“CHANNAPATNA TOY MAKING VILLAGE” TENTH SEMESTER B.ARCH. THESIS SUBMITTED BY ABHERI SAJI SCHOOL OF ARCHITECTURE AND PLANNING Government Engineering College, Thrissur Batch 2018-23 SCHOOL OF ARCHITECTURE AND PLANNING Government Engineering College, Thrissur CERTIFICATE This is to certify that the thesis report entitled "CHANNAPATNA TOY MAKING VILLAGE" submitted by Ms. ABHERI SAJI (TCR18AR002) in partial fulfillment of the requirements for the award of the Degree of Bachelor of Architecture of the APJ Abdul Kalam Technological University is a bonafide record of the thesis project work carried out by her under my guidance and supervision. This report in any form has not been submitted to any other University or Institution for any purpose. PROF. JENCY. P. A PROF. BIJU. C. A Thesis guide Internal Examiner Thesis coordinator External Examiner PROF. BINDU. C. A Head of The Department DECLARATION I do hereby declare that the thesis entitled "CHANNAPATNA TOY MAKING VILLAGE” is a bonafide record of the study done by me independently during the tenth semester B.Arch degree course in School Of Architecture and Planning, Govt. Engineering College, Thrissur and the thesis has not previously formed the basis of B.Arch degree courses in any university or institution. I also declare that I have adhered to ethics of academic honesty and integrity and have not misrepresented or fabricated any data or idea or fact or source in my submission. I understand that any violation of the above will be a cause for disciplinary action by the institute and/or the University and can also evoke penal action from the sources which have thus not been properly cited or from whom proper permission has not been obtained. This report has not been previously formed the basis for the award of any degree, diploma or similar title of any other University. ABHERI SAJI Thrissur 2nd June 2023 ACKNOWLEDGEMENT The past 5 years of my life has been a wonderful experience as I went through my undergraduate studies in Architecture. I take this opportunity to thank everyone who has had a major part to play in shaping my thoughts and approach to the discipline. I express my gratitude to Asst.Prof. Jency P A (Assistant Professor & Thesis Guide) for the guidance, and constant encouragement throughout the course of this project. I also express my heartfelt thanks to Dr. Ranjini Bhattathiripad .T (Principal), Assoc.Prof. Bindu C.A (Head of the department), Prof. Biju C A ( Professor and thesis coordinator), for their leadership and favourable decisions to support the students throughout the semester. I owe Assoc.Prof. Surya S, Asst.Prof. Rekha V Kumar, Asst.Prof. Geetha A, Asst. Prof. Dibini Bulhar, Asst. Prof. Shijna N P, Asst.Prof. Sanu K Thekkath, Asst.Prof. Deepak Sudhir, Asst.Prof. Devika K C, Asst.Prof.Midhun Leo U, Asst.Prof. Radhika K M, Asst.Prof. Lakshmi Krishnaraj, Asst.Prof. Prasanth A P, Asst.Prof. Sherin P V ,my sincere thanks for their guidance and advice at different points through the course of the project. I also take this opportunity to thank our former class tutor Prof. Reshma M for being with us from the beginning. My heartfelt thanks to my parents for being the pillars of support throughout the process. Above all, I am grateful to science for its endless technologies that made this possible. Thanks to all my friends for their love and support for one another, for being a family. 1 TABLE OF CONTENTS CERTIFICATE I DECLARATION II ACKNOWLEDGEMENT 1 1. INTRODUCTION 1.1. PROJECT INTRODUCTION 1.2. NEED FOR THE PROJECT 1.3.SITE LOCATION 1.4. PROJECT COMPONENTS 1.5. FEASIBILITY 1.6. AIM 1.7. OBJECTIVES 1.8. METHODOLOGY 1.8. SCOPE & LIMITATIONS 1.9. CASE STUDIES 9 9 12 12 13 13 13 14 14 15 2. BACKGROUND STUDY 2.1. CHANNAPATNA 2.2. CULTURAL SIGNIFICANCE 2.3. POPULATION OF CHANNAPATNA 2.4. WORKERS OF CHANNAPATNA 2.5. HOUSES OF CHANNAPATNA ARTISANS 2.6. GENERAL CHARACTERS 2.7. TOYMAKING COMMUNITY NEAR THE SITE 2.8. ACTIVITY 2.9. RAW MATERIALS 2.10. TOOLS AND MACHINES 2.11. COLOUR MAKING PROCESS 2.12. TOY MAKING PROCESS 2.13. WORK SPACES 16 17 21 22 23 23 24 27 27 28 29 30 30 3. CASE STUDY 3.1. KHAMIR CRAFT CENTRE 3.2. MAYA ORGANIC TOY FACTORY 3.3. THE LIVING AND LEARNING CENTRE 3.4. BAMBOO RESEARCH TRAINING CENTRE 3.5. ART AND CRAFT STUDIOS 3.6. DAKSHINACHITRA HERITAGE VILLAGE 31 37 41 51 56 62 4 . COMPARATIVE ANALYSIS 70 2 5 . DESIGN BRIEF 6. SITE ANALYSIS 7 . DESIGN 7.1. ZONING 7.2.CONCEPT 7.3.LAYOUT 7.4. FLOOR PLANS 8. SPECIAL TOPIC 8.1. INTRODUCTION 8.2.CASE STUDY 8.3.CASE STUDY - Aspen Art Museum 8.4.APPLICATION 9. BIBLIOGRAPHY 71 72 76 76 77 79 75 89 89 89 91 94 89 3 LIST OF FIGURES Fig 1.1 Wages diagram Fig 1.2 News report Fig 1.3 News report Fig 1.4 Site location Fig 1.5 Components Fig 1.6. Case studies Fig 2.1 History timeline of Channapatna Fig 2.2 Channapatna toys Fig 2.3 Channapatna toys Fig 2.4 Craft oriented areas Fig 2.5 Urban fabric Fig 2.6 Evolution of streets and buildings Fig 2.7 Road network Fig 2.8 Nodes Fig 2.9 Connections to railway Fig 2.10 Traffic count per hour Fig 2.11 Channapatna population Fig 2.12 Type of workers Fig 2.13 Employment status Fig 2.14 Houses of artisans Fig 2.15 Houses Fig 2.16 Toymaking community near the site Fig 2.17 Street pattern Fig 2.18 Massing of houses Fig 2.19 Streets view Fig 2.20 Streets Fig 2.21 Toymakers house Fig 2.22 Activities Fig 2.23 Materials Fig 2.24 Tools and machines Fig 2.25 Colours Fig 2.26 Process Fig 3.1 Khamir craft centre Fig 3.2 site layout Fig 3.3 Built spaces Fig 3.4 Built and unbuilt spaces Fig 3.5 Concept diagrams Fig 3.6 sections and views Fig 3.7 workshops in Khamir Fig 3.8 Functional analysis Fig 3.9 Maya organic Fig 3.10 Workshop floor plan Fig 3.11 Activity mapping Fig 3.12 Typical arrangement in workshops Fig 3.13 Toy making Machine Fig 3.14 Toy making Process Fig 3.15 LLDC Fig 3.16 Site plan Fig 3.17 Ground floor plan Fig 3.18 Gallery 1 Fig 3.19 First floor plan Fig 3.20 Galleries circulation Fig 3.21 exhibits Fig 3.22 Skylights Fig 3.23 Spotlights in galleries Fig 3.24 Classroom and workshop floor plan Fig 3.25 Printing blocks Fig 3.26 Service room Fig 3.27 Recharge tank & Fire pump room Fig 3.28 Fenestrations on facade Fig 3.29 Bamboo research centre Fig 3.30 site layout 5 Fig 3.31 Zoning Fig 3.32 Components Fig 3.33 Floor plan Fig 3.34 Floor plan zoning Fig 3.35 Academic block section Fig 3.36 Art and craft studios Fig 3.37 Site location Fig 3.38 Massing , symmetry and geometry Fig 3.39 Zoning Fig 3.40 Floor plans Fig 3.41 Circulation Fig 3.42 Interior of the studios Fig 3.43 Interior of the studios Fig 3.44 Exterior analysis Fig 3.45 Dakshinachitra heritage village Fig 3.46 Dakshinachitra Fig 3.47 Four divisions in Dakshinachitra Fig 3.48 Site plan Fig 3.49 Zoning Fig 3.50 Waterbody Fig 3.51 Built spaces and open areas Fig 3.52 Form and function Fig 3.53 Circulation Fig 3.54 Pedestrian path Fig 3.55 Craft centre & Artisans complex Fig 3.56 Vegetation in Dakshinachitra Fig 6.1 Site in the map Fig 6.2 Key plan Fig 6.3 Site plan Fig 6.4 Site plan Fig 6.5 site Views Fig 6.6 Roads near the site 6 Fig 7.1 zoning Fig 7.2 Concept Fig 8.1 Lumber Curtain Fig 8.2 Lumber Curtain Fig 8.3 Facade connections Fig 8.4 Facade views Fig 8.5 Sectional view Fig 8.6 Aspen art museum Fig 8.7 Structure Fig 8.8 Wood facade Fig 8.9 Connections 7 LIST OF TABLES Table 1.1 Methodology………….