1
2
3
4
5
6
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8
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
The information in this document is subject to change without notice and should not be construed as a
commitment by ABB. ABB assumes no responsibility for any errors that may appear in this document.
Except as may be expressly stated anywhere in this document, nothing herein shall be construed as any
kind of guarantee or warranty by ABB for losses, damages to persons or property, fitness for a
specific purpose or the like.
In no event shall ABB be liable for incidental or consequential damages arising from use of this document.
This document and parts thereof must not be reproduced or copied without ABB's written permission,
and contents therof must not be imparted to a third party nor be used for any unauthorized purpose.
Contravention will be prosecuted.
Additional copies of this document may be obtained from ABB at its then current charge.
© Copyright 2004 ABB ALL right reserved.
ABB AB
SE-721 68 Västerås
Sweden
Latest revision:
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TABLE OF CONTENTS
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PAGE
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1
COPYRIGHT page
2011-03-24
SETHSTA
2
TABLE OF CONTENTS
2011-09-22
SETHSTA
3
TABLE OF CONTENTS
2012-03-02
SETHSTA
4
TABLE OF CONTENTS
2012-03-02
SETHSTA
5
TABLE OF CONTENTS
2012-03-02
SETHSTA
6
TABLE OF CONTENTS
2012-03-02
SETHSTA
8
SYMBOL INFORMATION
2012-03-02
SETHSTA
9
REVISION INFOMATION
2012-03-02
SETHSTA
10
Device list sorting by Function name
2012-03-02
Thomas
11
Device list sorting by Function name
2012-03-02
Thomas
12
Device list sorting by Location name
2012-03-05
Thomas
13
Device list sorting by Location name
2012-03-05
Thomas
14
BLOCK DIAGRAM SINGLE CONTROLL MODULE
2012-03-02
SETHSTA
14.1
BLOCK DIAGRAM SINGLE DRIVE MODULE
2012-03-02
SETHSTA
14.2
BLOCK DIAGRAM DUAL CONTROLL MODULE
2012-03-02
SETHSTA
14.3
BLOCK DIAGRAM DUAL DRIVE MODULE
2012-03-02
SETHSTA
15
FRONT VIEW OF SINGLE CABINET MDU HV
2012-03-02
SETHSTA
15.1
FRONT VIEW OF SINGLE CABINET MDU LV and HV
2012-03-02
SETHSTA
16
SIDE VIEWS OF SINGLE CABINET
2012-03-02
SETHSTA
17
VIEW OF CONTROLL MODULE DUAL CABINET
2012-03-02
SETHSTA
18
VIEW OF DRIVE MODULE DUAL CABINET
2012-03-02
SETHSTA
19
VIEW OF COMPUTER UNIT AND PANEL BOARD
2012-03-02
SETHSTA
20
VIEW OF CONTACTOR & AXIS COMPUTER UNIT
2012-03-02
SETHSTA
21
VIEW OF VOLTAGE MEARSUREMENT BOX
2012-03-02
SETHSTA
22
CONTACT AT THE CABINET WALL
2012-03-02
SETHSTA
23
MAINS CONNECTION DUAL CABINET
2012-03-02
SETHSTA
24
PROCESS POWER SUPPLY DUAL CABINET
2012-03-02
SETHSTA
26
OPT:POWER SUPPLY DSQC609 FOR DUAL CAB.
2012-03-02
SETHSTA
28
OPT:POWER SUPPLY DSQC609 FOR SINGLE CAB.
2012-03-02
SETHSTA
29
EMERGENCY STOP
2012-03-02
SETHSTA
30
RUN CHAIN OPERATING, 3 MODE SELECTOR
2012-03-02
SETHSTA
31
SAFETY STOP
2012-03-02
SETHSTA
32
RUN CHAIN
2012-03-02
SETHSTA
Latest revision:
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TABLE OF CONTENTS
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PAGE
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33
RUN CHAIN OPERATING, 2 MODE SELECTOR
2012-03-05
SETHSTA
34
BLOCK DIAGRAM RUN CHAIN EXT OPERATING SELECTOR
2012-03-02
SETHSTA
35
RUN CHAIN EXT OPERATING, PANEL BOARD
2012-03-02
SETHSTA
36
RUN CHAIN EXT OPERATING, 2 AND 3 MODE SELECTOR
2012-03-05
SETHSTA
37
RUN CHAIN EXT OPERATING WITH OPT: HOT PLUG rel. 10.2 and earlier
2012-03-05
SETHSTA
38
RUN CHAIN EXT OPERATING WITH OPT: HOT PLUG rel 11.1
2012-03-05
SETHSTA
39
FPU, FLEXPENDANT
2012-03-02
SETHSTA
40
FPU, FLEXPENDANT OPTION: HOT PLUG
2012-03-02
SETHSTA
41
OPTION: EXT.CUSTOMER CONNECT. SYSTEM SIGNALS
2012-03-02
SETHSTA
42
MAIN COMPUTER DSQC 639
2012-03-02
SETHSTA
43
MAIN COMPUTER DSQC 639
2012-03-02
SETHSTA
44
FIELDBUS ADAPTER: ETHERNET/IP, PROFIBUS and PROFINET IO
2012-03-02
SETHSTA
49
PROFIBUS DP M/S
2012-03-02
SETHSTA
50
PROFINET
2012-03-02
SETHSTA
52
INTERBUS M/S
2012-03-05
SETHSTA
52.1
ETHERNET CARD/ETHERNET IP
2012-03-02
SETHSTA
53
DEVICENET SINGLE/DUAL ADAPTER
2012-03-02
SETHSTA
55
DEVICENET ADAPTER
2012-03-02
SETHSTA
56
CC-LINK
2012-03-02
SETHSTA
57
DISPENCE PAC SUPPORT
2012-03-02
SETHSTA
58
DIGITAL PART OF COMBI I/O AND DIGITAL I/O UNIT
2012-03-02
SETHSTA
59
DIGITAL I/O UNIT
2012-03-02
SETHSTA
60
COMBI I/O UNIT
2012-03-02
SETHSTA
61
RELAY I/O UNIT
2012-03-02
SETHSTA
62
RELAY I/O UNIT
2012-03-02
SETHSTA
63
ANALOGUE I/O UNIT
2012-03-02
SETHSTA
64
REMOTE I/O UNIT
2012-03-02
SETHSTA
65
INTERBUS SLAVE
2012-03-02
SETHSTA
66
PROFIBUS DP SLAVE
2012-03-02
SETHSTA
67
ENCODER UNIT
2012-03-02
SETHSTA
68
REMOTE SERVICE
2012-03-02
SETHSTA
69
PLC.CPU unit PM582
2012-03-02
SETHSTA
69.1
PLC.DIGITAL unit DC532
2012-03-02
SETHSTA
Latest revision:
Prepared by, date: Stalnacke PRH Approved by, date: Törnros
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TABLE OF CONTENTS
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PAGE
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69.2
PLC.DIGITAL INPUTS and RELAY OUTPUTS DX522
2012-03-02
SETHSTA
69.3
PLC. ANALOGUE I/O UNIT
2012-03-02
SETHSTA
69.4
PLC. ETHERNET switch CM577-ETH
2012-03-02
SETHSTA
72
MAINS CONNECTION
2012-03-02
SETHSTA
73
TRANSFORMER UNIT 480V
2012-03-02
SETHSTA
73.1
TRANSFORMER UNIT 262V
2012-03-02
SETHSTA
74
OPTION : SERVICE OUTLET
2012-03-02
SETHSTA
75
POWER SUPPLY DSQC 626 AND 627 FOR DUAL CABINET
2012-03-02
SETHSTA
76
POWER SUPPLY DSQC 661 AND 662 FOR SINGLE CABINET
2012-03-02
SETHSTA
76.5
FAN UNIT
2012-03-02
SETHSTA
77
CONTACTOR BOARD
2012-03-02
SETHSTA
78
CONTACTOR UNIT
2012-03-02
SETHSTA
78.1
CONTACTOR UNIT
2012-03-02
SETHSTA
78.2
CONTACTOR BOARD
2012-03-02
SETHSTA
79
AXIS COMPUTER UNIT
2012-03-02
SETHSTA
80
AXIS COMPUTER UNIT
2012-03-02
SETHSTA
80.1
FORCE MEASUREMENT BOX
2012-03-02
SETHSTA
81
EPS
2012-03-02
SETHSTA
82
SAFE MOVE
2012-03-02
SETHSTA
83
SAFE MOVE
2012-03-02
SETHSTA
85
MAIN DRIVE UNIT and ADDITIONAL AXIS 1-3 for LV
2012-03-02
SETHSTA
86
MAIN DRIVE UNIT and ADDITIONAL AXIS 1-3 for HV
2012-03-02
SETHSTA
87
EXTERNAL AXIS no 7
2012-03-02
SETHSTA
88
EXTERNAL AXIS no 8 - 9
2012-03-02
SETHSTA
89
SERVO DRIVE SYSTEM IRB 120
2012-03-02
SETHSTA
90
CONTROL CABLE IRB 120
2012-03-02
SETHSTA
90.5
CUSTOMER SIGNALS IRB 120
2012-03-02
SETHSTA
91
SERVO DRIVE SYSTEM IRB 140
2012-03-02
SETHSTA
92
CONTROL CABLE IRB 140
2012-03-02
SETHSTA
93
CUSTOMER SIGNAL DUAL CABINET IRB 140
2012-03-02
SETHSTA
94
CUSTOMER SIGNAL SINGLE CABINET IRB 140
2012-03-02
SETHSTA
94.5
SERVO DRIVE UNIT IRB 260
2012-03-02
SETHSTA
94.6
CONTROL CABLE IRB 260
2012-03-02
SETHSTA
Latest revision:
Prepared by, date: Stalnacke PRH Approved by, date: Törnros
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5
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TABLE OF CONTENTS
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disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
PAGE
PAGE DESCRIPTION
Date
Edited by
94.7
CUSTOMER POWER/SIGNAL SINGLE/DUAL CABINET IRB 260
2012-03-02
SETHSTA
95
SERVO DRIVE UNITS IRB 360
2012-03-02
SETHSTA
96
CONTROL CABLE IRB 360
2012-03-02
SETHSTA
97
CUSTOMER SIGNAL DUAL CABINET IRB 360
2012-03-02
SETHSTA
98
CUSTOMER SIGNAL SINGLE CABINET IRB 360
2012-03-02
SETHSTA
98.1
SERVO DRIVE SYSTEM IRB 460
2012-03-02
SETHSTA
98.2
CONTROL CABLE IRB 460
2012-03-02
SETHSTA
98.3
CUSTOMER POWER/SIGNAL IRB460, 660, 760
2012-03-02
SETHSTA
98.4
C-BUS/P-BUS/ to CP/CS IRB460, 660, 760
2012-03-02
SETHSTA
98.5
SERVO DRIVE SYSTEM IRB 660, 760
2012-03-02
SETHSTA
98.6
CONTROL CABLE IRB 660, 760
2012-03-02
SETHSTA
99
SERVO DRIVE SYSTEM IRB 1410
2012-03-02
SETHSTA
100
CONTROL CABLE IRB 1410
2012-03-02
SETHSTA
101
CUSTOMER SIGNALS DUAL CABINET IRB 1410
2012-03-02
SETHSTA
102
CUSTOMER SIGNALS SINGLE CABINET IRB 1410
2012-03-02
SETHSTA
103
SERVO DRIVE SYSTEM IRB 1520
2012-03-02
Thomas
104
CONTROL CABLE IRB 1520
2012-03-02
Thomas
104.5
CUSTOMER SIGNALS IRB 1520
2012-03-02
Thomas
105
SERVO DRIVE UNIT IRB 1600
2012-03-02
SETHSTA
106
CONTROL CABLE IRB 1600
2012-03-02
SETHSTA
107
CUSTOMER POWER/SIGNAL DUAL CABINET IRB 1600
2012-03-02
SETHSTA
108
CUSTOMER POWER/SIGNAL SINGLE CABINET IRB 1600
2012-03-02
SETHSTA
111
SERVO DRIVE UNIT IRB 2400
2012-03-02
SETHSTA
112
CONTROL CABLE IRB 2400
2012-03-02
SETHSTA
113
CUSTOMER POWER/SIGNAL DUAL CABINET IRB 2400
2012-03-02
SETHSTA
114
CUSTOMER POWER/SIGNAL SINGLE CABINET IRB 2400
2012-03-02
SETHSTA
115
SERVO DRIVE SYSTEM IRB 2600
2012-03-02
SETHSTA
115.1
CONTROL CABLE IRB 2600
2012-03-02
SETHSTA
115.2
CUSTOMER POWER/SIGNAL IRB2600
2012-03-02
SETHSTA
115.3
CUSTOMER POWER/SIGNAL DEVICE NET IRB2600
2012-03-02
SETHSTA
115.4
CUSTOMER POWER/SIGNAL PROFI BUS IRB 2600
2012-03-02
SETHSTA
115.5
DevNet//PofiNet/Ethernet addition to CP/CS IRB2600
2012-03-02
SETHSTA
117
SERVO DRIVE SYSTEM IRB 4400
2012-03-02
SETHSTA
Latest revision:
Prepared by, date: Stalnacke PRH Approved by, date: Törnros
Lab/Office:
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Status:
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2012-11-15
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3
4
5
6
7
8
TABLE OF CONTENTS
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disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
PAGE
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118
CONTROL CABLE IRB 4400
2012-03-02
SETHSTA
119
CUSTOMER POWER/SIGNAL DUAL CABINET IRB 4400
2012-03-02
SETHSTA
120
CUSTOMER POWER/SIGNAL SINGLE CABINET IRB 4400
2012-03-02
SETHSTA
123
SERVO DRIVE SYSTEM IRB 4600
2012-03-02
SETHSTA
124
CONTROL CABLE IRB 4600
2012-03-02
SETHSTA
125
CUSTOMER POWER/SIGNAL IRB4600
2012-03-02
SETHSTA
126
CUSTOMER POWER/SIGNAL DEVICE NET IRB4600
2012-03-02
SETHSTA
127
CUSTOMER POWER/SIGNAL PROFI BUS IRB 4600
2012-03-02
SETHSTA
127.5
DevNet//PofiNet/Ethernet addition to CP/CS IRB4600
2012-03-02
SETHSTA
128
SERVO DRIVE SYSTEM IRB 66xx - 76xx
2012-03-02
SETHSTA
129
CONTROL CABLE IRB 66xx - 76xx
2012-03-02
SETHSTA
134
COOLING AXES 1/2 DUAL CABINET IRB 6600 - 7600
2012-03-02
SETHSTA
135
COOLING AXES 1/2 SINGLE CABINET IRB 6600 - 7600
2012-03-02
SETHSTA
136
CUSTOMER POWER/SIGNAL DUAL CABINET IRB 6600 - 7600
2012-03-02
SETHSTA
137
CUSTOMER POWER/SIGNAL SINGLE CABINET IRB 6600 - 7600
2012-03-02
SETHSTA
138
DevNet//IBUS//PBUS ADDITION TO CP/CS IRB 6600 - 7600
2012-03-02
SETHSTA
139
CUSTOMER POWER/SIGNAL DUAL CABINET PROFIBUS IRB 6600 - 7600
2012-03-02
SETHSTA
140
CUSTOMER POWER/SIGNAL DUAL CABINET INTERBUS IRB 6600 - 7600
2012-03-02
SETHSTA
141
CUSTOMER POWER/SIGNAL DUAL CABINET DEVICE NET IRB 6600 - 7600
2012-03-02
SETHSTA
142
CUSTOMER POWER/SIGNAL SINGLE CABINET PROFI BUS IRB 6600 - 7600
2012-03-02
SETHSTA
143
CUSTOMER POWER/SIGNAL SINGLE CABINET INTERBUS IRB 6600 - 7600
2012-03-02
SETHSTA
144
CUSTOMER POWER/SIGNAL SINGLE CABINET DEVICE NET IRB 6600 - 7600
2012-03-02
SETHSTA
145
SERVO DRIVE SYSTEM IRB 6400R
2012-03-02
SETHSTA
146
CONTROL CABLE IRB 6400R
2012-03-02
SETHSTA
147
CUSTOMER POWER/SIGNAL/BUS IRB 6400R
2012-03-02
SETHSTA
Latest revision:
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1
2
Stomme, ramverk/
Functional equipotential bonding
Stomme, ramverk/
Functional equipotential bonding
3
4
5
6
7
8
Filter/
Filter.
Slutkontakt/
Make contact, general.
Column coordinate number on the drawing
Handmanövrerad brytare, allmän/
Switch manually operated, general.
Wire/connector one colour code.
BK = Black, BN = Brown, RD = Red, OG = Orange
Lampa/
Lamp.
YE = Yellow, GN = Green, BU = Blue, VT = Violet
GY = Grey, WH = White, PK = Pink, TQ = Turquoise
Styrning med spak/
Actuator (operated by lever).
Wire/connector two colour code.
Kontakthylsa hona/
Socket outlet female.
Jord, allmän symbol/
Earth , general symbol.
Example 1 : WH/RD = White and Red.
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
Styrning genom vridning/
Actuator(operated by turning).
Störningsfri jord/
Functional earthing.
Skyddsjord/
Protective earthing.
Tvinnade ledare/
Twisted conductors.
Example 2 : GNYE = Green and Yellow.
Example: Cable with four colour coded wire,
square area AWG24 and cable number 709.
Kontaktstift hane/
Pin male.
Styrning genom tryckning/
Actuator(operated by pushing).
709
AWG24 BK
BN
RD/OG
BK/OG
Strömtransformator/
Current transformer.
Nödstopp (svamptryckknapp)/
Actuator, emergency.
Translation table square area from AWG to mm2.
Likström, DC /
Direct current, DC.
Skarvhylsa
Through joint
AWG28
AWG26
AWG24
AWG22
AWG20
Växelström, AC /
Alternating current, AC.
Trippel tvinnade ledare/
Triple twisted conductors.
0,093
0,15
0,25
0,34
0,56
AWG18
AWG16
AWG14
AWG12
AWG10
0,93
1,25
2,44
3,02
4,65
Styrning, elektromagnetisk styrdon/
Actuator, by electromagnetic.
Fyrdubbelt tvinnade ledare/
Quadruple twisted conductors.
Part A
Tvinnade ledare part A med part B
Twisted conductors part A with part B
Example, showing how to read the information before and after a signal.
Extra sheet number .1.
Signal name
Part B
Wire number
Wire data
AXIS COMP: BOARD
A42
(92) (92.1) +24V DRIVE;2
Skärm/
Shield.
Latest revision:
Prepared by, date: Stalnacke PRH Approved by, date: Törnros
Target sheet 92
Target sheet 92.1
Lab/Office:
DMRO SE/
PRH
IRC5 SC/DC DESIGN 09 Rel 12.2
SYMBOL INFORMATION
XP1 = Pin
-W725 AWG20 BK
Signal counter
1
XS1 =Socket X1 = PIN or Socket
=
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2012-11-15
1
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3
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disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
Revison 5 2011 03 R11.1
4
5
6
7
8
Revison 7 2012.03 R12.1
Sh. 1 The adress ABB Automation Technologies AB Robotics was exchanged.
Sh. 8 Symbol for Triple twisted, and quadruple twisted added, Coulmn 1.
Sh. 14.2 Option power supply G9 for 3 external axes add.
Sh. 15 PLC option: "Ethernet switch" was before "Ethernet switch CM577-ETH"
Sh. 22 Contact XP1 and XP2 added.
Sh. 8 New symbol, twisted conductors part A with part B
Sh. 42 Text at A31.A8 ETH_FPU was exchanged with A31.LAN
Sh. 42 Frame add. around the coloured label.
Sh. 73 Reference to 262V moved to T1.2 sheet 73.1
Sh. 34 Run chain ext operating selector exchanged with block diagram for ext. operating selector
Sh. 35 Run chain ext operating selector exchanged with Panel board X9 and X10.
Sh. 36 Run chain ext operating selector without Panel board X9 and X10.
Sh. 37 Run chain ext operating selector exchanged with hot plug options rel10.2.
Sh. 38 Run chain ext operating selector exchanged with hot plug options rel 11.1.
Sh. 73.1 Transformer 3HAC024180-001 add.
Sh. 90 Floor cable add.
Sh. 103 Add. IRB1520
Sh. 104 Add. IRB1520
Sh. 104.5 Add. IRB1520
Sh. 40 Wire number 214-219 was exchanged with 207-212
Sh. 49 DSQC687 new option, DSQC 510, 637 old option.
Sh. 55 Shield added to the drawing.
Sh. 56 DSQC 378B exchanged the wrong type DSQC678B.
Sh. 73 New transformers
Sh. 115 Male pin at R1.MP:4, :6, :14, :24, :25, :26, :30, :31, :32 not used in IRB2600
Sh. 115.1 Key pin M was missing
Sh. 123 Male pin at R1.MP:4, :6, :14, :24, :25, :26, not used in IRB4600
Sh. 124 Key pin M was missing
Sh. 73.1 New transformers
Sh. 75 Option Power supply G9 for 3 external axes.
Sh. 77 New signals A43X5:1-:4 for external axes.
Sh. 78 Auxiliary contacts added, with conductor w758-W761 for 3 external axes.
Sh. 78.1 New contact added XP40.2 for 3 external axes.
Sh. 87 A43.x5 exchanged with the signal at column 4, xs5.1:3 xref: 78.2
Sh. 90 CP/CS exchanged with control signals
Sh. 90.5 New sheet for the CP/CS
Sh. 94.6 New sheet for control signals IRB260
Sh. 90.7 New sheet CP/CS for IRB260
Sh. 96 Lim1A Lim2A Lim1B, Lim2B removed, at column 7
Sh. 98.1 New sheet IRB460
Sh. 98.2 New sheet IRB460
Sh. 98.3 New sheet IRB460
Sh. 98.4 New sheet IRB460, IRB660, IRB760
Sh. 98.5 New sheet IRB660 and IRB760
Sh. 98.6 New sheet IRB660 and IRB760
Revison 8 2012.04 R12.1
Sh 30 EN2.1 was EN1.2//A21.X3 and X4 removed, old option.//Symbol with 24V,0V, SYS and PANEL was removed.
Sh 31 RCH1.1 and RCH2.1 was RCH1 and RCH2
Sh 39 EN2.1 was EN1.2
Sh 40 EN2.1 was EN1.2
Sh 50 New profiNet board RCB001
Sh 57 A62:US and A62:GND was A62.X1:1US and A62.X1:0V
Sh 81 Functional equipotential bonding at X1:1 and X9:2
Sh 82 Functional equipotential bonding at XS1:1
Sh 83 Functional equipotential bonding at X11:2
Sh 115,5 Profibus add. to the title.
Sh 127 Text IRB4600 at R1.MP was IRB6600-7600
Sh 127,5 Profibus add. to the title.
Revison 6 2011 10 R11.2
Revison 9 2012.08 R12.2
Sh. 14 The block circuit was revised.
Sh. 14.1 New presentation Single Drive Module
Sh. 14.2 was 14.1, the block circuit was revised.
Sh 8 Symbol Through Joint added.
Sh 73 Text 230VAC added coordinate 6 and 7
Sh 75 Text 230VAC added coordinate 4
Sh. 14.3 was 14.2, the block circuit was revised.
Sh. 22 Contact XP9 was with Pin symbol, changed to female.
Sh. 28 wire 1041 and 1042 added at column 2
Sh 76 Text 230VAC added coordinate 8
Sh 78 The sockets and pin have exchange place at A43.X8:1-:6 it was error in the circuit diagram.
//W762 interruption point direction have been changed at coordinate 5.
Sh. 38 DP4/6 was DP4 // DP3/5 was DP3 // Not 1) add. to wire 209 to 212 and 498, 499, 501, 502.
Sh. 44 text I/O or PLC add. at column 7
Sh. 57 PIB internal signal design on the board
Sh 128 M4W had wrongly the text M4U at coordinate column 3.
Sh 145 New wire number 400 - 440 and connection points A41.1:X11- :X16 acc. to Design 09 before Design 04
Sh 146 Wire area added to the floor cables
Sh. 87 PTC Capacitor 0,47uF add.
Sh. 96 LIM switch connection points added.
Latest revision:
Prepared by, date: Stalnacke PRH Approved by, date: Törnros
Lab/Office:
DMRO SE/
PRH
IRC5 SC/DC DESIGN 09 Rel 12.2
REVISION INFOMATION
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3HAC024480-005
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2012-11-15
1
2
Location name
G9
A22
A41.3
A41.4
A41.5
A41.3
A41.4
A41.5
A41.2
I/O.X
F1
F2
A42
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
R1.1
K44
C1
C2
F5
I/O.X
A43
A43
A43
G7
G8
G4
G5
A35
G6
G6
A35.2
A351
I/Ox
I/O.X
I/O.X
FMB-A1
F4
A21-S21.3
S21.3
I/O.X
G3
G3
3
4
5
Function name
Page Location name
POWER SUPPLY not 1)
ADAPTER
ADDITIONAL DRIVE UNIT
ADDITIONAL DRIVE UNIT
ADDITIONAL DRIVE UNIT
ADDITIONAL DRIVE UNIT
ADDITIONAL DRIVE UNIT
ADDITIONAL DRIVE UNIT
ADDITIONAL RECTIFIRE UNIT
ANALOGUE I/O UNIT
AUTOMATIC FUSE
AUTOMATIC FUSE
AXIS COMPUTER BOARD
BLEEDER
BRAKE CONTACTOR
CAPACITOR
Capacitor 0,47uF
CIRCUIT BRAKER
COMBI I/O UNIT
CONTACTOR BOARD
CONTACTOR BOARD
CONTACTOR UNIT
CUSTOMER POWER SUPPLY
CUSTOMER POWER SUPPLY
CUSTOMER POWER SUPPLY
CUSTOMER POWER SUPPLY
Device Net Adapter dual channel DSQC659
DEVICENET POWER SUPPLY
DEVICENET POWER SUPPLY
DeviceNet Adapter single ch. DSQC697/DSQC658 old
DeviceNet TM Lean
CC-LINK
DIG. PART OF RELAY I/O UNIT
DIGITAL I/O UNIT
DSQC686 VOLTAGE MEASURE BOARD
EARTH FAULT BREAKER
EMERGENCY PB
EMERGENCY PB
ENCODER UNIT
ENERGY BANK
ENERGY BANK
75
37
87
88
88
85
85
85
85
63
78
75
79
85
78
98.6
87
74
60
77
78
87
26
26
26
26
53
26
28
53
53
56
61
59
80.1
74
36
29
67
76
24
A36
A62
A38.1
E2
A21
A21
E2-M1
E1-E44
E1-E43
E1
E1-E41
E1-E42
FPU1
FPU1
A21-S22
A37
A37-10080
A37
A37-A37.2
I/O.X
E3
E3-M1
A31
A31
A41.1
A41
A41.1
A41.1-6
A41.1
A41.1
A41.1
A41.1
A41.1
A41.1
A41.1
A41.1
A41.1
A41.1-8
Q2
Q1
E5
Lab/Office:
Latest revision:
PRH
6
Function name
ETHERNET CARD/Option: ETHERNET IP
Ethernet switch
ETHERNET/IP Fieldbus adapter DSQC 669
EXT.COMPUTER FAN
EXT.CONTROL PANEL
EXT.CONTROL PANEL
EXTERNAL COMPUTER FAN
Fan unit
Fan unit
FAN UNIT
FAN UNIT
FAN UNIT
FLEXPENDANT
FLEXPENDANT
Hot plug
INTERBUS M/S (COPPER WIRE)
INTERBUS M/S (OPTICAL FIBRE)
INTERBUS M/S (OPTICAL FIBRE)
INTERBUS MASTERPART
INTERBUS SLAVE
INTERNAL FAN
INTERNAL FAN
MAIN COMPUTER DSQC639
MAIN COMPUTER DQC 639
MAIN DRIVE UNIT LV unit
MAIN SERVO DRIVE UNIT
MAIN SERVO DRIVE UNIT
MAIN SERVO DRIVE UNIT
MAIN SERVO DRIVE UNIT
MAIN SERVO DRIVE UNIT
MAIN SERVO DRIVE UNIT
MAIN SERVO DRIVE UNIT
MAIN SERVO DRIVE UNIT
MAIN SERVO DRIVE UNIT
MAIN SERVO DRIVE UNIT
Main servo drive unit 2600
Main servo drive unit 460
Main servo drive unit 4600
MAIN SWITCH
MAINS SWITCH
MDU FAN
IRC5 SC/DC DESIGN 09 Rel 12.2
Device list sorting by Function name
Prepared by, date:
Stalnacke PRH
Approved by, date: Törnros
7
8
Page
52.1
57
44
30
36
37
30
76.5
76.5
76.5
76.5
76.5
39
40
37
52
52
52
52
65
29
29
42
43
85
99
145
111
79
89
91
95
94.5
117
98.5
115
98.1
123
23
72
76.5
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1
2
Location name
A21-S21.2
S21.2
S21.2
K42
K43
BOX1
S22
E5-M1
P1
FMB
F6
A44
A61
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
A39
Z1
A23
A21
A21
A21
A21
A21
A21
A21
A63.4
A63.2
A63.1
A63.5
A63.1.XS1
A63.3
G2
G1
A57
G2
A33
I/O.X
A38.2
A33.1
A38.3
Z2
RELAY I/O
K41
3
4
5
Function name
Page Location name
MOTOR ON PB
MOTOR ON PB
MOTOR ON PB
MOTORS ON CONTACTOR 1
MOTORS ON CONTACTOR 2
OPTION : CONNECTIONBOX COOLING AXES
OPTION : HOT PLUG
OPTION : INTERNAL FAN
OPTION :DUTY TIME COUNTER
Option: 738-1
Option: CIRCUIT BRAKER
EPS
Option: REMOTE SERVICE BOX DSQC680
OPTION: 232/422/485 SERIE CONVERTER
OPTION: MAINS LINE FILTER
OPTION:STATUS LED ON FRONT
PANEL BOARD
PANEL BOARD
PANEL BOARD
PANEL BOARD
PANEL BOARD run chain, 3-mode selector
PANEL BOARD with RUN CHAIN
PANEL BOARD with SAFETY STOP
PLC Analogue I/O
PLC Digital I/O unit
PLC. CPU unit
PLC. Ethernet switch
PLC.Devicenet adapter
PLC.DIGITAL INPUTS and RELAY OUTPUTS
POWER DISTRIBUTION BOARD DSQC662
POWER SUPPLY DSQC661
Process Interface Board (PIB)
PROCESS POWER SUPPLY
PROFIBUS DP M/S
PROFIBUS DP SLAVE
PROFIBUS Fieldbus adapter DSQC 667
PROFINET DSQC678
PROFINET IO Fieldbus adapter DSQC 688
REAKTOR UNIT
RELAY I/O UNIT
RELAY UNIT
36
30
33
78
78
134
40
76.5
77
80.1
72
80
68
43
72
30
33
35
29
41
30
32
31
69.3
69.1
69
69.4
69
69.2
76
76
57
24
49
66
44
50
44
73
62
75
I/O.X
H1
S1
S21.1
A21-S21.1
T1
T1.1
T1.x
T1.3
A21-S21
S21.1
Lab/Office:
Latest revision:
PRH
6
Function name
REMOTE I/O UNIT
STATUS DIOD DUAL CABINET
SWITCH
Three-MODE SELECTOR
Three-MODE SELECTOR
TRANSFORMER UNIT
TRANSFORMER UNIT
TRANSFORMER UNIT
TRANSFORMER UNIT
Two-MODE SELECTOR
Two MODE SELECTOR
IRC5 SC/DC DESIGN 09 Rel 12.2
Device list sorting by Function name
Prepared by, date:
Stalnacke PRH
Approved by, date: Törnros
7
8
Page
64
78
76.5
30
36
73.1
73
73
73
36
33
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Location name
A22
A41.3
A41.4
A41.5
A41.2
A42
A43
A43
A35
A35.2
A351
A36
A62
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
A38.1
A37
A37
A37-A37.2
A31
A31
A41.1
A41
A41.1
A41.1-6
A41.1
A41.1
A41.1
A41.1
A41.1
A41.1
A41.1
A41.1
A41.1
A41.1-8
A44
A61
A39
A23
A21
A21
A21
A21
3
4
5
Function name
Page Location name
ADAPTER
ADDITIONAL DRIVE UNIT
ADDITIONAL DRIVE UNIT
ADDITIONAL DRIVE UNIT
ADDITIONAL RECTIFIRE UNIT
AXIS COMPUTER BOARD
CONTACTOR BOARD
CONTACTOR UNIT
Device Net Adapter dual channel DSQC659
DeviceNet Adapter single ch. DSQC697/DSQC658 old
DeviceNet TM Lean
ETHERNET CARD/Option: ETHERNET IP
Ethernet switch
ETHERNET/IP Fieldbus adapter DSQC 669
INTERBUS M/S (COPPER WIRE)
INTERBUS M/S (OPTICAL FIBRE)
INTERBUS MASTERPART
MAIN COMPUTER DSQC639
MAIN COMPUTER DQC 639
MAIN DRIVE UNIT LV unit
MAIN SERVO DRIVE UNIT
MAIN SERVO DRIVE UNIT
MAIN SERVO DRIVE UNIT
MAIN SERVO DRIVE UNIT
MAIN SERVO DRIVE UNIT
MAIN SERVO DRIVE UNIT
MAIN SERVO DRIVE UNIT
MAIN SERVO DRIVE UNIT
MAIN SERVO DRIVE UNIT
MAIN SERVO DRIVE UNIT
Main servo drive unit 2600
Main servo drive unit 460
Main servo drive unit 4600
EPS
Option: REMOTE SERVICE BOX DSQC680
OPTION: 232/422/485 SERIE CONVERTER
OPTION:STATUS LED ON FRONT
PANEL BOARD
PANEL BOARD
PANEL BOARD
PANEL BOARD run chain, 3-mode selector
37
87
88
88
85
79
77
87
53
53
53
52.1
57
44
52
52
52
42
43
85
99
145
111
79
89
91
95
94.5
117
98.5
115
98.1
123
80
68
43
30
35
29
41
30
A21
A21
A63.4
A63.2
A63.1
A63.5
A63.1.XS1
A63.3
A57
A33
A38.2
A33.1
A38.3
A41.3
A41.4
A41.5
A43
BOX1
C1
C2
E2
E2-M1
E1-E44
E1-E43
E1
E1-E41
E1-E42
E3
E3-M1
E5
E5-M1
EXT-A21-S21.3
EXT-A21
EXT-A21
EXT-A21-S22
EXT-A21-S21.2
EXT-A21-S21.1
EXT-A21-S21
F1
F2
F5
Lab/Office:
Latest revision:
PRH
6
Function name
PANEL BOARD with RUN CHAIN
PANEL BOARD with SAFETY STOP
PLC Analogue I/O
PLC Digital I/O unit
PLC. CPU unit
PLC. Ethernet switch
PLC.Devicenet adapter
PLC.DIGITAL INPUTS and RELAY OUTPUTS
Process Interface Board (PIB)
PROFIBUS DP M/S
PROFIBUS Fieldbus adapter DSQC 667
PROFINET DSQC678
PROFINET IO Fieldbus adapter DSQC 688
ADDITIONAL DRIVE UNIT
ADDITIONAL DRIVE UNIT
ADDITIONAL DRIVE UNIT
CONTACTOR BOARD
OPTION : CONNECTIONBOX COOLING AXES
CAPACITOR
Capacitor 0,47uF
EXT.COMPUTER FAN
EXTERNAL COMPUTER FAN
Fan unit
Fan unit
FAN UNIT
FAN UNIT
FAN UNIT
INTERNAL FAN
INTERNAL FAN
MDU FAN
OPTION : INTERNAL FAN
EMERGENCY PB
EXT.CONTROL PANEL
EXT.CONTROL PANEL
Hot plug
MOTOR ON PB
Three-MODE SELECTOR
Two-MODE SELECTOR
AUTOMATIC FUSE
AUTOMATIC FUSE
CIRCUIT BRAKER
IRC5 SC/DC DESIGN 09 Rel 12.2
Device list sorting by Location name
Prepared by, date:
Stalnacke PRH
Approved by, date: Törnros
7
8
Page
32
31
69.3
69.1
69
69.4
69
69.2
57
49
44
50
44
85
85
85
78
134
98.6
87
30
30
76.5
76.5
76.5
76.5
76.5
29
29
76.5
76.5
36
36
37
37
36
36
36
78
75
74
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1
2
Location name
F4
F6
FMB-A1
FMB
FPU1
FPU1
G9
G7
G8
G4
G5
G6
G6
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
G3
G3
G2
G1
G2
H1
I/O.X
I/O.X
I/O.X
I/O.X
I/O.X
I/O.X
I/O.X
I/O.X
I/Ox
K44
K42
K43
K41
P1
Q2
Q1
R1.1
RELAY I/O
S21.3
S21.2
S21.2
S22
3
4
5
Function name
Page Location name
EARTH FAULT BREAKER
Option: CIRCUIT BRAKER
DSQC686 VOLTAGE MEASURE BOARD
Option: 738-1
FLEXPENDANT
FLEXPENDANT
POWER SUPPLY not 1)
CUSTOMER POWER SUPPLY
CUSTOMER POWER SUPPLY
CUSTOMER POWER SUPPLY
CUSTOMER POWER SUPPLY
DEVICENET POWER SUPPLY
DEVICENET POWER SUPPLY
ENERGY BANK
ENERGY BANK
POWER DISTRIBUTION BOARD DSQC662
POWER SUPPLY DSQC661
PROCESS POWER SUPPLY
STATUS DIOD DUAL CABINET
ANALOGUE I/O UNIT
COMBI I/O UNIT
DIG. PART OF RELAY I/O UNIT
DIGITAL I/O UNIT
ENCODER UNIT
INTERBUS SLAVE
PROFIBUS DP SLAVE
REMOTE I/O UNIT
CC-LINK
BRAKE CONTACTOR
MOTORS ON CONTACTOR 1
MOTORS ON CONTACTOR 2
RELAY UNIT
OPTION :DUTY TIME COUNTER
MAIN SWITCH
MAINS SWITCH
BLEEDER
RELAY I/O UNIT
EMERGENCY PB
MOTOR ON PB
MOTOR ON PB
OPTION : HOT PLUG
74
72
80.1
80.1
39
40
75
26
26
26
26
26
28
76
24
76
76
24
78
63
60
61
59
67
65
66
64
56
78
78
78
75
77
23
72
85
62
29
30
33
38
S22
S1
S21.1
S21.1
T1
T1.1
T1.x
T1.3
Z1
Z2
Lab/Office:
Latest revision:
PRH
6
Function name
OPTION : HOT PLUG
SWITCH
Three-MODE SELECTOR
Two MODE SELECTOR
TRANSFORMER UNIT
TRANSFORMER UNIT
TRANSFORMER UNIT
TRANSFORMER UNIT
OPTION: MAINS LINE FILTER
REAKTOR UNIT
IRC5 SC/DC DESIGN 09 Rel 12.2
Device list sorting by Location name
Prepared by, date:
Stalnacke PRH
Approved by, date: Törnros
7
8
Page
40
76.5
30
33
73.1
73
73
73
72
73
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1
2
3
4
5
6
7
8
230V
F2
XT16
G1
AC
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
DC
Option
Devicenet PS
G3
G2
Option
Customer PS
G6
AC
Option
Customer PS
G4
AC
G5
AC
AC
Ultra cap
DC
A21
DC
DC
DC
Customer
connection
Customer
connection
A31
Panel
board
Computer
module
I/Ox
I/O
Latest revision:
Prepared by, date: Stalnacke PRH Approved by, date: Törnros
Lab/Office:
DMRO SE/
PRH
LAN
USB
FPU
Drive
Drive
Control
panel
Field bus
S21
Ethernet service
unit
IRC5 SC/DC DESIGN 09 Rel 12.2
BLOCK DIAGRAM SINGLE CONTROLL MODULE
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2012-11-15
1
2
3
4
5
6
7
8
230V
-Q1
Z1
T1
G1
AC
DC
G2
AC
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
Z2
G3
AC
Option
Service outlet
DC
DC
F1
A42
F5
AXC
A43
A31
A21
K42
CB
F4
K43
Earth
fault
prot.
A41
DRIVE
X22
Service
outlet
X1
Latest revision:
Prepared by, date: Stalnacke PRH Approved by, date: Törnros
X1
X2
Lab/Office:
DMRO SE/
PRH
IRC5 SC/DC DESIGN 09 Rel 12.2
BLOCK DIAGRAM SINGLE DRIVE MODULE
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Plant:
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Document no.
