases in oil prices (b) water and air quality legislation (c) fewer young prospective employees entering the labour market (d) inflation versus stable prices 31 EBM2010/EBM2020 UNIT 3 PRODUCT DESIGN DETAIL Chapter 5 After completing this unit, the learner will REFERENCE WEEKS understand the following: ESTIMATE • Goods and services selection p. 200 • Generating products p. 203 • Product development p. 204 • Issues for product design p. 209 • Documents for production p. 216 PRESCRIBED READING: Prescribed textbook – Chapter 5: pp. 197 - 228 32 1 EBM2010/EBM2020 Learning Objectives: 1. Introduction – The main objective of this unit is to introduce the learner to the concepts of designing goods and services. The product life cycle as well as the steps in the design process is of tantamount importance in this unit. 2. Discuss the product life cycle in detail. 3. Define the various opportunities that could give rise to new products. 4. Explain the product development system. 5. Define the term, “Quality Function Deployment.” 6. Define the term, “House of Quality”. 7. Name the seven basic steps that need to be performed in order to build a house of quality. 8. Name and define the various techniques important to the design of a product. 9. Name and define the various documents that can assist in the production of goods and service after the design phase. 33 EBM2010/EBM2020 UNIT 4 QUALITY MANAGEMENT DETAIL After studying this module, the learner & INTERNATIONAL will understand the following: REFERENCE WEEKS ESTIMATE STANDARDS Chapter 6 • Quality & strategy • Total Quality Management (TQM) p.257 • Tools of TQM p.264 • The role of inspection p.268 PRESCRIBED READING: Prescribed textbook; Chapter 6; pp. 251 - 280 34 p.254 1 EBM2010/EBM2020 Learning Objectives: 1. Introduction The main objective of this unit is to introduce the learner to the concept of Quality, and the import role this concept plays in the manufacturing of various goods and services. 2. Defining Quality 2.1 What is quality? 2.2 3. 4. Discuss the various implications of quality, as well as the associated costs. Total Quality Management 3.1 Define the term, “Total Quality Management” 3.2 Mention Deming’s 14 Points for implementing quality improvement. 3.3 Define the various concepts available to Total quality Management. 3.4 Define the terms, “ISO 9000” and “ISO 14000”. Tools of TQM 4.1 Discuss the various tools available to implement TQM. 5. The role of Inspection 5.1 Define the term, “Inspection” 5.2 When and where should one inspect goods? 5.3 Define the term, “Source of inspection” 5.4 Define the term, “poka-yoke” 35 EBM2010/EBM2020 Tutorials: 1. You are required to approach any manufacturing business in the Nelson Mandela Metropole. Investigate the various quality management instruments that are practised in the business. Is Total Quality Management practised here? If not, what are the reasons cited by the business for ignoring this practice. Does the business have an ISO accreditation? If not, why has the business not yet pursued such an accreditation? You are required to present your findings during the lecture to the class. 36 EBM2010/EBM2020 UNIT 5 WAITING LINES & DETAIL QUEUEING THEORY After studying this module, the learner REFERENCE will understand the following: • • ESTIMATE Understand the three parts of a Powerpoint queuing system. slides Describe & calculate the basic queuing system configurations PRESCRIBED READING: Addional Notes: Powerpoint Slides 37 WEEKS 1 EBM2010/EBM2020 Tutorials: a) From historical data, Harry’s Car Wash estimates that dirty cars arrive at the rate of 10 per hour all day on Saturday. With a crew working the wash line, Harry figures that cars can be cleaned at rate of one every 5 minutes. One car at a time is cleaned in this example of a single channel waiting line. You are required to calculate the following: (a) Average number of cars in line. (b) Average time a car waits before it is washed. (c) Average time a car spends in the service system. (d) Utilization rate of the car wash. (e) Profitability that there are no cars in the system. b) A university cafeteria line in the students center is a self – serve facility in which students select the food items they want and then form a single line to pay the cashier. Students arrive at a rate of abort four per minute according to a Poisson distribution. The single cashier ringing up sales takes about 12 seconds per customers, following an exponential distribution. (a) What is the probability that there are more than two students in the system? (b) What is the probability that the system is empty? (c) How long will the average student have to wait before reaching the cashier? (d) What is the expected number of students in the queue? (e) What is the average number of students in the system? c) Automobiles arrive at the drive through window at a post office at the rate of 4 every 10 minutes. The average service time is 2 minutes. The Poisson distribution is appropriate for the arrival rate and service times are exponentially distributed. Compute the information for all studied equations. 