National University COLLEGE OF ARCHITECTURE ABTECN4: Specs Writing & Construction Estimate Construction Estimate LESSON 2: Estimating Excavation Estimating excavation works is considered one of the most challenging items in construction estimate. This is due to the large number of variables that need to be considered, which requires cautious judgment and experience on the part of the estimator. The estimator must take into account several factors to determine the size of excavation and best method to do such. This includes the type of soil, drainage, water level, access of men & machines to the work area, the materials to be moved to and from the site, among many others There are two (2) types of excavation works. One is called the building excavation, while the other is site excavation. Building excavation is the one required for building foundation while site excavation is one required for grading (shaping the ground outside the building), roads, and paving. There are many components that appear on the take-off for excavation. This includes the following: 1. Building Excavation a. Bulk excavation for basements b. Footing excavation c. Pit excavation d. Backfill e. Vapor barrier f. Sheeting & shoring g. Dewatering 2. Site Excavation a. Clearing & grubbing b. Stripping and stockpile topsoil c. Site cut & fill d. Fine grading & compact This estimate lesson, however, shall focus only on bulk excavation for basement & footings, site hauling and clearing. Thus, the primary consideration to take into account in this item estimate is the soil type and property. This is so as such affects its stability and slope during and after excavation. Hard and compact soil can be firm and stable there wouldn't be the need to use metal or wood forms for shoring. For softer soils, however, there need to have the proper slope of excavation to prevent the soil from possibly caving in and causing accidents to workers on the excavation site. Ordinary, dry earth would have a slope (rise over run) of 1 : 2.8 to 1 : 1 or an angle of repose of 20 to 40°, while gravel would normally be sloped at 1:1 or 45°. It should be noted that greater slope is, the more materials there are to be removed. Another factor affecting excavation and its cost is expansion of soil. Soil expands 10% to 25% more than its original volume. On the other hand, soil shrinks to an average of 10% when compacted, such as for backfilling operation. Light soils, like sand, take a 20 - 35° slope with the horizontal when dry, and up to 40° when wet while hard soils can be almost vertical in slope. The table below shows the corresponding slope for the different material type. Table 2.01: Data Information on Various Soil Types Approximate Slope (a / b) Angle of Repose* (c, Degrees) Ave. Weight 3 (Kg per m ) Sand, dry 1.00 : 2.80 to 1.00 : 1.40 20 to 35 1 604.00 Sand, moist 1.00 : 1.75 to 1.00 : 1.00 30 to 45 1 684.20 Sand, wet 1.00 : 2.80 to 1.00 : 1.20 20 to 40 1 844.60 Earth, ordinary, dry 1.00 : 2.80 to 1.00 : 1.00 20 to 45 1 444.00 Earth, ordinary, moist 1.00 : 2.10 to 1.00 : 1.00 25 to 45 1 444.00 Earth, ordinary, wet 1.00 : 2.10 to 1.00 : 1.75 25 to 30 1 764.40 Gravel 1.00 : 1.75 to 1.00 : 0.90 30 to 48 1 884.70 Gravel, sand, and clay 1.00 : 1.80 to 1.00 : 1.30 20 to 37 1 724.30 Type of Material * Angle of Repose - the maximum angle with the horizontal at which a mass of material, as in a cut or embankment, will lie without sliding National University COLLEGE OF ARCHITECTURE ABTECN4: Specs Writing & Construction Estimate I. Building Excavation The estimate for building excavation starts off with