Altivar 71 Transition manual Migration from ATV58(F) V ATV71 The purpose of this document is to help you replace an Altivar 58(F) with an Altivar 71 from version V1.1 ie01. Sphere of application: - Constant torque applications - Replacement of Altivar 58 and Altivar 58F drives on the following ranges: 200 V 240 V single and three-phase 380 V 480 V three-phase. It can be used to select the Altivar 71 and its various options or accessories according to the hardware configuration that was used on the Altivar 58(F). The Altivar 71 does in fact incorporate additional functions such as the number of I/O, application functions, operating temperature, etc. The document also contains recommendations for installation and wiring. An Altivar 58(F) software configuration can be migrated to an Altivar 71 quickly and easily with the PowerSuite v2.20 software workshop. Table of Contents Table of Contents _____________________________________________________________________________________________ 3 Determining catalog numbers____________________________________________________________________________________ 6 Choosing the Altivar 71 catalog number _____________________________________________________________________ 8 Selecting the power circuit options ________________________________________________________________________ 12 Mounting accessories __________________________________________________________________________________ 13 Control circuit options __________________________________________________________________________________ 14 Selecting I/O extension cards (VW3A58201, VW3A58202) _____________________________________________________ 15 Selecting communication channels ________________________________________________________________________ 20 Drive setup _________________________________________________________________________________________________ 22 Installation ___________________________________________________________________________________________ 22 Comparison of dimensions ______________________________________________________________________________ 27 Mounting the RFI filter __________________________________________________________________________________ 29 Kit for flange-mounting in a dust and damp proof enclosure _____________________________________________________ 34 NEMA mounting kits ___________________________________________________________________________________ 35 Separate control card power supply _______________________________________________________________________ 37 Remote display terminal ________________________________________________________________________________ 37 Power wiring _________________________________________________________________________________________ 38 Setup for the Altivar 71 communication option cards _________________________________________________________________ 44 General _____________________________________________________________________________________________ 44 Communication via Modbus network _______________________________________________________________________ 46 Communication via Unitelway/Modbus network and VW3 A3 303 option card _______________________________________ 49 Communication via CANopen network _____________________________________________________________________ 50 Communication via Profibus DP network ___________________________________________________________________ 52 Communication via Fipio network – VW3 A3 301 option card ____________________________________________________ 54 Communication via Fipio network – VW3 A3 311 option card ____________________________________________________ 56 Communication via Interbus network _______________________________________________________________________ 58 Communication via Modbus Plus network ___________________________________________________________________ 59 Communication via DeviceNet network _____________________________________________________________________ 61 Communication via Ethernet network ______________________________________________________________________ 70 AS-i ________________________________________________________________________________________________ 79 Application-specific option cards __________________________________________________________________________ 82 3 Steps for setting up the drive Migration from ATV 58(F) V ATV 71 b 1 Identifying the existing ATV 58(F) v Make an inventory of your Altivar 58(F) installation. b 2 Selecting the ATV 71 Steps 3 and 4 must be performed with the power off v Determine the Altivar 71 catalog number v Choose the various options required b 3 Mounting v Mount the drive in accordance with the instructions in this document, using the substitution kit v Install any internal and external options b 4 Wiring v Connect the motor, ensuring that its connections correspond to the voltage v Connect the control v Connect the speed reference v Connect the line supply, after making sure that the power is off b 5 Configuration v Drive v Communication cards 4 Altivar 58 hardware identification Before selecting the Altivar 71, the Altivar 58 hardware configuration needs to be determined carefully. 1 Measure the line voltage and indicate the type of power supply: Line voltage:_________V Single phase Three-phase ATV58HU09M2 Motor Rating : 0.37 kW / 0.5HP 2 Note down the drive catalog number, which appears on the Altivar 58 nameplate: Input V : 200/240V-50/60Hz Output 3 Ph : 200/240V Input phase : 1 Output I : 2.1A Input I : 4.4/3.9A Output I max. transient (1mn) : 3.2A Input fuse : Type CC or J : 6A Max Output frequency : 0.5-320Hz Cu AWG 14 : 60/75 C : 8.9lb in/1.0 Nm N998 ATV58______________________ LISTED 170M IND.CONT.EQ Serial N . 1703001070 Kit VW3A58844 required for UL type 1 rating For 200 V and 208 V power supply, see user's manual WDED397048. Motor Protective Device AIC 2000 A Protection type Classe 20 France - 6W 9720 3 Determine whether the drive is used with high torque (170% Tn) or standard torque (120% Tn), by referring to page 6. High torque Standard torque 4 Note down the catalog number of any EMC filter installed under the drive: VW3A584 ___________________ 5 Note down the catalog number of any option cards installed in the Altivar 58; this can be found on the label attached to the card: VW3A58_____________________ 6 Note down whether the operator terminal is used: VW3A58101: yes no Is the operator terminal connected remotely on the enclosure door? yes no 7 For ATV-58pU09M2 and U18M2 drives, note whether a braking module is present: VW3A58701: yes no 8 Note down the catalog number of the NEMA type 1 mounting kit, if used: VW3A5885___________________ 9 Note down the catalog number of the control card fan kit, if used: VW3A5882___________________ 10 Make sure you have the diagrams for the existing installation. 5 1. Determining catalog numbers Determining the type of use for the ATV58: high torque or standard torque? Drives rated less than or equal to 7.5 kW at 200/240 V and 15 kW at 380/500 V are only used for high torque applications (170% Tn). For other power ratings, see below: Operating mode: • With the drive operator terminal: Display the REF/Drive Identification Menu Initial power-up LANGUE Subsequent power-ups LnG ESC Identification CFG MACRO-CONFIG rEF 0.37 kW 200/240 V SUP 1-SURVEILLANCE Use in standard torque applications is identified by the "+" sign in front of the power rating. Example 1: Example 2: +30 kW rEF 380/500 V "+" sign present: standard torque 120% Tn 6 22 kW rEF 380/500 V "+" sign absent: high torque 170% Tn 1. Determining catalog numbers • With the PowerSuite software workshop: After opening or uploading the ATV58(F) configuration, go to the "Identification" item. If the selected nominal power is the highest of the two options, this means that it is a standard torque configuration (120% of Tn); if not, the drive is configured in high torque mode (170% of Tn). 170% 120% 7 1. Determining catalog numbers 1. 1. Choosing the Altivar 71 catalog number Required information (refer to page 5): type of use, line voltage, Altivar 58 catalog number 1. 1. 1. Your catalog number starts with ATV58H High torque application (170% Tn) AC supply 200....240 V single phase ATV58HU09M2 ATV58HU18M2 ATV58HU29M2 ATV58HU41M2 ATV58HU72M2 ATV58HU90M2 ATV58HD12M2 Power kW HP 0.37 0.5 0.75 1 1.5 2 2.2 3 3.0 4.0 5 5.5 7.5 AC supply 200…240 V three-phase ATV58HU29M2 ATV58HU41M2 ATV58HU54M2 ATV58HU72M2 ATV58HU90M2 ATV58HD12M2 ATV58HD16M2X ATV58HD23M2X ATV58HD28M2X ATV58HD33M2X ATV58HD46M2X 1.5 2.2 3.0 4.0 5.5 7.5 11 15 18.5 22 30 2 3 5 7.5 10 15 20 25 30 40 ATV 71HU15M3 (1) ATV 71HU22M3 (1) ATV 71HU30M3 (1) ATV 71HU40M3 (1) ATV 71HU55M3 (1) ATV 71HU75M3 (1) ATV 71HD11M3X (1) ATV 71HD15M3X (1) ATV 71HD18M3X ATV 71HD22M3X ATV 71HD30M3X VW3 A9 302 VW3 A9 303 VW3 A9 304 VW3 A9 304 VW3 A9 306 VW3 A9 307 VW3 A9 309 VW3 A9 309 VW3 A9 312 VW3 A9 312 VW3 A9 314 AC supply 380…480 V three-phase ATV58HU18N4 ATV58HU29N4 ATV58HU41N4 ATV58HU54N4 ATV58HU72N4 ATV58HU90N4 ATV58HD12N4 ATV58HD16N4 ATV58HD23N4 ATV58HD28N4 (X) ATV58HD33N4 (X) ATV58HD46N4 (X) ATV58HD54N4 (X) ATV58HD64N4 (X) ATV58HD79N4 (X) 0.75 1.5 2.2 3.0 4.0 5.5 7.5 11 15 18.5 22 30 37 45 55 1 2 3 5 7.5 10 15 20 25 30 40 50 60 75 ATV 71H075N4 (1) ATV 71HU15N4 (1) ATV 71HU22N4 (1) ATV 71HU30N4 (1) ATV 71HU40N4 (1) ATV 71HU55N4 (1) ATV 71HU75N4 (1) ATV 71HD11N4 (1) ATV 71HD15N4 (1) ATV 71HD18N4 (2) ATV 71HD22N4 (2) ATV 71HD30N4 (2) ATV 71HD37N4 (2) ATV 71HD45N4 (2) ATV 71HD55N4 (2) VW3 A9 302 VW3 A9 302 VW3 A9 302 VW3 A9 304 VW3 A9 304 VW3 A9 305 VW3 A9 306 VW3 A9 307 VW3 A9 308 VW3 A9 309 VW3 A9 310 VW3 A9 310 VW3 A9 312 VW3 A9 312 VW3 A9 312 ATV58(F) catalog number ATV 71 catalog number Substitution kit ATV 71H075M3 (1) ATV 71HU15M3 (1) ATV 71HU22M3 (1) ATV 71HU30M3 (1) ATV 71HU40M3 (1) ATV 71HU55M3 (1) ATV 71HU75M3 (1) VW3 A9 301 VW3 A9 301 VW3 A9 303 VW3 A9 303 VW3 A9 304 VW3 A9 306 VW3 A9 307 Substitution kit: This kit consists of a metal support plate that makes it possible to re-use the same fixings as the ATV58. (1) Drive supplied with a graphic display terminal that can be connected remotely. To order a drive without a graphic display terminal, add the letter Z at the end of the catalog number. The drive will then be equipped with the integrated 7-segment display terminal. (2) On ATV58(F) catalog numbers ending with X, the RFI filter is disconnected in the event of use on an IT system (page 38 setup). 8 1. Determining catalog numbers Standard torque applications (120% Tn) AC supply 200…240 V three-phase ATV58HD16M2X ATV58HD23M2X ATV58HD28M2X ATV58HD33M2X ATV58HD46M2X Power kW HP 15 20 18.5 25 22 30 30 40 37 50 AC supply 380....480 V three-phase ATV58HD28N4 (X) ATV58HD33N4 (X) ATV58HD46N4 (X) ATV58HD54N4 (X) ATV58HD64N4 (X) ATV58HD79N4 (X) 22 30 37 45 55 75 ATV58(F) catalog number 30 40 50 60 75 100 ATV 71 catalog number Substitution kit ATV 71HD15M3X (1) ATV 71HD18M3X ATV 71HD22M3X ATV 71HD30M3X ATV 71HD37M3X VW3 A9 309 VW3 A9 312 VW3 A9 312 VW3 A9 314 VW3 A9 312 ATV 71HD22N4 (2) ATV 71HD30N4 (2) ATV 71HD37N4 (2) ATV 71HD45N4 (2) ATV 71HD55N4 (2) ATV 71HD75N4 (2) VW3 A9 310 VW3 A9 310 VW3 A9 312 VW3 A9 312 VW3 A9 312 VW3 A9 312 Substitution kit: This kit consists of a metal support plate that makes it possible to re-use the same fixings as the ATV58. (1) Drive supplied with a graphic display terminal that can be connected remotely. To order a drive without a graphic display terminal, add the letter Z at the end of the catalog number. The drive will then be equipped with the integrated 7-segment display terminal. (2) On ATV58(F) catalog numbers ending with X, the RFI filter is disconnected in the event of use on an IT system, see page 38. 9 1. Determining catalog numbers 1. 1. 2. Your catalog number starts with ATV58P The Altivar 71 cannot replace the Altivar 58P in environments where the fans could become clogged. High torque application (170% Tn) AC supply 200....240 V single phase ATV58PU09M2 ATV58PU18M2 ATV58PU29M2 ATV58PU41M2 ATV58PU72M2 ATV58PU90M2 ATV58PD12M2 Power kW HP 0.37 0.5 0.75 1 1.5 2 2.2 3 3.0 4.0 5 5.5 7.5 AC supply 200…240 V three-phase ATV58PU29M2 ATV58PU41M2 ATV58PU54M2 ATV58PU72M2 ATV58PU90M2 ATV58PD12M2 1.5 2.2 3.0 4.0 5.5 7.5 2 3 5 7.5 10 ATV 71HU15M3 (1) ATV 71HU22M3 (1) ATV 71HU30M3 (1) ATV 71HU40M3 (1) ATV 71HU55M3 (1) ATV 71HU75M3 (1) VW3 A9 501 VW3 A9 502 VW3 A9 502 VW3 A9 502 VW3 A9 503 VW3 A9 504 AC supply 380…480 V three-phase ATV58PU18N4 ATV58PU29N4 ATV58PU41N4 ATV58PU54N4 ATV58PU72N4 ATV58PU90N4 ATV58PD12N4 ATV58PD16N4 ATV58PD23N4 0.75 1.5 2.2 3.0 4.0 5.5 7.5 11 15 1 2 3 5 7.5 10 15 20 ATV 71H075N4 (1) ATV 71HU15N4 (1) ATV 71HU22N4 (1) ATV 71HU30N4 (1) ATV 71HU40N4 (1) ATV 71HU55N4 (1) ATV 71HU75N4 (1) ATV 71HD11N4 (1) ATV 71HD15N4 (1) VW3 A9 501 VW3 A9 501 VW3 A9 501 VW3 A9 502 VW3 A9 502 VW3 A9 503 VW3 A9 503 VW3 A9 504 VW3 A9 505 ATV58(F) catalog number ATV 71 catalog number Dust and damp proof flange mounting kit ATV 71H075M3 (1) ATV 71HU15M3 (1) ATV 71HU22M3 (1) ATV 71HU30M3 (1) ATV 71HU40M3 (1) ATV 71HU55M3 (1) ATV 71HU75M3 (1) VW3 A9 501 VW3 A9 501 VW3 A9 502 VW3 A9 502 VW3 A9 502 VW3 A9 503 VW3 A9 504 Dust and damp proof flange mounting kit: This kit can be used to mount the power part of the drive outside the enclosure (IP54 degree of protection). ATV58(F) kits for mounting in a dust and damp proof wall-mounted enclosure (VW3A58802, VW3A58803, VW3A 8804, VW3A58805) are not compatible. (1) Drive supplied with a graphic display terminal that can be connected remotely. To order a drive without a graphic display terminal, add the letter Z at the end of the catalog number. The drive will then be equipped with the integrated 7-segment display terminal. 10 1. Determining catalog numbers 1. 1. 3. Your catalog number starts with ATV58F Note: The ATV58F is only available in a High torque application version (170% Tn) ATV58(F) catalog number AC supply 380....480 V three-phase ATV58FHU18N4 ATV58FHU29N4 ATV58FHU41N4 ATV58FHU54N4 ATV58FHU72N4 ATV58FHU90N4 ATV58FHD12N4 ATV58FHD16N4 ATV58FHD23N4 ATV58FHD28N4 ATV58FHD33N4 ATV58FHD46N4 ATV58FHD54N4 ATV58FHD64N4 ATV58FHD79N4 Power kW HP 0.75 1 1.5 2 2.2 3 3 4 5 5.5 7.5 7.5 10 11 15 15 20 18.5 25 22 30 30 40 37 50 45 60 55 75 ATV 71 catalog number ATV 71H075N4 (1) ATV 71HU15N4 (1) ATV 71HU22N4 (1) ATV 71HU30N4 (1) ATV 71HU40N4 (1) ATV 71HU55N4 (1) ATV 71HU75N4 (1) ATV 71HD11N4 (1) ATV 71HD15N4 (1) ATV 71HD18N4 ATV 71HD22N4 ATV 71HD30N4 ATV 71HD37N4 ATV 71HD45N4 ATV 71HD55N4 Substitution kit VW3 A9 302 VW3 A9 302 VW3 A9 303 VW3 A9 304 VW3 A9 304 VW3 A9 305 VW3 A9 306 VW3 A9 307 VW3 A9 308 VW3 A9 309 VW3 A9 310 VW3 A9 311 VW3 A9 313 VW3 A9 315 VW3 A9 315 Encoder interface card VW3 A3 401 VW3 A3 401 VW3 A3 401 VW3 A3 401 VW3 A3 401 VW3 A3 401 VW3 A3 401 VW3 A3 401 VW3 A3 401 VW3 A3 401 VW3 A3 401 VW3 A3 401 VW3 A3 401 VW3 A3 401 VW3 A3 401 Substitution kit: This kit consists of a metal support plate that makes it possible to re-use the same fixings as the ATV58. VW3 A3 401: Encoder interface card with RS 422 5V differential outputs compatible with the ATV58F encoder input. (1) Drive supplied with a graphic display terminal that can be connected remotely. To order a drive without a graphic display terminal, add the letter Z at the end of the catalog number. The drive will then be equipped with the integrated 7-segment display terminal. 1. 1. 4. Your catalog number starts with ATV58E The Altivar 71 must be mounted in an enclosure. Other offers: ATV31C, ATV 71 IP54 version (to be launched at a later date). 11 1. Determining catalog numbers 1. 2. Selecting the power circuit options 1. 2. 