RIGGING CATALOG
CharlestonsRigging.com
CarolinasRigging.com
CHARLESTON’S RIGGING
AND MARINE HARDWARE
1304 MEETING STREET
CHARLESTON, SC 29405
843-723-7145
843-723-5859 FAX
800-742-6703
sales@charlestonsrigging.com
CAROLINA’S RIGGING
1219 BLUFF ROAD
COLUMBIA, SC 29201
803-799-7702
803-799-7518 FAX
800-745-6627
columbiasales@carolinasrigging.com
CAROLINA’S RIGGING AND
CRANE INSPECTION DIVISION
2052 B GORDON HIGHWAY
AUGUSTA, GA 30909
706-396-1700
706-396-1705 FAX
866-385-9346
augustasales@carolinasrigging.com
IMPORTANT: READ WARNINGS BEFORE USING THIS PUBLICATION
It is of utmost importance that anyone using this publication read and understand all warnings and other information listed below and/or adjacent to the product description. All products are sold with the express understanding that the purchaser is thoroughly familiar with the correct application and safe use. Use all products properly, in a
safe manner and for the application for which they were intended. CHARLESTON’S/CAROLINA’S RIGGING assumes no responsibility for the use or misapplication of any
product sold by this firm. Responsibility for design and use decisions rests with the user.
IMPORTANT WARNINGS
REMEMBER: ANY PRODUCT WILL BREAK IF ABUSED, MISUSED OR OVERUSED. Any well-designed and well-built product can become hazardous in the hands of a
careless user. THEREFORE:
1.
2.
3.
4.
5.
Never exceed the Work Load Limit.
Match components properly.
Keep out from under a raised load.
Avoid shock loads.
Inspect products regularly.
risk, etc. When in doubt, inspect products prior to each use. Carefully check each
item to be inspected for wear, deformation, cracks or elongation - a sure sign of imminent
failure. Immediately withdraw such items from service.
It would be impossible in the scope of this publication to list all possible dangers and
misapplications associated with the use of all products contained herein. However, in
order to promote safe rigging habits, the most common hazards associated with the use
of these products are outlined.
Rigging manuals or other, more specific, literature should be consulted for more detailed
information and cautions.
WORK LOAD LIMIT - Never exceed the Work Load Limit (WLL) or Rated Capacity. The
Work Load Limit is the maximum load which should ever be applied to the product, even
when the product is new and when the load is uniformly applied - straight line pull only.
Avoid side loading. All catalog ratings are based upon usual environmental conditions,
and consideration must be given to unusual conditions such as extreme high or low
temperatures, chemical solutions or vapors, prolonged immersion in salt water, etc. Such
conditions or high-risk applications may necessitate reducing the Work Load Limit.
Work Load Limit will not apply if product has been welded or otherwise modified.
MATCHING OF COMPONENTS - Components must match. Make certain that components such as hooks, links or shackles, etc. used with wire rope (or chain or cordage) are
of suitable material and strength to provide adequate safety protection. Attachments
must be properly installed and must have a Work Load Limit at least equal to the product
with which they are used.
REMEMBER: Any chain is only as strong as its weakest link.
RAISED LOADS - Keep out from under a raised load. Take notice of the recommendation from the National Safety Council Accident Prevention Manual concerning all lifting
operations:
“All employees working at cranes or hoists or assisting in hooking or
arranging a load should be instructed to keep out from under the load.
From a safety standpoint, one factor is paramount: Conduct all lifting
operations in such a manner that, if there were an equipment failure, no
personnel would be injured. This means keep out from under a raised
load and keep out of the line of force of any load.”
SHOCK LOADS - Avoid impacting jerking or swinging of load - Work Load Limit will not
apply. A shock load is generally significantly greater than the static load. AVOID SHOCK
LOADS.
REGULAR INSPECTIONS - Inspect products regularly for visible damage, cracks wear
elongations, rust, etc. Protect all products from corrosion. The need for periodic inspections cannot be overemphasized. No product can keep operating at its rated capacity
indefinitely. Periodic inspections help determine when to replace a product and reduce
rigging hazards. Keep inspection records to help pinpoint problems and to ensure periodic inspection intervals.
Rust damage is another potential hazard. When in doubt about the extent of corrosion
or other damage, withdraw the items from service.
