Gas turbine cycle 1 GAS TURBINES Introduction Gas turbines are prime movers producing mechanical power from the heat generated by the combustion of fuels. They are used in aircraft, some automobile units, industrial installations and small – sized electrical power generating units. A schematic diagram of a simple gas turbine power plant is shown below. This is the open cycle gas turbine plant. 2 Working: Air from atmosphere is compressed adiabatically (idealized) in a compressor (usually rotary) i.e., Process 1–2. This compressed air enters the combustion chamber, where fuel is injected and undergoes combustion at constant pressure in process 2–3. The hot products of combustion expand in the turbine to the ambient pressure in process 3–4 and the used up exhaust gases are let out into the surroundings. 3 The compressor is usually coupled to the turbine, so that the work input required by the compressor comes from the turbine. The turbine produces more work than what is required by the compressor, so that there is net work output available from the turbine. Since the products of combustion cannot be re–used, real gas turbines work essentially in open cycles. The p–v and T–s diagrams of such a plant are shown above. 4 The compressor is usually coupled to the turbine, so that the work input required by the compressor comes from the turbine. The turbine produces more work than what is required by the compressor, so that there is net work output available from the turbine. Since the products of combustion cannot be re–used, real gas turbines work essentially in open cycles. The p–v and T–s diagrams of such a plant are shown above. 5 Closed Cycle Model The open gas-turbine cycle can be modelled as a closed cycle, using the air-standard assumptions The compression and expansion processes remain the same, but the combustion process is replaced by a constant-pressure heat addition process from an external source. The exhaust process is replaced by a constant-pressure heat rejection process to the ambient air. 6 Brayton Cycle: This is the air– standard cycle for the gas turbine plant. It consists of two reversible adiabatic processes and two reversible isobars (constant pressure processes). The p–v and T–s diagrams of a Brayton Cycle are as shown. 7 Process 1 - 2: Reversible adiabatic compression. 2 – 3: Reversible constant pressure heat addition. 3 – 4: Reversible adiabatic expansion. 4 – 1: Reversible constant pressure heat rejection. A schematic flow diagram of this somewhat hypothetical gas turbine plant is shown below. 8 Though this plant works on a closed cycle, each of the four devices in the plant is a steady–flow device, in the sense that there is a continuous flow of the working fluid (air) through each device. Hence, the steady–flow energy equation is the basis for analysis, and can be applied to each of the four processes. Neglecting changes in kinetic and potential energies, the steady flow energy equation takes the from Q – W = ∆h = Cp.∆T (Since air is assumed to be an ideal gas) Process 1 – 2 is reversible adiabatic, hence Q1-2 = 0 W1-2 = - Cp.∆T = - Cp (T2 – T1): - ve, work input Work of compression Wc = |W1 – 2| = Cp (T2-T1) 9 Process 2–3 is a constant pressure process Heat added, Process 3-4 is again reversible adiabatic, +ve work output. 