Ref. No. TTD-2008-1011
November, 2008
TAJIMA TECHNICAL DOCUMENT
TFMX SERIES 2-8 HEAD
TEMX-C MULTI-HEAD
MACHINES
TECHNICAL DOCUMENT
(ELECTRICAL SYSTEMS)
(2008.11)
TFMX SERIES 2-8 HEAD/TEMX-C MULTI-HEAD MACHINES :TECHNICAL DOCUMENT (ELECTRICAL SYSTEMS)
FOREWORD
This document deals with the electrical component parts of TFMX series 2-8 head and TEMX-C Multi-head machines.
It describes the functions, setting method and electrical block diagrams for cards and other devices.
Please use this manual effectively for your after-sale services.
Contents
Page
1. Controller (Operation panel) ······································································· 1
2. CPU card ······························································································· 3
2-1. CPU card for X14 controller ································································ 3
2-2. CPU card for X15/X16 controller ·························································· 4
3. Switch card (MP275), Capacitor card (MP286)··············································· 5
4. Power supply card (MP277) ······································································· 6
5. Machine card (MP274) ············································································· 7
6. Head card (MP273) ·················································································· 8
7. Driver (MP284 + MP285, MP284 + MP291) ·················································· 9
8. Tension base card (MP276) ····································································· 10
9. Extension head card (MP286) ·································································· 11
10.Extension machine card (MP278, only for TFMX series 2-8 head machine) ········ 12
11.Compatibility of cards and sensors (As of November 2008) ····························· 13
12. Electrical system diagram ········································································ 14
12-1.TFMX, TFMX-C ·············································································· 14
12-2.TFMX-II, TFMX-IIC ········································································· 15
12-3.TEMX-C Multi-head machine····························································· 16
(i)
TFMX SERIES 2-8 HEAD/TEMX-C MULTI-HEAD MACHINES :TECHNICAL DOCUMENT (ELECTRICAL SYSTEMS)
1. Controller (Operation panel)
We have ever adopted 3 kinds of the controller (operation panel) for TFMX series 2-8 head and TEMX-C
Multi-head machines.
Please refer to the below table for the major differences among the controllers.
Applicable
Model
Controller
X14
X15
TFMX series
2-8 head
TFMX series
2-8 head,
TEMX-C
Multi-head
Applicable
recording media
Description
This controller is adopted to TFMX series 2-8 head
machine from the beginning of mass- production.
DOM (Disk On Module) is mounted for the storage
device of OS and the system software.
This controller is introduced according to the
introduction of Rotary disk that has changed the
number of slits from100 to 50 for the thread
breakage detection.
Compact flash is mounted for the storage device of
OS and system software and CPU performance is
increased, compared with X14 controller.
Compact flash
Floppy disk
USB memory
Floppy disk
USB memory
Floppy disk
( FDD is the option )
X16
TTI No.
Controller where the FDD is removed from the X15
controller.
--
3359
3400
Electrical block diagram for X14 controller
CN2
Backlight
Inverter
CN3
LCD panel
CN1
CN31
+5V
CN15
CPU card
(Windows CE)
CN17
CN7
Capacitor card
MP286
CN1
+12V
CN11
CN4
LAN
I/F
connector
card MP282
USB
USB
USB hub
(4 ports)
CN12
RS-232C
CN7
CN3
+5V
Switch card
MP275
CN9
CN4
PC card slot
CN2
CN3
FDD
USB
CN6
CN5
Emergency
Power
stop
supply card
SW
MP277
CN10
CN2
DC Power
supply
5V, 12V
USB hub
(right side box of
machine stand)
( 1 / 16 )
TFMX SERIES 2-8 HEAD/TEMX-C MULTI-HEAD MACHINES :TECHNICAL DOCUMENT (ELECTRICAL SYSTEMS)
Electrical block diagram for X15/X16 controller
CN2
LCD panel
Backlight
inverter
CN1
I/F connector card
MP282
CN1
LAN
Back side
USB
CN4
CN11
Right side
CN2
CN13
CN1
CN5
USB connector card
USB memory
Carrier card
CN8
Floppy disk
DC5V
FDD
Only for X15 controller
CPU card
(Windows CE)
CN9
CN12
CN10
CN1
Capacitor card
MP286
DC12V
Communication
Emergency
stop switch
CN4
CN11
CN7
CN9
Switch card
MP275
CN6
CN5
CN2
Power
supply card
MP277
CN10
DC Power
supply
5V, 12V
USB hub
Machine
card
Main shaft
driver
X-axis driver
Y-axis driver
External side of operation panel
( 2 / 16 )
TFMX SERIES 2-8 HEAD/TEMX-C MULTI-HEAD MACHINES :TECHNICAL DOCUMENT (ELECTRICAL SYSTEMS)
2. CPU card
CPU card provides the area where the OS and system software are stored, and deals with overall machine control.
CPU card to be mounted to the controller differs depending on the type of controller.
