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SF300CP User Manual

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User Manual
SF300CP Laser Cleaner
Copyright Notice
As the SENFENG LEIMING LASER’s products have been continuously upgraded
and improved, it may occur that the contents of this user manual are not updated in
time, we are deeply sorry for this.
The specific operation on the product is subject to the actual product. During the use,
failure to comply with the operating specifications and other human factors may lead
to equipment damage or abnormal operation of the equipment. Such equipment
damage and abnormal operation are not covered by our company’s warranty. Please
read this manual carefully before installing this SF300CP Laser Cleaner and keep the
manual in a safe place.
Hereby declare!
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Foreword
Sincerely thank you for purchasing our SF300CP Laser Cleaner, and we dedicate to
provide you with high-quality products and comprehensive services.
This product integrates laser, machinery, and electricity, and is completely developed
and manufactured by our company, SENFENG LEIMING. SF300CP is characterized
by its compact structure, high precision, long lifespan, elegant appearance, both
economically and practically meaningful for users. For the better use and maintenance
of this equipment, please read through this manual carefully before starting to use this
product.
Many pictures are used in the manual so that users can be well-informed and
understand all contents easily. The contents cover installation and operation of this
product, daily maintenance, and safety instruction. This manual aims at providing a
better understanding of the operation and maintenance of this product.
Mistakes and inadequacies are inevitable, and we thank you sincerely for any
feedback and suggestion.
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Contents
COPYRIGHT NOTICE.......................................................................................................... 2
1. PREFACE ............................................................................................................................ 6
1.1 BRIEF INTRODUCTION ....................................................................................................... 6
1.2 COMPANY PROFILE ............................................................................................................ 6
2 SAFETY INFORMATION.................................................................................................. 8
2.1 PRECAUTIONS ..................................................................................................................... 8
2.2 SAFETY SIGNS ..................................................................................................................... 8
2.3 SAFETY INSTRUCTION FOR LASER .................................................................................... 9
2.4 SAFETY INSTRUCTIONS FOR ELECTRICITY ...................................................................... 9
3 PRODUCT INTRODUCTION ......................................................................................... 11
3.1 OVERVIEW ........................................................................................................................ 11
3.2 PRODUCT FEATURES ........................................................................................................ 11
3.3 USE CONDITIONS AND RELATED PARAMETERS ............................................................. 12
3.4 PARAMETERS OF THE CLEANING SYSTEM ..................................................................... 13
3.5 THE PRODUCT APPEARANCE........................................................................................... 14
4 INSTALLATION AND OPERATION............................................................................. 15
4.1 PRECAUTIONS BEFORE OPERATING ............................................................................... 15
4.2 STEPS FOR INSTALLATION ............................................................................................... 15
4.3 STEPS FOR USAGE ............................................................................................................ 15
5 PRODUCT DESIGN AND STRUCTURE ....................................................................... 17
5.1 THE ELECTRICAL CONTROL SYSTEM ............................................................................ 17
5.2 THE OPTICAL SYSTEM ..................................................................................................... 17
5.3 THE MECHANICAL STRUCTURE ...................................................................................... 18
6 MAINTENANCE ............................................................................................................... 19
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7 PARAMETERS FOR TESTING CLEANING (FOR REFERENCE ONLY) ............. 20
APPENDIX A ELECTRICAL ASSEMBLY LAYOUT .................................................... 21
APPENDIX B ELECTRIAL ASSEMBLY SCHEMATIC ................................................ 22
APPENDIX C CONTACT OF SENFENG LEIMING LASER ........................................ 23
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1. Preface
1.1 Brief Introduction
Thank you for purchasing our SF300CP Laser Cleaner. If you are using this product
for the first time, please read through this instruction manual carefully before
installation.
For the safety of your own and people around you, and for the correct use of the
product, please pay special attention to any content marked with “Danger”, “Warning”
or “Attention”.
1.2 Company Profile
SENFENG LEIMING LASER is one of the largest laser equipment manufacturers in
China and specializes in the R&D, manufacturing, and selling of various high-power
laser processing equipment, including high-power laser cutting machines, laser
welding machines, and multi-functional laser processing machines. SENFENG
LEIMING LASER dedicates to provide customers with a personalized and
professional solution to laser processing systems. Full power laser cutting machines,
laser marking machines, laser processing machines are the company’s star products,
which are widely used in industries of steel metallurgy, non-ferrous metals,
automobiles and parts, aerospace, military electronics, precision instrumentation,
machinery manufacturing, hardware tools, integrated circuits, solar energy, and so on.
Placing the interests and needs of customers at first, SENFENG LEIMING LASER is
committed to creating value for customers and creating benefits for society.
SENFENG LEIMING LASER has completely intellectual property rights, and
advanced technology guarantees the high quality of products. It also has established a
sound and effective quality management system and internal control system. Taking
prevention as direction strategy, SENFENG LEIMING LASER ensures its high-level
operation with the collection of customers’ feedback, continuous improvement, rapid
response to customers’ problems, accurate and efficient solutions, in order to help
customers to maximize their benefits. SENFENG LEIMING LASER’s highly valued
products are sold all over China and overseas. SENFENG LEIMING LASER is
willing to work together with all partners to achieve progress and win-win
development and to establish the largest manufacturing and R&D base of high-power
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laser processing equipment in China.

