Attention
Infinium Medical Inc. holds the copyrights to this non-public published manual, and reserves
the rights to keep it as a secure document. Refer to this manual when operating,
maintaining and repairing Infinium Medical products only. Only Infinium Medical may provide
permission for the use of or copies of this document to others.
Proprietary materials protected by the copyright law are included in this manual. No section of
it may be duplicated, copied, or translated into other languages without prior written approval
from Infinium Medical who reserves the copyright.
Everything written within this manual is considered to be correct, but it is not a substitute for
the exercise of professional judgment. Infinium Medical is not legally responsible for any
mistakes printed within and/or any damages caused by incorrect installation and operation of
equipment. Infinium Medical does not supply privileges endowed by the patent law to any
other parties. Infinium Medical is not legally responsible for the results caused by patent law
breaking or any rights of the third party violating.
Thank you for choosing this Infinium Medical product.
In order to use the product correctly and effectively, please read these operating instructions
carefully and completely before using the product for the first time.
When using the product, always proceed in accordance with the information provided in these
operating instructions on the basis of fully understanding the information in this manual.
This product is only for intended use as described in these operating instructions.
Only specially trained service professionals are authorized to perform the installation and
service of this product, Please contact Infinium Medical at the number listed below for
installation, service, maintenance and functional checks on this product. Installation
Instructions can also be located within the Product Service Manual, which is available upon
request from Infinium Medical Service Group.
Please contact Infinium Medical for guidance in the case of questions regarding any
applications of this product. Infinium Medical will do its best to offer users effective assistance.
Infinium Medical Inc.
Address: 12151 62nd St. N #5
Largo, FL 33773 USA
Tel: +1-727-531-8434 Fax: +1-727-531-8434
Web site:
www.infiniummedical.com
E-mail:
sales@infiniummedicalmed.com
ADS II Anesthesia Workstation Service Manual Version 1.00 May, 2014
I
Recommendations
Because of the sophisticated nature of ADS II Anesthesia Workstation and its critical importance
in the operating room, it is highly recommended that only appropriately trained and experienced
professionals, using authentic spare parts, be permitted to service and maintain this machine.
Please contact Infinium Medical Service at service@infiniummedical.com.
Warranty
Infinium Medical Inc. warrants that components within the anesthetic machine will be free from
defects in workmanship and materials. Under this extended warranty, Infinium Medical will
repair or replace any defective component at no charge for labor and/or materials from the date
of purchase or the date of its first use, whichever is sooner. This extended warranty does not
cover consumable items such as (but not limited to) batteries and external cables.
If don’t comply with the preventive measures described in this manual and lead to machine failure,
that is not in the scope of free maintenance.
Except the information provided in this manual, the terms, conditions, and limitations of Infinium
Medical’s standard warranty will remain in effect.
Damage to any product or parts through misuse, neglect, accident, or by affixing any nonstandard accessory attachments or by any customer modification voids this warranty.
Infinium Medical retains the right to modify the machine and/or service manual without prior
notification.
Manufacturer’s Responsibility
The effects on safety, reliability, and performance of the equipment are the manufacturer’s
responsibility only if:
1. Assembly operations, extensions, readjustments, modification or repairs are carried out by
authorized personnel;
2. The electrical installation of the relevant room complies with the appropriate requirements;
3. The equipment is used in accordance with the user manual.
Table of Contents
ATTENTION………………………..…………………………………………………………………………….
1.
II
PRODUCT DESCRIPTION ............................................................................................................................ 1
1.1.
GENERAL INFORMATION.................................................................................................................................1
1.2.
ADS II ANESTHESIA WORKSTATION COMPONENTS ..............................................................................................1
1.2.1.
Front View .......................................................................................................................................2
1.2.2.
Side view..........................................................................................................................................4
1.2.3.
Back View ........................................................................................................................................6
1.2.4.
Explosive View .................................................................................................................................7
1.2.5.
Breathing system components ........................................................................................................8
1.3.
SYMBOLS ....................................................................................................................................................9
1.4.
ABBREVIATIONS ..........................................................................................................................................11
2.
OPERATION THEORY ............................................................................................................................ 14
2.1.
PNEUMATIC SYSTEM ....................................................................................................................................14
2.1.1.
Pneumatic Diagram .......................................................................................................................15
2.1.2.
Gas tube connection diagram........................................................................................................17
2.1.3.
Pipeline gas inlet module assembly ...............................................................................................20
2.1.4.
Cylinder gas inlet assembly (Optional) ..........................................................................................22
2.1.5.
Electronic Flowmeter .....................................................................................................................23
2.1.6.
Vaporizer Manifold ........................................................................................................................26
2.1.7.
O2 Flush Valve ................................................................................................................................26
2.1.8.
Auxiliary O2 output device .............................................................................................................27
2.1.9.
Breathing System...........................................................................................................................28
2.2.
2.1.9.1.
Partial structure of breathing system ....................................................................................................... 30
2.1.9.2.
Detail Structure of Inspiratory/Expiratory Valve ....................................................................................... 31
2.1.9.3.
Bellows assembly...................................................................................................................................... 32
2.1.9.4.
Interior structure of bellows ..................................................................................................................... 33
2.1.9.5.
Absorber Canister ..................................................................................................................................... 34
ELECTRICAL SYSTEM .....................................................................................................................................35
2.2.1.
Electrical components overview.....................................................................................................36
2.2.2.
Cable connection diagram .............................................................................................................37
2.2.3.
Power Supply Board (PSB) .............................................................................................................41
2.2.4.
Main control board (MCB) .............................................................................................................46
2.2.5.
Interface Board ..............................................................................................................................53
2.2.6.
Communication Board (KBD) .........................................................................................................60
2.2.7.
Ambient Pressure Board (APB) ......................................................................................................66
2.2.8.
Gas Supply Pressure Signal Board (GSPB) ......................................................................................67
2.2.9.
Breathing System Heating Board...................................................................................................68
2.3.
3.
ELECTRIC BOX ............................................................................................................................................69
2.3.1.
Gas module assembly ....................................................................................................................70
2.3.2.
IP valve (PEEP valve) ......................................................................................................................71
2.3.3.
Battery Assembly ...........................................................................................................................71
2.4.
AC POWER SUPPLY ASSEMBLY ........................................................................................................................72
2.5.
SCREEN ASSEMBLY ......................................................................................................................................73
CHECKOUT .............................................................................................................................................. 74
3.1.
INSPECT THE SYSTEM....................................................................................................................................74
3.2.
ELECTRICAL SAFETY TESTS..............................................................................................................................74
3.3.
SYSTEM TEST..............................................................................................................................................75
3.3.1.
3.3.1.1.
System Self–test ....................................................................................................................................... 75
3.3.1.2.
Automatic Leak Test ................................................................................................................................. 77
3.3.1.3.
Manual Test .............................................................................................................................................. 82
3.3.2.
3.4.
Set-up test .....................................................................................................................................75
Check .............................................................................................................................................85
3.3.2.1.
Leak Test .................................................................................................................................................. 85
3.3.2.2.
Compliance Test ....................................................................................................................................... 86
GAS DELIVERY SYSTEM TESTS ........................................................................................................................88
3.4.1.
O2 Flush Verification ......................................................................................................................88
3.4.2.
O2:N2O Ratio System ......................................................................................................................88
3.5.
PNEUMATIC LEAK TESTS ...............................................................................................................................88
3.5.1.
N2O Cylinder Leak Test...................................................................................................................88
3.5.2.
O2 Cylinder Leak Test .....................................................................................................................88
3.5.3.
AIR Cylinder Leak Test....................................................................................................................89
3.5.4.
Line Supply Check Valve Test .........................................................................................................89
3.5.5.
N2O Line Pressure Leak Test ..........................................................................................................89
3.5.6.
O2 Line Pressure Leak Test .............................................................................................................90
3.5.7.
AIR Line Pressure Leak Test............................................................................................................90
3.5.8.
Cylinder Supply Check Valve Test...................................................................................................90
3.6.
BREATHING SYSTEM CHECKS .........................................................................................................................90
3.6.1.
Internal Gas Connections Test .......................................................................................................90
3.6.2.
3.7.
VAPORIZERS ..............................................................................................................................................91
3.7.1.
Vaporizer Interlock Test .................................................................................................................91
3.7.2.
Vaporizer Leak Test .......................................................................................................................92
3.8.
PERFORMANCE VERIFICATION........................................................................................................................92
3.8.1.
STANDBY Mode Ventilation Test ...................................................................................................92
3.8.2.
Manual Mode Ventilation Test ........................................................................................................... 92
3.8.3.
APNEA Alarm Test .........................................................................................................................93
3.8.4.
Alarm MUTE Test ...........................................................................................................................93
3.8.5.
VCV Ventilation Mode Test ............................................................................................................93
3.8.5.1.
VCV Adult Ventilation Mode Test ............................................................................................................. 93
3.8.5.2.
VCV Child Ventilation Mode Test.............................................................................................................. 95
3.8.6.
Airway Disconnect Alarm Test .......................................................................................................96
3.8.7.
PCV Adult Ventilation Mode Test...................................................................................................96
3.8.8.
Pressure Support (PS) Ventilation Mode Test ................................................................................97
3.9.
ALARMS AND FAILSAFE FUNCTIONS ...................................................................................................................... 98
3.9.1.
Set Up ............................................................................................................................................98
3.9.2.
Low FiO2 Alarm Test ......................................................................................................................98
3.9.3.
High FiO2 Alarm Test......................................................................................................................99
3.10.
4.
Drive Gas Pressure Loss Alarm, N2O Cut off Valve Test..................................................................91
3.9.3.1.
Peak Pressure Alarms Test ...................................................................................................................... 100
3.9.3.2.
Minute Volume Alarm Test..................................................................................................................... 100
MISCELLANEOUS TESTS ..............................................................................................................................101
3.10.1.
Test the Line Voltage Alarm.........................................................................................................101
3.10.2.
Wheel Brakes Test .......................................................................................................................101
3.10.3.
Work Light Test............................................................................................................................101
3.10.4.
Auxiliary Flow Meter....................................................................................................................101
CONFIGURATION MENU ....................................................................................................................... 102
4.1.
VENT DEFAULTS .......................................................................................................................................102
4.2.
ALARM DEFAULTS .....................................................................................................................................104
4.3.
SERVICE MODE ........................................................................................................................................105
4.3.1.
Calibration ...................................................................................................................................106
4.3.1.1.
Flow Valve .............................................................................................................................................. 107
4.3.1.2.
Flow Sensor ............................................................................................................................................ 110
4.3.1.3.
Pressure Sensor ...................................................................................................................................... 120
4.3.1.4.
PEEP Valve .............................................................................................................................................. 122
4.3.1.5.
5.
6.
Cal Data .................................................................................................................................................. 124
4.3.2.
SW Update...................................................................................................................................124
4.3.3.
Optional Functions.......................................................................................................................127
4.3.4.
Optional Language ......................................................................................................................129
4.3.5.
Setup ...........................................................................................................................................130
TROUBLESHOOTING ............................................................................................................................. 131
5.1.
GENERAL TROUBLESHOOTING......................................................................................................................131
5.2.
GENERAL TROUBLESHOOTING GUIDE..................................................................................................................161
MAINTENANCE INFORMATION ............................................................................................................. 172
6.1.
MAINTENANCE INTRODUCTION ....................................................................................................................172
6.2.
MAINTENANCE GUIDELINES ........................................................................................................................172
6.3.
REPAIR BACKUP PARTS LIST..........................................................................................................................173
6.4.
SPECIAL TOOLS REQUIRED ..........................................................................................................................181
6.5.
MAINTENANCE OF MACHINE .......................................................................................................................183
6.5.1.
Bleed gas pressure from the machine .........................................................................................183
6.5.2.
Disassembly the rear panels ........................................................................................................183
6.5.3.
ADS II Anesthesia Workstation Upper Parts Repairing ................................................................185
6.5.3.1.
Power supply panel repairing ................................................................................................................. 186
6.5.3.2.
Gas inlet integration module panel repairing ......................................................................................... 187
6.5.3.3.
Replacement of filter in gas inlet integration module............................................................................. 188
6.5.3.4.
Drive Gas Pressure Regulator Replacement............................................................................................ 190
6.5.3.5.
Replacement of E-flow meter assembly ................................................................................................. 191
6.5.4.
Maintenance of electrical box .....................................................................................................194
6.5.4.1.
Replacement of MCB .............................................................................................................................. 194
6.5.4.2.
Replacement of PSB (PSB) ...................................................................................................................... 195
6.5.4.3.
Replacement of Gas Module .................................................................................................................. 198
6.5.4.4.
Replacement of proportion valve ........................................................................................................... 200
6.5.4.5.
Replacement of solenoid valve ............................................................................................................... 201
6.5.4.6.
Replacement of safety valve ................................................................................................................... 203
6.5.4.7.
Replacement of Ambient Pressure Board (APB) ..................................................................................... 204
6.5.4.8.
Replacement of PEEP Valve .................................................................................................................... 205
6.5.4.9.
Replacement of battery .......................................................................................................................... 206
6.5.5.
Screen Assembly ..........................................................................................................................208
6.5.6.
Panel and Encoder assembly .......................................................................................................210
7.
6.5.7.
Spotlight ......................................................................................................................................211
6.5.8.
Top light.......................................................................................................................................212
6.5.9.
Vaporizer Manifold ......................................................................................................................213
HOW TO GET HELP ................................................................................................................................ 214
1. Product Description
1.1. General Information
The ADS II Anesthesia Workstation is a continuous flow anesthesia system which offers manual
or automatic ventilation, easily adjustable fresh gas delivery, anesthetic agent delivery, ventilation
monitoring, convenient ergonomics, and state-of-the-art safety systems.
In terms of theory of operation, the ADS II Anesthesia Workstation, driven by pneumatics and
controlled by electricity, is a device used to administer to a patient, continuously or intermittently, a
general inhalation anesthetic and to maintain a patient’s ventilation. The integrated breathing
system delivers the mixture of O2, N2O, AIR and anesthetic agents for patient breathing control,
while electrical control system functions as monitoring patient parameters.
The ADS II Anesthesia Workstation is intended for use by licensed clinicians, for patients
requiring anesthesia within a hospital, and can be used in both adults and pediatric populations
weighing above 5kg.
1.2. ADS II Anesthesia Workstation components
ADS II Anesthesia Workstation consists of mainframe, anesthetic ventilator, breathing system,
flowmeter and battery.
The optional parts consist of CO2 module, O2 concentration monitor module, anesthetic agent
module, air drive, anesthetic gas scavenging system(AGSS) and vaporizer, Suction device,
1.2.1. Front View
Front view
No.
1
2
Name
User Interface
No.
10
Name
Knob
2
CO2 Water Trap
11
E-Flow meter
3
Auxiliary O2 Flowmeter
12
Gas Supply Gauge
4
Suction
13
Power Switch
5
Breathing System
14
Auxiliary Work Table
6
Liquid Collecting Bottle
15
Cylinder Gauge
7
Top Shelf
16
O2 Flush
8
External Lamp
17
Drawers Assembly
9
Vaporizer Manifold
18
Canister (With Brake)
10
Keys and navigation knob
1.2.2. Side view
Side view
4
No.
Name
No.
Name
1
SUCTION (Optional)
6
Breathing system heater cable socket
2
Auxiliary O2 flowmeter outlet
7
Drive gas outlet
3
Auxiliary high pressure O2 outlet
8
AGSS (Optional)
4
O2 sensor socket
9
Caster (without brake)
5
Common gas outlet（C•G•O）
1.2.3. Back View
6
NO.
Name
NO.
Name
1
Gas inlet
6
Caster
2
Potential equalization connector
7
Power cable
3
YOKE
8
Auxiliary mains outlet socket
4
YOKE handle (cylinder key)
9
Fuse
5
Battery
10
Communication ports
1.2.4. Explosive View
No.
Name
No.
Name
1
Gas Input Asm.
3
Gas Box Asm.
2
AC Power Asm.
1.2.5. Breathing system components
NO.
Name
NO.
Name
1
Bellows Assembly
8
Inspiratory Port
2
APL (adjust pressure limitation）
9
Test Plug
Valve
8
3
Breathing Bag Arm
10
Expiratory Port
4
Expiratory Valve
11
Hook
5
Water drain valve
12
O2 Cell Plug
6
Inspiratory Valve
13
Canister
7
Airway Pressure Gauge
14
Canister Release Handle
1.3. Symbols
The following table provides descriptions of symbols that are used on the device and/or within this
manual.
Symbol Description
Symbol
CAUTION！ Attention, consult accompanying documents./
Refer to user manual.
Turn on power switch
ON
Turn off power switch
OFF
"ON" for a part of equipment
"OFF" for a part of equipment
Alternating current (AC)
Direct current (DC)
Dangerous voltage
Earth (ground)
Protective earth (ground)
Equipotentiality
Date of manufacture
Manufacturer
Catalogue number
Serial number
Rotation in two directions
Rotate to adjust(increase counter-clockwise)
Lock
Unlock
Insp. Flow
Exp. Flow
O2 flush
Breathing bag/manual ventilation
Fuse
Read the reading of the top floating-point
Draining valve operation guide
Outer power supply has been connected
Recycle
This mark means that pneumatic and electric device rubbish is
not allowed to be dealt as unclassified city rubbish and should be
collected separately.
Battery charging condition
Alarm mute icon
Alarm icon
10
O2+
Interference many occur in the vicinity of equipment marked with
this symbol
Authorized representative in the European community
This device complies with the requirements of Medical Device
Directive, 93/42/EEC.
1.4. Abbreviations
Abbreviation
Definition
A
AGSS
anesthetic gas scavenging system
APL
Adjustable pressure limiting
B
BDU
Breath Delivery Unit
C
C
Compliance
C·G·O
Common gas outlet
cmH2O
Centimeters of Water
CO2
Carbon oxide
D
Des.
Desflurane
E
EEPROM
Electrically erasable programmable read only memory
Enf.
Enflurane
ETCO2
End-expiratory CO2 concentration
F
FiCO2/FiO2
Fraction of Inspired CO2/Oxygen
Flow-t
flow-time wave
Flow
flow
Freq
Frequency
FreqMIN
Minimum Frequency in PS mode
G
GUI
Graphic user interface
H
Hal.
Halothane
I
I:E
