Nokia AirScale System Module — AMOD Installing and Cabling Manual This guide is a quick reference for the Nokia AirScale Outdoor Subrack installation. The Nokia AirScale Outdoor Subrack can be stacked on the floor, mounted on a wall or pole. Safety precautions 1 Safety precautions Before installation Installation Prepare the installation 2 Content of delivery 4 Dimensions and weight 7 Installing AMOD on a pole 3 Tools and equipment 5 Minimum clearances 8 Installing AMOD on a wall 6 Lifting AMOD 9 Installing AMOD on the floor 10 Installing AMOD optional items 11 Installing plug-in units in AMOD Cabling 12 Preparing for cabling 13 Cables routing 14 Cabling After installation 15 Sealing AMOD Check the installation 16 Installation checklist The information in this document applies solely to the hardware/software product (“Product”) specified herein, and only as specified herein. 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DN187329643, Issue 01, Approval date: 2019-05-13 Product Releases Long Term Evolution FDD-LTE19 TD LTE Single RAN TD-LTE19 SRAN19 NOTE: For more information on installation and maintenance, go to NOLS > Product Information Center > Documentation Finder > Guide to Nokia Customer Documentation and see ‘Best Practices for Improving Equipment Protection and Longevity’ document. ! Notice: This device has not been authorized in accordance with the requirements of the radio telecommunications terminal equipment directive and might not be put into service until it has been made to comply. This device complies with Part 15 of the Federal Communications Commission (FCC) rules. Operation is subject to the following two conditions: (1) this device might not cause harmful interference, and (2) this device must accept any interference received, including interference that might cause undesired operation. The unit should be located out of direct sun exposure and away from areas of potential salt spray. For indoor installations, comply with the indoor installation recommendations. -2- Nokia AirScale System Module — AMOD Installing and Cabling Manual 1 Safety precautions ! Notice: Electrostatic Discharge (ESD) might damage the plug-in units. Wear an ESD wrist strap or use a corresponding method when handling the plug-in units. The ESD wrist strap does not work before a rack or a cabinet is earthed (grounded). NOTE: For NEBS requirements, see Nokia AirScale BTS Installation Site Requirements. Choosing installation site for Nokia AirScale Outdoor Subrack AMOD ! Notice: Nokia AirScale Outdoor Subrack (AMOD) is intended for installation in outside locations or the equivalent. For details about choosing an installation site for Nokia AirScale Outdoor Subrack, see Nokia AirScale BTS Installation Site Requirements. Disconnecting devices WARNING! Risk of power supply failure and, in rare cases, of short circuit. Make sure to connect the polarity of power supply correctly according to the markings on the connectors. 2 Content of delivery AMOD delivery Delivery Nokia AirScale Outdoor Subrack Contents Product code 1 x AMOD Subrack 474930A 1 x AMOD site bag 091111A Contents Product code AMOD site bag delivery Delivery 1 x GND lug with 2 x M5 holes Site bag 1 x power connector 2 x DC connector lug -3- P476074 P476302 10 x M5 rubber plug 833694A 14 x M4 rubber plug 833693A 5 x M8 rubber plug 834705A 1 x 8 mm triangle Bellcore key P348553 4 x M5x12 torx (T25) screw P300057 2 x M5 nut 25 x cable tie P345283 6401142 1 x Velcro tie P317154 2 x GND cable 996433A 4 x connection pin 821513A GO TO FIRST PAGE Nokia AirScale System Module — AMOD Installing and Cabling Manual AMOD optional items depended on the configuration Item Description AMFV 3U plinth kit for AMOD AMFX Wall mount kit for AMOD AMFY Mufflers kit for AMOD AMFF Blind panel Assy for AMOB FPKA Flexi Pole Mounting Kit (30-120 mm) FPKC Flexi Pole Mounting Kit (60-300 mm) AMHB GPS bracket assembly FYGM GPS module Product code Delivery Content 2 x 3U plinth bracket 1 x front screen 1 x rear bracket 12 x M4x10 torx (T20) screw 4 x connection pin 