10 Process 4-1 is also a constant pressure process : -ve, i.e., heat is rejected Heat rejected, Q2 = |Q4-1| = Cp (T4-T1) Therefore the cycle efficiency, 11 Therefore the cycle efficiency, For isentropic process 1-2, & for process 3-4, 12 Since p3 = p2 and p4 = p1 Compression ratio, 13 Therefore, Pressure ratio, Thus it can be seen that, for the same compression ratio, A closed cycle turbine plant is used in a gas–cooled nuclear reactor plant, where the source is a high temperature gas cooled reactor supplying heat from nuclear fission directly to the working fluid (gas/air). 14 Effect of pressure Ratio rp on simple Brayton Cycle:- That means, the more the pressure ratio, the more will be the efficiency. Temperature T1 (=Tmin) is dependent on the temperature of surroundings. Temperature T3 (=Tmax) is limited by metallurgical considerations and heat resistant characteristics of the turbine blade material. For fixed values of Tmin and Tmax, the variation in net work output, heat added and efficiency with increasing pressure ratio rp can be explained with the help of a T-s diagram as shown. 15 For low pressure ratio, the net work output is small and the efficiency is also small (Cycle 1 – 2 – 3 - 4). In the limit, as rp tends 1, efficiency tends to zero (net work output is zero, but heat added is not zero). As the pressure ratio increases, the work output increases and so does the efficiency. However, there is an upper limit for rp when the compression ends at Tmax. As rp approaches this upper limit (rp)max, both net work output and heat added approach zero values. However, it can be seen that the mean temperature heat addition Tadd approaches Tmax, while the mean temperature of heat rejection approaches Tmin, as rp comes close to (rp)max. 16 Hence cycle efficiency, given by approaches the Carnot efficiency i.e., rp - (rp)max When the compression ends at Tmax i.e., when state point 2 is at Tmax. When rp=rpmax, 17 The variation of net work output Wnet with pressure ratio rp is shown below. As r p increases from 1 to (rp)max, Wnet increases from zero, reaches a maximum at an optimum value of rp i.e., (rp)opt and with further increase in rp, it reduces and becomes zero when rp = rpmax 18 Pressure Ratio for maximum net work output:Wnet= Cp[(T3 - T4) - (T2 - T1)] T3 = Tmax & T1= Tmin 19 Condition for maximum Wnet is i.e., It can be seen that, 20 Maximum net work output Corresponding to rp = (rp)opt i.e., when Wnet is maximum, cycle efficiency is 21 Effect of pressure Ratio r p on simple Brayton Cycle The thermal efficiency of an ideal Brayton cycle depends on the pressure ratio, rp of the gas turbine and the specific heat ratio, γ of the working fluid. The thermal efficiency increases with both of these parameters, which is also the case for actual gas turbines. A plot of thermal efficiency versus the pressure ratio is shown in, for the case of γ =1.4. Thermal efficiency of the ideal Brayton cycle as a function of Pressure ratio 22 Effect of irreversibility’s in turbine/compressor: In the ideal Brayton cycle, compression and expansion of air are assumed to be reversible and adiabatic. In reality, however, irreversibility’s do exist in the machine operations, even though they may be adiabatic. Hence the compression and expansion processes are not really constant entropy processes. Entropy tends to be increase (as per the principle of increase of entropy). 23 Effect of irreversibility’s in turbine/compressor: The T–s diagram of a Brayton cycle subject to irreversibility’s will be as shown. Irreversibility’s result in a reduction in turbine output by (h4-h4S) and in an increase in the compressor input by (h2 – h2S). Hence the output reduces by the amount (h4–h4S )+ (h2–h2s). Though heat input is also reduced by (h2-h2s), the cycle efficiency is less than that of an ideal cycle. The extent of losses due to irreversibility’s can be expressed in terms of the turbine and compressor efficiencies. 