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OperationManual DN CINEO2560

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CINEO C2560
ProCash 8150
Operating Manual
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CINEO C2560 / ProCash 8150 - Operating Manual
01750186618 D
CINEO C2560
ProCash 8150
Operating Manual
March Edition 2013
Copyright © Information and trademarks
© WINCOR NIXDORF International GmbH 2013
All rights, including rights of translation
and rights of reproduction by reprinting,
copying or similar methods, even of
parts, are reserved.
Any violations give rise to a claim for
damages.
All rights, including rights created by
patent grants or registration of a utility
model or design, are reserved. Delivery
subject to availability; right of technical
modifications reserved.
All names of hardware and software
products mentioned in this manual are
trade names and/or trademarks of their
respective manufacturers.
This manual was
produced using paper
treated with chlorine-free
bleach.
CINEO C2560 / ProCash 8150 - Operating Manual
01750186618 D
Contents
Introduction ...............................................................................................
Symbols used in this manual ......................................................................
Important safety precautions ......................................................................
General power interruption .........................................................................
1
1
2
4
Device Overview ....................................................................................... 9
Device types ............................................................................................... 9
Components ............................................................................................. 10
Controls..................................................................................................... 12
Overall view ......................................................................................... 12
Control panel ....................................................................................... 14
Control panel from below ..................................................................... 16
Rear view ............................................................................................. 17
Door of operating unit open ................................................................. 19
Equipment carriage pulled out ............................................................. 20
Equipment carriage A ..................................................................... 20
Equipment carriage B ..................................................................... 21
Safe opened ........................................................................................ 22
Keypad privacy shield ............................................................................... 26
Basic Operation ......................................................................................
General information ..................................................................................
Calling the product-specific software ........................................................
Opening/closing the device doors .............................................................
Opening/closing the operator panel window ........................................
Opening / closing the door of the operating unit ..................................
Pulling out / pushing in the control panel .............................................
Lifting up/pushing down the operator panel .........................................
Pulling out/pushing in equipment carriage A .......................................
Pulling out/pushing in the equipment carriage B .................................
Pulling out/pushing in the cash media dispenser.................................
Pulling out/pushing in the CCDM head module ...................................
Pulling out/pushing in the cassette module of the CCDM ...................
Pulling out/pushing in the deposit module ...........................................
Switching the device on ............................................................................
Switching the device off ............................................................................
Setting the loudspeaker volume ...............................................................
Switching the monitor on...........................................................................
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Contents
Setting the volume of the headphone jack ................................................
Opening/closing the safe door ..................................................................
Opening/closing the safe door (with factory setting) ............................
Opening the safe door (with factory setting) ...................................
Closing the safe door (with factory setting) .....................................
Changing the key and number combination locks ...............................
Changing the key lock .....................................................................
Changing the number combination lock .........................................
Setting the new 3-number code, e.g. 60 - 33 - 43 ..........................
Opening / closing the safe door (with customized lock) .......................
Opening the safe door ....................................................................
Closing the safe door ......................................................................
Opening/closing the inside door ................................................................
Scanning barcodes ...................................................................................
'Remote status indicator' ...........................................................................
Replacing the card logo (without barcode reader) ....................................
Logo dimensions ..................................................................................
Replacing the logo ...............................................................................
Replacing the card logo (with barcode reader) .........................................
Logo dimensions ..................................................................................
Replacing the logo ...............................................................................
Replacing the logo in the keyboard table ..................................................
Logo dimensions ..................................................................................
Replacing the logo ...............................................................................
Replacing the logo in the tunnel unit .........................................................
Logo dimensions ..................................................................................
Replacing the logo ...............................................................................
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Operator panel 04.................................................................................... 75
Keys and indicators ................................................................................... 76
Operator panel 05.................................................................................... 81
Keys and indicators ................................................................................... 82
Operator panel 06.................................................................................... 85
Keys and indicators ................................................................................... 86
CMD-V4 Horizontal Cash-Out ................................................................
Modules and function elements ................................................................
Functional components and controls ........................................................
Cash-out cassette .....................................................................................
Reject / retract cassette ............................................................................
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Avoidance of problems and damage ........................................................ 96
Safety precautions ............................................................................... 96
Removing the cassette ............................................................................. 97
Opening the cassette ................................................................................ 98
Emptying the reject/retract cassette ......................................................... 99
Setting the low cash sensor .................................................................... 100
Setting the note width ............................................................................. 101
Removing the banknotes ................................................................... 101
Disengaging the banknote rails ......................................................... 102
Disengaging the banknote rail – note width less than 110 mm
(4.33") ........................................................................................... 103
Inserting the banknote rail ................................................................. 104
Inserting the banknote rail – note width less than 110 mm
(4.33") ........................................................................................... 106
Setting the banknote height .................................................................... 107
Filling the cash-out cassette ................................................................... 109
Preparing the cash-out cassette ........................................................ 109
Preparing the banknote bundles ........................................................ 111
Inserting banknote bundles................................................................ 112
General refill notes ....................................................................... 112
New and used banknote bundles ................................................. 113
Deformed banknote bundles ........................................................ 113
Special comments for deformed banknotes ................................. 115
Inserting the cassette .............................................................................. 118
Closing the cassette .......................................................................... 118
Inserting the cassette......................................................................... 119
Cassette initialization .............................................................................. 120
Determining the reference value............................................................. 120
Troubleshooting ...................................................................................... 122
Overview of sensors and electromechanical components ................ 122
Meaning of abbreviations and symbols ............................................. 123
Electrical elements ....................................................................... 123
Status messages (CMD controller) ......................................................... 125
Checking the banknote paths ................................................................. 131
Checking the vertical transport .......................................................... 132
Checking the dispensing areas ......................................................... 133
Checking the stacker and output transport ........................................ 134
Function test ........................................................................................... 136
Technical data ........................................................................................ 139
Cash-out cassette .............................................................................. 139
Reject / retract cassette ..................................................................... 139
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CMD-V5 Horizontal Cash-Out ..............................................................
View of Rearload unit with horizontal output ...........................................
Important safety precautions ...................................................................
CINEO cassettes.....................................................................................
Overview ............................................................................................
CINEO cassettes concept ..................................................................
Manipulation monitoring .....................................................................
Status messages of the LED .............................................................
Standard cassette Basic/Midrange ....................................................
Standard cassette Basic/Midrange opened ..................................
Compact cassette Basic/Midrange ....................................................
Compact cassette Basic/Midrange opened ..................................
Standard cassette High End ..............................................................
Standard cassette High End opened ............................................
Compact cassette High End ..............................................................
Compact cassette High End opened ............................................
Reject / retract cassette .....................................................................
Banknote toning technique ................................................................
Banknote toning technique processes ..........................................
Description of processes .........................................................
In Branch (at the branch outlet) ..........................................
CIT (armored transport company) ......................................
CIT with case (armored transport company with case) ......
Standard drum (Standard) ..................................................
Limiting value ...........................................................................
Timer .......................................................................................
Transport timer ...................................................................
Open safe timer ..................................................................
Alarm timer .........................................................................
Case timer ..........................................................................
Modes of the banknote toning technique - High End CINEO
cassette.........................................................................................
OFF mode (cassette configuration = In Branch *) ...................
OFF mode (cassette configuration = CIT, CIT with Case) ......
Transport mode .......................................................................
Open shutter mode ..................................................................
Open safe mode ......................................................................
Safe mode ...............................................................................
Trustee mode ..........................................................................
Inking mode .............................................................................
Service note .............................................................................
LED display – Power supply...............................................................
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Handling the CINEO cassettes ...............................................................
Safety instructions .............................................................................
CINEO cassette .................................................................................
Removing cassettes .....................................................................
Inserting cassettes........................................................................
Reject / retract cassette...........................................................
CINEO cassettes .....................................................................
Inserting the high end cassette in the docking station ..................
Removing the cassette from the docking station..........................
Opening the reject/retract cassette ..............................................
Emptying the reject/retract cassette .............................................
Closing the reject/retract cassette ................................................
Opening the cassette....................................................................
Closing the cassette .....................................................................
Removing/refilling banknotes .......................................................
Refill notes ....................................................................................
Preparing banknotes ...............................................................
Cassette initialization .........................................................................
Sensors and electromechanical components .........................................
CMD-V5 with horizontal output transport RL .....................................
Meaning of abbreviations and symbols .............................................
Stacker and output transport ........................................................
Components of dispensing unit and cassette ...............................
Checking the banknote paths .................................................................
Checking the vertical transport ..........................................................
Checking the dispensing areas .........................................................
Checking the stacker and output transport ........................................
Stacker wheel area .......................................................................
Single reject area ..........................................................................
Gear tracks of the stacker and output transport ...........................
Horizontal output .....................................................................
Settings ...................................................................................................
Fundamentals ....................................................................................
Setting the CINEO cassettes to the needed banknote size ...............
Setting the banknote width in the CINEO cassettes ..........................
Setting the banknote height in the CINEO cassettes ........................
Technical Data ........................................................................................
Standard cassette Basic/Midrange ....................................................
Compact cassette Basic/Midrange ....................................................
Standard cassette High End ..............................................................
Compact cassette High End ..............................................................
Reject / retract cassette .....................................................................
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Contents
Printing cassette (TH60) ....................................................................... 215
Deposit unit ...........................................................................................
Components ............................................................................................
Functionality ............................................................................................
Operational concept ................................................................................
Function sequence ..................................................................................
Dispensing an envelope .....................................................................
Insertion of a filled envelope ..............................................................
Inserting envelopes .................................................................................
Envelopes open along the long side ..................................................
Envelopes open along the short end..................................................
The deposit boxes ...................................................................................
Deposit boxes (standard) ...................................................................
Function elements ........................................................................
Removing the 'small' and/or 'large' deposit box (standard) ..........
Removing the 'large' deposit box without lock (standard).............
Opening / closing the 'small' and/or 'large' deposit box
(standard)......................................................................................
Opening / closing the 'large' deposit box without lock
(standard)......................................................................................
Inserting the 'small' and/or 'large' deposit box (standard) .............
Inserting the 'large' deposit box without lock (standard) ...............
Safety deposit box..............................................................................
Box controls ..................................................................................
Function elements of box..............................................................
Removing the safety deposit box ..................................................
Opening / closing the safety deposit box with lock .......................
Opening / closing the lead-sealed safety deposit box...................
Inserting the safety deposit box ....................................................
Unlatching the safety deposit box in an emergency .....................
Changing the print cartridge ....................................................................
Removing the print cartridge ..............................................................
Inserting the print cartridge ................................................................
Testing the deposit unit ...........................................................................
Overview of test programs .................................................................
Calling and selecting a test program ..................................................
Malfunctions ............................................................................................
Status messages at the cassette control (safety deposit box only) ...
Status display overview......................................................................
Troubleshooting .................................................................................
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Envelope specifications ..........................................................................
Dimensions ........................................................................................
Color requirements ............................................................................
Consumables ..........................................................................................
Cleaning and maintenance .....................................................................
258
258
259
259
259
Check/cash deposit module (CCDM) .................................................. 261
Receipt Printer NP07A ..........................................................................
Function elements and controls ..............................................................
Printer control panel ................................................................................
Position of control mark sensor ..............................................................
Printer accessories .................................................................................
Basic settings ..........................................................................................
Selecting the roll holder .....................................................................
Setting the paper-low sensor .............................................................
Positioning the control mark sensor ..................................................
Setting the paper roll width ................................................................
Paper-low sensor / paper-out sensor ......................................................
Paper-low sensor (adjustable) ...........................................................
Paper-out sensor ...............................................................................
Replacing the ribbon cartridge ................................................................
Replacing the paper roll ..........................................................................
Removing the paper roll.....................................................................
Inserting the paper roll .......................................................................
ERROR LED blinking pattern .................................................................
Recoverable errors ............................................................................
Unrecoverable errors .........................................................................
Problems .................................................................................................
Paper jam ..........................................................................................
Removing scraps of paper from the presenter .............................
Setting the cutter to home position ...............................................
Removing scraps of paper from the printing unit..........................
Control mark detecting error ..............................................................
Cutter error ........................................................................................
Remedying poor print quality .............................................................
Temperature error print head ............................................................
No supply voltage ..............................................................................
Cleaning the sensors .........................................................................
Other problems ..................................................................................
Consumables ..........................................................................................
Ribbon cartridges...............................................................................
263
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Contents
Print head ...........................................................................................
Paper products ...................................................................................
Paper specification .............................................................................
Receipt roll dimensions ......................................................................
Control mark print ..............................................................................
Control mark dimensions ...................................................................
Preprinted receipts .............................................................................
295
295
296
296
296
297
298
Receipt printer TP07A/TP07A-2 ...........................................................
Functional components and controls ......................................................
TP07A ................................................................................................
TP07A-2 .............................................................................................
Printer control panel ................................................................................
Position of control mark sensor...............................................................
Printer accessories..................................................................................
Roller holders .....................................................................................
Basic settings ..........................................................................................
Selecting the roller holder ..................................................................
Setting the paper-low sensor .............................................................
Positioning the control mark sensor ...................................................
Changing the position of the control mark sensor on the
thermal print side ..........................................................................
Changing the position of the control mark sensor on the rear ......
Changing the position of the control mark sensor between the
thermal print side and the rear ......................................................
Paper-low sensor / paper-out sensor ......................................................
Paper-low sensor ...............................................................................
Paper out sensor ................................................................................
Replacing the paper roll ..........................................................................
Removing the paper roll .....................................................................
Inserting the paper roll .......................................................................
Blinking diagram of ERROR-LED ...........................................................
Recoverable errors ............................................................................
Unrecoverable errors .........................................................................
Malfunctions .......................................................................................
Paper jam .....................................................................................
Removing scraps of paper from the presenter ........................
Removing scraps of paper from the thermal printing unit........
Setting the cutter to home position ....................................................
Control mark recognition error ...........................................................
Cutter error .........................................................................................
Temperature error thermal print head................................................
299
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Remedying poor print quality .............................................................
No supply voltage ..............................................................................
Cleaning the sensors .........................................................................
Other problems ..................................................................................
Consumables ..........................................................................................
Thermal array ....................................................................................
Paper products ..................................................................................
Paper specification ............................................................................
Receipt roll dimensions......................................................................
Control mark print ..............................................................................
Control mark dimensions ..............................................................
Pre-printing receipts...........................................................................
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340
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341
341
341
341
342
342
342
344
Journal Printer NP06 ............................................................................
Function elements and controls ..............................................................
Printer control panel ................................................................................
Printer accessories .................................................................................
Paper-low sensor / paper-out sensor ......................................................
Paper low sensor ...............................................................................
Paper out sensor ...............................................................................
Replacing the ribbon cartridge ................................................................
Replacing the paper roll ..........................................................................
Removing the paper roll.....................................................................
Inserting the paper roll .......................................................................
ERROR LED blinking pattern .................................................................
Errors that can be remedied by the customer ...................................
Unrecoverable errors .........................................................................
Problems .................................................................................................
Paper jam ..........................................................................................
Paper motion error .............................................................................
Remedying poor print quality .............................................................
Print head temperature error .............................................................
No supply voltage ..............................................................................
Cleaning the sensors .........................................................................
Other problems ..................................................................................
Consumables ..........................................................................................
Ribbon cartridges...............................................................................
Print head ..........................................................................................
Paper products ..................................................................................
Paper specifications...........................................................................
Journal roll dimensions ......................................................................
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Journal printer TP06 .............................................................................
Function elements and controls ..............................................................
Printer control panel ................................................................................
Printer accessories..................................................................................
Paper-low sensor / paper-out sensor ......................................................
Paper low sensor ...............................................................................
Paper out sensor ................................................................................
Replacing the paper roll ..........................................................................
Removing the paper roll .....................................................................
Inserting the paper roll .......................................................................
ERROR LED blinking pattern ..................................................................
Errors that can be remedied by the customer ....................................
Unrecoverable errors .........................................................................
Problems .................................................................................................
Paper jam ...........................................................................................
Remedying poor print quality .............................................................
Temperature error thermo print head ................................................
No supply voltage...............................................................................
Cleaning the sensors .........................................................................
Other problems ..................................................................................
Consumables ..........................................................................................
Thermo array .....................................................................................
Paper products ...................................................................................
Paper specifications ...........................................................................
Journal roll dimensions ......................................................................
371
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375
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376
377
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382
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384
384
387
388
388
389
389
390
390
390
390
391
Forms Printer TP20/TP22 .....................................................................
Overview with intermediate transport ......................................................
Forms Printer TP20/TP22 .......................................................................
Function elements and controlsTP20 ................................................
TP22 .............................................................................................
Printer control panel ......................................................................
Replenishing the paper supply ...........................................................
Removing paper .................................................................................
Messages on the status display screen .............................................
Error messages and warnings ......................................................
Loader messages .........................................................................
Malfunctions .......................................................................................
Eliminating a paper jam in the drum .............................................
Eliminating a paper jam in the document feed..............................
Remedying poor print quality / paper jams caused by marking
errors (TP20) ................................................................................
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Remedying poor print quality / paper jams caused by marking
errors (TP22) ................................................................................
Initiating a test print.......................................................................
Cleaning and care ..............................................................................
Paper specifications...........................................................................
ThermoPaper specification for TP20/TP22, Z-fold .......................
Eliminating a paper jam in the intermediate transport ............................
Jam in the output transport ................................................................
Jam in the reject transport .................................................................
Emptying the reject tray ..........................................................................
413
419
426
427
427
429
429
430
431
Coin Dispenser Module CM2-O-4H/8H................................................
Overview of versions...............................................................................
Function elements and controls ..............................................................
Overall view .......................................................................................
CM2-O-4H ....................................................................................
CM2-O-8H ....................................................................................
View with opened coin hoppers .........................................................
CM2-O-4H ....................................................................................
CM2-O-8H ....................................................................................
Coin hopper .......................................................................................
Opening/closing the securing bracket.....................................................
CM2-O-4H .........................................................................................
Opening it .....................................................................................
Closing ..........................................................................................
CM2-O-8H .........................................................................................
Opening it .....................................................................................
Closing ..........................................................................................
Loading the coin hoppers........................................................................
Emptying the coin hoppers .....................................................................
Eliminating a coin jam .............................................................................
Eliminate a coin jam in the coin chute ...............................................
CM2-O-4H ....................................................................................
CM2-O-8H ....................................................................................
Eliminate a coin jam in the coin hopper .............................................
Cleaning and maintenance .....................................................................
Cleaning the coin hopper ...................................................................
Cleaning the coin chute .....................................................................
CM2-O-4H ....................................................................................
CM2-O-8H ....................................................................................
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441
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453
454
Passbook module PUxx ....................................................................... 455
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Check scanner....................................................................................... 457
Anti-Skimming module II ......................................................................
Anti-Skimming module II DD ...................................................................
General information on the functions .................................................
ASKIM control and indicator...............................................................
Status messages ...............................................................................
Resetting the alarm ............................................................................
Calibration ..........................................................................................
Anti-Skimming module II D .....................................................................
ASKIM indicator .................................................................................
Status messages ...............................................................................
459
459
459
460
461
462
463
464
464
465
Card reader CHD V3x (CHD V2CU) ......................................................
Controls ...................................................................................................
Standard version ................................................................................
ACT version .......................................................................................
Security Access Module (SAM) ...............................................................
Inserting the SAM module .......................................................................
Removing an arrested ID card ................................................................
Inserting an ID card .................................................................................
Depositing retained ID cards ...................................................................
Cleaning ..................................................................................................
Cleaning procedure ............................................................................
Troubleshooting ......................................................................................
Manual card transport ........................................................................
467
468
468
469
470
470
473
475
476
476
477
478
479
Card reject tray ...................................................................................... 481
Emptying the card reject tray .................................................................. 482
Card Reject Box ....................................................................................
Version overview .....................................................................................
Function elements ...................................................................................
Opening the card reject box ....................................................................
Closing the card reject box......................................................................
483
483
484
484
486
Card reject box (removable) ................................................................
Function elements ...................................................................................
Status display ..........................................................................................
Removing the card reject box .................................................................
487
487
488
489
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Opening the card reject box.................................................................... 490
Closing the card reject box ..................................................................... 491
Pushing in the card reject box ................................................................ 492
Card Reject Module ..............................................................................
Version overview.....................................................................................
Function elements ..................................................................................
Opening the reject cassette ....................................................................
Removing ID cards .................................................................................
Tilting the reject cassette ...................................................................
Removing the reject cassette ............................................................
Closing the reject cassette......................................................................
Inserting the removed reject cassette................................................