Destroy, rather than discard, items that have been judged defective. They might be
used again by someone not aware of the hazard of the defect.
DEFINITIONS
WORK LOAD LIMIT (WLL) - The Work Load Limit is the maximum load which should
ever be applied to the product, even when the product is new and when the load is uniformly applied - straight line pull only.
Avoid side loading. Never exceed the Working Load Limit.
PROOF TEST LOAD (PROOF LOAD) - The term “Proof Test” designates a quality
control test applied to the product for the sole purpose of detecting defects in material or
manufacture. The Proof Test Load (usually twice the Work Load Limit ) is the load which
the product withstood without deformation when new and under laboratory test conditions.
A constantly increasing force is applied in direct line to the product at a uniform rate of
speed on a standard pull testing machine.
BREAKING STRENGHT/ULTIMATE STRENGTH - Do not use breaking strengths as
criterion for service or design purpose. Refer to the Work Load Limit instead.
Breaking strength is the average force at which the product, in the condition it would leave
the factory, has been found by representative testing to break when a constantly increasing force is applied in direct line to the product at a uniform rate of speed on a standard
pull testing machine.
REMEMBER: Breaking strengths, when published, were obtained under controlled
laboratory conditions that are almost always impossible to duplicate in
actual use.
DESIGN FACTOR - (sometimes referred to as safety factor) - An industry term denoting
theoretical reserve capability. Usually computed by dividing the catalog Breaking
Strength by the catalog Work Load Limit and generally expressed as a ratio. For example: 5 to 1.
SHOCK LOAD - A load resulting from the rapid change of movement, such as impacting,
jerking of swinging of a static load. Sudden release of tension is another form of shock
loading. Shock loads are generally significantly greater than static loads. Any shock
loading must be considered when selecting the item for use in a system. AVOID SHOCK
LOADS.
Due to the diversity of the products involved and uses to which they can be put, it would
be counterproductive to make blanket recommendations for inspections procedures and
frequency. Best results will be achieved when qualified personnel base their decisions on
information from rigging and engineering manuals and on experience from actual use in
the field.
Frequency of inspection will depend on environmental conditions, application, storage or
product prior to use, frequency of use, whether or not life, limb or valuable property are at
Page 2
BE
ON THE
SAFE SIDE
CRANE INSPECTION
OSHA Certified Crane and Hoist Inspection • Certified Load Weight Testing
Bridge Cranes • Monorails • Crawler • Hydraulic Cranes • Jib Cranes • OSHA Training
HOIST REPAIR
Certified Chain • Lever • Electric Hoist Repair and Testing PER ANSI B30. Specifications
Manual • Electric • Air
RENTALS
Hoist/Manual & Electric • Air Tuggers • Winches
Blocks up to 100 Ton, Load Cells • Heavy Haul Skates
WIRE ROPE
All Sizes 1/16” to 2” Diameter, 6 x 19 • 6 x 37 • 19 x 19• 35 x 7 • Constructex • Dyform
IWRC and Fibercore • Galvanized and Stainless Steel Cable
SLINGS & TIE DOWNS
Wire Rope Chokers and Bridles • Boom Pendants • Synthetic Web Slings and Bridle
Alloy Chain Slings and Bridles • Polyester Truck Tie Downs • Ratchet Assemblies
CHAIN
G8 Alloy • G7 Transport • G4 Hi-Test • G3 Proof Coil • Load Binders • Binder Chains
ROPE/CORDAGE
Nylon • Manila • Combo • Poly • Polyester & Nylon Double Braid
Splicing Capabilities, 3 Strand and Double Braid • 6/8/12 Strand Ropes
OIL SORBENTS
Pads • Rolls • Socks • Particulate Booms • Skirted Booms • Turbidity Curtains
HOIST/MONORAIL/BRIDGE CRANES
Manual • Electric • Air Hoist • Chain Falls • Lever Hoist •Trolleys • Bridge Cranes & Monorails • Jib Cranes
RIGGING HARDWARE
Shackles • Turnbuckles • Clips • Hooks • Blocks • Snatch Blocks • Swivels • Sockets • Overhaul Balls
Lifting Clamps • Trolleys • Winches • Ratchet Pullers • Lifting Eyes
MARINE HARDWARE AND SUPPLIES
Galvanized Bolts • Nuts • Washers • Tie Back Rods • All Thread Rods • Nails • Staples • Eye Bolts and Lags
Pile Guides • Cleats • Fendering • Filtercloth • IPE Decking • S/S Screws & Guns • Barge Lights & Batteries
SAFETY AND FALL PROTECTION
100% Tie Off Lanyards • Retractable Lanyards • Body Harnesses • Rope Grabs
Life Lines • Anchors • Fall Protection • Horizontal & Vertical Lifeline Systems
Page 3
SINGLE LEG SLINGS
IWRC - IPS
(EIPS capacity is approx. 15% higher)
Rated capacities of basket hitches
are based on a minimum diameter
of curvature at the point of load
contact 40 times the rope diameter
for slings 1/4” thru 1” diameter and
25 times the rope diameter for
slings 1 1/8” diameter and larger.