24 Turbine efficiency, Compressor efficiency, 25 Back Work Ratio The fraction of the turbine work used to drive the compressor is called the back work ratio. BWR is defined as the ratio of compressor work to the turbine work The BWR in gas turbine power plant is very high, normally onehalf of turbine work output is used to drive the compressor Back Work Ratio for gas power cycles: 40-80% Work Ratio The fraction of the turbine work that becomes the net work is called the work ratio. Work Ratio is defined as the ratio of net work to the turbine work 28 Methods of Improving the thermal efficiency of the open gas turbine cycle Although the performance of the gas turbine is not especially attractive compared with the efficiencies possible in Diesel and Petrol engine power plants, a simple gas turbine has advantages in weight, size and vibration compared to the engine and in size and cost compared to small steam plant. It is also superior to both in quantity of water used, for the simple gas turbine plant uses almost no cooling water. Even if the components used in the gas turbine power plants are improved in design, the efficiency and the specific output of the simple gas turbine cycle are quite low. The efficiency handicap is surmountable, at the expense of adding complexity to the gas turbine plant. The principle Methods: ✓ Regeneration ✓ Intercooling ✓ Reheating 29 Methods of Improving the thermal efficiency of the open gas turbine cycle Thermal efficiency of the Brayton cycle : The principle Methods: ✓ Regeneration ✓ Intercooling ✓ Reheating (a) QA the heat added or supplied can be decreased by the process called regenerative heating of gas before entering the combustion chamber. (b) Compressor work Wc can be decreased when multistage compressors with intercooling are used. (c) Turbine work-output Wt can be increased by using a multistage turbine with 30 reheating of the gas in between the two stages. Methods of Improving the thermal efficiency of the open gas turbine cycle Regeneration: The efficiency of the Brayton cycle can be increased by utilizing part of the energy of exhaust air from the turbine to preheat the air leaving the compressor, in a heat exchanger called regenerator. This reduces the amount of heat supplied Q1 from an external source, and also the amount of heat rejected Q2 to an external sink, by an equal amount. Since W net = Q1 - Q2 and both Q1 and Q2 reduce by equal amounts, there will be no change in the work output of the cycle. 31 Regeneration: 32 Regeneration: Heat added Heat rejected Turbine output Compressor input Q1 = h3 –h2’ = Cp (T3 – T2’) Q2 = h4’ – h1 = Cp (T4’ – T1) WT = h3 – h4 = Cp (T3 – T4) WC = h2 – h1 = Cp (T2 – T1) Regeneration can be used only if the temperature of air leaving the turbine at 4 is greater than that of air leaving the compressor at 2. In the regenerator, heat is transferred from air leaving the turbine to air leaving the compressor, thereby raising the temperature of the latter. The maximum temperature to which compressed air at 2 can be heated is equal to the temperature of turbine exhaust at 4. 33 Regeneration: This, however, is possible only in an ideal regenerator. In reality, T2’<T4. The ratio of the actual temperature rise of compressed air to the maximum possible rise is called effectiveness of the regenerator. 