Closing the reject cassette ................................................................
Faults ......................................................................................................
Reject cassette full ............................................................................
Photosensor dirty ...............................................................................
Foreign objects in the transport path .................................................
493
494
495
496
497
497
497
498
498
498
500
501
502
502
Hybrid DIP Reader ................................................................................
Function elements ..................................................................................
How the hybrid DIP reader works ...........................................................
Inserting an ID card ................................................................................
Installation position: track facing down ..............................................
Installation position: track facing up ...................................................
Installation position: track facing right ................................................
Security Access Module (SAM) ..............................................................
Inserting the SAM module .................................................................
Problems .................................................................................................
Cleaning ..................................................................................................
503
503
504
504
505
505
505
506
507
508
508
Barcode Reader BR 02 .........................................................................
Important safety precautions ..................................................................
Admissible scanning range .....................................................................
Problems .................................................................................................
Technical data ........................................................................................
509
509
510
512
512
2D barcode reader IS4920 ....................................................................
Important safety precautions ..................................................................
Malfunctions ............................................................................................
Technical data ........................................................................................
Electrical characteristics ....................................................................
513
513
514
515
515
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Contents
Optical characteristics ........................................................................
Light source for the image sensor ................................................
Image sensor ................................................................................
Physical characteristics ......................................................................
Ambient conditions .............................................................................
Safety standards ................................................................................
Decoding ............................................................................................
515
515
515
516
516
516
517
Relay Panel for External Features USB ..............................................
Technical data .........................................................................................
Description of connectors ..................................................................
Terminal diagram ...............................................................................
Sample connection of customer feedback .........................................
519
520
520
522
522
UPS PW 5115 .........................................................................................
Overview of versions ...............................................................................
Controls ...................................................................................................
Front side ...........................................................................................
Rearside (120 V version) ...................................................................
Rear side (230 V version) ..................................................................
Initial operation ........................................................................................
Operating the UPS ..................................................................................
Switching on .......................................................................................
Switching off .......................................................................................
Standby mode ....................................................................................
Self-test ..............................................................................................
Indications/Troubleshooting ....................................................................
Resetting the alarm ............................................................................
Malfunctions .......................................................................................
Replace the battery .................................................................................
Maintenance and Service ........................................................................
Technical data .........................................................................................
523
524
525
525
526
527
528
528
529
530
530
531
532
532
533
537
541
541
Malfunctions .......................................................................................... 543
General information................................................................................. 543
Malfunctions of the safe .......................................................................... 543
Cleaning, Service and Maintenance ....................................................
Cleaning the housing ..............................................................................
Cleaning the keyboards/keypads ............................................................
Cleaning the LCD monitor .......................................................................
XIV
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545
546
546
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Contents
Appendix................................................................................................
Technical Data ........................................................................................
General Installation Conditions ..........................................................
Electrical characteristics of the supply network ............................
Device Conditions .........................................................................
Installation specifications ..............................................................
Environmental Conditions .............................................................
Consumables ..........................................................................................
Orders ................................................................................................
Loading aid ........................................................................................
Emergency set Inking packaging, clothing ........................................
Approved cleaning materials ..................................................................
Orders ................................................................................................
Notes on using cleaning materials .....................................................
General purpose cleaning material ....................................................
Cleaning material for special components.........................................
Compliance with Standards and Certifications .......................................
Standards met ...................................................................................
Conformity .........................................................................................
Notes concerning radio interference suppression and electrical
safety .................................................................................................
Certification for data transmission .....................................................
FCC rules and Canadian Standard ICES - 003 .................................
UL 291, Level 1 (security Container) .................................................
Environmental protection ........................................................................
Environmentally and recycling-friendly product development ............
Saving energy ....................................................................................
Disposing of used consumables ........................................................
Labels on plastic case parts ..............................................................
Returning, recycling and disposing of used units and
consumables .....................................................................................
547
547
547
547
548
550
552
554
554
554
554
555
555
556
556
556
557
557
557
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558
558
558
559
559
559
559
560
560
Contents
XVI
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Abbreviations
CMD-V4
Cash Media
Dispenser Version 4
A
ACT
Advanced Card Trap
ASKIM Anti-skimming module
B
BoF - Bottom of Form
sensor
Paper out
CMD-V5
Cash Media
Dispenser Version 5
CNS
Chinese National
Standards
CSA
Canadian Standards
Association
BR
Barcode Reader
D
BSMI
Bureau of Standards,
Metrology and Inspection
DC
Direct Current
DCM
Direct Current Motor
C
DDU
CCMS Cash Cycle Management
Solutions
Double Note Detection
Unit
DIN
CE
German Institute for
Standardization
DIP
Dual-in-line package
DPS
Digital Photosensor
DT
Data Transmission
Communauté Européenne
(European Community)
Declaration of Conformity
CEE
Certification of Electrical
Equipment
CEN
Comité Européen de
Normalisation (European
Committee for
Standardization)
CFR
Code of Federal
Regulation
CHD
Card Handling Device
CL
Clutch
CL
Electromagnetic Clutch
CM2-O-4H
Coin Module Output - 4 Hopper
CM2-O-8H
Coin Module Output - 8 Hopper
01750186618 D
E
EAN
European Article
Numbering
EC
European Community
EEC
European Economic
Community
EEPROM
Electrical
Erasable Programmable
Read Only Memory
EMA
Intruder alarm system
EMC
Electromagnetic
Compatibility
EN
European standard
CINEO C2560 / ProCash 8150 - Operating Manual
XVII
Abbreviations
EPP
Encrypted PIN Pad
F
FCC
Federal Communications
Commission
G
PE
Paper-out sensor
PGA
Programmable Gate Array
PIN
Personal Identification
Number
PS
Photosensor
PSD
Photosensor Dispense
PSD
Photosensor Dispense
(sensor for dispensing
process)
PSE
Photosensor Empty
PSE
Photosensor Empty
(cassette empty sensor)
GmbH Limited liability company
I
ICES
Interference-Causing
Equipment Standards
ID
Identification
IDCU
ID card unit
IP
International Protection
ISO
International Organization
for Standardization
LCD
Liquid Crystal Display
LED
Light-Emitting Diode
M
Magnet
N
NP
Needle (Matrix) Printer
P
PC
Personal Computer
(system unit of device)
PC
Personal Computer
(system unit of the device)
PCS
Print Contrast Sensitivity
XVIII
RAM
Random Access Memory
RL
Rearload
RSI
Remote Status Indicator
S
L
MA
R
SAM
Security Access Module
(part of cashless payment)
SAT
Stacker and output
transport
SELV
Safety Extra-Low Voltage
SM
Stepper Motor
SOP
Service and Operating
Program
ST
Connector
SW
Switch
T
TN network
Power supply
network in accordance
with EN 60950
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01750186618 D
Abbreviations
TOF
Top of Form (TOF mark:
black mark for paper
control)
TOF
Top of Form (TOF-mark:
black mark for paper
control)
TP
Thermal Printer
TP
Thermo Printer
TRU
Thermo Reject Unit
(Blackening Unit)
U
UL
Underwriters Laboratories
Inc.
UPC
Universal Product Code
UPS
Uninterruptible Power
Supply
USB
Universal Serial Bus
Z
ZKS
Number combination lock
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Abbreviations
XX
CINEO C2560 / ProCash 8150 - Operating Manual
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Introduction
These operating instructions provides all of the information required for
problem-free operation of the CINEO C2560 / ProCash 8150.
After you have studied the operating instructions, you will be able to:
replace consumables,
empty and replenish cassettes with banknotes,
eliminate malfunctions (such as paper jams/banknote jams),
operate the device properly.
Symbols used in this manual
Text following this mark represents an item in a list.
" " Text in quotation marks contains references to other chapters or sections in
this document.
Paragraphs following this symbol are actions to be performed in the order
in which they are specified.
Text following this symbol should be given special attention in order to
avoid damage and injury.
i
This symbol identifies paragraphs which contain general notes to
facilitate use of the device and help avoid operating errors.
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CINEO C2560 / ProCash 8150 - Operating Manual
1
Important safety precautions
Introduction
Important safety precautions
Please read the following notes carefully before doing any work on the
device.
Be careful not to injure your head when the operating unit door is lifted
up!
Make sure that no water/liquids (e.g. rain, snow etc.) gets into the
open device and the exposed components, especially under adverse
weather conditions, since that could pose a danger to your life.
If you work on an open device be sure to take appropriate precautions
(covering the device properly, for example) to prevent liquids from
getting into the device.
When the functionality of the gas springs decreases, the Service must
be informed, for there is a risk of injury.
This device complies with the relevant safety regulations for information
processing equipment.
Note the warning and information labels on the device.
Unless otherwise stated, grasp the components only by the green ledge
when handling them.
The device is equipped with a safety-tested power cable which must be
connected only to a suitable grounded outlet.
Replace the lighting unit in the customer panel only when the device is
switched off.
Always hold the plug when removing the power cable. Never pull the cable
itself.
Install cables in such a way that they will not be stepped on or tripped over
or damaged or crushed in any way.
Have damaged power cables replaced immediately.
Make sure that there is always free access to the sockets used or to the
electrical circuit-breakers of the house installation.
In case of an emergency (e.g. damaged cabinets, controls or power cables,
liquids or foreign objects in the device) take the following steps:
2
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Introduction
Important safety precautions
Deactivate the device immediately by:
Switching off the automatic circuit-breaker or removing the fuse inset
from the fuse holder in the distribution box of the building installation.
Disconnecting the plug connectors of the power supply cable from the
grounded sockets in the building installation.
Switching off the power switch on the power distributor.
If installed, interrupting the power connection between the UPS
(uninterruptible power supply) and the device (see section "General
power interrupt").
Inform the customer service responsible for you.
During a thunderstorm, data transmission lines must not be connected or
disconnected.
Always keep the device's vents free from obstruction to ensure proper air
circulation and to prevent malfunctions resulting from overheating.
Only use accessories and extension components which have been
approved by us. Nonobservance can result in damage to the device or
violations of regulations concerning safety, radio interference and
ergonomical requirements.
Note that there are only safety extra-low voltage circuits (SELV circuits) if
you want to feed voltage from an external source into prepared cables to
install additional electronics (e. g. EMA connection, relay panel for external
features).
To clean the device only use cleaning agents approved by
WINCOR NIXDORF International GmbH (see chapter "Appendix").
Repairs
Repair work may only be carried out by authorized personnel.
Unauthorized opening of the device or repair work carried out
improperly could result in considerable danger to the user.
In case of noncompliance, WINCOR NIXDORF International GmbH
excludes all liability.
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3
General power interruption
Introduction
Lithium batteries
The handling and the replacement should only be performed by
authorized service personnel who were trained by the
WINCOR NIXDORF International GmbH.
There is danger of fire or explosion if the batteries are handled
improperly. It is therefore important to note the following points:
– Avoid short circuits
– Never recharge the battery
– Avoid temperatures above +100 °C (+212 °F).
– Do not try to open the battery by force
– Do not allow the battery to come in contact with water or fire
The battery should only be replaced with the same or an equivalent
type recommended by WINCOR NIXDORF International GmbH (see
chapter “Appendix,” section “Consumables”).
Dispose of used batteries in compliance with national regulations and
the manufacturer's specifications.
General power interruption
i
4
A general power interrupt has the following effects:
– Transactions in progress are canceled immediately (exception: ID
card transport).
– Dispensed banknotes remain in the transport routes of the cash
media dispenser. They will be transported to the collecting tray or
the reject cassette of the cash media dispenser after the device has
been turned on again.
– Depending on the parameter setting, ID cards are either output,
retained or transported to the card reject tray. This transaction will
be properly completed.
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Introduction
i
General power interruption
If the device’s heating unit is out of service, be sure to comply with the
environmental conditions for storage (see chapter “Appendix,” section
“Environmental conditions”).
Levels must not fall below or exceed these conditions because
irreparable damage may be caused to the device otherwise. In the
event of non-compliance, WINCOR NIXDORF International GmbH
shall not assume liability for any damage that is caused to the device.
Be careful not to injure your head when the door of the operating unit
is raised!
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5
General power interruption
Introduction
Open the door of the operating unit (see chapter "Basic Operation“).
Switch off the power switch on the power distributor (1).
Detach the rubber plug of the power cable (power supply input) from the
power distributor (2).
6
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Introduction
General power interruption
Open the safe door (see chapter "Basic Operation", section
"Opening/closing the safe door").
In order to disconnect the entire
device from the network, disconnect
the coupling of the power cable (1) in
the safe.
To ensure the entire device is disconnected from the power supply you
should also disconnect the power supply cable from the electrical socket
installed onsite, or interrupt the power supply by switching off the circuitbreaker or removing the fuse from the distributor box of the house
installation.
For devices with UPS (optional):
Switch off the UPS.
How to switch off the UPS depends on the UPS unit used.
The exact power-off procedure is described in the chapter
"Uninterruptible Power Supply (UPS)".
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7
General power interruption
8
CINEO C2560 / ProCash 8150 - Operating Manual
Introduction
01750186618 D
Device Overview
Device types
The CINEO C2560 / ProCash 8150 is an automated teller machine which has
been designed for outdoor installation. The device is equipped with a safe with
different security levels and a cash media dispenser (CMD) for a maximum of
five cash-out cassettes and one reject/retract cassette. The CINEO C2560 is
supplied with a CMD V4 / CMD V5 and the ProCash 8150 with a CMD V4. The
operation of the devices is identical for the most part. Differences in the
procedure for the various systems will be pointed out.
Other features are described in the section "Component overview".
The support/maintenance tasks are carried out from the rear of the device as
well as from the device front. The necessary dialog takes place via an operator
panel in the door of the operating unit.
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CINEO C2560 / ProCash 8150 - Operating Manual
9
Components
Device Overview
Components
The CINEO C2560 / ProCash 8150 may comprise the following components:
Screen (LCD monitor 12" (touchscreen and/or softkeys) or 15"
(touchscreen and/or softkeys))
Keypad (EPP keypad or alpha keyboard)
Keyboard privacy shield (in conjunction with a keypad only) (optional)
Cash Media Dispenser
CINEO C2560: CMD-V4 or CMD-V5
ProCash 8150: CMD-V4
Deposit unit (optional) or check/cash deposit module (CCDM) (optional)
Passbook unit (optional), forms printer (optional), check scanner (optional)
or coin module (optional)
Card reader (CHD V3x (CHD V2CU) or hybrid DIP reader)
Contactless card reader (optional)
Card reject deposit: card reject tray or lockable card reject box or
removable, lockable card reject box or card reject module for approx. 100
or 200 ID cards (only in conjunction with CHD V3x (CHD V2CU))
Anti-skimmer II DD or D (optional) (only in conjunction with CHD V3x (CHD
V2CU))
Operator Panel
CINEO C2560: OP06 optionally available with operator panel window
or inspection window
ProCash 8150: OP04, OP05 or OP06 optionally available with
operator panel window or inspection window
Power distributor
Receipt printer (NP07A or TP07A) (optional)
NP07A: max. outer diameter of receipt roll:
260 mm/180 mm (10.24"/7.09")*
TP07A: max. outer diameter of receipt roll:
260 mm/180 mm (10.24"/7.09")*
Journal printer (NP06 or TP06) (optional)
NP06: max. outer diameter of journal roll: 105 mm (4.13")
TP06: max. outer diameter of journal roll: 110 mm (4.33")
Relay panel for external features (optional) (with Remote status indicator
(RSI) optional)
Audio (optional) (loudspeaker, headphone jack (with optional volume control))
Barcode reader (optional)
*
10
In conjunction with the card reject module, the outer diameter of the
receipt roll may be up to 180 mm (7.09").
CINEO C2560 / ProCash 8150 - Operating Manual
01750186618 D
Device Overview
Components
Portrait camera (optional)
Cash slot camera (optional)
Awareness mirrors (optional)
IDCU camera (optional) (only in conjunction with CHD V3x (CHD V2CU))
Uninterruptible power supply 750VA (UPS) (optional)
Climate control unit (optional)
Logo illumination (optional)
Power distributor
Power supply unit
System unit (PC)
01750186618 D
CINEO C2560 / ProCash 8150 - Operating Manual
11
Controls
Device Overview
Controls
Overall view
i
The following representation shows only an excerpt of the possible
device versions. The appearance of the device depends on the
version you ordered.
1
2
3
4
5
6
1 Operating unit door
2 Operating unit
3 Tunnel frame without attached
logo case
12
4 Awareness mirrors
5 Control panel
6 Safe (4-compartment CMD)
CINEO C2560 / ProCash 8150 - Operating Manual
01750186618 D
Device Overview
Controls
1
2
3
5
6
1 Operating unit door
2 Operating unit
3 Tunnel frame with attached logo
case
01750186618 D
4 Awareness mirrors
5 Control panel
6 Safe (4-compartment CMD)
CINEO C2560 / ProCash 8150 - Operating Manual
13
Controls
Device Overview
Control panel
i
The following representations show only a selection of the control
panel versions. The appearance of the control panel depends on the
version that you ordered.
7
1
8
2
9
3
10
4
11
5
12
6
1 Forms output/passbook/
check input
2 LCD monitor
3 Softkeys
4 Cash output shutter
5 Keyboard privacy shield
6 PIN keypad
14
7 Receipt output
8 Card input slot of hybrid DIP reader
9 Contactless card reader with logo
display of card input
10 Cash/check input slot
11 Logo in the keyboard table
12 Headphone jack
CINEO C2560 / ProCash 8150 - Operating Manual
01750186618 D
Device Overview
Controls
7
1
8
2
9
3
10
11
5
6
1
2
3
4
5
6
Coin-out tray
LCD monitor
Softkeys
Cash output shutter
Keyboard privacy shield
PIN keypad
01750186618 D
7 Receipt output
8 Card input CHD V3x
(CHD V2CU)
9 Barcode reader with logo display
of card input
10 Cash/check input slot
11 Headphone jack
CINEO C2560 / ProCash 8150 - Operating Manual
15
Controls
Device Overview
Control panel from below
1
2
1 Control panel light
Spotlight
16
2 Cash slot camera
CINEO C2560 / ProCash 8150 - Operating Manual
01750186618 D
Device Overview
Controls
Rear view
Operator panel window version
1
2
3
4
5
6
7
8
9
10
1
2
3
4
Tunnel unit with attached logo case
Operating unit door
Operator panel window
Lock for the operator panel
window
01750186618 D
5
6
7
8
9
10
Door handle of the operating unit
Door lock of operating unit
Safe
Number combination lock
Locking/release handle of safe
Key-operated lock
CINEO C2560 / ProCash 8150 - Operating Manual
17
Controls
Device Overview
Operator panel inspection window version
1
2
3
4
5
6
7
8
9
1 Tunnel unit without attached logo
case
2 Operating unit door
3 Inspection window of the
operator panel
4 Door handle of the operating unit
5 Door lock of operating unit
18
6
7
8
9
Safe
Number combination lock
Locking/release handle of safe
Key-operated lock
CINEO C2560 / ProCash 8150 - Operating Manual
01750186618 D
Device Overview
Controls
Door of operating unit open
1
2
3
9
4
5
6
8
7
1 ASKIM control and display
element
2 System unit (PC)
3 Control panel release lever
4 Operator panel
5 Locking/release lever for
equipment carriage B
01750186618 D
6 Grip for equipment carriage B
7 Grip for equipment carriage A
8 Locking/release lever for
equipment carriage A
9 Power distributor with power switch
CINEO C2560 / ProCash 8150 - Operating Manual
19
Controls
Device Overview
Equipment carriage pulled out
i
The following representations only show examples of equipment
carriage versions.
The appearance of the combination depends on the version you ordered.
Equipment carriage A
1
2
3
1 Receipt printer
2 Card reader CHD V3x (CHD V2CU)
i
20
3 Journal printer
* If the system is equipped with a hybrid DIP reader instead of a
CHD V3x (CHD V2CU) card reader, see section "Control panel" for the
exact position.
Item 3 available only in combination with the CHD V3x (CHD V2CU)
card reader.
CINEO C2560 / ProCash 8150 - Operating Manual
01750186618 D
Device Overview
Controls
Equipment carriage B
2
1
1 Passbook unit/forms printer/
check scanner/coin module *
i
2 Grip for equipment carriage B
* One of the specified components is present at this position depending
on the order version.
