Emergency Warning Equipment Service Guide 2007 NZ Police VE Commodore Revision 1.3 c Nautech Electronics Ltd ,2007 VE Commodore Copyright: c 2007 Nautech Electronics Ltd. All rights reserved. No part of this publication may be reproduced or transmitted in any form or by means of electronic, mechanical, including photocopying, recording or entry into an electronic database without written publication of the copyright owner. Disclaimer: The information contained in this document is for general information purposes only. The information is provided by Nautech Electronics Ltd and whilst we endeavour to keep the information up-to-date and correct, we make no representations or warranties of any kind, express or implied, about the completeness, accuracy, reliability, suitability or availability with respect to the document or the information, products, services, or related graphics contained on the document for any purpose. Any reliance you place on such information is therefore strictly at your own risk. In no event will we be liable for any loss or damage including without limitation, indirect or consequential loss or damage, or any loss or damage whatsoever arising from loss of data or profits arising out of, or in connection with, the use of this document. Every effort is made to keep the document current and up to date. However, Nautech Electronics Ltd takes no responsibility for, and will not be liable for, any pages, sections or information missing from the document. Revision documents will be distributed at Nautech Electronics Ltd discretion as development and advancements are made to the installations processes and/or products. 2 VE Commodore WARNING! SIREN PRODUCTS: Sirens are an integral part of an effective audio/visual emergency warning system. However, sirens are only short range secondary warning devices. The use of a siren does not insure that all drivers can or will observe or react to an emergency warning signal, particularly at long distances or when either vehicle is traveling at a high rate of speed. Sirens should only be used in a combination with effective warning lights and never relied upon as a sole warning signal. Never take the right of way for granted. It is your responsibility to be sure you can proceed safely before entering an intersection, driving against traffic, or responding at a high rate of speed. The effectiveness of this warning device is highly dependent upon correct mounting and wiring. Read and follow the manufacturer’s instructions before installing or using this device. The vehicle operator should check the equipment daily to insure that all features of the device operate correctly. To be effective, sirens must produce high sound levels that potentially can inflict hearing damage. Installers should be warned to wear hearing protection, clear bystanders from the area and not to operate the siren indoors during testing. Vehicle operators and occupants should assess their exposure to siren noise and determine what steps, such as consultation with professionals or use of hearing protection should be implemented to protect their hearing. This equipment is intended for use by authorised personnel only. It is the user’s responsibility to understand and obey all laws regarding emergency warning devices. The user should check all applicable city, state and federal laws and regulations. Nautech Electronics Ltd assumes no liability for any loss resulting from the use of this warning device. Proper installation is vital to the performance of the siren and the safe operation of the emergency vehicle. It is important to recognize that the operator of the emergency vehicle is under psychological and physiological stress caused by the emergency situation. The siren system should be installed in such a manner as to: A) Not reduce the acoustical performance of the system, B) Limit as much as practical the noise level in the passenger compartment of the vehicle, C) Place the controls within convenient reach of the operator so that he can operate the system without losing eye contact with the roadway. Emergency warning devices often require high electrical voltages and/or currents. Properly protect and use caution around live electrical connections. Grounding or shorting of electrical connections can cause high current arcing, which can cause personal injury and/or severe vehicle damage, including fire. PROPER INSTALLATION COMBINED WITH OPERATOR TRAINING IN THE PROPER USE OF EMERGENCY WARNING DEVICES IS ESSENTIAL TO INSURE THE SAFETY OF EMERGENCY PERSONNEL AND THE PUBLIC. 