34 Regeneration: With a regenerator, since W net remains unchanged, but Q1 reduces, efficiency η = W net/Q1 increases. This is also evident from the fact that the mean temperature of heat addition increases and the mean temperature of heat rejection reduces with the use of the regenerator, and efficiency is also given by 35 With regenerator, In the regenerator, Heat lost by hot air = Heat gained by cold air i.e., With an ideal regenerator, 36 therefore, 37 1- For a fixed ratio , the cycle efficiency decreases with increasing pressure ratio. In practice, a regenerator is expensive, heavy and bulky and causes pressure losses, which may even decrease the cycle efficiency, instead of increasing it. 38 Problem 1 Tutorial A gas turbine plant uses 500 kg of air/min, which enters the compressor at 1 bar, 170C. The compressor delivery pressure is 4.4 bar. The products of combustion leaves the combustion chamber at 6500C and is then expanded in the turbine to 1 bar. Assuming isentropic efficiency of compressor to be 75% and that of the turbine to be 85%, calculate (i) mass of the fuel required /min, of the CV of fuel is 39000 kJ/kg. (ii)net power output (iii)Overall thermal efficiency of the plant. Assume CP=1.13 kJ/kg-K, =1.33 for both heating and expansion. 39 Solution: a = 500 kg / min = 8.33 kg / sec m P1 = 1 bar T1 = 290 K P2 = 4.4 bar T3 = 923 K C = 0.75 t = 0.85 , W net = ? , th ? m f = ? Calorific Value = 39000 kJ/kg Process 1-2s is isentropic compression i.e., P −1 −1 P1V1 = P2V2 or T1V1 = T2V2 or −1 = C P2 T2 s = T1 P1 But −1 T2 s − T1 C = T2 − T1 T = 290(4.4) 0.4 1.4 i.e., = 443.02 K 443.02 − 290 0.75 = T2 = 494.03K T2 − 290 40 Process 3-4s is isentropic expansion i.e., T4 s P4 = T3 P3 But i.e., (i) T 1 T4 s = 923 4.4 0.32 1.33 = 639.18K T3 − T4 = T3 − T4 s 923 − T4 0.85 = T4 = 681.76 K 923 − 639.18 m f = ? We have −1 m a CV 500 39000 = i.e., = m f C P (T3 − T2 ) m f 1.13(923 − 494.03) f = 6.21 kg/min m 41 (ii) W net = ? Compressor work, W C = CP (T2 – T1) = 1.005 (494.03 – 290) = 205.05 kJ/kg Turbine work, W T = CP (T3 – T4) = 1.13 (923 – 681.76) = 272.6 kJ/kg W net = W T – W C = 67.55 kJ/kg a + m f )Wnet Net work output per minute = (m = (500+6.21) (67.55) = 34194.49 kJ/min Power output = 569.91 kW 42 (iii) th = ? Heat supplied, Qin = CP (T3 – T2) = 1.33 (923 – 494.03) = 570.53 kJ/kg Wnet 67.55 th = = Qin 570.53 = 0.118 or 11.8% 43 Tutorial Problem 2 1. In a Gas turbine installation, the air is taken in at 1 bar and 150C and compressed to 4 bar. The isentropic of turbine and the compressor are 82% and 85% respectively. Determine (i) compression work, (ii) Turbine work, (iii) work ratio, (iv) Th. . What would be the improvement in the th. if a regenerator with 75% effectiveness is incorporated in the cycle. Assume the maximum cycle temperature to be 825K. Solution: P1 = 1 bar T3 = 825K T1 = 288K C = 0.85 P2 = 4 bar t = 0.82 44 Case1: Without Regeneration: Process 1-2s is isentropic i.e., T2 s P2 = T1 P1 T2 s = 288 (4) 0.4 1.4 But C = T2 s − T1 T2 − T1 r −1 r = 428.14 K i.e.,0.85 = 428.14 − 288 T2 = 452.87 K T2 − 288 Process 3-4s is isentropic r −1 r But 0.4 1.4 T4 s P4 1 i.e., = T4 s = 825 = 554.96 K T3 P3 4 T3 − T4 825 − T4 t = i.e., 0.82 = T4 = 603.57 K T3 − T4 s 825 − 554.96 45 (i) Compressor work, W C = CP (T2 – T1) = 1.005 (452.87 – 288) = 165.69 kJ/kg (ii) Turbine work, W t = CP (T3 – T4) = 1.005 (825 – 603.57) = 222.54 kJ/kg (iii) Work ratio = (222.54-165.69)/222.54 = 0.255 (iv) QH = Q2-3 = CP(T3 – T2) =1.005(825-452.87) =373.99 kJ/kg (iv) Thermal Efficiency (th), WT − WC 56.85 th = = = 0.152 1 373099 QH 46 Case2: With Regeneration: We have effectiveness, T5 − T2 T5 − 452.87 = i.e., 0.75 = T4 − T2 603.57 − 452.87 T5 = 565.890K Heat supplied, QH1 = Q5-3 = CP(T3 – T5) = 1.005 (825 – 565.89) = 260.4 kJ/kg WT − WC 56.85 th = = = 0.218 1 260.4 QH Improvement in th due to regenerator = 0.218 − 0.152 = 0.436 0.152 i.e., 43.6% 47 Problem 3 Tutorial The maximum and minimum pressure and temperatures of a gas turbine are 5 bar, 1.2 bar and 1000K and 300K respectively. Assuming compression and expansion processes as isentropic, determine the th (a) when an ideal regenerator is incorporated in the plant and (b) when the effectiveness of the above regenerator is 75%. Solution: P2 = P3 = 5 bar P1 = P4 = 1.2 bar T3 = 1000K T1 = 300K 48 Process 1-2s is isentropic i.e., P2 T2 s = T1 P1 r −1 r 0.4 1.4 5 T2 s = 300 = 451.21K 1.2 Process 3-4s is isentropic i.e., T4 s P4 = T3 P3 1.2 T4 s = 1000 5 0.4 1.4 r −1 r = 664.88K 49 Ideal regenerator: i.e., T5 = T4 Heat supplied = CP (T3 – T5) Qin = 1.005 [1000 – 664.88] = 336.79 kJ/kg W net = W T – W C = CP (T3 – T4) – CP (T2 – T1) = 1.005 [1000 – 664.88 – 451.21 + 300] = 183.91kJ/kg Wnet 183.91 th = = = 0.546 = 54.6% Qin 336.79 50 Regenerator with = 0.75 i.e., T5 − T2 actual temperature drop i.e., 0.75 = = T4 − T2 ideal temperature drop T5 − 451.21 0.75 = T5 = 611.46 K (664.88 − 451.21) Heat supplied, QH = CP (T3 – T5) = 1.005 (1000 – 611.46) = 390.48kJ/kg Wnet 183.91 th = = = 0.471 = 47.1% Qin 390.48 51 Multistage compression with inter cooling 52 In this arrangement, compression of air is carried out in two or more stages with cooling of the air in between the stages. The cooling takes place in a heat exchanger using some external cooling medium (water, air etc). Shown above is a schematic flow diagram of a gas turbine plant with two-stage compression with inter cooling. 53 1-2: first stage compression (isentropic) 2-3: inter cooling (heat rejection at constant pressure) 3-4: second stage compression (isentropic) 4-5: constant pressure heat addition 5-6: isentropic expansion 6-1: constant pressure heat rejection. 54 Air, after the first stage compression is cooled before it enters the second stage compressor. If air is cooled to a temperature equal to the initial temperature (i.e., if T3=T1), inter cooling is said to be perfect. In practice, usually T3 is greater than T1. Multistage compressor with inter cooling actually decreases the cycle efficiency. This is because the average temperature of heat addition Tadd is less for this cycle 1-2-3-4-5-6 as compared to the simple Brayton cycle 1-2’-5-6 with the initial state 1. (refer fig). Average temperature of heat rejection Trej also reduces, but only marginally. 55 Hence efficiency is less for the modified cycle. However, if a regenerator is also used the heat added at lower temperature range (4 to 4’) comes from exhaust gases from the turbine. So there may be an increase in efficiency (compared to a simple Brayton cycle) when multi– stage compression with inter cooling is used in conjunction with a regenerator. For a gas turbine plant using 2–stage compression without a generator, Q1 = h5 - h4 = Cp(T5 - T4) W T = h5 - h6 = Cp(T5-T6) W C = (h2 - h1) + (h4 - h3) = Cp [(T2 - T1) + (T4 - T3)] W C = (h2 - h1) + (h4 - h3) = Cp [(T2 - T1) + (T4 - T3)] W net = W T – W C = Cp [(T5 - T6) – {(T 2- T1) + (T4 - T3)}] 57 Multi-Stage expansion with reheating: 58 Here expansion of working fluid (air) is carried out in 2 or more stages with heating (called reheating) in between stages. The reheating is done in heat exchangers called Reheaters. In an idealized cycle, the air is reheated, after each stage of expansion, to the temperature at the beginning of expansion. The schematic flow diagram as well as T-s diagram for a gas turbine plant where in expansion takes place in two turbine stages, with reheating in between, are shown. Multi-Stage expansion with reheating, by itself, does not lead to any improvement in cycle efficiency. In fact, it only reduces. 