01750186618 D
CINEO C2560 / ProCash 8150 - Operating Manual
21
Controls
Device Overview
Safe opened
CINEO C2560 with CMD-V5 and CCDM
1
6
2
7
3
4
5
1
2
3
4
22
CCDM head module
CCDM head module release lever
CCDM cassette module
Release lever for CCDM
cassette module
5 Relay panel for external features
6 Cash Media Dispenser (CMD-V5)
7 Release lever for Cash Media
Dispenser (CMD-V5)
CINEO C2560 / ProCash 8150 - Operating Manual
01750186618 D
Device Overview
Controls
CINEO C2560 with CMD-V5 and Deposit
1
2
7
3
8
4
5
6
1
2
3
4
Deposit printing unit
Deposit box
Deposit printing unit grip
Release lever for deposit
Printing unit
01750186618 D
5
6
7
8
Uninterruptible Power Supply (UPS)
Relay panel for external features
Cash Media Dispenser (CMD-V5)
Release lever for cash media
dispenser (CMD-V5)
CINEO C2560 / ProCash 8150 - Operating Manual
23
Controls
Device Overview
ProCash 8150 with CMD-V4 and CCDM
1
3
2
1 CCDM module
2 Release lever for the CCDM
cassette module
3 Cash Media Dispenser (CMD-V4)
ProCash 8150 with CMD-V4 and Deposit
1
3
2
1 Deposit
2 Uninterruptible Power
Supply (UPS)
24
3 Cash Media Dispenser (CMD-V4)
CINEO C2560 / ProCash 8150 - Operating Manual
01750186618 D
Device Overview
Controls
ProCash 8150 with CMD-V4 and inside door
1
2
3
4
5
6
7
8
9
Cash Media Dispenser (CMD-V4)
CCDM head module
CMD-V4 release lever
CCDM head module release lever
CCDM cassette module
Release lever for CCDM cassette module
Inside door
Lock of inside door
Relay panel for external features
01750186618 D
CINEO C2560 / ProCash 8150 - Operating Manual
25
Keypad privacy shield
Device Overview
Keypad privacy shield
26
CINEO C2560 / ProCash 8150 - Operating Manual
01750186618 D
Basic Operation
General information
For operation or to carry out support/maintenance tasks, you will need the
product-specific software installed on the CINEO C2560 / ProCash 8150.
i
Without the product-specific software you cannot carry out any
support/maintenance tasks on your CINEO C2560 / ProCash 8150.
The product-specific software supports activities such as changing the paper
roll of the journal printer or changing cassettes in the Cash Media Dispenser.
The dialog for the software is implemented via the operator panel at the rear of
the device.
01750186618 D
CINEO C2560 / ProCash 8150 - Operating Manual
27
Calling the product-specific software
Basic Operation
Calling the product-specific software
The product-specific software helps you to perform tasks that are required to
operate the device, determine the condition of the device (status sensing) and
to perform maintenance work in order to avoid problems. This functionality can
be used parallel to normal mode without interrupting the application in
progress. Thus a high degree of system availability is guaranteed.
The menu function trees are clearly arranged and adjustable to the customer's
request enabling even less-experienced users to choose the desired function
easily and conveniently. Security mechanisms make it possible to disable
functions for different users.
The user will be supported by extensive help texts and system messages.
These texts are available in German and English. The language can be
selected.
The product-specific software is called and operated via the operator panel at
the rear of the device.
Operator panel window version
Insert the key into the lock of the
operator panel window.
Turn the key clockwise (1) and ...
28
CINEO C2560 / ProCash 8150 - Operating Manual
01750186618 D
Basic Operation
Calling the product-specific software
... open the operator panel window to
the right (2).
Operator panel inspection window version
Insert the key into the door lock on the
operating unit.
Turn the key 90 degrees clockwise (1).
Use the door handle to lift the hinged
door of the operating unit up (2).
Pull the release bolt (1) and lower the
operator panel by using the handle (2).
1
01750186618 D
CINEO C2560 / ProCash 8150 - Operating Manual
29
Opening/closing the device doors
Basic Operation
General information
Press the SOP button (1) (see chapter
"Operator Panel 05").
Follow the instructions displayed on
the operator panel.
Opening/closing the device doors
Key set for the operating unit door and
the operator panel window.
(Key and spare key)
30
CINEO C2560 / ProCash 8150 - Operating Manual
01750186618 D
Basic Operation
Opening/closing the device doors
Opening/closing the operator panel window
Opening
Insert the key into the lock of the
operator panel window.
Turn the key clockwise (1) and ...
... open the operator panel window to
the right (2).
Closing
Swing the operator panel window closed.
Turn the key counterclockwise.
Remove the key from the lock of the operator panel window.
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31
Opening/closing the device doors
Basic Operation
Opening / closing the door of the operating unit
Opening
Insert the key into the door lock on the
operating unit.
Turn the key 90 degrees clockwise (1).
Use the door handle to lift the hinged
door of the operating unit up (2).
Closing
Push the door of the operating unit
down as far as possible (1).
Turn the key 90 degrees
counterclockwise (2) and remove it
from the lock.
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Opening/closing the device doors
Pulling out / pushing in the control panel
Make sure that no water/liquids (e.g. rain, snow etc.) gets into the
open device and the exposed components, especially under adverse
weather conditions, since that could pose a danger to your life.
Be sure to take suitable precautions when working on an open device
(e.g. by covering up components where necessary) so that no fluid
can enter the device.
Pulling out
Open the door of the operating unit (see section "Opening/closing the door
of the operating unit").
Push the two release levers of the customer panel up (1). Pull the customer
panel forward out of the device as far as possible (2).
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Opening/closing the device doors
Basic Operation
Fixing the extended control panel in
this position
Fasten the securing screw (knurled
screw) on the left inside of the
customer panel (1) until the screw is in
the lower groove of the guide rail.
This prevents the control panel closing
/ slamming shut accidentally.
Pushing in
Loosen the securing screw.
Unscrew the securing screw until it no
longer is in the groove of the guide
rail.
Push the customer panel into the
device until the release levers lock into
position.
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Opening/closing the device doors
Lifting up/pushing down the operator panel
Pushing down
Open the door of the operating unit (see section "Opening/closing the door
of the operating unit").
Pull the release bolt (1) and lower the
operator panel by using the handle (2).
1
Lifting up
Lift the operator panel by the handle until the release bolt locks into its
basic position.
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Opening/closing the device doors
Basic Operation
Pulling out/pushing in equipment carriage A
Open the door of the operating unit (see section "Opening/closing the door
of the operating unit").
Pulling out
Press the release lever of equipment
carriage A to the right (1).
Use the green grip (2) to pull
equipment carriage A out of the device
as far as possible.
Pushing in
Slide equipment carriage A into the
device as far as possible by using the
green grip.
Pulling out/pushing in the equipment carriage B
Open the door of the operating unit (see section "Opening/closing the door
of the operating unit").
Pulling out
Press the release lever of equipment
carriage B to the left (1).
Use the green grip (2) to pull
equipment carriage B out of the device
as far as possible.
Pushing in
Slide equipment carriage B into the
device as far as possible by using the
green grip.
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Opening/closing the device doors
Pulling out/pushing in the cash media dispenser
Open the safe door as far as possible (see section "Opening/closing the
safe door (with factory setting)" or "Opening/closing the safe door (with
customized lock)").
Open the inside door as needed (see section "Opening/closing the inside
door").
Pulling out
Pull the cash media dispenser as far
as possible out of the safe by using
the green release lever (1).
Pushing in
Push the cash media dispenser into
the safe until it locks in position.
Close the inside door as needed (see section "Opening/closing the inside
door").
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Opening/closing the device doors
Basic Operation
Pulling out/pushing in the CCDM head module
Open the safe door as far as possible (see section "Opening/closing the
safe door (with factory setting)" or "Opening/closing the safe door (with
customized lock)").
Pulling out
Press the locking/release lever (1)
upwards slightly and pull the CCDM
head module out of the safe as far as
possible (2).
Pushing in
Push the CCDM head module into the
safe as far as possible by using the
release lever. Make sure that the
latching mechanism locks into
position.
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Opening/closing the device doors
Pulling out/pushing in the cassette module of the
CCDM
Open the safe door as far as possible (see section "Opening/closing the
safe door (with factory setting)" or "Opening/closing the safe door (with
customized lock)").
Pulling out
Push the locking/release lever (1)
upwards (see arrow) and pull the
CCDM cassette module out of the safe
as far as possible (2).
Pushing in
Push the CCDM cassette module into
the safe until the release lever clicks
into place. Make sure that the latching
mechanism locks into position.
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Opening/closing the device doors
Basic Operation
Pulling out/pushing in the deposit module
Open the safe door as far as possible (see section "Opening/closing the
safe door (with factory setting)" or "Opening/closing the safe door (with
customized lock)").
Pulling out
Press the locking/release lever to the
left (1) and pull the deposit module out
of the safe as far as possible (2).
Pushing in
Push the deposit module into the safe
until the locking/release lever clicks
into place. Make sure that the latching
mechanism locks into position.
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Switching the device on
Switching the device on
Switch the CINEO C2560 / ProCash 8150 on by pressing the ON/OFF button
on the operator panel.
i
When you switch the CINEO C2560 / ProCash 8150 off, you must wait
at least five seconds before switching it on again.
i
To be able to operate the CINEO C2560 / ProCash 8150 the following
switches must be pressed:
– the ON button/switch on the UPS (optional),
– the power switch on the power distributor.
The system unit (PC) must also be switched on.
Open the operator panel window or open the operating unit door (see
section "Opening/closing the device doors").
Press the ON/OFF button (1) on the
operator panel.
If the green LED lights up, the
CINEO C2560 / ProCash 8150 is
switched on.
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Switching the device off
Basic Operation
Switching the device off
Switch the CINEO C2560 / ProCash 8150 off by pressing the ON/OFF button
on the operator panel (stand-by).
i
In normal operation the device may only be switched off by pushing
the ON/OFF button on the operator panel .
Only in an emergency may the device be turned off by disconnecting
the plug connection of the power cable (see chapter "Introduction",
section "General power interrupt").
i
By pressing the ON/OFF button, you are just letting the
CINEO C2560 / ProCash 8150 know that you want to switch it off.
After pressing the ON/OFF button, the LEDs of the status display
show 'ON' or 'Operation' and the status display 'Standby' on the
operator panel.
Eine eventuell laufende Transaktion, z. B. eine Geldauszahlung an
einen Kunden, wird ordnungsgemäß abgeschlossen und erst danach
wird das Gerät ausgeschaltet. Depending on the operating system
and the current transactions the switch-off procedure may take several
seconds.
When the device is switched off, only the 'Standby' LED lights up.
i
If the CINEO C2560 / ProCash 8150 does not switch off once the
transaction is completed, you should check the setting in the
configuration file.
Please contact your system administrator.
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Switching the device off
Open the operator panel window or open the operating unit door (see
section "Opening/closing the device doors").
Press the ON/OFF button (1) on the
operator panel.
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Setting the loudspeaker volume
Basic Operation
Setting the loudspeaker volume
You can set the volume of the system loudspeaker on the operator panel.
Open the operator panel window or open the operating unit door (see
section "Opening/closing the device doors").
Press the SPEAKER button (1) to
change the volume.
Pressing the button one time
increases the volume by one level.
You will hear the volume that is
currently set for approx. 2 to 3
seconds.
After the eighth press, you reach the
original volume again.
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Switching the monitor on
Switching the monitor on
The monitor's switch-on behavior depends on the application and on the
external setting.The external setting is indicated via the LCD LIGHT (LED) on
the operator panel.
Depending on the setting at the operator panel, the backlight of the monitor is
either switched on or off during the boot phase of the system.
Open the operator panel window or open the operating unit door (see
section "Opening/closing the device doors").
The current setting is indicated by
means of the status LED LCD LIGHT
on the operator panel:
LED is on:
The backlight of the monitor is always
running.
LED is off:
The switch-on status of the backlight is
determined by the software.The
setting can be changed by pressing
the LCD LIGHT button (1).
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Setting the volume of the headphone jack
Basic Operation
Setting the volume of the headphone jack
The headphone jack is located on the customer panel (see chapter "Device
Overview", section "Customer panel").
The volume for the headset
connection (1) can be set at four levels
by pressing a button (2).
2
1
Pressing the button once increases
the volume to the next level. Once the
button has been pressed four times,
you return to the initial volume.
Opening/closing the safe door
Opening/closing the safe door (with factory
setting)
i
The safe can either be equipped with a number combination lock and
a key lock or with two number combination locks (optional). The
second combination lock is opened the same way as the first one.
Optionally, there may also be an electronic lock. In this case please
refer to the manufacturer's operating instructions included with the
device.
The device comes with a standard key to be used for locking and unlocking
the safe door during the system installation:
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i
Opening/closing the safe door
The supplied Standard key is used for the initial opening of the safe
door. Then the key lock switch is on the original key. The repeated or
permanent use of the standard key is not allowed
Standard key:
This key is used to open the safe door
with the factory-set combination lock.
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Opening/closing the safe door
Basic Operation
Opening the safe door (with factory setting)
Activate the product-specific software.
Call the function for the intervention required on the CINEO C2560 /
ProCash 8150.
i
When the safe is connected to an alarm system, opening or discarding
the combination may be disabled. In this case you must first deactivate
the intruder alarm system.
Indexes on the number combination lock
0
2
2 = Opening index
30
70
20
40
50
60
48
1 = Changing index
10
80
90
1
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Opening/closing the safe door
Setting the number combination on the lock
i
Turn the dial slowly and steadily. Never use force and do not turn the
dial backwards. If you turn past a number, start all over instead of
turning the dial back. Do not count the number of rotations, but rather
the times the numbers appear underneath the opening index.
The combination lock is preset at the factory.
Turn the combination lock 4 times to
the left until '50' is positioned exactly
underneath the opening index.
10
80
0
20
70
90
30
40
50
60
Then turn the dial to the right as far as
possible.
This releases the number combination
lock.
0
10
30
70
20
80
90
40
50
60
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Opening/closing the safe door
Basic Operation
Open the cap of the key lock (if
available).
Insert the standard key in the lock and
turn the key to the right as far as
possible.
Turn the locking lever or wheel to the
right as far as possible and open the
safe door to the side.
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Opening/closing the safe door
Closing the safe door (with factory setting)
Close the safe door and turn the locking/release lever to the left as far as
possible.
Exit the product-specific software.
Turn the key to the left as far as
possible (1) and remove it from the
lock (2).
Close the cap of the lock (if available).
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51
Opening/closing the safe door
0
Discarding the number combination
To discard the number combination
rotate the dial at least one full turn to
the left and then at least 4 turns to the
right.
10
30
70
20
80
90
Basic Operation
i
To discard the number
combination rotate the dial at
least one full turn to the left and
then at least four times to the
right.
40
50
60
Close the device (see section "Opening/closing the device doors").
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Opening/closing the safe door
Changing the key and number combination locks
i
After the device is installed, the key lock must be set to fit the three
original keys and the combination lock must be set to a new and/or
your own number combination.
i
The safe can either be equipped with a number combination lock and
a key lock or with two number combination locks (optional). The
second combination lock is changed the same way as the first one.
Optionally, there may also be an electronic lock. In this case please
refer to the manufacturer's operating instructions included with the
device.
3 original keys:
These keys are used to open the safe
door after the system installation.
Changing the key lock
i
– Read this section carefully before changing the lock.
– Change the lock with the safe door open. To open the safe door,
refer to the respective sections "Opening / closing the safe door
(with factory setting)" or "Opening / closing the safe door (with
customized lock)".
– Never force the lock or key.
i
– Always keep your key(s) in a safe place.
– If you lose or misplace a key, always change the lock to fit a new
key immediately, even if the original key is recovered.
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53
Opening/closing the safe door
Basic Operation
Changing the lock
Open the safe door and close the bolt work (by turning the locking/release
lever to the right as far as possible). With the safe door open, turn the key
counterclockwise as far as possible (closing) and remove it from the lock.
i
The location of the service
opening on the inside of the
safe door depends on the safe
type used. The illustration
shows possible locations (1) or
(2) of the sealing plug or the
flap.
On the inside of the safe door either
remove the sealing plug of the service
opening or push the flap of the service
opening aside.
1
2
Press the button behind the sealing plug or the flap and keep it pressed.
Insert the old key and turn it clockwise as far as possible (opening; approx.
180°). Release the button and remove the key (without turning the key
again!).
Insert the new key and turn it counterclockwise as far as possible (closing;
approx. 180°). Remove the new key.
The lock is now set to the new key.
i
54
Check at least three times if the new key works properly before closing
the safe door.
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Opening/closing the safe door
Changing the number combination lock
i
Turn the dial slowly and steadily. Never use force and, if you turn past
a number, start all over instead of turning the dial back. Restart the
whole procedure. Do not count the number of rotations, but rather the
times the numbers appear underneath the opening index.
Indexes on the number combination lock
0
1 = Changing index
2
2 = Opening index
10
30
70
20
80
90
1
40
50
60
Use the existing combination to unlock the combination lock (see section
"Opening/closing the safe door (with factory setting)" or "(with customized
lock)").
Open the safe door.
Change the combination lock with the safe door open.
Dial the existing combination using the changing index. Keep the third, i.e.
the last number aligned with the changing index.
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Opening/closing the safe door
Basic Operation
The location of the service
opening on the inside of the
safe door depends on the safe
type used.
The illustration shows possible
locations (1) or (2) of the
service opening for the key
with which the change is made.
Insert the key for changing the lock all
the way into the service opening on
the inside of the safe door.
Turn the key 90 degrees to the left.
i
1
2
Setting the new 3-number code, e.g. 60 - 33 - 43
i
Keep the safe door open, until you have tested the new combination at
least three times. Do not select a figure between 95 and 20 as the
third number.
Rotate the dial to the left until '60' is under the changing index for the
fourth time.
Rotate the dial to the right until '33' is under the changing index for the
third time.
Rotate the dial to the left until '43' is under the changing index for the
second time.
Rotate the key for changing the setting 90 degrees clockwise (original
position) and remove it.
Check the new combination with the opening index at least 3 times with
the safe door open.
The new code is now set.
i
56
Check the new combination with the opening index at least 3 times
with the safe door open.
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Opening/closing the safe door
Opening / closing the safe door (with customized
lock)
i
The safe can either be equipped with a number combination lock and
a key lock or with two number combination locks (optional). The
second combination lock is opened the same way as the first one.
Optionally, there may also be an electronic lock. In this case please
refer to the manufacturer's operating instructions included with the
device.
The device comes with three original keys which are used to open and close
the safe door after the device's installation:
3 original keys:
These keys are used to open the safe
door after the device's installation.
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Opening/closing the safe door
Basic Operation
Opening the safe door
Activate the product-specific software.
Call the function for the intervention required on the CINEO C2560 /
ProCash 8150.
i
When the safe is connected to an alarm system, opening or discarding
the combination may be disabled. In this case you must first deactivate
the intruder alarm system.
Opening a 3-number combination lock
i
Turn the dial slowly and steadily. Never use force and, if you turn past
a number, start all over instead of turning the dial back. Restart the
whole procedure. Do not count the number of rotations, but rather the
times the numbers appear underneath the opening index.
Rotate the dial to the left until the first
number is right under the opening
index for the fourth time.
80
10
20
30
40
50
60
58
0
70
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Opening/closing the safe door
Rotate the dial to the right until the
second number is right under the
opening index for the third time.
10
80
0
20
70
90
30
40
50
60
Rotate the dial to the left until the third
number is right under the opening
index for the second time.
10
80
0
20
70
90
30
40
50
60
Then turn the dial to the right as far as
possible.
0
10
30
70
20
80
90
40
50
60
This releases the number combination lock.
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59
Opening/closing the safe door
Basic Operation
Open the cap of the key lock (if
available).
Insert the original key in the lock and
turn the key to the right as far as
possible.
Turn the locking lever or wheel to the
right as far as possible and open the
safe door to the side.
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Opening/closing the safe door
Closing the safe door
Close the safe door and turn the locking/release lever to the left as far as
possible.
Exit the product-specific software.
Turn the key to the left as far as
possible (1) and remove it from the
lock (2).
Close the cap of the lock (if available).
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61
Opening/closing the safe door
0
30
70
20
40
50
60
62
Discarding the number combination
To discard the number combination
rotate the dial at least one full turn to
the left and then at least 4 turns to the
right.
10
80
90
Basic Operation
i
To discard the number
combination rotate the dial at
least one full turn to the left and
then at least four times to the
right.
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Basic Operation
Opening/closing the inside door
Opening/closing the inside door
Open the safe door until it stops (see section "Opening/closing the safe
door").
Opening
Push the key in the door lock of the
inside door.
Turn the key 90 degrees clockwise
(see arrow).