1. Radio interference filters (VW3A5840x) The filters previously installed on the ATV58 are not compatible with the ATV 71 and must, therefore, be replaced. No kit for substitution (mounting) between the 2 filter ranges. Drive catalog number ATV 71H075M3, U15M3, 075N4, U15N4, U22N4 ATV 71HU22M3, U30M3, U40M3, U30N4, U40N4 ATV 71HU55M3, U55N4, U75N4 ATV 71HU75M3, D11N4 ATV 71HD11M3X, D15M3X, D15N4, D18N4 ATV 71HD18M3X, D22M3X, D22N4 ATV 71HD30N4, D37N4 ATV 71HD30M3X, D37M3X, D45M3X, D45N4, D55N4, D75N4 D15N4 (specif 58 if leakage current prob, lg = 100 m) Filter catalog number VW3 A4 401 VW3 A4 402 VW3 A4 403 VW3 A4 404 VW3 A4 405 VW3 A4 406 VW3 A4 407 VW3 A4 408 VW3 A4 409 1. 2. 2. Line chokes VZ1L0xxxMxx, VW3A5850x, VW3A6650x The line chokes used with the ATV58 can be re-used with the ATV 71 and do not, therefore, need to be replaced. 1. 2. 3. Output filters (LR filters, LC filters) VW3A584 5x, VW3A6641x, VW3A6642x The output filters used with the ATV58 can be re-used with the ATV 71 and do not, therefore, need to be replaced. 1. 2. 4. Motor chokes VW3A6650x The motor chokes used with the ATV58 can be re-used with the ATV 71 and do not, therefore, need to be replaced. 1. 2. 5. Braking modules VW3A58701 This braking option is only used on ATV-58xU09M2 and U18M2 drives but is not needed with the Altivar 71, which has an integrated braking transistor as standard. It should, therefore, be removed. 1. 2. 6. Braking resistors VW3A5870x, VW3A5873x, VW3A6670x The braking resistors used with the ATV58 can be re-used with the ATV 71 and do not, therefore, need to be replaced. 12 1. Determining catalog numbers 1. 3. Mounting accessories 1. 3. 1. Kit for mounting in a dust and damp proof wall-mounted enclosure (used with ATV58P drives) VW3A58802, VW3A58803, VW3A58804, VW3A58805 These kits are not needed with the ATV 71. See page 10 (if ATV58P). 1. 3. 2. Removable power terminal kit (VW3A5881x) There is no equivalent to this kit for the Altivar 71. 1. 3. 3. Air exchanger kit (VW3A5880x) There is no equivalent to this kit for the Altivar 71. Alternative solution: Mount the power part outside the enclosure using the ATV 71 VW3 A9 5xx flange-mounting kit. This solution can be used to reduce the heat dissipated inside the enclosure. 1. 3. 4. NEMA type 1 mounting kit Required information: Altivar 71 catalog number Catalog number selection guide: ATV 71 catalog number ATV 71H075M3 ATV 71HU15M3 ATV 71HU22M3 ATV 71HU30M3 ATV 71HU40M3 ATV 71HU55M3 ATV 71HU75M3 ATV 71HD11M3X ATV 71HD15M3X ATV 71HD18M3X ATV 71HD22MX3 ATV 71HD30M3X ATV 71HD37M3X NEMA kit VW3 A9 201 VW3 A9 201 VW3 A9 202 VW3 A9 202 VW3 A9 202 VW3 A9 203 VW3 A9 204 VW3 A9 205 VW3 A9 205 VW3 A9 206 VW3 A9 206 VW3 A9 207 VW3 A9 208 ATV 71H075N4 ATV 71HU15N4 ATV 71HU22N4 ATV 71HU30N4 ATV 71HU40N4 ATV 71HU55N4 ATV 71HU75N4 ATV 71HD11N4 ATV 71HD15N4 ATV 71HD18N4 ATV 71HD22N4 ATV 71HD30N4 ATV 71HD37N4 ATV 71HD45N4 ATV 71HD55N4 ATV 71HD75N4 VW3 A9 201 VW3 A9 201 VW3 A9 201 VW3 A9 202 VW3 A9 202 VW3 A9 203 VW3 A9 203 VW3 A9 204 VW3 A9 205 VW3 A9 205 VW3 A9 206 VW3 A9 207 VW3 A9 207 VW3 A9 209 VW3 A9 209 VW3 A9 209 13 1. Determining catalog numbers 1. 4. Control circuit options 1. 4. 1. Control card fan kit (VW3A5882x) Required information: Altivar 71 catalog number At an ambient temperature between 50°C and 60°C the Altivar 71 has a higher operating capacity than the Altivar 58. The control card fan kit is required for the following ATV 71 ratings if the ambient temperature is between 50 and 60°C. ATV 71 catalog number ATV 71HD18M3X ATV 71HD22M3X ATV 71HD30M3X ATV 71HD37M3X Control card fan kit VW3 A9 406 VW3 A9 406 VW3 A9 407 VW3 A9 407 ATV 71HD22N4 ATV 71HD30N4 ATV 71HD37N4 ATV 71HD45N4 ATV 71HD55N4 ATV 71HD75N4 VW3 A9 406 VW3 A9 406 VW3 A9 406 VW3 A9 407 VW3 A9 407 VW3 A9 407 1. 4. 2. Separate control card power supply kit (VW3A5860x) This kit serves no purpose as the ATV 71 integrates this function as standard and requires the presence of an external 24 V DC (30 W) supply. 1. 4. 3. Remote display terminal (VW3A58103) Remote connection of the Altivar 71 graphic display terminal on the enclosure door IP54 version Remote mounting kit 3-meter cable : VW3 A1 102 : VW3 A1 104 R30 IP65 version Remote mounting kit : VW3 A1 102 IP65 door : VW3 A1 103 3-meter cable : VW3 A1 104 R30 RJ45 female/female adapter : VW3 A1 105 This should be used in the above two instances. Note: Order an Altivar 71 with graphic display terminal (without Z at the end of the catalog number). Other connection cable lengths are available: Cable 1 m VW3 A1 104 R10 5 m VW3 A1 104 R50 10 m VW3 A1 104 R100 Note: The graphic display terminal catalog number is VW3 A1 101. 14 1. Determining catalog numbers 1. 5. Selecting I/O extension cards (VW3A58201, VW3A58202) 1. 5. 1. ATV58(F) and I/O option cards (VW3A58201, VW3A58202) Required information: Connection diagram, presence of an I/O extension card As standard the ATV 71 has more I/O than the ATV58. • If the ATV58 is not equipped with an I/O extension card, there is no need to add a card to the Altivar 71. Ignore this section. • If the ATV58 is equipped with an I/O extension card, it is important to know which inputs/outputs are used as well as the function assigned to AI3 (VW3A58201 card) and to encoder input A, A, B, B (VW3A58201 card). The tables below can be used to ascertain what was used previously and, therefore, to find the equivalent on ATV 71 with or without an option card. Scenario 1: Replacing an ATV58(F) with or without a VW3A58201 option card: Used: ATV58(F) R1A/R1B/ R1C Becomes: ATV 71 R1A/R1B/ R1C R2A/R2C R2A/R2C Programmable relay (R2) AO 1 COM AI 1 AO 1 COM AI 1+ +10 +10 AI 2 AI 2 LI 1 LI 1 LI 2 LI 2 LI 3 LI 3 LI 4 LI 4 +24 +24 0-20 mA analog output Analog input common Analog input 0…10 V 1 to 10 kΩ potentiometer power supply Analog input 0…10 V 0..4/20 mA 24 V DC run forward logic inputs 24 V DC programmable logic input 24 V DC programmable logic input 24 V DC programmable logic input Logic input power supply 24 V DC programmable logic input 24 V DC programmable logic input LI 5 LI 6 Description VW3A58201 VW3 A3 201 VW3 A3 202 Description Fault relay (R1) COM 0V 0V Common -10 R3A/R3B/ R3C -10 TH1+ TH1- R4A/R4B/ R4C -10 TH2 + TH2 - +24 +24 +24 LI 7 LI 11 LI 8 LI 12 LI 9 LI 13 LI10 LI 14 LO 1 LO 3 Logic output LO 2 LO 4 Logic output CLO CLO Logic output power supply LI 5 also on control card LI 6 also on control card LO LO + AI 3A/AI3 B g AO Current AI3 +/AI3 AI4 AO 2 AO 3 +10 FP Programmable relay -10 V output PTC probe PTC probe Logic input power supply 24 V DC programmable logic input 24 V DC programmable logic input 24 V DC programmable logic input 24 V DC programmable logic input Programmable analog input Programmable analog input Programmable analog output Programmable analog output +10 V output Pulse input g Review of the various instances of use of the AI3 input on the VW3A58201 card: AI3 assignment PTC Speed reference ATV58(F) AI3 (0..10 V) AI3 (+/- 10 V) Use LI6 on ATV 71 control card in PTC mode and adjust SW2 (see page xx) Use the TH inputs on the VW3 A3 201 or VW3 A3 202 option cards (see page xx) Two different options ATV 71 AI1 or AI2 if available AI1 15 1. Determining catalog numbers PI feedback or summed reference: Three different options ATV58(F) AI3 (0..10 V) ATV 71 AI1 or AI2 if available AI4 on VW3 A3 202 option card AI1 AI3 (+/- 10 V) Tachometer: Totally incompatible. Alternative solution: use an incremental encoder. Scenario 2: Replacing an ATV58(F) with or without a VW3A58202 option card: Used: Becomes: ATV58(F) ATV 71 Description VW3A58202 R1A/R1B/ R1C R1A/R1B/ R1C Fault relay (R1) COM R2A/R2C R2A/R2C AO 1 AO 1 COM AI 1 COM AI 1+ +10 +10 AI 2 AI 2 LI 1 Programmable relay (R2) 0-20 mA analog output Analog input common 0…10 V analog input 1 to 10 kΩ potentiometer power supply VW3... card A3 202 A3 407 0V 0V Common R3A/R3B/ R3C R4A/R4B/ R4C Programmable relay -10 -10 -10 V output TH2 + TH2 - PTC probe PTC probe +24 +24 +24 Logic input power supply 0…10 V 0..4/20 mA analog input LI 5 also on control card LI 7 LI 11 LI 1 24 V DC run forward logic inputs LI 6 also on control card LI 8 LI 12 LI 2 LI 2 24 V DC programmable logic input LI 9 LI 13 LI 3 LI 3 24 V DC programmable logic input LI 10 LI 14 LI 4 LI 4 LO 1 LO 3 Logic output +24 +24 LO 2 LO 4 Logic output CLO CLO LI 5 LI 6 LO LO + 24 V DC programmable logic input 24 V DC programmable logic input 24 V DC programmable logic input 24 V DC programmable logic input Logic output power supply Programmable analog input Programmable analog input Programmable analog output Programmable analog output Pulse input Current AI3 +/AI3 AI4 AO AO 2 AO 3 FP A A A- A- B B B- B0V PES Examples: - If only LI5 and LI6 are used on the VW3A58202 card ª An option card is not needed with the ATV 71 because Li5 and Li6 are features of the standard product. - If only the incremental encoder inputs are used on the VW3A58202 card ª Use the VW3 A3 407 encoder card. 16 Description TH1+ TH1- 24 V DC programmable logic input Logic input power supply 24 V DC programmable logic input 24 V DC programmable logic input -10 A3 201 Incremental encoder input Incremental encoder input Incremental encoder input Incremental encoder input Encoder 0 V Encoder 5 V 1. Determining catalog numbers 1. 5. 2. ATV58F and I/O option cards (VW3A58201, VW3A58202) Required information: Connection diagram, presence of an I/O extension card As standard the ATV 71 has more I/O than the ATV58F. Use the VW3 A3 401 card if an encoder is connected to the ATV58F (closed-loop mode). • If the ATV58F is not equipped with an I/O extension card, there is no need to add a card to the Altivar 71. Ignore this section. • If the ATV58F is equipped with an I/O extension card, it is important to know which inputs/outputs are used as well as the function assigned to AI3 (VW3A58201 card) and to encoder input A, A, B, B (VW3A58201 card). The tables below can be used to ascertain what was used previously and, therefore, to find the equivalent on ATV 71 with or without an option card. Scenario 3: Replacing an ATV58F with or without a VW3A58201 option card: Used: Becomes: ATV58(F) ATV 71 Description R1A/R1B/ R1C R1A/R1B/ R1C R2A/R2C R2A/R2C Fault relay contacts (R1) Programmable relay contacts (R2) Analog input common ±10 V bipolar analog input ±10 V bipolar analog input Power supply for 1 to 10 kΩ reference potentiometer A3 201 VW3... card A3 202 0V 0V Common R3A/R3B/ R3C -10 R4A/R4B/ R4C -10 Programmable relay -10 V output TH1+ TH2 + PTC probe TH1- TH2 - PTC probe +24 +24 +24 Logic input power supply VW3A58202 COM A3 401 Description COM COM AI 1A AI 1+ AI 1B AI 1- +10 +10 AI2 AI 2 0..20 mA analog input LI 5 also on mother board LI 7 LI 11 AO1 AO 1 0-20 mA analog output LI 6 also on mother board LI 8 LI 12 LI 1 LI 1 LI 9 LI 13 LI 2 LI 2 LI 10 LI 14 LI 3 LI 3 LO 1 LO 3 Logic output LI 4 LI 4 LO 2 LO 4 Logic output +24 +24 CLO CLO Logic output power supply Current AI3 +/AI3 - Programmable logic input AI4 Programmable analog input LI 5 LI 6 24 V DC Run forward logic inputs 24 V DC programmable logic input Logic input power supply 24 V DC programmable logic input Logic input power supply 24 V DC programmable logic input 24 V DC programmable logic input LO LO + AI 3A/AI3 B see page 18 AO 24 V DC programmable logic input 24 V DC programmable logic input 24 V DC programmable logic input 24 V DC programmable logic input AO 2 AO 3 FP +10 A AB B0V 5V Encoder input Encoder input Encoder input Encoder input Encoder 0 V Encoder 5 V A AB B0V PES Programmable analog output Programmable analog output Pulse input +10 V output Encoder input Encoder input Encoder input Encoder input Encoder 0 V Encoder 5 V 17 1. Determining catalog numbers Review of the various instances of use of the AI3 input on the VW3A58201 card AI3 assignment PTC Speed reference Use LI6 on ATV 71 control card in PTC mode and adjust SW2. Use the TH inputs on the VW3 A3 201 or VW3 A3 202 option cards. Two different options ATV58(F) AI3 (0..10 V) AI3 (+/- 10 V) ATV 71 AI1 or AI2 if available AI1 Incompatibility occurs: If AI1 and AI3 are used as differential bipolar inputs. PI feedback or summed reference: Three different options ATV58(F) AI3 (0..10 V) AI3 (+/- 10 V) Tachometer: not suitable 18 ATV 71 AI1 or AI2 if available AI4 on VW3 A3 202 option card AI1 1. Determining catalog numbers Scenario 4: Replacing an ATV58F with or without a VW3A58202 option card: Used: ATV58(F) R1A/R1B/ R1C Becomes: ATV 71 R1A/R1B/ R1C R2A/R2C R2A/R2C COM COM AI 1A AI 1+ AI 1B AI 1- +10 +10 AI2 AI 2 AO1 AO 1 LI 1 LI 1 LI 2 LI 2 LI 3 LI 3 LI 4 LI 4 +24 +24 LI 5 LI 6 Description Fault relay contacts (R1) Programmable relay contacts (R2) Analog input common ±10 V bipolar analog input ±10 V bipolar analog input Power supply for 1 to 10 kΩ reference potentiometer VW3A58202 VW3 A3 201 VW3 A3 202 COM 0V 0V Common R3A/R3B/ R3C -10 R4A/R4B/ R4C -10 Programmable relay -10 V output TH1+ TH2 + PTC probe TH1- TH2 - PTC probe +24 +24 +24 Logic input power supply 0..20 mA analog input LI 5 also on control card LI 7 LI 11 0-20 mA analog output LI 6 also on control card LI 8 LI 12 LI 9 LI 13 LI 10 LI 14 LO 1 LO 3 Logic output LO 2 LO 4 Logic output CLO CLO Logic output power supply Current AI3 +/AI3 - Programmable analog input AI4 Programmable analog input 24 V DC Run forward logic inputs 24 V DC programmable logic input Logic input power supply 24 V DC programmable logic input Logic input power supply 24 V DC programmable logic input 24 V DC programmable logic input LO LO + AO VW3 A3 401 24 V DC programmable logic input 24 V DC programmable logic input 24 V DC programmable logic input 24 V DC programmable logic input AO 2 AO 3 FP A AB B5V 0V Encoder input Encoder input Encoder input Encoder input Encoder power supply Encoder power supply A AB B- Description A AB B0V PES Programmable analog output Programmable analog output Pulse input Encoder input Encoder input Encoder input Encoder input Encoder power supply Encoder power supply Compatibility - If only LI5 and LI6 are used on the VW3A58202 card ª An option card is unnecessary with the ATV 71 because LI5 and LI6 are features of the standard product. - If the VW3A58202 card incremental encoder inputs are used as a summed reference: ª This configuration is not compatible with the ATV 71. Alternative solution: Use the VW3 A3 202 card’s RP frequency control input. 19 1. Determining catalog numbers 1. 6. Selecting communication channels 1. 6. 1. Communication via Modbus network With this type of communication, there are several possible scenarios: 1) The Altivar 58 was connected via the connector port using the RS485 connection kit (VW3A58306): The connection cable should be replaced because the ATV71 has an RJ45 type Modbus port, but the port on the ATV58 is a 9-way SUB-D. ATV58(F) connected on TSXSCA50 junction box or other screw terminals TSXSCA62 subscriber socket Catalog number Description VW3 A8 306 D30 Length 3 m, an RJ45 connector at one end and stripped at the other VW3 A8 306 Length 3 m, an RJ45 connector at one end and a 15-way SUB-D connector at the other The integrated Modbus port does not have any pulldown resistors, but depending on the type of subscriber and the master module present on the bus, it may be necessary to match these pulldown resistors (see page 46). 2) The Altivar 58 was connected via the VW3A58303 card to a Unitelway or 4-wire Modbus RTU/Jbus/ASCII network. The Altivar 71’s integrated Modbus port does not support these network services and it is, therefore, necessary to use an option card. Card catalog number ATV58(F) VW3A58303 ATV 71 VW3 A3 303 In this example, keep the existing connections. If the VW3A58303 card was used with the 2-wire Modbus RTU protocol, connection on the Altivar 71’s RJ45 port is possible, as this is compatible with the presence of the graphic display terminal. Only the diagnostic service (08) is restricted to subcodes 00, 0A, 0C, 0E. Use the connection method described in Point 1. 1. 6. 2. Communication with Profibus bus (VW3A58307) Card catalog number ATV58(F) VW3A58307 ATV 71 VW3 A3 307 Installation and connection For the Altivar 71, keep the existing connections. 