SERVICE MANUAL
FUJI DRI-CHEM
CLINICAL CHEMISTRY ANALYZER
FUJI DRI-CHEM 4000i
FUJI DRI-CHEM 4000ie
Safety
and Precautions
1
Installation
2
Compositions and
Name of Parts
3
Functions
4
Control Units
5
Software
6
Disassembly and
Reassembly
7
Checking and
Adjustment
8
Troubleshooting
9
Slide Information
10
Second Edition
Z70N0167A January 2009
Introduction
The FUJI DRI-CHEM 4000 series (henceforth, the FDC4000) is an in vitro diagnostic medical device
to analyze blood or urine by colorimetric end-point, rate and potentiometric tests, using the FUJI DRICHEM SLIDEs. The FUJI DRI-CHEM 4000 series has 2 models, according to the destinations as follows:
FUJI DRI-CHEM 4000i (henceforth, FDC4000i): For North America
FUJI DRI-CHEM 4000ie (henceforth, FDC4000ie): For Europe or Asia
NOTE:The functions of both models are same.
NOTE:The FDC4000 indicates the FDC4000i or the FDC4000ie in this manual.
CAUTIONS
1. No part or all of this manual may be reproduced in any form without prior permission.
2. The information contained in this manual may be subject to change without prior
notice.
3. FUJIFILM shall not be liable for malfunctions and damages resulting from installation,
relocation, remodeling, maintenance, and repair performance by other than dealers
specified by FUJIFILM.
4. FUJIFILM shall not be liable for malfunctions and damages of FUJIFILM products due
to products of other manufacturers not supplied by FUJIFILM.
5. FUJIFILM shall not be liable for malfunctions and damages resulting from remodeling,
maintenance, and repair using repair parts other than those specified by FUJIFILM.
6. FUJIFILM shall not be liable for malfunctions and damages resulting from negligence
of precautions and operating methods contained in this manual.
7. FUJIFILM shall not be liable for malfunctions and damages resulting from use under
environment conditions outside the range of using conditions for this product such as
power supply, installation environment, etc. contained in this manual.
8. FUJIFILM shall not be liable for malfunctions and damages resulting from natural
disasters such as fires, earthquakes, floods, lightning, etc.
Copyright reserved.
Copyright 2007-2009 by FUJIFILM Corporation.
“DRI-CHEM" is a registered trademark of FUJIFILM Corporation.
FDC4000 Service Manual
(i)
Revision History
NO.
Issue Date
Reason
0
Sep. 24, 2007
Training edition
1
Oct. 19, 2007
1 st edition
Added: Sec.7.1.32 Replacing the Fuse
Revised: Sec. 5.1 Block Dia.
FAN901 => Not in use
Revised: Sec. 6.13 Mode Description
E036 description
Added: Sec.9.2.1 Cover Lock Release
2
Jan. 1, 2009
Pages Affected
P7-43
P5-1
P5-4
P6-33 to 39
P8-30, P9-24
P9-96
2 nd edition
Added: Sec. 5.2 Connection diagram
P5-2
Comment: Fan (incubator cooler) is not equipped.
P5-5
Data file: “dc4_jklm.dat” => “dc4_di.dat”
P6-3
OD calibration equation changed. (factor “i” added)
P6-5
Number of tests: 0 to 20 slides => 0 to 30 slides
P6-16
Mode type: Administrator => User (M49, M52, M103)
Added: Mode 76
P6-31, 32
Data file: “dc4_jklm.dat” => “dc4_di.dat”
P6-36, 38, 39
Revised for model year 2009 or later
Sec. 7 (all)
Statement added (in frame): For adjustment software startup
P8-3
Added: “Do not perform this function other than when replacing the interfer- P8-29
ence filter.”
NOTE: Before performing this function, clean the optical parts (the black and
white plate, photometer head, and the lens of the lamp unit).
Added: “Normally, this function is used only in the factory.”
P8-30
Possible causes added for “E”:
(3) A slide in the incubator moved during test processing.
(4) Step-out of the syringe operation
P9-7
Reviced detection level for drift error: (2.5) => (2.0) for CL (45 to 60 sec.)
P9-10
Added in [W022]: “The counts of the consumables (slides, tips)” is also reset. P9-17
[W085] deleted. [W081] added.
P9-29
Clogging detection level revised.
P9-33, 35, 39,
41, 42
Added in [E0120] Check Points (8): “To check: ("Sampler 1" => "Sample")”
P9-38
Added in [E0123] Check Points (6): “To check: ("Sampler 1" => "Diluent”)”
P9-40
Added in [E0129] Check Points (6): “To check: ("Sampler 2" => "Reference P9-43
fluid")”
Added in [E0143] Check Points (4): “To check: ("Sampler 1" => "Diluent")”
P9-47
Added in [E0144] Check Points (4): “To check: ("Sampler 2" => "Reference P9-48
fluid")”
(ii)
Added in [E0145] Check Points (6): “To check: ("Sampler 1" => "Sample")”
P9-49
Added in [E0146] Check Points (1): “(No foam on the bottle’s openning)”
P9-50
FDC4000 Service Manual
NO.
Issue Date
Reason
Revised in [W191] Error description:
“the designated slide lot” => “the first slide’s lot”
Check Points (1): => “Load the same lot of slide as the first.(W191)”
Pages Affected
P9-55
Possible cause added in [W500], [W501]: (2) Cable disconnection
P9-60
Added in Check Points (2): “For model year 2009 or later, the FAN901 is not
equipped.”
Possible cause added in [E0500]: “(2) The backup switch (S3) on the CPU40 P9-61
board is OFF.”
Possible cause added in [E30xx]: “(2) The backup switch (S3) on the CPU40 P9-87
board is OFF. (Master crash error)”
Check points (1) and (2) revised.
Possible cause (1) deleted in [E50xx]
Check points (1) deleted.
Comment added: “(Use designated (recommended) CF cards.)”
P9-91
Added: [E5510] description
P9-94
Test codes changed: HDL-C (22 => 26), AMYL (36 => 43)
P10-1
FDC4000 Service Manual
(iii)
(iv)
FDC4000 Service Manual
Introduction
Revision History
1. Safety and Precautions................................................................................ 1-1
1.1
1.2
1.3
1.4
1.5
1.6
1.7
1.8
1.9
1.10
1.11
1.12
Definition of Specific Safety Precautions ...................................................... 1-1
Precautions before Operating This Equipment............................................. 1-1
Biohazards and Disposal .............................................................................. 1-2
Disinfection ................................................................................................... 1-3
Cleaning Solutions........................................................................................ 1-3
Explosive Hazards ........................................................................................ 1-3
Electrical Hazards......................................................................................... 1-4
Safety Devices.............................................................................................. 1-4
Moving Parts................................................................................................. 1-4
Heavy Objects .............................................................................................. 1-5
General Precautions ..................................................................................... 1-5
Warning Labels............................................................................................. 1-6
2. Installation.................................................................................................... 2-1
2.1
2.2
2.3
2.4
2.5
2.6
2.7
2.8
2.9
Installation Space ......................................................................................... 2-1
Installation Site Requirements ...................................................................... 2-1
Environmental Requirements ....................................................................... 2-1
Electrical Requirements................................................................................ 2-1
Unpacking..................................................................................................... 2-2
Package Contents ........................................................................................ 2-2
Removing Tape and Fixtures........................................................................ 2-3
Preparations Before Turning the Power on .................................................. 2-3
Setting up the Optional Accessories............................................................. 2-3
2.9.1
2.9.2
Sample Barcode Reader .................................................................................. 2-3
Communication with Host Computer or PC...................................................... 2-3
2.10 Turning the Power on ................................................................................... 2-3
2.11 Acceptance ................................................................................................... 2-4
3. Compositions and Name of Parts ................................................................ 3-1
3.1 Component Names....................................................................................... 3-1
4. Functions ..................................................................................................... 4-1
4.1 Measurement Principle of Colorimetric Tests ............................................... 4-1
4.1.1
4.1.2
4.1.3
Preparation for Measurement........................................................................... 4-1
Process of Measurement.................................................................................. 4-1
Photometer and Calculation of Analyte Concentration..................................... 4-2
4.2 Measurement Principle of ISE Tests ............................................................ 4-2
4.2.1
4.2.2
Preparation for Measurement........................................................................... 4-2
Process of Measurement.................................................................................. 4-2
4.3 Sampling....................................................................................................... 4-3
4.3.1
4.3.2
FDC4000
Mounting Tip and Sealing................................................................................. 4-3
Sample Surface Detection................................................................................ 4-3
(v)
4.3.3
4.3.4
4.3.5
4.3.6
Sample Aspiration ............................................................................................ 4-4
Dilution.............................................................................................................. 4-4
Spotting Sample ............................................................................................... 4-5
Tip Disposal...................................................................................................... 4-5
4.4 Slide Transfer ............................................................................................... 4-6
4.4.1
4.4.2
4.4.3
4.4.4
Slide Dot Code Reading ................................................................................... 4-6
Slide Transfer from Slide Cartridge .................................................................. 4-6
Insertion into the Incubator ............................................................................... 4-6
Slide Disposal................................................................................................... 4-6
4.5 Incubation ..................................................................................................... 4-7
4.6 Photometer ................................................................................................... 4-7
4.6.1
4.6.2
4.6.3
4.6.4
4.6.5
Light Source Lamp ........................................................................................... 4-7
Cutting Infrared Rays off................................................................................... 4-8
Interference Filter ............................................................................................. 4-8
Photometric Head............................................................................................. 4-8
Built-in Reference Black Plate (RBP) and Reference White Plate (RWP) ....... 4-8
4.7 Standard Curve............................................................................................. 4-9
4.7.1
4.7.2
Calculation of ODr (Optical Reflection Density)................................................ 4-9
Calculation of Analyte Concentration Density .................................................. 4-9
4.8 Analyzer Calibration...................................................................................... 4-11
4.9 QC System ................................................................................................... 4-11
4.10 Calibration..................................................................................................... 4-11
4.10.1 Calibration for CRP Slide.................................................................................. 4-11
5. Control Units ................................................................................................ 5-1
5.1 Block Diagram .............................................................................................. 5-1
5.2 Connection Diagram ..................................................................................... 5-2
5.3 Circuit Board Functions ................................................................................ 5-3
5.3.1
5.3.2
5.3.3
5.3.4
5.3.5
5.3.6
5.3.7
5.3.8
5.3.9
CPU40 Circuit Board ........................................................................................ 5-3
DRV40 Circuit Board ........................................................................................ 5-3
CCD40 Circuit Board ........................................................................................ 5-3
LHA-AMP Circuit Board.................................................................................... 5-3
PRES1 Circuit Board ........................................................................................ 5-3
KEY40 Circuit Board......................................................................................... 5-3
EPM Circuit Board ............................................................................................ 5-3
RAC40 Circuit Board ........................................................................................ 5-3
USB40 Circuit Board ........................................................................................ 5-3
5.4 Sensor List.................................................................................................... 5-4
5.5 Motor List ...................................................................................................... 5-5
5.6 Others ........................................................................................................... 5-5
(vi)
FDC4000
6. Software....................................................................................................... 6-1
6.1 Software Version .......................................................................................... 6-1
6.2 DIP Switch Functions.................................................................................... 6-1
6.2.1
6.3
6.4
6.5
6.6
6.7
CPU40 Board ................................................................................................... 6-1
Specific Functions of Power-on .................................................................... 6-2
Data Files...................................................................................................... 6-3
Data Collection ............................................................................................. 6-4
Version Upgrade........................................................................................... 6-4
Calculation Process ...................................................................................... 6-5
6.7.1
6.7.2
Colorimetric Tests............................................................................................. 6-5
ISE Tests .......................................................................................................... 6-6
6.8 Communication Interface.............................................................................. 6-7
6.9 2-way communication (requesting test information) [Type 1] ....................... 6-8
6.9.1
6.9.2
6.9.3
6.9.4
6.9.5
6.9.6
6.9.7
6.9.8
About This Specifications ................................................................................ 6-8
Applicability....................................................................................................... 6-8
Purpose ............................................................................................................ 6-8
System Configuration ....................................................................................... 6-8
Interface Specifications .................................................................................... 6-9
Communication Data Format............................................................................ 6-10
Communication Data Details ............................................................................ 6-12
Data Transmission Flow ................................................................................... 6-24
6.10 One-way communication [Type 3 (FDC3500 protocol)]................................ 6-26
6.10.1 Communication Parameters ............................................................................. 6-26
6.10.2 Data Transmission Specification ...................................................................... 6-26
6.11 Communication Cable Connection ............................................................... 6-30
6.11.1 D-SUB 9 pins (COM1A).................................................................................... 6-30
6.12 Sample Barcode Reader .............................................................................. 6-30
6.12.1 Manufacturer, Model number ........................................................................... 6-30
6.12.2 Data format....................................................................................................... 6-30
6.13 Mode Description.......................................................................................... 6-31
6.13.1
6.13.2
6.13.3
6.13.4
6.13.5
6.13.6
6.13.7
6.13.8
FDC4000
Mode List .......................................................................................................... 6-31
Mode 0 Changing Mode Type .......................................................................... 6-32
Mode 107 Deleting Data Files .......................................................................... 6-33
Mode 111 Inputting Parameters of RBP Level Check ...................................... 6-34
Mode 121 Displaying Cumulative Test Count .................................................. 6-35
Mode 122 Importing a Selected Data File from CF Card ................................. 6-36
Mode 123 Exporting All Data Files to CF Card................................................. 6-38
Mode 129 Inputting Detection Threshold for Un-spotted Slide......................... 6-40
(vii)
7. Disassembly and Reassembly..................................................................... 7-1
7.1 Disassembling and Reassembling................................................................ 7-3
7.1.1
7.1.2
7.1.3
7.1.4
7.1.5
7.1.6
7.1.7
7.1.8
7.1.9
7.1.10
7.1.11
7.1.12
7.1.13
7.1.14
7.1.15
7.1.16
7.1.17
7.1.18
7.1.19
7.1.20
7.1.21
7.1.22
7.1.23
7.1.24
7.1.25
7.1.26
7.1.27
7.1.28
7.1.29
7.1.30
7.1.31
7.1.32
7.1.33
7.1.34
7.1.35
7.1.36
CPU40 Board ................................................................................................... 7-3
USB40 Board <For model year up to 2008> .................................................... 7-5
USB40 Board <For model year 2009 or later> ................................................. 7-6
Operation Side Covers ..................................................................................... 7-7
Left and Right Covers....................................................................................... 7-9
Top Support Cover ........................................................................................... 7-10
Sampler Nozzle ................................................................................................ 7-11
Sampler Tube ................................................................................................... 7-12
Syringe ............................................................................................................. 7-14
Syringe Cleaning .............................................................................................. 7-15
PRES1 Board and Sampler Solenoid Valve <For model year up to 2008> ..... 7-18
PRES1 Board and Sampler Solenoid Valve <For model year 2009 or later> .. 7-20
Sampler Cover Lock Solenoid .......................................................................... 7-21
Sampler Cover Switch ...................................................................................... 7-22
Probes .............................................................................................................. 7-23
Probe Unit......................................................................................................... 7-24
Photometer Head <For model year up to 2008> .............................................. 7-26
Photometer Head <For model year 2009 or later>........................................... 7-29
Incubator Bearing ............................................................................................. 7-31
Exhaust Fan <For model year up to 2008> ...................................................... 7-32
Exhaust Fan <For model year 2009 or later>................................................... 7-33
DRV40 Board ................................................................................................... 7-34
RAC40 Board ................................................................................................... 7-34
CCD40 Board ................................................................................................... 7-35
Cooling Fan <For model year up to 2008>....................................................... 7-37
Interference Filter and Lens.............................................................................. 7-38
Printer ............................................................................................................... 7-39
KEY40 Board.................................................................................................... 7-40
Display.............................................................................................................. 7-41
QC Card Reader............................................................................................... 7-42
Top Cover ASSY .............................................................................................. 7-43
Power Supply ................................................................................................... 7-45
EPM Board ....................................................................................................... 7-46
Incubator Cable ................................................................................................ 7-47
Incubator Pressure Plate .................................................................................. 7-48
Replacing the Fuse........................................................................................... 7-49
8. Checking and Adjustment ............................................................................ 8-1
8.1 Mechanical Adjustment................................................................................. 8-1
8.1.1
8.1.2
8.1.3
8.1.4
8.1.5
8.1.6
8.1.7
(viii)
Mechanical Adjustment Menu .......................................................................... 8-1
Starting up the Adjustment Software (Inspection Tool) .................................... 8-2
Incubator - Photometer position ....................................................................... 8-5
Incubator - Insert position ................................................................................. 8-6
Incubator - ISE position .................................................................................... 8-7
Sampler 1 - Tip pick 1....................................................................................... 8-8
Sampler 1 - Tip pick 2....................................................................................... 8-9
FDC4000
8.1.8
8.1.9
8.1.10
8.1.11
8.1.12
8.1.13
8.1.14
8.1.15
8.1.16
8.1.17
8.1.18
8.1.19
8.1.20
8.1.21
8.1.22
8.1.23
8.1.24
8.1.25
8.1.26
8.1.27
8.1.28
Sampler 1 - Sample.......................................................................................... 8-10
Sampler 1 - Diluted sample 1 ........................................................................... 8-11
Sampler 1 - Diluted sample 2 ........................................................................... 8-12
Sampler 1 - Diluent........................................................................................... 8-13
Sampler 1 - Spot 1............................................................................................ 8-14
Sampler 1 - Spot 2............................................................................................ 8-15
Sampler 2 - Tip pick 3....................................................................................... 8-16
Sampler 2 - Tip pick 4....................................................................................... 8-17
Sampler 2 - Reference fluid.............................................................................. 8-18
Sampler 2 - Spot 3............................................................................................ 8-19
Sampler 2 - Spot 4............................................................................................ 8-20
Sampler 2 - Tip eject ........................................................................................ 8-21
Sampler 2 - Spot standard position .................................................................. 8-22
Slide - CM spot position.................................................................................... 8-23
Slide - ISE sample spot position....................................................................... 8-24
Slide - ISE reference fluid spot position............................................................ 8-25
Slide - Slide insert position ............................................................................... 8-26
Slide - Insert standard position ......................................................................... 8-27
Filter - HP adjust............................................................................................... 8-28
Filter - First data sampling ................................................................................ 8-29
Filter - Reference black plate initial setting....................................................... 8-30
8.2 Mechanical Test Mode.................................................................................. 8-31
8.2.1
8.2.2
8.2.3
8.2.4
8.2.5
8.2.6
8.2.7
8.2.8
8.2.9
Mechanical Test Mode Menu ........................................................................... 8-31
Starting up the Mechanical Test Mode ............................................................. 8-31
Sensor .............................................................................................................. 8-32
Filter.................................................................................................................. 8-33
Slide.................................................................................................................. 8-34
Sampler ............................................................................................................ 8-35
Motor ................................................................................................................ 8-36
Serial Com Test................................................................................................ 8-36
Sample BCR Read Test ................................................................................... 8-36
8.3 Analyzer Calibration...................................................................................... 8-37
8.4 Voltage Inspection ........................................................................................ 8-38
8.4.1
8.4.2
8.4.3
Power Supply ................................................................................................... 8-38
CPU40 Board ................................................................................................... 8-40
DRV40 Board ................................................................................................... 8-42
9. Troubleshooting ........................................................................................... 9-1
9.1 Troubleshooting Guide ................................................................................. 9-1
9.1.1
9.1.2
9.1.3
9.1.4
9.1.5
9.1.6
9.1.7
9.1.8
9.1.9
FDC4000
H, L, >, <, @ (Warning for test results) High or low value or qualitative range 9-1
$ (Warning for test results) Thermistor disconnection ..................................... 9-3
+ (Warning for test results) Temperature error ................................................ 9-4
- (Warning for test results) Temperature error ................................................. 9-4
＊ (Warning for test results) Fluctuation of RWP readout ................................ 9-5
? (Warning for test results) RWP readout is outside of the range ................... 9-6
E (Warning for test results) Photometer malfunction ....................................... 9-7
& (Warning for test results) Abnormally high testing value .............................. 9-8
# (Warning for test results) Expiration of slide or calibration ........................... 9-8
(ix)
9.1.10
9.1.11
9.1.12
9.1.13
9.1.14
9.1.15
9.1.16
9.1.17
9.1.18
9.1.19
9.1.20
9.1.21
9.1.22
9.1.23
9.1.24
9.1.25
9.1.26
9.1.27
9.1.28
9.1.29
9.1.30
9.1.31
9.1.32
9.1.33
9.1.34
9.1.35
9.1.36
9.1.37
9.1.38
9.1.39
9.1.40
9.1.41
9.1.42
9.1.43
9.1.44
9.1.45
9.1.46
9.1.47
9.1.48
9.1.49
9.1.50
9.1.51
9.1.52
9.1.53
9.1.54
9.1.55
9.1.56
9.1.57
(x)
¥ (Warning for test results) Un-spotted slide ................................................... 9-9
ERR= ＊＊＊ (Errors for ISE test results) ........................................................ 9-10
C (Control mode) ............................................................................................. 9-13
W010 Keyboard open ...................................................................................... 9-14
E010 Keyboard open ....................................................................................... 9-15
W020 Disposal box open ................................................................................. 9-16
E021 Disposal box open .................................................................................. 9-16
W022 Disposal box is full ................................................................................ 9-17
W025 Sampler cover open .............................................................................. 9-18
E025 Sampler cover open ............................................................................... 9-19
W026 Cover lock failure .................................................................................. 9-20
W027 Sampler cover unlock error ................................................................... 9-21
W030 Light source lamp replacing warning ..................................................... 9-22
E035 Light intensity over range ....................................................................... 9-23
E036 Dirty RBP ............................................................................................... 9-24
W040 Wrong sample type warning .................................................................. 9-25
E050 Lamp replacement error ......................................................................... 9-26
W060, W061 Insufficient sample / Insufficient calibrator ................................. 9-27
W070 Degraded interference filter ................................................................... 9-28
W081 No sample rack for calibration ............................................................... 9-29
W090, W097, W099 Communication error ...................................................... 9-30
E0100 Faulty tip sensor ................................................................................... 9-31
W110 No tip warning ....................................................................................... 9-32
E0110, E0111 Clogging error during aspirating sample .................................. 9-33
W112 Wrong test programming ....................................................................... 9-34
E0112, E0113 Clogging error during spotting sample ..................................... 9-35
W115, W116 Tip ejection warning ................................................................... 9-36
W120 Tip error ................................................................................................. 9-37
E0120 No sample found .................................................................................. 9-38
E0121, E0122 Clogging error (diluent) ............................................................ 9-39
E0123 No diluent found ................................................................................... 9-40
E0124, E0125 Clogging error (diluted sample) ............................................... 9-41
E0126, E0127, E0128 Clogging error (reference fluid) ................................... 9-42
E0129 No reference fluid found ....................................................................... 9-43
W140 Incorrect direction loading of ISE slide .................................................. 9-44
E0140, E0141, E0142 Excessive liquid volume (beyond the upper limit) ....... 9-45
W141 Impossible to start ISE tests .................................................................. 9-46
E0143 Insufficient diluent ................................................................................ 9-47
E0144 Insufficient reference fluid .................................................................... 9-48
E0145 No calibrator found ............................................................................... 9-49
E0146 Excessive calibrator volume (beyond the upper limit) .......................... 9-50
W150 Dilution tests over .................................................................................. 9-51
W160 Dilution factor error ................................................................................ 9-51
W170 No QC information ................................................................................ 9-52
W173 Slide reading error ................................................................................. 9-53
W175 No slides loaded .................................................................................... 9-54
W180 No calibration performed ....................................................................... 9-55
W190, W191 Wrong slide loading in calibration process ................................ 9-55
FDC4000
9.1.58
9.1.59
9.1.60
9.1.61
9.1.62
9.1.63
9.1.64
9.1.65
9.1.66
9.1.67
9.1.68
9.1.69
9.1.70
9.1.71
9.1.72
9.1.73
9.1.74
9.1.75
9.1.76
9.1.77
9.1.78
9.1.79
9.1.80
9.1.81
9.1.82
9.1.83
9.1.84
9.1.85
9.1.86
9.1.87
9.1.88
9.1.89
9.1.90
9.1.91
9.1.92
9.1.93
9.1.94
9.1.95
W200 Sample barcode reader error (No response) ........................................ 9-56
E0200 - E0210 Feed motor error ..................................................................... 9-57
E0300, E0301, E0302 Gain error .................................................................... 9-59
W500, W501 Fan rotation stop ........................................................................ 9-60
E0500 RTC backup error ................................................................................. 9-61
E0501 RTC control error ................................................................................. 9-61
E0509 ADC calibration error ............................................................................ 9-62
E0510 A/D conversion error ............................................................................ 9-62
E510 RWP reading error ................................................................................. 9-63
E0530 ISE self-test error (gain) ....................................................................... 9-64
E0531 ISE self-test error (offset) ..................................................................... 9-65
E0532 A/D conversion error for ISE ................................................................ 9-66
E0600, E0601, E0602, E0603 Incubator motor error ...................................... 9-67
E0700, E0701, E0702 Probe motor error ........................................................ 9-69
E0900 - E0903 Filter motor error ..................................................................... 9-70
E1000 - E1002 Sampler vertical drive error .................................................... 9-71
E1100 - E1103 Sampler rotational drive error ................................................. 9-72
E1200 - E1204 Syringe motor error ................................................................. 9-73
E1500 CM temperature not ready ................................................................... 9-75
E1501 CM temperature control error ............................................................... 9-76
E1502 CM thermistor disconnection ................................................................ 9-77
E1503 CM heater disconnection ..................................................................... 9-78
E1504 ISE temperature not ready ................................................................... 9-79
E1510 ISE temperature control error ............................................................... 9-80
E1511 ISE temperature sensor disconnection ................................................ 9-81
E1512, E1513 Abnormal high temperature ..................................................... 9-82
E1514 Temperature warning ........................................................................... 9-83
E1521 High environmental temperature .......................................................... 9-83
E30xx Memory error ........................................................................................ 9-84
E4000 - E4010 QC card error .......................................................................... 9-88
W5000, E5100 Printer error ............................................................................. 9-89
E5000 - E5034 CF card error .......................................................................... 9-90
E5050 No CF card has been set. .................................................................... 9-92
E5201 - E5204 Malfunction of the slide reader ............................................... 9-93
E5500 Spotting control error ............................................................................ 9-94
E5510 Slide position error ............................................................................... 9-94
E9999 Impossible to continue testing .............................................................. 9-96
EFF01 - EFF0F Calculation error .................................................................... 9-97
9.2 Others ........................................................................................................... 9-98
9.2.1
Cover Lock Release ........................................................................................ 9-98
10.Slide Information......................................................................................... 10-1
FDC4000
(xi)
(xii)
FDC4000
1 Safety and Precautions
1 Safety and Precautions
1.1
Definition of Specific Safety Precautions
Specific safety precautions are noted by the terms WARNING, CAUTION, IMPORTANT, and additional
information by NOTE. The respective meanings are as follows:
1
WARNING
Indicates hazardous situations that may lead to serious injury, even death or
transmission of infectious agent if the precaution is not followed.
CAUTION
Indicates hazardous situations that may lead to minor or moderate injury or physical
damages if the caution is not followed.
IMPORTANT
Indicates improper handling that could have an adverse effect on the accuracy of the
measurement values.
NOTE: Indicates procedures requiring special attention, instructions that must be followed,
supplementary explanations, etc.
1.2
Precautions before Operating This Equipment
CAUTION
Before servicing this equipment, please read this Manual carefully so that you can operate it correctly.
CAUTION
Whenever you operate this equipment, be sure to observe the precautions in the manual.
Failure to do so may cause you to subject to injuries, property damage, or incorrect test
results to occur.
CAUTION
This equipment is an in vitro diagnostic medical device.
This equipment is classified as an in vitro diagnostic medical device under DIRECTIVE
98/79/EC.
Intended use of this equipment is to quantitate the concentration or the activity of the
components in blood by using the FUJI DRI-CHEM SLIDEs. Do not use the equipment for
other purposes.
Please read the Instructions for Use included with the slides carefully to follow the
instructions.
FDC4000 Service Manual
1-1
1 Safety and Precautions
CAUTION
This equipment is only to be operated by personnel appropriately trained for the intended
use and the operations.
Patients do not come into direct contact with the equipment.
1
CAUTION
Do not remodel the FDC4000. Otherwise, the safety will not be guaranteed.
IMPORTANT
Maintenance or repair may affect the accuracy of test results. Perform quality control
(running control fluids) to ensure the reliability of the test results. Refer to Section 6 of
the Instruction Manual for details.
1.3
Biohazards and Disposal
WARNING
As used (contaminated) consumables (e.g., FUJI DRI-CHEM SLIDEs, FUJI DRI-CHEM
AUTO TIP, FUJI DRI-CHEM MIXING CUPS S and sample tubes) and contaminated swabs
or cloths used for cleaning the equipment are infectious waste, process the waste
correctly in compliance with any applicable regulations in your country, such as by
incineration, melting, sterilization or disinfection.
WARNING
When discarding the FDC4000 body that may be contaminated with blood samples, be
sure to process it correctly in compliance with any applicable regulations in your country
because it cannot be disposed of as a general waste.
WARNING
When handling samples (blood or urine) and performing maintenance (cleaning the
analyzer), always follow biohazard procedures (e,g., wearing gloves, lab coat, and safety
goggles). If any part of the body comes in contact with samples, immediately rinse the
contaminated body part thoroughly under running water and then use ethyl alcohol as a
disinfectant. Seek medical assistance if necessary.
WARNING
Do not touch used slides and tips with bare hands as this may cause contamination. If
any part of the body comes in contact with contaminated consumables, immediately rinse
the contaminated body part thoroughly under running water and then use ethyl alcohol as
a disinfectant. Seek medical assistance if necessary.
WARNING
When samples come in contact with the analyzer components, immediately clean and
disinfect the components.
1-2
FDC4000 Service Manual
1 Safety and Precautions
1.4
Disinfection
WARNING
To avoid biohazards during maintenance and repair work, Safety Control authorized by
your site is required. The following are general cautionary measures:
- You must always take care to prevent infection.
- Always follow biohazard procedures (e,g., wearing gloves, lab coat, and safety goggles)
during the work.
- Before starting the work, disinfect all possible places that have come in contact with
blood samples.
- For disinfection, use ethyl alcohol for disinfection. (Only for disposal box cleaning, 0.5%
of sodium hypochlorite acid disinfectant can be used.)
- When blood adheres, remove the blood stain with a cotton swab moistened with water.
For example: Sample rack, Sampler nozzle, Spotting part, Transfer unit, Incubator,
Disposal box, etc.
1.5
Cleaning Solutions
CAUTION
Refer to each section of the instruction manual for information about usable solvents for
cleaning. Do not use cleaning solution containing ammonia on or near the analyzer.
CAUTION
Do not use alcohol for cleaning the sampler cover (translucence), otherwise the surface
will be damaged.
1.6
Explosive Hazards
WARNING
As this equipment is not explosion-proof type, be sure not to use flammable and
explosive gas around the equipment.
FDC4000 Service Manual
1-3
1
1 Safety and Precautions
1.7
Electrical Hazards
WARNING
The power supply voltage applied to the equipment is AC100-240V.
To avoid electrical shock, observe the following precautions:
- Avoid installation sites where water may splash, etc., on the equipment.
- Make sure that the equipment is properly grounded to a protective earth lead for indoor
wiring.
- Make sure that all cables have been properly connected.
1
WARNING
Plug the power cable of the equipment into an outlet with grounding receptacle. If the
equipment is not grounded to a protective earth, this may cause electrical shock.
WARNING
When plugging the power cable in or out of an outlet, be sure to hand the plug body, not
the cable to prevent damage to the cable.
WARNING
Before starting the maintenance, be sure to shut off the power and unplug the power
cable to avoid electric shock, burn, and equipment damage. Use due care during
maintenance since equipment contains parts that are not fully discharged and those
which are burning hot (such as a lamp house) even after power off. Exercise due care to
avoid electric shock and other hazards if the power cannot be turned off.
CAUTION
The equipment includes parts and assemblies sensitive to electrostatic discharge damage. Use caution to prevent damage during all service procedures.
1.8
Safety Devices
WARNING
Note that the safety devices such as fuses, covers, and interlock switch meet their
specified fault-proof requirements. Never attempt to make modification or alternation to
those devices.
1.9
Moving Parts
WARNING
To avoid danger, be sure to shut off the power before inspection and adjustment.
1-4
FDC4000 Service Manual
1 Safety and Precautions
WARNING
Do not place your hands near moving parts (sampler, slide transfer lever, incubator)
whenever operating the equipment including maintenance. Also use care no to get your
hands, hair, clothing, or accessories caught in moving parts.
1
CAUTION
Do not wear a necktie, necklace, or other accessories that may get caught in moving
parts.
1.10 Heavy Objects
CAUTION
Get an assistant to help you during installation and removal of heavy objects. Otherwise,
use appropriate machinery to handle them.
1.11 General Precautions
Use the genuine parts listed on the Parts List.
Use the standard tools for adjustment and inspection.
FDC4000 Service Manual
1-5
1 Safety and Precautions
1.12 Warning Labels
1
Warning labels and safety labels on the FDC4000 are:
- High temperature caution label
- Lamp caution label
- Biohazard label
- Chemicals caution label
- Power switch
- Name-plate
Name-plate
405N100565
High temperature
caution label
Lamp caution label
Refer to Sec.5.5 (P5-13)
in the Instruction manual.
Power switch
| : Depress to power ON
O : Depress to power OFF
Biohazard label
Chemicals caution label
Refer to Sec.1.13 (P1-9)
in the Instruction manual.
1-6
FDC4000 Service Manual
2 Installation
2 Installation
NOTE: Install the FDC4000, following the "Quick Guide for Installing the FUJI DRI-CHEM
4000" and this chapter.
2.1
Installation Space
OO
OO
OO
2
(&%
NOTE: Empty space on the back is necessary to unplug the power cable connector from the
appliance inlet of the analyzer.
2.2
Installation Site Requirements
CAUTION
Avoid the following installation sites:
Places where spills or water leakage may occur.
Places where the equipment is exposed to direct sunlight.
Places near hot sources such as heaters.
Places where temperature drastically changes.
Places on an unstable table or where the equipment is subject to vibration.
2.3
Environmental Requirements
Location:
Illumination:
Altitude:
Indoor use
Below 6,000 cd/m2 (lux)
(Below 3,000 cd/m2 (lux) when using the sample barcode reader)
Up to 2,000m
Transient overvoltage category: II
Pollution degree:
Temperature
Relative humidity
2.4
2
Operation
+15 to +32 °C
(59 to 89 °F)
Transit or storage
-10 to +50 °C
(14 to 122 °F)
30 - 80 %RH
10 - 90 %RH
Remarks
No condensation during
operation and
transportation / storage
Electrical Requirements
Plug the power cable of the equipment into an outlet with grounding receptacle. If the equipment is not
grounded to a protective earth, this may cause electrical shock.
Voltage limit:
100 - 240V~
Frequency:
50 - 60 Hz
Supply voltage fluctuations: ± 10%
Rated wattage:
FDC4000 Service Manual
200VA
2-1
2 Installation
Phase:
Type of protection against
electrical shock:
Single
CLASS 1 EQUIPMENT
NOTE: Plug the FDC4000 into an independent AC outlet separate from other devices.
NOTE: AC power cable is not packed as an accessory.
Please prepare an AC power cable conforming to the specifications below:
2
<The requirements of the cable specifications for the FDC4000>
Power voltage: 100V-120V
Requirements for the plug/connector:
AC125V 10A
Requirements for the cable:
SVT 3/18AWG 60°C
Power voltage: 200V-240V
Requirements for the plug/connector:
AC250V 10A
Requirements for the cable:
GTCE-3 1.0mm2 70°C
NOTE: The AC power cable is required to be compliance with any applicable regulations in
your country.
2.5
Unpacking
CAUTION
To lift or carry the analyzer, be sure to
grip the handle portions with both hands
as shown the figure.
In winter, be sure to leave the equipment in its packing condition at room temperature for a sufficient
time to avoid moisture condensation on the equipment.
Handle portion
2.6
Package Contents
After unpacking, perform the installation, following the "Quick Guide for Installing the FUJI DRI-CHEM
4000" and this chapter.
In accordance with the Packing List including with the package, check that the contents comply with
the List.
2-2
FDC4000 Service Manual
2 Installation
2.7
Removing Tape and Fixtures
Remove tape and fixtures (placed on the outer covering) for transportation.
After opening the sampler cover, remove tape and fixtures inside of the cover.
2.8
Preparations Before Turning the Power on
In accordance with the "Quick Guide for Installing the FUJI DRI-CHEM 4000", perform the following:
(1) Take the incubator (B) from the accessories box and press the red switch of the thermostat.
(2) Assemble the incubator (B) into the analyzer.
(3) Assemble sample racks.
(4) Set recording paper.
(5) Connect the power cable.
2.9
2.9.1
Setting up the Optional Accessories
Sample Barcode Reader
CAUTION
Do not connect a barcode reader other than specified for the FDC4000.
When using the sample barcode reader, refer to the following:
- Section 4.5 "Sample Barcode Reader" (Instruction manual)
- Section 8.2.20 "Mode 46 Selecting Communication Destinations" (Instruction manual)
- Section 6.12 "Sample Barcode Reader" (Service manual)
2.9.2
Communication with Host Computer or PC
CAUTION
Do not connect the FDC4000 to the host computer or PC which has not been approved by
IEC/UL60950-1.
When connecting the analyzer to host computer of PC, refer to the following:
- Section 9.2 "Data Communication" (Instruction manual)
- Section 8.2.20 "Mode 46 Selecting Communication Destinations" (Instruction manual)
- Section 6.8 "Communication Interface" (Service manual)
- Section 6.11 "Communication Cable Connection" (Service manual)
2.10 Turning the Power on
In accordance with the "Quick Guide for Installing the FUJI DRI-CHEM 4000", perform the following:
(1) Turn the power switch on.
(2) Adjust date and time (using Mode 20).
(3) Read QC cards.
NOTE: The clock IC on the CPU40 board is backed up by a lithium battery (rechargeable).
Fully charging the battery needs 40 hours, so the board is not fully charged when shipping and the backup will expire about 1 month after shipping. Be sure to check the data
& time when installing the analyzer.
FDC4000 Service Manual
2-3
2
2 Installation
2.11 Acceptance
Check the system accuracy using the FUJI DRICHEM CONTROL QP-L and/or QP-H and FUJI DRICHEM SLIDEs by following Sec. 6 "Quality Control" in the instruction manual. Check the system accuracy whether the test results are within the expected ranges of the controls.
If required, perform the correlation test between the user's conventional measuring system and the
FDC analyzer and input correlation coefficients (a, b) by following Sec. 8 "Mode 36" in the instruction
manual to adjust the FDC analyzer to the user's system.