Inspiratory to Expiratory Ratio
INSCO2
Inspiratory CO2 concentration
Iso.
Isoflurane
L
L/min
Liter per minute
M
MAC
Minimum Alveolar Concentration
Manual
Manual ventilation
PMEAN
Mean pressure
mL
Mill Liter
MRI
Magnetic resonance imaging
MV
minute volume
N
N2O
nitro oxide
O
O2
oxygen
P
Paw
Airway pressure
Paw-t
pressure-time wave
Pb
Recycling
PLAT
plat pressure
PCV
Pressure Control Ventilation
PEEP
Positive End Expiratory Pressure
Pmax
Maximum pressure
PMEAN
Mean pressure
PPEAK
Peak pressure
PS
Pressure Support Ventilation
PTARGET
Target Pressure
S
12
SIMV
Synchronized Intermittent Mandatory Ventilation
Sev.
Sevoflurane
T
TINSP
Inspiratory Time
TP
Inspiratory Pause Time
Trigger
Triggered flow in SIMV
TSLOPE
Inspiratory Slope Time
V
VT
Tidal volume
VCV
Volume Controlled Ventilation
W
WDT
Watch dog timer
ΔP
Differential Pressure
2. Operation Theory
2.1. Pneumatic system
Pneumatic system plays the role of supplying O2, N2O, AIR and anesthetic agent to breathing
system, ensuring their pressures are within normal range respectively, so that normal operation of
ADS II Anesthesia Workstation and patient’s safety can be guaranteed.
14
2.1.1. Pneumatic Diagram
ADS II Anesthesia Workstation Pneumatic Diagram
1
Inlet filter
21.
Safety valve
2
Pressure gauge
22
PEEP valve
3
Check valve
23
Ambient pressure
4
N2O Pressure regulator
24
Flow sensor
5
AIR Pressure regulator
25
Airway pressure
6
O2
26
Sensor board
7
Pressure sensor
27
AGSS
8
Pressure regulator
28
Exhaust valve
9
Pressure regulator
29
Bellows check valve
10
Auxiliary breathing O2
30
Bellows
11
Auxiliary supply O2
31
Reversing valve
12
O2, N2O ratio valve
32
APL valve
13
E-flowmeter
33
Breathing bag
14
O2 flush valve
34
Flow sampling
15
Suction
35
Absorber container
16
Check valve
36
O2 sensor
17
Vaporizer mount
37
Insp. Check valve
18
Proportional solenoid valve
38
Exp. Check valve
19
Solenoid valve
39
Breathing system
20
Throttle
16
Pressure regulator
2.1.2. Gas tube connection diagram
Tube connection diagram
Technical requirement:
1. Connect the tube connectors marked a same number with a correspond tube.
2. Use a proper force when connecting gas tube to connectors.
3. To ensure the tube depth of the inserted tube.
4. Before connecting 15# and 16# tube, insert the spring (13004100) into the tube.
No.
Part Number
Part Name
Label
1
230000668
PU tube 8/5.5(green)
1
2
230000668
PU tube 8/5.5(green)
2
3
230000582
PU tube 4/2.5(green)
3
4
230000674
PU tube 6/4(yellow)
4
5
230000581
PU tube 4/2.5(yellow)
5
6
230000673
PU tube 6/4(blue)
6
7
230000580
PU tube 4/2.5(blue)
7
8
230000668
PU tube 8/5.5(green)
8
9
230000668
PU tube 8/5.5(green)
9
10
230000668
PU tube 8/5.5(green)
10
11
230000668
PU tube 8/5.5(green)
11
12
230000673
PU tube 6/4 (blue)
12
13
230000580
PU tube 4/2.5(blue)
13
14
230000674
PU tube 6/4(yellow)
14
15
230000581
PU tube 4/2.5(yellow)
15
16
230000668
PU tube 8/5.5(green)
16
17
230000582
PU tube 4/2.5(green)
17
18
230000582
PU tube 4/2.5(green)
18
19
230000582
PU tube 4/2.5(green)
19
18
20
230000034
Silica gel tube Ø15×2(inside 190mm spring
20
130004100)
21
230000034
Silica gel tube Ø15×2(inside 290mm spring
21
130004100)
22
230000616
Sampling silica tube Ø3×1.75
22
23
230000616
Sampling silica tube Ø3×1.75
23
24
230000616
Sampling silica tube Ø3×1.75
24
25
230000616
Sampling silica tube Ø3×1.75
25
26
230000616
Sampling silica tube Ø3×1.75
26
27
230000582
PU tube 4/2.5(green)
27
28
230000668
PU tube 8/5.5(green)
28
30
230000356
PU tube 8/5.5(transparent)
30
31
230000356
PU tube 8/5.5(transparent)
31
32
230000039
Silica gel tube Ø 1.5×1.5
33
230000712
Double direction, different diameter connector
32
34
230000616
Sampling silica gel tube Ø3X1.75
33
35
230000033
Sampling silica gel tube5/2
34
36
230000616
Sampling silica gel tube Ø3X1.75
35
37
230000616
Sampling silica gel tube Ø3X1.75
36
38
230000033
Sampling silica gel tube5/2
37
39
230000033
Sampling silica gel tube5/2
38
40
230000616
Sampling silica gel tube Ø3X1.75
39
NOTE: Between tube38 and tube39, there is a gas resistance which is shaded by arrow.
2.1.3. Pipeline gas inlet module assembly
Pipeline gas supply system consists of gas inlet module and pressure relief valve. Gas inlet
module has three inlet ports for O2, Air and N2O. The pressure regulator can decrease the inlet
gas pressure to meet the need of patients.
20
No.
Part Number
Part Name
1
130007976
Gas Input Assembly Fixing Plate
2
122003752
O2 Input Assembly
3
122003753
AIR Input Assembly
4
122003754
N2O Input Assembly
5
122003757
Driver Pressure-Relief Valve Assembly
6
122003756
N2O Pressure-Relief Valve Assembly
7
122003756
AIR Pressure-Relief Valve Assembly
8
122003755
O2 Pressure-Relief Valve Assembly
2.1.4. Cylinder gas inlet assembly (Optional)
Cylinder gas inlet assembly consists of YOKE assembly and pressure regulators. The pressure
regulator can decrease the high pressure gas from cylinder, and then the release gas goes into
pressure relief valve
22
Fig. YOKE Assembly Explosive diagram
No.
Part Number
Part Name
1
240000542
N2O pressure regulator Assembly
2
240000543
Air pressure regulator Assembly
3
240000541
O2 pressure regulator Assembly
4
130011892
YOKE bracket
NOTE:N2O pressure regulator Assembly includes the two nuts and the subpart marked with (1).
Air and O2 pressure regulator Assembly are the same as N2O pressure regulator Assembly.
2.1.5. Electronic Flowmeter
Electronic flowmeter, the mechanical device used to adjust flow control. The flow setting is
displayed to the left of the adjustment knob and also below the corresponding flow tube on the
display. The Total Flow Tube will display the sum of O2, N2O, and air flow. The flow controller is
equipped with a control valve for the ratio of O2 and N2O, so as to ensure that the O2
concentration is no less than 21% when the user is using O2 and N2O at the same time. With no
O2 supply pressure, N2O is cut off. The effective range of the flow controller is 0~15L/min and the
accuracy is ±10%. When the value is out of the range, the flowmeter readings are for reference
only.
E-flowmeter Explosive Diagram1
E-flowmeter Explosive Diagram 2
24
Flow Sensor Assembly Explosive Diagram
NO.
Part Number
Part Name
1
122005055
Flowmeter interface assembly
2
122006845
Total flow tube assembly
3
122006841
Flowmeter display board
4
122004100
Oxygen Ratio Control Valve
5
130008323
Oxygen Ratio Control Valve Bracket
6
122006844
Flow Regulator Assembly
7
122006846
Flow Sensor Assembly
8
130011970
Fixed Board
9
210003471
Flow Sensor
10
130012246
Flow Sensor Manifold
NOTE: When replacing Part1 and Part2, please refer to Diagram1; when replacing Part4, Part6
and Part7, please refer to Diagram2.
NOTE:
Don’t leave filtration and sealing gasket behind when replacing flow sensor
2.1.6. Vaporizer Manifold
As shown in figure, vaporizer manifold can be used to support anesthetic vaporizer. When
vaporizer manifold is installed with anesthetic vaporizer, the anesthetic gas in it can be input to
anesthesia system through vaporizer manifold. When anesthetic vaporizer is unloaded, vaporizer
manifold can be used as gas flow channel.
Part Number:122005534
Fig. Back View
1. Gas inlet port, through which gas goes into the vaporizer.
2. Gas outlet port, through which the fresh gas flow to the breathing system.
2.1.7. O2 Flush Valve
As shown follow figure, by pressing the button, high flow of 35L/min～50L/min can be provided to
fresh gas outlet. When connected to Central Gas Supply System or Back-up Cylinder, even if the
machine is power off, press the ―O
2+‖ button, the high flow O2 could be sent to breathing system
or breathing bag.
26
O2 flush valve
1
Tube connector connected to the oxygen pressure regulator, when O2 flush button is pressed,
O2 flows into the connector (1) from oxygen pressure regulator
2
Tube connector connected to C.G.O; when O2 flush button is pressed, O2 flows from
connector (1) to connector (2),and finally to the patient.
2.1.8. Auxiliary O2 output device
Fig. Auxiliary O2 output device
1. Auxiliary O2 output port
Auxiliary O2 flow-meter
Auxiliary O2 flow-meter is fixed on the machine with 2screws.there is rotary knob, with which user
can adjust the flow of O2.
2. Auxiliary drive gas output port
When the range of inlet gas pressure is 280—600kpa, the flow of drive gas output is more than
90L/min.
WARNING
:The requirement flow of the device connected to the auxiliary drive gas outlet
interface cannot exceed 90L/min
2.1.9. Breathing System
The breathing system is integrated into a compact aluminum block, directly connecting with
patient’s respiratory tract to help complete breathing process. The main function is to store
anesthesia gas, oxygen and air, discharge waste gas, absorbed carbon dioxide. Also, this block is
heated to body temperature to prevent condensing of humidified gases within the breathing
system, thus improving airway climatization for the patient's re-breathing of respiratory gases.
28
Fig. Breathing system assembly
NO.
Part Name
NO.
Part Name
1
Bellows Assembly
8
Inspiratory Port
2
APL Valve
9
Test Plug
3
Breathing Bag Arm
10
Expiratory Port
4
Expiratory Valve
11
Hook
5
Water drain valve
12
O2 Cell Plug
6
Inspiratory Valve
13
Canister
7
Airway Pressure Gauge
14
Canister Release Handle
2.1.9.1.
Partial structure of breathing system
NO.
Part Number
Part Name
1
130010341
AC200 Assembly
2
122005511
Airway Pressure Gauge
3
122005512
Inspiratory Valve Assembly
4
122001761
APL Valve
5
122005513
Expiratory Valve Assembly
6
301000098
Cross recessed pan head screw M3×12
30
2.1.9.2.
Detail Structure of Inspiratory/Expiratory Valve
122005513
Expiratory
valve
122005512
Inspiratory
valve
Fig Inspiratory/Expiratory Valve
NO.
Part Number
Part Name
1
130006265
Valve nut
2
130007763
Expiratory valve cover
3
130002188
Valve support arm
4
130004102
Valve film
5
130004147
Valve gasket
6
130010350
Valve base
7
304000108
O-type latex gasket Ø42X1.8
8
304000102
O-type latex gasket Ø22X1.8
9
130007762
Inspiratory valve cover
2.1.9.3.
Bellows assembly
NO.
Part Number
Part Name
1
130004086
Bellows dome
2
122005548
Bellows assembly
3
130004091
U-type gasket
4
130010369
Bellows fixing base
32
2.1.9.4.
Interior structure of bellows
NO.
Part Number
Part Name
1
130010369
Bellows fixing base
2
130010341
AC200 integration
3
130010379
AC200 below cover
4
122005518
Valve assembly
5
122001737
Switch assembly
6
122005519
Bellows check valve assembly
7
130010378
O-type sealing gasket Ø62.5X1.8
8
304000096
O-type silica gel sealing gasket Ø9X1.8
9
304000068
O-type latex gasket 28×1.8
10
304000101
O-type silica gel sealing gasket Ø20×1.8
11
301000333
Hexagon lobular socket head cap screw M4×10
2.1.9.5.
Absorber Canister
NO.
Part Number
Part Name
1
130004092
Absorber hose
2
130006429
Absorber mount assembly
3
130006258
Elastic gasket (1)
4
130003231
Canister soda lime
5
130004098
Absorber screen, metal
6
130006417
Elastic gasket (2)
34
2.2. Electrical system
ADS II Anesthesia Workstation machine is divided into two parts, the upper part and down part.
The upper parts of machine provide the operation, alarm and system management functions. The
down parts of machine realize the functions of signal collection, signal process and critical
controlling (mode algorithm) to improve the system integration and stabilization grade, and realize
the function of power management and flowmeter electrical displayed through using MCU.
First, the gas flow and pressure signal convert to electric signal via the flow and pressure sensor.
After the magnification and regulation circuit, the electronic signal converts to digital signal
through the AD conversion circuit. The controller manages the electrical element to realize the
ventilation function. ADS II Anesthesia Workstation is a multi-processor system, the down part of
machine can complete the controlling function while the upper part of machine can realize the
operator-machine intercommunication function; the controller on the communication board can
deal with the keyboard input data and manage the power supply, also can monitor the working
state of host through the communicating data.
2.2.1. Electrical components overview
Battery 24V
Outlet with Fuse
Power Cord
Line
filter
AC Fuse
Power
Supply
Power Board
LVDS
12V VGA Board
COM1 with me
COM2
COM2 with Main
controller Board
COM3
COM3 with
Information
systems
COM4
COM4 with CO2
USB
USB Reservation
LCD
Communication
Board
Internet
Reservation
Internet
CCFL POWER 12V
and Controller
CCFL
Power
COM1
Connect
Flowmeter
Board
Board
Communication
with Power Board
Alarm driver
Power
UI PC104
PC104 5V
Single
Power 5V
Single
Touch control
Board
Information
systems
interface
CO2
interface
Insulation
Board
Insulation
Interface
Speaker
interface
Fig. Electrical components diagram
36
ADS II ANESTHESIA WORKSTATION MANUAL Version 1.00 May, 2014
Main controller Board
O2
Sensor
WoodWard
Control
PEEP
Control
Manual
Control
WoodWard
Valve
PEEP
Valve
Manual
Valve
O2 Sensor
ADS II Anesthesia Workstation Service Manual
2.2.2. Cable connection diagram
Input AC
Touching
panel
LCD
J3
Connect
W33
W32
Encode
LJ3
J6
W34 W6
W29
J4
J1
W16 J11
J13J12
W22
J7
J6 J8
Isolate Board
W30
Speaker
Top Light
Switch
LED Switcher
P6
LED
EFM Display Board
W21
Fuse 250V/2A
P1
P4
W19
Fuse 250V/2A
J9
ConnectA
J2
W11
W31
Flow Sensor
J5
W10
LJ4
J12
W12
J4
J5
W18
J3
J2
J1
J1
P2
W9
W4
LJ2
LJ1
W1
W2
Switcher
Power
Cable connection diagram
ADS II ANESTHESIA WORKSTATION MANUAL Version 1.00 May, 2014
O2
Sensor
Main Control Board
Power Supply
Board
J13
J4
Filter
W24
J2
Fuse 250V/2A
W20
J1
Socketoutlet
W26
Top Light
J1 P4
J3
Socketoutlet
W35
J2
Socketoutlet
AC Indicate
LED
Fuse 250V/2A
Touch
Control
Board
W25
W23
Socketoutlet
PC104
J3
Breathing
System
W27
J5 JJ1
W8
J4 J3
Fuse 250V/10A
Key Board
W5
Switcher
W28
W7
J1
W17
Gas Supply
Check Board
37
W3
Battery
Group
W15
W14
W13
Solenoid
Valve
PEEP
Woodward
Valve
Ambient
Pressure
Board
ADS II Anesthesia Workstation Cables
NO.
W1
W2
Part
Number
122006831
122006832
Part Name
Connector Ⅰ
Switching Power Supply input
Switching Power
cable
Supply
Switching Power Supply output
PSB
cable
(PSB) J2
Connector Ⅱ
LJ1
Switching Power
Supply output
connector
W3
122005710
Battery assembly (OT-4)
LJ2
Battery
W4
122005711
3-Power supply cable of PSB
J1 on PSB
LJ2
W5
122006825
Host switch cable
Interface Board –Breathing
W6
122006835
system heating cable
W7
210003473
LED-PC104 cable
J12 on B side of
Interface Board
J13 on B side of
Interface Board
PC104
Host switch SW1
LJ3
LED
LCD G1211L04
J4 on
W8
210003474
Screen backlight cable
Communication
Screen
Board
W9
122006821
W10
122006822
PSB-Interface Board cable
PSB- Interface Board
communication cable
P2 on PSB
J4 on PSB
Main control
W11
122006823
board(MCB)-Interface board
J4 on MCB
power supply cable
W12
122006824
W13
122001791
W14
240000129
38
MCB-Interface board
communication cable
J5 on MCB
Solenoid Valve assembly
J8 on MCB
(AMISCO24V)
PE to valve
Proportional valve 1350-5083
J1 on MCB
J3 on Interface
Board
J2 Interface
Board
J9 on A side of
Interface Board
J3 on Interface
Solenoid Valve
Inspiratory valve
ADS II Anesthesia Workstation Cables
W15
122002026
IP valve assembly
W16
122006826
LED indicator assembly
W17
122006828
GSPB cable
W18
122006827
APB cable
W19
122006830
W20
210003052
W21
122005731
W22
122006829
Top light switch assembly
W23
122005733
Back light assembly of top light
W24
210003053
W25
122006820
W26
122006819
EFM board power supply and
communication board
5-core shield cable
LE.BA105.ABE
J2 on MCB
J11 on B side of
Interface Board
J14 on B side of
Interface Board
Expiratory valve
LED signal light
GSPB J1
MCB J13
APB J1
Interface board J1
EMF board J1
MCB J12
LJ4
Interface –light power supply
Interface board J7,
cable
1W/LED
J8 on Interface
board B side
J6 on Interface
board B side
Light switch
Boat switch
top light board
5-core shield cable
LEMO 5-core
O2 sensor ,
LE.BA106.AAW
socket
Shield layer
Communication board- interface
J4 on Interface
Communication
board cable
board B side
board J6
Communication board- ISB cable
Communication
board JJ1
Communication
W27
board
27-1
ISB J2
PC104
COM1
COM1
COM2
COM2
27-3
COM3
COM3
27-4
COM4
COM4
27-2
122006818
Touching panel-touching control
W28
W29
OM1-COM4 cable
board cable
122006842
PC104-Touching control board
cable
Touching panel
PC104
Touching control
board
Touching control
board
39
ADS II Anesthesia Workstation Cables
W30
122006833
speaker assembly
ISB J3
Speaker
（8ohm/0.5W）
Flow sensors
W31
122006847
SFM7050 flow sensor cable
EFM board
SFM7050 O2,
SFM7050 AIR,
SFM7050 N2O
Communication
W32
122002061
Encoder assembly
W33
130007932
English Panel
J4 on
W34
122001624
Host- breathing system cable
LJ3
W35
122002194
Communication board -PC104
Communication
power supply cable
board J5
NOTE:
GSPB
Gas Supply Pressure Board
MCB
Main Control Board
EFM
Electronic Flowmeter Board
APB
Ambient Pressure Board
ISB
Isolation Board
TLB
Top Light Board
40
board J3
Encoder
Panel
Breathing system
heating LJ6
PC104 J5
2.2.3. Power Supply Board (PSB)
Connectors Quick Reference
2
1
J1
P2
5
J4
J2
Top View of PSB
3
4
41
Bottom View of PSB
J1: Battery Connector
Connector type: 3.96mm pitch 1×3 pin header
Pin
Name
Function
1
BAT
Battery Supply Input+
2
GND
Power Ground
3
BATV+
Battery Test Input
J2: Power output Connector
Connector type: 3.96mm pitch 1×4 pin header
Pin
Name
Function
1
+24V
24V DC Input
2
+24V
24V DC Input
3
GND
Power Ground
4
GND
Power Ground
42
J4: Communication Connector
Connector type: D-SUB, DCH-9P
Pin
Name
Function
1
/PWON
Power On Enable, Low active
2
RS232 TXD
RS232A Transmit Data
3
P3.6V_Enable
Power 3.6V Enable, High active
4
GND
Ground
5
TSN
Temperature Data Sample
6
RS232 RXD
RS232A Receive Data
7
GND
Ground
8
P12V_Enable
Power 12V Enable, High active
9
PRESSURE_AD2
No Function
P2: Power Supply Connector
Connector type: 4.20mm pitch 2×7 pin header
Pin
Name
Function
1
P3.6V
Power 3.6V
2
GND
Power Ground
3
P12V
Power 12V
4
GND
Power Ground
5
A12V
Analog Power 12V
6
GND
Power Ground
7
+5V
Analog Power 5V
8
GND
Power Ground
9
RETURN
Heating Sample Signal
10
POUT
Heating Power Output
11
+24V
24V DC Input
12
PWBUS
Power Bus
13
GND
Power Ground
14
GND
Power Ground
43
LED Indicating Definition
NO.
Designator
Status
Function
1
DS1
GREEN
AC Power Input is active
2
DS2
GREEN
Power Bus Output is active
3
DS6
RED
Heating Power Output is active
4
DS7
GREEN
PSB is OK
5
DS8
GREEN
Battery charging is progress
T7
T19
T16
T26
T3
T8
T1
T5
T10
T4
T2
T6
T18
T21
T22
T14
T24
T12
T25
44
T11
T13
T9
T15
Test Point Definition
Pin
Name
Function
T1
30V
30V for charge
T2
24V
24V DC Input
T3
PWBUS
Power Bus
T4
A12V
Analog Power 12V
T5
P12V
Power 12V
T6
+5V
Analog Power 5V
T7
P3.6V
Power 3.6V
T8
BAT
Battery Supply Input+
T9
VDD
Analog Power 5V
T10
POWER
24V
T11
5VAUX
5V Auxiliary
T12
POUT
Heating Power Output
T13
BAT_M
Battery Monitor Signal
T14
DQ
Temperature Data Sample
T15
DQ1
Ambient Temperature Data Sample
T16
GND
Power Ground
T17
GND
Power Ground
T18
PWEN
Power On Enable, High active
T19
voltage of charge
T20
GND
Power Ground
T21
GND
Power Ground
T22
GND
Power Ground
T24
GND
Power Ground
T25
PWM
Heating Control Signal
T26
BAT
Battery Supply Input+
45
2.2.4. Main control board (MCB)
Connectors Quick Reference
1
J5
J4
J1
2, 3, 4
J12
J2
J3
J13
J7
Top View of MCB
46
Bottom View of MCB
J1: Woodward valve Connector
Connector type: 2.54mm pitch 1×4 pin header
Pin
Name
Function
1
P12V
Power 12V
2
NC
NC
3
NC
NC
4
Inhale
Inspiratory valve
J2: IP valve Connector
Connector type: 3.96mm pitch 1×2 pin header
Pin
Name
Function
1
P3.6V
Power 3.6V
2
Exhale
Expiratory valve
J3: Solenoid valve Connector
47
Connector type: 2.54mm pitch 1×2 pin header
Pin
Name
Function
1
PWBUS
Power Bus
2
Manual
Manual/AUTO Valve
J4: Power Supply Connector
Connector type: 4.20mm pitch 2×5 pin header
Pin
Name
Function
1
P3.6V
Power 3.6V
2
GND
Power Ground
3
GND
Power Ground
4
PWBUS
Power Bus
5
P12V
Power 12V
6
GND
Power Ground
7
GND
Power Ground
8
GND
Power Ground
9
A12V
Analog Power 12V
10
+5V
Analog Power 5V
J5: Communication Connector
Connector type: D-SUB, DCH-15P
Pin
Description
Function
1
GND
Power
2
BDU_UI_RS232_RXD
BDU Receive Data
3
EFM_RX
EFM Receive Data
4
GND
Power Ground
5
P3.6V_Enable
Power 3.6V Enable, High active
6
Flower meter
Flower meter Signal
7
NC
NC
8
S_IN(No Function)
NC
9
BDU_UI_RS232_TXD
BDU Transmit Data
48
10
GND
Power Ground
11
EFM_RX
EFM Transmit Data
12
P12V_Enable
Power 12V Enable, High active
13
GND
Power Ground
14
GND
Power Ground
15
PRESSURE1
Pressure of Gas Supply
J12: O2 Sensor Connector
Connector type: 2.54mm pitch 1×4 pin header
Pin
Description
Function
1
O2_N
O2 Sensor signal Input-
2
O2_N
O2 Sensor signal Input-
3
O2_P
O2 Sensor signal Input+
4
GND
Power Ground
J13: Ambient Pressure Signal Connector
Connector type: 2.54mm pitch 1×3 pin header
Pin
Description
Function
1
GND
Power Ground
2
Pair
Ambient Pressure Signal
3
+5V
Analog Power 5V
J7: Turbine Connector (no function)
Connector type: 2.54mm pitch 1×3 pin header
Pin
Description
1
+5V
2
GND
3
Turbine signal
49
LED Indicating Definition
Designator
Status
Function
1
D8
GREEN
Analog Power 3.3V is active
2, 3, 4
D10, D11, D12
GREEN (Flash)
MCB is OK
T8
T4
T3
T10
T6
T9
T2
T1
T5
T12
T11
T7
Test Point Definitions
Designator
Name
Function
T1
2.5V
Reference Voltage of DAC
T2
AR10V
Analog Power 10V
50
T3
Ex _En
Power 3.6V Enable, High active
T4
In _En
Power 12V Enable, High active
T5
DA _In
DA Voltage of
T6
A12V
Analog Power 12V
T7
DA _Ex
DA Voltage of
Expire Valve
T8
Ex _AD
AD Voltage of
Expire Valve
T9
I _In
DA Voltage of
Inspire Valve
T10
E _In
DA Voltage of
Expire Valve
T11
M _Valve
Manual/AUTO Valve Check
T12
M_EN
Manual/AUTO Valve Enable, Low active
T13
NC
NC
T14
NC
NC
T15
Flower mete _AD
Flower mete _AD Voltage
T16
CCP
Not Use
T17
GND
Power Ground
T18
3.3V
Analog Power 3.3V
T19
1.8V
Analog Power 1.8V
T20
In _AD
AD Voltage of
T21
CLK
Clock Signal
T22
CPU_RST
CPU RESET Signal
T23
TX_B
BDU Transmit Data
T24
RX_B
BDU Receive Data
T25
NC
NC
T26
NC
NC
T27
NC
NC
T28
NC
NC
T29
5V
Analog Power 5V
T30
5.5V
Analog Power 5.5V
T31
GND
Power Ground
T32
REF
Reference Voltage
T33
INSP_AD
Inspiration flow voltage
T34
S_INSP
Inspiration Sensor Signal
T35
2.048V
Reference Voltage 2.048V
T36
NC
NC
Inspire Valve
Inspire Valve
5V
51
T37
GND
Power Ground
T38
PAIR
Ambient Pressure Signal
T39
GND
Power Ground
T41
GND
Power Ground
T42
PAW
Pressure inside airway
T43
S_IN
Not Use
T44
SUP_AD
Not Use
T45
S_PAW
Airway Sensor Signal
T46
O2
O2 Sensor Signal
T47
NC
NC
T48
O2 Sensor
O2 Sensor Amplified Signal
T49
AAA
Not Use
T50
AAA
Not Use
T51
24V
24V
T52
GND
Power Ground
T53
NC
NC
T54
P3.6V
Power 3.6V
T55
GND
Power Ground
T56
P12V
Power 12V
T57
GND
Power Ground
T58
SUP1_AD
AD voltage of Gas Supply
T59
GND
Power Ground
T60
GND
Power Ground
T61
GND
Power Ground
T62
GND
Power Ground
T63
PRESSURE1
Signal of Gas Supply
T64
GND
Power Ground
52
2.2.5. Interface Board
Connectors Quick Reference
J11
J13
J12
J1
P6
J14
J10
J7
J6
J8
J4
Top view of Interface Board
53
J3
J2
J5
J3
Bottom View of Interface Board
J11: AC Power LED Indicators Connector
Connector type: 2.55mm pitch 1×2 pin header
Pin
Description
1
GND
2
LED voltage
54
J13: Heating Connector
Connector type: 3.96mm pitch 1×3 pin header
Pin
Description
1
RETURN
2
DQ
3
OUT
J12: Switcher Connector
Connector type: 2.54mm pitch 1×3 pin header
Pin
Description
1
GND
2
NC
3
ON
J1: EFM Connector
Connector type: 2.54mm pitch 1×6 pin header
Pin
Description
1
+12V
2
GND
3
+5V
4
GND
5
EFM_RX
6
EFM_TX
55
P6: Fresh Gas Flow Sensor Connector
NOTE: Note used on ADS II Anesthesia Workstation
Connector type: 2.0mm pitch 1×4 pin header
Pin
Description
1
Flow meter signal
2
+10V
3
GND
4
NC
J14: Gas supply Signal Connector
Connector type: 2.54mm pitch 1×5 pin header
Pin
Description
1
PRESSURE1
2
+12V
3
GND
4
+12V
5
S_IN
J10: Flow Meter Backlight Connector
Connector type: 2.54mm pitch 1×2 pin header
Pin
Description
1
+24V
2
GND
J7: LED Connector
Connector type: 3.96mm pitch 1×2 pin header
Pin
Description
1
+24V
2
ON/OFF
J6: Top Light Connector
56
Connector type: 2.54mm pitch 1×2 pin header
Pin
Description
1
+24V
2
Top light
J8: Top Light Switch Connector
Connector type: 2.54mm pitch 1×4 pin header
Pin
Description
1
Top light
2
OFF
3
Low
4
High
J4: Power and communication Connector
Connector type: D-SUB, DCH-25P
Pin
Description
Pin
Description
1
GND
2
BDU_UI_RS232_RXD
3
RS232 TXD
4
GND
5
NC
6
NC
7
NC
8
NC
9
NC
10
+24V
11
+24V
12
GND
13
GND
14
BDU_UI_RS232_TXD
15
GND
16
RS232 TXD
17
NC
18
NC
19
NC
20
NC
21
NC
22
+24V
23
+24V
24
GND
25
GND
J3: Power Supply Connector
57
Connector type: 4.20mm pitch 2×7 pin header
Pin
Description
1
+3.6V
2
GND
3
P12V
4
GND
5
A12V
6
GND
7
+5V
8
GND
9
RETURN
10
POUT
11
+24V
12
PWBUS
13
GND
14
GND
J2: Communication Connector
Connector type: D-SUB, DCH-9P
Pin
Description
1
/PWON
2
RS232 TXD
3
P3.6V_Enable
4
GND
5
TSN (temperature data sample)
6
RS232 RXD
7
GND
8
P12V_Enable
9
PRESSURE_AD2 (No Function)
J5: Communication Connector
Connector type: D-SUB, DCH-15P
58
Pin
Description
1
GND
2
BDU_UI_RS232_RXD
3
EFM_RX
4
GND
5
P3.6V_Enable
6
Flow meter signal
7
NC
8
S_IN(No Function)
9
BDU_UI_RS232_TXD
10
GND
11
EFM_RX
12
P12V_Enable
13
GND
14
GND
15
PRESSURE1
J9: Power Supply Connector
Connector type: 4.20mm pitch 2×5 pin header
Pin
Description
1
+3.6V
2
GND
3
GND
4
PWBUS
5
P12V
6
GND
7
GND
8
GND
9
A12V
10
+5V
59
2.2.6. Communication Board (KBD)
Connectors Quick Reference
J3
J4
1
J1
J6
COM1
COM2
COM3
J5
JJ1
COM4
Top View of Communication Board
Bottom View of Communication Board
60
J7
J4: Power and communication Connector
Connector type: D-SUB, DCH-25P
Pin
Description
Pin
Description
1
GND
2
BDU_UI_RS232_RXD
3
RS232 TXD
4
GND
5
NC
6
NC
7
NC
8
NC
9
NC
10
+24V
11
+24V
12
GND
13
GND
14
BDU_UI_RS232_TXD
15
GND
16
RS232 TXD
17
NC
18
NC
19
NC
20
NC
21
NC
22
+24V
23
+24V
24
GND
25
GND
J5:PC104 Power Supply Connector
Connector type: 3.96mm pitch 1×4 pin header
Pin
Description
1
+5V
2
GND
3
GND
4
+12V
61
JJ1: Isolation Board Connector
Connector type: D-SUB, DCH-15S
Pin
Description
1
RX-
2
TX-
3
USB+5V
4
PC_D-1
5
OUTA
6
GND
7
COM4RXD
8
COM3RXD
9
RX+
10
TX+
11
PC_D+1
12
OUTB
13
+5V
14
COM4TXD
15
COM3TXD
COM1—COM2: Serial Port Connectors
Connector type: 2.00mm pitch 2×5 box header
Pin
Description
Pin
Description
1
DCD#
2
RXD
3
TXD
4
DTR#
5
GND
6
DSR#
7
RST#
8
CTS#
9
R1#
10
N/C
62
J7:CO2 Connector (Optional)
Connector type: 3.96mm pitch 1×5pin header
Pin
Description
1
TXD
2
RXD
3
GND
4
+5V
5
NC
J1: Keyboard Connector
Connector type: 2.54mm pitch 2×5 box header
Pin
Description
Pin
Description
1
GND
2
K1
3
K2
4
K3
5
/PWON
6
GND
7
K5
8
K6
9
K7
10
N/C
J4: Inverter Connector
Connector type: 1.25mm pitch 1×6pin header
Pin
Description
1
+12V
2
+12V
3
GND
4
GND
5
ON/OFF
6
DIM
63
J3: Encode Connector
Connector type: 2.54mm pitch 1×6pin header
Pin
Description
1
GND
2
TSP
3
GND
4
TSB
5
TSA
6
ECV
LED Indicating Definition
NO.
Designator
Status
Function
1
D8
GREEN(Flash)
Communication Board
64
is OK
T1
T4
T3
T2
Test Point Definitions
Designator
Name
Function
T1
+5V
Analog Power 5V
T2
P12V
Power 12V
T3
+3.3V
Analog Power 3.3V
T4
GND
Power Ground
T5
I2C1_SCL
I2C1 Clock Signal
T6
I2C1_SDA
I2C1 Data Signal
T7
OUTB
Speaker -
T8
OUTA
Speaker +
65
2.2.7. Ambient Pressure Board (APB)
Connectors Quick Reference
J1
Top View of APB
Bottom View of APB
J1: Ambient Pressure Signal Connector
Connector type: 2.54mm pitch 1×3 pin header
Pin
Description
1
GND
2
Ambient Pressure Signal
3
+5V
66
2.2.8. Gas Supply Pressure Signal Board (GSPB)
Connectors Quick Reference
J1
Top View of Gas Supply Pressure Signal Board
Bottom View of Gas Supply Pressure Signal Board
J1: Gas Supply Pressure Signal Connector
Connector type: 2.54mm pitch 1×4 pin header
Pin
Description
1
Gas Supply Pressure Signal
2
A12V
3
NC
4
NC
67
2.2.9. Breathing System Heating Board
Connectors Quick Reference
Top View of Breathing System Heating Board
Bottom View of Breathing System Heating Board
Connector type: LEMO4, PKG.NO.4SL.LG
Pin
Description
1
RETURN
2
TSN
3
POUT
4
PE
68
2.3. Electric Box
Fig. Electric box of ADS II Anesthesia Workstation
NO.
Part Number
Part Name
1
122006807
Pneumatic box
2
210003567
Switching power supply
3
122006836
PSB
4
122006843
Interface board
5
122006871
Gas module assembly
6
122005710
Battery assembly
7
122005725
IP valve assembly
8
122006838
Main control board
69
2.3.1. Gas module assembly
NO.
Part Number
Part Name
1
130003915
Gas Exhaust port
2
122000834
Safety valve
3
304000120
O-shape rubber sealing gasket 25 X 1.8
4
130003913
Position pointed ferrule
5
304000099
O-shape rubber sealing gasket 16×1.8
6
130003914
Inhalation gas port (Drive gas)
7
240000097
Solenoid Valve
8
220000426
Right angle gas connector
9
130003912
Gas integration module
10
130400096
O-shape rubber sealing gasket 9X1.8
11
240000129
Proportional Valve
12
122006848
Ambient Pressure Board
70
2.3.2. IP valve (PEEP valve)
IP valve fixed to the machine with 4 screws on it, shown as Fig. The main function is controlling
PEEP valve, peak pressure and plateau pressure. The PEEP valve regulates the pressure at
which the exhaust valve opens, therefore the exhaust valve opens only when the pressure
exceeds the set PEEP pressure.
Fig. IP Valve
2.3.3. Battery Assembly
Fig. Battery Assembly
[Type text]
NO.
Part Number
Part Name
1
130007963
Battery Box
2
210002830
Battery
3
130007965
Battery Shield
2.4. AC power supply assembly
No.
Part No.
Part Name
1
210002134
Power cable
2
210000181
Mains socket
3
210001737
Fuse 250V/10A
4
210000208
Fuse 250V/2A
5
130011885
Power supply bracket
6
122001805
Speaker assembly
7
122006840
Isolation board
8
130007943
Socket fixing plate
9
210001746
European-type Terminal Asm.
10
210001787
Power supply waveform filter
11
130011887
Power supply cover
72
2.5. Screen assembly
No.
Part No.
Part Name
1, 3
Screen Bracket
130007999
2
Touch Screen
210003389
4
Isolation Plate
130013105
5
Communication Board
122006839
6
PC104
210002616
7
Screen Controller
210002615
73
3. Checkout
3.1. Inspect the system
WARNING: Make sure that the breathing system is in good connection and with no damage.