1. 6. 3. Communication with DeviceNet bus (VW3A58309) Card catalog number ATV58(F) VW3A58309 ATV 71 VW3 A3 309 Installation and connection For the Altivar 71, keep the existing connections. 1. 6. 4. Communication via Modbus Plus bus (VW3A58302) Card catalog number ATV58(F) VW3A58302 ATV 71 VW3 A3 302 Installation and connection For the Altivar 71, keep the existing connections. 20 1. Determining catalog numbers 1. 6. 5. Communication with INTERBUS bus (VW3A58304(E)) Card catalog number ATV58(F) VW3A58304 VW3A58304E ATV 71 VW3 A3 304 VW3 A3 304 Installation and connection For the Altivar 71, keep the existing connections. It is essential to use the Altivar 71 control card’s external power supply function so that the bus token can circulate continuously (see page 37). 1. 6. 6. Communication via Ethernet network (VW3A58310) Card catalog number ATV58(F) VW3A58310 ATV 71 VW3 A3 310 Installation and connection For the Altivar 71, keep the existing connections. 1. 6. 7. Communication via Fipio bus (VW3A58301(A) or VW3A58311) Card catalog number ATV58(F) VW3A58301 VW3A58301A VW3A58311 ATV 71 VW3 A3 301 Not replaced VW3 A3 311 Installation and connection If a TSX FP ACC12 connector is used to link the Altivar to the bus, keep the existing connections. However, it is necessary to alter the position of the cable(s) when using a TSX FP ACC2 connector (see page 54). 1. 6. 8. Communication via CANopen bus (VW3A58308) Card catalog number The Altivar 71 integrates the ATV58 CANopen communication card’s connection and services as standard (VW3A58308). It is however necessary to modify the wiring. ATV58(F) Screw terminals ATV 71 9-way Sub-D To adapt the wiring, order: - 9-way Sub-D connector (1 per drive): VW3 CAN KCDF 180T - 9-way Sub-D/RJ45 adapter (1 per drive): VW3 CAN A71 1. 6. 9. Communication via AS-i bus (VW3A58305) Card catalog number Although the AS-i communication card has not been continued in the Altivar 71 offer, there is a solution for substitution using a 4-input/ 4-output module on the AS-i bus. ATV58(F) VW3A58305 ATV 71 ASI 20M T4I4OS 21 2. Drive setup 2. 1. Installation 2. 1. 1. Use in High Torque (170% of Tn) for catalog numbers starting with ATV58H or ATV58F The dimensions given in the following sections can be used to compare those of an Altivar 58(F) equipped with an option card and its operator terminal with an Altivar 71 also equipped with an option card and operator terminal. These tables only include examples where the Altivar 71 takes up more space than the Altivar 58, as well as the proposed solutions. 2. 1. 1. 1. Single phase supply 200…240 V for catalog numbers starting with ATV58H. Single phase drives are used primarily for simple applications. For low power ratings, the ATV 71 dimensions are greater than those of the ATV58. Where installation creates serious difficulties, we recommend substituting the single phase ATV58 with the ATV31H. Fixing centers The substitution kits can use the same fixings as those for the Altivar 58. Comparison of dimensions Width (1) Height (2) Depth (3) ATV58HU09M2 113 206 167 ATV 71H075M3 130 230 195 ATV58HU18M2 113 206 167 ATV 71HU15M3 130 230 195 ATV58HU29M2 150 230 184 ATV 71HU22M3 155 260 207 ATV58HU41M2 150 230 184 ATV 71HU30M3 155 260 207 ATV58HU72M2 175 286 184 ATV 71HU40M3 155 260 207 ATV58HU12M2 230 325 210 ATV 71HU75M3 210 295 233 (1) No problem if space is left between 2 drives. Width incompatible if the ATV58(F) drives are mounted side by side. (2) This difference is easily made up by the space required for the drive wiring. (3) The depth of enclosures is usually considerably greater than that of the products. If the enclosure depth poses a problem, it is always possible to order an Altivar 71 with a Z at the end of the catalog number. Your drive will be supplied without a graphic display terminal and will, therefore, be 23 mm slimmer, e.g., ATV 71H075N4Z. 22 2. Drive setup 2. 1. 1. 2. Three-phase supply 200…240 V (for catalog numbers starting with ATV58H) Comparison of dimensions Width (1) Height (2) Depth (3) ATV58HU29M2 150 230 184 ATV 71HU15M3 130 230 195 ATV58HU41M2 150 230 184 ATV 71HU22M3 155 260 207 ATV58HU54M2 175 286 184 ATV 71HU30M3 155 260 207 ATV58HD72M2 175 286 184 ATV 71HU30M3 155 260 207 ATV58HD12M2 230 325 210 ATV 71HU75M3 210 295 233 (1) No problem if space is left between 2 drives. Width incompatible if the ATV58(F) drives are mounted side by side. (2) This difference is easily made up by the space required for the drive wiring. (3) The depth of enclosures is usually considerably greater than that of the products. If the enclosure depth poses a problem, it is always possible to order an Altivar 71 with a Z at the end of the catalog number. Your drive will be supplied without a graphic display terminal and will, therefore, be 23 mm slimmer, e.g., ATV 71H075N4Z. 23 2. Drive setup 2. 1. 1. 3. Three-phase supply 380…480 V (for catalog numbers starting with ATV58H and ATV58F) 2. 1. 1. 4. If the enclosure depth poses a problem, it is always possible to order an Altivar 71 with a Z at the end of the catalog number. Your drive will be supplied without a graphic display terminal and will, therefore, be 23 mm slimmer, e.g., ATV 71H075N4Z. Comparison of dimensions Width (1) Height (2) Depth (3) ATV58HU18N4 150 226 184 ATV 71H075N4 130 230 195 ATV58HU29N4 150 226 184 ATV 71HU15N4 130 230 195 ATV58HU41N4 150 226 184 ATV 71HU22N4 130 230 195 ATV58HU54N4 175 285 184 ATV 71HU30N4 155 260 207 ATV58HU72N4 175 285 184 ATV 71HU40N4 155 260 207 ATV58HU90N4 175 285 184 ATV 71HU55N4 175 295 207 ATV58HD16N4 230 325 210 ATV 71HD11N4 210 295 233 ATV58HD23N4 230 415 210 ATV 71HD15N4 230 400 233 ATV58HD64N4 (X) 350 650 304 ATV 71HD45N4 320 630 313 ATV58HD79N4 (X) 350 650 304 ATV 71HD55N4 320 630 313 (1) No problem if space is left between 2 drives. Width incompatible if the ATV58(F) drives are mounted side by side. (2) This difference is easily made up by the space required for the drive wiring. (3) The depth of enclosures is usually considerably greater than that of the products. If the enclosure depth poses a problem, it is always possible to order an Altivar 71 with a Z at the end of the catalog number. Your drive will be supplied without a graphic display terminal and will, therefore, be 23 mm slimmer, e.g., ATV 71H075N4Z. 24 2. Drive setup 2. 1. 2. Use in Standard Torque for catalog numbers starting with ATV58H In this section, the Altivar 71 dimensions include the graphic display terminal (this graphic display terminal is the same depth as an option card). For this product range, the Altivar 71 dimensions are the same as or less than those of the Altivar 58. 2. 1. 2. 1. Three-phase supply 200…240 V for catalog numbers starting with ATV58H The substitution kits can use the same fixings as those for the Altivar 58. Comparison of dimensions Width (1) Height (2) Depth (3) ATV58HD16M2X 240 550 283 ATV 71HD15M3X 230 400 210 ATV58HD23M2X 240 550 283 ATV 71HD18M3X 240 420 210 ATV58H28M2X 350 650 304 ATV 71HD22M3X 240 420 210 ATV58HD33M2X 350 650 304 ATV 71HD30M3X 320 550 240 ATV58HD46M2X 350 650 304 ATV 71HD37M3X 320 550 240 (1) No problem if space is left between 2 drives. Width incompatible if the ATV58(F) drives are mounted side by side. (2) This difference is easily made up by the space required for the drive wiring. (3) The depth of enclosures is usually considerably greater than that of the products. If the enclosure depth poses a problem, it is always possible to order an Altivar 71 with a Z at the end of the catalog number. Your drive will be supplied without a graphic display terminal and will, therefore, be 23 mm slimmer, e.g., ATV 71H075N4Z. 25 2. Drive setup 2. 1. 2. 2. Three-phase supply 380…480 V for catalog numbers starting with ATV58H. Comparison of dimensions Width (1) Height (2) Depth (3) ATV58HD28N4(X) 240 550 283 ATV 71HD22N4 240 420 210 ATV58HD33N4(X) 240 550 283 ATV 71HD30N4 240 550 240 ATV58HD46N4(X) 240 550 283 ATV 71HD37N4 240 550 240 ATV58HD54N4(X) 350 650 304 ATV 71HD45N4 320 630 290 ATV58H64N4(X) 350 650 304 ATV 71HD55N4 320 630 290 ATV58HD79N4(X) 350 650 304 ATV 71HD75N4 320 630 290 (1) No problem if space is left between 2 drives. Width incompatible if the ATV58(F) drives are mounted side by side. (2) This difference is easily made up by the space required for the drive wiring. (3) The depth of enclosures is usually considerably greater than that of the products. If the enclosure depth poses a problem, it is always possible to order an Altivar 71 with a Z at the end of the catalog number. Your drive will be supplied without a graphic display terminal and will, therefore, be 23 mm slimmer, e.g., ATV 71H075N4Z. 26 2. Drive setup 2. 2. Comparison of dimensions 2. 2. 1. Dimensions c = G = = b H = ATV58(F)Hppp product on heatsink a ATV-58H U09M2, U18M2 U29M2, U41M2, U18N4, U29N4, U41N4 U54M2, U72M2, U54N4, U72N4, U90N4 U90M2, D12M2, D12N4, D16N4 D23N4 D16M2X, D23M2X, D28N4, D46N4 D28N4X, D33N4X, D46N4X D28M2X, D33M2X, D46M2X, D54N4, D64N4, D79N4 D54N4X, D64N4X, D79N4X a 113 150 175 230 230 240 240 350 350 b 206 230 286 325 415 550 550 650 650 c 167 184 184 210 210 283 283 304 304 G 96 133 155 200 200 205 205 300 300 H 190 210 270 310 400 530 530 619 619 Ø 5 5 5.5 5.5 5.5 7 7 9 9 ATV 71Hppp y 15 kW without graphic display terminal, with and without option cards With 2 option cards 4x c ATV 71H H b With 1 option card h Without option card c2 c1 = G a = a mm (in.) b mm (in.) c mm (in.) c1 mm (in.) c2 mm (in.) G mm (in.) H mm (in.) h mm (in.) Ø mm (in.) For Weight screws kg (lb.) 037M3Z, 075M3Z, U15M3Z, 075N4Z, U15N4Z,U22N4Z U22M3Z, U30M3Z, U40M3Z, U30N4Z, U40N4Z U55M3Z, U55N4Z, U75N4Z 130 (5.12) 230 (9.05) 149 (5.87) 172 (6.77) 195 (7.68) 113.5 (4.47) 220 (8.66) 5 (0.20) 5 (0.20) M4 3 (6.61) 155 (6.10) 260 (10.23) 161 (6.34) 184 (7.25) 207 (8.15) 138 (5.43) 249 (9.80) 4 (0.16) 5 (0.20) M4 4 (8.82) 175 (6.89) 295 (11.61) 161 (6.34) 184 (7.25) 207 (8.15) 158 (6.22) 283 (11.14) 6 (0.24) 6 (0.24) M5 5.5 (12.13) U75M3Z, D11N4Z 210 (8.27) 295 (11.61) 187 (7.36) 210 (8.27) 233 (9.17) 190 (7.48) 283 (11.14) 6 (0.24) 6 (0.24) M5 7 (15.43) D11M3XZ, D15M3XZ, D15N4Z 230 (9.05) 400 (15.75) 187 (7.36) 210 (8.27) 233 (9.17) 210 (8.26) 386 (15.20) 8 (0.31) 6 (0.24) M6 9 (19.84) 27 2. Drive setup ATV 71Hppp y 15 kW with graphic display terminal, with and without option cards With 2 option cards (1) 4x H b With 1 option card (1) h Without option card c2 c1 c ATV 71H 037M3, 075M3, U15M3, 075N4, U15N4,U22N4 U22M3, U30M3, U40M3, U30N4, U40N4 U55M3, U55N4, U75N4 U75M3, D11N4 D11M3X, D15M3X, D15N4, D18N4 D18M3X, D22M3X, D22N4 D30N4, D37N4 D30M3X, D37M3X, D45M3X D45N4, D55N4, D75N4 G a = = a mm (in.) b mm (in.) c mm (in.) c1 mm (in.) c2 mm (in.) G mm (in.) H mm (in.) h mm (in.) Ø mm (in.) For Weight screws kg (lb.) 130 (5.12) 230 (9.05) 172 (6.77) 195 (7.68) 218 (8.58) 113.5 (4.47) 220 (8.66) 5 (0.20) 5 (0.20) M4 3 (6.61) 155 (6.10) 260 (10.23) 184 (7.25) 207 (8.15) 230 (9.06) 138 (5.43) 249 (9.80) 4 (0.16) 5 (0.20) M4 4 (8.82) 175 (6.89) 210 (8.27) 230 (9.05) 295 (11.61) 295 (11.61) 400 (15.75) 184 (7.25) 210 (8.27) 210 (8.27) 207 (8.15) 233 (9.17) 233 (9.17) 230 (9.06) 256 (10.08) 256 (10.08) 158 (6.22) 190 (7.48) 210 (8.26) 283 (11.14) 283 (11.14) 386 (15.20) 6 (0.24) 6 (0.24) 8 (0.31) 6 (0.24) 6 (0.24) 6 (0.24) M5 5.5 (12.13) 7 (15.43) 9 (19.84) 240 (9.45) 240 (9.45) 320 (12.60) 320 (12.60) 420 (16.54) 550 (21.65) 550 (21.65) 630 (24.80) 210 (8.27) 240 (9.45) 240 (9.45) 290 (11.42) 243 (9.57) 263 (10.35) 263 (10.35) 315 (12.40) 266 (10.47) 286 (11.25) 286 (11.25) 335 (13.19) 206 (8.11) 206 (8.11) 280 (11.02) 280 (11.02) 403 (15.87) 531.5 (20.93) 524 (20.93) 604.5 (23.80) 11 (0.45) 11 (0.45) 20 (0.79) 15 (0.59) 5.5 (0.22) 5.5 (0.22) 8.6 (0.22) 9 (0.22) M6 M5 M6 M6 M8 M8 30 (66.14) 37 (81.57) 37 (81.57) 45 (99.21) ATV 71Hppp y 75 kW with graphic display terminal, with and without option cards With 2 option cards (1) 4x c ATV 71H 037M3, 075M3, U15M3, 075N4, U15N4,U22N4 U22M3, U30M3, U40M3, U30N4, U40N4 U55M3, U55N4, U75N4 U75M3, D11N4 D11M3X, D15M3X, D15N4, D18N4 D18M3X, D22M3X, D22N4 D30N4, D37N4 D30M3X, D37M3X, D45M3X D45N4, D55N4, D75N4 28 H b With 1 option card (1) h Without option card c2 c1 G a = = a mm (in.) b mm (in.) c mm (in.) c1 mm (in.) c2 mm (in.) G mm (in.) H mm (in.) h mm (in.) Ø mm (in.) For Weight screws kg (lb.) 130 (5.12) 230 (9.05) 172 (6.77) 195 (7.68) 218 (8.58) 113.5 (4.47) 220 (8.66) 5 (0.20) 5 (0.20) M4 3 (6.61) 155 (6.10) 260 (10.23) 184 (7.25) 207 (8.15) 230 (9.06) 138 (5.43) 249 (9.80) 4 (0.16) 5 (0.20) M4 4 (8.82) 175 (6.89) 210 (8.27) 230 (9.05) 295 (11.61) 295 (11.61) 400 (15.75) 184 (7.25) 210 (8.27) 210 (8.27) 207 (8.15) 233 (9.17) 233 (9.17) 230 (9.06) 256 (10.08) 256 (10.08) 158 (6.22) 190 (7.48) 210 (8.26) 283 (11.14) 283 (11.14) 386 (15.20) 6 (0.24) 6 (0.24) 8 (0.31) 6 (0.24) 6 (0.24) 6 (0.24) M5 5.5 (12.13) 7 (15.43) 9 (19.84) 240 (9.45) 240 (9.45) 320 (12.60) 320 (12.60) 420 (16.54) 550 (21.65) 550 (21.65) 630 (24.80) 210 (8.27) 240 (9.45) 240 (9.45) 290 (11.42) 243 (9.57) 263 (10.35) 263 (10.35) 315 (12.40) 266 (10.47) 286 (11.25) 286 (11.25) 335 (13.19) 206 (8.11) 206 (8.11) 280 (11.02) 280 (11.02) 403 (15.87) 531.5 (20.93) 524 (20.93) 604.5 (23.80) 11 (0.45) 11 (0.45) 20 (0.79) 15 (0.59) 5.5 (0.22) 5.5 (0.22) 8.6 (0.22) 9 (0.22) M6 M5 M6 M6 M8 M8 30 (66.14) 37 (81.57) 37 (81.57) 45 (99.21) 2. Drive setup 2. 3. Mounting the RFI filter The dimensions given in the following sections can be used to compare the dimensions of the Altivar 58 RFI filters with those used on the Altivar 71. These tables only include examples where the Altivar 71 filters take up more space than those fitted on the Altivar 58, as well as the proposed solutions. It is important to remember that, without exception, it will be necessary to adapt the mounting as the fixing centers are not the same. 2. 3. 1. Use in High Torque (170% of Tn) for catalog numbers starting with ATV58H 2. 3. 1. 1. Single or three-phase supply 200…240 V for catalog numbers starting with ATV58H. Filter Width a Height b Depth c G H ATV58HU09M2 ATV 71H075M3 VW3A58401 VW3 A4 401 113 130 246 290 36 40 94.5 105 230 260 ATV58HU29M2 ATV 71HU22M3 VW3A58402 VW3 A4 401 150 130 276 290 60 40 133 105 260 260 ATV58HU41M2 ATV 71HU30M3 VW3A58402 VW3 A4 402 150 155 276 324 60 50 133 130 260 309 ATV58HD46M2X ATV 71HD30M3X VW3A58408 VW3 A4 408 350 320 770 750 110 119 300 280 770 725 ATV58HD46M2X ATV 71HD30M3X VW3A58408 VW3 A4 408 350 320 770 750 110 119 300 280 770 725 ATV58HD33M2X ATV 71HD30M3X VW3A58408 VW3 A4 408 350 320 770 750 110 119 300 280 770 725 ATV58HD46M2X ATV 71HD37M3X VW3A58408 VW3 A4 408 350 320 770 750 110 119 300 280 770 725 Drive Fixing For performance and technological reasons, the Altivar 71 RFI filters are bulkier than those of the Altivar 58. This difference can be compensated for due to the need to leave space for the Altivar 58 wiring. It is also still equally possible to mount the filter on the side of the Altivar 71 (see page 33) 29 2. Drive setup 2. 3. 1. 2. Three-phase supply 400 V for catalog numbers starting with ATV58H. Filter Width a Height b Depth c G H ATV58HU18N4 ATV 71H075N4 VW3A58402 VW3 A4 401 150 130 276 290 60 40 133 105 260 260 ATV58HU29N4 ATV 71HU15N4 VW3A58402 VW3 A4 401 150 130 276 290 60 40 133 105 260 260 ATV58HU41N4 ATV 71HU22N4 VW3A58402 VW3 A4 401 150 130 276 290 60 40 133 105 260 260 ATV58HU90N4 ATV 71HU55N4 VW3A58403 VW3 A4 403 175 175 340 370 60 60 153 150 320 355 ATV58HD23N4 ATV 71HD15N4 VW3A58405 VW3 A4 405 230 230 480 498.5 60 62 200 190 460 460 ATV58HD64N4(X) ATV 71HD45N4 VW3A58408 VW3 A4 408 350 320 770 750 110 119 300 280 770 725 ATV58HD79N4(X) ATV 71HD55N4 VW3A58408 VW3 A4 408 350 320 770 750 110 119 300 280 770 725 ATV58HD54N4(X) ATV 71HD45N4 VW3A58408 VW3 A4 408 350 320 770 750 110 119 300 280 770 725 Drive 30 Fixing 2. Drive setup 2. 