3 VE Commodore WARNING! INSTALLATION: All devices should be mounted in accordance with the manufacturer’s instructions and securely fastened to vehicle elements of sufficient strength to withstand the forces applied to the device. Ease of operation and convenience to the operator should be the prime consideration when mounting the siren and controls. Adjust the mounting angle to allow maximum operator visibility. Do not mount the Control Head Module in a location that will obstruct the drivers view. Mount the microphone clip in a convenient location to allow the operator easy access. Controls should be placed within reach of the driver or if intended for two person operation the driver and/or passenger. In some vehicles, multiple control switches and/or using methods such as ‘horn ring transfer” which utilizes the vehicle horn switch to toggle between siren tones may be necessary for convenient operation from two positions. 4 VE Commodore WARRANTY Nautech Electronics Ltd emergency devices are throughly tested at the time of manufacture. Provided they are installed and operated in accordance with manufacturer’s recommendations, Nautech Electronics Ltd guarantees all parts and components except the lamps to a period of one year (unless otherwise expressed) from the date of purchase. Units demonstrated to be defective within the warranty period will be repaired or replaced at the factory service center at no cost. Use electrical loads of a power rating higher than installed or recommended by Nautech Electronics Ltd, or use of inappropriate or inadequate wiring or circuit protection causes this warranty to become void. Failure or destruction of the product resulting from abuse or unusual use and/or accidents is not covered by this warranty. Nautech Electronics Ltd shall in no way be liable for other damages including consequential, indirect or special damages whether loss is due to negligence or breach of warranty. NAUTECH ELECTRONICS LTD MAKES NO OTHER EXPRESS OR IMPLIED WARRANTY INCLUDING, WITHOUT LIMITATION, WARRANTIES OF FITNESS OR MERCHANTABILITY, WITH RESPECT TO THIS PRODUCT. PRODUCT RETURNS If a product must be returned for repair or replacement*, please contact Nautech Electronics Ltd to obtain a Return Goods Authorisation Number (RGA number) before you ship the product to Nautech Electronics Ltd New Zealand. Write the RGA number clearly on the package near the mailing label. Be sure you use sufficient packing materials to avoid damage to the product being returned whilst in transit. * Nautech Electronics Ltd reserves the right to repair or replace at its discretion. Nautech Electronics Ltd assumes no responsibility or liability for expenses incurred for the removal and/or reinstallation of products requiring service and/or repair,; nor for the packaging, handling, and shipping; nor for the handling of products returned to sender after the service has been rendered. 5 VE Commodore CONTENTS Page Electronic Equipment 7 -Siren Lights Controller (SLC) SLC Input/Output Pins -Remote Control Head (RCH) RCH Buttons/Rotary Control SLC Programming Instructions via RCH RCH plugs -Head Light Flasher Unit (HFU) HFU Input/Output pins -Anti Theft Ignition Override System (ATIS) ATIS Input/Output Pins -Nautech Fuse Box Nautech Fuse Box – Fuse Ratings Nautech Fuse Box Plug descriptions -Voltage Sensitive Relay (VSR) -Siren Driver—Flat Horn -Hands Free Interface (HFI) Hands Free Interface (HFI) - Pin outs -PA Microphone -Radios -VHF Antenna (Uniform/ Covert & Plain) -UHF Antenna -Equipment Locations 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 Emergency Lighting 30 -MX7000 Lightbar Lightbar wiring Replacement Lightbar bulbs -7000 Series LED Modules -7000 Series LED Modules (Covert) -8000 Series LED Modules -LED 8000 PSU LED 8000 PSU - Input/Output Pins -Emergency Lighting Locations 31 32 33 34 35 36 37 38 39 Wiring Locations -Nautech Looms 40 -Radio Looms 41 42 Special Notes 43 -Black Out Switch 44 Nautech Contact information 45 6 VE Commodore Electronic Equipment • SLC (Siren Light Controller) • RCH (Remote Control Head) • HFU (Headlight Flasher Unit) • ATIS (Anti-Theft Ignition System) • Fuse box • VSR (Voltage Sensitive Relay) • HFI (Hands Free Interface) • PA Microphone • Radios • VHF Antenna • UHF Antenna • Emergency Equipment Locations 7 VE Commodore Electronic Equipment SLC (Siren Lights Controller ) The SLC is an emergency warning system that controls all emergency light and siren functions including the flashing of the emergency lights, lightbar, siren tones and Headlight Flasher Unit (HFU). The SLC is remotely controlled via the RCH. Nautech Code : ESir SLC 2500 SLC mounted on gear plate, passenger side in boot Specifications: MultiTone Siren 100W RMS Amplifier - Continuous Operation Public Address Microphone Primary Warning Light Output - 70A max 2 x Dual outputs for front and rear warning lights 3 x Work lamp Outputs: Takedown, left and right alley lights 1 x Sign / Aux Light Output 8 VE Commodore Emergency Equipment SLC Output Pins Pin # Colour Function 1 Yellow Right Alley Light 2 White Left Alley Light 3 Black Ground 4 Grey Sign Light / Auxiliary 5 Purple Ignition (+12V) 6 Purple Ignition (+12V) 7 Red Primary Rotator Lights (+12V) 8 Red Primary Rotator Lights (+12V) 9 Blue/White Rear Secondary Lights Passenger Side 10 Green/White Rear Secondary Lights Driver’s Side 11 Blue Front Secondary Lights Passenger Side 12 Green Front Secondary Lights Driver’s Side 13 Red/White Headlight Flasher Unit (HFU) Enable 14 Brown Take Down Lights 15 Red Primary Rotator Lights (+12V) 16 Red Primary Rotator Lights (+12V) 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 SLC Input Pins Pin # Colour Function 1 Red/Black Twin Speaker –ve 2 Orange Ignition Over-ride(+12V) 3 Blue/White Horn Switch 4 Brown/White SLC Ignition Sense 5 Purple Ignition Out (+12V) 6 Black GND 7 Red/Black Twin Speaker +ve 8 Grey Park Light Sense (RCH Backlight) 9 Yellow Alert 10 N/C N/C 11 Purple Ignition Out (+12V) 12 N/C N/C 9 1 1 1 9 8 7 6 5 4 3 2 1 VE Commodore Emergency Equipment RCH (Remote Control Head ) The RCH operates the SLC remotely via a data cable enabling the user to control the emergency flashing lights and siren tones. Nautech Code : ESir RCH 3400 RCH mounted in the centre console (Plain RCH mounted in sunglass holder above and Uniform vehicles) the centre console in the roof (covert vehicles) Specifications: Operating Voltage: 12V DC (11 - 16V DC) Communications: RS485 Serial Data EMC Compliance: AS/NZS 4251.1 Certification Operating Temperatures: 0°C ~ 50°C 10 VE Commodore Emergency Equipment RCH - Buttons Function Key Label Front Secondary Lights and Dash LED’s. Front Flash Rear Secondary Lights and Deck LED’s. Rear Flash Front Secondary Lights and Dash LED’s. & Rear Secondary Lights and Deck LED’s. Front & Rear Flash Left Alley Light (Light bar). Left Directional Front Take Down Lights (Light bar). Take Down Right Alley Light (Light bar). Right Sounds Air Horn for as long as button is pressed. Air Horn Sounds siren and activates lights for 3 seconds. Siren Sounds Siren and Lights until pressed again. Alert Activates RCH and radios when the vehicles ignition is not on. Ignition Bypass Label RCH - Rotary Control Function Emergency lights and the siren functions are switched OFF. PA is active. Position S/BY Activates the front and rear RED/BLUE flashing lights in the light bar, front windscreen, rear SEC windows, grille lights (if fitted) and also activates the flashing headlights (during daytime driving). Activates all of the vehicle’s emergency lighting – All RED/BLUE front and rear facing flashing lights, Rotating intersection lights and flashing headlights (during daytime driving). PRI Will generate a continuous WAIL tone and all of the emergency lighting will continue to operate. WAIL