59 However, this modification together with regeneration may result in an increase in cycle efficiency. It can be seen from the T-s diagram that the turbine exhaust temperature is much higher when multi stage expansion with reheating is used, as compared to a simple Brayton cycle. This makes the use of a regenerator more effective and may lead to a higher efficiency. Heat added Q1 = (h3 - h2) + (h5 - h4) = Cp(T3 - T2) + Cp(T5 - T4) Turbine output W T = (h3 - h4) + (h5 - h6) = Cp(T3 - T4) + Cp(T5 - T6) Compressor input W C = h2 - h1 = Cp(T2 - T1) 60 Ideal Regenerative cycle with inter cooling and reheat: Considerable improvement in efficiency is possible by incorporating all the three modifications simultaneously. Let us consider a regenerative gas turbine cycle with two stage compression and a single reheat. The flow diagram and T-S diagram of such an arrangement is shown. Idealized Regenerative Brayton cycle with two stage compression with inter cooling and also two stage expansion with reheating – ideal regenerator, equal pressure ratios for stages, no irreversibilities, perfect inter cooling and reheating. 61 62 Heat added Q1 = Cp(T5 - T4’) + Cp(T7 - T6) Turbine output WT = Cp(T5 - T6) + Cp(T7 - T8) Compressor input WC = Cp(T2 - T1) + Cp(T4 - T3) If perfect inter cooling, no irreversibilities, equal pressure ratios for stages and ideal regenerator are assumed, T1=T3, T2=T4=T8’, T5=T7 and T6=T8=T4’ 63 Then, Q1 = Cp(T5 - T4’) + Cp(T7 – T6) = Cp (T5 - T6) + Cp(T5 - T6) = 2Cp(T5 - T6) Q2 = Cp(T8’ - T1) + Cp(T2 - T3) = Cp(T2 - T1) + Cp(T2 - T1) =2 Cp(T2 - T1) 64 . 65 It can be seen from this expression that the efficiency decreases with increasing pressure ratio rp. 66 Open Cycle Gas Turbine Plants: In practice, a gas turbine plant works on an open cycle. Air from atmosphere is first compressed to a higher pressure in a rotary compressor, which is usually run by the turbine itself, before it enters the combustion chamber. Fuel is injected into the combustion chamber where it undergoes combustion. The heat released is absorbed by the products of combustion and the resulting high temperature; high pressure products expand in the turbine producing work output. 67 The used up combustion products (exhaust gases) are let out into the atmosphere. In the ideal case, compression and expansion are assumed to be isentropic and combustion is assumed to take place at constant pressure. The schematic flow diagram and p-v and T-s diagrams of an open cycle gas turbine plant are as shown. 68 Advantages and disadvantages of closed cycle over open cycle Advantages of closed cycle: 1. Higher thermal efficiency 2. Reduced size 3. No contamination 4. Improved heat transmission 5. Improved part load 6. Lesser fluid friction 7. No loss of working medium 8. Greater output and 9. Inexpensive fuel. 69 Disadvantages of closed cycle: 1. Complexity 2. Large amount of cooling water is required. This limits its use of stationary installation or marine use 3. Dependent system 4. The wt of the system pre kW developed is high comparatively, not economical for moving vehicles 5. Requires the use of a very large air heater. 