…..………..…...…. . ………………….… ..……..14 Table 2.1 works and spaces………….…..………..…...…. . ………………….…..….30 Table 3.1 Area statement………….…..………..…...…. . ………………….. ..……..36 Table 3.2 Area statement………….…..………..…...…. . ………………….. ..……..60 Table 4.1 Comparative analysis………….…..………..……………………......…….71 Table 5.1 Design brief…………….…..………..…...…. . ………………….. ..….….72 8 1.INTRODUCTION 1.1. PROJECT INTRODUCTION Channapatna, a village in Karnataka is a homeland of wooden toys. the village also known as ‘Gombegala ooru’ and the people there has been making the toy for more than two decades. Channapatna Toys are not mere toys. They are the main livelihood for a majority of people in Channapatna. Toy making has been the livelihood for almost 70% of Channapatna’s population for centuries. Though the place carries the luxury of a patna (city) in its name, it is a small village with narrow, muddy roads, huts and thatched roof workshops. Apart from the numerous toyshops on both sides of the highway that display colorful toys, nothing is colorful about the village, as the villagers struggle to make both ends meet. 1.2. NEED FOR THE PROJECT Decreasing demand in the Channapatna toys and the people loosing interest in toymaking because of less opportunities. Due to the low wages and struggle makes their children hesitant to take the toy making business.The middlemen, traders, & exporters snatch the profit of the industry.Difficulties in exporting.Limited facilities don’t address the actual problems of toy makers.The facilities implemented by government are inadequate. 9 Fig 1.1 Wages diagram An artisan makes less money on average than people who work in the construction, bamboo, or silk industries. This is one of the primary causes of the decline of artisans who engage in the craft form. Figure 3's bar graph displays the number of artisans who have registered with the Karnataka Handicrafts Development Corporation (KHDC). Over time, there have been a sharp decline in the number of registered and active artisans.According to market research estimates, there is an increase in demand for eco-friendly wooden toys all over the world. More parents and educators are aware of the dangers of plastic and how it affects children's health as well as the environment. This presents a chance to increase the manufacturing and sales of wooden toys. The Indian market for wooden toys, which currently only accounts for a small portion of the country's overall toy sales, is predicted to expand at a compound annual growth rate (CAGR) of 25% over the next five years (https://www.reportlinker.com/p03812874/Toys-Market-in-India.html, 2021) Decline in Chinese Export - Customs duty hike & Improved quality norms Customs Duty on toys, tricycles, scooters, scale models and dolls has seen a steep increase from 20% to 60%. Labour wages in India has improved in India over China too. The 10 improved quality norms for import products have made the import of cheap quality chinese toys decline to 50% in India Fig 1.2 News report Fig 1.3 News report 11 1.3.SITE LOCATION Site is located near the Toy making communities , 600m away from the Channapatna town centre. Site situated along the SH 17 Mysore road. Site has Views from the nearby Kunnir katte pond. Can easily reach the artisan communities from the site. The homeland of wooden toys , Channapatna is now in decline. Lack of opportunities, exploitation , lack of awareness of the toys around the country itself are all affecting the channapatna toys sector at its bottom level. Fig 1.4 Site location 1.4. PROJECT COMPONENTS The goal is to promote and increase Channapatna's growth potential through effective marketing assistance, product training, support for infrastructure development, and sustainable income. The artists receive facilities and platforms to display their work and the village's history to tourists. 12 Fig 1.5 Components 1.5. FEASIBILITY Channapatna is the toy hub of Karnataka.This traditional craft is protected as a geographical indication (GI) under the World Trade Organization, administered by the Government of Karnataka. A facility can consolidate many activities linked to the production of wooden toys, trade facilitation, training, and designing in one location. The channapatna toy industry may benefit from this by having a stable future. 1.6. AIM - To find an architecture solution for deriving a centre to preserve the heritage of channapatna and to promote the Channapatna toymaking community. 1.7. OBJECTIVES - To collect and study the lifestyle of Channapatna Artisans. - To conduct case studies and acquire inferences from it. - To study site features and analyse possibilities of design. - To design a Toy making & skill development centre for the upliftment of Channapatna people. - To design a museum that showcase the history of channapatna toys. 13 1.8. METHODOLOGY Table 1.1 Methodology 1.8. SCOPE & LIMITATIONS Scope - The upliftment of the toy making community through the tourist village. In one site, a complex can consolidate several activities related to the manufacture of wooden toys, trade facilitation, training, and design. The channapatna toy business may profit from a solid future as a result of this. 14 1.9. CASE STUDIES 1. Khamir Craft centre 2.Maya organic toy factory 3.LLDC, Gujarat 4.Art & craft studios 5.Bamboo research & Training centre 6. Dakshinachitra heritage village Fig 1.6. Case studies 15 2. BACKGROUND STUDY 2.1. CHANNAPATNA Channapatna Also Known as "the land of toys" is a city and taluk headquarter in Ramanagara District, Karnataka, India. Channapatna is Famous for its wooden handicrafts. This town has a rich cultural history and is home to a seasoned artisans practicing their craft from hundreds of years. Channapatna is approximately 60kms from Bangalore and 80kms from Mysore. Gombegala Ooru is a locally popularly town known for business since the Tipu Sultan era. The handworks consist of beautiful wooden products shaped like toys, puzzles, keychains, wall hangings and other decorative art pieces including kitchenware. Ivory-wood was used to make these products. Fig 2.1 History timeline of Channapatna 