2
2-4
FDC4000 Service Manual
3 Compositions and Name of Parts
3 Compositions and Name of Parts
3.1
Component Names
CF card slot
Printer
Display
Sampler cover
3
Keyboard
Cover lock LED
(G) Sampler cover
(A) Keyboard
(H) Sampler
(I) Slide cartridge
(B) Incubator cable
(C) Incubator
A
3
(K) Sample rack
(D) Spotting part
(L) Card reader
(E) Air filter (inside)
(F) Disposal box
FDC4000 Service Manual
(M) Slide reader
(inside)
3-1
3 Compositions and Name of Parts
Card reader
Power switch
3
Communication
select switch
USB connector
Fuse holder
Power plug
RS-232C connectors
Disposal box
Light source lamp
Air filter (insaide)
3-2
FDC4000 Service Manual
3 Compositions and Name of Parts
FUJI DRI-CHEM MIXING CUPS S
Tip setting position “b”
(for diluent)
Diluent hole “D”
Reference fluid setting position
Blood collection tube
Tip setting position “c”
(for electrolyte test sample)
Tip setting position “a”
(for sample)
Tip setting position “d”
(for reference fluid)
3
D
d
c
b
MIX
CUP
a
RE
FDC4000 Service Manual
3-3
3 Compositions and Name of Parts
3
3-4
FDC4000 Service Manual
4 Functions
4 Functions
4.1
Measurement Principle of Colorimetric Tests
Sampler nozzle
Slide cartridge
Slide
Te mperature sensor
Incubator
Heater
Tip
Bar
Potentiometer
Slide
disposal box
Slide reader
Photometric
head
Droplet
Spotting
position
Measurement process
4.1.1
Preparation for Measurement
Before starting measurements, QC card included with the slide package should be read to compensate
for the variation between the slide lots. When performing measurements, load slides to be tested in the
slide cartridge, and load a sample and a tip in the sample rack followed by the START key. For measurements that require dilution, additionally load a mixing cup S with diluent.
4.1.2
Process of Measurement
When the START key is pressed, the CCD device reads dot information printed on the back of the
slide in the slide cartridge. The dot information contains the slide's test name and the slide production
lot number. According to the information, the analyzer aspirates and spots the predetermined spotting
volume for the slide. First, the sampler nozzle picks a tip up from the sample rack. Next, a tip detecting
sensor checks the presence of the tip fitting to the nozzle. The sampler moves and stops above the
sample fluid, then lowers. The analyzer monitors the change in air pressure as the tip reaches the
sample by blowing air, and determines the sample surface. The point of the tip is controlled so that it
does not enter deeply into the sample. The analyzer aspirates the sample fluid and then dispenses it
before the first spotting. This function is to keep the accuracy of the spotting volume for the first spotting and the following spottings. The analyzer monitors the air pressure in the nozzle and judges the
stickiness of the sample. If a sample is abnormal, the alarm will be informed. After the sample aspiration, the nozzle moves to the spotting position, and lowers the tip to the fixed position above the slide.
After that, the analyzer dispenses a fixed volume of sample fluid to make a round droplet at the orifice
of the tip. The analyzer lowers the nozzle more to make the droplet touch the slide surface, so that the
sample fluid spreads on the surface of the slide. The spotted slide is inserted into the incubator to be
incubated in the closed space for preventing evaporation. The incubator contains a heater and a temperature sensor to keep the temperature at 37±0.2°C. The incubator also has apertures at the bottom
of the cells. Through the apertures, the photometer measures the changed color of the slide. The incubator reciprocally rotates and the analyzer measures the changed color of the slide periodically. Also,
the photometer reads the reflectance of the reference black plate (RBP) & the reference white plate
(RWP) in each rotation. After the measurement completed, the slide is pushed out to the center of the
incubator to be discarded into the disposal box.
FDC4000 Service Manual
4-1
4
4 Functions
4.1.3
Photometer and Calculation of Analyte Concentration
Filter Wheel
Slide
Photo-sensor
Glass
Plate
Interference Filter
Head
Amplifier
Condenser
Lens
Focus Lens
Lamp
Focus Lens
Optical Fiber
IR Filter
Optics
4
The analyzer uses the separated light of a halogen lamp through the interference filter. The light of the
halogen lamp is gathered by the condenser lens and collimated. The IR filter blocks the infrared rays.
The interference filter on the filter wheel separates a narrow band of the spectrum. After the collimated
spectrum is focused on the end of the optical fiber by the focus lens, it is guided to the photometric
head. In the photometric head, the light from the optical fiber is focused by another focus lens to
project equally over the reading area of the slide. The reflected light on the reading area is detected by
the photo sensor and converted into an electric signal. The signal from the photo sensor is amplified
with the head amplifier and the pre-amplifier. The signal range varies with each of the photometric
wavelength so the gain of the pre-amplifier is adjusted to make the output signal level the same. The
output signal is input into the A/D converter circuit. The output value after A/D conversion is compared
with the output value of the RBP and RWP, and the reflected OD value is calculated. The reflected OD
value is converted into an analyte concentration value using the pre-determined standard curve. In this
calculation, the information from the QC card compensates for the result.
The analyzer has 4 kinds of compensation methods:
- The compensation of correlation between FDC and other methods (a, b)
- The slide production lot calibration using the QC card (c, d, e)
- The compensation (Analyzer Calibration) of OD value (j, k)
- The compensation of analyte density value (l, n)
4.2
4.2.1
Measurement Principle of ISE Tests
Preparation for Measurement
For ISE tests, the preparation is fundamentally same as CM tests.
Additionally, load reference fluid for ISE tests.
4.2.2
Process of Measurement
After the analyzer identifies an ISE slide as same way as CM tests, the analyzer picks tips for both the
sample nozzle and the reference fluid nozzle to aspirate sample and reference fluid. The analyzer dispenses sample and reference fluid into the holes on the ISE slide. After spotting, the slide is inserted
into the incubator. The slide is inserted into the specified cell in the incubator to be incubated at 30 +/1°C (or environmental temperature + 2°C). Six testing probes (3 pairs) rise up and touch the ion selective electrodes on the slide for testing genetic potential. Due to the mechanical structure, CM tests and
ISE test cannot be performed at the same time. After the test completed, the slide is disposed of into
the disposal box.
4-2
FDC4000 Service Manual
4 Functions
4.3
Sampling
4.3.1
Mounting Tip and Sealing
For the sampling of sample fluid, a disposal tip (FUJI DRI-CHEM AUTO TIPS) is used. The outside of
the top part is waterproofed. The nozzle is inserted into the tip using a fixed force and the joint surface
is sealed with an O-ring. Insufficient inserting force or O-ring defection due to damage or aging causes
leakage between the tip and the nozzle and may result in a suction error or a spotting error. Also, if
there is soil something like oil on the tip sealing point or the nozzle surface, it may cause the tip dropout.
Before
picking up
After
picking up
Nozzle
Tip
Sealing
point
O-ring
4.3.2
Sample Surface Detection
The sample surface is detected by monitoring the pressure change caused by blowing air from the orifice of the tip onto the surface of the sample fluid. When the sampler nozzle lowers, the syringe piston
moves forward and air is blown from the orifice at the tip. A pressure sensor is connected to the suction
tube. When the tip is touches the sample surface, the sensor detects the pressure change. The sensor
output is computed in differential calculus for increasing sensitivity. When its value exceeds a threshold
value, the comparator turns on and determines the sample surface. When detecting the sample surface, the sampler stops lowering. The distance from the starting point to the detecting point is memorized as the sample surface position. After the first aspiration, the decreased sample surface is
calculated with the previous aspiration volume to determine the next sample position. The orifice of the
tip is usually inserted about 2mm into the sample fluid. It is essential that sample has no bubbles on
the surface. Otherwise, the bubble membrane will be falsely detected and the orifice of the tip will not
reach the correct position, which may cause empty aspiration and spotting.
Comparator
Tube
Sampler
Sensor
output
Threshold
Pressure sensor
Tip
Syringe
Differentiated signal
Sensor output Time
Sample fluid
FDC4000 Service Manual
4-3
4
4 Functions
4.3.3
Sample Aspiration
During the sample aspiration, the analyzer pre-aspirates and pre-dispenses in order to moisten the
inside-wall of the tip before the first aspiration. This pre-aspiration improves the precision of the spotting volume. Subsequently the sample fluid for the first spotting is aspirated. The aspiration volume is
determined by QC information of the slide. Aspiration errors caused by sample stickiness or fibrin are
detected from the pressure change during the pre-aspiration, pre-dispense and the final aspiration.
After the aspiration, the sampler pulls up the tip from the sample surface at a fixed slow speed.
This prevents the sample fluid from adhering to the outside wall of the tip. If the sample is adhered to
the outside wall of the tip, it may cause a spotting error.
4.3.4
Dilution
The tests that require dilution can be performed by selecting dilution factors. The sampler dispenses
sample and diluent into the right hole of mixing cup, and after mixing, the diluted sample is spotted
onto the slide.
<Dispensing volume into mixing cup>
4
4-4
Dilution
factor
Sample (µL)
Diluent (µL)
2
50
50
3
30
60
4
25
75
5
20
30
10
10
90
21
5
100
FDC4000 Service Manual
4 Functions
4.3.5
Spotting Sample
The sampler nozzle turns to the spotting position and lowers to the spotting preparation position, then
it dispenses a proper volume of sample according to the slide information. The dispensed sample fluid
makes a round droplet at the orifice. The tip lowers to a fixed position. Then the round droplet spreads
on the slide. If the position is too close to the slide, the dispensed volume is likely to increase. If the
position is too far, the dispensed volume is likely to decrease. The spotting position of the slide should
be the center of the slide. In addition, the position must match the center of the photometric reading
area when the slide is inserted in the incubator.
Making droplet
Spotting
Tip
Droplet
4
Slide
4.3.6
Tip Disposal
The used tip is ejected at the tip eject part to be disposed of into the disposal box.
FDC4000 Service Manual
4-5
4 Functions
4.4
4.4.1
Slide Transfer
Slide Dot Code Reading
The dot information printed on the back of slide contains the slide's test name (including sample type),
the slide production lot number and the slide loading direction. The CCD device located under the slide
cartridge loading position reads the dot information. A LED illuminates the dot printing part of the slide.
4.4.2
Slide Transfer from Slide Cartridge
The stacked slides in the slide cartridge are transferred one by one from the bottom to the spotting
position. A weight must be put on top of the stacked slides. This makes the slides stable to prevent
miss-transfer by the slide transfer bar.
Weight
Incubator
Slide cartridge
Spotting
position
Slides
Cover
4
Slide transfer bar
Disposal box
4.4.3
Insertion into the Incubator
The spotted slide is inserted into the photometer reading position in the incubator. If there is misalignment for the transfer base height or the cell position, a transfer error will occur. The analyzer performs
photometric measurements when stopping the incubator rotation during the rotation process. A leaf
spring gives small force on top of the pressure plate to prevent out of slide position due to the centrifugal force and the vibration caused by the incubator's rotation.
4.4.4
Slide Disposal
After the measurement, the slide is pushed out to the center of the incubator, and the slide is discarded
into the disposal box through the center hole in the incubator.
4-6
FDC4000 Service Manual
4 Functions
4.5
Incubation
Upper
Incubator block
Incubator cable
Pressure plate
Te mperature
sensor
Spring
Heater
Shaft
Slide
4
Reflection
reading
aperture
Lower
incubator block
The incubation works by pressing the spotted slide between the upper incubator block (kept at 37 °C)
and the lower incubator rotor. The incubator keeps the slide at this temperature and prevents the evaporation of the sample fluid from the slide during incubation. The upper incubator is made of thick aluminum, and contains a heater and a temperature sensor. It has pressure plates to close the top of the
slide tightly. Also, the roles of the pressure plates are conducting heat from the heater and preventing
out of the slide position. The incubator has springs to press the pressure plates on the slides. Owing to
atmospheric temperature, there is a little temperature deviation between the part where the temperature sensor is mounted and the slide. In order to compensate for the deviation, the analyzer has an
external temperature sensor on the keyboard to measure atmospheric temperature. The surface of the
slide is shut tightly by the pressure plate, which is covered with special plastic to prevent adhesion of
pollutants such as gas which may cause contamination for other slides. The pressure plate must be
cleaned regularly to prevent the adhesion of the pollutants.
An ISE slide is controlled at 30 °C in another specific cell (Cell 7) of the incubator.
4.6
4.6.1
Photometer
Light Source Lamp
The analyzer uses a 10w halogen lamp. The surface of the halogen lamp during lighting is kept at a
fixed high temperature so that the halogen cycle may keep in an appropriate way in the lamp. If something like a fingerprint stains the surface of lamp, the light intensity will decrease. The analyzer determines whether the light intensity is sufficient or not by measuring the reflection reading of the built-in
RWP at 400nm wavelength. If the intensity is not sufficient, lamp warnings or errors will occur. Because
the light intensity is not stable during warming-up, the analyzer waits until the warming-up process
completed after the power is turned on. When the analyzer is not used, the lamp turns off automatically
to extend the life of the lamp. Once the light is turned off, a wait of several minutes is required before
restart.
FDC4000 Service Manual
4-7
4 Functions
4.6.2
Cutting Infrared Rays off
Infrared rays from the lamp are blocked by the infrared cut filter (IR filter). Double wavelength light from
the interference filter is also blocked.
4.6.3
Interference Filter
If the stop position of the filter rotation deviates from the center, the precision of optical reading will be
degraded because the light passes through whole area of the interference filter. During the measurement, the analyzer monitors the RWP value to maintain the stability of the measurement precision.
When the value is unstable, photometric errors will occur. The interference filter has a certain deviation
allowance for the peak wavelength. The peak of the color spectrum of some slides does not match the
peak wavelength of the filter, so that the difference may affect the accuracy of the test results. The analyzer calibration compensates for this mismatch by software calculation.
4.6.4
4
Photometric Head
Through the focus lens, the light conducted through the optical fiber from the light source is projected
onto the colored area of the slide. The reflected light from the slide is measured by 2 photo-sensors.
The difference between the center of the projected spot and the center of the colored part of the slide
causes a reading error. The OD for the slide reading is calculated by using the RBP/RWP readings.
Therefore, the reading deviation is small enough for the reading range close to the RBP/RWP, but the
deviation exists around the intermediate range. This performance is called "linearity". For some test
names, this linearity affects to the measured value. Therefore the analyzer performs compensation
automatically for the specific test names. A glass plate covers the top of the photometric head for protection. Dust on the glass plate gives same level of effect on the reading accuracy for both RBP/RWP
readings and the test slide readings, so that the effect can be cancelled. But regular cleaning is necessary to reduce the effect on the linearity. If the distance between the photometric head and the slide is
changed, the measurement value is affected. Because the signal from the photo-sensor is low-intensity, the head amplifier is located near the photometric head, and the signal line from the sensor to the
head amplifier is highly insulated.
4.6.5
Built-in Reference Black Plate (RBP) and Reference White Plate (RWP)
The specific OD values for the RBP and the RWP are predetermined. The analyzer calculates the analyte concentration of the slide by using these OD values as reference. The RBP and the RWP sometimes are soiled with dust, smoke, oil vapor, etc. from air, so that periodic cleaning is necessary.
4-8
FDC4000 Service Manual
4 Functions
4.7
4.7.1
Standard Curve
Calculation of ODr (Optical Reflection Density)
The Optical Reflection Density (ODr) is calculated using the following equation:
ODr = log { ( W - B) / [10-ODW( S - B ) - 10-ODb( S - W ) ] } (4.7.1.1)
Where
4.7.2
W
B
S
ODw
ODb
:Measured RWP reflection value
:Measured RBP reflection value
:Measured slide reflection value
:OD value of RWP given by the standard reflectometer
:OD value of RBP given by the standard reflectometer
Calculation of Analyte Concentration Density
(1) Method of End-Point
Measuring time of the end-point tests is between 2 and 6 minutes.
When the measurement is completed, the reflectance ODr is determined by least squares of 4
readings.
ODr
1.0
0
㧡minutes
Time
The analyte concentration is calculated using the following equation:
Analyte concentration = a0 + a1 ( ODr ) + a2 ( ODr )2 + a3 ( ODr )3 + a4 ( ODr )4
(4.7.2.1)
Where an is defined by the standard curve coefficient of each slide.
FDC4000 Service Manual
4-9
4
4 Functions
(2) Method of Rate Test
Measuring time of the rate tests is between 2 and 5 minutes When the measurement is completed,
ODr (OD reading in the Window of the test) is converted into ODt.
The Window is between 1 and 3 minutes (depends on the test name).
A cubic equation or William-Clapper equation is used for the conversion from ODr to ODt.
The rate of reaction v (v= ⊿ ODt/ ⊿ t) is calculated using ODt. The enzyme activity is calculated
using the following equation:
Enzyme activity = a0 + a1 v + a2 v2 + a3 v3 + a4 v4
(4.8.2.2)
Where an is defined by the standard curve coefficient of each slide.
ODr
Window
1.0
4
0
㧡minutes
Time
(3) Determination of the CRP concentration
The measuring time of CRP is 6 minutes. The Window is set at 4 - 6 minutes.
The change of ODr [v= ⊿ ODr (4-6min)] within the Window Time is converted to the CRP concentration using the following equation:
CRP concentration = a0 + a1v + a2 v2 + a3 v3
(4.8.2.3)
Where an is defined by the standard curve coefficient of each slide.
(4) ISE tests
The potential after 1 minute from starting a test is converted to the analyte concentration using the
following equation:
Analyte concentration = 10 (E+S)/K
(4.8.2.4)
Where
E: Measured potential
S: Intercept of the standard curve
K: Slope of the standard curve
4-10
FDC4000 Service Manual
4 Functions
4.8
Analyzer Calibration
There are 2 ways to compensate variation between analyzers. One is compensation for OD value;
another is for analyte concentration.
4.9
QC System
The QC system compensates the variations between FUJI DRI-CHEM SLIDE's production lots. The
system enables to maintain measurement accuracy without liquid calibration as long as the slides are
handled in the defined manner and the analyzer's quality control is maintained.
The compensation is performed using the following equation:
Where, X: Measurement value before compensation
Compensated concentration = c + dX + eX2
(4.9.1)
Coefficients (c, d, e) are recorded on QC card included with the slide package. The FDC4000 is able to
memorize maximum 2 lots of QC card data for each test name. When more than 2 lots of QC information are read, the oldest QC information will be deleted.
It is different from the FDC3500 that the FDC4000 cannot start measurements if the QC card corresponding to the stacked slide's production lot has not been read
NOTE: The "e" value recorded on the QC card represents the coefficient e x 1000.
4.10 Calibration
The Fuji Dri-Chem System requires calibration for special tests. At present, this function is used for the
CRP slide.
4.10.1 Calibration for CRP Slide
Calibration is based on the standard curve, the assigned values of the calibrator CP-1, 2, 3, and dODr,
which are obtained by measuring the spotted CRP slides with CP-1, 2, 3. The standard curve has been
stored by a prior reading of the QC card, and the assigned values of CP-1, 2, 3 are keyed in during the
calibration mode. The values of dODr are obtained from the measurement values of the CP.
STEP1:
The concentration values of CRP (CRP') are calculated from dODr and the standard curve. This is
measurement value before calibration.
STEP2:
The calibration coefficients are calculated by following a linear equation so that the measured CRP
concentration values are compensated to the values which equal the assigned values of CP1, 2, 3.
Calibrated CRP value = g x ( CRP’) + f
(4.10.1.1)
The coefficients (g, f) can be browsed using Mode 61.
FDC4000 Service Manual
4-11
4
4 Functions
4
4-12
FDC4000 Service Manual
FDC4000 Service Manual
AC100-240V
Amplifier
Potentiometer
Power
supply
Amplifier
Photometer
Magnetic card
reader
Printer
ＡＤ converter
16bit
ＡＤ converter
16bit
Interface
CPU
Hitachi SH7051
Clock: 20MHz
Slide reader
CPU
Hitachi SH7055
Clock: 40MHz
Driver circuit
ＦＲＯＭ２
ＳＲＡＭ
(Backup)
ＦＲＯＭ１
Temperature
controller
Interference filter
Slide transfer
Sampler
External interface
ISE unit
5.1
VFD
Keyboard
Sample surface
sensor
Photometer
5 Control Units
5 Control Units
Block Diagram
5
5-1
5 Control Units
SOL01
MSA01
RAC40 board
Sampler
cover SW
FANA01
PH803
Sampler cover
lock solenoid
Sampler cover LED40C
lock LED
PHC02
Sampler cover
lock sensor
Disposal box
sensor
K Na Cl
EPM
board
DRV2
CN1
CPU15
SV1
SV1
V301
V301J
CN7
CN7A
Syringe HP
CN4
IFTH3J
Sampler
rotation motor
IFTH3P
IFTH2P IFTH2J
FG
Sampler
up/down HP
IFHT1
Sampler
rotation HP
Sampler spot
sensor
PH202
CN1
TB2
LHA-AMP
TB1
board
LAMP
HTIF
board
CNJ6 CNJ6A
PH201
CN6A CN6
PH101
M101
Tip detect
PD1,2
LAMP
PH501
M501
TH401
H402
TH402
PH401
M401
PH103
PH102
PH801
VFD
KEY40 board
CPU5
CPU16 CPU10 CPU8 CPU11
CN5
CN3
PC6 PC6
PHA01
CN-J3
CN-P3
CN6
PH203
FIF board
Sampler
up/down motor
M202
CN2
CN2A
CF card
CPU26
CPU4
DRV8
PH301
Printer
CN1
CN1A
DRV1
CPU2
CPU19
FG
TISE
TISE
CPU9
CPU6
DRV5 DRV10
CPU40 board
Syringe
motor
Solenoid
valve
V301
CPU3
CPU14
CPU7
M301
Power
supply
H601
TB7
ISE
probes
TB3
TB4
TB5
TB6
Keyboard
sensor
CPU12
Probe HP
TB2
DRV4
CN2
CN1
Exhaust fan
CN3
USB40
board
FANA01
FANA01
CCD40
board
DRV11
DRV9
Magnetic
card reader
Sample
barcode
reader
(option)
RS232C_I/F
CN1
CN2
S1
CCD3
DRV6
ISE heater
ISE temp. sensor
TH601
CPU18 CPU13
CPU17
CPU29 CPU30
DRV40
board
CPU1
DRV12
5
USB_I/F
LED40
CCD2
CCD1
DRV7
PH601
DRV3
Slide transfer
motor
Slide feed HP
Slide feed insert
sensor
Slide feed spot
sensor
Incubator
motor
Incubator HP
Thermostat
Incubator
heater
CM incubator
temp. sensor
Filter
motor
Filter HP
Light
source
Photometer
FDC4000 Service Manual
5-2
Connection Diagram
5.2
D-sub25
M601
Probe motor
PRES1 board
Syringe pressure
sensor
M201
5 Control Units
5.3
5.3.1
Circuit Board Functions
CPU40 Circuit Board
This board has a CPU and ROM which control the analyzer. The CPU calculates an analyte concentration value or enzyme activity using reflected optical density from the photometer and voltage from the
potentiometer.
The clock IC and memory IC are backed up by a lithium battery. The backup term during the power-off
is at least 2 months.
5.3.2
DRV40 Circuit Board
This board has pulse motor drivers to drive motors and other parts by the CPU40 board's signals.
5.3.3
CCD40 Circuit Board
This board has a CCD device to take an image of the slide lot code printed on the slide, and sends the
data to the CPU40 board.
5.3.4
LHA-AMP Circuit Board
This board is a preamplifier for the photo-diode of the photometer. The output current of the photodiode is converted to a voltage signal and transferred to the CPU40 board.
5.3.5
5
PRES1 Circuit Board
This board has a pressure sensor to obtain the pressure data and generate the sample surface detecting signal for the sampler unit. Variable resisters are mounted to compensate the offset and the gain of
the pressure sensor and have been adjusted before shipping.
5.3.6
KEY40 Circuit Board
This board has key switches for the operation to send the signals to the CPU40 board. Also, the board
has a role of the signal interface between the display and the CPU40 board.
5.3.7
EPM Circuit Board
This board is connected to the probes of the potentiometer. The measured voltage is converted to digital data to be transferred to the CPU40 board.
5.3.9
5.3.8
RAC40 Circuit Board
This board has 3 photo-interrupters to detect the sample rack type.
5.3.9
USB40 Circuit Board
This board is a serial interface board to generate signal of RS-232C or USB2.0.
FDC4000 Service Manual
5-3
5 Control Units
5.4
Sensor List
<ON/OFF Sensors>
No.
5
Name
Code
1
Slide feed HP
PH101
2
Slide feed insert
PH102
3
Slide feed spot
PH103
4
Sampler rotation HP
PH201
5
Sampler spot
PH202
6
Sampler up/down HP
PH203
7
Syringe
PH301
8
Incubator HP
PH401
9
Filter HP
PH501
10
Probe HP
PH601
12
Tip detect
PH801
13
Disposal box
PH803
14
Rack
PH804
15
Keyboard
PHA01
16
Cover lock
PHC02
17
Sampler cover SW
MSA01
Remarks
<Analog Sensors>
No.
5-4
Name
Code
Remarks
1
CM incubator temperature
TH401
2
ISE incubator temperature
TH601
3
Environmental temperature
On the KEY40 board
4
Sample detect
On the PRES1 board
FDC4000 Service Manual
5 Control Units
5.5
Motor List
Name
Code
Distance
per pulse
(mm/pulse)
1
Slide Transfer
M101
0.1118
-
2
Sampler rotation
M201
0.1254
0.0625
3
Sampler up/down
M202
0.015
-
4
Syringe
M301
0.0317
-
5
Incubator
M401
0.047
0.125
On the photometer head
6
Interference filter
M501
0.408
0.625
On the center of the filter
7
Probe
M601
-
0.125
No.
5.6
Remarks
On the circular arc of sampler nozzle
Others
Name
No.
1
Rotation
(degree/
pulse)
Fan (exhaust)
Code
Remarks
FANA01
Upper left side
* Not in use
* This fan is not equipped for model year
2009 or later.
2
* Fan (incubator cooler)
FAN901
3
Magnetic card reader
GR801
4
CM incubator heater
H402
5
ISE incubator heater
H601
6
Thermostat
TH402
CM incubator (55 °C OFF)
7
Solenoid valve
V301
Sample/Diluent nozzle switch
8
Light source lamp
LP501
9
Cover lock solenoid
SOLC01
10
Cover lock LED
LEDC01
FDC4000 Service Manual
5
5-5
5 Control Units
5
5-6
FDC4000 Service Manual
6 Software
6 Software
6.1
Software Version
V1.0 P01
Minor change and correction
Major change and function additioin
6.2
6.2.1
DIP Switch Functions
CPU40 Board
For the FDC4000, the DIP switch settings are defined as below.
When replacing the CPU40 board, the S4 of the spare part must be set as below.
S4
<Type i (ISE unit equipped)>
1
CPU40
OFF 8
S4
1
㪦㪝㪝
OFF
4
ON
ON
Only No.5
=>ON
<For Vet use (Type i)>
S2
㪦㪝㪝
㪦㪝㪝
S2
6
No.5, 6, 7
=>ON
<S4 functions>
DIP SW No.
Function (when SW is ON)
1
2
3
(Fixed to OFF)
(Fixed to OFF)
Lamp & temperature ready
skip mode
PF unit equipped
ISE unit equipped
For Vet use
Spotting height 0.5mm down
(Fixed to OFF)
4
5
6
7
8
FDC4000 Service Manual
Remarks
Factory use
Factory use
Memory area for reference intervals
Factory use
6-1
6 Software
6.3
Specific Functions of Power-on
By turning the power switch on with specific keys continuously pressed on at the same time, the analyzer starts up a specific mode listed below.
NOTE: Press the keys continuously on until [Data storing] is displayed after the power switch
on.
Specific key
MODE + CAL
Functions
Starts up the adjustment software.
6
6-2
FDC4000 Service Manual
6 Software
6.4
Data Files
Data file name
Description
Remarks
dc4_prm.dat
dc4_std.dat
Specific parameters
Analyzer serial number, Adjustment data, etc.
dc4_set.dat
Setting information
Setting information for mode operation, etc.
dc4_di.dat
DI information
dc4_ab.dat
Correlation coefficients
dc4_rang.dat
Reference intervals
dc4_col.dat
QC information for CM tests
dc4_imm.dat
QC information for immunochemical tests
dc4_ise.dat
QC information for ISE tests
dc4_pft.dat
PF information
dc4_fdb.dat
Time course
dc4_prn.dat
Reprint data
dc4_info.dat
Real time information
dc4_cal.dat
Time course of calibration
dc4_err.log
Error logs
dc4_evnt.log
Event logs
dc4_data.log
Data logs
anml.mes
Reference interval names
prn_err.mes
Error messages
(Printer)
lcd_err.mes
Error messages (Display)
prn_mode.mes
Messages for mode operation
(Printer)
lcd_mode.mes
Messages for mode operation
(Display)
prn_data.mes
Messages (Printer)
lcd_data.mes
Messages (Display)
(a, b)
PF control information, PF calibration coefficients
Lamp's cumulative illumination time, etc.
6
NOTE: “dc4_jklm.dat” is not used for V1.2-P01 or later.
FDC4000 Service Manual
6-3
6 Software
6.5
Data Collection
To export data files to a CF card, use Mode 123.
NOTE: Refer to Sec. 6.13.7 for Mode 123.
6.6
Version Upgrade
To upgrade the analyzer’s software, perform the following procedure:
(1) Insert a CF card for version upgrade into the slot while the power is turned off.
NOTE: Pay attention to the insert direction of the CF card.
(2) Turn the power switch on.
The upgrade procedure will start automatically.
NOTE: Do not turn the power off during the upgrade processing.
(3) After the upgrade process is completed, pull the CF card out from the slot.
(4) Turn the power switch off and on again to check that the analyzer starts up successfully.
NOTE: Check the printed software version.
6
NOTE: Both upgrade and downgrade can be performed.
* In case that the version stored in the analyzer is different from the version of the CF
card, the analyzer performs version upgrade (or downgrade) process.
6-4
FDC4000 Service Manual
6 Software
6.7
6.7.1
Calculation Process
Colorimetric Tests
The analyzer performs calculation to obtain test results according to the following order.
X
Concentration value
OD
OD value
(1) OD calculation
Performs the OD calculation using the reading values of the photometer. Refer to Section 4.8.1 for
the calculation of optical reflection density.
(2) OD calibration
Performs the OD calibration using (i, j, k).
OD’ = i x OD2 + j x OD + k
(3) Calculating analyte concentration using standard curve
Refer to Section 4.8.2 for the calculation of analyte concentration.
(4) Compensation for slide production lot
Compensates using the lot compensation coefficients (c, d, e).
X' = c + d x X + e x X2
(5) Dilution factor calculation
6
Multiplies the data (X) by the dilution factor.
X' = X x
Dilution factor
(6) Concentration calibration
Performs the concentration calibration using (l, n).
X' = X x l + X2 x n
(7) PF compensation
Performs the compensation using the PF coefficients (pf_a, pf_b).
X' = X x pfa + pfb
(8) Correlation coefficients compensation
Performs the compensation using the correlation coefficients (a, b).
X' = (X - b) / a
(9) Determination range check
Data are checked by the determination range which has already be multiplied by the dilution factor
and adjusted in proportion to the coefficients (a, b).
FDC4000 Service Manual
6-5
6 Software
6.7.2
ISE Tests
The analyzer performs calculation to obtain test results according to the following order.
(1) Voltage calculation
Refer to Section 4.7.2 for the calculation of analyte concentration.
(2) Compensation for slide production lot
Compensates using the lot compensation coefficients (c, d).
X' = c + X x d
(3) PF compensation
Performs the compensation using the PF coefficients (pf_a, pf_b).
X' = X x pfa + pfb
(4) Correlation coefficients compensation
Performs the compensation using the correlation coefficients (a, b).
Reference intervals are adjusted in proportion to the coefficients (a, b) and the dilution factors.
X' = (X - b) / a
6
6-6
FDC4000 Service Manual
6 Software
6.8
Communication Interface
Communication interface has 3 types as following. The FDC4000 has 2 new types of protocols on top
of the FDC3500's protocol (Type 3): one is 2-way communication requesting test information (Type 1),
another is 1-way communication using the Type 1 protocol (Type 2).
All protocols are able to use a RS-232C connector (COM1A, 9pins) or a USB connector (COM1B)
alternatively.
(1) 2-way communication (requesting test information) [Type 1]
Type 1 is a newly added protocol and is able to request test information (patient names, test
names, etc.) from the FDC4000 to PC.
Type 1 sends test results, but the protocol is different from the FDC3500's one-way protocol (Type
3).
When using this protocol, select [Type 1] in Mode 46.
(2) One-way communication (without requesting test information) [Type 2]
Type 2 is a one-way transmission of test results and its protocol is same as Type 1.
When using this protocol, select [Type 2] in Mode 46.
(3) One-way communication [Type 3]
Type 3 is one-way transmission as same as the protocol of the FDC3500.
When using this protocol, select [Type 3] in Mode 46.
6
FDC4000 Service Manual
6-7
6 Software
6.9
6.9.1
2-way communication (requesting test information) [Type 1]
About This Specifications
The specification describes the system configuration, the operation procedures, and the process flow
between the FDC analyzer and PC.
6.9.2
Applicability
This specification is applied to the communication procedures between PC and the FDC analyzer.
6.9.3
Purpose
The current models in the market identify each patient and sample by using its coded information.
When using the current model, the analyzer’s operators input an ID defined by PC in advance. So, the
operators have to take care of sample treatments to prevent mistakes.
The new system defined by this document requests PC for the test information to enable the operator
to check the information (sample ID, patient name, test menu, etc.) on the display or the printout of the
analyzer, so as to reduce the risk of the sample treatment mistakes, and the operational cost by cutting
the work sheet procedures.
6.9.4
System Configuration
The system configuration is shown as below.
FDC Analyzer
PC task
Built-in printer
6
Worklist
USB
LIS
PC
Test results
Error codes
Worklist
Error
explanation/action
Onboard help
Printer
Hematology Analyzer
Analyzer
6-8
FDC4000 Service Manual
6 Software
6.9.5
Interface Specifications
We will use an USB-UART bridge chip to establish USB interface with PC.
The following IC will be used:
Maker: Silicon Laboratories
Model: CP2102
Home Page: http://www.silabs.com/tgwWebApp/public/index.htm
The maker’s Web sites are providing the virtual com port drivers. By using this driver, the application
software of PC can be developed as same method of Windows standard com port access.
(1) Communication Interface
USB 2.0
Full Speed Compatible
(2) Control Specifications
(a) Time-out monitoring for receiving reply
Condition: Five seconds have passed without receiving the reply after sending the request command.
Action: The analyzer clears the request and waits the next event (request).
(b) Re-transmission
No re-transmission supported
6
FDC4000 Service Manual
6-9
6 Software
6.9.6
Communication Data Format
(1) Communication Data System
(a) Text format
[STX (02H)], Command type, Parameter1, parameter2, ･･･ [ETX (03H)] [BCC]
The parameters are added as required.
The " , ” (breakpoint) is inserted between a command type and a parameter and between parameters.
To connect some blocks, [ETB (17H)] is added at last.
Ex.)
STX
Command
type
,
Parameter
1
,
Parameter
2
ETX BCC
Command
type
,
Parameter
1-1
,
Parameter
1-2
ETB
Ex.)
STX
Parameter
2-1
,
Parameter
2-2
ETX BCC
(b) BCC
The calculation range for BCC is from the next of STX (command type) to ETX.
The calculation method is exclusive OR.
Ex.)
STX
Command
type
Parameter
1
,
6
,
Parameter
2
ETX BCC
Calculation range
(2) Communication Data
(a) Command type list
Request / Info (Analyzer=>PC)
Command
type
W
6-10
Description
Request for sample info
I
Request for Worklist index
S
Test start info
R
Test results info
E
Error info
Reply (PC=>Analyzer)
Command
type
W
I
Description
Reply for sample info
Reply for Worklist index
FDC4000 Service Manual
6 Software
(b) Definition
Name
Command type
Sample No.*1
Patient ID
Description
Given by one alphabetical character
Assigned sample No. given by PC
Unique ID for a patient (e.g patient’s file No.)
Patient name
Patient name
Sample type
W or P or U
Number of test
Test name
Worklist index
Species
Number of tests for a sample
Requested test name
A set of a sample No., a patient ID, a patient name and others
Unique No. assigned for species
Reception No.
No. for a patient (unique No. within a working day)
*1 Sample No.:
When PC assigns a number, the format is “mmdd**” [“Month” + “Day”
+ “Number (starting 01)”]. (Ex. 122001) In the off-line mode, the format
is “**” [Number (starting 01)] without month and day
6
FDC4000 Service Manual
6-11
6 Software
6.9.7
Communication Data Details
(1) Request for Worklist index
This is used when the analyzer requests index information of the Worklist from PC.
Item
Character
Size
Description
Header
STX
1
STX: 02h
Command type
“I”
1
Request command for Worklist index (“ I ”: 49h)
Breakpoint
‘,’
1
Sample No.
Numerical
13
Breakpoint
‘,’
1
Number of
requests
Numerical
2
Maximum number of indexes to be requested(1 to 99)
Delimiter
EXT
1
ETX: 03h
Max. 13 characters
BCC
NOTE:
- Sample No. is the first key to search the Worklist. Blank data is allowable.
- The search direction is forward direction of the Worklist. But, the Worklist data
which has already been informed to start the measurements will be searched last.
- The search results will be sent with the reply for the request (Worklist index).
<Ex. 1> When requesting index information of 3 samples starting from sample ID “061201”:
(Transmit data)
1
6
1
2
3
4
5
6
7
8
9
10
11
12
STX
I
,
0
6
1
2
0
1
,
3
ETX
13
14
15
= Space
<Ex. 2> When requesting index information of 3 samples without assigning a starting ID for
search:
(Transmit data)
1
1
2
3
4
5
6
STX
I
,
,
3
ETX
7
8
9
10
11
12
= Space
6-12
FDC4000 Service Manual
13
14
15
6 Software
(2) Reply for request (Worklist index)
This is used when PC sends index information of the Worklist to the analyzer.
Item
Character
Size
Description
Header
STX
1
STX: 02h
Command type
‘I’
1
Request command for Worklist index (‘ I ‘: 49h)
Breakpoint
‘,’
1
Number of
indexes
Numerical
2
Breakpoint
‘,’
1
Sample No. 1
Numerical
13
Breakpoint
‘,’
1
Patient ID 1
Alphabetical
& numerical
13
Breakpoint
‘,’
1
Patient name 1
Alphabetical
& numerical
13
Breakpoint
‘,’
1
Species 1
Numerical
2
Breakpoint
‘,’
1
Sex 1
Numerical
1
Breakpoint
‘,’
1
Age 1
Numerical
3
Block breakpoint
ETB
1
Sample No. n
Numerical
13
Breakpoint
7,’
1
Patient ID n
Alphabetical
& numerical
13
Breakpoint
‘,’
1
Patient name n
Alphabetical
& numerical
13
Breakpoint
‘,’
1
Species n
Numerical
2
Breakpoint
‘,’
1
Sex n
Numerical
1
Breakpoint
‘,’
1
Age n
Numerical
3
[999: Defined in (6)]
Delimiter
ETX
1
ETX: 03h
Number of following indexes
Max. 13 characters
Max. 13 characters
Max. 13 characters
0 to 99
0: Male 1: Female [9: Defined in (6)]
[999: Defined in (6)]
6
...