6 x M5x12 torx (T25) screw 2 x M5x6 torx (T25) screw 475047A 1 x wall mount bracket 1 x top support bracket 8 x M8x12 socket (13 mm) screw 2 x M8x20 pan head socket (13 mm) screw 475048A 1 x muffler 12 x M4x6 torx (T20) screw 475049A 1 x blank panel for ASIA 5 x blank panel for ABIA 474416A 1 x FPKA Flexi pole mounting kit 2 x aluminum casing 2 x M10x120 hex (8 mm) screw 6 x M8x20 socket (13 mm) screw 2 x bolt restrainer 1 x FPKC bracket 1 1 x FPKC bracket 2 1 x FMFA rodent block plate 2 x M10x315 hex (8 mm) screw 5 x M8x30 socket (13 mm) screw 5 x M8x20 socket (13 mm) screw 5 x M8 nut 8 x M5x12 torx (T25) screw 4 x connection pin 471649A 1 x GPS mount bracket 475066A 1 x GPS module 4 x M3x8 torx (T10) screw 473394A 472821A 3 Tools and equipment -4- Torque screwdriver Torque wrench TORX bit: T10, T20, T25 Socket 10 mm, 13 mm Hex key (Allen) 7 mm, 8 mm Side cutters Tape measure Level M8 Eye bolts Drill Cleaning tools for optical cables Lifting bag/bucket Cable clamping tool (GND and DC) GO TO FIRST PAGE Nokia AirScale System Module — AMOD Installing and Cabling Manual 4 Dimensions and weight AMOD dimensions and weight Property Value Height 488 mm (19.21 in.) Width 487 mm (19.17 in.) Depth 665 mm (26.18 in.)* Weight 35 kg (77.16 lb) Volume 158 L * When using a muffler depth of the subrack is increased by 110 mm (4.33 in.) 5 Minimum clearances AMOD clearance requirements Top minimum clearances: 0 mm (0 in.) for stack installation. Bottom minimum clearances: 133.35 mm (5.25 in.) (3U) for floor and stack installation. -5- GO TO FIRST PAGE Nokia AirScale System Module — AMOD Installing and Cabling Manual 6 Lifting AMOD ! Notice: The AMOD subrack is heavy. Additional personnel or lifting equipment might be needed when the cabinet is moved, unpacked, or lined up. In addition, follow any local regulations applicable to the installation. ! Notice: The AMOD subrack can be lifted using four eye bolts and hoisting belt or rope attached to the lifting points. Only an empty AMOD subrack can be lifted. ! Notice: The AMOD handles can be used only for hand carrying the subrack. Do not lift AMOD using the handles. 7 Installing AMOD on a pole Tools and items required for installation Item Description Quantity Product code AMFX Wall mount kit for AMOD 1 475048A FPKA/FPKC Flexi Pole Mounting Kit (30-120 mm)/(60-300 mm) 3 471649A/472821A Torque wrench - 1 - Socket 13 mm 1 - Hex key (Allen) 8 mm 1 - AMFX mount kit on pole installation using FPKA 1. Fix the upper FPKA on the pole. 2. Tighten two M10 screws to the 30 Nm (22.13 ft-lb). 3. Fix two M8x20 screws. -6- GO TO FIRST PAGE Nokia AirScale System Module — AMOD Installing and Cabling Manual 4. Fix and tighten to 20 Nm (14.75 ft-lb) the middle and the lower FPKA bracket with AMFX using eight M8x20 screws. 5. Hang the AMFX mount kit on the upper FPKA pole mounting kit. 6. Tighten four M8x20 screws to 20 Nm (14.75 ft-lb). 7. Tighten four M10 screws to the 30 Nm (22.13 ft-lb) on the middle and lower FPKA bracket. 8. Lift and mount AMOD on the AMFX mount kit. 9. Tighten AMOD with AMFX mount kit to 20 Nm (14.75 ft-lb) using six M8x12 screws. 10. Tighten the top support bracket to 20 Nm (14.75 ft-lb) using two M8x12 screws and two M8x20 screws. AMFX mount kit on pole installation using FPKC There are four different lengths of the screw available and four places for the screw in the FPKC. When attaching the FPKC to the pole, use the shortest possible bolts and the holes which distance is the closest to the pole diameter. Cut Location Slot 1 Slot 2 Slot 3 Slot 4 Cut 1 60-100 mm 101-140 mm N/A N/A Cut 2 141-180 mm 181-220 mm 221-260 mm N/A No cut N/A N/A N/A 261-300 mm 1. Insert two M10 screws and fix FPKC on the pole. -7- 2. Tighten two M10 screws to the 30 Nm (22.13 ft-lb). 3. Fix two M8x20 screws. GO TO FIRST PAGE Nokia AirScale System Module — AMOD Installing and Cabling Manual 4. Fix and tighten to 20 Nm (14.75 ft-lb) the middle and the lower FPKC bracket with AMFX using eight M8x20 screws. 5. Hang the AMFX mount kit on the upper FPKC pole mounting kit. 6. Tighten four M8x20 screws to 20 Nm (14.75 ft-lb). 