first identifying the total substructure or foundation boundary, area, and volume to be excavated. This is followed by determining how far beyond the building foundations the excavation will take place to provide sufficient distance between the toe of the slope of excavation and the foundation walls for carpenters to work on in order to erect forms for the building foundation like walls, footings, etc. Most commonly, said distance should not be less than 0.90m (3 ft.), nor more than 1.80m (6 ft.). Meanwhile, if excavation is large or deep enough, a ramp may be required so that the excavating equipment and trucks can go in and out of the excavated area. Sample Problem No.1: Figure 01: Building Excavation Plan Figure 02: Building Excavation Elevation National University COLLEGE OF ARCHITECTURE ABTECN4: Specs Writing & Construction Estimate Given: 1. Building Area: LxW 10.00 x 7.00m 2. Worker Space: 1.00m all around 3. Depth of Excavation: 1.50m 4. Slope of Excavation: 1 : 1 (1.50m : 1.50m) Solution: Step 1: Obtain the length (LT) and width (WT) of top of excavation LT = Building Length + Space for Workers (2 sides) + Excavation Slope (2 sides) LT = 10.00m + (1.00m x 2) + (1.50m x 2) LT = 15.00m WT = Building Width + Space for Workers (2 sides) + Excavation Slope (2 sides) WT = 7.00 + (1.00m x 2) + (1.50m x 2) WT = 12.00m Step 2: Obtain the length (LT) and width (WT) of bottom of excavation LB = Building Length + Space for Workers (2 sides) LB = 10.00m + (1.00m x 2) LB = 12.00m WB = Building Width + Space for Workers (2 sides) WB = 7.00 + (1.00m x 2) WB = 9.00m Step 3: Compute for the average length (LA) and width (WA) of excavation LA = (LT + LB) / 2 LA = (15.00 + 12.00) / 2 LA = 13.50m WA = (WT + WB) / 2 WA = (12.00 + 9.00) / 2 WA = 10.50m Step 4: Compute for the total area of excavation (TABE). TABE = LA x WA TABE = 13.50 x 10.50 2 TABE = 141.75m Step 5: Compute for the average volume of excavation (TVBE) TVBE = AAVE x Depth of Excavation TVBE = 141.75 x 1.50 3 TVBE = 212.625m 3 Answer: Total volume of building excavation (TVBE) is 212.625 m . National University COLLEGE OF ARCHITECTURE ABTECN4: Specs Writing & Construction Estimate II. Footings Excavation for continuous wall footings or interior column footings are calculated in the same manner as for building general excavation. However, if the soil conditions permit, excavation can be to the neat concrete lines and the soil used as the form area. Excavation can be either by machine or hand, with firm soils being cut into the exact concrete line and thus save concrete forms. Sample Problem No.2: An activity hall 10.00m x 15.00m is to be built with the foundation plan as illustrated below. Compute for the required excavation works on wall and column footings. A. Column Footing 1. Referring to Table 2.2 below, multiply the length of footing by its width and depth to get the volume of excavation of each footing in cubic meters. 2. Add all the individually computed volumes of excavation for each column footing to get the total volumes of excavation for column footings (TVCF). National University COLLEGE OF ARCHITECTURE ABTECN4: Specs Writing & Construction Estimate Table 2.02: Column Footing (CF) Data CF fL fW fD Excavation Volume (CF) CF1 1.80m 1.80m 0.60m 1.944 CF2 1.20m 1.20m 0.60m 0.864 CF3 1.20m 1.20m 0.60m 0.864 CF4 1.80m 1.80m 0.60m 1.944 CF5 1.80m 1.80m 0.60m 1.944 CF6 1.20m 1.20m 0.60m 0.864 CF7 1.20m 1.20m 0.60m 0.864 CF8 1.80m 1.80m 0.60m 1.944 Total Excavation Volume for CF(TEVCF) Note: 11.232m3 Use at least three (3) to four (4) decimal places in computation for most accuracy. B. Wall Footing 1. Compute for the excavation volume of the given wall footings. Multiply its length by its width and its 3 depth to get the value in cubic meters (m ). 