Max. 13 characters
Max. 13 characters
Max. 13 characters
0 to 99
0: Male 1: Female [9: Defined in (6)]
BCC
FDC4000 Service Manual
6-13
6 Software
NOTE:
- Number of indexes is essential.
- When no data in the Worklist, the “Number of indexes” should be 0 (zero).
However, the sample No. send with the “Request for Worklist index” should be
inserted into the data of the “Sample No. 1”.
- When the Worklist has test orders, the sample No. is essential, and either the patient
ID or the patient name is essential in the Worklist data.
- In case that the sample No. is blank, or both the patient ID and the patient name are
blank (even if the sample No. has data), the field is invalid.
- If a number of index fields is larger than the “Number of indexes”, overflowed fields
(larger than the number of indexes) are ignored.
- If a number of index fields is smaller than the “Number of indexes”, the process
will continue without error.
- A block breakpoint (ETB) must NOT be added at the end of the last index field.
<Ex.> When replying with 2 samples data:
1st sample info:
2nd sample info:
6
Sample ID
2006061201
Patient ID
ABCDEFGHIJKLM
Patient name
Taro Fuji
Species
2: Feline
Sex
1: Female
Age
3 years
Sample ID
2006061202
Patient ID
12345ABCD
Patient name
Lucy Heska
Species
1: Canine
Sex
0: Male
Age
1 year
(Transmit data)
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
1
STX
I
,
2
,
2
0
0
6
0
6
1
2
0
1
2
,
A
B
C
D
E
F
G
H
I
J
K
L
M
,
3
T
a
r
o
F
u
j
i
,
2
,
1
,
3
4
ETB
2
0
0
6
0
6
1
2
0
2
,
1
2
3
5
4
5
A
B
C
D
,
L
u
c
y
H
e
s
6
k
a
,
1
,
0
,
1
ETX BCC
= Space
6-14
FDC4000 Service Manual
6 Software
(3) Request for sample information
This is used when the analyzer requests sample information of the Worklist from PC.
Item
Character
Size
Description
Header
STX
1
STX: 02h
Command type
'W'
1
Request command for sample info ('W': 57h)
Breakpoint
','
1
Sample No.
Numerical
13
Breakpoint
','
1
Patient ID
Alphabetical
& numerical
13
Breakpoint
','
1
Patient name
Alphabetical
& numerical
13
Max. 13 characters
Delimiter
ETX
1
ETX: 03h
Max. 13 characters
Max. 13 characters
BCC
NOTE:
- Sample No., patient ID, and patient name are used for search keys. At least one of
those information is required.
- Priority for the search keys is as follows: sample No. (1st), patient ID (2nd), patient
name (last).
- The character data length for sample No., patient ID, and patient name is max. 13
characters. If the data length is under 13, it is NOT necessary to fill the data area with
"space".
<Ex.> When requesting sample information for the 2nd sample:
2nd sample info:
Sample ID
2006061202
Patient ID
12345ABCD
Patient name
Lucy Heska
(Transmit data)
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
1
STX
W
,
2
0
0
6
0
6
1
2
0
2
,
1
2
2
3
4
5
A
B
C
D
,
L
u
c
y
3
e
s
k
a
H
ETX BCC
= Space
FDC4000 Service Manual
6-15
6
6 Software
(4) Reply for request (sample info)
This is used when PC sends sample information of the Worklist to the analyzer.
Item
Character
Size
Description
Header
STX
1
STX: 02h
Command type
'W'
1
Request command for sample info ('W': 57h)
Breakpoint
','
1
Sample No.
Numerical
13
Breakpoint
','
1
Patient ID
Alphabetical
& numerical
13
Breakpoint
','
1
Patient name
Alphabetical
& numerical
13
Breakpoint
','
1
Number of tests
Numerical
2
Breakpoint 1
','
1
Test name 1
Alphabetical
8
Breakpoint n
','
1
Test name n
Alphabetical
8
Max. 8 characters
Delimiter
ETX
1
ETX: 03h
Max. 13 characters
Max. 13 characters
Max. 13 characters
0 to 30 slides
Max. 8 characters
...
BCC
6
NOTE:
- Sample No. and number of tests are essential.
- If the "Number of tests" is "0", it means the Worklist does not have test orders.
- Test name field has maximum of 20 fields.
- If a number of test name fields is larger than the "Number of tests", overflowed fields
(larger than the number of tests) are ignored.
- If a number of test name fields is smaller than the "Number of tests", the process will
continue without error.
- <Processing of received data>
The received data ("Number of tests" and/or "Test name") is used as printout data for
the built-in printer, and then will be deleted after the printout completed.
To re-print out the information, perform from the beginning of the process
("Request for Worklist index").
Also, the received data will not be used other purposes; e.g. for checking test results
matching with the received data.
6-16
FDC4000 Service Manual
6 Software
<Ex. 1> When replying for sample information of the 2nd sample:
Sample info:
Sample ID
2006061202
Patient ID
12345ABCD
Patient name
Lucy Heska
Number of tests
4 tests
Test names
BUN, CRE, GLU, ALP
(Transmit data)
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
1
STX
W
,
2
0
0
6
0
6
1
2
0
2
,
1
2
2
3
4
5
A
B
C
D
,
L
u
c
y
3
e
s
k
a
,
4
,
B
U
N
,
C
R
4
G
L
U
,
A
L
P
H
E
,
ETX BCC
= Space
<Ex. 2> When replying for sample information of the 1st sample:
Sample info:
Sample ID
2006061201
Patient ID
ABCDEFGHIJKLM
Patient name
Taro Fuji
Number of tests
1 panel
Test names
Panel A
6
= Space
FDC4000 Service Manual
6-17
6 Software
(5) Test start information
This is used when the analyzer sends test start information to PC.
Item
Character
Size
Description
Header
02h
1
STX
Command type
'S'
1
Test start information command ('S': 53h)
Breakpoint
','
1
Selecting control measurements or normal
Test condition
Alphabetical
measurements
7
<
CONTROL or NORMAL
: Space (20h)>
Breakpoint
','
1
Test date
Numerical
10
Breakpoint
','
1
Test time
Numerical
5
Breakpoint
','
1
Sample No.
Numerical
13
Breakpoint
','
1
Patient ID
Alphabetical
& numerical
13
Breakpoint
','
1
Patient name
Alphabetical
& numerical
13
Breakpoint
','
1
Sample position
Numerical
2
Sample position on the sample disk
Delimiter
03h
1
ETX
6
Year, month, and day when the measurements
were performed. (Ex. 2006-09-25)
Time when the measurements were performed.
(Ex. 10:50)
Unique ID for each sample
Unique ID for each patient
Patient name
BCC
- Each data area is a fixed-length field, so that data should be embedded from the left and
spaces (20h) should be embedded in the remaining spaces.
- The sample position should be fixed as "01".
<Ex.> When the test for the 1st sample starts on June 12, 2006 at 10:50:
Sample info:
Sample ID
2006061201
Patient ID
ABCDEFGHIJKLM
Patient name
Taro Fuji
(Transmit data)
1
2
3
4
5
6
7
8
9
1
STX
S
,
N
O
R
M
A
L
2
-
0
6
-
1
2
,
1
0
3
0
6
0
6
1
2
0
1
4
D
E
F
G
H
I
J
K
F
u
j
i
5
L
10
:
11
12
13
14
15
,
2
0
0
6
5
0
,
2
0
,
A
B
C
a
r
o
M
,
T
,
0
1
ETX BCC
= Space
6-18
FDC4000 Service Manual
6 Software
(6) Test results information (For two-way & one-way communication)
This is used when the analyzer sends test results to PC.
Item
Character
Size
Header
02h
1
STX
Command type
'R'
1
Test results inform command ('R': 52h)
Breakpoint
','
1
Test condition
Alphabetical
7
Breakpoint
','
1
Test date
Numerical
10
Breakpoint
','
1
Test time
Numerical
5
Breakpoint
','
1
Sample No.
Numerical
13
Breakpoint
1
Breakpoint
','
Alphabetical &
numerical
','
Alphabetical &
numerical
','
Patient ID
Breakpoint
Patient name
13
13
Numerical
2
','
1
Sex
Numerical
1
Breakpoint
','
1
Age
Numerical
3
Breakpoint
','
1
Sample position
Numerical
2
Breakpoint
','
1
Number of tests
Numerical
2
Breakpoint
','
Alphabetical &
numerical
','
1
Equal sign
Breakpoint
8
1
1
Breakpoint
Dilution factor
Numerical
2
Breakpoint
Reference interval
lower limit
Breakpoint
Reference interval
upper limit
Breakpoint
','
1
Numerical
5
','
1
Numerical
5
Unit
Warning
Test name breakpoint
Delimiter
FDC4000 Service Manual
Time when the measurements were performed.(Ex: 10:50)
Unique ID for each sample
Unique ID for each patient
Patient name
00 - 99
0: Male 1: Female 9: Stand-alone mode
999: Stand-alone mode
6
Sample position on the sample disk
00 to 20 slides
Test name (5 characters) + Sample type (2 characters)
1
','
Alphabetical &
numerical
Alphabetical &
numerical
','
Test result
Year, month, and day when the measurements
were performed. (Ex: 2006-09-25)
1
Species
Breakpoint
Selecting control measurements or normal measurements
1
Breakpoint
Test name
Description
Equal sign or unequal signs
9
Test result (9 characters)
6
Unit (6 characters)
1
Used dilution factor (from 01)
Test
result
field
Setting of reference interval lower limit
Setting of reference interval upper limit
','
1
Alphabetical
11
As stated following
','
1
Breakpoint
03h
1
ETX
6-19
6 Software
NOTE:
- The test result field has "Number of tests" of test results.
- A test name breakpoint must NOT be added at the end of the last test result field.
- Each data area is a fixed-length field, so that data should be embedded from the left
and spaces (20h) should be embedded in the remaining spaces.
- "Sex" and "Age" fields (See the Description of the "Sex" and "Age" (previous page).)
- For 2-way communication, given data from PC [see (2)] will be embedded (copied).
For stand-alone mode, "9" will be embedded in the Sex fields, "999" will be embedded
in the Age field.
Warning characters
The below table indicates warning character allocation in the warning data area.
When no error has occurred for each, a space (20h) will be embedded.
Position
(sending order)
Warning
character
H
Testing value exceeds the upper limit of the preset reference interval.
L
Testing value falls below the lower limit of the preset reference interval.
2nd
@
Testing value is outside of the determination range.
3rd
#
The valid term of the slide has expired.
$
Temperature control error (thermistor disconnection)
+
Temperature control error (Incubator temperature has
exceeded the upper limit of the range.)
-
Temperature control error (Incubator temperature has fallen
below the lower limit of the range.)
*
Photometer malfunction (white plate fluctuation)
?
Photometer malfunction (out of the white plate range)
1st
4th
6
5th
6th
7th
Always a space (20h)
&
8th
Abnormally high testing value
Always a space (20h)
9th
E
Calculation error or malfunction of ISE test results
10th
¥
Un-spotted slide
11th
6-20
Description
Always a space (20h)
FDC4000 Service Manual
6 Software
Transmission example
<Printout example>
2006-06-12
10:50
ID:ABCDEFGHIJKLM
Name: Taro Fuji
GLU-PS @+*? ¥# E
=75
mg/dl
(10) (50.0 - 100.0)
AMYL-PS H #
> 1500
U/l
(200 - 1500)
<Transmit data>
1
2
3
4
5
6
7
8
9
1
STX
R
,
N
O
R
M
A
L
2
-
0
6
-
1
2
,
1
0
3
0
6
0
6
1
2
0
1
4
D
E
F
G
H
I
J
K
F
u
j
i
5
6
3
,
0
1
,
7
S
,
=
7
5
8
g
/
d
l
,
1
9
1
0
0
.
0
,
,
A
M
Y
10
11
5
0
0
12
1
,
5
13
#
0
0
L
0
L
2
10
:
11
12
13
14
15
,
2
0
0
6
5
0
,
2
0
,
A
B
C
T
a
r
o
,
1
,
U
-
P
M
,
,
2
,
G
L
m
0
,
5
0
@
#
+
*
-
P
S
u
/
l
,
1
5
.
,
E
,
0
0
0
>
,
1
,
0
,
H
ETX BCC
= Space
FDC4000 Service Manual
6-21
6
6 Software
(7) Error information
This is used when the analyzer sends error information to PC.
Item
Character
Size
Description
Header
02h
1
STX
Command type
'E'
1
Error information command
Breakpoint
','
1
Error event date
Numerical
10
Breakpoint
','
1
Error event time
Numerical
8
Breakpoint
','
1
Error number
Alphabetical
& numerical
5
Breakpoint
','
1
Number of
added info
Numerical
1
Breakpoint
','
1
Added info 1
Alphabetical
& numerical
6
Breakpoint
','
1
Added info n
Alphabetical
& numerical
6
Measured voltage etc.
Delimiter
03h
1
ETX
Year, month, and day when the error
occurred. (Ex: 2006-06-12)
Time when the measurements were performed.(Ex: 10:30:50)
Error number
Number of added info (0 to 9)
Added
info
field
Measured voltage etc.
...
6
NOTE:
- The added info field has "Number of added info" of data.
- A breakpoint must NOT be added at the end of the last added info field.
<Ex.> When suction clogging error (E0110) has occurred:
[Printout example by the built-in printer]
E0110
Clogging>sample>suc
Clogging = 1.000 V
Check sample
(Transmit data)
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
1
STX
E
,
2
0
0
6
-
0
6
-
1
2
,
1
2
0
:
3
0
:
5
0
,
E
0
1
1
0
,
1
3
,
1
.
0
0
0
ETX BCC
= Space
6-22
FDC4000 Service Manual
6 Software
(8) Test results information (One-way communication)
In the case of one-way communication, this function is used to send tests results from the analyzer
to PC.
The communication data format for the one-way communication is same as "(6) Test results information (For two-way & one-way communication)".
6
FDC4000 Service Manual
6-23
6 Software
6.9.8
Data Transmission Flow
(1) Single sample test (for FDC4000)
Operator
Analyzer
PC
Set a sample
Press the WORKLIST key
Request for index infomation of the Worklist
Worklist index
Reply for the request (Worklist index)
Browse Worklist
Display Worklist
(Top patient info)
key
Renew Worklist
on the display
Press the PRINT key
Select the patient Request for sample information of the Worklist
just displayed on
Reply for the request (sample info)
Test menu is printed out
6
Sample info
Test menu
information
Load the slides
Press the START key
Select the sample
just displayed on
Test start information
Start the tests
Test processing
info. displayed
Test results printed
Tests completed
Transmit test results
Store test results
- Pressing the WORKLIST key requests Worklist index information.
- Pressing the PRINT key selects the sample just displayed on the display to request sample
information of Worklist.
- When using a sample barcode reader, reading a barcode selects a patient ID to request
sample information using the patient ID as a key.
- Pressing the START key selects the patient's sample which is just displayed on the display
to start the testing.
6-24
FDC4000 Service Manual
6 Software
(2) Re-transmitting test results
This function is used to re-transmit test results manually. (This is useful when electric power failure
or cable disconnection caused the communication interruption.)
Operator
Analyzer
PC
Search re-transmit data
Edit re-transmit data
Transmit test results
Store test results
(3) Transmitting test results (One-way communication)
Operator
Analyzer
PC
Load slides
Press the START key
Tests completed
Tests results printed
Transmit test results
Store test results
6
FDC4000 Service Manual
6-25
6 Software
6.10 One-way communication [Type 3 (FDC3500 protocol)]
6.10.1 Communication Parameters
Data transfer rate
1200, 9600, 19200bps
Selectable Communication type
Serial interface
Communication method
Asynchronous communication method
Character length
ASCII 8 bits
Stop bit
1 bit
Parity
No
BCC
No or Yes (EOR) [selectable]
DSR check:
No
Hand shaking
CTS/RTS control
6.10.2 Data Transmission Specification
Transmission data is fixed-length and the unused data space is expressed as a space data (20H).
NOTE:
= Space data (20H)
(1) Transmission timing
All data of one sample is transmitted after the last test of-belonging to the sample has been completed.
(2) Transmission interval
6
The transmission interval between the data and the previous data is at least 3 seconds.
(3) Test conditions
Test results of calibration are not transmitted. Test information whether in the normal or in the control mode is transmitted.
(4) Transmission data format
Transmission order: [STX] => [Test results] => [ETX] => [BCC]
STX
(02H)
1 character data length
Test condition
Test information whether in the normal or in
the control mode
7 characters data length
Test date
Test date (Ex. 2014-07-25)
10 characters data length
Test time
Test time (Ex. 17:59)
5 characters data length
Sequence
number
Specific
No.
for
1234567890123)
(Ex.
13 characters data length
Sample ID
Specific ID for the sample (Ex. ABCDEFGHIJKLM)
13 characters data length
Sample position on the sample disk
data (01) for the FDC4000
2 characters data length
Sample
tion
6-26
posi-
the
sample
Fixed
FDC4000 Service Manual
6 Software
Test
name/
Sample type
Total 7 characters data length (5 characters
data length for a test name and 2 characters
length for a sample type)
Sample type: "-W" (Whole blood), "-P"
(Plasma/serum), "-U" (Urine)
(Ex.)
7 characters data length
AMYL-P
, CRP
In case that characters are less than 7,
spaces are embedded.
In case of CRP, 4 spaces will be embedded at
the end (no "-" mark).
Equal sign or
unequal sign
Ex. = , <, or >
1 characters data length
Test results
[Test results (9 ch) + Unit (6 ch) + Dilution factor (2 ch) + Warning indications (11 ch) x number of test names
Ex.
123456.78(+)mg/
28 characters data length
dl
(+)02(+)L@#$*F&PE\T
ETX
(03H)
1 characters data length
BCC
Exclusive OR from STX to ETX
1 character data length
(5) Warning characters on test results
Warning character
1
L, H
The testing value is out of the preset Reference interval.
2
@
Qualitative range
3
#
The slide has expired.
4
$, +, -
Temperature control error
5
*, ?
Fluctuation of light source intensity
6
F
PF pressure error
7
&
Abnormal testing value
8
P
Not in use (validity term of calibration has expired)
9
E
Calculation error or malfunction of ISE test results
10
¥
Un-spotted slide
11
FDC4000 Service Manual
6
Description
Not in use
6-27
6 Software
When ISE test results have errors (drift error, impedance error, outside of range), the warning "E"
is added on the 9th warning position of the transmitted data (on K and CL).
0Q
0C25O'SN
-25"
O'SN
%N25O'SN
'44
6
6-28
FDC4000 Service Manual
6 Software
(6) Transmission example
0Q
).725" ('
OIFN
#/;.7*
OIFN
The below transmission example is for the above test result.
1
2
3
4
5
6
7
STX N
O
R
M
A
L
8
9
10
11
12
13
14
15
16
17
18
19
20
2
0
1
4
-
0
7
-
2
5
1
7
A
B
C
D
=
1
@
#
+
0
0
:
5
9
1
2
3
4
5
6
7
8
9
0
1
2
3
E
F
G
H
I
J
K
L
M
0
1
G
L
U
-
P
2
3
4
5
m
g
/
d
l
1
5
*
F
A
M
Y
L
-
U
>
1
d
l
0
2
H
#
E
¥
m
g
/
0
ETX BCC
NOTE:
6
Space data (20H)
FDC4000 Service Manual
6-29
6 Software
6.11 Communication Cable Connection
6.11.1 D-SUB 9 pins (COM1A)
%& %
%& % 4:& 4& 4:& 4&
6:& 5& 6:& 5&
'4 &64 '4 &64
)0& 5) )0& 5)
&54 &4 &54 &4
465 45 465 45
%65 %5 %65 %5
4+
4+
(TCOG
(TCOG
(&%‫ޓ‬%1/㧔RKPU㧕
6
*QUV㧛2%㧔RKPU㧕
6.12 Sample Barcode Reader
6.12.1 Manufacturer, Model number
Manufacturer:
Opto Electronics Co., Ltd.
Model number
OPT-6125-RS (25P)
6.12.2 Data format
6-30
Data format
CODE-39, NW-7, ITF 2 of 5, CODE-128, WPC
Data character length
13
FDC4000 Service Manual
6 Software
6.13 Mode Description
6.13.1 Mode List
Mode type definition
U: User mode
A: Administrator mode (password required)
S: Service mode (password required)
F: Factory use (password required)
Described
Mode number
Mode
type
○
0
U
Administrator mode
19
U
Turns on the control mode (a, b canceled)
20
U
Sets date and time
23
U
Displays and resets the lamp's cumulative illumination time
24
A
Unit conversion [Unit (A) / Unit (B) Switch]
25
U
Data retransmission to host computer
26
U
Reprints test results
27
A
Sample No. and sample ID settings
28
A
Switches display method for values outside of the
determination range
29
U
Prints out slide lot numbers
30
A
Work list display item setting
35
A
Edits sample No. and sample ID
36
A
Correlation coefficients (a, b) settings and printout
37
A
Lot compensation coefficients (c, d, e) settings and
printout
39
A
Reference interval settings and printout
40
A
Spotting count setting
42
A
Leak check
44
A
Lamp off selection
45
A
Dilution factor settings
46
A
Selects communication destinations
49
U
Prints out error logs
52
U
Reference plate level check
55
A
Selects language
61
A
Inputs immuno-chemical calibration parameters
76
U
Prints out DI card information
81
A
Beep sound settings
FDC4000 Service Manual
Mode description
6
6-31
6 Software
Mode number
Mode
type
82
A
Display brightness and print density
83
A
Test result print sheets setting
85
A
Display order of reference intervals
86
A
Edits and inputs reference Interval names
103
U
Displays temperature and humidity
○
107
S
Deletes data files
○
111
S
Inputs parameters of RBP level check
○
121
S
Displays cumulative test count
○
122
S
Imports a selected data file from CF card
○
123
S
Exports all data files to CF card
○
129
SS
Described
Mode description
Inputs detection threshold for un-spotted slide
6.13.2 Mode 0 Changing Mode Type
Refer to the Instruction manual for Mode 0 operation.
Mode
6
6-32
Password
Administrator mode
4000
Service mode
753674
FDC4000 Service Manual
6 Software
6.13.3 Mode 107 Deleting Data Files
This mode is used to delete time course or reprint data files which are memorized in the analyzer.
(1) Enter into Mode 107.
MODE
ENTER
(2) Select a menu (data file) to be deleted.
5GNGEVKQPFKCNQI
/&GNGVKPIHKNGU
6KOGEQWTUG㨯
/&GNGVKPIHKNGU
4GRTKPVFCVC
/&GNGVKPIHKNGU
'TTQTNQIU㨯
5GNGEV
Select a data file using the
press the ENTER key.
keys and
(3) Select whether to delete the file or not.
Selecting [NOT delete] returns to the selection
dialog of (2).
(4) When selecting [Delete]:
The analyzer prints out the deleted file name
and returns to the selection dialog of (2).
ENTER
㧔'ZCORNG㧕9JGPUGNGEVKPI=6KOGEQWTUG?
/6KOGEQWTUG
&GNGVG016FGNGVG
/6KOGEQWTUG
&GNGVG016FGNGVG
To quit the mode, press the STOP key.
5GNGEV
6
ENTER
ENTER
6QUGNGEVKQPFKCNQI &GNGVKPIFCVCHKNGU
6KOGEQWTUG
&GNGVGF
6QUGNGEVKQPFKCNQI FDC4000 Service Manual
6-33
6 Software
6.13.4 Mode 111 Inputting Parameters of RBP Level Check
This mode is used to input a default value and a detection threshold of RBP level.
(1) Enter into Mode 111.
MODE
ENTER
The current values are displayed.
%WTTGPVUGVVKPIU
(2) Input a default level for the RBP.
/4$2NGXGNRCTC
+PKV6JTGU
㧔'ZCORNG㧕+PKVKCN &GHCWNV 6JGUJQNF
ENTER
(3) Input a threshold value for detecting a warning
or an error of dirty RBP.
/4$2NGXGNRCTC
+PKV6JTGU
ENTER
(4) The new input data will be printed out.
%JGEMVJGKPRWVXCNWGU
+PKV6JTGU
6
/+PRWVFCVC1-!
;'501
/+PRWVFCVC1-!
;'501
5GNGEV
ENTER
ENTER
(5) Make sure that the printed new values are correct.
Select a menu (YES or NO) using the
keys, and press the ENTER key.
(a) When selecting [YES], the analyzer saves the
new values and quits the mode operation.
(b) Selecting [NO] returns to the selection dialog
of (2).
4$2NGXGNRCTC
%JCPIGF
#HVGTUCXKPIFCVC
3WKVU/QFG
6-34
6QKPRWVFKCNQI FDC4000 Service Manual
6 Software
6.13.5 Mode 121 Displaying Cumulative Test Count
This mode is used to display cumulative test count.
(1) Enter into Mode 121.
MODE
ENTER
(2) The cumulative test count is displayed.
/6GUVEQWPVGT
6GUV%QWPV
The cumulative test count will be displayed
for 5 seconds. The analyzer quits the mode
automatically.
&KURNC[UHQTUGE
ENTER
3WKVU/QFG
6
FDC4000 Service Manual
6-35
6 Software
6.13.6 Mode 122 Importing a Selected Data File from CF Card
This mode is used to import a selected data file from a CF card.
Selectable files to be imported are as follows:
Data file name
Description
dc4_prm.dat
dc4_std.dat
Specific parameters
dc4_set.dat
Setting information
dc4_di.dat
DI information
dc4_ab.dat
Correlation coefficients
dc4_rang.dat
Reference intervals
dc4_col.dat
QC information for CM tests
dc4_imm.dat
QC information for immuno-chemical tests
dc4_ise.dat
QC information for ISE tests
dc4_pft.dat
PF information
anml.mes
Reference interval names
(1) Enter into Mode 122.
MODE
6
ENTER
5GNGEVKQPFKCNQI
(2) Select a data file name to be imported.
/+ORQTVKPIHKNG
5RGEKHKERCTC㨯
/+ORQTVKPIHKNG
5GVVKPIKPHQ
/+ORQTVKPIHKNG
&+KPHQ
/+ORQTVKPIHKNG
%QTTGNCVKQPEQGHH
/+ORQTVKPIHKNG
4GHKPVGTXCNU
/+ORQTVKPIHKNG
%/3%KPHQ
/+ORQTVKPIHKNG
+OOWPQ3%KPHQ
/+ORQTVKPIHKNG
+5'3%KPHQ
/+ORQTVKPIHKNG
2(KPHQ
/+ORQTVKPIHKNG
4GHKPVGTXCNPCOGU
Select a data file using the
the ENTER key.
5GNGEV
ENTER
6-36
FDC4000 Service Manual
keys and press
6 Software
(3) Import the data file.
㧔'ZCORNG㧕6QKORQTV
̌5GVVKPIKPHQ̍
Insert a CF card into the slot and press the
START key.
5GVVKPIKPHQ
5GV%(ECTF 56#46
START
5GVVKPIKPHQ
+ORQTVKPI
+ORQTVKPIHKNG
5GVVKPIKPHQ
The status of the import processing will be
displayed.
(4) After the import is completed, the analyzer
prints out that the process has completed.
(KPKUJ
(5) The display returns to the selection dialog of
(2).
6QUGNGEVKQPFKCNKI To quit the mode, press the STOP key.
6
FDC4000 Service Manual
6-37
6 Software
6.13.7 Mode 123 Exporting All Data Files to CF Card
This mode is used to export data files to a CF card.
Data files to be exported are as follows:
Data file name
6
6-38
Description
dc4_prm.dat
dc4_std.dat
Specific parameters
dc4_set.dat
Setting information
dc4_ab.dat
Correlation coefficients
dc4_rang.dat
Reference intervals
dc4_di.dat
DI information
dc4_info.dat
Real time information
dc4_err.log
Error logs
dc4_col.dat
QC information for CM tests
dc4_imm.dat
QC information for immuno-chemical tests
dc4_ise.dat
QC information for ISE tests
dc4_pft.dat
PF information
anml.mes
Reference interval names
dc4_data.log
Data logs
dc4_evnt.log
Event logs
dc4_cal.dat
Calibration data for immuno-chemical tests
dc4_fdb.dat
Time course
dc4_prn.dat
Reprint data
FDC4000 Service Manual
6 Software
(1) Enter into Mode 123.
MODE
ENTER
(2) Select a menu to designate files to be exported.
/'ZRQTVKPIHKNGU
6KOG2TO#NN
/'ZRQTVKPIHKNGU
6KOG2TO#NN
/'ZRQTVKPIHKNGU
6KOG2TO#NN
5GNGEV
<Exported files for the menu>
[Time]
- dc4_fdb.dat
[Prm]
- dc4_di.dat
- dc4_prm.dat
- dc4_std.dat
ENTER
[All] => All files
/'ZRQTVKPIHKNGU
5GV%(ECTF 56#46
(3) Insert a CF card into the slot and press the
START key.
START
/'ZRQTVKPIHKNGU
(KNGPCOG
&KURNC[UHQTUGE
/'ZRQTVKPIHKNGU‫ޓޓ‬
2WNN%(ECTFQWV
The status of the export processing will be
displayed.
6
(4) After the left message appears, pull the CF card
out from the slot.
After [Pull CF card out] appears on the display
for a few seconds, the analyzer quits the
mode operation.
'ZRQTVKPIHKNGU
#NN (KPKUJ
3WKVU/QFG
FDC4000 Service Manual
6-39
6 Software
6.13.8 Mode 129 Inputting Detection Threshold for Un-spotted Slide
This mode is used to input a threshold value for detecting un-spotted slide.
(1) Enter into Mode 129.
MODE
ENTER
(2) Input a threshold value for detecting un-spotted
slide.
/7PURQVVGFUNKFG
6JTGU
After the new value is printed out, the analyzer quits the mode operation.
㧔'ZCORNG㧕+PRWV
ENTER
7PURQVVGFUNKFG
6JTGU
3WKVU/QFG
6
6-40
FDC4000 Service Manual
7 Disassembly and Reassembly
7 Disassembly and Reassembly
WARNING
Before starting the work, be sure to shut off the power and unplug the power cable to
avoid electric shock, burn, and equipment damage. Use due care during maintenance
since equipment contains parts that are not fully discharged and those which are burning
hot (such as a lamp house) even after power off. Exercise due care to avoid electric shock
and other hazards if the power cannot be turned off.
CAUTION
The equipment includes parts and assemblies sensitive to electrostatic discharge damage. Use caution to prevent damage during all service procedures.
WARNING
To avoid biohazards during maintenance and repair work, Safety Control authorized by
your site is required. The following are general cautionary measures:
- You must always take care to prevent infection.
- Always follow biohazard procedures (e.g., wearing gloves, lab coat, and safety goggles)
during the work.
- Before starting the work, disinfect all possible places that have come into contact with
blood sample.
- For disinfection, use ethyl alchol for disinfection. (Only for disposal box cleaning, 0.5%
of sodium hypochlorite acid disinfectant can be used.)
- When blood adheres, remove the blood stain with a cotton swab moistened with water.
For example, Sample rack, Sampler nozzle, Spotting parts, Transfer unit, Incubator,
Disposal box, etc.
WARNING
As used (contaminated) consumables (e.g., FUJI DRI-CHEM SLIDEs, FUJI DRI-CHEM
AUTO TIP, FUJI DRI-CHEM MIXING CUPS S and sample tubes) and contaminated swabs
or cloths used for cleaning the equipment are infectious waste, process the waste
correctly in compliance with any applicable regulations in your country, such as by
incineration, melting, sterilization or disinfection.
WARNING
Do not touch used consumables (slides and tips) and contaminated swabs or cloths used
for cleaning the equipment with bare hands as this may cause contamination. If any part
of the body comes in contact with contaminated consumables, immediately rinse the
contaminated body part thoroughly under running water and then use ethyl alcohol as a
disinfectant. Seek medical assistance if necessary.
CAUTION
Refer to each section of the manual for information about usable solvents for cleaning.
Do not use cleaning solution containing ammonia on or near the analyzer.
FDC4000 Service Manual
7-1
7
7 Disassembly and Reassembly
CAUTION
Do not use alcohol for cleaning the sampler cover (translucence), otherwise the surface
will be damaged.
IMPORTANT
Maintenance or repair may affect the accuracy of test results. Perform quality control
(running control fluids) to ensure the reliability of the test results. Refer to Section 6 of
the Instruction Manual for details.
NOTE: Due to the design change, the contents of “Disassembly and Reassembly” have been
revised in December 2008. The design change has been applied to the machines
which serial numbers are over 3000.
In this manual, the machines before the design change are described as “model year
up to 2008”; the machines after the design change are described as “model year 2009
or later”.
- Model year up to 2008 = (Example) Serial No. 42110001 or later
- Model year 2009 or later = (Example) Serial No. 42113001 or later
7
7-2
FDC4000 Service Manual
7 Disassembly and Reassembly
7.1
7.1.1
Disassembling and Reassembling
CPU40 Board
(1) In case that the mode operations are available,
export all data files memorized in the analyzer
using Mode 123. (Refer to Sec. 6.13.7)
(2) Loosen 6 screws to remove the rear panel.
(3) Unplug all connectors from the CPU40 board.
Remove 8 screws.
(4) For model year 2009 or later, lower the CPU40
board once and then take it out toward you to
remove.
NOTE: For mode year 2009 or later, a
bracket is equipped to prevent dropping a CF card, so that it is necessary
to lower the CPU40 board once
before removing.
7
<Reassemble in the reverse order>
NOTE: For the following sections, reassemble in the reverse order.
(5) For a new CPU40 board (spare part), perform
the following: (as the old board was.)
- Set SW4.
=> Refer to Sec. 6.2.1.
- Check SW2.
=> Only No.1 is ON
(Refer to Sec. 6.2.1.)
- Set SW3 to ON. (battery backup).
FDC4000 Service Manual
7-3
7 Disassembly and Reassembly
(6) After reassembling, import the all data files
using Mode 122.
IMPORTANT
If the import process is not performed, the specific parameters (including adjustment
data and coefficients (a, b), etc.) are not input into the analyzer. This will cause analyzer
malfunction or wrong test results.
IMPORTANT
After the import process is completed, check that the data are properly imported using
Mode operations. For example, use Mode 36 for checking (a, b) values.
(7) Run the control fluids to check the performance.
7
7-4
FDC4000 Service Manual
7 Disassembly and Reassembly
7.1.2
USB40 Board <For model year up to 2008>
NOTE: For model year 2009 or later, see the
next section.
(1) Unplug the connector (CPU4) from the CPU40
board.
(2) Remove 2 screws.
(3) Remove the bracket with the USB40 board from
the body.
(4) Remove 2 hexagon head screws to release the
connector (COM1A, 9 pins).
7
(5) Unplug the connector (USB40).
(6) Loosen 4 screws to remove the USB40 board.
FDC4000 Service Manual
7-5
7 Disassembly and Reassembly
7.1.3
USB40 Board <For model year 2009 or later>
NOTE: For model year up to 2008, see the
previous section.
(1) Remove the CPU40 board beforehand.
(2) Remove 2 hexagon head screws to release the
connector (COM1A, 9 pins).
(3) Unplug the connector (USB40).
(4) Loosen 4 screws to remove the USB40 board.
7
7-6
FDC4000 Service Manual
7 Disassembly and Reassembly
7.1.4
Operation Side Covers
(1) Pull the disposal box out and remove the screw.
(2) Remove 2 screws.
(3) Lift the upper cover a little up to release the 2
hooks, and remove the front-side cover.
NOTE: When assembling the cover, hook the
3 points (under part) at first, and then
hook the 2 points (upper part).
7
FDC4000 Service Manual
7-7
7 Disassembly and Reassembly
(4) Loosen 3 screws to remove the cover.
(5) Remove 4 screws.
(6) Remove the cover with turning the sampler.
7
(7) Remove the upper cover.
7-8
FDC4000 Service Manual
7 Disassembly and Reassembly
7.1.5
Left and Right Covers
(1) Remove the screw of the right-side cover.
(2) Remove 2 screws.
(3) Pull the cover to remove.
(4) Remove the screw of the left-side cover.
7
(5) Remove 2 screws.
(6) Pull the cover to remove.
FDC4000 Service Manual
7-9
7 Disassembly and Reassembly
7.1.6
Top Support Cover
(1) Remove 2 screws back of the sampler.
(2) Lift the top support cover a little up to release 2
hooks, and pull it down through the inner space
of the sampler cover.
7
7-10
FDC4000 Service Manual
7 Disassembly and Reassembly
7.1.7
Sampler Nozzle
(1) Remove the sampler arm cover.
(2) Pull 2 tubes out from the nozzles.
(3) Loosen 2 screws to remove the bracket.
NOTE: When reassembling, the tube (for
sample) with an O-ring must be connected to the backside.
7
(4) Lift the nozzle up to remove.
NOTE: After reassembling, perform the leak
check using Mode 42.
FDC4000 Service Manual
7-11
7 Disassembly and Reassembly
7.1.8
Sampler Tube
(1) Remove the rear cover of the sampler in
advance.
(2) Take the solenoid body from the original position a little and pull 2 tubes out from the solenoid.
NOTE: When reassembling, the tube (for
sample) with an O-ring must be connected to the original joint.
- For model year up to 2008, connect to
the under side (right lower in the
photo).
(The solenoid body is cylindrical style.)
- For mode year 2009 or later, connect
to the backside.
(The solenoid body is rectangular solid
style.)
(3) Remove the tube from the back of the sampler.
7
(4) Open the clamp to the right to remove the tube.
(5) Remove the sampler arm cover, and pull the
tubes out from the nozzles.
NOTE: Pull out the rubber joints of the tube's
top in advance.
(6) Pull the tube on the sampler arm out to the
right.
NOTE: Before removing the tube, confirm the
present tube routing for reassembling.
NOTE: When reassembling, the tube (for
sample) with an O-ring must be connected to the backside.
7-12
FDC4000 Service Manual
7 Disassembly and Reassembly
(7) When reassembling a new tube, pass the tube
through a hole from the bottom of the sampler
arm, and plug it to the sampler nozzle.
NOTE: When passing the tube through the
hole, remove the top's joints of the
tube in advance, and plug them in
again before connecting to the nozzles.
(8) For routing under the sampler arm, turn the
tube one and half around the shaft, and then fix
it at the clamp.
(9) From the clamp to the solenoid, pass the tube
behind the sampler in the same way it was.
(10) For mode year 2009 or later, be sure to insert
the solenoid cable into the slit of the bracket.
NOTE: Otherwise, the cable may interfere
the timing belt.
NOTE: After reassembling, perform the leak
check using Mode 42.
Sampler
(11) For mode year 2009 or later, be sure to fix the
sampler tube as the left.
NOTE: Otherwise, the tube may interfere the
timing belt.
NOTE: Pay attention not to break it at the
loop.
Approx.
15m m
FDC4000 Service Manual
7-13
7
7 Disassembly and Reassembly
7.1.9
Syringe
(1) Remove the rear cover of the sampler in
advance.
(2) Unplug the tube.
NOTE: For model year up to 2008, the
syringe body has 2 nozzles. When
mounting the syringe, the nozzles
must point to up.
