ProBlue Fulfillt
t
Integrated Fill System
Customer Product Manual
Part 1101094_02
Issued 01/2013
This document contains important safety information
Be sure to read and follow all safety information in this
document and any other related documentation.
NORDSON CORPORATION • DULUTH, GEORGIA • USA
www.nordson.com
Downloaded from www.Manualslib.com manuals search engine
For CE Declaration, refer to equipment documentation.
Nordson Corporation welcomes requests for information, comments, and inquiries about its products. General information
about Nordson can be found on the Internet using the following address: http://www.nordson.com.
Address all correspondence to:
Nordson Corporation
Attn: Customer Service
11475 Lakefield Drive
Duluth, GA 30097
Notice
This is a Nordson Corporation publication which is protected by copyright. Original copyright date 2010.
No part of this document may be photocopied, reproduced, or translated to another language without the prior written
consent of Nordson Corporation. The information contained in this publication is subject to change without notice.
Trademarks
AccuJet, AeroCharge, Apogee, AquaGuard, Asymtek, Automove, Baitgun, Blue Box, Bowtie, CanWorks, Century, CF, CleanSleeve, CleanSpray, ColorMax,
Color-on-Demand, Control Coat, Coolwave, Cross-Cut, cScan+, Dage, Dispensejet, DispenseMate, DuraBlue, DuraDrum, Durafiber, DuraPail, Dura-Screen,
Durasystem, Easy Coat, Easymove Plus, Ecodry, Econo-Coat, e.DOT, EFD, Emerald, Encore, ESP, e stylized, ETI - stylized, Excel 2000, Fibrijet, Fillmaster,
FlexiCoat, Flex-O-Coat, Flow Sentry, Fluidmove, FoamMelt, FoamMix, Fulfill, GreenUV, HDLV, Heli-flow, Horizon, Hot Shot, iControl, iDry, iFlow, Isocoil,
Isocore, Iso-Flo, iTRAX, Kinetix, LEAN CELL, Little Squirt, LogiComm, Magnastatic, March, Maverick, MEG, Meltex, Microcoat, Micromark, Micromedics,
MicroSet, Millennium, Mini Squirt, Mountaingate, Nordson, Optimum, Package of Values, Pattern View, PermaFlo, PicoDot, Porous Coat, PowderGrid,
Powderware, Precisecoat, PRIMARC, Printplus, Prism, ProBlue, Prodigy, Pro-Flo, ProLink, Pro-Meter, Pro-Stream, RBX, Rhino, Saturn, Saturn with rings,
Scoreguard, Seal Sentry, Select Charge, Select Coat, Select Cure, Signature, Slautterback, Smart-Coat, Solder Plus, Spectrum, Speed-Coat, SureBead,
Sure Coat, Sure-Max, Sure Wrap, Tracking Plus, TRAK, Trends, Tribomatic, TrueBlue, TrueCoat, Ultra, UpTime, u-TAH, Vantage, VersaBlue, Versa-Coat,
VersaDrum, VersaPail, Versa-Screen, Versa-Spray, Watermark, and When you expect more. are registered trademarks of Nordson Corporation.
Accubar, Active Nozzle, Advanced Plasma Systems, AeroDeck, AeroWash, AltaBlue, AltaSlot, Alta Spray, Artiste, ATS, Auto-Flo, AutoScan, Axiom,
Best Choice, Blue Series, Bravura, CanPro, Champion, Check Mate, ClassicBlue, Classic IX, Clean Coat, Cobalt, Controlled Fiberization, Control Weave,
ContourCoat, CPX, cSelect, Cyclo-Kinetic, DispensLink, Dry Cure, DuraBraid, DuraCoat, DuraPUR, Easy Clean, EasyOn, EasyPW, Eclipse, e.dot+,
E-Nordson, Equalizer, EquiBead, FillEasy, Fill Sentry, Flow Coat, Fluxplus, Get Green With Blue, G-Net, G-Site, IntelliJet, iON, Iso-Flex, iTrend,
Lacquer Cure, Maxima, Mesa, MicroFin, MicroMax, Mikros, MiniBlue, MiniEdge, Minimeter, Multifill, MultiScan, Myritex, Nano, NexJet, OmniScan, OptiMix,
OptiStroke, Partnership+Plus, PatternJet, PatternPro, PCI, Pinnacle, Plasmod, Powder Pilot, Powder Port, Powercure, Process Sentry, Pulse Spray,
PURBlue, PURJet, Ready Coat, RediCoat, Royal Blue, Select Series, Sensomatic, Shaftshield, SheetAire, Smart, Smartfil, SolidBlue, Spectral, SpeedKing,
Spray Works, Summit, SureFoam, Sure Mix, SureSeal, Swirl Coat, TAH, ThruWave, Trade Plus, Trilogy, Ultra FoamMix, UltraMax, Ultrasaver, Ultrasmart,
Universal, ValueMate, Versa, Vista, Web Cure, YESTECH, and 2 Rings (Design) are trademarks of Nordson Corporation.
Designations and trademarks stated in this document may be brands that, when used by third parties for their own purposes,
could lead to violation of the owners' rights.
Viton is a registered trademark of DuPont Dow Elastomers. L.L.C.
Part 1101094_02
Downloaded from www.Manualslib.com manuals search engine
E 2012 Nordson Corporation
All rights reserved
Table of Contents
i
Table of Contents
Manual Coverage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Getting Started . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Restrictions to System Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1
1
1
2
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Intended Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Unintended Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Melter Firmware Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Theory of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Modes of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Overview of Pneumatic and Mechanical Components . . . . . . . . . . . . . .
(A). Adhesive Transfer Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
(B). Adhesive Storage Bin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
(C). Filter Housing and Lid Assembly . . . . . . . . . . . . . . . . . . . . . . . . . .
(D). Air Pressure Regulator/Solenoid Assembly . . . . . . . . . . . . . . . . .
(E). Suction Lance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Overview of Electrical Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
(F). Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Refill Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Level Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2
3
3
3
3
4
5
5
5
6
6
6
7
7
8
8
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation Clearances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Assemble the Lid Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Assemble the Transfer Hose, Air Line, and Suction Lance . . . . . . . . . .
Set Up the Fill System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Test the Fill System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Remove the Inlet Air Deflector (Optional) . . . . . . . . . . . . . . . . . . . . . . . . .
10
10
12
13
14
16
18
19
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Monitoring Refill Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Clearing a Refill Alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
20
20
21
E 2012 Nordson Corporation
Downloaded from www.Manualslib.com manuals search engine
Part 1101094_02
ii
Table of Contents
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Restoring ProBlue Fulfill Factory Settings . . . . . . . . . . . . . . . . . . . . . . . .
Level Sensor Adjustment and Calibration . . . . . . . . . . . . . . . . . . . . . . . .
Baseline Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Final Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
22
23
24
25
25
Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Using the Illustrated Parts Lists . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Melter Assembly Part Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation Kit Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Standard Installation Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Splash-Resistant Installation Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Lid Assembly Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Regulator/Solenoid Assembly Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Miscellaneous System Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Optional Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Service Kits and Recommended Spare Parts . . . . . . . . . . . . . . . . . . . . .
