INTERNATIONAL JOURNAL FOR RESEARCH & DEVELOPMENT IN TECHNOLOGY Volume-7,Issue-2 (Feb-17) ISSN (O) :- 2349-3585 Design Analysis and Fabrication of Three Link Screw Jack __________________________________________________________________________________________ Ashwini Patil1, Shreyash Padile2, Khalid Mulla3, Saurav Ranjan4, Asst. prof. Vivek Diware5 1,2,3,4,5 Mechanical, D. Y. Patil College of Engineering, Akurdi, Pune 44 Abstract:- A screw jack is an example of a power screw in minimum skilled labor. In most of the garages the vehicles are which a small force applied I a horizontal plane is used to lifted by using screw jack. This needs high man power and raise or lower a large load. Jacks are simple mechanisms skilled labor. In order to avoid all such disadvantages, the used to drive large loads short distances and to lift the heavy automated motorized object lifting jack has been designed in loads. It also have the advanced feature of rotating the parts such a way that it can be used to lift the vehicle very smoothly about their axis where there is not enough space to move the without any impact force. The operation is made simple so load. The power screw design of a common Toggle jack that even unskilled labor can use it with ease. A screw jack is reduces the amount of force required by the user to drive the a portable device consisting of a screw mechanism used to mechanism. Most of the Toggle jacks are similar in design, raise or lower the load. there are two types of screw jack consisting of eight main members out of whom four are namely hydraulic and mechanical screw jack. a hydraulic jack driven by a power screw and rest of four by loading consists of a cylinder and piston mechanism. Mechanical jack condition. In this report, a unique design of a Toggle jack is can be either hand operated or power driven. Screw jacks are used to lift the heavy loads at the stable state with the unique made of different type of material having different thread condition. In toggle jack screw and nut are main profiles like square, trapezoidal, acme, buttress, etc. jacks are components. A screw is moving part and nut is a stationary frequently used in raising cars, industrial machinery and even part. Both the parts always work in meshing condition. airplanes. Therefore there are stresses like shear and tensile stresses induced in materials which are responsible for failure of screw. Different materials of screw and nut can induce different magnitude of stresses so it is necessary to select a pair of material combination in such a way that a pair gives induced stress within safe limit. INTRODUCTION Our research survey in this regard revealed that in several automobile garages, revealed the facts that mostly some Screw jack difficult methods were adopted in lifting the vehicles for it is broadly defined as replacement of manual effort by reconditioning, repair and maintenance. This fabricated model mechanical power in all degrees of automation. The operation has mainly concentrated on this difficulty, and hence a remains to be an essential part of the system although with suitable device has been designed, such that the vehicle and changing demands on physical input, the degree of heavy objects can be lifted from floor land without the mechanization is increased. Since traditional jack that application of impact force. The fabrication part of it has been available in market involve plenty of variety like screw jack. considered with almost case for its simplicity and economy, We had selected the traditional scissor jack for L.M.V. and such that this can be accommodated as one of its essential focuses our intention to remove perm ant welds as that is the tools on automobile garages. The object lifting jack has been area where chances of failure is more. We replaced weld joints developed to cater to the needs of small and medium by rivets as well reduced materials by redesigning special automobile garages, which are normally man powered with brackets and employing special manufacturing processes for 129 All rights reserved by www.ijrdt.org Paper Title:- Design Analysis and Fabrication of Three Link Screw Jack traditional. The principle on which the screw jack works is helicopter and tank, for almost four centuries[2](a). It is not similar to that of an inclined plane. There are mainly two types until the late 1800s that we have evidence of the product being of jacks-hydraulic and mechanical. A hydraulic jack consists developed further rewet the industrial revolution of the late of a cylinder and piston mechanism. The movement of the 18th and 19th centuries came the first use of screws in piston rod is used to raise or lower the load. Mechanical jacks machine tools, via English inventors such as John Wilkinson can be either hand operated or power driven. A screw jack is and Henry Maudsley The most notable inventor in mechanical commonly used with cars but is also