2-1. CPU card for X14 controller
External view and connector allocation
Reset button
CN12
(COM2)
CN15
(LAN)
CN17
(USB)
CN7
(+12V)
PC card slot
CN3
(LCD)
Battery
DOM (Disk On Module)
To store the OS (Windows CE) and the system software of machine
( 3 / 16 )
TFMX SERIES 2-8 HEAD/TEMX-C MULTI-HEAD MACHINES :TECHNICAL DOCUMENT (ELECTRICAL SYSTEMS)
2-2. CPU card for X15/X16 controller
External view and connector allocation
Card :CPU side
Card :CPU
Card :CPU carrier
Reset button
Compact flash
To store the OS (Windows CE) and the system software
of machine
Card :USB connector side
Card :USB connector
Base :USB
Position to affix a sticker
for the Part No. of
assembled part
Battery
CN13
CN11
CN12
CN10
CN9
CN8
CN4
CN5
( 4 / 16 )
TFMX SERIES 2-8 HEAD/TEMX-C MULTI-HEAD MACHINES :TECHNICAL DOCUMENT (ELECTRICAL SYSTEMS)
3. Switch card (MP275), Capacitor card (MP286)
Exterior view and connector allocation of Switch card (MP275)
[ Front face ]
[ Rear face ]
Jog dial :shuttle
CN4
CN11
CN7
CN5
CN6
CN9
CN8
Buzzer
CN2
CN3
Exterior view and Connector
allocation of Capacitor card (MP286)
Major functions of Switch card
Switch card communicates with the CPU card and controls the
followings.
To input key signal from the Operation panel.
To turn ON/OFF the LED.
To input Emergency stop switch signal.
To control the sleep mode relay of the Power supply card.
To control the buzzer.
To charge the Capacitor card.
Major function of Capacitor card
CN1
Capacitor card supplies power until writing to the flash memory
is completed when turning OFF the power.
Electrical block diagram
Switch
matrix
LED
matrix
Tr
CN5
Tr
Buzzer
CN6
Filter
CN2
RS-232C
driver
+12V
Filter
1:+5V
2:0V
3:+12V
4:0V
Not used ( * )
CN4
Backlight
inverter
CN7
Win CE
CN8
Not used
CN11
Win CE
CN9
Capacitor
card
PC
+5V (Vcc)
DC power
supply
5V, 12V
CN3
CPU
FET
Emergency
stop switch
Power
supply card
Charging
circuit
( * ) On TFMX series 2-8 head machine where the X14 controller is equipped, CN3 is connected wih the USB hub
inside the controller.
( 5 / 16 )
TFMX SERIES 2-8 HEAD/TEMX-C MULTI-HEAD MACHINES :TECHNICAL DOCUMENT (ELECTRICAL SYSTEMS)
4. Power supply card (MP277)
Exterior view and connector allocation
CN9
CN6
CN8
CN7
CN10
CN11
CN1
CN2
CN3
CN5
CN4
Major functions
To remove the noise from AC power supply.
To distribute AC power.
To control ON/OFF of high-voltage DC power supply. (for the sleep mode)
To generate high-voltage DC power supply for the Main shaft/X-axis/Y-axis motor.
Electrical block diagram
1:L1
2:L2
3:E
CN6
Noise filter
CN1
Varistor
DC power supply :5V, 12V
CN10
Noise
filter
Relay
3-phase
1:L1
2:L2
3:L3
4:E
Switch card in the operation panel
CN7
DC power supply :24V
CN8
DC power supply :24V
CN9
Rectifier
stack
1:L1
2:L2
3:E
Thermistor
CN11 short
Spare
CN11 open
CN11
Smoothing
circuit
+
Voltage
doubler
circuit
CN2
X-axis driver
CN3
Y-axis driver
CN4
Main shaft driver
CN5 Spare
(*)
CN11
Short :AC100V to 120V
Open :AC200V to 240V
1:DC280 to 335V
2:0V
( * ) Be sure to open the CN11 for TEMX-C Multi-head machine.
( 6 / 16 )
TFMX SERIES 2-8 HEAD/TEMX-C MULTI-HEAD MACHINES :TECHNICAL DOCUMENT (ELECTRICAL SYSTEMS)
5. Machine card (MP274)
Major functions
Exterior view and connector allocation
CN2
CN1
CN3
CN4
CN9
CN14
CN5
CN10
CN11
To relay communication with Head card.
To control and output to the small size motors
listed below.
-Color change motor
-ATH motor (only for TEMX-C Multi-head machine)
To control and output to the solenoids listed below.
-ATH solenoid (only for TFMX series 2-8 head
machine)
-Picker solenoid
-Sequin air valve (option)
To Input the signals from the devices listed below.
-ATH knife retracting sensor (Magnetic sensor card)
-Color change potentiometer
-Closed sensor
-Start/stop switch
-Beam sensor (option)
-Sequin air sensor (option)
-Jog remote-controller (option)
CN6
CN13
CN15
CN8
CN12
CN16
CN7
CN19
CN20
CN21
CN22
( * )
USB
Where to supply power
JP3
DC5V is generated from DC24V on the Machine card.
DC24V : Driving power for small size motors,
solenoids etc.
DC5V : Power for IC related parts
JP2
CN31
CN28
CN29
CN30
( * ) A yellow sticker is affixed to CN22 on the Machine card for TEMX-C
Multi-head machine.
CN25
JP
CN26
CN27
No.