27
27
28
28
28
29
30
32
34
37
37
Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fulfill System Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
39
39
40
42
Part 1101094_02
Downloaded from www.Manualslib.com manuals search engine
E 2012 Nordson Corporation
ProBlue Fulfill Integrated Fill System
1
ProBlue Fulfill Integrated Fill System
WARNING! Allow only personnel with appropriate training and experience to
operate or service the equipment. The use of untrained or inexperienced
personnel to operate or service the equipment can result in injury, including
death, to themselves and others, and damage to the equipment.
Manual Coverage
This manual provides information specific to the installation, operation, and
troubleshooting of the integrated fill sub-system (Fulfill) incorporated into
your ProBlue adhesive melter.
NOTE: For ProBlue Fulfill melters (generation 1) with fill system controls in
the sub-base, refer to manual P/N 1081444.
Safety
Before installing and operating the fill system, read the safety information
provided in the melter product manual in Section 1, Safety.
Getting Started
Step 1—Refer to the installation guide provided with the melter for
information about installing the melter (steps 1 through 5 in the installation
guide).
Step 2—Refer back to this manual for information about installing the fill
system.
Step 3—Refer to the operation section of both the melter manual and this
manual for information about operating your melter and the fill system.
E 2012 Nordson Corporation
Downloaded from www.Manualslib.com manuals search engine
Part 1101094_02
2 ProBlue Fulfill Integrated Fill System
Restrictions to System Use
Before installing the fill system, ensure that your application DOES NOT
require:
S the transfer of solid-formed adhesive material greater than 12 mm
across the largest dimension.
S adhesive temperatures exceeding 205 _C (400 _F).
Description
The Fulfill system extends proven ProBlue adhesive melter technology by
providing automatic delivery of solid-formed adhesive to the melter tank.
For a complete ProBlue Fulfill integrated fill system, both the melter and an
installation kit must be ordered.
Figure 1
Part 1101094_02
Downloaded from www.Manualslib.com manuals search engine
ProBlue Fulfill melter (installation kit not shown)
E 2012 Nordson Corporation
ProBlue Fulfill Integrated Fill System
Intended Use
Unintended Use
3
S Same as the melter. Refer to the melter manual.
S Same as the melter. Refer to the melter manual.
Melter Firmware Requirements
Operation of the fill system requires that melter firmware version 2.076 or
later be installed in the melter. Firmware updates are available from
www.enordson.com/support.
Theory of Operation
The fill system adds small quantities of adhesive to the sealed melter tank at
regular intervals, reducing the possibility of adhesive char, contaminants,
thermal shock, and incorrect adhesive temperatures that result in poor
bonding.
A capacitance sensor located in the melter detects a low adhesive level and
then sends a signal to the system control. A delay timer prevents the fill
system from frequently cycling on and off.
At the end of the delay, the control activates the vacuum via a solenoid valve.
Air pressure flows to a suction lance that is placed in the supplied bulk
adhesive container. Using vacuum, the system conveys adhesive from the
bulk container to the adhesive melter tank.
The controller activates the suction lance for a limited amount of time to
prevent overfill conditions. If the maximum fill time is exceeded, the controller
generates a refill alarm that stops the system from filling but does not disable
the melter heaters or take the melter out of ready status. If used, a refill alarm
output is generated when the maximum fill time is exceeded. A refill alarm
can be cleared via the control panel or the Clear Refill Alarm input, if used.
NOTE: The low level LED present on a standard ProBlue melter is not
present on a Fulfill integrated melter.
E 2012 Nordson Corporation
Downloaded from www.Manualslib.com manuals search engine
Part 1101094_02
4 ProBlue Fulfill Integrated Fill System
Modes of Operation
The default mode of operation is the automatic mode. When the melter is
operating in the automatic mode, the fill system tracks the melter ready
signal. When the melter is ready, the fill system is enabled. If the melter
status changes to not ready, then the fill system is disabled.
When the melter is operating in the manual mode, the fill system must be
manually enabled via the control panel or a remote input. The fill system can
only be enabled when the melter is ready. If the melter is placed into standby
when the system is operating in the manual mode, the fill system will be
disabled. The fill system will remain disabled until the melter is again ready
and the fill system is manually enabled via control panel or remote input.
NOTE: If remote inputs are used for fill system operation (Remote
Enable/Disable and Clear Refill Alarm), then the Fill System Enable key on
the control panel will not function.
Part 1101094_02
Downloaded from www.Manualslib.com manuals search engine
E 2012 Nordson Corporation
ProBlue Fulfill Integrated Fill System
5
Overview of Pneumatic and Mechanical Components
A
C
E
F
B
D
Figure 2
Overview of Fulfill system components
(A). Adhesive Transfer Hose
The adhesive transfer hose connects the suction lance to the lid assembly.
The transfer hose conveys adhesive from the adhesive storage bin to the
melter tank.
(B). Adhesive Storage Bin
Place adhesive in the adhesive storage bin. The bin contains a gasket that
prevents debris from entering the bin. For best results, break up the adhesive
as much as possible when emptying into the bin. Do not get the adhesive
wet.
E 2012 Nordson Corporation
Downloaded from www.Manualslib.com manuals search engine
Part 1101094_02
6 ProBlue Fulfill Integrated Fill System
(C). Filter Housing and Lid Assembly
The Fulfil lid assembly includes the filter stack, lid, fill tube, baffle, and
deflector:
S The filter stack contains a replaceable filter sock to prevent adhesive
fines and powder in the adhesive from being emitted into the ambient
air.
S The fill tube attaches to the adhesive transfer hose.
S The baffle prevents adhesive from entering the filter sock.
S The deflector distributes adhesive evenly in the tank.
A safety interlock switch detects whether the removable melter tank lid is in
place. If the tank lid is not in place, the fill system will not operate.
(D). Air Pressure Regulator/Solenoid Assembly
The supplied air pressure regulator is permanently set at 65 psig, the optimal
setting for most adhesives.
The solenoid valve turns on after the sensor indicates level state and the time
delay has been reached. The solenoid directs compressed air to flow to the
suction lance.
(E). Suction Lance
The suction lance draws adhesive from the adhesive storage bin. The
suction lance includes:
S A venturi pump to draw in and transport the adhesive.
S A vibrator to keep the adhesive in loose condition. The vibrator is
active as long as compressed air is supplied to the suction lance.
Air line tubing and the adhesive transfer hose are connected to the suction
lance. The lance is placed in the PVC pipe located in the adhesive storage
bin.
Part 1101094_02
Downloaded from www.Manualslib.com manuals search engine
E 2012 Nordson Corporation
ProBlue Fulfill Integrated Fill System
7
Overview of Electrical Components
The integrated Fulfill system includes a Fulfill-specific control panel. A refill
board located inside the electrical enclosure and a level sensor located
inside the tank control fill system operation.
(F). Control Panel
The Fulfill control panel shown in Figure 3 provides the following controls and
indicators:
S (1) Refill alarm symbol and LED (red light)—Activates if the system
exceeds the user defined fill time limit. The system will not resume
operation until the fault is cleared by pressing the Clear Fault key.
S (2) Adhesive transfer LED (blue light)—Indicates adhesive delivery is
active. When a low level is detected, the indicator notes that adhesive
is being transferred from the adhesive storage bin into the melter tank
through the transfer hose.