16 2.2. CULTURAL SIGNIFICANCE The Channapatna toys and artisan is a two- century-old industry. It was initiated by Tipu Sultan in the 18th century. Ivory wood known as Aale Mara was initially used was used in making these toys for nearly a century. Artisans who learnt the craft settled in Channapatna,while some settled about 5km from his capital Srirangapatna and that's how the town's association with toy began.Toy manufacturing on Japanese technology,Bavas Miyan,the father of Channapatna Toys, dedicated time in learning and training interested artisans, helped them in improving their skills.Wood cutting machines, turning machine etc where brought into factories by him making production easier.Eventually, sandalwood,rosewood,teak,rubber and other forms of wood were used. Fig 2.2 Channapatna toys A few years into the trade game, the Channapatna toys began to score down due to cheaper Chinese products placing higher market stakes. It was then that the Karnataka Government helped it gain momentum on a global level too.Maya Organic is a Bengaluru based NGO established with the intent to promote the 17 exquisite art of Channapatna.IFolk Channapatna toys and handicrafts, a group formed by Bharath Art and crafts, promotes and supports lacquerware artisans to do innovation and modernisation of their products. Ifolk was formed to honour School Bavas Miyan (father of modernisation of Channapatna toys) Fig 2.3 Channapatna toys Fig 2.4 Craft oriented areas 18 URBAN FABRIC The urban fabric is dense around the Channapatna town. The interior areas have scattered. Fig 2.5 Urban fabric EVOLUTION The streets remain unchanged but the residential areas have gone denser. new comercial buidings, small workshops are also seen in between. Fig 2.6 Evolution of streets and buildings 19 ROAD NETWORK Road network is evolved in irregular grid pattern. The highway divides the town into two half with of the highway NH 275- 25 m with arterial roads 6 m width arterial roads 3 m. Fig 2.7 Road network NODES High traffic intensity is seen at the most of the major nodes. The traffic from four lane 25 m wide road is being squeezeed into 6 m wide arterial road this is one of the reason for traffic congestion in the area traffic count is very high compared to with of the roads in the area. Fig 2.8 Nodes 20 Road connecting to railway is a two lane 12 m road. Fig 2.9 Connections to railway The peak traffic during day time on this is observed at 10:00 AM – 11:00 AM and the peak traffic during night time is observed at 8:00 P.M – 9:00 PM. Fig 2.10 Traffic count per hour 2.3. POPULATION OF CHANNAPATNA The population of Channapatna sub district is 261304 people, among them about 130408 are male and 130896 are female. Total number of house holds in Channapatna Teshil is 62384. Total Literates persons are 165887 in which total male literates are 91666 and female literates 21 are 74221. Under the age of six years child population of Tijara tahsil is 25383, among them 12968 are boys and 12415 are girls. Fig 2.11 Channapatna population 2.4. WORKERS OF CHANNAPATNA Fig 2.12 Type of workers Fig 2.13 Employment status 22 2.5. HOUSES OF CHANNAPATNA ARTISANS Most of the houses are Single storied or double storied buildings.The artisans mostly live in single storied houses with sloped roof. Currently in Channapatna there reside about 5000 families which still carry a link with the soon diminishing craft. The residents occupy this area from the time of their ancestors. Staircases are provided from the outside for to let or for the mixed use of the buildng. Single story traditional buildings have sloped roof ade with curved terracota tiles. Materials used are brick,concrete, teracota roof tiles.Exterior of the buildings are painted with bright colours.Houses are compact in plan.In some of the renovated houses, A room in the front area is dedicated to toymaking. This is mainly for using the electrical machines for the toymaking. Fig 2.14 Houses of artisans 2.6. GENERAL CHARACTERS Houses are brightly coloured.Some houses have a front verandah where they sit and work together.Compound walls are absent for the units and don't have proper setback from road of neighbouring buildings.Most of the recently built houses don't have a sitout area and the main door directly opens towards road. Flat roofed buildings are like box structure with less ornamentation. the sunshades given are also very small in size. 23 Fig 2.15 Houses Some of the artisans have started coming together forming small shops so that they can work together.3-4 Artisans works in a group converting small buildings into shops. 2.7. TOYMAKING COMMUNITY NEAR THE SITE The artisans community near the site consists of dwellings of the toymakers, toy producing workshops of artisans working together and toy shops, emporiums etc. Fig 2.16 Toymaking community near the site STREET PATTERN Orthogonal grid pattern in the arrangement of streets. 24 - single streets - Double streets Fig 2.17 Street pattern MASSING OF HOUSES No Common walls shared between the houses.Space in between the buildings.Some old single stories houses converted into workshops.Workshops and retail shops are located between the houses.wood workshops or wood cutting and polishing small centres are situated in the surroundings of the retail shops. Fig 2.18 Massing of houses 25 STREET CHARACTER Single storied and double storied residential buildings. Traditional single-story buildings have a sloped roof made with curved terracotta tiles. Brick, concrete, and terracotta roof tiles were used as building materials. The exteriors of the buildings are brightly coloured. Houses have a compact floor plan.The renovated houses with in the past 15 years has flat roof.Coexisting traditional and modern architecture. styles from different eras present. Fig 2.19 Streets view Fig 2.20 Streets 26 Fig 2.21 Toymakers house 2.8. ACTIVITY 4-6-8 am - Religious activities Temple visit, socialising 9am - 6pm - Toymaking related activities 5pm - 8 pm - religious activities 4- 6pm - socialising Fig 2.22 Activities 2.9. RAW MATERIALS One of the most basic and essential raw materials used in making Channapatna toys is wood. The artisan requires a special kind of wood to make these toys. The wood used in this craft 27 should be light in weight, closely grained and easy to work with. A particular kind of tree called Alamara, which is naturally found in abundance in this geographical area, is used for making toys. The wood from this tree is suitable for toy making as it is easy to cut, process and finish. Apart from wood the artisan also use lacquer of different colors to paint the toys. Fig 2.23 Materials 2.10. TOOLS AND MACHINES Files and chisel: Artisans use a lot of tools to shape the wood in other to develop a product. Different shapes and size of files and chisels are used by the craftsperson. Vernier caliper, hammers, and divider are also used in the context of toy making. Lathe Machine: At conventional level artisans use hand lathes to make the toys but on bigger scale production mechanized lathes are used. In work-sheds, a single motor is used to run the 8 small lathe machine. These motors run on electricity and have conveyer belt connected to one end, which runs the other small lathe machines. These machines are customized by the craftsmen and can be dismantled and assembled anywhere. To stop the lathe the belt is manually removed from the main line and the lathe gets switched off, without affecting the other lathes. 