Make sure the ADS II Anesthesia Workstation has no damage.

Make sure all parts are correctly connected.

Make sure the breathing system is correctly connected and has no damage; the absorber
canister is fully filled with soda lime.

Make sure the vaporizer is well locked and is filled with adequate anesthetic agent.

Make sure the pipeline gas supply system is correctly connected and is at proper pressure.

Make sure backup equipment is available and functioning.

Make sure anesthetic agent and emergent medicine are available.

Make sure the castors are not loose and the forefront two castors are locked.

Make sure the ADS II Anesthesia Workstation is connected to power socket and power
indicator is light. There is no power supply if power indicator does not light.
3.2. Electrical safety tests
CAUTION:
Perform the electrical safety inspection as the last step after completing a repair
or after routine maintenance. Perform this inspection with all covers, panels, and screws installed.
1.
Unplug the power cables from the convenience receptacles at the rear of ADS II Anesthesia
Workstation.
2.
Plug ADS II Anesthesia Workstation into a safety analyzer.
3.
Connect the case ground lead of the analyzer to the U-blade ground of one of the
convenience receptacles. Perform the following tests with the case grounded:
4.
5.
74

Normal polarity

Normal polarity with open neutral
Perform the following tests with the case ungrounded:

Normal polarity

Normal polarity with open neutral

Reverse polarity
Verify that the maximum leakage current does not exceed 300μA (0.3mA).
3.3. System test
3.3.1. Set-up test
WARNING: Make sure the assembly of patient breathing tube and controlling setting is
correct before ventilating.
1. Plug the power cord to an electrical outlet.
2. Connect the pipeline gas resource or cylinder gas resource (open the cylinder valve).
3. Close O2, N2O, Air flow meter and the auxiliary O2 flow meter.
4. Turn the switch to ―
ON‖.
The user interface lights on, entering
system self-test interface.
Fig.3-1
3.3.1.1.
System Self–test
Enter into the system self-test
interface after opening.
Fig.3-2
75
After the system self-test:
1) Select and confirm ―
Continue‖, the
Automatic Test starts.
Fig.3-3
2) Select and confirm ―
Skip‖, the
―
Manual Test‖ interface appears.
Fig.3-4
76
3.3.1.2.
Automatic Leak Test
After System Self Test, the
automatic Test starts.
Follow instructions on the user
interface.
Select ―
Continue‖ to perform
Automatic Test.
2) Select ―
Skip‖ to proceed to
Manual Test.
Fig.3-5
Select ―
Continue‖, the system
enter into the Automatic Test
interface.
―
Automatic Test„‖ appears in the
user interface.
Fig.3-6
77
These situations may appear during the automatic test,
If these situations appear, please:
1. Do according to the prompt message on the user interface.
2. Select “Continue” and press the knob the system starts to re-test, The interface displays
shown as above picture.
1. If the E-flowmeter isn’t closed, the
message ―
Please close the flowmeter‖
appears on the user interface.
Select ―
Continue‖ to perform
Automatic Test again.
2) Select ―
Skip‖ to proceed to Manual
Test.
Fig.3-7
2. If the bellows is not full, the
message ―
Push ―
O2+‖ flush to
completely fill the Bellows‖ appears on
the user interface.
1) Select ―
Continue‖ to perform
Manual Test again.
2) Select ―
Skip‖ to proceed to Manual
Test.
Fig.3-8
78
Automatic Test results
1. Automatic Test failed
If the pressure sensor (Ambient
pressure sensor and Airway
pressure sensor) is disabled, the
automatic test will fail and the
prompt message will appear on the
user interface.
Fig.3-9
In the situation, only the manual
ventilation is available.
Select ―
Manual‖ to enter into
Standby screen.
2. Automatic Test failed
If the safety valve in the gas
module is disabled the automatic
test will fail, and the interface as
the picture on the right appears.
Select ―
Continue‖ to perform
Manual Test, the automatic
ventilation is disabled.
Fig.3-10
79
3. Automatic Test failed
If the pressure rises during
automatic test, the test will fail and
the interface as the picture on the
right appears.
1) Select ―
Retry‖ to do the
Automatic Test again.
2) Select ―
Skip‖ to proceed to
Manual Test, the automatic
Fig.3-11
ventilation is disabled.
4. If the leakage is more than
400ml/min, the interface shows as
the picture on the right.
1) Select ―
Retry‖ to perform the
Automatic Test again.
2) Select ―
Skip‖ to proceed to the
Manual Test, the automatic
ventilation is disabled.
Fig.3-12
5. If the leakage is at the range of
200-400mL/min, the interface
shows as the picture on the right.
1) Select ―
Retry‖ to perform the
Automatic Test again.
2) Select ―
Skip‖ to proceed to the
Manual Test, the automatic
ventilation is disabled.
Fig.3-13
80
6. If the safety valve is valid and
the leakage is less than
200mL/min, the automatic test is
passed and then the system
proceeds to the Manual Test.
Fig.3-14
81
3.3.1.3.
Manual Test
1. If the automatic test is not done
before performing the manual test,
the user interface of manual test will
display as the picture on the right.
Follow the instructions on the user
interface.
Select ―
Skip‖, the system will enter
into normal interface.
Fig.3-15
2. If system enters into the Manual
Test when partial automatic test is
done, the user interface will display
as the picture on the right.
Press ―
O2+‖ button according to the
instructions on the user interface
during 60s.
Select ―
Skip‖, the system will enter
into normal interface.
82
Fig.3-16
Manual test results
1. If the PAW gauge value is bellow
20 cmH2O, the interface will display
as the picture on the right.
During the 60s count time proceed
the procedure according to the
instructions on the user interface.
Select ―
Skip‖, the system will enter
into Standby interface.
Fig.3-17
2. If the manual test fails for three
times, the interface displays as the
picture on the right.
Select “Skip”, the system will enter
into Standby interface.
Fig.3-18
3. If the Y-piece port and manual
bag arm connector are not occluded,
the interface after test is shown as
the picture on the right.
During the 60s count time proceed
the procedures according to the
instructions on the user interface. Or
the system will enter into Standby
interface automatically after 60s.
Fig.3-19
Select “Skip”, the system will enter
into Standby interface.
83
4. There is no operation of pushing
―
O2+‖ to fulfill the bellows during the
first 60s count time after manual test
interface appears, the interface on
the right follows.
Select “Skip”, the system will enter
into Standby interface.
Fig.3-20
5. If no operation is done during the
first two 60s count down after the
Manual test interface appears, the
interface displays shown as the
picture on the right.
Select “Skip”, the system will enter
into Standby interface.
Fig.3-21
6.Manual test success
If the manual test succeeds, the
interface displays as shown on the
right.
The system will enter into Standby
mode automatically after 5s count
time.
Fig.3-22
84
3.3.2. Check
In standby mode, when the ―
Check‖ button is selected, the system test will be performed including
Leak test and Compliance Test.
CAUTION: Check can only be performed in standby mode.
3.3.2.1.
Leak Test
After the ―
Check‖ button is selected,
the interface is as shown in the
figure on the right.
Follow instructions on screen to
perform test
CAUTION: Leak Test can only
be performed in standby mode.
Fig.3-23
Select ―
Start‖ to perform Leak Test
after completing the procedures on
the screen.
Fig.3-24
85
If the Leak Test is success, the
interface is shown as the picture on
the right.
Select ―
Finish‖ to perform
Compliance Leak
Fig.3-25
If the Leak Test fails, the interface is
shown as the picture on the right.
Select ―
Repeat‖ to perform the Leak
Test again.
Select ―
Return‖ to enter into normal
interface.
Fig.3-26
3.3.2.2.
Compliance Test
Select ―
Compliance Test‖ sub-menu, if
the interface shown as the picture on the
right, select the ―
Leak Test‖ sub-menu to
perform leak test.
Select ―
Return‖ to enter into normal
interface.
NOTE: Perform the Leak Test prior to the
Compliance Test when starting the
system test.
86
Fig.3-27
If the Leak Test is performed first, the
interface as the picture shown on the right
appears after selecting Compliance Test
sub-menu.
Follow instructions on screen to perform
test
Fig.3-28
Select ―
Start‖ to perform Compliance Test
after completing the procedures on the
screen.
Fig.3-29
If the Compliance Test is success, the
interface is shown as the picture on the
right.
Select ―
Return‖ to finish the test.
Fig.3-30
If the Compliance Test fails, the interface
is shown as the picture on the right.
Select ―
Repeat‖ to perform the Leak Test
again.
Select ―
Return‖ to enter into normal
interface.
Fig.3-31
87
3.4. Gas Delivery System Tests
3.4.1. O2 Flush Verification
1.
Attach the digital flow meter to the common fresh gas outlet.
2.
Verify that the O2 flush flow is between 35～50L/min when pressing the O2 flush valve.
3.4.2. O2:N2O Ratio System
1.
Set the O2 and N2O flow control valves to minimum.
2.
Rotate the N2O flow control valve until the top of the O2 flow meter’s floater rise to 1L/min.
3.
Verify that the N2O flow is not higher than 3.7L/min.
4.
Lower the N2O flow to minimum.
3.5. Pneumatic Leak Tests
3.5.1. N2O Cylinder Leak Test
1.
Remove the N2O line pressure hose form the line pressure inlet on ADS II Anesthesia
Workstation.
2.
Mount a full N2O cylinder to the rear panel yoke.
3.
Open the N2O cylinder until its pressure gauge indicates cylinder pressure.
4.
Close the N2O cylinder.
5.
The N2O cylinder pressure gauge should not drop more than 10% of its initial pressure over 1
minute.
3.5.2. O2 Cylinder Leak Test
1.
Remove the O2 line pressure hose form the line pressure inlet on ADS II Anesthesia
Workstation.
2.
Mount a full O2 cylinder to the rear panel yoke.
3.
Open the O2 cylinder until its pressure gauge indicates cylinder pressure.
4.
Close the O2 cylinder.
88
5.
The O2 cylinder pressure gauge should not drop more than 10% of its initial pressure over 1
minute.
3.5.3. AIR Cylinder Leak Test
1.
Remove the AIR line pressure hose form the line pressure inlet on ADS II Anesthesia
Workstation.
2.
Mount a full AIR cylinder to the rear panel yoke.
3.
Open the AIR cylinder until its pressure gauge indicates cylinder pressure.
4.
Close the AIR cylinder.
5.
The AIR cylinder pressure gauge should not drop more than 10% of its initial pressure over 1
minute.
3.5.4. Line Supply Check Valve Test
1.
Connect and open a full gas cylinder on each yoke.
2.
Verify the cylinder gauges operate.
3.
Remove each line pressure hose one at a time from the wall supply inlet.
4.
Verify no gas is escaping from any of the three central supply high pressure hoses connected
to ADS II Anesthesia Workstation using a digital flow meter.
5.
Verify there is no external damage to the gas supply inlet coupling on ADS II Anesthesia
Workstation.
6.
Reattach each central supply gas hose to the wall supply inlets.
3.5.5. N2O Line Pressure Leak Test
1.
Remove the N2O cylinder from ADS II Anesthesia Workstation.
2.
Connect the N2O line pressure hose to the line pressure inlet on ADS II Anesthesia
Workstation.
3.
Pinch the N2O line pressure hose to stop AIR line flow.
4.
Remove the N2O line pressure hose from the N2O line source.
5.
The N2O line pressure gauge should not fall more than 2psi in 20 seconds.
6.
Reconnect the N2O line pressure and remove the pinch in the hose.
89
3.5.6. O2 Line Pressure Leak Test
1.
Remove the O2 cylinder from ADS II Anesthesia Workstation.
2.
Connect the O2 line pressure hose to the line pressure inlet on ADS II Anesthesia
Workstation.
3.
Pinch the O2 line pressure hose to stop AIR line flow.
4.
Remove the O2 line pressure hose from the O2 line source.
5.
The O2 line pressure gauge should not fall more than 2psi in 20 seconds.
6.
Reconnect the O2 line pressure and remove the pinch in the hose.
3.5.7. AIR Line Pressure Leak Test
1.
Remove the AIR cylinder from ADS II Anesthesia Workstation.
2.
Connect the AIR line pressure hose to the line pressure inlet on ADS II Anesthesia
Workstation.
3.
Pinch the AIR line pressure hose to stop AIR line flow.
4.
Remove the AIR line pressure hose from the AIR line source.
5.
The AIR line pressure gauge should not fall more than 2psi in 20 seconds.
6.
Reconnect the AIR line pressure and remove the pinch in the hose.
3.5.8. Cylinder Supply Check Valve Test
1.
Close and remove all gas cylinders from ADS II Anesthesia Workstation.
2.
Verify the cylinder gauges return to zero.
3.
Using the digital flow meter, verify that no gas is escaping from any of the three yoke
connections on ADS II Anesthesia Workstation.
4.
Verify there is no external damage to the gas cylinder or yoke pins.
5.
Reconnect the cylinders as necessary.
3.6. Breathing System Checks
3.6.1. Internal Gas Connections Test
1.
Close and remove all gas cylinders from ADS II Anesthesia Workstation.
2.
Connect only the AIR line pressure hose to ADS II Anesthesia Workstation from the wall
90
supply. Leave all other line pressure hoses disconnected.
3.
With ADS II Anesthesia Workstation powered OFF, rotate the AIR flow control knob to ensure
a continuous flow increase throughout its full range.
4.
Disconnect the AIR line pressure hose form ADS II Anesthesia Workstation, and connect the
O2 line pressure hose from the wall supply.
5.
Fully rotate the N2O flow control knob and verify that there is not flow.
6.
Fully rotate the AIR flow control knob and verify that there is no flow.
3.6.2. Drive Gas Pressure Loss Alarm, N2O Cut off Valve Test
1.
Set the O2 flow to 2L/min using the flow control valve.
2.
Set the N2O flow to 2L/min using the flow control valve.
3.
Set the AIR flow to 2L/min using the flow control valve.
4.
Interrupt the O2 supply to ADS II Anesthesia Workstation.
5.
Verify that the flow of N2O and O2 stops within 2 minutes and that the flow of AIR (if available)
continues to flow at 2L/min.
6.
Verify the following alarms are activated:

O2 Supply Failure appears on the screen

An alarm tone sounds
3.7. Vaporizers
3.7.1. Vaporizer Interlock Test
1.
Attach two vaporizers to the vaporizer mounting manifold and lock them in place.
2.
Rotate either of the vaporizer dial to 3%.
3.
Verify that the other vaporizer dial cannot be rotated to a setting.
4.
Set both vaporizer dials to 0.
5.
Rotate the other vaporizer dial to 3%.
6.
Verify that the first vaporizer dial cannot be rotated.
7.
Rotate both vaporizer dials to T and remove both vaporizers.
8.
Verify that the locking spring is intact.
9.
Reconnect both vaporizers to the vaporizer mounting manifold.
91
3.7.2. Vaporizer Leak Test
CAUTION
Verify the system has passed the leak test without the vaporizers prior to this
test.
1.
Verify that vaporizers are mounted correctly.
2.
Ensure that the gas pressure for O2, N2O and AIR are at 50±10psi.
3.
Power ON ADS II Anesthesia Workstation.
4.
Attach a reusable-silicone –rubber breathing circuit to the Breathing System.
5.
Tightly connect the Y-piece to the breathing system test plug.
6.
Attach a breathing bag to the bag arm.
7.
Set the APL valve to the fully closed position (70cmH2O).
8.
Rotate the O2 flow control valve until 50cmH2O pressure is observed on the airway pressure
gauge.
9.
Verify that the necessary flow to stabilize the pressure is less than 300mL/min.
3.8. Performance Verification
3.8.1. STANDBY Mode Ventilation Test
NOTE
For testing purposes always use a reusable breathing circuit.
1.
Ensure that the gas pressure for O2, N2O, and AIR are at 50±10psi.
2.
Power ON ADS II Anesthesia Workstation.
3.
Perform the startup tests per the on-screen instructions. Ensure successful completion.
4.
Attach a breathing circuit and test lung to the Y-fitting of the breathing circuit.
5.
Set the APL valve to 15cmH2O.
6.
Set the AIR flow to 5L/min using the flow control valve.
7.
Squeeze the breathing bag once every 10 seconds to inflate and deflate the test lung to
approximately 20cmH2O of pressure.
8.
Verify the inflation and deflation of test lung.
3.8.2. Manual Mode Ventilation Test
1.
92
Set the ventilation mode to MANUAL.
2.
Set the APL valve to approximately 25cmH2O. Push the O2 flush button to fill the breathing
bag.
3.
Set the AIR flow to 1L/min using the flow control valve.
4.
Squeeze the breathing bag once every 3 seconds.
5.
Verify the inflation and deflation of the test lung.
6.
Verify that an airway pressure waveform and all numeric values appear on screen during bag
compressions.
7.
Stop squeezing the breathing bag and set the APL valve to the open position.
3.8.3. APNEA Alarm Test
1.
While in the manual ventilation mode, stop ventilating the test lung.
2.
Verify that the following APNEA alarm signals activates at approximately 60 seconds from the
last bag compression.

APNEA appears on the screen.

An alarm tone sounds.
3.8.4. Alarm MUTE Test
1.
While the APNEA alarm is sounding, press the MUTE key.
2.
Verify the audio portion of the alarm stops and resumes after 2 minutes.
3.8.5.
VCV Ventilation Mode Test
3.8.5.1.
VCV Adult Ventilation Mode Test
CAUTION
For testing purposes always use a reusable breathing circuit.
1.
Attach a breathing circuit and breathing bag.
2.
Attach an adult test lung to the Y-fitting of the breathing circuit.
3.
Attach a vent tester between the expiratory port and the expiratory hose.
4.
Set the O2 flow to 2L/min and set the N2O and AIR flow rates to minimum flow.
5.
Set the ventilation controls to:
93
Ventilator Controls
Ventilator Settings
Patient Type
Adult
Ventilation Mode
VCV
Tidal Volume-VT
600
Breath Rate-freq
8
I:E Ratio-I:E
1:2
Plateau -Tp
10
PEEP
OFF
Pmax
40
6.
Select VCV again to start ventilation.
7.
Verify that the pressure waveform, Tidal Volume, Mean or Plateau Pressure, Resp. rate and
minute volume vales appear on the screen.
8.
Verify the Tidal Volume display is within 15% of the set value within approximately 1 minute
from the start of ventilation.
9.
Verify the Tidal Volume display is within 15% of the delivered volume measured with the vent
tester within approximately 1 minute from the start of ventilation.
10. Verify the measured O2 concentration is at least 97% after 5 minutes.
11. Set the AIR flow to 3L/min and set the N2O and O2 flow rates to minimum flow.
12. Verify the measured O2 concentration is 21% ±3% vol.% after 5 minutes.
94
3.8.5.2.
VCV Child Ventilation Mode Test
CAUTION
Limit the volume in the test lung to provide sufficient airway pressure to satisfy
the Low Peak Pressure alarm. Or reduce the Peak Pressure alarm limit to a lower value to prevent
the alarm when using an adult test lung.
1.
Attach a breathing circuit and breathing bag.
2.
Attach an adult test lung to the Y-fitting of the breathing circuit.
3.
Attach a vent tester between the expiratory port and expiratory hose.
4.
Set the O2 flow to 2L/min and set the N2O and AIR flow rates to minimum flow.
5.
Set the ventilation controls to:
Ventilator Controls
Ventilator Settings
Patient Type
Child
Ventilation Mode
VCV
Tidal Volume-VT
120
Breath Rate-freq
20
I:E Ratio-I:E
1:2
Plateau-Tp
10
PEEP
OFF
Pmax
40
6.
Select VCV to start ventilation.
7.
Verify that the pressure waveform, Tidal Volume, Mean Pressure, Resp. rate and minute
volume values appear on the screen.
8.
Verify the Tidal Volume display is within 25mL or±15% of the delivered volume (whichever is
greater) measured with the vent tester within approximately 1 minute from the start of
ventilation.
9.
Verify the delivered volume as measured by a vent tester at the expiratory port, is within 17%
of the Tidal Volume set value within approximately 1 minute from the start of ventilation.
95
3.8.6. Airway Disconnect Alarm Test
1.
While the ventilator is running, disconnect the expiratory limb from the expiratory port on the
Breathing System.
2.
Verify the following airway pressure disconnect alarm signals activate:

APNEA message appears on the screen.

Low Airway Pressure message appears on the screen.

An alarm tone sounds.
3.8.7. PCV Adult Ventilation Mode Test
CAUTION
For testing purposes always use a reusable breathing circuit.
1.
Attach a breathing circuit and breathing bag.
2.
Attach an adult test lung to the Y-fitting of the breathing circuit.
3.
Attach a vent tester between the expiratory port and the expiratory hose.
4.
Set the O2 flow to 3L/min and set the N2O and AIR flow rates to minimum flow.
5.
Set the ventilator controls to:
Ventilator Controls
Ventilator Setting
Patient Type
Adult
Ventilation Mode
PCV
Target Pressure -PTARGET
20
Breath Rate -freq
8
I:E Ratio-I:E
1:2
PEEP
OFF
Inspiratory Slope-Tslope
0.5
6.
Select PCV to start ventilation.
7.
Verify the Peak Pressure reading of the display is within ±4cmH2O of the Peak Pressure
measured with the vent tester.
8.
Verify that the pressure waveform Tidal Volume, Resp. Rate and minute volume values
appear on the screen.
9.
Verify that the Peak Value reaches 20±4cmH2O within five breaths from the start of
ventilation.
96
3.8.8. Pressure Support (PS) Ventilation Mode Test
CAUTION
For testing purposes always use a reusable breathing circuit.
1.
Attach a breathing circuit and breathing bag.
2.
Attach an adult test lung to the Y-fitting of the breathing circuit.
3.
Attach a vent tester between the expiratory port and the expiratory hose.
4.
Set the O2 flow to 1L/min and set the N2O and AIR flow rates to minimum flow.
5.
Set the ventilator controls to:
Ventilator Controls
Ventilator Setting
Patient Type
Adult
Ventilation Mode
PS
Differential Pressure -ΔP
5
PEEP
OFF
Flow Trigger -Trigger
3
Inspiratory Slope-Tslope
0.5
Minimum frequency -freqMIN
4
6.
Set PS to start ventilation.
7.
Try to trigger the machine by slightly squeezing the test lung and releasing. Maintain a
continuous breath rate.
8.
Verify that a pressure waveform and all ventilation parameters appear on the screen.
9.
Verify that the Peak Pressure reading on the display is ±4 the value of ΔP+PEEP.
10. Stop triggering breaths.
11. Verify that after 30 the ventilator delivers a breath and displays the message APNEA
BACKUP.
12. Verify the system ventilates with a frequency of 2bpm.
97
3.9. Alarms and Failsafe Functions
3.9.1. Set Up
CAUTION
For testing purposes always use a reusable breathing circuit.
1.
Ensure that the gas pressure for O2, N2O and AIR are at 50±10psi.
2.
Power ON ADS II Anesthesia Workstation.
3.
Perform the Startup Tests per the on-screen instructions. Ensure successful completion.
4.
Attach a breathing circuit and breathing bag.
5.
Attach an adult test lung to the Y-fitting of the breathing circuit.
6.
Set the O2 flow to 2L/min and set the N2O and AIR flow rates to minimum flow.
7.
Set the ventilator controls to:
Ventilator Controls
Ventilator Setting
Patient Type
Adult
Ventilation Mode
VCV
Tidal Volume -VT
600
Breath Rate -freq
8
I:E Ratio -I:E
1:2
Plateau -Tp
10
PEEP
OFF
Pmax
40
8.
Select VCV to start ventilation.
3.9.2. Low FiO2 Alarm Test
1.
Set the flow FiO2 Alarm limit to 50% O2.
2.
Set the AIR flow control valve to 5L/min.
3.
Set the FiO2 flow controller to minimum flow.
4.
Verify the following Low FiO2 alarm signals activate, within three ventilation cycles:
5.
98

Low FiO2 message appears on the screen.