Products
SENFENG LEIMING LASER provides a complete set of laser processing
solutions and related facilities for domestic and foreign customers. Focusing
on industrial laser equipment and parts, its main product lines include fiber
laser marking machine series, laser welding machine series, fiber laser cutting
machine, and are widely used in industries of advertising, sheet metal,
instrumentation,
printed
circuits,
computer
manufacturing,
mobile
communications, auto parts, precision equipment, building materials, clothing,
urban lighting, gold and silver jewelry, craft gifts, printing plate and so on.

Quality Control
Based on the IS09001 quality control system, SENFENG LEIMING LASER
imposes strict control over the whole materials-manufacturing-shipment
process, to ensure the performance and quality of the final products.

Service
SENFENG LEIMING LASER sets up a marketing management center. With
its 2 branches and more than 100 offices across China, and more than 10
branches overseas, SENFENG LEIMING LASER’s engineers can provide
customers with comprehensive services and supports covering the whole presales, during the sales, and after-sales process. Where there is a laser product
of SENFENG LEIMING LASER, there is a good service from SENFENG
LEIMING LASER!
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2 Safety Information
2.1 Precautions
It may lead to serious or even life-threatening personal injury!
It may lead to personal injury or equipment damage!
The coil tube in the cleaning head contains fiber. Therefore, the
tube should be placed in a natural state, and it is forbidden to twist
or bend the tube. Otherwise, the coil diameter will be too small and
lead to fiber damage.
During the installation and disassembly process, please handle the
hand piece of the cleaning head with care, and vibration and
collision of the hand piece are forbidden.
2.2 Safety Signs
FIGURE 1 L ASER PASS -T HROUGH
FIGURE 2 DO NOT B END THE FIBER
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2.3 Safety Instruction for Laser
The wavelength of the laser used in the cleaner is 1064nm (invisible light). The
SF300CP Laser Cleaner is a Class IV product, which means the direct irradiation,
diffusion or diffuse reflection of its laser is harmful to the human body. Its laser is not
only especially harmful to eyes but also can burn the skin. Therefore, when operating
this equipment, please wear the protective goggles shown as blow.
FIGURE 3 L ASER PROTECTIVE GOGGLES
The operator must wear protective goggles throughout the
operation. Laser protective goggles are classified according to the
wavelength of the laser whose harm they can protect the operator
from. Please select the protective goggles according to the
wavelength (1064nm) of the laser that is emitted by this
equipment.
When this equipment is powered on, it is strictly forbidden to
point its laser output head toward a person or use its laser output
head to illuminate the surface of highly reflective materials, such
as copper, aluminum, mirror stainless steel, and other highly
reflective materials.
2.4 Safety Instructions for Electricity
Before turning on the power, please check the power supply and the circuit, and make
sure that there is not any virtual connection, short connection or wrong connection.
1. Ground the product through the PE wire in the power cord and ensure that the
grounding is sturdy and secure.
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Disconnection of the ground wire can cause the equipment outer
casing to be charged, which may result in personal injury to the
operator.
2. Please ensure that the AC power supply and its voltage is normal.
Incorrect wiring or voltage of the power supply will cause
irreversible damage to the laser.
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3 Product Introduction
3.1 Overview
Laser cleaning is non-grinding, non-contact, non-thermal effect, and suitable for
cleaning objects of various materials. Laser cleaning is considered to be the most
reliable and effective cleaning method. At the same time, laser cleaning can solve
problems that cannot be solved by traditional cleaning methods. The traditional
cleaning industry uses a variety of cleaning methods, and most of them are chemical
and mechanical methods. As environmental protection regulations become more and
more strict and people’s awareness of health and environmental protection is growing,
the types of chemicals that are permitted to be used in industrial production cleaning
will become less and less. Producers have to find a cleaner and environmentally
friendly cleaning method.
Laser cleaning equipment is a new generation, high-tech product for surface cleaning.
It is easy to install and simple to operate, and can also be automated. It can conduct
cleaning without chemical reagents, without medium, without water. Laser cleaning
equipment has the following advantages. Its focus can be manually adjusted. It can
conduct fitting surface cleaning. The surface cleaned by it has higher cleanliness.
Laser cleaning equipment can be used to remove resin, oil, stains, dirt, rust, corrosion,
coatings, paints, etc. on the surface of objects.
3.2 Product Features