3. 2. Use in Standard Torque (120% of Tn) for catalog numbers starting with ATV58H 2. 3. 2. 1. Single or three-phase supply 200…240 V for catalog numbers starting with ATV58H. Filter Width a Height b Depth c G H ATV58HD46M2X ATV 71HD30M3X VW3A58408 VW3 A4 408 350 320 770 750 110 119 300 280 770 725 ATV58HD46M2X ATV 71HD30M3X VW3A58408 VW3 A4 408 350 320 770 750 110 119 300 280 770 725 ATV58HD33M2X ATV 71HD30M3X VW3A58408 VW3 A4 408 350 320 770 750 110 119 300 280 770 725 ATV58HD46M2X ATV 71HD37M3X VW3A58408 VW3 A4 408 350 320 770 750 110 119 300 280 770 725 Drive Fixing 2. 3. 2. 2. Three-phase supply 400 V for catalog numbers starting with ATV58(F)H Filter Width a Height b Depth c G H ATV58HD54N4(X) ATV 71HD45N4 VW3A58408 VW3 A4 408 350 320 770 750 110 119 300 280 770 725 ATV58HD64N4(X) ATV 71HD55N4 VW3A58408 VW3 A4 408 350 320 770 750 110 119 300 280 770 725 ATV58HD79N4(X) ATV 71HD75N4 VW3A58408 VW3 A4 408 350 320 770 750 110 119 300 280 770 725 Drive Fixing 31 2. Drive setup 2. 3. 3. Comparison of dimensions 2. 3. 3. 1. RFI filters c G G a a VW3 A4 401 A4 402 A4 403 A4 404 A4 405 A4 409 H b H b c H1 Ø Ø a (mm) 130 155 175 210 230 230 b (mm) 290 324 370 380 498.5 498.5 c (mm) 40 50 60 60 62 62 G (mm) 105 130 150 190 190 190 H (mm) 275 309 355 365 479.5 479.5 H1 (mm) – – – – 460 460 Ø (mm) 4.5 4.5 5.5 5.5 6.6 6.6 b (mm) 522 650 750 c (mm) 79 79 119 G (mm) 200 200 280 H (mm) 502.5 631 725 J (mm) 40 40 80 Ø (mm) 6.6 6.6 9 b H Ø J c VW3 A4 406 A4 407 A4 408 32 G a a (mm) 240 240 320 2. Drive setup Mounting under the drive 4x ATV 58 ATV 71 Side mounting against the ATV 71 Filter Drive Filter – Drive connection Power connection 33 2. Drive setup 2. 4. Kit for flange-mounting in a dust and damp proof enclosure a ATV58P G 4 screws (not supplied) Thermal liner supplied with the drive b H Minimum machined area 4 tapped holes Ø ATV-58 PU09M2, PU18M2 PU29M2, PU41M2, PU18N4, PU29N4, PU41N4 a (mm) 120 160 b (mm) 220 240 G (mm) 96 133 H (mm) 190 210 Ø (mm) M4 M5 ATV 71 The back of the enclosure must be drilled and cut out for this type of mounting. A9 506 18 = 280 = VW3 A9 501 A9 502 A9 503 A9 504 A9 505 a 222 247 267 302 322 a1 169 194 214 249 269 b 398.8 425.5 463 463.9 566.8 = 153 152,75 152,75 7,5 G 340 34 153 = 649 600 a 12xØ4,5 (1) H G1 a1 5,5 13 H H 10xØ3,6(1) b b1 H1 7,5 A9 501 to 505 316 b1 342 368 406 407 510 G 206 230 250 286 304 G1 18.5 18 18 18.5 17.5 H 127 136 149 149 183 H1 19.5 20 20.5 20 19.5 2. Drive setup 2. 5. NEMA mounting kits Dimensions, in inches and (mm) a G c = Kit catalog number VW3A58851 d Kit = Kit b H = = Product Drive catalog number size ATV58Hppppp 1 U09M2, U18M2 VW3A58852 2 U29M2, U41M2, U18N4, U29N4, U41N4 VW3A58853 3 U54M2, U72M2, U54N4, U72N4, U90N4 VW3A58854 4 U90M2, D12M2, D12N4, D16N4 VW3A58855 5 D23N4 a (in.) 4.45 (113) 5.91 (150) 6.89 (175) 9.06 (230) 9.06 (203) b (in.) 8.11 (206) 9.06 (230) 11.26 (286) 12.80 (325) 16.35 (415) c (in.) 6.58 (167) 7.24 (184) 7.24 (184) 8.27 (210) 8.27 (201) G (in.) 3.78 (96) 5.20 (133) 6.10 (155) 7.9 (200) 7.9 (200) H (in.) 7.48 (190) 8.27 (210) 10.63 (270) 12.20 (310) 15.75 (400) Ø (in.) 0.20 (5) 0.20 (5) 0.22 (5.5) 0.22 (5.5) 0.22 (5.5) d (lb.) 2.62 (66.7) 2.81 (71) 2.94 (75) 2.94 (75) 2.94 (75) C Kit Kit catalog number VW3A58856 Product size 6 VW3A58857 7 Drive catalog number ATV58Hppppp D16M2, D23M2, D25N4, D28N4, D33N4, D46N4 D28M2, D33M2, D46M2, D54N4, D64N4, D79N4 Kit A (in.) 9.45 (240) 13.78 (350) B (in.) 21.65 (550) 25.59 (650) C (in.) 11.14 (283) 11.97 (304) E (in.) 5.57 (146) 9.29 (236) F (in.) 12.05 (306) 15.35 (390) G (in.) 8.07 (205) 11.81 (300) I (in.) 20.87 (530) 24.37 (619) K Ø L (in.) (in.) (lb.) 0.39 0.28 3.5 (10) (7) (89) 0.39 0.36 6.75 (10) (9) (171) 35 2. Drive setup Kit for UL NEMA Type 1 conformity or IP 21 protection VW3 A9 ppp Δb Drive VW3 A9 xxxxx kit VW3 A9 101…105, 201…205 VW3 A9 106…108, 206…208 b c b a a VW3 a (in.) b (in.) VW3 a (in.) b (in.) A9 101, 201 130 (5.12) 113 (4.45) A9 106, 206 240 (9.45) 185 (7.28) A9 102, 202 155 (6.10) 103 (4.06) A9 107, 207 240 (9.45) 180 (7.09) A9 103, 203 175 (6.89) 113 (4.45) A9 108, 208 320 (12.60) 178 (7.01) A9 104, 204 210 (8.27) 113 (4.45) A9 105, 205 230 (9.06) 108 (4.25) VW3 A9 109…116, VW3 A9 209 c = G = K1 b K K2 4xØ a VW3 a (in.) b (in.) c (in.) G (in.) K (in.) A9 109, 209 320 (12.60) 220 (8.66) 377 (14.84) 250 (9.84) 95 (3.74) 36 K1 (in.) K2 (in.) Ø (in.) 65 (2.56) 75 (2.95) 11.5 (0.45) 2. Drive setup 2. 6. Separate control card power supply This type of wiring is essential when using a VW3 A3 304 Interbus-S communication option card. A1 ATV71Hppppp 0V P24 0V +24 V 2. 7. Remote display terminal Used to connect the programming terminal remotely on the front of the enclosure. Fixings: As the dimensions are not the same, the fixing holes must be modified. ATV58(F) ATV 71 5 mm (0.2 in) 55,6 mm 115 mm (4.53 in) 104 mm (4.09 in) 115 mm (4.53 in) 100 mm (3.93 in) 52 mm 79,6 mm 24 mm 4x 3,5 mm 36 mm F1 F2 F3 F4 ESC STOP RESET FWD REV RUN 37 2. Drive setup 2. 8. Power wiring The layout and type of power terminals have changed: Ring terminals must be used rather than ferrules for the ground terminals, although for the power terminals the ferrules used previously can be retained if they are in good condition (a flattened ferrule will not make a good connection). Table of correspondence for power terminals ATV58(F) L1 L2 L3 + PA PB U V W M 3a Braking resistor (if used) +24 PWR R2C R1B R1C R2A PC / - PB R1A PA / + P0 T / L3 W / T3 U / T1 U1 M 3a S / L2 R2C R2A R1B A1 ATV58pppppp PB R1C R1A W PA L3 Connecting to the Altivar 71 W1 V V1 U1 U L1 A1 L2 Connecting to the Altivar 58 ATV71HpppM3 W1 Motor output R / L1 Braking resistor V / T2 DC bus ATV 71 R/L1 S/L2 T/L3 PO PC/PA/+ PB U/T1 V/T2 W/T3 V1 AC supply Braking resistor (if used) Disconnecting the RFI filter if using an IT system IT system: Isolated or impedance grounded neutral. Use a permanent insulation monitor compatible with non-linear loads: a Merlin Gerin type XM200 or equivalent. Altivar 71 drives feature built-in RFI filters. These filters can be isolated from ground for operation on an IT system as follows: Remove the jumper located to the left of the power terminals Normal (filter connected) Layout of the ATV58 power terminals IT system (filter disconnected) t L1 L2 + - U V W t t L1 L2 L3 PA PB U V W t t L1 L2 L3 + - PA PB U V 38 ATV-58•U09M2 and U18M2 ATV-58•U29M2 to D12M2 and ATV-58•U18N4 to D23N24 W t ATV-58HD16M2X to D46M2X, ATV-58HD28N4 to D79N4 and ATV-58HD28N4X to D79N4 2. Drive setup Characteristics of the ATV58 power terminals ATV58p U09M2, U18M2 U29M2, U14M2, U18N4 U29N4, U41N4 U54M2, U72M2, U54N4 U72N4, U90N4 U90M2, D112M2, D12N4 D16N4, D23N4 ATV58H D28N4, D28N4X D16M2X, D23M2X D23N4, D46N4 D33N4X, D46N4X D28M2X, D33M2X, D46M2X D54N4, D64N4, D79N4 D54N4X, D64N4X, D79N4X Terminals all all all all Terminals PA PB other PA PB other PA PB other Maximum wire size mm² AWG 1.5 14 Tightening torque Nm (lb.in) 0.5 6 8 0.75 6 8 0.75 10 6 2 Maximum wire size mm² AWG Tightening torque Nm (lb.in) 10 6 2 16 4 3 16 4 3 35 2 4 35 2 4 70 2/0 10 39 2. Drive setup Layout of the ATV 71 power terminals and tightening torque For ATV 71pppppp drives ATV 71H PO PA/+ PB R/L1 S/L2 T/L3 037M3, 075M3, U15M3, 075N4, U15N4, U22N4 U22M3, U30M3, U40M3, U30N4, U40N4 PC/U/T1 Maximum wire size mm² AWG 2.5 14 6 8 Tightening torque Nm (lb.in) 1.2 (10.6) 1.2 (10.6) V/T2 W/T3 For ATV 71pppppp drives ATV 71H U55M3, U55N4, U75N4 U75M3, D11N4 D11M3X, D15M3X, D15N4, D18N4 R/L1 S/L2 T/L3 PO PA/+ PB PC/- U/T1 Maximum wire size mm² AWG 10 6 16 4 35 1 Tightening torque Nm (lb.in) 2 (17.7) 2.4 (21) 2.4 (21) V/T2 W/T3 For ATV 71pppppp drives ATV 71H D18M3X, D22M3X, D22N4, D30N4, D37N4 ATV 71H R/L1 40 S/L2 T/L3 U/T1 V/T2 W/T3 PO PB PC/- PA/+ D30M3X, D37M3X, D45M3X, D45N4, D55N4, D75N4 Maximum wire size mm² AWG 50 1/0 Maximum wire size mm² kcmils 120 350 Tightening torque Nm (lb.in) 6 (53) Tightening torque Nm (lb.in) 19 (168) 2. Drive setup Control wiring and I/O characteristics (Warning: Check the I/O assignment made by PowerSuite) In order to ensure that the Altivar 71 works correctly, the following rules must be adhered to: • Check that the SW1 switch on the Altivar 71 and the SW3 and SW4 switches on the option cards are in "Source" position. Source SW1 Sink Sink Ext Int AO1 AI2 SW3 Ext COM +10 AI1+ AI1COM R1C R2A R2C R1A R1B SW2 Source Int LI5 LI6 +24 PWR LI2 LI3 LI4 P24 0V LI1 VW3 A3 201 RJ45 Source SW4 Sink Ext Int VW3 A3 202 +24 PWR • Check that the strap is present between +24 and PWR. ATV71HpppM3 • The PTC probes connected on an ATV 71 correspond to market standards. Please note that the values are slightly different. Check that the trip thresholds are suitable for the temperature levels supported by the motor. ATV58(F) value (kOhms) 0.200 1.5 2 20 Probe short-circuit Reset Overheat Probe break ATV 71 value (kOhms) < 0.05 1.8 3 > 100 In PTC mode, Li6 is only taken into account after a Power on. Control and option card logic input wiring Control card connection diagram 0V LI6 LI5 LI4 LI3 LI2 ATV71Hppppp LI1 +24 A1 41 2. Drive setup TH1- CLO TH1+ VW3A3201 LO2 LO1 R3C LI7 0V +24 R3A A1 R3B Connection diagram for logic I/O option card (VW3 A3 201) Motor TH2- TH2+ AI3+ AI3- COM AI4 AO3 AO2 0V CLO RP LO3 VW3A3202 LO4 R4C LI11 0V +24 R4A A1 R4B Connection diagram for extended I/O option card (VW3 A3 202) Source 0-20 mA 4-20 mA X-Y mA Motor 0 ± 10 V or X-Y mA Reference potentiometer X-Y mA ATV71 LI6 wired as PTC probe A1 42 0V LI6 ATV71Hppppp PTC LI Motor COM AI 2 AI1- Reference potentiometer ATV 58 SW2 AI1+ +10 AI 2 + 10 Al 1 COM AI1 input on the ATV 71 wired as non differential 0-10 V (same as AI1 on the ATV58) 2. Drive setup Wiring the VW3 A3 401 option card encoder input when replacing an ATV58F On the Altivar 58F, encoder signals A A- or B B- had to be reversed in order to avoid the motor rotating in the wrong direction. This anomaly has been corrected on the Altivar 71 and, therefore, the wiring conforms to the signal order A A- B B-. 5V B- 0V B B B- A- A 5V 0V B- B A A- ATV58F Encoder A 0V A- B B- A A- OR Encoder 5V 0V 5V ATV 71 0 Vs + Vs + Vs B- 0 Vs B B AA- B- A A VW3 A3 40p Encoder The encoder card’s connector does not have a terminal for connecting the cable shielding. This shielding must, therefore, be connected to the power terminals; use a tag connector or an accessory: D23 FA3. R/L1 S/L2 T/L3 PO PA/+ PB PC/- U/T1 V/T2 W/T3 43 3. Setup for the Altivar 71 communication option cards 3. 1. General Receipt Check that the card catalog number marked on the label is the same as that on the delivery note corresponding to the purchase order. Remove the option card from its packaging and check that it has not been damaged in transit. Check that the drive is turned off. Check that there is no voltage on the DC bus: Red LED (POWER) off, wait for 3 minutes after turning off the drive. ATV 71H 037M3 to D15M3X and ATV 71 075N4 to D18N4 ATV 71H D18M3 to D45M3X and ATV 71H D22N4 to D75N4 Red LED indicating that the DC bus is turned on. Installing the communication option card See Installation Manual pages 16 and 17. When migrating an Altivar 58(F) installation to Altivar 71, the PowerSuite v2.20 program must be used to configure the ATV71 in 8 serie mode in order to ensure absolute consistency of the communication, drive and adjustment parameters between the two drive ranges. However, for some communications options, one or more of the microswitches on the card have to be toggled manually. The connector for connecting the option card to the communication bus is not the same on the Altivar 71. This is now on the top right-hand side of the drive. You should, therefore, make sure that the cable(s) is(are) long enough to make this connection. If necessary, you should do one of the following: - Reconnect the wiring up and/or downstream of the drive - Adjust the drive position - Use an extension cable 44 3. Setup for the communication option cards Option card fault The [internal com. link] (ILF-) fault appears when the following serious problems occur: - Hardware fault on the option card - Dialog fault between the option card and the drive The [Internal link fault 1] (ILF1) diagnostic parameter can be used to obtain more detailed information about the origin of the last [internal com. link] (ILF) fault: This parameter can be accessed on the graphic display terminal only, in the [1.10 DIAGNOSTICS] (DGt-) menu, [MORE FAULT INFO] (AFI-). Value Description of parameter values Value Description of parameter values 0 No fault 8 Faulty analog input 1 Loss of internal communication with the drive 9 Faulty analog output 2 Hardware fault detected 10 Faulty logic input 3 Error in the EEPROM checksum 11 Faulty logic output 4 Faulty EEPROM 101 Unknown card 5 Faulty Flash memory 102 Exchange problem on the drive internal bus 6 Faulty RAM memory 103 Time out on the drive internal bus (500 ms) 7 Faulty NVRAM memory • When the External Fault function is used via a communication card, the Altivar 58(F) would display EPF, but the Altivar 71 now displays EPF2. • When the Fast Stop function is used via a communication card, the Altivar 58(F) would display RDY, but the Altivar 71 now displays FST. • It is essential to follow the Altivar 58(F) internal variables manual when the Altivar 71 is being used in 8 serie mode. If not, migration may not proceed smoothly. 45 3. Setup for the communication option cards 3. 2. Communication via Modbus network 3. 2. 1. Calculating the polarization resistors Mixed schematic Slaves with 4.7 kΩ polarization can be integrated into a standard schematic. Suitable polarization resistance (Rp) must be calculated. Schematic diagram Master T R 5V Rp Rp 0V D1 120 Ω 1 nF D0 Common 5V 4,7 kΩ 4,7 kΩ 0V R Slave 1 Type of trunk cable Maximum length of bus Maximum number of stations (without repeater) Maximum length of tap links Bus polarization Line termination Common polarity T R T Slave n Shielded cable with 1 twisted pair and at least a 3rd conductor 1000 m at 19200 bps Up to 32 stations, i.e., 31 slaves (depending on Rp and the number of 4.7 kΩ resistors) • 20 m for a single tap link • 40 m divided by the number of tap links on a multiple junction box • One pulldown resistor at the 5 V (Rp) • One pulldown resistor at the Common (Rp) This polarization can be provided in the master. The value of Rp should be validated (or determined) by calculating the equivalent polarization (Re) according to the polarization of the master and slave stations. The value of Re must be between 162 Ω and 650 Ω (recommended value: 650 Ω). One 120 Ω 0.25 W resistor in series with a 1 nF 10 V capacitor Yes (Common) • To calculate the polarization resistance (Rp), all station polarizations must be deemed to be connected in parallel. Example If the bus Rp polarization is 470 Ω (installed in the master) and 2 slaves have 4700 Ω polarization, the equivalent polarization is: 1/Re = 1/470 + 1/4700 + 1/4700 i.e., Re = 1/ (1/470 + 1/4700 + 1/4700) and, therefore, Re = 390 Ω 390 Ω is greater than 162 Ω, and the schematic is correct. For an ideal equivalent polarization (650 Ω), Rp bus polarization can be installed so that: 1/650 = 1/Rp + 1/4700 + 1/4700, i.e., Rp = 1/(1/650 – 1/4700 – 1/4700) and, therefore, Rp = 587 Ω. • If the master has 470 Ω polarization, up to 18 slaves with 4.7 kΩ polarization can be connected. 46 3. Setup for the communication option cards 3. 2. 2. Reminder of the various connection methods: ATV 71 RJ45 connector on TSXSCA50 or other screw terminals: Use cable VW3 A8 306 D30 (RJ45 to stripped end, 3 meters) 2 = 0 V – brown 3 = D_B – blue 5 = D_A – white/blue t 1 0VL 2 0VL 3 D(A) 4 D(B) 5 2=0V 4 = D_A 5 = D_B 8........................1 ATV 71 RJ45 connector on TSXSCA62: Use cable VW3 A8 306 (RJ45 to 15-way Sub-D) 2 = 0 V – brown 3 = D_B – blue 5 = D_A – white/blue 3 2 1 9 10 4 11 12 5 6 7 8 13 14 15 15 = 0 V 14 = D_A 7 = D_B 8........................1 3. 