An alarm tone sounds.
Set the Low FiO2 alarm limit to 18%.
6.
Verify the alarm signals cease.
3.9.3. High FiO2 Alarm Test
1.
Set the high FiO2 Alarm limit to 49% O2.
2.
Set the FiO2 flow control valve to 5L/min.
3.
Set the AIR flow controller to minimum.
4.
Verify the following High FiO2 alarm signals activate:

High FiO2 message appears on the screen.

An alarm tone sounds.
5.
Set the high FiO2 alarm limit to the max setting.
6.
Verify the alarm signals cease.
99
3.9.3.1.
Peak Pressure Alarms Test
1.
Set the PAW Low alarm to the lowest setting.
2.
Set the PAW High alarm limit set point about 5 to 8 digits below the Peak Pressure displayed
on the upper left of the screen.
3.
Verify the following (high) peak pressure alarms activate:

High Airway Pressure message appears on the screen.

An alarm tone sounds.

Inspiration ends and expiration starts as the pressure meets the high alarm limit.
4.
Set the PAW High alarm limit set point to 65cmH2O.
5.
Verify the alarms signals cease.
6.
Set the PAW Low alarm limit set point to 50cmH2O.
7.
Verify the following (low) peak pressure alarms activate:

Low Airway Pressure message appears on the screen.

An alarm tone sounds.
8.
Set the PAW Low alarm limit to 12cmH2O.
9.
Verify the alarm signals cease.
3.9.3.2.
Minute Volume Alarm Test
1.
Set the MV Low alarm limit set point to the highest value.
2.
Verify the following alarms activate:

Low MV message appears on the screen.

An alarm tone sounds.
3.
Set the MV Low alarm limit to minimum setting.
4.
Verify the alarm signals cease.
5.
Set the MV High alarm set point to the lowest value.
6.
Verify the following alarms activate:
7.

High MV message appears on the screen.

An alarm tone sounds.
Set the MV High alarm limit set point to the highest value.
Verify that the alarm signals cease.
100
3.10. Miscellaneous Tests
3.10.1.
1.
Test the Line Voltage Alarm
Before starting this test, verify that the battery is fully charged. The battery icon in the upper
right corner of the screen is solid when the battery is fully charged.
2.
Interrupt AC line voltage.
3.
Verify that the following alarms activate:

An alarm tone sounds.