S (3) Fill system enable key and LED (green light)—Pressing the fill
system enable key turns the fill system on or off. The LED turns green
when the system is enabled.
3
2
1
Figure 3
Fulfill system controls and indicators
1. Refill alarm symbol and LED
2. Adhesive transfer LED
E 2012 Nordson Corporation
Downloaded from www.Manualslib.com manuals search engine
3. Fill system enable key
(on/off) and LED
Part 1101094_02
8 ProBlue Fulfill Integrated Fill System
Refill Board
See Figure 4. The refill board is located inside the electrical enclosure. Note
that:
S The FAULT, DELAY, and AIR potentiometer functions are controlled
through parameters. Refer to Set Up the Fill System under Installation
for parameter descriptions.
S A dip switch labeled SW1 is preset at the factory. Positions M1 and
M2 should always be ON.
XT1
SW1
Figure 4
ON
M1
M2
XT2
Refill board (located inside the electrical enclosure)
Level Sensor
The level sensor detects the level of adhesive in the melter tank. When the
adhesive falls below the set point, the level sensor sends a signal to the refill
board.
The sensor comes preset from the factory for an average application in which
the adhesive in the tank is typically molten. To adjust the level sensor
settings, refer to Level Sensor Adjustment and Calibration under
Troubleshooting.
Part 1101094_02
Downloaded from www.Manualslib.com manuals search engine
E 2012 Nordson Corporation
ProBlue Fulfill Integrated Fill System
9
This page intentionally left blank.
E 2012 Nordson Corporation
Downloaded from www.Manualslib.com manuals search engine
Part 1101094_02
10 ProBlue Fulfill Integrated Fill System
Installation
Before installing the fill system, familiarize yourself with Section 3,
Installation, in the melter manual.
Installation Clearances
Figure 5
Minimum installation clearances (top and side views shown; refer to Table 1)
Part 1101094_02
Downloaded from www.Manualslib.com manuals search engine
E 2012 Nordson Corporation
ProBlue Fulfill Integrated Fill System 11
Table 1 Installation Clearances (see Figure 5)
Item
Description
A
Required Clearance
The distance from the outside edge of a 5/16-in. Nordson hose
to the front face of the melter when a short 90-degree hose
fitting is used to connect the hose to the melter
P4 = 370 mm (14.5 in.)
The clearance required to open the pump enclosure door
P4 = 243 mm (9.6 in.)
P7 = 370 mm (14.5 in.)
P10 = 391 mm (15.4 in.)
P7 = 243 mm (9.6 in.)
B
P10 = 268 mm (10.55 in.)
The distance from the melter base to the top surface of the tank
lid when it is closed.
C
P4 = 567.4 mm (22.34 in.)
P7 = 565.2 mm (22.25 in.)
P10 = 654.3 mm (25.76 in.)
The clearance required on the left side of the melter to open the
electrical enclosure door or remove a hose/gun module.
D
P4 = 648 mm (25.5 in.)
P7 = 711 mm (28.0 in.)
P10 = 714 mm (28.1 in.)
E
The clearance required to access the fill system filter.
All = 50.8 mm (2.00 in.)
The clearance required to open the tank lid.
P4 = 895.9 mm (35.27 in.)
P7 = 977.7 mm (38.49 in.)
F
P10 = 974 mm (38.35 in.)
534 mm
(21 in.)
1397 mm
(55 in.)
940 mm
(37 in.)
559 mm
(22 in.)
Figure 6
559 mm
(22 in.)
Adhesive storage bin clearances
E 2012 Nordson Corporation
Downloaded from www.Manualslib.com manuals search engine
Part 1101094_02
12 ProBlue Fulfill Integrated Fill System
Installation Components
In addition to the components contained in the melter installation kit, the
Fulfill system is shipped with the components shown in Figure 7.
NOTE: These components are shipped inside the adhesive storage bin.
Refer to Installation Kit Parts under Parts for component part numbers.
1
2
5
6
Figure 7
3
7
4
8
9
Fulfill system components shipped inside the adhesive storage bin
1. Adhesive storage bin (tote)
2. Transfer hose (standard)
3. Suction lance
4. Air line (4 m)
5. Inlet tube
6. Hose clamp (2)
7. Wire tie (5)
8. Filter housing
9. Filter sock
Note: Extension kits are available if longer hose/air line lengths are needed. Refer to Parts for the extension kit part
numbers.
Part 1101094_02
Downloaded from www.Manualslib.com manuals search engine
E 2012 Nordson Corporation
ProBlue Fulfill Integrated Fill System 13
Assemble the Lid Components
See Figure 8. Install the filter enclosure, filter sock and inlet tube on the tank
lid of the Fulfill melter.
1. Remove the three M4 socket-head screws (5) and spacers (6) from the
tank lid assembly (7).
2. Insert the inlet tube (4) and rotate it to the desired position.
3. Reinstall the spacers (5) and socket-head screws (6).
4. Remove the tag from the filter sock (3).
5. Insert the filter sock (3) into the filter enclosure (1).
6. Set the filter enclosure on top of the tank lid and snap the filter enclosure
locks (2) onto the lid.
1
2
3
4
5
6
7
Figure 8
1.
2.
3.
4.
E 2012 Nordson Corporation
Downloaded from www.Manualslib.com manuals search engine
Fulfill lid assembly components
Filter enclosure
Filter enclosure locks
Filter sock
Inlet tube
5. M4 socket-head screw
6. Spacer
7. Melter tank lid
Part 1101094_02
14 ProBlue Fulfill Integrated Fill System
Assemble the Transfer Hose, Air Line, and Suction Lance
See Figure 9.
1. Using one hose clamp, attach the transfer hose (A) to the end of the
suction lance (B).
2. Use the remaining hose clamp to attach the transfer hose to the feed
system inlet tube (C).
NOTE: If necessary, loosen the inlet tube retaining screws and
reposition the inlet tube.
3. Connect the air line (D) to the suction lance air inlet (E).
NOTE: Extension kits are available if longer hose/air line lengths are
needed. Refer to Parts for the extension kit part numbers.
4. Route the air line along the transfer hose, securing it with cable ties as
you go.
5. Leaving enough air line to reach the outlet (G) of the air solenoid, cut the
air line to length and then insert the end of the air line into the outlet.
CAUTION! Risk of equipment damage. To keep the suction lance from
clogging, do not
S put adhesive in the white PCV tube that houses the suction lance,
S
and
do not apply excessive force to the suction lance when inserting it in
the tube.
6. Insert the suction lance into the adhesive storage bin.
7. Connect a regulated, clean, dry air supply to the regulator inlet (F). The
air supply must be capable of supplying 3.45-5.51 bar (50-80 psi) at
24 scfm.
Part 1101094_02
Downloaded from www.Manualslib.com manuals search engine
E 2012 Nordson Corporation
ProBlue Fulfill Integrated Fill System 15
G
F
A
C
E
B
G
D
F
Figure 9
Assembling the transfer hose, air line, and suction lance
E 2012 Nordson Corporation
Downloaded from www.Manualslib.com manuals search engine
Part 1101094_02
16 ProBlue Fulfill Integrated Fill System
Set Up the Fill System
Fulfill system setup involves connecting inputs/outputs and adjusting system
parameters as desired. If no changes are needed, skip to the next
procedure, Test the Fill System.