38 EBM2010/EBM2020 a. What is the average time a car is in the system? b. What is the average number of cars in the system? c. What are the average time cars spend waiting to receive service? d. What is the average number of cars in line behind the customer receiving service? e. What is the probability that there are no cars at the window? f. What percentage of time is the postal clerk busy? g. What is the probability that there are exactly two cars in the system? 39 EBM2010/EBM2020 UNIT 6 CAPACITY DETAIL MANAGEMENT After studying this module, the REFERENCE learner will understand the following: Chapter 7s • (Supplement) Define and determine: ESTIMATE p. 346 - 348 Ø Design capacity Ø Effective capacity Ø Utilization Ø Efficiency • Capacity considerations p. 349 • Managing demand. p. 350 • Break-Even analysis. p. 356 PRESCRIBED READING: Prescribed textbook, Chapter 7 Supplement; pp. 346 - 372 40 WEEKS 1 EBM2010/EBM2020 Learning Objectives: 1. Define, calculate & interpret the following terms: • Design capacity • Effective capacity • Utilisation • Efficiency 2. Name and explain the four special considerations that need to be taken into account in order to make a good capacity decision. 3. Explain how a business would be able to manage demand when faced with a poor match between actual demand and available capacity. 4. Define the following terms: • Break – even analysis • Fixed cost • Variable costs • Contribution 5. Conduct break-even analysis based on cost and volume. 41 EBM2010/EBM2020 Capacity Planning Tutorials: 1. Huge University’s Executive MBA has the facilities and faculty to handle an enrollment of 2000 students per semester. However, in an effort to limit class sizes to a “reasonable” level (under 200, generally), they placed a ceiling on enrollment to 1500 students. Although there was ample demand for business courses last semester, conflicting schedules allowed only 1450 students to take business courses. What are the utilization and efficiency of this system? 2. A fleet repair facility has the capacity to repair 800 trucks per month. However, due to scheduled maintenance of their equipment, management feels that they can repair no more than 500 trucks per month. Last month, two of the employees were absent several days each and only 300 trucks were repaired. What are the utilization and efficiency of the repair shop? 3. The owner of Pizza Palace is considering a new oven in which to bake the firm’s signature dish, vegetarian pizza. Oven type A can handle 20 pizzas an hour. The fixed cost associated with oven A are R20 000 and the variable costs are R2.00 per pizza. Oven B is larger and can handle 40 pizzas an hour. The fixed costs associated with oven B are R30 000 and the variable costs are R1.25 per pizza. The pizzas sell for R14 each. Calculate the break-even point in both units and Rand value. a) If the owner expects to sell 9 000 pizzas, which oven should she purchase? b) If the owner expects to sell 12 000 pizzas, which oven should she purchase? 42 EBM2010/EBM2020 4. A manufacturer is currently producing an item which has a variable cost of R0.75 per unit and a selling price of R2.00 per unit. Fixed costs are R20 000. Current volume is 40 000 units. The firm can produce what they believe is a better product by adding a new piece of equipment to the process line. This equipment represents an increase of R5 000 in fixed cost. The variable cost would decrease R0.25 per unit. Volume for the new and improved product should rise to 50 000 units. Should the company invest in the equipment? 5. Willows is a popular resort, but regularly face a shortage of fresh water. Marie Bain has the entrepreneurial spirit and plans to open a business shipping barges of fresh water to the town. They estimate their fixed costs to be R2 500 000, and their variable costs (water, labour, fuel) to be R50 000 per barge load. Selling price is expected to average R75 000 per barge load. a) What is her break-even point in units? b) What is her break-even point in rand? c) If she anticipates demand for 20 barges during the next year, should she enter this business? Additional Textbook Exercises Problems 7.2 – 7.6 (p. 353) Problem 7.15; 7.17; 7.20 43 EBM2010/EBM2020 UNIT 7 LAYOUT DECISIONS DETAIL After studying this module, the learner REFERENCE will understand the following: Chapter 9 • The Strategic Importance of Layout ESTIMATE p.405 Decisions • Types of Layout PRESCRIBED READING: Prescribed textbook- Chapter 9; pp. 405 - 442 44 WEEKS p. 408 1 EBM2010/EBM2020 Learning Objectives: 1.What are the objectives of a good layout design? 2. What are the considerations that need to be taken into account when implementing a good layout? 3. Define the following terminology: • Fixed position layout. • Process oriented layout • Work cells • Focused work centers. • Office layout • Retail layout • Warehouse layout • Production- oriented layout • Assembly line. 4. Provide an outline of the advantages of utilizing a work cell. 5. Name five ideas that could prove helpful for determining the overall arrangement of a retail store. 6. Define the terms – • Cross docking, and • Random stocking. 45 EBM2010/EBM2020 UNIT 8 HUMAN RESOURCES, DETAIL JOB DESIGN & WORK After studying this module, the learner REFERENCE will understand the following: WEEKS ESTIMATE MEASUREMENT Chapter 10 • Human Resource Strategy for p. 448 Competitive Advantage • Labor Planning p. 449 • Job Design p. 450 • Ergonomics and the Work p. 453 Environment • Methods Analysis p. 455 • The Visual Workplace p. 458 • Labor Standards PRESCRIBED READING: Prescribed textbook; Chapter 10; pp. 445 - 476. 