28 Fig 2.24 Tools and machines 2.11. COLOUR MAKING PROCESS Process of making colors: ● The artisans first prepare vegetable dyes, which are dried naturally. ● After drying it hardens a little and then it is made into colored sticks. ● The colors are then added to hot lacquer and mixed properly so that the colors blend uniformly with the lacquer. ● Once the colors are mixed these are then made into sticks and dried. Fig 2.25colours 29 2.12. TOY MAKING PROCESS Fig 2.26 Process 2.13. WORK SPACES Table 2.1 works and spaces 30 3. CASE STUDY 3.1. KHAMIR CRAFT CENTRE Location : Kukma , Bhuj , Gujarat Architects : Ar. Neelkanth Chayya Design team : Hunnarshala foundation Ssite area : 8093.71 Sqm Building area : 2500 Sqm Completion year : 2007 Topography - Gentle contours Climate - Average temp. in summer 31°C. In winters it drops to ab0ut 12°C. Fig 3.1 Khamir craft centre Khamir is a platform for the crafts, heritage and cultural ecology of the KUTCH region of Gujarat. I nstituted after the earthquake of 2001, it is a space for engagement and development of Kachchh's rich creative industries. 31 Khamir works to strengthen and promote the rich art and traditions of Kutch district. Moreover the campus design is responsive and sensitive towards the user groups. The campus is planned in a way which comes together through fragmented notions in coordination with the existing context and scale of the region. Site Layout Fig 3.2 site layout Fig 3.3 Built spaces 32 70% of the total area consist of open areas which acts a s circulation area, workshop area. Most of the activities occur in these areas more than the built area. The void organizes the Surrounding and is necessary to make it workable.Permits circulation among the path admit light and air Fig 3.4 Built and unbuilt spaces Concept Concept of planning - this center is derived from the local streetscape and village pattern noted before the earthquake . Y shaped branching of streets forming interconnections at regular intervals. Chowks which further form village settlement. Every house had an internal courtyard. which is either placed at the entrance forming an entrance courtyard which is open to the sky or an internal courtyard which is connected to other spaces. 33 Fig 3.5 Concept diagrams Typical street layout The planning of khamir is done in the same manner as of the village street layout forming chowks and courts. As an accelerator for community spaces throughout the campus. It establishes a kind of urban approach having intergrity and involvement. Fig 3.6 sections and views The courtyards of khamir are planned similar to the courtyards in the houses such that it has both semi covered, covered and internal courtyards which are connected to each other which becomes the major activity areas.Mostly two storied structures interconnected by courtyard for light and ventilation.It is a human scale structure which is connected to the ground. The height width proportions of the courtyards and streets provide shade for most of the day. 34 Fig 3.7 workshops in Khamir Functional analysis 1.Administration Office 2.Office Space and studio space for 7 craft focal points 3.Service Centre for documentation design 4.Facilities for regional natural and chemical dying 5.textile laboratory 6.tailoring unit 7.raw material depot 8.collaborative spaces for demonstration and learning 9.meeting and exhibition halls 10. Private Residences and dormitory 11.dining hall and canteen 35 Fig 3.8 Functional analysis Table 3.1 Area Statement 36 The locally available materials rammed earth, rubble stone, wattle and daub, light weight metal lath plaster and panelling are used effective. Designed in response with the climate, openings are made small in such a way withoutletting sand and dust enter inside and filter the light coming. The movement through the verandas of the workshop buildings across a series of shaded courtyards recreates the winding patterns of the village, from courtyard to courtyard, from one house to another. The residential buildings are more humble in comparison with the others. They are carefully positioned in the relatively private and calm diagonal extreme of the campus. Manifestation of the idea of local availability and sustainability. Disaster resilient techniques. Clubbing of courtyards and activities.New techniques like POP sculptures wall.The site selection criteria should be based on the location of the users. 3.2. MAYA ORGANIC TOY FACTORY Location - Channapatna Fig 3.9 Maya organic Maya organic assists artisans and worker co-operatives to develop and market high quality products and services. Maya Organic supports skill development of workers and ensures access to health and education facilities. Workers usually work for 3 to 8 hours daily and a paid around for rs 400 per day. Maya manufacturers good which can be categorised mainly into three categories 37 - push and pull toys - Montessori toys - home accessories The most popular toy that they make is Kabi. raw materials is used are all organic natural and free of chemicals the would have to dry before seasoning to avoid fungal at that various methods are used for processing the wood PROCESSING OF WOOD smoke to dry the wood which takes around 15 days for the wood to dry out rather than taking 2 months if done through usual method palm leaves are used to spread the colour over and for giving a glossy finish. The wood is usually cut into length of 3 inches. The product passes through QC twice and then goes for packaging colouring natural first grade lakh is used which is completing on toxic which is mixed with natural colouring materials. A typical workshop consists of spaces mainly for toy making, storage, seasoning room, assembly , and packaging etc. Fig 3.10 Workshop floor plan Toy making room Area - 215 .23 sqm This space is where the process of cutting the wood into pieces to finishing the toy joining the components happens. the room is divided into 3 parts. 