General Purpose Power Relay FEATURES • Small package design • ARC barrier equipped • Silver Cadium Oxide contact • High dielectric strength (1,800 Vac) • High reliability and long life • Ultra-high sensitivity with quick response time (25 ms max.) • High vibration and shock resistance • Options include LED indicator, diode protection, and LED indicator/diode protection • UL listed, CE certified, CSA certified TYPICAL APPLICATIONS • Control panels • Elevator panels • Machine tools • Test equipment WARNING PERSONAL INJURY DO NOT USE these products as safety or emergency stop devices or in any other application where failure of the product could result in personal injury. Failure to comply with these instructions could result in death or serious injury. Sensing and Control SZR-LY Series ® SZR-LY Series general-purpose power relays are designed for a wide range of applications including power as well as logic control for factory machines and control panels. SZR-LY Series relays break 10 A loads and are ideal for control panels that require stable and reliable relays. One standard and three options are available: LED indicator, internal surge protection diode, and LED indicator/diode protection. Honeywell’s global sales and distribution channels ensure a rapid response and excellent customer service. WARNING MISUSE OF DOCUMENTATION • The information presented in this product sheet is for reference only. Do not use this document as a product installation guide. • Complete installation, operation, and maintenance information is provided in the instructions supplied with each product. Failure to comply with these instructions could result in death or serious injury. General Purpose Power Relays SZR-LY Series RELAY MODEL SELECTION GUIDE Type Terminal Standard Plug-in/Solder PCB LED Indicator Plug-in/Solder DIODE surge suppression LED indicator + surge suppression Contact Catalog Listing DPDT SZR-LY2-1 4PDT SZR-LY4-1 DPDT SZR-LY2-1P 4PDT SZR-LY4-1P DPDT SZR-LY2-N1 4PDT SZR-LY4-N1 DPDT SZR-LY2-D1 4PDT SZR-LY4-D1 DPDT SZR-LY2-X1 4PDT SZR-LY4-X1 SOCKETS – REQUIRED ACCESSORIES Din-rail Mounting Solder Terminal PCB Terminal SZX-SLF-08N SZX-SLB-08 SZX-SLB-08P SZX-SLF-14 SZX-SLB-14 SZX-SLB-14P Relay Contact DPDT For use with SZR-LY2-1, N1, -D1, -X1 4PDT For use with SZR-LY4-1, N1, -D1, -X1 CONTACT RATINGS Load Ratings Rated load Carry current Max. operating voltage Max. operating current Max. switching capacity Min. permissible load 2 Honeywell • Sensing and Control Resistive Load (p.f. = 1) Inductive load (p.f. = 0.4, L/R = 7 ms) 110 Vac, 10 A 24 Vdc, 10 A 110 Vac, 7.5 A 24 Vdc, 5 A 10 A 250 Vac, 125 Vdc 10 A 1,100 VA, 240 W 825 VA, 120 W 5 Vdc, 100 mA General Purpose Power Relays SZR-LY Series COIL RATINGS (DPDT) Rated Voltage (V) AC DC 6 12 24 50 100/110 110/120 200/220 220/240 6 12 24 48 100/110 Rated Current (mA) 50 Hz 60 Hz 214.1 106.5 53.8 25.7 11.7/12.9 9.9/10.8 6.2/6.8 4.8/5.3 183 91 46 22 10/11 8.4/9.2 5.3/5.8 4.2/4.6 150 75 36.9 18.5 9.1/10 Coil resistance (Ω) Coil Inductance (H) Armature Armature OFF ON 12.2 46 180 788 3,750 4,430 12,950 18,790 0.04 0.17 0.69 3.22 14.54 19.2 54.75 83.5 0.08 0.33 1.3 5.66 24.6 32.1 94.07 136.4 40 160 650 2,600 11,000 0.17 0.73 3.2 10.6 45.6 0.33 1.37 5.72 21.0 86.2 Pick-up Voltage (V) Max. 80 % Dropout Voltage (V) Min. 30% Maximum Voltage (V) Power Consumption (W) Approx. 