1. Refer to the Fulfill system parameters shown in Table 2 and make
changes to the parameters as desired. Refer to To change a Fulfill
system parameter as needed.
2. Connect inputs/outputs as desired for your operation. Refer to Table 3 for
available inputs/outputs. Refer to the installation section of the melter
manual for the procedures for connecting and setting up inputs/outputs.
NOTE: For ProBlue Fulfill melters (generation 1) with fill system controls in
the sub-base, refer to manual P/N 1081444.
To change a Fulfill system parameter
See Figure 10.
1. Press the Setup key.
The left display flashes parameter 1.
2. Using the numeric keypad, enter (or scroll to) the desired parameter.
Refer to Table 2 For Fulfill system parameters or to Table 3 for
parameters that need to be changed for any inputs/outputs.
NOTE: If you incorrectly enter the parameter number, press the
Clear/Reset key to return to parameter 1 and then re-enter the correct
parameter.
3. Press the Enter key.
4. Using the numeric keypad, enter the new value for parameter.
5. Press the Enter key.
6. Press the Setup key to exit the setup mode.
7. Test the system.
1
2
8. When you are satisfied that the fill system is operating correctly, save all
of the current melter setting into memory by simultaneously pressing the
number 1 key and the Setup key.
3
Figure 10 Keys used for
parameter setup
1. Setup key
2. Clear/reset key
3. Enter key
Part 1101094_02
Downloaded from www.Manualslib.com manuals search engine
E 2012 Nordson Corporation
ProBlue Fulfill Integrated Fill System 17
Table 2 Fulfill System Parameters
Parameter
47
Name
Values
Fill Time Delay
Default: 60 (seconds)
Range: 0-1000 (seconds)
48
69
Fill Time Limit
Default: 60 (seconds)
Fulfill
Enable/Disable
Description
The continuous time delay (in seconds)
between when a tank low level condition is
detected and when the fill system activates.
The Fill Time Delay setting prevents the
system from frequently turning on and off.
Range: 0-1000 (seconds)
The time allowed (in seconds) for the fill
system to attempt to fill the tank before the refill
alarm is activated.
Default: 1 (automatic
operation)
The Fulfill system can be enabled or disabled
either manually or automatically.
or
Manual enable/disable can be performed
locally or remotely. Local enable/disable is
through the membrane panel. Remote
enable/disable is through a remote input. Refer
to Table 3.
0 (manual operation)
If the system is set for automatic operation and
the melter ready light is on, then the fill system
will be automatically enabled (on). If the melter
ready light is off, then the fill system will be
disabled (off). For example, if the melter is
placed in standby, the Fulfill system
automatically turns off.
79
Tote Vibrator Timer
Default: 10 (seconds)
Range: 0-30 (seconds)
An optional vibrator can be purchased for the
adhesive storage bin (tote). When installed,
this vibrator will activate for the user-specified
time before the fill system activates, and then
will stay on until the level sensor is satisfied.
The vibrator helps prevent adhesive bridging
and ensures consistent adhesive delivery from
the tote to the melter.
Table 3 Fulfill System Inputs/Outputs
Name
Refill Alarm
Type
Description
Output
This output will signal when an F9 alarm occurs. To use this output,
set one of parameters 40-46 to 11.
Remote
Enable/Disable
Input
This input allows remote enabling/disabling of the Fulfill system. To
use this output, set one of parameters 30-39 to 30.
Clear Refill Alarm
Input
This input allows remote clearing of a refill alarm. To use this input, set
one of parameters 30-39 to 29. This is a momentary switch. The reset
will be executed on change-of-state (on to off or off to on).
E 2012 Nordson Corporation
Downloaded from www.Manualslib.com manuals search engine
Part 1101094_02
18 ProBlue Fulfill Integrated Fill System
Test the Fill System
The melter is shipped from the factory preprogrammed for automatic refill
operation. The factory settings that control the operation of the fill system can
be adjusted to meet specific application requirements. Refer to the previous
procedure, Set Up the Fill System.
To test the system
1. Manually fill the tank with solid adhesive.
2. Ensure that the tank lid is closed.
2
3. Switch the melter on and wait for the system to reach ready status.
4. Enable the fill system by pressing the fill system enable key.
The green LED turns on indicating that the fill system is enabled.
NOTE: The Fulfill system will not operate until the melter reaches ready
status.
1
1. Melter switch (on/off)
2. Fill system enable key (on/off)
5. Run your production application.
6. Monitor the frequency and the volume of adhesive delivered to the tank.
To ensure that there is sufficient molten adhesive to supply your
production application, it is preferable to have adhesive delivered to the
tank in small batches (less than 1/8 of the tank volume) rather than
infrequent large batches.
NOTE: The level sensor is factory-set and should not require
adjustment. However, if your application requires sensor adjustment,
refer to Level Sensor Adjustment and Calibration under Troubleshooting.
+
Saving current settings
7. (Optional) If adhesive is clogging in the inlet air deflector, remove the
deflector. Refer to Remove the Inlet Air Deflector (Optional).
8. (Optional) If you need to adjust the performance of the fill system, refer to
Set Up the Fill System.
9. When you are satisfied that the fill system is operating correctly, save all
of the current melter settings into memory by simultaneously pressing the
number 1 key and the Setup key.
Part 1101094_02
Downloaded from www.Manualslib.com manuals search engine
E 2012 Nordson Corporation
ProBlue Fulfill Integrated Fill System 19
Remove the Inlet Air Deflector (Optional)
The inlet air deflector redirects the incoming air away from the tank surface.
The deflector is an optional part that is used in most applications in which the
adhesive in the top of the tank stays primarily or fully molten. In some
applications, better performance is achieved without the deflector.
NOTE: If the inlet tube is clogging, Nordson Corporation recommends
removing the air deflector.
See Figure 11. To remove the inlet air deflector, open the tank lid and
remove the deflector screws (1) and the deflector (2).
1
2
Figure 11
Removing the inlet air deflector
1. Deflector screws
E 2012 Nordson Corporation
Downloaded from www.Manualslib.com manuals search engine
2. Deflector
Part 1101094_02
20 ProBlue Fulfill Integrated Fill System
Operation
Once enabled, the fill system immediately begins operation. All that is
required to maintain automatic refill operation is to maintain the level of
adhesive in the adhesive storage bin.
Monitoring Refill Operation
Under normal conditions, there is no need for the operator to monitor or
intervene in the operation of the fill system. However, if the fill system is
unable to satisfy the level sensor in the time limit set for the Fill Time Delay
(parameter 48), the claxon alarm will sound, the refill alarm LED will
illuminate, and the melter display will indicate F9.
Refer to the next procedure, Clearing a Refill Alarm, to clear a refill alarm.
Refer to Troubleshooting for information about diagnosing and correcting
potential fill system problems.