NOTE: For model year 2009 or later, the
syringe body has only 1 nozzle. When
mounting the syringe, the nozzle must
point to the operator side.
(3) Open the hook (fixing the plunger of the
syringe) to the right to release the plunger.
7
(4) Pull the syringe out to remove.
CAUTION
Be careful not to bend the plunger of the
syringe.
CAUTION
Be careful not to pull the plunger out
from the syringe body.
NOTE: After reassembling, perform the leak
check using Mode 42.
7-14
FDC4000 Service Manual
7 Disassembly and Reassembly
7.1.10 Syringe Cleaning
Remove the syringe from the analyzer.
Unscrew the left side screw in the figure. A
Remove the plunger.
B (inside)
Clean 4 rings, an O-ring, and 2 X-rings
individually.
Blow air from the 3
directions. (Easy cleaning)
Rub away from both sides using the plunger
and neutral detergent. (Careful cleaning)
(1) After removing the syringe, perform cleaning as
follows.
(2) Unscrew the left side screw.
(3) Unscrew the plunger part (B) from the syringe
body (A).
NOTE: Remove locking adhesive attached to
A or B parts. If locking adhesive
remains here, it is impossible to screw
in properly when reassembling.
(4) Remove the 4 rings from the plunger. Remove
an O-ring and the 2 X-rings from the rings.
Clean 4 rings, an O-ring, and 2 X-rings individually.
NOTE: It is effective for cleaning to use neutral detergent. After using the detergent, be sure to wash the parts with
water and dry them well.
(5) Clean the body by blowing air over it from 3
directions.
NOTE: It is effective for cleaning to rub away
from both sides using the plunger and
neutral detergent. After using the
detergent, be sure to wash the parts
with water and dry them well.
(6) Wipe stains off the plunger.
After cleaning, reassemble, referring to the guide on
the following page.
FDC4000 Service Manual
7-15
7
7 Disassembly and Reassembly
7
7-16
FDC4000 Service Manual
7 Disassembly and Reassembly
7
FDC4000 Service Manual
7-17
7 Disassembly and Reassembly
7.1.11 PRES1 Board and Sampler Solenoid Valve <For model year up to 2008>
NOTE: For model year 2009 or later, see the
next section.
(1) Unplug the tube from the syringe.
+(6*2
(2) Remove 3 screws and 2 connectors (IFTH2P,
IFTH3P) to remove the bracket.
+(6*2
(3) Unplug 2 connectors (V301, PRES1).
8
24'5
(4) Loosen the screw of the bracket to pull out the
bracket with the PRES1 board.
7
7-18
FDC4000 Service Manual
7 Disassembly and Reassembly
(5) Unplug 2 tubes from the solenoid and remove
the bracket from the body.
NOTE: When reassembling, the tube (for
sample) with an O-ring must be connected to the under side (right lower
in the photo).
(6) Release 4 spacers to remove the PRES1
board.
NOTE: After reassembling, perform the leak
check using Mode 42.
7
FDC4000 Service Manual
7-19
7 Disassembly and Reassembly
7.1.12 PRES1 Board and Sampler Solenoid Valve <For model year 2009 or later>
NOTE: For model year up to 2008, see the
previous section.
(1) Unplug the tube from the syringe.
(Refer to Sec. 7.1.9 (P7-14).)
(2) Remove the top support cover.
(Refer to Sec. 7.1.6 (P7-10).)
(3) Loosen 2 screws of the bracket to take out the
bracket with the PRES1 board.
NOTE: As the top support cover was
removed in Step (2) beforehand, you
can access a screw driver from
above.
(4) Unplug 2 tubes from the solenoid and remove
the bracket from the body.
NOTE: When reassembling, the tube (for
sample) with an O-ring must be connected to the back side.
7
(5) Release 3 spacers to remove the PRES1
board.
NOTE: After reassembling, perform the leak
check using Mode 42.
NOTE: When reassembling the sampler tube,
follow the fixing instruction of the tube
of Sec. 7.1.8 (11).
7-20
FDC4000 Service Manual
7 Disassembly and Reassembly
7.1.13 Sampler Cover Lock Solenoid
(1) Remove 2 screws.
(2) Unplug the connector (DRV6).
&48
(3) Loosen 2 screws to remove the solenoid.
NOTE: The left photo is for model year up to
2008.
NOTE: For model year 2009 or later (the left
photo), a bracket is made of black
plastic material.
FDC4000 Service Manual
7-21
7
7 Disassembly and Reassembly
7.1.14 Sampler Cover Switch
(1) Remove 2 E-rings.
/5#
(2) Unplug 2 connectors (MSA01/COM, MSA01/
ON) to remove the switch.
%1/
10
/5#
NOTE: When reassembling, assemble the
white rings as they were.
7
7-22
FDC4000 Service Manual
7 Disassembly and Reassembly
7.1.15 Probes
CAUTION
Do not touch the needle-shaped probes.
Otherwise, injuries may result.
CAUTION
The probes are easily deformed, pay
attention not to bend the probes.
(1) Raise the probes using the Mechanical adjustment (sec.8.1.5). (Remove the incubator block.)
NOTE: Although it is possible to replace the
probes at the lower position (home
position), it needs skill (difficult).
(2) Clamp a probe and pull it up using a pair of needle-nose pliers.
(3) Insert a new probe into the socket.
Plastic
material
(4) Using a plastic material, press the top of the
probe until it meets the top of the socket.
(5) Check the height of the probe within the range
using the Mechanical adjustment (Sec. 8.1.5).
7
FDC4000 Service Manual
7-23
7 Disassembly and Reassembly
7.1.16 Probe Unit
(1) Loosen 4 screws to remove the incubator rotor.
(2) Loosen 2 screws to remove the cover (black,
plastic).
7
(3) Unplug the connector (M601).
Unplug the connector (H601).
/
7-24
*
FDC4000 Service Manual
7 Disassembly and Reassembly
(4) Loosen 2 screws to remove the probe unit (with
cable).
CAUTION
Pay attention not to bend the probes.
(5) Remove 2 screws.
(6) Remove the probe motor.
7
(7) Removing the probe motor enables pulling the
probe block up to remove.
NOTE: After reassembling, adjust the incubator’s insert position (Sec. 8.1.4) of the
Mechanical adjustment.
FDC4000 Service Manual
7-25
7 Disassembly and Reassembly
7.1.17 Photometer Head <For model year up to 2008>
NOTE: For model year 2009 or later, see the
next section.
(1) To remove the inner box of the disposal box,
remove the bottom cover and then remove 2
screws. (Lay the analyzer left side down.)
NOTE: Refer to the section of the DRV40
board for removing the bottom cover.
NOTE: When laying the analyzer side down,
place the left side down. And, place
the analyzer on cloth or sheet to avoid
scratches.
(2) Remove the screw.
7
(3) Remove the inner box of the disposal box.
7-26
FDC4000 Service Manual
7 Disassembly and Reassembly
(4) Remove the CPU40 board.
NOTE: Refer to the section of the CPU40
board.
(5) Loosen 2 screws to remove the bracket of the
communication connectors.
(6) Loosen 5 screws to remove the rear plate of the
CPU40 board.
(7) Loosen the screw (locking the optical fiber) a little, and pull the fiber out to the left with holding
the metal part of the fiber.
(8) After releasing the lock, pull the optical fiber out
to the operator side.
FDC4000 Service Manual
7-27
7
7 Disassembly and Reassembly
(9) Remove the incubator rotor and the black cover
beforehand.
NOTE: Refer to the section of the Probe unit.
(10) Remove the connector and 2 screws to remove
the LHA-AMP board.
(11) Loosen the black ring nut (locking the photometer head).
NOTE: In case of replacing only the optical
fiber, loosen the metal nut's part of the
fiber to separate it from the photometer head.
(12) Remove the photometer head (including the
LHA-AMP board) from the body.
NOTE: After reassembling, adjust the incubator’s insert position (Sec. 8.1.4) of the
Mechanical adjustment.
7
(13) After reassembling, perform the cleaning of the
black & white reference plates, and then perform the reference black plate initial setting
(Sec. 8.1.28) of the Mechanical adjustment.
(14) Last, run the control fluids to check the performance.
<= After removing the photometer head assembly from the body
7-28
FDC4000 Service Manual
7 Disassembly and Reassembly
7.1.18 Photometer Head <For model year 2009 or later>
NOTE: For model year up to 2008, see the
previous section.
(1) Loosen the screw (locking the optical fiber) a little, and pull the fiber out to the left with holding
the metal part of the fiber.
And then, pull the optical fiber out to the operator side.
(2) Remove the incubator rotor and the black
cover.
(3) Remove the connector and 2 screws to remove
the LHA-AMP board.
(4) Remove the left cover and then loosen 2
screws to remove the left window (metal cover).
7
(5) Loosen the black ring nut (locking the photometer head).
NOTE: In case of replacing only the optical
fiber, loosen the metal nut's part of the
fiber to separate it from the photometer head.
FDC4000 Service Manual
7-29
7 Disassembly and Reassembly
(6) Remove the photometer head (including the
LHA-AMP board) from the body.
NOTE: After reassembling, adjust the incubator’s insert position (Sec. 8.1.4) of the
Mechanical adjustment.
(7) After reassembling, perform the cleaning of the
black & white reference plates, and then perform the reference black plate initial setting
(Sec. 8.1.28) of the Mechanical adjustment.
(8) Last, run the control fluids to check the performance.
<= After removing the photometer head assembly from the body
7
7-30
FDC4000 Service Manual
7 Disassembly and Reassembly
7.1.19 Incubator Bearing
(1) Remove the incubator rotor, the photometer
head, and the receptacle bracket of the incubator cable connector beforehand.
(2) Loosen the screw of the timing belt tension.
(3) Remove 3 screws.
(4) Lift the incubator bearing up to remove.
NOTE: When reassembling, secure the
screw which was loosened in (2).
NOTE: After reassembling, adjust the incubator’s insert position (Sec. 8.1.4) of the
Mechanical adjustment.
(5) After reassembling, perform the cleaning of the
black & white reference plates, and then perform the reference black plate initial setting
(Sec. 8.1.28) of the Mechanical adjustment.
(6) Last, run the control fluids to check the performance.
FDC4000 Service Manual
7-31
7
7 Disassembly and Reassembly
7.1.20 Exhaust Fan <For model year up to 2008>
NOTE: For model year 2009 or later, see the
next section.
(1) Remove the CPU40 board and its rear plate
beforehand.
(2) Remove the connector (FANA01) and 2 screws
to remove the fan.
(#0#
7
7-32
FDC4000 Service Manual
7 Disassembly and Reassembly
7.1.21 Exhaust Fan <For model year 2009 or later>
NOTE: For model year up to 2008, see the
previous section.
(1) Unplug the connector (FANA01)
(2) Remove the right cover and then loosen 2
screws.
(3) Take the bracket with the fan out from the rear
side.
(4) Loosen 2 screws to replace the fan.
FDC4000 Service Manual
7-33
7
7 Disassembly and Reassembly
7.1.22 DRV40 Board
(1) Lay the analyzer left side down.
NOTE: When laying the analyzer side down,
place the left side down. And, place
the analyzer on cloth or sheet to avoid
scratches.
(2) Loosen 6 screws to remove the cover.
(3) Unplug all connectors from the DRV40 board.
( ) is a name on the board.
• DRV1
• DRV2
• DRV3
• DRV4
• M201(DRV5)
• DRV6
• DRV7
• H601(DRV8)
• M601(DRV9)
• M101(DRV10)
• DRV11
• DRV12
(4) Remove 6 screws.
NOTE: For model year 2009 or later, remove
4 screws. (The two points ( △ ) were
replaced with plastic fixtures.)
7
(5) Remove the DRV40 board.
7.1.23 RAC40 Board
(1) Unplug the connector (RAC1).
(2) Loosen 2 screws to remove the RAC40 board.
4#%
NOTE: For model year 2009 or later, the
screws were replaced with plastic
spacers.
NOTE: After reassembling, perform the sensor test (Sec. 8.2.3) of the Mechanical
test mode.
7-34
FDC4000 Service Manual
7 Disassembly and Reassembly
7.1.24 CCD40 Board
(1) Remove the DRV40 board beforehand.
(2) Loosen 4 screws to remove the plate.
NOTE: For model year up to 2008, use a
short screw (L=4mm) for the triangular position (the others are L=6mm)
when reassembling.
For model year 2009 or later, use
same screws (L=6mm).
(3) Unplug 2 connectors (CCD1, CCD3).
%%&
(4) Loosen 4 screws to remove the CCD40 board.
%%&
(5) Before replacing the board, check the DIP
switch setting (S2) as follows.
10
FDC4000 Service Manual
7-35
7
7 Disassembly and Reassembly
(6) In case of replacing only the simple CCD board
or the LED40 board separately, disassemble
and reassemble them as follows.
(7) In case of removing the LED40 board, remove
the connector (LED40B) and the screw.
.'&$
(8) In case of removing the lens, remove 2 screws.
7
7-36
FDC4000 Service Manual
7 Disassembly and Reassembly
7.1.25 Cooling Fan <For model year up to 2008>
NOTE: For model year 2009 or later, the
cooling fan is not equipped.
(1) Remove the CCD40 board beforehand.
(2) Remove the inner box of the disposal box
beforehand. (Refer to the section of the photometer head.)
(3) Loosen 2 screws to remove the plate.
(4) Remove the connector (FAN901) and 2 screws
to remove the fan.
(#0
7
FDC4000 Service Manual
7-37
7 Disassembly and Reassembly
7.1.26 Interference Filter and Lens
(1) Remove the lamp unit beforehand.
(2) Remove 2 screws ( ○ ).
NOTE: For model year 2009 or later, remove
3 screws( ○ and △ ).
Pull the plate with the lens out to remove.
(3) Remove 2 screws.
(4) Remove the interference filter.
(5) Clean the black & white reference plate, referring to Sec. 5.2 of the Instruction manual.
7
(6) Clean the lens, referring to Sec. 5.5 of the
Instruction manual.
(7) After replacing it with a new filter, perform the
filter adjustments of the Mechanical adjustment.
- HP adjust (Sec. 8.1.26)
- First data sampling (Sec. 8.1.27)
- Reference black plate initial setting
(Sec. 8.1.28)
(8) Perform the analyzer calibration (Sec. 8.3).
(9) Last, run the control fluids to check the performance.
(10) To remove the lens, loosen the nut.
7-38
FDC4000 Service Manual
7 Disassembly and Reassembly
7.1.27 Printer
(1) Remove 4 screws.
(2) Unplug the connector (CN-P).
%02
NOTE: If it is difficult to unplug the connector,
remove the exhaust fan. It is easy to
access it from the under side.
NOTE: After replacing, check the print density. Perform the density adjustment
using Mode 82 if necessary.
FDC4000 Service Manual
7-39
7
7 Disassembly and Reassembly
7.1.28 KEY40 Board
(1) Loosen 4 screws to remove the cover.
-';
(2) Remove the connectors (KEY1, VFD) and 2
screws to remove the keyboard.
8(&
(3) Loosen 9 screws to remove the KEY40 board.
7
7-40
FDC4000 Service Manual
7 Disassembly and Reassembly
7.1.29 Display
(1) Remove the keyboard beforehand.
(2) Loosen 4 screws to remove the display.
NOTE: After replacing, check the brightness.
Perform the brightness adjustment
using Mode 82 if necessary.
7
FDC4000 Service Manual
7-41
7 Disassembly and Reassembly
7.1.30 QC Card Reader
(1) Remove the right side cover beforehand.
(2) Remove 3 screws.
(3) Loosen the screw to remove the bracket.
(4) Unplug the connector and remove the bracket
(plastic) of the QC card reader.
7
(5) Loosen 2 screws to remove the QC card
reader.
7-42
FDC4000 Service Manual
7 Disassembly and Reassembly
7.1.31 Top Cover ASSY
(1) Remove the right and left covers beforehand.
(2) Remove 2 E-rings (at the left side) to remove
the white rings (2 pcs.).
(3) Loosen 4 screws to remove the side plate.
NOTE: The other rings (2 pcs.) can be
removed from the white ring's positions. Be careful not to lose them.
(4) Remove 2 E-rings (at the right side) to remove
the white rings (2 pcs.) in the same way.
(5) Loosen 4 screws to remove the side plate.
NOTE: The other rings (2 pcs.) can be
removed from the white ring's positions. Be careful not to lose them.
FDC4000 Service Manual
7-43
7
7 Disassembly and Reassembly
(6) Remove 2 screws (near the printer).
(7) Remove 2 screws of the right side.
(8) Remove the top cover ASSY from the body.
7
7-44
FDC4000 Service Manual
7 Disassembly and Reassembly
7.1.32 Power Supply
(1) Remove the CPU40 board and its rear plate
beforehand.
(2) Remove screws (fixing the power supply).
For model year upto 2008, remove 5 screws.
For model year 2009 or later, remove 3 screws
(circled).
(3) Remove the power supply from the body.
NOTE: The volumes on the power supply
(spare part) have already been
adjusted at the factory. Basically, the
adjustment is not necessary.
7
FDC4000 Service Manual
7-45
7 Disassembly and Reassembly
7.1.33 EPM Board
(1) Remove the receptacle bracket of the incubator
cable connector beforehand.
NOTE: For model year up to 2008, refer to
Sec. 7.1.11 (P7-18).
NOTE: For model year 2009 or later, remove
2 screws and 2 connectors (IFTH2P,
IFTH3P) to remove the bracket, referring to the left photo.
(2) Loosen 3 screws ( ○ ) to remove the cover.
NOTE: For model year 2009 or later, remove
2 screws ( △ ).
(3) Remove 6 cables soldered to the board and
unplug the GND cable.
NOTE: Before removing the cables, check
that the cable’s colors are described
in (5).
If not, make a memo, and solder the
cables as they were, when reassembling.
7
(4) Release 4 spacers to remove the EPM board.
(5) When reassembling, solder the cables
(removed in (3)) and plug the GND cable in the
board as they were.
<Cable colors (from the top)>
• Pink
• White/black spiral
• Blue
• White
• Light green
• Gray
IMPORTANT
Make sure that the cable’s colors are
right. Otherwise, wrong results may
occur.
7-46
FDC4000 Service Manual
7 Disassembly and Reassembly
7.1.34 Incubator Cable
(1) Remove 3 thumbscrews and 2 screws, and
then remove the cover (black).
(2) Loosen 4 screws to remove the cable clamp
parts (2 pcs.).
(3) Unplug 2 connectors and remove the incubator
cable.
FDC4000 Service Manual
7-47
7
7 Disassembly and Reassembly
7.1.35 Incubator Pressure Plate
(1) Remove the black cover of the incubator
beforehand.
(2) Remove the E-ring to remove the incubator
pressure plate.
(3) Clean the outer surface of the pressure plate
and the hole in which the plate was inserted.
(for 6 pressure plates)
NOTE: Use cloth moisten with ethyl alcohol
for cleaning.
NOTE: When removing the E-ring, the
groove of the E-ring may be damaged
(burr). Check that there are no burrs
at the groove. If they are, remove
them with sandpaper.
(4) When reassembling, check that 7 leaf springs
are mounted on the ceiling of the black cover.
7
(5) After the reassembly is completed, check that
all pressure plates can smoothly slide up and
down.
7-48
FDC4000 Service Manual
7 Disassembly and Reassembly
7.1.36 Replacing the Fuse
WARNING
Before replacing the fuse, always unplug the power cable from the analyzer.
Replacement procedures
(1) Unplug the power cable from the analyzer.
(2) Replace the fuse.
F2
AC250V
F 10A
F1
AC250V
F 10A
Pull out the fuse holder by turning it 1/4 turn
counterclockwise using a screwdriver. If the
fuse has burned out, replace it with a new one.
Insert the fuse holder and lock it by turning it 1/4
turn clockwise.
CAUTION
DOUBLE POLE/NEUTRAL FUSING
Fuse rating: 250V F 10A
Fuse maker: LITTLE FUSE
7
Model No.: 314010
CAUTION
Be sure to use the above model of fuse
(packed as an accessory). Otherwise, the
safety cannot be guaranteed.
NOTE: If the fuse immediately burns out after
the power switch is turned on, contact
your technical support for assistance.
FDC4000 Service Manual
7-49
7 Disassembly and Reassembly
7
7-50
FDC4000 Service Manual
8 Checking and Adjustment
8 Checking and Adjustment
8.1
8.1.1
Mechanical Adjustment
Mechanical Adjustment Menu
<Menu tree>
Photometer position
Incubator
Insert position
ISE position
Tip pick 1
Tip pick 2
Sample
Sampler 1
Diluted sample 1
Diluted sample 2
Diluent
Spot 1
Spot 2
Tip pick 3
Tip pick 4
Reference fluid
Sampler 2
Spot 3
Spot 4
Tip eject
Spot standard position
8
CM spot position
ISE sample spot position
Slide
ISE reference fluid spot position
Slide insert position
Insert standard position
HP adjust
Filter
Initial data sampling
Reference black plate initial sampling
FDC4000 Service Manual
8-1
8 Checking and Adjustment
8.1.2
Starting up the Adjustment Software (Inspection Tool)
5GV59VQ%1/$
4GCTRCPGN
COM2
COM1A
SW1
(1) When using an USB cable for communication,
set SW1 (on the rear panel) to the COM1B.
COM1B
(2) Connect the analyzer (COM1B) and a PC in
which the adjustment software has already been
installed with an USB cable.
%QPPGEVYKVJ
75$ECDNG
NOTE: When using a RS232C cable, set
SW1 (on the rear panel) to COM1A
and plug the cable in the COM1A
connector. For the PC’s configuration,
select “COM4” for the communication
port.
#FLWUVUQHVYCTGJCUCNTGCF[DGGPKPUVCNNGF
(3) Turn the power switch on with the MODE key
and the CAL key continuously pressed at the
same time.
MODE
㧗
CAL
2QYGT10
2TGUUDQVJMG[U
NOTE: Press the keys continuously on until
the analyzer displays [Data storing... ]
(about 10 seconds)
2TGUUMG[UEQPVKPWQWUN[ CDQWVUGE
&CVCUVQTKPI
&QPQVRQYGT59QHH
(4) The analyzer displays [Adjust Mode].
#FLWUV/QFG
8
8-2
5VCTVWR=+PURGEVKQP6QQN?QPVJG2%
(5) Start up the [Inspection Tool] on the PC.
FDC4000 Service Manual
8 Checking and Adjustment
* The following frame statement is added. The dialog of (9) is revised. (2 nd Edition)
Normally, Step (6) & (7) are not necessary.
NOTE: When performing the adjustment from the beginning by malfunction of
the CPU40 board, [Input Machine No.] is necessary.
(6) Click Input machine No.
(7) Input a machine No. and click OK.
㧨#FLWUVVQROGPW㧪
%NKEM㨇+PRWV/CEJKPG0Q㨉
㧨/CEJKPG0QKPRWVFKCNQI㧪
+PRWVCOCEJKPG0Q
CPFENKEM=1-?
Cancel
(8) Click Connect.
(9) In the dialog, input the machine No. again and click OK.
㧨#FLWUVVQROGPW㧪
%NKEM=%QPPGEV?
8
%JGEMVJGOCEJKPG0Q
CPFENKEM=;GU?
Yes
FDC4000 Service Manual
㧨/CEJKPG0QEJGEMFKCNQI㧪
No
8-3
8 Checking and Adjustment
(10) At the top menu for the FDC4000 adjustment, click Mechanical adjust to start up.
㧨#LWUVVQROGPW㧪
5VCTVWR
%NKEM
=/GEJCPKECNCFLWUV?
6QSWKV=+PURGEVKQP6QQN?
ENKEM=':+6?
㧨/GEJCPKECNCFLWUVVQROGPW㧪
8
6QSWKVENKEM=':+6?
8-4
FDC4000 Service Manual
8 Checking and Adjustment
8.1.3
Incubator - Photometer position
(3)
(4)
2JQVQRQU
(6)
(6)
(5)
(7)
(1) Click Mechanical adjust at the top menu dialog.
(2) Remove the incubator upper block.
(3) Click Incubator tab.
(4) Click Photo pos.
8
(5) Click GO. => The incubator (cell 1) rotates to the photometer position.
(6) Place a slide on cell 1. Adjust the position so that the light projects on the center of the slide by
clicking L or R.
NOTE: Clicking “-5” or “5” moves the object by 5 pulses.
(For other adjustment dialogs, the coarse adjustment buttons are also prepared.
Later, the instructions are skipped.))
(7) Click Save.
FDC4000 Service Manual
8-5
8 Checking and Adjustment
8.1.4
Incubator - Insert position
(1)
(4)
+PUGTVRQU
(4)
(2)
(5)
(1) Click Insert pos.
(2) Click GO. => The incubator rotates to the slide insert position.
(3) Place slide A (maximum slide).
(4) Adjust the position (rotation) as slide A can smoothly slide into the cell by clicking L or R.
8
(5) Click Save.
8-6
FDC4000 Service Manual
8 Checking and Adjustment
8.1.5
Incubator - ISE position
(1)
(3)
+5'RQU
(6)
(3)
(6)
(2)
(4)
(5)
(5)
(7)
(1) Click ISE pos.
(2) Click GO. The incubator rotates to the ISE test position.
(3) Adjust the rotation by clicking L or R so as to align the probes with the center of the ISE cell’s
holes.
(4) Click Raise to raise the probes. Check the rotation position.
8
(5) To readjust the rotation, click Lower and GO and return to (3) to adjust the rotation again.
(6) Next, adjust the probe height by clicking Up or Down. (Range: 3.7 - 4.2 mm)
(7) Click Save.
FDC4000 Service Manual
8-7
8 Checking and Adjustment
8.1.6
Sampler 1 - Tip pick 1
(1)
(2)
6KRRKEM
(4)
(8)
(4)
(8)
(3)
(5)
(7)
(8)
(8)
(10)
(9)
(1) Click Sampler 1 tab.
(2) Click Tip pick 1.
(3) Click GO. => The nozzle rotates to hole a.
(4) Adjust the rotation by clicking L or R so as to align the nozzle with the center of the hole.
8
(5) Click Go Home pos. => The nozzle goes up to the home position.
(6) Set Master tip into hole a.
(7) Click Lower. => The nozzle goes down to the tip pick position.
(8) Adjust the dimension (press-in) by clicking Up or Down. (Range: 3 +/- 0.3 mm)
After the adjustment, click Go Home pos and Lower, and then check it again.
(9) Click Go Home pos to raise the nozzle and remove the Master tip by hand.
(10) Click Save.
8-8
FDC4000 Service Manual
8 Checking and Adjustment
8.1.7
Sampler 1 - Tip pick 2
(1)
6KRRKEM
(7)
(3)
(3)
(7)
(2)
(4)
(6)
(7)
(7)
(8)
(8)
(1) Click Tip pick 2.
(2) Click GO. => The nozzle rotates to hole b.
(3) Adjust the rotation by clicking L or R so as to align the nozzle with the center of the hole.
(4) Click Go Home pos. => The nozzle goes up to the home position.
8
(5) Set Master tip into hole b.
(6) Click Lower. => The nozzle goes down to the tip pick position.
(7) Adjust the dimension (press-in) by clicking Up or Down. (Range: 3 +/- 0.3 mm)
After the adjustment, click Go Home pos and Lower, and then check it again.
(8) Click Go Home pos to raise the nozzle and remove the Master tip by hand.
(9) Click Save.
FDC4000 Service Manual
8-9
8 Checking and Adjustment
8.1.8
Sampler 1 - Sample
(1)
(4)
5CORNG
(4)
(3)
(5)
(6)
(1) Click Sample.
(2) Set Master tip into hole a and the sample position tool on the sample rack.
(3) Click GO. => The nozzle picks up the tip and rotates to the sample position.
(4) Adjust the rotation by clicking L or R so as to align the tip’s top with the center of the tool.
8
(5) Click Go Home pos to raise the nozzle and remove the Master tip and the tool by hand.
(6) Click Save.
8-10
FDC4000 Service Manual
8 Checking and Adjustment
8.1.9
Sampler 1 - Diluted sample 1
(1)
&KNUCORNG
(8)
(4)
(4)
(8)
(3)
(7)
(5)
(4)
(10)
(9)
(1) Click Dil sample 1.
(2) Set Master tip into hole a and the dilution position tool (with holes) on the sample rack.
(3) Click GO. => The nozzle picks up the tip and rotates to the diluted sample position.
(4) Click 1mmUP and adjust the rotation by clicking L or R so as to align the tip’s top with the center of
the tool’s hole.
(5) Click Go Home pos to raise the nozzle.
(6) Remove the dilution position tool and set the dilution height tool (no holes).
(7) Click GO. => The nozzle rotates to the diluted sample position.
(8) Adjust the height by clicking Up or Down so as to align the tip’s top with the surface of the tool.
NOTE: This adjustment must be accurate, By using a circuit tester, check the electrical contact
between the tip and the tool. Move the nozzle up step by step and adopt the point that
the electrical contact is just lost.
(9) Click Go Home pos to raise the nozzle and remove the Master tip and the tool by hand.
(10) Click Save.
FDC4000 Service Manual
8-11
8
8 Checking and Adjustment
8.1.10 Sampler 1 - Diluted sample 2
(1)
&KNUCORNG
(4)
(4)
(3)
(5)
(6)
(1) Click Dil sample 2.
(2) Set Master tip into hole b and the dilution position tool (with holes) on the sample rack.
(3) Click GO. => The nozzle picks up the tip and rotates to the diluted sample position.
(4) Adjust the rotation by clicking L or R so as to align the tip’s top with the center of the too’s hole.
8
(5) Click Go Home pos to raise the nozzle and remove the Master tip and the tool by hand.
(6) Click Save.
8-12
FDC4000 Service Manual
8 Checking and Adjustment
8.1.11 Sampler 1 - Diluent
(1)
&KNWGPV
(3)
(5)
(6)
(1) Click Diluent.
(2) Set Master tip into hole b and the dilution position tool (with holes) on the sample rack.
(3) Click GO. => The nozzle picks up the tip and rotates to the diluent position.
(4) Check that the tip’s top enters into the tool’s hole.
(5) Click Go Home pos to raise the nozzle and remove the Master tip and the tool by hand.
8
(6) Click Exit.
FDC4000 Service Manual
8-13
8 Checking and Adjustment
8.1.12 Sampler 1 - Spot 1
(1)
(5)
5RQV
(8)
(5)
(8)
(3)
(6)
(7)
(5)
(10)
(9)
(1) Click Spot 1.
(2) Set Master tip into hole a.
(3) Click GO and open the spotting part cover when picking up the tip. The nozzle rotates to the spotting position.
NOTE: The sampler moves continuously. So, open the spotting part cover quickly.
8
(4) Place the spot position tool on the transfer base.
(5) When the tip’s top touches the tool, use 1mmUp to raise. the nozzle. Adjust the rotation by clicking
L or R so as to align the tip’s top with the center groove of the tool.
(6) Click Go Home pos. => The nozzle goes up to the home position.
(7) Click Lower. => The nozzle goes down to the spotting position.
(8) Adjust the height by clicking Up or Down so as to align the tip’s top with the second step (lower) of
the tool.
NOTE: This adjustment must be accurate, By using a circuit tester, check the electrical contact
between the tip and the tool. Move the nozzle up step by step and adopt the point that
the electrical contact is just lost.
(9) Click Go Home pos to raise the nozzle and remove the Master tip and the tool by hand. Close the
spotting part cover.
(10) Click Save.
8-14
FDC4000 Service Manual
8 Checking and Adjustment
8.1.13 Sampler 1 - Spot 2
(1)
5RQV
(8)
(5)
(5)
(8)
(3)
(6)
(7)
(5)
(10)
(9)
(1) Click Spot 2.
(2) Set Master tip into hole b.
(3) Click GO and open the spotting part cover when picking up the tip. The nozzle rotates to the spotting position.
NOTE: The sampler moves continuously. So, open the spotting part cover quickly.
8
(4) Place the spot position tool on the transfer base.
(5) When the tip’s top touches the tool, use 1mmUp to raise. the nozzle. Adjust the rotation by clicking
L or R so as to align the tip’s top with the center groove of the tool.
(6) Click Go Home pos. => The nozzle goes up to the home position.
(7) Click Lower. => The nozzle goes down to the spotting position.
(8) Adjust the height by clicking Up or Down so as to align the tip’s top with the second step (lower) of
the tool.
NOTE: This adjustment must be accurate, By using a circuit tester, check the electrical contact
between the tip and the tool. Move the nozzle up step by step and adopt the point that
the electrical contact is just lost.
(9) Click Go Home pos to raise the nozzle and remove the Master tip and the tool by hand. Close the
spotting part cover.
(10) Click Save.
FDC4000 Service Manual
8-15
8 Checking and Adjustment
8.1.14 Sampler 2 - Tip pick 3
(1)
(2)
6KRRKEM
(4)
(8)
(4)
(8)
(3)
(5)
(7)
(8)
(8)
(10)
(9)
(1) Click Sampler 2 tab.
(2) Click Tip pick 3.
(3) Click GO. => The nozzle rotates to hole c.
(4) Adjust the rotation by clicking L or R so as to align the nozzle with the center of the hole.
8
(5) Click Go Home pos. => The nozzle goes up to the home position.
(6) Set Master tip into hole c.
(7) Click Lower. => The nozzle goes down to the tip pick position.
(8) Adjust the dimension (press-in) by clicking Up or Down. (Range: 3 +/- 0.3 mm)
After the adjustment, click Go Home pos and Lower, and then check it again.
(9) Click Go Home pos to raise the nozzle and remove the Master tip by hand.
(10) Click Save.
8-16
FDC4000 Service Manual
8 Checking and Adjustment
8.1.15 Sampler 2 - Tip pick 4
(1)
6KRRKEM
(7)
(3)
(3)
(7)
(2)
(4)
(6)
(7)
(7)
(9)
(8)
(1) Click Tip pick 4.
(2) Click GO. => The nozzle rotates to hole d.
(3) Adjust the rotation by clicking L or R so as to align the nozzle with the center of the hole.
(4) Click Go Home pos. => The nozzle goes up to the home position.
8
(5) Set Master tip into hole d.
(6) Click Lower. => The nozzle goes down to the tip pick position.
(7) Adjust the dimension (press-in) by clicking Up or Down. (Range: 3 +/- 0.3 mm)
After the adjustment, click Go Home pos and Lower, and then check it again.
(8) Click Go Home pos to raise the nozzle and remove the Master tip by hand.
(9) Click Save.
FDC4000 Service Manual
8-17
8 Checking and Adjustment
8.1.16 Sampler 2 - Reference fluid
(1)
4GHHNWKF
(3)
(5)
(6)
(1) Click Ref fluid.
(2) Set Master tip into hole d.
(3) Click GO. => The nozzle picks up the tip and rotates to the reference fluid position.
(4) Check that the tip’s top is the reference fluid position.
8
(5) Click Go Home pos to raise the nozzle and remove the Master tip by hand.
(6) Click Exit.
8-18
FDC4000 Service Manual
8 Checking and Adjustment
8.1.17 Sampler 2 - Spot 3
(1)
(5)
5RQV
(5)
(3)
(6)
(5)
(7)
(1) Click Spot 3.
(2) Set Master tip into hole c.
(3) Click GO and open the spotting part cover when picking up the tip. The nozzle rotates to the spotting position.
NOTE: The sampler moves continuously. So, open the spotting part cover quickly.
8
(4) Place the spot position tool on the transfer base.
(5) When the tip’s top touches the tool, use 1mmUp to raise. the nozzle. Adjust the rotation by clicking
L or R so as to align the tip’s top with the front groove of the tool.
(6) Click Go Home pos to raise the nozzle and remove the Master tip and the tool by hand. Close the
spotting part cover.
(7) Click Save.
FDC4000 Service Manual
8-19
8 Checking and Adjustment
8.1.18 Sampler 2 - Spot 4
(1)
5RQV
(5)
(5)
(3)
(6)
(5)
(7)
(1) Click Spot 4.
(2) Set Master tip into hole d.
(3) Click GO and open the spotting part cover when picking up the tip. The nozzle rotates to the spotting position.
NOTE: The sampler moves continuously. So, open the spotting part cover quickly.
8
(4) Place the spot position tool on the transfer base.
(5) When the tip’s top touches the tool, use 1mmUp to raise. the nozzle. Adjust the rotation by clicking
L or R so as to align the tip’s top with the back groove of the tool.
(6) Click Go Home pos to raise the nozzle and remove the Master tip and the tool by hand. Close the
spotting part cover.
(7) Click Save.
8-20
FDC4000 Service Manual
8 Checking and Adjustment
8.1.19 Sampler 2 - Tip eject
(1)
6KRGLGEV
(3)
(5)
(7)
(1) Click Tip eject.
(2) Set an AUTO TIP into hole a.
(3) Click GO. => The nozzle picks up the tip and rotates to the tip eject position.
(4) Check that the tip eject position is proper.
8
(5) Click Go Home pos. => The nozzle goes up to the home position.
(6) Remove the tip by hand.
(7) Click Exit.
FDC4000 Service Manual
8-21
8 Checking and Adjustment
8.1.20 Sampler 2 - Spot standard position
(1)
5RQVUVFRQU
(2)
(3)
(1) Click Spot std pos.
(2) Clicking GO starts the automatic adjustment.
(3) Click Save.
8
8-22
FDC4000 Service Manual
8 Checking and Adjustment
8.1.21 Slide - CM spot position
(1)
(2)
%/URQVRQU
(6)
(4)
(6)
(7)
(8)
(1) Click Slide tab.
(2) Click CM spot pos.
(3) Set Master tip into hole a.
(4) Click GO and open the spotting part cover when picking up the tip. The nozzle rotates to the spotting position.
NOTE: The sampler moves continuously. So, open the spotting part cover quickly.
(5) Place the spot position tool on the transfer base.
(6) Adjust the transfer by clicking L or R so as to align the tip’s top with the center groove’s end of the
tool.
(7) Click Go Home pos to raise the nozzle and remove the Master tip and the tool by hand. Close the
spotting part cover.
(8) Click Save.
FDC4000 Service Manual
8-23
8
8 Checking and Adjustment
8.1.22 Slide - ISE sample spot position
(1) +5'UCORNGURQV
(5)
(5)
(3)
(6)
(7)
(1) Click ISE sample spot.
(2) Set Master tip into hole c.
(3) Click GO and open the spotting part cover when picking up the tip. The nozzle rotates to the spotting position.
NOTE: The sampler moves continuously. So, open the spotting part cover quickly.
8
(4) Place the spot position tool on the transfer base.
(5) Adjust the transfer by clicking L or R so as to align the tip’s top with the front groove’s end of the
tool.
(6) Click Go Home pos to raise the nozzle and remove the Master tip and the tool by hand. Close the
spotting part cover.
(7) Click Save.
8-24
FDC4000 Service Manual
8 Checking and Adjustment
8.1.23 Slide - ISE reference fluid spot position
(1)
(5)
+5'TGHHNWKFURQV
(5)
(3)
(6)
(7)
(1) Click ISE ref fluid spot.
(2) Set Master tip into hole d.
(3) Click GO and open the spotting part cover when picking up the tip. The nozzle rotates to the spotting position.
NOTE: The sampler moves continuously. So, open the spotting part cover quickly.