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3HAC024480-005
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Status:
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1
2
3
4
5
6
7
8
230V
Q2
XT16
G3
G2
Option
Devicenet PS
AC
Option
Customer PS
Option
Customer PS
Option
Customer PS
Option
Customer PS
G6
G4
G5
G7
G8
DC
AC
AC
DC
A21
AC
AC
AC
DC
DC
DC
DC
Customer
connection
Customer
connection
Customer
connection
Customer
connection
A31
Panel
board
Computer
module
S21
I/Ox
Control
panel
I/O
Latest revision:
Prepared by, date: Stalnacke PRH Approved by, date: Törnros
LAN
USB
Ethernet service
Drive
unit
Field bus
FPU
Drive
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
Ultra cap
Lab/Office:
DMRO SE/
PRH
IRC5 SC/DC DESIGN 09 Rel 12.2
BLOCK DIAGRAM DUAL CONTROLL MODULE
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page14.2
Next 14.3
3HAC024480-005
09 Total
Status:
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2012-11-15
1
2
3
4
5
6
7
8
230V
-Q1
Z1
T1
F2
G1
AC
Z2
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
DC
Option
Service outlet
F1
A42
F5
AXC
A43
A31
A21
K42
CB
F4
K43
Earth
fault
prot.
A41
DRIVE
X22
Service
outlet
X1
Latest revision:
Prepared by, date: Stalnacke PRH Approved by, date: Törnros
X1
X2
Lab/Office:
DMRO SE/
PRH
IRC5 SC/DC DESIGN 09 Rel 12.2
BLOCK DIAGRAM DUAL DRIVE MODULE
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Document no.
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1
2
3
FRONT
PANEL
4
FRONT VIEW
G4
5
6
7
Opt. INSIDE DOOR WITH I/O
8
Opt. INSIDE DOOR WITH PLC I/O
COMPUTER
A31 DSQC639
G5
Q1
XT5.3
XT6
XT5.2
XT5.1
XT5.3
XT5.2
S21.1
XT6
G3
G2
X1
S22
I/O 2.X5
PLC 5
PLC 4
PLC 3
PLC 2
X3
X5
E5
X1
X22
X1 XS1
PLC 1
G1
X2 DC IN
A62
P1
I/O4
X3
I/O3
X2
XT31
XS4
I/O2
X23
I/O1
A41 layout sh.15.1
XT31
X24
I/O 1.X5
XT16
F2
A41
A41
A41
F1
Denomination
XS2
XP28
XP0
PE
XS1
XS7
Prepared by, date: Stalnacke PRH Approved by, date: Törnros
Pos. No
Opt. No
I/O 1
I/O 1-4
I/O 1-4
I/O 1-4
I/O 1-4
I/O 1-4
I/O 1-4
I/O 1-4
I/O 1-4
721-1
716-1
717-1
718-1
719-1
720-1
722-1
723-1
726-1
PLC 1
PLC 2
PLC 3-5
PLC 3-5
PLC 3-5
923-1
923-1
924-1
925-1
926-1
XS17
Ethernet switch
AC500 Com. Module PLC
CPU unit PM582 PLC
Digital I/O unit DC532 PLC
Relay I/O unit DX522 PLC
Analog I/O unit AX521 PLC
Latest revision:
Unit
Allen Bradley Remote I/O (RIO)
Digital 24 VDC
AD Combi I/O
Digital with relay
Analog 4 in/4 out
Profibus DP Slave
Interbus-S Slave
CC-link slave
ENC unit
XS41
XS3
XS9
XS5/XS13
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disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
S21.2
XT5.1
E3
S21.3
Lab/Office:
DMRO SE/
PRH
IRC5 SC/DC DESIGN 09 Rel 12.2
FRONT VIEW OF SINGLE CABINET MDU HV
A62
A63.5
A63.1
A63.2
A63.3
A63.4
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1
2
3
4
5
6
7
8
FRONT VIEW
MAIN DRIVE UNIT FOR IRB 2400 - 76XX
FRONT VIEW
MAIN DRIVE UNIT FOR IRB 120 - 1600
LV Low voltage
HV High voltage
E3
E3
G3
G3
X1
UPPER SIDE X9
G1
X2
X6
X7
X16
X6 X7 X14
X15
X2
X16
X1
X23
X13
X8 and X9 on
the upper side.
X7
A41.1
G1
A41.1
X23
X21
G2
X2
X9 UPPER SIDE
X13
X2
F1
X14
X8 UPPER SIDE
X1
F2
X15
X6
A41.2
X22
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disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
G2
UPPER SIDE X8
X1
X6
A41.3 X7
X8
X9
X11
X12
X2
X1
X6
A41.4 X7
X8
X9
X21
X2
X11
X22
X2
X1
X1
F2
X6
A41.5 X7
X8
X9
F1
X6
A41.3 X7
X8
X9
X12
X2
X1
X2
X1
X6
A41.4 X7
X8
X9
X6
A41.5 X7
X8
X9
X4
X9
G2
STATUS
LED
X7
LABEL
X6
X5
X8 X2
Latest revision:
Prepared by, date: Stalnacke PRH Approved by, date: Törnros
X1
Lab/Office:
DMRO SE/
PRH
X3
IRC5 SC/DC DESIGN 09 Rel 12.2
FRONT VIEW OF SINGLE CABINET MDU LV and HV
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1
2
3
4
LEFT VIEW WITH
FLANGE DISCONNECT
5
6
7
8
RIGHT VIEW
LEFT VIEW
Q1
A21
Q1
E2
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disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
G6
F6
G6
K44
F5
R1
F4
K43
K42
A42
E1
Z1
T1
A43
E4
A44
Z2
Latest revision:
Prepared by, date: Stalnacke PRH Approved by, date: Törnros
Lab/Office:
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IRC5 SC/DC DESIGN 09 Rel 12.2
SIDE VIEWS OF SINGLE CABINET
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Status:
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2012-11-15
1
2
3
LEFT
VIEW
4
5
FRONT
PANEL
6
7
8
FRONT
VIEW
RIGHT
VIEW
NEW COMPUTER
A31 DSQC639
Q2
Q2
XT16
E2
A21
G2
S21.2
G6
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disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
S21.3
G8
G3
S21.1
G4
X23
I/O6
G5
G7
X24
I/O5
I/O4
I/O2
I/O1
I/O3
XT31
(FLOOR MOUNTED)
XS3
XS5/XS13
XP28
S22
XS4
XS17
Latest revision:
Prepared by, date: Stalnacke PRH Approved by, date: Törnros
Lab/Office:
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IRC5 SC/DC DESIGN 09 Rel 12.2
VIEW OF CONTROLL MODULE
DUAL CABINET
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Document no.
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2012-11-15
1
2
3
4
LEFT
VIEW
5
FRONT
PANEL
6
7
8
FRONT
VIEW
RIGHT
VIEW
F6
ROOF-MOUNTED
Q1
A42
Z1
P1
F5
G1
A41.1
X22
R1
K44
G9
H1
F4
K43
K42
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disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
E1
Q1
T1
K41
A43
A41.3
A41.4
A41.5
F2
A44
F1
XS41
XS2
XP0 XS1
Latest revision:
Prepared by, date: Stalnacke PRH Approved by, date: Törnros
Lab/Office:
DMRO SE/
PRH
XS7
IRC5 SC/DC DESIGN 09 Rel 12.2
VIEW OF DRIVE MODULE DUAL CABINET
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Document no.
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Status:
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2012-11-15
1
2
3
4
5
6
7
8
J21
PANEL
UNIT
X8
LABEL
TPU AXC1
A8
A9
CONSOLE
STATUS
DIOD
MAIN
COMPUTER
A31
DSQC639
WRIST
BAND
ESD
FAN
E22
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disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
MEMORY
CARD
COM1
USB2
SERVICE LAN
USB1
A7
FIELD
BUS
ADAPTER
A38
A33 Profibus DP M/S
A33.1 ProfiNet
A34 Dual RS232
A35 Devicenet
A36 Ethernet
A37 Interbus M/S
PCI-SLOTS
RL2
RL1
X3
X4
X12
PANEL
BOARD
A21
X20
X7
X5
X8
X6
X15
X14
X11
RL3
X17
X18
X10
X1
RL4
X9
Latest revision:
Prepared by, date: Stalnacke PRH Approved by, date: Törnros
X2
Lab/Office:
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IRC5 SC/DC DESIGN 09 Rel 12.2
VIEW OF COMPUTER UNIT AND PANEL BOARD
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1
2
3
4
A42 Axis computer unit
5
6
7
A43 Contactor unit
X1
X7
X5
X9
X11
8
A44 Safe move
X6
X4
DSQC 647
24V Drive
X22
X4
X3
X8
X21
Measurement link 2
X5
X24
Out
X12
X11
In
X10
X9
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disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
X23
X1
X10
X12
Relay output pair 1/2
X13
A44 EPS unit
Computer module link
X2
DSQC 646
X1
Drive link
Drive power supply
X11
X5
X6
X6
Control signal
Drive power
supply
Contactor bord link
X4
Console port
X3
X9
Latest revision:
Prepared by, date: Stalnacke PRH Approved by, date: Törnros
Process I/O
X9
X1
Lab/Office:
DMRO SE/
PRH
IRC5 SC/DC DESIGN 09 Rel 12.2
VIEW OF CONTACTOR & AXIS COMPUTER UNIT
X7
X8
SMB 1
SMB 1
SMB 2
SMB 2
X5
X6
X4
X3
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Document no.
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Status:
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2012-11-15
1
2
3
4
5
6
-FMB
Reference to
circuit diagram 80.1
8
-MANIPULATOR
Option: 738-1
-CONTROLLER
7
1) FMB.XP2 Bridge connector if no other option.
FMB
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
1) FMB.XP2
(FMB.X2)
FMB.XS2
(FMB.X2)
DSQC686
FMB.X3
FMB.A1.X2
XP2 SMB
R1.SMB
FMB.X1
FMB.A1.X1
XS41
Latest revision:
Prepared by, date: Stalnacke PRH Approved by, date: Törnros
Lab/Office:
DMRO SE/
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IRC5 SC/DC DESIGN 09 Rel 12.2
VIEW OF VOLTAGE MEARSUREMENT BOX
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Document no.
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3HAC024480-005
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2012-11-15
1
2
3
4
5
6
CONTROL
MODULE
-PE
1
/
GN/YE AWG 7/(10mm2)
/
7
8
CONTROL
MODULE
PE
-XP23
PE connection
XS1/XP1
Power cable sheet 89, 91, 94.5,
95, 98.2, 99, 105, 111, 115
117, 123, 128, 145
(42) (57) (68) (69.4)
(42) (57) (68) (69.4)
(42) (57) (68) (69.4)
(42) (57) (68) (69.4)
/
/
/
/
-XP23.1
-XP23.2
-XP23.3
-XP23.6
SERVICE PORT
1
SERVICE PORT
2
3
6
-XP24
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
XS2/XP2
Signal cable sheet 90, 92
94.6, 96, 98.3, 100, 106,
112, 115.1, 118, 124, 129, 146
(43)
(43)
(43)
(43)
/
/
/
/
-1.XP24.1
-1.XP24.2
-1.XP24.3
-1.XP24.4
Option: USB CONTROL MODULE
1
2
3
4
-XP28
-XP9
(50) (52.1) / -1.XP9.1
(50) (52.1) / -1.XP9.2
(50) (52.1) / -1.XP9.3
(50) (52.1) / -1.XP9.6
Option: If Profinet or Ethernet
1
2
3
6
XP9.1
XP9.2
XP9.3 /
XP9.6 /
/ (115.5) (127.5)
/ (115.5) (127.5)
(115.5) (127.5)
(115.5) (127.5)
(43)
(43)
(43)
(43)
/
/
/
/
-1.XP28.1
-1.XP28.2
-1.XP28.3
-1.XP28.6
Option: If only Externa LAN
1
2
3
6
-XS17
(53) /
XS17.3
(50)
(50)
(50)
(50)
3
(53) /
XS17.5
5
(53) /
/
/
/
/
-2.XP28.1
-2.XP28.2
-2.XP28.3
-2.XP28.6
Option: If Externa LAN and Profinet
OPTION
XS17.1
1
(53) /
XS17.4
4
(53) /
XS17.2
2
((
))
(80) (82) /
MRCO2
-XS41
A
(68) /
XS18
-XS18
MRCO2_N
(80) (82) /
B
(80) (82) /
MRCI2
C
(80) (82) /
MRCI2_N
D
(80) (82) /
/
FMB
(80.1)
MRC_0V4
E
(80) (82) /
24V_SMB2
F
(80) (82) /
(80) (82) /
MRC_0V5
MRC_0V6
G
J
Latest revision:
Prepared by, date: Stalnacke PRH Approved by, date: Törnros
Lab/Office:
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IRC5 SC/DC DESIGN 09 Rel 12.2
CONTACT AT THE CABINET WALL
=
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Document no.
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3HAC024480-005
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Status:
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2012-11-15
Latest revision:
Prepared by, date: Stalnacke PRH Approved by, date: Törnros
L2
-230V AC2.6
L2
(26) /
BK
L1
-230V AC2.5
-153 AWG16
L1
(26) /
-230V AC2.1
(24) /
L1
BK
BK
-173 AWG16
-174 AWG16
T3
-230V AC2.4
-230V AC1.6
(26) /
L1
T2
(26) /
-230V AC1.5
(26) /
L1
T1
-230V AC2.3
-230V AC1.4
(26) /
L1
L3
(26) /
-230V AC1.3
(26) /
BK
L1
L2
-230V AC2.2
-230V AC1.2
(26) /
-152 AWG16
L1
L1
(26) /
-230V AC1.1
(24) /
/
/
/
2
-GND_DM
-Q2
(75)
L1
-230V AC2_DM
-XT16
-230V AC1_DM
MAIN SWITCH
(75)
(75)
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disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
1
3
4
JUMPER
L2
L2
L2
L2
L2
L2
5
Lab/Office:
DMRO SE/
PRH
6
IRC5 SC/DC DESIGN 09 Rel 12.2
MAINS CONNECTION DUAL CABINET
7
Status:
APPROVED
8
Control module sh.23 - 68
JUMPER
L2
If Option:
3 phase connection
=
Plant:
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Sublocation:+
Document no.
Rev. Ind Page23
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3HAC024480-005
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2012-11-15
1
2
3
4
5
6
7
8
FOR DUAL CABINET
(23)
(23)
-230V AC1.1
-230V AC2.1
AWG16
gnye
G2
-X1
1
5
3
AC -INPUT
5
6
2
AWG24
AWG28
-USB2 +5V
-USB2 D-
2
3
4
+ NC NC NC
5
6
-
7
-
8
9
10
3
1/WH
(43) /
+24V PC.2
(42) /
1
-X5
-0V PC.2
+24V PC.1
(42) /
-0V COOL
(29) /
+24V COOL
(29) /
-0V SYS
(29) /
+24V SYS
(29) /
10
(42) /
1
ENERGY BANK
Prepared by, date: Stalnacke PRH Approved by, date: Törnros
9
G3
+
Latest revision:
8
2/RD
-X1
PANEL BOARD
7
1/GN
4
2/BK
AWG24
4
-USB2_GND
3
NC NC
COMPUTER
UNIT
(43) /
2
AWG28
1
-USB2 D+
-X4
(43) /
4
-304 AWG18
3
-303 AWG18
2
USB
-0V PC.1
1
-X3
ENERGY BANK
(42) /
6
-302 AWG18
5
-301 AWG18
4
-253 AWG18
3
-252 AWG18
-250 AWG18
2
-251 AWG18
1
-X2
24V PC
(43) /
24V SYS
24V COOL
+Sense
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
PROCESS POWER SUPPLY
MAIN
COMPUTER
Lab/Office:
DMRO SE/
PRH
IRC5 SC/DC DESIGN 09 Rel 12.2
PROCESS POWER SUPPLY
DUAL CABINET
=
Plant:
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Sublocation:+
Document no.
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3HAC024480-005
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Status:
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2012-11-15
Latest revision:
Prepared by, date: Stalnacke PRH Approved by, date: Törnros
-XT31
1
24V
2
5
0V
6
3
24V
4
7
8
24
24
9
0
0
10
0V
Customer
Connection
Lab/Office:
DMRO SE/
PRH
-X2
-193
AWG16
24
24
-194 AWG16
-704 AWG20
BU
-703 AWG20
BU
0
AWG16
GND
G6
IRC5 SC/DC DESIGN 09 Rel 12.2
OPT:POWER SUPPLY DSQC609 FOR DUAL CAB.
-X1
AC
0
BU
BU
L
DC
-X2
Status:
APPROVED
24
AWG16
-146
-145
GNYE
AWG16
AWG16
GNYE
AWG16
+-146
AWG16
AWG16
+-145
GNYE
AWG16
+-_158
AWG16
AWG16
BK
BK
+-_157
GNYE
AWG16
-158
AWG16
AWG16
-157
GNYE
AWG16
+-158
BK
BK
BK
BK
BK
BK
BK
BK
-230V AC2.2
-230V AC1.2
-230V AC2.6
-230V AC1.6
-230V AC2.5
-230V AC1.5
-230V AC2.4
-230V AC1.4
-230V AC2.3
-230V AC1.3
/ (23)
/ (23)
/ (23)
/ (23)
/ (23)
/ (23)
/ (23)
/ (23)
/ (23)
/ (23)
7
N
24
0
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page26
Next 28
3HAC024480-005
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2012-11-15
(68) / +24V Res
(68) / -0V ReS
-X2
DEVICENET
POWER
SUPPLY
(67) / -+24Vdevicenet.8
(67) / -0Vdevicenet.8
DC
AC
BU
AC
AC
AWG16
0
-X1
+.SLO.2-194
0
-G8
(66) / -+24Vdevicenet.7
(66) / -0Vdevicenet.7
24
GND
BU
DC
AC
AWG16
AC
AC
+.SLO.2-193
24
-X1
6
(65) / -+24Vdevicenet.6
(65) / -0Vdevicenet.6
-X2
-G7
(64) / -+24Vdevicenet.5
(64) / -0Vdevicenet.5
0
GND
(63) / -+24Vdevicenet.4
(63) / -0Vdevicenet.4
DC
AC
(61) / -+24Vdevicenet.3
(61) / -0Vdevicenet.3
AC
AC
5
(58) / -+24Vdevicenet.2
(58) / -0Vdevicenet.2
0
-X1
CUSTOMER
POWER
SUPPLY
-0Vdevicenet.1
24
G5
BU
24
GND
+.SLO.3-148 AWG16
BU
-X2
AC
CUSTOMER
POWER
SUPPLY
(55) /
BU
+.SLO.2-148 AWG16
AC
CUSTOMER
POWER
SUPPLY
4
-+24Vdevicenet.1
BU
+.SLO.2-147 AWG16
-X1
3
(55) /
BU
AWG16
-148
AWG16
+-157
2
+.SLO.3-147 AWG16
BU
G4
AWG16
CUSTOMER
POWER
SUPPLY
-147
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
1
8
GND
AC
DC
0
Ethernet switch
Latest revision:
Prepared by, date: Stalnacke PRH Approved by, date: Törnros
Customer
Connection
1042
1041
-703 AWG20
BU
Lab/Office:
DMRO SE/
PRH
AC
0
0
IRC5 SC/DC DESIGN 09 Rel 12.2
OPT:POWER SUPPLY DSQC609 FOR SINGLE CAB.
Status:
APPROVED
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page28
Next 29
3HAC024480-005
09 Total
2012-11-15
BU
24
G6
-298 AWG16
24
GND
BU
CUSTOMER
POWER
SUPPLY
-297 AWG16
-X2
GNYE
-X1
-X2
L
DC
24
AWG16
gnye
-230V AC2.11 / (76)
-230V AC1.11 / (76)
AWG16
-230V AC2.13 / (76)
-230V AC1.13 / (76)
GNYE
6
(68) / +24V Res
(68) / -0V ReS
0
(69) / +24Vdevicenet.9
(69) / 0Vdevicenet.9
DC
AC
(67) / -+24Vdevicenet.8
(67) / -0Vdevicenet.8
BU
5
(66) / -+24Vdevicenet.7
(66) / -0Vdevicenet.7
AC
AC
(65) / -+24Vdevicenet.6
(65) / -0Vdevicenet.6
-704 AWG20
-X1
BU
0
G5
-_296 AWG16
24
BU
GND
(64) / -+24Vdevicenet.5
(64) / -0Vdevicenet.5
9
AWG16
4
(63) / -+24Vdevicenet.4
(63) / -0Vdevicenet.4
8
24
-_295 AWG16
-X2
AC
(61) / -+24Vdevicenet.3
(61) / -0Vdevicenet.3
7
AC
(58) / -+24Vdevicenet.2
(58) / -0Vdevicenet.2
CUSTOMER
POWER
SUPPLY
-0Vdevicenet.1
24V
6
-X1
-230V AC2.12 / (76)
-230V AC1.12 / (76)
3
(55) /
5
-+24Vdevicenet.1
5
G4
BU
BU
1) Additional terminal
:1 and :5 when Option,
PLC AC500.
-296 AWG16
-295 AWG16
-0V I/O.1 / (76)
+24V I/O.1 / (76)
2
(55) /
4
(57)
3
XT31:5.1
2
(57)
1)
XT31:1.1
1
(57)
1
XT31:5.2
(57)
-XT31
XT31:1.2
0V I/O.2
+24V I/O.2
(69) /
(69)
(69) /
(69)
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
1
7
8
DEVICENET
POWER
SUPPLY
N
GND
AC
DC
24
0
0
1)
10
0V
Process interface board
1
2
3
4
5
6
7
8
PANEL BOARD
PROCESS POWER SUPPLY
(24) (76) /
A21
-X12
+24V SYS
24V FPU POWER
24V PANEL
24V SYS
1
(24) (76) /
-0V SYS
0V SYS
(24) (76) /
24V PANEL
2
+24V COOL
3
(24) (76) /
-0V COOL
4
ES1 top
INTERNAL
FAN
1
2
1
5
-X2
3
EXTERNAL
EMERGENCY
STOP PB
0V
24V Panel
4
7
8
0V
24V PANEL
ES1OUT:A
ES2 OUT:A
OPTION:
EXTERNAL
CONNECTIONS
-X9
1
17
18
13
ES2 OUT:B
ES1OUT:B
2
14
11
2
12
Sep ES1:A
Sep ES2:A
9
9
2. See pages / (41)
-211
AWG20 BU -ES FPU 2.A
/ (39) (40)
-212
AWG20 BU -ES FPU 2.B
/ (39) (40)
-210
AWG20 BU -ES FPU 1.B
/ (39) (40)
-S21.3
1
EMERGENCY
STOP OUTPUT 2
/ (39) (40)
5
5
EMERGENCY
STOP OUTPUT 1
AWG20 BU -ES FPU 1.A
FPU
6
4
Run CH1 top
Run CH2 top
-209
RunCh0V
RunCh+
M
-363 AWG20 BU
ES2 top
2
15
-ES2
-ES1
-237
-238
-233
-234
-231
-232
-235
-236
EMERGENCY PB
AWG20
AWG20
AWG20
AWG20
AWG20
AWG20
AWG20
AWG20
21
22
11
12
16
U
U
Sep ES1:B
10
Sep ES2:B
10
EXTERNAL
SUPPLY
ES2 bottom
ES1 bottom
0V
24V Panel
7
-X11
7
8
2
SOFT_ESO
4
6
-0V_Sig.ref.
(42)
MAIN
COMPUTER
/ (42)
7
ES1:int
6
ES2:int
6
Prepared by, date: Stalnacke PRH Approved by, date: Törnros
WHBN
BU
5
0V
Latest revision:
WHBU
+24V_Sig.ref. /
-RS485+ / (42)
-RS485- / (42)
WHGN
3
SOFT_ESI
24V PANEL
EMERGENCY STOP
RELAY SIGNALS
AWG24
1
8
ES1
ES2
Lab/Office:
DMRO SE/
PRH
(31) / -RunCh+
(31) / -RunCh_0V
(31) / -RCH2
(31) / -RCH1
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
3
-364 AWG20 BU
-E3
X10
X1
IRC5 SC/DC DESIGN 09 Rel 12.2
EMERGENCY STOP
8
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page29
Next 30
3HAC024480-005
09 Total
Status:
APPROVED
2012-11-15
1
2
3
A21
4
5
6
7
8
PANEL BOARD run chain, 3-mode selector
24V SYS
24V FPU POWER
24V PANEL
-X10
-205
AWG20 BU
+24V FPU POWER
-206
AWG20 BU
-0V PANELB
-207
AWG20 BU
-EN1.1
/ (39) (40)
-208
AWG20 BU
-EN2.1
/ (39) (40)
/ (39) (40)
1
0V SYS
/ (39) (40)
2
FPU
3
4
9
7
8
9
EN1_1A
EN1_1B
EN2_1B
EN2_1A
JUMPER
EXTERNAL
ENABLE DEVICE
8
7
6
4
-ES2
3
-SUP_ST1
-GS2
-GS1
-AS2
-S21.1.X1
-X2
AWG20 BU
AWG20 BU
AWG20 BU
AWG20 BU
AWG20 BU
AWG20 BU
1
2
Three-MODE
SELECTOR
AWG26
5
6
4
5
6
RS485+
RS48524V DC
-220
-224
8
5
2 4 8
18 22 24
14 16 20
1
17
13
5
1
6
7
AWG20 BU
AWG20 BU
5
0V
7
BN
8
6 12 10
>1
3
GN
WHBN
7
2
WHBU
WHGN
3
S21.1
1
OG
BU
4
-X20
WHOG
4
1
1.See pages / (41)
2
-ES1
-SUP_ST2
-227
-226
-225
-223
-222
-221
3
-245
-244
-243
-246
-241
-240
-239
-242
-A23
MOTOR ON PB
8
S21.2
(31) / -EN1
(31) / -EN2
(31) / -MAN1
(31) / -MAN2
(32) / -SPEED
-AS1
-ENABLE1
10
-229
-228
AWG20 BU
AWG20 BU
14
13
-230
AWG20 BU
X2
X1
9
19
EXT.COMPUTER FAN
24V PANEL
OP_COM
OP_MAN
-E2
-X15
-361
24V COOL
3
OP_AUTO
OP_MAN_FS
-E2
-X18
1
TACHO
2
2
-362
AWG20 BU
AWG20 BU
3
-X1
-X18
RD
+
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
-X9
OPTION
2
JUMPER
10
OPTION:STATUS
LED ON FRONT
Option:
External
Connections
EXT.AUTO 2
EXT.MAN 2
EXT MAN FS 2
EXT.COMMON 2
EXT.AUTO 1
EXT.MAN 1
EXT MAN FS 1
EXT.COMMON 1
-X6
1
2
BN
2
3
4
-360
FAN 0V
Latest revision:
Prepared by, date: Stalnacke PRH Approved by, date: Törnros
Lab/Office:
DMRO SE/
PRH
-
AWG20 BU
1
IRC5 SC/DC DESIGN 09 Rel 12.2
RUN CHAIN OPERATING, 3 MODE SELECTOR
M
BK
3
1
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page30
Next 31
3HAC024480-005
09 Total
Status:
APPROVED
2012-11-15
1
2
3
4
5
6
7
8
PANEL BOARD with SAFETY STOP
A21
-RCH2
-RCH1
/ (29)
/ (29)
-RunCh+
1
/ (30)
0V
0V
-MAN1
7
/ (30)
6
JUMPER
JUMPER
24V PANEL
24V PANEL
12
-MAN2
JUMPER
24V PANEL
-X5
JUMPER
/ (29)
0V SYS
/ (29)
24V FPU POWER
24V PANEL
-EN2 / (30)
-EN1 / (30)
-RunCh_0V
24V SYS
AS1+
AS1
11
AS1
&
AS1AS2+
OPTION:
EXTERNAL
CONNECTIONS
1. See pages /
AS2
9
SOFT AS
5
AS2
(41)
AS2GS1+
GS1
3
10
GS1
GENERAL
STOP
&
GS1GS2+
SOFT GS
GS2
8
CH2
CH1
4
GS2
GS22
JUMPER
JUMPER
-X6
6
24V PANEL
0V
1
SS1+
SS1
/
/
/
/
5
-RCH1.1
SOFT SS
SS2
2
(32)
SS1SS2+
-RCH2.1
SS1
(32)
SUPERIOR
STOP
-ENABLE2_1
-ENABLE2_2
-ENABLE2_3
-ENABLE2_4
4
SS2
(32)
(32)
(32)
(32)
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
AUTO
STOP
SS23
Latest revision:
Prepared by, date: Stalnacke PRH Approved by, date: Törnros
Lab/Office:
DMRO SE/
PRH
IRC5 SC/DC DESIGN 09 Rel 12.2
SAFETY STOP
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page31
Next 32
3HAC024480-005
09 Total
Status:
APPROVED
2012-11-15
1
2
3
4
5
6
7
8
CONTROL
MODULE
PANEL BOARD with RUN CHAIN
A21
(31) /
-RCH1.1
(31) /
-RCH2.1
-X7
1
0V
2
24V PANEL
3
RUN CH1
RUN CH1Ret
4
(30) /
(31) /
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
(31) /
-SPEED
-ENABLE2_3
(31) /
-ENABLE2_4
5
7
8
9
-ENABLE2_2
(31) /
RUN CH2Ret
RUN CH2
SPEED
0V
ENABLE2_1
ENABLE2_1Ret
AC_ON1
0V
6
-ENABLE2_1
10
-X8
1
0V
-RUN_CH1 / (77)
-RUN_CH 1Ret /
(77)
-RUN_CH 2Ret / (77)
-RUN_CH2 / (77)
-SPEED / (77)
-0V / (77)
-ENABLE2.1 / (77)
-ENABLE2_1Ret / (77)
-AC_ON.1 / (75)
-0V.1 / (75)
Drive
module1
A43.X1
AND
K41.X1
RUN CH1
RUN CH1Ret
2
4
24V PANEL
3
5
6
7
8
9
RUN CH2Ret
RUN CH2
SPEED
0V
ENABLE2_2
ENABLE2_2Ret
AC_ON1
0V
BU
if not used
Drive
module2
A43.X1
BU
if not used
10
-X14
0V
2
24V PANEL
3
1
RUN CH1
RUN CH1Ret
4
RUN CH2Ret
RUN CH2
SPEED
0V
5
6
7
8
ENABLE2_3Ret
AC_ON1
0V
9
10
Drive
module3
A43.X1
if not used
BU
if not used
-X17
0V
2
24V PANEL
3
1
RUN CH1
RUN CH1Ret
4
RUN CH2Ret
RUN CH2
SPEED
0V
ENABLE2_4
ENABLE2_4Ret
AC_ON1
0V
5
6
7
8
9
BU
Drive
module4
A43.X1
if not used
BU
if not used
10
Latest revision:
Prepared by, date: Stalnacke PRH Approved by, date: Törnros
Lab/Office:
DMRO SE/
PRH
IRC5 SC/DC DESIGN 09 Rel 12.2
RUN CHAIN
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page32
Next 33
3HAC024480-005
09 Total
Status:
APPROVED
2012-11-15
1
.-A21
2
3
4
5
6
7
8
PANEL BOARD
OPTION
S21.1-X1
-X9
3
2
7
-222
AWG20
BU
MAN2
-241
OG
EXT.AUTO1
-221
AWG20
BU
AUTO2
-240
OG
EXT.MAN1
-226
AWG20
BU
MAN1
-245
OG
EXT.AUTO2
-225
AWG20
BU
AUTO1
-244
OG
EXT.MAN2
6
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
6
3
2
Two MODE
SELECTOR
1
S21.1
5
7
1 3
5 7
9 11
13 15
2
6
10
14
5
-224
AWG20
BU
0V
-246
OG
EXT.COMMON2
-220
AWG20
BU
24V panel
-242
OG
EXT.COMMON1
4
8
1
S21.2
10
9
-229
AWG20
BU
MOTON
-228
AWG20
BU
24V PANEL
-230
AWG20
BU
MONLMP
MOTOR ON PB
14
13
X2
X1
19
Latest revision:
Prepared by, date: Stalnacke PRH Approved by, date: Törnros
Lab/Office:
DMRO SE/
PRH
IRC5 SC/DC DESIGN 09 Rel 12.2
RUN CHAIN OPERATING, 2 MODE SELECTOR
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page33
Next 34
3HAC024480-005
09 Total
Status:
APPROVED
2012-11-15
1
2
3
5
6
7
8
BLOCK DIAGRAM FOR THE RUN CHAIN AND EXTERNAL CONTROL PANEL WITH OPTIONS.
Sheet 35 to 38
1) In Option EXT.CONTROL PANEL,
the terminal X9 and X10 included
only in Rel.10.2 and earlier.
Acc. to sheet 35
CONTROL MODULE CABINET
4
Acc. to sheet 36
EXTERNAL CONTROL PANEL
A21 PANEL BOARD
Acc. to sheet 36
OPTION
EXT-S21.1 (2 OR 3-MODE SELECTOR)
1) EXT A21.X9
Acc. to sheet 36
OPTION TERMINAL
EXT.S21.1-X1
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
X9
Acc. to sheet 36
S21.2 MOTOR OM PB
Acc. to sheet 36
EXT.S21.3 EMERGENCY STOP PB
Acc. to sheet 37
1) TERMINAL
EXT-A21.X10
Acc. to sheet 36 and 37
DP1-DP4 duoble press
Acc. to sheet 37 rel.10.2 and earlier
Acc. to sheet 38 rel.11.1
FLEX PENDANT
XS4
Option Hot plug S22
with SINGLE cabinet
X10
Option Hot plug S22
with DUAL cabinet
Acc. to sheet 37
EXT-A22-X2 ADAPTER A32.A8
SHEET 37 and 38
MAIN COMPUTER
A31-A8
Acc. to sheet 38
Latest revision:
Prepared by, date: Stalnacke PRH Approved by, date: Törnros
Lab/Office:
DMRO SE/
PRH
IRC5 SC/DC DESIGN 09 Rel 12.2
BLOCK DIAGRAM RUN CHAIN
EXT OPERATING SELECTOR
=
Plant:
Location: +
Sublocation:+
Document no.
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Next 35
3HAC024480-005
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Status:
APPROVED
2012-11-15
1
2
3
4
5
6
7
8
CONTROL MODULE
PANEL BOARD
A21
36xAWG20
-X9
24V PANEL
AUTO2
MAN2
MAN FS2
0V
AUTO1
MAN1
MAN FS1
24V PANEL
MOTON
ES PANEL 2B
ES PANEL 2B
ES FPU2A
ES FPU2A
ES PANEL 1B
ES PANEL 1B
ES FPU1A
ES FPU1A
MONLMP
BK
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
BN
RD
OG
YE
GN
BU
VT
GY
WH
WH/BN
WH/RD
WH/OG
WH/YE
WH/GN
WH/BU
WH/VT
WH/GY
WH/BK
-PE1
GN/YE
EARTH
EARTH
GN/BN
GN/WH
X10
BN/YE
24V FPU
0V
EN1_1
EN1_2
BN/GN
FPU_START
BN/BK
1
2
3
4
5
6
7
8
9
A21X9:1 /
A21X9:2 /
A21X9:3 /
A21X9:4 /
A21X9:5 /
A21X9:6 /
A21X9:7 /
A21X9:8 /
A21X9:9 /
A21X9:10
A21X9:11
A21X9:12
A21X9:13
A21X9:14
A21X9:15
A21X9:16
A21X9:17
A21X9:18
A21X9:19
BN/RD
BN/OG
(36)
(36)
(36)
(36)
(36)
(36)
(36)
(36)
(36)
/ (36)
/ (36)
/ (36)
/ (37) (38)
/ (37) (38)
/ (36)
/ (36)
/ (37) (38)
/ (37) (38)
/ (36)
-PE1
GN/YE
A21X10:1
A21X10:2
A21X10:3
A21X10:4
/
/
/
/
A21X10:9
/ (37) (38)
(37) (38)
(37) (38)
(37) (38)
(37) (38)
-S21.1-X1
Customer connection
1
2
3
4
5
6
7
8
Latest revision:
Prepared by, date: Stalnacke PRH Approved by, date: Törnros
EXT.MAN
FS2
/
/ EXT.MAN2
/ EXT.AUTO2
EXT.COMMON2
/
EXT.MAN
FS1
/
EXT.MAN1
/
/ EXT.AUTO1
EXT.COMMON1
/
Lab/Office:
DMRO SE/
PRH
IRC5 SC/DC DESIGN 09 Rel 12.2
RUN CHAIN EXT OPERATING, PANEL BOARD
(36)
(36) (36)
(36) (36)
(36) (36)
(36)
(36) (36)
(36) (36)
(36) (36)
Only in 3 mode selector
Only in 3 mode selector
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page35
Next 36
3HAC024480-005
09 Total
Status:
APPROVED
2012-11-15
1
2
3
4
5
6
7
8
EXT.CONTROL PANEL
EXT-A21
1) Terminal X9 used only in Rel.10.2 and earlier
1) -X9
(35)
(35)
(35)
(35)
/
/
/
/
A21X9:3
A21X9:2
A21X9:7
A21X9:6
Option:Run chain Ext Operating, 2 Mode Selector
-S21.1.X1
-222 AWG20
-221 AWG20
-226 AWG20
-225 AWG20
3
2
7
6
-241
-240
-245
-244
EXT.AUTO1
EXT.MAN1
EXT.AUTO2
EXT.MAN2
EXT S21.1.XP1
7
6
3
2
7
6
3
2
EXT.AUTO1
EXT.MAN1 /
EXT.AUTO2
EXT.MAN2 /
4
8
4
8
EXT.COMMON2
EXT.COMMON1
/ (35)
(35)
/ (35)
(35)
Two-MODE SELECTOR
A21-S21
1 3
5 7
9 11
13 15
6
10
14
2
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
(35) /
(35) /
A21X9:5
A21X9:1
-246
-242
-224 AWG20
-220 AWG20
5
1
OPTION
EXT.COMMON2
EXT.COMMON1
/ (35)
/ (35)
Option:Run chain Ext Operating, 3 Mode Selector
(35) /
A21X9:8
(35) /
A21X9:4
A21-S21.1-X1
-X9
-227AWG20
-245
-244
-243
-241
-240
-239
8
-223AWG20
4
EXT.AUTO2
EXT.MAN2
EXT MAN FS2
EXT.AUTO1
EXT.MAN1
EXT MAN FS1
Three-MODE SELECTOR
-S21.1
6 12 10
2 4 8
18 22 24
14 16 20
1
17
13
3
2
1
7
6
5
3
2
1
7
6
5
8
4
8
4
A21-S21.1-XP1
EXT.AUTO2 / (35)
EXT.MAN2 / (35)
EXT.MAN FS2 / (35)
EXT.AUTO1 / (35)
EXT.MAN1 / (35)
EXT.MAN FS1 / (35)
OPTION
5
-242
-246
EXT.COMMON1
EXT.COMMON2
EXT.COMMON1
EXT.COMMON2
/ (35)
/ (35)
MOTOR ON PB
-X9
(35) /
A21X9:10
-S21.2
-229 AWG20
14
13
-230 AWG20
-228 AWG20
X2
X1
10
(35) / A21X9:19
(35) / A21X9:9
19
9
EMERGENCY PB
-S21.3
-DP4/6
(37) (38) /
DP4/6
1
-DP3/5
(37) (38) / DP3/5
(35) / A21X9:11
(35) / A21X9:12
(35) / A21X9:15
(35) / A21X9:16
-PE1
1
A21-501
A21-502
A21-498
A21-499
GN/YE
Latest revision:
Prepared by, date: Stalnacke PRH Approved by, date: Törnros
-237
-238
-233
-234
-231
-232
-235
-236
17
18
13
14
11
12
15
16
GN/YE
ES panel 1:A
ES panel 1:A
ES panel 2:A
ES panel 2:A
ES panel 2:B
ES panel 2:B
ES panel 1:B
ES panel 1:B
21
22
11
12
-PE1
Lab/Office:
DMRO SE/
PRH
2012-11-15 Plant:
=
Status:
IRC5 SC/DC DESIGN 09 Rel 12.2
+
Location:
APPROVED
RUN CHAIN EXT OPERATING, 2 AND 3 MODE SELECTOR
Sublocation:+
Document no.