NOTE: A refill alarm (F9) is a warning. The melter will not shut down when
this alarm occurs. This alarm occurs when the fill system has tried to fill the
melter for the amount of time specified in parameter 47 (Fill Time Delay) but
has not satisfied the level sensor.
NOTE: If the lid is open, the fill system will not operate. An open lid condition
is indicated by a flashing fill system enable key LED.
NOTE: If the air supply is shut off by the parent machine, a fault condition
will occur.
Part 1101094_02
Downloaded from www.Manualslib.com manuals search engine
E 2012 Nordson Corporation
ProBlue Fulfill Integrated Fill System 21
Clearing a Refill Alarm
NOTE: When the refill alarm output is activated, the melter heaters stay on
and the melter ready remote output remains active.
1
2
1. Press the Fill System Enable key (4) to disable the fill system and
alarm.
3
2. Correct the fault condition.
4
3. Press the Clear/Reset key (5).
4. Press the Fill System Enable key (4) to re-enable the fill system.
NOTE: It may take up to 30 seconds for the reset command to take effect.
5
6
1.
2.
3.
4.
5.
6.
Melter fault light (red)
Melter ready light (green)
Refill alarm LED (red)
Fill system enable key
Clear/reset key
Enter key
E 2012 Nordson Corporation
Downloaded from www.Manualslib.com manuals search engine
Part 1101094_02
22 ProBlue Fulfill Integrated Fill System
Troubleshooting
If the fill system fails and the condition cannot be corrected, to continue
operating the melter (and filling it manually), disable the fill system (ensure
that the fill system power key LED is not illuminated).
Problem
1.
2.
3.
System overfilled
System underfilled
Frequent overfill
alarms with no cause
Possible Cause
Corrective Action
Solenoid stuck open
Clean or replace.
Sensor ground wire not connected
Connect.
Refill board not working
Replace if defective.
Sensor not calibrated properly
Calibrate the sensor. Refer to Level
Sensor Adjustment and Calibration.
No adhesive in storage bin
Add adhesive to storage bin.
No power
Ensure that power is available.
Adhesive bridging
Dislodge adhesive. Add optional
vibrator kit if problem persists.
Clogged wand/hose/lid
Inspect the parts for improper
connections, clogs or kinks. Replace
as needed.
Clogged filter sock
Replace if needed.
Lid not closed
Ensure that the lid is closed and that
the lid switch is operational.
No/low air pressure
Verify that sufficient air pressure and
flowrate is supplied to the Fulfill unit
from your factory. Static pressure
should be 65 psi min.; operating
pressure should be 45 psi min.
Replace the regulator if defective.
No power to the level sensor
Verify that power is being supplied to
the level sensor (LED not lit = no
power) and that the power cord is
installed properly.
Deflector bent
Repair or replace.
No power to refill board
Verify power to the control box and at
the refill board. Replace if needed.
Solenoid failure
Verify the connections to the
solenoid. Replace if defective.
Bad refill board
Replace the refill board.
Overfill timer too short
Adjust the timer.
Sensor not calibrated properly
Calibrate the sensor. Refer to Level
Sensor Adjustment and Calibration.
Timers not properly set
Adjust the timer settings. Refer to Set
Up the Fill System under Installation.
Part 1101094_02
Downloaded from www.Manualslib.com manuals search engine
E 2012 Nordson Corporation
ProBlue Fulfill Integrated Fill System 23
Restoring ProBlue Fulfill Factory Settings
There are two methods for restoring the melter to the ProBlue Fulfill factory
settings: using the “restore saved settings” feature or re-entering the fill
system operating parameters.
To restore saved settings
If you previously saved the melter settings, you can restore them by
simultaneously pressing the number 2 key and the Setup key.
+
Restoring saved settings
E 2012 Nordson Corporation
Downloaded from www.Manualslib.com manuals search engine
Part 1101094_02
24 ProBlue Fulfill Integrated Fill System
Level Sensor Adjustment and Calibration
The level sensor consists of a level probe and a control box. The level probe
has a black line around its diameter near the tip to note the maintained
adhesive level.
The level sensor comes pre-adjusted at the factory. This adjustment will be
suitable for most applications. Follow these procedures only if the settings
from the factory require adjustment for your application.
CAUTION! Do not raise the fill line of the probe above 2 inches from bottom
of the probe holder. Doing so will degrade the level sensor's performance.
2
1
Figure 12
Location of the level sensor amplifier light and adjustment screw
1. Level sensor amplifier
Part 1101094_02
Downloaded from www.Manualslib.com manuals search engine
2. Level adjustment screw (covered
by plug)
E 2012 Nordson Corporation
ProBlue Fulfill Integrated Fill System 25
Baseline Setting
Upon setting the probe's height, calibrate the level sensor.
1. Remove the threaded plug on the front face of the level sensor control
box to reveal the adjustment potentiometer.
2. Fill the tank with adhesive and allow it to melt completely.
3. Adjust the liquid level to coincide with the black line on the level probe.
4. If the LED on the control box is amber, turn the adjustment potentiometer
counter-clockwise until it turns green. If the LED on the control box is
green, turn the adjustment potentiometer clockwise until it just turns
amber. The point at which the LED transitions from green to amber is the
switching point.
5. Once the switching point is found, rotate the adjustment potentiometer
one-half turn clockwise and leave it at that position.
Final Setting
1. Begin normal operation. Check the adhesive level in the tank after 30
minutes of operation.
2. If the adhesive level is satisfactory, the calibration procedure is complete.
Re-install the plug over the calibration pot to discourage tampering.
3. If unmelted adhesive is piled up to the top of the tank or the system has
already faulted due to overfilling, rotate the adjustment pot one-half turn
clockwise to increase the level sensor's sensitivity. Wait 10 minutes and
check the adhesive level again. If the adhesive level is still too high,
repeat this process until the adhesive level is satisfactory. When finished,
reinstall the plug over the calibration potentiometer.
4. If unmelted adhesive has built up on the probe and the adhesive level in
the tank has dropped below the black line on the probe, rotate the
adjustment potentiometer one-half turn counter-clockwise to decrease
the level sensor's sensitivity. If the adhesive level is still too low, repeat
this process until the adhesive level is satisfactory.
E 2012 Nordson Corporation
Downloaded from www.Manualslib.com manuals search engine
Part 1101094_02
26 ProBlue Fulfill Integrated Fill System
This page intentionally left blank.
Part 1101094_02
Downloaded from www.Manualslib.com manuals search engine
E 2012 Nordson Corporation
ProBlue Fulfill Integrated Fill System 27
Parts
This section provides information about parts that are associated with the fill
system. Refer to the melter manual for information about all other melter
components.
Using the Illustrated Parts Lists
To order parts, call the Nordson Customer Service Center or your local
Nordson representative. Use these five-column parts lists, and the
accompanying illustrations, to describe and locate parts correctly. The
following chart provides guidance for reading the parts lists.
The number in the Item column corresponds to the circled item number in the
parts list illustration. A dash in this column indicates that the item is an
assembly.
The number in the Part column is the Nordson part number you can
use to order the part. A series of dashes indicates that the part is
not saleable. In this case, you must order either the assembly in
which the part is used or a service kit that includes the part.
The Description column describes the part and sometimes
includes dimensions or specifications.