AC Power Failure message appears on the screen.
4.
Verify that a fully charged battery operates the ventilator for a minimum of 45 minutes.
5.
Plug ADS II Anesthesia Workstation into AC line voltage.
6.
Verify that the alarm signals cease.
7.
Verify the presence of the battery charging icon in the upper right corner of the screen (status
bar moving from right to left).
3.10.2.
Wheel Brakes Test
1. Verify that each from wheel brake operates.
3.10.3.
Work Light Test
1.
Turn on the work light located on the bottom side of the top panel.
2.
Verify that it lights in both on positions.
3.10.4.
1.
Auxiliary Flow Meter
Verify an AIR flow of 15L/min can be obtained by connecting the auxiliary AIR hose to the
pressure source and opening the flow meter.
2.
Verify an O2 flow of 15L/min can be obtained by connecting the auxiliary O2 hose to the
pressure source an opening the flow meter.
101
4. Configuration menu
This section describes the Service level function of the ADS II Anesthesia Workstation.
The Configuration menu has three parts which are password protected, including ―
Vent Defaults‖,
―
Alarm Defaults‖ and ―
Service Mode‖.
CAUTION: Configuration button is effective only in standby mode.
Click on ―
‖menu on the right column of the screen, the correspond sub-menu appears on
the screen
Fig.4-1
4.1. Vent Defaults
Vent Defaults submenu is for super-user and service engineer.
When the ―
Configuration‖ button is
selected, the Vent Defaults interface
appears.
Fig.4-2
102
Enter the password ―
2020‖and click on
― ‖, the interface shown as the picture
on the right appears.
If enter wrong password, click on ― ‖
to clear the entered number.
There are four ventilation modes in the
―
Vent Defaults‖ tab, including VCV,
PCV, SIMV and PS.
Fig.4-3
Select one ventilation mode, the
interface shown as the picture on the
right appears.
There are two sections of ventilation
parameters in the menu, one for adult
and the other for child.
The user can set the default parameters
for each ventilation mode.
Fig.4-4
Settings entered will be used as the
default settings after unit power up.
"Load Factory Settings" button when
pressed , will change the default
settings to the factory defaults
103
4.2. Alarm Defaults
Vent Defaults submenu is for super-user and service engineer.
Select the Alarm Defaults sub-menu,
the interface shown as the picture on
the right appears.
Fig.4-5
Enter the password ―
2020‖and click on
― ‖, the interface shown as the picture
on the right appears
If enter wrong password, click on ― ‖
to clear the entered number.
There are four alarm limits which can be
set as needed in the ―
Alarm Defaults‖
tab, including Adult Vent Alarm Limits,
Child Vent Alarm Limits, Gas Alarm
Limits and Agent Alarm Limits.
Settings entered will be used as the
default settings after unit power up.
"Load Factory Settings" button when
pressed, will change the default settings
to the factory defaults.
104
Fig.4-6
4.3. Service Mode
Service Mode submenu is only for the service engineer.
Use the service-level password ―
2010‖ to access the Service menu, which including ―
Calibration‖,
―
SW Update‖, ―
Optional Functions‖, ―
Optional Language‖ and ―
Setup‖
Select the Service Mode sub-menu, the
interface shown as the picture on the
right appears.
Fig.4-7
Enter the right password and click on
― ‖, the interface shown as the picture
on the right appears
If enter wrong password, click on ― ‖
to clear the entered number.
Fig.4-8
105
4.3.1. Calibration
The calibration submenu including Flow Valve, Flow Sensor, Pressure Sensor, PEEP Valve
and Cal Data. Select ―
Calibration‖ submenu, the screen displays as bellow picture.
Fig.4-9
106
4.3.1.1.
Flow Valve
Set flow meters to 0
Remove Bellows,
Restore the cover
Remove I and E valve disks,
Disconnect hose from
reinstall valve covers
Insp. port
Seal Exp. ports
Fig.4-10 Flow valve calibration Diagram
Select ―
Calibration‖ -- ―
Flow valve‖ to
enter the flow valve calibration screen.
Select ―
start‖ to perform flow valve
calibration, and select ―
‖ to return to
Calibration menu.
Fig.4-11
107
Do the procedure according to the
screen displayed message and ―
Flow
valve calibration Diagram‖.
Then select ―
start‖ the screen shown as
the picture on the right appears.
Fig.4-12
Select ―
start‖ to perform flow valve
calibration, the system calibrating
screen shows as the picture on the right.
Fig.4-13
If calibration success, the screen shown
as the picture on the right appears
Select “
‖ back to Calibration
menu.
Fig.4-14
108
If calibration failure, the screen shown
as the picture on the right appears
Select ―
Repeat‖ to do the
flow valve
calibration again
Select “
‖ back to Calibration
menu.
Fig.4-15
109
4.3.1.2.
Flow Sensor
Remove Bellows,
Restore the cover
Close flow meter
Remove I and E valve
disks, reinstall valve covers
Flow Monitor
（TSI）
Seal Exp. ports
Flow Regulator
Fig.4-16 Inspiratory flow sensor calibration diagram
1. Connect one tube of flow regulator to Auxiliary O2 port.
2. Connect the other tube of flow regulator to one end of drive gas tube, of which the other end is
connected to breathing system bottom.
3. Connect flow monitor (TSI) to Insp. Port
NOTE:
Before connecting TSI to ADS II Anesthesia Workstation, please set ―
Gas‖ of TSI to
―
Oxygen‖, and set ―
Flow Units‖ of TSI to ―
Volumetric L/min‖. The TSI window have been set is
shown as following picture.
110
TSI Window
Select ―
Calibration‖ -- ―
Flow Sensor‖
to enter the flow sensor calibration
screen.
Select ―
start‖ to choose the flow sensor
to be calibrated, and select ― ‖ to
return to Calibration menu.
Fig.4-18
Select ―
start‖, the screen shown as the
picture on the right appears.
There are two bars on the screen, one
for inspiration sensor and the other for
expiration sensor
Select one sensor to calibrate.
Fig.4-19
Select ― ‖ to return to Calibration
menu.
111
Do the procedure according to the
screen displayed message and
―
Inspiratory sensor calibration diagram‖.
Then select ―
Start‖ the system enters
into the calibration interface.
Fig.4-20
Select ―
Start‖, the screen shown as the
picture on the right appears.
Calibrate 0, 3, 12 and 30 in turns.
If the calibration success, the calibrated
character is grey, other while the
calibrated character is black.
Fig.4-21
Select ―
Start‖, the system starts the total
calibration procedure. Select ―
‖ to
return to Calibration menu.
Regulate the throttle valve to make the
flow to 0L/min and then press ―
0‖ button.
The system starts 0 L/min calibration.
If the 0 L/min calibration success, the
interface shown as the picture on the
right appears.
Regulate the throttle valve to make the
flow to other values and then press the
corresponding button to do other
calibrations.
112
Fig.4-22
If the 0 L/min calibration failure, the
interface shown as the picture on the
right appears.
Press ―
0‖ button to do 0 L/min
calibration again.
Select ―
Start‖, the system starts the total
calibration procedure.
Fig.4-23
Select ― ‖ to return to Calibration
menu.
Select ―
Start‖, the screen shown as the
picture on the right appears.
Select ― ‖ to return to Calibration
menu.
Fig.4-24
If all the calibrations of 0, 3, 12, 30L/min
success, the total calibration is
successful and the interface shown as
the picture on the right will appear.
Select ― ‖ to return to Calibration
menu.
Fig.4-25
113
If one of 0, 3, 12, 30 calibration failure,
the total calibration will fail and the
interface shown as the picture on the
right will appear.
Select ―
Repeat‖ the system goes back
to the flow sensor initialization
calibration interface.
Fig.4-26
Select ― ‖ to return to Calibration
menu.
114
Expiratory flow sensor calibration
Close flow meter
Remove Bellows,
And then restore
the cover
Seal Ins. ports
Remove I and E valve
disks, reinstall valve
covers
Tube connector
opens to AIR
Connect flow monitor to
Exp. Port
Fig.4-28 The flow monitor connector position
1. Connect one tube of flow regulator to Auxiliary O2 port.
2. Connect the other tube of flow regulator to flow monitor (TSI).
3. Connect flow monitor (TSI) to Exp. Port
4. Connect a tube longer than 1m to the drive gas port at the bottom of breathing system, and
make the other connector of tube open to AIR
NOTE:
Before connecting TSI to ADS II Anesthesia Workstation, please set ―
Gas‖ of TSI to
―
Oxygen‖, and set ―
Flow Units‖ of TSI to ―
Volumetric L/min‖. The TSI window have been set is
shown as following picture.
115
TSI Window
Select ―
Calibration‖ -- ―
Flow Sensor‖ to
enter the flow sensor calibration screen.
Select ―
Start‖ to choose the flow sensor to
be calibrated, and select ― ‖ to return to
Calibration menu.
Fig.4-31
Select ―
Start‖, the screen shown as the
picture on the right appears.
There are two bars on the screen, one for
inspiration sensor and the other for
expiration sensor
Select expiration sensor to calibrate.
Fig.4-32
Select ― ‖ to return to Calibration menu.
116
Do the procedure according to the screen
displayed message and ―
Expiratory sensor
calibration diagram‖.
Then select ―
Start‖ the system enters into
the calibration interface.
Fig.4-33
Select ―
Start‖, the screen shown as the
picture on the right appears.
Calibrate 0, 3, 12 and 30 in turns.
If the calibration success, the calibrated
character is grey, other while the calibrated
character is black.
Fig.4-34
Select ―
Start‖, the system starts the total
calibration procedure. Select ― ‖ to return
to Calibration menu.
Regulate the throttle valve to make the flow
to 0L/min and then press ―
0‖ button.
The system starts 0 L/min calibration.
If the 0 L/min calibration success, the
interface shown as the picture on the right
appears.
Regulate the throttle valve to make the flow
Fig.4-35
to other values and then press the
corresponding button to do other
calibrations.
117
If the 0 L/min calibration failure, the
interface shown as the picture on the right
appears.
Press ―
0‖ button to do 0 L/min calibration
again.
Select ―
Start‖, the system starts the total
calibration procedure.
Fig.4-36
Select ― ‖ to return to Calibration menu.
Select ―
Start‖, the system starts the total
calibration procedure and the screen is
shown on the right.
Select ― ‖ to return to Calibration menu.
Fig.4-37
If all the calibrations of 0, 3, 12, 30
success, the total calibration is successful
and the interface shown as the picture on
the right will appear.
Select ― ‖ to return to Calibration menu.
Fig.4-38
118
If one of 0, 3, 12, 30 calibration failure, the
total calibration will fail and the interface
shown as the picture on the right will
appear.
Select ―
Repeat‖ the system goes back to
the flow sensor initialization calibration
interface.
Fig.4-39
Select ― ‖ to return to Calibration menu.
119
4.3.1.3.
Pressure Sensor
Set APL valve to 0
Close flow meter
Disconnect any hoses
from the inspiratory and
expiratory ports
Fig.4-40
Select ―
Calibration‖ -- ―
Pressure
Sensor‖ to enter the pressure sensor
calibration screen.
Select ―
start‖ to perform flow valve
calibration, and select ― ‖ to return to
Calibration menu.
Fig.4-41
120
Do the procedure according to the
screen displayed message and
―
Pressure sensor calibration Diagram‖.
Then select ―
start‖, the screen shown
as the picture on the right appears.
Fig.4-42
If calibration success, the screen shown
as the picture on the right appears
Select “
‖ back to Calibration
menu.
Fig.4-43
If calibration failure, the screen shown
as the picture on the right appears
Select ―
Repeat‖ to do the flow valve
calibration again
Select “
‖ back to Calibration
menu.
Fig.4-44
121
4.3.1.4.
PEEP Valve
Set Fresh Gas
Flow to 1.0L/min
Connect the breathing
circuit and connect a
1L bag to Y-piece
Push ―
O2+‖ to full fill
the Bellows
Fig.4-45
Select ―
Calibration‖ -- ―
PEEP valve‖ to
enter the PEEP valve calibration screen.
Select ―
start‖ to perform flow valve
calibration, and select ― ‖ to return to
Calibration menu.
Fig.4-46
122
Do the procedure according to the
screen displayed message and ―
PEEP
valve calibration Diagram‖.
Then select ―
start‖, the screen shown
as the picture on the right appears.
Fig.4-47
If calibration success, the screen shown
as the picture on the right appears
Select “
‖ back to Calibration
menu.
Fig.4-48
If calibration failure, the screen shown
as the picture on the right appears
Select ―
Repeat‖ to do the flow valve
calibration again
Select “
‖ back to Calibration
menu.
Fig.4-49
123
4.3.1.5.
Cal Data
Select ―
Calibration‖ -- ―
Cal Data‖ to
enter the Cal Data screen.
The screen has five items; each item
has some corresponding monitoring
values which are just for reference.
Select ― ‖ to return to Calibration
menu.
Fig.4-50
4.3.2. SW Update
Select ―
Service Mode‖ -- ―SW Update‖
to open the interface on the right.
Do according to the promote message
on the screen.
The ―
Start‖ button is invalid.
Select ― ‖ to return to Service Mode
menu.
124
Fig.4-51
Insert the USB in which has the newest
software of ADS II Anesthesia
Workstation.
After connecting USB to machine the
display shows as the right picture.
Select ―
Start‖ to start SW Update
Fig.4-52
procedure,
Select ― ‖ to close the sub-menu
After selecting ―
Start‖ the software
update interface covers the full screen.
The server can update all software.
When doing the update do not break the
update process.
Select ―
Update All Components‖ to
repeat the update if the update process
is broken abnormally.
Fig.4-53
The interface displays ―
Success!‖ or
―
Failure!‖ in the running bar area after
updating.
The success color is green while the
failure is red.
Fig.4-54
125
The message ―
Re-cycle to implement
the update software‖ appears after
updating software. The server should
re-cycle the machine to perform the GUI
in the Update Software.
Fig.4-55
126
4.3.3. Optional Functions
Select ―
Service Mode‖ -- ―O
ptional
Function‖ to open the interface on the
right.
― ‖ indicates that machine has this
function.
― ‖ indicates that machine has no this
function.
Fig.4-56
Choose the needed function and press
―
Activate function‖ to achieve the
needed functions.
Select ― ‖ to return to Service Mode
menu.
Press ―
Activate function‖ to open the
interface on the right.
Remember the ID NO.:
NEGD-I68Q-JTNL-GTID-RV produced
by the machine according to its current
configuration.
Fig.4-57
Send the ID NO. and required function
to manufacturer to ask for the register
number.
127
Enter the register number from Function
Configuration Software into the white
blank on the machine interface shown
as right picture.
Press‖
‖, if the register number
is correct, the interface as the right
picture appears.
Fig.4-59
The message ―
Application new
configure after reboot‖ appears on the
screen.
If the register number is wrong, the
interface as the right picture appears.
The message ―
The password is
incorrect‖ appears on the screen.
Fig.4-60
128
4.3.4. Optional Language
Optional Language sub-menu has
several language, for example,
―
English‖
Before each language there is a
□,Click on ―
□‖to select the language or
not.
Shows the language has been
Fig.4-61
selected.
Select ―
Save‖ to choose the needed
language.
Select “
‖ back to Service Mode
menu.
Fig.4-62
129
4.3.5. Setup
Select ―
Setup‖ to enter the setup
screen.
There are three items in the setup
screen, including Demo ,Flow Meters
and Gas Standard
Demo only has an ―
OFF‖ menu.
Fig.4-64
Flow Meters have three items, US, CE
and CN.
The gray spot following the item shows
the current type of flow meter.
Fig.4-65
Gas Standard has two items, ATP and
BTPS.
The gray spot following the item shows
the current type of gas standard.
Fig.4-66
130
5. Troubleshooting
5.1. General Troubleshooting
The following table shows symptoms and corrective actions for problems when troubleshooting ADS II Anesthesia Workstation. The information given
indicates failures during startup and runtime.
131
Trouble
Occurrence Phase
Cause Analysis
Solutions
1. The power supply switch is turned to ON,
1.Turn the power supply switch to OFF and power on again
immediately after be turned to OFF, which
after waiting for 1～2seconds.
makes the time too short for the BDU control
board power to reboot.
BDU
Communication
FAIL
Startup test
2. The data wire is disconnected or
2. Check whether the data wire (signal wire at backside of
damaged.
display) is disconnected or is damaged.
3. The MCB is defective.
3. Check whether D10, D11 and D12 on MCB are flashing and
D8 is lighting, if not, there is something wrong with MCB.
Replace the MCB and perform each item of calibration and
startup test again.
4. MCB crashes or resets.
132
4. Turn off the power supply and power on again.
Trouble
Occurrence Phase
Cause Analysis
Solutions
1. The power supply switch was turned ON,
1. Turn the power supply switch to OFF, wait 1～2 seconds,
and OFF quickly.
then power on again.
2. GUI, BDU and Keyboard are incompatible.
2. Update software version. Enter SERVICE manual to check
out the real software version. If the version is 00.00, turn the
power supply switch to OFF, and power on again.
Software
Version FAIL
3. The data wire is disconnected or
3. Check whether the data wire (signal wire at backside of
damaged.
display) is disconnected or is damaged.
4. MCB is defective.
4. Check whether D10, D11 and D12 on MCB are flashing and
Startup test
D8 is lighting, if not, there is something wrong with MCB.
Replace the MCB and perform each item of calibration and
startup test again.
5. The keyboard board is defective.
5. Check whether keyboard indicator is flashing when
keyboard software is not suited to machine, There is
something wrong with keyboard if indicator is not flashing.
Replace the user interface assembly.
6. PC104 board is defective.
6. If all the software communication fail while keyboard and
MCB works well; Replace PC104 board with the compatible
software version.
133
Trouble
BDU EEPROM
Data FAIL
Occurrence
Phase
Startup test
Cause Analysis
Solutions
1. Data stored in EEPROM on MCB is lost
1. Startup, and then perform each item of the calibration and
(checksum error).
startup test again.
2. MCB is defective.
2. Replace MCB.
1. The wire that connects to the vent/manual
1. Check whether the connection wire of the vent/manual valve is
valve is disconnected or is damaged.
disconnected or is damaged.
2. The vent/manual solenoid valve is damaged.
2. Measure the resistance of solenoid valve, if the resistance is
not within the range of 200~400Ω, the solenoid valve is fail.
Vent/Manual
Valve Failure
Startup test
Replace the vent/manual solenoid valve.
3. MCB, interface board power supply cable
3. Check whether the connection of cable is correct with a
failure
Multimeter. Or measure the voltage of MCB yellow cable to
earth. If the voltage is not beyond 22-25V, the cable is defective.
4. MCB is defective
4. Check the connection cable and replace MCB. Then perform
each item of the calibration and startup tests again.
Keyboard
Communication
Sensor FAIL
134
1. Check whether keyboard COM1 is correctly connected.
2. The keyboard board is defective.
2. Replace keyboard.
1. The connection wire of the MCB is
1. Check whether the connection wire of the MCB is
disconnected or is damaged.
disconnected or damaged.
2. The connection of the MCB is defective.
2. Check the power supply. Replace the MCB.
Startup test
FAIL
Pressure
1. The data wire is disconnected or is damaged.
Startup test
Trouble
Occurrence
Phase
Cause Analysis
Solutions
3. The tubing kinked or occluded.
3. Check the tubing for kinks and remove any occlusions.
135
Trouble
O2 Sensor FAIL
Occurrence Phase
Startup test
Cause Analysis
Solutions
1. The O2 concentration is below 16%.
1. Increase O2 concentration.
2. The O2 sensor is out of range.
2. Replace the O2 sensor.
3. The main unit O2 sensor cable is
3. Check whether the main unit O2 sensor cable id
disconnected or damaged.
disconnected or damaged.
4. The MCB is defective.
4. Replace the MCB, and then perform each item of the
calibration and startup test again.
PEEP Valve
FAIL
5. Weeping occurs on O2 sensor.
5. Replace the O2 sensor.
6. The O2 sensor is not compatible with the
6. Replace the MCB. And then perform each item of the
MCB.
calibration and startup test again.
1. The connection wire of the inspiration
1. Check whether the PEEP valve is disconnected or
valve is disconnected or damaged.
damaged.
2. The PEEP valve is defective.
2. Replace the PEEP valve.
3. The MCB is defective.
3. Replace the MCB and then perform each item of the
Startup test
calibration and startup test again.
4. The PEEP valve calibration fails.
4. Clean the check valves inside the Breathing System, and
then perform the flow sensor calibration and flow valve
calibration.
5. The PEEP valve is blocked.
136
5. Clean or replace the PEEP valve.
Trouble
Inspiration
Valve FAIL
Occurrence Phase
Startup test
Cause Analysis
Solutions
1. The connection wire of the inspiration valve
1. Check whether the inspiration valve s disconnected or
is disconnected or damaged.
damaged.
2. The inspiration valve is defective.
2. Replace the inspiration valve.
3. The MCB is defective.
3. Replace the MCB and then perform each item of the
calibration and startup test again.
1. The flow sensor does not reach the
1. Reinstall the absorber canister.
minimum value.
Flow Sensor
FAIL
Startup test
2. The AD value of flow sensor is incorrect.
2. Check whether the flow sensor is correctly connected.
3 The flow meter leaks.
3. Replace the flow meter.
4. MCB is defective
4. Replace MCB and then perform each item of the calibration
and startup test again.
137
Trouble
Alarm Speaker
FAIL
Occurrence Phase
Cause Analysis
Solutions
1. The connection wire to the speaker is
1. Check whether the connection wire of the speaker is
disconnected or damaged.
disconnected or damaged.
2. The speaker assembly is not connected.
2. The communication board is not pretty welded, weld the
communication board again.
Startup test
4. The loop of the speaker is turned off.
4. Replace the speaker.
5. The communication board is defective.
5. Replace the communication board, and confirm the software
version is compatible with the new one.
1. The pneumatic tube is disconnected.
1. Check whether the pneumatic tube is connected or
damaged.
2. Gas cannot flow fluently in the Breathing
2. Adjust or replace the Breathing System.
During manual
System.
leak test, the
3. The bellows moves downward. There are
3. Reduce the pressure on some ports, such as CGO port and
leaks happened on some ports in the
1.75 pressure regulator.
bellows moves
Startup test
when it
Breathing System. The pressure of 1.75bar
shouldn’t.
pressure regulator is so high that leaks
occur.
4. The bellows moves upward, the safety
4. Replace the safety valve.
valve leaks.
In leakage
detection, the
138
1. The pressure gauge is defective.
Startup test
1. Replace the pressure gauge.
Trouble
Occurrence Phase
Cause Analysis
Solutions
APL valve