Rev. Ind Page36
Next 37
3HAC024480-005
09 Total
1
2
3
1) Terminal X10 used only
in Rel.10.2 and earlier
4
5
6
Option:Run chain EXT operating mode selector,
Colour code with
2 and 3 modes, SINGLE/DUAL
SINGLE cabinet
BK
7
8
Number code with
-205 DUAL cabinet
-206
-207
-208
-209
-210
-211
-212
-213
BN
RD
OG
YE
GN
BU
VT
GY
10xAWG20
Option:HOT PLUG with SINGLE CABINET
-S22
64
14
54
Hot plug
63 X1
13
53
X2
AWG20 BU 205
AWG20 BU -206
AWG20 BU -207
AWG20 BU -208
AWG20 BU -209
AWG20 BU -210
AWG20 BU -211
AWG20 BU -212
BK
BN
RD
OG
21
41
22
42
64
14
53
22
42
63 X1
13
54
21
41
YE
GN
BU
VT
GY
Option:HOT PLUG with DUAL CABINET
MAIN COMPUTER
A31-A8
1)
1
-DP2
1
-DP1
1
-496
-500
-495
-497
2
3
4
5
6
7
8
9
1)
1)
1)
1)
OG
(42) / RD+
(42) / RD-
GN
WHOG
WHGN
Latest revision:
Prepared by, date: Stalnacke PRH Approved by, date: Törnros
-XS4
-205
-206
-207
-208
-209
-210
-211
-212
-213
-214
-215
-216
-217
-218
-219
24V FPU_POWER
0V
EN 1_1
EN 1_2
ES FPU 1:A
ES FPU 1:B
ES FPU 2:A
ES FPU 2:B
FPU_START
0V
EN2
1
2
7
17
3
4
5
6
11
8
12
AWG24 4x2 SFTP
(42) / TD+
(42) / TD-
X2
A22
X2
TD+
TDRD+
RD-
ADAPTER
-A32.A8
1
2
3
6
Lab/Office:
DMRO SE/
PRH
IRC5 SC/DC DESIGN 09 Rel 12.2
RUN CHAIN EXT OPERATING WITH
OPT: HOT PLUG rel. 10.2 and earlier
1) A22/A32.A8 used only
in Rel.10.2 and earlier
TD+
TDRD+
RD-
(39) (40)
/ A21X10:1
/ A21X10:2
/ A21X10:3
/ A21X10:4
/ A21X9:17
/ A21X9:18
(36) / DP4/6
(35) / A21X9:13
(35) / A21X9:14
(36) / DP3/5
(35) / A21X10:9
(35)
(35)
(35)
(35)
(35)
(35)
-S22
connected to page)
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disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
10xAWG20
FPU
13
14
15
16
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page37
Next 38
3HAC024480-005
09 Total
Status:
APPROVED
2012-11-15
1
2
Option:Hot plug for Rel.11.1
3
4
5
6
7
8
EXT.CONTROL PANEL
Option:Hot plug for Rel.11.1
S22
MAIN COMPUTER
A31-A8
/ A21X10:1
/ A21X10:2
/ A21X10:3
/ A21X10:4
/ A21X9:17
/ A21X9:18
(36) / DP4/6
(35) / A21X9:13
(35) / A21X9:14
(36) / DP3/5
(35) / A21X10:9
(35)
(35)
(35)
(35)
(35)
(35)
BN/BK
BN/RD
BN/OG
BN/YE
AWG20
W529
63 X1
13
54
21
41
X2
W526
W528
W522
W524
XP100
5 7 1 3
4 2 8 6
XS100
5 7 1 3
4 2 8 6
DP3
1
BU
BU
BU
BU
BN/GN
1 3
4 2
AWG20
-214
-215
-216 BU
-217 BU
-218
-219 BU
-DP4
1
-496
-500
-495
-497
XP 100
24V FPU_POWER
0V
EN 1_1
EN 1_2
ES FPU 1:A
ES FPU 1:B
ES FPU 2:A
ES FPU 2:B
FPU_START
0V
EN2
EXT-XS4
205 BU
206 BU
1
2
7
17
3
4
5
6
206 BU
205 BU
11
8
12
AWG24 4x2 SFTP
(42) / TD+
(42) / TD-
OG
(42) / RD+
(42) / RD-
GN
TD+
TDRD+
RD-
WHOG
WHGN
Latest revision:
Prepared by, date: Stalnacke PRH Approved by, date: Törnros
(39) (40)
A21 PANEL BOARD
64
W525/BU 14
53
W527/BU
W521 22
W523 42
connected to page)
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
+EXT A21
FPU
13
14
15
16
Lab/Office:
DMRO SE/
PRH
IRC5 SC/DC DESIGN 09 Rel 12.2
RUN CHAIN EXT OPERATING WITH
OPT: HOT PLUG rel 11.1
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page38
Next 39
3HAC024480-005
09 Total
Status:
APPROVED
2012-11-15
1
2
3
4
1) When external control panel (
5
connected to page)
6
7
8
XP4
/ (37) (38)
3
5
6
4
XS4
1)
(29) /
FLEXPENDANT
FPU1
EMERGENCY-STOP
K1
-ES FPU 1.A
3
(29) /
-ES FPU 2.A
(29) /
-ES FPU 2.B
(29) /
-ES FPU 1.B
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
5
6
4
PANEL
BOARD
A21-X10
(30) /
-DP1
+24V FPU POWER
EN-DEVICE
2
1
K2
12
(30) /
-DP2
-0V PANELB
2
2
8
(30) /
-EN1.1
(30) /
-EN2.1
7
17
-ETH_FPU
(42) /
TD+
AWG24
-USB
OG
13
MAIN
COMPUTER
A31-A8
(42) /
TD-
WHOG
(42) /
RD+
GN
14
15
(42) /
RD-
WHGN
16
Latest revision:
Prepared by, date: Stalnacke PRH Approved by, date: Törnros
Lab/Office:
DMRO SE/
PRH
IRC5 SC/DC DESIGN 09 Rel 12.2
FPU, FLEXPENDANT
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page39
Next 40
3HAC024480-005
09 Total
Status:
APPROVED
2012-11-15
1
2
3
4
5
1) When external control Panel
6
((connected to page))
7
8
/ (37) (38)
S22
64
63
X1
H1
X2
XP4
3
14
13
5
53
54
6
4
1)
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disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
XS4
(29) /
-ES FPU 1.A
-216
BU
(29) /
-ES FPU 2.A
-218
BU
-ES FPU 2.B
-219
BU
-ES FPU 1.B
-217
BU
(29) /
(29) /
FLEXPENDANT
FPU1
EMERGENCY-STOP
-K1
3
5
6
4
PANEL
BOARD
A21-X10
(30) /
-DP1
+24V FPU POWER
EN-DEVICE
2
-K2
1
12
(30) /
-DP2
-0V PANELB
2
2
8
(30) /
-EN1.1
22
21
-214
BU
(30) /
-EN2.1
42
41
-215
BU
7
17
ETH_FPU
(42) /
MAIN
COMPUTER
A31-A8
TD+
AWG24
-USB
OG
13
(42) /
TD-
WHOG
14
(42) /
RD+
GN
15
(42) /
RD-
WHGN
16
Latest revision:
Prepared by, date: Stalnacke PRH Approved by, date: Törnros
Lab/Office:
DMRO SE/
PRH
IRC5 SC/DC DESIGN 09 Rel 12.2
FPU, FLEXPENDANT
OPTION: HOT PLUG
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page40
Next 41
3HAC024480-005
09 Total
Status:
APPROVED
2012-11-15
1
2
PANEL BOARD
2.See pages
3
4
5
PANEL BOARD
/ (29)
-PE
A21
6
1.See pages
/
7
8
(30)
(31)
A21
-XP3
-X5
-X1
ES1 bottom
ES2 bottom
-X2
-260
A1
-261
OG
7
-262
24V PANEL
AWG20
-263
AWG20
-264
AWG20
AS1+
BU
B1
AS1B2
0V
BU
8
24V PANEL
AWG20
A2
BU
4
AWG20
12
11
9
A3
5
Run CH2 top
GS15
-265
AWG20
4
-266
ES2 top
-267
Sep ES1:A
OG
-269
OG
-270
OG
A5
9
Sep ES2:B
-271
OG
-284
OG
-285
OG
-286
OG
-287
OG
2
-274
AWG20
BU
C2
AWG20
BU
AWG20
BU
AWG20
BU
AWG20
BU
AWG20
BU
AWG20
BU
AWG20
BU
AWG20
BU
AWG20
BU
C3
BU
C4
C5
-276
AWG20
BU
-277
AWG20
BU
C6
C7
BU
0V
5
3
AWG20
C8
BU
D1
-279
AWG20
BU
-280
AWG20
BU
-281
AWG20
BU
D2
D3
D4
1
GS2+
GS2-
4
D5
-282
AWG20
BU
-283
AWG20
BU
D6
D7
2
A8
1
ES2 OUT B
AWG20
A7
2
ES2 OUT A
AS2-
A6
1
ES1 OUT B
BU
6
B6
10
ES1 OUT A
AWG20
B5
10
Sep ES1:B
AS2+
OG
-268
BU
-278
24V PANEL
A4
AWG20
AWG20
BU
BU
B4
9
Sep ES2:A
10
B3
3
-273
-275
AWG20
C1
8
OG
3
ES1 top
AWG20
BU
BU
BU
GS1+
0V
AWG20
7
Run CH1 top
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
-272
24V PANEL
BU
BU
8
0V
AWG20
OG
7
-XS/XP3
D8
B7
-X6
-289
0V
B8
SS1SS2SS1+
SS2+
24V PANEL
1
2
3
4
5
AWG20
BU
A10
-291
AWG20
BU
-293
AWG20
BU
-290
AWG20
BU
-292
AWG20
BU
-288
AWG20
BU
B10
C10
B9
C9
A9
6
7
8
9
10
Latest revision:
Prepared by, date: Stalnacke PRH Approved by, date: Törnros
Lab/Office:
DMRO SE/
PRH
IRC5 SC/DC DESIGN 09 Rel 12.2
OPTION: EXT.CUSTOMER CONNECT.
SYSTEM SIGNALS
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page41
Next 42
3HAC024480-005
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Status:
APPROVED
2012-11-15
1
2
3
MAIN COMPUTER
A31
4
5
6
7
DSQC639
-A9
-TX+.1 / (79) (81) (82)
-TX-.1 / (79) (81) (82)
-RX+.1 / (79) (81) (82)
1
RED LABEL
AXC1
ETH_DRIVE
-X1
(24) (76) /
+24V PC.1
1
(76) (24) /
PROCESS
POWER
SUPPLY
(76) (24) /
-0V PC.2
3
4
5
-RX-.1
DRIVE
MODULE
AXIS
COMPUTER
/ (79) (81) (82)
7
4
-0V PC.1
2
6
+24V PC.2
(24) (76) /
8
8
2
-A7
3
1
YELLOW LABEL
2
3
PWR LED (GREEN)
WHOG
OG
WHGN
XP23.1
XP23.2
XP23.3
/
/
/
(22)
(22)
(22)
XP23.6
/
(22)
SERVICE
PORT
ETH_SERVICE
RX-
6
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
AWG24
TX+
TXRX+
GN
IDE LED (YELLOW)
/
A63.5.X1.1 (69.4)
/
A63.5.X1.2 (69.4)
/
A63.5.X1.3 (69.4)
(69.4)
A63.5.X1.6 /
OPTION:
REMOTE
SERVICE
STATUS LED (RED-GREEN)
_TX+ / (57) (68)
_TX- / (57) (68)
_RX+ / (57) (68)
_RX- / (57) (68)
-X8
AWG24
1
2
BLUE LABEL
PANEL UNIT
RS 485
WHGN
3
4
BU
WHBU
5
+24V_Sig.ref. /
-RS485+ / (29)
-RS485- / (29)
-0V_Sig.ref.
7
(29)
PANEL BOARD
/ (29)
CHASSIS BLOWER
-E22
-
M
1
2
3
AWG24
GND
+24V
FAN_TACH
BK
+
-J21
-A8
WHITE LABEL
A31.LAN
TD+
4
TD-
1
RD+
6
RD
YE
3
5
RD-
2
/ (37) (38) (39) (40)
/ (37) (38) (39) (40)
FLEXPENDANT
/ (37) (38) (39) (40)
/ (37) (38) (39) (40)
7
8
Latest revision:
Prepared by, date: Stalnacke PRH Approved by, date: Törnros
Lab/Office:
DMRO SE/
PRH
IRC5 SC/DC DESIGN 09 Rel 12.2
MAIN COMPUTER DSQC 639
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page42
Next 43
3HAC024480-005
09 Total
Status:
APPROVED
2012-11-15
1
2
3
4
5
6
7
8
MAIN COMPUTER DQC 639
-LAN1
OPTION:
232/422/485 SERIE CONVERTER
1
2
-A39
3
6
-X1
-X2
-J2
1
1
A1
0V
2
3
4
5
4
5
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
6
OPT. EXTERNAL PWR
RX+
7
A4
A5
6
7
8
9
A2
A3
A6
A7
8
9
A8
3
2
4
1
OPTION: REMOTE SERVICE
-J2
B1
B2
B3
B4
B5
B6
B7
B8
CONSOLE_DCD
CONSOLE_RXD
CONSOLE_TXD
CONSOLE_DTR
GND
CONSOLE_DSR
CONSOLE_RTS-N
CONSOLE_CTS-N
CONSOLE_RI
B9
Latest revision:
Prepared by, date: Stalnacke PRH Approved by, date: Törnros
(22)
(22)
(22)
(22)
1.LAN1.1
1.LAN1.2
1.LAN1.3
1.LAN1.6
/
/
/
/
(50)
(50)
(50)
(50)
1.XP24.3
1.XP24.2
1.XP24.4
1.XP24.1
/
/
/
/
(22)
(22)
(22)
(22)
A9
-USB1
(68) / CON_DCD
(68) / CON_RXD
(68) / CON_TXD
(68) / CON_DTR
(68) / CON_GND
(68) / CON_DSR
(68) / CON_RTS-N
(68) / CON_CTS-N
(68) / CON_RI
/
/
/
/
Lab/Office:
DMRO SE/
PRH
-USB2
3
2
4
1
AWG28
AWG28
AWG24
AWG24
AWG28
AWG28
AWG24
AWG24
IRC5 SC/DC DESIGN 09 Rel 12.2
MAIN COMPUTER DSQC 639
GN
WH
BK
RD
USB1 D+
USB1 DUSB1_GND
USB1 +5V
GN
WH
BK
RD
-USB2 D+ / (24) (76)
-USB2 D- / (24) (76)
-USB2_GND / (24) (76)
-USB2 +5V / (24) (76)
USB
CONTROLE MODULE
2
3
COM1_DCD
COM1_RXD
COM1_TXD
COM1_DTR
0V
COM1_DSR
COM1_RTS-N
COM1_CTS-N
COM1_RI
1.XP28.1
1.XP28.2
1.XP28.3
1.XP28.6
PROCESS
POWER SUPPLY
RXTX+
TX-
TX+
TXRX+
RX-
OPTION:
EXTERNAL LAN
A31
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page43
Next 44
3HAC024480-005
09 Total
Status:
APPROVED
2012-11-15
1
2
3
4
5
6
7
8
ETHERNET/IP Fieldbus adapter DSQC 669
-A38.1
-Z1
-X1
TX+
TXRX+
CompactCom
1
2
3
OPTION & HARNESS TO CUSTOMER I/O orPLC
4
5
RX6
7
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
8
PROFIBUS Fieldbus adapter DSQC 667
-A38.2
-Z1
-X1
SLAVE
CompactCom
SHIELD
RXD/TXD-p
CONTROL-P
GND
+5VDC
RXD/TXD-N
1
3
OPTION & HARNESS TO CUSTOMER I/O orPLC
4
5
6
8
PROFINET IO Fieldbus adapter DSQC 688
-A38.3
-Z1
-X1
TX+
TXRX+
1
2
OPTION & HARNESS TO CUSTOMER I/O orPLC
3
CompactCom
RX6
Latest revision:
Prepared by, date: Stalnacke PRH Approved by, date: Törnros
Lab/Office:
DMRO SE/
PRH
IRC5 SC/DC DESIGN 09 Rel 12.2
FIELDBUS ADAPTER:
ETHERNET/IP, PROFIBUS and
PROFINET IO
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page44
Next 49
3HAC024480-005
09 Total
Status:
APPROVED
2012-11-15
1
2
3
PROFIBUS DP M/S
4
5
6
7
8
DSQC687/ Old DSQC510 and 637
-A33
Customer
Connection
SLAVE
PCI BUS
SHIELD
RXD/TXD-P
CONTROL-P
GND
+5VDC
RXD/TXD-N
1
1B
3
4
OPTION & HARNESS TO CUSTOMER I/O
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
>-Z1
5
6
1A
1
1B
8
MASTER
SHIELD
RXD/TXD-P
CONTROL-P
GND
+5VDC
RXD/TXD-N
3
4
5
6
1A
8
Latest revision:
Prepared by, date: Stalnacke PRH Approved by, date: Törnros
Lab/Office:
DMRO SE/
PRH
IRC5 SC/DC DESIGN 09 Rel 12.2
PROFIBUS DP M/S
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page49
Next 50
3HAC024480-005
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Status:
APPROVED
2012-11-15
1
2
PROFINET Master/Slave
-A33.1
3
4
5
6
7
8
Customer
Connection
New: RCB001 Old: DSQC678
+L
-L
Ext. power supply 6-9V DC
X1
TX+
TXRX+
5
RX-
X2
TX+
TXRX+
1
2
3
/
1.XP9.1
1.XP9.2
1.XP9.3
/ (22)
/ (22)
(22)
/
1.XP9.6
(22)
6
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
-Z1
1
2
3
4
PCI BUS
5
6
RX-
7
8
X3
1
2
3
TX+
TXRX+
2.XP28.1 /
2.XP28.2 /
2.XP28.3 /
RX-
2.XP28.6
TX+
TXRX+
/
1.LAN1.1 / (43)
1.LAN1.2 / (43)
1.LAN1.3 (43)
RX-
/
1.LAN1.6 (43)
(22)
(22)
(22)
4
5
6
/
(22)
7
8
LAN1
1
2
3
4
5
6
Latest revision:
Prepared by, date: Stalnacke PRH Approved by, date: Törnros
Lab/Office:
DMRO SE/
PRH
IRC5 SC/DC DESIGN 09 Rel 12.2
PROFINET Master/Slave
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page50
Next 52
3HAC024480-005
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Status:
APPROVED
2012-11-15
OPTION & HARNESS TO CUSTOMER I/O
4
1
2
3
4
5
INTERBUS M/S (OPTICAL FIBRE)
6
7
8
INTERBUS M/S (COPPER WIRE)
A37
A37
-A37.1
-A37.1
INTERBUS SLAVEPART
INTERBUS SLAVEPART
-X2
1)
24V+
24V+
-X5
0V
1
6
2
-FO1
0V
-Z1
0V
PCI BUS
24V
0V
24V
-Z1
1)
-X4
LW/BK
PCI BUS
7
DO
DON
DI
DIN
GNDISI
3
1
LW/OG
LW/BK
1
LW/OG
GY (OUT)
-A37.2
-FO3
INTERBUS MASTERPART
LW/BK
BK (IN)
LW/OG
GY (OUT)
-X1
1
6
2
7
3
5
9
-A37.2
-X2
1
INTERBUS MASTERPART
6
2
-X1
1
2
4
5
DO
DON
DI
DIN
GRND
VCCISO
RBST
7
3
TXD
RXD
GND
RTS
CTS
4
5
DO
DON
DI
DIN
GNDIM
GRND
VCCIM
VCC
OPTION & HARNESS TO CUSTOMER I/O
-FO2
OPTION & HARNESS TO CUSTOMER I/O
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disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
GY (OUT)
8
6
-X3
1
2
4
5
TXD
RXD
GND
RTS
CTS
6
1) IT IS IMPORTANT THAT 24 DC EXT SUPPLY ALWAYS IS AVAILABLE
OTHERWISE THE INTERBUS CAN NOT WORK
IF THE CONTROLLER IS TURNED OFF.
Latest revision:
Prepared by, date: Stalnacke PRH Approved by, date: Törnros
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1
2
3
4
5
6
7
Option ETHERNET IP
1.XP9.1
1.XP9.2
1.XP9.3
1.XP9.6
ETHERNET CARD/Option: ETHERNET IP
A36
-A1
1
Option ETHERNET card/ ETHERNET IP
2
3
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disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
6
TX+
TXRX+
RX-
DRIVE MODULE 2 (OPTION)
TX+
TXRX+
RX-
DRIVE MODULE 3 (OPTION)
TX+
TXRX+
RX-
DRIVE MODULE 4 (OPTION)
8
/
/
/
/
(22)
(22)
(22)
(22)
X1
-A2
1
Option ETHERNET card
2
PCI BUS
3
6
-A3
1
Option ETHERNET card
2
3
6
Latest revision:
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1
2
3
4
5
6
7
8
DeviceNet Adapter single ch. DSQC697/DSQC658 old
-A35.2
-(CHA-J)1
P1
-A35-X1
1
2
3
PCI BUS
4
1
CAN_L
2
DRAIN
3
CAN_H
4
V+
5
BK
-XS17.3
/ (22)
BU
-XS17.5
/ (22)
SC
-XS17.1
/ (22)
WH
-XS17.4
/ (22)
RD
-XS17.2
/ (22)
5
OPTION
1) Termination resistor
should be used,
when the optional
harness is not connected.
-V- / (55)
-CAN_L / (55)
-DRAIN / (55)
-CAN_H / (55)
-V+ / (55)
CUSTOMER OPTION BUS
1 Channel 1 x A35.2
2 Channel 2 x A35.2
4 Channel 2 x A35
Device Net Adapter dual channel DSQC659
DeviceNet TM Lean
-A351
-A35
P1
DSQC572
-(CHA-J)1
V1
2
PCI BUS
3
4
MAIN COMPUTER
A31.J22
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disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
1) Termination
V-
CAN_L
DRAIN
CAN_H
V+
14
-J2
-X1
1
2
3
4
5
5
-(CHB-J)2
0VCAN
CAN2_L
SHIELD
CAN2_H
+24VCAN
1
2
CUSTOMER OPTION BUS
3
4
5
Latest revision:
Prepared by, date: Stalnacke PRH Approved by, date: Törnros
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1
2
(53) (56) / -V(53) (56) / -CAN_L
(53) (56) / -CAN_H
(53) (56) / -V+
(53) (56) / -DRAIN
3
4
5
-I/O1
1
2
4
5
3
-I/O2
1
2
4
5
3
-I/O3
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disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
1
2
4
5
3
<--ONLY FOR DUAL CONTROL
-I/O4
1
2
4
5
3
1
2
4
5
3
-I/O6
1
2
4
5
3
-A35-X2
-0Vdevicenet.1
1
2
(26) (28) /
-+24Vdevicenet.1
BK
BU
WH
RD
SC
-V-.1 / (58)
-CAN_L.1 / (58)
-CAN_H.1 / (58)
-V+.1 / (58)
-DRAIN.1 / (58)
Digital I/O unit
BK
BU
WH
RD
SC
-V-.2 / (61)
-CAN_L.2 / (61)
-CAN_H.2 / (61)
-V+.2 / (61)
-DRAIN.2 / (61)
Relay I/O unit
BK
BU
WH
RD
SC
-V-.3 / (63)
-CAN_L.3 / (63)
-CAN_H.3 / (63)
-V+.3 / (63)
-DRAIN.3 / (63)
Analogue I/O unit
BK
BU
WH
RD
SC
-V-.4 / (64)
-CAN_L.4 / (64)
-CAN_H.4 / (64)
-V+.4 / (64)
-DRAIN.4 / (64)
Remote I/O unit
BK
BU
WH
RD
SC
-V-.5 / (65)
-CAN_L.5 / (65)
-CAN_H.5 / (65)
-V+.5 / (65)
-DRAIN.5 / (65)
Interbus slave
BK
BU
WH
RD
SC
-V-.6 / (66)
-CAN_L.6 / (66)
-CAN_H.6 / (66)
-V+.6 / (66)
-DRAIN.6 / (66)
Profibus DP slave
BK
BU
WH
RD
SC
-V-.7 / (67)
-CAN_L.7 / (67)
-CAN_H.7 / (67)
-V+.7 / (67)
-DRAIN.7 / (67)
Encoder unit
BK
BU
WH
RD
SC
-V-.8 / (69)
-CAN_L.8 / (69)
-CAN_H.8 / (69)
-V+.8 / (69)
-DRAIN.8 / (69)
PLC. CPU A63.1.XS1
7
8
OPTION: HARNESS
TO CUSTOMER I/O
<--ONLY FOR DUAL CONTROL
-I/O5
(26) (28) /
6
120 OHM
PLC I/O1.X5-->
connected
only to
I/O1
4
5
3
Latest revision:
Prepared by, date: Stalnacke PRH Approved by, date: Törnros
Lab/Office:
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DEVICENET ADAPTER
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1
2
3
4
5
CC-LINK
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
8
DSQC378B
-+24Vdevicenet.7
(66) /
Customer
Connection
-0Vdevicenet.7
-X5
-V(55) / -CAN_L
(55) / -CAN_H
(55) / -V+
(55) /
(55) /
7
-I/Ox
3)
(66) /
6
-X8
1
2
1
5
2
3
4
5
6
4
-DRAIN
OR PREVIOUS
I/O UNIT
1)
0V
NA0
NA1
NA2
NA3
NA4
NA5
3
6
7
SLD-SHIELD
DA-Signal line A
DG-GND
DB-Signal line B
FG-Power GND
8
9
10
11
12
External supply
0V DC
GND
+24VDC
-X3
1
3
5
1) JUMPERS PLACED ACCORDING TO
THE ACTUAL NODE ADDRESS.
2) RESISTANS 120 OHM SHALL ALWAYS
BE CONNECTED IN THE FIRST AND THE
LAST CONNECTOR IN THE CAN-BUS CIRCUIT.
3) CONNECTED IN THE LAST CONNECTOR IN THE
CAN-BUS CIRCUIT.
Latest revision:
Prepared by, date: Stalnacke PRH Approved by, date: Törnros
Lab/Office:
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1
2
3
4
5
6
7
8
Process Interface Board (PIB)
-A57
-X1
(28) /
(28) /
XT31:1.1
24V
1
0V
2
-X57.1
V-
1
1
XT31:5.1
-X2
1
CAN_L
2
2
2
DRAIN
3
3
3
CAN_H
4
4
V-
4
V+
5
5
CAN_L
5
CAN_H
V+
Ethernet switch
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
-A62
(28) /
XT31:1.2
(28) /
XT31:5.2
1
-X2
24V
TX+
1
0V
2
2
3
3
3
4
4
V+
5
6
120ohm
CAN_H
4
3
RX6
2
DRAIN
3
RX+
GND
1
CAN_L
2
1
2
-X57.2
V-
1
-X6
TX-
US
-X11
5
5
-X3
-X1
(42) /
(42) /
(42) /
(42) /
1
XP23.1
/ (22)
2
XP23.2
/ (22)
-_TX+
1
3
XP23.3
/ (22)
-_TX-
2
6
XP23.6
/ (22)
-_RX+
3
-_RX-
6
Ethernet service port X23
-X4
1
1.TX+
2
1.TX-
3
1.RX+
4
1.RX-
/ (68)
1
2.TX+
/ (69.4)
2
2.TX-
3
2.RX+
4
2.RX-
/ (68)
/ (68)
Remote service box A61
/ (68)
-X5
Latest revision:
Prepared by, date: Stalnacke PRH Approved by, date: Törnros
/ (69.4)
/ (69.4)
/ (69.4)
Lab/Office:
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IRC5 SC/DC DESIGN 09 Rel 12.2
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1
2
3
4
5
6
7
8
3)
(26) (28) /
DIG. PART OF COMBI I/O AND DIG. I/O UNIT
-+24Vdevicenet.2
(26) (28) /
DSQC 651& 652
-I/Ox
-0Vdevicenet.2
XTXX.X3
-X3
INPUT CH.1
2
3
4
5
6
7
8
0V
1
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disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
2
-V-.1
-CAN_L.1
-CAN_H.1
(55) / -V+.1
(55) /
(55) /
(55) /
(55) /
3
-X5
4
1
5
2
6
5
8
4
7
9
-DRAIN.1
OR PREVIOUS
I/O UNIT
1)
0V
NA0
NA1
NA2
NA3
NA4
NA5
3
10
6
7
8
9
0V
4)
10
XTXX.X4
11
-X4
12
1
2
3
4
5
6
7
1) JUMPERS PLACED ACCORDING TO
THE ACTUAL NODE ADDRESS.
8
INPUT CH.9
10
11
12
13
14
15
16
0V
9
10
2) RESISTANS 120 OHM SHALL ALWAYS
BE CONNECTED IN THE FIRST AND THE
LAST CONNECTOR IN THE CAN-BUS CIRCUIT.
3) CONNECTED IN THE LAST CONNECTOR IN THE
CAN-BUS CIRCUIT.
4) ONLY FOR DIGITAL I/O DSQC 652.
Latest revision:
Prepared by, date: Stalnacke PRH Approved by, date: Törnros
Lab/Office:
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DIGITAL I/O UNIT
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1
2
3
4
5
6
7
8
DIGITAL I/O UNIT
DSQC652
I/O.X
OUTPUT CH 1-8
XTXX.X1
X1
<1
OUTPUT CH.1
2
3
4
5
6
7
8
0V
24V DC
1
2
3
4
5
6
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
7
8
0V
9
10
24V
OUTPUT CH 9-16
0V
XTXX.X2
-X2
<1
1
2
3
4
5
6
7
8
9
OUTPUT CH.9
10
11
12
13
14
15
16
0V
24V DC
10
Latest revision:
Prepared by, date: Stalnacke PRH Approved by, date: Törnros
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1
2
3
4
5
6
7
8
COMBI I/O UNIT
DSQC 651
I/O.X
OUTPUT CH 1-8
XTXX.X1
-X1
<1
OUTPUT CH.1
2
3
4
5
6
7
8
0V
24V DC
1
2
3
4
5
6
7
8
0V
9
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
10
INPUT CH.1
INPUT CH.2
CPU
-X6
1
2
0V
3
DAC
OUTPUT CH.1
5
REF
0VA
4
OUTPUT CH.2
6
DC
DC
Latest revision:
Prepared by, date: Stalnacke PRH Approved by, date: Törnros
+15V
0VA
-15V
Lab/Office:
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PRH
IRC5 SC/DC DESIGN 09 Rel 12.2
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=
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2
3
4
5
6
7
8
DIG. PART OF RELAY I/O UNIT
DSQC 653
3)
I/O.X
(26) (28) /
-+24Vdevicenet.3
XTXX.X3
(26) (28) /
-0Vdevicenet.3
X3
1
2
-X5
3
4
-V-.2
-CAN_L.2
-CAN_H.2
(55) / -V+.2
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disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
(55) /
(55) /
(55) /
(55) /
1
5
2
6
5
8
4
7
INPUT CH.1
2
3
4
5
6
7
8
0V
9
-DRAIN.2
OR PREVIOUS
I/O UNIT
1)
0V
NA0
NA1
NA2
NA3
NA4
NA5
3
6
7
8
0V
9
10
11
12
1) JUMPERS PLACED ACCORDING TO
THE ACTUAL NODE ADDRESS.
2) RESISTANS 120 OHM SHALL ALWAYS
BE CONNECTED IN THE FIRST AND THE
LAST CONNECTOR IN THE CAN-BUS CIRCUIT.
3) CONNECTED IN THE LAST CONNECTOR IN THE
CAN-BUS CIRCUIT.
Latest revision:
Prepared by, date: Stalnacke PRH Approved by, date: Törnros
Lab/Office:
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PRH
IRC5 SC/DC DESIGN 09 Rel 12.2
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2
3
4
5
6
7
8
RELAY I/O UNIT
DSQC 653
RELAY I/O
XTXX.X1
-X1
OUT CH.1A
1
OUT CH.1B
2
OUT CH.2A
3
OUT CH.2B
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
4
OUT CH.3A
5
OUT CH.3B
6
OUT CH.4A
7
OUT CH.4B
8
OUT CH.5A
9
OUT CH.5B
10
OUT CH.6A
11
OUT CH.6B
12
OUT CH.7A
13
OUT CH.7B
14
OUT CH.8A
15
OUT CH.8B
16
Latest revision:
Prepared by, date: Stalnacke PRH Approved by, date: Törnros
Lab/Office:
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IRC5 SC/DC DESIGN 09 Rel 12.2
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=
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Document no.
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2012-11-15
1
2
3
4
5
6
7
8
ANALOGUE I/O UNIT
I/O.X
3)
(26) (28) /
-X7
1
-+24Vdevicenet.4
(26) (28) /
ADC
-0Vdevicenet.4
2
MUX
3
4
19
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
0V
21
-X5
-V-.3
(55) / -CAN_L.3
(55) / -CAN_H.3
(55) / -V+.3
(55) /
20
ANOUT_1
ANOUT_2
ANOUT_3
ANOUT_4
0V
0V
0V
0V
22
1
2
4
5
(55) /
-DRAIN.3
OR PREVIOUS
I/O UNIT
1)
0V
NA0
NA1
NA2
NA3
NA4
NA5
3
DAC
6
REF
-X8
7
8
1
9
2
10
3
11
ANIN_1
ANIN_2
ANIN_3
ANIN_4
4
12
24V
17
18
19
20
21
0V
22
23
1) JUMPERS PLACED ACCORDING TO
THE ACTUAL NODE ADDRESS.
24
25
26
2) RESISTANS 120 OHM SHALL ALWAYS
BE CONNECTED IN THE FIRST AND THE
LAST CONNECTOR IN THE CAN-BUS CIRCUIT.
27
0V
0V
0V
0V
28
3) CONNECTED IN THE LAST CONNECTOR IN THE
CAN-BUS CIRCUIT.
Latest revision:
Prepared by, date: Stalnacke PRH Approved by, date: Törnros
Lab/Office:
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=
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1
2
3
4
5
6
7
8
3)
(26) (28) /
-+24Vdevicenet.5
(26) (28) /
-0Vdevicenet.5
REMOTE I/O UNIT
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
I/O.X
-X5
-V-.4
(55) / -CAN_L.4
(55) / -CAN_H.4
(55) / -V+.4
(55) /
1
NAC
-X8
2
4
LINE 1 (BLUE)
5
(55) /
-DRAIN.4
OR PREVIOUS
I/O UNIT
1)
0V
NA0
NA1
NA2
NA3
NA4
NA5
3
6
REMOTE I/O IN
1
LINE 2 (CLEAR)
1
-X9
7
2
8
(BLUE)
9
REMOTE I/O OUT
1
10
11
(CLEAR)
12
2
3
3
1) JUMPERS PLACED ACCORDING TO
THE ACTUAL NODE ADDRESS.
2) RESISTANS 120 OHM SHALL ALWAYS
BE CONNECTED IN THE FIRST AND THE
LAST CONNECTOR IN THE CAN-BUS CIRCUIT.
4
4
3) CONNECTED IN THE LAST CONNECTOR IN THE
CAN-BUS CIRCUIT.
Latest revision:
Prepared by, date: Stalnacke PRH Approved by, date: Törnros
Lab/Office:
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PRH
IRC5 SC/DC DESIGN 09 Rel 12.2
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=
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1
2
3
4
5
6
7
8
3)
(26) (28) /
INTERBUS SLAVE
-+24Vdevicenet.6
I/O.X
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
(26) (28) /
-0Vdevicenet.6
-X5
-V-.5
(55) / -CAN_L.5
(55) / -CAN_H.5
(55) / -V+.5
(55) /
-X21
1
2
1
4
2
5
(55) /
3
5
-DRAIN.5
OR PREVIOUS
I/O UNIT
1)
0V
NA0
NA1
NA2
NA3
NA4
NA5
3
6
6
7
7
TPDO2
TPDI2
GND
+5VDC
TPDO2-N
TPDI2-N
RBST
IB-S OUT
TPDO1
TPDI1
GND
TPDO1-N
TPDI1-N
IB-S IN
9
8
9
10
11
12
-X20
1
2
3
GND
4) 24V DC EXT. SUPPLY
+24VDC
6
-X3
7
1
3
5
1) JUMPERS PLACED ACCORDING TO
THE ACTUAL NODE ADDRESS.
2) RESISTANS 120 OHM SHALL ALWAYS
BE CONNECTED IN THE FIRST AND THE
LAST CONNECTOR IN THE CAN-BUS CIRCUIT.
3) CONNECTED IN THE LAST CONNECTOR IN THE
CAN-BUS CIRCUIT.
4) IT IS IMPORTANT THAT 24V DC EXT SUPPLY
ALWAYS IS AVAILABLE. OTHERWISE THE
INTERBUS CAN NOT WORK IF THE CONTROLLER
IS TURNED OFF.
Latest revision:
Prepared by, date: Stalnacke PRH Approved by, date: Törnros
Lab/Office:
DMRO SE/
PRH
IRC5 SC/DC DESIGN 09 Rel 12.2
INTERBUS SLAVE
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page65
Next 66
3HAC024480-005
09 Total
Status:
APPROVED
2012-11-15
1
2
3
4
5
6
7
8
PROFIBUS DP SLAVE
3)
(26) (28) /
(56)
-+24Vdevicenet.7
(26) (28) /
(56)
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
I/O.X
Customer
Connection
-0Vdevicenet.7
-X5
-V-.6
(55) / -CAN_L.6
(55) / -CAN_H.6
(55) / -V+.6
(55) /
-X20
1
2
4
5
(55) /
3
4
-DRAIN.6
OR PREVIOUS
I/O UNIT
1)
0V
NA0
NA1
NA2
NA3
NA4
NA5
SHIELD
1
3
5
6
6
7
RXD/TXD-P
CONTROL-P
GND
+5VDC
RXD/TXD-N
8
8
9
10
11
12
External supply
0V DC
GND
+24VDC
-X3
1
3
5
1) JUMPERS PLACED ACCORDING TO
THE ACTUAL NODE ADDRESS.
2) RESISTANS 120 OHM SHALL ALWAYS
BE CONNECTED IN THE FIRST AND THE
LAST CONNECTOR IN THE CAN-BUS CIRCUIT.
3) CONNECTED IN THE LAST CONNECTOR IN THE
CAN-BUS CIRCUIT.
Latest revision:
Prepared by, date: Stalnacke PRH Approved by, date: Törnros
Lab/Office:
DMRO SE/
PRH
IRC5 SC/DC DESIGN 09 Rel 12.2
PROFIBUS DP SLAVE
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page66
Next 67
3HAC024480-005
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Status:
APPROVED
2012-11-15
1
2
3
4
5
6
7
8
ENCODER UNIT
3)
(26) (28) /
I/O.X
-+24Vdevicenet.8
(26) (28) /
Encoder
Connection
-0Vdevicenet.8
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
-X20
1
-X5
-V-.7
(55) / -CAN_L.7
(55) / -CAN_H.7
(55) / -V+.7
(55) /
1
2
2
4
3
5
(55) /
-DRAIN.7
OR PREVIOUS
I/O UNIT
1)
0V
NA0
NA1
NA2
NA3
NA4
NA5
2
3
1
6
5
A
7
8
6
1
9
4
10
7
11
2
12
1
A
8
24 VDC
0V
ENC +24V
ENC 0V
Encoder
ENC_A
ENC_B
+24V
0V
Synch switch
DIGIN
9
1
2
1) JUMPERS PLACED ACCORDING TO
THE ACTUAL NODE ADDRESS.
1
A
1
2) RESISTANS 120 OHM SHALL ALWAYS
BE CONNECTED IN THE FIRST AND THE
LAST CONNECTOR IN THE CAN-BUS CIRCUIT.
3) CONNECTED IN THE LAST CONNECTOR IN THE
CAN-BUS CIRCUIT.
Latest revision:
Prepared by, date: Stalnacke PRH Approved by, date: Törnros
Lab/Office:
DMRO SE/
PRH
IRC5 SC/DC DESIGN 09 Rel 12.2
ENCODER UNIT
=
Plant:
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Sublocation:+
Document no.