8
(4) Place the spot position tool on the transfer base.
(5) Adjust the transfer by clicking L or R so as to align the tip’s top with the back groove’s end of the
tool.
(6) Click Go Home pos to raise the nozzle and remove the Master tip and the tool by hand. Close the
spotting part cover.
(7) Click Save.
FDC4000 Service Manual
8-25
8 Checking and Adjustment
8.1.24 Slide - Slide insert position
(1)
+PUGTVRQU
(3)
(6)
(1) Click Insert pos.
(2) (Open the spotting part cover.)
(3) Click GO. => The incubator rotates to the insert position and the bar moves to the incubator.
8
(4) Place the insert position tool on the cell. Adjust the tool’s hole (φ10mm) and the incubator reading
aperture (φ9mm) to be concentric circles.
(5) Remove the tool by hand.
(6) Click Save.
8-26
FDC4000 Service Manual
8 Checking and Adjustment
8.1.25 Slide - Insert standard position
(1)
+PUGTVUVFRQU
(2)
(3)
(1) Click Insert std pos.
(2) Clicking GO starts the automatic adjustment.
(3) Click Save.
8
FDC4000 Service Manual
8-27
8 Checking and Adjustment
8.1.26 Filter - HP adjust
(1)
(2)
*2CFLWUV
(5)
(4)
(6)
(1) Click Filter tab.
(2) Click HP adjust.
(3) Be sure to set the incubator and its cover, and close the disposal box.
(4) Click GO. => The analyzer starts the automatic adjustment of the home position.
8
(5) Check that the judge on the PC is OK.
(6) Click Save.
8-28
FDC4000 Service Manual
8 Checking and Adjustment
8.1.27 Filter - First data sampling
This purpose is memorizing the initial data for detecting the deterioration of the interference filter.
When replacing the interference filter, be sure to perform this function.
Do not perform this function other than when replacing the interference filter.
(1)
+PKVKCNUCORNKPI
(3)
(2)
(4)
(1) Click Initial sampling.
NOTE: Be sure to set the incubator and its cover, and close the disposal box.
NOTE: Before performing this function, clean the optical parts (the black and white plate, photometer head, and the lens of the lamp unit).
8
(2) Click GO. => The analyzer performs reading and setting automatically.
(3) Check that the reading values have been input into the White column and the values in the Initial
light column have been renewed.
(4) Click Save.
FDC4000 Service Manual
8-29
8 Checking and Adjustment
8.1.28 Filter - Reference black plate initial setting
Reference black plate initial sampling
This purpose is memorizing the initial (fresh) reading of the reference black plate for detecting the dirty
error. Normally, this function is used only in the factory.
(1) &CTMRNCVGUCORNKPI
(2)
(3)
(1) Click Black plate sampling.
NOTE: Be sure to set the incubator and its cover, and close the disposal box.
(2) Click GO. => The analyzer performs reading and setting automatically.
8
(3) Click Save.
NOTE: The “Initial black” is obtained by the difference (“Black” - “Dark”).
The “Initial black” is the “Init” in Mode 111.
(Refer to Sec. 6.13.4 “Mode 111”.)
NOTE: In the following condition, E036 will occur.
“Current Black” - “Current Dark” - “Initial black” > “ERR detect” (Threshold)
* Revised (Oct. 19, 2007)
8-30
FDC4000 Service Manual
8 Checking and Adjustment
8.2
8.2.1
Mechanical Test Mode
Mechanical Test Mode Menu
Menu
8.2.2
Description
1
Sensor
Observes sensor status
2
Filter
Deterioration check of the interference filter
3
Slide
Slide transfer test
4
Sampler
For factory use (leak check)
5
Motor
Motor tests
6
Serial com test
For factory use (serial communication test)
7
Sample BCR
read test
For factory use (sample barcode reader test)
Starting up the Mechanical Test Mode
Start up [Inspection Tool]. (Refer to the mechanical adjustment mode to start up the software.)
At the top menu for the FDC4000 adjustment, click Mechanical Test to start up.
Click EXIT to terminate the mechanical test.
8
FDC4000 Service Manual
8-31
8 Checking and Adjustment
8.2.3
Sensor
(1)
(2) (3)
(1) Click Sensor tab.
(2) Click GO. => The current sensor conditions are displayed.
(3) Click STOP.
8
8-32
FDC4000 Service Manual
8 Checking and Adjustment
8.2.4
Filter
(1)
(2)
(1) Click Filter tab.
(2) Click GO. => Deterioration (variable rate) for each wavelength will be displayed.
8
FDC4000 Service Manual
8-33
8 Checking and Adjustment
8.2.5
Slide
(1)
(2)
(3)
(1) Click Slide tab.
(2) Select a menu and load slides.
(3) Click GO. => The analyzer starts the slide transfer test.
8
8-34
FDC4000 Service Manual
8 Checking and Adjustment
8.2.6
Sampler
(1)
(2)
(3)
This function is for factory use. The function is the same as Mode 42. Using Mode 42 is convenient in
the field.
8
FDC4000 Service Manual
8-35
8 Checking and Adjustment
8.2.7
Motor
(1)
(2)
(3)
(4)
(1) Click Motor tab.
(2) Select a motor to perform the test.
(3) Click GO.
(4) Click STOP to stop the movement.
8
8.2.8
Serial Com Test
This function is for factory use (serial communication test).
8.2.9
Sample BCR Read Test
This function is for factory use (sample barcode reader test).
8-36
FDC4000 Service Manual
8 Checking and Adjustment
8.3
Analyzer Calibration
(1)
(3)
(4)
(1) Click Analyzer calib. at the top menu dialog.
(2) Input the center wavelength data of the interference filter.
(3) Click GO.
(4) Click Exit to quit.
FDC4000 Service Manual
8
8-37
8 Checking and Adjustment
8.4
Voltage Inspection
8.4.1
Power Supply
+5V 1
ADJ.
+5V 2
ADJ.
DRIVE1
(CN2) +24V 2
NFB
6
1
+24V
NFB
8
1
1
F600
125V T6. 3A
+24V 1
NFB
3
9
DRIVE2
(CN5)
12
6
1
1
CPU 2
PRN (CN6)
(CN1)
3
1
4
7
LAMP-CNT
(CN3)
LAMP
(CN4)
+6V ADJ.
(1) Voltage check points
Measure voltages at the pins of the connectors on the condition of the connectors (CN1, CN2, CN5,
CN6) unplugged.
8
Connector
Voltage
CN1
+5V
+15V
-15V
+5V
+24V
+24V
+24V
+24V
+24V
+5V
+15V
-15V
+5V
CN2
CN5
CN6
8-38
Check point
Normal range (V)
Pin1 - Pin3
Pin5 - Pin6
Pin7 - Pin6
Pin1 - Pin2
Pin3 - Pin5
Pin4 - Pin6
Pin1 - Pin7
Pin2 - Pin8
Pin3 - Pin9
Pin4 - Pin10
Pin5 - Pin11
Pin6 - Pin11
Pin1 - Pin2
+4.75 to +5.25
+14.25 to +15.75
-14.25 to -15.75
+4.75 to +5.25
+22 to +25
+22 to +25
+22 to +25
+22 to +25
+22 to +25
+4.75 to +5.25
+14.25 to +15.75
-14.25 to -15.75
+4.75 to +5.25
FDC4000 Service Manual
8 Checking and Adjustment
(2) Voltage check for lamp power (6V)
Turn on the power and wait until the lamp is turned on.
Measure the voltage between pin1 and pin4 of the CN4 after unplugging the CN4 connector.
[Normal range] 5.85 - 6.15 (V)
<All signal information for connectors>
Con- Pin
nector No.
CN1
1
2
3
4
5
6
7
8
CN2
1
2
3
4
5
6
CN4
1
2
3
4
Signal
+5V (1)
LGND
+15V
AGND
-15V
FGND
+5V (2)
DGND
+24V (1)
+24V (2)
DGND (1)
DGND (2)
+6V
Connector
CN5
Pin
No.
1
2
3
4
5
6
7
8
9
10
11
12
Signal
+24V (1)
+24V (2)
+24V (3)
+5V (1)
+15V
-15V
DGND (1)
DGND (2)
DGND (3)
LGND
AGND
LGND
Connector
CN6
Pin
No.
1
2
3
4
5
6
7
8
9
10
Signal
+5V (1)
LGND
+5V (1)
LGND
+5V (1)
LGND
+5V (1)
LGND
+5V (1)
LGND
LGND
8
FDC4000 Service Manual
8-39
8 Checking and Adjustment
8.4.2
CPU40 Board
TP12
DGND
CF card
TP5
A-12V
TP11
DGND
D54
TP3
A+5V
S4
TP9
DGND
D11-18
D51
1
ON
TP4
AGND
D55
TP6
A-5V
BAT_ON
TP2
A+12V
D52
4
TP10
DGND
ON
TP45
D+3.3V
1
S2
F2
F1
2-4:OFF
1 :ON
TP42
PGND
TP41
P+24V
D56
TP8
D+5V D50
S1
OFF
S3
D57
TP43
P+5V
(1) Voltage check points
Signal
Check point
LED
D+5V
+4.75 to +5.25
TP8
D50
D+3.3V
+3.15 to +3.45
TP45
D51
DGND
8
Normal range (V)
-
TP9, TP10, TP11, TP12
-
A+5V
+4.75 to +5.25
TP3
D54
A-5V
-4.75 to -5.25
TP6
D55
A+12V
+11.4 to +12.6
TP2
D52
A-12V
-11.4 to -12.6
TP5
D53
AGND
-
TP4
-
P+5V
+4.75 to +5.25
TP43
D57
P+24V
+22 to +25
TP41
D56
PGND
8-40
-
TP42
-
FDC4000 Service Manual
CPU40
D53
OFF 8
8 Checking and Adjustment
(2) Others
Name
Function
Remarks
S1
Reset switch
S2
Control selection (Fixed)
S2-1 => ON, Others (2 - 4) => OFF (Fixed)
S3
Backup switch
Spare parts setting is OFF. When installing in
an analyzer, set to ON.
S4
Function selection
See Sec. 6.2.1.
D11 - D14
Temperature control
D15 - D18
CPU processing
Blinking means CPU is running.
8
FDC4000 Service Manual
8-41
8 Checking and Adjustment
8.4.3
DRV40 Board
TP23
DGND
TP8
VCC(+5V)
+24V2
D2 TP1
TP2
P+5V P+5V
+24V2
D4
D5
VCC(+5V)
TP3
+24V1
TP28
PGND
TP30
PGND
DRV40
D3
+24V1
TP21
+24V2
TP20
+24V2
TP14
+24V1
TP12
+24V1
TP13
+24V1
+24V2
TP19
F2
TP31
PGND
TP29
PGND
F1
(1) Voltage check points
Signal
VCC(+5V)
DGND
8
Normal range (V)
+4.75 ～ +5.25
－
Check point
LED
TP8
D5
TP22, TP23
－
P+5V
+4.75 ～ +5.25
TP1
D4
+24V1
+22 ～ +25
TP3, TP12, TP13, TP14,
D3
+24V2
+22 ～ +25
TP2, TP19, TP20, TP21
D2
PGND
－
8-42
TP22
DGND
TP28, TP29, TP30, TP31
－
FDC4000 Service Manual
9 Troubleshooting
9 Troubleshooting
9.1
Troubleshooting Guide
9.1.1
H, L, >, <, @ (Warning for test results) High or low value or qualitative range
[Display]
[Printer]
6JG
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IFN
[Error Description]
Testing values are outside of the preset reference intervals that are set by
Mode39. => (H, L)
Testing values are out of the measurement ranges. => (<, >)
Testing values are in qualitative ranges. => (@) Refer to the table as shown
below.
[Possible Causes]
(1) (These mark are not malfunction of the analyzer.)
=== Check Points =======================================================
＜ Warning indications for CM tests ＞
Out of determination range:
@
Indication
Outside of
qualitative
range
Measuring
range
(Determination range)
Indication
<, > or =
>
>
Qualitative
range
@
=
Outside of
reference
interval
H
=
Reference
interval
H
=
Outside of
reference
interval
L
=
Qualitative
range
@
=
Outside of
qualitative
range
FDC4000 Service Manual
<, > or =
Out of determination range:
<, >
=
=
L
=
9
<
@
=
9-1
9 Troubleshooting
＜ Warning indications for ISE tests ＞
Out of determination range:
@
Indication
Outside of
qualitative
range
Measuring
range
(Determination range)
Outside of
reference
interval
<, > or =
Indication
>
H
Reference
interval
=
L
=
Qualitative
range
@
=
H
=
=
L
=
<
@
=
9
9-2
<, > or =
>
=
Outside of
reference
interval
Outside of
qualitative
range
Out of determination range:
<, >
FDC4000 Service Manual
9 Troubleshooting
9.1.2
$ (Warning for test results) Thermistor disconnection
[Display]
[Printer]
6JG
̌̍
OCTMKURTKPVGFQWVQPVGUVTGUWNV
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IFN
[Error Description]
The thermistor in the incubator is disconnected.
[Possible Causes]
(1) Thermistor disconnection
=== Check Points =======================================================
(1) Measure the resistance of the thermistor: => Refer to Section E1502.
(2) Check the thermistor and its cable. => Refer to Section E1502.
9
FDC4000 Service Manual
9-3
9 Troubleshooting
9.1.3
+ (Warning for test results) Temperature error
[Display]
[Printer]
6JG
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OCTMKURTKPVGFQWVQPVGUVTGUWNV
6225
IFN
[Error Description]
[Possible Causes]
Incubator temperature has exceeded the upper limit of the range.
(1) Incubator cable disconnection
(2) Room temperature is high.
=== Check Points =======================================================
(1) Check the incubator cable. => Refer to Section E1502 and E1503.
(2) Check the room temperature. Use Mode 103 to browse the room temperature that the analyzer is
recognizing.
9.1.4
- (Warning for test results) Temperature error
[Display]
[Printer]
6JG
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OCTMKURTKPVGFQWVQPVGUVTGUWNV
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IFN
[Error Description]
[Possible Causes]
9
Incubator temperature has fallen below the lower limit of the range.
(1) Incubator cable disconnection
(2) Room temperature is low (out of the specification).
=== Check Points =======================================================
(1) Check the incubator cable. => Refer to Section E1502 and E1503.
(2) Check the room temperature. Use Mode 103 to browse the room temperature that the analyzer is
recognizing.
9-4
FDC4000 Service Manual
9 Troubleshooting
9.1.5
＊ (Warning for test results) Fluctuation of RWP readout
[Display]
[Printer]
6JG
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OCTMKURTKPVGFQWVQPVGUVTGUWNV
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6225
OIFN
IFN
[Error Description]
Reference White Plate (RWP) readout has changed more than 200 from the
previous readout.
[Possible Causes]
(1) Lamp life expired or lamp mounting failure
(2) RWP mounting failure
(3) Step-out of the incubator rotation
(4) Malfunction of the power supply
(5) Malfunction of the LHA-AMP board
(6) Malfunction of the CPU40 board
=== Check Points =======================================================
(1) Check the cumulative illumination time of the lamp using Mode 23.
(2) Check the lamp unit and the interference filter. (Proper mounting, no loose screws, no stains, no
dust)
(3) Check the RBP/RWP and the photometer head. (Proper mounting, no loose screws, no stains, no
dust)
(4) Check the lamp voltage is within the acceptable range (5.85 - 6.15[V]). => Refer to Section 8.2.3
"Voltage Check of the Power Supply".
(5) Replace the photometer head (including LHA-AMP board).
(6) Replace the CPU40 board
9
FDC4000 Service Manual
9-5
9 Troubleshooting
9.1.6
? (Warning for test results) RWP readout is outside of the range
[Display]
[Printer]
6JG
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OCTMKURTKPVGFQWVQPVGUVTGUWNV
$7025!
6225!
OIFN
IFN
[Error Description]
[Possible Causes]
RWP readout (A/D) is outside of the range (25900 - 30200).
(1) Old light source lamp
(2) Malfunction of light source (lenses, filters)
(3) Malfunction of the RWP
(4) Malfunction of the power supply
(5) Defective optical fiber cable
(6) Malfunction of the LHA-AMP board
(7) Malfunction of the CPU40 board
(8) Step-out of the incubator rotation
=== Check Points =======================================================
(1) Check the cumulative illumination time of the lamp using Mode 23.
(2) Check the lamp unit and the interference filter. (Proper mounting, no loose screws, no stains, no
dust)
(3) Check the RBP/RWP and the photometer head. (Proper mounting, no loose screws, no stains, no
dust)
(4) Check the lamp voltage is within the acceptable range (5.85 - 6.15[V]).
(5) Check the degradation of the optical fiber cable.
(6) Replace the photometer head (including LHA-AMP board).
(7) Replace the CPU40 board.
9
9-6
FDC4000 Service Manual
9 Troubleshooting
9.1.7
E (Warning for test results) Photometer malfunction
[Display]
[Printer]
6JG
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6225'
IFN
[Error Description]
(1) The analyzer interrupted the measurement by error such as slide transfer
error.
(2) Readout of the slide is darker than RBP or brighter than RWP.
(3) RWP readout is darker than RBP readout or an impossible calculation
(divided by zero) has occurred.
[Possible Causes]
(1) The disposal box or the keyboard is open during testing. (The photometer
unit was exposed to a bright light.)
(2) Filled disposal box caused slide jam.
(3) A slide in the incubator moved during test processing.
(4) Step-out of the syringe operation
(5) Malfunction of the LHA-AMP board
(6) Malfunction of the CPU40 board
=== Check Points =======================================================
(1) Check other errors and perform the necessary troubleshooting.
9
FDC4000 Service Manual
9-7
9 Troubleshooting
9.1.8
& (Warning for test results) Abnormally high testing value
[Display]
[Printer]
6JG
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OIFN
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[Error Description]
[Possible Causes]
Abnormal time course
(1) The sample for the immuno-chemical tests may not be diluted during diluting process. The glucose concentration of the sample is too high in
immuno-chemical tests.
(2) The testing value is abnormally high in general tests.
=== Check Points =======================================================
(1) Check the sample and perform the test that requires dilution.
9.1.9
# (Warning for test results) Expiration of slide or calibration
[Display]
[Printer]
6JG
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OIFN
[Error Description]
[Possible Causes]
9
The valid term of the slide or the calibration has expired.
(1) The valid term of the slide has expired.
(2) The valid term of the calibration for immuno-chemical tests has expired.
(3) The calibration for immuno-chemical tests has not been carried out yet.
=== Check Points =======================================================
(1) Check the valid term of the slide.
(2) Check the calibration log (date, valid term) for the immuno-chemical tests. => Refer to Mode 61.
9-8
FDC4000 Service Manual
9 Troubleshooting
9.1.10
¥ (Warning for test results) Un-spotted slide
[Display]
[Printer]
6JG
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OIFN
[Error Description]
Detected a time course that resulted in the sample not being spotted onto the
slide.
[Possible Causes]
(1) Abnormal sample
(2) Faulty tip (waterproof failure)
(3) Leakage of the syringe or piping system
=== Check Points =======================================================
(1) Check the sample.
(2) Check the tip.
(3) Check the adjustment of the spotting height.
(4) Perform the leak check using Mode 42.
(5) Analyze the time course data.
(6) Check the threshold for detecting spotting-failure using the Mode 129.
9
FDC4000 Service Manual
9-9
9 Troubleshooting
9.1.11
ERR= ＊＊＊ (Errors for ISE test results)
[Display]
[Printer]
0C2514O'SN
-25ZZZZO'SN
%N25 14O'SN
'44
[Error Description]
Errors for ISE test results
(Refer to the error code table as shown below.)
A self test is performed automatically during and after ISE measurements. If any errors are detected,
[E= *** ] will be printed along with the test results.
The 3-digit figures are error codes of Na, K, and CL respectively.
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Error codes (*) will be displayed with numbers 0-8 and each description is listed below.
Code
9
Details
0
No problem
1
Drift error
2
Impedance error
3
Outside of the measurement range (This is not an analyzer malfunction.)
4
Drift error and impedance error
5
Impedance error and outside of the measurement range
6
Drift error and outside of the measurement range
7
Drift error, impedance error, and outside of the measurement range
8
Impossible measurement
(1) Drift error
Summary: Measured voltage fluctuation exceeds the acceptable range.
Description: The analyzer measures the voltage after 30, 45, 60 seconds from starting a ISE test. An
analyte concentration is calculated using a measured voltage of 60 seconds. If the voltage difference
between 30 and 45 seconds and the difference between 45 and 60 seconds exceed the acceptable
range, the analyzer indicates "Drift error".
The acceptable range of the drift error [The values in the parentheses are for urine samples.]
9-10
Na (mV)
K (mV)
CL (mV)
Difference between 30 and 45 sec.
0.7（1.5）
1.5（1.5）
2.5（2.5）
Difference between 45 and 60 sec.
0.7（1.5）
1.2（1.5）
2.0（2.0)
FDC4000 Service Manual
9 Troubleshooting
(2) Impedance error
Summary: Abnormal output impedance of the slide is observed after completing the test
Description: The circuit as shown below is formed when the analyzer is performing the impedance
check.
+
4U
8
+
8U
4T
8T
2/UNKFG
Current values flowing into Rs and Rr are equal:
( V – Vs ) ⁄ Rs = ( Vr – V ) ⁄ Rr
.... (1)
Therefore:
Rs = Rr × ( V – Vs ) ⁄ ( Vr – V ) .... (2)
Where:
Vr = 208mV
Rr ( Na ) = 10MΩ
....(3)
Rr ( K ) = 10MΩ
....(4)
Rr ( CL ) = 100KΩ
....(5)
Substituting these into the equation (2) gives:
Rs ( Na ) = 10MΩ × ( V – Vs ) ⁄ ( 208mV – V )
Rs ( K ) = 10MΩ × ( V – Vs ) ⁄ ( 208mV – V )
Rs ( CL ) = 100KΩ × ( V – Vs ) ⁄ ( 208mV – V )
Using these formulas, the analyzer calculates the slide impedance.
The analyzer determines as normal if the calculated impedances are between 0.1-fold and 10-fold of
the standard impedance (Na: 10MΩ, K:10MΩ, CL:100kΩ).
In short, acceptable ranges are listed below.
Na, K: 1M - 100M Ω
CL: 10K - 1MΩ
If the calculated impedance is outside of the range, the impedance error is printed on the test result.
(Example: ERR - 222)
Check Points: High impedance results indicate that effective circuit is not formed on the slide.
Sample and/or reference fluid may not be sufficiently dispensed into a slide. Check the following:
Aspirated fluids (sample and reference fluid) in the tips are almost equal in volume.
Check the spotting process that each fluid is dispensed into the spotting holes on the slide.
Replace the O-rings if the analyzer cannot aspirate fluids normally.
Check the spotting position onto the slide. Adjust it if necessary.
FDC4000 Service Manual
9-11
9
9 Troubleshooting
(3) Outside of the measurement range (Error code: “3”)
Summary: Outside of the measurement range of the analyte concentration
The measured value is within the voltage measurement range of the analyzer (+/- 100 mV), but the calculated analyte concentration is outside of the analyte measurement range.
(4) Impossible measurement (Error code: “8”)
Summary: Outside of the voltage measurement range
The measured voltage is outside of the voltage measurement range (+/-100 mV).
Check Points:
Check if the spotting process was performed normally.
Aspirated fluids (sample and reference fluid) in the tips are almost equal in volume. Check the spotting
process that each fluid is dispensed into the spotting holes on the slide.
The test result may be affected by the coexisting substances in the sample. Dilute the sample with
purified water and rerun the test.
9
9-12
FDC4000 Service Manual
9 Troubleshooting
9.1.12
C (Control mode)
[Display]
[Printer]
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[Error Description]
Testing value is a result in the control mode. (This is not an analyzer malfunction.)
[Possible Causes]
(1) The test results have been measured in the control mode (Mode 19).
=== Check Points =======================================================
9
FDC4000 Service Manual
9-13
9 Troubleshooting
9.1.13
W010 Keyboard open
[Display]
9
%NQUGMG[DQCTF
[Printer]
9
%NQUGMG[DQCTF
[Error Description]
[Possible Causes]
The keyboard is open when the START key is pressed.
(1) The keyboard is open during testing (manual pipetting mode).
(2) Faulty sensor (PHA01)
(3) Cable disconnection
(4) Malfunction of the KEY40 board
(5) Malfunction of the CPU40 board
=== Check Points =======================================================
(1) Check the sensor function using Mechanical test mode by opening/closing the keyboard.
(2) Check the cable connection.
(3) Replace the sensor (PHA01).
(4) Replace the KEY40 board.
(5) Replace the CPU40 board.
9
9-14
FDC4000 Service Manual
9 Troubleshooting
9.1.14
E010 Keyboard open
[Display]
'
%NQUGMG[DQCTF
[Printer]
'
%NQUGMG[DQCTF
4GTWPVJGVGUVU
[Error Description]
[Possible Causes]
Keyboard is open during testing
(1) The keyboard is open during testing (manual pipetting mode).
(2) Faulty sensor (PHA01)
(3) Cable disconnection
(4) Malfunction of the KEY40 board
(5) Malfunction of the CPU40 board
=== Check Points =======================================================
(1) Check the sensor function using Mechanical test mode by opening/closing the keyboard.
(2) Check the cable connection.
(3) Replace the sensor (PHA01).
(4) Replace the KEY40 board.
(5) Replace the CPU40 board.
9
FDC4000 Service Manual
9-15
9 Troubleshooting
9.1.15
W020 Disposal box open
[Display]
9
%NQUGFKURQUCNDQZ
[Printer]
9
%NQUGFKURQUCNDQZ
[Error Description]
[Possible Causes]
The disposal box is open when the START key is pressed.
(1) Faulty sensor (PH803)
(2) Cable disconnection
(3) Malfunction of the CPU40 board
=== Check Points =======================================================
(1) Check the sensor function using Mechanical test mode by opening/closing the disposal box.
(2) Check the cable connection.
(3) Replace the sensor (PH803).
(4) Replace the CPU40 board.
9.1.16
E021 Disposal box open
[Display]
'
%NQUGFKURQUCNDQZ
[Printer]
'
%NQUGFKURQUCNDQZ
4GTWPVJGVGUVU
[Error Description]
[Possible Causes]
9
The disposal box is open during testing.
(1) Faulty sensor (PH803)
(2) Cable disconnection
(3) Malfunction of the CPU40 board
=== Check Points =======================================================
(1) Check the sensor function using Mechanical test mode by opening/closing the disposal box.
(2) Check the cable connection.
(3) Replace the sensor (PH803).
(4) Replace the CPU40 board.
9-16
FDC4000 Service Manual
9 Troubleshooting
9.1.17
W022 Disposal box is full
[Display]
9
'ORV[&KURQUCNDQZ
No error message printed
Number of slides or tips in the disposal box has exceeded its capacity.
Slide capacity: 80 slides
Tip capacity: 40 tips
Either condition has been established.
[Possible Causes]
(1) Disposal box is full of slides or tips.
=== Check Points =======================================================
(1) Empty the disposal box.
The counts of the consumables (slides, tips) and the error are reset by opening the disposal box for the
specified time.
[Printer]
[Error Description]
9
FDC4000 Service Manual
9-17
9 Troubleshooting
9.1.18
W025 Sampler cover open
[Display]
95CORNGTEQXGT
%NQUGEQXGT
[Printer]
9
%NQUGUCORNGTEQXGT
[Error Description]
[Possible Causes]
The sampler cover is open when the START key is pressed.
(1) Sampler cover is open
(2) Faulty sensor for detecting sampler cover closed (MSA01)
(3) Cable disconnection
=== Check Points =======================================================
Check the sensor function using Mechanical test mode by opening/closing the sampler cover.
(1) Check the cable connection.
(2) Replace the micro switch (MSA01).
9
9-18
FDC4000 Service Manual
9 Troubleshooting
9.1.19
E025 Sampler cover open
[Display]
'5CORNGTEQXGT
1RGPGF
[Printer]
'
5CORNGTEQXGTQRGPGF
4GTWPVJGVGUVU
[Error Description]
[Possible Causes]
The sampler cover is open during testing.
(1) The analyzer failed to lock the sampler cover, so that the sampler cover is
open.
(2) Faulty sensor for detecting sampler cover closed (MSA01)
(3) Cable disconnection
=== Check Points =======================================================
(1) Check the sensor function using Mechanical test mode by opening/closing the sampler cover.
(2) Check the cable connection.
(3) Replace the micro switch (MSA01).
9
FDC4000 Service Manual
9-19
9 Troubleshooting
9.1.20
W026 Cover lock failure
[Display]
95CORNGTEQXGT
%CPPQVNQEMEQXGT
[Printer]
9
%CPPQVNQEMURNEQXGT
&QPQVQRGPEQXGT
[Error Description]
Although the analyzer sent a command to lock the sampler cover lock solenoid
(SOLC01), the signal from the cover lock sensor (PHC02) has not changed.
[Possible Causes]
(1) The sampler cover has not been completely closed.
(2) Faulty cover lock solenoid (SOLC01)
(3) Faulty cover lock sensor (PHC02)
(4) Cable disconnection
=== Check Points =======================================================
(1) Check that the cover lock solenoid works well.
(2) For instance, press the START key without tips and a sample (with the sampler cover closed).
(3) Check the sensor function using Mechanical test mode.
(4) Check the cable connection.
(5) Replace the cover lock solenoid (SOLC01).
(6) Replace the cover lock sensor (PHC02).
9
9-20
FDC4000 Service Manual
9 Troubleshooting
9.1.21
W027 Sampler cover unlock error
[Display]
95CORNGTEQXGT
%CPPQVWPNQEMEQXGT
[Printer]
9
%CPPQVWPNQEMURNEQXGT
2QYGTQHHQP
[Error Description]
Although the analyzer sent a command to unlock the sampler cover lock solenoid (SOLC01), the signal from the cover lock sensor (PHC02) has not
changed.
[Possible Causes]
(1) The sampler cover has not been completely closed.
(2) Faulty cover lock solenoid (SOLC01)
(3) Faulty cover lock sensor (PHC02)
(4) Cable disconnection
=== Check Points =======================================================
(1) Check that the cover lock solenoid works well.
(2) Check the sensor function using Mechanical test mode.
(3) Check the cable connection.
(4) Replace the cover lock solenoid (SOLC01).
(5) Replace the cover lock sensor (PHC02).
9
FDC4000 Service Manual
9-21
9 Troubleshooting
9.1.22
W030 Light source lamp replacing warning
[Display]
9.QYNKIJV
%NGCPRJQVQOGVGT
[Printer]
9
.QYNKIJVKPVGPUKV[
%NGCPRJQVQOGVGT
PO=O8?
[Error Description]
[Possible Causes]
RWP readout (400 nm, gain=1) is within 19.8 - 22.1 [mV].
(1) Old light source lamp
(2) Degraded interference filter
(3) Malfunction of the RWP
(4) Malfunction of the power supply
(5) Defective optical fiber cable
(6) Malfunction of the LHA-AMP board
(7) Malfunction of the CPU40 board
(8) Step-out of the incubator rotation
=== Check Points =======================================================
(1) Check the cumulative illumination time of the lamp using Mode 23.
(2) Clean the lamp unit and the interference filter.
(3) Clean the RBP & the RWP and the photometer head.
(4) Check the voltage of the lamp power source is within the acceptable range.
Measure the voltage at the lamp connector using a circuit tester.
Acceptable range: 5.85 - 6.15 [V]
(5) Replace the lamp. (After the replacement, reset the cumulative illumination time of the lamp using
Mode 23.)
(6) Replace the optical fiber.
(7) Replace the photometer head (including LHA-AMP board).
(8) Replace the CPU40 board.
9
9-22
FDC4000 Service Manual
9 Troubleshooting
9.1.23
E035 Light intensity over range
[Display]
'.KIJV QXGT
%QPVCEV[QWTFGCNGT
[Printer]
'
.KIJVVQQKPVGPUG
%QPVCEV[QWTFGCNGT
PO=O8?
[Error Description]
[Possible Causes]
RWP readout (400 nm, gain=1) exceeds 198 [mV].
(1) Interference filter malfunction
(2) Malfunction of the RWP
(3) Malfunction of the LHA-AMP board
(4) Malfunction of the CPU40 board
(5) Malfunction of the power supply
=== Check Points =======================================================
(1) Check the interference filter by visual check.
(2) Check that the RBP/RWP ASSY is mounted properly.
(3) Replace the photometer head (including LHA-AMP board).
(4) Replace the CPU40 board.
(5) Check the voltage of the lamp power source is within the acceptable range.
Measure the voltage at the lamp connector using a circuit tester.
Acceptable range: 5.85 - 6.15 [V]
9
FDC4000 Service Manual
9-23
9 Troubleshooting
9.1.24
E036 Dirty RBP
[Display]
'$NCEMRNCVG'44
%NGCPTGH$.-RNCVG
[Printer]
'
%NGCPTGHDNCEMRNCVG
ZZZZZ=FGI? [Error Description]
[Possible Causes]
The RBP readout has exceeded the threshold to detect dirtiness.
(1) Dirty (stained) Reference Black Plate (RBP)
(2) The detection threshold is too low (sensitive).
=== Check Points =======================================================
(1) Perform reference plate check using Mode 52 to check the dirty level.
(2) Clean the RBP (as well as the RWP).
(3) After cleaning, check that the dirty level has been improved by Mode 52.
(4) Check the input threshold for detecting dirtiness using Mode 111.
(5) The factory setting of the threshold is 200. (October, 2007)
< Error printout data >
This error occurs in the following condition:
Printed black plate readout > Threshold
NOTE: Printed black plate readout
= Current black readout - Light interrupted readout - Initial black readout
NOTE: The “Initial black readout” and the “Threshold” can be browsed and input by Mode 111.
NOTE: The “Initial black readout” is obtained by Sec. 8.1.28 “Filter - Reference black plate initial setting” of the Mechanical adjustment.
9
9-24
FDC4000 Service Manual
9 Troubleshooting
9.1.25
W040 Wrong sample type warning
[Display]
9
%JGEMUCORNGV[RG
[Printer]
9
+PEQTTGEVUCORNGV[RG
[Error Description]
Read slide code information does not correspond to the specimen type setting
of the analyzer.
[Possible Causes]
(1) User operation mistake
=== Check Points =======================================================
(1) Slide sample type must correspond to the specimen type setting of the analyzer.
9
FDC4000 Service Manual
9-25
9 Troubleshooting
9.1.26
E050 Lamp replacement error
[Display]
'.QYNKIJV
4GRNCEGNCOR
[Printer]
'
.QYNKIJVKPVGPUKV[
4GRNCEGNCOR
PO=O8?
[Error Description]
[Possible Causes]
RWP readout (400 nm, gain=1) is less than 19.8 [mV].
(1) Burned out lamp
(2) Degraded interference filter
(3) Malfunction of the RWP
(4) Malfunction of the power supply
(5) Defective optical fiber cable
(6) Malfunction of the LHA-AMP board
(7) Malfunction of the CPU40 board
=== Check Points =======================================================
(1) Open the lamp unit cover and turn the power on. Check that the lamp is lit at the initializing process.
(2) Check the interference filter by visual check.
(3) Check the voltage of the lamp power source is within the acceptable range.
Measure the voltage at the lamp connector using a circuit tester.
Acceptable range: 5.85 - 6.15 [V]
(4) Check the optical fiber cable.
(5) Replace the photometer head (including LHA-AMP board).
(6) Replace the CPU40 board.
9
9-26
FDC4000 Service Manual
9 Troubleshooting
9.1.27
W060, W061 Insufficient sample / Insufficient calibrator
[Display]
90Q5CORNG
%JGEMUCORNGXQNWOG
90Q%2HQWPF
%JGEMECNKDTCVQT%2
[Printer]
9
0QUCORNGHQWPF
%JGEMUCORNGXQNWOG
9
0QECNKDTCVQT%2HQWPF
%JGEM%2XQNWOG
[Error Description]
Error code
Error description
W060
(Insufficient sample)
Although the sample surface has been detected, the sampling volume is insufficient.
W061
(Insufficient calibrator)
Although the calibrator surface has been detected, the
sampling volume is insufficient.
[Possible Causes]
(1) Liquid volume is less than the lower limit to aspirate.
(2) Clogging of the piping system, or sample surface detecting failure caused
by leakage of the piping system
(3) Malfunction of the PRES1 board
(4) Improper adjustment ("Sample position")
(5) Cable disconnection
(6) Malfunction of the CPU40 board
=== Check Points =======================================================
(1) Check the liquid volume.
(2) Check if the sample rack selecting matches the sample tube type.
(3) Reconfirm that the sample rack assembly is correct.
(4) Check leakage and clogging of the piping system as follows.
Perform the leak check using Mode 42.
If the analyzer aspirated the liquid into the nozzle:
Remove the sampler nozzle cover. Disconnect the tube from the nozzle and blow air from the pipe
of the nozzle to remove the liquid.
(5) Check the PRES1 board as follows.
Check the LED on the board is lit when a tip is not mounted on the nozzle.
Check the LED blinks while tapping the orifice of the nozzle with a finger.
(6) Check the adjustment of "Diluted sample 1” position (height).
Refer to the mechanical adjustment ("Sampler 1" => "Diluted sample 1").
(7) Check the cable connection.
(8) Replace the CPU40 board.
FDC4000 Service Manual
9-27
9
9 Troubleshooting
9.1.28
W070 Degraded interference filter
[Display]
9(KNVGT9#40+0)
%QPVCEV[QWTFGCNGT
[Printer]
9
(KNVGTEJGEM9#40+0)
%NGCPNGPU
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POZZZ
[Error Description]
The analyzer has detected degradation of the Interference filter during the gain
setting process.
400nm: Rate of the degradation exceeds 80%.
Others: Rate of the degradation exceeds 50%.
[Possible Causes]
(1) Degraded interference filter
(2) Malfunction of the RWP
(3) Malfunction of the power supply
(4) Malfunction of the LHA-AMP board
(5) Malfunction of the CPU40 board
=== Check Points =======================================================
(1) Check variable rate of light intensity for all wavelength using mechanical test ("Filter").
(2) Check the interference filter by visual check.
(3) Check that the RBP/RWP ASSY is mounted properly.
(4) Check the voltage of the lamp power source is within the acceptable range.
Measure the voltage at the lamp connector using a circuit tester.
Acceptable range: 5.85 - 6.15 [V]
(5) Replace the photometer head (including LHA-AMP board).
(6) Replace the CPU40 board.
9
9-28
FDC4000 Service Manual
9 Troubleshooting
9.1.29
W081 No sample rack for calibration
[Display]
90QUCORNGTCEM
[Printer]
9
5GVUCORNGTCEM
[Error Description]
[Possible Causes]
No sample rack loaded when starting calibration.
(1) User operation mistake
(2) Malfunction of the RAC40 board
(3) Cable disconnection
(4) Malfunction of the CPU40 board
=== Check Points =======================================================
(1) Check that the sample rack for calibrator CP is set on the analyzer.
(2) Check the sensor function using Mechanical test mode.
(3) Check the cable connection.
(4) Replace the CPU40 board.