2. Add all the individually computed volumes of excavation for each wall footing to get the volumes of excavation for wall footings (TVWF). total Table 2.03: Wall Footing (WF) Data WF fL fW fD Excavation Volume (WF) WF1 4.60m 0.60m 0.60m 1.656 WF2 4.20m 0.60m 0.60m 1.512 WF3 4.60m 0.60m 0.60m 1.656 WF4 8.80m 0.60m 0.60m 3.168 WF5 4.60m 0.60m 0.60m 1.656 WF6 4.20m 0.60m 0.60m 1.512 WF7 4.60m 0.60m 0.60m 1.656 WF8 8.80m 0.60m 0.60m 3.168 Total Excavation Volume for WF (TEVWF) 15.984m3 C. Total Excavation Volume of Footing (TEVF) for Column & Wall Footing TEVF = TEVCF + TEVWF TEVF = 11.232 + 15.984 3 TEVF = 27.216m III. Backfill Sample Problem No. 1 Step 1: Compute for the total volume of building foundation (TVBF). TVBF = L x W x Depth TVBF = 10.00 x 7.00 x 1.50 3 TVBF = 105m Step 2: Compute for backfill volume (VBACK) by deducting building foundation (VBF) from the total volume of building excavation (VAVE). VBACK = TVBE - TVBF VBACK = 212.625 - 105 3 VBACK = 107.625m National University COLLEGE OF ARCHITECTURE ABTECN4: Specs Writing & Construction Estimate Sample Problem No. 2 Step 1: Compute for the volume of the given column footings. Multiply the length and width of a given column footings by its thickness, and add it to the column volume, with height measured from the top base of the footing to the natural grade line level. Step 2: Compute the total volume of column footings by adding up all individually computed volumes of column footings, or multiplying a given volume of column footing by its total number if such are the same type of columns. Step 3: Compute for the total volumes of wall footings using a similar pattern / procedure in computing the total volume of column footings. For this, add the volume of CHB walls laid below grade level. Step 4: Compute for the total volume of backfill works. Add the total volume of column and wall footings. Minus said computed value from the total volume of excavation for footing (TEVF). cH = Footing Depth (fD) - Footing Thickness (fT) cH = 0.60m - 0.250m cH = 0.350m Table 2.04: Total Volume of Column Footing (TVCF) CF fL fW fT Footing Volume (fV) cL cW cH* Column Volume (cV) CF1 1.80m 1.80m 0.250m 0.810 0.60m 0.60m 0.35 0.126 CF2 1.20m 1.20m 0.250m 0.360 0.40m 0.40m 0.35 0.056 CF3 1.20m 1.20m 0.250m 0.360 0.40m 0.40m 0.35 0.056 CF4 1.80m 1.80m 0.250m 0.810 0.60m 0.60m 0.35 0.126 CF5 1.80m 1.80m 0.250m 0.810 0.60m 0.60m 0.35 0.126 CF6 1.20m 1.20m 0.250m 0.360 0.40m 0.40m 0.35 0.056 CF7 1.20m 1.20m 0.250m 0.360 0.40m 0.40m 0.35 0.056 CF8 1.80m 1.80m 0.250m 0.810 0.60m 0.60m 0.35 0.126 Total fV 4.680m3 Total cV 0.728m3 Total Volume of Column Footing (TVCF) = fV + cV = 4.680 + 0.728 = 5.408m3 Table 2.05: Total Volume of Wall Footing (TVWF) Wall Footing Volume (wfV) Foundation Wall Volume (fwV) WF wfL wfW wfT wfV (m3) FW fwL fwT fwD fwV (m3) WF1 4.60m 0.60m 0.200m 0.552 W1 4.60m 0.15 0.35 0.2415 WF2 4.20m 0.60m 0.200m 0.504 W2 4.20m 0.15 0.35 0.2205 WF3 4.60m 0.60m 0.200m 0.552 W3 4.60m 0.15 0.35 0.2415 WF4 8.80m 0.60m 0.200m 1.056 W4 8.80m 0.15 0.35 0.4620 WF5 4.60m 0.60m 0.200m 0.552 W5 4.60m 0.15 0.35 0.2415 WF6 4.20m 0.60m 0.200m 0.504 W6 4.20m 0.15 0.35 0.2205 WF7 4.60m 0.60m 0.200m 0.552 W7 4.60m 0.15 0.35 0.2415 WF8 8.80m 0.60m 0.200m 1.056 W8 8.80m 0.15 0.35 0.4620 Total wfV 5.328 Total fwV 2.331 Total Volume of Footing (TFV) = TVCF + TVWF Total Volume of Footing (TFV) = cV + fV + wfV + fwV = 4.680 + 0.728 + 5.328 + 2.331 