2. 2. 1. Configuring the drive There are two possible scenarios. Scenario 1 Using the built-in port when replacing the VW3A58303 Modbus/Unitelway option card As the PowerSuite software workshop is not able to anticipate this scenario, the communication, address and protocol-format parameters must be entered manually: Configuring the address Transfer the Altivar 58 parameters to the Altivar 71 using the integrated display terminal, the graphic display terminal or the PowerSuite software workshop: The configuration of the Modbus network parameters can be accessed via the [MODBUS NETWORK] (Md I-) submenu in the [1.9 – COMMUNICATION] (COM -) menu. Modbus parameter Description/Possible values Terminal display Default value [Modbus Address] (Add) 1 to 247 Drive Modbus disabled (0) [1] (1) to [247] (247) [Off] (OFF) 4800 bps [4.8 Kbps] (4 8) [19200] (19 2) 9600 bps [9.6 Kbps] (9 6) [Modbus baud rate] (tbr) [Modbus format] (tFO) 19200 bps [19.2 Kbps] (19 2) 38400 bps [38.4 Kbps] (38 4) 8 data bits, odd parity, 1 stop bit [8-0-1] (8o1) 8 data bits, even parity, 1 stop bit [8-E-1] (8E1) 8 data bits, no parity, 1 stop bit [8-N-1] (8n1) 8 data bits, no parity, 2 stop bits [8-N-2] (8n2) [8 E 1] (8E1) Configuring the drive control mode Check and configure the control mode applied to the drive in the [1.6 – COMMAND] (CtL-) menu on the graphic display terminal, the integrated display terminal or the PowerSuite software workshop, [Profile] (CHCF) = [8 serie] (SE8) 47 3. Setup for the communication option cards Configuring communication monitoring Since the Altivar 58’s communication monitoring time out is the same as the default value of the Altivar 71’s [Modbus time out] (ttO) field (10 s), there is no point in modifying the value of this field. Modification of these parameters will only take effect on the next power-up. After transfer of the drive configuration by the PowerSuite software workshop, the [Channel switching] (CHCF) parameter is automatically assigned to [8 serie] (SE8), thus providing access to memory mapping for the Altivar 58 compatible with the Altivar 71. PLC configuration and application The fact of opening the Altivar 71’s "ATV58(F) compatibility" memory zone (SE8 mode) means that no changes need to be made in the PLC application. However, in response to a function 43 identification request (16#2B) the drive will identify itself as an Altivar 71, not an Altivar 58(F). Scenario 2 Using the built-in port when replacing the ATV58 terminal port Configuring the drive This example is implemented in the PowerSuite software workshop and consequently all the settings linked to the configuration parameters (address, baud rate, parity) will be assigned automatically, identical to the Altivar 58. Configuring communication monitoring Since the Altivar 58’s communication monitoring time out is the same as the default value of the Altivar 71’s [Modbus time out] (ttO) field (10 s), there is no point in modifying the value of this field. Modification of these parameters will only take effect on the next power-up. PLC configuration and application The fact of opening the Altivar 71’s "ATV58(F) compatibility" memory zone (SE8 mode) means that no changes need to be made in the PLC application. However, in response to a function 43 identification request (16#2B) the drive will identify itself as an Altivar 71, not an Altivar 58(F). 48 3. Setup for the communication option cards 3. 3. Communication via Unitelway/Modbus network and VW3 A3 303 option card 3. 3. 1. Reminder of possible connection methods ATV58(F) ATV 71 3 = D(A) 4=0V 7 = D(B) 3 = D(A) 4=0V 7 = D(B) If the chosen communication interface is the VW3 A3 303 option card (Modbus RTU/Jbus/Ascii, Unitelway) both the address and the protocol format must be configured manually. 3. 3. 2. Configuring the drive address on the Modbus/Unitelway network Transfer the Altivar 58 address to the Altivar 71: An Altivar 58(F) was identified on the bus by its address, coded between 0 and 31. The address corresponds to the number represented by the binary value 1 or 0 of the 8 card switches (in fact only micro-switches 3 to 7 are used). The least significant bits are on the right. Transfer the Altivar 58 address to the Altivar 71 using the 8 switches on the right of the card; the value 0 being the OFF position, the value 1 the ON position. The least significant bits are on the right. On the Altivar 58, the binary value 1 of a switch is in the up position, on the Altivar 71 this position is reversed, and the value 1 is effective in the down position. Example ATV58(F) ATV 71 Address 11 = 2#0001011 Address ATV58(F) switches ATV71 switches 12345678 12345678 0 0000 0000 0000 0000 1 0000 0010 0000 0001 2 0000 0100 3 4 Address 11 = 2#0001011 Address ATV58(F) switches ATV71 switches 12345678 12345678 16 0010 0000 0001 0000 17 0010 0010 0001 0001 0000 0010 18 0010 0100 0001 0010 0000 0110 0000 0011 19 0010 0110 0001 0011 0000 1000 0000 0100 20 0010 1000 0001 0100 5 0000 1010 0000 0101 21 0010 1010 0001 0101 6 0000 1100 0000 0110 22 0010 1100 0001 0110 7 0000 1110 0000 0111 23 0010 1110 0001 0111 8 0001 0000 0000 1000 24 0011 0000 0001 1000 9 0001 0010 0000 1001 25 0011 0010 0001 1001 10 0001 0100 0000 1010 26 0011 0100 0001 1010 11 0001 0110 0000 1011 27 0011 0110 0001 1011 12 0001 1000 0000 1100 28 0011 1000 0001 1100 13 0001 1010 0000 1101 29 0011 1010 0001 1101 14 0001 1100 0000 1110 30 0011 1100 0001 1110 15 0001 1110 0000 1111 31 0011 1110 0001 1111 Use of address 0 is not recommended on a Modbus/Unitelway network as this address has the effect of deactivating the option card. 49 3. Setup for the communication option cards 3. 3. 3. Configuring polarity on the drive RS 485 bus The card is equipped with 2 line polarity configuration switches but the orientation is not the same for the Altivar 58 and the Altivar 71. Configure the polarity according to the following method. ATV58(F) ATV 71 Unitelway protocol Modbus/Jbus protocol Configuring the drive control mode Check and configure as necessary the control mode applied to the drive in the [1.6 – COMMAND] (CtL-) menu on the graphic display terminal, the integrated display terminal or the PowerSuite software workshop. [Profile] (CHCF) = [8 serie] (SE8) 3. 3. 4. PLC configuration and application The fact of opening the Altivar 71’s "ATV58(F) compatibility" memory zone (SE8 mode) performed by the PowerSuite software workshop means that no changes need to be made in the PLC application. However, in response to a function 43 identification request (16#2B) the drive will identify itself as an Altivar 71, not an Altivar 58(F). 3. 4. Communication via CANopen network 3. 4. 1. Reminder of possible connection methods ATV58(F) ATV 71 1 = CAN_GND 2 = CAN_L 4 = CAN_H 2 = CAN_L 3 = CAN_GND 7 = CAN_H The ATV71 CANopen adapter must be used when connecting the Altivar 71 to a CANopen network. ATV71 CANopen adapter Example: ATV71HU22M3 3. 4. 2. Matching the line termination resistor The VW3 CAN KCDF 180T connector for connecting to the CANopen bus incorporates a line termination resistor. You should ensure this has been activated when the drive is at the end of the trunk cable. 50 3. Setup for the communication option cards 3. 4. 3. Configuring the drive On the Altivar 58’s CANopen communication option card, both addresses and the bus speed could be set via switches. The PowerSuite software workshop is not capable of configuring the Altivar 71 automatically since these parameters were not stored in the Altivar 58 but in the option card. The Altivar 71 parameters should, therefore, be set via the programming terminal, and where the product is being migrated, the PowerSuite software workshop is responsible for configuring the drive so that it is identical to the configuration that existed on the Altivar 58. 3. 4. 4. Address and Baud rate Configuration of the Altivar 71’s CANopen communication functions is accessed via the [CANopen] (CnO-) submenu in the [1.9 – COMMUNICATION] (COM-) menu on the graphic display terminal, integrated display terminal or the PowerSuite software workshop. The configuration can only be modified when the motor is stopped and the drive locked (no run command present). In order for modifications to take effect, the drive must be shut down then restarted. Parameter [CANopen address] (AdCO) [CANopen bit rate] (bdCO) Possible values 0 to 127 50 kbps 125 kbps 250 kbps 500 kbps 1000 kbps Terminal display [0] (0) to [127] (127) [50 kbps] (50) [125 kbps] (125) [250 kbps] (250) [500 kbps] (500) [1 Mbps] (1M) Default value 0 125 kbps 3. 4. 5. PLC configuration and application The fact of opening the Altivar 71’s "ATV58(F) compatibility" memory zone (SE8 mode) performed by the PowerSuite software workshop means that no changes need to be made in the PLC application. In fact, the PDO used by default in the Altivar 71 in 8 serie mode is PDO1 type and is, therefore, compatible with that in the Altivar 58. Configuring the drive control mode Check and configure the control mode applied to the drive in the [1.6 – COMMAND] (CtL-) menu on the graphic display terminal, the integrated display terminal or the PowerSuite software workshop. [Profile] (CHCF) = [8 serie] (SE8) 51 3. Setup for the communication option cards 3. 5. Communication via Profibus DP network 3. 5. 1. Reminder of the possible connection methods: Same as existing 3 = Rx/Tx5 = GND 6 = VP 8 = Rx/Tx+ 3. 5. 2. Configuring the drive address on the Profibus DP network With the Altivar 58’s VW3-A58307 Profibus DP option card, the drive address was coded via the programming terminal. You need, therefore, to use this terminal to find this address before turning off the drive and replacing it. Transfer the Altivar 58 address to the Altivar 71 using the 7 switches on the right of the card; the value 0 being the OFF position, the value 1 the ON position. Example Address 23 Address 89 Address Switches 1234 5678 Address Switches 1234 5678 Address Switches 1234 5678 Address Switches 1234 5678 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 1000 0000 1000 0001 1000 0010 1000 0011 1000 0100 1000 0101 1000 0110 1000 0111 1000 1000 1000 1001 1000 1010 1000 1011 1000 1100 1000 1101 1000 1110 1000 1111 1001 0000 1001 0001 1001 0010 1001 0011 1001 0100 1001 0101 1001 0110 1001 0111 1001 1000 1001 1001 1001 1010 1001 1011 1001 1100 1001 1101 1001 1110 1001 1111 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 1010 0000 1010 0001 1010 0010 1010 0011 1010 0100 1010 0101 1010 0110 1010 0111 1010 1000 1010 1001 1010 1010 1010 1011 1010 1100 1010 1101 1010 1110 1010 1111 1011 0000 1011 0001 1011 0010 1011 0011 1011 0100 1011 0101 1011 0110 1011 0111 1011 1000 1011 1001 1011 1010 1011 1011 1011 1100 1011 1101 1011 1110 1011 1111 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 1100 0000 1100 0001 1100 0010 1100 0011 1100 0100 1100 0101 1100 0110 1100 0111 1100 1000 1100 1001 1100 1010 1100 1011 1100 1100 1100 1101 1100 1110 1100 1111 1101 0000 1101 0001 1101 0010 1101 0011 1101 0100 1101 0101 1101 0110 1101 0111 1101 1000 1101 1001 1101 1010 1101 1011 1101 1100 1101 1101 1101 1110 1101 1111 96 97 98 99 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 1110 0000 1110 0001 1110 0010 1110 0011 1110 0100 1110 0101 1110 0110 1110 0111 1110 1000 1110 1001 1110 1010 1110 1011 1110 1100 1110 1101 1110 1110 1110 1111 1111 0000 1111 0001 1111 0010 1111 0011 1111 0100 1111 0101 1111 0110 1111 0111 1111 1000 1111 1001 1111 1010 1111 1011 1111 1100 1111 1101 0111 1110 If the PLC module was configured using the Sycon < v2.8 configuration tool, it was possible to use address 126 for a subscriber (Altivar or other). This address is reserved and, therefore, its use is prohibited from version v2.8 onwards in accordance with the recommendations of the Profibus consortium. 52 3. Setup for the communication option cards 3. 5. 3. Configuring the drive in "ATV58(F) Interchangeability" mode The Profibus protocol operates according to the principle of exchanging periodic data. In order to use the output data and input data from Altivar 58 cyclic exchanges, rather than those from Altivar 71, you need to set switch 1 to the ON position and restart the drive. This also enables the card to identify itself as an Altivar 58(F) (Ident_Number= 0x00B9) when the bus module is turned on. • Switch 0 (OFF) • Switch 1 (ON) : Altivar 71 mode : Altivar 58(F) Interchangeability mode Configuring the drive control mode Check and configure the control mode applied to the drive in the [1.6 – COMMAND] (CtL-) menu on the graphic display terminal, the integrated display terminal or the PowerSuite software workshop. [Profile] (CHCF) = [8 serie] (SE8) 3. 5. 4. PLC configuration and application In "ATV58(F) Interchangeability" mode, the Altivar 71’s PKE, R/W and R/W/N parameters are adapted in order to make the PKW service compatible with the Altivar 58’s parameters. There is, therefore, no need to change the application GSD file. 3. 5. 5. Communication fault Profibus communication faults are indicated by the red RD LED on the card. The [Network fault] (CnF-) parameter can be used to obtain more detailed information about the origin of the fault. It can only be accessed on the graphic display terminal, in the [1.10 DIAGNOSTICS] (dGt-) menu, [MORE FAULT INFO] (AFI-). Value 0 1 2 3 Description of the values of the [Network fault] (CnF-) parameter No fault Time out for receipt of periodic variables destined for the drive. This time out can be set by the network configuration software. Identification fault between the drive Profibus card and the Profibus master Initialization fault on the drive Profibus card (hardware problem) 53 3. Setup for the communication option cards 3. 6. Communication via Fipio network – VW3 A3 301 option card 3. 6. 1. Reminder of the possible connection methods: Same as existing 6 = Tx+ 7 = Tx- 3. 6. 2. Presentation The VW3 A3 301 Fipio communication card, compatible with Altivar 58(F), can be used to connect an Altivar 71 drive, with software version ie 03 or higher, to a Fipio network. Its functions have been designed specifically for configuration transfer and drive control by means of periodic data. The message handling service is not installed You can check the Altivar 71 software version via the graphic display terminal [1.11 – IDENTIFICATION] menu, Appli Software VxxIE03 It is only designed for replacement of an Altivar 58(F) equipped with a VW3-A58301 Fipio card. 3. 6. 3. Connecting to the Fipio bus If the tap junction connector used with the Altivar 58 is a TSX FP ACC12 connector, no restrictions are imposed when replacing an Altivar 58(F) with an Altivar 71. If this tap junction connector is a TSX FP ACC2, the Fipio cables and/or the TSX FP ACC7 line terminator must be located on this tap junction connector on the side indicated opposite. TSX FP ACC2 connector with wiring on the right. This involves modifying the internal connections to the tap junction connector, and it is possible that this may pose new problems concerning cable length(s), see General, page 44. 3. 6. 4. Configuring the drive address on the Fipio network Example Address 11: 2#001011 Address 34: 2#100010 Address Switches 1234 5678 Address Switches 1234 5678 Address Switches 1234 5678 Address Switches 1234 5678 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 0000 0000 0000 0001 0000 0010 0000 0011 0000 0100 0000 0101 0000 0110 0000 0111 0000 1000 0000 1001 0000 1010 0000 1011 0000 1100 0000 1101 0000 1110 0000 1111 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 0001 0000 0001 0001 0001 0010 0001 0011 0001 0100 0001 0101 0001 0110 0001 0111 0001 1000 0001 1001 0001 1010 0001 1011 0001 1100 0001 1101 0001 1110 0001 1111 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 0010 0000 0010 0001 0010 0010 0010 0011 0010 0100 0010 0101 0010 0110 0010 0111 0010 1000 0010 1001 0010 1010 0010 1011 0010 1100 0010 1101 0010 1110 0010 1111 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 0011 0000 0011 0001 0011 0010 0011 0011 0011 0100 0011 0101 0011 0110 0011 0111 0011 1000 0011 1001 0011 1010 0011 1011 0011 1100 0011 1101 0011 1110 0011 1111 Note: Addresses 0 and 63 must not be used on an Altivar 58(F) or an Altivar 71. 