After the shock absorption treatment, the mechanical part, the electrical
control part, the optical part, and the handheld piece can adapt to long-term
push and pull operations.

The highly integrated design of the electronic control part saves space .

With a clear and concise interface, the equipment’s dedicated control system is
easy to operate. Various parameters can be set and adjusted through this
control system according to the application conditions so that the highperformance control on the laser and the galvanometer can be achieved.

The equipment adopts professional laser cleaning optical design, galvanometer
lens with high damage threshold, and field lens with high pass light rate and
large depth of focus so that it can meet the requirements of the long-term
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operation of the high power laser cleaning.

The equipped high-performance laser galvanometer, which has fast scanning
speed and high precision can combine with the professional control system to
meet the requirements of various laser cleaning applications.

The hand piece of the cleaner is simple in structure, light in weight,
ergonomically designed, and easy to operate. It can combine with the robotic
arm to conduct automated cleaning.

Lasers of various brands, specifications, and models can be adapted to this
equipment, which means that this equipment has a rather large scope of
application.

This equipment does not require any chemical cleaning fluid or consumables.
It is safe and environmentally friendly.

This equipment is stable and requires little maintenance. After-sales service
from SENFENG LEIMING LASER is always available.
3.3 Use Conditions and Related Parameters
Operating Environment
Indicator
Parameter
Power Supply
Single-phase AC220V±10%, 50/60Hz
Total Power Consumption
2500W
Site Environment
Flat, vibration-free, shock-free
Working Environment Temperature 0℃~40℃
Working Environment Humidity
≤80%
Optical Parameters
Indicator
Parameter
Laser Peak Power
≥30000W
Power Adjustment Range (%)
10-100 (gradually adjustable)
Cleaning Efficiency (m2/h)
20 (taking rust removal as an example)
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Laser Focus (mm)
160/210
Cooling Method
Water cooling (supported by air conditioning)
Mechanical Parameters
Indicator
Parameter
Dimensions (mm)
891*920*1435
Machine Weight (kg)
150
Fiber Length (m)
5
Cleaning Head Weight (kg)
3
Scanning Width (mm)
10 - 80
Mobile Mode
Handheld
3.4 Parameters of the Cleaning System
Width is the width of the to-be-cleaned object that can be illuminated by the laser,
and its range is 1 - 80mm.
Laser Frequency is the repetition frequency of the laser pulse, and its range is 1050KHz.
Laser Power is the output power of the laser, and its range is 30% - 100%W.
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3.5 The Product Appearance
FIGURE 4 T HE PRODUCT APPEARANCE
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4 Installation and Operation
4.1 Precautions Before Operating
1. Check and make sure that the power outlet is in good condition and the ground
wire is reliably grounded.
2. Check and make sure that the inside and outside of the protective lens of the
cleaning head are free of dust and dirt.
3. Check and make sure that all buttons and switches on the machine are in a
normal state.
4.2 Steps for Installation
Setp 1.
Open the package. Check and make sure that the machine is free of
damage. Check and make sure that all parts are complete and free of
damage.
Setp 2.
Take out the external power cord, connect the aviation plug to the cleaning
machine, and connect the white plug to the power outlet. The power
indicator lights up in white after the machined is powered on.
4.3 Steps for Usage
Setp 1.
Operation buttons and indication information as shown in Figure 5
1) The “Emergency” button should be set to the unscrewed position.
2) Switch the “Key Switch” to the “ON” position. Press the “START”
button, the control system is powered on and the indicator of the
“START” button lights up. After 12 seconds, the laser source is
powered on and enters the running state.
3) Add water into the chiller to the required level, power on the chiller,
then check and make sure that the cooling water circulates normally.
4) For the laser source, power on the circuit breaker on its rear panel, then
turn the key switch on its front panel to “ON”. Wait for 12 seconds,
press the “LASER” button, the indicator light up, indicating the laser
source runs normally.