Open the inside door.
Closing
Close the inside door.
Turn the key 90° counterclockwise
(see arrow) and remove it from the
lock.
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63
Scanning barcodes
Basic Operation
Scanning barcodes
Pass the document with the barcode
facing upwards below the center of the
barcode reader (1). Make sure the
barcode is positioned as shown in the
illustration.
If the barcode is too far from the
document edge (if necessary see
chapter "Barcode Reader", section
"Admissible scanning range") and the
barcode cannot be read, proceed as
follows: Bend the document next to
the barcode (as shown in the
illustration) and repeat the operation.
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'Remote status indicator'
'Remote status indicator'
The system may be equipped with a remote status indicator (RSI). This
indicator can be installed physically separate from the system. It serves to
inform the operator of the current status of the system. In contrast to the
remote status indicator - standard, the remote status indicator - audio also
features an acoustic signal generator. In the case of display 1 (red), an
additional continuous tone is generated. It can be deactivated via the Audio
Reset key. However, the optical display is still output.
Remote Status Indicator - Standard
Remote Status Indicator - Audio
1
2
3
1
2
3
4
5
Item LED /
function
1
Red
Meaning
Action
SERVICE REQUIRED
2
Yellow
SUPPLIES REQUIRED
Go to the device and follow
the instructions on the
operator panel or monitor.
If a permanent error has
occurred, inform customer
care.
Go to the device and follow
the instructions on the
operator panel or monitor.
3
4
Green
Acoustic
signal
generator
IN SERVICE
Continuous tone and
SERVICE REQUIRED
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65
Replacing the card logo (without barcode reader)
Item LED /
function
5
Audio Reset
key
Meaning
Basic Operation
Action
Switches the
continuous tone off.
Replacing the card logo (without barcode
reader)
Make sure that no water/liquids (e.g. rain, snow etc.) gets into the
open device and the exposed components, especially under adverse
weather conditions, since that could pose a danger to your life.
Be sure to take suitable precautions when working on an open device
(e.g. by covering up components where necessary) so that water
cannot enter the device.
Logo dimensions
i
66
The visible and actual logo area of the card logo are the same size.
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Basic Operation
Replacing the card logo (without barcode reader)
3,
2
85,6
R
54
Replacing the logo
The retainer for the card logo (1) is
attached to the back of the customer
panel with two knurled screws.
1
Pull out the customer panel (see section "Pulling out/pushing in the
customer panel").
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Replacing the card logo (with barcode reader)
Basic Operation
Remove the two knurled screws (1) and remove the holder (2) for the card
logo.
Replace the card logo (3).
Replacing the card logo (with barcode
reader)
Make sure that no water/liquids (e.g. rain, snow etc.) gets into the
open device and the exposed components, especially under adverse
weather conditions, since that could pose a danger to your life.
Be sure to take suitable precautions when working on an open device
(e.g. by covering up components where necessary) so that water
cannot enter the device.
Logo dimensions
i
68
The visible and actual logo area of the card logo are the same size.
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Replacing the card logo (with barcode reader)
50
1,
5
50
Replacing the logo
Remove the card logo which shall be
used on the barcode reader from the
support card.
Stick the card logo on the front side of
the barcode reader (1).
1
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Replacing the logo in the keyboard table
Basic Operation
Replacing the logo in the keyboard table
Make sure that no water/fluids (e.g. rain, snow etc.) gets into the open
device and the exposed components, especially under adverse
weather conditions, since that could pose a danger to your life.
Be sure to take suitable precautions when working on an open device
(e.g. by covering up components where necessary) so that no fluid
can enter the device.
Logo dimensions
The visible and the actual logo
surface are identical.
114
i
79
Replacing the logo
The logo in the keyboard table (1) is
removed at the rear from underneath
the customer panel.
Pull out the customer panel (see section "Pulling out/pushing in the
customer panel").
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Replacing the logo in the keyboard table
Press the catch (1) in the direction of the arrow and swing the logo mount
downwards (2).
Remove the logo (3).
Insert the new logo (4). When doing this make sure the hook is located in
the designated holder (5).
Swing the logo mount upwards in the direction of the arrow and make sure
it engages in place when closing (6).
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Replacing the logo in the tunnel unit
Basic Operation
Replacing the logo in the tunnel unit
Make sure that no water/liquids (e.g. rain, snow etc.) gets into the
open device and the exposed components, especially under adverse
weather conditions, since that could pose a danger to your life.
Be sure to take suitable precautions when working on an open device
(e.g. by covering up components where necessary) so that water
cannot enter the device.
Logo dimensions
i
The visible and the actual logo surface are identical.
-0,5
(18.31"
-0.02
)
109 -0,5
(4.29" -0.02)
465
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Basic Operation
Replacing the logo in the tunnel unit
Replacing the logo
Only replace the logo in the tunnel unit if no power is supplied to the
device.
Open the door of the operating unit (see section "Opening/closing the door
of the operating unit").
Switch the device off (see section "Switching off the device").
Switch off the power switch on the power distributor (see chapter
"Introduction", section "General power interruption").
Pull out the customer panel (see section "Pulling out/pushing in the
customer panel").
Depress both hooks (1) and swing the logo mount in the direction of the
arrow (2).
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73
Replacing the logo in the tunnel unit
Basic Operation
Replace the old logo with the new one (1).
Reinstall it by following the same steps in reverse order.
74
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Operator panel 04
Using the operator panel you can perform various functions, e.g. switch the
CINEO C2560 / ProCash 8150 on and off, call the operating mode or
determine the CINEO C2560 / ProCash 8150 status. The keys and LED
indicators are described in the following. See the chapter "Device Overview"
for the exact position of the operator panel.
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75
Keys and indicators
Operator panel 04
Keys and indicators
7
1
8
2
9
3
10
4
11
5
6
1
2
3
4
5
6
7
8
9
10
11
76
D
E
F
12
A
B
C
1
2
3
13
4
5
6
14
7
8
9
15
16
0
17
18
Function key 5
Function key 6
Function key 7
Function key 8
SERVICE key
Switch-over key 'a b c'
Display
Function key 1
Function key 2
Function key 3
Function key 4
12 Keys for entering
hexadecimal numbers
13 ON / OFF key
14 VOLUME key
15 LCD LIGHT key
16 SOP key
17 Status indicators
18 Standard entry keys and
Keys for entry control such as
the CONFIRM key
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Operator panel 04
Keys and indicators
Function keys F1 to F8
The function keys have application-specific assignments.
SERVICE key
This key is used to switch between the different application levels during a
running application.
a b c' key
The switch-over key for entering letters and special characters is not
supported by all applications. Press this key before entering letters and special
characters. The entry mode is maintained until the key is pressed again.The
switch-over key for entering letters and special characters is not supported by
all applications. Press this key before entering letters and special characters.
The entry mode is maintained until the key is pressed again.
Keys A to F
These keys are used to enter hexadecimal codes.
ON/OFF key
If the red STANDBY LED is lit, you can switch the CINEO C2560 /
ProCash 8150 off by pressing the ON/OFF key. After you have pressed the
key, the green ON LED blinks to confirm this. After approx. 10 seconds the
CINEO C2560 / ProCash 8150 switches on and the green ON LED stays on
permanently.
Pressing the ON/OFF key in the operating mode, switches the device to
standby mode and the green LED blinks to confirm this. If the CINEO C2560 /
ProCash 8150 is in standby mode, the red STANDBY LED is on permanently.
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77
Keys and indicators
Operator panel 04
VOLUME key
This key is used to adjust the volume of the system loudspeaker in 8 steps.
Each time you press the key the volume is increased by one step. If the
highest step is reached, pressing the key the next time returns the volume to
the lowest level.
The last setting is automatically saved.
LCD LIGHT key
This key is used to turn the LCD backlight on or off. The fact that this function
is switched on is indicated by the yellow LCD LIGHT LED. If the function is
activated, the backlight is on permanently.
SOP key
This key is used to call the service and operating mode of the application
program. The SOP function can be generated via a key function or switch
function, depending on the application program settings.
Key function:
After pressing in the key function, the yellow SOP LED lights up briefly for
confirmation.
Switch function:
In the switch function, the LED indicates the state of the switch. When the
SOP function is on, the yellow SOP LED lights up.
Standard entry keys
These keys are used to enter letters, digits and special characters. The keys in
the right column of this keypad (e.g. CONFIRM key) are used for entry control.
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Operator panel 04
Keys and indicators
Status indicators
Standby
ON
UPS
Capacity empty
LCD
SOP
Customer
Money
Paper
Service
Operation
red LED
green LED
yellow LED
yellow LED
yellow LED
yellow LED
yellow LED
yellow LED
red LED
red LED
green LED
Indicators for UPS operation
The operating state of the uninterruptible power supply (UPS) is indicated by
the following yellow LEDs:
UPS
Capacity empty
01750186618 D
Power supply has failed and the UPS is active.
The capacity of the UPS is not sufficient.
CINEO C2560 / ProCash 8150 - Operating Manual
79
Keys and indicators
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Operator panel 04
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Operator panel 05
The Operator Panel 05 mini allows the user of the CINEO C2560 /
ProCash 8150 to carry out different activities with visual support by a
graphically guided display.
Using the operator panel you can perform various functions, e.g. switch the
CINEO C2560 / ProCash 8150 on and off or determine the status.Using the
operator panel you can perform various functions, e.g. switch the
CINEO C2560 / ProCash 8150 on and off or determine the status.
The communication takes place via keys, LED indicators and the display with
integrated touch function.
The keys and LED indicators are described in the following. See the chapter
"Device Overview" for the exact position of the operator panel.
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81
Keys and indicators
Operator panel 05
Keys and indicators
1
2
3
4
5
6
82
1 2 3 4 5 6
7 8
ON/OFF key
Status display ON
Status display STAND BY
SPEAKER key
Status display CAPACITY EMPTY
Status display UPS WORKING
7
8
9
10
11
9 10 11
LCD LIGHT key
Status display LCD LIGHT
SOP key
Status display SOP
Display with touch
function
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Operator panel 05
Keys and indicators
ON/OFF key
If the red STANDBY LED is lit, you can switch the CINEO C2560 /
ProCash 8150 on by pressing the ON/OFF key. After you have pressed the
key, the green ON LED blinks to confirm this. After approx. 10 seconds the
CINEO C2560 / ProCash 8150 switches on and the green ON LED stays on
permanently.
Pressing the ON / OFF key in the operating mode switches the
CINEO C2560 / ProCash 8150 to standby mode and the green LED blinks to
confirm this.
SPEAKER key
This key is used to adjust the volume of the system loudspeaker in 8 steps.
Each time you press the key the volume is increased by one step. If the
highest step is reached, pressing the key the next time returns the volume to
the lowest level.
The last setting is automatically saved.
LCD LIGHT key
This key is used to switch the LCD backlight on or off in the start-up phase
(bootphase). The fact that this function is switched on is indicated by the
yellow LCD LIGHT LED. If the function is activated, the backlight is on
permanently.
SOP key
This key is used to call the service and operation mode of the application
program. The SOP function can be generated via a key function or switch
function, depending on the application program settings.
Key function:
After pressing in the key function, the yellow SOP LED lights up briefly for
confirmation.
Switch function:
In the switch function, the LED indicates the state of the switch.
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83
Keys and indicators
Operator panel 05
Status indicators
Standby
ON
UPS WORKING
CAPACITY EMPTY
LCD LIGHT
SOP
red LED
green LED
yellow LED
yellow LED
yellow LED
yellow LED
Indicators for UPS operation
The operating state of the uninterruptible power supply (UPS) is indicated by
the following yellow LEDs:
UPS WORKING
Power supply has failed and the UPS is active.
CAPACITY EMPTY The capacity of the UPS is not sufficient.
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Operator panel 06
The Operator Panel 06 allows the user to carry out different activities with
visual support by a graphically guided display. Using the operator panel you
can perform various functions, e.g. switch the CINEO C2560 / ProCash 8150
on and off or determine the status of the CINEO C2560 / ProCash 8150.
The communication takes place via keys, LED indicators and the display with
integrated touch function. The keys and LED indicators are described in the
following. See the chapter "Device Overview" for the exact position of the
operator panel.
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85
Keys and indicators
Operator panel 06
Keys and indicators
i
The setting of the display by the menu keys on the side is usually not
necessary.
1
2
3
4
5
1
2
3
4
5
86
Power on/off key
Menu key
Select key up
Select key down
Enter key
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Operator panel 06
Keys and indicators
1 2 3 4 5 6 7 8 9 10 11
1
2
3
4
5
6
ON / OFF key
Status display ON
Status display STAND BY
SPEAKER key
Status display CAPACITY EMPTY
Status display UPS WORKING
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7
8
9
10
11
LCD LIGHT key
Status display LCD LIGHT
SOP key
Status display SOP
Display with touch function
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87
Keys and indicators
Operator panel 06
ON/OFF key
If the red STANDBY LED is lit, you can switch the CINEO C2560 /
ProCash 8150 on by pressing the ON/OFF key. After you have pressed the
key, the green ON LED blinks to confirm this. After approx. 10 seconds the
CINEO C2560 / ProCash 8150 switches on and the green ON LED stays on
permanently.
Pressing the ON / OFF key in the operating mode switches the
CINEO C2560 / ProCash 8150 to standby mode and the green LED blinks to
confirm this.
SPEAKER key
This key is used to adjust the volume of the system loudspeaker in 8 steps.
Each time you press the key the volume is increased by one step. If the
highest step is reached, pressing the key the next time returns the volume to
the lowest level.
The last setting is automatically saved.
LCD LIGHT key
This key is used to switch the LCD backlight on or off in the start-up phase
(bootphase). The fact that this function is switched on is indicated by the
yellow LCD LIGHT LED. If the function is activated, the backlight is on
permanently.
SOP key
This key is used to call the service and operation mode of the application
program. The SOP function can be generated via a key function or switch
function, depending on the application program settings.
Key function:
After pressing in the key function, the yellow SOP LED lights up briefly for
confirmation.
Switch function:
In the switch function, the LED indicates the state of the switch.
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Operator panel 06
Keys and indicators
Status indicators
Standby
ON
UPS WORKING
CAPACITY EMPTY
LCD LIGHT
SOP
red LED
green LED
yellow LED
yellow LED
yellow LED
yellow LED
Indicators for UPS operation
The operating state of the uninterruptible power supply (UPS) is indicated by
the following yellow LEDs:
UPS WORKING
Power supply has failed and the UPS is active.
CAPACITY EMPTY The capacity of the UPS is not sufficient.
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89
Keys and indicators
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Operator panel 06
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CMD-V4 Horizontal Cash-Out
Modules and function elements
1
2
3
4
5
6
7
8
1
2
3
4
Stacker and output transport (SAT)
CMD controller
Reject / retract cassette
Functional components and
controls
01750186618 D
5
6
7
8
Cash-out cassette 1
Cash-out cassette 2
Cash-out cassette 3
Cash-out cassette 4
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91
Functional components and controls
CMD-V4 Horizontal Cash-Out
Functional components and controls
1
2
3
1 Release lever
2 Status indicator (two 7-segment displays, first digit at the top)
3 Function button
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CMD-V4 Horizontal Cash-Out
Cash-out cassette
Cash-out cassette
The cash-out cassette serves to store and dispense banknotes. Each cash-out
cassette can only store banknotes of the same denomination.
The cash-out cassette is available in different versions.
Cassette versions
Cash-out cassette with locking/release lever and lead-sealed
Cash-out cassette with lock and lead-sealed
Cash-out cassette with locking/release lever and lead-sealed and low cash
sensor (see illustration)
Cash-out cassette with lock and lead-sealed and low cash sensor
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93
Cash-out cassette
CMD-V4 Horizontal Cash-Out
15
8
9
1
10
2
3
11
4
12
5
13
6
14
7
16
1 Pull-back handle
2 Banknote rails
3 Slide for low cash sensor
(optional)
4 Pressure carriage
5 Blue/green tamper indicator
6 Sealing device
7 Locking / release lever or lock
8 Inset for setting the banknote
height
94
9
10
11
12
13
14
15
16
Cassette lid
Refill notes
Latching button
Free space for denomination
illustration
Free space for cassette
illustration
Cassette handle
Dispensing side
Side of cassette handle
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CMD-V4 Horizontal Cash-Out
Reject / retract cassette
Reject / retract cassette
Banknotes from failed or trial dispensing are generally stored in an unordered
manner in the reject compartment of the reject/retract cassette.
Banknotes from the customer, e.g. banknotes not removed by the customer,
are stored in the retract box of the reject/retract cassette.
The reject/retract cassette is available in different versions.
Cassette versions
Reject/retract cassette with locking/release lever and lead-sealed (see
illustration)
Reject/retract cassette with lock and lead-sealed
1
2
3
4
5
6
7
8
9
1 Gearwheel to drive the banknote
transport
2 Note input
3 Cassette lid
4 Lever for retract box
5 Retract box
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6
7
8
9
Reject compartment
Blue/green tamper indicator
Cassette handle
Locking / release lever or lock
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95
Avoidance of problems and damage
CMD-V4 Horizontal Cash-Out
Avoidance of problems and damage
Safety precautions
Make sure that cash-out or reject/retract cassettes are not damaged or
dropped during storage and transport.
In particular, make sure that the gearwheel at the front of the reject/retract
cassette is not damaged during storage and transport.
Protect the cassettes against moisture during transport.
Do not install cassettes that have come from a cold environment until they
have had enough time to acclimatize (condensation, for example, can
occur).
Never pull the cassette out while the system is in operation. This would
immediately cause a banknote jam.
Pay attention to the weight when removing and installing cassettes.
A completely filled cash-out cassette weighs about 6.3 kg (13.89 lb).
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CMD-V4 Horizontal Cash-Out
Removing the cassette
Removing the cassette
i
Before cassettes can be removed, the current transaction must be
terminated as defined.
The procedure for removing cash-out cassettes and the reject/retract
cassette is the same.
Always remove the reject/retract cassette first before removing the
cash-out cassette.
Activate the product-specific software (see chapter "Basic Operation").
Open the safe door as far as possible (see chapter "Basic Operation").
The cassettes from the CMD-V4 can be removed as follows:
Press the green releasing tab on the
right side of the cassette (1). The
released cassette is automatically
pushed out of the dispenser by several
centimeters. Raise the cassette
handle (2) and pull the cassette out of
the CMD-V4 by the handle (3). While
pulling the cassette, support it from
underneath with your free hand.
i
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When removing cassettes, do
not pull them out jerkily so as
not to damage them or the box
guide.
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97
Opening the cassette
CMD-V4 Horizontal Cash-Out
Opening the cassette
i
The procedure for opening cash-out cassettes and reject/retract
cassettes is the same.
Remove the cassette (see section "Removing the cassette").
Cassette without lock
Remove the sealing if there is one (1).
Turn the green locking/release lever in
the arrow direction (2) and lift the
cassette lid in the arrow direction (3).
2
1
Box with sealable lock
Remove the sealing if there is one (1).
Insert the cassette key into the
cassette lock, turn the key to the right
as far as possible (2) and lift the
cassette lid in the arrow direction (3).
1
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CMD-V4 Horizontal Cash-Out
Emptying the reject/retract cassette
Emptying the reject/retract cassette
Remove and open the cassette (see section "Opening the cassette").
Remove the banknotes from the
cassette's reject compartment.
To empty the retract box, push the
green lever of the retract box in the
arrow direction (1) as far as possible
and hold it down. You can remove the
banknotes from the retract box with
your other hand (2).
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Setting the low cash sensor
CMD-V4 Horizontal Cash-Out
Setting the low cash sensor
As an option, the cash-out cassettes can be equipped with a low cash sensor.
With this function, a microswitch reports to the connected device that the
cassette contains only a certain quantity of banknotes.
To set the sensor to the desired minimum banknote quantity, proceed as
follows:
Remove and open the cassette (see section "Opening the cassette").
Remove any notes you may find.
Set the slide (1) manually (see arrows) to the desired minimum banknote
quantity.
The minimum banknote quantity can be set between 50 and 550 (in
steps of 50) via the green mechanical slide bar (1).
Setting '0' means that the function is deactivated.
The example shows the setting for 100 banknotes.
i
1
100
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CMD-V4 Horizontal Cash-Out
Setting the note width
Setting the note width
i
The note width has to be set before the cassette is used for the first
time or when a different currency or denomination is used in the
cassette.
Remove and open the cassette (see section "Opening the cassette").
Removing the banknotes
Press the green latching button (1)
while sliding the pressure carriage
slightly forward at the same time to
disengage the return lock.