Will generate a continuous YELP tone and all of the emergency lights will continue to operate. YELP Will generate a continuous HI-LO tone and all of the emergency lights will continue to operate. HI-LO 11 VE Commodore Emergency Equipment RCH - Plugs RCH Data Plug RCH Power RCH Data Plug Cable entry side Pin # Colour Function 1 Black GND 2 Brown Logic Lo (0V) 3 Red Logic Hi (5V) 4 Orange +5V 4 3 2 1 Cable entry side RCH Power Plug -+Pin # Colour Function 1 Orange Ignition Bypass 2 Black GND 3 Red/Yellow +12v 3 2 1 12 VE Commodore Emergency Equipment SLC Programming Instructions Via the RCH The SLC has various functional modes which can be programmed via the RCH. To enter the SLC’s programming mode turn the rotary switch on the RCH to “SEC” mode, then press “FRONT FLASH” and “ALERT” keys simultaneously for approximately 10 seconds. The unit will issue a series of short beeps followed by a longer beep to signify programming mode has been enabled. The Corresponding LED will indicate active functions. Pressing the designated keys will toggle the SLC between the corresponding modes. Function Key Label LED On LED Off NZ Police Settings Front light output Front (Pulsed/Steady) Flash Front secondary Front secondary lights lights in lightbar stay in lightbar flash when on constantly when in SEC or PRI mode in SEC or PRI mode OFF HFU Output Take Down HFU steady output (+12V) HFU sync pulse output (+12V) ON HRT Function Right Horn input operates air horn Horn input operates siren ON AUX Output SIREN AUX Radio Rebroadcast ON N/A Front & Rear Flash N/A N/A OFF N/A Left N/A N/A OFF Rear Light Output (Steady/Pulsed) Rear Flash Rear secondary lights in lightbar stay on constantly when in SEC or PRI mode Rear secondary lights in lightbar flash when in SEC or PRI mode OFF Sec Lights Out Alert N/A Flashing emergency lights activate when in “Secondary” mode OFF NOTE : For NZ Police vehicles only the TD key, R key and Siren LEDs should be lit up when in programming mode. All others must be OFF. 13 VE Commodore Emergency Equipment HFU (Headlight Flasher Unit ) The Headlight Flasher Unit (HFU) controls the alternating flashing of the headlights without disrupting normal operation. • Available for 12V and 24V applications • 2 or 4 channels for alternately flashing an extra pair of auxiliary lights • The trigger input will accept both a constant or pulsed voltage, for synchronising with other flashing lights on the vehicle Nautech Code: ELig HFU4820 HFU mounted between the main fuse and relay box NOTE: LTSA requires that headlights MUST NOT flash at night. The Headlight Flasher Unit will NOT flash the headlights if: • The park lights and headlights are ON OR • The vehicle is in PARK or NEUTRAL OR • The ignition is OFF Specifications: Flash Speed: Approx 1.6Hz (96 fpm) Output Loading: Up to 8 Amps per output channel Operating Voltage: 12V unit (11-16V) / 24V unit (22-32V) 14 VE Commodore Emergency Equipment HFU - Input/Output Pins Pin # Colour Function 1 Purple RHS Hi Beam (Connect to Lights) 2 Purple RHS Hi Beam (Connect to Lights) 3 Red/White HFU Enable 4 White Park Light Sense 5 Orange Ignition Sense (+12V) 6 Black GND 7 Yellow LHS Hi Beam (Connect to Lights) 8 Yellow LHS Hi Beam (Connect to Lights) 9 Brown High Beam 10 Yellow/Blue Head Lights Supply (+12V 10A) 11 Yellow/Blue Head Lights Supply (+12V 10A) 12 Brown LHS Headlights (Connect to Vehicle Wiring) 13 Grey RHS Headlights (Connect to Vehicle Wiring) 14 Yellow/Red Head Lights Supply (+12V 10A) 15 Yellow/Red Head Lights Supply (+12V 10A) 16 Grey High Beam 15 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 VE Commodore Emergency Equipment ATIS (Anti Theft Override System ) The Nautech ATIS module allows a vehicle’s engine to continue to run when the vehicle’s key is removed from the ignition. The driver can leave the vehicle locked for increased security. The ATIS has an ‘engine kill’ input which is wired to the gear lever and ‘kills’ the engine when attempting to resume operation of the vehicle without re-inserting the ignition key and turning on the ignition. To activate the ATIS unit simply press the Power/Economy