54 3. Setup for the communication option cards 3. 6. 5. Configuring the drive in "ATV58(F) Interchangeability" mode This card has been designed exclusively for replacement of an Altivar 58(F), hence the "ATV58(F) interchangeability" mode is implicit and, therefore, no switch needs to be activated on the card. Configuring the drive control mode Configure the control mode applied to the drive in the [1.6 – COMMAND] (CtL-) menu on the graphic display terminal, the integrated display terminal or the PowerSuite software workshop. [Profile] (CHCF) = [8 serie] (SE8) before installing the option card, otherwise an EPF2 fault will appear. The PowerSuite software workshop will activate 8 serie mode once the configuration has been transferred to the drive. 3. 6. 6. PLC configuration and application In PL7 or Unity, the drive configuration remains the same as that of the original Altivar 58. Any configuration parameters that no longer exist in the Altivar 71 are nonetheless accepted in write mode (positive report) or read-only mode (the current value is returned). 3. 6. 7. Restrictions and incompatibilities Bits 11, 12 and 13 of monitoring parameter %IW\p.2.c\0.0.3 (IOLR) are now reserved bits (inactive). As a result, the following data is no longer available: • Image of the red LED (%IW\p.2.c\0.0.3 :X11) • Image of the charge relay (%IW\p.2.c\0.0.3 :X12) • Image of the braking transistor (%IW\p.2.c\0.0.3 :X13) Bits 0 and 15 of monitoring parameter %IW\p.2.c\0.0.6 (DF1) are now reserved bits (inactive). As a result, the following data is no longer available: • "Incorrect calibration constants (INF)" fault • "Charge relay command loss (CRF)" fault • The adjustment ranges of parameters IBR, IDC and UFR are different for the Altivar 58(F) and the Altivar 71. These values vary according to the rating of each drive. Make sure, therefore, that you adapt the value of these parameters. Otherwise, the PL7 Pro software workshop will display an error message. • SPC parameter: It is essential to set parameter OPL to NO so that SPC can be modified. Otherwise, the PL7 Pro software workshop will display an error message. • SFR parameter: The Altivar 58 accepted the value 0.5 kHz; this value is not compatible with the Altivar 71, whose minimum value is 1 kHz. Make sure, therefore, that you modify the value of SFR, otherwise the PL7 Pro software workshop will display an error message. • CFG parameter: An Altivar 58(F) can only be replaced with an Altivar 71 when used in constant torque applications. As a result the assignment CFG = VT is prohibited; use a drive from the Altivar 61 range. • TFR parameter: The Altivar 58 equipped with a VW3 A58301 Fipio card had a particular type of operation. It was possible for the value of the HSP parameter to be higher than that of the TFR parameter. This is no longer the case with the Altivar 71, which adopts a pedestal value for HSP. Make sure, therefore, that you adapt the value of these parameters. Otherwise, the PL7 Pro or Unity software workshop will display an error message. 3. 6. 8. Managing loss of Fipio communication The Altivar 71 VW3 A3 301 Fipio card, compatible with the Altivar 58(F), will respond to loss of communication with the Fipio master in the same way as the Altivar 58 VW3-A58301 Fipio card: When the drive is disconnected from the Fipio bus, the CNF fault is not activated and the motor will stop on a ramp. 3. 6. 9. Communication fault Fipio communication faults are indicated by the red RD LED on the card. The [Network fault] (CnF-) parameter can be used to obtain more detailed information about the origin of the fault. It can only be accessed on the graphic display terminal, in the [1.10 DIAGNOSTICS] (dGt-) menu, [MORE FAULT INFO] (AFI-). Value 0 1 2 3 4 5 Description of the values of the [Network fault] (CnF-) parameter No fault Initialization fault on the Fipio card (hardware problem) Time out for receipt of periodic variables destined for the drive. This time out can be set by the network configuration software. Hardware fault on the Fipio card Hardware fault on the Fipio card Master PLC changes from Run to STOP 55 3. Setup for the communication option cards 3. 7. Communication via Fipio network – VW3 A3 311 option card 3. 7. 1. Reminder of the possible connection methods: Same as existing 6 = Tx+ 7 = Tx- 3. 7. 2. Presentation The VW3 A3 311 Fipio communication card is used to connect an Altivar 71 drive to a Fipio network in place of an Altivar 58(F). Its functions are dedicated to transferring both periodic and aperiodic data by means of a message handling service. It is designed to replace an Altivar 58(F) equipped with a VW3-A58311 Fipio card. 3. 7. 3. Connecting to the Fipio bus If the tap junction connector used with the Altivar 58 is a TSX FP ACC12 connector, no restrictions are imposed when replacing an Altivar 58(F) with an Altivar 71. TSX FP ACC2 connector with wiring on the right. If this tap junction connector is a TSX FP ACC2, the Fipio cables and/or the TSX FP ACC7 line terminator must be located on this tap junction connector on the side indicated opposite. This involves modifying the internal connections to the tap junction connector, and it is possible that this may pose new problems concerning cable length(s), see General, page 44. 3. 7. 4. Configuring the drive address on the Fipio network Examples Address 11: 2#001011 Address 34: 2#100010 Address Switches 1234 5678 Address Switches 1234 5678 Address Switches 1234 5678 Address Switches 1234 5678 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 0000 0000 0000 0001 0000 0010 0000 0011 0000 0100 0000 0101 0000 0110 0000 0111 0000 1000 0000 1001 0000 1010 0000 1011 0000 1100 0000 1101 0000 1110 0000 1111 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 0001 0000 0001 0001 0001 0010 0001 0011 0001 0100 0001 0101 0001 0110 0001 0111 0001 1000 0001 1001 0001 1010 0001 1011 0001 1100 0001 1101 0001 1110 0001 1111 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 0010 0000 0010 0001 0010 0010 0010 0011 0010 0100 0010 0101 0010 0110 0010 0111 0010 1000 0010 1001 0010 1010 0010 1011 0010 1100 0010 1101 0010 1110 0010 1111 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 0011 0000 0011 0001 0011 0010 0011 0011 0011 0100 0011 0101 0011 0110 0011 0111 0011 1000 0011 1001 0011 1010 0011 1011 0011 1100 0011 1101 0011 1110 0011 1111 Note: Addresses 0 and 63 must not be used on an Altivar 58(F) or an Altivar 71. 56 3. Setup for the communication option cards 3. 7. 5. Configuring the drive in "ATV58(F) Interchangeability" mode In order to use the Altivar 58(F)’s periodic input/output variables rather than those of the Altivar 71, you need to set switch 1 to the ON position and restart the drive. • Switch 0 (OFF) • Switch 1 (ON) : Altivar 71 mode : 8 serie mode The PowerSuite software workshop will activate 8 serie mode once the configuration has been transferred. Configuring the drive control mode Check and configure as necessary the control mode applied to the drive in the [1.6 – COMMAND] (CtL-) menu on the graphic display terminal, the integrated display terminal or the PowerSuite software workshop. • [Profile] (CHCF) = [8 serie] (SE8) 3. 7. 6. PLC configuration and application In the TSX Premium master’s Fipio configurator, the three base modules described in the table below are compatible with an Altivar 71 used in 8 serie mode. Family ATV-58 ATV-58F STD_P Base module ATV58 PKW ATV58F PKW FED C32 3. 7. 7. Altivar 58 PKW indexed periodic variables In "ATV58(F) Interchangeability" mode, we do not recommend using the PKW service for the Altivar 71 indexed periodic variables, as this service is only designed for accessing the Altivar 71 parameters. You should, therefore, use the PKW service for the Altivar 58 indexed periodic variables, as described in the User’s Manual for the Altivar 58 VW3-A58311 Fipio card. This service can be used to access only the Altivar 58 parameters. 3. 7. 8. Managing loss of Fipio communication In order to imitate the Altivar 58’s behavior on disconnection of the bus ("stop on ramp" imposed by the drive), you should configure it using the integrated display terminal or the graphic display terminal. In the [COMMUNICATION FAULTS] (COF-) submenu in the [1.8 – FAULT MANAGEMENT] (FLt-) menu, assign the value [ramp] (rMP) to the [Com Bus Flt Mgt] (CLL) parameter, which is used to imitate the Altivar 58’s behavior on disconnection of the Fipio bus. Hence, when the drive is disconnected from the Fipio bus, the CNF fault will be activated and the value of parameter CLL will cause the motor to stop on a ramp. 3. 7. 9. Communication fault Fipio communication faults are indicated by the red RD LED on the card. The [Network fault] (CnF-) parameter can be used to obtain more detailed information about the origin of the fault. It can only be accessed on the graphic display terminal, in the [1.10 DIAGNOSTICS] (dGt-) menu, [MORE FAULT INFO] (AFI-). Value 0 1 2 3 4 5 Description of the values of the [Network fault] (CnF-) parameter No fault Initialization fault on the Fipio card (hardware problem) Time out for receipt of periodic variables destined for the drive. This time out can be set by the network configuration software. Hardware fault on the Fipio card Hardware fault on the Fipio card Master PLC changes from Run to STOP 57 3. Setup for the communication option cards 3. 8. Communication via Interbus network 3. 8. 1. Reminder of the possible connection methods: Same as existing 1 = DO2 2 = DI2 3 = GNDO 4 = NC 5 = VCCO 6 = DO2/ 7 = DI2 8 = NC 9 = RBST The profile used by the Altivar 71 in the CMD Tool bus configurator is compatible with that of the Altivar 58, i.e., DRIVECOM Type Profil 21 (RB) and, therefore, there is no difference in the process data. Use the Altivar 71 control card’s external power supply function, as in the event of a break in the drive power supply all communication on the Interbus-S bus will cease. 3. 8. 2. Configuring the communication parameters The drive is configured by default to communicate on the bus with limited services. The data exchanged on the bus is not transmitted to the drive. On the display terminal, in the [1.9 COMMUNICATION] (COM-) menu, [COMMUNICATION CARD] (CBD-) submenu, the value of the [Address] (AdrC) parameter is 0. To operate in normal mode, in which the data exchanged on the bus is transmitted to the drive by the INTERBUS card, the value of this [Address] (AdrC) parameter must be changed to 1. Configuring the drive control mode Check and configure the control mode applied to the drive in the [1.6 – COMMAND] (CtL-) menu on the graphic display terminal, the integrated display terminal or the PowerSuite software workshop. [Profile] (CHCF) = [8 serie] (SE8) 3. 8. 3. PLC configuration and application The fact of opening the Altivar 71’s "ATV58(F) compatibility" memory zone (SE8 mode) performed by the PowerSuite software workshop means that no changes need to be made in the PLC application. However, in response to an "Identify" service request the drive will identify itself as an Altivar 71, not an Altivar 58(F). 58 3. Setup for the communication option cards 3. 9. Communication via Modbus Plus network 3. 9. 1. Reminder of the possible connection methods: Same as existing 1 = GND 2 = Tx 3 = Rx 3. 9. 2. Configuring the drive address on the Modbus Plus network On the Altivar 58’s Modbus Plus option card, the drive address is coded using switches 1 to 6 (LSB to MSB). Therefore, simply transfer the switch configuration of a Modbus Plus option card for Altivar 58(F) to the switches of a Modbus Plus option card for Altivar 71. The address corresponds to the binary number given by position 0 or 1 of the 6 switches increased by 1. Example: address 6 = 5 (+1) ATV58(F) ATV 71 Address Switches 1234 5678 Address Switches 1234 5678 Address Switches 1234 5678 Address Switches 1234 5678 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 0000 0000 1000 0000 0100 0000 1100 0000 0010 0000 1010 0000 0110 0000 1110 0000 0001 0000 1001 0000 0101 0000 1101 0000 0011 0000 1011 0000 0111 0000 1111 0000 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 0000 1000 1000 1000 0100 1000 1100 1000 0010 1000 1010 1000 0110 1000 1110 1000 0001 1000 1001 1000 0101 1000 1101 1000 0011 1000 1011 1000 0111 1000 1111 1000 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 0000 0100 1000 0100 0100 0100 1100 0100 0010 0100 1010 0100 0110 0100 1110 0100 0001 0100 1001 0100 0101 0100 1101 0100 0011 0100 1011 0100 0111 0100 1111 0100 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 0000 1100 1000 1100 0100 1100 1100 1100 0010 1100 1010 1100 0110 1100 1110 1100 0001 1100 1001 1100 0101 1100 1101 1100 0011 1100 1011 1100 0111 1100 1111 1100 3. 9. 3. Configuring the drive in "ATV58(F) Interchangeability" mode In order to use the Altivar 58(F) Peer Cop and Global Data variables rather than those of the Altivar 71, you need to set the right-hand switch to the ON position and restart the drive. • Switch 0 (OFF): Altivar 71 mode • Switch 1 (ON): 8 serie mode 59 3. Setup for the communication option cards 3. 9. 4. Configuring the drive in "ATV58(F) Interchangeability" mode The following bus management parameters: Time out, Peer Cop node, Control station, Number of registers are transferred by the PowerSuite software workshop with the same values as they had in the Altivar 58. Configuring the drive control mode Check and configure the control mode applied to the drive in the [1.6 – COMMAND] (CtL-) menu on the graphic display terminal, the integrated display terminal or the PowerSuite software workshop. [Profile] (CHCF) = [8 serie] (SE8) 3. 9. 5. PLC configuration and application The fact of opening the Altivar 71’s "ATV58(F) compatibility" memory zone (SE8 mode) performed by the PowerSuite software workshop means that no changes need to be made in the PLC application. 3. 9. 6. Communication fault Modbus Plus communication faults are indicated by the red RD LED on the card. The [Network fault] (CnF-) parameter can be used to obtain more detailed information about the origin of the fault. It can only be accessed on the graphic display terminal, in the [1.10 DIAGNOSTICS] (dGt-) menu, [MORE FAULT INFO] (AFI-). Value 0 1 2 3 60 Description of the values of the [Network fault] (CnF-) parameter No fault Time out for receipt of periodic variables destined for the drive. This time out can be set by the network configuration software. Master PLC changes from Run to STOP Initialization fault on the Modbus Plus card (hardware problem) 3. Setup for the communication option cards 3. 10. Communication via DeviceNet network 3. 10. 1. Reminder of the possible connection methods: Same as existing ATV58(F) 1 = GND 2 = CAN_L 3 = SHIELD Black Blue Bare 4 = CAN_H White 5 = V+ Red 3. 10. 2. Configuring the drive on the network Configuring the switches MAC ID Baud Rate When switches 7 and 8 are in position 1 (ON), the baud rate value as well as the drive MAC ID address correspond to the attributes ID 1 (MAC ID) and ID 2 (Baud rate) of the DEVICENET Class ID 03hex object. All devices connected on a DEVICENET network must have an identical baud rate: 125, 250, or 500 kbps. In accordance with the table below: Switch 7 0 0 1 1 Switch 8 0 1 0 1 Baud Rate 125 kbps 250 kbps 500 kbps both the baud rate value and the drive MAC ID address correspond to the attributes of the DEVICENET Class ID 03hex object. 