1
2
3
4
5
6
7
8
JP3
JP2
ON
OFF
Head card
Contents
Equipped
Not Equipped
Extension machine card
Equipped
Not Equipped
Not used
–
–
Equipped
Not Equipped
Equipped
Not Equipped
Spare
Equipped
Not Equipped
Equipped
Not Equipped
Beam sensor
Equipped
Not Equipped
Sequin device 3 ( * )
( * ) Only for TFMX-C series 2-8 head
machine
JP2
JP3
[ON]
Settings for shipment
[OFF]
Electrical block diagram
Color change
motor
Not
CN1
used
CN7
(*)
Not
used
CN8
CN2
FET 4
FET 4
Preamplifier
Extension
machine card
(option)
CN6
Not
used
CN3
FET 4
Preamplifier
( * ) ATH solenoid : TFMX series 2-8 head machine
ATH motor
: TEMX-C Multi-head machine
CN15 Head card
PC
CN16 Not used
Preamplifier
CN19 Not used
ATH knife retracting sensor
CN
22
1:+24V
2:+24V
3:0V
4:0V
I/O
controller
CPU
FET
Input-output
selector
Memory
FET
(Parameter)
CN11 Start/stop switch
CN12 Not used
CN20 Auto sub table up / down
CN21 Used for program
+24V
C91
CP2
+5V
CN28 Beam sensor
CN29 (Spare)
USB
transceiver
receiver
CN30 (Spare)
CN31 (Spare)
Constant
voltage
IC
CN4
CP3
CN24
USB
Operation panel
CN5
CN14
Jog remotecontroller
(Option)
+24V input
FET
Not used
Sequin
air valve L CN26
Sequin
air valve R CN27
Color change
potentiometer
Picker CN25
CN9 (Magnetic sensor card)
CN10 Sequin air sensor
FET
JP2
Jumper 2
JP3
Jumper 3
( 7 / 16 )
TFMX SERIES 2-8 HEAD/TEMX-C MULTI-HEAD MACHINES :TECHNICAL DOCUMENT (ELECTRICAL SYSTEMS)
6. Head card (MP273)
Exterior view and connector allocation
CN10
CN6
(*)
CN4
CN5
CN2
CN3
Major functions
1 head card controls 2 heads.
To control and output to the small size motors
listed below.
-Thread holding motor
-Jump motor
-Sequin motor ( * )
(*)
Sequin L or R
: Direct output.
Sequin L+R
:To output the power after
switching the device to L or R
on the Extension head card.
To control and output for the Upper thread lock
solenoid.
Switching Sequin (L/R)
For the sequin L+R, L/R switching signal is
transmitted to Extension head card.
To control and input the signals listed below
to the Tension base card.
-To input the signal to the Tension base switch.
-To control lighting of LED on the Tension base
card.
-To detect upper/under thread breakage using
the signal input from TC sensor card.
To light Position marker. (option)
CN19
CN21
CN18
CN16
CN15
CN17
(*)
CN12
CN22
CN11
CN8
CN7
CN9
CN13
CN23
CN1
CN20
CN14
( * ) To CN4 and CN17 on the Head card for TEMX-C Multi-head machine,
Short connectors are connected to set the communication speed.
Do not disconnect these short connectors.
CN4
Where to supply power
DC5V is generated from DC24V on the Head card.
DC24V : Driving power for small size motors,
solenoids etc.
DC5V : Power for IC and related parts.
CN17
Short connectors
Electrical block diagram
Connect Short connectors for
TEMX-C Multi-head machine
Thread
Jump motor
Sequin motor L/R
holding motor
CN3 Not used CN5
CN6
CN4
CN2
FET 4
FET 4
FET 4
Preamplifier
Preamplifier
Thread
Jump motor
Sequin motor L/R
holding motor
CN19
CN18 Not used CN16
CN17
CN15
FET 4
Preamplifier
Preamplifier
Upper
thread lock
FET
CPU A
Memory
CN12
C33
CP2 +5V
CN11
Position
marker
Tr
1:+24V
2:0V
Preamplifier
Preamplifier
CN21
FET
CPU B
(To control even-numbered heads)
FET
CN9
CN1
CN13
Tension Not used
base card
+24V
Buffer
FET 4
Upper
thread lock
(To control odd-numbered heads)
(Parameter)
+24V input
CN10
FET 4
Used for
program
CN22
FET
To switch
Sequin L/R
Used for
program
Buffer
Memory
(Parameter)
Tr
CN14
CN23
CN20
Not used Tension
base card
Buffer
PC
Tr
IN1
Constant
voltage
IC
OUT
CP3
CN7
Communication
input / output
(upper level)
CN8
PC
IN2
Communication
input / output
(lower level)
( 8 / 16 )
TFMX SERIES 2-8 HEAD/TEMX-C MULTI-HEAD MACHINES :TECHNICAL DOCUMENT (ELECTRICAL SYSTEMS)
7. Driver (MP284 + MP285, MP284 + MP291)
Driver consists of Driver CPU card (MP284) and Driver card (MP285 or MP291) to control Main shaft
and X/Y- axis drive.
Exterior view and connector allocation
X/Y-axis driver
Main shaft driver for TFMX series 2-8 head machine
(MP284+MP285)
LED : Blue, Orange, Green
(from the left)
LED : Blue, Orange, Green
(from the left)
CN6
Main shaft driver for TEMX-C Multi-head machine
(MP284+MP291)
CN1
CN7
CN2
CN1
CN2
CN6
CN7
CN3
( * )
CN9
CN3
( * )
Upper side :
Driver CPU card
(MP284)
CN2
Lower side :
Driver card
(MP285)
( * ) A yellow sticker is affixed to CN3 on the Driver for
TEMX-C Multi-head machine.
CN9
Upper side :
Driver CPU card
(MP284)
CN2
Lower side :
Driver card
(MP291)
Note 1) Do not open and adjust the motor sensors.