7. Tighten four M10 screws to the 30 Nm (22.13 ft-lb) on the middle and lower FPKC bracket. 8. Lift and mount AMOD on the AMFX mount kit. 9. Tighten AMOD with AMFX mount kit to 20 Nm (14.75 ft-lb) using six M8x12 screws. 10. Tighten the top support bracket to 20 Nm (14.75 ft-lb) using two M8x12 screws and two M8x20 screws. 8 Installing AMOD on a wall Tools and items required for installation Item Description Quantity Product code AMFX Wall mount kit for AMOD 1 475048A Torque wrench - 1 - Socket 13 mm 1 - Drill - 1 - Wall mounting HW Proper for wall material (M8) 8 - Level - 1 - Tape measure - 1 - NOTE: Torque values and tools for wall mounting hardware need to be specified by wall mounting hardware manufacturer. Tool and screw type for wall mounting hardware showed in this procedure serve as an example only. -8- GO TO FIRST PAGE Nokia AirScale System Module — AMOD Installing and Cabling Manual AMFX mount kit on wall installation 1. Mark the mounting screw locations on the wall and drill the holes. 2. Install the anchoring bolts in all holes (instructions can vary depending on anchoring bolts used): a) Slightly fasten the expansion bolt and insert the bolt vertically into the hole. b) Hit the expansion bolt with a rubber hammer until the expansion sleeve is fully embedded. c) Fasten the expansion bolt clockwise until the expansion sleeve is fixed securely into the floor. d) Loosen the bolt counter-clockwise, and successively remove the M8 nut, the spring washer, the plastic sleeve, and the flat washer. Discard the plastic sleeve. 3. Lift the AMFX mounting kit on the wall and hang it on the anchoring bolts. 4. Tighten twelve M8 nuts to the torque value specified by wall mounting hardware manufacturer. 5. Lift and mount AMOD on the AMFX mount kit. 6 Tighten AMOD with AMFX mount kit to 20 Nm (14.75 ft-lb) using six M8x12 screws. 7. Tighten the top support bracket to 20 Nm (14.75 ft-lb) using two M8x12 and two M8x20 screws. 9 Installing AMOD on the floor Tools and items required for installation Item Description Quantity Product code AMFV 3U plinth kit for AMOD 1 475047A Torque wrench - 1 - Torque screwdriver - 1 - TORX bit T25, T20 2 - Floor mounting HW * Proper for floor material (M12) 6 - Level * - 1 - Tape measure * - 1 - Drill * Percussion drill bit 1 - * Not needed when AMOD is not installed directly on the floor -9- GO TO FIRST PAGE Nokia AirScale System Module — AMOD Installing and Cabling Manual NOTE: Torque values and tools for floor mounting hardware need to be specified by floor mounting hardware manufacturer. Tools and screw type for floor mounting hardware showed in this procedure serve as an example only. AMFV plinth installation NOTE: AMFV plinth is mandatory in floor and stack installation cases. 1. Fix 3U side brackets using six M5x12 screws. 2. Tighten six M5 screws to 4.3 Nm (38.1 in-lb). 3. Fix and tighten the front screen and rear bracket to 2.2 Nm (19.47 in-lb) using twelve M4x10 screws. TIP: A long screwdriver or screwdriver with an extension is recommended for tightening M5 screws. Insert a T25 screwdriver through the six M12 holes on the bottom of the AMFV plinth and tighten the M5 screws. Floor installation NOTE: AMFV plinth needs to be installed before floor installation. Installing AMOD to the AMFV plinth after fixing plinth to the floor is not possible. 1. Mark the mounting holes location on the floor and drill holes for anchoring bolts. 2. Install the anchoring bolts (instructions can vary depending on anchoring bolts used): a) Slightly fasten the expansion bolt and insert the bolt vertically into the hole. b) Hit the expansion bolt with a rubber hammer until the expansion sleeve is fully embedded. c) Fasten the expansion bolt clockwise until the expansion sleeve is fixed securely into the floor. d) Loosen the bolt counter-clockwise, and successively remove the M8 nut, the spring washer, the plastic sleeve, and the flat washer. Discard the plastic sleeve. 