38 in the first area the cutting of the seasoned wood into desired size happens. then it is stored. A storage room is provided in the middile to store the cut wood pieces and materials which then easily used by the other workers. Other section is where the shaping and painting of the wooden toy occurs. Assembly Area - 38.35 sqm The toys which are made then assembled in this room for checking and testing. this is to make sure that the toys are completely safe for the children. Packaging Area - 56. 25 sqm The packing of the toys which passed the tests are done in this room. and the packed products aare stored kept ready for sale delivery. The packaging room is adjacent to the loading and unloading area. Fig 3.11 Activity mapping 39 The production of a toy begins with the acquisition of raw materials, which are obtained from local wood suppliers and then seasoned for 1-3 months depending on the size of the planks. Though the government supplier provides seasoned wood, the craftsmen choose to acquire the wood locally and season it themselves to save money. The seasoned wood is chopped into various sizes based on the requirements.These little pieces are installed on a lathe machine and fashioned into spherical, round, or oval forms according to the design using various types of chisels. After that, the surface of the shape is smoothed using sand paper.The lacquering process begins once the wood has been moulded to the appropriate shape. The artists press the lacquer stick against the wooden item while it is still on the lathe, and the lacquer is attached to the wood owing to the heat caused by friction. Using a dried palm leaf, the lacquer is distributed evenly across the surface. This also adds lustre and sheen to the product. Artists typically use a Vernier calliper and divider to measure size and maintain accuracy. Once completed, the object is removed from the lathe and further surface ornamentation or assembly of distinct sections (if the toy is formed of two or more parts) is completed. At this time, further ornamental works on the toy's surface are also completed. Fig 3.12 Typical arrangement in workshops Fig 3.13 Toy making Machine 40 Fig 3.14 Toy making Process 3.3. THE LIVING AND LEARNING CENTRE Location - Ajrakhpur, Kutch, Gujarat Architects - Uday Andhare & Mausami Andhare design team - Mitesh Panchal, Sayali Andhare Site Area - 8 acres (33000 sqmts) Completion Year - 2015 Built up Area - 11150 sqm Climate - Tropical deserted climate Topography - contoured 41 Fig 3.15 LLDC The living and learning design Center (LLDC) was conceived as a project during this time. It was meant to be a ‘place’ that would becomes a tactile and visual repository of the various crafts of Kutch. Its primary role as a resource center for artisans doubles up as a public museum and place for demonstrative, hands on learning. Fig 3.16 Site plan The Eastern entrance leads to a central forcourt-with planted trees To the south is the entrance to the exhibit spaces-buffered by a two entrance waysGround floor is contains an auditorium too next to the exhibition hall. The second floor can be accessed through several flight of 42 steps from the entrance wayThe exhibit space on the first floor is accompanied by other exhibit spaces on the south. No separate service entry. A road goes around the building throughout the site which used by service vehicles. Parking 35 Car parking provided at the entry. Vey limited vehicle entry inside the compound ( visitors vehicles are strictly not allowed.) Materials Lime+Sand+Crushed Brick = Lime Mortar , Gauged lime mortar- used in the masonry work, Natural lime plaster Marble + Tile flooring White Tile roofing Fig 3.17 Ground floor plan 43 Viewing Galleries are set in different levels Ground floor - access to the gallery is through the rear.This makes a walk around the gallery to access it - giving a preview through glass partition on the way. Climate response plays an integral part in museum experience . Climate responsive design here makes summers cool and winters warm creating comfortable user experience. Exhibits in the first gallery are the early craft work and the equipments that used for making them. In this gallery every exhibits are protected by glass partitions.Displays to show the story of early ages of Kutch art. Fig 3.18 Gallery 1 Hands on gallery This zone allows the visitors to try out the craft under supervision and guidance. This gives the visitor a varied and exciting experience. 44 Fig 3.19 First floor plan Gallery 1 - Basic research , datas collected for research, Temporary exhibits Gallery 2 - After research - exhibited Museum galleries 2 and 3 The exhibits in the galleries changes according to the research. The Exhibits that are displayed in this gallery are the part of researches that they are currently having.Open displays and one with glass partitions are seen. open displays are protected with barricade for visitors to not damage the exhibits. The exhibits here change with in few months and transferred to the next gallery when the research is complete. The exhibits that are displayed here are the one transferred from the previous gallery. interactive displays to learn more about the craft. 45 Fig 3.20 Galleries circulation Gallery layouts The layout is frequently updated to avoid the museum becoming obsolete, and exhibits are replaced and saved in secure archives. The organic elements in the layout keep the area fascinating. They provide a glance ahead, making the circulation unique and exciting. Exhibits The gallery tries to show portraits in a variety of narratives. Mannequins are utilised for clothing exhibits to make them more relatable. Photos of indigenous cultures are also displayed. Fig 3.21 exhibits Lighting in galleries 46 The light in the galleries was kept at 300 lux by covering the funnel with fabric. The thickness of the fabric is used to change the lighting. 300 lux has been determined to be excellent for textile shows. The complexities are enhanced by this lighting. Lighting in GalleriesLight in the galleries is guided through carefully crafted concrete truncated conical skylights(with IR/UV film ), which orient to the sun allowing for a diffused play of light. Only spotlights are provided in addition to the natural sunlight let in through the skylights. Its unique form adds character to the space and improves the ambience. Fig 3.22 Skylights Only spotlights are provided in addition to the natural sunlight let in through the skylights. Its unique form adds character to the space and improves the ambience. Fig 3.23 Spotlights in galleries Digital displays - showing the information about the exhibits. Signs are given to guide the visitors. Natural cooling system . 