Note 2) Do not remove the cover of the card. (Card Covers are removed in the above photos.)
Major functions
Where to supply power
Main shaft driver
Servo control for the main shaft motor.
- To send Asig (Main shaft synchronizing pulse) to
the Machine card and X/Y-axis drivers.
- The value of Asig is 100 pulses per revolution of the
Main shaft motor.
However, depending on the pulley ratio of the
Main shaft, value of Asig varies as follows.
DC5V, 12V and 15V are generated from DC240V on the Driver.
DC240 to 335V : Main shaft motor and X/Y-axis
motors.
DC5V
: IC, sensors etc.
DC12V
: Not used.
DC15V
: Power for preamplifier.
Model
Number
of
heads
TFMX series
2
2-8 head
4 to 8
machine
TEMX-C Multi-head
machine
Value of Asig
(per revolution of
Main shaft motor)
250 pulses
375 pulses
Status of drivers by LED
LED
Blue
Orange
Green
333 pulses
Status
Driver is operating
Error (overcurrent, overload etc.)
Transmitting/receiving data
via USB
- To input the signal of Main shaft fixed position
sensor.
- To control Main shaft stop at the fixed position
and transmit the signal to the operation panel.
X/Y-axis driver
Closed control for the X/Y-axis motor.
Number of teeth of Sensor gear for closed control of
the X/Y-axis motors is 50.
Motor resolution: 8000 steps (Default)
To input Frame origin sensor, and search operation.
To recognize the coordinate of the frame position.
To input frame limit.
(Only for TFMX series L spec. models, TEMX-C
Multi-head machine)
( 9 / 16 )
TFMX SERIES 2-8 HEAD/TEMX-C MULTI-HEAD MACHINES :TECHNICAL DOCUMENT (ELECTRICAL SYSTEMS)
Electrical block diagram
Asig
(RS485) CN7
I/O
+
CPU
Preamplifier
USB
transceiver
receiver
Memory
(Parameter)
Main amplifier
Main shaft motor
X-axis motor
Y-axis motor
CN1
CN5
CN9
CN4
CN3
USB CN3
CN2
Analog
I/F
Communication
CN2
Used for program
CN1
Main shaft fixed
position sensor
+12V
Driver CPU card MP284
(Photo-interrupter card)
+5V
or
X/Y-axis frame
origin sensor
+15V
DC/DC
converter
Power supply card
CN2 and CN3
1:DC280 to 335V
2:0V
3:E
CN6
Driver card MP291 (supporting 1.5kW motor)
Driver card MP285
Main shaft sensor
X-axis sensor
Y-axis sensor
8. Tension base card (MP276)
Exterior view and connector allocation
[ Front side ]
[ Rear side ]
CN1
CN3
CN2
Electrical block diagram
CN3
LED Green
LED Red
Head card
CN1
1:+5V
9:0V
Sequin
thread breakage
indicator LED
Tension base
switch
CN2
Major functions
To switch ON/OFF of Tension base switch.
To light Tension base LED.
To relay signals with TC sensor card.
TC sensor card
( 10 / 16 )
TFMX SERIES 2-8 HEAD/TEMX-C MULTI-HEAD MACHINES :TECHNICAL DOCUMENT (ELECTRICAL SYSTEMS)
9. Extension head card (MP286)
Exterior view and connector allocation
CN5
CN1
CN2
CN6
CN3
CN7
CN4
Electrical block diagram
Head card
Head card
CN2
Even-numbered head sequin L
CN3
Even-numbered head sequin R
CN7
Odd-numbered head sequin L
CN6
Odd-numbered head sequin R
Relay
CN1
Switching Sequin L/R
Head card
CN4
CN5
Relay
Major functions
When Sequin device L+R is equipped, Extension head card outputs the power to the sequin motor
L or R, according to the sequin L/R switching signal (CN1) from the Head card.
1 Extension head card controls 2 heads.
( 11 / 16 )
TFMX SERIES 2-8 HEAD/TEMX-C MULTI-HEAD MACHINES :TECHNICAL DOCUMENT (ELECTRICAL SYSTEMS)
10.Extension machine card (MP278, only for TFMX series 2-8 head machine)
Exterior view and connector allocation
CN7
CN8
CN3
CN10
CN4
CN1
CN11
CN2
CN9
CN6
CN5
Electrical block diagram
Machine card
CN1
PC
CN2
Not used
FET
CN8
Upper/lower lubrication separating valve drive
CN9
Detection of oil level
CN11 Lubrication pump power input
FET
CN10 Lubrication pump drive
Tr
Tr
CN3
Input/output Bobbin Changer
FET
FET
FET
FET
CN7
Not used
PC
CN2
Not used
CN5
Not used
CN6
Not used
CN4
Not used
Tr
Major functions
Extension machine card is equipped for the optional devices listed below to perform input/output operation.
- Automatic lubrication system
- Bobbin changer (Currently not supported)
( 12 / 16 )
TFMX SERIES 2-8 HEAD/TEMX-C MULTI-HEAD MACHINES :TECHNICAL DOCUMENT (ELECTRICAL SYSTEMS)
11.Compatibility of cards and sensors (As of November 2008)
:
:
:
:
-- :
Part name
TEMX-C
Multi-head
machine (A)
Part No.