3. Tighten the M12 anchoring bolts to the value specified by floor mounting hardware manufacturer.. -10- GO TO FIRST PAGE Nokia AirScale System Module — AMOD Installing and Cabling Manual Stacking units on the AMOD NOTE: AMOD can be installed on a floor in a stack up to maximum height of 22U (1U-44,45 mm). Maximum allowed configuration with AMOD subrack is 1 x AMOD and up to 3 x 3U modules. AMOD stack configurations meet Earthquake Zone 2 requirements. Only standalone AMOD installed on the floor meets earthquake requirement for Zone 4. NOTE: 3U modules installed on top of the AMOD subrack need to comply with the standard ETSI EN 300 019-2-4 Class 4M5. NOTE: Installation of empty EMHH or EMHA 3U casing is not allowed in floor assembly. 1. Fix and tighten four M5 connection pins to 4.3 Nm (38.1 in-lb) 2. Align the holes on the bottom side of the module with the four connection pins on the AMOD. 3. Push the module back until it stops. 4. Tighten the module to 4.3 Nm (38.1 in-lb) using two M5 screws. Stacking AMOD on the units NOTE: AMOD can be installed on a floor in a stack up to maximum height of 22U (1U-44,45 mm). Maximum allowed configuration with AMOD subrack is 1 x AMOD and up to 3 x 3U modules. AMOD stack configurations meet Earthquake Zone 2 requirements. NOTE: 3U modules installed under the AMOD subrack need to comply with the standard ETSI EN 300 019-2-4 Class 4M5. NOTE: Installation of empty EMHH or EMHA 3U casing is not allowed in floor assembly. 1. Align the holes on the AMOD plinth with the four connection pins on the module. 2. Push AMOD back until it stops. 3. Tighten AMOD to 4.3 Nm (38.1 in-lb) using two M5x6 screws. -11- GO TO FIRST PAGE Nokia AirScale System Module — AMOD Installing and Cabling Manual 10 Installing AMOD optional items AMFY muffler kit tools and items required for installation Item Description Quantity Product code AMFY Muffler kit for AMOD 1 475049A Torque screwdriver - 1 - TORX bit T20 1 - AMFY muffler kit installation 1. Fix the muffler using twelve M4x6 screws. 2. Tighten twelve M4x6 to 2.2 Nm (19.47 in-lb). AYGA/FYGM GPS module tools and items required for installation Item Description Quantity Product code AYGA/FYGM GPS module 1 474129A/473394A AMHB GPS bracket 1 475066A Torque screwdriver - 1 - TORX bit T20 1 - Tie - 2 - Side cutters - 1 - -12- GO TO FIRST PAGE Nokia AirScale System Module — AMOD Installing and Cabling Manual AYGA/FYGM GPS module installation 1. Insert a triangle Bellcore key and turn it counterclockwise. 2. Open the AMOD door. 3. Fix the FYGM module to the AMHB bracket using four M3x8 screws and tighten the screws to 0.8 Nm (7.08 in-lb). 4. Fix the GPS module with a bracket inside AMOD. 5. Tighten two M4 screws to 2.2 Nm (19.47 in-lb) 11 Installing plug-in units in AMOD Tools and items required for installation Description Quantity Product code Common unit 2* 473095A/474403A ABIA Capacity unit 6* 473096A ASIB/ASIBA Common unit 2* 473764A/474408A ASIK/ASIKA Common unit 2* 474021A/474424A ABIL Capacity unit 6* 474020A AMFF Blind panel 1 474416A Torque screwdriver - 1 - TORX bit T10 1 - Item ASIA/ASIAA * Plug-in units quantity and type depend on the configuration. -13- GO TO FIRST PAGE Nokia AirScale System Module — AMOD Installing and Cabling Manual Plug-in units supported technology Description Technology Product code Common unit LTE 473095A/474403A ABIA Capacity unit LTE 473096A ASIB/ASIBA Common unit LTE 473764A/474408A ASIK/ASIKA Common unit 5G 474021A/ 474424A ABIL Capacity unit 5G 474020A Item ASIA/ASIAA Plug-in units installation Minimum configuration of AMOD subrack is one common unit and one capacity unit. Maximum configuration of AMOD subrack is two common units and six capacity units. ! Notice: Electrostatic Discharge (ESD) might damage the plug-in units. Wear an ESD wrist strap or use a corresponding method when handling the plug-in units. NOTE: ASIAA, ASIBA and ASIKA are a customer-specific variants of common units. ASIAA, ASIBA and ASIKA follow the same installation rules as ASIA, ASIB and ASIK except for the DC connector, for more information see ‘Connecting the DC power cables’. ! Notice: Be careful while handling the plug-in units. A proper way of holding common and capacity plug-in units is presented on the graphic. NOTE: Graphics serve as an example only. The plug-in units need to be inserted after AMOD subrack is already installed and fixed on the site. 1. Insert a triangle Bellcore key and turn it counterclockwise. 