1.0 W to 1.2 W (60 Hz) 110% Approx 0.9 W to 1.1 W (60 Hz) Max. 80% Min. 10% 110% Approx. 0.9 W Pick-up Voltage (V) Dropout Voltage (V) Maximum Voltage (V) Power Consumption (W) Max. 80 % Min. 30% 110% Approx. 1.95 W to 2.5 W (60 Hz) Max. 80% Min. 10% 110% Approx. 1.5 W COIL RATINGS (4PDT) Rated Current (mA) AC DC Coil Inductance (H) Rated Voltage (V) 50 Hz 60 Hz Coil resistance (Ω) Armature OFF Armature ON 6 12 24 50 100/110 200/220 386 199 93.6 46.8 22.5/25.5 11.5/13.1 330 170 80 40 19/21.8 9.8/11.2 5 20 78 350 1,800 6,700 0.02 0.1 0.38 1.74 10.5 33.1 0.04 0.17 0.67 2.88 17.3 57.9 25 100 350 1,600 6,900 0.09 0.39 1.41 6.39 32 0.21 0.84 2.91 13.6 63.7 6 12 24 48 100/110 240 120 69 30 15/15.9 Note 1: The rated current and coil resistance are measured at a coil temperature of 23 °C [73.4 °F] with tolerances of +15%, -20% for AC rated current and ± 15% for DC coil resistance. Note 2: The rated current of N1 and X1 types is 4 mA higher than the value in the table above. Honeywell • Sensing and Control 3 General Purpose Power Relays SZR-LY Series SPECIFICATIONS Contact material Contact resistance Operate time Release time Operating Mechanical frequency Electrical Silver Cadium Oxide Max. 50 MOhm Max. 25 ms Max. 25 ms 18,000 operations per hour 1,800 operations per hour Insulation resistance Dielectric withstand voltage Min. 100 Mw at 500 Vdc 1,800 Vac 50 Hz/60 Hz for one minute between non-continuous current carrying terminals and between coil thermals and contact terminals 1,000 Vac 50/60 Hz for 1 minute between contacts of same polarity Vibration Mechanical durability 10 Hz to 55 Hz at double amplitude of 1.0 mm resistance Malfunction durability 10 Hz to 55 Hz at double amplitude of 1.0 mm Shock resistance Mechanical durability 1,000 m/s2 (approx. 100 g) Malfunction durability 200 m/s2 (approx. 20 g) Service life Mechanical AC: Min. 50 million operations (at operating frequency of 18,000 operations/hour) DC: Min. 100 million operations (at operating frequency of 18,000 operations/hour) Electrical DPDT: Min. 500,000 operations (at operating frequency of 1,800 operations/hour) 4PDT: Min. 200,000 operations (at operating frequency of 1,800 operations/hour) Weight DPDT: Approximately 35 g 4PDT: Approximately 65 g Note 1: The data shown above are of initial value CHARACTERISTIC DATA Electrical life ) 4 AC resistive 10 5 AC inductive p.f.=0.4 DC resistive 1 0.5 DC inductive L/R=7ms 0.1 5 10 Number of operations(× 10 DPDT Rated operatin g current(A) Max. Switching capacity 1,000 500 DC24V resistive load AC110V resistive load 100 50 DC24V (L/R=7ms) 10 0 50 100 500 Rated operating voltage(V) 2 4 8 10 12 14 16 Current(A) 4 ) AC resistive 10 5 AC inductive p.f.