Card :CPU-A
Compatibility
between
machine
(A) and (B)
--
TFMX series
2-8 head
machine (B)
Part No.
Compatibility
between
machine
(B) and (C)
Complete compatibility
These cards are available with upgraded system software
This card is available between the machine (B) and (C)
No compatibility
Not used
TFMX-C
Single head
machine (C)
Part No.
Compatibility
between
machine
(C) and (D)
TEMX-C
Single head
machine (D)
Part No.
--
Compatibility
between
machine
(D) and (A)
Type, remark
--
With Japanese OS ( *1 )
0J2304200011
0J2304200011
0J2304800A13
0J2304800A13
0J2304800A13
0J2304800A13
Card :CPU-J :X16 [ A ] 0J2304802A13
0J2304802A13
0J2304802A13
0J2304802A13
0J2304201011
0J2304201011
0J2304801A13
0J2304801A13
0J2304801A13
Card :CPU-E :X16 [ A ] 0J2304803A13
0J2304803A13
0J2304803A13
0J2304803A13
With English OS ( *3 )
Card :Switch
0J3502000012
0J3502000012
0J3502000012
0J3502000012
MP275-4
Card :I/F Connector
0J3200700011
0J3200700011
0J3200700011
0J3200700011
MP282-2
Card :Capacitor
0J3502600011
0J3502600011
0J3502600011
0J3502600011
MP290-2
--
0J2101601011
0J2101602011
0J2101602011
--
0J2101600011
Card :CPU-J [ A ]
Card :CPU-B
Card :CPU-E [ A ]
-0J2304801A13
Card :Power supply :
Single-phase
Card :Power supply :
3-phase
Card :Power supply :
3-phase :A
DC Power Supply :
5V, +/-12V
0J2102200011
--
--
With Japanese OS ( *2 )
With Japanese OS ( *3 )
--
With English OS ( *1 )
With English OS ( *2 )
--
(B) MP277-3B
(C) MP277-3C
(D) MP277-3C
--
--
--
MP277-3A
--
--
--
MP277-3D
645300030000
645300030000
645300030000
645300030000
LDC60F-1
DC Power Supply :24V 645300191011
645300190011
645300191011
645300191011
(B) LEP150F-24-XMUSB
(C) LEP150F-24-XMUS2
(D) LEP150F-24-XMUS2
DC Power
Supply :24V :240W
645300220011
--
--
--
0J2502300022
0J2502301033
--
0J2502300033
0J2502301055
--
--
--
--
Card :Machine
Card :Machine :
Single head P3
Card :Machine :S5A
-0J2503300000
0J2502301055
--
--
--
--
0J2702600022
0J2702301044
--
0J2703300000
0J2702301055
(B) MP274-3A
(C) MP274-3B
(B) MP274-3A2 ( *5 )
(C) MP274-3B3 ( *5 )
(D) MP274-3B3 ( *5 )
MP274-3H ( *4 )
0J2503401000
--
LEP240F-24-XMUS2
--
MP274-3E ( *5 )
(B) MP273-3A
(C) MP273-3B
(B) MP273-3A2 ( *5 )
(C) MP273-3B2 ( *5 )
(D) MP273-3B2 ( *5 )
--
Card :Head
0J2702301055
Card :Head :S5B
0J2703300000
0J2703300000
Card :Tension base
0J2601900012
0J2601900012
0J2601900012
0J2601900012
MP276-2
0J0302500A22
0J0302500A22
0J0302500A22
To control Main shaft (200W)
Driver :X12-F [ A ]
--
--
--
MP273-3A2 ( *5 )
Driver :X12-G [ A ]
--
0J0302600A22
--
--
Driver :X12-H [ A ]
--
0J0302400A33
--
--
To control X/Y-axis
--
--
To control Main shaft
(1.5kW)
--
To control X/Y-axis
Driver :X12-K [ A ]
0J0302800A00
--
Driver :X12-L [ A ]
0J0302900A00
--
---
To control Main shaft (400W)
--
Card :Photo-interrupter 0J4201600022
0J4201600022
0J4201600022
0J4201600022
To detect Main shaft
fixed position
Card :TC sensor
0J2602100012
0J2602100012
0J2602100012
0J2602100012
To detect thread breakage
Potentiometer
640900010001
640900010001
640900010001
640900010001
Potentiometer
Potentiometer
640900040001
--
--
--
--
Card :Magnetic sensor A 0J4200800012
0J4200800012
Card :Magnetic sensor B 0J4200801022
0J4200801022
( *1 )
( *2 )
( *3 )
( *4 )
( *5 )
640900030001
--
VP-12
--
--
JC22E-1K
0J4200800012
--
M22S10-029-102
--
0J4200800012
--
For ATH knife retraction
To detect X/Y-axis origin
To detect frame limit
Cards, mounted to X14 controller.
Cards, mounted to X15 controller.
Cards, mounted to X16 controller.
Card, mounted to the machine with the Sequin device 3.
Cards, supporting 50-slit rotary disk.