The Note column contains letters that refer to notes at the
bottom of the parts list. These notes provide important
information about the part.
The Quantity column tells you how many of the part is
used to manufacture the assembly shown in the parts
list illustration. A dash or AR in this column indicates
that the amount of the item required in the assembly is
not quantifiable.
Item
Part
Description
—
0000000
Assembly A
1
000000
S Part of assembly A
2
-----S S Part of item 1
3
0000000
S S S Part of item 2
NS
000000
S S S S Part of item 3
NOTE A: Important information about item 1
Quantity
—
2
1
AR
2
Note
A
AR: As Required
NS: Not Shown
E 2012 Nordson Corporation
Downloaded from www.Manualslib.com manuals search engine
Part 1101094_02
28 ProBlue Fulfill Integrated Fill System
Melter Assembly Part Numbers
For a complete ProBlue Fulfill integrated fill system, both the melter and an
installation kit must be ordered.
Part
1100375
1100376
1100377
1100378
1100379
1100390
1100391
1099793
1099794
1099795
1099796
1099797
1099798
Melter, ProBlue Fulfill 4, 2H/G, 200/240V
Melter, ProBlue Fulfill 4, 4H/G, 200/240V
Melter, ProBlue Fulfill 7, 2H/G, 200/240V
Melter, ProBlue Fulfill 7, 4H/G, 200/240V
Melter, ProBlue Fulfill 10, 2H/G, 200/240V
Melter, ProBlue Fulfill 10, 4H/G, 200/240V
Melter, ProBlue Fulfill 10, 6H/G, 200/240V
Melter, ProBlue Fulfill 4, 2H/G, 400/480V
Melter, ProBlue Fulfill 4, 4H/G, 400/480V
Melter, ProBlue Fulfill 7, 2H/G, 400/480V
Melter, ProBlue Fulfill 7, 4H/G, 400/480V
Melter, ProBlue Fulfill 10, 2H/G, 400/480V
Melter, ProBlue Fulfill 10, 4H/G, 400/480V
Description
Installation Kit Parts
For a complete ProBlue Fulfill integrated fill system, both the melter and an
installation kit must be ordered.
Standard Installation Kit
NOTE: For an illustration of most of the components in this installation kit,
see Figure 7 under Installation.
Part
1100151
1097984
1097983
7408012
1095962
1095965
1095983
231362
939694
1100170
1101506
1088282
1097016
Description
KIT,FULFILL,INSTALL AND TRANSFER ASSY
S KIT,CONTAINER,WAND, HOSE ASSY, FULFILL
S S CONTAINER ASSEMBLY,120L,BLUE, FULFILL
S S SUCTION WAND W/BOX
S S HOSE,TRANSFER,4 METERS
S S TUBING,10MM X 8MM,NYLON,15 FT.
S S CABLE TIE,14.5 ,NYLON 6.6,4.0 BUNDLE (quantity of 5)
S S CLAMP,HOSE,WORM DR,1.06-2".SS (quantity of 2)
S S STRAP,CABLE,.06-4.00,NATURAL (quantity of 2)
S KIT,INSTALLATION,FULFILL
S S FILTER ENCLOSURE,FULFILL, GEN 2
S S FILTER,SOCK,200 MICRON,FULFILL
S S TUBE,INLET,FULFILL,PROBLUE
Part 1101094_02
Downloaded from www.Manualslib.com manuals search engine
Note
E 2012 Nordson Corporation
ProBlue Fulfill Integrated Fill System 29
Splash-Resistant Installation Kit
NOTE: For an illustration of most of the components in this installation kit,
refer to the instruction sheet supplied with the kit (P/N 1103791). Visit
emanuals.nordson.com to download technical documentation.
Part
1101894
1102660
1101890
1101891
1101892
1102963
1102073
1102074
1017323
984723
1018458
760622
1104720
984706
983035
1102070
1095962
1095965
1095983
231362
7403056
1102080
1102078
939694
1102082
1100170
1101506
1088282
Description
BIN,FULFILL,SPLASH-RESIST,QD
S BIN ASSY,WATER-RESIST,FULFILL
S S BIN,MODIFIED
S S TUBE,WAND,MODIFIED
S S PLATE,BULK HD,BIN,FULFILL
S S SPACER,RND,1/2-IN OD,9/16-IN LG,NYLON (quantity of 3)
S S PLUG,Q-D,INDUSTRIAL,AIR,3/8
S S CAP,PVC,SCH 40,WHITE,4"
S S WASHER,PISTON,PDV (quantity of 10)
S S NUT,HEX,CAP,M5,STL,NI (quantity of 7)
S S SCR,PAN,REC,M5X35,ZN (quantity of 3)
S S SCREW,PAN HD,M5 X 12,STL,ZN PL (quantity of 4)
S S FITTING,TUBE,BLKHD,10MMTXG3/8 FEM,BRASS
S S NUT,HEX,M5,STL,ZN (quantity of 3)
S S WASHER,FLT,M,REG,M5,STL,ZN (quantity of 3)
S KIT,SHIP/W,BIN,WATER-RESIST
S S HOSE,TRANSFER,4 METERS
S S TUBING,10MM X 8MM,NYLON,15 FT.
S S CABLE TIE,14.5 ,NYLON 6.6,4.0 BUNDLE (quantity of 5)
S S CLAMP,HOSE,WORM DR,1.06-2".SS (quantity of 3)
S S SHORT SUCTION WAND W/BOX
S S TUBING,WAND,INSIDE,SHORT
S S HOSE,WAND,INSIDE,SHORT
S S STRAP,CABLE,.06-4.00,NATURAL (quantity of 2)
S S COUPLING ASSY,BIN,WATER-RESIST
S KIT,INSTALLATION,FULFILL
S S FILTER ENCLOSURE,FULFILL, GEN 2
S S FILTER,SOCK,200 MICRON,FULFILL
E 2012 Nordson Corporation
Downloaded from www.Manualslib.com manuals search engine
Note
Part 1101094_02
30 ProBlue Fulfill Integrated Fill System
Lid Assembly Parts
See Figure 13.