2. Open the AMOD door. 3. Open the common plug-in unit extractors. -14- GO TO FIRST PAGE Nokia AirScale System Module — AMOD Installing and Cabling Manual ! Notice: Be careful while handling plug-in units. Avoid any mechanical impact to the visible components. Insert plug-in units slowly to their slots. 4. Carefully insert the common plug-in unit into the AMOD subrack and close the extractors on both sides. 5. Tighten the two screws by hand, then tighten to 1 Nm (8.9 in-lb). 6. Carefully insert the capacity plug-in unit into AMOD subrack. 7. Tighten the two screws by hand, then tighten to 1 Nm (8.9 in-lb). 8. For each consecutive common plug-in unit repeat steps 3 to 5. For capacity plugin unit repeat steps 6 and 7. NOTE: The slots C1 and C2 are dedicated for common plug-in units, the slots B1 to B6 are dedicated for capacity plug-in units. B3 B6 B2 B5 B1 B4 C1 C2 NOTE: Capacity plug-in units should be inserted in the lower slots first and then in the higher slots. NOTE: AMOD is delivered without dummy panels. Install the dummy panels (AMFF 474416A) in the slots which are not used for the installation. Tighten the screws on the dummy panels to 1 Nm (8.9 in-lb). The remaining dummy panels should be stored in case they need to be installed to AMOD if any plug-in units are removed at any point from AMOD. Make sure that no slots remain empty. NOTE: It is possible to have two separate logical BTSs, one in each half-subrack. In such case ensure that you install the respective common and capacity plug-in units on the same side (left or right) of the subrack. Example: 5G-LTE subrack sharing in the minimum configuration Dummy panel Dummy panel Dummy panel Dummy panel Result: The common and capacity plug-in units installed inside AMOD. -15- ABIA (LTE) ABIL (5G) ASIA (LTE) ASIK (5G) GO TO FIRST PAGE Nokia AirScale System Module — AMOD Installing and Cabling Manual 12 Preparing for cabling Tools and items required Description Quantity Product code GND cable Common unit grounding 2* 996433A GND lug GND lug with 2xM5 holes 2* (only 1 in AMOD site bag) P476074 M5x12 torx (T25) screw AMOD and plinth grounding 4* P300057 M5 nut Common unit grounding 2* P345283 TORX bit T25 1 - Torque wrench - 1 - Socket 10 mm 1 - Cable clamping tool - 1 - Item * Needed quantity depends on installation and configuration variant. Quantity in the table covers maximum configuration and a plinth installed. Connecting the main grounding cable NOTE: When AMOD is installed with AMFV 3U plinth, both plinth and subrack need to be grounded to the main grounding point. 1. Strip the ending of the main GND cable exposing 22 mm (7/8 in.). 2. Crimp the lug onto GND wire. NOTE: When AMOD is installed on the AMFV 3U plinth, second GND lug is required. 3U plinth support lug with 2 x M5 holes (distance between holes is 16 mm (5/8 in.) or one M8 hole. GND lug for AMFV plinth is not part of the delivery. 3.Slide the heat shrink over the lug barrel. NOTE: Use a heat gun to evenly apply heat over the length and around the tubing beginning from one end to the other until it is uniformly shrunken. Allow the tubing to cool down slowly before applying physical stress to it. 4. Fix and tighten the grounding cable to the 4.3 Nm (38 in-lb) when using two M5 screws or to the 8-10 Nm (5.9-7.4 ft-lb) when using M8 screw. NOTE: Grounding points for the main grounding cable are on the both sides of AMOD and AMFV 3U plinth. Connect the grounding cable to the preferred side. NOTE: M8 screw is not a part of the delivery. -16- GO TO FIRST PAGE Nokia AirScale System Module — AMOD Installing and Cabling Manual Grounding common plug-in unit 1. Unscrew the screws from each grounding point of common plug-in unit using the TX25 screwdriver. 