Slide the pressure carriage up to the
center (2). Remove any banknotes
present (3).
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Setting the note width
CMD-V4 Horizontal Cash-Out
Disengaging the banknote rails
Pull up the horizontal tab (1) at the end of the banknote rail to lift the
catch (2) above the crosspiece underneath the tab. At the same time, push
against the shoulder (3) with the thumb of your other hand in the direction
of the cassette handle.
i
The left rail and the right banknote rails are removed in the same way.
Should the banknote rail be difficult to disengage, proceed as follows:
Pull up the horizontal tab (1) lying flat at the end of the banknote rail
enough to lift the catch (2) above the crosspiece underneath the tab (see
illustration in the section "Disengaging the banknote rails").
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CMD-V4 Horizontal Cash-Out
Setting the note width
Insert the tip of a screwdriver in the
opening of the banknote rail (1) and
use it as a lever to move the rails in
the arrow direction (2).
Disengaging the banknote rail – note width less than
110 mm (4.33")
If the banknote rail is set to a banknote width of less than 110 mm (4.33"),
proceed as follows:
Slide the pressure carriage approximately to the center of the cassette (see
section "Removing the banknotes").
Pull up the horizontal tab (1) at the end of the banknote rail to lift the
catch (2) above the crosspiece. At the same time, push against the nose of
the rail (3) with the thumb of your other hand in the direction of the cassette
handle (see the illustration in the section "Removing the banknote rails").
Slide the pressure carriage all the way up the front to the dispensing side.
Lift the end of the banknote rail a little and press it outwards towards the
side cover of the cassette. If you hold the rail in this position you can push
the pressure carriage to the side of the cassette with the cassette handle.
Pull the rail on the other side upwards.
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103
Setting the note width
CMD-V4 Horizontal Cash-Out
Inserting the banknote rail
i
.In the following representations, a note width of 133 mm (5.24") is
assumed, resulting in a rail setting at 135 mm (5.31") on the scale.
The left rail and the right banknote rails are removed in the same way.
First, position the dispensing side in
the slot corresponding to the
specifications, whereby the protruding
end of the banknote rail (1) is slid
under the edge of the pull-back
handle.
Then push the rail into the
corresponding slot on the cassette
handle side. Press down on the
banknote rail (1) near the scale while
at the same time pushing it in the
direction of the dispensing side (2).
Now push the tab (3) down until it
snaps into place.
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CMD-V4 Horizontal Cash-Out
Setting the note width
The banknote rail is correctly inserted
if the desired setting is placed in the
small cutout (1) and the rail is correctly
hooked in (2).
1
The tab of the rail (1) must lie flat on
the crosspiece.
i
Make sure that both banknote rails are set to the same note width at
all four positions.
If you have no information concerning the size of the banknotes used,
measure the banknotes in millimeters. Round up this value to the next higher
value on the scale and insert the rail at that position.
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105
Setting the note width
CMD-V4 Horizontal Cash-Out
Examples for setting the banknote rail:
Dispensing end
Side of cassette
handle
Note width 133 mm
(5.24") - banknote rail is
set to 135 mm (5.31")
on the scale
Note width 137 mm
(5.40") - banknote rail is
set to 140 mm (5.51")
on the scale
Inserting the banknote rail – note width less than 110 mm
(4.33")
If the note width is less than 110 mm (4.33"), please proceed as follows:
Slide the pressure carriage all the way to the end of the cassette which has
the cassette handle (see section "Removing the banknotes").
Insert the banknote rail in the desired slot in front (dispensing side), and
press the rail at the rear (cassette handle end) outwards to the cassette
side cover.
Press the banknote rail down in the center.
Slide the pressure carriage to the center of the cassette and press the rail
in the proper slot of the scale in the rear (cassette handle end). Press the
tab down until it snaps into place.
i
106
When the banknotes are inserted, there is automatically a gap
between the notes and the rails.
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CMD-V4 Horizontal Cash-Out
Setting the banknote height
Setting the banknote height
Press the two catches (1) inwards and remove the inset (2) in the direction
of the center of the cassette lid.
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107
Setting the banknote height
CMD-V4 Horizontal Cash-Out
Set the note height (3) as required by the corresponding specifications and
push the insets back in (4) until they snap into place.
i
Make sure that the insets are set to the same height adjustment at all
six positions.
If you have no information concerning the size of the banknotes used,
measure the banknotes in millimeters. Round up this value to the next higher
value on the scale and place the insert in that position.
Examples:
Note height 72 mm (2.83") - setting the insert at the scale value 74 mm (2.91")
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CMD-V4 Horizontal Cash-Out
Filling the cash-out cassette
Filling the cash-out cassette
Replenishment of the cash-out cassettes includes the following steps:
Preparing the cash-out cassette
Preparing the banknote bundles
Inserting the banknote bundles
i
In general, all banknotes corresponding to the requirements of the
national bank are suitable for use in the cash-out cassette.
To ensure error-free dispensing, fill the cash-out cassette only with intact and
carefully prepared banknote bundles which only contain notes of the same
value.
Preparing the cash-out cassette
Use the loading aid shown in the picture below to replenish the cash-out
cassette.
The loading aid facilitates the filling
procedure and prevents that the
inserted banknotes / banknote bundles
fall over.
(Loading aid order number:
7595300720)
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109
Filling the cash-out cassette
CMD-V4 Horizontal Cash-Out
Remove the cash-out cassette from
the CMD-V4 (see section "Removing
the cassette").
Place the cash-out cassette (1) on the
loading aid as shown in the picture,
and open the cassette lid (see the
section "Opening the cassette").
Press the green latching button (1)
and push the pressure carriage slightly
forward to disengage the return lock.
Then pull the pressure carriage back
up to the to cassette edge back
towards the side with the cassette
handle (2).
Set the low cash sensor (if installed) to the desired minimum banknote
quantity (see section "Setting the low cash sensor").
Now fill the cash-out cassette following the instructions provided in the
following sections.
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CMD-V4 Horizontal Cash-Out
Filling the cash-out cassette
Preparing the banknote bundles
Check the banknotes for damage before you put them into the cash-out
cassettes.
Sort out the damaged banknotes and/or remove clips, needles or other foreign
objects.
i
The following banknotes should be rejected: torn, glued, folded,
creased, stapled or clipped banknotes.
If you use new banknotes/banknote
bundles, you must separate the
banknotes at the cut edges. Carefully
fan the banknote bundles and bend
them several times in various
directions.
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Filling the cash-out cassette
CMD-V4 Horizontal Cash-Out
Inserting banknote bundles
i
Also follow the instructions for filling the cash-out cassette on the
inside of the cassette lid.
General refill notes
Remove any existing bands made of
paper, plastic or rubber before
inserting the banknote bundle.
You should always insert the banknote
bundles into the cash-out cassette so
that the silver strips or other raised
embossing of the individual bundles
are alternately pointing to the left and
to the right.
112
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Filling the cash-out cassette
New and used banknote bundles
If you use new and used banknote
bundles in one cassette, always insert
the bundles with the used banknotes
into the cassette first.
Then insert the bundles with the new
banknotes after you separated them at
the cut edges (see the section
"Preparing the banknote bundles").
Deformed banknote bundles
Insert banknote bundles which were
deformed by packaging (bands with
paper, plastic or elastic bands) as
follows:
Split the banknote bundle and turn the
first half of the bundle so that the bent
side is pointing towards the pressure
carriage.
Insert the two bundle halves into the
cassette as shown in the illustration.
Please do not use any extremely
deformed banknotes.
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Filling the cash-out cassette
CMD-V4 Horizontal Cash-Out
Always insert banknote bundles which
are bent horizontally by their
packaging into the cash-out cassette
in such a way that the side of the
bundle bulging out is pointing towards
the pressure carriage.
Remove the banknote bundles from
the packaging, fan the banknotes and
put them into the cassette as shown in
the picture.
1
The banknotes are now positioned in
the cash-out cassette as shown in the
illustration (1).
Stroke across the banknotes towards
the pressure carriage as shown in the
illustration (2).
2
Press the green latching button on the
pressure carriage, and push the
carriage against the banknotes far
enough to prevent them from falling
over. The inserted banknotes do not
need to be pressed together.
Close the cash-out cassette and re-insert it (see section "Inserting the
cassette").
114
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Filling the cash-out cassette
Special comments for deformed banknotes
Possible deformation of banknotes
Type A:
Bulge near the hologram
Type B:
S-shaped bulge
Type C:
Wavy-shaped bulge
Type A:
Turn the bundle so that the deformed
corner of the banknote is pointing
towards the dispensing side and not
towards the pressure carriage.
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Filling the cash-out cassette
CMD-V4 Horizontal Cash-Out
Type B:
Bundles whose S shape is
pronounced and exceeds 5 mm (0.2")
should not be deployed.
If no other banknote bundles are
available, the entire bundle needs to
be formed to a U shape as to be fit for
use. Insert these bundles so that the
deformed corners are pointing towards
the cassette end from which the
banknotes are dispensed and not
towards the pressure carriage.
Type C:
If the bundle has a wavy shape as a
result of being tied, turn it so that the
deformed corners are pointing towards
the end from which the banknotes are
dispensed and not towards the
pressure carriage.
The following illustration shows the sequence in which the deformed
banknotes have to be inserted.
Note that the deformed corners of the banknotes must always point to the side
from which the notes are dispensed. The bulging side always has to point to
the pressure carriage/cassette handle side.
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Filling the cash-out cassette
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Inserting the cassette
CMD-V4 Horizontal Cash-Out
Inserting the cassette
i
The procedure for inserting cash-out cassettes and reject/retract
cassettes is the same.
Closing the cassette
If the cassette does not have a lock,
you must close the cassette lid (1) and
turn the green locking and release
lever (2) to the left. The cassette lid
then engages in the latching
mechanism, and the lever (2)
automatically returns to its original
position.
If the cassette has a lock, close the
cassette lid (1) and turn the key (2) to
the left as far as possible. Pull the key
from the cassette lock.
2
Seal the cassette if necessary.
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Inserting the cassette
Inserting the cassette
i
Normally the tamper indicator (1) is always green. If the indicator is
blue, the cassette has been tampered with or has been forced open.
To switch the tamper indicator to green, proceed as follows:
Unlock the cassette using the key and/or turn the locking/release lever to
the left. Open the lid (see section "Opening the cassette").
Close the cassette lid and turn the locking/release lever to the left or lock
the cassette with the key (see section "Closing the cassette").
Push the cassette back into the CMD
V4 in one uninterrupted motion until it
audibly latches into place. Wait for the
single beep confirming the correct
pressure build-up in the cassette.
1
i
When installing cassettes, do
not push them in jerkily so as
not to damage them or the
guide.
If a triple signal tone sounds instead of a single tone, remove the cassette
and check the contents of the cash-out cassette (see the instructions in the
section "Filling the cash-out cassette").
Then try to insert the cassette again.
The acoustic warning (triple signal tone) is accompanied by a message on the
status display of the controller (ZAC).
Example:
- Cash-out cassette 1
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Cassette initialization
CMD-V4 Horizontal Cash-Out
Cassette initialization
The initialization of the cassettes is necessary in case of new types of
banknotes or cassettes. With the initialization the system will be informed
about the cassette number, the currency and the denomination of the
banknotes. If necessary, you can enter more parameters.
Please observe the product-specific and bank requirements concerning a
standard or individual change of cassettes. Please obtain this information from
the bank's administration.
Determining the reference value
The reference value determination can be performed for a maximum of 40
different unknown banknotes. It is controlled by the product-specific software.
The reference value determination is required for:
Initial start-up
Use of new banknote types.
Activate the product-specific software (see chapter "Basic Operation").
From the specified cassette the currency characteristics, the value of the
banknotes and the release date will be read out. These values are transmitted
to the cassette when it is initialized. There will be as many banknotes
dispensed as necessary for reference value determination. The process of
determining the reference value will be terminated at the latest if the reference
value cannot be determined within the maximum possible number of
banknotes. After the reference value has been determined, the dispensed
number of banknotes is reported back to the system.
The dispensed banknotes are located in the stacking position in the clamp.
Open the safe door as far as possible (see chapter "Basic Operation").
Holding the green release lever, pull out the CMD V4 as far as possible
from the safe (see chapter "Basic Operation").
i
120
If the release lever jams and you cannot pull out the CMD-V4, you
should always contact Service.
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CMD-V4 Horizontal Cash-Out
Determining the reference value
Remove the dispensed banknotes
from the clamp stacking position and
count them. The quantity of dispensed
banknotes must be the same as the
one indicated by the system. If this is
not the case, you will have to repeat
the whole procedure for reference
value determination. Place the
counted banknotes back in the clamp
stacking position.
Slide the CMD-V4 as far as possible into the safe.
Wait until the CMD-V4 is ready.
After the CMD-V4 has powered up, the cash in the stacking position is
transported to the reject/retract cassette.
Select the next cash-out cassettes for the reference value determination
using the product-specific software or quit the function.
Close the safe door (see chapter "Basic operation").
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Troubleshooting
CMD-V4 Horizontal Cash-Out
Troubleshooting
The current status or any problems that have occurred on the cash media
dispenser are shown on the status display (7-segment display).
D
DPS10 / DPS11
DCM7
PS28
PS27
Overview of sensors and electromechanical
components
SM2,3
D D
SM1
HS4 DCM1
DPS14
DPS15
SW2
DPS7
PS2
PS1
MA2/2
MA2/1
DDU
PRC1
CL1
PSE1
MAC1
PSD1
PRC2
CL2
PSE2
MAC2
PSD2
122
DPS5,6
SW3
MA6
HS2
DPS2
DPS8,9
HS3
DPS4
HS1
SM9 PS18
DCM2,3
SW1
EEP1
SMC1
EEP2
SMC2
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Troubleshooting
Meaning of abbreviations and symbols
Electrical elements
Stacker and output transport
Component
D
DPS 2
DPS 4
DPS 5
DPS 6
DPS 7
DPS 8
DPS 9
DPS 10
DPS 11
DPS 14
DPS 15
HS 1
HS 2
HS 3
HS 4
PS 1
PS 2
PS 18
PS 27
PS 28
DCM 1
DCM 2
Name
Location
Permanent magnets (3 units) –
without sensors
Stacker wheel position query
Sensor: position of retract
compartment
Sensor: home position
Sensor: home position
Home position of sliding surface
Sensor: Position
Sensor: Position
Hybrid photosensor
Hybrid photosensor
Home position of switch
Switch position: single reject
Home position
(Hall-Sensor)
Initial RR position (behind the routing
disk)
(Hall-Sensor)
Reversal in FL direction (if required.)
(Hall-Sensor)
Stop over position and final position
of clamp(Hall sensor)
Stacker wheel input
Tray empty' check
Tray monitoring/ input monitoring
'clamp empty'
Removal photosensor
Bundle rear edge control
Main drive motor
Traction motor + planetary gears
Clamp
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Stacker wheel input
RR box
Routing disk drive, left
Routing disk drive, right
Single reject
Routing disk drive, left
Routing disk drive, right
Shutter
Shutter
Single reject
Single reject
Clamp positioning
Clamp positioning
Clamp positioning
Clamp positioning
Stacker wheel input
Single reject
Swivel drive for clamp
flap/RR box
Clamp positioning
Clamp positioning
Stacker wheel input
Clamp
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Troubleshooting
Component
DCM 3
DCM 7
MA 2/1
MA 2/2
MA 6
SW 1
SW 2
SW 3
SM 1
SM 2
SM 3
SM 7
SM 9
T1
CMD-V4 Horizontal Cash-Out
Name
Location
Belt drive + planetary gears
DC motor
(Outdoor)
Switch control magnet
Switch control magnet
Magnet for retract comportment
RR box inserted
Safety switch
Locking handle
Pressure on sliding surface for
emptying
Routing disk motor
Routing disk motor
Stepper motor
(Indoor)
Stacker wheel stepper motor
Timing disk
Clamp
Shutter
Single reject
Single reject
Reject box
Reject box
Slide rack
Release lever
Single reject
Routing disk drive, left
Routing disk drive, right
Shutter
Stacker wheel input
Stacker wheel input
Dispenser module I
Component
MACx
CLx
PSDx
PSEx
DDU
SMCx
PRCx
EEPx
124
Name
Location
Retaining magnet
Extractor gear
Dispensing sensor
Empty sensor
Length measurement,
measuring station
Stepper motor for
pressure
Pressure sensor
EEPROM
Dispenser module; cassette x
Dispenser module; cassette x
Dispenser module; cassette x
Dispenser module; cassette x
Top dispenser module
x=1–6
x=1–6
x=1–6
x=1–6
in cassette x
x=1–6
Dispensing unit; cassette x
at cassette x
x=1–6
x=1–6
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Status messages (CMD controller)
Status messages (CMD controller)
The CMD's controller status messages are listed in the following table. The
status messages, their meanings and the remedies you must employ are
explained so that you can eliminate CMD-V4 problems.
If, unexpectedly, the malfunction cannot be eliminated, get in touch with
Service.
The two-digit codes indicate the following error messages:
Code Meaning
Off
No power supply
Start-up (after RESET or
electronics self-test)
Remedy
Switch the device on.
Wait until start-up is complete.
Burn; program controller
Please contact the service
department.
Compare; check controller
Please contact the service
department.
Controller OK
-
No error
-
Software faulty
Switch the device off and on.
Communication problem with
ChipCard controller
Perform a reset using the function
key. If the error message '05' does
not disappear, contact Service.
Perform a reset using the function
key. If the error message '06' does
not disappear, contact Service.
Communication problem with
ChipCard/or wrong ChipCard
inserted (ChipCard number
not '226-0PR')
Stacker EEPROM missing/
defective
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Please contact the service
department.
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Status messages (CMD controller)
Code Meaning
Locking handle open, CMD is
not in dispensing position
Controller defective
No software (download)
Safety switch open
Device lock waiting
CMD-V4 minimum
configuration is missing
CMD-V4 Horizontal Cash-Out
Remedy
Push the CMD-V4 as far as possible
into the CINEO C2560 /
ProCash 8150 using the green
locking handle (CMD-V4 must
audibly lock into position). If error
message '09' does not disappear,
contact Service.
Please contact the service
department.
Perform a reset using the function
key. If the error message '11' does
not disappear, contact Service.
Insert the CMD-V4.
Remove the banknote bundle from
the CMD-V4. Reset the device lock
using the product-specific software
(see chapter "Basic Operation").
Insert cassettes and log them in (one
reject/retract cassette and one cashout cassette required).
Please contact the service
department.
Cassette board with invalid
coding, not inserted, or
defective.
Output transport coding invalid Please contact the service
department.
126
Belt drive of clamp defective
Please contact the service
department.
Banknotes jammed during
dispensing
Check the banknote paths in the
stacker, in the area of the stacker
wheels and in the dispenser modules
(see section "Checking the banknote
paths"). Move the CMD-V4 in the
safe to the cash-out position and wait
for the system to boot. If error
message '18' does not disappear,
contact Service.
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Code Meaning
Clamp transport defective/
blocked
Single reject switch (MA2/1,
MA2/2, SM1) faulty/blocked
Faulty measurement point
(DDU)
Status messages (CMD controller)
Remedy
Check the banknote paths in the
output transport (see section
"Checking the banknote paths").
Move the CMD-V4 in the safe to the
cash-out position and wait for the
system to boot. If error message '19'
does not disappear, contact Service.
Check the banknote paths in the
output transport (see section
"Checking the banknote paths").
Move the CMD-V4 in the safe to the
cash-out position and wait for the
system to boot.
Please contact the service
department.
Photosensor amplifier faulty or Clear the banknote paths (see
section "Checking the banknote
photosensor initialization
paths").
unsuccessful.
Move the CMD-V4 in the safe to the
cash-out position and wait for the
system to boot. If error message '22'
does not disappear, perform a reset
using the function key. If you do this
three times without success, contact
Service.
Routing disk (SM2/SM3)
If you cannot pull out the CMD-V4,
defective/blocked
perform a reset using the function
key. If error message '23' does not
disappear, contact Service. If you
can pull out the CMD-V4, check the
banknote paths in the stacker and
output transport (see section
"Checking the banknote paths").
Move the CMD-V4 in the safe to the
cash-out position and wait for the
system to boot. Otherwise please
contact Service.
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Status messages (CMD controller)
Code Meaning
Reject/retract drive (MA6)
defective/blocked (lifting
magnet)
Dispensing drive (DCM 1)
defective/blocked
Stacker wheel drive (SM 9)
defective/blocked
Shutter error
Output photosensor covered
(manipulation)
128
CMD-V4 Horizontal Cash-Out
Remedy
Empty the reject box of the
reject/retract cassette (see section
"Emptying the reject/retract
cassette"). Check the banknote
paths in the stacker (see section
"Checking the banknote paths").