9
FDC4000 Service Manual
9-29
9 Troubleshooting
9.1.30
W090, W097, W099 Communication error
[Display]
9Z%QO'44
%JGEMEQOECDNG
[Printer]
9Z
%QOOWPKECVKQP'44
%JGEMEQOECDNG
[Error Description]
Error code
Error description
W090
The CTS signal is still set.
W097
Mismatched BCC
W099
Overflowed receive buffer
[Possible Causes]
(1) Wrong cable connection
(2) Incompatible protocol
(3) Malfunction of the host computer
(4) Cable disconnection
(5) Malfunction of the CPU40 board
=== Check Points =======================================================
(1) Check the cable specifications (pin connection).
(2) Check that the host computer is ready to communicate.
(3) Check the protocol compatibility between the host computer and the analyzer. (Refer to Mode 46.)
(4) Check the cable connection.
(5) Replace the CPU40 board.
9
9-30
FDC4000 Service Manual
9 Troubleshooting
9.1.31
E0100 Faulty tip sensor
[Display]
'6KRUGPUQT'44
%NGCPFKURQUCNDQZ
[Printer]
'
6KRUGPUQT'44
[Error Description]
The analyzer has detected a tip mounted on the nozzle before the tip detecting
process.
[Possible Causes]
(1) The disposal box is full of tips.
(2) Faulty sensor (PH801)
(3) Cable disconnection
(4) Malfunction of the CPU40 board
=== Check Points =======================================================
(1) Check that the disposal box is not full of tips and is not stuck with tips.
(2) Check that the sensor's interrupter moves well.
(3) Check the sensor function using Mechanical test mode.
(4) Check the cable connection.
(5) Replace the CPU40 board.
9
FDC4000 Service Manual
9-31
9 Troubleshooting
9.1.32
W110 No tip warning
[Display]
90QUCORNGVKR
%JGEMVKRU CVQF
[Printer]
9
0QVKR
%JGEMVKRU CVQF
[Error Description]
The analyzer has not detected a tip mounted on the nozzle after the tip mounting process.
[Possible Causes]
(1) No tip has been set on.
(2) Faulty sensor (PH801)
(3) Cable disconnection
(4) Malfunction of the CPU40 board
=== Check Points =======================================================
(1) Check that the sensor's interrupter moves well.
(2) Check the sensor function using Mechanical test mode.
(3) Check the cable connection.
(4) Replace the CPU40 board.
9
9-32
FDC4000 Service Manual
9 Troubleshooting
9.1.33
E0110, E0111 Clogging error during aspirating sample
[Display]
'5CORNGUWEM'44
%JGEMUCORNG
'5CORNGUWEM'44
%JGEMUCORNG
[Printer]
'
%NQIIKPI UCORNG UWEM
%JGEMUCORNG
'
%NQIIKPI UCORNG UWEM
%JGEMUCORNG
[Error Description]
Error code
Error description
E0110
(Clog in sample pre-aspirating process)
Difference of the air pressures in the piping system
between pre-aspiration and post-aspiration has exceeded
the threshold level to detect clogging during the sample
pre-aspirating process.
* Difference of the air pressures to detect clogging:
250 (mV) for under 10μL pipetting
700 (mV) for over 10μL pipetting
E0111
(Clog in sample aspirating
process)
Difference of the air pressures in the piping system
between pre-aspiration and post-aspiration has exceeded
the threshold level to detect clogging during the sample
aspirating process.
* Difference of the air pressures to detect clogging:
250 (mV) for under 10μL pipetting
700 (mV) for over 10μL pipetting
[Possible Causes]
(1) Fibrin deposit
(2) Clogging of the piping system
(3) Malfunction of the PRES1 board
(4) Malfunction of the CPU40 board
(5) Cable disconnection
=== Check Points =======================================================
(1) Check the sample fluid (fibrin deposit).
(2) Check clogging of the piping system.
Perform the leak check using Mode 42.
Make sure there is no material which could clog the tubes or the pipes, particularly at the joints of
the tubes and the pipes.
If the analyzer aspirated the liquid into the nozzle:
Remove the sampler nozzle cover. Disconnect the tube from the nozzle and blow air from the pipe
of the nozzle to remove the liquid.
(3) Check the PRES1 board as follows.
Check the LED on the board is lit when a tip is not mounted on the nozzle.
Check the LED blinks while tapping the orifice of the nozzle with a finger.
(4) Replace the CPU40 board.
(5) Check the cable connection.
FDC4000 Service Manual
9-33
9
9 Troubleshooting
9.1.34
W112 Wrong test programming
[Display]
90QUCORNGVKR
%JGEMVKRU CVQF
[Printer]
9
0QVKR
%JGEMVKRU CVQF
[Error Description]
Loaded tips have already used up until the previous measurement so that there
are no tips for the next measurement.
[Possible Causes]
(1) The recommended slide stacking rules are not followed.
=== Check Points =======================================================
(1) Follow the recommended slide stacking rules described in the instruction manual.
9
9-34
FDC4000 Service Manual
9 Troubleshooting
9.1.35
E0112, E0113 Clogging error during spotting sample
[Display]
'5CORNGURQV'44
%JGEMUCORNG
'5CORNGURQV'44
%JGEMUCORNG
[Printer]
'
%NQIIKPI UCORNG URQV
%JGEMUCORNG
'
%NQIIKPI UCORNG URQV
%JGEMUCORNG
[Error Description]
Error code
Error description
E0112
(Clog in sample spotting
process)
Difference of the air pressures in the piping system
between pre-spotting and post-spotting has exceeded the
threshold level to detect clogging during the sample spotting process.
* Difference of the air pressures to detect clogging:
250 (mV) for under 10μL pipetting
700 (mV) for over 10μL pipetting
E0113
(Clog in sample pre-dispensing process)
Difference of the air pressures in the piping system
between pre-spotting and post-spotting has exceeded the
threshold level to detect clogging during the sample predispensing process.
* Difference of the air pressures to detect clogging:
250 (mV) for under 10μL pipetting
700 (mV) for over 10μL pipetting
[Possible Causes]
(1) Fibrin deposit
(2) Clogging of the piping system
(3) Malfunction of the PRES1 board
(4) Malfunction of the CPU40 board
(5) Cable disconnection
=== Check Points =======================================================
(1) Check the sample fluid (fibrin deposit).
(2) Check leakage and clogging of the piping system as follows.
Perform the leak check using Mode 42.
Make sure there is no material which could clog the tubes or the pipes, particularly at the joints of
the tubes and the pipes.
If the analyzer aspirated the liquid into the nozzle:
Remove the sampler nozzle cover. Disconnect the tube from the nozzle and blow air from the pipe
of the nozzle to remove the liquid.
(3) Check the PRES1 board as follows.
Check the LED on the board is lit when a tip is not mounted on the nozzle.
Check the LED blinks while tapping the orifice of the nozzle with a finger.
(4) Replace the CPU40 board.
(5) Check the cable connection.
FDC4000 Service Manual
9-35
9
9 Troubleshooting
9.1.36
W115, W116 Tip ejection warning
[Display]
96KRGLGEV'44
96KRGLGEV'44
[Printer]
9
6KRGLGEV'44
4GOQXGVKRHTQOPQ\\NG
9
6KRGLGEV'44
4GOQXGVKRHTQOPQ\\NG
[Error Description]
Error code
Error description
W115
A tip is being detected on the sample nozzle after the tip
ejection.
W116
A tip is being detected on the dilution nozzle after the tip
ejection.
[Possible Causes]
(1) The disposal box is full of tips.
(2) Faulty sensor (PH801)
(3) Cable disconnection
(4) Malfunction of the CPU40 board
=== Check Points =======================================================
(1) Check that the disposal box is not full of tips and is not stuck with tips.
(2) Check that the sensor's interrupter moves well.
(3) Check the sensor function using Mechanical test mode.
(4) Check the cable connection.
(5) Replace the CPU40 board.
9
9-36
FDC4000 Service Manual
9 Troubleshooting
9.1.37
W120 Tip error
[Display]
96KR'44
4GOQXGVKRU
[Printer]
9
4GOQXGVKRUHTQOPQ\\NGU
'ORV[&KURQUCNDQZ
[Error Description]
[Possible Causes]
Regardless of the tip remaining error, the START key has been pressed.
(1) A tip remains on the nozzle.
(2) Faulty sensor (PH801)
(3) Cable disconnection
(4) Malfunction of the CPU40 board
=== Check Points =======================================================
(1) Remove the tip from the sampler nozzle by hand and empty the disposal box.
(2) Check that the disposal box is not full of tips and is not stuck with tips.
(3) Check that the sensor's interrupter moves well.
(4) Check the sensor function using Mechanical test mode.
(5) Check the cable connection.
(6) Replace the CPU40 board.
9
FDC4000 Service Manual
9-37
9 Troubleshooting
9.1.38
E0120 No sample found
[Display]
'0QUCORNG
%JGEMUCORNGXQNWOG
[Printer]
'
0QUCORNGHQWPF
%JGEMUCORNGXQNWOG
[Error Description]
[Possible Causes]
9
The analyzer could not detect the sample surface.
(1) A sample has not been set in the sample rack correctly.
(2) Malfunction of the PRES1 board
(3) Leakage or clogging of the piping system
(4) Clogging of the nozzle
(5) O-ring damage
(6) Syringe malfunction
(7) Cable disconnection
(8) Malfunction of the CPU40 board
(9) Malfunction of the RAC40 board
=== Check Points =======================================================
(1) Check the sample volume.
(2) Check if the sample rack selecting matches the sample tube type.
(3) Reconfirm that the sample rack assembly is correct.
(4) Check the PRES1 board as follows.
Check the LED on the board is lit when a tip is not mounted on the nozzle.
Check the LED blinks while tapping the orifice of the nozzle with a finger.
(5) Check leakage and clogging of the piping system as follows.
Perform the leak check using Mode 42.
Make sure there is no material which could clog the tubes or the pipes, particularly at the joints of
the tubes and the pipes.
If the analyzer aspirated the liquid into the nozzle:
Remove the sampler nozzle cover. Disconnect the tube from the nozzle and blow air from the pipe
of the nozzle to remove the liquid.
(6) Make sure that the O-ring does not have any damage.
(7) Check the syringe.
(8) Check the adjustment of "Diluted sample 1” position (height).
Refer to the mechanical adjustment:
To adjust: ("Sampler 1" => "Diluted sample 1")
To check: ("Sampler 1" => "Sample")
(9) Check the cable connection.
(10) Replace the CPU40 board.
(11) Replace the KEY40 board.
9-38
FDC4000 Service Manual
9 Troubleshooting
9.1.39
E0121, E0122 Clogging error (diluent)
[Display]
'&KNUWEM'44
%JGEMFKNWGPV
'&KNURQV'44
%JGEMFKNWGPV
[Printer]
'
%NQIIKPI FKN UWEM
%JGEMFKNWGPV
'
%NQIIKPI FKN URQV
%JGEMFKNWGPV
[Error Description]
Error code
Error description
E0121
(Clog in diluent aspirating
process)
Difference of the air pressures in the piping system
between pre-aspiration and post-aspiration has exceeded
the threshold level to detect clogging during the diluent
aspirating process.
* Difference of the air pressures to detect clogging:
700 (mV)
E0122
(Clog in diluent dispensing
process)
Difference of the air pressures in the piping system
between pre-dispensing and post-dispensing has
exceeded the threshold level to detect clogging during the
diluent dispensing process.
* Difference of the air pressures to detect clogging:
700 (mV)
[Possible Causes]
(1) Fibrin deposit
(2) Clogging of the piping system
(3) Malfunction of the PRES1 board
(4) Malfunction of the CPU40 board
(5) Cable disconnection
=== Check Points =======================================================
(1) Check the sample fluid (fibrin deposit).
(2) Check clogging of the piping system as follows.
Perform the leak check using Mode 42.
Make sure there is no material which could clog the tubes or the pipes, particularly at the joints of
the tubes and the pipes.
If the analyzer aspirated the liquid into the nozzle:
Remove the sampler nozzle cover. Disconnect the tube from the nozzle and blow air from the pipe
of the nozzle to remove the liquid.
(3) Check the PRES1 board as follows.
Check the LED on the board is lit when a tip is not mounted on the nozzle.
Check the LED blinks while tapping the orifice of the nozzle with a finger.
(4) Replace the CPU40 board.
(5) Check the cable connection.
FDC4000 Service Manual
9-39
9
9 Troubleshooting
9.1.40
E0123 No diluent found
[Display]
'0QFKNWGPV
%JGEMFKNWGPV
[Printer]
'
0QFKNWGPVHQWPF
%JGEMFKNWGPV
[Error Description]
[Possible Causes]
9
The analyzer could not detect the diluent surface.
(1) Diluent has not been set in the sample rack correctly.
(2) Malfunction of the PRES1 board
(3) Leakage or clogging of the piping system
(4) Clogging of the nozzle
(5) O-ring damage
(6) Syringe malfunction
(7) Cable disconnection
(8) Malfunction of the CPU40 board
=== Check Points =======================================================
(1) Check the diluent volume.
(2) Check the PRES1 board as follows.
Check the LED on the board is lit when a tip is not mounted on the nozzle.
Check the LED blinks while tapping the orifice of the nozzle with a finger.
(3) Check leakage and clogging of the piping system as follows.
Perform the leak check using Mode 42.
Make sure there is no material which could clog the tubes or the pipes, particularly at the joints of
the tubes and the pipes.
If the analyzer aspirated the liquid into the nozzle:
Remove the sampler nozzle cover. Disconnect the tube from the nozzle and blow air from the pipe
of the nozzle to remove the liquid.
(4) Make sure that the O-ring does not have any damage.
(5) Check the syringe.
(6) Check the adjustment of "Diluted sample 1” position (height).
Refer to the mechanical adjustment:
To adjust: ("Sampler 1" => "Diluted sample 1")
To check: ("Sampler 1" => "Diluent")
(7) Check the cable connection.
(8) Replace the CPU40 board.
9-40
FDC4000 Service Manual
9 Troubleshooting
9.1.41
E0124, E0125 Clogging error (diluted sample)
[Display]
'5CORNGUWEM'44
%JGEMFKNWVGFUCORNG
'5CORNGURQV'44
%JGEMFKNWVGFUCORNG
'
%NQIIKPI FKNURN UWEM
'
%NQIIKPI FKNURN URQV
[Printer]
[Error Description]
Error code
Error description
E0124
(Clog in diluted sample
aspirating process)
Difference of the air pressures in the piping system
between pre-aspiration and post-aspiration has exceeded
the threshold level to detect clogging during the diluted
sample aspirating process.
* Difference of the air pressures to detect clogging:
250 (mV) for under 10μL pipetting
700 (mV) for over 10μL pipetting
E0125
(Clog in diluted sample
spotting process)
Difference of the air pressures in the piping system
between pre-spotting and post-spotting has exceeded the
threshold level to detect clogging during the diluted sample
spotting process.
* Difference of the air pressures to detect clogging:
250 (mV) for under 10μL pipetting
700 (mV) for over 10μL pipetting
[Possible Causes]
(1) Fibrin deposit
(2) Clogging of the piping system
(3) Malfunction of the PRES1 board
(4) Malfunction of the CPU40 board
(5) Cable disconnection
=== Check Points =======================================================
(1) Check the sample fluid (fibrin deposit).
(2) Check clogging of the piping system as follows.
Perform the leak check using Mode 42.
Make sure there is no material which could clog the tubes or the pipes, particularly at the joints of
the tubes and the pipes.
If the analyzer aspirated the liquid into the nozzle:
Remove the sampler nozzle cover. Disconnect the tube from the nozzle and blow air from the pipe
of the nozzle to remove the liquid.
(3) Check the PRES1 board as follows.
Check the LED on the board is lit when a tip is not mounted on the nozzle.
Check the LED blinks while tapping the orifice of the nozzle with a finger.
(4) Replace the CPU40 board.
(5) Check the cable connection.
FDC4000 Service Manual
9-41
9
9 Troubleshooting
9.1.42
E0126, E0127, E0128 Clogging error (reference fluid)
[Display]
'4GHUWEM'44
%JGEMTGHHNWKF
'4GHUWEM'44
%JGEMTGHHNWKF
'4GHURQV'44
%JGEMTGHHNWKF
'
%NQIIKPI TGH UWEM
%JGEMTGHGTGPEGHNWKF
'
%NQIIKPI TGH URQV
%JGEMTGHGTGPEGHNWKF
[Printer]
'
%NQIIKPI TGH UWEM
[Error Description]
Error code
Error description
E0126
(Clog in reference fluid preaspirating process)
Difference of the air pressures in the piping system
between pre-aspiration and post-aspiration has exceeded
the threshold level to detect clogging during the reference
fluid pre-aspirating process.
* Difference of the air pressures to detect clogging:
700 (mV)
E0127
(Clog in reference fluid
aspirating process)
Difference of the air pressures in the piping system
between pre-aspiration and post-aspiration has exceeded
the threshold level to detect clogging during the reference
fluid aspirating process.
* Difference of the air pressures to detect clogging:
700 (mV)
E0128
(Clog in reference fluid dispensing process)
Difference of the air pressures in the piping system
between pre-dispensing and post-dispensing has
exceeded the threshold level to detect clogging during the
reference fluid dispensing process.
* Difference of the air pressures to detect clogging:
700 (mV)
[Possible Causes]
9
(1) Clogging of the piping system
(2) Malfunction of the PRES1 board
(3) Malfunction of the CPU40 board
(4) Cable disconnection
=== Check Points =======================================================
(1) Check clogging of the piping system as follows.
Perform the leak check using Mode 42.
Make sure there is no material which could clog the tubes or the pipes, particularly at the joints of
the tubes and the pipes.
If the analyzer aspirated the liquid into the nozzle:
Remove the sampler nozzle cover. Disconnect the tube from the nozzle and blow air from the pipe
of the nozzle to remove the liquid.
(2) Check the PRES1 board as follows.
Check the LED on the board is lit when a tip is not mounted on the nozzle.
Check the LED blinks while tapping the orifice of the nozzle with a finger.
(3) Replace the CPU40 board.
(4) Check the cable connection.
9-42
FDC4000 Service Manual
9 Troubleshooting
9.1.43
E0129 No reference fluid found
[Display]
'0QTGHHNWKF
%JGEMTGHHNWKF
[Printer]
'
0QTGHHNWKFHQWPF
%JGEMTGHGTGPEGHNWKF
[Error Description]
[Possible Causes]
The analyzer could not detect the reference fluid surface.
(1) Reference fluid has not been set in the setting position correctly.
(2) Malfunction of the PRES1 board
(3) Leakage or clogging of the piping system
(4) Clogging of the nozzle
(5) O-ring damage
(6) Syringe malfunction
(7) Cable disconnection
(8) Malfunction of the CPU40 board
=== Check Points =======================================================
(1) Check the reference fluid volume.
(2) Check the PRES1 board as follows.
Check the LED on the board is lit when a tip is not mounted on the nozzle.
Check the LED blinks while tapping the orifice of the nozzle with a finger.
(3) Check leakage and clogging of the piping system as follows.
Perform the leak check using Mode 42.
Make sure there is no material which could clog the tubes or the pipes, particularly at the joints of
the tubes and the pipes.
If the analyzer aspirated the liquid into the nozzle:
Remove the sampler nozzle cover. Disconnect the tube from the nozzle and blow air from the pipe
of the nozzle to remove the liquid.
(4) Make sure that the O-ring does not have any damage.
(5) Check the syringe.
(6) Check the adjustment of "Diluted sample 1” position (height).
Refer to the mechanical adjustment:
To adjust: ("Sampler 1" => "Diluted sample 1")
To check: ("Sampler 2" => "Reference fluid")
(7) Check the cable connection.
(8) Replace the CPU40 board.
9
FDC4000 Service Manual
9-43
9 Troubleshooting
9.1.44
W140 Incorrect direction loading of ISE slide
[Display]
99TQPI+5'FKT
+5'UNKFGFKUECTFGF
[Printer]
9
+5'UNKFGFKTGEVKQP'44
[Error Description]
The CCD sensor has detected that a ISE slide is incorrectly loaded in the slide
cartridge.
[Possible Causes]
(1) Incorrect slide loading into the slide cartridge (user operation mistake)
=== Check Points =======================================================
(1) Load the ISE slide in correct direction in the slide cartridge.
9
9-44
FDC4000 Service Manual
9 Troubleshooting
9.1.45
E0140, E0141, E0142 Excessive liquid volume (beyond the upper limit)
[Display]
'5CORNG'44
'ZEGUUKXGUCORNG
'&KNWGPV'44
'ZEGUUKXGFKNWGPV
'4GHHNWKF'44
'ZEGUUKXGTGHHNWKF
[Printer]
'
5CORNG'44
'ZEGUUKXGUCORNG
%JGEMUCORNG
'
&KNWGPV'44
'ZEGUUKXGFKNWGPV
%JGEMFKNWGPV
'
4GHHNWKF'44
'ZEGUUKXGTGHHNWKF
%JGEMTGHGTGPEGHNWKF
[Error Description]
Error code
Error description
E0140
(Excessive sample)
The sample surface is beyond the upper limit to aspirate.
E0141
(Excessive diluent)
The diluent surface is beyond the upper limit to aspirate.
E0142
(Excessive reference fluid)
The reference fluid surface is beyond the upper limit to
aspirate.
[Possible Causes]
(1) Excessive liquid
(2) Malfunction of the PRES1 board
(3) Clogging of the piping system
(4) Clogging of the nozzle
=== Check Points =======================================================
(1) Check the liquid volume.
(2) Check the PRES1 board as follows.
Check the LED on the board is lit when a tip is not mounted on the nozzle.
Check the LED blinks while tapping the orifice of the nozzle with a finger.
(3) Check clogging of the piping system as follows.
Perform the leak check using Mode 42.
Make sure there is no material which could clog the tubes or the pipes, particularly at the joints of
the tubes and the pipes.
If the analyzer aspirated the liquid into the nozzle:
Remove the sampler nozzle cover. Disconnect the tube from the nozzle and blow air from the pipe
of the nozzle to remove the liquid.
FDC4000 Service Manual
9-45
9
9 Troubleshooting
9.1.46
W141 Impossible to start ISE tests
[Display]
9+5''44
+5'VGUVUECPPQVTWP
[Printer]
9
+5'VGUVUECPPQVTWP
[Error Description]
After "E0530" to "E0532" occurred, ISE tests are required without shutdown.
[Possible Causes]
(1) Refer to the above.
=== Check Points =======================================================
(1) Perform troubleshooting for "E0530" - "E0532" before the "W141", and then turn the power off and
on.
9
9-46
FDC4000 Service Manual
9 Troubleshooting
9.1.47
E0143 Insufficient diluent
[Display]
'0QFKNWGPV
%JGEMFKNWGPV
[Printer]
'
0QFKNWGPVHQWPF
[Error Description]
Although the diluent surface has been detected, the volume for aspirating is
insufficient.
[Possible Causes]
(1) Liquid volume is less than the lower limit to aspirate.
(2) Clogging of the piping system, or sample surface detecting failure caused
by leakage of the piping system
(3) Malfunction of the PRES1 board
(4) Improper adjustment ("Sample position")
(5) Cable disconnection
(6) Malfunction of the CPU40 board
=== Check Points =======================================================
(1) Check the diluent volume.
(2) Check leakage and clogging of the piping system as follows.
Perform the leak check using Mode 42.
If the analyzer aspirated the liquid into the nozzle:
Remove the sampler nozzle cover. Disconnect the tube from the nozzle and blow air from the pipe
of the nozzle to remove the liquid.
(3) Check the PRES1 board as follows.
Check the LED on the board is lit when a tip is not mounted on the nozzle.
Check the LED blinks while tapping the orifice of the nozzle with a finger.
(4) Check the adjustment of "Diluted sample 1” position (height).
Refer to the mechanical adjustment:
To adjust: ("Sampler 1" => "Diluted sample 1")
To check: ("Sampler 1" => "Diluent")
(5) Check the cable connection.
(6) Replace the CPU40 board.
9
FDC4000 Service Manual
9-47
9 Troubleshooting
9.1.48
E0144 Insufficient reference fluid
[Display]
'0QTGHHNWKF
%JGEMTGHHNWKF
[Printer]
'
0QTGHGTGPEGHNWKF
[Error Description]
Although the reference fluid surface has been detected, the volume for aspirating is insufficient.
[Possible Causes]
(1) Liquid volume is less than the lower limit to aspirate.
(2) Clogging of the piping system, or sample surface detecting failure caused
by leakage of the piping system
(3) Malfunction of the PRES1 board
(4) Improper adjustment ("Sample position")
(5) Cable disconnection
(6) Malfunction of the CPU40 board
=== Check Points =======================================================
(1) Check the reference fluid volume.
(2) Check leakage and clogging of the piping system as follows.
Perform the leak check using Mode 42.
If the analyzer aspirated the liquid into the nozzle:
Remove the sampler nozzle cover. Disconnect the tube from the nozzle and blow air from the pipe
of the nozzle to remove the liquid.
(3) Check the PRES1 board as follows.
Check the LED on the board is lit when a tip is not mounted on the nozzle.
Check the LED blinks while tapping the orifice of the nozzle with a finger.
(4) Check the adjustment of "Diluted sample 1” position (height).
Refer to the mechanical adjustment:
To adjust: ("Sampler 1" => "Diluted sample 1")
To check: ("Sampler 2" => "Reference fluid")
(5) Check the cable connection.
(6) Replace the CPU40 board.
9
9-48
FDC4000 Service Manual
9 Troubleshooting
9.1.49
E0145 No calibrator found
[Display]
'0Q%2HQWPF
%JGEMECNKDTCVQT%2
[Printer]
'
0QECNKDTCVQT%2HQWPF
%JGEM%2XQNWOG
[Error Description]
[Possible Causes]
The analyzer could not detect the calibrator (CP) surface.
(1) A calibrator has not been set in the sample rack correctly.
(2) Malfunction of the PRES1 board
(3) Leakage or clogging of the piping system
(4) Clogging of the nozzle
(5) O-ring damage
(6) Syringe malfunction
(7) Cable disconnection
(8) Malfunction of the CPU40 board
=== Check Points =======================================================
(1) Check the remaining volume of the calibrator.
(2) Check the PRES1 board as follows.
Check the LED on the board is lit when a tip is not mounted on the nozzle.
Check the LED blinks while tapping the orifice of the nozzle with a finger.
(3) Check leakage and clogging of the piping system as follows.
Perform the leak check using Mode 42.
Make sure there is no material which could clog the tubes or the pipes, particularly at the joints of
the tubes and the pipes.
If the analyzer aspirated the liquid into the nozzle:
Remove the sampler nozzle cover. Disconnect the tube from the nozzle and blow air from the pipe
of the nozzle to remove the liquid.
(4) Make sure that the O-ring does not have any damage.
(5) Check the syringe.
(6) Check the adjustment of "Diluted sample 1” position (height).
Refer to the mechanical adjustment:
To adjust: ("Sampler 1" => "Diluted sample 1")
To check: ("Sampler 1" => "Sample")
(7) Check the cable connection.
(8) Replace the CPU40 board.
FDC4000 Service Manual
9-49
9
9 Troubleshooting
9.1.50
E0146 Excessive calibrator volume (beyond the upper limit)
[Display]
'%2'44
'ZEGUUKXGECNKDTCVQT
[Printer]
'
%2'44
'ZEGUUKXGECNKDTCVQT%2
%JGEM%2XQNWOG
[Error Description]
[Possible Causes]
The calibrator surface is beyond the upper limit to aspirate.
(1) Excessive liquid
(2) Malfunction of the PRES1 board
(3) Clogging of the piping system
(4) Clogging of the nozzle
=== Check Points =======================================================
(1) Check the calibrator volume. (No foam on the bottle’s openning)
(2) Check the PRES1 board as follows.
Check the LED on the board is lit when a tip is not mounted on the nozzle.
Check the LED blinks while tapping the orifice of the nozzle with a finger.
(3) Check clogging of the piping system as follows.
Perform the leak check using Mode 42.
Make sure there is no material which could clog the tubes or the pipes, particularly at the joints of
the tubes and the pipes.
If the analyzer aspirated the liquid into the nozzle:
Remove the sampler nozzle cover. Disconnect the tube from the nozzle and blow air from the pipe
of the nozzle to remove the liquid.
9
9-50
FDC4000 Service Manual
9 Troubleshooting
9.1.51
W150 Dilution tests over
[Display]
9&KNVGUVUQXGT
5GVEQPUWOCDNGU
[Printer]
9
&KNVGUVUQXGT
%JGEMTGHHNWKF
[Error Description]
Sampling from a mixing cup was required more than 3 times.
[Possible Causes]
(1) User operation mistake
=== Check Points =======================================================
(1) Number of sampling from a mixing cup is allowed up to 3 times.
9.1.52
W160 Dilution factor error
[Display]
9&KNHCEVQT'44
5GVEQPUWOCDNGU
[Printer]
9
&KNHCEVQT'44
%JGEMTGHHNWKF
[Error Description]
[Possible Causes]
FDC4000 Service Manual
Tests that require different dilution factors were programmed for a sample.
(1) User operation mistake
9-51
9
9 Troubleshooting
9.1.53
W170 No QC information
[Display]
90Q3%KPHQ
4GCF3%ECTF
[Printer]
9
0Q3%KPHQ
4GCF3%ECTF
ZZZZ
5NKFGEQFG
[Error Description]
The QC card corresponding to the slide lot has not been read.
[Possible Causes]
(1) No QC card has been read.
=== Check Points =======================================================
(1) Read the QC card corresponding to the slide.
(2) Check the slide lot No. which have already been read using Mode 29.
9
9-52
FDC4000 Service Manual
9 Troubleshooting
9.1.54
W173 Slide reading error
[Display]
9
5NKFGKPHQTGCF'44
[Printer]
9
5NKFGKPHQTGCF'44
[Error Description]
Slide reader could not read dot information printed on the reverse side of the
slide.
[Possible Causes]
(1) Dirty slide reader unit (CCD)
(2) The slide is out of the standard position in the slide cartridge, so that the
CCD cannot see the printed dot information.
(3) Unclear printing of the slide's dot information
(4) Malfunction of the CCD40 board
(5) Cable disconnection
(6) Malfunction of the CPU40 board
=== Check Points =======================================================
(1) Check that no slides lunge out of the slide cartridge.
(2) Check the printing quality of the slide's dot information.
(3) Clean the slide reader (glass window).
(4) Check that the illuminating LED on the CCD40 board is lit when reading a slide.
(5) Check the cable connection.
9
FDC4000 Service Manual
9-53
9 Troubleshooting
9.1.55
W175 No slides loaded
[Display]
0QUNKFGNQCFGF
[Printer]
9
5NKFGUJCXGPQVDGGPUGV
[Error Description]
[Possible Causes]
No slides are loaded in the slide cartridge.
(1) Regardless of loading slides to be tested, the START key has been
pressed.
(2) Dirty slide reader unit (CCD)
(3) The slide is out of the standard position in the slide cartridge, so that the
CCD cannot see the printed dot information.
(4) Unclear printing of the slide's dot information
(5) Malfunction of the CCD40 board
(6) Cable disconnection
(7) Malfunction of the CPU40 board
=== Check Points =======================================================
(1) Load slides to be tested, and rerun the tests from the beginning.
(2) Check that no slides lunge out of the slide cartridge.
(3) Check the printing quality of the slide's dot information.
(4) Clean the slide reader (glass window).
(5) Check that the illuminating LED on the CCD40 board is lit when reading a slide.
(6) Check the cable connection.
9
9-54
FDC4000 Service Manual
9 Troubleshooting
9.1.56
W180 No calibration performed
[Display]
90Q%CNKDKPHQ
2GTHQTO%CNKDTCVKQP
[Printer]
9
2GTHQTOECNKDTCVKQP
[Error Description]
The calibration for a detected immuno-chemical test slide has not been performed.
[Possible Causes]
(1) Refer to the above.
=== Check Points =======================================================
(1) Perform calibration for the immuno-chemical test slide.
9.1.57
W190, W191 Wrong slide loading in calibration process
[Display]
9%CNKD'44
%JGEMUNKFGPCOG
9%CNKD'44
%JGEMUNKFGNQV
[Printer]
9
9TQPIUNKFGHQTECN
9
9TQPIUNKFGNQVHQTECN
[Error Description]
Error code
Error description
W190
(Wrong test name)
A slide that does not require calibration has been detected
on the slide cartridge in calibration process.
W191
(Wrong slide lot)
A slide that is different from the first slide’s lot has been
detected on the slide cartridge in calibration process.
9
[Possible Causes]
(1) Refer to the above.
=== Check Points =======================================================
(1) Load the same lot of slide as the first.(W191)
FDC4000 Service Manual
9-55
9 Troubleshooting
9.1.58
W200 Sample barcode reader error (No response)
[Display]
9$CTEQFGTGCFGT
0QEQPPGEVKQP
[Printer]
9
$CTEQFGTGCFGT'44
0QEQPPGEVKQP
[Error Description]
[Possible Causes]
The sample barcode reader is not connected to the analyzer.
(1) Disconnection of the sample barcode reader
(2) Malfunction of the sample barcode reader
=== Check Points =======================================================
(1) Check that the sample barcode reader is specified for the FDC4000.
(2) Check the sample barcode reader connected to the COM2 on the rear panel.
(3) Check that the LED of the sample barcode reader is lit.
(4) If the sample barcode reader cannot be operated, change the setting by Mode 46 to set the sample barcode reader for disuse.
9
9-56
FDC4000 Service Manual
9 Troubleshooting
9.1.59
E0200 - E0210 Feed motor error
[Display]
'(GGFOQVQT'44
5GPUQT QP HCKNWTG
'(GGFOQVQT'44
5GPUQT QHH HCKNWTG
'%QPVTQNNGT'44
%QPVCEV[QWTFGCNGT
[Printer]
'
(GGFOQVQT'44
5GPUQT QP HCKNWTG
'
(GGFOQVQT'44
5GPUQT QHH HCKNWTG
'
(GGFOQVQT'44
(CWNV[EQPVTQNNGT
%QPVCEV[QWTFGCNGT
[Error Description]
Error code
Error description
E0200
The slide feed HP sensor (PH101) could not detect the
interrupter after sending the command during initialization.
E0201
The slide feed HP sensor (PH101) is still detecting the
interrupter after sending the command during initialization.
E0202
When transferring a slide to the spotting position, the slide
feed spot sensor (PH103) could not detect the interrupter.
E0203
Before transferring a slide to the spotting position, the slide
feed spot sensor (PH103) is previously detecting the interrupter.
E0204
When transferring a slide to the insert position, the slide
feed insert sensor (PH102) could not detect the interrupter.
E0205
Before transferring a slide to the insert position, the slide
feed insert sensor (PH102) is previously detecting the
interrupter.
E0206
The spotting position is out of the acceptable range.
E0207
The insert position is out of the acceptable range.
E0208
The slide feed insert sensor (PH102) has detected transfer
error during slide eject (forward process).
E0209
The slide feed insert sensor (PH102) has detected transfer
error during slide eject (back process).
E0210
The software could not control the motor.
[Possible Causes]
FDC4000 Service Manual
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
9
Presence of foreign matter
Disposal box is full of slides or tips.
Faulty appropriate sensor
Cable disconnection
Malfunction of the DRV40 board
Faulty slide feed motor (M101)
Malfunction of the CPU40 board
Improper timing belt tension
9-57
9 Troubleshooting
=== Check Points =======================================================
(1) Get to know the error conditions (the place of the error occurrence, the position of the slide insert
bar, and the sensor which has detected the error) to inspect the mechanical interference.
(2) Empty the disposal box.
(3) Check the following sensors:
Slide feed HP sensor (PH101)
Slide feed insert sensor (PH102)
Slide feed spot sensor (PH103)
Check the sensor function using Mechanical test mode.
(4) Replace the CPU40 board.
(5) Replace the slide feed motor (M101).
(6) Replace the CPU40 board.
(7) Check the timing belt tension.
9
9-58
FDC4000 Service Manual
9 Troubleshooting
9.1.60
E0300, E0301, E0302 Gain error
[Display]
'2JQVQOGVGT'44
%QPVCEV[QWTFGCNGT
'2JQVQOGVGT'44
%QPVCEV[QWTFGCNGT
'2JQVQOGVGT'44
%QPVCEV[QWTFGCNGT
'
2JQVQOGVGT'44
%QPVCEV[QWTFGCNGT
POZ=FGI?
'
2JQVQOGVGT'44
%QPVCEV[QWTFGCNGT
POZ=FGI?
[Printer]
'
2JQVQOGVGT'44
%QPVCEV[QWTFGCNGT
POZ=FGI?
Z=FGI?
[Error Description]
Error code
Error description
E0300
The A/D reading value during the gain setting (gain = n) is
outside of the range (25800 - 30200).
E0301
The A/D reading value of RBP during the gain setting (gain
= n) exceeds 25800.
E0302
The A/D reading value at the light shielding position during
the gain setting (gain=n) exceeds 25800.
[Possible Causes]
(1) Old light source lamp
(2) Degraded interference filter
(3) Malfunction of the RWP
(4) Malfunction of the power supply
(5) Defective optical fiber cable
(6) Malfunction of the LHA-AMP board
(7) Malfunction of the CPU40 board
(8) Loose connection
=== Check Points =======================================================
(1) Check that there are no unplugged connectors or loose connection for the lamp, the photometer,
and the LHA-AMP board.
(2) Check the cumulative illumination time of the lamp using Mode 23.
(3) Check the lamp unit and the interference filter.
(4) Check the RBP/RWP and the photometer head.
(5) Check the voltage of the lamp power source is within the acceptable range.
(6) Check the degradation of the optical fiber cable.
(7) Replace the photometer head (including LHA-AMP board).
(8) Replace the CPU40 board.
FDC4000 Service Manual
9-59
9
9 Troubleshooting
9.1.61
W500, W501 Fan rotation stop
[Display]
9(CWNV[HCP
9(CWNV[KPEWHCP
[Printer]
9
(CWNV[HCP
%QPVCEV[QWTFGCNGT
9
(CWNV[KPEWHCP
%QPVCEV[QWTFGCNGT
[Error Description]
Error code
Error description
W500
The rotation of the fan (FANA01) is stopping.
W501
The rotation of the fan (FAN901) is stopping.
[Possible Causes]
(1) Faulty fan
(2) Cable disconnection
(3) Malfunction of the CPU40 board
(4) Malfunction of the power supply
=== Check Points =======================================================
(1) Check the cable connection.
(2) Check the fan's rotation stops and replace the fan.
The FANA01 starts the rotation by turning the power on.
For model year up to 2008, the FAN901 is equipped, but not in use.
For model year 2009 or later, the FAN901 is not equipped.
(3) Check the power voltage (+24V).
(4) Replace the CPU40 board.
9
9-60
FDC4000 Service Manual
9 Troubleshooting
9.1.62
E0500 RTC backup error
[Display]
'&CVG'44
4WP/QFG UGVFCVG
[Printer]
'
&CVG'44
4WP/QFG
5GVFCVGVKOG
[Error Description]
[Possible Causes]
The real time clock IC has not been backed up.
(1) The power of the analyzer is being turned off for a long time.
(2) The backup switch (S3) on the CPU40 board is OFF.