Item
—
—
1
Part
----------1099187
1102912
1093724
1099185
1099186
1099200
1099201
1099202
1097055
Description
Quantity
LID,ASSEMBLY,P4F
—
LID,ASSEMBLY,P7/10 F
—
S LID,INNER,P4F
1
S LID,INNER,P7/10 FILL
1
2
S ACTUATOR,SWITCH,MAGNETIC
1
3
S LID,SINGLE,P4F
1
S LID,SINGLE,P7/10 F
1
4
S SPACER,LID,P4F
2
S SPACER,LID,P7/10 F
2
5
S RISER,LID,P4/7/10 F
1
6
S RETAINER,FILTER HOUSING,FULFILL,
1
PROBLUE
7
1096978
S COLLAR,LID,FULFILL
1
8
1100675
S BRACKET,HINGE,LID,P4 F
1
1100676
S BRACKET,HINGE,LID,P7/10 F
1
9
940293
S O RING,VITON, 1.500X1.625X.063,-029
1
10
1079598
S PLATE,HINGE,FULFILL
1
11
1097738
S BAFFLE,EXHAUST,FULFILL RETROFIT,
1
PROBLUE
12
1097739
S DEFLECTOR,FULFILL RETROFIT,PROBLUE
1
13
983401
S WASHER,LK,M,SPT,M5,STL,ZN
4
14
982374
S SCR,SKT,M5X40,BL
4
15
983067
S WASHER,FLT,M,REG,M3,ZINC PLATE
2
16
984700
S NUT,HEX,M3,STL,ZN
2
17
1082080
S CAPSCR,BTN-HD,SKT,M5 X 6.0,STL/ZNC
3
18
983035
S WASHER,FLT,M,REG,M5,STL,ZN
4
19
983163
S WASHER,FLT,M,OVERSIZED,M4,ZN
3
20
1099530
S SCREW,LOW-HD,SKT-HD,M4X12,STL,ZI
5
21
982201
S SCR,SKT,M5X8,BL
4
22
1099531
S SCREW,LOW-HD,SKT-HD,M4X20,STL,ZI
2
(P4 units)
982481
S SCR,SKT,LOW,M4X25,BL (P7/P10 units)
2
23
982025
S SCR,SKT,M4X14,BL
3
24
178475
S TAG,HOT SURFACE
1
NOTE A: Refer to Service Kits and Recommended Spare Parts for the service kit part number.
Note
A
A
B
B: This part is included in service kit 1100174.
AR: As Required
NS: Not Shown
Part 1101094_02
Downloaded from www.Manualslib.com manuals search engine
E 2012 Nordson Corporation
ProBlue Fulfill Integrated Fill System 31
TIGHTEN TO
15-20 IN-LBS
OF TORQUE
23
14
19
13
07
06
05
03
16
15
02
09
04
01
08
24
TIGHTEN TO
15-20 IN-LBS
OF TORQUE
22
TIGHTEN TO
15-20 IN-LBS
OF TORQUE
22
20
18
TIGHTEN TO
15-20 IN-LBS
OF TORQUE
12
21
11
18
TIGHTEN TO
15-20 IN-LBS
OF TORQUE
Figure 13
TIGHTEN TO
15-20 IN-LBS
OF TORQUE
10
17
TIGHTEN TO
15-20 IN-LBS
OF TORQUE
21
Lid assembly parts
E 2012 Nordson Corporation
Downloaded from www.Manualslib.com manuals search engine
Part 1101094_02
32 ProBlue Fulfill Integrated Fill System
Regulator/Solenoid Assembly Parts
See Figure 14.
Item
Part
—
1
2
1098248
1093650
1058059
3
4
327029
1096668
5
6
972125
973085
Description
REGULATOR/SOL.ASSY,FULFILL
S VALVE,SOLENOID,3-WAY,24V,1/4 NPT
S MUFFLER POLYETHYLENE 1/4" NPT,
SATURN
S ELBOW,PIPE,HYD,1/4NPT,BR,BAR
S REGULATOR/FILTER,40 MIC,1/4 NPT,65
PSIG
S CONN,MALE,ELBOW,10MM T X 1/4UNI
S NIPPLE,STEEL,SCHED 40,1/4, .87
Quantity
Note
—
1
1
1
1
1
1
2
1
3
5
4
Figure 14
Regulator/solenoid assembly parts
Part 1101094_02
Downloaded from www.Manualslib.com manuals search engine
E 2012 Nordson Corporation
ProBlue Fulfill Integrated Fill System 33
Circuit Board and Membrane Panel Service Kits
See Figure 15.
Item
Part
1
1100171
2
3
1100172
1101718
1096221
NS
939995
4
1120837
NS
1120411
NS: Not Shown
Description
KIT,SVCE,FULFILL,CONTROLS MEMBRANE,
P4/P7
KIT,SVCE,FULFILL,CONTROLS MEMBRANE,P10
KIT,SVCE,FULFILL,CPU (display/CPU board)
SERVICE KIT,REFILL CONT.,PROBLUE (refill
board)
S Fuse, time-lag, 2A, 5X20MM, ceramic
KIT,SERVICE,FULFILL ADAPTER BOAD
S CABLE, FULFILL ADAPTER
Quantity
1
Note
1
1
1
2
1
1
3
2
1
4
Figure 15
Circuit boards and membrane panel
E 2012 Nordson Corporation
Downloaded from www.Manualslib.com manuals search engine
Part 1101094_02
34 ProBlue Fulfill Integrated Fill System
Miscellaneous System Parts
See Figures 16-17.
Item
Part
1
1100558
2
3
1100015
1100173
4
5
1098584
1099258
1099259
6
7
8
9
10
11
12
13
14
15
NS
1099611
1057499
1099544
1100174
1099781
1099782
1098375
1099273
1099203
1082369
1099250
1099251
1099252
941144
1099597
1099598
Description
AMPLIFIER,SENSOR,RECHNER,FULFILL,G2
(level sensor amplifier)
BRACKET,AMPLIFIER,FULFILL
KIT,SVCE,FULFILL,SENSOR,150MM W/CONN
(capacitive level sensor with 150 mm probe)
BRACKET,SOLENOID,FULLFILL
GASKET,PUMP COVER,P4/7,FULLFILL (under
pump tower cover)
GASKET,PUMP COVER,P10,FULLFILL (under
pump tower cover)
GASKET,DOOR,EBOX,P4/7,FULFILL
GASKET,DOOR,EBOX,PBII, P10
GASKET,NEOPRENE RUBBER, ADH.
CONTAINER
KIT,SVCE,FULFILL,LID SWITCH,PROXIMITY
SCREEN,INLET,PUMP,P4,PUSH-ON
SCREEN,INLET,PUMP,P10,PUSH-ON
SCREEN,INLET,PUMP,P7,PUSH-ON
HINGE,TANK,P4F
HINGE,TANK,P7/10 F
SCR-M,SHLDR,M5,6MM-DIA,4MM-LG,ST-STL
HOLDER ASSY,LEVEL PROBE,16 mm,PROBLUE
S HOLDER,LEVEL PROBE,16mm,PROBLUE
S NUT,HOLDER,LEVEL PROBE,16mm
S O RING,VITON, .625X .813X.094
INSULATION,CHIMNEY,P4/7
INSULATION,CHIMNEY,P10
Quantity
Note
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
2
NS: Not Shown
Part 1101094_02
Downloaded from www.Manualslib.com manuals search engine
E 2012 Nordson Corporation
ProBlue Fulfill Integrated Fill System 35
3
4
5
6
1
2
7
Figure 16
Miscellaneous system parts (1 of 2)
E 2012 Nordson Corporation
Downloaded from www.Manualslib.com manuals search engine
Part 1101094_02
36 ProBlue Fulfill Integrated Fill System
Miscellaneous System Parts
(contd)
8
12
13
14
15
9
10
11
Figure 17
Miscellaneous system parts (2 of 2)
Part 1101094_02
Downloaded from www.Manualslib.com manuals search engine
E 2012 Nordson Corporation
ProBlue Fulfill Integrated Fill System 37
Optional Accessories
Part
Description
Note
A
B
B
1098962
KIT, VIBRATOR, CONTAINER, FULFILL RETROFIT
1105581
KIT, HOSE, TRANSFER, FULFILL, 10 M
1105582
KIT, HOSE, TRANSFER, FULFILL, 20 M
1093639
FILTER/REGULATOR W/GAGE, 1/4 NPT (optional adjustable regulator)
-----Hose/air line extension kits
NOTE A: Refer to the instruction sheet provided with the kit for the installation procedure.