TWO LEG BRIDLE SLINGS
Rated Capacities in Tons (2000 lb) IWRC - IPS
(EIPS capacity is approx. 15% higher)
Page 4
Rated Capacities in Tons (2000 lb) IWRC - IPS
(EIPS capacity is approx. 15% higher)
THREE LEG BRIDLE SLINGS
FOUR LEG BRIDLE SLINGS
Rated Capacities in Tons (2000 lb) IWRC - IPS
(EIPS capacity is approx. 15% higher)
Page 5
CHOKER TYPES & CAPACITIES
IWRC - IPS
(EIPS capacity is approx. 15% higher)
CHOKER HITCH RATED CAPACITY ADJUSTMENT
Page 6
OPEN/CLOSED SWAGE SOCKETS
(EIPS capacity is approx. 15% higher)
IWRC - IPS
Page 7
BRIGHT WIRE ROPE - 6 x 19 CLASS
Page 8
BRIGHT WIRE ROPE - 6 x 36 CLASS
Page 9
EFFECTS OF ANGLES ON SLING CAPACITIES
Vertical
sling angle
0˚
WIRE ROPE SLING REJECTION CRITERIA
Page 10
SYNTHETIC WEB SLINGS - CARE
CLEAN SLINGS ARE EASIER TO INSPECT, STRONGER AND LAST LONGER!
(1-5 Using Code Letters - EE, EN - TCA etc.)
See the following pages for
descriptions and diagrams of Types 1-5
Page 11
SYNTHETIC WEB SLINGS
1 PLY
TCS
Vertical
TTS
*Steel hardware not
available on 1 inch
Choker
Basket
1-901 1 inch
1,600
1,300
3,200
1-902 2 inch
3,200
2,600
6,400
1-903 3 inch
4,800
3,800
9,600
1-904 4 inch
1-906 6 inch
6,400
9,600
5,100
7,700
12,800
19,200
1-908 8 inch
12,800
10,200
25,600
1-910 10 inch
16,000
12,800
32,000
1-912 12 inch
19,200
15,400
38,400
**1 Ply with steel
hardware available
in Type 1-TCS only
(3 & 4 Ply also available)
EEF
2 PLY
Vertical
Choker
EET
Basket
2-901 1 inch
3,200
2,600
6,400
2-902 2 inch
6,400
5,100
12,800
2-903 3 inch
8,900
7,100
17,800
2-904 4 inch
2-906 6 inch
11,500
16,300
9,200
13,100
23,000
32,600
2-908 8 inch
20,500
16,400
41,000
2-910 10 inch
24,000
19,200
48,000
2-912 12 inch
26,900
21,500
53,700
˚
(3 & 4 Ply also available)
EN
1 PLY
Vertical
1-901
1-902
1-903
1-904
1-906
1-908
1-910
1-912
1 inch
2 inch
3 inch
4 inch
6 inch
8 inch
10 inch
12 inch
3,200
6,400
9,600
12,800
19,200
25,600
32,000
38,400
2 PLY
Choker
2,600
5,100
7,700
10,200
15,400
20,500
25,600
30,700
Basket
Vertical
6,400
12,800
19,200
25,600
38,400
51,200
64,000
76,800
2-901 1 inch
2-902 2 inch
2-903 3 inch
2-904 4 inch
2-906 6 inch
2-908 8 inch
2-910 10 inch
2-912 12 inch
Page 12
6,400
12,800
17,800
23,000
32,600
41,000
48,000
53,700
Choker
5,100
10,200
14,200
18,400
26,100
32,800
38,400
43,000
Basket
12,800
25,600
35,500
46,100
65,300
81,900
96,000
107,400
Gray Cordura and Nylon Wear Pads
ENDLESS ROUND SLINGS
SPECIFICATIONS AND RATED CAPACITY IN POUNDS
Color
Code
Purple
Green
Yellow
Tan
Red
White
Blue
Orange
Orange
Orange
Orange
Orange
Orange
Size
1
2
3
4
5
6
7
8
9
10
11
12
13
Approx.