( 13 / 16 )
TFMX SERIES 2-8 HEAD TEMX-C MULTI-HEAD MACHINES :TECHNICAL DOCUMENT (ELECTRICAL SYSTEMS)
12.Electrical system diagram
12-1.TFMX, TFMX-C
AC Power supply
DC24V
(Small size motor、SOL power supply)
DC5V,12V
X15/X16 controller (Operation panel)
Backlight
inverter
Q4047
LCD panel
Hub
Q4046
CN5 CN11
FDD ( *1 )
+X
Q4011
CN1
CN1
CN1
Driver
CPU card
MP284
CN6
24V Power
supply
CN2
CN1
supply
CN2
Q4020
3-phase 200 to 240V
Fluorescent
lamp
Transformer
( *6 )
220 to 240V
only
CN12
CN6
Noise
filter
Q4021
PE
AC input
Terminal
base
Q4074
Transformer
Q4073
Circuit
protector
Q4065
3-phase 350 to 440V
CN11
CN15
CN2
Q4002
Q4005
Q4004
Q4086
Color change potentiometer
Jog remote-controller ( *6 )
Q4040 Q4041
Q4042 (For the last head)
Q4051
Q4052
Q4053
Sequin air valve L ( *6 )
Sequin air valve R ( *6 )
Sequin air sensor ( *6 )
Q5007
Beam sensor ( *6 )
Q4084
Electro-magnetic counter
( *4 )
Start/Stop(bar) switch
CN1
Q4037 (2H :Q4043)
CN8
Extension
machine card CN9
MP278
CN10
Q4081
Lubrication separating valve ( *6 )
Q4080
Oil level detecting switch ( *6 )
Q4079
Automatic lubrication motor ( *6 )
Bobbin changer input/output
( *5 )
CN3
CN11
Q4017
Q4038(Q4039 for the last Head card)
CN12
CN7
ATH solenoid
ATH knife retracting sensor
(Magnetic sensor card)
Color change motor
CN6
Y-axis sensor
Q4067 ( *3 )
Q4016
CN8
( *2 )
CN3
CN5
CN6
( *2 )
Thread
holding motor
Jump motor
Sequin relay Q4056
Upper thread
lock solenoid
1H/2H
Q4009 Upper thread
Head card CN21
lock solenoid
MP273
Sequin relay Q4085
CN19
( *2 )
CN18
Jump motor
( *2 )
Thread
CN16
holding motor
Sequin L/R switching
CN22
CN10
Q4031
CN11
CN20
CN9
CN9
To the next Head card
Extension
head card
MP286
CN4
CN5
CN2
1H
Q4082
Sequin motor L ( *6 )
CN3
Q4083
Sequin motor R ( *6 )
CN7
UB073
Sequin motor L ( *6 )
CN6
S7034
Sequin motor R ( *6 )
Q4008
2H
Q4089
Q4065
Q4072
Q4068
Q4069
Q4070
Q4071
Voltage
switching
Circuit
protector
Circuit
protector
1-phase 100 to 120V
1-phase 200 to 240V
EN/GES spec.
Q4075
Q4068
Q4069
AC input
Q4070
Q4021
PE
Terminal
base
Q4035
Transformer
Q4034
Q4063
Q4072
Terminal
base
Voltage
switching
Q4075
Q4018
Q4019
AC input
1-phase 100 to 120V
1-phase 200 to 240V
Noise
filter
Q4036
Q4037
(2H :Q4043)
Noise
filter
Q4018
Q4019
Q4022
Q4021
PE
Q4063
CN22
Y-axis motor
Q4020
Circuit
protector
CN28
Q4025
CN1
Q4030 24V Power
Fluorescent
lamp
Transformer
( *6 )
CN10
CN7 Q4007
MP285
CN7
Q4090
CN26
CN27
Main shaft driver
CN3
CN9 Q4033
CN1
CN7
Main shaft motor
Driver
UB027
CPU card CN2
CN6 S7008
MP284
( *3 ) Main shaft
Q4076
sensor
Q4050
Q4078
CN8
Q4068
Q4069
Q4070
Q4071
Origin sensor
Q4006
Picker solenoid
Machine card
MP274
Main shaft fixed position sensor
Q4013
AC input
X-axis sensor
UB030
CN25
JOINT2
Q4012
CN3
Power supply card
CN4
MP277
Q4021
PE
CN6
JOINT1
Q4049
CN2
Terminal
base
CN2
+Y
MP285
CN2
Noise
filter
X-axis motor
Y-axis driver
CN3
CN9
Q4029
Q4018
Q4019
Q4022
CN14
CN13
CN7 UB026
Q4090
5V, 12V power supply
CN1
CN4
Frame limit(L spec. only)
-Y
CN10
CN1
Q4091
Q4091
Capacitor card
Driver
CPU card
MP284
Q4028
Q4015
CN9
Q4091
X-axis driver
CN3
CN9
CN4 CN11 CN7
CN9 Switch card
MP275
CN6 CN5 CN2
Emergency
stop switch Q4010
CN2
Origin sensor
Q4025
I/F card
CN12
CN9
-X
MP285
Carrier
CN8
card
Windows
CE
CN24
Frame limit(L spec. only)
Q4048
USB
connector
High voltage DC power supply
(motor drive power)
Control signal(two-way)
Q4057
2H
CN1
Position marker ( *6 )
CN1 CN2
TC sensor
1H
CN1 CN2
TC sensor
Tension base card MP276
( *1 )
( *2 )
( *3 )
( *4 )
Note) The numbers of harnesses
in the illustration above
indicates the 3rd to 7th
digits in the part number
of harness.
Only for X15 controller.
Directly connected with motor harness.
Harness may not be used depending on the model.
TFMX
: Q4066, Q4093, Q4094
TFMX-C : Q4023
( *5 ) Currently not supported.
( *6 ) Option.