TFV = 13.067m3 National University COLLEGE OF ARCHITECTURE ABTECN4: Specs Writing & Construction Estimate Step 5: Compute for the total backfill volume (TBV). Minus total volume of footing (TVF) from the total excavation volume of footing (TEVF). Total Backfill Volume (TBV) = TEVF - TVF = 27.216 - 13.067 TBV = 14.149m3 IV. Manpower Table 2.06: Productivity Ratio Table Productivity Ratio Man-Hour / Unit Unit Manual Excavation (Structural) 6.00 Man-hour / m3 Machine Excavation (Structural) 0.50 Man-hour / m3 Backfill (Manual) 5.00 Man-hour / m3 Backfill (Machine) 2.00 Man-hour / m3 Hauling of Soil (Manual) 1.00 Man-hour / m3 Disposal of Soil (Manual) 1.69 Man-hour / m3 Gravel Fill 2.07 Man-hour / m3 A. Excavation 3 1. Multiply the total volume of excavation works (in m ) by the production rate for such works. Presume the use of manual excavation. Sample Problem No. 1: Manpower for Excavation = TVBE x Manual Excavation Rate 3 3 Manpower for Excavation = 212.625 m x 6.00 Man-hour / m Manpower for Excavation = 1,275.75 Man-hours Sample Problem No. 2: Manpower for Excavation = TEVF x Manual Excavation Rate 3 3 Manpower for Excavation = 27.216 m x 6.00 Man-hour / m Manpower for Excavation = 163.296 Man-hours B. Backfill 3 1. Multiply the total volume of backfill works (in m ) by the production rate for such works. Presume the use of manual excavation. Sample Problem No. 1: Manpower for Backfill = VBACK x Manual Backfill Rate 3 3 Manpower for Backfill = 107.625 m x 5.00 Man-hour / m Manpower for Backfill = 538.125 Man-hours Sample Problem No. 2: Manpower for Backfill = TBV x Manual Backfill Rate 3 3 Manpower for Backfill = 14.149 m x 5.00 Man-hour / m Manpower for Backfill = 70.745 Man-hours C. Hauling 1. Except for excavations works which will involve cut & fill, the volume of soil to be hauled or removed from site is equivalent to the volume of building foundation and footings. Multiply the total volume of building foundation and footing by the production rate of such works to obtain total manpower. Sample Problem No. 1: Manpower for Hauling = TVBF x Manual Hauling Rate 3 3 Manpower for Backfill = 105.00 m x 1.00 Man-hour / m Manpower for Backfill = 105 Man-hours Sample Problem No. 2: Manpower for Hauling = TVF x Manual Hauling Rate 3 3 Manpower for Backfill = 13.067 m x 1.00 Man-hour / m Manpower for Backfill = 13.067 Man-hours National University COLLEGE OF ARCHITECTURE ABTECN4: Specs Writing & Construction Estimate D. Disposal 1. Except for excavations works which will involve cut & fill, the volume of soil to be hauled or removed from site is equivalent to the volume of building foundation and footings. Multiply the total volume of building foundation and footing by the production rate of such works to obtain total manpower. Sample Problem No. 1: Manpower for Disposal = TVBF x Manual Disposal Rate 3 3 Manpower for Disposal = 105.00 m x 1.69 Man-hour / m Manpower for Disposal = 177.45 Man-hours Sample Problem No. 2: Manpower for Disposal = TVF x Manual Disposal Rate 3 3 Manpower for Disposal = 13.067 m x 1.69 Man-hour / m Manpower for Disposal = 22.083 Man-hours V. References: http://www.umich.edu/~cee431/Download/EstExmpl/EstExmpl_Excavation_TakeOff.pdf https://civilblog.org/2015/11/20/how-to-compute-volume-of-excavation-work-on-site/ https://theconstructor.org/practical-guide/rate-analysis-of-excavation-in-earthwork/9617/ https://philconprices.com/2018/09/philippine-manpower-and-equipment-productivity-ratio/ https://www.youtube.com/watch?v=86BFvJdcUIY https://www.youtube.com/watch?v=oVW6LuYd6A8 https://www.youtube.com/watch?v=fuUp0NUxg9g