46 p. 458 1 EBM2010/EBM2020 Learning Objectives: 1. Introduction The main objective of this unit is to place into perspective, the role of the Human Resource function in Operation Management. 2. Labour Planning 2.1 What is labour planning? 2.2 Elaborate on the staffing policy of employment stability. 2.3 Elaborate on the staffing policy of the various work schedules at the disposal of Human / Operations Manager. 3. Job Design 3.1 Define the concept of job design. 3.2 Define the concept of labour specialization. 3.3 Define the concept of job expansion. 3.4 Discuss the limitations of job expansion. 3.5 Discuss the various incentive schemes available to the Human resources / operations manager. 3.6 4. 5. What is “ergonomics”? Methods Analysis 4.1 Define the term, “Methods Analysis”. 4.2 Discuss the various tools available in order to conduct a methods analysis. The Visual Workplace 5.1 Define the term, “Labour Standards.” 47 EBM2010/EBM2020 SECTION 3 1 INFORMATION ON PLAGIARISM It is extremely important that you understand the importance of avoiding plagiarism in any of the work submitted in fulfilment of your course requirements. Disciplinary action will be taken against any student who plagiarises the work of another. The following extract on plagiarism is taken directly from the official NMU Copyright services website from an article entitled Copyright and Plagiarism: Short guide for students. Students must familiarise themselves with this document: WHAT IS PLAGIARISM? Plagiarism is similar to copyright infringement in that one is unlawfully using the work of another person. Plagiarism occurs when an individual uses the words or ideas of another person as if it were his/her own and without giving acknowledgement of the actual source. Even if the source is mentioned it must be made clear when the work is being quoted and what your own contribution is. The work that was plagiarised does not even need to be a copyright protected work to amount to plagiarism. R. D. Mawdsley, in an article Academic Misconduct: Cheating and Plagiarism, 1994 (Topeka: NOLPE) defined plagiarism as follows: “Plagiarism: This consists of offering as one’s own work the words, ideas or arguments of another person, without appropriate attribution by quotation, reference or footnote. Plagiarism occurs both when the words of another are reproduced without acknowledgement, and when the ideas or arguments of another are paraphrased in such a way as to lead the reader to believe that they originated with the writer.” 2 ASSIGNMENT INSTRUCTIONS PRODUCTIVITY ASSIGNMENT FRITO-LAYS In this activity, you're asked to submit your case study answers and later assess TWO submissions from fellow students. After submitting your work, you need to check back here to peer-assess other students' work. PLEASE NOTE THIS IS AN INDIVIDUAL ASSIGNMENT INSTRUCTIONS You are required to read the case study on p.63 of your prescribed textbook (Heizer & Render 10th ed.) In addition, you are required to watch the video entitled: "Frito-Lay: Operations Management in Manufacturing" which can be found through the following link http://nmmutube.nmmu.ac.za/video.aspx?watch=865009a4-cda4-4f13-bb2de47b934888de. You are further required to study a business' process of your choice to answer question 4. Please answer the following questions: 48 EBM2010/EBM2020 1. From your knowledge of production processes and from the case and video, identify how each of the ten decisions of OM is applied at Frito-Lay [Minimum 300 words] 2. How would you determine the productivity of the production process at FritoLay? [Minimum 100 words] 3. How are the 10 decisions of OM different when applied by the operations manager of a production process such as Frito-Lay versus a service organisation such as Hard Rock Cafe (Read Hard Rock case study on pp. 40-41 of your textbook).[Minimum 200 words] 4. In your workplace/university/home, identify any process that has inputs, processing, and outputs. Calculate the single factor productivity for at least two variables (e.g labour/hour; trolleys packed/shift etc.). Show all your workings. • • 3 Briefly discuss the background/nature of the business and the process you are studying. Include the type of products/service and how else they measure productivity [100 words]. Recommend and discuss ways in which the business can improve productivity based on your findings and the productivity variables identified on pp.53-55 [200 words]. ASSIGNMENT LEARNING OUTCOMES After completing the project, the learner will be able to • Identify how the ten decisions of operations management are applied to a manufacturing process • Differentiate how the ten decisions of operations management are applied in service versus production environments • Apply productivity measures to a process in their workplace/university/home • Compute single-factor productivity for a process and make improvement recommendations based on the three productivity variables. 49 EBM2010/EBM2020 4 ASSIGNMENT EVALUATION RUBRIC 50