( 14
/ 16 )
TFMX SERIES 2-8 HEAD TEMX-C MULTI-HEAD MACHINES :TECHNICAL DOCUMENT (ELECTRICAL SYSTEMS)
12-2.TFMX-II, TFMX-IIC
AC Power supply
DC24V
(Small size motor、SOL power supply)
DC5V,12V
X15/X16 controller (Operation panel)
Backlight
inverter
Q4047
LCD panel
Q4046
FDD ( *1 )
Driver
CPU card
MP284
CN2
CN6
CN2
Driver
CPU card
MP284
CN2
CN2
supply
CN2
Q4020
AC input
1-phase 100 to 120V
1-phase 200 to 240V
3-phase 200 to 240V
Fluorescent
lamp
Transformer
( *5 )
220 to 240V
only
CN11
CN15
Q4005
Q4004
Q4086
ATH solenoid
ATH knife retracting sensor
(Magnetic sensor card)
Color change motor
Color change potentiometer
Jog remote-controller ( *5 )
Q4040 Q4041
Q4042 (For the last head)
Q4051
Q4052
Q4053
Sequin air valve L ( *5 )
Sequin air valve R ( *5 )
Sequin air sensor ( *5 )
Q5007
Beam sensor ( *5 )
Q4084
Electro-magnetic counter
( *3 )
Start/Stop(bar) switch
CN6
Y-axis sensor
CN1
Q4037 (2H :Q4043)
Noise
filter
Q4021
PE
AC input
Terminal
base
Q4074
Transformer
Q4073
Circuit
protector
Q4065
3-phase 350 to 440V
CN8
Extension
machine card CN9
MP278
CN10
Q4081
Lubrication separating valve ( *5 )
Q4080
Oil level detecting switch ( *5 )
Q4079
CN11
Q4017
CN12
CN7
Automatic lubrication motor ( *5 )
Bobbin changer input/output
( *4 )
CN3
Q4038(Q4039 for the last Head card)
CN8
CN3
CN5
CN6
Q4016
( *2 )
( *2 )
Thread
holding motor
Jump motor
Sequin relay Q4056
Upper thread
lock solenoid
1H/2H
Q4009 Upper thread
Head card CN21
lock solenoid
MP273
Sequin relay Q4085
CN19
( *2 )
CN18
Jump motor
( *2 )
Thread
CN16
holding motor
Sequin L/R switching
CN22
CN10
CN11
CN20
CN9
CN9
To the next Head card
Extension
head card
MP286
CN4
CN5
CN2
1H
Q4082
Sequin motor L ( *5 )
CN3
Q4083
Sequin motor R ( *5 )
CN7
UB073
Sequin motor L ( *5 )
CN6
S7034
Sequin motor R ( *5 )
Q4008
Q4031
2H
Q4089
Q4065
Q4072
Q4068
Q4069
Q4070
Q4071
Voltage
switching
Circuit
protector
Circuit
protector
1-phase 100 to 120V
1-phase 200 to 240V
EN/GES spec.
Q4075
Q4068
Q4069
AC input
Q4070
Q4021
PE
Terminal
base
Q4035
Transformer
Q4034
Q4063
Q4072
Terminal
base
Voltage
switching
Q4075
Q4018
Q4019
Circuit
protector
Noise
filter
Q4036
Q4037
(2H :Q4043)
Noise
filter
Q4018
Q4019
Q4022
Q4021
PE
Q4063
Q4068
Q4069
Q4070
Q4071
CN6
Q4020
Fluorescent
lamp
Transformer
( *5 )
CN12
Q4025
24V Power
supply
CN1
Terminal
base
CN22
Y-axis motor
MP285
CN1
Q4030 24V Power
Noise
filter
CN28
Main shaft driver
CN3
CN9 Q4033
CN1
CN7
Main shaft motor
( *2 )
Driver
CPU card CN2
( *2 )
CN6
MP284
Main shaft
Q4076
sensor
Q4050
Q4078
CN7
CN10
Main shaft fixed position sensor
Q4013
CN8
CN26
CN27
Q4007
Q4002
Q4067 ( 4H, TFMX-IIC:None )
CN3
Power supply card
CN4
MP277
CN1
Q4025
CN10
CN7
CN1
Q4027
Q4006
Picker solenoid
Machine card
MP274
JOINT2
Q4012
CN1
MP285
Y-axis driver
Q4049
CN3
CN9
Q4029
AC input
X-axis sensor
Q4027
CN2
Q4015
Q4021
PE
CN6
CN25
Origin sensor
5V, 12V power supply
Q4018
Q4019
Q4022
X-axis motor
Q4028
Emergency
stop switch Q4010
CN14
CN13
JOINT1
CN4 CN11 CN7
CN9 Switch card
MP275
CN6 CN5 CN2
CN4
Q4044
Q4026
Capacitor card
CN7
CN1
Q4011
CN9
CN1
X-axis driver
CN3
CN9
MP285
I/F card
CN12
CN9
Q4048
CN5 CN11
CN2
Origin sensor
Q4003
USB
connector
Carrier
CN8
card
Windows
CE
CN24
Q4026
Hub
High voltage DC power supply
(motor drive power)
Control signal(two-way)
Q4057
2H
CN1
Position marker ( *5 )
CN1 CN2
TC sensor
1H
CN1 CN2
TC sensor
Tension base card MP276
Note) The numbers of harnesses
in the illustration above
indicates the 3rd to 7th
digits in the part number
of harness.