47 Fans at regular intervals. CNC partitions with designer cut work similar to kutch embroidery. Ceiling - Steel frame work. Floor - Natural kota stone floor. Services Electrical control units are separate for each gallery. Fire & Safety - Sprinkler system 3m x 3m grid Smoke detective sensors.Thermometers one the different walls of the galleries. Fig 3.24 Classroom and workshop floor plan Because the machines take up enough space, the classrooms are spacious. lockers are provided for students, area for the lecturer. storage for keeping the materials. in classroom for manual training, students are free to use the space as they want. 48 workshop areas are rooms with necessary tables equipments and shelves , storage design areas for students.Different type of workshop areas depends on the activities. Fig 3.25 Printing blocks Services Service room is situated above the second gallery. Main electrical room and the Pump room are inside this room. The room is 2m in height . 50% of power is getting from the solar panels. Fig 3.26 Service room Fig 3.27 Recharge tank & Fire pump room 49 Fenestrations - windows and cutouts on the west and south allow the winter sun to warm the interiors while keeping out the summer sun. Controlled apertures, calibrated to the sun angle ensure its working and becomes a simple strategy to effect ventilation without increasing thermal gain. Fig 3.28 Fenestrations on facade Application of the concept of local availability and sustainability Modernization of vernacular architecture Techniques for resiliency in the face of disaster courtyard and activity clubbing Incorporation of light into galleries through truncated pyramids The location of the users should be used to determine the site selection criterion. Use of a water treatment facility. 1. Large amount of landscaping in front of the building 2. Working spaces include permeable walls and numerous holes 3. Lime mortar and natural lime plaster are used in climate-responsive design. Landscaping in front of the building and possible additions zoned at the back 5. Design studios are located near informal workshop areas. 50 3.4. BAMBOO RESEARCH TRAINING CENTRE Location : Chandrapur, Maharashtra Architects : Ar. Sanjay Prakash & Ar. Abhinav Pandey Design team : Shift Architects Site area : 12.5 Acres Building area : 13354 sqm Completion year : 2015 The center supports tribal communities in Chandrapur & Gadchiroli for employment and skill development.The center aims at giving basic craftsman training as well as advanced training to the local artisans who can earn regular livelihood.by creating various bamboo products. they aim to create Bamboo Research and Training Center as a future Tourism destination because of its Iconic Bamboo Buildings. Fig 3.29 Bamboo research centre The entire project is constructed in two phases, where, the Exhibition, Admin and Workshop areas were built in phase one and the academic,hostel, and residence blocks in phase two. Overall site planning is done in the north-south axis with a hierarchy of private to public zones with an area for future expansion to the south. BRTC stands globally by 51 exhibiting the scope of bamboo works in India, training rural artisans and generating employment by taking workshops for the students. A research and academic block take up the work of promoting scientific applications and inventions in the field. The residential facilities for the students and the teaching staff allows a large capacity of uninterrupted human productivity. Fig 3.30 site layout Fig 3.31 Zoning 52 Fig 3.32 Components Materials Bamboo, Rammed Earth, Stone, RCC Academic block floor plan Fig 3.33 Floor plan 53 Fig 3.34 Floor plan zoning In the Academic block the classrooms for lecture classes are given as a mezzanine floor , for easy access to the workshops areas. The classroom and workshops areas are is given in this way because of the demonstrations that needed during the lecture classes. Fig 3.35 Academic block section 54 The locally available materials like bamboo, ,Rammed earth, stone are used effectively. Training and research in converting indigenous and abundant bamboo into useful products and working with technology The tribals can identify with as their own will upgrade their traditionally acquired skills within a modern workshop-like setting. The vertical circulation cores are given in equal intervals in the Academic block. Private zones like Residential blocks and hostel blocks are zoned away from the entry. Disaster resilient techniques are used. Use of RCC footings for bamboo columns to protect them from direct exposure. Manifestation of the idea of local availability and sustainability. Future extensions are zoned at the rear. Classrooms/ Lecture rooms are given as mezzanine floors which are accessible from the workshop areas. Bamboo arcade forming shaded corridors. use of a double glazed corridor. Bundling techniques for structural elements. exhibition spaces with semi open structure allowing natural air and ventilation. 55 3.5. ART AND CRAFT STUDIOS Location - Seosan Si, South Korea Architects - poly.m.ur Design Team : Seok Yoon, Heekyung Moon, Wonil Kim, Suki Kwon Completion Year - 2015 Built up Area - 3802 m² Climate - Humid subtropical climate Fig 3.36 Art and craft studios The arts and craft studios located within the Korean National University of Cultural Heritage consists of three main programs, gallery, workshop and student dormitory. It forms part of the university campus in the rural area of Buyeo. 56 Fig 3.37 Site location The site is surrounded by three distinct environments: mountains, a campus, and densely forested reeds. Massing is constructed by laminating three layers of linear volumes facing distinct viewpoints, resulting in a tri-wing shape, which corresponds to three programming zones with these settings. Three different façade designs were created using polycarbonate as the main material to highlight programmatic and environmental links. Fig 3.38 Massing , symmetry and geometry 57 Zoning Fig 3.39 Zoning Floor plans Fig 3.40 Floor plans Circulation Fig 3.41 Circulation 58 Table 3.2 Area Statement Interiors The Art and Crafts Studio uses a minimal set of materials, most of which are white ceramic flooring, as well as white paint on the walls and ceiling to make the space appear wider. Neutral colors are used in studios and white in interior corridors, which emphasize the large glass windows. The studios used concrete flooring due to the heavy machines, and the walls were covered in two different types of brick and white paint. A simple black metal finish on the ceiling covers the pendant lighting and the upper part of the ceiling, creating an industrial feel. The ambient lighting consists mainly of natural light and track lights, and recessed flush lighting is used along corridors. 