Body
Diameter
Inches
0.60
0.80
1.00
1.20
1.30
1.40
1.55
1.75
1.95
2.35
3.15
3.95
4.80
Vertical
2,600
5,300
8,400
10,600
13,200
16,800
21,200
25,000
31,000
40,000
53,000
66,000
90,000
Choker
2,100
4,200
6,700
8,500
10,600
13,400
17,000
20,000
14,800
32,000
42,400
52,800
72,000
Basket
5,200
10,200
16,800
21,200
26,400
33,600
42,400
50,000
62,000
80,000
106,000
132,000
180,000
60 Degree
4,500
9,200
14,500
18,400
22,900
29,100
36,700
43,300
53,700
69,300
91,800
114,300
155,900
45 Degree
3,700
7,500
11,900
15,000
18,700
23,800
30,000
35,400
43,900
56,600
74,900
93,300
127,300
Warning: Horizontal sling angles less than 30 degrees shall not be used.
Page 13
ALLOY CHAIN SLINGS - GRADE 80
1. Determine the weight and configuration of the load(s) to be lifted.
2. Determine the type of chain sling required according to weight and configuration.
3. Determine the size of the body chain according to the working load limits* *. Be sure to take into consideration the effect of
the required angle.
4. Determine the reach required to give the desired angle. The reach is measured from the upper bearing surface of the master link to the bearing surface of the lower attachment.
* * Working load limit:
The working load limit
is the maximum load in
pounds which should
ever be applied to
chain, even when chain
is new, and when load
is uniformly applied in
direct tension to a
straight length of chain.
**
The life and strength of Grade 80 chain slings depend on proper inspection, maintenance and use.
For additional information, refer to ANSI B30.9 and OSHA 1910.184.
CARE
Chain requires careful storage and regular maintenance.
• Store chains on an A frame in a clean, dry place.
• To avoid corrosion, oil chains before prolonged storage.
• Do not heat Grade 80 chain; this will alter its thermal treatment.
• Do not plate or change surface finish of chain. Contact us for special requirements.
USE
To protect both operators and materials, observe these precautions when using chain slings:
• Before use, inspect chain and attachments following the instructions under “INSPECTION” below.
• Do not exceed working load limit. Any of the factors listed here can reduce the load the chain will hold:
○ Acceleration in rate of load application – can produce dangerous overloading.
○ Variation in the angle of the load to the sling – as the angle decreases, the working load of the sling will increase.
○ Twisting, knotting or kinking – subjects links to unusual loading, decreasing the working load of the sling.
○ Use for purposes other than those for which slings are intended – can reduce the working load of the sling.
○ Free chain of all twists, knots and kinks.
○ Center load in hook(s); hook latches must not support load.
○ Avoid sudden jerks when lifting and lowering.
○ Balance all loads; avoid tipping of loads.
○ Use pads around sharp corners.
○ Do not drop load on chains.
○ Match the size and working load limit of attachments such as hooks or rings to the size and working load limit of the chain.
○ For overhead lifting, use only alloy chain and attachments (Grade 80).
INSPECTION
It is important both to inspect chain slings regularly and to keep a record of all chain inspections. Follow this guide for such an inspection
system.
• Before inspecting, clean chains with a non-acid/non-caustic solvent so that marks, nicks, wear and other defects are visible.
• Inspect each link for these conditions to remove from service:
○ Twists or bends.
○ Nicks or gouges.
○ Excessive wear at bearing points.
○ Stretch.
○ Distorted or damaged master links, coupling links or attachments especially spread in throat opening of hooks.
• Mark plainly with paint each link or attachment showing any of the conditions listed here to indicate rejection; remove from service until
properly repaired.