Rev. Ind Page67
Next 68
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Status:
APPROVED
2012-11-15
1
2
3
4
5
6
7
8
Option: REMOTE SERVICE BOX DSQC680
-A61
-0V ReS
(26) (28) /
-X1
746
-X2
1
(26) (28) /
+24V Res
XS18
745
/ (22)
2
AWG24
(42) /
-_TX+
(42) /
-_TX-
WHOG
-X10
1
OG
-X11
2
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
(42) /
-_RX+
WHGN
AWG24
WHOG
XP23.1
/ (22)
OG
XP23.2
/ (22)
WHGN
XP23.3
/ (22)
GN
XP23.6
/ (22)
1
3
2
(42) /
-_RX-
GN
6
3
4
5
6
PLC
(57) (69.4) / 1.TX+
(57) (69.4) / 1.TX(57) (69.4) / 1.RX+
(57) (69.4) / 1.RX-
7
8
-CON_RTS-N
BU
(43) /
-CON_TXD
RD
(43) /
-CON_RXD
BN
(43) /
-CON_DSR
GN
(43) /
(43) /
-CON_GND
YE
(43) /
-CON_DTR
OG
(43) /
-CON_DCD
BK
(43) /
-CON_RI
X12
1
LAN3 only for diagnostic 8/
2
3
4
-X13
LAN4 only for unit diagnostic 8/
5
X14
6
WAN Internet 8/
7
-CON_CTS-N
(43) /
-X15
VO
8
9
Latest revision:
Prepared by, date: Stalnacke PRH Approved by, date: Törnros
Lab/Office:
DMRO SE/
PRH
IRC5 SC/DC DESIGN 09 Rel 12.2
REMOTE SERVICE
=
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Location: +
Sublocation:+
Document no.
Rev. Ind Page68
Next 69
3HAC024480-005
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Status:
APPROVED
2012-11-15
1
2
3
4
5
6
7
8
PLC. CPU unit
PM582
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
Battery
(28) /
1)
+24Vdevicenet.9
3)
(28) /
0Vdevicenet.9
(28) /
-+24V I/O.2
Memory card
-A63.1
2)
(28) /
-0V I/O.2
-V-.8
(55) / -CAN_L.8
(55) / -CAN_H.8
(55) / -V+.8
(55) /
(55) /
-Internal
PLC.Devicenet adapter
DNP21-FBP
I/O1
-A63.1.XS1
I/O1.XP5
1
2
4
5
1
2
4
5
3
3
-DRAIN.8
BK
BU
WH
RD
I/O bus
1
Internal I/O bus
Device Net
/ (69.2)
-FBP
+24 V
1
Diagnosis pin
2
Serial data
4
Serial data
5
Drain
3
0V
OR PREVIOUS
I/O UNIT
-Power+24
UP L+ 24VDC
UP L+ 24VDC
ZP M 0V
ZP M 0V
FE Functional earth
1
2
3
4
+24V I/O.2 /(28)
0V I/O.2 /(28)
5
1) OPTION DEVICENET KLASS 2
2) DEVICENET STANDARD
3) CONNECTED IN THE LAST CONNECTOR IN THE
CAN-BUS CIRCUIT.
Latest revision:
Prepared by, date: Stalnacke PRH Approved by, date: Törnros
Lab/Office:
DMRO SE/
PRH
IRC5 SC/DC DESIGN 09 Rel 12.2
PLC.CPU unit PM582
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page69
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3HAC024480-005
09 Total
Status:
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2012-11-15
1
2
3
4
5
6
7
8
PLC Digital I/O unit
DC532
-A63.2
Dig Input ch. 1 - 8
1.0
CH-ERR1
Red
1.1
Yellow
1.2
1.3
1.4
1.5
1.6
Green
1.7
+24V
0V
1.8
1.9
INPUT I0
I1
I2
I3
I4
I5
I6
I7
UP
ZP
Dig Input ch. 9 - 16
2.0
CH-ERR2
Red
2.1
Yellow
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
2.2
2.3
2.4
2.5
2.6
0V
Dig Output ch. 1 - 8
CH-ERR1
+24V
0V
2.7
2.8
2.9
INPUT I0
I1
I2
I3
I4
I5
I6
I7
UP
ZP
Configuration mode
selector
Dig Input ch. 17 - 24
Red
14
Yellow
12
11
<1
3.0
3.1
3.2
3.3
3.4
3.5
14
12
3.6
11
+24V
0V
3.7
3.8
OUTPUT/INPUT CH.1
2
3
4
5
6
7
8
UP
ZP
0V
Dig Output ch. 9 - 16.
CH-ERR2
3.9
Configuration mode
selector
Dig Input ch. 25 - 32
Red
14
Yellow
12
11
<1
4.0
4.1
4.2
4.3
4.4
4.5
14
12
4.6
11
+24V
0V
4.7
4.8
OUTPUT/INPUT CH.9
10
11
12
13
14
15
16
UP
ZP
4.9
Latest revision:
Prepared by, date: Stalnacke PRH Approved by, date: Törnros
Lab/Office:
DMRO SE/
PRH
IRC5 SC/DC DESIGN 09 Rel 12.2
PLC.DIGITAL unit DC532
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page69.1
Next 69.2
3HAC024480-005
09 Total
Status:
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2012-11-15
1
2
3
4
5
6
7
8
PLC.DIGITAL INPUTS and RELAY OUTPUTS
DX522
A63.3
INPUT I0
I1
I2
I3
I4
I5
I6
I7
UP
ZP
1.0
1.1
Yellow
1.2
1.3
1.4
1.5
1.6
Green
Red
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
1.7
+24V
24V
0V
CH-ERR1
1.8
1.9
ZP
2.9
ZP
3.9
ZP
4.9
UP
2.8
UP
3.8
-Internal I/O bus
(69)/
Internal I/O bus
1
UP
4.8
Red
1
CH-ERR2
OUT CH.1A
R0
2.0
OUT CH.1B
OUT CH.1B
NO0
NCO
3.0
4.0
R1
NO1
NC1
2.1
3.1
4.1
R2
NO2
NC2
2.2
3.2
4.2
R3
NO3
NC3
2.3
3.3
4.3
R4
NO4
NC4
2.4
3.4
4.4
R5
NO5
NC5
2.5
3.5
4.5
R6
NO6
NC6
2.6
3.6
4.6
R7
NO7
NC7
2.7
3.7
4.7
Latest revision:
Prepared by, date: Stalnacke PRH Approved by, date: Törnros
Lab/Office:
DMRO SE/
PRH
IRC5 SC/DC DESIGN 09 Rel 12.2
PLC.DIGITAL INPUTS and RELAY OUTPUTS DX522
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page69.2
Next 69.3
3HAC024480-005
09 Total
Status:
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2012-11-15
1
2
3
4
5
6
7
8
PLC Analogue I/O
AX521
-A63.4
Analog outputs
+
+
-
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
+
-
Output Ch.1
Output Ch.2
Output Ch.3
Output Ch.4
3.0
3.1
+
-
3.2
UP
ZP
3.3
3.8
+24V
0V
3.9
1.0
1.1
1.2
+24V
0V
1.3
1.8
1.9
Analog inputs
UP
ZP
++++-
Input Ch.1
Input Ch.2
Input Ch.3
Input Ch.4
2.0
Prepared by, date: Stalnacke PRH Approved by, date: Törnros
4.1
2.2
+24V
0V
Latest revision:
4.0
2.1
4.2
2.3
2.8
2.9
UP
ZP
UP
ZP
4.3
4.8
+24V
0V
4.9
Lab/Office:
DMRO SE/
PRH
IRC5 SC/DC DESIGN 09 Rel 12.2
PLC. ANALOGUE I/O UNIT
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page69.3
Next 69.4
3HAC024480-005
09 Total
Status:
APPROVED
2012-11-15
1
2
3
4
5
6
7
8
PLC. Ethernet switch
CM577-ETH
-A63.5
-X1
ETH_SERVICE in
A63.5.X1.1
A63.5.X1.2
A63.5.X1.3 /
1
2
3
A63.5.X1.6
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
6
-X2
1
2
3
TX+ AWG24
TXRX+
WHOG
/ (42)
/ (42)
(42)
/ (42)
XP23.1 / (22)
XP23.2 / (22)
XP23.3 / (22)
OG
WHGN
ETH_SERVICE out
6
RX-
GN
XP23.6
/
(22)
1.TX+ / (68)
1.TX- / (68)
1.RX+ / (68)
1.RX- / (68)
2.TX+ / (57)
2.TX- / (57)
2.RX+ / (57)
2.RX- / (57)
Latest revision:
Prepared by, date: Stalnacke PRH Approved by, date: Törnros
Lab/Office:
DMRO SE/
PRH
IRC5 SC/DC DESIGN 09 Rel 12.2
PLC. ETHERNET switch CM577-ETH
Opt. If Remote service
Opt. Dispence pac
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page69.4
Next 72
3HAC024480-005
09 Total
Status:
APPROVED
2012-11-15
3
4
7
8
Drive module sh.72 - 144
3
5
2
4
6
-109 AWG10
BK
-108 AWG10
BK
-107 AWG10
BK
-F6
1
3
5
Option: Not for
1 phase connection
Option: CIRCUIT BRAKER
103
1
102
-102 AWG10
-101AWG10
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
-Q1
3
BK
2
BK
1
6
101
-XP0
5
BK
2
-103AWG10
1
1
3
5
I>
I>
I>
+Q1
-105 AWG10
BK
-104 AWG10
BK
-Z1
T3
112
BK
6
110
-106 AWG10
4
T2
111
2
T1
OPTION:
MAINS LINE FILTER
1
3
5
4
6
3
BK
-L3
(73)/
-112 AWG10
BK
-L2
(73)/
-111 AWG10
-L1
(73)/
-110 AWG10
BK
2
If Option: 3 Phase
TRANSFORMER UNIT
Latest revision:
Prepared by, date: Stalnacke PRH Approved by, date: Törnros
Lab/Office:
DMRO SE/
PRH
IRC5 SC/DC DESIGN 09 Rel 12.2
MAINS CONNECTION
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page72
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3HAC024480-005
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Status:
APPROVED
2012-11-15
1
2
3
4
5
6
7
8
/ (72)
Transformer
T1.3 USED FOR DIRECT POWER SUPPLY:
IRB660, 760, 4600, 66x0 .400-480V
IRB7600 ...................................480V
-L3
/ (72)
-L2
-L1
/ (72)
MAINS CONNECTION
3HAC 037015-001 (1,2 kVA New)
3HAC 024174-005 (2,5 kVA old)
TRANSFORMER UNIT
L1.1
L2.1
L3.1
(73.1)
(73.1)
(73.1)
151
TRANSFORMER UNIT
CONTACTOR
UNITS
Latest revision:
Prepared by, date: Stalnacke PRH Approved by, date: Törnros
REAKTOR UNIT
480V
440V
F2
F4
F6
-L1
IRC5 SC/DC DESIGN 09 Rel 12.2
TRANSFORMER UNIT 480V
3
L1UT L2UT L3UT
N
230VAC
POWER SUPPLY
DUAL CABINET
SERVICE
OUTLET
-T1_L2
-T1_L3
(78) /
(78) /
-T1_L1
2
115VAC
230VAC
230VAC
1
(78) /
-230VAC2 SC.1
(76) /
230VAC
POWER SUPPLY
SINGLE CABINET
Lab/Office:
DMRO SE/
PRH
2
(74) / -T1_230V
(74) / -T1_115V
(74) / -T1_N
-230VAC1 SC.1
-T1_N
SERVICE
OUTLET
(76) /
-T1_L3
(74) /
/
-T1_115V
-T1_L2
(74) /
/
(78)
-T1_L1
121
-T1_230V
120
(74) /
F6
(78)
119
/
F4
OUTL3
F2
OUTL2
-X2
2
-230V AC2.DC
AWG10
N
1
-L1
(75) /
F5
230VAC
F3
-230V AC1.DC
F1
OUTL1
-230V AC2.DC
(75) /
-230VAC2 SC.1
(76) /
-230V AC1.DC
-230VAC1 SC.1
(76) /
(75) /
POWER SUPPLY
DUAL
CABINET
INL3
F5
121
2
INL2
F3
120
POWER SUPPLY
SINGLE
CABINET
1
118
INL1
F1
119
2
REAKTOR UNIT
-X1
117
400V
230V
IN
500V
480V
440V
400V
220V
600V
1
(75) /
116
(78)
-Z2
L1IN L2IN L3IN
-X2
3
-X2
1
-X1
GNYE
2
115VAC
230VAC
480VAC
480VAC
480VAC
230V
230V
200V
600V
500V
480V
440V
400V
220V
200V
600V
500V
480V
440V
400V
220V
200V
AWG10
-X2
-Z2
-X1
T1.3
1
115
150
-X1
T1.1
113
Transformer
Option T1.2 L1-L2-L3 = 262VAC
if IRB140-2600
114
3
-115 AWG10 BK
Transformer
T1.1 3HAC 024138-001 (13kVA)
IRB660, 760, 4600, 66x0, 7600
2
-114 AWG10 BK
-113 AWG10 BK
1
OUT
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
-X10
CONTACTOR
UNITS
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page73
Next 73.1
3HAC024480-005
09 Total
Status:
APPROVED
2012-11-15
1
2
3
4
5
/ (73)
/ (73)
/ (73)
-L1.1
-L2.1
-L3.1
Terminal
8
3HAC037016-001
1)
200V
2)
220V
3HAC037017-001
(4,2kVA)
3HAC037018-001
400V
(6,0kVA)
3HAC024180--001
440V
200V
480V
220V
3)
500V
400V
4)
600V
440V
BK
3
-115 AWG10
BK
2
-114 AWG10
-113 AWG10
BK
1
7
Option: Transformer T1.2 L1-L2-L3 = 262V
if IRB120 - 460, 14x0 - 44x0, 6400R
T1.2
(4,2kVA)
(4,2kVA)
MAINS CONNECTION
-X10
6
TRANSFORMER UNIT
5)
480V
6)
500V
7)
600V
T1
1) 2) 3) 4) 5) 6) 7)
CONTACTOR
UNITS
1), 2)
Latest revision:
Prepared by, date: Stalnacke PRH Approved by, date: Törnros
-T1_115V
(74) /
N
3
-T1_N
-T1_230V
115VAC
230VAC
2
(74) /
262VAC
-T1_L3
(78) /
262VAC
-T1_L2
(78) /
262VAC
-T1_L1
230V
-230V AC2.DC
(75) /
POWER SUPPLY
DUAL
CABINET
(78) /
230V
-230V AC1.DC
-230VAC2 SC.1
(76) /
(75) /
-230VAC1 SC.1
(76) /
AWG10
POWER SUPPLY
SINGLE
CABINET
121
-X2
120
GNYE
1
1) 2) 3) 4) 5) 6) 7)
(74) /
1) 2) 3) 4) 5) 6) 7)
119
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
-X1
SERVICE
OUTLET
Lab/Office:
DMRO SE/
PRH
IRC5 SC/DC DESIGN 09 Rel 12.2
TRANSFORMER UNIT 262V
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page73.1
Next 74
3HAC024480-005
09 Total
Status:
APPROVED
2012-11-15
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
-184
OPTION:
AWG16
SERVICE OUTLET
SINGLE/DUAL CONTROL
5
6
7
8
/ (73) (73) (73.1)
4
CIRCUIT BRAKER
4
-T1_N
/ (73) (73) (73.1)
-T1_115V
3
/ (73) (73) (73.1)
2
-T1_230V
1
3
1
-F5
AWG16BK
2
-183
-F4
1
3
2
4
EARTH FAULT
BREAKER
-186
AWG16
-185
GNYE
1
2
AWG18
-X22
GND
Latest revision:
Prepared by, date: Stalnacke PRH Approved by, date: Törnros
1
2
Lab/Office:
DMRO SE/
PRH
IRC5 SC/DC DESIGN 09 Rel 12.2
OPTION : SERVICE OUTLET
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page74
Next 75
3HAC024480-005
09 Total
Status:
APPROVED
2012-11-15
1
2
3
4
5
6
7
8
-230V AC2.DC
/
(73) (73) (73.1)
(73) (73) (73.1)
RELAY UNIT
-140
AWG20
AWG16
A2
3
-F2
-156
4
BK
AWG16
3
-154
-155
Latest revision:
Prepared by, date: Stalnacke PRH Approved by, date: Törnros
BK
-153
1
158 157
POWER SUPPLY
not 1)
-G9
5
4
8
N
L
1
2
3
4
-X2
+
-
MAIN FAN
UNIT
515
-ACOK
AXIS COMP.
UNIT
Lab/Office:
DMRO SE/
PRH
(78.2)
W763
(78)
W758
(79) /
4
514
2
-+5V_OUT
3
-0V COOL.2
1
(76.5) /
-G2.XS9
-0V COOL.3
4
(76.5) /
2
-+24V COOL.2
3
(76.5) /
1
-+24V COOL.3
-G2.XP9
(79) /
-513 AWG20
-512 AWG20
-511 AWG20
-510 AWG20
BU
BU
AWG24 AWG24
(76.5) /
-470
-468
-0V BRAKE.2
(77) /
-467
-0V BRAKE.1
(77) /
-469
-+24V COOL.1
(77) /
-466
-+24V BRAKE.2
(77) /
CONTACTOR
UNIT
7
BU
AWG16
6
-0V COOL.1
5
(77) /
3
BU
AWG16
2
BU
BU
BU
BU
AWG16 AWG16 AWG16 AWG16
-465
GNYE
-XS4
1
-+24V BRAKE.1
BK
AWG16
-XS3
(77) /
-464 AWG16 BU
DRIVE.1
(77) -0V
-463 AWG16 BU
DRIVE.1
CONTACTOR
UNIT
BK
(23)
(23)
(23)
AXIS COMP. MAIN SERVO
UNIT
DRIVE UNIT
(77) -+24V
519
Drive sys
(79) -0V
518
Drive sys
DRIVE
(79) -0V
BU
BU
AWG16 AWG16
(79) +24V
DRIVE
517
BU
AWG16
(79) -+24V
516
BU
AWG16
6
AWG16
AWG16
24
14
-X2
3
/ (32)
BK
-X1
5
-0V.1
BU
11
-152
GNYE
-X1
2
-141
AWG20
/ (32)
-230V AC1_DM
-230V AC2_DM
-GND_DM
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
AWG16
-G1
4
1
2
2
1
-AC_ON.1
BU
A1
1
POWER SUPPLY
-K41.X1
CONTROL MODULE
A21.X7 PANEL BOARD
-230V AC1.DC
/
230VAC
1) Option Power supply
for external axes.
IRC5 SC/DC DESIGN 09 Rel 12.2
POWER SUPPLY DSQC 626 AND 627
FOR DUAL CABINET
EXTERNAL
AXES
CONTROL
MODULE
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page75
Next 76
3HAC024480-005
09 Total
Status:
APPROVED
2012-11-15
RD
OG
+24V Drive sys
-0V Drive sys
AXIS / DRIVE / CONTACTOR BOARDS
BU
BU
BU
BU
BU
BU
BU
BU
BU
BU
BU
-248 AWG16
-466 AWG16
-465 AWG16
-469 AWG16
-467 AWG16
-468 AWG16
-470 AWG16
-250 AWG18
-252 AWG18
-301 AWG18
-302 AWG18
-251 AWG18
-253 AWG18
-303 AWG18
-304 AWG18
-0V I/O.1
-+24V BRAKE.1
-+24V BRAKE.2
-+24V COOL.1
-0V BRAKE.1
-0V BRAKE.2
-0V COOL.1
+24V SYS
+24V COOL
+24V PC.1
+24V PC.2
-0V SYS
-0V COOL
-0V PC.1
-0V PC.2
(42) /
(42) /
(42) /
(42) /
(77) /
(77) /
(77) /
(77) /
CUSTOMER
I/O
Latest revision:
Prepared by, date: Stalnacke PRH Approved by, date: Törnros
CONTACTOR
UNIT
3
4
5
6
Lab/Office:
DMRO SE/
PRH
7
8
9
10
11
L1
IRC5 SC/DC DESIGN 09 Rel 12.2
POWER SUPPLY DSQC 661 AND 662
FOR SINGLE CABINET
L1
12
-X1
L1
JUMPER
-X6
-X7
1
2
3
1
2
4
5
3
4
6
7
5
8
6
9
7
8
10
PANELBOARD,
PC
Status:
APPROVED
1
-G3
9
10
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page76
Next 76.5
3HAC024480-005
09 Total
2012-11-15
2
4
-X8
2
3
4
1
MAIN
COMPUTER
OG
JUMPER
L1
BN
2
L1
3
RD
1
L1
2/BK
1
BK
-F2
1/BK
COOL.3
COOL.2
COOL.3
COOL.2
8
L2
GNYE
-158 BK
AWG16
-_158 BK
AWG16
-308 BK
AWG16
-157 BK
AWG16
-_157 BK
AWG16
-230VAC2 SC.1 /
(73) (73) (73.1)
-230VAC1 SC.1 /
(73) (73) (73.1)
-309 BK
AWG16
AWG16
7
(76.5) / -+24V
(76.5) / -+24V
(76.5) / -0V
(76.5) / -0V
7
L2
2/BK
6
L2
1/GN
5
L2
1/WH
4
6
(43) / -USB2 +5V
(43) / -USB2 D(43) / -USB2 D+
(43) / -USB2_GND
3
L2
(29) /
-X5
(29) /
2
4
(29) /
1
3
(29) /
4
-X2
(77) /
3
(77) /
(28) /
2
4
5
AWG20
BU
-247 AWG16
+24V I/O.1
-X4
4
2/RD
BU
-464 AWG18
DRIVE.1
(77) -0V
(28) /
BU
-463 AWG18
DRIVE.1
(77) -+24V
(79) /
(79) /
BN
DRIVE
(79) -0V
1
AWG20 BU
4
-230V AC1.13
AWG12 BU
3
(28)
6
-X3
L2
-230V AC1.12
3
3
-XT16
(28)
BK
DC
-230V AC1.11
AWG20
AC
(28)
5
2
3
5
-230V AC2.13
2
1
4
1
BK
(28)
-X1
3
-153 AWG16
-230V AC2.12
4
-X1
BK
(28)
DRIVE
-G1
-152 AWG16
-230V AC2.11
-X3
3
(28)
(79) -+24V
POWER SUPPLY DSQC661
TEMP OK_N
POWER DISTRIBUTION BOARD DSQC662
2
0V
-G2
1
0V
1
2
ACOK_N
-X2
+24V
+24V
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
1
8
If Option: 3 phase
connection
230VAC
AWG16
-X9
2
3
4
ENERGY BANK
MAIN FAN
UNIT
1
2
3
733 AWG20 BU
732 AWG20 BU
731 AWG20 BU
if HV
1
2
3
1
1 1
FAN UNIT
-E41
SWITCH
-E42
-X1
-X1
3
-
M
14
-S1
3
13
BU
AWG24
2
-W752
BU
AWG24
FAN UNIT
1
BU
AWG24
BU
AWG24
+A43-XP11.1
-W750
+
-W754
M
BU
AWG24
-
1
-W753
-X1
3
-W751
-X1
1
+
-W756
SINGLE CABINET
DUAL CABINET
BU
AWG24
735 AWG20 BU
734 AWG20 BU
Fan unit
-E43
(134)
IRC5 SC/DC DESIGN 09 Rel 12.2
FAN UNIT
(134)
M
1
-FAN 1 ret.4
3
-FAN 2 ret.5
-E5
-0V COOL.4 (134)
-+24V COOL.4(134)
MDU FAN
-+24V COOL.5(134)
-0V COOL.5 (134)
Lab/Office:
DMRO SE/
PRH
2 1 3
(134)
(134)
(134)
Prepared by, date: Stalnacke PRH Approved by, date: Törnros
(134)
Latest revision:
-X10.1
-FAN 2 ret.5
1
-+24V COOL.5(134)
-X1
-0V COOL.5
3
-FAN 1 ret.4
-X1
M
+
-0V COOL.4
-
-+24V COOL.4(134)
Fan unit
-E44
385 AWG20 BU
1
383 AWG20 BU
-X1
384 AWG20 BU
M
3
382 AWG20 BU
-X1
+
381 AWG20 BU
-
380 AWG20 BU
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
(77)
0VCOOL.4
+24VCOOL.4
FAN1ret.4
(77)
(77)
1
8
(77)
AWG24 BU AWG24 BU
AWG24 BU
7
if LV
+A43-XS11
AWG24 BU
6
FAN2ret.5
+24VCOOL.5
3
(77)
1
0VCOOL.5
2
5
(77)
4
(77)
-XS1
FAN1ret.4
-E1
387 AWG20 BU
FAN UNIT
0VCOOL.4
(75) (76)
-+24V COOL.2
BK
RD AWG24
(77)
(75) (76)
-0V COOL.3
OG
BN
386 AWG20 BU
(75) (76)
-+24V COOL.3
+24VCOOL.4
(75) (76)
-0V COOL.2
(77)
DRIVE POWER
SUPPLY
4
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page76.5
Next 77
3HAC024480-005
09 Total
Status:
APPROVED
2012-11-15
DRIVE POWER
SUPPLY
1
2
3
4
5
A43
(75) (76) -0V
DRIVE.1
(75) (76) -+24V
DRIVE.1
1
PTC1 ret
2
24VDrive
0V BRAKE
2
2
3
24V
0V BRAKE
-X1
(32) / -RUN_CH1
(32) / -RUN_CH 1Ret
(32) / -RUN_CH2
(32) / -RUN_CH 2Ret
-X5
PTC1
-XS6
1
CONTROL
MODULE
A21.X7
4
/ (78.2)
A43X5:2
/ (78.2)
A43X5:3
/ (78.2)
A43X5:4
/ (78.2)
2
4
-X10
LIM2 ch1 -X22
1
LIM2 ch2
24VDrive
RunCh2
3
LIM2 ch2 ret
LIM2 ch1 ret
5
-+24V BRAKE.2
RunCh2
-XS7
-0V BRAKE.1
-RCH1
5
(75) (76) /
-0V BRAKE.2
6
Latest revision:
Prepared by, date: Stalnacke PRH Approved by, date: Törnros
CONTINUATION NEXT PAGE
Lab/Office:
DMRO SE/
PRH
24V COOL
-BRAKE
(78) /
-X12
1
-491 AWG20
BU
+24V
-492 AWG20
BU
0V
2
OPTION :DUTY
TIME COUNTER
-P1
-
(78) /
(75) (76) /
-0V COOL;6
4
(78) /
-+24V BRAKE.1
(78) /
3
(75) (76) /
-0V COOL;6
-+24V COOL.1
(78) /
(75) (76) /
-SELF1
-SELF2
2
(78)
(78)
-0V COOL.1
(78)
(78)
(75) (76) /
-LOCK1A
-LOCK2B
1
-0V COOL;6
RunCh1
PAN_CH2
7
8
(75) (76) /
K2
K1
(78) /
5
4
(76.5)
WHOG
8
4
OG
1
+24VCOOL.5 (76.5)
6
WHBU
2
INTERLOCKING
7
-X4
3
0V COOL
4
-X1
BU
/ (76.5)
-X11
0VCOOL.5
(79) / -0V ENABLE2
(79) / -ENABLE2
LIM2
LIM1
2
(32) / -ENABLE2.1
(32) / -ENABLE2_1Ret
(32) / -SPEED
(32) / -0V
(79) / -RS485+
(79) / -RS485-
RunCh1
PAN_CH1
-A43-X21.2
LIM1 ch2 ret
LIM1 ch1 ret
24V COOL
(82) (94.6) (104) /
(106) (112) (118)
3
-RCH2
-A43-X21.4
1
24V COOL
(82) (94.6) (104) /
(106) (112) (118)
1) 1)
0V COOL
-A43-X21.3
-X21
(76.5)
(82) (94.6) (104) /
(106) (112) (118)
LIM1 ch1
LIM1 ch2
(76.5)
(76.5)
BRAKE CTRL
4
+24VCOOL.4 (76.5)
0VCOOL.4
4
2
-A43-X21.1
FAN2ret.5
1
24VDrive
3
(82) (94.6) (104) /
(106) (112) (118)
/
2
1
1) Jumpers if not used
(76.5)
(76.5)
FAN1ret.4
3
4
2
LIMIT
OVERRIDE
AXIS
COMPUTER
A42.X6
A43X5:1
3
-X23
CONTROL
MODULE
A21.X7
8
1
LIMIT
SWITCH 2
EXTERNAL
AXIS
LIMIT
SWITCH 1
CONTROL
CABLE
7
CONTACTOR BOARD
1
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
6
IRC5 SC/DC DESIGN 09 Rel 12.2
CONTACTOR BOARD
-
h
+
+
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page77
Next 78
3HAC024480-005
09 Total
Status:
APPROVED
2012-11-15
A1
2
A2
1
-H1
IRC5 SC/DC DESIGN 09 Rel 12.2
CONTACTOR UNIT
34
4
6
22
(CONTROL CABLE AND OPTION: EXTERNAL AXIS)
Status:
APPROVED
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page78
Next 78.1
3HAC024480-005
09 Total
2012-11-15
1
2
3
1
2
3
-L23
21
(85) (86) /
5
-L22
3
(85) (86) /
33
-130 AWG10
BK
-124
-123
BK
-F1
1
3
5
I>
I>
I>
2
4
6
BK
BK
-121
-120
-119
AWG10
AWG10
AWG10
3
BK
-122
2
-129 AWG10
BK
1
-128 AWG10
-X9
BK
BK
BK
-T1_L3
-T1_L2
-T1_L1
/ (73) (73) (73.1)
/ (73) (73) (73.1)
/ (73) (73) (73.1)
BRAKE PB
24V BRAKE
24V BRAKE
PTC2 0V
7
-L21
0V
EXTCONT
(77)
-LOCK2B
&
(77)
(77)
-LOCK1A
PTC2
LOCK2A
LOCK1B
-SELF2
6
(85) (86) /
AWG16
-450
EXTBRAKEPB
-XP40.6
(78.1) /
BU
-488 AWG16
-SELF1
0V
(77)
/ (77)
BRAKE_FB
-RCH2
/ (77)
/ (77)
-0V COOL;6
-BRAKE
/ (77)
/ (77)
5
BU
AWG16
-446
(78.1)
BRAKEPB
W762
-XP43
-XP40.4
STATUS DIOD
DUAL CABINET
-XS43
(78.1) /
-490
BU
A2
44
22
34
54
13
2
4
6
13
1
3
5
14
2
4
6
54
AWG16
5
34
-449
3
22
EXTBRAKEREL
1
44
-XP40.5
14
A2
(78.1) /
53
53
BU
33
33
AWG16
21
21
-445
43
43
2
EXT.LAMP
1
-XP40. 1
A1
A1
(75)
Lab/Office:
DMRO SE/
PRH
6
W758
CUSTOMER
CONNECTION
5
(78.1) /
BU
-477 AWG16
4
BU
3
AWG16
BU
-487 AWG16
-X24
-448
BU
-486 AWG20
8
BRAKEREL2
BU
-485 AWG20
7
-XP40.3
BU
-484 AWG20
2
(78.1) /
BU
-483 AWG20
3
BU
BU
-482 AWG20
9
-489
BU
-481 AWG20
10
(78.1)
Prepared by, date: Stalnacke PRH Approved by, date: Törnros
4
W761
Latest revision:
5
BU
BU
-480 AWG20
6
AWG16
BU
-479 AWG20
1
-447
BU
-452 AWG20
-X3
24V
BRAKEREL1
-K43
3
758
BU
-451 AWG20
/ (77)
-0V COOL;6
-RCH1
-0V COOL;6
A43
-XP40.2
759
BU
-476 AWG20
4
4
(78.1) /
760
BU
-475 AWG20
5
24V
761
-K44
3
EXT MON 2B
BU
-474 AWG20
6
BU
-K42
1
-494 AWG20
BU
-473 AWG20
2
BU
BU
-472 AWG20
-X8
24V
-493 AWG20
BU
CONTACTOR
UNIT K42,K43,K44
-471 AWG20
2
EXT MON 1B
EXT MON 2A
EXT MON 1A
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
1
8
CONTACTOR BOARD
MAIN DRIVE UNIT
8
762
761
(78)
7
W762
6
(78)
5
W761
4
(78)
XP40.6
(78)
XP40.5
(78)
XP40.4
3
(78)
XP40.3
(78)
XP40.2
(78)
2
XP40.1
1
-XP40.2
-XP40
1
2
3
4
5
6
5
6
1
2
3
4
EXT.LAMP
BRAKE REL
BRAKE REL
BRAKE PB
BU
AWG16 AWG16
5
6
BU
EXTBRAKEPB
/ (87)
EXTBRAKEREL
-446
BU
-448
Option: If one or two external axes
(XP40 connected to SX40.1)
(XS40 connected to XP40.1)
-447
BU
If Standard connection or
with Option: Three external axes.
(XP40 connected to XS40)
-445
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
-XS40.1
/ (87)
Option: If three external axes
(XS40.1 connected to XP40.2)
(XP40.1 not connected)
AWG16 AWG16
-XP40.1
1
2
3
4
-XS40
1
2
3
-EXT. LAMP -BRAKEREL1 -BRAKEREL2
(92)
(92)
(92)
(94.6)
(94.6)
(94.6)
(96)
(96)
(96)
(98.2)
(98.2)
(98.2)
(98.6)
(98.6)
(98.6)
(100)
(100)
(100)
(104)
(104)
(104)
(106)
(106)
(106)
(112)
(112)
(112)
(115.1)
(115.1)
(115.1)
(118)
(118)
(118)
(124)
(124)
(124)
(129)
(129)
(129)
(146)
(146)
(146)
4
5
6
-BRAKEPB
(92)
(94.6)
(96)
(98.2)
(98.6)
(100)
(104)
(106)
(112)
(115.1)
(118)
(124)
(129)
(146)
CONTROL CABLE
Latest revision:
Prepared by, date: Stalnacke PRH Approved by, date: Törnros
Lab/Office:
DMRO SE/
PRH
IRC5 SC/DC DESIGN 09 Rel 12.2
CONTACTOR UNIT
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page78.1
Next 78.2
3HAC024480-005
09 Total
Status:
APPROVED
2012-11-15
1
2
(77)
(77)
(77)
(77)
A43X5:1
A43X5:2
A43X5:3
A43X5:4
3
4
5
6
CONNECTED IN STANDARD AND IF THREE EXTERNAL AXES
7
-XS5
/
-PTC1
1
/
8
/ (92) (96) (100) (106) (118) (146)
(94.6) (98.6) (104) (112) (129)
-PTC 1 ret
2
/
/ (92) (96) (100) (106) (118) (146)
(94.6) (98.6) (104) (112) (129)
-0V BRAKE3
/ (92) (96) (98.6) (104) (112) (118) (129)
(94.6) (98.2) (100) (106) (115.1) (124) (146)
-0V BRAKE4
/ (92) (96) (98.6) (104) (112) (118) (129)
(94.6) (98.2) (100) (106) (115.1) (124) (146)
3
/
4
OPTION: IF THREE EXTERNAL AXES
OPTION: IF ONE OR TWO EXTERNAL AXES
-XP5.2
/
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
(75)
W763
-XP5.1
-XS5.1
1
1
1
2
2
2
3
3
3
4
4
4
0V BRAKE
0V BRAKE
4012
XS5.1:3
/ (87)
Contactor unit A43.X5
XS5
Block diagram for: CONNECTED IN STANDARD
Connected
Contactor unit A43.X5
XS5.1
XP5.1
XS5
Connected
Block diagram for: Option if one or two external axes,
and if Single 1-3 axes.
Connected
Block diagram for: Option if three external axes and Contactor unit A43.X5
Dual with 2600-76xx
XS5
Connected
XP5.2
Power supply
G9
XS5.1
XP5.1
Not connected
Connected
Latest revision:
Prepared by, date: Stalnacke PRH Approved by, date: Törnros
Lab/Office:
DMRO SE/
PRH
IRC5 SC/DC DESIGN 09 Rel 12.2
CONTACTOR BOARD
=
Plant:
Location: +
Sublocation:+
Document no.
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Next 79
3HAC024480-005
09 Total
Status:
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2012-11-15
1
2
DRIVE
(81) (82) / -+24V DRIVE;2
POWER
(81) (82) / 0V DRIVE;2
SUPPLY
EPS/SAFE MOVE
A44-X1
3
-726 AWG20
4
5
6
7
8
BK
-725 AWG20
AXIS COMPUTER BOARD
MAIN SERVO DRIVE UNIT
A42
-(A42-X)1
A41.1
1
2
DRIVE
POWER
SUPPLY
(75) -+24V
(76)
DRIVE
(75) (76) -0V
DRIVE
-XS1
1
2
-XP11
(75) ACOK
AWG26 4x2 SFTP
-XP8
BN
3
(75) -+5V_OUT
1
1
BNWH
4
2
2
OG
3
3
OGWH
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
6
(42) /
CONTROL
MODULE
A31.A9
MAIN
COMPUTER
(42) /
AWG24
-TX+.1
1)
6
-XP2
1
-TX-.1
2
(42) /
-RX+.1
3
(42) /
-RX-.1
6
OPTION :
EPS OR
SAFE MOVE
A44-X4
(81) (82) / TX+.2
(81) (82) / TX-.2
(81) (82) / RX+.2
(81) (82) / RX-.2
(77) /
CONTACTOR
BOARD
A43.X4
(77) /
(77) /
-RS485+
-RS485-
-0V ENABLE2
(77) /
-ENABLE2
-XP6
4
-XS6
5
(75) (76) /
+24V Drive sys
519 AWG16 BU
1
7
(75) (76) /
8
-0V Drive sys
518 AWG16 BU
2
XS9
RXD
2
1) No connection to main computer if EPS or SAFE MOVE is connected
TXD
3
0V
5
Latest revision:
Prepared by, date: Stalnacke PRH Approved by, date: Törnros
Lab/Office:
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Status:
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1
2
3
A44
EPS
A44
EPS
A42
5
7
Option: Safe Move connect
to A44-x5 and x7
(82)
4.See pages / (82)
-MRCO1
/ (90) (92) (94.6) (96) (98.2)
(98.6) (100) (104) (106) (112)
(115.1) (118) (124) (129) (146)
1
MRCO1_N
-MRCO 1_N
2
MRCI1
-MRCI1
4
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
8
/ (81)
-XP4
MRCO1
6
Option: EPS
connect to
A44-X5
3.See pages
AXIS COMPUTER BOARD
4
MRCI1_N
/ (90) (92) (94.6) (96) (98.2)
(98.6) (100) (104) (106) (112)
(115.1) (118) (124) (129) (146)
(90) (92) (94.6) (96) (98.2)
/ (98.6) (100) (104) (106) (112)
(115.1) (118) (124) (129) (146)
-MRCI 1_N
5
0V
-MRC_0V1
6
24V_SMB1
(90) (92) (94.6) (96) (98.2)
/ (98.6) (100) (104) (106) (112)
(115.1) (118) (124) (129) (146)
/ (92) (96) (98.6) (100) (104)
(106) (112) (118) (129)
+24V_SMB1
/ (90) (92) (94.6) (96) (98.2)
(98.6) (100) (104) (106) (112)
(115.1) (118) (124) (129) (146)
7
0V
-MRC_0V2
/ (92) (96) (98.6) (100) (104)
(106) (112) (118) (129)
-MRC_0V3
/ (92) (96) (98.6) (100) (104)
(106) (112) (118) (129)
3
0V
9
CONTROL
SIGNAL XS2
-XP5
MRCO2
MRCO2
/ (22)
1
MRCO2_N
MRCO2_N
/ (22)
2
MRCI2
MRCI2
/ (22)
4
MRCI2_N
MRCI2_N
EXT. AXIS
SIGNAL SX41
/ (22)
5
0V
MRC_0V4
/ (22)
6
24V_SMB2
24V_SMB2
/ (22)
7
0V
MRC_0V5
/ (22)
MRC_0V6
/ (22)
3
0V
9
Latest revision:
Prepared by, date: Stalnacke PRH Approved by, date: Törnros
Lab/Office:
DMRO SE/
PRH
IRC5 SC/DC DESIGN 09 Rel 12.2
AXIS COMPUTER UNIT
=
Plant:
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Sublocation:+
Document no.