button next to the gear lever. The unit will beep when the system is activated and the key can be removed from the ignition. NOTE: The vehicle must be in either PARK or NEUTRAL gear for the ATIS to operate. Nautech Code: ENel ATIS VE V5 ATIS activated by pressing the indicated button The ATIS is located behind the steering wheel trim Specifications: Operation Voltage: 12V operation (11-16V max) 16 VE Commodore Emergency Equipment ATIS - Input/Output Pins Pin# Colour Function 1 Yellow/Black Battery (+12V) 2 Pink Ignition (+12V) 3 Brown Accessory Out (+12V) 4 Yellow/Red HFU Out (+12V) 5 Blue/Black ATIS enable (-ve) 6 Grey/Blue Park/Neutral Sense (+ve) 7 Unused Unused 8 Black GND 1 8 1 2 3 4 5 6 7 8 Note: The VE ATIS is different from the VZ/VY ATIS. If the ATIS unit becomes faulty and a replacement is required, ensure that the substitute ATIS is the VE version. 17 VE Commodore Emergency Equipment Nautech Fuse Box The Nautech Distribution Box provides fused constant, ignition and accessory power to the Emergency Warning Systems. The Nautech Distribution Box is located in the boot on the passenger side The Nautech Fuse box mounted to the Gear plate in the boot Specifications: Operation Voltage: 12V operation (11-16V max) Features: - 8 x 10A Max B+ Outputs - 3 x 5A Max IGN Outputs - 3 x 5A Max ACC Outputs - ACC and IGN LED’s to indicated when the distribution board is operational - Holden Tail lights Interface which allows alternate flashing of the rear tail lights between the indicator and reverse lights 18 VE Commodore Emergency Equipment Nautech Fuse Box - Fuse Ratings 2 1 Replace fuses with same type and rating. Correct rating of fuses is vital for proper equipment and wiring protection. Failure to do so may result in equipment failure and/or fire. 4 3 6 5 Nautech code: ENel VE FB1 Fuse # Fuse Rating Function 1 5A SLC ACC 2 5A ACC 1 3 5A ACC 2 4 5A Radio IGN 5 5A MDT IGN 6 5A IGN Control 7 10A AUX 2 8 10A AUX 1 9 10A Radar Power 10 10A ATIS Power 11 10A RCH Power 12 10A AVL Power 13 10A VHF Power 14 10A UHF Power 7 9 8 19 11 10 13 12 14 VE Commodore Emergency Equipment Nautech Fuse Box—Input/Output Pins Pin # Colour Function 1 Black jumper to chassis Ground 2 Orange/Black Radio IGN 3 Brown/White SLC IGN 4 --- --- 5 Red UHF Power 6 White Shielded AVL Power 7 Blue/Red AUX1 Power 8 Red/Blue AUX2 Power 9 --- --- 10 --- --- 11 Red MDT Power 12 Purple AUX IGN 13 Brown VHF Power 14 Red/Yellow RCH IGN over-ride 15 White Shielded Cigarette Lighter Power 16 Yellow/Black ATIS Power Pin # Colour Function 1 Green/White Secondary Left input 2 Blue/White Secondary Right input 3 Black Ground 4 Black/White Lights out Pin # Colour 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 4 3 2 1 Function 1 Purple Ignition Input (IGN) 2 Brown Accessory input (ACC) Pin# 16 Colour IGN 1 ACC 2 Function 1 Red B+ 2 Red B+ 2 20 1 VE Commodore Emergency Equipment VSR (Voltage Sensitive Relay ) The Voltage Sensitive Relay is an intelligent device that isolates two batteries when the voltage present on the engine battery drops to 12.8V or below. This allows the engine battery to maintain enough charge to start the vehicle while the auxiliary battery can continue to be used for the emergency equipment. When the Engine battery charge reaches 13.7V the relay closes connecting the two batteries in parallel, allowing the engine alternator to charge both batteries simultaneously. The VSR is mounted on the gear plate in the boot Specifications: Operation Voltage: Relay opens @ 12.8V Relay closes @ 13.7V Current Rating: 140A 21 VE Commodore Emergency Equipment Siren Driver The Flat Horn Siren speaker is a high output driver powered by an Internal Amplifier within the SLC. The Siren speaker outputs the siren tones as well as speech from the PA microphone. Mounted inside the front bumper. Siren assembly - Specifically designed to Nautech Code: ESir D100C VE (Siren Assembly Code) attach to the front impact bar on the VE Omega , SV6 and SS Commodore’s The Flat Horn Siren driver is mounted within the front bumper below the number plate Specifications: Impedance: 8 ohm Power Output: 100Watts 22 VE Commodore