59 Fig 3.42 Interior of the studios Fig 3.43 Interior of the studios Exteriors The building massing is formed by three layers of linear volumes facing different views, resulting in a tri-wing formation. The exterior of the art and craft studio is made of polycarbonate as the primary material, glass, and steel. As a result of the glass windows, the building will have an open appearance, which will allow the interior lighting to be visible. Lighting fixtures are installed under the ground floor ceiling as flush recessed lighting. 60 Fig 3.44 Exterior analysis The design has a distinctive style. Simple symmetrical floor plan . use of an interesting multilevel terrace. Arrangement of spaces in Tri-wings allowing smooth circulation. The Art and Crafts Studio uses a minimal set of materials. Use of neutral and light colours in the interior giving a spacious feel. Use of large glass windows allows great amounts of natural ventilation. The building massing is formed by three layers of linear volumes facing different views, resulting in a tri-wing formation. Most Public and semi public areas are zoned in the ground floor. 61 3.6. DAKSHINACHITRA HERITAGE VILLAGE Location - Muthukad, Tamil Nadu Site area - 10 acres Area - 12,140 Sq.m Architect - Laurie Baker, Benny Kuriakose Year of completion - 1996 A living cross-cultural museum of South Indian art, architecture, crafts, and performing arts is currently available and is called Dakshina Chitra. It is the South Indian Heritage Village that unites the cultures of the four southern states—Karnataka, Tamil Nadu, Kerala, and Andhra Pradesh—into a single campus and depicts them through the local architecture as well as the way of life and customs of those people. One can stroll through streets that have been faithfully reconstructed, examine exhibitions that are relevant to the area, talk to local craftspeople, and take in folk performances in a real-world setting while exploring 17 heritage homes. Architectural features like courtyards and verandas, as well as jali and pitched roofs, speak a language of the past and give buildings a rustic appearance. Fig 3.45 Dakshinachitra heritage village 62 Concept The concept evolved from an understanding of historic aspects combined in a modern setting while attentively addressing elements including climate, location, and material availability. Each southern state's architecture was intended to be depicted as a town with narrow streets and pathways. Fig 3.46 Dakshinachitra DakshinaChitra is mainly divided into four divisions, each symbolizing one of the four states of South India – Tamil Nadu, Karnataka, Kerala, and Andhra Pradesh. Every type of house has a treasure trove of classic history. This living museum offers fascinating insights into art, architecture, and lifestyles in South India. Fig 3.47 Four divisions in Dakshinachitra 63 Fig 3.48 Site plan Zoning Horizontal zoning of spaces.Waterbody and transition spaces separate public, semipublic, and private areas. The public circulation goes past the craftsmen' quarters, compromising privacy. Fig 3.49 Zoning Water body The artificial pond runs from the oat along the Tamil Nadu section, Kerala complex and artisans complex. The flow of water bodies are bounded with stones. These water bodies help 64 in creating a micro climate because of the wind directionWooden bridges run above the water bodies connecting the children’s play area and the Tamil Nadu section. Fig 3.50 Waterbody Relationship between built and open areas Layout patterns include centralised, linear, and clustered.Because it is not based on a hard geometrical concept, the clustered pattern is dependent on physical proximity.The clustered pattern's form is adaptable and can easily accommodate growth and change without losing its individuality. Fig 3.51 Built spaces and open areas Form & Function The building's shape reflects the ancient traditional forms. Each form defines the inner spaces.The form does not blend in with the surroundings, yet it is appropriate for the climatic circumstances (stack effect).The function of the building is capable of the structure's form. 65 Fig 3.52 Form and function Circulation No fixed route. Main spine roads branches out into small roads which leads to each sections.On the intersection of roads craft shops can be seen. Fig 3.53 Circulation Pedestrian flow All pedestrian paths were paved by stone with trees on either sides. The pedetrain flows clearly demarcated from the paths used for commercial purposes. The pedestrian flows get branched out from the entrance to the various sections. Vehicular flow The vehicular flow is restricted at the entry plaza itself. The parking shed is also provided in the traditional style. 66 Fig 3.54 Pedestrian path Craft centre Craft bazaars are present for various artist coming from different parts of India to showcase their products.This is a permanent structure for temporary artists. Craft corner was present for the artisans to merchandise their products and it is a permanent market. Artisans Complex This area was restricted for artisans with guest houses for artisans coming to the village during special occasions Artisans quarters was present for the workers employed in various activities going on in the heritage village. Activity hut was present for artisans from various parts to exchange their ideas Fig 3.55 Craft centre & Artisans complex 67 Exhibition & Museum spaces Varied professions existed in ancient periods, and the tools used by them are displayed in this museum, which displays various religious buildings. Museums for the textile industry and folk arts were present in numerous settlements around the country. Vegetation Trees can be seen in great concentrations around the parking area, guest rooms, Kerala part, and Karnataka section. They can also be found in various areas of the site and along the pathway.Palm trees, coconut trees, and neem trees were the most common.The trees play a very important role in blending all the four states together, there is so much greenery, specially along the pathway connecting the four of them together. It helps in the serene transition of built up and open spaces. Fig 3.56 Vegetation in Dakshinachitra - Cluster design - Buildings orientation in site is - SW to NE, Buildings following south indian architectural style,(vernacular style) rectangular in shape. - Floors are ground spread, User have to travel through open spaces to reach closed spaces. - Use of Courtyards, Feel of habitat is created. User can experience live work of people here. 68 - Roof material changes on the basis of state of architectural style. - Slate stone pavements for pedestrian pathways Layout - Linear , Linear organisation of privacy Pathways - Organic with alleyways , No choice to the user Activity zone - Concentrated at the centre, Might not ensure utility of spaces far from core. Spatial config. - Interaction spaces that spred out, The level of interaction is medium Level of interaction - All the performance spaces are lined at the centre, Less direct interaction with artists water as an element- cooling element, Tactile Craft shop - Bazaar , Visual auditory Wall material changes on the basis of state of architectural style. 