2. The Breathing System leaks in manual
2. Replace the APL valve or replace the Breathing System.
detection
mode.
pressure
displayed on
the pressure
gauge does not
stay within
25～35cmH2O.
139
Trouble
Occurrence Phase
safety valve
Solutions
1. The proportional valve on the airway
1. Calibrate the inspiration valve again.
module fails.
In leakage
detection,
Cause Analysis
Startup test
detection fails.
2. The safety valve in the airway module
2. Replace the safety valve or the airway module.
fails.
3. The local altitude is above 4000 meters.
3. Replace the application software and pressure sensor board
to adapt to the local altitude.
In leakage
1. Check the connection on the tubing.
2. The absorber canister is not correctly
2. Check the installation of the absorber canister.
connected.
detection, the
leakage
1. The tubing connection is not tight.
Startup test
volume is
400mL～1L.
3. The pressure gauge or oxygen sensor on
3. Check the installation of the pressure gauge or oxygen
the circuit is not installed tightly.
sensor on circuit.
4. There is a leakage in the fresh gas supply.
4. Check the fresh gas supply for leakage.
5. The bellows moves upward or downward.
5. Reduce the output pressure on circuit, or replace the safety
valve.
In leakage
detection, the
leakage
volume is
larger than 1L.
140
Startup test
1. The tubing connection is not tight.
1. Check the connection on the tubing.
2. The absorber canister is not correctly
2. Check the installation of the absorber canister.
connected.
3. The pressure gauge or oxygen sensor on
3. Check the installation of the pressure gauge or oxygen
the circuit is not installed tightly.
sensor on circuit.
4. There is a leakage in the fresh gas supply.
4. Check the fresh gas supply for leakage.
Trouble
Occurrence Phase
Cause Analysis
Solutions
5. The gate valve on vaporizer mounting
5. Replace the gate valve.
manifold is defective.
1. The Y-fitting is not sealed or the Breathing
1. Check the connection and leakage of respiration tubes.
System has leakage.
In compliance
test,
compliance test
2. The flow meter is set incorrectly.
2. Calibrate the flow meter again.
3. The respiration tubes are too long.
3. The respiration tubes cannot be too long, replace the long
tubes.
Startup test
4. The calibration of pressure sensor is
fails.
4. Calibrate the pressure sensor again.
inaccurate
5. The airway module is defective.
5. Replace the airway module.
6. The gas module is defective.
6. Replace the gas module.
1. Gas supply is not connected.
1. Check whether gas supply is connected or is switched on.
Observe the gas supply pressure gauge to find whether the
pressure is higher than 0.28Kpa.
O2 supply fails.
Startup test
/Runtime
2. The gas supply sensor connection cable is
2. Replace the gas supply cable.
damaged.
3. The MCB is defective.
3. Connect gas supply and make the pressure is higher than
28Kpa. Then test the voltage of T63 and T58, if the valve are
lower than 0.83V, MCB is defective. Replace the MCB, and
perform each item of calibration and startup.
141
Trouble
Occurrence Phase
AC Outlets are
Startup test
non functional
/Runtime
142
Cause Analysis
1. AC outlets are not connected.
2. A fuse is tripped.
Solutions
1. Check whether AC outlets are connected correctly.
2. Replace the fuse.
Trouble
Occurrence Phase
Cause Analysis
Solutions
1. Battery capacity is low.
1. Connect the battery to AC power. Make sure the battery
is fully discharged and charged every 3 months.
Low Battery
Runtime
icon always
charging
status.
2. Replace the battery.
3. The connection cables or power board are
3. Check the connection cables or replace the power
defective.
board.
1. Battery capacity is low.
1. Connect the battery to AC power. Make sure the battery
is fully discharged and charged every 3 months.
The battery
shows
2. The battery is not functional.
Runtime
2. The connection cable of battery is not
2. Check whether the battery connection cable is not
connected or damaged.
connected or damaged.
3. The battery is not functional.
3. Replace the battery.
4. The power board is defective or the
4. Replace the power board.
surrounding environment is too high.
5. The cables on the power board are defective.
143
5. Reconnect the cables correctly.
Trouble
Occurrence Phase
Cause Analysis
Solutions
1. Mains outlet is not connected correctly.
1. Check whether mains outlet is connected correctly.
2. The connection cables of the Breathing
2. Replace the connection cables of the Breathing System.
System are defective.
The heating of
the Breathing
3. The heating control board is defective.
3. Replace the heating control board or the output cable.
4. The circuit inside the breathing system is
4. Replace the breathing system.
Runtime
System fails.
defective.
5. The light on the heating control board
5. Replace the heating control board.
cannot be lighted or is always light.
The O2 reading
is out of
Runtime
tolerance.
The pressure
reading is out
Runtime
of tolerance.
PEEP reading
is out of
tolerance.
144
Runtime
1. The O2 sensor calibration is incorrect, or
the O2 sensor is defective.
1. The pressure sensor calibration is
incorrect.
1. Calibrate the O2 sensor again or replace the O2 sensor.
1. Calibrate the pressure sensor again.
1. PEEP valve calibration is incorrect.
1. Calibrate PEEP valve again.
2. Pressure sensor calibration is incorrect.
2. Calibrate the pressure sensor again.
3. PEEP value is above the normal level.
3. Calibrate the PEEP valve again.
4. PEEP valve is not tightly connected.
4. Tighten the screw at the bottom of PEEP valve.
Trouble
Occurrence Phase
Cause Analysis
Solutions
1. The compliance test isn't accurate after
1. Perform the compliance test again.
start-up.
2. The supply gas pressure is too low, so the
2. Advance the supply gas pressure.
VT is inaccurate.
3. The inspiratory VT is too large or the
3. Examine the check valve for one direction character, clean
expiratory VT is too small; The disk in check
the check valve disk.
becomes sticky, cleaning is needed.
The Vt reading
is out of
tolerance.
Runtime
4. The bellows does not move steadily.
3. Heating the bellows or replace the bellows.
5. The inspiratory VT is too small or the
5. Replace or reconnect the pneumatic hose, settle the
expiratory VT is too large; When the airway
pipeline to avoid it blocked; replacing O-ring of the connector to
pressure is 0 and 30cmH2O, the value of
avoid the leakage.
Insp. /Exp. sensors in engineer mode AD
monitoring is far away from 0.27V.
6. The Expiratory wave on screen is smaller
6. If the water in the circuit, use MANUAL Mode, block the
or disappeared; it means there is some water
outlets of circuit, disconnect the mainframe port of pneumatic
in the circuit sensor part or in the mainframe
hose. Press the O2 flush valve to blow the water out; If the
pipeline.
water is in the pipeline, use injector assembly to fix this.
7. The VT is inaccurate.
7. Clean the block in the Insp. /Exp. Airway.
8. The calibration of flow sensor is
8. Recalibrate the flow sensor again.
inaccurate.
145
9. The calibration of pressure sensor is
9. Recalibrate the flow sensor again.
inaccurate.
10. The calibration of inspiratory valve is
10. Recalibrate the inspiratory valve again.
inaccurate.
11. MCB is defective.(No flow rate wave)
1. The flow of O2 flush is below the maximum
O2 flush is
defective.
Runtime
value, CGO assembly is inaccurate.
2. The O2 flush button cannot return to the
normal position.
146
11. Replace MCB.
1. Replace CGO assembly.
2. Replace the O2 flush button.
Trouble
Occurrence Phase
Cause Analysis
Solutions
1. The power switch or the connection cable is
1. Replace the power switch or the connection
defective.
cable.
non-functional.
2. The communication board is defective.
2. Replace the communication board.
All or some of the
1. The key board is defective.
1. Replace the key board.
The power switch
on the main unit is
keys are
All
All
non-functional.
The encoder is
non-responsive.
cable is defective.
1. The encoder is defective.
All
All
non-functional.
light is
non-functional.
2. The communication board or COM 1 connection
All
2. Check and replace the communication board.
1. The work light circuit board or the cable is
1. Replace the work light circuit board or check
defective.
the wire connection.
2. The flow meter drive backlight is overloaded, which
leads to trigger protection.
The flow meter
2. Check and replace the communication board.
1. Replace the encoder.
cable is defective.
All or some of the
work lights are
2. The communication board or COM 1 connection
2. Decrease the flow meter backlight overload.
3. The work light switch is defective.
3. Replace the work light switch.
1. The power supply to the light is defective.
1. Replace the power supply to the light.
2. The foil of light is defective.
2. Replace the foil of light.
3. The inverter is defective.
3. Replace the inverter.
4. The flow meter light is still light after power off.
147
4. Replace the power board or replace the
communication board.
Trouble
The flow meter is
defective.
Occurrence Phase
Cause Analysis
Solutions
1. The maximum value of flow meter is far too low.
1. Adjust the throttle.
2. The flow meter leaks.
2. Replace the flow meter.
3. The ratio of O2 and N2O is inaccurate.
All
is non-functional.
The display screen
All
All
is a solid color.
Calibration fails.
148
All
replace the flow meter.
4. The color of the flow meter back light is reversed.
4. Rotate the back light board.
5. The label of the rotation knob is damaged.
5. Replace the knob label.
6. There is basic flow in the flow meter.
The Aux. AC outlet
3. Adjust the proportional gear, adjust pin valve or
6. Replace the O2 gas inlet, or adjust the O2 flow to
0.
1. The fuse is damaged.
1. Replace the fuse.
1. The GUI program has crashed.
1. Reboot the system.
2. The signal cable is disconnected.
2. Check the signal cable.
3. PC104, back light power, communication board
3. Check and replace PC104, back light power,
or inverter is defective.
communication board or inverter.
4. The display screen is damaged.
4. Replace the display screen.
5. The missing or incorrect of CMOS setting data
5. Recover CMOS default setting by short-circuit
leads to main board inactivated.
jumper JBAT1.
6. The connection cable of display screen is
6. Replace the connection cable of the display
defective.
screen.
1. The flow valve calibration does not pass.
1. Power off and power on, and then calibrate again,
Trouble
Occurrence Phase
Cause Analysis
Solutions
or replace the gas module.
2. Prolong the silicone tube connecting to Insp.
2. AD difference is too large.
Ventilation Mode
test fails.
All
/Exp. ports.
3. The flow valve cannot be calibrated.
3. Replace MCB.
1. Ventilation test under VCV adult mode fails.
1. Clean the check valve.
149
Trouble
Occurrence Phase
There is noise
coming out of the
All
machine.
Cause Analysis
Solutions
1. Noise arises as increasing AIR flow under VCV
1. Adjust the spring on the AIR port of the gas
mode.
inlet.
2. Noise arises as starting up the machine.
2. Replace the PEEP valve or flow valve.
3. Noise of high pressure gas supply leads to low
3. Replace the reducing valve of high-pressure
pressure alarm.
O2.
4. Noise arises at the N2O gas inlet.
4. Replace the N2O cutoff-valve.
5. Noise arises as the bellows moving downside
under PCM mode.
5. Replace the PEEP valve.
Other setting
parameters are
incorrect.
150
All
1. PTARGET is inaccurate in PCV mode.
1. Adjust the upper limit of pressure alarm.
Trouble
Occurrence Phase
Cause Analysis
Solutions
1. .Rotate the knob, if the screen works normally,
1. Panel is defective
the panel is defective; Replace the panel.
Panel is defective,
2. Rotate the knob, and there is no action on the
including MUTE
screen; Check whether PC104-Communication
and
All
2. Communication Board is defective.
cable is connected well with a Multimeter, if the
MANUAL/AUTO
cable works well, the communication board is
key
defective. Replace communication board.
3. Cable connected to PC104 and communication
Board is defective
3. Replace communication cable
Speaker is
invalid.(when
1. Remove the speaker assembly from Isolation
alarm appears, the
Board, measure the resistance between two
alarm icon
displayed on the
screen while alarm
connectors of speaker assembly, if the resistance
1. Speaker is defective
value is not within the range of 6-10Ω, the
speaker assembly is defective. Replace speaker
All
sound can’t be
assembly,
heard)
2. Communication Board- Isolation Board cable is
disconnected or damaged.
2. Do the above operation, if the resistance value
is within the range of 6-10Ω, power off
machine
and connect speaker assembly to Isolation Board,
151
Test the connectivity of T7 and T8 on
communication board with Multimeter, if there is
no connectivity between T7 and T8, the
Communication Board- Isolation Board cable is
defective.
Replace Communication Board- Isolation Board
cable
3. Do the above operation if there is connectivity
3. Communication Board is defective
between T7 and T8, Communication Board is
defective and replace it.
152
Trouble
Occurrence Phase
Cause Analysis
Solutions
1. .Rotate the knob, if the screen works normally,
1. Panel is defective
the panel is defective; Replace the panel.
Panel is defective,
2. Rotate the knob, and there is no action on the
including MUTE
screen; Check whether PC104-Communication
and
All
2. Communication Board is defective.
cable is connected well with a Multimeter, if the
MANUAL/AUTO
cable works well, the communication board is
key
defective. Replace communication board.
3. Cable connected to PC104 and communication
Board is defective
3. Replace communication cable
1. Check whether the breathing system heating
cable is disconnected or damaged with a
Multimeter.
2. Remove breathing system cable from machine,
Breathing system
heating function is
invalid
All
1. The breathing system heating cable is
connect AC power, and power on, check whether
disconnected from heater cable socket.
DS7 indicator of PSB is flashing or not. If not, the
2. PSB is defective.
PSB is defective.
3. Breathing system heating assembly is defective.
3. The breathing system heating cable and PSB
work normally, connect heating cable to machine,
if DS7 indicator of PSB is still flashing or no longer
alight, breathing system heating assembly is
defective.
153
Trouble
Occurrence Phase
Cause Analysis
Solutions
1. Close E-flowmeter, if there is gas flow at CGO
outlet, E-flowmeter is leaking. Replace
E-flowmeter.
1. E-flowmeter leaks
E-flowmeter is
defective
2. If E-flowmeter has no leakage and the
displayed digit has no change when rotating flow
All
2. E- flowmeter Board is defective.
regulator clockwise, E- flowmeter board is
defective. Replace E- flowmeter board.
3. Flow sensor is defective
3. If E-flowmeter has no leakage and the
displayed digit increases when rotating flow
regulator clockwise, flow sensor is defective.
Replace flow sensor.
154
Trouble
Occurrence Phase
Cause Analysis
Solutions
1. Measure the resistance of MANUAL/AUTO
valve at its connector. If the resistance is not
within the range of 200-400Ω, the connector of
valve is disconnected or MANUAL/AUTO valve is
defective. Reconnect valve cable or replace
MANUAL/AUTO valve.
1. MANUAL/AUTO valve cable is loose.
MANUAL/AUTO
valve fails
Startup test
2. MCB-Interface Board cable is defective.
3.MCB is defective,
2. Power on, and measure the voltage between
T51 and T52 of PSB.
If the voltage is not within the range of 22-25V,
MCB-Interface Board cable is defective, replace
MCB-Interface Board cable
If the voltage is within the range of 22-25V, MCB
is defective. Replace MCB.
155
Trouble
Occurrence Phase
Cause Analysis
Solutions
1. Measure the resistance of expiratory valve at its connector. If the
resistance is not within the range of 2-5Ω, the connector of valve is
disconnected or expiratory valve is defective. Reconnect valve cable
or replace expiratory valve.
2. Test the connectivity between connector and cover of expiratory
1. PSB is defective.
valve with a Multimeter. If there is a good connectivity, the expiratory
valve is defective, replace expiratory valve.
2. MCB is defective.
Expiratory valve
fails
Startup test
3. Expiratory valve connector is
loose.
3. Remove MCB-Interface Board signal cable from the machine.
Power on, and measure the voltage between T7 and T16 of PSB.
If the voltage is not within the range of 3-4.5V, PSB is defective,
replace PSB.
4. Expiratory valve is defective.
If the voltage is within the range of 3-4.5V, measure the voltage
between T54 and T55 of MCB, If the voltage is not within the range of
3-4.5V, MCB-Interface Board power supply cable is defective.
Replace MCB-Interface Board power supply cable
4. If all the above malfunctions are not existed, MCB is defective,
replace MCB.
156
Trouble
Occurrence Phase
Cause Analysis
Solutions
1. Measure the resistance of Inspiratory valve at its connector. If the
resistance is not within the range of 70-80Ω, the connector of valve
is disconnected. Reconnect valve cable.
1. PSB is defective.
2. MCB is defective.
Inspiratory valve
fails
Startup test
2. Remove MCB-Interface Board signal cable from the machine.
Power on, and measure the voltage between T5 and T17 of PSB.
If the voltage is not within the range of 11-13V, PSB is defective,
replace PSB.
3. Inspiratory valve connector is
loose.
If the voltage is within the range of 11-13V, measure the voltage
between T56 and Ground of MCB, If the voltage is not within the
range of 11-13V, MCB-Interface Board power supply cable is
defective. Replace MCB-Interface Board power supply cable
3. If all the above malfunctions are not existed, MCB is defective,
replace MCB.
157
Trouble
Occurrence Phase
Cause Analysis
Solutions
1. Remove gas tube from pressure sensor, Measure the voltage
between T42 and AGND of MCB, if the voltage is not 0.5V, regulate
VR1 until T42 voltage gets to 0.5V. If the voltage can’t get to 0.5V or
has no changes when regulating VR1, MCB is defective and replace
MCB.
1. Ambient pressure board is
Pressure sensor
fails
defective.
Startup test
2. MCB is defective.
2. Skip startup test and enter into Manual Test interface, push ―
O2+‖
button to make the airway pressure up to 30cmH2O, measure the
voltage between T42 and AGND of MCB with a Multimeter.
If the voltage is not within the range of 1.2-1.4V, MCB is defective
and replace it.
If the voltage is within the range of 1.2-1.4V, power on the machine
again, and pressure sensor still fails after startup test, ambient
pressure board is defective. Replace ambient pressure board.
158
Trouble
Occurrence Phase
Cause Analysis
Solutions
1. Measure the voltage of pin of J4 to ground;
1 to Ground: 11-13V;
2 to Ground: 11-13V
3 and 4 have connectivity to ground.
1. LED is defective.
5 to Ground: 4-5V;
6 to Ground: 2-5V;
2. Backlight is defective.
Black Screen
All
3. PC104 is defective
4. Communication board is
defective
One of above condition can’t be satisfied, communication board is
defective, replace the communication board.
2. All the above conditions can be satisfied, disconnect LED cable
from PC104.
If the screen is black, backlight is defective, replace the backlight.
If the screen is white, the backlight is normal, LED or PC104 is
defective, replace the invalid part.
MCB.
159
160
5.2. General Troubleshooting Guide
Problem 1 Something wrong with Startup
Phenomenon:
The display, top light and spotlight can’t light up while the E-flowmeter is normal.
Action:
The phenomenon above shows that there is something wrong with 24V power supply while other
power supplies are normal.
1.
Connect the AC power supply, rotate the switch to ―
ON‖.
2.
Open the lower panel of machine.
3.
Check the indicating light Z2 (PWBUS STATE) on the PSB. The position of Z2 is shown as
the picture bellow.
If Z2 (DS2) indicator doesn’t light up, the PSB is with malfunction
If Z2 (DS2) indicator lights up, there is something wrong with the cable connected to interface
board, the cable is shown as the follow picture.
161
162
Problem 2 Something wrong with Startup when using the battery supply only
Phenomenon
Disconnect AC power supply to use the battery only, and rotate the switch to ―
ON‖ to find that the
machine can’t startup.
Action:
1.
Rotate main switch to ―
OFF‖, Disconnect the AC power.
2.
Remove the lower rear panel of the machine.
3.
Disconnect the cable connected to the battery.
4.
Test the voltage between the middle pin and upper pin; then the voltage between the lower
and the middle pin; Shown as the following picture.
163
If both the two voltage are over 24V, that’s to say PSB is with a malfunction.
If one or two voltage is less than 24V, that’s to say cable connected to the battery is with a
malfunction.
Problem 3 Automatic Leak Test failure--- Startup Self-test
Phenomenon:
The automatic leak test fails during the startup self-test.
Action:
1.
Observe the airway pressure gauge value during Automatic Leak Test.
The normal airway pressure values changing during Automatic Leak Test:
First, the airway pressure ascends to 80cmH2O, and then quickly descends to 50 cmH2O, and
then descends to 30 cmH2O slowly and stays at 30 cmH2O for a while.
2.
If the airway pressure ascends slowly or even doesn’t ascend, the flow valve needs
calibration.
3.
If the airway pressure descends from 30 cmH2O without staying, that to say the machine has
a leakage.
Problem 4
Flow valve calibration failure
Phenomenon:
The flow valve calibration in the Service Mode fails.
Action:
1.
Make sure the gas supply pressure is normal.
2.
Make sure flowmeter is fully closed; the drive gas tube, CGO, absorber canister O2 sensor
and airway pressure gauge are all well connected or installed.
3.
Make sure the bellows and Insp./Exp. valve disks are removed and the bellows cover and
Insp./Exp. Valve covers are installed.
4.
164
Seal the Expiratory port.
If the flow valve calibration failure is displayed quickly after performing the calibration, at the same
time, the threshold voltage and the maximum flow are very small, recalibrate the flow sensor.
If the flow valve calibration failure is after a while, and the maximum flow rate is bellow 90L/min,
replace the pressure regulator.
Problem 5
Unsteady tidal volume (Vt)
Phenomenon:
It needs 5 periods to get to the set value after setting Vt value, and the Vt always changes in the
ventilating process.
Action:
Enter into Service Mode and recalibrate the flow valve.
Problem 6
High gas supply pressure
Phenomenon:
High O2 supply pressure over 0.5MPa in hospital may lead to the unsteady tidal volume.
Action:
Recalibrate flow valve if the O2 supply pressure is over 0.5MPa.
165
Problem 7
Detect the machine leakage
Phenomenon:
The machine has one or some leakage, the leakage place should be found.
Action:
1.
First do the manual leak test.