=0.4 DC resistive 1 0.5 DC inductive L/R=7ms 0.1 5 10 50 100 500 Rated operating voltage(V) 4 Honeywell • Sensing and Control Number of operations(× 10 Rated operating current(A) 6 Electrical life Max. Switching capacity 4PDT AC110V (cosf =0.4) 1,000 500 DC24V resistive load AC110V resistive load 100 50 10 DC24V (L/R=7ms) AC110V (cosf =0.4) 0 2 4 6 8 10 12 14 16 Current(A) General Purpose Power Relays SZR-LY Series CATALOG LISTING MATRIX SZR – LY 2 – ___ 1 P – AC110-120V Terminal Type __ = Solder/Plug-in P = PCB Mounting Type 1 = Terminal Poles 2 = DPDT 4 = 4PDT Amp Rating: MY = 5 A or 3 A LY = 10 A Product Type General Purpose Relay Honeywell • Sensing and Control Option Type __ = No Indicator or Diode D = Internal Surge Protection Diode N = Red LED Operation Indicator X = LED and Diode Voltage Rating: AC6V = AC12V = AC24V = AC50V = AC100V = AC110-120V = AC200V = AC220V = AC220-240V = DC6V = DC12V = DC24V = DC48V = DC100V = 6 Vac 12 Vac 24 Vac 50 Vac 100 Vac 110/120 Vac 200 Vac 220 Vac 220/240 Vac * 6 Vdc 12 Vdc 24 Vdc 48 Vdc 100 Vdc 240 Vac - Submitted for UL approval 5 General Purpose Power Relays SZR-LY Series HOLDING CLIPS • • • • • Holding clips are included with the sockets Holding clips for the SLF-08N cannot be removed once inserted The holding clip for the SLF-14 can be removed by pushing the side of the inserting hold with a sharp object Holding clips for all SMB sockets are wire for easy removal Holding clips are to be inserted into the slots provided on the socket DIMENSIONS (For reference only – mm/in) Figure 1. Dimensions For SZX-SLF-14 sockets Figure 3. Dimensions For all SZX-SLB sockets 29,0 [1.14] 4,5 [0.18] 22,0 [0.87] 16,0 [0.63] 39,6 [1.56] 4,5 [0.18] 7,0 [0.28] 6,0 [0.24] 45,5 [1.79] Figure 2. Dimensions For SZX-SLF-08N sockets 6,5 [0.26] 5,0 [0.20] 14,5 [0.57] 4,6 [0.18] 49,9 [1.96] 6 Honeywell • Sensing and Control 6,2 [0.24] 2,2 [0.09 ] 15° General Purpose Power Relays SZR-LY Series 5,75 [0.23] Max. 28,0 [1.10] 14 - O 3,0 [0.12] 5,0 [0.20] 0,5 [0.02] FIGURE 4. DIMENSION, CIRCUIT DIAGRAM, TERMINAL ARRANGEMENT, AND MOUNTING HOLE FOR SZR-LY2-1, SZR-LY2-N1, SZR-LY2-D1, and SZR-LY2-X1 3,0 [0.12] Max. 36,0 [1.42] LY2-1 Max. 21,5 [0.85] 6,4 [0.26] LY2-N1 AC LY2-N1 DC LY2-D1 LY2-X1 1 2 1 2 1 2 1 2 1 2 3 4 3 4 3 4 3 4 3 4 5 6 5 6 5 6 5 7 8 7 8 7 8 7 - + - + 6 5 8 7 6 - + 8 Bottom view 1,0 [0.04] Max. 36,0 [1.42] Max. 28,0 [1.10] 5,75 [0.23] 2,0 [0.08] 0,5 [0.02] FIGURE 5. DIMENSION, CIRCUIT DIAGRAM, TERMINAL ARRANGEMENT, AND MOUNTING HOLE FOR SZR-MY2-1P and SZR-MY4-1P Max. 21,5 [0.85] 4,5 [0.18] The circuit diagram is the same wit standard type of SZR-MY2-1 or the SZR-MY4-1 Honeywell • Sensing and Control 7 General Purpose Power Relays SZR-LY Series 0,5 [0.02] FIGURE 6. DIMENSION, CIRCUIT DIAGRAM, TERMINAL ARRANGEMENT, AND MOUNTING HOLE FOR SZR-LY4-1, SZR-LY4-N1, SZR-LY4-D1, and SZR-LY4-X1 5,0 [0.20] Max. 28,0 [1.10] 14 - O 3.0 Holes 3,0 [0.12] Max. 36,0 [1.42] Max. 41,5 [1.63] 6,4 [0.25] LY4-1 LY4-N1 AC LY4-N1 DC 1 2 3 4 1 2 3 4 1 2 3 4 5 6 7 8 5 6 7 8 5 6 7 8 9 10 11 12 9 10 11 10 11 14 13 13 LY4-D1 12 9 14 13 LY4-X1 1 2 3 4 1 2 3 4 5 6 7 8 5 6 7 8 10 11 12 9 10 11 9 13 - - + 13 14 12 - + 14 Bottom view