70 71 Problem 4 Tutorial A gas turbine cycle having 2 stage compression with intercooling in between stages and 2 stages of expansion with reheating in between the stages has an overall pressure ratio of 8. The maximum cycle temperature is 1400K and the compressor inlet conditions are 1 bar and 270C. The compressors have s of 80% and turbines have s of 85%. Assuming that the air is cooled back to its original temperature after the first stage compression and gas is reheated back to its original temperature after 1st stage of expansion, determine (i) the net work output (ii) the cycle th. 72 Solution: T5 = 1400K T1 = 300K, P1= 1 bar C1= 0.8 = C2, t1 = t2 = 0.85 ,T3 = T1 ,T7 = T5 For maximum work output, P5 P2 P4 P5 P7 P4 = = = = = = 8 P1 P3 P6 P8 P1 P8 Intermediate Pr essure , P2 = P3 = P6 = P7 = 2.83 bar For process 1-2, But P2 T2 s = T1 P1 −1 = 300 (2.83)0.286 = 403.95 K T2 s − T1 403.95 − 300 c1 = 0.8 = = T2 = 429.9 K T2 − T1 T2 − 300 73 Since T3 = T1 and P4 = P2 P3 P1 We have T4s = T2s = 403.95K Also since C1 = C2, T4 = T2 = 429.9 K Compressor work, WC = CP (T2 – T1) + CP (T4 – T3) = 2 CP (T2 – T1) = 2 (1.005) (429.9 – 300) = 261.19 kJ/kg For process 5 – 6, T6 s P6 = T5 P5 −1 1 T6 s = 1400 2.83 0.286 = 1039.72 K 74 But t1 = T5 − T6 T5 − T6 s i.e., 0.85 = Since T7 = T5 and P5 P7 = P6 P8 Since t1 = t2, 1400 − T6 T6 = 1093.76 K 1400 − 1039.72 , then T8 = T6 T6 = T8 = 1093.76 K Turbine work, Wt = CP (T5 – T6) + CP (T7 – T8) = 2 CP (T5 – T6) = 2 (1.005) (1400 – 1093.76) = 615.54 kJ/kg Wnet = WT – WC = 354.35 kJ/kg 75 th = ? Heat Supplied, Qin = CP (T5 – T4) + CP (T7 – T6) = 1.005 (1400 – 429.9 + 1400 – 1093.76) = 1282.72 kJ/kg 354.35 = 0.276 or 27.6% th = 1282.72 76 Problem 5 Tutorial A two stage gas turbine cycle receives air at 100 kPa and 150C. The lower stage has a pressure ratio of 3, while that for the upper stage is 4 for the compressor as well as the turbine. The temperature rise of the air compressed in the lower stage is reduced by 80% by intercooling. Also, a regenerator of 78% effectiveness is used. The upper temperature limit of the cycle is 11000C. The turbine and the compressor s are 86%. Calculate the mass flow rate required to produce 6000kW. 77 Solution: P1 = 1 bar T1 = 288K P2 = 3, P1 P4 =4 P3 IC = 0.8 ε = reg = 0.78, T5 = 1373 K, = ? if P = 6000 kW m C1 = C2 = t1 = t2 = 0.86, Process 1-2s is isentropic compression T2 s P2 = T1 P1 −1 T2s = 288 (3)0.286 = 410.75 K T2 s − T1 C1 = T2 − T1 But Also, IC T2 − T3 = T2 − T1 410.75 − 288 i.e., 0.86 = T2 = 430.73K T2 − 288 430.73 − T3 i.e., 0.8 = T3 = 316.54 K 430.73 − 288 78 Process 3-4s is 2nd stage isentropic compression T4 s P4 = T3 P3 −1 T4s = 316.54 (4)0.286 = 470.57K But C 2 = T4 s − T3 T4 − T3 i.e., 0.86 = 470.57 − 316.54 T4 = 495.64 K T4 − 316.54 Process 5-6s is 1st stage isentropic expansion −1 P6 T6 s = T5 P 5 1 T6 s = 1373 4 0.286 = 923.59 K 79 But T5 − T6 t1 = T5 − T6 s 1373 − T6 i.e., 0.86 = T6 = 986.51K 1373 − 923.59 Process 6-7 is reheating, assume T7 = T5 = 1373K Process 7-8s is 2nd stage isentropic expansion i.e., T8 s = P8 T7 P7 1 T8 s = 1373 3 But T7 − T8 t 2 = T7 − T8 s −1 0.286 = 1002.79 K 1373 − T8 i.e., 0.86 = T8 = 1054.63K 1373 − 1002.79 Regenerator is used to utilizes the temperature of exhaust gases i.e., Tx − T4 Tx − 495.64 = i.e., 0.78 = Tx = 931.65 80 K T8 − T4 1054.63 − 495.64 We have, Compressor work: W C = CP (T2 – T1) + CP (T4 – T3) = 1.005 (430.73 – 288 + 495.64 – 316.54) = 323.44 kJ/kg Also, Turbine work : W T = CP (T5 – T6) + CP (T7 – T8) = 1.005 (1373 – 986.51 + 1373 – 1054.63) = 708.38 