Set to ―
STANDBY‖ mode.

Seal Insp. /Exp. Ports and bag arm port.

Rotate the flowmeter knob to make the airway pressure up to 30cmH2O.

Close the flowmeter, observe the airway pressure value to find if the value descends or
not.
2.
Second do the automatic leak test.
Set to ―
STANDBY‖ mode, open the ―
Check‖ sub-menu and to perform the automatic leak test.

If leakage is found both in manual and automatic leak test progress:
Check absorber canister, O2 sensor interface, airway pressure gauge and Insp. /Exp.
Ports valve covers.

If leakage is only found in manual leak test process
Check the APL valve and connector of the bag arm.

If leakage is only found in automatic leak test process
Check the bellows, bellows cover, U-shape sealing ring and drive gas tube.
166
Problem 8
Bellows move downwards abnormally
Phenomenon:
In the progress of automatic leak test during startup, the bellows falls rather than stays at the top
of bellows cover after the bellows is full filled with gas when pressing ―
O2+‖.
The bellows falls abnormally by accident during normal ventilation, at the same time the leak test
result is normal.
Action:
The phenomenon above indicates that there is something wrong with the bellows check valve.
Replace the bellows check valve:
1.
Remove the bellows cover, bellows and disconnect breathing system heating line, drive gas
tube and corrugated hose.
2.
Remove four M4 screws of breathing system shown as the follow picture.
NOTE: The four screws are in the four deep holes. Don’t remove the breathing system from
machine when disassembly breathing system. First, loose the screws and then remove them
when disassembly.
167
3.
Open the bellows fixing plate shown as the following pictures.
4.
Replace the bellows check valve.
NOTE: Insert the screwdriver into the check valve and then rotate to remove the check valve,
don’t pull it up directly, shown as the following pictures.
NOTE: Daub a little silica gel on the O-ring surface and push into the slot softly when installing
bellows check valve.
Install the bellows fixing plate
1.
Put the expiratory valve into the bellows fixing board.
2.
Make sure there are 5 O-rings and every surface of O-rings is glazed without any damage.
3.
Put all the screws into the breathing system holes and the tighten them.
168
Expiratory valve
4.
Connect drive gas tube, breathing system heating cable and corrugated hose.
5.
Install the bellows and bellows cover.
6.
Perform the leak test.
Problem 9
Absorber canister ascend-descend assembly got stuck
Phenomenon:
Absorber canister ascend-descend assembly got stuck and can’t descend.
Action:
Absorber canister lock assembly needs to be replaced.
1.
Open the lock assembly and remove absorber canister.
2.
Disconnect corrugated hose and chain, and then remove ascend-descend assembly, shown
as the following pictures.
3.
Loose and remove the two M4 screws shown as the following picture and replace the lock
assembly.
169
4.
Install ascend-descend assembly
5.
Connect corrugate hose and chain
6.
Install the absorber canister and perform the leak test.
Problem 10
Leakage from loose breathing system lock assembly
Phenomenon:
The loose breathing system lock assembly leads to the leakage from absorber canister.
Action:
Check the two screws on the suspender and two screws on the lock assembly to make sure
whether the screws are loose or not, if so, tighten the screws and check the leakage; if not
regulate the lock assembly again.
1.
Remove the absorber canister, corrugated hose and ascend-descend assembly
2.
Remove the two M4 screws on the lock assembly and then remove the lock assembly.
3.
Loosen the screws on the suspender, rotate to regulate the suspender, make the length of the
suspender 284mm~284.5mm, and then tighten the screws.
170
4.
Reinstall the lock assembly, ascend-descend assembly, absorber canister and corrugated
hose.
5.
Perform leakage test.
171
6. Maintenance Information
6.1. Maintenance introduction
This chapter of the Service Manual provides the necessary technical information to perform
repairs to the system. The most important prerequisites for effective troubleshooting are a
thorough understanding of the system's functions, as well as understanding its principles of
operation.
Warning :
Whenever using anesthetic gases, nitrous oxide, oxygen, or any hospital gas
always follow the appropriate agent evacuation/collection procedures. Use the hospital gas
evacuation system.
Caution
This device uses high pressure compressed gas. When attaching or
disconnecting backup gas cylinders, the user should always turn the cylinder valves slowly. Use
ADS II Anesthesia Workstation flow meters to bleed down the pressure, watching the cylinder
gauge indicate the depleting cylinder pressure, before disconnecting the cylinder from the yoke.
Always open and close cylinder valves fully.
Caution
This device operates using compressed gas at high pressures from the hospital
central supply. When connecting gas supply lines attach the hose connection to the machine
before connecting the quick disconnect fitting to the hospital source. Disconnect the supply hose
from the hospital source connection prior to disconnecting it from ADS II Anesthesia Workstation
gas connection fittings.
6.2. Maintenance Guidelines
Identify the problem—Due to the wide variety of potential symptoms, certain problems may be
more subtle than others. Following the guidelines of the tests will help determine the problem, if
one exists.
Avoid shorting component leads together during repair procedures; it can be tempting to make a
quick series of measurements. Always turn the power off before connecting and disconnecting the
test leads and probes. The accidental shorting of leads can easily stress the components and
cause a second failure (aside from the safety risk).
Use the proper equipment—the equipment listed in "Special Tools Required" is suggested to fulfill
a wide range of troubleshooting requirements. It is imperative to use the designated equipment in
order to ensure proper results of any and all test procedures.
172
Clean up the repair area—after any repair, clean off the repair area.
6.3. Repair backup parts list
No.
Part No.
Part Name
Qty.
Replacing
Field
Factory
Period
Repair
Repair
Remark
Top light assembly
1
122003763
2
122003764
3
130007957
Top light backlight
Asm.
Top Light Switch
Asm.
Top Light
Penetrable Board
1
Yes
1
Yes
1
Yes
1
Yes
Screen assembly
5
210003389
8
210002616
9
122006839
10
210002615
Touch Screen
Asm.
PC104
Communication
1
As needed
Yes
1
Yes
Screen Controller
1
Yes
E-flowmeter Asm..
1
Yes
1
Yes
1
Yes
board
Controlled
component
Controlled
component
E-flowmeter Asm..
11
122006793
Important
component
Auxiliary flowmeter assembly
Auxiliary
12
130007947
Flowmeter
Penetrable Board
13
122003737
Auxiliary
Flowmeter Asm.
Gas inlet module
173
No.
Part No.
14
122003754
15
130007975
16
122003753
17
130007974
18
122003752
19
130007973
20
122005527
Part Name
N2O Input
Integrated Asm.
N2O Input
Connector
AIR Input
Integrated Asm.
AIR Input
Connector
O2 Input Integrated
Asm.
O2 Input Connector
Gas Supply
Pressure Board
Qty.
Replacing
Field
Factory
Period
Repair
Repair
1
Yes
1
Yes
1
Yes
1
Yes
1
Yes
1
Yes
1
Yes
1
Yes
1
Yes
2
Yes
Drive Gas
21
122003757
Pressure-Relief
Valve Asm.
Single-Output
22
122003756
Pressure-Relief
Valve Asm.
Double-Output
23
122003755
Pressure-Relief
Valve Asm.
24
130003930
Filter
3
3 years
Pressure Gauge assembly
High Pressure
25
122003071
N2O Gauge
1
Yes
1
Yes
1
Yes
6
Yes
Assembly
26
122003070
27
122003069
28
130008025
174
High Pressure AIR
Gauge Assembly
High Pressure O2
Gauge Assembly
Pressure Gauge
Remark
No.
Part No.
Part Name
Qty.
Replacing
Field
Factory
Period
Repair
Repair
Remark
Bracket
29
122005495
30
122005496
31
122005497
Low Pressure N2O
Gauge Asm.
Low Pressure AIR
Gauge Asm.
Low Pressure O2
Gauge Asm.
1
Yes
1
Yes
1
Yes
Knob assembly
32
122002061
Encoder Asm.
1
Yes
33
130000336
Knob
1
Yes
Switch
1
Yes
1
Yes
1
Yes
1
Yes
1
Yes
1
Yes
1
Yes
1
Yes
Switch Assembly
34
210001743
35
210001744
Switch End
Module, 1NO
Outlet module
36
122003760
Outlet Module
Asm.
Interface board-
37
122006835
breathing system
heating cable of
outputting
Power supply assembly
38
122006797
39
122006798
40
41
AC Power Asm.
（E）
AC Power Asm.
（C）
AC Power Asm.
122006799
（U）
122006840
Isolation Board
Controlled
175
No.
Part No.
Part Name
Qty.
Replacing
Field
Factory
Period
Repair
Repair
Remark
component
42
122006833
Speaker Asm.
1
Yes
43
210003583
Fuse 250V/10A
2
Yes
44
210003583
Fuse 250V/2A
8
Yes
O2 Sensor assembly
45
210001975
O2 Sensor
1
1 Year
Yes
Five-Core Shield
46
210003053
Cable
LE.BA106.ABE-16
1
Yes
898
47
130008105
304000101
O2 Sensor
1 Year
Connector
Yes
O-shape silica gel
sealing
Cylinder gas inlet assembly
N2O pressure
240000542
regulator
1
Assembly
Air pressure
240000543
regulator
1
Assembly
O2 pressure
240000541
regulator
1
Assembly
Pneumatic Box Assembly
49
122006806
50
122005725
51
52
176
Pneumatic Box
1
Yes
IP Valve Asm.
1
Yes
122006871
Gas Module Asm.
1
Yes
122000834
Safety Valve
1
Asm.
Yes
No.
Part No.
53
240000097
54
122006848
55
240000129
56
122006838
57
122006836
58
210003567
59
122005710
Part Name
Solenoid Valve
AMISCO 24V
Ambient pressure
board
Proportional valve
1350-5083
Main Control
board
PSB
Switching power
supply
Battery Asm
(OT-4).
Qty.
Replacing
Field
Factory
Period
Repair
Repair
1
Yes
1
Yes
1
Yes
1
Yes
1
Yes
1
Yes
1
3 Years
Remark
Controlled
component
Controlled
component
Controlled
component
Controlled
component
Controlled
component
Controlled
component
Controlled
Yes
component
Breathing System
60
122004128
61
122005509
62
122001761
63
122005511
64
122005512
65
130007762
66
130004102
67
122005513
68
130007763
69
122001737
AC200 Breathing
1
Yes
Bag arm Asm.
1
Yes
APL Valve
1
Yes
1
Yes
1
Yes
1
Yes
1
Yes
1
Yes
1
Yes
System
Pressure Gauge
Asm.
Inspiratory Valve
Asm.
Inspiratory Valve
Cover
Valve Disk
Expiratory Valve
Asm.
Expiratory Valve
Cover
Switch Asm.
1
Important
component
Yes
177
Part Name
Field
Factory
Period
Repair
Repair
Part No.
70
122005518
71
122005519
72
130004091
U-Type Gasket
1
73
130004086
Bellows Cover
1
74
122005548
Bellows Assembly
1
75
122005521
76
122003782
77
122003068
78
122003216
79
130004092
Corrugated Tube
1
1 Year
Yes
80
130006719
Elastic Gasket 2
1
1 Year
Yes
81
130004147
Valve Seal Gasket
1
1 Year
Yes
Expiratory Valve
Asm.
Bellow Check
Valve Asm.
O2 Concentration
Plug Asm.
Ascend-descend
Assembly
Lock Assembly
Absorber Canister
Asm.
Qty.
Replacing
No.
1
Yes
1
Yes
3 Years
Remark
Yes
Yes
3 Years
Yes
1
Yes
1
Yes
1
Yes
1
Yes
Used in O2
82
304000100
O-shape silica gel
sealing 18×1.8
1
1 Year
Yes
concentrati
on plug
Asm.
83
304000096
O-shape silica gel
sealing 9×1.8
Used in
1
1 Year
Yes
pressure
gauge Asm.
Used in
O-shape silica gel
84
304000102
sealing 22×1.8
inspiratory
1
Yes
valve Asm.,
expiratory
valve Asm.
85
178
304000108
O- shape silica gel
sealing t 42X1.8
Used in
1
Yes
inspiratory
valve Asm.,
No.
Part No.
Part Name
Qty.
Replacing
Field
Factory
Period
Repair
Repair
Remark
expiratory
valve Asm.
Other components
86
304000044
Used in
O-shape silica gel
1 Year
sealing14×2.65
Yes
mount Asm.
87
210003051
LED Signal Light
1
Yes
88
122003740
C·G·O Asm.
1
Yes
89
122003739
O2 Flush
1
Yes
90
122003738
1
Yes
91
130011896
Panel(C)
92
130011897
Panel(E)
93
122006843
Interface board
94
122003762
Spotlight Asm.
95
122003761
96
122003741
Auxiliary O2
Supply Asm.
Auxiliary Work
Table Asm.
O2 Sensor Output
Asm.
vaporizer
Controlled
component
1
Yes
1
Yes
1
Yes
Five core shielded
210003052
cable
1
LM.BA105.ABE
97
130010364
98
122001624
99
122005534
100
130003864
Integrated Silica
Tube
Host-breathing
system Cable
Vaporizer
Mount(two kettles)
Cylinder Bracket
Gasket
1
3 Years
Yes
1
Yes
1
Yes
3
Yes
179
No.
Part No.
101
230000318
180
Part Name
Silica gel screwed
conduitφ17
Qty.
1
Replacing
Field
Factory
Period
Repair
Repair
3 Years
Yes
Remark
6.4. Special Tools Required
No.
Part No.
Name of Tools
Quantity
1
---
Slotted Screwdriver (large, medium,
1 for each
small)
2
---
Crisscross Screwdriver(large,
1 for each
medium, small)
3
---
Inner Hexagon Spanner
1
4
---
Open spanner
1
5
---
Meter Screw driver
1
6
---
TSI 4043E
1
7
---
Multimeter
1
8
130004396
R15 hook spanner
1
9
240000460
TSI sensor of quality and flow
1
10
240000461
SS20 handheld pressure gauge
1
11
230000193
Silica gel corrugated pipe Φ22
1
（1000mm, light Green, standard）
12
230000189
Silica gel corrugated pipe Φ22
2
（600mm, light Green, standard）
13
230000188
Test lung 1L（Sponge lung）
1
14
230000075
Breathing bag（3L,black,4-piece）
1
15
122003766
O2 concentration ,monitoring kits
1
16
122002003
Throttle Assembly
1
17
122002002
Prolong tube block component
2
18
130006181
Test connector of expiratory valve
1
19
130005546
Connector of service and repair kit-2
1
20
130005547
Connector of service and repair kit-3
1
21
130005700
Connector of service and repair kit-4
1
22
122002946
Pressure sampling frock
1
23
130006182
Frock adapter of pressure sampling
1
frock
181
24
130006183
Pressure sampling connector
1
25
220000018
Straight-in flash-plug pipe tie-in
1
26
304000014
O- ring 10.6×1.8
1
27
301000347
Hexagon pattern countersunk nut
1
M4×６
28
220000080
German-style external angle hook
1
29
301000095
Plug Pan Head Screw M2×6
1
30
304000102
O- ring 22×1.8
1
31
122003112
Connect assembly of manual gas
1
seal test of integrated module
32
122003113
Two-connector assembly
1
33
304000097
O- ring 12×1.8
1
34
122003114
Four- connector assembly
1
35
122003115
Connector assembly-1
1
36
122003116
Connector assembly of expiratory
1
valve test
182
37
304000100
O- ring 18×1.8
1
38
304000125
O- ring 30×1.8
1
39
230000011
PU Tube 8/6（blue）
1 meter
40
230000273
High vacuum silica gel
1
6.5. Maintenance of machine
WARNING
: During installation, make sure the polarity and the plug-in connections are correct
to avoid the risk of damage due to reversed polarity
WARNING
: Make sure not to kink or squeeze any hoses when reassembling units to avoid
the risk of malfunction due to kinked or squeezed hoses.
6.5.1. Bleed gas pressure from the machine
Before disconnecting pneumatic fittings, bleed all gas pressure from the machine.
1. Close all cylinder valves and disconnect all pipeline supplies from the source.
2. Set the main switch to ON.
3. Ensure that all cylinder and pipeline pressures read zero.
4. Establish a flow for the affected gas to bleed down the pressure.
5. Set the system to Standby mode
6.5.2. Disassembly the rear panels
WARNINGS
: Before removing rear panels
1. Bleed all gas pressure from the machine
2. Disconnect AC power cord and all electrical cables.
3. Disconnect all pipeline or cylinder gas source..
Disassembly the upper rear panel
1. Rotate and loosen the fixing screw anticlockwise with screwdriver, and then remove the six
screws from the rear panel.
2. Remove the upper rear panel from the machine with much care.
3. Remove the screws on the gas inlet module panel and power supply panel shown as the
following picture and open the two panels could repair the upper parts of ADS II Anesthesia
Workstation.
183
Disassembly the lower rear panel
1. Remove the two fixing screws near battery box with screw driver.
2. Then remove the other ten screws around the panel.
3. Remove the lower rear panel from the machine with care.
184
Fig. Lower rear panel
Disassembly the lower YOKE panel
The YOKE panel has four screws on the each corner as shown in the following figure.
1. Rotate the screw driver anticlockwise and then remove the fixing screws on the panel.
2. Open the YOKE panel.
6.5.3. ADS II Anesthesia Workstation Upper Parts Repairing
WARNING
: During installation, make sure the polarity and the plug-in connections are correct
to avoid the risk of damage due to reversed polarity
185
WARNING
: Make sure not to kink or squeeze any hoses when reassembling units to avoid
the risk of malfunction due to kinked or squeezed hoses.
6.5.3.1.
Power supply panel repairing
1. Remove the screws on the power supply panel. (Right side of above picture)
2. Open the power supply panel Shown as the following picture.(Left side)
3. Loose four screws on the box and remove the cover. Shown as the following picture.(Right
side)
4. Repair or replace any parts in the box as need.
Note: It is only necessary to remove the AC Input Panel when replacing the flow sensor
assembly. As necessary, proceed to next step.
Fig. power supply box
186
1
ISB(Isolation Board)
3
AC power socket
2
Fuse
4
Power Switch
6.5.3.2.
Gas inlet integration module panel repairing
Gas inlet integration module includes O2 inlet integration module, AIR inlet integration module and
N2O inlet integration module.
Disassembly of O2 inlet integration module is an example of the replacement of gas inlet
integration module
Fig. O2 Inlet Integration Module
Fig. O2 Inlet Integration Module
O2 Inlet Integration Module Replacement
1. Disconnect all the gas tubes from the module.
2. Disconnect GSPB cable (W17) from J14 on Interface Board and GSPB.
3. Remove two screws securing GSPB to O2 Inlet Integration Module
4. Remove GSPB from the module.
5. Loosen and remove the two screws marked 1, 2 on the picture above.
6. Remove O2 Inlet Integration Module from the machine bracket.
7. Replace GSBP and O2 Inlet Integration Module as needed with a new one.
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8. Reassembly GSBP and O2 Inlet Integration Module in the reverse order of disassembly.
NOTE: The detail tubes connection and cables connection refer to chapter 2.1.2 and chapter
2.2.2.
6.5.3.3.
Replacement of filter in gas inlet integration module
Warning: The filter replacing period is 3 years in normal use.
Warning: After replacing the filter, check and verify the sealing ability of gas inlet integration
module.
Warning: Daub proper glue to the screw when installing the filter to avoid the connector
loosing in long term of use.
Disassembly:
1. Remove two screws securing the gas
connector to the gas inlet integration module.
2. Remove the gas connector from the module
and put on a safe place.
1
O-ring sealing gasket
3. Pull out the O-ring sealing gasket (1) and
2
Filter
filter (2). Replace with a new filter.
3
Fixing screw
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Reassembly:
1. Put O-ring sealing gasket and filter into the
module.
Caution: Be careful when installing the
filter to avoid O-ring and filter dropping out.
2. Daub proper glue to the screw surface.
3. Align the gas connector to other parts of the
module, and secure the gas connector with
two fixing screws.
4. Check the sealing ability of the gas inlet
integration module. Refer to chapter
3.5.4~3.5.7
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6.5.3.4.
Drive Gas Pressure Regulator Replacement
Drive Gas Pressure Regulator Position
Pressure regulator
1. Disconnect all the gas tubes connected to the regulator.
2. Loose two screws securing the regulator bracket to panel.
3. Remove Regulator Assembly.
4. Remove nut securing bracket to Regulator.
5. Record the revision and serial number of the new regulator.
6. Reassembly the new regulator to bracket and secure with two nuts.
7. Secure Regulator Assembly with (2) screws to the panel.
8. Connect a gas tube to the upper side gas connector of regulator.
9. Attach a pressure meter to the other side of the regulator.
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10. Verify regulator is 1.75 +/- 0.5 bar (adjust regulator as necessary).
11. Remove Pressure Meter and reinstall tube to the bottom gas connector of regulator.
6.5.3.5.
Replacement of E-flow meter assembly
W19
W31
Fig. E-flow meter Assembly
1. O2/N2O ratio controlled valve
2. Gas flow sensors
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a: O2 flow sensor
b: Air flow sensor
c: N2O flow sensor
Disassembly:

E-flowmeter assembly
1. Disconnect gas tubes connected to gas regulators.
2. Disconnect gas tube connected to vaporizer.
3. Disconnect W19 connected to Interface Board for gas supply and communication.
4. Loose and remove four screws secured E-flowmeter assembly to machine on the four corners.
5. Remove E-flowmeter assembly from ADS II Anesthesia Workstation.

Gas flow sensors
1. Disconnect all the gas tubes connected to gas flow sensors.
2. Disconnect W31 connected to EFM.
3. Loose and remove four screws secured gas flow sensors to E-flowmeter assembly.
4. Remove gas flow sensors from E-flowmeter assembly.

O2/N2O ratio controlled valve
1. Disconnect gas tubes connected to O2/N2O ratio controlled valve.
192
2. Loose and remove two screws on the manifold that fixing O2/N2O ratio controlled valve to
E-flowmeter assembly.
3. Remove O2/N2O ratio controlled valve from E-flowmeter assembly.
.
Assembly:
1. Replace the trouble parts as needed.
2. Record the serial number of the new parts.
3. Assembly the E-flowmeter assembly in reverse order of disassembly procedure
4. Secure E-flowmeter assembly to the machine.
5. Connect all the gas tubes and cable to E-flowmeter assembly.
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6.5.4. Maintenance of electrical box
6.5.4.1.
Replacement of MCB
W13
W18
W15
W20
W14
Fig.MCB
W11
W12
Disassembly and Reassembly:
1. Disconnect W13 from J3 connected to Solenoid valve
2. Disconnect W15 from J2 connected to IP valve
3. Disconnect W14 from J1 connected to Woodward valve
4. Disconnect W11 from J4 connected to Power Supply
5. Disconnect W12 from J5 connected to Interface board A side.
6. Disconnect W20 from J12 connected to LJ4
7. Disconnect W18 from J13 connected to Ambient Pressure Board.
8. Remove all the gas tube connected sensors.
9. Remove 4 screws fixing the MCB to machine
10. Replace new MCB and record the new version and serial number of new MCB.
11. Reassembly the new MCB in reverse order of disassembly procedure.
194
6.5.4.2.
Replacement of PSB (PSB)
Interface Board
PSB
Switching power supply
Fig. PSB position
195
W10
W2
W4
W9
Fig. PSB
Disassembly and Assembly:
1. Disconnect W10 from J4 connected to Interface Board A side
2. Disconnect W9 from P2 connected to Interface Board A side.
3. Disconnect W2 from J2 connected to Switching Power Supply
4. Disconnect W4 from J1 connected to Battery
5. Remove four screws fixing PSB to machine and remove PSB.
6. Replace the new PSB and record the new version and serial number.
7. Reassembly the new PSB in reverse order of disassembly procedure.
196
W1
W2
Switching power supply
Disassembly and Assembly:
1. Remove 2 screws fixing Switching Power Supply to machine frame.
2. Disconnect W2 connected to PSB
2. Disconnect W1 from connected to Interface Board A side.
3. Disconnect W2 from J2 connected to LJ1
6. Replace the new Switching Power Supply
7. Reassembly the new one in reverse order of disassembly procedure.
197
6.5.4.3.
WARNING
Replacement of Gas Module
: During installation, make sure the polarity and the plug-in connections are correct
to avoid the risk of damage due to reversed polarity
WARNING
: Make sure not to kink or squeeze any hoses when reassembling units to avoid
the risk of malfunction due to kinked or squeezed hoses.
WARNING
: In case of the risk from the wrong connection of tube, pay more attention when
connecting the tubes.
Fig. Gas Module
198
W18
Inspiratory Valve
Solenoid Valve
W14
W13
Fig. Gas Module
Disassembly:
1.
Remove the tubes on the right side of Gas Module
2.
Remove two tubes which has bigger diameter from right side of Gas Module.
3.
Remove four tubes from front side of Gas Module.
4.
Disconnect one end of W18 from J13 on MCB, disconnect the other end from Ambient
Pressure Sensor Board;
5.
Disconnect W12(Insp.-Valve), W13(Solenoid Valve) cable from JJ1, JJ2 interface on MCB
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6.
Remove two screws securing Gas Module to the machine.
7.
Remove the Ambient Pressure Sensor Board secured to the Gas Module with two screw
8.
Record the new version and serial number of new Gas Module
Assembly:
1.
Fix the Ambient Pressure Sensor Board to the Gas Module with two screw
2.
Fix Gas Module with two screws to the machine
3.
Connect W12of Insp.-Valve, W13 of Solenoid Valve cable to JJ1, JJ2 interface on MCB
4.
Connect one end of W18 to J13 on MCB , connect another end of W18 to Ambient Pressure
Sensor Board
5.
Connect two tubes to connectors on the left side of Gas Module
6.
Connect two tubes which has bigger diameter to connectors on the right side of Gas Module.
7.
Connect four tubes to connectors on the front side of Gas Module.
6.5.4.4.
Replacement of proportion valve
CAUTION
: The screws fixing proportion valve have plastic gasket, please pay more attention
when replacing the proportion valve to avoid the gasket missing.
CAUTION
: Line up the proportion valve and holes in the module when reinstalling the
proportion valve to avoid the reverse installation.
Proportion Valve
Replacement:
1. Remove the gas module from machine. The detail disassembly procedure refers to the chapter
6.5.4.3
2. Remove the two fixing hexagon screws with hexagon screwdriver, see the figures as bellow.
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3. Replace and the new proportion valve
4. Record the version and serial number of the new proportion valve.
5. Put the hexagon screws into the proportion valve holes.
6. Put the plastic gasket on the screws.
7. Line up the proportion valve and the module.
8. Rotate the screws counterclockwise with screwdriver and fix proportion valve.
9. Check the gas module sealing ability, refer to chapter 6.5.4.8.
6.5.4.5.
Replacement of solenoid valve
CAUTION
: Do not forge the sealing gasket when reassembling the solenoid valve to insure
the sealing ability.
Solenoid valve
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Sealing gasket
Replacement:
1. Remove the gas module from machine. The
detail disassembly procedure refers to the
chapter 6.5.4.3
2. Rotate the fixing screws counterclockwise
with a screwdriver, and then remove the
solenoid valve from the module. See the
picture shown on the right.
3. Remove the fixing screws of the solenoid valve and the remove the valve from the module.
4. Replace the solenoid valve.
5. Install solenoid valve use the reverse procedure of disassembly
6. Check the gas module sealing ability, refer to chapter 6.5.4.8.
202
6.5.4.6.
Replacement of safety valve
CAUTION
: Check the sealing gasket when replacing the safety valve. If the sealing gasket is
damaged on the surface or out of use, please replace it.
Safety valve
Disassembly
1. Remove the gas module from machine. The detail disassembly procedure refers to the chapter
6.5.4.3
2. Rotate the screws counterclockwise with the
screwdriver and remove the two fixing screw shown as
the picture on the right.
3. Remove the gas exhausted port
4. Pull out the old safety valve and replace it.
5. Install the new safety valve in the reverse order of
disassembly.
6. Check the gas module sealing ability, refer to chapter. 6.5.4.8
203
6.5.4.7.
WARNING
Replacement of Ambient Pressure Board (APB)
: Disconnect W15 cable before replacing APB.
CAUTION
: Replace APB directly when the ambient pressure sensor doesn’t work normally.
CAUTION
: The screws fixing APB have plastic gasket, please pay more attention when
replacing APB to avoid the gasket missing.
APB
Disassembly and Installation
1. Remove the gas module from machine.
The detail disassembly procedure refers to
the chapter 6.5.4.3
2. Rotate the fixing screws counterclockwise
with a screwdriver, and remove APB. The
APB position seen the picture shown on the
right.
3. Replace APB, and record the .version and serial number of the new APB.
4 Install APB using the reverse procedure of disassembly
204
6.5.4.8.
Replacement of PEEP Valve
IP Valve
Disassembly:
1. Remove two tubes connected to left side of valve.
2. Remove one tube connected to front side of valve.
3. Remove one tube connected to right side of valve.
4. Disconnect W15 cable connected to J2 on MCB
5. Remove two screws (1) securing IP valve bracket to gas box.
6. Remove four screws (2) securing IP valve to bracket.
7. Replace the new IP valve and record its revision and serial number.
Assembly:
1. Secure bracket to IP valve with four screws.
2. Secure IP valve assembly to gas box with two screws.
3. Connect W15 of IP valve to J2 on MCB
4. Connect tube to rear connector on left side of the valve.
5. Connect tube to front connector on left side of the valve.
6. Connect tube to connector on front of the valve.
7. Connect tube to connector on right side of the valve.
205
6.5.4.9.
Replacement of battery
Warning: Disconnect AC power supply before replacing the battery.
Warning: Rotate main switch to ―
OFF‖ to close the ADS II Anesthesia Workstation when
replacing the battery.
Caution: The disposal of used batteries must be conducted in accordance with local
regulation requirements.
Caution: The battery has the same specifications with ADS II Anesthesia Workstation is
recommended
Step 1
Step 2
Step 3
Step 4
206
Step 5
Replacement:
1. Disconnect the AC power supply.
2. Set the main switch to ―
OFF‖
3. Remove four screws fixing the battery assembly to machine frame.
4. Pull the battery assembly out.
5. Disconnect battery cable connected to LJ2.
6. Remove the two screws on the securing plate and then remove the securing plate.
7. Pull out the old battery and disposal of it in accordance with local regulation requirements.
8. Replace the old battery with a new one.
9. Reinstall the new battery in the reverse order of disassembly.
207
6.5.5. Screen Assembly
Communication Board
Touching screen controlling board
208
PC104
Isolation Plate
Touch screen
Replacement:
1. Disconnect cable connected to JJ1 and Isolation Board.
2. Disconnect cable connected to J6 and Interface Board.
3. Loosen and remove the four fixing screws on the corner of the screen assembly.
4. Remove the screen assembly from the machine frame.
5. Replace communication board, PC104 and touch screen controlling board, touch screen as
needed.
NOTE: Before replacing communication board, please disconnect all the cables connected to it
and remove all the fixing screws. (Including PC104, touch screen and touch screen controlling
board)
6. Record the version and serial number of the new communication board.
7. Reassembly and reinstall the screen assembly with the reverse procedure of disassembly.
209
6.5.6. Panel and Encoder assembly
Step 1
Step 2
Step 3
Step 4
210
1. Disconnect the encoder cable connected to J3 on Communication Board.
2. Remove the two screws securing encoder fixing plate to the panel.
3. Remove the knob and encoder assembly from the panel.
4. Remove two nuts securing the panel to the machine frame.
5. Replace the damaged encoder assembly or panel with a new one as needed.
6. Reinstall the new encoder assembly or panel with the reverse procedure of disassembly.
6.5.7. Spotlight
Replacement:
1.
Disconnect the AC power supply.
2.
Set the main switch to ―
OFF‖.
3.
Remove the upper rear panel.
4.
Remove the two screws (circled).
5.
Disconnect the cables as marked in the above figure.
6.
Replace the spotlight with a new one.
7.
Reinstall the new spotlight with the reverse procedure of disassembly.
211
6.5.8. Top light
Disassembly:
1.
Disconnect the AC power supply.
2.
Set the main switch to ―
OFF‖.
3.
Remove the screws (circled) around the coping and then remove the coping.
4.
Remove the four screws (circled) which fix the top light board on the top plate.
5.
Replace the top light backlight board.
6.
Record the version and serial number of the new top light board.
7.
Reassembly and reinstall the top light board with the reverse procedure of disassembly.
212
6.5.9. Vaporizer Manifold
1.
Remove the upper rear panel of machine.
2.
Open the gas inlet integration module panel.
3.
Pull out the two pipelines as the direction the arrows marked.
4.
Remove the four screws (circled) with the socket wrench.
5.
Pull out the vaporizer mount.
6.
Replace the vaporizer mount.
7.
Reassembly the vaporizer manifold with the reverse procedure of disassembly.
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7. How to Get Help
Infinium Medical maintains a network composed of professional maintenance personnel who
have received factory trainings. Perform all the operation inspections to check appropriate
control settings before requesting repair. If operation problem still exists, please contact
Infinium Medical distributor or service department for help.
Infinium Medical Inc.
Tel: 1-727-531-8434
Address: 12151 62nd St. N #5
Largo, FL 33773 USA
Website: Http:// www.Infiniummedical.com
PN: AL9009, Version 1.00
May 4, 2014
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File No: A10005 Rev 1