Page 14
ALLOY CHAIN SLINGS - GRADE 80
Grade 80 Alloy Chain Slings are designated throughout the
industry by the following symbols:
First Symbol (Basic type)
S Single Chain Sling with master & hook or hook each end
C Single Choker Chain Sling with masterlink each end
D Double Chain Sling with standard masterlink and hooks
T Triple Chain Sling with standard masterlink and hooks
Q Quadruple Chain Sling with standard masterlink and hooks
Second Symbol (Type of masterlink or end link)
O Standard Oblong masterlink – recommended for all types
P Pear shaped masterlink – available on request
Third Symbol (Type of Hooks)
S Sling Hook
G Grab Hook
F Foundry Hook
90˚
TYPE CO
TYPE SOS
TYPE DOS
TYPE SOG
TYPE DOG
45˚
30˚
60˚
45˚
30˚
60˚
TYPE QOG
TYPE TOS
Alloy Slings can be assembled
with shortening hooks.
Page 15
Manual & Electric
Hoists
HOIST and CRANE SYSTEMS
Bridge Crane Systems
Air Hoists
Double
chain fall
line
6 Ton
Trolleys & Beam Clamps
Some items available for rental.
Page 16
CAROLINA’S RIGGING - CRANE INSPECTION DIVISION
Crane Division capabilities:
Annual, Quarterly, Monthly inspections
Preventive maintenance programs
OSHA compliance inspections
New cranes (including runway and electrification)
New hoists and trolleys
Variable frequency drives (VFDs)
Operator training
Load testing to 100 tons, using free weights
Electrical or capacity upgrades
Conductor bar and festoon systems
Radio remote systems
24/7 emergency service
Workstation bridge, monorail and jib cranes
Custom design and engineering
Page 17
TIE DOWN EQUIPMENT
1” Utility Straps with “S” Hooks - 400 lbs. Working Load Limit
2” Ratchet Straps - 3,333 lbs. Working Load Limit
3” Ratchet Straps - 3,250 lbs. Working Load Limit
4” Ratchet Straps - 3,750 lbs. Working Load Limit
End Fittings Options: Same as above for Ratchet Straps
Page 18
HARDWARE - TOOLS - FITTINGS
Hook & Hook
HOIST RINGS
Page 19
SAFETY EQUIPMENT
Rope Grab
Universal
2-D Ring
3-D Ring
Ironworker
Rope Lanyards
Web Lanyards
Shock Absorbers
Tie Back Lanyards
100% Tie-off Lanyards
Page 20
•
•
•
•
ALL STEEL
SOLID WELDED
OPTIONS AVAILABLE
ACCESSORIES
•
•
TAMPING BLOCKS
LIFTING LUGS
TITAN
•
SAFETY PAINTED
BASIC 5, 6 & 8
•
•
BASIC 3
LIFTABLE
HIGH TAPERED
•
DRAG BAR
•
ROLL-UP BOTTOM
FREE STANDING
BASIC BEDDING
•
WALK BAR
10 TONS CAPACITY
Page 21
SLING GUIDELINES
ANSI and OSHA Regulations
Page 22
JOHNSON ARCHITECTURAL HARDWARE
WE ARE PROUD DISTRIBUTORS FOR:
J. D. Neuhaus
Newco Manufacturing
Skookum
Hilman Rollers
CM Hoists & Forgings
Morse-Starrett
The Crosby Group
Chicago Hardware
Seattle Glove
Cooper Tools
Caldwell Group
Tandemloc
Harrington Hoist
Thern Winches/Tuggers
Taylor Chain
Samson Rope
Yale Cordage
Muncy/Upson Walton
Safewaze Fall Protection
Klein Tools
Laclede
DBI/Protecta Fall Protection
Bridon American Wire Rope
Jet
Rud Chain
Actek Hoist Rings
KWS
Gunnebo Johnson
Renfroe Plate Clamps
Ohio Hoist & Puller
Johnson Architectural Hardware
Block Division, Inc.
Maritime Cordage
Nabrico Deck Hardware
Zinco Hydraulics
Safety Clamps
Dica Outrigger Pads
Pewag
Seahawk Paint
Wyeth-Scott Power Pullers
Spanset
Norco
Virginia Fasteners
Tuffy HP Slings
Letellier
Miller Construction Products
Spanco
Little Mule
Peck & Hale
My-Te
Page 23