kJ/kg Net work output, W net = W T - W C = 384.95 kJ/kg But, power produced, P = m Wnet i.e., 6000 x 1000 = 384.95 x 1000 m = 15.59 kg/sec We have, heat supplied, Qin = CP (T5 – Tx) + CP (T7 – T6) = 1.005 (1373 – 931.65 + 1373 – 986.51) Wnet = 831.98 kJ/kg = = 0.463 or 46.3% th Qin 81 Tutorial Problem 6 In a reheat gas turbine cycle, comprising one compressor and two turbine, air is compressed from 1 bar, 270C to 6 bar. The highest temperature in the cycle is 9000C. The expansion in the 1st stage turbine is such that the work from it just equals the work required by the compressor. Air is reheated between the two stages of expansion to 8500C. Assume that the isentropic s of the compressor, the 1st stage and the 2nd stage turbines are 85% each and that the working fluid is air and calculate the cycle . Solution: P1 = 1 bar T3 = 1173K W T1 = W C t1 = t2 = 0.85 T1 = 300K P2 = 6 bar T5 = 1123K C = 0.85 82 We have process 1-2 is isentropic i.e., T2 S P2 = T1 P1 T2 S −1 6 = 300 1 0.4 1.4 = 500.5K T2 S − T1 500.5 − 300 But C = i.e., 0.85 = T2 = 536K T2 − T1 T2 − 300 Compressor work, WC = CP (T2 – T1) = 1.005 (536 – 300) = 237 kJ/kg From data, WT1 = WC = 237 kJ/kg = CP (T3 – T4) T4 = 937 kJ/kg 83 T3 − T4 But t1 = T3 − T4 S 1173 − 937 i.e., 0.85 = T4 S = 895K 1173 − T4 S Process 3-4 is isentropic i.e., P4 T4 S −1 = P3 T3 1.4 0.4 895 P4 = 6 = 2.328 bar 1173 From T-S diagram, intermediate pressure, P 4 = P5 = 2.328 bar Process 5-6s is isentropic in the 2nd stage turbine T6 S P6 i.e., = T5 P5 T5 − T6 But t 2 = T5 − T6 S −1 T6 S 1 = 1123 2.328 0.4 1.4 = 882 K 1123 − T6 i.e., 0.85 = T6 = 918 K 1123 − 882 84 WT2 = CP (T5 – T6) = 1.005 (1123 – 918) = 206 kJ/kg Net work output = WT – WC = (WT1 + WT2) – WC = 206 kJ/kg Net heat transfer or heat supplied, Qnet = Qin + Qout Cycle efficiency, cycle = CP (T3 – T2) + CP (T5 – T4) = 640 + 187 = 827 kJ/kg Wnet 206 = = = 25% Qnet 827 85 Problem 7 Tutorial In a simple gas turbine unit, the isentropic discharge temperature of air flowing out of compressor is 1950C, while the actual discharge temperature is 2400C. Conditions of air at the beginning of compression are 1 bar and 170C. If the air-fuel ratio is 75 and net power output from the unit is 650kW. Compute (i) isentropic of the compressor and the turbine and (ii) overall . Calorific value of the fuel used is 46110 kJ/kg and the unit consumes 312 kg/hr of fuel. Assume for gases CP = 1.09 kJ/kg-K and = 1.32 and for air CP = 1.005 kJ/kg-K and = 1.4. 86 Solution: T2S = 195+273 = 468 K T2 = 240+273 = 513K T1 = 290K P1=1bar A/F = 75, Power output = W net = W T – W C = 650kW C = ? T = ? cycle = ? CV = 46110 kJ/kg, CPg = 1.09 kJ/kg-k, g = 1.30, CPa = 1.005 kJ/kg-K, a = 1.4 f = 312kg / hr = 0.0867 kg / s m We have, Compressor Efficiency, C = T2 S − T1 T2 − T1 i.e., 468 − 290 = 0.79 513 − 290 A Also, ma = m f F = 75 (0.0867) = 6.503 kg/s 87 T2 S Pr essure ratio = rp = T1 −1 468 = 290 1.4 0.4 = 5.34 Applying SFEE to the constant pressure heating process 2-3, m f Also, CV = (m a + m f ) C Pg (T3 − T2 ) 0.0867 (46110) = (6.503 + 0.0867) 1.09 (T3 – 513) T3 = 1069.6K g −1 g P4 T4 S = T3 P3 1.32−1 1.32 T4 S = 1069.6(5.34 ) T4S = 712.6K. Further, a +m f )CPg (T3 − T4 ) − m a CPa (T2 − T1 ) W net = (WT − WC ) = (m i.e., 650 = (6.503 + 0.0867) 1.09 (1069.6 – T4) – 6.503 (1.005) (513 – 290) 88 T4 = 776K Now, Turbine Efficiency, T3 − T4 1069.6 − 776 T = = = 0.822 T3 − T4 S 1069.6 − 712.6 And, cycle Wnet 650 = = = 0.163 m f CV 0.0867(46110) Or cycle Wnet 650 650 = = = = 0.162 a + m f )CPg (T3 − T2 ) 3997.9 Qin (m 89 Thank you 90