Move the CMD-V4 in the safe to the
cash-out position and wait for the
system to boot. Otherwise, please
contact Service.
Clear the banknote paths (see
section "Checking the banknote
paths"). Move the CMD-V4 in the
safe to the cash-out position and wait
for the system to boot. Otherwise,
please contact Service.
Check the banknote paths in the
stacker and output transport (see
section "Checking the banknote
paths"). Move the CMD-V4 in the
safe to the cash-out position and wait
for the system to boot. Otherwise,
please contact Service.
Check the shutter flap. Perform a
reset using the function key.
Check the banknote paths in the
output transport (see section
"Checking the banknote paths"). Pull
the CMD-V4 out of the safe and
move this back again afterwards to
cash-out position and wait for the
system to boot. If error message '29'
does not disappear, contact Service.
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Code Meaning
Too many problems during
dispensing from cassette x
(x = 1 – 6)
X
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Status messages (CMD controller)
Remedy
Bundle rejects can be caused by
extremely skewed banknotes or
banknotes that are extracted in an
uncontrolled way or by problems with
the photosensors.
This error can be ignored the first
time it occurs (warning). If the error
keeps occurring, please proceed as
follows:
– Remove the cassette from
dispenser module 'x' and check
contents of banknotes:
Is the correct banknote type in the
cassette? Are the front banknotes
deformed on one side? Is the
pressure against the front
banknotes even on the right and
on the left side?
– With the cassette removed, check
the dispensing area in the
dispenser module for stuck
banknote scraps (see section
"Checking the banknote paths").
– Check the transport path from
cassette 'x' to the clamp for jammed
banknotes/scraps (see section
"Checking the banknote paths").
– Check the connectors at the CMD
controller.
– Determine the reference value
(see section "Determining the
reference value").
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Status messages (CMD controller)
Code Meaning
Banknotes cannot be
dispensed or incorrect
X
pressure on notes in new
cassette
(x = 1 - 6)
X
Too many bad banknotes
(x = 1 - 6)
X
130
Remedy
Check the replenishment of cash-out
cassette 'x' for position and quality of
banknotes (see sections "Preparing
banknote bundles" and "Inserting the
banknote bundles"). Check the
dispensing area for stuck banknotes
(see section "Checking the banknote
paths"). Reinsert the cassette and
check the function with a test
dispense (see section "Function
test").
Check the contents of cassette 'x'.
Cassette defective (x = 1 - 6)
Replace the defective cassette with a
new initialized cassette.
Banknote measurement point
(DDU) not ready
Check whether there is a banknote
jam in the upper dispensing unit. Are
the cables connected? If the error
message does not disappear, contact
Service.
Please contact the service
department.
X
X
CMD-V4 Horizontal Cash-Out
Dispensing sensor PSDx dirty
or pressure sensor faulty
(x = 1 - 6)
Cassette empty sensor PSEx
dirty (x = 1 - 6)
Please contact the service
department.
Photosensor PS 1 dirty
Please contact the service
department.
Photosensor PS 18 dirty
Please contact the service
department.
Photosensor PS 2 dirty
Please contact the service
department.
Photosensor PS 27 dirty
Please contact the service
department.
Photosensor PS 28 dirty
Please contact the service
department.
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CMD-V4 Horizontal Cash-Out
i
Checking the banknote paths
If any other status messages are output by the CMD controller, please
contact Service.
Checking the banknote paths
Before checking the banknote paths, you should perform the following steps:
Activate the product-specific software (see chapter "Basic Operation").
Open the safe door (see chapter "Basic operation").
Holding the green release lever, pull out the CMD-V4 as far as possible
(see chapter "Basic Operation").
i
If the release lever jams, you must check the current position of the
clamp.
If possible, push the clamp carefully back to its home position. Perform
a reset using the function button. Now check whether you can remove
the CMD-V4.
If you cannot pull out the CMD-V4, you should always contact
customer service.
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Checking the banknote paths
CMD-V4 Horizontal Cash-Out
Checking the vertical transport
Raise the release handle (1) or (2) of
the dispensing unit and move the
cover forward.
1
2
Check the upper and/or lower area of
the vertical transport and if necessary
remove any notes (1).
Now move the cover back until it
snaps into place.
i
132
Make sure that the cover lies
flush with the surface and that
the two sides of the locking
handle are locked in position.
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Checking the banknote paths
Checking the dispensing areas
i
In the dispenser modules the vertical transport (at the rear) and the
dispensing area (inside the device) must be checked.
The dispensing areas can only be checked when the cassettes have
been removed from the dispenser modules (see section "Removing
the cassette").
Check the dispensing area of each
dispensing module for banknotes and
if necessary remove the notes (see
arrow).
Re-insert all cassettes which were removed (see section "Inserting the
cassette").
Log on the cassettes using the product-specific software (see chapter
"Basic Operation").
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Checking the banknote paths
CMD-V4 Horizontal Cash-Out
Checking the stacker and output transport
i
Do not try to open the clamp by force; you could damage it.
Stacker wheel area
Check the area round the stacker
wheel and remove any notes if
necessary.
Single reject area
i
The function of the single reject depends on the individual
configuration.
Press the green release levers (1)
outwards and pull the flap (2)
forwards.
134
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CMD-V4 Horizontal Cash-Out
Checking the banknote paths
Check the area and if necessary
remove the banknotes (3).
Gear tracks of the stacker and output transport
1
If the clamp has come to a standstill at
a position outside the stacking
position, you may need to check and
clean the gear tracks (1).
Check the photosensors in the shutter area.
After checking the banknote paths, proceed as follows:
After checking the banknote paths push the CMD-V4 by the green release
lever back into the safe as far as possible (see chapter "Basic Operation").
Close the safe door (see chapter "Basic operation").
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Function test
CMD-V4 Horizontal Cash-Out
Function test
Press the function pushbutton on the CMD controller to start tests and to reset
the CMD-V4. To start a test function, the CMD-V4 must be in normal operating
mode. 00' or '14' is then shown on the status display.
When you press and hold the function key, '00', '1', '2', '3', '4' and '5' are shown
on the status display. What these numbers mean is described in the following
table. To start a particular sequence, release the key when the status display
shows the relevant value.
i
LED
136
The functions described in the following sections can be performed
only when the safety switch is closed (i.e. the CMD-V4 is in cash-out
position). Functions '2' and '3' may be started only from normal
operation (display '00' or '14') or when all transport paths are
guaranteed to be clear.
Function
Normal operation
Description of the function
-
RESET
The CMD-V4 is powered up while '—'
is displayed on the status indicator
(for approx. 10 seconds). If an error
is detected which prevents or
endangers the operability of the
CMD-V4 (soiled photosensors), the
relevant error or a warning is
displayed on the status display. This
test function is identical to the powerup test when the CMD-V4 is pushed
into the dispensing position (closing
the safety switch).
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CMD-V4 Horizontal Cash-Out
LED
Function
Overall test + RESET
Test dispensing + RESET
01750186618 D
Function test
Description of the function
In this test all mechanical CMD-V4
components are operated one after
the other. If an error is detected, it is
displayed on the status display. The
lifting magnets for the single reject
switch and retaining shafts and the
electromagnetic clutch can only be
subjected to a visual function check
in this case. If no errors are detected
during the test, a RESET is then
carried out.
With this test the banknote paths and
the dispensing function of all inserted
and filled cassettes are checked:
First a banknote is extracted from the
top cassette and transported via the
single reject switch to the reject
compartment. Then one banknote is
extracted from each cassette,
transported by the clamp to the
waiting position (the shutter remains
closed) and then to the reject
compartment. If an error occurs, it is
displayed on the status display. If no
errors are detected during the
function, a RESET is then carried
out.
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Function test
LED
Function
Display firmware version
CMD-V4 Horizontal Cash-Out
Description of the function
The version number is displayed in
alternating mode.
Example:
In the case of the module label
$MOD$ 061203 1137
CMD_V4_0.BIN
version number 1137 is displayed as
follows:
11 for 1 second (basic release /
upgrade release)
37 for 1 second
upgrade (expansion)/update
(troubleshooting) dark for 1 second
Statistics counter reset
138
After nine attempts, the device
returns to normal mode.
The resettable counters are reset to
0 and the current date of the real
time clock is saved.
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Technical data
Technical data
Cash-out cassette
Banknote length:
Banknote height:
Banknote thickness:
Stack length:
Storage capacity*:
Dimensions (L x W x H):
Weight:
of an empty cassette:
of a full cassette*/**:
85 - 182 mm (3.35" to 7.17")
54 - 92 mm (2.13" to 3.62")
0.08 - 0.12 mm (0.0031" to 0.0047")
310 mm (12.2")
approx. 2500 banknotes
441x264x125 mm (17.36" x 10.39" x 4.92")
3.5 kg (7.72 lb)
6,3 kg (13.89 lb)
Reject / retract cassette
Banknote length:
Banknote height:
Banknote thickness:
Storage capacity*
Reject compartment:
Retract box:
Dimensions (L x W x H):
Weight:
of an empty cassette:
of a completely filled
cassette*/**:
*
**
85 - 182 mm (3.35" to 7.17")
54 - 92 mm (2.13" to 3.62")
0.08 - 0.12 mm (0.0031" to 0.0047")
400 banknotes
100 banknotes
260 x 253 x 118 mm (10.24" x 9.96" x 4.65")
1.5 kg (3.3 lb)
2.2 kg (4.85 lb)
The storage capacity and weight of a completely filled cassette depends
on the type, quality, nature and state of the banknotes.
The weight of a completely filled cassette was ascertained using
banknotes with a denomination of 50 euros.
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Technical data
140
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View of Rearload unit with horizontal
output
1
6
2
7
8
3
9
4
10
5
11
12
1
2
3
4
5
6
Output transport horizontal RL
CMD controller
Double dispensing unit with DDU
Quadruple rack
Double dispensing unit
Stacker
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7
8
9
10
11
12
Reject / retract cassette
Release lever
Cash-out cassette 1
Cash-out cassette 2
Cash-out cassette 3
Cash-out cassette 4
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Important safety precautions
CMD-V5 Horizontal Cash-Out
Important safety precautions
To operate the CINEO cassette the safety criteria about the
accommodation and disposal course (cash cycle) should be known.
The cash cycle is customer-specific and is defined by the application
program – Cash Supply Manager (CSM).
The CINEO high end cassette should only be operated by authorized
people.
For the correct operation of the CINEO high end cassette, regard mode of
the banknote toning technique shown on the LCD display.
If the CINEO high end cassette is not operated correctly, the banknote
toning technique is triggered.
If ink should leak during staining out of the CINEO high end cassette, avoid
skin contact and inhaling the vapors.
If contact with your eyes or mouth occurs, immediately flush eyes and rinse
mouth with plenty of water. Seek medical advice if problems sustain and
follow the instructions in the annexed safety data sheet!
Wash skin or clothing with soap and plenty of water immediately in the
event of contact with ink from the CINEO high end cassette.
If the ink staining device is triggered, ensure the room is well ventilated.
Avoid all skin contact with marked bank notes and with any components
that have come into contact with the ink from the CINEO cassettes.
Dispose of the ink out of the CINEO high end cassette in compliance with
national regulations and the manufacturer's specifications. Also follow the
instructions in the annexed safety data sheet!
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CINEO cassettes
CINEO cassettes
Overview
CINEO cassettes can be used across systems within the CINEO product
family. Different functions of the CINEO cassettes come into effect within the
various systems, which are specified in the following section.
CINEO cassettes are used for storing deposited banknotes and for storing
banknotes for withdrawal. The CMD-V5 only uses the withdrawal function of
the CINEO cassettes.
Different cassettes are available in various versions:
Standard cassette
Compact cassette
Both cassette versions are available in a Basic, Midrange or High End
configuration.
The CINEO Basic cassette includes the following functions:
Recycling function
Withdrawal function
Deposit function
With / without lock
Lead-sealable
Optional fill level measurement
The CINEO Midrange cassette includes the following functions:
All functions of the CINEO cassette Basic
Shutter and cover monitoring
Tamper indicator
Optional Cash Management
The CINEO High End cassette includes the following functions:
All functions of the CINEO Midrange cassette
Banknote toning technique
Starting with the Midrange cassette, two insertions without pin are permitted; a
pin must be present from the 3rd insertion.
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If a cassette is inserted into the same system three times without the
respective pin and then inserted a fourth time with the respective pin, it is
designated "tampered with".
Midrange cassettes should not be inserted into unpowered systems,
as the shutter monitoring function evaluates this process as
tampering.
In addition, a reject/retract cassette is also used. This can only be used in the
Cash Media Dispenser.
CINEO cassettes concept
Lockable
Lead-sealable
Fill level meter
(optional)
144
Shutter monitoring
Cover
monitoring
+
PC
Cash Management
Ink integration
+
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Manipulation monitoring
deactivated Cash Management
Shutter monitoring with time stamp *)
Cover monitoring with time stamp
with active Cash Management
Shutter monitoring with time stamp *)
Cover monitoring with time stamp
Manipulation on the shutter are
always rated as manipulation, lid
openings are just documented with
time stamps, the manipulation
feature is the lead seal or the seal!
A manipulation is displayed by a
flashing LED.
Manipulations on the shutter are
rated analogically as the
deactivated Cash Management,
Lid openings are rated as
manipulations, because a lid
opening is only permitted in an
authorized environment (D1000
with CSM).
A manipulation is displayed by a
flashing LED.
*) not for the reject/retract CAT3 (the CAT3 is not always a configuration
option).
Status messages of the LED
Status
manipulated
Status iO in the
device
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2000 ms
Pulse
20 ms
permanently on
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CINEO cassettes
CMD-V5 Horizontal Cash-Out
Standard cassette Basic/Midrange
1
2
3
4
5
6
1
2
3
4
5
6
146
Cover
LED display - Status display (Midrange only)
Space for the rating / cassette label
Handle
Release lever with lead seal possibility
Lock (optional)
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Standard cassette Basic/Midrange opened
2
1
3
1
2
3
4
5
6
7
4
5
6
7
Holding-down clamp on the dispensing side
Height limiter in the cassette lid
Height limiter in the pressure carriage
Release of the height limiter in the pressure carriage
Release button for the setting of the pressure carriage
Pressure carriage
Banknote rails
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Compact cassette Basic/Midrange
1
2
3
4
5
6
1
2
3
4
5
6
148
Cover
LED display - Status display (Midrange only)
Space for the rating / cassette label
Handle
Release lever with lead seal possibility
Lock (optional)
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CINEO cassettes
Compact cassette Basic/Midrange opened
2
1
3
1
2
3
4
5
6
7
4
5
6
7
Holding-down clamp on the dispensing side
Height limiter in the cassette lid
Height limiter in the pressure carriage
Release of the height limiter in the pressure carriage
Release button for the setting of the pressure carriage
Pressure carriage
Banknote rails
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Standard cassette High End
1
2
3
4
5
6
7
8
1
2
3
4
5
6
7
8
150
Cover
LCD display – Mode of the banknote toning technique
LED display – Power supply
Interface to the transport containment (infrared interface)
Space for the rating / cassette label
Handle
Release lever
Lock
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CINEO cassettes
Standard cassette High End opened
2
1
3
1
2
3
4
5
6
7
8
4
5
6
7
8
Holding-down clamp on the dispensing side
Height limiter in the cassette lid
Height limiter in the pressure carriage
Release of the height limiter in the pressure carriage
Release button for the setting of the pressure carriage
Pressure carriage
Banknote rails
Ink cartridge
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Compact cassette High End
1
2
3
4
5
6
7
8
1
2
3
4
5
6
7
8
152
Cover
LCD display – Mode of the banknote toning technique
LED display – Power supply
Interface to the transport containment (infrared interface)
Space for the rating / cassette label
Handle
Release lever
Lock
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Compact cassette High End opened
2
1
3
1
2
3
4
5
6
7
8
4
5
6
7
8
Holding-down clamp on the dispensing side
Height limiter in the cassette lid
Height limiter in the pressure carriage
Release of the height limiter in the pressure carriage
Release button for the setting of the pressure carriage
Pressure carriage
Banknote rails
Ink cartridge
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Reject / retract cassette
Banknotes from failed or trial dispensing are generally stored in an unordered
manner in the reject box of the reject/retract cassette.
Banknotes from the customer, e.g. banknotes not removed by the customer,
are stored in the reject box of the reject/retract cassette.
The reject/retract cassette is available in different versions.
Cassette versions
Reject/retract cassette with locking/release lever and lead-sealed (see
illustration)
Reject/retract cassette with lock and lead-sealed
1
2
3
4
5
6
7
8
9
1 Gearwheel to drive the banknote
transport
2 Note input
3 Cassette lid
4 Lever for retract box
5 Retract box
154
6
7
8
9
Reject box
Blue/green tamper indicator
Cassette handle
Locking/release lever or
Lock
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CINEO cassettes
Banknote toning technique
The banknote toning technique is only installed in the CINEO High End
banknote storages.
The current mode of the banknote toning technique of the CINEO High End
banknote storage is symbolically shown on the LCD display.
LCD display (1) on the
- standard high end cassette
- compact high end cassette
The mode of the banknote toning technique signals the current security level in
the CINEO High End banknote storage.
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Banknote toning technique processes
The processes define the various ways in which the CINEO High End cassette
and the CINEO High End reel storage (CINEO High End banknote storage)
can be transported from one location to another.
The transport of the CINEO High End banknote storage can, for example, be
carried out by an armored transport company without or in a special transport
case.
The process and/or the parameters for the set process are stored in the
memory of the CINEO High End banknote storage:
The possible processes for the CINEO High End cassette can be
selected or defined, respectively, with the help of the application
program - Cash Supply Manager (CSM).
i
The process for the CINEO High End reel storage is fixed and cannot
be altered.
The following processes are possible:
Processes for the CINEO High End cassette
In Branch (at the branch outlet)
CIT (armored transport company)
CIT with Case (armored transport company with case)
Processes for CINEO High End reel storage
Standard Drum (Standard)
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Description of processes
In Branch (at the branch outlet)
The ink protection is activated only in the safe of the device. This process is
used in order to fill or empty the CINEO High End cassette directly at the outlet
and no transport protection is needed.
CIT (armored transport company)
The CINEO High End cassette is transported by an armored transport
company to and from a cash center.
CIT with case (armored transport company with case)
The CINEO High End cassette is transported by an armored transport
company in a special transport case to and from a cash center.
Standard drum (Standard)
The CINEO High End reel storage is transported by an employee inside a
store or inside an outlet.
A transport timer can be set in order to limit the time for transport from one
point to another.
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Limiting value
The banknote toning technique is activated or deactivated, respectively, when
the set limiting value of a CINEO High End banknote storage is exceeded or
fallen short of.
If the amount (the value of the money) in the CINEO High End banknote
storage is below the previously defined limiting value, the banknote toning
technique will be deactivated. If the amount exceeds this limiting value once
again at a later time, the banknote toning technique will be reactivated.
i
The limiting value for the CINEO High End banknote storage can be
defined with the help of the application program - Cash Supply
Manager (CSM).
The limiting value can be configured for different currencies.
The limiting value 0 means that the banknote toning technique will always
remain active, even when the CINEO High End banknote storage is empty.
Defining a limiting value can help to prevent an inadvertent triggering of the
banknote toning technique.
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Timer
The following timers can be defined:
Transport timer
This timer defines the maximum time permitted for the transport of the CINEO
High End banknote storage from one location to another, e.g. from the CINEO
D1000 to the automated teller machine, before the banknote toning technique
is triggered.
i
You can set the transport timer with the application program - Cash
Supply Manager (CSM).
A timer time of 0 means that the timer is set to indefinite, and thus will
never run out.
Open safe timer
The timer is activated when the safe door of the cash device is opened.
It defines the time that a user has to close the safe door once again in order to
set or remove the CINEO High End banknote storage before the banknote
toning technique is triggered.
i
You can set the Open Safe timer with the application program - Cash
Supply Manager (CSM).
The Open Safe Timer is deactivated as standard.
Alarm timer
An acoustic signal is audible shortly before the banknote toning technique is
triggered.
The timer defines the time during which this signal is audible before the
banknote toning technique is triggered.
i
You can set the alarm timer with the application program - Cash
Supply Manager (CSM).
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Case timer
The case timer is adjustable only during the "CIT with Case" process.