(3) Malfunction of the CPU40 board
=== Check Points =======================================================
(1) Set the date and time using Mode 20. Turn the power off. After a while, turn on the power.
If the error still occurs, replace the CPU40 board.
NOTE: The clock IC on the CPU40 board is backed up by a lithium battery (rechargeable).
Fully charging the battery needs 40 hours, so the board is not fully charged when shipping and the backup will expire about 1 month after shipping.
When turning on the power at the first installation, this error will occur depending on the
term in warehouse.
9.1.63
E0501 RTC control error
[Display]
'46%'44
%QPVCEV[QWTFGCNGT
[Printer]
'
4WP/QFG
5GVFCVGVKOG
%QPVCEV[QWTFGCNGT
9
[Error Description]
Data transfer error for the real time clock IC on the CPU40 board
[Possible Causes]
(1) Malfunction of the CPU40 board
=== Check Points =======================================================
(1) Set the date and time using Mode 20. Turn the power off. After a while, turn on the power.
If the error still occurs, replace the CPU40 board.
FDC4000 Service Manual
9-61
9 Troubleshooting
9.1.64
E0509 ADC calibration error
[Display]
'%QPVTQNNGT'44
%QPVCEV[QWTFGCNGT
[Printer]
'
%QPVTQNNGT'44
%QPVCEV[QWTFGCNGT
[Error Description]
Calibration of the A/D converter for CM test reading has not completed.
[Possible Causes]
(1) Malfunction of the CPU40 board
=== Check Points =======================================================
(1) Replace the CPU40 board.
9.1.65
E0510 A/D conversion error
[Display]
'%QPVTQNNGT'44
%QPVCEV[QWTFGCNGT
[Printer]
'
%QPVTQNNGT'44
%QPVCEV[QWTFGCNGT
9
[Error Description]
A/D conversion for CM test reading has not completed.
[Possible Causes]
(1) Malfunction of the CPU40 board
=== Check Points =======================================================
(1) Replace the CPU40 board.
9-62
FDC4000 Service Manual
9 Troubleshooting
9.1.66
E510 RWP reading error
[Display]
'%QPVTQNNGT'44
%QPVCEV[QWTFGCNGT
[Printer]
'
%QPVTQNNGT'44
%QPVCEV[QWTFGCNGT
=PO?=FGI?
[Error Description]
[Possible Causes]
RWP readout (A/D) is outside of the range (25800 - 30200).
(1) Old light source lamp
(2) Malfunction of the CPU40 board
(3) Malfunction of the LHA-AMP board
=== Check Points =======================================================
(1) Replace the lamp.
(2) Replace the CPU40 board.
(3) Replace the photometer head (including LHA-AMP board).
9
FDC4000 Service Manual
9-63
9 Troubleshooting
9.1.67
E0530 ISE self-test error (gain)
[Display]
'+5'UGNHVGUV
%QPVCEV[QWTFGCNGT
[Printer]
'
+5'UGNHVGUVICKP'44
/WNHWPEVKQPQH+5'WPKV
%QPVCEV[QWTFGCNGT
[Error Description]
[Possible Causes]
A gain setting error has occurred during ISE self-test.
(1) Malfunction of the EPM board
(2) Malfunction of the CPU40 board
(3) Malfunction of the power supply
(4) Cable disconnection
=== Check Points =======================================================
(1) Check the time course.
Acceptable voltage range: 196 - 220 (mV)
(2) Check the EPM board as follows.
Make sure that the voltage between the TP14 and the TP5 (AGND) is within the range (2.500 +/0.0001 [V])
(3) Replace the EPM board.
9
9-64
FDC4000 Service Manual
9 Troubleshooting
9.1.68
E0531 ISE self-test error (offset)
[Display]
'+5'UGNHVGUV
%QPVCEV[QWTFGCNGT
[Printer]
'
+5'UGNHVGUVQHHUGV'44
/CNHWPEVKQPQH+5'WPKV
%QPVCEV[QWTFGCNGT
[Error Description]
[Possible Causes]
An offset error has occurred during ISE self-test.
(1) Malfunction of the EPM board
(2) Malfunction of the CPU40 board
(3) Malfunction of the power supply
(4) Cable disconnection
=== Check Points =======================================================
(1) Check the time course.
Acceptable voltage range: -1.0 to 1.0 (mV)
(2) Replace the EPM board.
9
FDC4000 Service Manual
9-65
9 Troubleshooting
9.1.69
E0532 A/D conversion error for ISE
[Display]
'%QPVTQNNGT'44
%QPVCEV[QWTFGCNGT
[Printer]
'
%QPVTQNNGT'44
/CNHWPEVKQPQH+5'WPKV
%QPVCEV[QWTFGCNGT
[Error Description]
[Possible Causes]
A/D conversion for ISE test reading has not been completed.
(1) Malfunction of the EPM board
(2) Malfunction of the CPU40 board
(3) Cable disconnection
=== Check Points =======================================================
(1) Replace the EPM board.
(2) Replace the CPU40 board.
(3) Check the cable connection.
9
9-66
FDC4000 Service Manual
9 Troubleshooting
9.1.70
E0600, E0601, E0602, E0603 Incubator motor error
[Display]
'+PEWOQVQT'44
5GPUQT QP HCKNWTG
'+PEWOQVQT'44
5GPUQT QHH HCKNWTG
'%QPVTQNNGT'44
%QPVCEV[QWTFGCNGT
'+PEWOQVQT'44
%JGEMFKURQUCNDQZ
[Printer]
'
+PEWDCVQTOQVQT'44
5GPUQT QP HCKNWTG
'
+PEWDCVQTOQVQT'44
5GPUQT QHH HCKNWTG
'
+PEWDCVQTOQVQT'44
(CWNV[EQPVTQNNGT
%QPVCEV[QWTFGCNGT
'
+PEWDCVQTOQVQT'44
%JGEMFKURQUCNDQZ
[Error Description]
Error code
Error description
E0600
The incubator HP sensor (PH401) could not detect the
interrupter after sending the command during initialization.
E0601
The incubator HP sensor (PH401) is still detecting the
interrupter after sending the command during initialization.
E0602
The software could not control the motor.
E0603
The incubator HP sensor (PH401) has detected step-out of
the incubator rotation.
[Possible Causes]
(1) Presence of foreign matter
(2) Disposal box is full of slides or tips.
(3) Faulty sensor (PH401)
(4) Cable disconnection
(5) Malfunction of the DRV40 board
(6) Faulty incubator motor (M401)
(7) Malfunction of the CPU40 board
(8) Improper timing belt tension
=== Check Points =======================================================
(1) Inspect the mechanical interference by turning the incubator by hand or removing the upper incubator.
(2) Empty the disposal box.
(3) Check the incubator HP sensor (PH401).
Check if the PH401 works or not by turning the incubator by hand.
Check the sensor function using Mechanical test mode.
(4) Check the cable for PH401.
(5) Replace the DRV40 board.
(6) Replace the incubator motor (M401).
(7) Replace the CPU40 board.
FDC4000 Service Manual
9-67
9
9 Troubleshooting
(8) Check the timing belt tension.
9
9-68
FDC4000 Service Manual
9 Troubleshooting
9.1.71
E0700, E0701, E0702 Probe motor error
[Display]
'2TQDGOQVQT'44
5GPUQT QP HCKNWTG
'2TQDGOQVQT'44
5GPUQT QHH HCKNWTG
'%QPVTQNNGT'44
%QPVCEV[QWTFGCNGT
[Printer]
'
2TQDGOQVQT'44
5GPUQT QP HCKNWTG
'
2TQDGOQVQT'44
5GPUQT QHH HCKNWTG
'
2TQDGOQVQT'44
(CWNV[EQPVTQNNGT
%QPVCEV[QWTFGCNGT
[Error Description]
Error code
Error description
E0700
The probe HP sensor (PH601) could not detect the interrupter after sending the command during initialization.
E0701
The probe HP sensor (PH601) is still detecting the interrupter after sending the command during initialization.
E0702
The software could not control the motor.
[Possible Causes]
(1) Presence of foreign matter
(2) Faulty sensor (PH601)
(3) Cable disconnection
(4) Malfunction of the DRV40 board
(5) Faulty probe motor (M601)
(6) Malfunction of the CPU40 board
(7) Mechanical malfunction
=== Check Points =======================================================
(1) Check that no foreign matter is present to interfere with the probe vertical operation.
(2) Check the probe HP sensor (PH601).
Check the sensor function using Mechanical test mode.
(3) Check the cable of the probe HP sensor (PH601).
(4) Replace the DRV40 board.
(5) Replace the probe motor (M601).
(6) Replace the CPU40 board.
9
FDC4000 Service Manual
9-69
9 Troubleshooting
9.1.72
E0900 - E0903 Filter motor error
[Display]
'(KNVGTOQVQT'44
5GPUQT QP HCKNWTG
'(KNVGTOQVQT'44
5GPUQT QHH HCKNWTG
'%QPVTQNNGT'44
%QPVCEV[QWTFGCNGT
'(KNVGTOQVQT'44
#DPQTOCNTQVCVKQP
[Printer]
'
(KNVGTOQVQT'44
5GPUQT QP HCKNWTG
'
(KNVGTOQVQT'44
5GPUQT QHH HCKNWTG
'
(KNVGTOQVQT'44
(CWNV[EQPVTQNNGT
%QPVCEV[QWTFGCNGT
'
(KNVGTOQVQT'44
#DPQTOCNTQVCVKQP
[Error Description]
Error code
Error description
E0900
The filter HP sensor (PH501) could not detect the interrupter after sending the command during initialization.
E0901
The filter HP sensor (PH501) is still detecting the interrupter after sending the command during initialization.
E0902
The software could not control the motor.
E0903
The filter HP sensor (PH501) has detected step-out of the
filter rotation.
[Possible Causes]
9
(1) Mechanical interference for rotation
(2) Faulty sensor (PH501)
(3) Cable disconnection
(4) Malfunction of the DRV40 board
(5) Faulty filter motor (M501)
(6) Malfunction of the CPU40 board
=== Check Points =======================================================
(1) Turn the filter wheel by hand and check that the filter wheel rotates smoothly without any mechanical contact with other parts. Particularly, check that the interrupter of the filter wheel does not
touch the HP sensor (PH501).
(2) Check the filter HP sensor (PH501).
Check if the PH501 works or not by turning the filter wheel by hand.
Check the sensor function using Mechanical test mode.
(3) Check the cable of the filter HP sensor (PH501).
(4) Replace the DRV40 board.
(5) Replace the filter motor (M501).
(6) Replace the CPU40 board.
9-70
FDC4000 Service Manual
9 Troubleshooting
9.1.73
E1000 - E1002 Sampler vertical drive error
[Display]
'8GTVOQVQT'44
5GPUQT QP HCKNWTG
'8GTVOQVQT'44
5GPUQT QHH HCKNWTG
'EQPVTQNNGT'44
%QPVCEV[QWTFGCNGT
'
5CORNGTXGTVOQVQT'44
5GPUQT QHH HCKNWTG
'
5CORNGTXGTVOQVQT'44
(CWNV[EQPVTQNNGT
%QPVCEV[QWTFGCNGT
[Printer]
'
8GTVOQVQT'44
5GPUQT QP HCKNWTG
[Error Description]
Error code
Error description
E1000
The sampler up/down HP sensor (PH203) could not detect
the interrupter after sending the command during initialization.
E1001
The sampler up/down HP sensor (PH203) is still detecting
the interrupter after sending the command during initialization.
E1002
The software could not control the motor.
[Possible Causes]
(1) Presence of foreign matter
(2) Faulty sensor (PH203)
(3) Cable disconnection
(4) Malfunction of the DRV40 board
(5) Faulty sampler up/down motor (M202)
(6) Malfunction of the CPU40 board
=== Check Points =======================================================
(1) Check that no foreign matter is present to interfere with the sampler vertical operation.
(2) Check the sampler up/down HP sensor (PH203).
Check if the PH203 works or not by lifting/lowering the sampler arm by hand.
Check the sensor function using Mechanical test mode.
(3) Check the cable of the sampler up/down HP sensor (PH203).
(4) Replace the DRV40 board.
(5) Replace the CPU40 board.
(6) Check the timing belt tension.
FDC4000 Service Manual
9
9-71
9 Troubleshooting
9.1.74
E1100 - E1103 Sampler rotational drive error
[Display]
'5RNTQVOV'44
5GPGQT QP HCKNWTG
'5RNTQVOV'44
5GPUQT QHH HCKNWTG
'%QPVTQNNGT'44
%QPVCEV[QWTFGCNGT
'
5CORNGTTQVOQVQT'44
5GPUQT QHH HCKNWTG
'
5CORNGTTQVOQVQT'44
(CWNV[EQPVTQNNGT
%QPVCEV[QWTFGCNGT
'5RNTQVOV'44
#DPQTOCNTQVCVKQP
[Printer]
'
5CORNGTTQVOQVQT'44
5GPUQT QP HCKNWTG
'
5CORNGTTQVOQVQT'44
#DPQTOCNTQVCVKQP
[Error Description]
Error code
Error description
E1100
The sampler rotation HP sensor (PH201) could not detect
the interrupter after sending the command during initialization.
E1101
The sampler rotation HP sensor (PH201) is still detecting
the interrupter after sending the command during initialization.
E1102
The software could not control the motor.
E1103
The sampler rotation HP sensor (PH201) has detected
step-out of the sampler rotation.
[Possible Causes]
9
(1) Presence of foreign matter
(2) Faulty sensor (PH201)
(3) Cable disconnection
(4) Malfunction of the DRV40 board
(5) Faulty sampler rotation motor (M201)
(6) Malfunction of the CPU40 board
=== Check Points =======================================================
(1) Check that no foreign matter is present to interfere with the sampler rotational operation.
(2) Check the sampler rotation HP sensor (PH201).
Check if the PH201 works or not by turning the sampler arm by hand.
(3) Check the cable of the sampler rotation HP sensor (PH201).
(4) Replace the DRV40 board.
(5) Replace the CPU40 board.
(6) Check the timing belt tension.
9-72
FDC4000 Service Manual
9 Troubleshooting
9.1.75
E1200 - E1204 Syringe motor error
[Display]
'5[TKPIG'44
5GPGQT QP HCKNWTG
'5[TKPIG'44
5GPUQT QHH HCKNWTG
'5[TKPIG'44
#DPQTOCNOQXGOGPV
'5[TKPIG'44
%QPVCEV[QWTFGCNGT
'%QPVTQNNGT'44
%QPVCEV[QWTFGCNGT
[Printer]
'
5[TKPIGOQVQT'44
5GPUQT QP HCKNWTG
'
5[TKPIGOQVQT'44
5GPUQT QHH HCKNWTG
'
5[TKPIGOQVQT'44
#DPQTOCNOQXGOGPV
'
5[TKPIGOQVQT'44
#DPQTOCNOQXGOGPV
%QPVCEV[QWTFGCNGT
'
5[TKPIGOQVQT'44
(CWNV[EQPVTQNNGT
%QPVCEV[QWTFGCNGT
[Error Description]
Error code
Error description
E1200
The syringe sensor (PH301) could not detect the interrupter after sending the command during initialization.
E1201
The syringe sensor (PH301) is still detecting the interrupter
after sending the command during initialization.
E1202
The software could not control the motor.
E1203
The syringe sensor (PH301) has detected step-out of the
syringe operation.
E1204
The syringe sensor (PH301) has detected the step-out of
the syringe operation again during the recovery process.
[Possible Causes]
(1) Syringe malfunction
(2) Faulty sensor (PH301)
(3) Cable disconnection
(4) Malfunction of the DRV40 board
(5) Faulty syringe motor (M301)
(6) Malfunction of the CPU40 board
=== Check Points =======================================================
(1) Check the syringe.
Check that the syringe moves smoothly by hand. This inspection should be done for both the
syringe unit and the syringe itself.
(2) Check the syringe sensor (PH301).
Check if the PH301 works or not by sliding the syringe's plunger by hand.
Check the sensor function using Mechanical test mode.
(3) Check the cable of the syringe sensor (PH301).
(4) Replace the DRV40 board.
(5) Replace the CPU40 board.
FDC4000 Service Manual
9-73
9
9 Troubleshooting
(6) Check the timing belt tension.
9
9-74
FDC4000 Service Manual
9 Troubleshooting
9.1.76
E1500 CM temperature not ready
[Display]
'6GORPQVTGCF[
%JGEMTQQOVGOR
[Printer]
'
%/VGORPQVTGCF[
%JGEMTQQOVGOR
%NGCPCKTHKNVGT
[Error Description]
The analyzer is not ready to start CM tests after 30 minutes from turning on the
power.
[Possible Causes]
(1) The thermistor in the incubator is disconnected.
(2) The environmental temperature is outside of the range.
(3) Malfunction of the CPU40 board
=== Check Points =======================================================
(1) Check the CM incubator temperature and the environmental temperature using Mode 103.
(2) Measure the resistance of the thermistor using a circuit tester.
Pull out connector CPU3 from the CPU40 board and measure the resistance between pins No.1
and No.2 of the cable side.
Temperature: 37°C => Resistance: About 8KΩ
Temperature: 25°C => Resistance: About 12.5 KΩ
Temperature: 10°C => Resistance: About 23 KΩ
(3) Check the CPU40 board.
Measure the voltage between the TP28 and AGND using a circuit tester.
Reference voltage:
Temperature 35°C 37°C 39°C
Voltage
0V
2.5V 5.0V
9
FDC4000 Service Manual
9-75
9 Troubleshooting
9.1.77
E1501 CM temperature control error
[Display]
'6GOREVTN'44
%JGEMTQQOVGOR
[Printer]
'
%/VGOREQPVTQN'44
%JGEMTQQOVGOR
[Error Description]
CM incubator temperature is continuously outside of the range (+0.5°C, -0.2°C)
for 30 seconds.
[Possible Causes]
(1) The thermistor in the incubator is disconnected.
(2) The environmental temperature is outside of the range.
(3) Incubator cable disconnection
(4) Malfunction of the CPU40 board
=== Check Points =======================================================
(1) Check the CM incubator temperature and the environmental temperature using Mode 103.
(2) Measure the resistance of the thermistor using a circuit tester.
Pull out connector CPU3 from the CPU40 board and measure the resistance between pins No.1
and No.2 of the cable side.
Temperature: 37°C => Resistance: About 8KΩ
Temperature: 25°C => Resistance: About 12.5 KΩ
Temperature: 10°C => Resistance: About 23 KΩ
(3) Replace the incubator cable.
(4) Check the CPU40 board.
Measure the voltage between the TP28 and AGND using a circuit tester.
Reference voltage:
Temperature 35°C 37°C 39°C
Voltage
0V
2.5V 5.0V
9
9-76
FDC4000 Service Manual
9 Troubleshooting
9.1.78
E1502 CM thermistor disconnection
[Display]
'6GORUGPUQT'44
%JGEMKPEWECDNG
[Printer]
'
(CWNV[%/VGORUGPUQT
%JGEMKPEWECDNG
[Error Description]
[Possible Causes]
The CM thermistor is disconnected.
(1) The thermistor in the incubator is disconnected.
(2) Incubator cable disconnection
(3) Malfunction of the CPU40 board
=== Check Points =======================================================
(1) Check the CM incubator temperature using Mode 103.
(2) Measure the resistance of the thermistor using a circuit tester.
Pull out connector CPU3 from the CPU40 board and measure the resistance between pins No.1
and No.2 of the cable side.
Temperature: 37°C => Resistance: About 8KΩ
Temperature: 25°C => Resistance: About 12.5 KΩ
Temperature: 10°C => Resistance: About 23 KΩ
(3) Replace the incubator cable.
(4) Check the CPU40 board.
Measure the voltage between the TP59 and AGND using a circuit tester.
If the measured voltage is over 150mV, replace the CPU40 board.
* When the voltage is below 150mV, the signal means “Disconnected”.
9
FDC4000 Service Manual
9-77
9 Troubleshooting
9.1.79
E1503 CM heater disconnection
[Display]
'%/JGCVGT'44
%JGEMKPEWECDNG
[Printer]
'
(CWNV[%/JGCVGT
%JGEMKPEWECDNG
[Error Description]
[Possible Causes]
The CM heater is disconnected.
(1) Heater disconnection
(2) The safety thermostat (overheat switch) has been activated (circuit disconnected).
(3) Cable disconnection
(4) Malfunction of the CPU40 board
=== Check Points =======================================================
(1) Measure the resistance of the heater using a circuit tester.
Pull out connector CPU8 from the CPU40 board and measure the resistance between pins No.3
and No.4 of the cable side.
Reference resistance: About 19 KΩ
(2) Reset the safety thermostat.
(3) Check the cable connection.
(4) Replace the incubator cable.
(5) Replace the CPU40 board.
9
9-78
FDC4000 Service Manual
9 Troubleshooting
9.1.80
E1504 ISE temperature not ready
[Display]
'+5'VGOR'44
%JGEMTQQOVGOR
[Printer]
'
+5'VGORPQVTGCF[
%JGEMTQQOVGOR
%NGCPCKTHKNVGT
[Error Description]
The analyzer is not ready to start ISE tests after 30 minutes from turning on the
power.
[Possible Causes]
(1) The temperature sensor in the ISE incubator is disconnected.
(2) The environmental temperature is outside of the range.
(3) Cable disconnection
(4) Malfunction of the CPU40 board
=== Check Points =======================================================
(1) Check the ISE incubator temperature and the environmental temperature using Mode 103.
(2) Check the ISE temperature sensor.
Between the pins No.1 and No.3: 5V
Between the pins No.2 and No.3: Temperature x 10mV
(3) Check the CPU40 board.
Measure the voltage between the U77-10 and AGND using a circuit tester.
Reference voltage:
Temperature 0°C
20°C
30°C
Voltage
0V
200mV 300mV
Measure the voltage between the TP37 and AGND using a circuit tester.
Measured voltages should be 10 times of above voltages.
9
FDC4000 Service Manual
9-79
9 Troubleshooting
9.1.81
E1510 ISE temperature control error
[Display]
'+5'VGOR'44
%JGEMTQQOVGOR
[Printer]
'
+5'VGOREQPVTQN'44
%JGEMTQQOVGOR
[Error Description]
ISE incubator temperature is continuously outside of the range (+5°C, -2°C) for
30 seconds.
[Possible Causes]
(1) The temperature sensor in the ISE incubator is disconnected.
(2) The environmental temperature is outside of the range.
(3) Malfunction of the CPU40 board
=== Check Points =======================================================
(1) Check the ISE incubator temperature and the environmental temperature using Mode 103.
(2) Check the ISE temperature sensor.
Between the pins No.1 and No.3: 5V
Between the pins No.2 and No.3: Temperature x 10mV
(3) Check the cable connection.
(4) Check the CPU40 board.
Measure the voltage between the U77-10 and AGND using a circuit tester.
Reference voltage:
Temperature 0°C
20°C
30°C
Voltage
0V
200mV 300mV
Measure the voltage between the TP37 and AGND using a circuit tester.
Measured voltages should be 10 times of above voltages.
9
9-80
FDC4000 Service Manual
9 Troubleshooting
9.1.82
E1511 ISE temperature sensor disconnection
[Display]
'6GORUGPUQT'44
%QPVCEV[QWTFGCNGT
[Printer]
'
+5'VGORUGPUQT'44
[Error Description]
[Possible Causes]
The ISE temperature sensor is disconnected.
(1) The temperature sensor in the ISE incubator is disconnected.
(2) Cable disconnection
(3) Malfunction of the CPU40 board
=== Check Points =======================================================
(1) Check the ISE incubator temperature and the environmental temperature using Mode 103.
(2) Check the ISE temperature sensor.
Between the pins No.1 and No.3: 5V
Between the pins No.2 and No.3: Temperature x 10mV
(3) Check the cable connection.
(4) Check the CPU40 board.
Measure the voltage between the U77-10 and AGND using a circuit tester.
Reference voltage:
Temperature 0°C
20°C
30°C
Voltage
0V
200mV 300mV
Measure the voltage between the TP37 and AGND using a circuit tester.
Measured voltages should be 10 times of above voltages.
9
FDC4000 Service Manual
9-81
9 Troubleshooting
9.1.83
E1512, E1513 Abnormal high temperature
[Display]
'6GOREVTN'44
%JGEMTQQOVGOR
'+5'VGOR'44
%JGEMTQQOVGOR
[Printer]
'
%/VGOREQPVTQN'44
%JGEMTQQOVGOR
6WTPRQYGT59QHH
'
+5'VGOREQPVTQN'44
%JGEMTQQOVGOR
6WTPRQYGT59QHH
[Error Description]
Error code
Error description
E1512
CM incubator temperature has exceeded 38.2°C.
E1513
ISE incubator temperature has exceeded 40.9°C.
[Possible Causes]
(1) The environmental temperature is outside of the range.
(2) The thermistor or the temperature sensor is disconnected.
(3) Malfunction of the CPU40 board
=== Check Points =======================================================
(1) Check the CM & ISE incubator temperatures and the environmental temperature using Mode 103.
(2) Check the thermistor and its cable. => Refer to Section E1502.
(3) Check the ISE temperature sensor and its cable. => Refer to Section E1511.
(4) Replace the CPU40 board.
9
9-82
FDC4000 Service Manual
9 Troubleshooting
9.1.84
E1514 Temperature warning
[Display]
'6GORYCTPKPI
6GUVUECPPQVTWP
[Printer]
'
6GORYCTPKPI
6GUVUECPPQVTWP
2NGCUGYCKVCOQOGPV
[Error Description]
When starting the measurements, the incubator temperature is not ready.
[Possible Causes]
(1) The incubator temperature (CM or ISE) is not ready yet.
=== Check Points =======================================================
(1) Wait a moment until the temperature becomes ready.
9.1.85
E1521 High environmental temperature
[Display]
'4QQOVGOR'44
%JGEMTQQOVGOR
[Printer]
'
4QQOVGOR'44
%JGEMTQQOVGOR
%NGCPCKTHKNVGT
[Error Description]
[Possible Causes]
Environmental temperature has exceeded 43°C.
(1) The environmental temperature is outside of the range.
(2) Faulty environmental temperature sensor
=== Check Points =======================================================
-
9
Environmental temperature sensorOn the KEY40 board
(1) Check the environmental temperature using Mode 103.
(2) Replace the KEY40 board which has the environmental temperature sensor.
FDC4000 Service Manual
9-83
9 Troubleshooting
9.1.86
E30xx Memory error
[Display]
'ZZ/GOQT['44
%QPVCEV[QWTFGCNGT
[Printer]
'TTQTV[RG
&CVCPCOGYJGTGVJGOGOQT[GTTQTQEEWTGF
'
$CEMWR'44=RCTCOGVGT?
%QPVCEV[QWTFGCNGT
[Error Description]
Error code
9
9-84
Memory crash area
Error type
Example printout
E3000
Specific parameters
Unrecoverable error
E3001
Setting info
Unrecoverable error
E3002
Correlation coefficients
Unrecoverable error
E3003
Reference intervals
Unrecoverable error
E3004
Reference interval
names
Unrecoverable error
E3005
Calibration data
Unrecoverable error
E3006
Revision info
Unrecoverable error
E3007
QC info (CM)
Unrecoverable error
E3008
QC info (Immuno)
Unrecoverable error
E3009
QC info (ISE)
Unrecoverable error
E300A
PF info
Unrecoverable error
E300B
Reprint data
Unrecoverable error
E300C
Time course
Unrecoverable error
E300D
Error logs
Unrecoverable error
E300E
Message data
Unrecoverable error
<Example> E3000 (Specific
parameters)
'
$CEMWR'44=RCTCOGVGT?
%QPVCEV[QWTFGCNGT
FDC4000 Service Manual
9 Troubleshooting
Error code
Memory crash area
Error type
E3020
Specific parameters
Master crash error
E3021
Setting info
Master crash error
E3022
Correlation coefficients
Master crash error
E3023
Reference intervals
Master crash error
E3024
Reference interval
names
Master crash error
E3025
Calibration data
Master crash error
E3026
Revision info
Master crash error
E3027
QC info (CM)
Master crash error
E3028
QC info (Immuno)
Master crash error
E3029
QC info (ISE)
Master crash error
E302A
PF info
Master crash error
E302B
Reprint data
Master crash error
E302C
Time course
Master crash error
E302D
Error logs
Master crash error
E302E
Message data
Master crash error
Example printout
<Example> E3025 (Analyzer calibration data)
'
5CXG'44=EQGHH LM ?
%QPVCEV[QWTFGCNGT
9
FDC4000 Service Manual
9-85
9 Troubleshooting
Error code
E3040
E3041
E3042
E3043
E3044
E3045
E3046
E3047
E3048
E3049
E304A
E304B
E304C
E304D
E304E
E304F
9
9-86
Memory crash area
Error type
Specific parameters
FROM clear error /
writing error
Setting info
FROM clear error /
writing error
Correlation coefficients
FROM clear error /
writing error
Reference intervals
FROM clear error /
writing error
Reference interval
names
FROM clear error /
writing error
Calibration data
FROM clear error /
writing error
Revision info
FROM clear error /
writing error
QC info (CM)
FROM clear error /
writing error
QC info (Immuno)
FROM clear error /
writing error
QC info (ISE)
FROM clear error /
writing error
PF info
FROM clear error /
writing error
Reprint data
FROM clear error /
writing error
Time course
FROM clear error /
writing error
Error logs
FROM clear error /
writing error
Message data
FROM clear error /
writing error
Calibration data
FROM clear error /
writing error
Example printout
<Example> E3048 (QC info)
'
5CXG'44=3%KPHQ?
%QPVCEV[QWTFGCNGT
FDC4000 Service Manual
9 Troubleshooting
Error code
Memory crash area
Error type
E3060
Specific parameters
SRAM writing error
E3061
Setting info
SRAM writing error
E3062
Correlation coefficients
SRAM writing error
E3063
Reference intervals
SRAM writing error
E3064
Reference interval
names
SRAM writing error
E3065
Calibration data
SRAM writing error
E3066
Revision info
SRAM writing error
E3067
QC info (CM)
SRAM writing error
E3068
QC info (Immuno)
SRAM writing error
E3069
QC info (ISE)
SRAM writing error
E306A
PF info
SRAM writing error
E306B
Reprint data
SRAM writing error
E306C
Time course
SRAM writing error
E306D
Error logs
SRAM writing error
E306E
Message data
SRAM writing error
Example printout
<Example> E306D (Error logs)
'&
5CXG'44='44NQI?
%QPVCEV[QWTFGCNGT
[Possible Causes]
(1) The power was shut down while storing the data. (Master crash error)
(2) The backup switch (S3) on the CPU40 board is OFF. (Master crash error)
(3) Faulty FROM or SRAM
(4) Malfunction of the CPU40 board
=== Check Points =======================================================
(1) Check that the backup switch (S3) on the CPU40 board is ON.
(2) Turn the power off and on, and then check that the designated error data is correct.
(The analyzer boots up by using the backup data, so that revised data is not saved. So, checking
the setting data is necessary.)
(3) Replace the CPU40 board.
9
FDC4000 Service Manual
9-87
9 Troubleshooting
9.1.87
E4000 - E4010 QC card error
[Display]
'3%'44
4GCF3%ECTFCICKP
'3%'44
4GCFCHVGTVGUVGPF
5COGOGUUCIGHQT''
'0Q3%V[RGKPHQ
'3%'44
5CXG'44
[Printer]
'
0Q3%V[RGKPHQ
4GCF3%ECTF
VQKPRWVV[RGKPHQ
'
0QCTGCHQTUCXKPI3%
%QPVCEV[QWTFGCNGT
[Error Description]
Error code
9
Error description
E4000
Overrun error
Or, the QC card data is outside of the range.
E4001
Three QC cards for a test name have been read during test processing.
E4002
QC card reading has not been completed within 3 seconds.
E4003
Failed to detect the starting point of the card data.
E4004
QC card data is undefined (not between "0x1b" and "0x7f").
E4006
Horizontal parity error for the 1st track
E4007
Horizontal parity error for the 2nd track
E4008
Vertical parity error for the 1st track
E4009
Vertical parity error for the 2nd track
E4010
When reading a QC card for panel slide, no corresponding type information are memorized.
E4011
There are no memory area for saving QC information of the panel
slide.
[Possible Causes]
(1) Scanning speed is not proper (not constant, too high, or too low).
(2) Dirty head of the card reader
(3) Faulty card reader
(4) Malfunction of the QC card
=== Check Points =======================================================
(1) Read the QC card again.
(2) Replace the card reader.
(3) Read a QC card which has the corresponding type information of the slide. (E4010)
9-88
FDC4000 Service Manual
9 Troubleshooting
9.1.88
W5000, E5100 Printer error
[Display]
92TKPVGT'44
5GVRCRGT
92TKPVGT'44
.QYGTRTKPVGTJGCF
'2TKPVGT'44
%QPVCEV[QWTFGCNGT
[Error Description]
Error code
Error description
W5110
No paper
W5120
The printer head has not been lifted down (locked).
E5100
The printer is not ready to print. (Cable disconnection or
malfunction of the printer)
[Possible Causes]
(1) W5110: No paper
(2) W5120: The printer head has not been lifted down (locked).
(3) E5100: Paper jam in the printer
Cable disconnection
Faulty printer
=== Check Points =======================================================
For E5100:
(1) Remove the jamming paper.
(2) Check the cable connection.
(3) Replace the printer.
9
FDC4000 Service Manual
9-89
9 Troubleshooting
9.1.89
E5000 - E5034 CF card error
[Display]
'ZZ(KNG'44
%QPVCEV[QWTFGCNGT
[Printer]
'TTQTV[RG
&CVCPCOGYJGTGVJGHKNGGTTQTQEEWTGF
'
4GCF'44=RCTCOGVGT?
%QPVCEV[QWTFGCNGT
[Error Description]
Error code
9
9-90
Memory crash area
Error type
E5000
Specific parameters
Read error
E5001
Setting info
Read error
E5002
Correlation coefficients
Read error
E5003
Reference intervals
Read error
E5004
Reference interval
names
Read error
E5005
Calibration data
Read error
E5006
Revision info
Read error
E5007
QC info (CM)
Read error
E5008
QC info (Immuno)
Read error
E5009
QC info (ISE)
Read error
E5010
PF info
Read error
E5011
Reprint data
Read error
E5012
Time course
Read error
E5013
Error logs
Read error
E5014
Message data
Read error
Example printout
<Example> E5000 (Specific
parameters)
'
4GCF'44=RCTCOGVGT?
%QPVCEV[QWTFGCNGT
FDC4000 Service Manual
9 Troubleshooting
Error code
Memory crash area
Error type
E5020
Specific parameters
Save error
E5021
Setting info
Save error
E5022
Correlation coefficients
Save error
E5023
Reference intervals
Save error
E5024
Reference interval
names
Save error
E5025
Calibration data
Save error
E5026
Revision info
Save error
E5027
QC info (CM)
Save error
E5028
QC info (Immuno)
Save error
E5029
QC info (ISE)
Save error
E5030
PF info
Save error
E5031
Reprint data
Save error
E5032
Time course
Save error
E5033
Error logs
Save error
E5034
Message data
Save error
E5035
Calibration data
Save error
Example printout
<Example> E5025 (Analyzer calibration data)
'
5CXG'44=EQGHH LM ?
%QPVCEV[QWTFGCNGT
[Possible Causes]
(1) Faulty CF card
(2) Malfunction of the CPU40 board
=== Check Points =======================================================
(1) Replace the CF card. (Use designated (recommended) CF cards.)
(2) Replace the CPU40 board.
9
FDC4000 Service Manual
9-91
9 Troubleshooting
9.1.90
E5050 No CF card has been set.
[Display]
'0Q%(ECTF
[Printer]
'
0Q%(ECTF
[Error Description]
When reading / writing a CF card, the analyzer has detected no CF card
inserted into the slot.
[Possible Causes]
(1) No CF card has been inserted into the slot.
(2) Faulty CF card
=== Check Points =======================================================
(1) Insert a CF card into the slot.
(2) Replace the CF card.
9
9-92
FDC4000 Service Manual
9 Troubleshooting
9.1.91
E5201 - E5204 Malfunction of the slide reader
[Display]
'Z.QVEVTN'44
%QPVCEV[QWTFGCNGT
[Printer]
'
.QVEQOUGVWR'44
6WTPRQYGT59QHHQP
VQTGUVCTV
'
.QVEQPVTQN'44 VGUV
%QPVCEV[QWTFGCNGT
'
.QVEQPVTQN'44 TGCF
%QPVCEV[QWTFGCNGT
'
.QVEQPVTQN'44 VGUV
%QPVCEV[QWTFGCNGT
[Error Description]
Error code
E5201
E5202
E5203
E5204
Error name
Error description
Initialization timeout
During the initialization of the slide reader,
there is no reply from the unit.
Self-test timeout
During the self-test of the slide reader, there is
no reply from the unit.
Read timeout
During the slide reading by the slide reader,
there is no reply from the unit.
Self-test error
The slide reader unit could not adjust the light
intensity in the self-test process.
[Possible Causes]
(1) Malfunction of the slide reader (CCD40 board)
(2) Malfunction of the CPU40 board
(3) Cable disconnection
=== Check Points =======================================================
(1) Replace the CCD40 board.
(2) Replace the CPU40 board.
(3) Check the cable connection.
FDC4000 Service Manual
9
9-93
9 Troubleshooting
9.1.92
E5500 Spotting control error
[Display]
'%QPVTQN'44
%QPVCEV[QWTFGCNGT
[Printer]
'
%QPVTQN'44
%QPVCEV[QWTFGCNGT
[Error Description]
The time between spotting and inserting into the incubator is out of the range
(2.3 sec. to 5.0 sec.).
[Possible Causes]
(1) Malfunction of the CPU40 board.
=== Check Points =======================================================
(1) Perform the troubleshooting for the error which occurred before this error.
(2) Turn the power off and on to restart.
(3) Replace the CPU40 board.
9.1.93
E5510 Slide position error
[Display]
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[Error Description]
9
The slide is off position in the incubator during measurement from the analysis
of the time course. (The analyzer determines photometric measurement error
for the slide and the test result will have a indication “E”. The analyzer continues
the measurement process.)
[Possible Causes]
(1) Loosened thumb screws of the upper incubator block.
(2) Sliding movement (up/down) of the pressure plates of the upper incubator
is not smooth.
(3) Malfunction of the leaf springs in the upper incubator cover
=== Check Points =======================================================
(1) Tighten the three thumb screws of the upper incubator.
(2) Check that the sliding movement (up/down) of the pressure plates is smooth.
(3) Check that the leaf springs are properly set in the upper incubator cover.
(4) Replace the upper incubator block.
9-94
FDC4000 Service Manual
9 Troubleshooting
[Description]
The slide position error is detected by the trend analysis of the obtained time course after the measurement. The time course curve differs by the test name. So, the parameters [time course trend (up/
down), OD change, a number of OD changes, etc.] for each test are prepared to detect the error.