2. Place the grounding cable (AMOD site bag: 996433A) lug above the thread of the grounding point and insert two M5x12 screws for each common plug-in unit. Tighten screws to 4.3 Nm (38.1 in-lb) using the TX25 screwdriver. 3. Connect the other end of the grounding cable to the grounding point on the AMOD subrack. Tighten M5 nut (AMOD site bag: P345283) to 4.3 Nm (38.1 in-lb) using 10 mm socket. NOTE: Common plug-in unit installed on the right side of the AMOD subrack needs to be grounded to the same GND point on the right side of AMOD. Grounding FYGM GPS module 1. Fix and tighten the grounding cable to 4.3 Nm (38 in-lb) when using two M5 screws or to the 8-10 Nm (5.9-7.4 ft-lb) when using M8 screw. 2. Connect the other end of the grounding cable to the grounding point on the AMOD subrack. Tighten M5 nut to 4.3 Nm (38.1 inlb) using 10 mm socket. 13 Cables routing Tools and items required Description Quantity Product code Torque screwdriver - 1 - TORX bit T25 1 - Item -17- GO TO FIRST PAGE Nokia AirScale System Module — AMOD Installing and Cabling Manual DC cables routing NOTE: DC cable entries are located on both sides of the AMOD subrack. Choose the left cable entry for connecting the left half of the AMOD subrack and the right cable entry for connecting the right half of the AMOD subrack. 1. Unscrew two M5 screws on the press bar and disassemble the plugs, press bar and sealing rubber. 2. Route the cables through the cable entry from the bottom and put the cables in the sealing rubber holes one by one. 3. Insert the sealing rubber into the cable entry and tighten the press bar to 4.3 Nm (38.1 in-lb). For all unused holes in the cable entry insert the plugs. NOTE: The press bar should be tightened after all cables are connected as instructed in the ‘Cabling’ section. NOTE: If all of the cable entry slots have been used, store away plugs for future use. Cables routing NOTE: Cable entries are located on both sides of the AMOD subrack. Choose the left cable entry for connecting the left half of the AMOD subrack and the right cable entry for connecting the right half of the AMOD subrack. 1. Unscrew two M5 screws on the press bar and disassemble the plugs, press bar and sealing rubber. 2. Route the cables through the cable entry from the bottom and put the cables in the sealing rubber holes one by one. NOTE: Start routing the cables from the upper cable entry slots. 3. Insert the sealing rubber into the cable entry and tighten the press bar to 4.3 Nm (38.1 in-lb). For all unused holes in the cable entry insert the plugs. NOTE: The press bar should be tightened after all cables are connected as instructed in the ‘Cabling’ section. NOTE: If all cable entry slots are used, store away plugs for future use. -18- GO TO FIRST PAGE Nokia AirScale System Module — AMOD Installing and Cabling Manual 14 Cabling Tools and items required Description Quantity Product code Torque screwdriver - 1 - TORX bit T25 1 - Cable clamping tool - 1 - Power connector AMOD site bag 1 P476302 DC connector lug AMOD site bag 2 - Item Connecting the main power cable to the AMOD PDU unit WARNING! Risk of short circuit. Make sure that power is not applied to the system before you connect the DC power cable. WARNING! Risk of power supply failure and, in rare cases, of short circuit. Make sure to connect the polarity of power supply correctly according to the markings on the connectors. 1. Strip each 4 AWG (21 mm²) cable exposing 18 mm (0.7 in.) of bare wire. 2. Put the DC connector lug on each cable. 3. Crimp the lugs onto each wire. 4. Insert each wire into the DC power connector (P476302). 5. Connect the main power cable to the AMOD PDU power unit. Connecting the power cable (common plug-in unit with clamped DC input) 1. Strip the ending of the DC power cable(s). Select from the available options: 1a. For a single-sheathed DC cable, strip 4 cm (1.6 in.) of the DC power cable braiding and 18 ± 1 mm (0.7 in.) of the wires' insulation using the cable stripper. 