Rev. Ind Page80
Next 80.1
3HAC024480-005
09 Total
Status:
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2012-11-15
1
2
3
4
5
6
7
8
Option: 738-1
-FMB
Graphic view at sheet
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
(22) /
XS41
SMB
(21.3)
SDI_AXC
SDI_AXC_N
SDO_AXC
SDO_AXC_N
0V
24V
12 x AWG24 BU UL1569
-X1
A
B
C
D
E
F
1005
1006
1007
1008
1011
1012
Customer connection
Latest revision:
Prepared by, date: Stalnacke PRH Approved by, date: Törnros
-XS1
-X1
-X2
-X2
A
B
C
D
E
F
19 x 0,14mm^2 BU
-XP2
1
2
3
4
5
6
7
8
9
10
11
12
14
15
16
17
23
24
25
2
3
4
5
7
8
9
10
11
12
13
14
Bridge connector FMB.X2
SDO_SMB
SDO_SMB_N
SDI_SMB
SDI_SMB_N
0V
24V
DSQC686 VOLTAGE MEASURE BOARD
-A1
1001
1002
1003
1004
1009
1010
Lab/Office:
DMRO SE/
PRH
-X3
1
2
3
4
5
6
7
8
9
10
11
12
14
15
16
17
18
19
20
AIN1_P
AIN1_N
AIN2_P
AIN2_N
AIN3_P
AIN3_N
AIN4_P
AIN4_N
AIN5_P
AIN5_N
AIN6_P
AIN6_N
AIN7_P
AIN7_N
SEN_DET_P
SEN_DET_N
0V_AI_ANALOG
-15V_AI
+15V_AI
IRC5 SC/DC DESIGN 09 Rel 12.2
FORCE MEASUREMENT BOX
Customer connection
=
Plant:
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3HAC024480-005
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Status:
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2012-11-15
1
2
3
4
Option: EPS
5
6
7
8
DSQC 646
-A44
-X4
DRIVE POWER
SUPPLY
(79) /
(79) /
-X1
1
1
2
AWG24
0V DRIVE;2
-+24V DRIVE;2
2
BU
TX+.2
WHBU
TX-.2
OG
RX+.2
WHOG
RX-.2
/ (79)
AXIS
COMPUTER
BOARD
A42-X2
/ (79)
/ (79)
3
/ (79)
6
-X6
AWG24
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
(42) /
CONTROL
MODULE
A31.A9
MAIN
COMPUTER
(42) /
(42) /
(42) /
-TX+.1
-TX-.1
-RX+.1
-RX-.1
MRCO1
-X3
1
WHOG
1
2
2
4
3
5
6
6
OG
WHGN
GN
7
3
MRCO1-N
MRCI1
MRCI1-N
CONTROL
SIGNAL
XS2
0V
24V-SMB1
0V
0V
9
-X5
-X9
MRCO1
MRCO1-N
MRCI1
Option: EPS Connect
to AXIS COMPUTER
BOARD A42-X4
3.See pages
/
(80)
MRCI1-N
0V
24V-SMB1
0V
0V
+24V
1
1
2
2
4
3
5
4
6
5
7
6
3
7
9
8
9
10
11
12
13
0V
OUT1A
OUT1B
OUT2A
OUT2B
PROCESS I/O
OUT3A
OUT3B
OUT4A
OUT4B
OUT5A
OUT5B
CSC INA
CSC INB
14
Latest revision:
Prepared by, date: Stalnacke PRH Approved by, date: Törnros
Lab/Office:
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PRH
IRC5 SC/DC DESIGN 09 Rel 12.2
EPS
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page81
Next 82
3HAC024480-005
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Status:
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2012-11-15
1
2
3
4
5
6
7
8
Option: SAFE MOVE
-A44
DRIVE POWER
SUPPLY
(79) /
Relay output
pair 1
XS1
-0V DRIVE;2
RelOut 1B
1
(79) /
X13
RelOut 1A
-+24V DRIVE;2
Relay output
pair 2
2
RelOut 2A
RelOut 2B
1
2
3
-A43-X21.1
/ (77)
-A43-X21.2
/ (77)
-A43-X21.3
/ (77)
-A43-X21.4
/ (77)
CONTACTOR UNIT
X21
4
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
MAIN
COMPUTER
A31.A9
CONTROL
MODULE
(42) / -TX+.1
(42) / -TX-.1
(42) / -RX+.1
AWG24
WHOG
OG
X3
X4
1
1
2
WHGN
2
3
(42) /
-RX-.1
GN
4
4
6
6
8
8
5
7
1
Connect to
AXIS COMPUTER
BOARD
A42-X4
4.See pages / (80)
2
4
5
6
7
3
1
Connect to
AXIS COMPUTER
BOARD
A42-X5
4.See pages / (80)
2
4
5
6
7
3
Prepared by, date: Stalnacke PRH Approved by, date: Törnros
-RX-.2
AXIS
COMPUTER
BOARD
A42.X2
/ (79)
-X6
MRCO1
MRCO1
MRCO1-N
MRCO1-N
MRCI1
MRCI1
MRCI1-N
MRCI1-N
0V
0V
24V-SMB1
24V-SMB1
0V
0V
0V
0V
1
2
CONTROL
SIGNAL
XS2
4
5
6
7
3
9
MRCO2
MRCO2
-X8
MRCO2
/ (22)
1
MRCO2-N
MRCO2-N
MRCO2_N
/ (22)
2
MRCI2
MRCI2
MRCI2
/ (22)
4
MRCI2-N
MRCI2-N
MRCI2_N
/ (22)
EXT. AXIS
SIGNAL
XS41
5
0V
0V
MRC_0V4
/ (22)
6
24V-SMB2
24V-SMB2
24V_SMB2
/ (22)
7
0V
0V
MRC_0V5
/ (22)
MRC_0V6
/ (22)
3
0V
0V
9
9
Latest revision:
GN
OG
7
9
-X7
WHGN
-TX+.2 / (79)
-TX-.2 / (79)
-RX+.2 / (79)
WHOG
3
5
-X5
AWG24
Lab/Office:
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PRH
IRC5 SC/DC DESIGN 09 Rel 12.2
SAFE MOVE
=
Plant:
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Sublocation:+
Document no.
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3HAC024480-005
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Status:
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2012-11-15
1
2
3
4
5
6
7
8
Option: SAFE MOVE DSQC647
-A44
-X9
I/O POWER
SUPPLY
IN1A
1
IN1B
2
IN2A
3
IN2B
Equivalent
configurable
activation
Inputs
+24V I/O
-X11
1
GND
2
OUT1A
3
OUT1B
4
IN3A
Configurable
Monitor
Outpurs
5
IN3B
4
OUT2A
5
OUT2B
6
IN4A
OUT3A
IN4B
OUT3B
IN5A
OUT4A
6
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
7
7
8
9
IN5B
10
IN6A
Antivalent
configurable
activation
Inputs
8
9
OUT4B
10
11
PROCESS I/O
IN6B
PROCESS I/O
12
-X10
-X12
IN7A
1
IN7B
2
IN8A
Antivalent
configurable
activation
Inputs
1
OUT5A
3
IN8B
OUT5B
4
CSC INA
5
Antivalent
Inputs
CSC INB
Configurable
Monitor
Outpurs
OUT6A
OUT6B
6
OUT7A
7
OUT7B
8
OVR A
9
Antivalent
Inputs
OUT8A
OVR B
OUT8B
10
2
3
4
5
6
7
8
9
10
11
12
Latest revision:
Prepared by, date: Stalnacke PRH Approved by, date: Törnros
Lab/Office:
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PRH
IRC5 SC/DC DESIGN 09 Rel 12.2
SAFE MOVE
=
Plant:
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Document no.
Rev. Ind Page83
Next 85
3HAC024480-005
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Status:
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2012-11-15
1
2
3
4
MAIN DRIVE UNIT LV unit
-X9
A41.1
/ (78)
/ (78)
/ (78)
-L21
-L22
-L23
POWER UNIT
TX+
TXRX+
RX-
1
2
3
6
5
6
7
ADDITIONAL AXIS 1, DRIVE UNIT NO 7
ADDITIONAL RECTIFIRE UNIT
ADDITIONAL DRIVE UNIT
-A41.2
-A41.3
-X9
-X8
-X8
1
2
3
6
1
2
3
6
-XS21
1
2
3
6
-XP21
DC+
DC-
1
2
XS1
-XP1
1
2
3
1
8
-X9
TX+
TXRX+
RX-
1
2
3
6
-W550
-W556
-W554
-W552
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
AWG10 BK
-XS7
GNYE
AWG12
X1
1
2
0V DRIVE
24V DRIVE
1
BK
AWG12
-W551
4
BK
AWG12
-W557
3
BK
AWG12
2
-W555
-W553
GNYE
AWG12
XS6
-XS7
XS6
1
2
1
2
1
2
X1
-A41.4
ADDITIONAL DRIVE UNIT
XS6
ADDITIONAL AXIS 2, DRIVE UNIT NO 8
1
BK
AWG12
XS7
0V DRIVE
24V DRIVE
1
2
1
2
(86.5)
4
BK
AWG12
3
BK
AWG12
-X8
-XS22
-XP22
DC+
DC-
1
2
XS1
-XP1
1
2
3
1
-X9
AWG12
AWG12
-X2
BK
Bleeder +
BK
1
1
1
1
Bleeder +
-1
-1
-X2
24V DRIVE
0V DRIVE
XS7
BLEEDER
2
2
AWG12
AWG12
Bleeder -
BK
2
2
GNYE
GNYE
BK
Bleeder -
-2
-2
1
2
(86.5)
-A41.5
ADDITIONAL DRIVE UNIT
XS7
XS6
0V DRIVE
24V DRIVE
1
2
1
2
-X8
ADDITIONAL AXIS 3, DRIVE UNIT NO 9
AWG12
-XP23
DC+
DC-
1
2
XS1
-XP1
1
2
3
1
AWG10 BK
Latest revision:
Prepared by, date: Stalnacke PRH Approved by, date: Törnros
Lab/Office:
DMRO SE/
PRH
TX+
TXRX+
RX-
1
2
3
6
AWG12
-XS23
TX+
TXRX+
RX-
1
2
3
6
AWG10 BK
BLEEDER
TX+
TXRX+
RX-
1
2
3
6
2
IRC5 SC/DC DESIGN 09 Rel 12.2
MAIN DRIVE UNIT and ADDITIONAL AXIS 1-3 for LV
-X9
1
2
3
6
=
Plant:
Location: +
Sublocation:+
Document no.
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Next 86
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Status:
APPROVED
2012-11-15
1
2
MAIN DRIVE UNIT
A41.1
/ (78)
-L23
GNYE
AWG10
5
6
ADDITIONAL AXIS 1, DRIVE UNIT NO 7
-X9
-XS21
(85.6)
TX+
TXRX+
RX-
-A41.3
-XP21
DC+
DC-
7
-X9
-X8
TX+
TXRX+
RX-
1
2
3
6
XS1
-XP1
1
2
3
1
AWG10 BK
-XS7
-X1
1
2
1
XS7
0V DRIVE
24V DRIVE
XS6
0V DRIVE
24V DRIVE
1
2
4
1
2
-A41.4
ADDITIONAL DRIVE UNIT
XS6
ADDITIONAL AXIS 2, DRIVE UNIT NO 8
3
1
2
(85.6)
2
-X8
TX+
TXRX+
RX-
1
2
3
6
-XS22
-XP22
DC+
DC-
1
2
XS1
-XP1
1
2
3
1
-X9
XS7
BLEEDER
Bleeder +
1
1
2
-133
AWG12
1
2
-X2
BK
24V DRIVE
0V DRIVE
AWG12
2
0V DRIVE
24V DRIVE
-X8
-XS23
-XP23
DC+
DC-
1
2
XS1
-XP1
1
2
3
1
1
2
3
6
TX+
TXRX+
RX-
-X9
1
2
3
6
AWG10 BK
Prepared by, date: Stalnacke PRH Approved by, date: Törnros
1
2
ADDITIONAL AXIS 3, DRIVE UNIT NO 9
GNYE
AWG12
Latest revision:
ADDITIONAL DRIVE UNIT
XS7
XS6
1
2
Bleeder -
BK
-A41.5
TX+
TXRX+
RX-
1
2
3
6
AWG10 BK
-132
8
ADDITIONAL DRIVE UNIT
1
2
3
6
1
2
AWG10
-W138
/ (78)
-L22
AWG10
4
1
2
3
6
-W136
-W137
AWG10
-L21
/ (78)
POWER UNIT
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
3
Lab/Office:
DMRO SE/
PRH
IRC5 SC/DC DESIGN 09 Rel 12.2
MAIN DRIVE UNIT and ADDITIONAL AXIS 1-3 for HV
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page86
Next 87
3HAC024480-005
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Status:
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2012-11-15
1
2
3
4
5
6
ADDITIONAL DRIVE UNIT
A41.3
8
-XS/XP7
External axis no. 7
-X2
7
1
U
-4000
AWG12
BK
4
U
-4001
AWG12
BK
3
W
-4002
AWG12
BK
6
W
-4003
AWG12
BK
2
V
-4004
AWG12
BK
5
V
-4005
AWG12
BK
A1
A2
A3
A4
A5
A6
CONTACTOR UNIT
A43
-X24
-4013
-4014
PTC2
PTC2 0V
1
2
AWG16
AWG16
BU
E1
BU
E2
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
Capacitor 0,47uF
2
1
E3
E4
E5
E6
F9
-X22
1
2
3
XS5.1:3
/
F10
-4012
AWG16
BU
LIM2 ch1
-4006
AWG16
BU
LIM2 ch1 ret
-4007
AWG16
BU
LIM2 ch2
-4008
AWG16
BU
LIM2 ch2 ret
-4009
AWG16
BU
(78.2)
F11
F1
F4
F2
F3
4
F5
(78.1) / EXTBRAKEREL
(78.1) / EXTBRAKEPB
-4010
-4011
BRAKE REL. +24V
BRAKE PB
AWG16
AWG16
F6
BU
BU
F7
F8
AWG10
Latest revision:
Prepared by, date: Stalnacke PRH Approved by, date: Törnros
Lab/Office:
DMRO SE/
PRH
GNYE
IRC5 SC/DC DESIGN 09 Rel 12.2
EXTERNAL AXIS no 7
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page87
Next 88
3HAC024480-005
09 Total
Status:
APPROVED
2012-11-15
1
2
3
4
5
6
7
8
ADDITIONAL DRIVE UNIT
-A41.4
External axis no.8
-XS/XP7
-X2
1
4
3
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
6
2
U
-4000
BK
U
-4001
BK
W
-4002
BK
W
-4003
BK
V
-4004
BK
V
-4005
BK
B1
B2
B3
B4
B5
B6
5
ADDITIONAL DRIVE UNIT
-A41.5
External axis no.9
-XS/XP7
-X2
1
4
3
6
2
U
4000
BK
U
4001
BK
W
4002
BK
W
4003
BK
V
4004
BK
V
4005
BK
C1
C2
C3
C4
C5
C6
5
Latest revision:
Prepared by, date: Stalnacke PRH Approved by, date: Törnros
Lab/Office:
DMRO SE/
PRH
IRC5 SC/DC DESIGN 09 Rel 12.2
EXTERNAL AXIS no 8 - 9
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page88
Next 89
3HAC024480-005
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Status:
APPROVED
2012-11-15
1
2
3
4
5
6
7
8
MAIN SERVO DRIVE UNIT
A41.1
1
3
2
-X12
2
3
1
-X14
1
3
2
-X16
2
3
1
-X13
1
3
2
-X15
2
3
1
-XS/XP1
DRIVE MODULE
MW6
MV6
MU6
MW5
MV5
MU5
MW4
MV4
MU4
MW3
MV3
MU3
MW2
MV2
MU2
PE1-PE6
B1.2-B6.2
MW1
MV1
B1.1-B6.1
(103.2)
FLOOR CABLE
MU1
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
-X11
MANIPULATOR
R1.MP
1
2
5
13
12
LUG1
3
4
8
6
9
10
15
16
19
17
21
22
20
23
24
According to Manipulator circuit diagram 3HAC031408-003
Latest revision:
Prepared by, date: Stalnacke PRH Approved by, date: Törnros
Lab/Office:
DMRO SE/
PRH
IRC5 SC/DC DESIGN 09 Rel 12.2
SERVO DRIVE SYSTEM
IRB 120
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page89
Next 90
3HAC024480-005
09 Total
Status:
APPROVED
2012-11-15
1
2
3
4
5
6
7
8
FLOOR CABLE
MANIPULATOR
IRB 120
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
0,23 mm2
(80) /
-MRCO1
-XS/XP2
R1 SMB
SDI
WH
A
A
-MRCO 1_N
(80) /
BU
SDI-N
B
(80) /
-MRCI1
B
WH
SDO
C
(80) /
C
-MRCI 1_N
OG
SDO-N
D
(94.6) /
-MRC_0V.1
WH
0V
WH
+24V_SMB1
-MRC_0V.2
(94.6) /
-MRC_0V.3
E
GN
24V
BN
F
(94.6) /
SERIAL
MEASUREMENT
BOARD
D
E
(80) /
SMB/EIB
F
G
J
WH
J
GY
K
K
RD
L
L
M
Latest revision:
Prepared by, date: Stalnacke PRH Approved by, date: Törnros
Lab/Office:
DMRO SE/
PRH
IRC5 SC/DC DESIGN 09 Rel 12.2
CONTROL CABLE
IRB 120
According to Manipulator circuit diagram 3HAC031408-003
CONTROLLER
DRIVE MODULE
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page90
Next 90.5
3HAC024480-005
09 Total
Status:
APPROVED
2012-11-15
1
2
3
4
5
6
7
8
FLOOR CABLE
CONTROLLER
MANIPULATOR
IRB 120
CONTROL MODULE
0,23mm2
R1.CS
WH
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
BU
WH
OG
WH
GN
WH
BN
WH
GY
A
B
C
D
E
F
G
H
J
K
Latest revision:
Prepared by, date: Stalnacke PRH Approved by, date: Törnros
Lab/Office:
DMRO SE/
PRH
IRC5 SC/DC DESIGN 09 Rel 12.2
CUSTOMER SIGNALS
IRB 120
According to Manipulator circuit diagram 3HAC031408-003
Customer
Connection
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page90.5
Next 91
3HAC024480-005
09 Total
Status:
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2012-11-15
AWG16
R1.(MP 1-)3
BUWH
BKRD
BKGN
BKBU
M3T
M1T
M1S
M1R
13
17
15
3
Latest revision:
Prepared by, date: Stalnacke PRH Approved by, date: Törnros
5
R1.(MP 4-)6
6
9
12
3
Lab/Office:
DMRO SE/
PRH
2
1
BNWH
M5T
7
11
B1
1
IRC5 SC/DC DESIGN 09 Rel 12.2
SERVO DRIVE SYSTEM
IRB 140
B8
10
B7
7
GNYE
GNYE
AWG10
BK
3
AWG10
AWG14
BK
2
-_424
AWG14
BK
-X15
-_425
AWG14
BK
2
BNGN
A15
-_426
AWG14
3
M5R
A13
-_416
BK
1
BNRD
BUBK
M2T
B9
AWG14
-X13
-_414
5
M5S
BK
BK
1
M2S
B10
AWG14
BK
3
-_412
AWG14
2
BKWH
-_428
BK
4
M2R
B11
BU
B5
AWG14
BK
-X16
-_430
AWG14
BK
2
M4R
B4
-_432
AWG14
3
BNBK
B3
-_422
BK
1
M4S
A7
AWG14
BK
-X14
-_420
AWG14
BK
1
BNBU
A9
-_418
AWG14
3
M4T
A11
-_406
2
GNWH
A5
BK
-X12
AWG14
BK
2
-_408
AWG14
BK
3
M6T
A3
-_410
AWG14
BK
3
GNRD
A1
-_404
AWG14
1
M6S
-XS/XP1
-_402
BK
-X11
BN
BURD
M3S
AWG14
2
M6R
BUGN
FLOOR CABLE
M3R
-_400
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
1
6
7
B6
Status:
APPROVED
8
IRB 140 cabinet module
MAIN SERVO DRIVE UNIT
A41.1
1
DRIVE MODULE
4
MANIPULATOR
9
According to Manipulator circuit diagram 3HAC6816-3
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page91
Next 92
3HAC024480-005
09 Total
2012-11-15
1
2
3
4
5
6
7
8
FLOOR CABLE
CONTROLLER
MANIPULATOR
IRB140
0,23 mm2
DRIVE MODULE
R2.SMB
AXIS COMPUTER BOARD
A42-X4
-XS/XP2
(80) / -MRCO1
(80) / -MRCO 1_N
(80) / -MRCI1
(80) / -MRCI 1_N
(80) / -MRC_0V1
A
B
C
D
WH
BU
WH
OG
WH
9
5
8
4
E
(80) /
SERIAL
MEASUREMENT
BOARD
3
WH
+24V_SMB1
SDI
SDI-N
SDO
SDO-N
0V
GN
24V
F
BN
7
-MRC_0V2
(80) /
G
J
K
GY
RD
6
L
BATSUP
BATLD
2
AWG16
-EXT. LAMP
AWG16
-BRAKEPB
-_434
AWG16
BU
(78.1) /
-BRAKEREL1
-_435
AWG16
BU
(78.1) /
-BRAKEREL2
-_436
AWG16
BU
(78.1) /
DRIVE MODULE
X40
-XS/XP1
-_433
(78.1) /
R1-H1
OG
C7
R1-.(MP 4-)6
1
OGWH
B16
15
GYBK
B12
8
GYBU
B13
(78.2) /
CONTACTOR UNIT
A43-X5
-0V BRAKE4
AWG16
BU
-_439
AWG16
BU
-PTC 1 ret
-_440
AWG16
BU
-0V BRAKE3
-_437
AWG16
BU
(78.2) /
GYGN
B14
-PTC1
(78.2) /
(78.2) /
-_438
5
13
OGBU
C2
R1.140-(MP 1-)3
11
OGBK
C1
According to Manipulator circuit diagram 3HAC6816-3
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
H
-MRC_0V3
(80) /
2
OGRD
B15
14
GYWH
D2
10
GYRD
D1
16
GY
D3
18
OGGN
D4
Latest revision:
Prepared by, date: Stalnacke PRH Approved by, date: Törnros
Lab/Office:
DMRO SE/
PRH
12
IRC5 SC/DC DESIGN 09 Rel 12.2
CONTROL CABLE
IRB 140
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page92
Next 93
3HAC024480-005
09 Total
Status:
APPROVED
2012-11-15
1
2
3
4
5
6
7
8
FLOOR CABLE
CONTROLLER
MANIPULATOR
IRB 140
CONTROL MODULE
-XS/XP5
0,23mm2
-XP/XT5
-625
1
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
2
3
4
5
6
7
8
9
10
11
-626
-627
-628
-629
-630
-631
-632
-633
-634
-635
-636
AWG24
WH
OG
AWG24
B5
AWG24
C5
AWG24
D5
AWG24
A6
AWG24
B6
AWG24
C6
AWG24
D6
AWG24
A7
AWG24
B7
AWG24
C7
AWG24
D7
BU
OG
WH
OG
OG
OG
WH
OG
GN
OG
WH
OG
BN
OG
WH
OG
GY
OG
RD
OG
BU
OG
12
Latest revision:
Prepared by, date: Stalnacke PRH Approved by, date: Törnros
+R1-CS
A8
CSA
1
CSB
9
CSC
2
CSD
10
CSE
3
CSF
11
CSG
4
CSH
12
CSJ
5
CSK
13
CSL
According to Manipulator circuit diagram 3HAC6816-3
Customer
Connection
6
CSM
14
Lab/Office:
DMRO SE/
PRH
IRC5 SC/DC DESIGN 09 Rel 12.2
CUSTOMER SIGNAL
DUAL CABINET
IRB 140
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page93
Next 94
3HAC024480-005
09 Total
Status:
APPROVED
2012-11-15
1
2
3
4
5
6
7
8
FLOOR CABLE
CONTROLLER
MANIPULATOR
IRB 140
CONTROL MODULE
-XP/XT5
-XS/XP5
-708
AWG24
0,23mm2
WH
BK
1
B5
BU
BN
2
C5
WH
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
RD
3
D5
OG
OG
4
A6
WH
YE
5
B6
GN
GN
6
C6
WH
BU
7
D6
BN
VT
8
A7
WH
GY
9
B7
GY
WH
10
C7
RD
WH/BK
11
D7
BU
WH/BN
12
Latest revision:
Prepared by, date: Stalnacke PRH Approved by, date: Törnros
+R1-CS
A8
CSA
1
CSB
9
CSC
2
CSD
10
CSE
3
CSF
11
CSG
4
CSH
12
CSJ
5
CSK
13
CSL
6
According to Manipulator circuit diagram 3HAC6816-3
Customer
Connection
CSM
14
Lab/Office:
DMRO SE/
PRH
IRC5 SC/DC DESIGN 09 Rel 12.2
CUSTOMER SIGNAL
SINGLE CABINET
IRB 140
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page94
Next 94.5
3HAC024480-005
09 Total
Status:
APPROVED
2012-11-15
1
2
3
4
5
6
7
8
IRB 260 cabinet module
MAIN SERVO DRIVE UNIT
A41.1
GNYE
GNYE
-_416 AWG14
A15
CONTROLLER
DRIVE MODULE
B1
BURD
BUWH
-_414 AWG14
A13
BK
2
BK
3
BK
1
BUGN
B9
BN
GNRD
B10
-X13
-_412 AWG14
-_428 AWG14
BK
1
BK
3
B11
GNWH
A7
2
-_430 AWG14
-_432 AWG14
-_406 AWG14
A9
BKWH
-_408 AWG14
BUBK
A11
-X16
BK
1
BK
3
BK
2
BK
-_410 AWG14
A5
BKRD
BKBU
-X12
BK
A3
BKGN
A1
-_404 AWG14
-_402 AWG14
-_400 AWG14
-XS/XP1
2
BK
3
BK
1
BK
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
-X11
AWG16
A1
A2
A3
D2
D1
A4
B10
D7
D8
D3
M3W
M3V
M3U
M6U
M6V
M6W
M2U
M2V
M2W
M1W
M1V
M1U
Floor cable
D4
MANIPULATOR
IRB 260
B1
R1-MP
According to Manipulator circuit diagram 3HAC025611-001
Latest revision:
Prepared by, date: Stalnacke PRH Approved by, date: Törnros
Lab/Office:
DMRO SE/
PRH
IRC5 SC/DC DESIGN 09 Rel 12.2
SERVO DRIVE UNIT
IRB 260
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page94.5
Next 94.6
3HAC024480-005
09 Total
Status:
APPROVED
2012-11-15
1
2
3
4
5
6
7
8
FLOOR CABLE
CONTROLLER
DRIVE MODULE
MANIPULATOR
IRB 260
0,23 mm2
(80) /
-XS/XP2
-MRCO1
R1 SMB
SDI
WH
A
A
-MRCO 1_N
(80) /
BU
SDI-N
B
(80) /
-MRCI1
B
WH
SDO
C
AXIS COMPUTER BOARD
A42-X4
(80) /
C
-MRCI 1_N
OG
SDO-N
D
(90) /
-MRC_0V.1
D
WH
0V
WH
E
(80) /
+24V_SMB1
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
-MRC_0V.2
(90) /
-MRC_0V.3
E
GN
24V
BN
F
(90) /
SERIAL
MEASUREMENT
BOARD
F
G
WH
0V
J
J
GY
BATT+
K
K
RD
BATT LOAD
L
L
Keypin
AWG16
-EXT. LAMP
-433
AWG16
BU
-BRAKEPB
-434
AWG16
BU
(78.1) /
-BRAKEREL1
-435
AWG16
BU
(78.1) /
-BRAKEREL2
-436
AWG16
BU
(78.1) /
DRIVE MODULE
X40
(78.1) /
R1 MP
-XS/XP1
OG
C7
C7
OGWH
B16
B8
GYBK
B12
C9
GYBU
B13
(78.2) /
CONTACTOR UNIT
A43-X5
-0V BRAKE4
-438
AWG16
BU
-PTC1
-439
AWG16
BU
-PTC 1 ret
-440
AWG16
BU
-0V BRAKE3
-437
AWG16
BU
(78.2) /
(78.2) /
(78.2) /
C8
GYGN
B14
C10
OGBU
C2
B9
OGBK
C1
B2
OGRD
B15
(77) /
CONTACTOR UNIT
A43-X21
-A43-X21.2
LIM 1A
-441
AWG16
B7
BU
GYWH
D2
(77) /
-A43-X21.4
LIM 2A
-442
AWG16
BU
(77) /
-A43-X21.3
LIM 2B
-443
AWG16
BU
(77) /
-A43-X21.1
LIM 1B
-444
AWG16
BU
B3
GYRD
D1
B4
GY
D3
C2
OGGN
D4
Latest revision:
Prepared by, date: Stalnacke PRH Approved by, date: Törnros
M
C1
Lab/Office:
DMRO SE/
PRH
IRC5 SC/DC DESIGN 09 Rel 12.2
CONTROL CABLE
IRB 260
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page94.6
Next 94.7
3HAC024480-005
09 Total
Status:
APPROVED
2012-11-15
1
2
3
4
5
6
7
8
Floor cable
CONTROLLER
CONTROL MODULE
Dual cabinet
-XP/XT6
1
2
3
4
5
6
7
8
9
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
10
11
MANIPULATOR
IRB 260
-648
-649
-650
-651
-652
-653
-654
-655
-656
-657
-658
-659
OG
OG
OG
OG
OG
OG
OG
OG
OG
OG
OG
OG
Single cabinet
-709
AWG24
AWG18
AWG18
AWG18
AWG18
AWG18
AWG18
AWG18
AWG18
AWG18
AWG18
AWG18
AWG18
-XS/XP5
AWG18
R1-CP/CS
RD
BU
GN
YE
WH
BK
BN
VT
OG
PK
TQ
GY
BK
A1
BN
B1
RD
C1
OG
D1
YE
A2
GN
B2
BU
C2
VT
D2
GY
A3
WH
B3
WH/BK
C3
WH/BN
A1
B1
C1
D1
A2
B2
C2
D2
A3
B3
C3
D3
12
-XP/XT5.1
1
2
3
4
5
6
7
8
9
10
11
-625
-626
-627
-628
-629
-630
-631
-632
-633
-634
-635
-636
OG
OG
OG
OG
OG
OG
OG
OG
OG
OG
OG
OG
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
-710
AWG24
CPA
CPB
CPC
CPD
CPE
CPF
CPJ
CPK
CPL
CPM
D3
0,23mm2
WH
BU
WH
OG
WH
GN
WH
BN
WH
GY
RD
BU
BK
B5
BN
C5
RD
D5
OG
A6
YE
B6
GN
C6
BU
D6
VT
A7
GY
B7
WH
C7
WH/BK
D7
WH/BN
B5
C5
D5
A6
B6
C6
D6
A7
B7
C7
D7
A8
12
CSA
CSB
CSC
CSD
CSE
CSF
CSG
CSH
CSJ
CSK
CSL
CSM
A8
-XP/XT5.2
13
14
15
16
17
18
19
20
21
22
-637
-638
-639
-640
-641
-642
-643
-644
-645
-646
-647
OG
OG
OG
OG
OG
OG
OG
OG
OG
OG
OG
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
RD
OG
RD
GN
RD
BN
RD
GY
BK
BU
WH
WH/RD
B8
WH/OG
WH/YE
or PK
C8
D8
WH/GN
A9
WH/BU
B9
WH/VT
WH/GY
BN/BK
BN/RD
BN/OG
BN/YE
23
Latest revision:
Prepared by, date: Stalnacke PRH Approved by, date: Törnros
or Light GN
or RD/BK
or GN/BK
or OG/BK
or YE/BK
C9
D9
A10
B10
C10
D10
Lab/Office:
DMRO SE/
PRH
IRC5 SC/DC DESIGN 09 Rel 12.2
CUSTOMER POWER/SIGNAL
SINGLE/DUAL CABINET
IRB 260
B8
C8
D8
A9
B9
C9
D9
A10
B10
C10
D10
CSN
CSP
CSR
CSS
CST
CSU
CSV
CSW
CSX
CSY
CSZ
According to Manipulator circuit diagram 3HAC025611-001
Customer
Connection
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page94.7
Next 95
3HAC024480-005
09 Total
Status:
APPROVED
2012-11-15
1
2
3
MAIN SERVO DRIVE UNIT
4
5
6
7
8
IRB 360 cabinet module
A41.1
GNYE
GNYE
AWG10
M4U
BNBK
BNBU
A15
AWG10
-_412
AWG16
BK
A13
B1
DRIVE MODULE
BU
B8
1
M4V
-_414
AWG16
BK
AWG16
-_416
M4W
-_422
AWG16
BK
3
BK
2
-X15
BUWH
B9
BURD
BKBU
2
M3W
M3V
-_420
AWG16
BK
-_418
M3U
B10
BUGN
B4
3
BK
1
-X13
AWG16
BK
AWG16
-_406
M1U
M1V
-_408
AWG16
BK
1
B3
BKGN
A5
BKRD
BK
3
BK
AWG16
-_410
M2W
A7
BUBK
A9
2
-X12
M1W
-_404
AWG16
BK
2
M2V
-_402
AWG16
BK
AWG16
-_400
M2U
AWG16
A11
BKWH
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
-XS/XP1
3
BK
1
-X11
FLOOR CABLE
MANIPULATOR
+R1
(MP 1-)3
9
11
7
+R1
3
(MP 4-)6
13
1
2
9
6
17
15
10
According to Manipulator circuit diagram 3HAC028647-009
Latest revision:
Prepared by, date: Stalnacke PRH Approved by, date: Törnros
Lab/Office:
DMRO SE/
PRH
IRC5 SC/DC DESIGN 09 Rel 12.2
SERVO DRIVE UNITS
IRB 360
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page95
Next 96
3HAC024480-005
09 Total
Status:
APPROVED
2012-11-15
1
2
3
4
5
6
7
8
FLOOR CABLE
CONTROLLER
DRIVE MODULE
AXIS COMPUTER BOARD
A42-X4
-XS/XP2
(80) / -MRCO1
(80) / -MRCO 1_N
(80) / -MRCI1
(80) / -MRCI 1_N
(80) / -MRC_0V1
A
B
C
D
MANIPULATOR
IRB360
0,23 mm2
R2-SMB
SDI
SDI-N
9
SDO
5
SDO-N
8
0V
4
WH
BU
WH
OG
WH
WH
E
(80) /
+24V_SMB1
3
GN
24V
BN
F
7
-MRC_0V2
(80) /
SERIAL
MEASUREMENT
BOARD
G
-MRC_0V3
(80) /
H
J
K
-_433 AWG16
BU
-BRAKEPB
-_434 AWG16
BU
(78.1) /
-BRAKEREL1
-_435 AWG16
BU
(78.1) /
-BRAKEREL2
-_436 AWG16
BU
(78.1) /
DRIVE MODULE
X40
-XS/XP1
R1-H1
GY
C7
1
R1-(MP 4-)6
GNWH
B16
15
BNRD
B12
8
BNGN
B13
(78.2) /
CONTACTOR UNIT
A43-X5
-0V BRAKE4
-_438 AWG16
BU
-PTC1
-_439 AWG16
BU
-PTC 1 ret
-_440 AWG16
BU
-0V BRAKE3
-_437 AWG16
BU
(78.2) /
(78.2) /
(78.2) /
5
BNWH
B14
13
BN
C2
R1-(MP 1-)3
C1
2
GNRD
B15
14
1A
GYBU
D2
10
GYRD
D1
16
GYWH
D3
18
GYGN
D4
Latest revision:
Prepared by, date: Stalnacke PRH Approved by, date: Törnros
11
GYBK
Lab/Office:
DMRO SE/
PRH
According to Manipulator circuit diagram 3HAC028647-009
-EXT. LAMP
(78.1) /
AWG16
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
L
2A
2B
LIM switch
1B
12
IRC5 SC/DC DESIGN 09 Rel 12.2
CONTROL CABLE
IRB 360
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page96
Next 97
3HAC024480-005
09 Total
Status:
APPROVED
2012-11-15
1
2
3
4
5
6
7
8
FLOOR CABLE
CONTROLLER
MANIPULATOR
IRB 360
CONTROL MODULE
-XS/XP5
0,23mm2
-XP/XT5
-625
1
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
2
3
4
5
6
7
8
9
10
11
-626
-627
-628
-629
-630
-631
-632
-633
-634
-635
-636
AWG24
WH
OG
AWG24
B5
AWG24
C5
AWG24
D5
AWG24
A6
AWG24
B6
AWG24
C6
AWG24
D6
AWG24
A7
AWG24
B7
AWG24
C7
AWG24
D7
BU
OG
WH
OG
OG
OG
WH
OG
GN
OG
WH
OG
BN
OG
WH
OG
GY
OG
RD
OG
BU
OG
12
Latest revision:
Prepared by, date: Stalnacke PRH Approved by, date: Törnros
A8
R1-CS
CSA
A
CSB
B
CSC
C
CSD
D
CSE
E
CSF
F
CSG
G
CSH
H
CSJ
J
CSK
K
CSL
L
According to Manipulator circuit diagram 3HAC028647-009
Customer
Connection
CSM
M
Lab/Office:
DMRO SE/
PRH
IRC5 SC/DC DESIGN 09 Rel 12.2
CUSTOMER SIGNAL
DUAL CABINET
IRB 360
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page97
Next 98
3HAC024480-005
09 Total
Status:
APPROVED
2012-11-15
1
2
3
4
5
6
7
8
FLOOR CABLE
CONTROLLER
MANIPULATOR
IRB 360
CONTROL MODULE
-XP/XT5
-XS/XP5
-708
AWG24
0,23mm2
WH
BK
1
B5
BU
BN
2
C5
WH
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
RD
3
D5
OG
OG
4
A6
WH
YE
5
B6
GN
GN
6
C6
WH
BU
7
D6
BN
VT
8
A7
WH
GY
9
B7
GY
WH
10
C7
RD
WH/BK
11
D7
BU
WH/BN
12
Latest revision:
Prepared by, date: Stalnacke PRH Approved by, date: Törnros
A8
R1-CS
CSA
A
CSB
B
CSC
C
CSD
D
CSE
E
CSF
F
CSG
G
CSH
H
CSJ
J
CSK
K
CSL
L
According to Manipulator circuit diagram 3HAC028647-009
Customer
Connection
CSM
M
Lab/Office:
DMRO SE/
PRH
IRC5 SC/DC DESIGN 09 Rel 12.2
CUSTOMER SIGNAL
SINGLE CABINET
IRB 360
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page98
Next 98.1
3HAC024480-005
09 Total
Status:
APPROVED
2012-11-15
2,5mm2
R1 MP
17
24
19
26
18
25
Latest revision:
Prepared by, date: Stalnacke PRH Approved by, date: Törnros
23
32
21
30
22
31
Lab/Office:
DMRO SE/
PRH
3
4
7
IRC5 SC/DC DESIGN 09 Rel 12.2
SERVO DRIVE SYSTEM
IRB 460
14
5
6
9
9
16
16
Status:
APPROVED
8
GNYE
GNYE
-_432 AWG12
BK
3
AWG10
AWG10
M6V
BK
1
BURD
-_430 AWG12
BK
6
8
6
M6W
-_428 AWG12
BK
5
BUGN
M6U
-_417 AWG12
-X13
7
5
BUWH
M3V
2
9
14
BUBK
BK
BK
6
6
7
-_416 AWG12
-_415 AWG12
3
M3V
M3W
BK
5
11 BNBK
4
BK