5) Click on the touch screen, set values to the corresponding parameters,
and the confirmation button on the screen, then the machine starts the
cleaning operation.
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FIGURE 5 O PERATION B UTTONS AND I NDICATION INFORMATION
Setp 2.
Shutting down the machine
After the cleaning is completed, switch the “Key Switch” to the “OFF”
position and disconnect the circuit breaker located on the side of the
machine, then the machine is shut down.
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5 Product Design and Structure
The laser cleaning machine consists of an optical system, a mechanical system, and an
electrical control system. The following is the design of each subsystem.
5.1 The Electrical Control System
As shown in Figure 6, the electrical control system consists of the laser source, the
core control board, the digital-to-analog converter board, the driver board, the
galvanometer, and the 7-inch touch screen. First, the core control board controls the
emission and shutdown of the laser through the DB25 interface, and the laser
frequency and the laser power can be set through the touch screen. Then, through the
galvanometer control interface the core control board controls the digital-to-analog
converter board to generate analog control signals to control the driver board, which
will drive the galvanometer to generate a cleaning track for cleaning. The scanning
speed, length, and width of the pattern can be set on the 7-inch touch screen, which is
controlled by the ARM main control board.
7-inch Touch Screen
↓
Laser
←
Source
FIGURE 6
Core
DB52
Control
Interface
Board
Galvanometer
Control
→
Interface
digital-to→
analog
converter
board
T HE ELECTRICAL CONTROL SYSTEM
Driver
→ Galvanometer
Board
5.2 The Optical System
As Figure 7 The Working Diagram of the Optical System shows, the galvanometer is
driven by the galvanometer motor to complete the ±7.5° scanning. The collimated
beam emitted by the laser source first passes through the mirrors and enters the
galvanometer to complete the X-direction scanning. Then, the outgoing scanning
beam enters the field lens and is focused on the working surface to complete the
scanning trajectory.
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FIGURE 7 T HE WORKING DIAGRAM OF THE OPTICAL SYSTEM
5.3 The Mechanical Structure
Dimensions of the work piece are shown in Figure 8.
FIGURE 8 DIMENSIONS OF THE WORK PIECE
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6 Maintenance
Keep the inside of the equipment clean, regularly clean the dust, to prevent the wire
from malfunctioning due to dust accumulation.
Maintenance of the optical path is illustrated as follows.

Before using the equipment, open the protective cover of the field lens to
check whether the lens of the cleaning head is contaminated. If it is
contaminated, please first wipe it with a cotton swab dipped with alcohol.

After use, check again whether the field lens is contaminated. If it is
contaminated, please wipe it with a cotton swab dipped with alcohol. Then
cover the field lens with the protective cover and put the hand piece on its
holder, which is on the right side of the equipment. Finally, place the SF300CP
Laser Cleaning Machine in a flat, vibration-free, shock-free environment for
the next use.
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7 Parameters for Testing Cleaning (for Reference only)
Cleaning
Laser
Laser Pulse
Cleaning
Process
Frequency
Width
Efficiency
Rust
Removal
Paint
Removal
Oil
Removal
Remarks
Other parameters should be
100
20
20 ㎡/h
adjusted according to site
conditions.
Other parameters should be
100
20
5 ㎡/h
adjusted according to site
conditions.
Other parameters should be
100
20
15 ㎡/h
adjusted according to site
conditions.
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Appendix A Electrical Assembly Layout
Switch
Power
Switch
Suppply
Power
G1
Suppply
G3
Switch
Power
Suppply
G2
3-Color
Control
Light
Motor
Board
Control
Driver
Board
Board
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Appendix B Electrial Assembly Schematic
Note: This figure is schematic, the specific appearance details are adjusted with the
version.
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Appendix C Contact of SENFENG LEIMING LASER
SHANDONG LEIMING CNC LASER EQUIPMENT CO., LTD
Building 1, No.6333 North Lingang Road, Hi-tech District, Jinan, China.
Tel:+86-531-88737005 Email:sale@lmcnclaser.com
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