The time for the transport of the CINEO High End cassette after removal from
a transport safety container (case) is set at this timer.
It shows how much time remains for returning the CINEO High End cassette to
a safe environment (e.g. to slide it into a safe or into the CINEO D1000
Docking Station) after removal from the transport safety container before the
banknote toning technique is triggered.
It describes the maximum time that the cassette can remain in an unsafe area.
The standard setting of the timer is 90 seconds.
i
You can set the case timer with the application program - Cash Supply
Manager (CSM).
In some countries it is mandatory that statutory regulations be
observed with respect to the setting of the case timer and with respect
to the limits within which this can be altered.
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CINEO cassettes
Modes of the banknote toning technique - High End
CINEO cassette
The following modes are possible on the standard High End cassette and on
the compact High End cassette:
OFF mode (cassette configuration = In Branch)
OFF mode (cassette configuration = CIT, CIT with Case)
Transport mode
Open shutter mode
Open safe mode
Safe mode
Trustee mode
Inking mode
Service note
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OFF mode (cassette configuration = In Branch *)
Symbol for the OFF mode for cassette
configuration = In Branch.
OFF mode in factory defaults.
The High End CINEO cassette is configured at the factory in such a way that
the banknote toning technique is only active inside of the CINEO C2560 /
ProCash 8150.
*
i
The cassette switches to the safe mode after you have inserted the
cassette in the CINEO C2560 / ProCash 8150 or after you have
closed the safe door.
For additional protection of the High End CINEO cassette outside of
the CINEO C2560 / ProCash 8150, e.g. during transport, the cassette
will need to be reconfigured.
You can change the configuration with the application program – Cash
Supply Manager (CSM).
Please refer to your responsible WNI branch office or to your
responsible cash-in-transit courier for further information about the
configuration adjustment of the High End CINEO cassette.
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OFF mode / In Branch –
Display when sliding in the High End CINEO cassette
The transport arrow and the three bars
on the left blink alternately in the LCD
display when the High End CINEO
cassette is slid into the
CINEO C2560 / ProCash 8150.
This symbolizes that the cassette
shutter is opened in the current
cassette position.
OFF mode / In Branch –
Display with the High End CINEO cassette slid in up to the stop
When the High End CINEO cassette is
slid in up to the stop in the
CINEO C2560 / ProCash 8150, the
LCD display will show the symbol of
the OFF mode in the factory defaults
once again.
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OFF mode (cassette configuration = CIT, CIT with Case)
Symbol for the OFF mode when
cassette configuration = CIT and CIT
with Case.
OFF mode after new cassette
configuration has been accomplished.
The High End cassette is configured with the corresponding parameters and
ready for operation.
The High End cassette can be locked, unlocked or opened.
In this OFF mode, all of the sensors of the banknote toning technique are
switched off.
Only in OFF mode can the High End cassette be opened regularly. No other
opening outside of the OFF mode is allowed, and any such opening will be
assessed as an attack and will trigger the banknote toning technique.
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Transport mode
Symbol for the transport mode
The timer bar on the right side displays
the remaining time.
The current expiring part of the time
bar blinks.
In the transport mode, the sensors are so configured that the High End
cassette can be moved or transported within a defined time frame.
In this time frame (transport timer), the High End cassette must be transported
back into a safe environment (e.g. transport safety container, safe).
A signal tone is triggered by the alarm timer 15 seconds before the transport
timer finishes (15 seconds = factory setting of the alarm timer).
If the High End cassette is not deployed in a system (e.g. safe, trustee
shelves) after the transport timer is expired, then the banknotes toning
technique will be triggered.
i
The time window for the transport timer and the alarm timer can be set
with the application program - Cash Supply Manager (CSM).
Statutory requirements are to be observed for setting the timer in
countries where these apply.
To switch from the OFF mode to the transport mode, the lock of the
High End cassette must be locked.
Please handle the cassette carefully – in this mode, the banknote
toning technique is active.
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Open shutter mode
Symbol for the open shutter mode
The left and right parts of the transport
arrow blink one after the other.
The timer bar on the right side displays
the remaining time.
The current expiring part of the time
bar blinks.
The open shutter mode secures the High End cassette during removal from
the CINEO C2560 / ProCash 8150 rack and during insertion in the
CINEO C2560 / ProCash 8150 rack.
The open shutter mode is displayed:
During removal, after pressing the lock/release lever.
During insertion, after pushing into the rack of the CINEO C2560 /
ProCash 8150.
The time window of the open shutter timer is 30 seconds.
A signal tone is triggered by the alarm timer 15 seconds before the open
shutter timer finishes (15 seconds = factory setting of the alarm timer).
i
The time window for the alarm timer can be set with the application
program - Cash Supply Manager (CSM).
Statutory requirements are to be observed for setting the timer in
countries where these apply.
Recommendation:
The High End cassette should be removed and inserted in one pull.
Please handle the cassette carefully – in this mode, the banknote
toning technique is active.
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Open safe mode
Symbol for the open safe mode
The timer bar on the right side displays
the remaining time.
The current expiring part of the time
bar blinks.
The open safe mode is active if the High End cassette is completely inserted in
a CINEO C2560 / ProCash 8150 und and the safe is open at the same time.
If the safe is close regularly, the High End cassette switches into the safe
mode.
The banknote toning technique switches to the transport mode when the High
End cassette is removed.
The open safe mode is fitted with a timer which causes the triggering of the
banknotes toning technique if it expires. This is a protection against unlocked
safes.
A signal tone is triggered by the alarm timer 15 seconds before the open safe
timer finishes (15 seconds = factory setting of the alarm timer).
i
The time window for the open safe timer and the alarm timer can be
set with the application program - Cash Supply Manager (CSM).
The Open Safe Timer is deactivated as standard.
Please handle the cassette carefully – in this mode, the banknote
toning technique is active.
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Safe mode
Symbol for the safe mode
The safe mode is the normal mode of the High End cassette in a
CINEO C2560 / ProCash 8150 with a closed safe.
In the safe mode, cash will be withdrawn and deposited from the High End
cassette.
In the safe mode, all of the sensors of the banknote toning technique are
switched to armed.
The safe mode can be exited only by opening the safe regularly or when the
threshold value is fallen short of.
i
You can set the threshold value with the application program - Cash
Supply Manager (CSM).
Please handle the cassette carefully – in this mode, the banknote
toning technique is active.
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Trustee mode
Symbol for the trustee mode
In order to implement an intermediate storage of the High End cassette within
the transport and logistics chain, it is possible to switch the High End cassette
to a trustee mode. These trustees can be in cash centers, in the management
area of bank outlets and retail stores as well as in vehicles for the value
transport. The trustee mode is represented in addition by secure transport
containers.
The following device types switch the High End cassette to the trustee mode:
– CINEO D1000 (Docking station)
– Transport container (case)
– Rack in the cash center / back office
– Rack in the WTU vehicle (soft vehicle)
– WTU vehicle docking station
Communication between the trustee and the High End cassette is achieved
partly through the pin and the command or through an infrared interface with a
defined protocol.
In the CINEO D1000, the High End cassette is prepared for transport with a
command by the OFF mode. After the High End cassette is completely
removed, the transport mode is directly displayed.
Please handle the cassette carefully – in this mode, the banknote
toning technique is active.
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Inking mode
Symbol for the inking mode
All symbols in the LCD display blink.
The inking mode is displayed if the banknote toning technique was triggered.
After the banknote toning technique has been triggered, refrain from
all acts or omissions which could worsen the damage to the affected
hardware and/or to its immediate vicinity.
In order to prevent any worsening of the damage, you should use the
Staining Emergency Pack from Wincor Nixdorf (see chapter
"Appendix", section "Consumables").
Wincor Nixdorf recommends having a Staining Emergency Pack
stored at all times in the vicinity of a CINEO C2560 / ProCash 8150 in
which CINEO Inking Hardware is used.
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Service note
Symbols for the service note
The service not is not a direct mode, but it is displayed during all other modes.
A spanner is displayed in addition in the LCD display.
The service note is shown if:
– a battery replacement is necessary
– an ink tank replacement is necessary
– sensors are defective
– no modes are switchable
i
If the service note is shown, you should read out and eliminate the
reason as soon as possible with the application program - Cash
Supply Manager (CSM) - or via the TSOP.
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LED display – Power supply
The LED shows the power supply status of CINEO high end cassette.
The cassette status is shown by the
LED display (1).
Meaning of the LED display:
LED off:
No power supply from the system
power supply unit.
LED shines (red):
Power supply from the system power
supply unit.
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Handling the CINEO cassettes
Handling the CINEO cassettes
This section describes the following procedures:
Removing and inserting cassettes
Opening and closing cassettes
Filling and emptying cassettes
Resetting the tamper indicator (version-dependent)
Setting the banknote width and height
Safety instructions
Make sure that cassettes are not damaged or dropped during transport.
When cassettes are transported in vehicles they must be secured to
prevent them from sliding and being damaged by other objects.
Protect the cassettes against moisture during transport.
Allow cassettes which have been in a cold environment sufficient time to
acclimatize before they are used to prevent condensation.
Caution: Danger caused by moving parts. Keep fingers and other parts of
the body away from the designated danger zones.
Insert the cassettes in one uninterrupted motion until you can hear them
lock into position. Do not push them in jerkily, as this could damage the
cassettes or the cassette guide.
Never pull a cassette out while the system is in operation, because this will
immediately result in a banknote jam.
Consider the weight of cassettes prior to removal.
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Handling the CINEO cassettes
CMD-V5 Horizontal Cash-Out
Never stack more than 6 cassettes on
top of one another for storage and
transport.
Only store the cassettes in the same
orientation as they are inserted into
the CINEO C2560 / ProCash 8150, in
other words not on their ends or
standing on one side.
CINEO cassette
Handling is described in the following section by means of illustrations which
display standard CINEO cassettes. Compact CINEO cassettes are handled in
the same way unless otherwise stated.
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Handling the CINEO cassettes
Removing cassettes
i
Before cassettes can be removed, the current transaction must be
terminated as defined.
The procedure for removing CINEO cassettes and the reject/retract
cassette is identical for the most part.
Before removing a CINEO cassette always remove the reject/retract
cassette first.
Activate the product-specific software (see chapter "Basic Operation" in the
operation manual).
Open the safe door (see chapter "Basic Operation" in the operating
manual).
i
Wait until the removal standby is established by the product-specific
software.
To remove the cassettes from the CMD-V5:
Press the green releasing tab on the
right side for the reject/retract cassette
or the green release lever on the left
side for the CINEO cassette (1). The
released cassette is automatically
pushed out of the dispenser by several
centimeters. Raise the cassette
handle (2) and pull the cassette out of
the CMD-V5 by the handle (3). While
pulling the cassette, support it from
underneath with your free hand.
removing cassettes, do
i When
not pull them out jerkily so as
not to damage them or the
guide.
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Handling the CINEO cassettes
CMD-V5 Horizontal Cash-Out
Inserting cassettes
Reject / retract cassette
i
Normally the tamper indicator (1) is green. If the indicator is blue, the
cassette has been tampered with or has been forced open.
To switch the tamper indicator to green, proceed as follows:
Unlock the reject/retract cassette using the key and/or turn the
locking/release lever to the left. Open the lid (see section "Opening the
cassette").
Close the cassette lid and turn the locking/release lever to the left or lock
the cassette with the key (see section "Closing the cassette").
Push the cassette back into the CMD
V5 in one uninterrupted motion until it
audibly latches into place.
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When installing cassettes, do
not push them in jerkily so as
not to damage them or the
guide.
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Handling the CINEO cassettes
CINEO cassettes
1
Push the cassette back into the CMD
V5 in one uninterrupted motion until it
audibly latches into place. Wait for two
in the melody ascending beeps, which
confirm the correct pressure build-up in
the cassette.
i
When installing cassettes, do
not push them in jerkily so as
not to damage them or the
guide.
If four decreasing beeps sound instead of two ascending beeps, remove
the cassette again and check the contents of the CINEO cassette (see
section "Refill notes").
Then try to insert the cassette again.
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Handling the CINEO cassettes
CMD-V5 Horizontal Cash-Out
Inserting the high end cassette in the docking station
Push the cassette in the docking
station CINEO D1000.
If the cassette is pushed in, the LCD
display (1) shows the symbol - trustee
mode.
Switch the cassette in the OFF mode
for further operation or to open it and
to remove / refill banknotes.
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178
You can switch to the OFF mode with the application program – Cash
Supply Manager (CSM).
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Handling the CINEO cassettes
Removing the cassette from the docking station
Close the cassette lid until the release
lever engages (1).
The LCD display shows still the OFF
mode.
Turn the cassette key in the lock to the
left (2) as far as possible and remove
it.
After the cassette is locked, the LCD
display switches from the OFF mode
to the trustee mode.
Pull the cassette out from the docking
station CINEO D1000 (3).
During the pulling out, the LCD display
switches from the trustee mode in the
transport mode.
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Handling the CINEO cassettes
CMD-V5 Horizontal Cash-Out
Opening the reject/retract cassette
Remove the cassette (see section "Removing the cassette").
Cassette without lock
Remove the sealing if there is one (1).
Turn the green locking/release lever in
the direction of the arrow (2) and lift
the cassette lid in the direction of the
arrow (3).
2
1
Box with sealable lock
Remove the sealing if there is one (1).
Insert the cassette key into the
cassette lock, turn the key to the right
as far as possible (2) and lift the
cassette lid in the direction of the
arrow (3).
1
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Handling the CINEO cassettes
Emptying the reject/retract cassette
Remove and open the cassette (see section "Opening the cassette").
Remove the banknotes from the
cassette's reject compartment.
To empty the retract box, push the
green lever in the direction
indicated (1) as far as possible and
hold it down. You can remove the
banknotes from the retract box with
your other hand (2).
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Handling the CINEO cassettes
CMD-V5 Horizontal Cash-Out
Closing the reject/retract cassette
Cassette without lock
Close the cassette lid (1) and turn the
green locking lever (2) to the left. The
cassette lid then engages in the lock,
and the lever (2) automatically returns
to its original position.
2
Box with sealable lock
Close the cassette lid (1) and turn the
key (2) to the left as far as possible.
Pull the key from the cassette lock.
2
Seal the cassette if necessary.
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Handling the CINEO cassettes
Opening the cassette
i
You should only open the CINEO high end cassette in the docking
station CINEO D1000 and in the OFF mode.
Without the docking station CINEO D1000 the opening is not possible,
if a transport mode is used during the process.
Cassette with lock
Insert the cassette key into the
cassette lock and turn the key to the
right as far as possible (1).
Push the green release lever upwards
(2) and open the cassette lid (3).
Cassette without lock
Push the green release lever upwards
(2) and open the cassette lid (3).
Closing the cassette
i
You should only close the CINEO high end cassette in the docking
station CINEO D1000 and in the OFF mode.
Without the docking station CINEO D1000 the closing is not possible,
if a transport mode is used during the process.
Cassette with lock
Close the cassette lid until the release
lever engages, turn the cassette key in
the lock to the left (1) as far as
possible, and remove it.
Cassette without lock
Close the cassette lid until the release
lever engages.
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Handling the CINEO cassettes
CMD-V5 Horizontal Cash-Out
Removing/refilling banknotes
Use the loading aid shown in the
picture below to remove or fill the
banknotes or the docking station
CINEO D1000.
The docking station is necessary for
high end cassettes.
The loading aid facilitates the
procedure and prevents the banknotes
from falling over.
(Loading aid order number:
7595300720)
You should only remove and refill the banknotes in the high end
cassette in the OFF mode.
i
Insert the cassette in the docking station CINEO D1000 or put it on the
loading aid.
Switch the high end cassette to the OFF mode.
Open the cassette.
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Handling the CINEO cassettes
Press the green release button (1)
downwards and push the pressure
carriage as far as possible towards the
cassette handle side (2).
Remove the banknotes or place the
banknotes in the middle of the
cassette.
i
i
When filling the cassettes, refer
to the information and notes in
the section "Refill notes“.
If bank notes are to be refilled, remove the remaining notes from the
cassette and re-insert them into the bundle in accordance with the refill
notes.
After filling banknotes, depress the
green release button (1) and push the
pressure carriage in the direction of
the arrow (2) until it is in front of the
banknotes, preventing them from
falling over. The inserted banknotes
do not need to be pressed.
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Handling the CINEO cassettes
CMD-V5 Horizontal Cash-Out
Refill notes
Preparing banknotes
Check the banknotes for damage before you put them into a cassette.
Sort out damaged banknotes and/or remove clips, needles or other foreign
objects.
i
Banknotes that have been torn,
taped, dog-eared, creased,
stapled or clipped may not be
used.
Remove any bank wrappers made of
paper, plastic or rubber before
inserting the banknotes.
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Handling the CINEO cassettes
If you use new banknotes, you must
separate the banknotes at the cut
edges. Carefully fan the banknote
bundles and bend them several times
in various directions.
General instructions for filling the cassette
When inserting the banknotes into the
cassette always start at the dispensing
side.
Always place the following bundle on
the banknotes already inserted.
Make sure the silver strips or other
raised embossing of the individual
bundles point alternately to the left and
to the right.
New and used banknotes
If you use new and used banknote
bundles in one cassette, always insert
the bundles with the used banknotes
into the cassette first.
Then insert the bundles with the new
banknotes after you have separated
them at the cut edges (see section
"Editing banknotes").
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Handling the CINEO cassettes
CMD-V5 Horizontal Cash-Out
To prevent a note jam no banknotes should be inserted in the
banknote dispensing area or in the middle of the stack, as this could
result in individual banknotes sliding under the stack.
If banknotes are to be refilled, the
notes being inserted must always be
located between the pressure carriage
and inserted stack.
Deformed banknote bundles
Insert banknote bundles which were
deformed by packaging (bands with
paper, plastic or elastic bands) as
follows:
Split the bundles and turn the first half
of the bundle so that the bulging side
is pointing towards the pressure
carriage.
Insert the two bundle halves into the
cassette as shown in this picture.
Please do not use any extremely
deformed banknotes.
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Handling the CINEO cassettes
Always insert banknote bundles which
have been bent horizontally by their
packaging in such a way that the
bulging side of the bundle is pointing
towards the pressure carriage.
Take the banknote bundles from the
packaging, fan the banknotes and put
them into the cassette as shown in the
picture.
1
The banknotes are now positioned in
the cassette as shown in Figure (1).
Stroke across the banknotes towards
the pressure carriage as shown in
Figure (2).
2
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Handling the CINEO cassettes
CMD-V5 Horizontal Cash-Out
Special comments for deformed banknotes
Possible deformation of banknotes
Type A:
Type B:
Bulge near the hologram S shape
Type C:
Wavy shape
Type A:
Turn the bundle so that the deformed
corner of the banknote is pointing
towards the cassette end from which
the banknotes are dispensed and not
to the pressure carriage.
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Handling the CINEO cassettes
Type B:
Bundles with a pronounced S shape
exceeding 5 mm (0.2") should not be
used.
If no other banknote bundles are
available, the entire bundle needs to
be formed to a U shape as to be fit for
use. Insert these bundles so that the
deformed corners are pointing towards
the cassette end from which the
banknotes are dispensed and not
towards the pressure carriage.
Type C:
If the bundle has a wavy shape as a
result of being tied, turn it so that the
deformed corners are pointing towards
the end from which the banknotes are
dispensed and not towards the
pressure carriage.
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CMD-V5 Horizontal Cash-Out
The following illustration shows in which order deformed banknotes have to be
inserted.
Note that the deformed corners of the banknotes must always point to the side
from which the notes are dispensed. The bulging side always has to point to
the pressure carriage/cassette handle.
Cassette initialization
The initialization of the cassettes is necessary in case of new types of
banknotes or cassettes. This is established by the product-specific software.
Please observe the product-specific and bank requirements. Please obtain this
information from the bank's administration.