3. 10. 3. Configuring the drive address on the DeviceNet network MAC address Switches MAC address 1234 56 00 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 0000 00 0000 01 0000 10 0000 11 0001 00 0001 01 0001 10 0001 11 0010 00 0010 01 0010 10 0010 11 0011 00 0011 01 0011 10 0011 11 Switches MAC address 1234 56 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 0100 00 0100 01 0100 10 0100 11 0101 00 0101 01 0101 10 0101 11 0110 00 0110 01 0110 10 0110 11 0111 00 0111 01 0111 10 0111 11 Switches MAC address 1234 56 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 1000 00 1000 01 1000 10 1000 11 1001 00 1001 01 1001 10 1001 11 1010 00 1010 01 1010 10 1010 11 1011 00 1011 01 1011 10 1011 11 Switches 1234 56 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 1100 00 1100 01 1100 10 1100 11 1101 00 1101 01 1101 10 1101 11 1110 00 1110 01 1110 10 1110 11 1111 00 1111 01 1111 10 1111 11 Configuring the drive control mode Check and configure the control mode applied to the drive in the [1.6 – COMMAND] (CtL-) menu on the graphic display terminal, the integrated display terminal or the PowerSuite software workshop [Profile] (CHCF) = [8 serie] (SE8) 61 3. Setup for the communication option cards PLC configuration and application Only activate the Device Type option in the "Electronic Key" zone, so that there is no control over the node type when the bus starts. The fact of opening the Altivar 71’s "ATV58(F) compatibility" memory zone (SE8 mode) performed by the PowerSuite software workshop means that no changes need to be made in the PLC application. 62 3. Setup for the communication option cards 3. 10. 4. Drive setup on the DeviceNet network Before attempting to replace an Altivar 58(F) with an Altivar 71, its configuration must be backed up using the RSNetworx software workshop. 1 Launch the RSNetWorx application then "browse" the network by clicking on this icon. 2 The scanner identifies the various nodes present on the network. 63 3. Setup for the communication option cards 3 "Upload" the Altivar 58 configuration: Once the network has been identified correctly, the whole configuration can be retrieved from a slave. Double-click with the left mouse button on the relevant Altivar 58. The following window appears: 64 3. Setup for the communication option cards 4 Click on the "Device Parameter" tab; a window appears asking whether you want to "Upload" or "Download". Choose Upload in order to retrieve the Altivar 58 configuration. Uploading in progress: 65 3. Setup for the communication option cards 5 Once uploading is complete, a window appears; click on the "Device Parameters" tab to display all the Altivar 58 parameters. The whole Altivar 58 configuration has now been retrieved. Click "OK" to exit this window and retain a trace of the original configuration. 66 3. Setup for the communication option cards Backing up the configuration before transfer to the Altivar 71 in 8 serie mode: Select "SaveAs…" in the File menu to retain this configuration: Give your configuration a name: Then back up the file: 67 3. Setup for the communication option cards 6 Preparation of the Altivar 71: It is vital to perform a special setting on the Altivar 71 so that it can accept the old Altivar 58(F) configuration, which will be transmitted by the DeviceNet network. This operation consists of declaring in the Altivar 71 the version of the Altivar 58(F) it is to replace. Identify and note down the Altivar 58(F) software version; this information can be found on the drive above the connector for connecting the programming terminal, and in our example it is version 5.3 ie12; only the first two numbers are required (in our example: 5.3). Enter the following parameters in the [1.9 – COMMUNICATION] (COM-) menu on the graphic display terminal or integrated display terminal, [ DeviceNet] (dnEt) submenu: Parameter no. To be entered To be entered Example ATV58 v5.3ie12 [P06] (P06) [P07] (P07) [P08] (P08) ATV58 version 0 1 ATV58F version 1 1 53 0 1 Parameter P08 can be used to save the data entered in parameters P06 and P07; its value returns to 0 after it has been taken into account and saved in the Altivar 71’s EEPROM. Install the Altivar 71 in place of the Altivar 58 (this operation must be performed with the power off). Then turn the Altivar 71 back on. Right-click to load the Altivar 58 configuration that you have already saved and select "Download to Device". Once downloading is complete the Altivar 71 has retrieved the whole Altivar 58 configuration. Turn the drive off and then back on again. This operation is essential so that the Assembly devices are taken into account by the drive. 68 3. Setup for the communication option cards 3. 10. 5. Communication fault DeviceNet communication faults are indicated by the red RD LED on the card. The [Network fault] (CnF-) parameter can be used to obtain more detailed information about the origin of the fault. It can only be accessed on the graphic display terminal, in the [1.10 DIAGNOSTICS] (dGt-) menu, [MORE FAULT INFO] (AFI-). Value 0 1 2 3 4 5 6 7 8 9 Description of the values of the [Network fault] (CnF-) parameter No fault Fault caused by the user Duplication of the MAC ID address Error on the reception buffer Error on the transmission buffer Initialization fault on the drive DeviceNet card (hardware problem) Error during sending of a telegram DeviceNet bus not operating Time out for receipt of periodic variables destined for the drive. This time out can be set by the network configuration software. Cyclic or COS data acknowledgement error 69 3. Setup for the communication option cards 3. 11. Communication via Ethernet network 3. 11. 1. Reminder of the possible connection methods: Same as existing 1 = TD+ 2 = TD3 = RD+ 6 = RD8........................1 Warning Because of certain minor incompatibilities, described below, the replacement of an Altivar 58(F) by an Altivar 71 on an Ethernet bus is supposed to be definitive. The reason is that modifications, which can be made when migrating from Altivar 58(F) to Altivar 71, only work in the context of upward compatibility (ATV58(F) to ATV71). 3. 11. 2. Transmission speed The VW3 A3 310 Ethernet card supports speeds of 10 Mbps and 100 Mbps, as well as half-duplex and full-duplex modes for both these transmission speeds, and is fully compatible with the VW3 A58310 Ethernet card. In order to configure the Ethernet card parameters, the Altivar 71 must be configured in Expert mode; moreover, use of the graphic display terminal is essential for assignment of the DeviceName if DHCP-FDR protocol is used. 3. 11. 3. Drive configuration in Expert mode The Altivar 71 must be in Expert mode in order to configure the VW3 A3 310 Ethernet card functions; from the main screen, open the [2.0 – ACCESS LEVEL] menu and select Expert mode. 3. 11. 4. Assigning a dynamic IP address to the drive Using the BOOTP protocol In the BOOTP address server configuration, the Altivar 58(F) Ethernet card’s MAC address must be replaced with the Altivar 71 Ethernet card’s MAC address, since this type of address is unique and linked to the hardware. Location of the MAC address: ATV58(F) ATV71 This only applies if the drive IP address is supplied by a BOOTP server, i.e., if the drive IP address is 0.0.0.0 and the FDR function has not been enabled (parameter in the [ETHERNET] (EtH-) submenu in the [1.9 – COMMUNICATION] (COM-) menu, [FDR validation] (FdrU ) set to [No] (nO). 70 3. Setup for the communication option cards 3. 11. 5. Using the DHCP-FDR protocol The DHCP-FDR protocol is only supported by version 2.1 of the VW3 A58310 Ethernet option card. This section, therefore, only applies to replacement of an Altivar 58(F) equipped with this type of card. This only applies if the drive IP address is supplied by a DHCP server, i.e., if the drive IP address is set to 0.0.0.0 and the FDR function has been enabled ([FDR validation] (FdrU ) parameter set to [Yes] (YES)). The DHCP-FDR address server configuration remains the same when the Altivar 58(F) drive is replaced by an Altivar 71. Important: It is essential to transfer the name of the Altivar 58(F) to the Altivar 71: Before turning off the Altivar 58(F) to be replaced, check its DHCP name (its "DeviceName") from the "8-Communication" (SL) menu via the programming terminal or the PowerSuite software workshop. Procedure on the Altivar 58(F): 1 2 3 4 Select "Parameter 05" (-P05 or -O05) and press ENT. Use the arrow keys to enter the value "4" and press ENT; this value is reset shortly afterwards by the drive. Select "Parameter 01" (-P01 or -O01) and press ENT. Note down the value which then appears: "xxxx" (between "0" and "9999"). The drive DHCP name is based on this value and becomes: "ATV_xxxx". Example: "ATV_0004" instead of "4". You should then transfer this DHCP name to the Altivar 71 using the graphic display terminal or the PowerSuite software tool. From the main screen, open the [7.0 – DISPLAY CONFIG] menu then [7.1 – USER PARAMETERS] and [DEVICE NAME]; use the navigation button as well as function keys F1, F2, F3, F4 to enter the text "ATV_xxxx", in our example ATV_0004. 3. 11. 6. Faulty Device Replacement (FDR) Activating the service The FDR service is only supported by version 2.1 of the VW3 A58310 Ethernet option card. This section, therefore, only applies to replacement of an Altivar 58(F) equipped with this type of card. If the Altivar 58(F) to be replaced was using the FDR service (IP address set to 0.0.0.0 and FDR service activated/enabled), the Altivar 58(F) configuration should be transferred to the Altivar 71 following the procedure described below: 1 With the Altivar 58(F) supplied with power, retrieve the drive configuration using the PowerSuite v2.20 software workshop; save this configuration in order to create an original ATV58(F) configuration file. 2 Turn off the Altivar 58(F). 3 Now set up the hardware (Altivar 71 and VW3 A3 310 Ethernet card). 4 In the PowerSuite software workshop, transfer the configuration retrieved from the Altivar 58(F) to the drive; this has been processed by the PowerSuite software workshop to make it compatible with the Altivar 71. 5 Modify the [Ethernet local conf] (LCFG) = [Yes] (YES) parameter and also the DeviceName (ATV_xxxx). 6 Start up the DHCP-FDR server (e.g., TSX Premium PLC) and check that the drive itself receives an IP address (green IP LED lit). 7 The drive configuration is automatically saved in the server. 8 Once it has been saved at least once, modify parameter [Ethernet local conf] (LCFG) = [No] (nO). 9 Use a Web browser to connect to the Ethernet card HTTP server, then access the "FDR Agent" page located in the "Setup" menu, and press the "Save" button. Incompatible FDR files VW3 A58310 Ethernet card FDR files are incompatible with those on VW3 A3 310 Ethernet cards. The procedure for replacing an Altivar 58(F) with an Altivar 71 on an Ethernet network, described above, causes the FDR file for Altivar 58(F) present on the FDR server to be lost. However, the drive configuration can be retrieved in the PowerSuite software workshop if it has been saved to a file, and the Altivar 58 that has been replaced still has its configuration. It is, therefore, possible (if necessary) to rebuild the original FDR file on the FDR server. The procedure for doing this is similar to the procedure described above. 71 3. Setup for the communication option cards 3. 11. 7. Programming the Altivar 58 Ethernet parameters Apart from the drive DHCP name ("DeviceName" parameter), all the parameters that can be accessed using the Altivar 58’s programming terminal are present on an Altivar 71 equipped with a VW3 A3 310 Ethernet card. They can be accessed from the [ETHERNET] (EtH-) submenu in the [1.9 – COMMUNICATION] (COM-) menu. The correspondence of these parameters between the two types of drive is described in the following table: Altivar 58(F) Command Description Value in … Altivar 71 Graphic display terminal or integrated display terminal Short parameter name P05/O05 1 IP address P01/O01 to P04/O04 AdrIP[1] to AdrIP[4] [IP card] (IPC-) + (IPC1) to (IPC4) 2 Subnet mask P01/O01 to P04/O04 Mask[1] to Mask[4] [IP Mask] (IPM-) + (IPM1) to (IPM4) 3 Gateway address P01/O01 to P04/O04 Gtw[1] to Gtw[4] [IP Gate] (IPG-) + (IPG1) to (IPG4) 4 DeviceName P01/O01 DeviceName XXXX 5 FDR configuration P01/O01 Validation [FDR validation] (FdrU) + (NO/YES) P02/O02 Local Config [Ethernet local conf] (LCFG) +(OFF/ON) P03/O03 FileDef [FDR File error] (FdrF) + (OFF/ON) P01/O01 AutoSave [FDR autosave] (FdrS) + (NO/YES) P02/O02 Timer [FDR t. autosave] (Fdrt) + 2 to 255 P01/O01 Action [FDR Action] (FdrA) + (IDLE, SAVE, REST, DEL) P02/O02 State [FDR state] (FdrE) P03/O03 ErrCode [FDR Fault] (FdrD) + 0 to 65535 6 7 FDR-Autosave configuration FDR status [IP FDR] (IPF-) + (IPF1) to (IPF4) 8 DHCP-FDR server IP address P01/O01 to P04/O04 Ip[1] to Ip[4] (DHCP-FDR) 9 IP Master address P01/O01 to P04/O04 Ip[1] to Ip[4] (Master) [IP Process] (IPP-) + (IPP1) to (IPP4) 10 IO Scanner configuration P01/O01 Activation [Eth IO Scan. act] (IOSA) + (OFF/ON) P02/O02 Time out [Ethernet Time out] (tOUt) + 0 to 60.0 3. 11. 8. Modbus service Available address fields In "ATV58(F) Interchangeability" mode (SE8 mode), addresses W1 to W615, described in the Altivar 58(F) "Internal communication variables" User’s Manual, can now be accessed in order to ensure that an Altivar 58(F) can be replaced by an Altivar 71. In order to access these variables by means of TCP/Modbus messaging, a UNIT_ID of 0 must be used, in the same way as before on the Altivar 58(F). 72 3. Setup for the communication option cards Ethernet card access to the Modbus server With the VW3 A3 310 Ethernet card, access to address fields W40 0"" (values transmitted by the IO Scanner), W50 ppp"" (addresses assigned to the IO Scanner) and W60 ppp"" (Ethernet parameters) is only possible by using a (UNIT_ID) address of 251 in your TCP/Modbus requests. Example: (* Writing one of the ATV71 Ethernet card parameters *) IF (NOT %MW810 :X0 AND %M65) THEN %MW811 :3 :=0; WRITE_VAR(ADR# {1.101} 6.0.251,'%MW', %MD2400, %MW2, %MW3000 :6,%MW810 :4); RESET %M65; END_IF; In "ATV58(F) Interchangeability" mode (SE8 mode), it is still essential to use this new address in order to obtain access to these fields, which had been available via address 0 with the VW3 A58310 Ethernet card. This address is no longer used for this purpose on the Altivar 71’s VW3 A3 310 card. Modbus functions available The "Drive Identification" function on the VW3 A3 310 Ethernet card is incompatible with that on the VW3 A58310 Ethernet card. Modification to be made in the context of upward compatibility Function 65 (16#41) in the VW3 A58310 Ethernet card must be replaced by function 43 (16#2B), described in the "Drive Identification" Request section, pages 32 and 36 in the VW3 A3 310 card Programming Manual. This new function conforms to the Modbus protocol identification function and is used by the new products marketed by Schneider Electric. 3. 11. 9. IO Scanning service IO Scanning control In order to imitate the Altivar 58(F)’s behavior when a CNF fault is triggered by IO Scanning control ("freewheel stop" imposed by the drive), you should configure it using the integrated display terminal, graphic display terminal or the PowerSuite software workshop. In the [1.8 – FAULT MANAGEMENT] (FLt-) menu, assign the value [freewheel] (nSt) to the [Network fault mgt.] parameter in the [Com. Fault Mgt] (CLL) submenu. In this way, when a CNF fault is triggered by IO Scanning control, the value of the CLL parameter will cause a freewheel stop. Note: The CMD command word cannot be removed from the Altivar 58’s IO Scanner, and the check on writing of the CMD command word by TCP/Modbus messaging does not apply to an Altivar 71 when it is used in "ATV58(F) Interchangeability" mode (SE8 mode). Configuring the periodic parameter assignment table If the Altivar 58 (F)’s VW3 A58310 Ethernet card uses periodic parameters configured by default (factory settings), it is still necessary to configure the periodic parameter assignment table in the Altivar 71’s VW3 A3 310 Ethernet card since, by default, only the first two input periodic parameters (CMD and LFRD) and the first two output periodic parameters (ETA and RFRD) are the same as those on the Altivar 58(F)’s VW3 A58310 Ethernet card. Configuration is performed either by TCP/Modbus messaging, or from the "IO Scanner" page of the standard HTTP server (see below), or using PowerSuite. 