Emergency Equipment HFI (Hands Free Interface ) The Hands Free Interface allows the Driver of the vehicle to use the VHF radio by pressing a button on the steering wheel to transmit instead of holding the microphone. The Hands free Microphone is located in the centre ceiling light assembly. The HFI also allows control of the SLC Siren Functions via the horn and steering wheel buttons Nautech Code: ERad HFI 6200 HFI 6200 Unit The HFI unit is mounted on the drivers side of the centre console hidden behind the plastic trim Pushing the indicated button on the steering wheel activates radio PTT (hands free mode) The “Audio” button located on the steering wheel toggles the siren on/off when the RCH is in ‘SEC’ , ‘PRI’ or ’ALERT’ modes. The factory horn button in the centre of the steering wheel: 1) Activates the factory horn AND air horn. 2) Toggles the Siren tone between ‘WAIL’ and ‘YELP’ when the RCH is in ‘PRI’ and ‘SEC’ modes with the siren on. 23 VE Commodore Emergency Equipment HFI - Plug Pin Outs - Loom Side Pin # Colour Function 1 Black Analogue ground—Not connected 2 Brown “Push-to-talk” (Output not connected) 3 White Steering wheel button sense 4 Blue Vehicle Stereo Input 5 Red +12V 6 Orange Alert output 7 Yellow GND 8 Green GND 1 7 6 2 8 5 3 4 24 VE Commodore Emergency Equipment PA Microphone The PA Microphone is located on the passenger side of the centre console. The PA MIC connects to the SLC via an extension lead (Part: EWir MIC EXT S4) . Nautech Code: ESir PA MIC 25 VE Commodore Emergency Equipment Radios Both VHF and UHF radios are mounted in the boot between the rear passenger seats. T700 VHF Radio Head is mounted beneath the vehicle’s stereo unit. T700 UHF Radio Head is mounted in the glove box. T2000 UHF Radio Head is mounted in the glove box. UHF Radio Mounting Cradle VHF Radio Mounting Cradle T2000 Series UHF Radio T700 Series UHF Radio T700 Series VHF Radio 26 VE Commodore Emergency Equipment VHF Antenna (Uniform Vehicles) The VHF Antenna is mounted in the centre of the boot lid. With the antenna cable running through the boot lid frame, into the factory conduit and into the boot towards the radio plate Extra grounding is required on the boot lid. Nautech Code: PAnt P9038 (Whip) PAnt HT AW12 (Silver Tip) PAnt HT VHFB (Black Base) Extra grounding is required on the boot lid to reduce electromagnetic noise VHF Antenna (Covert & Plain Vehicles) The Covert & Plain VHF Antenna is a modified version of the factory vehicle stereo antenna. The VHF Antenna mounts on the roof towards the rear of the vehicle, with the broadcast antenna (a thin black wire) routed around on the inside of the rear windscreen as shown in the photo. Nautech Code: PAnt VE VHF B (Base) PAnt VE VHF W (Whip) WHIP BASE Broadcast Antenna (Shown in green) runs along the inside of the rear windscreen and secured in place with clear cellotape. 27 VE Commodore Emergency Equipment UHF Antenna The UHF antenna is mounted on the front windshield. The UHF antenna runs behind the roof lining towards the radio plate. Nautech Code: PAnt HT GMU P UHF antenna mounted on the windshield 28 VE Commodore Emergency Equipment Equipment Locations Remote Control Head ESir RCH 3400 Siren Light Controller ESir SLC 2500 Headlight Flasher Unit ELig HFU 4720 Nautech Distribution Box ENel VE FB1 Main Fuse Box PEle HM FBHD (Fuse Holder) PEle HM FBHDC (Fuse Cover) LED 8000 PSU Siren ANel LED 8000P ESir D100C VE UHF Radio (If Fitted) UHF Radio Head VHF Radio Headlight Flasher Unit Remote Control Head VHF Radio Head Distribution Fuse Box Siren Driver Nautech Fuse Box LED 8000 PSU (Covert Only) Siren Light Controller (SLC) UHF Radio Head Siren Driver VHF Radio Head UHF Radio (If Fitted) VHF Radio Remote Control Head 29 Headlight Flasher Unit VE Commodore Emergency Lighting • MX 7000 Series Light bar • 7000 LED Modules (Deck/Dash/Window/Grille) • LED 8000 Series • Emergency Lighting Locations 30 VE Commodore Emergency Lighting MX7000 Light bar The Code3 MX7000 light bar consists of: • 4 x rotating beacons • 2 x rotating intersection lights • 2 x forward facing takedown lights • 1 x right facing alley light • 1 x left facing alley light • 2 x front flashing lights (blue and red) • 2 x rear flashing lights (blue and red) Nautech Code : ELig MX7047 NZP FRONT REAR 31 The Light Bar on the VE is positioned slightly towards the rear with the front light bar clamp lining up with the door seams VE Commodore Emergency Lighting Light Bar Wiring All of the Light bar wiring is connected using The terminal block under the LHS (Blue) Lens of the Light Bar Interior Light Bar loom Blue/Black (Red Rear Flash) Blue (Blue Rear Flash) Yellow/Black (Drivers Side Alley) Yellow Green/White Blue/White Yellow White White/Black ( Rotators) White (Red Front Flash) Green Orange/Black (Takedowns) Brown Orange (Blue Front Flash) Blue Red Jumper Red/Black (Rotators) Red Red (Rotators) Red The Interior wiring should be as neat as possible with any loose cables secured with cable ties. 32 Exterior Light Bar loom from SLC Black (Ground) The interior wiring should be wired exactly to this diagram VE Commodore Emergency Lighting Replacement Light Bar Bulbs 25W Lamp Bayonet fitting to suit MX7000 series light bar Nautech Code : PLig LAMPE 1225 50W Vertical Filament Vertical (inline) filament to suit rotating lights on MX7000 series light bar Nautech Code : PLig YL1250 50W Horizontal Filament Standard horizontal filament to suit flashing / alley / takedown lights on MX7000 light bars. Nautech Code : PLig YL1250H 33 VE Commodore Emergency Lighting 7000 Series LED Modules The Nautech 7000 Series LED modules feature: • Hi-intensity long life LED’s • Low power operation • Wide viewing angle - 120 Degrees • Four programmable flash patterns: Single flash, double flash, triple flash and quad flash • No bulb replacement required • Clear lens for covert operation Nautech Code : ELig LED71R0 - Red Dash / Deck Light ELig LED71B0 - Blue Dash / Deck Light ELig LED72R0 - Red Window Mount Light ELig LED72B0 - Blue Window Mount Light 7000 Series LED modules mounted as dash lights on the front dash Specifications: Flash Patterns: Single flash, double flash, triple flash and quad flash Operating Voltage: 12 VDC nominal (11-15V max) Typical Current Draw: Red — 600mA @ 13.8 VDC Blue — 850mA @ 13.8 VDC 34 VE Commodore Emergency Lighting 7000 Series LED Modules The Nautech 7000 Series LED modules feature: • Hi-intensity long life LED’s • Low power operation • Wide viewing angle - 120 Degrees • Four programmable flash patterns: Single flash, double flash, triple flash and quad flash • No bulb replacement required • Clear lens for covert operation • Water Proof housing suitable for outside applications Nautech Code : ELig LED73R0 ELig LED73B0 7000 Series LED modules as grill lights behind the front bumper grill (for covert operation) Specifications: Flash Patterns: Single flash, double flash, triple flash and quad flash Operating Voltage: 12 VDC nominal (11-15V max) Typical Current Draw: Red — 600mA @ 13.8 VDC Blue — 850mA @ 13.8 VDC 35 VE Commodore Emergency Lighting 8000 Series LED Modules (Used with LED 8000 PSU) The Nautech 8000 Series LED modules feature: • Compact design for covert operation (Hide away) • Hi-intensity long life LED’s • Low power operation • Four programmable flash patterns: Single flash, double flash, triple flash and quad flash (Dictated by the LED 8000 PSU) • No bulb replacement required Nautech Code : ANel LED 80R0 ANel LED 80B0 Clear Lens Tail lights incorporating Nautech Red/Blue 8000 Series LED units 8000 series LED module placed into the tail light housing NOTE: DO NOT CONNECT LED’s DIRECTLY TO +12V. LED 8000 PSU MUST BE USED. Specifications: Operating Voltage: 12 VDC nominal (11-15V max) Typical Current Draw: Red — 320mA @ 13.8 VDC Blue — 400mA @ 13.8 VDC 36 VE Commodore Emergency Lighting LED 8000 PSU (TO BE USED WITH 8000 SERIES LED MODULES) The Nautech LED 8000 PSU is a dedicated power supply and control unit for the 8000 SERIES LED’s. The PSU incorporates two output channels enabling two LED modules to be powered by one discrete unit. 2 Running Modes: - Externally Controlled Single, Double, Triple and Quad Flash. - Free Run Alternate Flash and Simultaneous Flash with Single, Double, Triple