1b. For two individual DC cables, strip 18 ± 1 mm (0.7 in.) of the wires' insulation using the cable stripper. NOTE: Stripping DC power cables is mandatory when common plug-in unit, installed in the right half of the AMOD subrack, is powered separately for load-balancing between the two inputs through a DC bridge in the subrack’s rear. -19- GO TO FIRST PAGE Nokia AirScale System Module — AMOD Installing and Cabling Manual 2. Lift the latch of the DC power cable input. 3. Insert the PDU DC power cable into the DC power cable input of the common plug-in unit. Push the DC power cable until it stops in the DC terminal. Make sure there are no stray conductor strands. Close the latch of the DC power input so that the DC power cable is firmly secured. Make sure the latch is fully closed by pushing it downwards. 4. Repeat step 3 for the second DC cable. 5. If independent DC feeding is used for second common plug-in unit, repeat steps 1 - 4 with the second DC power cable. Connecting the power cable (common plug-in unit with lug DC input) 1. Strip each DC cable exposing 22 mm (7/8 in.) of bare wire. NOTE: Striping the DC power cables is mandatory when common plug-in unit, installed in the right half of AMOD subrack, is powered separately for load balancing between the two inputs through a DC bridge in the subrack’s rear. 2. Crimp the lug onto each wire. 3. Slide the heat shrink over the lug barrel. NOTE: Use a heat gun to evenly apply heat over the length and around the tubing beginning from one end to the other until it is uniformly shrunken. Allow the tubing to cool down slowly before applying physical stress to it. 4. Lift the latch of the DC power cable input. 5. Install the RTN (0 V) cable with the lug onto the terminal Block labeled RTN (+) on the left side of the terminal block. Mount the lug to the terminal using the captive screw provided with the common plug-in unit and torque the screw to 4.3 Nm (38.1 in-lb). 6. Install the Supply (-48 V) cable with the lug onto the terminal Block labeled ‘PWR’ (-) on the right side of the terminal block. Mount the lug to the terminal using the captive screw provided with the common plug-in unit and torque the screw to 4.3 Nm (38.1 in-lb). 7. Close the latch of the DC power input. 8. If independent DC feeding is used repeat steps 1-7 for the second common plug-in unit. NOTE: The power cable pair must be strain-relieved (using tie wraps or wax cord) to protect from mechanical stress. -20- GO TO FIRST PAGE Nokia AirScale System Module — AMOD Installing and Cabling Manual Common plug-in units interfaces NOTE: For more information on interfaces, see the ‘Nokia AirScale System Module Product Description’ document. NOTE: SFP, QSFP, EAC, synchronization, transmission, LMP, optical and system module extension cables are not part of the delivery. Before starting the cabling, get familiar with the common plug-in units interfaces. NOTE: Connect only the cables that are required for your configuration. NOTE: Do not remove dust plugs from unused ports. Connecting the EAC and synchronization cables 1. Insert the HDMI cables into the EAC, Sin, and Sout ports of the common plug-in unit. 2. Repeat for the second common plug-in unit, if used. Connecting the transmission cables (LTE only) 1. Insert the RJ-45 into the RJ-45 input of the common plug-in unit and make sure it clicks into place. 2. Repeat for the second common plug-in unit, if used. -21- GO TO FIRST PAGE Nokia AirScale System Module — AMOD Installing and Cabling Manual Connecting the LMP cables 1. Insert the RJ-45 cable into the RJ-45 input of the common plug-in unit and make sure RJ-45 cable clicks into place. 2. Repeat for the second common plug-in unit, if used. Connecting the system extension cables in ASIA 1. Insert the Mini SAS cable into the SEI1, and SEI2 ports of the ASIA plug-in unit and make sure Mini SAS cable clicks into place. 