<Example: Malfunction detected>
㪫㫀㫄㪼㩷㪺㫆㫌㫉㫊㪼㩷㩿㪞㪣㪬㪀㪑㩷㪤㪸㫃㪽㫌㫅㪺㫋㫀㫆㫅㩷㪻㪼㫋㪼㪺㫋㪼㪻
㪈㪅㪋
㪈㪅㪉
㪈
㪤㪸㫃㪽㫌㫅㪺㫋㫀㫆㫅
㪻㪼㫋㪼㪺㫋㪼㪻
㪇㪅㪏
㪥㫆㫉㫄㪸㫃
㪇㪅㪍
㪤㪸㫃㪽㫌㫅㪺㫋㫀㫆㫅
㪻㪼㫋㪼㪺㫋㪼㪻
㪥㫆㫉㫄㪸㫃
㪇㪅㪋
㪇㪅㪉
㪇
㪇
㪌
㪈㪇
㪈㪌
㪉㪇
㪉㪌
㪊㪇
The analyzer performs the detection by counting how many wrong OD changes are existed, compared
with the normal time course. So, in some cases, the analyzer cannot detect the error.
<Example: Malfunction NOT detected>
㪫㫀㫄㪼㩷㪺㫆㫌㫉㫊㪼㩷㩿㪘㪣㪧㪀㪑㩷㪤㪸㫃㪽㫌㫅㪺㫋㫀㫆㫅㩷㩷㫅㫆㫋㩷㪻㪼㫋㪼㪺㫋㪼㪻
㪇㪅㪏
㪇㪅㪎
㪤㫌㫃㪽㫌㫅㪺㫋㫀㫆㫅㩷
㫅㫆㫋㩷㪻㪼㫋㪼㪺㫋㪼㪻
㪇㪅㪍
㪥㫆㫉㫄㪸㫃
㪤㫌㫃㪽㫌㫅㪺㫋㫀㫆㫅
㪻㪼㫋㪼㪺㫋㪼㪻
㪇㪅㪌
9
㪇㪅㪋
㪇㪅㪊
㪇
FDC4000 Service Manual
㪌
㪈㪇
㪈㪌
㪉㪇
㪉㪌
㪊㪇
9-95
9 Troubleshooting
9.1.94
E9999 Impossible to continue testing
[Display]
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[Printer]
'
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VQTGUVCTV
[Error Description]
A critical error has occurred (testing cannot continue).
[Possible Causes]
(1) Malfunction of the CPU40 board
=== Check Points =======================================================
(1) Perform the troubleshooting for the error which occurred before this error.
(2) Turn the power off and on to restart.
(3) Replace the CPU40 board.
9
9-96
FDC4000 Service Manual
9 Troubleshooting
9.1.95
EFF01 - EFF0F Calculation error
[Display]
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[Printer]
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[Error Description]
[Possible Causes]
Calculation error has occurred when calculating the analyte concentration.
(1) Slide transfer error
(2) Un-spotted slide
(3) Abnormal sample
=== Check Points =======================================================
(1) Perform the troubleshooting for the error which occurred before this error.
9
FDC4000 Service Manual
9-97
9 Troubleshooting
9.2
9.2.1
Others
Cover Lock Release
(1) When the sampler cover is locked and you cannot open the cover, the release hole is prepared.
Remove the disposal box and insert a thin rod (a
toothpick or a micro screwdriver) into the hole to
give a slight press.
9
9-98
FDC4000 Service Manual
10 Slide Information
10 Slide Information
Slide Code
Slide
Filter
Wavelength
[nm]
Sample Volume
[µl]
Test Code
Sample Code
GLU - P
10
50
505
10
BUN - P
11
50
625
10
UA - P
13
50
650
10
TCHO - P
14
50
505
10
NH3 - P
15
50
600
10
TG - P
16
50
600
10
CRE - P
17
50
600
10
TP - P
18
50
540
10
ALB - P
20
50
625
10
TBIL - P
21
50
540
10
Ca - P
23
50
625
10
IP - P
24
50
650
10
DBIL - P
25
50
577
10
HDL-C - P
26
50
600
10
Mg - P
28
50
650
10
GGT - P
30
50
400
10
GOT/AST - P
31
50
650
10
GPT/ALT - P
32
50
650
10
CPK - P
33
50
540
10
LDH - P
34
50
540
10
ALP - P
35
50
400
10
LAP - P
37
50
400
10
CKMB - P
38
50
540
10
CHE - P
39
50
650
10
AMYL - P
43
50
400
10
Na
91
00
-
50
K
92
00
-
50
Cl
93
00
-
50
CRP - S
51
50
650
10
Hb - W
12
00
540
10
NH3 - W
15
00
600
10
10
NOTE: Slide codes are subject to change without notice.
Slide codes are printed out on the slide’s outer package.
FDC4000 Service Manual
10-1
10 Slide Information
10
10-2
FDC4000 Service Manual
26-30, Nishiazabu 2-chome, Minato-ku, Tokyo 106-8620, Japan
PARTS LIST
FUJI DRI-CHEM
CLINICAL CHEMISTRY ANALYZER
FUJI DRIDRI-CHEM
CHEM 4000i
FUJI DRIDRI-CHEM
CHEM 4000ie
Upper Cover
1
Under Frame
2
Base
3
Transfer/ISE Unit
4
Sampler
5
Photometer
6
Cylinder
7
Lamp Unit
8
Accessories
9
Optional parts
10
Part No. Index List
11
Third Edition
Z73N0111B April 2009
CAUTION:
The Parts List is intended for exclusive use by technical service personnel
authorized by FUJIFILM Corporation. (including personnel to whom technical
servicing is commissioned by FUJIFILM Corporation.).
To avoid possible electric shock or other personal injury, anyone else but the
authorized technical service personnel must in no case be allowed to attempt to
gain access to the interior of the equipment by screwing the cover or other parts off,
using the Parts List as a guide.
Use of the Parts List by anyone else but the authorized technical service
personnel should be forbidden.
1
The necessary replacement part should be sought from the exploded drawing of the pertinent
section of the instrument.
2 The exploded drawing numbers correspond to the drawing reference numbers in the parts
lists.
From the parts lists, record the part number and name, but also the instrument name and
serial number should be provided.
NOTE: Improved part substitutions will in certain instances result in part number changes
without prior notice.
NOTE: The numbers indicated in the parts list "Qty" column indicate the quantity of the
designated part used in each unit.
FDC4000 Parts List 2009.4
1
1
S4x10
M4x10
2
N4x10
M4x10
3
T4x10
M4x10
4
STa4x10
M4x10
5
NTa4x10
M4x10
6
TTa4x10
M4x10
7
PK4x10
M4x10
8
PT4x10
M4x10
9
PH4x10
M4x10
10
FK4x5
M4x5
11
FT4x5
M4x5
12
FH4x5
M4x5
13
R4x10
M4x10
14
Q4x10
M4x10
15
Na4
M4
16
W4
M4
17
SW4
M4
18
E4
Nominal diam.4
19
CG4
Nominal diam.4
20
CA4
Nominal diam.4
21
CP4
Nominal diam.4
22
KP4
Nominal diam.4
23
A4x10
M4x10,with tlat and washer
24
B4x10
M4x10, with tlat and spring washer
D4x8
M4x8
1.
2.
5.
4.
8.
9.
10.
11.
12.
13.
14.
17.
20.
26
Screw,TP,hex head
27
28
Setscrew,hex socket
head W point
29
30
2
23.
24.
26.
27.
Screw,TP,
hex head
Refer to attached table
29.
15.
18.
21.
Refer to attached table
19.
22.
25.
28.
Setscrew hex socket
head (W point)
30.
Refer to attached table
PLX3x6
Screw,Tapping hex head
WP
6.
7.
16.
25
3.
M3x6
Screw,Tapping hex head (WP)
Refer to attached table
FDC4000 Parts List 2009.4
FDC4000 Parts List 2009.4
3
INDEX
INDEX
1
INDEX
Upper Cover
INDEX
4
7
INDEX
10
Optional parts
INDEX
INDEX
8
INDEX
6
Photometer
INDEX
Lamp Unit
9
Accessories
11
FDC4000 PARTS NO. INDEX LIST
NOTE: Remember that the exploded view Parts are shaded
FDC4000 Parts List 2009.4
5
3
Base
Sampler
Cylinder
INDEX
INDEX
Under Frame
Transfer/ISE Unit
INDEX
2
can only be supplied as unitized blocks.
5
1
FDC4000
Upper Cover
Na4
Na4
4
W4
1
W4
3
5
10
6
7
11
B2x6
BR3x6
TP3x6
9
TP3x6
1
8
B2x4
3
BR3x6
E3
2
12
E3
21
2
E3
13
TP3x6
20
E3
4
TaWP3x8
TP3x6
14
BR3x8
TP3x6
TP3x6
TaWP3x8
5
TP3x6
BR3x8
15
TP3x6
18
17
BR3x8
16
19
6
FDC4000 Parts List 2009.4
1
FDC4000
Ref. No.
Part No.
Part Name
Qty
1 113Y100186
PCB assembly
1
16 350Y100566B
Cover
1
2 350N100591A
Cover
1
17 405N100646A
Label
1
ie
17 405N101123
Label
1
2009 expression & up
3 347N100181A
Spacer
1
4 388S1089
Spring
2
Remarks
KEY40 board
Ref. No.
Part No.
Part Name
Qty
Remarks
It is compatible
5 113Y100177
PCB assembly
5
6 347N100188
Spacer
4
PHA01 board
17 405N100558B
Label
1
i
7 608Y100001B
Display
1
17 405N101125
Label
1
2009 expression & up
8 316S1197
Tie, wire
12
It is compatible
9 145S0013
Printer
1
i
ie
10 350Y100568A
Cover
1
Printer cover
18 350N100593C
Cover
1
10 350N100600C
Cover
1
2009 expression & up
19 376N100020B
Filter, mechanical
1
It is compatible
20 363N100429D
Guide
1
Printer cover
21 350Y100567B
Cover
1
1
11 350N100602A
Cover
1
12 350Y100584A
Cover
1
It is compatible
① 350Y100877
Cover
12 350N100685A
Cover
1
2009 expression & up
② 350Y100878
Cover
1
It is compatible
③ 350Y100879A
Cover
1
4
④ 350Y100880
Cover
1
⑤ 358Y100050A
Box
1
13 322N100184
Plain bearing
14 363N100428C
Guide
1
15 347N100198A
Plate, adjustment
4
FDC4000 Parts List 2009.4
Air filter
7
2
FDC4000
Under Frame
TP3x6
BR3x6
3
4
TP3x6
BR3x6
26
2
16
5
6
7
TP3x6
TP3x6
8
1
TP4x8
15
9
17
BR3x6
12
11 13
TP3x6
25
TP3x6
14
23
18
TP3x6
TP3x6
21
BR3x30
TP3x6
TP3x6
TP3x6
TP3x6
TP3x6
TP3x6
TP3x6
BR3x6
TP3x6
BR3x10
BR3x6
19
20
8
FDC4000 Parts List 2009.4
2
FDC4000
Ref. No.
Part No.
Part Name
Qty
Remarks
Ref. No.
Part No.
Part Name
Qty
1 316S1033
Clamp, cord
6
14 316S1140
Clamp, cord
29
2 316S0258
Strap
26
15 113Y100172B
PCB assembly
1
16 316S0258
Strap
26
17 125H10007B
Power supply
1
3 113Y100171G
PCB assembly
1
4 316S1197
Tie, wire
12
CPU40 board
4 316S1198
Tie, wire
9
18 136Y101242D
Cable
1
5 318S1195
Bushing
2
2009 expression & up
19 340N100041B
Handle
2
6 316S1027
Clamp, cord
12
20 367N100021A
Foot
4
7 316S1027
Clamp, cord
12
21 316S1140
Clamp, cord
29
8 318S1195
Bushing
2
22 364S0027
Guard
2
23 119S0042A
Fan
1
24 316S1033
Clamp, cord
7
Remarks
USB40 board
Up to 2008 expression
9 316S0256
Strap
6
10 347S0506
Spacer
5
11 316S0256
Strap
6
25 364S0003
Guard
1
12 316S0258
Strap
26
26 316S1140
Strap
29 2009 expression & up
13 316S0174
Strap
3
FDC4000 Parts List 2009.4
Up to 2008 expression
Up to 2008 expression
9
3
FDC4000
Base
1
BR3x10
2
1
TP3x6
4
TP3x6
TP3x6
44
BR3x10
BR3x6
6
BR3x6
3
10
5
11
9
8
7
W3
12
48
13
TP3x6
TP3x6
TP3x6
42
41
40
19
18
14
17
E2
50
15
BR3x6
TP3x6
35
TP3x6
20
BR3x6
16
TP3x6
37
47
TP3x6
BR3x6
BR3x6
BR3x6
BR3x6
BR3x6
E1.5
21
A3x6
32
31
22
33
TP3x6
BR3x10
BR3x12
30
46
4
45
5
3
24
29
BR3x6
25
TP3x6
TP3x6
28
TP3x6
23
BR3x6
49
10
FDC4000 Parts List 2009.4
3
FDC4000
Ref. No.
Part No.
Part Name
Qty
Remarks
EPM board
Ref. No.
Part No.
Part Name
Qty
1 113Y100192B
PCB assembly
1
30 363N100425G
Guide
1
2 316S0256
Strap
15 Up to 2008 expression
31 107Y100008A
Solenoid
1
Remarks
3 147N100001
Magnetic head
1
32 316S0258
Strap
26
4 356N101590C
Bracket
1
33 113Y100178
PCB assembly
7
4 356N101284
Bracket
1
2009 expression & up
34 347S0506
Spacer
5
Up to 2008 expression
It is incompatible
35 113Y100207
PCB assembly
1
LED40C board
PH801 sensor
36 309S0157
Washer, plastic
2
Up to 2008 expression
1
PHC02 board
5 146Y100011
Photo interrupter
6 347S0890
Spacer
1
37 341N100113A
Arm
1
7 309S0220003
Washer, spring
5
37 341N100223
Arm
1
8 316S1197
Tie, wire
12
8 316S1198
Tie, wire
9
2009 expression & up
38 318S1261
Bushing
2
Up to 2008 expression
It is compatible
39 316S2027
Strap
4
Up to 2008 expression
9 316S1140
Clamp, cord
29
40 316S2027
Strap
3
10 316S0258
Strap
26
41 309S0155
Washer, plastic
5
11 316S1033
Clamp, cord
6
42 128S1050
Microswitch
1
12 316S1140
Clamp, cord
29
43 316S0256
Strap
15 Up to 2008 expression
13 316S1027
Clamp, cord
12
44 394F0112
Magnet
1
14 316S1027
Clamp, cord
12
44 394N100007
Magnet
1
2009 expression & up
15 316F7057
Strap
1
16 316S2027
Strap
3
45 113Y100174B
PCB assembly
1
CCD40 board
17 316S0258
Strap
26
46 113Y100175
PCB assembly
1
LED40 board
18 605N100013
Plate, glass
1
47 309S1055
Washer, plastic
5
2009 expression & up
19 316S0174
Strap
3
20 113Y100179
PCB assembly
1
48 316S0258
Strap
26 2009 expression & up
21 316S1140
Clamp, cord
28
22 316S0256
Strap
15
49 347S0908
Spacer
2
23 113Y100173A
PCB assembly
1
DRV40 board
50 388N100595
Spring, tension
1
24 388N100250E
Spring, torsion
3
24 388N100401
Spring, torsion
3
2009 expression & up
① 136Y101706
Cable
1
It is incompatible
② 350Y100893
Cover
1
25 366N100018B
Actuator
3
③ 356Y100658
Bracket
1
26 362N100114C
Support
1
Up to 2008 expression
③ 356Y100850
Bracket
1
27 356N101610C
Bracket
1
Up to 2008 expression
RAC40 board
28 113Y100176
PCB assembly
1
29 356N101608D
Bracket
1
29 356N103189A
Bracket
1
2009 expression & up
It is incompatible
MSA01 switch
It is compatible
It is compatible
PH803 board
It is compatible
2009 expression & up
2009 expression & up
With washer and nut
2009 expression & up
It is incompatible
④ 852Y100024A
Reader unit
1
⑤ 363Y100249
Guide
1
2009 expression & up
It is compatible
It is incompatible
FDC4000 Parts List 2009.4
11
4
FDC4000
Transfer/ISE Unit
12
3
11
13
10
1
9
S2.6x5
S2x5
1
4
14
B3x15
A3x25
A3x6
7
8
5
A3x6
6
15
2
B3x15
6
A3x6
A3x6
TP3x6
4
3
2
BR3x8
TP3x6
16
E3
17
WP3x5
7
A3x6
TP3x6
N2.6x5
A3x6
18
E5
A3x6
19
A3x6
20
26
S3x6
BR3x16
24
TP3x6
BR3x18
E5
WP3x5
INDEX 04-1
21
23
22
12
27
FDC4000 Parts List 2009.4
4
FDC4000
Ref. No.
Part No.
Part Name
Qty
Remarks
Ref. No.
Part No.
Part Name
Qty
19 113Y100178
PCB assembly
7
PH103 board
20 113Y100177
PCB assembly
5
PH101 board
1 144S0001
Electrode
6
2 113Y100178
PCB assembly
7
3 316S0256
Strap
6
21 324F3198B
Timing belt pulley
1
4 316S0258
Strap
26
22 118Y100051A
Motor
1
22 118N100052A
Motor
1
PH601 board
Up to 2008 expression
Remarks
Slide transfer motor
5 319N100571A
Shaft
1
6 322SY357
Plain bearing
10
It is compatible
7 319F3437
Shaft
1
Slide transfer motor
7 319N101245
Shaft
1
2009 expression & up
23 356Y100389B
Bracket
1
It is compatible
23 356Y100648
Bracket
1
10
2009 expression & up
2009 expression & up
8 367F0248
Foot
2
9 350F5595
Cover
1
24 322SY357
Plain bearing
Spring,
1
25 309S0220003
Washer, spring
5
Up to 2008 expression
26 898H10113A
Electrode kit
1
50pcs
27 136Y101831
Cable
1
2009 expression & up
1
10 388S1454
It is incompatible
compression
11 346F2806B
Plate, auxiliary
1
12 350F5597
Cover
1
13 350F5596
Cover
1
① 357Y100219
Mount
14 346F1522A
Plate, auxiliary
1
② 118Y100095
Motor
1
15 394F0031
Magnet
4
③ 350Y100882
Cover
1
16 346F1514
Plate, auxiliary
2
16 346N100362
Plate, auxiliary
2
17 323F3128
Timing belt
1
18 113Y100178
PCB assembly
7
FDC4000 Parts List 2009.4
④ 350Y100883
Cover
1
2009 expression & up
⑤ 357Y100220
Mount
1
It is compatible
⑥ 368Y100028
Mount
1
⑦ 368Y100029
Mount
1
PH102 board
13
5
FDC4000
Sampler
1
2
3
B3x8
B3x8
B2.6x6
1
B2.6x6
B2.6x6
4
A3x6
B2.6x6
A3x6
5
6
7
8
B2.6x10
4
2
5
9
10
B3x6
A3x6
11
13
TP3x6
BR3x6
WP3x5
14
12
25
27
BR3x12
15
TP3x6
16
WP3x5
TP3x6
TP3x6
BR3x16
24
23
BR3x16
E5
17
E5
TP3x6
20
BR3x12
TP3x6
BR3x18
22
21
18
3
WP3x5
19
26
14
FDC4000 Parts List 2009.4
5
FDC4000
Ref. No.
Part No.
Part Name
Qty
Remarks
Sampler arm cover
Ref. No.
Part No.
Part Name
Qty
Remarks
1 350F5593
Cover
1
2 385H0007
Tube
1
It is compatible
3 350F3806C
Cover
1
Sampler rotation
4 350F3807B
Cover
1
motor
5 322FY093
Bearing
2
20 322SY357
Plain bearing
6 322SF018
Bearing
2
21 323F3056
Timing belt
1
7 319F3432
Shaft
2
22 356Y100394B
Bracket
1
8 319H0019C
Shaft
1
22 356Y100649
Bracket
1
9 322F2033
Plain bearing
2
10 322SF018
Bearing
2
23 322SP204
Plain bearing
2
11 360F0449B
Housing
1
24 322SP212
Plain bearing
4
12 324F3099A
Timing belt pulley
4
24 322SY357
Plain bearing
4
13 113Y100178
PCB assembly
7
14 136Y101280
Cable
1
15 118Y100053B
Motor
1
15 118N100052A
Motor
1
19 118N100052A
Motor
1
2009 expression & up
10
2009 expression & up
It is incompatible
PH201,PH202 board
2009 expression & up
It is incompatible
25 323F3057
Timing belt
1
Sampler vertical motor
26 136Y101829A
Cable
1
2009 expression & up
2009 expression & up
27 136Y101828
Cable
1
2009 expression & up
① 371Y100020A
Nozzle
1
Sampler nozzle
It is compatible
Sampler vertical motor
16 324F3099A
Timing belt pulley
4
② 322Y100008B
Bearing
2
17 356Y100395B
Bracket
1
③ 375H0005
Seal
1
17 356Y100650
Bracket
1
2009 expression & up
④ 350Y100884
Cover
1
It is incompatible
⑤ 113Y100280
PCB assembly
1
18 324F3098A
Timing belt pulley
1
19 118Y100052A
Motor
1
O-ring 4pcs
PH203 board
Sampler rotation
motor
FDC4000 Parts List 2009.4
15
6
FDC4000
Photometer
1
4
11
N3x30
2
A3x6
1
12
3
2
3
B3x16
A2.6x10
4
TP3x6
BR3x12
A2.6x10
E5
5
TP3x6
BR3x16
A3x6
B3x6
BR3x16
B3x6
E8
13
14
8
10
A3x6
WP3x5
5
15
A3x6
16
A4x10
9
6
16
FDC4000 Parts List 2009.4
6
FDC4000
Ref. No.
Part No.
Part Name
Qty
Remarks
Ref. No.
Part No.
Part Name
Qty
1 323F3055
Timing belt
1
11 340F0395A
Knob
3
2 322SP212
Plain bearing
4
12 388F5052A
Spring, leaf
7
2 322SY357
Plain bearing
4
2009 expression & up
13 401F0384A
Plate, pressure
6
It is incompatible
14 401F0776B
Plate, pressure
1
3 322SP204
Plain bearing
2
15 606F10001
Optical fiber
1
4 356Y100396B
Bracket
1
16 136Y101832A
Cable
1
4 356Y100651
Bracket
1
2009 expression & up
It is incompatible
① 350Y100885
Cover
1
5 113Y100177
PCB assembly
5
HP401 board
① 350N101066A
Cover
1
6 347S0026
Spacer
2
Up to 2008 expression
7 309S0220003
Washer, spring
5
Up to 2008 expression
② 815Y100028A
Mount
1
8 324N100053A
Timing belt pulley
1
③ 136H0990A
Cable
1
9 118Y100056A
Motor
1
Incubator motor
④ 322Y100008C
Bearing unit
1
9 118N100053
Motor
1
2009 expression & up
⑤ 357Y100221A
Mount
1
It is compatible
⑥ 815H0007B
Photometric unit
1
Remarks
2009 expression & up
2009 expression & up
It is compatible
Incubator motor
10 340F0522
Knob
FDC4000 Parts List 2009.4
2
17
7
FDC4000
Cylinder
2
3
26
2
BR3x16
WP3x5
TP3x6
1
TP3x6
BR3x12
1
E5
E5
A3x6
6
4
7
11
BR3x6
9
B3x6
TP3x6
13
12
BR3x6
25
23
22
21
16
19
20
18
15
24
17
18
FDC4000 Parts List 2009.4
7
FDC4000
Ref. No.
Part No.
Part Name
Qty
1 356Y100390C
Bracket
1
1 356Y100652
Bracket
1
2 324F3099A
Timing belt pulley
4
Remarks
Ref. No.
Part No.
Part Name
Qty
15 385F0654
Coating
6
2009 expression & up
16 134Y100010B
Solenoid valve
1
It is incompatible
16 134H10011
Solenoid valve
1
Motor
1
Syringe motor
17 385F0495
Tube
3
3 118N100052A
Motor
1
2009 expression & up
18 385F0495
Tube
3
It is incompatible
19 385F0654
Tube
6
Syringe motor
20 372F1871
Fitting, tube
3
PH301 board
21 385N100015
Tube
1
PCB assembly
5
2009 expression & up
It is incompatible
3 118Y100054A
4 113Y100177
Remarks
5 316S0256
Strap
15 Up to 2008 expression
22 372F10011
Fitting, tube
1
6 322SY357
Plain bearing
10
23 385N100014
Tube
1
7 323S3249
Timing belt
1
24 136Y101886
Cable
1
2009 expression & up
8 319N100574A
Shaft
1
25 356N103167A
Bracket
1
2009 expression & up
26 136Y101885
Cable
1
2009 expression & up
① 378Y100007
Cylinder
1
① 378Y100024
Cylinder
1
Up to 2008 expression
9 322SY357
Plain bearing
10
10 317F51003
Stopper
1
11 385F0654
Tube
6
12 113H0356D
PCB assembly
1
13 316S0256
Strap
11
14 316S0256
Strap
15 Up to 2008 expression
FDC4000 Parts List 2009.4
Up to 2008 expression
PRES1 board
2009 expression & up
It is compatible
② 375Y100022
Seal
1
Syringe seal set
19
8
FDC4000
Lamp Unit
1
2
3
1
4
5
A3x6
6
A3x6
A2.6x6
2
7
B3x8
B3x10
8
TP3x6
B3x8
S3x6
9
WP3x5
B3x8
10
11
20
FDC4000 Parts List 2009.4
8
FDC4000
Ref. No.
Part No.
Part Name
Qty
Remarks
Ref. No.
Part No.
Part Name
Qty
Remarks
1 308F0391
Screw, special
1
9 118Y100055A
Motor
1
Filter motor
2 308F0210
Screw, special
1
9 118N100052A
Motor
1
2009 expression & up
3 401F0420
Plate, keep
2
It is compatible
4 613H0006A
Housing, optics
1
Filter motor
5 603Y100038
Filter
1
6 113Y100178
PCB assembly
7
7 316S0258
Strap
26
8 316S1197
Tie, wire
12
8 316S1198
Tie, wire
9
FDC4000 Parts List 2009.4
PH501 board
2009 expression & up
10 322FC263A
Bearing
1
11 136Y101833
Cable
1
① 360Y100167
Housing
1
② 122F1052
Lamp
1
2009 expression & up
Lamp ASSY
21
9
Accessories
FDC4000
1
2
3
4
7
6
5
8
1
11
12
15
14
13
16
17
18
2
9
10
3
19
22
20
FDC4000 Parts List 2009.4
9
FDC4000
Ref. No.
Part No.
Part Name
Qty
Remarks
Slide cartridge
Ref. No.
Part No.
Part Name
Qty
Remarks
1
358N100045C
Box
2
2
319F2278A
Shaft
1
14 347F1947
Spacer
1
For 75mm tube
2
319N101017
Shaft
1
2009 expression & up
15 347F1948
Spacer
2
For 100mm tube
It is compatible
16 347F1946
Spacer
1
For PF
3
137S1297A
Fuse
2
AC250V F 10A
17 347N100228A
Spacer
1
For mixing cup
4
346F2566
Plate,auxiliary
2
Slide weight
18 347N100227A
Spacer
1
For CP
5
350N100836B
Cover
1
19 889H10004
Paper (6pcs)
1
Optional Parts
6
122F1052
Lamp
1
Lamp ASSY
20 136F10001A
Cable
1
i
7
350N100684C
Cover
1
ISE cover
8
890Y100018
Special tool
2
Leak check tool
① 358Y100048
Box
1
Sample rack kit
9
358N100042E
Sample rack
② 347Y100013A
Spacer
1
③ 317Y100005
Pin
1
Box
4
10 405N100642B
Label
1
11 347N100236
Spacer
1
For φ13mm tube
12 347N100211B
Spacer
1
For FUJI tube 1.5mL
FDC4000 Parts List 2009.4
13 347N100212C
Spacer
1
For FUJI tube 0.5mL
INDEX9-9 (3pcs)
Spacer kit
Pins for sample rack
(9pcs)
23
10
Optional parts
FDC4000
1
1
4
3
2
6
8
7
11
10
5
9
13
12
14
PF
15
24
16
17
FDC4000 Parts List 2009.4
10
FDC4000
Ref. No.
Part No.
1
852H10001
2
890H10040
2
890Y100018
Part Name
Sample barcode
Qty
Remarks
1
Ref. No.
9
Part No.
890F10007
Part Name
Slide C
Qty
1
reader
Sampler leak check
Special tool
1
2009 expression & up
FDC4000
tool
Special tool
FDC7000
10 890N100004
Sample position
1
adjustment tool
11 890H10010
PF leak check tool
890F10013
Slide insert
1
adjustment tool
Special tool
1
4
890F10014
Spotting position
1
adjustment tool
12 890F10016
13 890F10031
890N100003
6
890F10015
7
890F10032
Dilution position
1
release
tool
Special tool
FDC4000
15 114N100019
Memory device
1
FDC4000
16 114Y100160
Memory device
1
1
Special tool
1
Special tool
FDC3500 FDC4000
Special tool
FDC4000 FDC7000
1
Special tool
adjustment tool
Master tip
Interlock
Special tool
FDC3500 FDC4000
PF sensor
1
adjustment tool
Dilution position
1
adjustment tool
14 890N100005
FDC7000
5
PF position check
tool
Special tool
FDC3500 FDC4000
Special tool
FDC3500 FDC4000
FDC3500 FDC4000
FDC7000
Special tool
FDC4000
FDC4000
3
Special tool
FDC3500 FDC4000
1
tool
Sampler leak check
Remarks
No program installed
Driver software
(for version upgrade)
17 114Y100161A
Memory device
1
Application software
(for version upgrade)
FDC4000 FDC7000
8
890F10006
Slide A
1
Special tool
① 898Y100303
Maintenance kit
1
Special tool
FDC3500 FDC4000
FDC7000
FDC4000 Parts List 2009.4
25
11
FDC4000 PARTS NO. INDEX LIST
Part No.
26
Index No.-Ref.No.
Part No.
Index No.-Ref.No.
107Y100008A
3-31
11
136Y101833
8-11
21
113H0356D
7-12
19
136Y101885
7-26
19
113Y100171G
2-3
136Y101886
7-24
113Y100172B
2-15
9
137S1297A
9-3
23
113Y100173A
3-23
11
144S0001
4-1
13
113Y100174B
3-45
11
145S0013
1-9
7
113Y100175
3-46
11
146Y100011
3-5
11
113Y100176
3-28
11
147N100001
3-3
11
113Y100177
1-5
308F0210
8-2
21
113Y100177
4-20
308F0391
8-1
21
113Y100177
6-5
17
309S0155
3-41
113Y100177
7-4
19
309S0157
3-36
113Y100178
3-33
11
309S0220003
3-7
113Y100178
4-18
13
309S0220003
4-25
113Y100178
4-19
13
309S0220003
6-7
113Y100178
4-2
113Y100178
5-13
113Y100178
8-6
113Y100179
3-20
113Y100186
1-1
113Y100192B
3-1
9
7
13
19
11
11
11
13
17
309S1055
3-47
11
316F7057
3-15
11
316S0174
2-13
9
316S0174
3-19
11
7
316S0256
2-11
11
316S0256
2-9
9
11
13
15
21
11
9
113Y100207
3-35
11
316S0256
3-2
113Y100280
114N100019
5- ⑤
10-15
15
316S0256
3-22
25
316S0256
3-43
114Y100160
10-16
25
316S0256
4-3
114Y100161A
10-17
25
316S0256
7-13
118N100052A
4-22
13
316S0256
7-14
118N100052A
5-15
15
316S0256
7-5
118N100052A
5-19
15
316S0258
2-12
118N100052A
7-3
19
316S0258
2-16
118N100052A
8-9
21
316S0258
2-2
118N100053
6-9
17
316S0258
3-10
11
118Y100051A
4-22
13
316S0258
3-17
11
118Y100052A
5-19
15
316S0258
3-32
11
118Y100053B
5-15
15
316S0258
3-48
118Y100054A
7-3
19
316S0258
4-4
13
118Y100055A
8-9
21
316S0258
8-7
21
118Y100056A
6-9
17
316S1027
2-6
9
118Y100095
119S0042A
4- ②
2-23
13
316S1027
2-7
9
9
316S1027
3-13
122F1052
122F1052
8- ② 21
9-6 23
316S1027
3-14
316S1033
2-1
125H10007B
2-17
9
316S1033
2-24
9
128S1050
3-42
11
316S1033
3-11
11
134H10011
7-16
19
316S1140
2-14
9
134Y100010B
7-16
19
316S1140
2-21
9
136F10001A
9-20
23
316S1140
2-26
9
136H0990A
136Y101242D
6- ③
2-18
17
316S1140
3-12
11
9
316S1140
3-21
136Y101280
5-14
15
316S1140
3-9
11
136Y101706
136Y101828
3- ①
5-27
11
316S1197
1-8
7
15
316S1197
2-4
9
136Y101829A
5-26
15
316S1197
3-8
11
136Y101831
4-27
13
316S1197
8-8
21
136Y101832A
6-16
17
316S1198
2-4
9
11
11
13
19
19
19
9
9
9
11
11
11
9
11
FDC4000 Parts List 2009.4
FDC4000 PARTS NO. INDEX LIST
Part No.
Index No.-Ref.No.
Part No.
Index No.-Ref. No.
316S1198
3-8
11
346F2566
9-4
316S1198
8-8
21
346F2806B
4-11
13
316S2027
3-16
11
346N100362
4-16
13
316S2027
3-39
11
347F1946
9-16
23
316S2027
3-40
11
347F1947
9-14
23
317F51003
7-10
19
347F1948
9-15
317Y100005
318S1195
9- ③
2-5 9
23
347N100181A
1-3
7
347N100188
1-6
7
318S1195
2-8
347N100198A
1-15
7
318S1261
3-38
347N100211B
9-12
23
319F2278A
9-2
23
347N100212C
9-13
23
319F3432
5-7
15
347N100227A
9-18
23
319F3437
4-7
13
347N100228A
9-17
23
319H0019C
5-8
15
347N100236
9-11
319N100571A
4-5
13
347S0026
6-6
319N100574A
7-8
19
347S0506
2-10
319N101017
9-2
23
347S0506
3-34
319N101245
4-7
13
347S0890
3-6
322F2033
5-9
15
347S0908
3-49
322FC263A
8-10
347Y100013A
350F3806C
9- ② 23
5-3 15
9
11
21
23
23
23
17
9
11
11
11
322FY093
5-5
322N100184
1-13
7
350F3807B
5-4
15
322SF018
5-10
15
350F5593
5-1
15
322SF018
5-6
350F5595
4-9
13
322SP204
5-23
350F5596
4-13
322SP204
6-3
350F5597
4-12
322SP212
5-24
350N100591A
1-2
322SP212
6-2
350N100593C
1-18
7
322SY357
4-24
350N100600C
1-10
7
322SY357
4-6
350N100602A
1-11
322SY357
5-20
15
350N100684C
9-7
322SY357
5-24
15
350N100685A
1-12
322SY357
6-2
17
350N100836B
9-5
322SY357
7-6
19
322SY357
7-9
19
350N101066A
350Y100566B
6- ①
1-16
7
322Y100008B
5- ②
350Y100567B
1-21
7
322Y100008C
323F3055
6- ④ 17
6-1 17
350Y100568A
1-10
7
350Y100584A
1-12
7
323F3056
5-21
15
350Y100877
1- ①
7
323F3057
5-25
15
350Y100878
1- ②
7
323F3128
4-17
13
350Y100879A
1- ③
7
323S3249
7-7
350Y100880
1- ④
7
324F3098A
5-18
15
350Y100882
4- ③
13
324F3099A
5-12
15
350Y100883
4- ④
13
324F3099A
5-16
15
350Y100884
5- ④
15
324F3099A
7-2
350Y100885
6- ①
17
324F3198B
4-21
324N100053A
6-8
350Y100893
356N101284
3- ② 11
3-4 11
340F0395A
6-11
17
356N101590C
3-4
340F0522
6-10
17
356N101608D
3-29
11
340N100041B
2-19
9
356N101610C
3-27
11
341N100113A
3-37
11
356N103167A
7-25
19
341N100223
3-37
11
356N103189A
3-29
11
346F1514
4-16
13
356Y100389B
4-23
346F1522A
4-14
13
356Y100390C
7-1
FDC4000 Parts List 2009.4
15
15
15
17
15
17
13
13
15
19
19
13
17
11
13
13
7
7
23
7
23
17
11
13
19
27
11
FDC4000 PARTS NO. INDEX LIST
Part No.
28
Index No.-Ref.No.
Part No.
Index No.-Ref.No.
356Y100394B
5-22
15
385N100015
7-21
19
356Y100395B
5-17
15
388F5052A
6-12
17
356Y100396B
6-4
388N100250E
3-24
11
356Y100648
4-23
13
388N100401
3-24
11
356Y100649
5-22
15
388N100595
3-50
356Y100650
5-17
15
388S1089
1-4
356Y100651
6-4
17
388S1454
4-10
13
356Y100652
7-1
19
394F0031
4-15
13
356Y100658
3- ③
11
394F0112
3-44
11
356Y100850
3- ③
11
394N100007
3-44
11
357Y100219
4- ①
13
401F0384A
6-13
357Y100220
4- ⑤
13
401F0420
8-3
357Y100221A
358N100042E
6- ⑤ 17
9-9 23
401F0776B
6-14
17
405N100558B
1-17
7
358N100045C
9-1
405N100642B
9-10
23
358Y100048
9- ①
23
405N100646A
1-17
7
358Y100050A
360F0449B
1- ⑤
5-11
7
405N101123
1-17
7
15
405N101125
1-17
360Y100167
362N100114C
8- ①
3-26
21
603Y100038
8-5
11
605N100013
3-18
363N100425G
3-30
11
606F10001
6-15
363N100428C
1-14
7
608Y100001B
1-7
7
363N100429D
1-20
7
613H0006A
8-4
21
363Y100249
364S0003
3- ⑤
2-25
11
815H0007B
6- ⑥
9
364S0027
2-22
9
815Y100028A
852H10001
366N100018B
3-25
367F0248
4-8
17
23
11
13
852Y100024A
889H10004
11
7
17
21
7
21
11
17
17
6- ② 17
10-1 25
3- ④
9-19
11
23
367N100021A
2-20
9
890F10006
10-8
25
368Y100028
4- ⑥
13
890F10007
10-9
25
368Y100029
4- ⑦
13
890F10013
10-3
25
371Y100020A
372F10011
5- ①
7-22
15
890F10014
10-4
25
19
890F10015
10-6
25
372F1871
7-20
19
890F10016
10-12
375H0005
5- ③
15
890F10031
10-13
375Y100022
376N100020B
7- ②
1-19
19
890F10032
10-7
7
890H10010
10-11
378Y100007
7- ①
19
890H10040
10-2
25
378Y100024
385F0495
7- ①
7-17
19
890N100003
10-5
25
19
890N100004
10-10
385F0495
7-18
19
890N100005
10-14
385F0654
7-11
19
890Y100018
10-2
25
385F0654
7-15
19
890Y100018
9-8
23
385F0654
7-19
19
898H10113A
4-26
13
385H0007
5-2
898Y100303
10- ①
25
385N100014
7-23
15
25
25
25
25
25
25
19
FDC4000 Parts List 2009.4