and Quad Flash. LED 8000 PSU mounted on the Gear Plate on the passenger side of the boot. Specifications: - 2 Running Modes - Externally Controlled and Free Run - Operating Voltage: 12 VDC nominal (11-15V max) - Typical Current Draw: 400mA @ 13.8VDC 37 VE Commodore Emergency Equipment LED 8000 PSU - Input/Output Pins Pin # Colour Function 1 Blue LED -ve Output 2 N/C N/C 3 Blue LED –ve Output 4 Red LED +ve Output 5 N/C N/C 6 Red LED +ve Output Pin # Colour 6 5 4 3 2 1 4 3 2 1 Function 1 Black GND 2 N/C Program Select (-ve Trigger) 3 Blue/White +12V Supply 4 Green/White +12V Supply NOTE: DO NOT CONNECT LED’s DIRECTLY TO +12V. LED 8000 PSU MUST BE USED. 38 VE Commodore Emergency Lighting Emergency Lighting Locations 7000 Series LED’s ELig LED 71B0 (Blue) ELig LED 71R0 (Red) MX7000 Light bar ELig MX7047 NZP Grille Lights ELig LED73R0 (Red) ELig LED73B0 (Blue) 8000 Series LED’s ANel LED 80R0 (Red) ANel LED 80B0 (Blue) Dash & Deck Lights Tail Lights MX 7000 Lightbar LED Deck Lights 8000 Series LED’s (Covert Only) LED Dash Lights Grille Lights (Covert Only) MX 7000 Lightbar Grille Lights 8000 Series LED’s (Covert Only) LED Deck Lights LED Dash Lights 39 (Covert Only) VE Commodore Wiring Loom Locations • Nautech Looms • Radio Looms 40 VE Commodore Wiring Loom Locations Main Loom - Supplies power to SLC, MX7000 Lightbar, LED deck lights, LED dash lights, RCH. Connected to the HFU loom on cabin side of the fire wall Nautech Code: EWir VE MAIN HFU Loom - Supplies power to the HFU, grille lights (if fitted), Siren driver, also supplies main power feed from battery to main loom Nautech Code: EWir VE HFU Light Bar Loom - Power for light bar vis SLC Nautech Code: EWirVE MXLB 3.0 RCH Data Loom - Data loom from RCH to SLC Nautech Code: EWir RCH 4.5 PA Data Loom - For the Public Address Microphone Nautech Code:EWir MIC EXT S4 UHF Power Loom - Power for UHF radio (Connects to the main loom) Nautech Code: EWir RPLM1 VHF Power Loom - Power for the VHF radio (Connects to the main loom) Nautech Code: EWir RPL 1.5 Cigarette Power Loom - Provides power to the Stalker system Nautech Code: EWir CLC HFI PA Microphone Park/Neutral Sense wire RCH Nautech Siren Light Controller (SLC) , Main Fuse box, Red & blue dash 41 ATIS HFU VE Commodore Wiring Loom Locations VHF Data Cable Nautech Code: EWir RDLS 4.0 UHF Glass Mount Antenna Nautech Code: PAnt HT GMU P UHF Data Cable Nautech Code: - EWir RDLS 4.0 (X-BAND) - EWir XX RDL2000 6M (T700) VHF Antenna Nautech Code: PAnt P9038 (Whip) PAnt HT AW12 (Silver Tip) PAnt HT VHFB (Black Base) VHF Antenna Cable Nautech Code: PAnt P9995N UHF Antenna Cable (cable part of Antenna) Radio Plate (VHF & UHF Radio units) UHF Glass Mount Antenna VHF Antenna UHF Radio Head & X-Band VHF Radio Head 42 VE Commodore Special Notes • Black Out Switch 43 VE Commodore Special Notes Black Out Switch In the Police Pack version of the VE Commodore, Holden have incorporated a Black Out switch located on the overhead interior light. This function stops the: • Door chime • Interior lights • Centre console lighting and displays • Instrument cluster lighting and displays barring the Speedo • Indicator flashing lights when unlocking the vehicle via remote • Vehicle approach lighting when unlocking the vehicle via remote at night (headlight and reverse lights) • Rev counter operation • Temp gauge operation • Fuel gauge operation Push once to engage covert mode and again to disable. NOTE: The Police Pack Black Out Switch is a HOLDEN designed feature and does not form part of the Nautech Electronics installation. This feature is included into the Nautech Service Manual for easy reference. 44 120 Cryers Road, East Tamaki, Auckland, New Zealand Phone: +649 273 2001 Fax: +649 273 7487 Email: - Sales - sales@nautech.com - Technical Support - service@nautech.com Website: www.nautech.com Hours: 8.30am - 5.00pm Monday to Friday 22 Yarra Road, Wakerley 4154 Brisbane, AUSTRALIA Phone: +61 7 3890 1471 Mob: +61 417 608850 www.nautech.com.au Email: Sales - AusSales@nautech.com Service & Technical Support - service@nautech.com 45 I:\VEHICLES\Holden\VE Commodore\NZ Police\Service Manual 46