69 4. COMPARATIVE ANALYSIS Table 4.1 Comparative analysis 70 5. DESIGN BRIEF Table 5.1 Design brief 71 6. SITE ANALYSIS Location Channapatana is a city and taluk headquarters in Ramanagara District, Karnataka, India. Channapatna is approximately 60 kms from Bangalore and 80 kms from Mysore. Site Area - 32.6 acres The site is accessed through Mysore Road SH - 17. Ownership - Vacant site under private ownership Fig 6.1 Site in the map Climate Tropical wet and dry or savanna climate Highest Average temperature - 30.91ºC Lowest Average temperature - 20.41ºC Annual average rainfall- 140.1mm (5.52in) Warmest month - April (36.34ºC / 97.41ºF) Coldest Month - January (17.19ºC / 62.94ºF) 72 Wettest Month - October (314.92mm / 12.4in) Driest Month - January (10.65mm / 0.42in) Humidity - 64.7% Wind direction - Major wind flows from SW to NE . Local wind flow from the Kunnir katte pond side. Fig 6.2 Key plan Fig 6.3 Site plan 73 Kunnir Katte Pond The pond also known as "Kudineerina Katte" which means a pond made to provide pure drinking water.This pond was the source for pure drinking water for most of the town before 1960. The whole pond was protected by barbed wire fence.2 Police personnel were appointed to look after this lake & were present all the time at the entry gate to the pond. Only ladies with cleaned utensils were allowed inside the gate to fetch drinking water. Swimming, bathing, washing clothes were strictly prohibited in the pond.The pond was originally very huge, The original pond had occupied a large area specially towards the left side as seen in the maps today. only 20% of the pond exists at the present. Fig 6.4 Kunnir katte pond Fig 6.5 site Views 74 Fig 6.6 Roads near the site Topography - Flat land Services Drainage - Towards East. Electrical services - OH electrical cables are passing along the periphery of the site. Sensory Views - Views mainly from West side ( SH-17) Noise - Noise mainly from High way SH-17. Entry to the site can be given from the Mysore road SH-17. Trees mainly concentrated on the south side of the site. Landscape should be given respect to the site conditions. North - East side has a good view to the Kunnir katte Pond. Design considering good view points. 75 7. DESIGN 7.1. ZONING Main entry from the SH - 17 road. Separate entry to the toy production units for artisans to avoid conflict in circulation. Fig 7.1 zoning 76 7.2.CONCEPT Connecting to their roots Fig 7.2 Concept 77 7.3. LAYOUT 78 7.4. FLOOR PLANS 79 80 81 82 83 84 85 86 87 88 89 90 8. SPECIAL TOPIC 8.1. INTRODUCTION wood facades Wood is utilised not just in the traditional sense, but there are also countless wood industry goods in the market. Wood and wood products as a façade cladding element in modern architecture with the goal of expanding understanding of the possibilities and constraints of their usage, and making the best use of the wood used in toy manufacture. Except for humidity protection (especially from heavy rain), the impact of temperature (summer and winter thermal fluctuations), solar radiation, and wind, wood and wood-based products used as external, facade, and wooden wall coverings have a particular impact on the architectural appearance of a building. They reflect what primarily determines an architectural structure's look, its outside, and have an influence on the whole experience of the building. Wood and wood-based products are ideal for exterior cladding because they not only have a lovely and distinct aesthetic look, but they can also be made to last with appropriate care. Minimising the wastage of the ivory wood used for making the toys. To incorporate the remaining wood pieces in to design effectively.Facades providing adequate sunlight to the space, shade creating patterns. 8.2.CASE STUDY Lumber Curtain in Minami Azabu Architects: Tsukagoshi Miyashita Sekkei Area : 51 m² Year : 2020 Fig 8.1 Lumber Curtain 91 Named Lumber Curtain in Minami Azabu, the façade wraps the 2-storey level and contains two openings along the street. The studio explained that the façade was created to protect the space from heavy traffic and strong southern sunlight. The screen consists of cypress lumber and M6 stainless rods. A cypress lumber is often used in old temples and has deodorant effect for the car exhaust. Vertically, two lines of rods penetrate the lumbers and the horizontal rods connect each column. The composition gives it no hierarchal appearance, without front and back, and enough strength to resist wind pressure and transmits adequate sunlight to the space. Fig 8.2 Lumber Curtain The folded shape and delicate atmosphere make it like a curtain made of lumber. The lumber of 100mm depth and less represented rods appear different according to the eye direction and the distance to the screen. Fig 8.3 Facade connections Fig 8.4 Facade views 92 Fig 8.5 Sectional view 8.3.CASE STUDY - Aspen Art Museum Architects: Shigeru Ban Architects Area : 33000 ft² Year : 2014 Fig 8.6 Aspen art museum In designing the Aspen Art Museum, Shigeru Ban Architects emphasized opacity as a feature that allows visitors to experience the indoor and outdoor spaces simultaneously. The exterior Woven Wood Screen is made of the composite material Prodema—an amalgam of paper and resin encased within a dual-sided wood veneer. 93 Fig 8.7 Structure The exterior Woven Wood Screen is made of the composite material Prodema—an amalgam of paper and resin encased within a dual-sided wood veneer. Fig 8.8 Wood facade 94 exterior facade and timber support frame for the roof which diffuses the light that enters through the glass walls and skylight. This creative solution maximizes the distribution of natural light inside while minimizing exposure to direct sunlight on artworks. Fig 8.9 Connections 95 8.4.APPLICATION 96 BIBLIOGRAPHY Channapatna by laws PAPERS Traditional toy making in Channapatna - Research gate Channapatna toys of Karnataka - D source A Study of Traditional Toy Making in Channapatna - IJRTE WEBSITES https://www.dsource.in/resource/channapatna-toys-karnataka/environment https://artsandculture.google.com/story/how-to-make-a-channapatna-toy-dastkari-haat-samiti/ dgWhsovsWjHlLQ?hl=en 97