used in many other ways, engineering from the early 1800s was undoubtedly the including industrial machinery and even aero planes. They can mechanical genius Joseph Whitworth, who recognized the be short, tall, fat, or thin depending on the amount of pressure need for precision had become as important in industry as the they will be under and the space that they need to fit into. The provision of power .While he would eventually have over 50 jack is made out of various types of metal, but the screw itself British patents with titles ranging from knitting machines to is generally made out of lead. While screw jacks are designed rifles, it was Whitworth’s work on screw cutting machines, purposely for raising and lowering loads, they are not ideal for accurate measuring instruments and standards covering the side loads, although some can withstand side loads depending angle and pitch of screw threads that would most influence our on the diameter and size of the lifting screw. Shock loads industry should also be avoided or minimized. internationally famous for their precision and quality and today[2](b).Whitworth’s tools had become LITERATURE SURVEY dominated the market from the 1850s. Inspired young Screw type mechanical jacks were very common for jeeps and engineers began to put Whitworth’smachine tools to new uses. trucks of World War II vintage .For example, the World War During the early 1880s in Coati cook, a small town near II jeeps (Willys MB and Ford GPW) were issued the "Jack, Quebec, a 24-year-old inventor named Frank Henry Sleeper Automobile, Screw type, Capacity 1 1/2 ton", Ordnance part designed a lifting jack. Like da Vinci’s jack, it was a number 41-J-66. This jacks, and similar jacks for trucks, were technological innovation because it was based on the principle activated by using the lug wrench as a handle for the jack's of the ball bearing for supporting a load and transferred rotary ratchet action to of the jack. The 41-J-66 jack was carried in motion, through gearing and a screw, into linear motion for the jeep's tool compartment. Screw type jack's continued in moving the load. The device was efficient, reliable and easy to use for small capacity requirements due to low cost of operate. It was used in the construction of bridges, but mostly production raise or lower it. A control tab is marked up/down by the railroad industry, where it was able to lift locomotives and its position determines the direction of movement and and railway cars. Local Coati cook industrialist, Arthur almost no maintenance. The virtues of using a screw as a Osmoses Norton, spotted the potential for Sleeper’s design machine, essentially an inclined plane wound round a and in 1886 hired the young man and purchased the patent. cylinder, was first demonstrated by Archimedes in 200BC The Norton‟ jack was born. Over the coming years the famous with his device used for pumping water[2] There is evidence “Norton” jacks were manufactured at plants in Boston, Coati of the use of screws in the Ancient Roman world but it was the cook and Moline, Illinois.[1] great Leonardo Vinci, in the late 1400s, who first demonstrated the use of a screw jack for lifting ACKNOWLEDGEMENT We are extremely thankful to our HOD Dr. D.R. Panchagade, loads .Leonardo’s design used a threaded worm gear, D. Y. Patil College of Engineering, supported on bearings, that rotated by the turning of a worm Akurdi for their support. shaft to drive a lifting screw to move the load - instantly We are thankful to Asst.prof. Vivek recognizable as the principle we use today .We can’t be sure College of engineering,Akurdi, for their support and guidance. of the intended application of his invention, but it seems to We are extremely thankful to Design head Mr.Shalil Akre, have been relegated to the history books, along with the Autoline Industry,Bhosari Diware, D.Y.PATIL 130 ISSN:-2349-3585 |www.ijrdt.org Paper Title:- Design Analysis and Fabrication of Three Link Screw Jack REFERENCES [1]. Modification of the Existing Design of a Car Jack (A. S. Akinwonmi and A. MohammedDepartment of Mechanical Engineering) University of Mines and Technology, Tarkwa, Ghana[journal of emerging trends and applied sciences] [2]. a) http://www.powerjacks.com/PowerJacks-History- The-Screw-Jack-Story.php b) http://www.radicon.com/screw-jacks.php [3]. A text book of Machine Design by R.S.Khurmi,J.K.Gupta. [4]. Design of machine elements by V.B.Bhandari. [5]. DESIGN OF MACHINE ELEMENTS V.B.BHADARI McGraw Hill publication [6]. MATERIAL SCIENCE(KHODGIRE) [7]. Consideration of Material Alternatives in Enhancement to get Unique Solution in Design of Screw Jack .Nitinchandra R. Patel1, Dipen B. Rokad2, Ankit V. Vekariya3, Pratik J. Chauhan4 Assistant Professor, Mechanical Engineering department, G.H. Patel college of Engineering [8]. DESIGN AND ANALYSIS OF SCISSOR JACK (Manoj R Patil and S D Kachave) 131 ISSN:-2349-3585 |www.ijrdt.org