-_414 AWG12
4
5
3
M3W
BK
1
12 BNBU
31
-_413 AWG12
5
M3U
BK
-X12
BKWH
-_412 AWG12
4
4
22
M3U
BK
2
10 BU
30
-_411 AWG12
BK
6
M2V
-_410 AWG12
BK
3
14 BNRD
21
M2V
-_409 AWG12
BK
3
22 GYRD
32
M2W
-_408 AWG12
4
13 BNGN
23
M2W
1
24 GY
25
BK
5
-_407 AWG12
BK
-X11
M2U
-_406 AWG12
BK
2
15 BNWH
18
M2U
-_405 AWG12
BK
2
23 GYWH
26
M1V
-_404 AWG12
BK
6
25 OGBK
19
M1V
-_403 AWG12
BK
BK
3
18 GNWH
24
M1W
-_402 AWG12
-_401 AWG12
BK
4
26 OGBU
17
M1W
M1U
-_400 AWG12
1
16 BN
-XS/XP1
27 OGGN
17 GNRD
M1U
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
1
7
8
IRB 460 cabinet module
A41.1
Main servo drive unit 460
-X16
2
8
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page98.1
Next 98.2
3HAC024480-005
09 Total
2012-11-15
CONTROLLER
DRIVE MODULE
FLOOR CABLE
MANIPULATOR
According to Manipulator circuit diagram 3HAC036446-005
1
2
3
4
5
6
7
8
FLOOR CABLE
CONTROLLER
DRIVE MODULE
MANIPULATOR
IRB 460
0,23 mm2
(80) /
-XS/XP2
-MRCO1
R1 SMB
SDI
WH
A
A
-MRCO 1_N
(80) /
BU
SDI-N
B
(80) /
-MRCI1
B
WH
SDO
C
AXIS COMPUTER BOARD
A42-X4
(80) /
-MRCI 1_N
OG
SDO-N
D
(115.1) /
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
C
-MRC_0V.1
D
WH
0V
WH
E
(80) /
+24V_SMB1
SERIAL
MEASUREMENT
BOARD
E
GN
24V
BN
F
F
Key pin
M
(78.1) /
DRIVE MODULE
XS40
(78.1) /
(78.1) /
(78.1) /
-EXT. LAMP
-_433
AWG16
BU
-BRAKEPB
-_434
AWG16
BU
-BRAKEREL1
-_435
AWG16
-BRAKEREL2
-_436
AWG16
-0V BRAKE4
-_437
AWG16
(78.2) /
-_438
-_439
CONTACTOR UNIT
A43-X5
AWG16
AWG16
-XS/XP1
R1 MP
28
11
BU
OG
0,75 mm2
BRAKE PB
11
30 OGRD 4mm2
13
13
29 OGWH 4mm2
BU
12
BU
31 PKBK 0,75mm2
27
12
27
15
-0V BRAKE3
Latest revision:
Prepared by, date: Stalnacke PRH Approved by, date: Törnros
-_440
AWG16
0V BRAKE
0V BRAKE
24V EXT.LAMP
BU
32 PKBU 0,75mm2
(78.2) /
BRAKE RELEASE
BRAKE RELEASE
0V EXT.LAMP
15
BU
Lab/Office:
DMRO SE/
PRH
IRC5 SC/DC DESIGN 09 Rel 12.2
CONTROL CABLE
IRB 460
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page98.2
Next 98.3
3HAC024480-005
09 Total
Status:
APPROVED
2012-11-15
1
2
3
4
5
6
7
8
FLOOR CABLE
Customer
Connection
-XP/XT6
Dual cabinet
-670
AWG18
CONTROLLER
CONTROL MODULE
Single cabinet
-713
AWG20 BK
-671
AWG18
1
AWG18
2
A2
3
YE
GN
3
AWG18
A3
4
GNYE
BU
VT
4
24V
D1
RD
2
-673
R1 CP
A1
OG
-672
1mm2
-XS/XP13
BN
1
w26
MANIPULATOR
IRB 460, 660, 760
A4
0V
D6
24V
D3
0V
D4
PE
SH
-XP/XT5.1
1
2
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
3
4
5
6
7
8
-677 AWG24
-678 AWG24
-679 AWG24
-680 AWG24
-681 AWG24
-682 AWG24
-683 AWG24
-684 AWG24
-705 1/WH
AWG24
9
10
11
1/BU
-711
AWG24
W27
BK
B1
BN
B2
RD
YE
GN
BU
VT
-712
AWG24
1/WH
1/BU
2/WH
2/WH
2/OG
2/OG
12
0,23mm2
bu
0,23mm2
R1 CS
B1
B2
WHog 0,23mm2
B11
B12
B13
B14
C19
C21
B7
B8
B9
B10
OG
BKog
og
B11
0,23mm2
B12
WHgn 0,23mm2
gn
B13
0,23mm2
GN
AWG24
BN
AWG24
WH
AWG24
BU
AWG24
WH
AWG24
OG
AWG24
W28
B14
C19
C21
B7
B8
B9
B10
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
-XP/XT5.2
1
2
3
4
5
6
7
8
9
10
11
3/WH
3/WH
3/GN
3/GN
4/WH
4/WH
4/BN
4/BN
-685
-686
-687
-688
-689
-690
-691
-692
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
-693
-694
-695
-696
-697
-698
-699
-700
-666
-667
-668
-669
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
-711
AWG24
B3
B4
B5
B6
GY
WH
WH/BK
WH/BN
WH/RD
WH/OG
WH/YE
WH/GN
or PK
or Light GN
12
-XP/XT5.3
1
2
3
4
5
6
7
8
9
10
11
-713
AWG20
C16
C17
C18
C20
B22
B23
B24
B25
WH
AWG24
GN
AWG24
WH
AWG24
BN
AWG24
RD
AWG24
OG
AWG24
RD
AWG24
RD
AWG24
B3
B4
B5
B6
C16
C17
C18
CS
CS
CS
CS
CS
CS
CS
CS
C20
W27
GY
WHbn 0,23mm2
WH
WH/BK
WH/BN
WH/RD
WH/OG
WH/YE
WH/GN
WH/BU
WH/VT
WH/GY
BN/BK
12
Latest revision:
Prepared by, date: Stalnacke PRH Approved by, date: Törnros
or Light GN
or RD/BK
AWG16
B15
B16
B18
B19
B20
B21
C10
C11
C12
C13
C14
C15
bn
0,23mm2
WHgy 0,23mm2
gy
0,23mm2
RDbu
0,23mm2
bu
0,23mm2
B15
B16
B18
B19
B20
CS
CS
CS
CS
CS
CS
B21
Lab/Office:
DMRO SE/
PRH
IRC5 SC/DC DESIGN 09 Rel 12.2
CUSTOMER POWER/SIGNAL
IRB460, 660, 760
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page98.3
Next 98.4
3HAC024480-005
09 Total
Status:
APPROVED
2012-11-15
1
2
3
4
5
6
7
8
FLOOR CABLE
CONTROLLER
CONTROL MODULE
Customer
Connection
OPTION : DEVICENET
A35
-X2
-707
(115.5.1)
2/BK
V-
1/BU
Bare wire
3
1/WH
CAN_L
A4
SHIELD
WH
CAN_H
2/RD
CAN_H
A3
RD
V+
5
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
0V
B23
BU
CAN_L
F3
4
1B
R1 CP/CS
AWG24
BK
F4
2
A33
OPTION : PROFIBUS
(115.5.1) -(DP-M)1
Option: 803-4
AWG22
+DeviceNet-XS/XP13
F2
1
(115.4.1)
MANIPULATOR
IRB 460, 660, 760
+24V CAN
F1
AWG22
-XS/XP13
-709 AWG24
1/RD
B22
RD
RXD/TXD-P
2
F5
1/GN
Latest revision:
Prepared by, date: Stalnacke PRH Approved by, date: Törnros
RXD/TXD-P
A5
GN
RXD/TXD-N
1A
+R1 CP/CS
RXD/TXD-N
F6
A6
Lab/Office:
DMRO SE/
PRH
IRC5 SC/DC DESIGN 09 Rel 12.2
C-BUS/P-BUS/ to CP/CS
IRB460, 660, 760
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page98.4
Next 98.5
3HAC024480-005
09 Total
Status:
APPROVED
2012-11-15
+R1 MP
17
24
19
26
18
25
Latest revision:
Prepared by, date: Stalnacke PRH Approved by, date: Törnros
23
32
21
30
22
Lab/Office:
DMRO SE/
PRH
31
3
4
IRC5 SC/DC DESIGN 09 Rel 12.2
SERVO DRIVE SYSTEM
IRB 660, 760
7
14
5
6
9
16
16
Status:
APPROVED
8
AWG10
AWG10
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page98.5
Next 98.6
3HAC024480-005
09 Total
2012-11-15
GNYE
GNYE
-_432 AWG12
BK
3
FLOOR CABLE
9
M6V
1
BURD
6
BK
-X16
-_430 AWG12
BK
5
M6W
-_428 AWG12
BK
6
8
5
M6U
-_417 AWG12
BK
2
BUGN
14
M3V
-_416 AWG12
BK
6
7
7
M3V
-_415 AWG12
BK
3
BUWH
4
M3W
-_414 AWG12
4
9
3
M3W
BK
1
BUBK
28
-_413 AWG12
BK
-X13
M3U
-_412 AWG12
BK
2
6
29
M3U
-_426 AWG12
3
11 BNBK
20
M5V
1
BK
31
BK
-X15
-_425 AWG12
BK
5
M5W
-_424 AWG12
BK
5
5
22
M5U
-_411 AWG12
2
12 BNBU
30
M2V
BK
6
BKWH
21
-_410 AWG12
BK
3
M2V
-_409 AWG12
BK
4
4
32
M2W
-_408 AWG12
4
10 BU
23
M2W
1
14 BNRD
2
BK
-X12
-_407 AWG12
BK
2
M2U
-_406 AWG12
BK
3
22 GYRD
10
M2U
-_422 AWG12
3
13 BNGN
1
M4V
1
24 GY
25
BK
-X14
-_420 AWG12
BK
5
M4U
-_418 AWG12
BK
2
15 BNWH
18
M4U
-_405 AWG12
BK
2
23 GYWH
26
M1V
-_404 AWG12
BK
6
25 OGBK
19
M1V
-_403 AWG12
BK
3
18 GNWH
24
M1W
-_402 AWG12
BK
BK
4
26 OGBU
17
M1W
-_401 AWG12
-_400 AWG12
1
16 BN
-XS/XP1
M1U
M1U
-X11
27 OGGN
17 GNRD
2,5mm2
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
1
7
8
IRB 660 and 760 cabinet module
MAIN SERVO DRIVE UNIT
A41.1
2
CONTROLLER
DRIVE MODULE
8
MANIPULATOR
According to Manipulator IRB660 circuit diagram 3HAC025691-001
1
2
3
4
5
6
7
8
FLOOR CABLE
CONTROLLER
DRIVE MODULE
MANIPULATOR
IRB660, 760
0,23 mm2
+R1 SMB
(80) /
-XS/XP2
-MRCO1
WH
SDI
A
(80) /
A
-MRCO 1_N
BU
SDI-N
B
(80) /
-MRCI1
B
WH
SDO
C
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
AXIS COMPUTER BOARD
A42-X4
C
-MRCI 1_N
(80) /
OG
SDO-N
D
-MRC_0V1
(80) /
D
WH
0V
WH
E
(80) /
SERIAL
MEASUREMENT
BOARD
+24V_SMB1
E
GN
24V
BN
F
F
-MRC_0V2
(80) /
G
H
-MRC_0V3
(80) /
J
AWG16
-C1
BU
EXT.LAMP
AWG16
L
-DP1
1
BU
RD
EXT.LAMP
L
1
M
2
BU
AWG16
-EXT. LAMP
(78.1) /
DRIVE MODULE
XP40
(78.1) /
(78.1) /
(78.1) /
-BRAKEPB
-BRAKEREL1
-_433
-_434
-_435
AWG16
AWG16
AWG16
BU
BU
BU
-0V BRAKE4
-_437
AWG16
BU
(78.2) /
(78.2) /
-PTC1
-PTC 1 ret
-0V BRAKE3
Latest revision:
Prepared by, date: Stalnacke PRH Approved by, date: Törnros
-_439
-_440
-_438
AWG16
AWG16
AWG16
13
29 OGWH
4,0 mm2
12
BU
12
31 PKBK
0,75 mm2
32 PKWH
0,75 mm2
27
BU
BRAKE PB
4,0 mm2
13
AWG16
(78.2) /
0,75 mm2
11
28 OG
BU
-_436
CONTACTOR UNIT
A43-X5
30 OGRD
11
-BRAKEREL2
(78.2) /
+R1 MP
-XS/XP1
BRAKE RELEASE
BRAKE RELEASE
0V BRAKE
0V BRAKE
PTC
27
15
0V PTC
15
BU
Lab/Office:
DMRO SE/
PRH
IRC5 SC/DC DESIGN 09 Rel 12.2
CONTROL CABLE
IRB 660, 760
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page98.6
Next 99
3HAC024480-005
09 Total
Status:
APPROVED
2012-11-15
R1-MP
A1
A2
A3
Latest revision:
Prepared by, date: Stalnacke PRH Approved by, date: Törnros
D2
D1
A4
A10
A9
A8
B10
D7
Lab/Office:
DMRO SE/
PRH
D8
D3
D4
B1
B8
D9
IRC5 SC/DC DESIGN 09 Rel 12.2
SERVO DRIVE SYSTEM
IRB 1410
B7
D10
GNYE
GNYE
AWG10
AWG14
BK
3
AWG10
-_424
BK
2
BNGN
AWG14
BK
5
M5R
B1
-_425
AWG14
BK
-X15
BNRD
-_426
AWG14
2
M5S
A15
BNWH
-_416
3
M5T
A13
BUWH
BK
1
M3T
B9
AWG14
BK
-X13
-_414
AWG14
BK
1
BURD
-_412
AWG14
4
M3S
B10
BUGN
-_428
BK
3
M3R
B11
BN
AWG14
BK
2
M6R
B5
-_430
AWG14
-X16
GNRD
-_432
BK
2
M6S
B4
GNWH
AWG14
3
M6T
B3
-_422
BK
1
BNBU
AWG14
BK
3
M4T
A7
-_420
AWG14
BK
-X14
BNBK
-_418
AWG14
1
M4S
A9
BU
-_406
3
M4R
A11
BKWH
BK
2
M2R
A5
AWG14
BK
-X12
-_408
AWG14
BK
BK
BK
2
BK
-_410
AWG14
AWG14
AWG14
2
M2S
A3
BUBK
-_404
-_402
-_400
3
M2T
A1
BKRD
BKGN
BKBU
-XS/XP1
1
M1T
FLOOR CABLE
AWG16
-X11
M1S
M1R
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
1
6
7
B6
Status:
APPROVED
8
IRB 1410 cabinet module
MAIN SERVO DRIVE UNIT
-A41
1
DRIVE MODULE
A7
MANIPULATOR
According to Manipulator circuit diagram 3HAC02803-3
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page99
Next 100
3HAC024480-005
09 Total
2012-11-15
1
2
3
4
5
6
7
8
FLOOR CABLE
CONTROLLER
DRIVE MODULE
AXIS COMPUTER BOARD
A42-X4
-XS/XP2
(80) / -MRCO1
(80) / -MRCO 1_N
(80) / -MRCI1
(80) / -MRCI 1_N
(80) / -MRC_0V1
A
B
C
D
MANIPULATOR
IRB1410
0,23 mm2
R1-SMB
SDI
A
SDI-N
B
SDO
C
SDO-N
D
0V
WH
BU
WH
OG
WH
(80) /
E
WH
E
+24V_SMB1
GN
24V
BN
F
F
-MRC_0V2
(80) /
G
H
K
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
J
GY
J
K
RD
0V
BATSUP
BATLD
L
L
According to Manipulator circuit diagram 3HAC02803-3
-MRC_0V3
(80) /
SERIAL
MEASUREMENT
BOARD
AWG16
-_433
AWG16
-BRAKEPB
-_434
AWG16
BU
(78.1) /
-BRAKEREL1
-_435
AWG16
BU
(78.1) /
-BRAKEREL2
-_436
AWG16
BU
(78.1) /
DRIVE MODULE
X40
-XS/XP1
-EXT. LAMP
(78.1) /
R1-MP
OG
C7
C7
OGWH
B16
B8
GYBK
B12
C9
GYBU
B13
(78.2) /
CONTACTOR UNIT
A43-X5
-0V BRAKE4
AWG16
BU
-_439
AWG16
BU
-PTC 1 ret
-_440
AWG16
BU
-0V BRAKE3
-_437
AWG16
BU
(78.2) /
GYGN
B14
-PTC1
(78.2) /
(78.2) /
-_438
C8
C10
OGBU
C2
B9
OGBK
C1
B2
OGRD
B15
B7
GYWH
D2
B3
GYRD
D1
B4
GY
D3
C2
OGGN
D4
Latest revision:
Prepared by, date: Stalnacke PRH Approved by, date: Törnros
C1
Lab/Office:
DMRO SE/
PRH
IRC5 SC/DC DESIGN 09 Rel 12.2
CONTROL CABLE
IRB 1410
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page100
Next 101
3HAC024480-005
09 Total
Status:
APPROVED
2012-11-15
1
2
3
4
5
6
7
8
FLOOR CABLE
CONTROLLER
MANIPULATOR
IRB 1410
CONTROL MODULE
Customer
Connection
-XS/XP5
-625
1
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
2
3
4
5
6
7
8
9
10
11
-626
-627
-628
-629
-630
-631
-632
-633
-634
-635
-636
AWG24
WH
OG
AWG24
B5
AWG24
C5
AWG24
D5
AWG24
A6
AWG24
B6
AWG24
C6
AWG24
D6
AWG24
A7
AWG24
B7
AWG24
C7
AWG24
D7
BU
OG
WH
OG
OG
OG
WH
OG
GN
OG
WH
OG
BN
OG
WH
OG
GY
OG
RD
OG
BU
OG
12
Latest revision:
Prepared by, date: Stalnacke PRH Approved by, date: Törnros
A8
R1-CS
CSA
A
CSB
B
CSC
C
CSD
D
CSE
E
CSF
F
CSG
G
CSH
H
CSJ
J
CSK
K
CSL
L
CSM
According to Manipulator circuit diagram 3HAC02803-3
0,23mm2
-XP/XT5
M
Lab/Office:
DMRO SE/
PRH
IRC5 SC/DC DESIGN 09 Rel 12.2
CUSTOMER SIGNALS
DUAL CABINET
IRB 1410
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page101
Next 102
3HAC024480-005
09 Total
Status:
APPROVED
2012-11-15
1
2
3
4
5
6
7
8
FLOOR CABLE
CONTROLLER
MANIPULATOR
IRB 1410
CONTROL MODULE
Customer
Connection
-XS/XP5
-708
AWG24
0,23mm2
R1-CS
WH
BK
1
B5
BU
BN
2
C5
WH
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
RD
3
D5
OG
OG
4
A6
WH
YE
5
B6
GN
GN
6
C6
WH
BU
7
D6
BN
VT
8
A7
WH
GY
9
B7
GY
WH
10
C7
RD
WH/BK
11
D7
BU
WH/BN
12
Latest revision:
Prepared by, date: Stalnacke PRH Approved by, date: Törnros
A8
CSA
A
CSB
B
CSC
C
CSD
D
CSE
E
CSF
F
CSG
G
CSH
H
CSJ
J
CSK
K
CSL
L
CSM
According to Manipulator circuit diagram 3HAC02803-3
-XP/XT5
M
Lab/Office:
DMRO SE/
PRH
IRC5 SC/DC DESIGN 09 Rel 12.2
CUSTOMER SIGNALS
SINGLE CABINET
IRB 1410
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page102
Next 103
3HAC024480-005
09 Total
Status:
APPROVED
2012-11-15
1
2
3
4
5
6
7
8
IRB 1520 cabinet module
MAIN SERVO DRIVE UNIT
A41.1
1
3
2
-X12
2
3
1
-X14
1
3
2
-X16
2
3
1
-X13
1
3
2
-X15
2
3
1
-XS/XP1
DRIVE MODULE
MW6
MV6
MU6
MW5
MV5
MU5
MW4
MV4
MU4
MW3
MV3
MU3
MW2
MV2
MU2
PE1-PE6
B1.2-B6.2
MW1
MV1
B1.1-B6.1
(89.2)
FLOOR CABLE
MU1
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
-X11
MANIPULATOR
R1.MP
1
2
5
13
12
LUG1
3
4
8
6
9
10
15
16
19
17
21
22
20
23
24
According to Manipulator circuit diagram 3HAC039498-007
Latest revision:
Prepared by, date: Stalnacke PRH Approved by, date: Törnros
Lab/Office:
DMRO SE/
PRH
IRC5 SC/DC DESIGN 09 Rel 12.2
SERVO DRIVE SYSTEM
IRB 1520
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page103
Next 104
3HAC024480-005
09 Total
Status:
APPROVED
2012-11-15
1
2
3
4
5
6
7
8
FLOOR CABLE
CONTROLLER
DRIVE MODULE
AXIS COMPUTER BOARD
A42-X4
-XS/XP2
(80) / -MRCO1
(80) / -MRCO 1_N
(80) / -MRCI1
(80) / -MRCI 1_N
(80) / -MRC_0V1
MANIPULATOR
IRB1520
0,23 mm2
A
B
C
D
E
(80) /
R1-SMB
SDI
A
SDI-N
B
SDO
C
SDO-N
D
0V
WH
BU
WH
OG
WH
E
WH
+24V_SMB1
GN
F
24V
BN
F
-MRC_0V2
(80) /
G
H
-MRC_0V3
(80) /
WH
GY
RD
J
K
L
L
KEYPIN
M
According to Manipulator circuit diagram 3HAC039498-007
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
K
0V
BATSUP
BATLD
J
SERIAL
MEASUREMENT
BOARD
AWG16
-EXT. LAMP
BU
-BRAKEPB
BU
(78.1) /
-BRAKEREL1
BU
(78.1) /
-BRAKEREL2
BU
(78.1) /
R1-MP
-XS/XP1
OG
C7
(78.1) /
DRIVE MODULE
X40
14
OGWH
B16
11
GYBK
B12
13
GYBU
B13
(78.2) /
-0V BRAKE4
18
BU
GYGN
B14
CONTACTOR UNIT
A43-X5
-PTC1
BU
-PTC 1 ret
BU
-0V BRAKE3
BU
(78.2) /
12
C2
(78.2) /
C1
(78.2) /
OGRD
B15
(77) /
-A43-X21.2
BU
(77) /
-A43-X21.4
BU
(77) /
-A43-X21.3
BU
(77) /
-A43-X21.1
BU
7
D2
CONTACTOR UNIT
A43-X21
D1
D3
D4
Latest revision:
Prepared by, date: Stalnacke PRH Approved by, date: Törnros
Lab/Office:
DMRO SE/
PRH
IRC5 SC/DC DESIGN 09 Rel 12.2
CONTROL CABLE
IRB 1520
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page104
Next 104.5
3HAC024480-005
09 Total
Status:
APPROVED
2012-11-15
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
Latest revision:
Prepared by, date: Stalnacke PRH Approved by, date: Törnros
3
4
5
Lab/Office:
DMRO SE/
PRH
IRC5 SC/DC DESIGN 09 Rel 12.2
CUSTOMER SIGNALS
IRB 1520
6
7
A
B
C
D
E
F
G
H
J
K
H
J
K
Status:
APPROVED
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page104.5
Next 105
3HAC024480-005
09 Total
2012-11-15
According to Manipulator circuit diagram 3HAC039498-007
2
Customer connection Signal
Included with option Power source RPS_400
1
8
MANIPULATOR
IRB 1520
R1.CS
A1
Latest revision:
Prepared by, date: Stalnacke PRH Approved by, date: Törnros
A2
A3
D2
D1
A4
A10
A9
A8
Lab/Office:
DMRO SE/
PRH
B10
D7
D8
D3
D4
B1
IRC5 SC/DC DESIGN 09 Rel 12.2
SERVO DRIVE UNIT
IRB 1600
B8
D9
BNGN
B7
D10
GNYE
AWG10
3
GNYE
BK
6
AWG10
-_424 AWG14
2
M5U
B1
BK
-X15
-_425 AWG14
BK
2
BNRD
-_426 AWG14
BK
5
M5V
A15
BNWH
-_416 AWG14
3
M5W
A13
BUWH
BK
1
M3W
B9
-_414 AWG14
-X13
BURD
BK
1
M3V
B10
-_412 AWG14
BK
3
BUGN
-_428 AWG14
4
M3U
B11
BN
BK
2
M6U
B5
-_430 AWG14
BK
-X16
GNRD
-_432 AWG14
BK
2
M6V
B4
GNWH
-_422 AWG14
3
M6W
B3
BNBU
1
M4W
A7
BK
-X14
-_420 AWG14
BK
1
BNBK
-_418 AWG14
BK
3
M4V
A9
BU
-_406 AWG14
3
M4U
A11
BKWH
BK
2
M2U
A5
-_408 AWG14
-X12
BK
BK
2
M2V
A3
-_410 AWG14
BK
BK
BK
3
BUBK
-_404 AWG14
-_402 AWG14
-_400 AWG14
2
M2W
A1
BKRD
BKGN
-XS/XP1
1
M1W
AWG16
BKBU
-X11
M1V
M1U
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
1
7
8
IRB 1600 cabinet module
MAIN SERVO DRIVE UNIT
A41.1
1
B6
Status:
APPROVED
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page105
Next 106
3HAC024480-005
09 Total
2012-11-15
DRIVE MODULE
Floor cable
R1-MP
A7
MANIPULATOR
IRB 1600
According to Manipulator circuit diagram 3HAC021351-003
1
2
3
4
5
6
7
8
FLOOR CABLE
CONTROLLER
DRIVE MODULE
AXIS COMPUTER BOARD
A42-X4
-XS/XP2
(80) / -MRCO1
(80) / -MRCO 1_N
(80) / -MRCI1
(80) / -MRCI 1_N
(80) / -MRC_0V1
MANIPULATOR
IRB1600
0,23 mm2
A
B
C
D
E
(80) /
R1-SMB
SDI
A
SDI-N
B
SDO
C
SDO-N
D
0V
WH
BU
WH
OG
WH
E
WH
+24V_SMB1
GN
F
24V
BN
F
-MRC_0V2
(80) /
G
H
-MRC_0V3
(80) /
WH
GY
RD
J
K
L
L
KEYPIN
M
According to Manipulator circuit diagram 3HAC021351-003
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
K
0V
BATSUP
BATLD
J
SERIAL
MEASUREMENT
BOARD
AWG16
-EXT. LAMP
-_433
AWG16
BU
-BRAKEPB
-_434
AWG16
BU
(78.1) /
-BRAKEREL1
-_435
AWG16
BU
(78.1) /
-BRAKEREL2
-_436
AWG16
BU
(78.1) /
(78.1) /
DRIVE MODULE
X40
R1-MP
-XS/XP1
OG
C7
C7
OGWH
B16
B8
GYBK
B12
C9
GYBU
B13
(78.2) /
CONTACTOR UNIT
A43-X5
AWG16
BU
-_439
AWG16
BU
-PTC 1 ret
-_440
AWG16
BU
-0V BRAKE3
-_437
AWG16
BU
(78.2) /
GYGN
B14
-PTC1
(78.2) /
(78.2) /
-_438
-0V BRAKE4
C8
C10
OGBU
C2
B9
OGBK
C1
B2
OGRD
B15
CONTACTOR UNIT
A43-X21
(77) /
-A43-X21.2
LIM 1A
-_441
AWG16
BU
(77) /
-A43-X21.4
LIM 2A
-_442
AWG16
BU
(77) /
-A43-X21.3
LIM 2B
-_443
AWG16
BU
(77) /
-A43-X21.1
LIM 1B
-_444
AWG16
BU
B7
GYWH
D2
B3
GYRD
D1
B4
GY
D3
C2
OGGN
D4
Latest revision:
Prepared by, date: Stalnacke PRH Approved by, date: Törnros
C1
Lab/Office:
DMRO SE/
PRH
IRC5 SC/DC DESIGN 09 Rel 12.2
CONTROL CABLE
IRB 1600
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page106
Next 107
3HAC024480-005
09 Total
Status:
APPROVED
2012-11-15
1
2
3
4
5
6
7
8
Floor cable
CONTROLLER
Customer
Connection
MANIPULATOR
IRB 1600
CONTROL MODULE
-XS/XP5
AWG18
-XP/XT6
2
3
4
5
6
7
8
9
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
10
11
R1-CP/CS
OG
OG
OG
OG
OG
OG
OG
OG
OG
OG
OG
OG
AWG18
AWG18
AWG18
AWG18
AWG18
AWG18
AWG18
AWG18
AWG18
AWG18
AWG18
AWG18
RD
BU
GN
YE
WH
BK
BN
VT
OG
PK
TQ
GY
A1
B1
C1
D1
A2
B2
C2
D2
A3
B3
C3
A1
B1
C1
D1
A2
B2
C2
D2
A3
B3
C3
D3
12
D3
-XP/XT5.1
1
2
3
4
5
6
7
8
9
10
11
CPA
CPB
CPC
CPD
CPE
CPF
CPJ
CPK
CPH
0,23mm2
-625
-626
-627
-628
-629
-630
-631
-632
-633
-634
-635
-636
OG
OG
OG
OG
OG
OG
OG
OG
OG
OG
OG
OG
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
WH
BU
WH
OG
WH
GN
WH
BN
WH
GY
RD
BU
B5
C5
D5
A6
B6
C6
D6
A7
B7
C7
D7
B5
C5
D5
A6
B6
C6
D6
A7
B7
C7
D7
A8
12
CSA
CSB
CSC
CSD
CSE
CSF
CSG
CSH
CSJ
CSK
CSL
CSM
A8
-XP/XT5.2
13
14
15
16
17
18
19
20
21
22
-637
-638
-639
-640
-641
-642
-643
-644
-645
-646
-647
OG
OG
OG
OG
OG
OG
OG
OG
OG
OG
OG
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
23
Latest revision:
Prepared by, date: Stalnacke PRH Approved by, date: Törnros
RD
OG
RD
GN
RD
BN
RD
GY
BK
BU
WH
B8
C8
D8
A9
B9
C9
D9
A10
B10
C10
D10
Lab/Office:
DMRO SE/
PRH
IRC5 SC/DC DESIGN 09 Rel 12.2
CUSTOMER POWER/SIGNAL
DUAL CABINET
IRB 1600
B8
C8
D8
A9
B9
C9
D9
A10
B10
C10
D10
CSN
CSP
CSR
CSS
CST
CSU
CSV
CSW
CSX
CSY
CSZ
According to Manipulator circuit diagram 3HAC021351-003
1
-648
-649
-650
-651
-652
-653
-654
-655
-656
-657
-658
-659
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page107
Next 108
3HAC024480-005
09 Total
Status:
APPROVED
2012-11-15
1
2
3
4
5
6
7
8
FLOOR CABLE
CONTROLLER
Customer
Connection
CONTROL MODULE
1
2
3
4
5
6
7
8
9
10
11
12
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
-XS/XP5
-709
AWG24
AWG18
R1-CP/CS
RD
BU
GN
YE
WH
BK
BN
VT
OG
PK
TQ
GY
BK
A1
BN
B1
RD
C1
OG
D1
YE
A2
GN
B2
BU
C2
VT
D2
GY
A3
WH
B3
WH/BK
C3
WH/BN
A1
B1
C1
D1
A2
B2
C2
D2
A3
B3
C3
D3
-XP/XT5.1
1
2
3
4
5
6
7
8
9
10
11
12
-710
AWG24
CPA
CPB
CPC
CPD
CPE
CPF
CPJ
CPK
CPH
D3
0,23mm2
WH
BU
WH
OG
WH
GN
WH
BN
WH
GY
RD
BU
BK
B5
BN
C5
RD
D5
OG
A6
YE
B6
GN
C6
BU
D6
VT
A7
GY
B7
WH
C7
WH/BK
D7
WH/BN
B5
C5
D5
A6
B6
C6
D6
A7
B7
C7
D7
A8
CSA
CSB
CSC
CSD
CSE
CSF
CSG
CSH
CSJ
CSK
CSL
CSM
A8
-XP/XT5.2
13
14
15
16
17
18
19
20
21
22
23
RD
OG
RD
GN
RD
BN
RD
GY
BK
BU
WH
WH/RD
B8
WH/OG
WH/YE
or PK
C8
D8
WH/GN
A9
WH/BU
B9
WH/VT
WH/GY
BN/BK
BN/RD
BN/OG
BN/YE
or Light GN
or RD/BK
or GN/BK
or OG/BK
or YE/BK
Latest revision:
Prepared by, date: Stalnacke PRH Approved by, date: Törnros
C9
D9
A10
B10
C10
D10
Lab/Office:
DMRO SE/
PRH
IRC5 SC/DC DESIGN 09 Rel 12.2
CUSTOMER POWER/SIGNAL
SINGLE CABINET
IRB 1600
B8
C8
D8
A9
B9
C9
D9
A10
B10
C10
D10
CSN
CSP
CSR
CSS
CST
CSU
CSV
CSW
CSX
CSY
CSZ
According to Manipulator circuit diagram 3HAC021351-003
-XP/XT6
MANIPULATOR
IRB 1600
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page108
Next 111
3HAC024480-005
09 Total
Status:
APPROVED
2012-11-15
R1 MP
A1
A2
A3
Latest revision:
Prepared by, date: Stalnacke PRH Approved by, date: Törnros
D2
D1
A4
A10
A9
A8
B10
Lab/Office:
DMRO SE/
PRH
D7
D8
D3
D4
B1
IRC5 SC/DC DESIGN 09 Rel 12.2
SERVO DRIVE UNIT
IRB 2400
B8
D9
B7
D10
GNYE
GNYE
AWG10
BK
2
AWG10
-424 AWG14
3
M5U
B1
BK
X15
-425 AWG14
BK
3
BNRD
-426 AWG14
BK
5
M5V
A15
BNWH
-416 AWG14
2
M5W
A13
BUWH
1
M3W
B9
BK
-X13
-414 AWG14
BK
1
BURD
-412 AWG14
BK
4
M3V
B10
BUGN
-428 AWG14
2
M3U
B11
BN
BK
3
M6U
B5
-430 AWG14
BK
X16
GNRD
-432 AWG14
BK
3
M6V
B4
GNWH
-422 AWG14
2
M6W
B3
BNBU
1
M4W
A7
BK
-X14
-420 AWG14
BK
1
BNBK
-418 AWG14
3
M4V
A9
BU
BK
2
M4U
A11
-406 AWG14
3
BKWH
BK
2
M2U
A5
-408 AWG14
BK
-X12
BK
-410 AWG14
BK
BK
BK
3
M2V
A3
BUBK
-404 AWG14
-402 AWG14
-400 AWG14
2
M2W
A1
BKRD
BKGN
BKBU
-XS/XP1
1
M1W
FLOOR CABLE
AWG16
-X11
M1V
M1U
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
1
6
7
Status:
APPROVED
8
IRB 2400 cabinet module
MAIN SERVO DRIVE UNIT
-A41.1-6
1
B6
DRIVE MODULE
A7
MANIPULATOR
According to Manipulator circuit diagram 3HAC6670-3
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page111
Next 112
3HAC024480-005
09 Total
2012-11-15
1
2
3
4
5
6
7
8
FLOOR CABLE
CONTROLLER
DRIVE MODULE
AXIS COMPUTER BOARD
A42-X4
-XS/XP2
(80) / -MRCO1
(80) / -MRCO 1_N
(80) / -MRCI1
(80) / -MRCI 1_N
(80) / -MRC_0V1
MANIPULATOR
IRB 2400
0,23 mm2
A
B
C
D
E
WH
E
(80) /
R1 SMB
SDI
A
SDI-N
B
SDO
C
SDO-N
D
0V
WH
BU
WH
OG
WH
+24V_SMB1
GN
24V
BN
F
-MRC_0V2
(80) /
G
H
J
G
-MRC_0V3
(80) /
H
J
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
F
SERIAL
MEASUREMENT
BOARD
K
WH
GY
RD
K
0V
BATSUP
BATLD
L
L
KEYPIN
M
AWG16
-EXT. LAMP
-433
AWG16
BU
-BRAKEPB
-434
AWG16
BU
(78.1) /
-BRAKEREL1
-435
AWG16
BU
(78.1) /
-BRAKEREL2
-436
AWG16
BU
(78.1) /
DRIVE MODULE
X40
(78.1) /
-XS/XP1
R1 MP
OG
C7
C7
OGWH
B16
B8
GYBK
B12
C9
GYBU
B13
(78.2) /
CONTACTOR UNIT
A43-X5
AWG16
BU
-439
AWG16
BU
-PTC 1 ret
-440
AWG16
BU
-0V BRAKE3
-437
AWG16
BU
(78.2) /
GYGN
B14
-PTC1
(78.2) /
(78.2) /
-438
-0V BRAKE4
C8
C10
OGBU
C2
B9
OGBK
C1
B2
OGRD
B15
(77) /
CONTACTOR UNIT
A43-X21
-A43-X21.2
LIM 1A
-441
AWG16
BU
B7
GYWH
D2
(77) /
-A43-X21.4
LIM 2A
-442
AWG16
BU
(77) /
-A43-X21.3
LIM 2B
-443
AWG16
BU
(77) /
-A43-X21.1
LIM 1B
-444
AWG16
BU
B3
GYRD
D1
B4
GY
D3
C2
OGGN
D4
Latest revision:
Prepared by, date: Stalnacke PRH Approved by, date: Törnros
Lab/Office:
DMRO SE/
PRH
C1
IRC5 SC/DC DESIGN 09 Rel 12.2
CONTROL CABLE
IRB 2400
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page112
Next 113
3HAC024480-005
09 Total
Status:
APPROVED
2012-11-15
1
2
3
4
5
6
7
8
FLOOR CABLE
MANIPULATOR
IRB 2400
CONTROLLER
CONTROL MODULE
Customer
Connection
-XS/XP5
1
2
3
4
5
6
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
AWG18
-XP/XT6
7
8
9
10
11
-648
-649
-650
-651
-652
-653
-654
-655
-656
-657
-658
-659
OG
OG
OG
OG
OG
OG
OG
OG
OG
OG
OG
OG
AWG18
AWG18
AWG18
AWG18
AWG18
AWG18
AWG18
AWG18
AWG18
AWG18
AWG18
AWG18
12
R1
CP/CS
RD
BU
GN
YE
WH
BK
BN
VT
OG
PK
TQ
GY
A1
B1
C1
D1
A2
B2
C2
D2
A3
B3
C3
A1
B1
C1
D1
A2
B2
C2
D2
A3
B3
C3
D3
D3
-XP/XT5.1
1
2
3
4
5
6
7
8
9
10
11
CPA
CPB
CPC
CPD
CPE
CPF
CPJ
CPK
CPL
CPM
0,23mm2
-625
-626
-627
-628
-629
-630
-631
-632
-633
-634
-635
-636
OG
OG
OG
OG
OG
OG
OG
OG
OG
OG
OG
OG
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
12
WH
BU
WH
OG
WH
GN
WH
BN
WH
GY
RD
BU
B5
C5
D5
A6
B6
C6
D6
A7
B7
C7
D7
B5
C5
D5
A6
B6
C6
D6
A7
B7
C7
D7
A8
CSA
CSB
CSC
CSD
CSE
CSF
CSG
CSH
CSJ
CSK
CSL
CSM
A8
-XP/XT5.2
13
14
15
16
17
18
19
20
21
22
-637
-638
-639
-640
-641
-642
-643
-644
-645
-646
-647
OG
OG
OG
OG
OG
OG
OG
OG
OG
OG
OG
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
23
Latest revision:
Prepared by, date: Stalnacke PRH Approved by, date: Törnros
RD
OG
RD
GN
RD
BN
RD
GY
BK
BU
WH
B8
C8
D8
A9
B9
C9
D9
A10
B10
C10
D10
Lab/Office:
DMRO SE/
PRH
IRC5 SC/DC DESIGN 09 Rel 12.2
CUSTOMER POWER/SIGNAL
DUAL CABINET
IRB 2400
B8
C8
D8
A9
B9
C9
D9
A10
B10
C10
D10
CSN
CSP
CSR
CSS
CST
CSU
CSV
CSW
CSX
CSY
CSZ
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page113
Next 114
3HAC024480-005
09 Total
Status:
APPROVED
2012-11-15
1
2
3
4
5
6
CONTROLLER
7
8
MANIPULATOR
IRB 2400
CONTROL MODULE
Customer
Connection
-XP/XT6
-XS/XP5
-709
AWG24
1
2
3
4
5
6
7
8
9
10
11
12
AWG18
BN
A1
RD
B1
OG
C1
YE
D1
GN
A2
BU
B2
VT
C2
GY
D2
WH
A3
WH/BK
B3
WH/BN
R1
CP/CS
RD
BU
GN
YE
WH
BK
BN
VT
OG
PK
TQ
GY
BK
C3
A1
B1
C1
D1
A2
B2
C2
D2
A3
B3
C3
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
D3
-XP/XT5.1
1
2
3
4
5
6
7
8
9
10
11
12
-710
AWG24
CPA
CPB
CPC
CPD
CPE
CPF
CPJ
CPK
CPL
CPM
D3
0,23mm2
WH
BU
WH
OG
WH
GN
WH
BN
WH
GY
RD
BU
BK
BN
B5
RD
C5
OG
D5
YE
A6
GN
B6
BU
C6
VT
D6
GY
A7
WH
B7
WH/BK
C7
WH/BN
D7
B5
C5
D5
A6