73 3. Setup for the communication option cards 3. 11. 10. Communication fault Ethernet communication faults are indicated by the red FLT LED on the card. The [Network fault] (CnF-) parameter can be used to obtain more detailed information about the origin of the fault. It can only be accessed on the graphic display terminal, in the [1.10 DIAGNOSTICS] (dGt-) menu, [MORE FAULT INFO] (AFI-). Value Description of the values of the [Network fault] (CnF-) parameter 0 No fault Tcp/Modbus Time out fault. 1 10 11 The Tcp/Modbus Time out is activated as soon as the control word is received: - If no IP master has been configured, the period of activity is maintained by receipt of the control word. - If an IP master has been configured, the period of activity is maintained by any type of Tcp/Modbus request on this IP address. No Time out is managed if its value equals 0. Ethernet network overload No signal from the Ethernet network, cable pulled out, etc. 3. 11. 11. FDR service fault (EPF2) The EPF2 communication fault is indicated by the red RD LED on the card. This fault appears when a problem arises during the FDR status diagram sequence on the drive, provided that the FDR service is being used and that FDR errors are permitted on the drive ([FDR Error Mgt.] (FdrG) = [Yes] (YES) or FDR file error (address 60 060) = [Yes] (YES). This fault is resettable. The EPF2 fault is also triggered if the drive IP address is already being used by another device. In this case, the EPF2 fault is not resettable. You should then modify the drive IP address, or that of the device using this IP address, then restart the drive. It is possible to obtain more detailed information about the origin of the fault. It can only be accessed on the graphic display terminal, in the [1.9 COMMUNICATION] (COM-) menu, [Ethernet] (EtH-), [FDR fault] (Fdrd). Value 2 3 4 7 9 12 74 Description of the values of the [Network fault] (CnF-) parameter FDR configuration file incompatible Error reading the FDR file Error writing the FDR file Time out for access to the FTP server has elapsed. This time out cannot be set (90 s) Duplication of the IP address FDR file not present in the FTP server 3. Setup for the communication option cards Configuring the "IO Scanner" page from the HTTP server Click the "Setup" button. Click the "IO Scanner" button. 75 3. Setup for the communication option cards Click the "PassWord" button, enter USER in the Password field; press the Enter key on your keyboard, then Deactivate the IO scanner by setting IoScanner to No. Complete the "IO Scanning" table, save the table and reactivate the IO Scanner by setting IoScanner to Yes. Do not take account of the new logic addresses that appear to the right of the register: When IO Scanner is configured via the HTTP server or PowerSuite, the Altivar 71’s logic addresses are displayed, but only the description matters to you. No modification should be made in the PLC when the IO Scanner function is being used. 76 3. Setup for the communication option cards Configuring the "IO Scanner" page using TCP/Modbus messaging Using TCP/Modbus services and calling on the Ethernet card’s Modbus server, assign the same drive parameter as for the Altivar 58(F) register to each periodic register. The table below represents the default table for the Altivar 58(F) periodic data as seen by the PLC module. Ethernet server address 50 001 50 002 50 003 50 004 50 005 50 006 50 007 50 008 50 009 50 010 Description Output periodic no. 1 Output periodic no. 2 Output periodic no. 3 Output periodic no. 4 Output periodic no. 5 Output periodic no. 6 Output periodic no. 7 Output periodic no. 8 Output periodic no. 9 Output periodic no. 10 ATV71 register and address Ethernet server address CMD 8 501 50 017 LFRD 8 602 50 018 CMI 8 504 50 019 IOLR 0 478 50 020 -- 0 000 50 021 -- 0 000 50 022 -- 0 000 50 023 -- 0 000 50 024 -- 0 000 50 025 -- 0 000 50 026 Description Input periodic no. 1 Input periodic no. 2 Input periodic no. 3 Input periodic no. 4 Input periodic no. 5 Input periodic no. 6 Input periodic no. 7 Input periodic no. 8 Input periodic no. 9 Input periodic no. 10 ATV71 register and address ETA 3 201 RFRD 8 604 LCR 3 204 IOLR 0 478 AI1R 5 232 OTR 3 205 DF1 7 101 ETI 3 206 -- 0 000 -- 0 000 We recommend that you use the configuration presented above due to the fact that neither PowerSuite nor the pages of the drive standard HTTP server offer the Altivar 58(F) parameter addresses during configuration of the periodic parameter assignment table for the Altivar 71’s VW3 A3 310 Ethernet card. If the Altivar 58(F)’s VW3 A58310 Ethernet card uses one or more periodic parameters alongside those that are configured by default (modification of factory settings): Using the PowerSuite software workshop, pages of the drive standard HTTP server or TCP/Modbus services, you should modify the configuration of the periodic parameter assignment table for the Altivar 71’s VW3 A3 310 Ethernet card so that it has exactly the same configuration as that of the Altivar 58(F) (see next section). Parameter incompatibilities When the IO Scanner is configured via the HTTP server or PowerSuite, the register’s Altivar 71 logic address is displayed, but only the description matters to you. No modification should be made in the PLC when the IO Scanner function is being used. Altivar 58(F) PKW parameter-setting service In "ATV58(F) Interchangeability" mode (SE8 mode), we recommend use of the Altivar 58(F)’s PKW parameter-setting service as described in the Altivar 58(F) VW3 A58310 Ethernet card User’s Manual. Note: Both these services use the same PKE, R/W and PWE output variables (output registers 28, 29 and 31), as well as the same PKE, R/W/N and PWE input variables (input registers 28, 29 and 31) of the Altivar 58(F). SNMP agent The following modifications apply to the Altivar 71’s VW3 A3 310 Ethernet card: • "SysName" object: This object took the name of the Ethernet card in the case of the Altivar 58 ("VW3A58310"), whereas it now takes the name of the Altivar 71, if it exists. • "SysService" object: Value equals -1 in the case of the Altivar 58, as against 72 with the Altivar 71. • Use of a "community name": the "community string" character string in read/write mode for the Altivar 71 is "schneider"; "public" in readonly mode. For the Altivar 58, it was: PRIVATE 77 3. Setup for the communication option cards Standard HTTP server The storage capacity of the VW3 A3 310 Ethernet card for Web server files has been increased: 1.536 kb, as against 196 kb for the VW3 A58310 Ethernet card. The maximum number of URL files has changed from 50 to 150. Transferring all the URL files present on the Altivar 58(F)’s Web server to the Altivar 71’s Web server is not permitted. There are several reasons for this: • The drive parameter addresses are totally different between the two drives and these addresses are displayed in the Web pages by means of a file that can be found on the drive Web server: "DataFile.txt". Apart from that, the content of the Web pages remains identical, and the Applets support the developments on the VW3 A3 310 card (example: the "Altivar Viewer"/"Altivar" page has been updated to support the Altivar 71’s additional inputs, outputs and relays). Nonetheless, if you have added functions to the Altivar 58(F)’s standard HTTP server and you wish to apply them to the Altivar 71’s HTTP server, it is your responsibility to adapt them in accordance with the Altivar 71 Web page format, before transferring them to the Altivar 71’s Web server. "PDA Altivar" page: Last Fault = ILF Fault This page is no longer used with the Altivar 71’s VW3 A3 310 Ethernet card. Communication fault Ethernet communication faults are indicated by the red RD LED on the card. The [Network fault] (CnF-) parameter can be used to obtain more detailed information about the origin of the fault. It can only be accessed on the graphic display terminal, in the [1.10 DIAGNOSTICS] (DGt-) menu, [MORE FAULT INFO] (AFI-). Value 0 Description of the values of the [Network fault] (CnF-) parameter No fault Tcp/Modbus Time out fault. The Tcp/Modbus Time out is activated as soon as the control word is received: • If no IP master has been configured, the period of activity is maintained by receipt of the control word. • If an IP master has been configured, the period of activity is maintained by any type of Tcp/Modbus request on this IP address. 1 No Time out is managed if its value equals 0 Ethernet network overload No signal from the Ethernet network, cable pulled out, etc. 10 11 FDR service fault (EPF2) The EPF2 communication fault is indicated by the red RD LED on the card. This fault appears when a problem arises during the FDR status diagram sequence on the drive, provided that the FDR service is being used and that FDR errors are permitted on the drive ([FDR Error Mgt.] (FdrG) = [Yes] (YES) or FDR file error (address 60 060) = [No] (nO). This fault is resettable. The EPF2 fault is also triggered if the drive IP address is already being used by another device. In this case, the EPF2 fault is not resettable. You should then modify the drive IP address, or that of the device using this IP address, then restart the drive. It is possible to obtain more detailed information about the origin of the fault. It can only be accessed on the graphic display terminal, in the [1.9 COMMUNICATION] (COM-) menu, [Ethernet] (EtH-), [FDR fault] (Fdrd). Value 2 3 4 7 9 12 78 Description of the values of the [Network fault] (CnF-) parameter FDR configuration file incompatible Error reading the FDR file Error writing the FDR file Time out for receipt of the FDR file has elapsed. This time out can be set by the network configuration software. Duplication of the IP address FDR file not present in the FTP server 3. Setup for the communication option cards 3. 12. AS-i The bus configuration must be modified in the PLC because the profile used by the 4I/4O (S.7.0.F.E) module is different from that of a drive (7E). 4I/4O module wiring: ASI20MT4I4OR - AS-i + O4 I1 O3 I2 O2 O1 5 1 3 I3 I4 Q1 C S+ PWR COM AO1 COM LI1 LI2 LI3 LI4 LI5 LI6 + 24 AI2 AI1- AI1+ R2C R2A + 10 R1B T/L3 R1C PO PA/+ PC/- S/L2 W/T3 R1A 6 C 5/L3 3/L2 1/L1 V/T2 U/T1 R/L1 A1 4 2 S- L1 W1 6/T3 V1 4/T2 U1 2/T1 Q2 M1 3 3. 12. 1. Controlling the Altivar 71 (without using parameter-setting bits) This configuration does not include all the As-i option card functions used on the Altivar 58. You will find below an exhaustive list that makes economic sense. It is however necessary to assign and configure the logic inputs in the Altivar 71 manually using the HMI keypad or PowerSuite; automatic processing is impossible because the ASI20MT4140R module cannot be configured using PowerSuite. 79 3. Setup for the communication option cards 3. 12. 1. 1. +/- speed mode D3(S) LI4 - speed 0 0 1 1 0 0 1 Control bits D2(S) D1(S) LI3 LI2 + speed reverse 0 0 1 0 0 0 1 0 0 0 1 0 0 0 D0(S) LI1 forward 0 0 0 0 1 1 1 0 0 1 0 1 0 1 1 1 0 0 0 0 0 1 1 0 1 0 1 1 1 1 1 1 1 1 1 Command Normal Stop "maintain speed" + speed - speed Forward "maintain speed" + speed - speed Reverse Reset Assignment of the Inputs/Outputs 4 logic inputs used on the terminals, 2-wire control. LI1: forward LI2: reverse LI3: + speed LI4: - speed 3. 12. 1. 2. 7-speed mode, 1 direction of operation Control bits D3(S) LI4 8-spd 0 0 1 1 0 0 1 1 0 0 0 0 1 1 1 1 D2(S) LI3 4-spd 0 1 0 1 0 1 0 1 0 0 1 1 0 0 1 1 D1(S) LI2 2-spd 0 0 0 0 1 1 1 1 0 1 0 1 0 1 0 1 D0(S) LI1 Forward 0 0 0 0 0 0 0 0 1 1 1 1 1 1 1 1 Command Normal Stop Forward Reset Assignment of the Inputs/Outputs 4 logic inputs used on the terminals, 2-wire control. LI1: forward LI2: 2 preset speeds LI3: 4 preset speeds LI4: 8 preset speeds Note: The application function on the drive is "8-speed" even though with the AS-i mode only 7 are used. 80 Not used Not used Not used Not used 1st speed: LSP+AI 2nd speed: SP2 3rd speed: SP3 4th speed: SP4 5th speed: SP5 6th speed: SP6 7th speed: HSP 3. Setup for the communication option cards 3. 12. 2. 4-speed mode, 2 directions of operation Control bits D3(O) LI4 4-spd 0 0 1 1 0 0 1 1 0 0 1 1 0 0 1 1 D2(O) LI3 2-spd 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 D1(O) LI2 Reverse 0 0 0 0 0 0 0 0 1 1 1 1 1 1 1 1 D0(O) LI1 Forward 0 0 0 0 1 1 1 1 0 0 0 0 1 1 1 1 Command Normal Stop Forward Reverse 1st speed: LSP+AI 2nd speed: SP2 3rd speed: SP3 4th speed: HSP st 1 speed: LSP+AI 2nd speed: SP2 3rd speed: SP3 4th speed: HSP Reset Assignment of the Inputs/Outputs 4 logic inputs used on the terminals, 2-wire control. LI1: forward LI2: reverse LI3: 2 preset speeds LI4: 4 preset speeds 3. 12. 3. Managing the terminal outputs (AS-i monitoring bits) Mode parameter-setting bits (not used) P3 P2 P1 P0 x x x x Monitoring bits D3(I) D2(I) D1(I) R2 Command D0(1) R1 Names of the AS-i variables Example of assignment to the terminal relays Example 1: 1 1 D0(I)=1: drive ready for remote control D1(I)=1: motor running 3. 12. 4. Limitations Commands transmitted by the AS-i bus data bits that cannot be reproduced by wiring directly are: • Fast stop (0 1 0 0) • Stop with DC injection (1 0 0 0) • Freewheel stop (1 1 0 0) • Fault reset (1 1 1 1) In fact, it is not possible to wire directly, for example, bit D2 (0 1 0 0 = fast stop) on an additional logic input of the Altivar 71 and assign to it the fast stop function, because each time bit D2 is at 1 but for another command (e.g., 0 1 0 1 = forward – SP2), the motor is stopped because the stop function takes priority. 3. 12. 5. Configuring the drive logic I/O Refer to the Programming Manual to find out how to assign the Lix and Rx according to your requirements. 81 3. Setup for the communication option cards 3. 13. Application-specific option cards Pump card VW3A58210 This card has not been continued on the Altivar 71; this offer will be available at a later date with the range resulting from the RSX-P project. Multi-motor card VW3A58211 Compatibility is assured with the addition of a VW3A3202 extended I/O option card in order to access AI3 and LO and configure the Multi-motor function manually since the PowerSuite software workshop cannot access the data stored in the old option card. To do this, in menu: [1.7 APPLICATION FUNCT.] (FUn-) adjust [MULTIMOTORS/CONFIG.] (MMC-). Multi-parameter card VW3A58212 This card has not been continued on the Altivar 71H. Only the parameter switching function is integrated in the ATV71, and can be used to switch between 3 sets of 15 selectable parameters. [1.7 APPLICATION FUNCT.] (FUn-) then [PARAM. SET SWITCHING] (MLP-) For other operating modes (indexing, sequencing functions, etc.), it is necessary to use Controller Inside. Positioning card for simple VW3A58213 applications This card has not been continued on the Altivar 71. The simple position control function integrated as standard in the product and requires the addition of a VW3A3201 basic I/O option card. [1.7 APPLICATION FUNCT.] (FUn-) then [POSITIONING BY SENSORS] (LPO-) Refer to the Altivar 71 Programming Manual for information about how to use these different functions. 82 atv71_migration_en_v1 2006-05