C
B: This kit is required if the adhesive transfer hose is longer than the standard length. Refer to the instruction
sheet provided with the kit for the installation procedure.
C: Extension kits are available if longer hose/air line lengths are needed. Contact your Nordson
representative for information.
Service Kits and Recommended Spare Parts
Lid
Assembly
Regulator/solenoid
Electrical
components
Part
Description
1100174
1100175
1100176
1082942
1098248
1100171
KIT,SVCE,FULFILL,LID SWITCH,PROXIMITY
KIT,SVCE,FULFILL,LID ASSY,P4 7F
KIT,SVCE,FULFILL,LID ASSY,P7/P10
KIT,SERVICE,SOCK FILTER,5 PCS,FULFILL
REGULATOR/SOL.ASSY,FULFILL
KIT,SVCE,FULFILL,CONTROLS MEMBRANE,P4/P7 (control panel
membrane assembly)
KIT,SVCE,FULFILL,CONTROLS MEMBRANE,P10 (control panel membrane
assembly)
KIT,SVCE,FULFILL,CPU (display/CPU board)
SERVICE KIT,REFILL CONT.,PROBLUE (refill board)
S Fuse, time-lag, 2A, 5X20MM, ceramic (quantity of 2 located on the refill
board)
KIT,SERVICE,FULFILL ADAPTER BOAD
S CABLE, FULFILL ADAPTER
KIT,SVCE,FULFILL,SENSOR,150MM W/CONN (capacitive level sensor with
150 mm probe)
AMPLIFIER,SENSOR,RECHNER,FULFILL,G2 (level sensor amplifier)
KIT, SVCE, ALARM (includes harness)
1100172
1101718
1096221
939995
1120837
1120411
1100173
1100558
1101706
E 2012 Nordson Corporation
Downloaded from www.Manualslib.com manuals search engine
Part 1101094_02
38 ProBlue Fulfill Integrated Fill System
This page intentionally left blank.
Part 1101094_02
Downloaded from www.Manualslib.com manuals search engine
E 2012 Nordson Corporation
ProBlue Fulfill Integrated Fill System 39
Technical Data
Fulfill System Specifications
The following specifications are specific to the Fulfill integrated fill system.
For general ProBlue melter specifications, refer to the melter manual.
Parameter
Specification
Melter operating temperature range
40-205 _C (104-400 _F)
Adhesive forms
Pellets, pastilles, mini-slats
Maximum size
S Pastilles: 12 mm (0.472 in.) diameter
S Mini-slats: 12 mm X 12 mm (0.472 in. X 0.472 in.) in length
Adhesive transfer maximum rate
227 kg (500 lb)/hour (dependent on adhesive type)
Transfer hose length
4 m (13 ft)
Operating air
Minimum: 4.5 bar (0.45 MPa or 65 psi)
Maximum: 8.6 bar (0.86 MPa or 125 psi)
Air line tubing size (between
solenoid valve and suction lance)
10-mm OD, 8-mm ID
Total air consumption
Full system not including optional tote vibrator: 680 l/min (24 scfm)
Optional tote vibrator: 283 l/min (10 scfm)
Conditioning
Dry, non-lubricated
Inlet air connection
¼-in. NPT female
¼-in. BSPP female
G ¼ female
Pump type
Venturi
Noise emission
76 dBA
Suction lance dimensions
(L) 615 mm x (W) 105 mm maximum
(24.21 in. x 4.14 in. maximum)
Adhesive storage bin capacity
60 Kg (132 lb)
E 2012 Nordson Corporation
Downloaded from www.Manualslib.com manuals search engine
Part 1101094_02
40 ProBlue Fulfill Integrated Fill System
Dimensions
C
B
D
A
Figure 18
Melter dimensions (refer to Table 4; P4 melter shown)
Note: For clearances, refer to Installation Clearances under Installation.
Table 4 Melter Dimensions
Parameter
ProBlue 4
ProBlue 7
ProBlue 10
A
539.1 mm (21.22 in.)
603.2 mm (23.75 in.)
606.7 mm (23.89 in.)
B
567.4 mm (22.34 in.)
565.2 mm (22.25 in.)
654.3 mm (25.76 in.)
C
371.9 mm (14.64 in.)
369.9 mm (14.56 in.)
390.6 mm (15.38 in.)
D
Part 1101094_02
Downloaded from www.Manualslib.com manuals search engine
348 mm (13.70 in.)
E 2012 Nordson Corporation
ProBlue Fulfill Integrated Fill System 41
534 mm
(21 in.)
1397 mm
(55 in.)
940 mm
(37 in.)
559 mm
(22 in.)
Figure 19
559 mm
(22 in.)
Adhesive storage bin dimensions and clearances
E 2012 Nordson Corporation
Downloaded from www.Manualslib.com manuals search engine
Part 1101094_02
42 ProBlue Fulfill Integrated Fill System
Figure 20
FULFILL ADAPTER
BOARD
J2
J1
Wiring Diagram
Wiring diagram
Part 1101094_02
Downloaded from www.Manualslib.com manuals search engine
E 2012 Nordson Corporation
EC Declaration of Conformity
for Adhesive and Sealant Application Equipment
conforming to European Council Directives
PRODUCTS:
AltaBlue Melters, Models 15, 30, 50, 100
AltaBlue TT Melters, Models A4, A10, A16
Cobalt GR Series Bulk Material Unloaders
DuraBlueMelters
FoamMelt FM‐200 Melter
Fulfill Retrofit Kit
Mesa Melters
MiniPUR Melters
ProBlue Melters, Models P4, P7, P10, P15, P30 and P50
ProBlue Fulfill, Models P4F, P7F, P10F
PURBlue Melters
Series 3000V Melters
SureFoam Foam Dispensing System
Model Number_________________________
Serial Number______________________________________
APPLICABLE DIRECTIVES:
STANDARDS USED TO VERIFY COMPLIANCE:
Machinery Directive:
2006/42/EC
Electromagnetic Compatibility Directive: 2004/108/EC
EN ISO 12100
EN 60204‐1
EN ISO 13732‐1
EN 61000‐6‐2
EN 55011 (Class A, Group 2 for industrial environments. Use in
other environments may pose potential difficulty ensuring
electromagnetic compatibility due to conducted as well as
radiated disturbances.)
PRINCIPLES:
This product has been manufactured according to good engineering practice.
The product specified conforms to the directives and standards described above.
Peter Lambert, Senior Vice President
Adhesives Dispensing Systems
Technical File Contact:
Dieter Ziesmer
Nordson Engineering GmbH
Lilienthalstrasse 6
21337 Lueneburg
GERMANY
Date: 14 December 2012
Nordson Corporation 28601 Clemens Road Westlake, Ohio
1105311A03
DOC074R4
Downloaded from www.Manualslib.com manuals search engine
Downloaded from www.Manualslib.com manuals search engine