B6
C6
D6
A7
B7
C7
D7
A8
CSA
CSB
CSC
CSD
CSE
CSF
CSG
CSH
CSJ
CSK
CSL
CSM
A8
-XP/XT5.2
13
14
15
16
17
18
19
20
21
22
23
RD
OG
RD
GN
RD
BN
RD
GY
BK
BU
WH
WH/RD
WH/OG
WH/YE
or PK
B8
C8
WH/GN
D8
WH/BU
A9
WH/VT
WH/GY
BN/BK
BN/RD
BN/OG
BN/YE
or Light GN
or RD/BK
or GN/BK
or OG/BK
or YE/BK
Latest revision:
Prepared by, date: Stalnacke PRH Approved by, date: Törnros
B9
C9
D9
A10
B10
C10
D10
Lab/Office:
DMRO SE/
PRH
IRC5 SC/DC DESIGN 09 Rel 12.2
CUSTOMER POWER/SIGNAL
SINGLE CABINET
IRB 2400
B8
C8
D8
A9
B9
C9
D9
A10
B10
C10
D10
CSN
CSP
CSR
CSS
CST
CSU
CSV
CSW
CSX
CSY
CSZ
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page114
Next 115
3HAC024480-005
09 Total
Status:
APPROVED
2012-11-15
2,5mm2
R1 MP
17
24
19
26
18
BKGN
2
1
Latest revision:
Prepared by, date: Stalnacke PRH Approved by, date: Törnros
10
2
25
23
32
21
30
22
Lab/Office:
DMRO SE/
PRH
20
29
28
31
3
4
7
IRC5 SC/DC DESIGN 09 Rel 12.2
SERVO DRIVE SYSTEM
IRB 2600
14
5
9
9
BURD
16
16
8
Status:
APPROVED
GNYE
BK
3
GNYE
-_432 AWG12
BK
6
AWG10
AWG10
M6V
-_430 AWG12
BK
1
8
6
M6W
-_428 AWG12
BK
5
BUGN
M6U
-_417 AWG12
-X13
7
5
BUWH
M3V
2
9
14
BUBK
BK
6
6
7
-_416 AWG12
BK
3
M3V
-_415 AWG12
BK
5
11 BNBK
4
M3W
-_414 AWG12
BK
4
BK
3
M3W
-_413 AWG12
BK
1
5
28
M3U
-_412 AWG12
2
12 BNBU
29
M3U
BK
3
BKWH
20
-_426 AWG12
1
M5V
BK
-X15
4
31
-_425 AWG12
BK
5
M5W
-_424 AWG12
4
10 BU
22
M5U
BK
2
19 GYBK
30
-_411 AWG12
BK
6
M2V
-_410 AWG12
-X12
21 GYGN
21
M2V
BK
3
20 GYBU
32
-_409 AWG12
BK
4
M2W
-_408 AWG12
BK
3
14 BNRD
23
M2W
-_407 AWG12
1
22 GYRD
2
M2U
BK
2
13 BNGN
10
-_406 AWG12
3
M2U
BK
-X14
24 GY
1
-_422 AWG12
BK
1
M4V
-_420 AWG12
BK
2
15 BNWH
25
M4W
-_418 AWG12
5
23 GYWH
BKRD
3
18
M4U
BK
2
BKBU
-_405 AWG12
BK
-X11
1
26
M1V
-_404 AWG12
BK
6
25 OGBK
19
M1V
-_403 AWG12
BK
BK
3
18 GNWH
24
M1W
-_402 AWG12
-_401 AWG12
BK
4
26 OGBU
17
M1W
M1U
-_400 AWG12
1
16 BN
-XS/XP1
27 OGGN
17 GNRD
M1U
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
1
7
8
IRB 2600 cabinet module
Main servo drive unit 2600
A41.1
-X16
2
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page115
Next 115.1
3HAC024480-005
09 Total
2012-11-15
DRIVE MODULE
6
8
MANIPULATOR
According to Manipulator circuit diagram 3HAC029570-007
1
2
3
4
5
6
7
8
FLOOR CABLE
CONTROLLER
DRIVE MODULE
MANIPULATOR
IRB 2600
0,23 mm2
(80) /
-XS/XP2
-MRCO1
R1 SMB
SDI
WH
A
A
-MRCO 1_N
(80) /
BU
SDI-N
B
(80) /
-MRCI1
B
WH
SDO
C
AXIS COMPUTER BOARD
A42-X4
(80) /
-MRCI 1_N
OG
SDO-N
D
(98.2) /
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
C
-MRC_0V.1
D
WH
0V
WH
E
(80) /
+24V_SMB1
E
GN
24V
BN
F
(124) /
F
-MRC_0V.2
G
G
H
(124) /
SERIAL
MEASUREMENT
BOARD
-MRC_0V.3
H
WH
BATT-
J
J
GY
BATT+
K
K
RD
BATT LOAD
L
L
Key pin
M
(78.1) /
DRIVE MODULE
XS40
(78.1) /
(78.1) /
(78.1) /
-EXT. LAMP
-_433
AWG16
BU
-BRAKEPB
-_434
AWG16
BU
-BRAKEREL1
-_435
AWG16
-BRAKEREL2
-_436
AWG16
-0V BRAKE4
-_437
AWG16
(78.2) /
-_438
-_439
CONTACTOR UNIT
A43-X5
AWG16
AWG16
-XS/XP1
R1 MP
30
11
BU
OG
0,75mm2
BRAKE PB
11
28 OGRD 4mm2
13
13
29 OGWH 4mm2
BU
12
BU
31 PKBK 0,75mm2
27
12
27
15
-0V BRAKE3
Latest revision:
Prepared by, date: Stalnacke PRH Approved by, date: Törnros
-_440
AWG16
0V BRAKE
0V BRAKE
EXT.LAMP
BU
32 PKBU 0,75mm2
(78.2) /
BRAKE RELEASE
BRAKE RELEASE
0V BRAKE
15
BU
Lab/Office:
DMRO SE/
PRH
IRC5 SC/DC DESIGN 09 Rel 12.2
CONTROL CABLE
IRB 2600
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page115.1
Next 115.2
3HAC024480-005
09 Total
Status:
APPROVED
2012-11-15
1
2
3
4
5
6
7
8
FLOOR CABLE
Customer
Connection
-XP/XT6
Dual cabinet
-670
AWG18
CONTROLLER
CONTROL MODULE
Single cabinet
-713
AWG20 BK
-671
AWG18
-673
AWG18
2
A2
3
YE
GN
3
A3
4
GNYE
BU
VT
4
A4
D6
D3
D4
CPH
SH
-XP/XT5.1
1
2
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
3
4
5
6
7
8
-677 AWG24
-678 AWG24
-679 AWG24
-680 AWG24
-681 AWG24
-682 AWG24
-683 AWG24
-684 AWG24
-705 1/WH
AWG24
9
10
11
1/BU
-711
AWG24
B1
BN
B2
RD
YE
GN
BU
VT
-712
AWG24
1/WH
1/BU
2/WH
2/WH
2/OG
2/OG
0,23mm2
bu
0,23mm2
og
2
3
7
8
9
10
11
-685
-686
-687
-688
-689
-690
-691
-692
3/WH
3/WH
3/GN
3/GN
gn
0,23mm2
gn
0,23mm2
bn
0,23mm2
4/WH
4/WH
4/BN
4/BN
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
2
4
5
6
7
8
9
10
11
B14
WH
AWG24
BU
AWG24
WH
AWG24
OG
AWG24
C19
C21
B7
B8
B9
-711
AWG24
B4
B5
B6
GY
WH
WH/BK
WH/BN
WH/RD
WH/OG
WH/YE
WH/GN
or PK
or Light GN
C16
C17
C18
C20
B22
B23
B24
B25
RDog
0,23mm2
og
0,23mm2
RDgn
0,23mm2
RDbn
0,23mm2
RDgy
0,23mm2
gy
0,23mm2
BKbu
0,23mm2
bu
0,23mm2
WH
AWG24
GN
AWG24
WH
AWG24
BN
AWG24
B3
B4
B5
CS
CS
CS
CS
-693
-694
-695
-696
-697
-698
-699
-700
-666
-667
-668
-669
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
-713
AWG20
GY
C16
C17
C18
C20
B22
B23
WH/BK
WH/BN
WH/RD
WH/OG
WH/YE
WH/GN
WH/BU
WH/VT
WH/GY
BN/BK
12
Latest revision:
Prepared by, date: Stalnacke PRH Approved by, date: Törnros
or Light GN
or RD/BK
AWG16
B15
B16
B18
B19
B20
B21
C10
C11
C12
C13
C14
C15
CS
CS
CS
B24
B25
WHbn 0,23mm2
WH
CS
CS
CS
CS
B6
W27
-XP/XT5.3
3
B13
B10
B3
12
1
B12
WHgn 0,23mm2
CS
CS
CS
CS
CS
CS
W28
1
6
B2
B11
0,23mm2
-XP/XT5.2
5
B1
WHog 0,23mm2
B11
B12
B13
B14
C19
C21
B7
B8
B9
B10
OG
BKog
CPA_ /
CPE_ /
CPB_ /
CPF_ /
CPC_ /
CPJ_ /
CPD_ /
CPK_ /
D7
W27
BK
12
4
CP/CS
R1
D1
RD
2
AWG18
1
A1
OG
-672
1mm2
-XS/XP13
BN
1
w26
MANIPULATOR
IRB 2600
bn
0,23mm2
WHgy 0,23mm2
gy
0,23mm2
RDbu
0,23mm2
bu
0,23mm2
B15
B16
B18
B19
B20
CS
CS
CS
CS
CS
CS
B21
Lab/Office:
DMRO SE/
PRH
IRC5 SC/DC DESIGN 09 Rel 12.2
CUSTOMER POWER/SIGNAL
IRB2600
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page115.2
Next 115.3
3HAC024480-005
09 Total
Status:
APPROVED
2012-11-15
1
2
3
4
5
6
7
8
FLOOR CABLE
Customer
Connection
Dual cabinet
-XP/XT6
-670
1
AWG18
Single cabinet
-713
AWG20
CONTROLLER
CONTROL MODULE
MANIPULATOR
IRB 2600
AWG18
-XS/XP13
1
A1
BK
-671
AWG18
2
A2
RD
-672
AWG18
3
A3
YE
-673
AWG18
4
GNYE
A4
BU
VT
-XP/XT5.1
1
2
3
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
4
5
6
7
8
-711
-677 AWG24
-678 AWG24
-679 AWG24
-680 AWG24
-681 AWG24
-682 AWG24
-683 AWG24
-684 AWG24
-705 1/WH
AWG24
9
10
11
1/BU
AWG24
AWG24
AWG24
WH
BU
WH
OG
WH
GN
GN
BN
BK
B1
BN
B2
RD
B11
B12
B13
B14
C19
C21
B7
B8
B9
B10
OG
YE
GN
BU
VT
-712
AWG24
1/WH
1/BU
2/WH
2/WH
2/OG
2/OG
CP/CSV
D3
GN
4
CP/CSF
D6
OG
3
CP/CSE
D1
BN
2
R1.D CP/CS
12
D4
CS
CS
B1
B2
B11
B12
B13
B14
C19
C21
WH
BU
WH
OG
B7
B8
B9
B10
-XP/XT5.2
1
2
3
4
5
6
7
8
9
10
11
-685
-686
-687
-688
-689
-690
-691
-692
3/WH
3/WH
3/GN
3/GN
4/WH
4/WH
4/BN
4/BN
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
-711
GY
AWG24
WH
B3
B4
B5
1
2
3
4
5
6
7
8
9
10
11
B3
B4
B5
B6
WH/BK
WH/BN
WH/RD
WH/OG
WH/YE
WH/GN
RD
OG
RD
RD
C16
C17
C18
C20
B22
B23
B24
B25
or PK
or Light GN
12
-XP/XT5.3
WH
GN
WH
BN
CS
CS
CS
CS
B6
C16
C17
C18
C20
BK
BU
B24
B25
-713
-693
-694
-695
-696
-697
-698
-699
-700
-666
-667
-668
-669
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG20
WH
WH/BK
WH/BN
WH/RD
WH/OG
WH/YE
WH/GN
WH/BU
WH/VT
WH/GY
BN/BK
or Light GN
or RD/BK
BN/BK
12
OPTION
//DEVICENET acc. to page
WH
BN
WH
GY
RD
BU
BK
OG
BK
GN
BK
BN
GY
115.5
Latest revision:
Prepared by, date: Stalnacke PRH Approved by, date: Törnros
B15
B16
B18
B19
B20
B21
C10
C11
C12
C13
C14
C15
B15
B16
B18
B19
B20
B21
A5
A6
A9
A10
A11
A12
AWG16
Lab/Office:
DMRO SE/
PRH
IRC5 SC/DC DESIGN 09 Rel 12.2
CUSTOMER POWER/SIGNAL
DEVICE NET
IRB2600
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page115.3
Next 115.4
3HAC024480-005
09 Total
Status:
APPROVED
2012-11-15
1
2
3
4
5
6
7
8
FLOOR CABLE
Dual controller
XP/XT 6
670
AWG18
Single controller
-713
AWG20 BK
1
AWG18
672
AWG18
AWG18
677 AWG24
678 AWG24
679 AWG24
680 AWG24
681 AWG24
682 AWG24
683 AWG24
684 AWG24
705 1/WH
1
2
3
4
5
6
7
8
9
AWG24
10
11
D6
D3
4
GNYE
BU
-711
AWG24
A4
AWG24
WH
BU
WH
OG
WH
GN
GN
BN
B1
B2
RD
B11
B12
B13
B14
C19
C21
B7
B8
B9
B10
OG
YE
GN
BU
VT
-712
AWG24
1/WH
1/BU
2/WH
2/WH
2/OG
2/OG
12
CP7
D4
AWG24
BK
BN
1/BU
CP6
3
A3
VT
XP/XT5.1
CP5
2
A2
GN
673
D1
A1
YE
4
CP4
1
OG
3
+R1 CP/CS
AWG18
RD
2
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
XS/XP13
BN
671
MANIPULATOR
IRB 2600
B1
B2
B11
B12
B13
B14
C19
C21
WH
BU
WH
OG
B7
B8
B9
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
According to Manipulator diagram 3HAC025744-001 and 3HAC13347-1
Customer
Connection
CONTROLLER
CONTROL MODULE
B10
XP/XT5.2
1
2
3
685
686
687
688
689
690
691
692
4
5
6
7
8
9
10
11
3/WH
3/WH
3/GN
3/GN
4/WH
4/WH
4/BN
4/BN
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
-711
AWG24
B3
B4
B5
B6
GY
WH
WH/BK
WH/BN
WH/RD
WH/OG
or PK
or Light GN
WH/YE
WH/GN
12
XP/XT5.3
1
2
3
4
5
6
7
8
9
10
11
693
694
695
696
697
698
699
700
666
667
668
669
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
-713
AWG20
12
OPTION
//PROFIBUS acc. to (98.4.1)
Latest revision:
Prepared by, date: Stalnacke PRH Approved by, date: Törnros
WH
GN
WH
BN
WH/BK
WH/BN
WH/RD
WH/OG
WH/YE
WH/GN
WH/BU
WH/VT
WH/GY or Light GN
BN/BK or RD/BK
AWG16 BN/BK
B15
B16
B18
B19
B20
B21
C10
C11
C12
C13
C14
C15
B4
B5
RD
OG
RD
RD
RD
GY
BK
BU
C16
C17
C18
C20
B22
B23
B24
B25
B6
C16
C17
C18
C20
B22
B23
B24
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
B25
WH
BN
WH
GY
RD
BU
BK
OG
BK
GN
BK
BN
GY
WH
B3
For more information aboute Option connected to XS13.
SPOTPACK circuit diagram 3HAC026208-001
DRESSPACK circuit diagram 3HAC026209-001
Lab/Office:
DMRO SE/
PRH
IRC5 SC/DC DESIGN 09 Rel 12.2
CUSTOMER POWER/SIGNAL
PROFI BUS
IRB 2600
B15
B16
B18
B19
B20
B21
A3
A4
A9
A10
A11
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
A12
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page115.4
Next 115.5
3HAC024480-005
09 Total
Status:
APPROVED
2012-11-15
1
2
3
4
5
6
7
8
FLOOR CABLE
CONTROLLER
CONTROL MODULE
Customer
Connection
OPTION : DEVICENET
A35
-X2
-707
(98.4.1)
2/BK
V-
AWG22
+DeviceNet-XS/XP13
1/BU
R1 CP/CS
AWG24
BK
F2
1
0V
B23
BU
CAN_L
CAN_L
F4
2
Bare wire
3
1/WH
A4
SHIELD
WH
CAN_H
F3
4
2/RD
CAN_H
A3
RD
V+
5
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
MANIPULATOR
IRB 2600
+24V CAN
F1
B22
AWG22
XP9
(22) /
(22) /
Option: ProfiNet / Ethernet IP
(22) /
(22) /
A33
OPTION : PROFIBUS
(98.4.1) -(DP-M)1
Option: 803-4
(115.4.1)
1B
XP9.2
XP9.3
XP9.6
1
YE
2
WH
3
OG
1/GN
Prepared by, date: Stalnacke PRH Approved by, date: Törnros
2
2
3
3
4
4
ProfiNet//Ethernet
+R1 CP/CS
RXD/TXD-P
A5
GN
RXD/TXD-N
Latest revision:
1
RD
F5
1A
1
AWG22
RXD/TXD-P
2
-R1.CBUS
BU
4
-XS/XP13
-709 AWG24
1/RD
XP9.1
RXD/TXD-N
F6
A6
Lab/Office:
DMRO SE/
PRH
IRC5 SC/DC DESIGN 09 Rel 12.2
DevNet/PofiNet/Ethernet/Profibus addition to CP/CS
IRB2600
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page115.5
Next 117
3HAC024480-005
09 Total
Status:
APPROVED
2012-11-15
AWG18 BK
R1 MP
A1
A2
A5
A6
A3
A4
Latest revision:
Prepared by, date: Stalnacke PRH Approved by, date: Törnros
B3
B5
B4
A7
A8
A11 A9
A12 A10
B6
Lab/Office:
DMRO SE/
PRH
B8
B7
A13 B1
A15
A14 B2
A16
IRC5 SC/DC DESIGN 09 Rel 12.2
SERVO DRIVE SYSTEM
IRB 4400
B9
B9
PKWH
AWG10
AWG10
BK
BK
-_430 AWG16
-_432 AWG16
1
M6V
A13 B1
A15
A14 B2
A16
PK
BK
-_428 AWG16
-X16
M6W
PKRD
-X13
M6U
5
GYBK
GNWH
B7
GYGN
AWG16
AWG16
AWG16
AWG16
AWG16
AWG16
2
GYBU
B8
-_412
-_413
-_414
-_415
-_416
-_417
-X15
GNRD
BK
-_426 AWG16
3
BN
BK
-_425 AWG16
4
M3U
M3U
M3W
M3W
M3V
M3V
B6
PKBK
BK
1
M5V
A11 A9
A12 A10
PKGN
A8
-_424 AWG16
1 4 3 6 2 5
M5W
A7
OGWH
-X12
M5U
B4
BNGN
A4
BNBU
2
BNWH
AWG16
AWG16
AWG16
AWG16
AWG16
AWG16
3
BNRD
B5
-_406
-_407
-_408
-_409
-_410
-_411
-X14
BNBK
B3
BU
A3
3
M2U
M2U
M2W
M2W
M2V
M2V
BK
-_422 AWG16
1
OGBK
BK
-_420 AWG16
2
M4V
BK
AWG16
AWG16
AWG16
AWG16
AWG16
AWG16
-_418 AWG16
-_400
-_401
-_402
-_403
-_404
-_405
1 4 3 6 2 5
OGGN
A6
GYWH
A5
BK
A2
BKWH
A1
BURD
BUGN
BKGN
BKBU
-X11
M4W
FLOOR CABLE
AWG16 BK
-XS/XP1
M4U
M1U
M1U
M1W
M1W
M1V
M1V
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
1
6
7
3
B11
B11
B10
Status:
APPROVED
8
IRB 4400 cabinet module
A41.1
MAIN SERVO DRIVE UNIT
1 4 3 6 2 5
2
DRIVE MODULE
B10
CONTROLLER
C3
C4
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page117
Next 118
3HAC024480-005
09 Total
2012-11-15
C5
C6
C7
C8
C9
C11
C10 C12
MANIPULATOR
1
2
3
4
5
6
7
8
FLOOR CABLE
CONTROLLER
DRIVE MODULE
MANIPULATOR
IRB 4400
0,23 mm2
AXIS COMPUTER BOARD
A42-X4
-XS/XP2
(80) / -MRCO1
(80) / -MRCO 1_N
(80) / -MRCI1
(80) / -MRCI 1_N
(80) / -MRC_0V1
A
B
C
D
E
WH
E
(80) /
R1 SMB
SDI
A
SDI-N
B
SDO
C
SDO-N
D
0V
WH
BU
WH
OG
WH
+24V_SMB1
GN
24V
F
BN
F
-MRC_0V2
(80) /
G
H
J
G
-MRC_0V3
(80) /
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
SERIAL
MEASUREMENT
BOARD
H
J
K
WH
GY
RD
K
0V
BATSUP
BATLD
L
L
KEYPIN
M
AWG16
DRIVE MODULE
X40
-XS/XP1
-EXT. LAMP
-_433
AWG16
-BRAKEPB
-_434
AWG16
BU
(78.1) /
-BRAKEREL1
-_435
AWG16
BU
(78.1) /
-BRAKEREL2
-_436
AWG16
BU
(78.1) /
(78.1) /
R1 MP
WH
C16
C16
VT
B16
B16
RDBK
B12
B12
RDBU
B13
(78.2) /
CONTACTOR UNIT
A43-X5
AWG16
BU
-_439
AWG16
BU
-PTC 1 ret
-_440
AWG16
BU
-0V BRAKE3
-_437
AWG16
BU
(78.2) /
RDGN
B14
-PTC1
(78.2) /
(78.2) /
-_438
-0V BRAKE4
B13
B14
VTGN
C2
C2
VTBU
C1
C1
VTWH
B15
(77) /
CONTACTOR UNIT
A43-X21
-A43-X21.2
LIM 1A
-_441
AWG16
BU
B15
RD
D2
(77) /
-A43-X21.4
LIM 2A
-_442
AWG16
BU
(77) /
-A43-X21.3
LIM 2B
-_443
AWG16
BU
(77) /
-A43-X21.1
LIM 1B
-_444
AWG16
BU
D2
RDWH
D1
D1
VTBK
D3
D3
VTRD
D4
Latest revision:
Prepared by, date: Stalnacke PRH Approved by, date: Törnros
Lab/Office:
DMRO SE/
PRH
D4
IRC5 SC/DC DESIGN 09 Rel 12.2
CONTROL CABLE
IRB 4400
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page118
Next 119
3HAC024480-005
09 Total
Status:
APPROVED
2012-11-15
1
2
3
4
5
6
7
8
FLOOR CABLE
CONTROLLER
CONTROL MODULE
Customer
Connection
-XS/XP5
AWG18
-XP/XT6
1
2
3
4
5
6
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
MANIPULATOR
IRB 4400
7
8
9
10
11
-W648
-W649
-W650
-W651
-W652
-W653
-W654
-W655
-W656
-W657
-W658
-W659
+R1 CP/CS
OG
OG
OG
OG
OG
OG
OG
OG
OG
OG
OG
OG
AWG18
AWG18
AWG18
AWG18
AWG18
AWG18
AWG18
AWG18
AWG18
AWG18
AWG18
AWG18
12
RD
BU
GN
YE
WH
BK
BN
VT
OG
PK
TQ
GY
A1
B1
C1
D1
A2
B2
C2
D2
A3
B3
C3
2
3
4
5
6
7
8
9
10
11
B1
C1
D1
A2
B2
C2
D2
A3
CPA
CPB
CPC
CPD
CPE
CPF
CPJ
CPK
CPL
CPM
B3
C3
D3
D3
-XP/XT5.1
1
A1
0,23mm2
-W625
-W626
-W627
-W628
-W629
-W630
-W631
-W632
-W633
-W634
-W635
-W636
OG
OG
OG
OG
OG
OG
OG
OG
OG
OG
OG
OG
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
12
WH
BU
WH
OG
WH
GN
WH
BN
WH
GY
RD
BU
B5
C5
D5
A6
B6
C6
D6
A7
B7
C7
D7
B5
C5
D5
A6
B6
C6
D6
A7
B7
C7
D7
A8
CSA
CSB
CSC
CSD
CSE
CSF
CSG
CSH
CSJ
CSK
CSL
CSM
A8
-XP/XT5.2
13
14
15
16
17
18
19
20
21
22
-W637
-W638
-W639
-W640
-W641
-W642
-W643
-W644
-W645
-W646
-W647
OG
OG
OG
OG
OG
OG
OG
OG
OG
OG
OG
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
23
Latest revision:
Prepared by, date: Stalnacke PRH Approved by, date: Törnros
RD
OG
RD
GN
RD
BN
RD
GY
BK
BU
WH
B8
C8
D8
A9
B9
C9
D9
A10
B10
C10
D10
Lab/Office:
DMRO SE/
PRH
IRC5 SC/DC DESIGN 09 Rel 12.2
CUSTOMER POWER/SIGNAL
DUAL CABINET
IRB 4400
B8
C8
D8
A9
B9
C9
D9
A10
B10
C10
D10
CSN
CSP
CSR
CSS
CST
CSU
CSV
CSW
CSX
CSY
CSZ
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page119
Next 120
3HAC024480-005
09 Total
Status:
APPROVED
2012-11-15
1
2
3
4
5
6
7
8
FLOOR CABLE
CONTROLLER
CONTROL MODULE
Customer
Connection
-XP/XT6
1
2
3
4
5
6
7
8
9
10
11
12
MANIPULATOR
IRB 4400
-XS/XP5
-709
AWG24
AWG18
RD
BU
GN
YE
WH
BK
BN
VT
OG
PK
TQ
GY
BK
BN
A1
RD
B1
OG
C1
YE
D1
GN
A2
BU
B2
VT
C2
GY
D2
WH
A3
WH/BK
B3
WH/BN
C3
+R1.4400 CP/CS
CPA
A1
CPB
CPC
B1
CPD
C1
CPE
D1
CPF
A2
CPJ
B2
CPK
C2
CPL
D2
CPM
A3
B3
C3
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
D3
-XP/XT5.1
1
2
3
4
5
6
7
8
9
10
11
12
-710
AWG24
D3
0,23mm2
WH
BU
WH
OG
WH
GN
WH
BN
WH
GY
RD
BU
BK
BN
B5
RD
C5
OG
D5
YE
A6
GN
B6
BU
C6
VT
D6
GY
A7
WH
B7
WH/BK
C7
WH/BN
D7
B5
C5
D5
A6
B6
C6
D6
A7
B7
C7
D7
A8
CSA
CSB
CSC
CSD
CSE
CSF
CSG
CSH
CSJ
CSK
CSL
CSM
A8
-XP/XT5.2
13
14
15
16
17
18
19
20
21
22
23
RD
OG
RD
GN
RD
BN
RD
GY
BK
BU
WH
WH/RD
WH/OG
WH/YE
or PK
B8
C8
WH/GN
D8
WH/BU
A9
WH/VT
WH/GY
BN/BK
BN/RD
BN/OG
BN/YE
or Light GN
or RD/BK
or GN/BK
or OG/BK
or YE/BK
Latest revision:
Prepared by, date: Stalnacke PRH Approved by, date: Törnros
B9
C9
D9
A10
B10
C10
D10
Lab/Office:
DMRO SE/
PRH
IRC5 SC/DC DESIGN 09 Rel 12.2
CUSTOMER POWER/SIGNAL
SINGLE CABINET
IRB 4400
B8
C8
D8
A9
B9
C9
D9
A10
B10
C10
D10
CSN
CSP
CSR
CSS
CST
CSU
CSV
CSW
CSX
CSY
CSZ
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page120
Next 123
3HAC024480-005
09 Total
Status:
APPROVED
2012-11-15
+R1 MP
17
24
19
26
18
Latest revision:
Prepared by, date: Stalnacke PRH Approved by, date: Törnros
BNGN
GYRD
BNRD
GYBU
GYGN
GYBK
BU
BKWH
13
22
14
20
21
19
10
4
1
10
2
23
32
21
30
30
22
22
BK
BK
BK
BK
BK
BK
BK
BK
BK
BK
BK
BK
BK
-_411 AWG12
-_424 AWG12
-_425 AWG12
-_426 AWG12
-_412 AWG12
-_413 AWG12
-_414 AWG12
-_415 AWG12
-_416 AWG12
-_417 AWG12
-_428 AWG12
-_430 AWG12
-_432 AWG12
M2V
M5U
M5W
M5V
M3U
M3U
M3W
M3W
M3V
M3V
M6U
M6W
M6V
31
31
Lab/Office:
DMRO SE/
PRH
3
20
20
2
-X13
29
29
1
28
25
28
4
3
3
IRC5 SC/DC DESIGN 09 Rel 12.2
SERVO DRIVE SYSTEM
IRB 4600
3
4
4
7
6
7
2
14
14
5
5
5
1
6
3
9
16
9
Status:
APPROVED
16
8
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page123
Next 124
3HAC024480-005
09 Total
2012-11-15
GNYE
1
GNYE
BK
-_410 AWG12
M2V
-X15
AWG10
AWG10
BK
-_409 AWG12
M2W
5
BURD
21
2
8
32
6
BUGN
23
3
6
7
2
4
BUWH
10
1
9
BK
-_408 AWG12
M2W
-X12
BUBK
1
2
6
25
3
BNBK
BK
-_407 AWG12
M2U
1
11
BK
-_406 AWG12
M2U
-X14
5
BK
GY
24
BK
-_422 AWG12
M4V
5
4
5
BNWH
15
BK
-_420 AWG12
M4W
3
BNBU
GYWH
23
BK
-_418 AWG12
M4U
2
12
BKGN
18
2
26
BKRD
BK
-_405 AWG12
M1V
2
3
BK
-_404 AWG12
M1V
6
BKBU
BK
-_403 AWG12
M1W
-X11
1
19
OGBK
24
25
BK
-_402 AWG12
M1W
3
GNWH
BK
-_401 AWG12
M1U
4
18
OGBU
17
26
-XS/XP1
BN
OGGN
27
BK
-_400 AWG12
M1U
1
16
GNRD
17
2,5mm2
FLOOR CABLE
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
1
7
8
IRB 4600 cabinet module
-A41.1-8
Main servo drive unit 4600
-X16
2
DRIVE MODULE
CONTROLLER
6
8
MANIPULATOR
According to Manipulator circuit diagram 3HAC029038-003
1
2
3
4
5
6
7
8
FLOOR CABLE
CONTROLLER
MANIPULATOR
DRIVE MODULE
IRB 4600
0,23 mm2
(80) /
-XS/XP2
-MRCO1
+R1 SMB
SDI
WH
A
A
-MRCO 1_N
(80) /
BU
SDI-N
B
(80) /
-MRCI1
B
WH
SDO
C
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
AXIS COMPUTER BOARD
A42-X4
(80) /
C
-MRCI 1_N
OG
SDO-N
D
(146) /
-MRC_0V.1
D
WH
0V
WH
E
(80) /
+24V_SMB1
E
GN
24V
BN
F
(115.1) /
F
-MRC_0V.2
G
G
H
(115.1) /
SERIAL
MEASUREMENT
BOARD
-MRC_0V.3
H
WH
BATT-
J
J
GY
BATT+
K
K
RD
BATT LOAD
L
L
Key pin
M
(78.1) /
DRIVE MODULE
XS40
(78.1) /
(78.1) /
(78.1) /
-EXT. LAMP
-_433
AWG16
BU
-BRAKEPB
-_434
AWG16
BU
-BRAKEREL1
-_435
AWG16
-BRAKEREL2
-_436
AWG16
-0V BRAKE4
-_437
AWG16
(78.2) /
-_438
-_439
CONTACTOR UNIT
A43-X5
AWG16
AWG16
-XS/XP1
+R1 MP
30 OG
4,0 mm2
28 OGRD
BU
0,75 mm2
13
13
29 OGWH
BU
12
12
31 PKBK
BU
4,0 mm2
27
Latest revision:
Prepared by, date: Stalnacke PRH Approved by, date: Törnros
-_440
AWG16
0V BRAKE
0V BRAKE
EXT.LAMP
27
32 PKBU
-0V BRAKE3
BRAKE RELEASE
BRAKE RELEASE
0,75 mm2
BU
0,75 mm2
15
(78.2) /
BRAKE PB
11
11
0V BRAKE
15
BU
Lab/Office:
DMRO SE/
PRH
IRC5 SC/DC DESIGN 09 Rel 12.2
CONTROL CABLE
IRB 4600
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page124
Next 125
3HAC024480-005
09 Total
Status:
APPROVED
2012-11-15
1
2
3
4
5
CONTROLLER
CONTROL MODULE
Customer
Connection
-XP/XT6
Dual cabinet
-670
AWG18
Single cabinet
-713
AWG20 BK
-671
AWG18
AWG18
-673
AWG18
2
A2
GN
3
A3
4
BU
VT
4
+R1 CP/CS
D1
A1
YE
3
8
MANIPULATOR
IRB 4600
1
RD
2
7
AWG18
OG
-672
FLOOR CABLE
-XS/XP13
BN
1
6
A4
D6
D3
D4
CPH
CPA /
CPE /
CPB /
CPF /
CPC /
CPJ /
CPD /
CPK /
D7
-XP/XT5.1
1
2
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
3
4
5
6
7
8
-677 AWG24
-678 AWG24
-679 AWG24
-680 AWG24
-681 AWG24
-682 AWG24
-683 AWG24
-684 AWG24
-705 1/WH
AWG24
9
10
11
1/BU
-711
AWG24
AWG24
AWG24
WH
BU
WH
OG
WH
GN
GN
BN
BK
BN
B1
RD
B2
OG
B11
B12
B13
B14
C19
C21
B7
B8
B9
B10
YE
GN
BU
VT
-712
AWG24
1/WH
1/BU
2/WH
2/WH
2/OG
2/OG
12
WH
BU
WH
OG
B1
B2
B11
B12
B13
CS
CS
CS
CS
CS
CS
B14
C19
C21
B7
B8
B9
CS
CS
CS
CS
B10
-XP/XT5.2
1
2
3
4
5
6
7
8
9
10
11
-685
-686
-687
-688
-689
-690
-691
-692
3/WH
3/WH
3/GN
3/GN
4/WH
4/WH
4/BN
4/BN
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
-711
AWG24
B3
B4
B5
GY
B6
WH
C16
C17
C18
C20
B22
B23
B24
B25
WH/BK
WH/BN
WH/RD
WH/OG
WH/YE
WH/GN
or PK
or Light GN
12
-XP/XT5.3
1
2
3
4
5
6
7
8
9
10
11
-693
-694
-695
-696
-697
-698
-699
-700
-666
-667
-668
-669
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
-713
AWG20
WH
GN
WH
BN
WH/BK
WH/BN
WH/RD
WH/OG
WH/YE
WH/GN
WH/BU
WH/VT
WH/GY
BN/BK
12
Latest revision:
Prepared by, date: Stalnacke PRH Approved by, date: Törnros
or Light GN
or RD/BK
AWG16
B4
B5
RD
OG
RD
RD
RD
GY
BK
BU
CS
CS
CS
CS
B6
C16
C17
C18
C20
B22
B23
CS
CS
CS
B24
B25
WH
BN
WH
GY
RD
BU
GY
WH
B3
B15
B16
B18
B19
B20
B21
C10
C11
C12
C13
C14
C15
B15
B16
B18
B19
B20
CS
CS
CS
CS
CS
CS
B21
Lab/Office:
DMRO SE/
PRH
IRC5 SC/DC DESIGN 09 Rel 12.2
CUSTOMER POWER/SIGNAL
IRB4600
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page125
Next 126
3HAC024480-005
09 Total
Status:
APPROVED
2012-11-15
1
Customer
Connection
2
Dual cabinet
-XP/XT6
-670
1
3
Single cabinet
-713
AWG18
AWG20
4
5
CONTROLLER
CONTROL MODULE
6
AWG18
1
A1
-671
AWG18
-672
AWG18
-673
3
A3
YE
AWG18
CP/CSF
D6
CP/CSV
D3
GN
4
CP/CSE
2
A2
RD
OG
3
+R1.D CP/CS
D1
BN
2
8
MANIPULATOR
IRB 4600
FLOOR CABLE
-XS/XP13
BK
7
4
A4
BU
D4
VT
GNYE
-XP/XT5.1
1
2
3
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
4
5
6
7
8
-711
-677 AWG24
-678 AWG24
-679 AWG24
-680 AWG24
-681 AWG24
-682 AWG24
-683 AWG24
-684 AWG24
-705 1/WH
AWG24
9
10
11
AWG24
AWG24
BN
B1
RD
B2
OG
B11
B12
B13
B14
C19
C21
B7
B8
B9
B10
YE
GN
BU
VT
-712
AWG24
1/BU
AWG24
WH
BU
WH
OG
WH
GN
GN
BN
BK
1/WH
1/BU
2/WH
2/WH
2/OG
2/OG
12
CS
CS
B1
B2
B11
B12
B13
B14
C19
C21
WH
BU
WH
OG
B7
B8
B9
B10
-XP/XT5.2
1
2
3
4
5
6
7
8
9
10
11
-685
-686
-687
-688
-689
-690
-691
-692
3/WH
3/WH
3/GN
3/GN
4/WH
4/WH
4/BN
4/BN
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
B3
B4
B5
-711
GY
B6
AWG24
WH
C16
C17
C18
C20
B22
B23
B24
B25
WH/BK
WH/BN
WH/RD
WH/OG
WH/YE
WH/GN
or PK
or Light GN
12
-XP/XT5.3
1
2
3
4
5
6
7
8
9
10
11
WH
GN
WH
BN
B3
B4
B5
RD
OG
RD
RD
CS
CS
CS
CS
B6
C16
C17
C18
C20
BK
BU
B24
B25
-713
-693
-694
-695
-696
-697
-698
-699
-700
-666
-667
-668
-669
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG20
WH
WH/BK
WH/BN
WH/RD
WH/OG
WH/YE
WH/GN
WH/BU
WH/VT
WH/GY
BN/BK
//DEVICENET acc. to page
or Light GN
or RD/BK
AWG16
12
OPTION
WH
BN
WH
GY
RD
BU
BK
OG
BK
GN
BK
BN
GY
BN/BK
B15
B16
B18
B19
B20
B21
C10
C11
C12
C13
C14
C15
B15
B16
B18
B19
B20
B21
A5
A6
A9
A10
A11
A12
127.5
Latest revision:
Prepared by, date: Stalnacke PRH Approved by, date: Törnros
Lab/Office:
DMRO SE/
PRH
IRC5 SC/DC DESIGN 09 Rel 12.2
CUSTOMER POWER/SIGNAL
DEVICE NET
IRB4600
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page126
Next 127
3HAC024480-005
09 Total
Status:
APPROVED
2012-11-15
1
Customer
Connection
2
Dual controller
XP/XT 6
670
3
Single controller
1
671
AWG18
FLOOR CABLE
XS/XP13
AWG18
AWG18
CP4
D1
CP5
2
A2
D6
CP6
3
A3
YE
D3
4
GNYE
GN
4
+R1 CP/CS
AWG18
A1
BK
A4
BU
8
MANIPULATOR
IRB 4600
OG
3
7
1
RD
673
6
BN
2
672
5
CONTROLLER
CONTROL MODULE
-713
AWG20
AWG18
4
CP7
D4
VT
1
2
3
4
5
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
6
7
8
9
AWG24
677 AWG24
678 AWG24
679 AWG24
680 AWG24
681 AWG24
682 AWG24
683 AWG24
684 AWG24
705 1/WH
AWG24
10
-711
AWG24
B2
BN
B11
B12
B13
B14
C19
C21
B7
B8
B9
B10
RD
OG
YE
GN
BU
VT
-712
AWG24
2/WH
11
WH
BU
WH
OG
WH
GN
GN
BN
B1
BK
1/BU
AWG24
2/OG
1/WH
1/BU
2/WH
12
2/OG
B1
B2
B11
B12
B13
B14
C19
C21
WH
BU
WH
OG
B7
B8
B9
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
According to Manipulator diagram 3HAC025744-001 and 3HAC13347-1
XP/XT5.1
B10
XP/XT5.2
3/WH
1
2
3
4
5
6
7
8
9
10
11
685
686
687
688
689
690
691
692
3/GN
3/WH
4/WH
3/GN
4/BN
4/WH
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
2
4
5
6
7
8
9
10
11
693
694
695
696
697
698
699
700
666
667
668
669
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
12
OPTION
B5
WH/BK
WH/BN
WH/RD
WH/YE
or PK
or Light GN
-713
AWG20
WH/BK
WH/BN
WH/RD
WH/OG
WH/YE
WH/GN
WH/BU
WH/VT
WH/GY or Light GN
BN/BK or RD/BK
AWG16
//PROFIBUS acc. to 127.5
Latest revision:
Prepared by, date: Stalnacke PRH Approved by, date: Törnros
BN/BK
B15
B16
B18
B19
B20
B21
C10
C11
C12
C13
C14
C15
B4
B5
B6
C16
C17
C18
C20
B22
B23
B24
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
B25
WH
BN
WH
GY
RD
BU
BK
OG
BK
GN
BK
BN
GY
WH
B3
RD
OG
RD
RD
RD
GY
BK
BU
C16
C17
C18
C20
B22
B23
B24
B25
WH
WH/OG
WH
GN
WH
BN
B6
GY
WH/GN
XP/XT5.3
3
B4
4/BN
-711
AWG24
12
1
B3
For more information aboute Option connected to XS13.