FIGURE 7. CIRCUIT DRAWING FOR SZR-LY2- and SZR-LY4- DPDT 14.2 4PDT 14- 2.5 0.1 10 10 10 3.4 8 Honeywell • Sensing and Control 8- 2.5 0.1 5.3 7.15 5.5 13.15 4.1 4.6 10 12 + 14 General Purpose Power Relays SZR-LY Series SOCKETS FIGURE 9. SZX-SLF-14 22,0 [0.87] 2 - O 6,0 [0.24] 7,0 [0.28] 14-M3.5x8 3,4 [0.13] 2-M4 14,5 [0.57] 35,5 [1.40] 68,0 [2.68] 47,0 [1.85] 4,2 [0.17] 67,0 [2.64] 36,0 ± 0,2 [1.42 ± 0.008] 8,0 [0.31] Max. 45,5 [1.79] Max. 30,0 [1.18] 30,0 [1.18] Max. 66,0 [2.60] Max. 61,0 [2.40] 25,0 [0.99] FIGURE 10. SZX-SLB-08 FIGURE 11. SZX-SLB-14 Max. 42,5 [1.67] 5,0 [0.20] Max. 29,5 [1.16] 14 - O 1,7 [0.07] Holes 8 - O 1,7 [0.07] 2,7 [0.11] Max. 26,5 [1.04] 2,7 [0.11] 25,8 ± 0,2 [1.02 ± .008] 38,5 [1.52] Max. 20,5 [0.81] Max. 20,5 [0.81] Max. 21,4 ± 0,2 [0.84 ± .008] Max. 29,5 [1.16] 26,6 ± 0,3 [1.05 ± 0.01] Max. 25,5 [1.00] 5,0 [0.20] 0,3 [0.01] Max. 24,0 [0.94] 38,5 [1.52] 2,5 [0.10] 2 - M4 2 - O 4,5 [0.18] Holes 26,0 [1.02] 4,5 [0.18] 25,0 ± 0,2 [0.99 ± .008] Max. 78,5 [3.09] 19,0 [0.75] 8,0 [0.31] 69,0 ± 0,3 [2.72 ± 0.01] FIGURE 8. SZX-SLF-08N 41,0 ± 0,2 [1.61 ± 0.008] Honeywell • Sensing and Control 9 General Purpose Power Relays SZR-LY Series FIGURE 12. SZX-SLB-08P Max. 16,5 [0.65] 4,5 [0.18] Max. 24,0 [0.94] 17,1 [0.67] Max. 29,5 [1.16] 6,5 [0.26] 10,0 [0.39] 6,0 [0.24] 30,0 [1.18] Max. 16,5 [0.65] 5,2 [0.20] 4,6 [0.18] 8 - O 2,0 [0.08] Holes Max. 26,5 [1.04] 2,7 [0.11] 38,5 [1.52] 11,5 [0.45] 12,5 [0.50] 6,5 [0.26] 6,5 [0.26] 5,8 [0.23] 5,0 [0.20] 2,0 [0.08] Max. 42,5 [1.67] Max. 29,5 [1.16] Max. 25,5 [1.00] 5,0 [0.20] 2,0 [0.08] 10,0 [0.39] 38,5 [1.52] 1,0 [0.04] 4,5 [0.18] 0,5 [0.02] 1,0 [0.04] 0,5 [0.02] 2,7 [0.11] FIGURE 13. SZX-SLB-14P 14 - O 2,0 [0.08] Holes 6,5 [0.26] WARRANTY/REMEDY Honeywell warrants goods of its manufacture as being free of defective materials and faulty workmanship. Contact your local sales office for warranty information. If warranted goods are returned to Honeywell during the period of coverage, Honeywell will repair or replace without charge those items it finds defective. The foregoing is Buyer’s sole remedy and is in lieu of all other warranties, expressed or implied, including those of merchantability and fitness for a particular purpose. Specifications may change without notice. The information we supply is believed to be accurate and reliable as of this printing. However, we assume no responsibility for its use. Sensing and Control www.honeywell.com/sensing Honeywell 11 West Spring Street Freeport, Illinois 61032 009551-4-EN IL50 GLO 0104 Printed in USA Copyright 2003-2004 Honeywell International Inc. All Rights Reserved. While we provide application assistance personally, through our literature and the Honeywell web site, it is up to the customer to determine the suitability of the product in the application. For application assistance, current specifications, or name of the nearest Authorized Distributor, contact a nearby sales office. Or call: 1-800-537-6945 USA/Canada 1-815-235-6847 International FAX 1-815-235-6545 USA INTERNET www.honeywell.com/sensing info.sc@honeywell.com