( *1 ) Only for X15 controller.
( *2 ) Directly connected with motor harness.
( *3 ) TFMX-II : Q4066
TFMX-IIC: Q4014, Q4023, Q4024, Q4095
( *4 ) Currently not supported.
( *5 ) Option.
( 15 / 16 )
TFMX SERIES 2-8 HEAD TEMX-C MULTI-HEAD MACHINES :TECHNICAL DOCUMENT (ELECTRICAL SYSTEMS)
12-3.TEMX-C Multi-head machine
AC Power supply
DC24V
(Small size motor、SOL power supply)
DC5V,12V
X15/X16 controller (Operation panel)
Backlight
inverter
FDD ( *1 )
X-axis driver
CN3
CN9
Q4011
CN2
X-axis
motor
CN6
X-axis
sensor
UB030(18H machine only)
Q4049
Q4012
CN1
Q4015
CN1
Q4029
CN10
Driver
CPU card
MP284
CN6
CN2
CN3
Power supply card
CN4
MP277
Q4071
UB074
UB075
UB076
Q4021
PE
Q4099
No-fuse Auto sub table
Breaker
up / down
Power supply
UB064
3-phase 350 to 440V
UB059
CN4
Q4002
CN8
CN3
Color change motor
UB033
Color change motor encoder
Color change potentiometer
UB038
Q4086
( *2 )
S7031
S7032
Q4053
CN20
CN9
CN9
Q4031
2H
Thread
holding motor
Q4057
Sequin air valve L ( *3 )
Sequin air valve R ( *3 )
Sequin air sensor ( *3 )
Q4098
Table lift up/down limit
Q5007
Beam sensor ( *3 )
TC004
Electro-magnetic counter
Start/stop switch
CN11
17H/18H
Head card
MP273
CN7
UB043
9H/10H
Head card
MP273
CN7
Extension
head card
MP286
CN4
CN5
CN2
1H
Q4082
Sequin motor L ( *3 )
CN3
Q4083
Sequin motor R ( *3 )
CN7
UB073
Sequin motor L ( *3 )
CN6
S7034
Sequin motor R ( *3 )
CN1
TC sensor
TC sensor
Tension base card MP276
To the next head card
2H
1H
CN1 CN2
Picker solenoid
Q4095 or Q4096
Position marker ( *3 )
CN1 CN2
Q4042 (For the last head)
Q4038(Last connection of Head card :Q4039)
Jump motor
CN5
Sequin relay Q4056
CN6
Q4008 Upper thread
CN10
lock solenoid
1H/2H
thread
Head card CN21 Q4009 Upper
lock solenoid
MP273
Sequin relay Q4085
CN19
( *2 )
UB058
CN18
Jump motor
CN17
( *2 ) Thread
CN16
holding motor
Sequin L/R switching
CN22
CN11
Jog remote-controller ( *3 )
Q4040 Q4041
To the next head card
Q4016
( *2 )
ATH solenoid
ATH knife retracting sensor
(Magnetic sensor card)
Q4005
Q4038(7H/8H Head card :Q4039)
Q4089
AC input
Terminal
base
Q4074
Transformer
UB068
Voltage
switching
CN12
Main shaft driver
CN3
CN9 UB060
CN1
CN7
Main shaft motor
( *2 )
Driver
CPU card CN2
( *2 )
CN6
MP284
Main shaft sensor
CN7
CN28
CN22
Y-axis
sensor
CN12
Q4099
CN20
Main shaft
fixed position sensor
UB065
No-fuse
Breaker
( *2 )
UB032
Fluorescent
lamp
Transformer
CN10
UB032(18H machine)
UB032(18H machine)
Q4097(15H or less machine)
UB032
Q4017
CN1
24V Power
supply
Auto sub table
UB064
up / down
1-phase 100 to 120V Power supply
1-phase 200 to 240V
AC input
CN2
CN2
Terminal
base
Q4021
PE
24V Power
supply
Q4030
Noise
filter
Q4068
Q4069
Q4070
Q4071
CN1
CN27
UB051
CN7
Q4078
CN1
Q4072
CN6
CN14
CN15
CN2
MP291
Q4050
UB061
CN4
CN25
Machine card
MP274
CN26
CN7 Q4007 or UB050
Y-axis motor
Clamp filter
Q4013
CN8
MP285
CN2
Y-axis driver
CN3
CN9
UB018
CN8
CN13
JOINT2
Origin sensor
UB061
5V, 12V power supply
CN7
UB026 or UB049
UB051
Driver
CPU card
MP284
CN1
JOINT1
CN7
CN1
Q4028
Emergency
stop switch Q4010
CN9
UB062
Capacitor card
CN4 CN11 CN7
CN9 Switch card
MP275
CN6 CN5 CN2
CN2
UB062
MP285
I/F card
CN12
CN9
CN24
Origin sensor
Q4048
USB
connector
Carrier
CN8
card
Windows
CE
UB062
Hub
Q4046
CN5 CN11
Clamp Filter
Q4047
LCD panel
High voltage DC power supply
(motor drive power)
Control signal(two-way)
Note) The numbers of harnesses
in the illustration above
indicates the 3rd to 7th
digits in the part number
of harness.
( *1 ) Only for X15 controller.
( *2 ) Directly connected with motor harness.
( *3 ) Option.
( 16 / 16 )