2. Repeat for the second ASIA, if used. NOTE: System Module Extension Interfaces in ASIA Common plug-in unit have MiniSAS-HD connectors. In other types of common plugin units this interface has QSFP+ connectors. Preparing optical interfaces NOTE: The SFPs and QSFPs are to be inserted after the AMOD subrack is installed on the floor, pole or wall. TIP: Make sure that there is no dust or other obstacles inside the SFP/QSFP port before inserting SFP/QSFP. NOTE: Do not remove the dust caps from the unused SFP/QSFP ports. 1. Locate all optical interfaces on common and capacity plug-in units 2. Insert the SFP/QSFP to each optical interface and push in until it clicks. 3. Repeat for all required ports. -22- GO TO FIRST PAGE Nokia AirScale System Module — AMOD Installing and Cabling Manual Connecting the optical cables ! Notice: Optical cables are fragile. Overbending the optical cables damages the cables and can detach or damage the connectors. Do not bend optical cables beyond the minimum radius of: - 70 mm (2.7 in.), when cable diameter is 7 mm (0.3 in.) - 50 mm (2.0 in.), when cable diameter is 5 mm (0.2 in.). WARNING! Danger of eye damage caused by invisible laser beam. Make sure that the laser beam is switched off during optical fiber installation. ! Notice: Make sure that the optical cable connectors are clean. NOTE: Some optical cables are pre-bent, make sure to route them in the respective direction. 1. Insert the optical cable into the respective SFP/QSFP on the common or the capacity plug-in unit. 2. Repeat for all required ports. SFP QSFP Manage cables TIP: All cables for one plug-in unit can be tied together with a cable tie, so each plug-in unit has an independent cable group. Necessary cables and plug-in units can be easily replaced or removed using this method. Fix each plug-in unit cable group to the fixing plate on the top right or left side of the AMOD subrack. Cables routed outside the AMOD subrack can be tied together in groups. Cable groups can be tied to the plinth on the left or the right side of the AMOD subrack. ! NOTICE: Attaching cables to the front inlet is forbidden. Attaching cables to the front inlet may block or reduce airflow. NOTE: Make sure that static bending radius of fiber cables is no more than 10D (D - bending area outer diameter). -23- GO TO FIRST PAGE Nokia AirScale System Module — AMOD Installing and Cabling Manual 15 Sealing AMOD Tools and items required Description Quantity Product code M5 rubber plug AMOD site bag * 833694A M4 rubber plug AMOD site bag * 833693A M8 rubber plug AMOD site bag * 834705A Item * Quantity needed depends on installation variant. Rubber plugs installation Rubber plugs need to be inserted in all unused holes in AMOD subrack to ensure proper IP protection. The number of holes depends on the installation variant. NOTE: Graphics show all holes where rubber plugs can be inserted. -24- GO TO FIRST PAGE Nokia AirScale System Module — AMOD Installing and Cabling Manual 16 Installation checklist Perform these checks to make sure that the installation is complete: Delivery is complete and undamaged. Minimum clearances are met. All mounting screws are tightened to the specified torque. Cables do not violate specified bending radius. AMOD subrack is securely fixed to the pole, wall or floor. AMOD subrack is installed according to instructions. AMOD subrack is stacked according to instructions. Common plug-in unit(s) is/are installed in a desired configuration according to instructions. Capacity plug-in unit(s) is/are installed in a desired configuration according to instructions. Common plug-in unit(s) is/are grounded to the AMOD subrack. All slots on AMOD subrack have either a plug-in unit or a dummy panel installed and there are no empty slots. GND cables are connected. DC power cable is connected. EAC and synchronization cables are connected. Transmission cables are connected. SFPs/QSFPs are inserted into optical ports (amount depends on the need). Optical cables are connected to common plug-in unit(s). Optical cables are connected to capacity plug-in unit(s). Cables are tied properly according to instructions. Rubber plugs are installed according to instructions and there are no empty holes. Site is clean and installation is complete. -25- GO TO FIRST PAGE