SPOTPACK circuit diagram 3HAC026208-001
DRESSPACK circuit diagram 3HAC026209-001
Lab/Office:
DMRO SE/
PRH
IRC5 SC/DC DESIGN 09 Rel 12.2
CUSTOMER POWER/SIGNAL
PROFI BUS
IRB 4600
B15
B16
B18
B19
B20
B21
A3
A4
A9
A10
A11
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
A12
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page127
Next 127.5
3HAC024480-005
09 Total
Status:
APPROVED
2012-11-15
1
2
3
4
5
CONTROLLER
CONTROL MODULE
6
7
FLOOR CABLE
8
MANIPULATOR
IRB 4600
Customer
Connection
-A35
OPTION : DEVICENET
-707
X2
1
2/BK
V-
+R1 CP/CS
AWG24
BK
F2
1/BU
0V
B23
BU
CAN_L
CAN_L
F4
2
Bare wire
3
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
AWG22
XS/XP13
1/WH
A4
SHIELD
WH
CAN_H
F3
4
2/RD
CAN_H
A3
RD
V+
+24V CAN
F1
5
B22
AWG22
XP9
Option: ProfiNet / Ethernet IP
(22) /
(22) /
A33
OPTION : PROFIBUS
-709 AWG24
Option: 803-4 =Sh127 (DP-M)1
1/RD
2
1B
1/GN
XP9.1
XP9.2
(22) /
XP9.3
(22) /
XP9.6
R1.CBUS
YE
1
1
1
2
WH
2
2
3
OG
3
3
4
BU
4
4
AWG22
RXD/TXD-P
XS/XP13
Latest revision:
Prepared by, date: Stalnacke PRH Approved by, date: Törnros
RXD/TXD-P
A5
GN
RXD/TXD-N
1A
+R1 CP/CS
RD
F5
ProfiNet//Ethernet
RXD/TXD-N
F6
A6
Lab/Office:
DMRO SE/
PRH
IRC5 SC/DC DESIGN 09 Rel 12.2
DevNet/ProfiNet/Ethernet/Profibus addition to CP/CS
IRB4600
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page127.5
Next 128
3HAC024480-005
09 Total
Status:
APPROVED
2012-11-15
+R1 MP
17
24
19
26
18
25
Latest revision:
Prepared by, date: Stalnacke PRH Approved by, date: Törnros
1
10
2
23
32
21
30
22
31
Lab/Office:
DMRO SE/
PRH
20
29
28
3
4
IRC5 SC/DC DESIGN 09 Rel 12.2
SERVO DRIVE SYSTEM
IRB 66xx - 76xx
7
14
5
6
9
16
16
Status:
APPROVED
8
AWG10
AWG10
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page128
Next 129
3HAC024480-005
09 Total
2012-11-15
GNYE
GNYE
-_432 AWG12
BK
3
FLOOR CABLE
9
M6V
BK
1
BURD
-_430 AWG12
BK
6
8
6
M6W
-_428 AWG12
BK
-X16
BUGN
M6U
-_417 AWG12
5
7
5
BUWH
M3V
BK
2
9
14
BUBK
-_416 AWG12
BK
6
6
7
M3V
-_415 AWG12
3
11 BNBK
4
M3W
BK
4
BK
-_414 AWG12
BK
5
5
3
M3W
-_413 AWG12
1
12 BNBU
28
M3U
BK
-X13
BKWH
-_412 AWG12
2
4
29
M3U
BK
3
10 BU
20
-_426 AWG12
1
M5V
BK
4
19 GYBK
31
-_425 AWG12
BK
-X15
M5W
-_424 AWG12
BK
5
21 GYGN
22
M5U
-_411 AWG12
2
20 GYBU
30
M2V
BK
6
14 BNRD
21
-_410 AWG12
BK
3
M2V
-_409 AWG12
BK
3
22 GYRD
32
M2W
-_408 AWG12
4
13 BNGN
23
M2W
BK
1
24 GY
2
-_407 AWG12
BK
-X12
M2U
-_406 AWG12
BK
2
15 BNWH
10
M2U
-_422 AWG12
3
23 GYWH
1
M4V
BK
1
BKGN
-_420 AWG12
BK
2
2
25
M4W
-_418 AWG12
-X14
BKRD
M4U
BK
5
3
18
BKBU
-_405 AWG12
BK
2
1
26
M1V
-_404 AWG12
BK
6
25 OGBK
19
M1V
-_403 AWG12
BK
3
18 GNWH
24
M1W
-_402 AWG12
BK
BK
4
26 OGBU
17
M1W
-_401 AWG12
-_400 AWG12
1
16 BN
-XS/XP1
M1U
M1U
-X11
27 OGGN
17 GNRD
2,5mm2
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
1
7
8
IRB 66xx - 76xx cabinet module
MAIN SERVO DRIVE UNIT
A41.1
2
CONTROLLER
DRIVE MODULE
8
MANIPULATOR
According to Manipulator IRB66XX - 76XX circuit diagram 3HAC025744-001
1
2
3
4
5
6
7
8
FLOOR CABLE
CONTROLLER
DRIVE MODULE
MANIPULATOR
IRB66x0, 7600
0,23 mm2
+R1 SMB
(80) /
-XS/XP2
-MRCO1
WH
SDI
A
(80) /
A
-MRCO 1_N
BU
SDI-N
B
(80) /
-MRCI1
B
WH
SDO
C
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
AXIS COMPUTER BOARD
A42-X4
C
-MRCI 1_N
(80) /
OG
SDO-N
D
-MRC_0V1
(80) /
D
WH
0V
WH
E
(80) /
+24V_SMB1
E
GN
24V
BN
F
F
-MRC_0V2
(80) /
SERIAL
MEASUREMENT
BOARD
BAT BR
G
G
H
H
BAT BR
-MRC_0V3
(80) /
WH
0V
J
J
GY
AWG16
-C1
BATSUP
K
BU
EXT.LAMP
AWG16
L
-DP1
1
BU
K
RD
EXT.LAMP
L
1
2
BU
AWG16
-EXT. LAMP
(78.1) /
DRIVE MODULE
XP40
(78.1) /
(78.1) /
(78.1) /
-BRAKEPB
-BRAKEREL1
-_433
-_434
-_435
AWG16
AWG16
AWG16
BU
BU
BU
-0V BRAKE4
-_437
AWG16
BU
(78.2) /
(78.2) /
-PTC1
-PTC 1 ret
-0V BRAKE3
Latest revision:
Prepared by, date: Stalnacke PRH Approved by, date: Törnros
-_439
-_440
-_438
AWG16
AWG16
AWG16
13
29 OGWH
4,0 mm2
12
BU
12
31 PKBK
0,75 mm2
32 PKWH
0,75 mm2
27
BU
BRAKE PB
4,0 mm2
13
AWG16
(78.2) /
0,75 mm2
11
28 OG
BU
-_436
CONTACTOR UNIT
A43-X5
30 OGRD
11
-BRAKEREL2
(78.2) /
+R1 MP
-XS/XP1
BRAKE RELEASE
BRAKE RELEASE
0V BRAKE
0V BRAKE
PTC
27
15
0V PTC
15
BU
Lab/Office:
DMRO SE/
PRH
IRC5 SC/DC DESIGN 09 Rel 12.2
CONTROL CABLE
IRB 66xx - 76xx
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page129
Next 134
3HAC024480-005
09 Total
Status:
APPROVED
2012-11-15
1
2
3
4
5
6
7
8
MANIPULATOR
FLOOR CABLE
IRB66x0, 7600
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
-BOX1
CONTROLLER
DRIVE MODULE
0,23 mm2
(76.5) (76.5) (135) /
-+24V COOL.4
AWG24
1/WH
WH
24V COOL
24V FAN1
N
(76.5) (76.5) (135) /
-0V COOL.4
1/BU
N
BU
0V COOL
0V FAN1
P
(76.5) (76.5) (135) /
-FAN 1 ret.4
3/WH
P
WH
FAN1 ret
T1
R
(76.5) (76.5) (135) /
-+24V COOL.5
2/WH
R
WH
24V COOL
24V FAN2
f
(76.5) (76.5) (135) /
-0V COOL.5
2/OG
f
OG
0V COOL
0V FAN2
g
(76.5) (76.5) (135) /
-FAN 2 ret.5
3/GN
g
GN
FAN2 ret
T2
h
Latest revision:
Prepared by, date: Stalnacke PRH Approved by, date: Törnros
Lab/Office:
DMRO SE/
PRH
h
IRC5 SC/DC DESIGN 09 Rel 12.2
COOLING AXES 1/2
DUAL CABINET
IRB 6600 - 7600
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page134
Next 135
3HAC024480-005
09 Total
Status:
APPROVED
2012-11-15
1
2
3
4
5
6
7
8
FLOOR CABLE
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
CONTROLLER
MANIPULATOR
CONTROL MODULE
IRB66x0, 7600
DRIVE
MODULE
0,23 mm2
+R1 SW
-XS/XP58
(134) /
-+24V COOL.4
WH
24V COOL
N
(134) /
-0V COOL.4
BU
0V COOL
P
(134) /
-FAN 1 ret.4
24V FAN1
N
0V FAN1
P
WH
FAN1 ret
T1
R
(134) /
-+24V COOL.5
R
WH
24V COOL
f
(134) /
-0V COOL.5
OG
0V COOL
g
(134) /
-FAN 2 ret.5
24V FAN2
f
0V FAN2
g
GN
FAN2 ret
T2
h
h
Not in use
i
Not in use
S
Latest revision:
Prepared by, date: Stalnacke PRH Approved by, date: Törnros
Lab/Office:
DMRO SE/
PRH
IRC5 SC/DC DESIGN 09 Rel 12.2
COOLING AXES 1/2
SINGLE CABINET
IRB 6600 - 7600
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page135
Next 136
3HAC024480-005
09 Total
Status:
APPROVED
2012-11-15
Customer
Connection
2
3
4
5
CONTROLLER
CONTROL MODULE
XP/XT 6
2
D6
AWG18
3
-673
D3
AWG18
4
A4
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
6
7
8
9
B1
B2
2/WH
11
2/OG
12
BKog
0,23mm2
bu
0,23mm2
og
gn
0,23mm2
gn
0,23mm2
bn
0,23mm2
2
B5
4/BN
8
10
11
B14
C19
C21
AWG24
BU
AWG24
WH
AWG24
OG
AWG24
B7
B8
B9
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
B10
B4
4/WH
3
9
B12
B13
WH
B3
3/GN
6
B2
B11
0,23mm2
3/WH
7
B1
W28
1
4
1mm2
WHgn 0,23mm2
XP/XT5.2
5
D4
WHog 0,23mm2
B11
B12
B13
B14
C19
C21
B7
B8
B9
B10
1/BU
10
SH
W27
-677 AWG24
-678 AWG24
-679 AWG24
-680 AWG24
-681 AWG24
-682 AWG24
-683 AWG24
-684 AWG24
AWG24
-705 1/WH
CP7
1mm2
GNYE 1mm2
XP/XT5.1
5
CP6
1mm2
A3
4
4
CP5
1mm2
A2
-672
2
CP4
D1
AWG18
3
3
+R1 CP/CS
1mm2
A1
-671
1
W26
1
2
8
MANIPULATOR
IRB 6600-7600
AWG18
1
7
FLOOR CABLE
XS/XP13
-670
6
According to Manipulator diagram 3HAC025744-001 and 3HAC13347-1
1
-685
-686
-687
-688
-689
-690
-691
-692
B6
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
C16
C17
C18
C20
B22
B23
B24
B25
12
RDog
0,23mm2
og
0,23mm2
RDgn
0,23mm2
RDbn
0,23mm2
RDgy
0,23mm2
gy
0,23mm2
BKbu
0,23mm2
bu
0,23mm2
WH
AWG24
GN
AWG24
WH
AWG24
BN
AWG24
B3
B4
B5
B6
C16
C17
C18
C20
B22
B23
B24
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
B25
W27
XP/XT5.3
1
2
3
4
5
6
7
8
9
10
11
-693
-694
-695
-696
-697
-698
-699
-700
-666
-667
-668
-669
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
12
WHbn 0,23mm2
AWG16
B15
B16
B18
B19
B20
B21
C10
C11
C12
C13
C14
C15
bn
B15
0,23mm2
B16
WHgy 0,23mm2
gy
0,23mm2
RDbu
0,23mm2
bu
0,23mm2
B18
B19
B20
SH
CS
CS
CS
CS
CS
CS
B21
For more information aboute Option connected to XS13.
SPOTPACK circuit diagram 3HAC026208-001
DRESSPACK circuit diagram 3HAC026209-001
Latest revision:
Prepared by, date: Stalnacke PRH Approved by, date: Törnros
Lab/Office:
DMRO SE/
PRH
IRC5 SC/DC DESIGN 09 Rel 12.2
CUSTOMER POWER/SIGNAL
DUAL CABINET
IRB 6600 - 7600
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page136
Next 137
3HAC024480-005
09 Total
Status:
APPROVED
2012-11-15
Customer
Connection
2
3
4
5
CONTROLLER
CONTROL MODULE
XP/XT 6
-713
AWG20
1
6
FLOOR CABLE
w26
XS/XP13
2
3
D3
4
GNYE
1
B1
2
B2
RD
4
YE
5
GN
6
BU
7
VT
8
-712
AWG24
9
10
1/WH
1/BU
2/WH
11
2/OG
12
BKog
0,23mm2
bu
0,23mm2
og
0,23mm2
gn
0,23mm2
bn
0,23mm2
B3
3/GN
2
B4
4/WH
3
B5
4/BN
7
-711
AWG24
B6
GY
8
WH
WH/BK
WH/RD
WH/OG
10
11
RDog
C16
C17
C18
C20
B22
B23
B24
B25
WH/BN
9
B14
C19
WH
AWG24
BU
AWG24
WH
AWG24
OG
AWG24
C21
B7
B8
B9
B10
3/WH
6
B13
W28
1
4
B12
WHgn 0,23mm2
XP/XT5.2
5
B2
B11
0,23mm2
gn
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
B1
WHog 0,23mm2
B11
B12
B13
B14
C19
C21
B7
B8
B9
B10
OG
CP7
D4
SH
W27
BK
BN
3
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
A4
VT
-711
AWG24
CP6
A3
GN
BU
XP/XT5.1
CP5
D6
YE
4
CP4
A2
OG
3
+R1 CP/CS
D1
RD
2
1mm2
A1
BN
8
MANIPULATOR
IRB 6600-7600
1
BK
7
or PK
WH/GN or Light GN
WH/YE
12
AWG24
GN
AWG24
WH
AWG24
BN
AWG24
B3
B4
B5
B6
0,23mm2
og
0,23mm2
RDgn
0,23mm2
RDbn
0,23mm2
RDgy
0,23mm2
gy
0,23mm2
BKbu
0,23mm2
bu
WH
C16
C17
C18
C20
B22
B23
B24
0,23mm2
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
B25
W27
XP/XT5.3
1
-713
AWG20
GY
WHbn 0,23mm2
WH
2
3
WH/BK
WH/BN
4
5
WH/RD
WH/OG
6
7
WH/YE
WH/GN
8
9
WH/BU
WH/VT
10
11
WH/GY
BN/BK
or Light GN
or RD/BK
12
AWG16
BN/BK
B15
B16
B18
B19
B20
B21
C10
C11
C12
C13
C14
C15
bn
B15
0,23mm2
B16
WHgy 0,23mm2
gy
0,23mm2
RDbu
0,23mm2
bu
0,23mm2
B18
B19
B20
SH
CS
CS
CS
CS
CS
CS
According to Manipulator diagram 3HAC025744-001 and 3HAC13347-1
1
B21
For more information aboute Option connected to XS13.
SPOTPACK circuit diagram 3HAC026208-001
DRESSPACK circuit diagram 3HAC026209-001
Latest revision:
Prepared by, date: Stalnacke PRH Approved by, date: Törnros
Lab/Office:
DMRO SE/
PRH
IRC5 SC/DC DESIGN 09 Rel 12.2
CUSTOMER POWER/SIGNAL
SINGLE CABINET
IRB 6600 - 7600
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page137
Next 138
3HAC024480-005
09 Total
Status:
APPROVED
2012-11-15
1
2
3
4
5
6
7
8
FLOOR CABLE
Customer
Connection
CONTROLLER
CONTROL MODULE
MANIPULATOR
IRB 6600-7600
-A35
-X2
1
F2
0V
B23
BU
CAN_L
1/BU
2
+R1 CP/CS
AWG24
BK
V-
2/BK
OPTION : DEVICENET
AWG22
XS/XP13
-707
CAN_L
F4
A4
SHIELD
Bare wire
WH
CAN_H
1/WH
4
F3
-A37
AWG24
2/GY
1
3/BN
6
1/YE
2
2/PK
7
1/GN
3
OPTION : PROFIBUS
(139.1)
(140.1)
(141.1)
(142.1)
(143.1)
(144.1)
3/WH
DO
DO_N
DI
DI_N
GND
GND
A33
-(DP-M)1
1B
+24V CAN
F1
B22
-708
-X5
OPTION : INTERBUS
RD
V+
2/RD
5
CAN_H
A3
F7
F8
F9
F10
F1
1/GN
Prepared by, date: Stalnacke PRH Approved by, date: Törnros
DO
DO_N
DI
DI_N
GND
+R1 CP/CS
RXD/TXD-P
A5
GN
RXD/TXD-N
Latest revision:
A10
A11
A12
B22
RD
F5
1A
A9
AWG22
RXD/TXD-P
2
+R1 CP/CS
YE
GN
GY
PK
BN
WH
-XS/XP13
-709 AWG24
1/RD
AWG24
XS/XP13
According to Manipulator diagram 3HAC025744-001 and 3HAC13347-1
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
3
RXD/TXD-N
F6
A6
Lab/Office:
DMRO SE/
PRH
IRC5 SC/DC DESIGN 09 Rel 12.2
DevNet//IBUS//PBUS ADDITION TO CP/CS
IRB 6600 - 7600
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page138
Next 139
3HAC024480-005
09 Total
Status:
APPROVED
2012-11-15
1
Customer
Connection
2
3
4
5
CONTROLLER
CONTROL MODULE
XP/XT 6
1
3
A3
4
GNYE
A4
XP/XT5.1
AWG24
677 AWG24
678 AWG24
679 AWG24
680 AWG24
681 AWG24
682 AWG24
683 AWG24
684 AWG24
705 1/WH
2
3
4
5
6
7
8
9
AWG24
10
2/WH
11
WH
BU
WH
OG
WH
GN
GN
BN
B2
B11
B12
B13
B14
C19
C21
B7
B8
B9
B10
2/OG
12
CP7
D4
AWG24
B1
1/BU
CP6
D3
AWG18
4
1
CP5
D6
AWG18
3
673
CP4
2
A2
672
+R1 CP/CS
D1
AWG18
2
8
MANIPULATOR
IRB 6600-7600
A1
671
7
AWG18
AWG18
1
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
FLOOR CABLE
XS/XP13
670
6
B1
B2
B11
B12
B13
B14
C19
C21
WH
BU
WH
OG
B7
B8
B9
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
B10
XP/XT5.2
3/WH
1
B3
3/GN
2
B4
4/WH
3
B5
4/BN
685
686
687
688
689
690
691
692
4
5
6
7
8
9
10
11
WH
GN
WH
BN
B6
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
B4
B5
RD
OG
RD
RD
RD
GY
BK
BU
C16
C17
C18
C20
B22
B23
B24
B25
12
B3
B6
C16
C17
C18
C20
B22
B23
B24
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
B25
XP/XT5.3
1
2
3
4
5
6
7
8
9
10
11
693
694
695
696
697
698
699
700
666
667
668
669
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG16
12
OPTION
//PROFIBUS acc. to (138.1)
Latest revision:
Prepared by, date: Stalnacke PRH Approved by, date: Törnros
WH
BN
WH
GY
RD
BU
BK
OG
BK
GN
BK
BN
B15
B16
B18
B19
B20
B21
C10
C11
C12
C13
C14
C15
B15
B16
B18
B19
B20
B21
A3
A4
A9
A10
A11
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
A12
For more information aboute Option connected to XS13.
SPOTPACK circuit diagram 3HAC026208-001
DRESSPACK circuit diagram 3HAC026209-001
Lab/Office:
DMRO SE/
PRH
IRC5 SC/DC DESIGN 09 Rel 12.2
CUSTOMER POWER/SIGNAL
DUAL CABINET PROFIBUS
IRB 6600 - 7600
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page139
Next 140
3HAC024480-005
09 Total
Status:
APPROVED
2012-11-15
Customer
Connection
2
3
4
5
CONTROLLER
CONTROL MODULE
XP/XT 6
1
A2
-672
4
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
5
6
7
8
9
4
GNYE
AWG18
A4
AWG24
-677 AWG24
-678 AWG24
-679 AWG24
-680 AWG24
-681 AWG24
-682 AWG24
-683 AWG24
-684 AWG24
-705 1/WH
AWG24 1/BU
10
AWG24
WH
BU
WH
OG
WH
GN
GN
BN
B1
B2
B11
B12
B13
B14
C19
C21
B7
B8
B9
B10
2/WH
11
CP5
2/OG
12
CP6
D3
XP/XT5.1
2
CP4
3
A3
4
3
+R1 CP/CS
D6
AWG18
3
-673
MANIPULATOR
IRB 6600-7600
2
AWG18
2
8
D1
A1
-671
7
AWG18
AWG18
1
1
FLOOR CABLE
XS/XP13
-670
6
CP7
D4
B1
B2
B11
B12
B13
B14
C19
C21
WH
BU
WH
OG
B7
B8
B9
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
According to Manipulator diagram 3HAC025744-001 and 3HAC13347-1
1
B10
XP/XT5.2
3/WH
1
B3
3/GN
2
B4
4/WH
3
B5
4/BN
4
5
6
7
8
9
10
11
-685
-686
-687
-688
-689
-690
-691
-692
WH
GN
WH
BN
B6
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
B4
B5
RD
OG
RD
RD
C16
C17
C18
C20
B22
B23
B24
B25
12
B3
B6
C16
C17
C18
CS
CS
CS
CS
CS
CS
CS
CS
C20
BK
BK
BU
B23
B24
CS
CS
CS
B25
XP/XT5.3
1
2
3
4
5
6
7
8
9
10
11
-693
-694
-695
-696
-697
-698
-699
-700
-666
-667
-668
-669
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
12
OPTION
//INTERBUS-S acc. to (138.1)
Latest revision:
Prepared by, date: Stalnacke PRH Approved by, date: Törnros
AWG16
B15
B16
B18
B19
B20
B21
C10
C11
C12
C13
C14
C15
WH
BN
WH
GY
RD
BU
BK
OG
BK
GN
B15
B16
B18
B19
B20
B21
A5
A6
A3
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
A4
For more information aboute Option connected to XS13.
SPOTPACK circuit diagram 3HAC026208-001
DRESSPACK circuit diagram 3HAC026209-001
Lab/Office:
DMRO SE/
PRH
IRC5 SC/DC DESIGN 09 Rel 12.2
CUSTOMER POWER/SIGNAL
DUAL CABINET INTERBUS
IRB 6600 - 7600
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page140
Next 141
3HAC024480-005
09 Total
Status:
APPROVED
2012-11-15
Customer
Connection
2
3
4
5
CONTROLLER
CONTROL MODULE
XP/XT 6
FLOOR CABLE
-671
3
AWG18
3
A3
-673
4
GNYE
AWG18
4
A4
XP/XT5.1
AWG24
-677 AWG24
-678 AWG24
-679 AWG24
-680 AWG24
-681 AWG24
-682 AWG24
-683 AWG24
-684 AWG24
-705 1/WH
AWG24 1/BU
1
2
3
4
5
6
7
8
9
10
AWG24
WH
BU
WH
OG
WH
GN
GN
BN
B1
B2
B11
B12
B13
B14
C19
C21
B7
B8
B9
B10
2/WH
11
CP4
2
AWG18
A2
-672
+R1 CP/CS
D1
A1
2
2/OG
12
8
MANIPULATOR
IRB 6600-7600
1
AWG18
1
7
AWG18
XS/XP13
-670
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
6
CP5
D6
CP6
D3
CP7
D4
B1
B2
B11
B12
B13
B14
C19
C21
WH
BU
WH
OG
B7
B8
B9
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
According to Manipulator diagram 3HAC025744-001 and 3HAC13347-1
1
B10
XP/XT5.2
3/WH
1
B3
3/GN
2
B4
4/WH
3
B5
4/BN
4
-685
-686
-687
-688
-689
-690
-691
-692
5
6
7
8
9
10
11
WH
GN
WH
BN
B6
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
B4
B5
RD
OG
RD
RD
C16
C17
C18
C20
B22
B23
B24
B25
12
B3
B6
C16
C17
C18
CS
CS
CS
CS
CS
CS
CS
CS
C20
BK
BU
CS
CS
B24
B25
XP/XT5.3
1
2
3
4
5
6
7
8
9
10
11
-693
-694
-695
-696
-697
-698
-699
-700
-666
-667
-668
-669
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
12
OPTION
//DEVICE net acc. to (138.1)
Latest revision:
Prepared by, date: Stalnacke PRH Approved by, date: Törnros
AWG16
B15
B16
B18
B19
B20
B21
C10
C11
C12
C13
C14
C15
WH
BN
WH
GY
RD
BU
BK
OG
BK
GN
BK
BN
For more information aboute Option connected to XS13.
SPOTPACK circuit diagram 3HAC026208-001
DRESSPACK circuit diagram 3HAC026209-001
Lab/Office:
DMRO SE/
PRH
IRC5 SC/DC DESIGN 09 Rel 12.2
CUSTOMER POWER/SIGNAL
DUAL CABINET DEVICE NET
IRB 6600 - 7600
B15
B16
B18
B19
B20
B21
A5
A6
A9
A10
A11
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
A12
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page141
Next 142
3HAC024480-005
09 Total
Status:
APPROVED
2012-11-15
2
3
4
5
CONTROLLER
CONTROL MODULE
Customer
Connection
XP/XT 6
-713
AWG20
1
6
FLOOR CABLE
XS/XP13
D6
D3
4
GNYE
BU
1
AWG24
2
B2
B11
B12
B13
B14
C19
C21
B7
B8
B9
B10
OG
4
YE
5
GN
6
BU
7
WH
BU
WH
OG
WH
GN
GN
BN
B1
RD
VT
8
-712
AWG24
9
10
1/WH
1/BU
2/WH
11
2/OG
12
CP7
D4
AWG24
BK
BN
3
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
A4
VT
-711
AWG24
CP6
3
A3
GN
XP/XT5.1
CP5
2
A2
YE
4
CP4
D1
A1
RD
3
+R1 CP/CS
1
OG
8
MANIPULATOR
IRB 6600-7600
AWG18
BK
BN
2
7
B1
B2
B11
B12
B13
B14
C19
C21
WH
BU
WH
OG
B7
B8
B9
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
According to Manipulator diagram 3HAC025744-001 and 3HAC13347-1
1
B10
XP/XT5.2
3/WH
1
B3
3/GN
2
B4
4/WH
3
B5
4/BN
4
-711
AWG24
5
6
B6
GY
WH/BN
8
WH/RD
9
WH/OG
10
WH/YE
11
WH/GN
or PK
or Light GN
12
XP/XT5.3
1
-713
AWG20
2
3
WH/BK
WH/BN
4
5
WH/RD
WH/OG
6
7
WH/YE
WH/GN
8
9
WH/BU
WH/VT
10
11
WH/GY
BN/BK
12
OPTION
or Light GN
or RD/BK
AWG16
//PROFIBUS acc. to (138.1)
Latest revision:
Prepared by, date: Stalnacke PRH Approved by, date: Törnros
BN/BK
B15
B16
B18
B19
B20
B21
C10
C11
C12
C13
C14
C15
B4
B5
B6
C16
C17
C18
C20
B22
B23
B24
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
B25
WH
BN
WH
GY
RD
BU
BK
OG
BK
GN
BK
BN
GY
WH
B3
RD
OG
RD
RD
RD
GY
BK
BU
C16
C17
C18
C20
B22
B23
B24
B25
WH
WH/BK
7
WH
GN
WH
BN
For more information aboute Option connected to XS13.
SPOTPACK circuit diagram 3HAC026208-001
DRESSPACK circuit diagram 3HAC026209-001
Lab/Office:
DMRO SE/
PRH
IRC5 SC/DC DESIGN 09 Rel 12.2
CUSTOMER POWER/SIGNAL
SINGLE CABINET PROFI BUS
IRB 6600 - 7600
B15
B16
B18
B19
B20
B21
A3
A4
A9
A10
A11
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
A12
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page142
Next 143
3HAC024480-005
09 Total
Status:
APPROVED
2012-11-15
2
3
4
5
CONTROLLER
CONTROL MODULE
Customer
Connection
XP/XT 6
-713
AWG20
1
6
FLOOR CABLE
3
A3
GN
1
4
GNYE
2
OG
4
YE
5
GN
6
BU
7
WH
BU
WH
OG
WH
GN
GN
BN
B2
B11
B12
B13
B14
C19
C21
B7
B8
B9
B10
VT
8
-712
AWG24
9
10
1/WH
1/BU
2/WH
11
2/OG
12
CP7
D4
AWG24
B1
RD
3
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
AWG24
BK
BN
CP6
D3
A4
VT
-711
AWG24
CP5
D6
BU
XP/XT5.1
CP4
2
A2
YE
4
+R1 CP/CS
D1
A1
OG
3
MANIPULATOR
IRB 6600-7600
1
BK
RD
2
8
AWG18
XS/XP13
BN
7
B1
B2
B11
B12
B13
B14
C19
C21
WH
BU
WH
OG
B7
B8
B9
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
According to Manipulator diagram 3HAC025744-001 and 3HAC13347-1
1
B10
XP/XT5.2
3/WH
1
B3
3/GN
2
B4
4/WH
3
B5
4/BN
4
5
6
7
-711
AWG24
B6
GY
WH/BK
8
WH/RD
WH/OG
10
11
WH/YE
WH/GN
or PK
or Light GN
12
XP/XT5.3
1
-713
AWG20
2
3
WH/BK
WH/BN
4
5
WH/RD
WH/OG
6
7
WH/YE
WH/GN
8
9
WH/BU
WH/VT
10
11
WH/GY
BN/BK
12
OPTION
or Light GN
or RD/BK
AWG16
//INTERBUS-S acc. to (138.1)
Latest revision:
Prepared by, date: Stalnacke PRH Approved by, date: Törnros
BN/BK
B15
B16
B18
B19
B20
B21
C10
C11
C12
C13
C14
C15
B4
B5
B6
C16
C17
C18
CS
CS
CS
CS
CS
CS
CS
CS
C20
BK
BK
BU
B23
B24
CS
CS
CS
B25
WH
BN
WH
GY
RD
BU
BK
OG
BK
GN
GY
WH
B3
RD
OG
RD
RD
C16
C17
C18
C20
B22
B23
B24
B25
WH
WH/BN
9
WH
GN
WH
BN
B15
B16
B18
B19
B20
B21
A5
A6
A3
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
A4
For more information aboute Option connected to XS13.
SPOTPACK circuit diagram 3HAC026208-001
DRESSPACK circuit diagram 3HAC026209-001
Lab/Office:
DMRO SE/
PRH
IRC5 SC/DC DESIGN 09 Rel 12.2
CUSTOMER POWER/SIGNAL
SINGLE CABINET INTERBUS
IRB 6600 - 7600
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3HAC024480-005
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1
2
3
4
5
6
7
8
FLOOR CABLE
CONTROLLER
CONTROL MODULE
XP/XT 6
-713
AWG20
1
MANIPULATOR
IRB 6600-7600
AWG18
XS/XP13
1
BK
A1
BN
2
A2
OG
3
A3
GN
4
GNYE
XP/XT5.1
-711
AWG24
1
AWG24
2
B1
B2
RD
B11
B12
B13
B14
C19
C21
B7
B8
B9
B10
OG
4
YE
5
GN
6
BU
7
AWG24
WH
BU
WH
OG
WH
GN
GN
BN
BK
BN
3
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
A4
VT
VT
8
-712
AWG24
9
10
1/WH
1/BU
2/WH
11
2/OG
12
CP6
D3
BU
4
CP5
D6
YE
3
CP4
D1
RD
2
+R1 CP/CS
CP7
D4
B1
B2
B11
B12
B13
B14
C19
C21
WH
BU
WH
OG
B7
B8
B9
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
According to Manipulator diagram 3HAC025744-001 and 3HAC13347-1
Customer
Connection
B10
XP/XT5.2
3/WH
1
B3
3/GN
2
B4
4/WH
3
B5
4/BN
4
-711
AWG24
5
6
B6
GY
WH/BN
8
WH/RD
9
WH/OG
10
WH/YE
11
WH/GN
or PK
or Light GN
12
XP/XT5.3
1
-713
AWG20
2
3
WH/BK
WH/BN
4
5
WH/RD
WH/OG
6
7
WH/YE
WH/GN
8
9
WH/BU
WH/VT
10
11
WH/GY
BN/BK
or Light GN
or RD/BK
AWG16
12
OPTION
//DEVICE net acc. to (138.1)
Latest revision:
Prepared by, date: Stalnacke PRH Approved by, date: Törnros
BN/BK
B15
B16
B18
B19
B20
B21
C10
C11
C12
C13
C14
C15
B4
B5
B6
C16
C17
C18
CS
CS
CS
CS
CS
CS
CS
CS
C20
BK
BU
CS
CS
B24
B25
WH
BN
WH
GY
RD
BU
BK
OG
BK
GN
BK
BN
GY
WH
B3
RD
OG
RD
RD
C16
C17
C18
C20
B22
B23
B24
B25
WH
WH/BK
7
WH
GN
WH
BN
For more information aboute Option connected to XS13.
SPOTPACK circuit diagram 3HAC026208-001
DRESSPACK circuit diagram 3HAC026209-001
Lab/Office:
DMRO SE/
PRH
IRC5 SC/DC DESIGN 09 Rel 12.2
CUSTOMER POWER/SIGNAL
SINGLE CABINET DEVICE NET
IRB 6600 - 7600
B15
B16
B18
B19
B20
B21
A5
A6
A9
A10
A11
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
A12
Sheet 144.1 and further
pages is manufacturing
documents for ABB internal use.
=
Plant:
Location: +
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Document no.
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3HAC024480-005
09 Total
Status:
APPROVED
2012-11-15
1
2
3
4
5
6
7
8
MAIN SERVO DRIVE UNIT
2
1
6
2
5
1
3
2
416
417
431
M3V
M3V
M6U
M3W 415
-X16
M3W 414
424.1
411
M2V
3
-X13
M5U
410
M2V
-X15
4
432
3
M6V
1
413
5
M3U
2
412
6
M2W 409
422.1
M4V
M4W 420.1
418.1
405
M1V
3
-X12
M4U
404
M1V
M1W 403
401
M1U
M1W 402
400
4
M3U
1
426.1
2
-X14
M1U
-X11
3
M5V
1
M5W 425.1
5
M2W 408
2
407
6
M2U
3
406
4
M2U
1
M6W 430
-A41.1
AWG14 BK
429
428
1
426
-Y5
1
425
424
423
-Y6
1
427
-Y4
1
422
421
419
-Y2
1
420
-Y3
1
418
-Y1
AWG10 GNYE
AWG14 BK
B6
B7
A7
DRIVE MODULE
BU/RD
B9
BU/WH
D11
BU/GN
B10
GY/BU
D12
GN/RD
A9
GY/GN
C11
GN/WH
D16
GY/BK
C4
BN
D15
PK
B3
PK/GN
C15
PK/BK
C3
PK/RD
A12
PK/WH
B4
PK/BU
B11
BN/RD
A5
BN/BK
A11
BN//WH
A4
BN/BU
D7
BN/GN
C14
BU
D8
OG
D13
OG/GN
C8
PK/BK
C13
OG/RD
BU/BK
A15
OG/WH
B1
OG/BU
B15
BK
A2
BK/GN
A14
BK/WH
BK/BU
AWG14
A1
BK/RD
-XS/XP1
FLOOR CABLE
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
AWG12 BK
AWG10 GNYE
AWG16
8
22
21
35
9
23
51
53
64
66
63
65
13
49
2
62
1
61
68
70
57
59
69
71
15
17
4
6
3
5
42
31
43
MANIPULATOR
+R1-MP
Referring to the IRB6400R circuit diagram.
Latest revision:
Prepared by, date: Stalnacke PRH Approved by, date: Törnros
Lab/Office:
DMRO SE/
PRH
IRC5 SC/DC DESIGN 09 Rel 12.2
SERVO DRIVE SYSTEM
IRB 6400R
=
Plant:
Location: +
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Document no.
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Next 146
3HAC024480-005
09 Total
Status:
APPROVED
2012-11-15
1
2
3
4
5
6
7
8
FLOOR CABLE
CONTROLLER
MANIPULATOR
CONTROL MODULE
+R1-SMB
0,23 mm2
-XS/XP2
(80) /
-MRCO1
WH
SDI
A
1
-MRCO 1_N
(80) /
BU
SDI-N
B
(80) /
2
-MRCI1
WH
SDO
C
AXIS COMPUTER BOARD
A42-X4
(80) /
3
-MRCI 1_N
OG
SDO-N
D
(124) /
4
-MRC_0V.1
WH
0V
WH
E
(80) /
+24V_SMB1
GN
24V
BN
F
/
5
6
-MRC_0V.2
BAT BR
G
7
H
8
/
-MRC_0V.3
WH
0V
J
9
GY
K
BATSUP
10
RD
L
EXT LAMP
11
AWG14
-XS/XP1
-EXT. LAMP
(78.1) /
DRIVE MODULE
XP40
-433
AWG16
D1
-BRAKEPB
-434
AWG16
BU
(78.1) /
-BRAKEREL1
-435
AWG16
BU
(78.1) /
-BRAKEREL2
-436
AWG16
BU
(78.1) /
+R1.6400R-MP
VTBK
BU
52
RDWH
C12
11
GYRD
B12
36
GYWH
C9
(78.2) /
-0V BRAKE4
48
OGBK
BU
D9
-439
AWG16
BU
-PTC 1 ret
-440
AWG16
BU
-0V BRAKE3
-437
AWG16
BU
(78.2) /
(78.2) /
AWG16
-PTC1
(78.2) /
CONTACTOR UNIT
A43-X5
-438
24
RDGN
C2
20
RDBU
C1
30
GY
B13
Latest revision:
Prepared by, date: Stalnacke PRH Approved by, date: Törnros
SERIAL
MEASUREMENT
BOARD
Referring to the IRB6400R circuit diagram.
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
BAT BR
Lab/Office:
DMRO SE/
PRH
12
IRC5 SC/DC DESIGN 09 Rel 12.2
CONTROL CABLE
IRB 6400R
=
Plant:
Location: +
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Document no.
Rev. Ind Page146
Next 147
3HAC024480-005
09 Total
Status:
APPROVED
2012-11-15
1
2
3
4
5
CONTROLLER
6
FLOOR CABLE
7
8
MANIPULATOR
CONTROL MODULE
IRB 6400R
+R1-CP/CS
-XP/XT6
1, BK
1
A1
3-POL
2, BK
2
A2
GNYE
-XP/XT5.1
AWG24
1/WH
CSA
1/BU
CSB
2/WH
CSC
2/OG
CSD
3/WH
CSE
3/GN
CSF
4/WH
CSG
4/BN
CSH
5/WH
CSJ
5/GY
CSK
1
1
2
2
3
3
4
4
5
5
6
25-POL
6
7
7
8
8
9
9
10
10
Referring to the IRB6400R circuit diagram.
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
A3
-XS6
2/RD
+24V
2/BK
0V
1/WH
CAN1_H
1/BU
CAN1_L
1
5
Connect to A35.X2
2
1
9-POL
5
4
9
2
3
Latest revision:
Prepared by, date: Stalnacke PRH Approved by, date: Törnros
Lab/Office:
DMRO SE/
PRH
IRC5 SC/DC DESIGN 09 Rel 12.2
CUSTOMER POWER/SIGNAL/BUS
IRB 6400R
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page147
Next
3HAC024480-005
09 Total
Status:
APPROVED
2012-11-15