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CMD-V5 Horizontal Cash-Out Sensors and electromechanical components
Sensors and electromechanical
components
CMD-V5 with horizontal output transport RL
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Sensors and electromechanical components CMD-V5 Horizontal Cash-Out
Meaning of abbreviations and symbols
Stacker and output transport
Component
D
COM_DPS2
COM_DPS4
COM_DPS5
COM_DPS6
COM_DPS7
COM_DPS8
COM_DPS9
SHU_DPS10
SHU_DPS11
COM_DPS14
COM_DPS15
COM_HS1
COM_HS2
COM_HS3
COM_HS4
COM_PS1
COM_PS2
COM_PS18
SHU_PS27
SHU_PS 28
COM_DCM1
COM_DCM2
COM_DCM3
SHU_DCM7
194
Description
Permanent magnets (3 units) –
without sensors
Stacker wheel position query
Sensor: position of retract box
Sensor: home position
Sensor: home position
Home position of sliding
surface
Sensor: Position
Sensor: Position
Hybrid photosensor
Hybrid photosensor
Home position of switch
Switch position: single reject
Home position (Hall sensor)
Initial RR position (behind the
routing disk) (Hall sensor)
Reversal in FL direction (if
required) (Hall sensor)
Stop over position and final
position of clamp (Hall sensor)
Stacker wheel input
'Tray empty' check
Tray monitoring/ input
monitoring 'clamp empty'
Removal photosensor
Bundle rear edge control
Main drive motor
Traction motor + planetary
gears
Belt drive + planetary gears
DC motor (outdoor)
Location
Clamp
Stacker wheel input
RR box
Routing disk drive, left
Routing disk drive, right
Single reject
Routing disk drive, left
Routing disk drive, right
Shutter
Shutter
Single reject
Single reject
Clamp positioning
Clamp positioning
Clamp positioning
Clamp positioning
Stacker wheel input
Single reject
Swivel drive for clamp
flap/RR box
Clamp positioning
Clamp positioning
Stacker wheel input
Clamp
Clamp
Shutter
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CMD-V5 Horizontal Cash-Out Sensors and electromechanical components
Component
COM_SL2a-b
COM_SL6
COM_SW1
SW 2
COM_SW3
SW 4
SW 5
COM_SM1
COM_SM2
COM_SM3
SHU_SM7
COM_SM9
T1
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Description
Switch control magnet
Magnet for retract box
RR box inserted
Safety switch
Locking switch tower pushed in
Safe door switch
Safe door switch availability
Pressure on sliding surface for
emptying
Routing disk motor
Routing disk motor
Stepper motor (indoor)
Stacker wheel stepper motor
Timing disk
Location
Single reject
Reject box
Reject box
Cassette rack
Release lever
Safe
Safe
Single reject
Routing disk drive, left
Routing disk drive, right
Shutter
Stacker wheel input
Stacker wheel input
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Sensors and electromechanical components CMD-V5 Horizontal Cash-Out
Components of dispensing unit and cassette
Component
Description
EX1_DDU a-b Length measure of
measuring station
EXx_CL1
Dispensing clutch
EXx_DPS1
Pregap free sensor
EXx_PS1
Pressure sensor
EXx_PS2
Empty sensor
EXx_PS3
Dispensing sensor
EXx_SL1
Retaining magnet
EXx_SM1
Stepper motor for floor
belts
CAx_SW1
Cassette cover switch
CAx_SW2
Cassette contacted
CAx_AS1
Cassette filling level
sensor
CAx_SM1
Stepper motor for
pressure
CAx_DPS1
Cassette full
CH1_DPSx
Cassette leading
196
Location
At the top dispensing unit
Dispensing unit; cassette x
Dispensing unit; cassette x
Dispensing unit; cassette x
Dispensing unit; cassette x
Dispensing unit; cassette x
Dispensing unit; cassette x
Dispensing unit; cassette x
x=1–6
x=1–6
x=1–6
x=1–6
x=1–6
x=1–6
x=1–6
in cassette x
in cassette x
in cassette x
x=1–6
x=1–6
x=1–6
in cassette x
x=1–6
in cassette x
on the rack; cassette x
x=1–6
x=1–6
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CMD-V5 Horizontal Cash-Out
Checking the banknote paths
Checking the banknote paths
Before checking the banknote paths, you should perform the following steps:
Activate the product-specific software (see chapter "Basic Operation").
Open the safe door (see chapter "Basic Operation").
Holding the green release lever, pull out the CMD V5 as far as possible
(see chapter "Basic Operation").
i
If the release lever jams, you must check the current position of the
clamp.
If possible, push the clamp carefully back to its home position. Perform
a reset with the product-specific software. Now check whether you can
remove the CMD V5.
If you cannot pull out the CMD-V5, you should always contact
customer service.
Checking the vertical transport
Push the lock/release lever (1) or (2) of
the corresponding banknote guide of
the dispensing unit...
1
2
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Checking the banknote paths
CMD-V5 Horizontal Cash-Out
...upwards (1) and move the banknote
guide to the front (2).
Check the upper and/or lower area of
the vertical transport and if necessary
remove any notes (1).
Move the banknote guide back to its
previous position (1).
Push the lock/release lever upwards (2) and press the banknote
guide in the dispensing unit at the
same time. Let go of the lock/release
lever, so it locks into place on both
sides.
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198
Make sure that the banknote
guide lies flush with the surface
and that the two sides of the
lock/release lever are locked in
position
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Checking the banknote paths
Checking the dispensing areas
i
In the dispensing units the vertical transport (at the rear) and the
dispensing area (inside the device) must be checked.
The dispensing areas can only be checked when the cassettes have
been removed from the dispensing units (see section "Removing
cassettes").
Check the dispensing area of each
dispensing unit for banknotes and if
necessary remove the banknotes (see
arrow).
Re-insert all cassettes that have been removed (see section "Inserting
cassettes").
Log on the cassettes using the product-specific software (see the operating
manual of the basic device).
Checking the stacker and output transport
i
Do not try to open the clamp by force; you could damage it.
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Checking the banknote paths
CMD-V5 Horizontal Cash-Out
Stacker wheel area
Check the area round the vertical
transport and if necessary remove any
notes.
Single reject area
i
The function of the single reject depends on the individual
configuration.
Press the green release levers (1)
outwards and pull the flap (2)
forwards.
Check the area and if necessary
remove the banknotes (3).
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Checking the banknote paths
Gear tracks of the stacker and output transport
Horizontal output
1
If the clamp has come to a standstill at
a position outside the stacking
position, you may need to check and
clean the gear tracks (1).
After checking the cash paths, proceed as follows:
After checking the cash paths push the CMD V5 by the green release lever
back into the safe as far as possible (see the operating manual of the basic
device).
Close the safe door (see the description in the basic device operating
manual).
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Settings
CMD-V5 Horizontal Cash-Out
Settings
Fundamentals
The adjusting dimensions regarding the banknotes as well as the setting
procedures for the CINEO cassettes are described in this section.
You can use the CINEO cassettes of the CINEO portfolio across
systems within the CCMS. You need to set the cassettes like recycling
cassettes, so you can use the CINEO cassette via the CMD V5.
If the CINEO device is configured with preset cassettes, they will be
adjusted to the ordered currency in the factory and then delivered.
If there are changes, for example a new banknote format is introduced
or if the device shall be operated with another additional currency, the
settings need to be check and, if necessary, changed.
The reliability for the CINEO device is only guaranteed if the setting is
changed as stated in this manual. If not, banknotes could be damaged
or banknote jams could occur.
Banknotes in the following formats can be processed in CINEO devices with
CMD V5:
Banknote thickness:
Banknote width:
Banknote height
0.08 mm (0.003")
105 mm (4.13")
58 Mm (2.28")
0.12 mm (0.005")
182 mm (7.16")
85 mm (3.35")
Furthermore, this restriction applies:
Greatest banknote width – smallest banknote width 60 mm (2.36")
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202
The banknote width has to be set before the cassette is used for the
first time or when a different currency or denomination is used in a
cassette.
Remove any banknotes before you set the banknote width.
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Settings
Setting the CINEO cassettes to the needed
banknote size
i
The setting of the CINEO cassette depends on the respective
configured cassette type.
The following cartridge types of the CINEO cassettes are possible:
– Recycling cassette
– Deposit cassette
– All-deposit cassette
You cannot insert an all deposit box or a deposit box in the CMD V5.
If the bank's administrative staff did not classify the cassette type,
configure the CINEO cassettes like a recycling cassette.
Setting depending on the banknote width
The side limits in the cassettes can be set to 11 positions:
pos. 0 = outer (max. width 196 mm (7.72")) to pos. 10 = inner (min. width
116 mm (4.57")).
The width you need to set depends on the biggest banknote of the
currency that the device need to process. After this banknote, all CINEO
cassettes that are used in a network are set to this width.
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Settings
CMD-V5 Horizontal Cash-Out
Actual banknote
width up to
mm (inch)
105 (4.13")
110 (4.33")
118 (4.65")
126 (4.96")
134 (5.28")
142 (5.59")
150 (5.90")
158 (6.22")
166 (6.54")
182 (7.16")
Width setting in the
CINEO cassette in
mm (inch)
116 (4.57")
124 (4.88")
132 (5.20")
140 (5.51")
148 (5.83")
156 (6.14")
164 (6.47")
172 (6.77")
180 (7.09")
188 (7.40")
196 (7.72")
Width setting in the CINEO
cassette
10
9
8
7
6
5
4
3
2
1
0
Setting depending on the banknote height
Banknote height
up to
63 mm (2.48")
67 mm (2.64")
71 mm (2.8")
74 mm (2.91")
78 mm (3.07")
82 mm (3.23")
85 mm (3.35")
204
Recommended
setting
A
B
C
D
E
F
G
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Settings
Setting the banknote width in the CINEO
cassettes
Set the banknote width using the left
and right banknote rails. The value
shown on the scale after the banknote
rails have been set corresponds to the
set banknote width.
The following descriptions for
releasing and inserting the banknote
rails apply equally to the right and left
banknote rails.
To release and insert the banknote
rails, first press the green release
button (1) downwards and push the
pressure carriage as far as possible
towards the dispensing side (2).
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Settings
CMD-V5 Horizontal Cash-Out
Releasing banknote rails
Release the rail by pulling up the
horizontal tab (1) at the end of the
banknote rail until the catch is above
the crosspiece. At the same time push
against the lug (2), and push the rail in
the direction of the cassette handle.
Remove the rail upwards (3).
Inserting banknote rails
First, position the rail on the
dispensing side (2) in the required
locking position (1) with the lug
pushed under the edge of the
pressure carriage.
Then insert the rail on the cassette
handle side so that the required value
is shown on the scale for the banknote
width. Press the rail downwards in the
direction of the scale and, at the same
time, push it towards the dispensing
side (3). Then push the tab down until
it snaps into place and is positioned
horizontally.
i
206
Make sure that both banknote rails are set to the same scale value at
all four positions.
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CMD-V5 Horizontal Cash-Out
Settings
Setting the banknote height in the CINEO
cassettes
i
Remove any banknotes before you set the banknote height.
Three settings need to be entered for the banknote height in the cassette:
1. Setting the holding-down clamp on the dispensing side
2. Setting for the height limiter on the pressure carriage
3. Setting for the height limiter in the cassette lid
Each of the three adjustment options has a lettered scale from A to G.
i
Make sure that all the settings have the same letter value.
To set the banknote height on the
dispensing side and on the pressure
carriage, first press the green release
button (1) downwards and push the
pressure carriage to the middle of the
cassette (2).
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Settings
CMD-V5 Horizontal Cash-Out
Dispensing side
Press the green release buttons (1) underneath the left and the right
holding-down clamp as far as possible in the direction of the cassette side
wall and set the holding-down clamps to the required banknote height (2).
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CMD-V5 Horizontal Cash-Out
Settings
Pressure carriage
Use one finger to hold the release for the height limiter and press it in the
direction of the arrow (1). Set the height limiter in the direction shown by
the arrow (2) to the required banknote height.
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Settings
CMD-V5 Horizontal Cash-Out
Cassette lid
Press the release lever (1) inwards and press the height limiter in the
direction of the arrow (2) out of the mounting.
Push the height limiter (1) at the required banknote height into the
mounting until the release levers engage.
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CMD-V5 Horizontal Cash-Out
Technical Data
Technical Data
Standard cassette Basic/Midrange
Banknote length:
Banknote height:
Banknote thickness:
Stack length:
Storage capacity*:
Dimensions (L x W x H):
Weight:
of an empty cassette:
of a completely filled cassette*/**:
105 mm - 185 mm (4.13" - 7.28")
58 mm - 85 mm (2.28" - 3.35")
0.08 mm to 0.12 mm (0.0031" to
0.0047")
300 mm (11.81")
More than 2200***
411 mm x 260 mm x 128.5 mm
(16.18" x 10.24" x 5.06")
3.4 kg (7.5 lb)
6.5 kg (14.33 lb)
Compact cassette Basic/Midrange
Banknote length:
Banknote height:
Banknote thickness:
Stack length:
Storage capacity*:
Dimensions (L x W x H):
Weight:
of an empty cassette:
of a completely filled cassette*/**:
105 mm - 185 mm (4.13" - 7.28")
58 mm - 85 mm (2.28" - 3.35")
0.08 mm - 0.12 mm
(0.0031" to 0.0047")
200 mm (7.87")
More than 1000***
313 mm x 260 mm x 128.5 mm
(12.32" x 10.24" x 5.06")
2.55 kg (5.62 lb)
3.96 kg (8.73 lb)
*
The storage capacity and weight of a completely filled cassette depends
on the type, quality, nature and state of the banknotes.
** The weight of a completely filled cassette was ascertained using
banknotes with a denomination of 50 euros.
*** Refers to brand new banknotes.
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Technical Data
CMD-V5 Horizontal Cash-Out
Standard cassette High End
Banknote length:
Banknote height:
Banknote thickness:
Stack length:
Storage capacity*:
Dimensions (L x W x H):
Weight:
of an empty cassette:
of a completely filled cassette*/**:
105 mm - 185 mm (4.13" - 7.28")
58 mm - 85 mm (2.28" - 3.35")
0.08 mm to 0.12 mm
(0.0031" to 0.0047")
240 mm (9.44")
More than 1700***
411 mm x 260 mm x 128.5 mm
(16.18" x 10.24" x 5.06")
4.4 kg (9.7 lb)
8.6 kg (18.96 lb)
Compact cassette High End
Banknote length:
Banknote height:
Banknote thickness:
Stack length:
Storage capacity*:
Dimensions (L x W x H):
Weight:
of an empty cassette:
of a completely filled cassette*/**:
105 mm - 185 mm (4.13" - 7.28")
58 mm - 85 mm (2.28" - 3.35")
0.08 mm to 0.12 mm
(0.0031" to 0.0047")
140 mm (5.51")
More than 800***
313 mm x 260 mm x 128.5 mm
(12.32" x 10.24" x 5.06")
3.9 kg (8.6 lb)
5.3 kg (11.68 lb)
*
The storage capacity and weight of a completely filled cassette depends
on the type, quality, nature and state of the banknotes.
** The weight of a completely filled cassette was ascertained using
banknotes with a denomination of 50 euros.
*** Refers to brand new banknotes.
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Technical Data
Reject / retract cassette
Banknote length:
Banknote height:
Banknote thickness:
Storage capacity*
Reject compartment:
Retract box:
Dimensions (L x W x H):
Weight:
of an empty cassette:
of a completely filled
cassette*/**:
*
**
85 - 182 mm (3.35" to 7.17")
54 - 92 mm (2.13" to 3.62")
0.08 - 0.12 mm (0.0031" to 0.0047")
400 banknotes
100 banknotes
260 x 253 x 118 mm (10.24" x 9.96" x 4.65")
1.5 kg (3.3 lb)
2.2 kg (4.85 lb)
The storage capacity and weight of a completely filled cassette depends
on the type, quality, nature and state of the banknotes.
The weight of a completely filled cassette was ascertained using
banknotes with a denomination of 50 euros.
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Technical Data
214
CMD-V5 Horizontal Cash-Out
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Printing cassette (TH60)
The Media Cash Dispenser (CMD-V4) can be fitted with a printing cassette
(TH60).
In this case, please read careful the corresponding operator manual attached
by the CINEO C2560 / ProCash 8150.
Printing cassette (TH60):
01750106476
See the chapter "Device Overview" for the position of the printing cassette
(TH60).
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Printing cassette (TH60)
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Deposit unit
Components
The components of the CINEO C2560 / ProCash 8150 are positioned as
follows:
Inside the safe
1 Safety switch
2 Printer with envelope
dispenser
Envelope dispenser
5 Deposit cassette
(standard) or security
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Outside the safe
4 Auxiliary mini
transport
At the customer panel
3 Shutter flap
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217
Functionality
Deposit unit
deposit cassette
Functionality
The deposit unit has the following main functions:
dispensing of envelopes,
insertion and printing of filled envelopes and storage in a secure container.
Operational concept
The following actions can be performed:
refilling the envelope dispenser with envelopes,
changing the printer ink cartridge,
emptying the deposit box,
eliminating faults.
All components of the deposit unit, including those inside the safe, are easily
accessible. The design allows for easy troubleshooting (e.g. in the event of an
envelope jam).
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Deposit unit
Function sequence
Function sequence
Dispensing an envelope
The CINEO C2560 / ProCash 8150 sends a command to start the
dispensing process;
An envelope is removed from the dispenser;
Printer conveyor starts;
Shutter opens;
The envelope is dispensed (it will stick out only so much that it is held
securely in place, but far enough to be removed);
The envelope is retrieved by the customer and the shutter closes (when
photosensors are clear);
If a specified period of time has elapsed and the customer has not removed
the envelope, the empty envelope is transported to the deposit cassette
and the shutter closes;
Message to the CINEO C2560 / ProCash 8150;
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Function sequence
Deposit unit
Insertion of a filled envelope
The CINEO C2560 / ProCash 8150 sends a command to start the insertion
process;
Shutter opens;
The customer inserts the envelope (detected by photosensors);
Auxiliary transport starts;
Shutter closes (when photosensors are clear);
Printer conveyor starts;
Printing starts;
The envelope is transported to the cassette;
Message to the CINEO C2560 / ProCash 8150;
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Deposit unit
Inserting envelopes
Inserting envelopes
The deposit unit supports envelopes of various formats (see section "Envelope
specifications").
Open the CINEO C2560 / ProCash 8150 and gain access to the printing
unit of the deposit unit (for its position in the CINEO C2560 / ProCash 8150
please refer to the chapter "Device Overview", for its accessability to the
chapter "Basic Operation").
Before inserting the envelopes they
are to be separated from each other.
Fan out the envelopes on both sides.
Lift the holding-down clamp (1) in the
dispenser.
When inserting envelopes make sure
that no envelope gets caught and
folded on the transport belt (2).
This is why only a few envelopes
should be inserted to begin with, and
they should be pushed into the
dispenser as far as possible so that
the transport system can grasp them
correctly.
Then fill the dispenser completely.
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Inserting envelopes
Deposit unit
Envelopes open along the long side
Insert the envelopes into the dispenser
with the self-adhesive flap facing
downwards. Since the envelopes are
caught and transported individually by
the conveyor belt, they must be placed
one on top of the other and must not
be 'nested' in one another.
Envelopes open along the short end
Insert the envelopes into the dispenser
with the self-adhesive flap to the rear.
Since the envelopes are caught and
transported individually by the
conveyor belt, they must be placed
one on top of the other and must not
be 'nested' in one another.
After inserting the envelopes push the printing unit of the deposit unit back
into the CINEO C2560 / ProCash 8150 (see chapter "Basic Operation").
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Deposit unit
The deposit boxes
The deposit boxes
The following deposit boxes can be used in the deposit unit:
'small' deposit box (standard),
'large' deposit box (standard),
'large' deposit box without lock (standard),
Security deposit cassette with lock,
Sealable security deposit cassette
i
It is not possible to replace a deposit box (standard) with a safety
deposit box.
A 'large' deposit box (standard) and/or a 'large' deposit box without
lock (standard) can be replaced with a 'small' deposit box (standard),
but not vice versa.
The safety deposit boxes are interchangeable.
The deposit boxes serve as a collecting container for all of the envelopes
which are deposited by the customer.
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The deposit boxes
Deposit unit
Deposit boxes (standard)
Function elements
'Small' box view
'Large' box view
1
1
2
2
3
3
4
5
1 Box lid
2 Key lock
3 Handle
224
1 Box lid
2 Key lock
3 Locking / release lever
Front cover
4 Handle
5 Front cover
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Deposit unit
The deposit boxes
'Large' deposit box view without lock
1
2
3
4
5
1
2
3
4
5
Box opening
Release lever for box
Locking / release lever of front cover
Handle
Front cover
Removing the 'small' and/or 'large' deposit box (standard)
i
The removal of the 'small' and/or 'large' deposit box (standard) from
the CINEO C2560 / ProCash 8150 is independent of the size of the
box. The procedure described refers to the 'small' deposit box
(standard).
Activate the product-specific software (see chapter "Basic Operation",
section "Calling the product-specific software").
Open the safe door (see chapter "Basic Operation", section "Opening/
closing the safe door (with factory setting)" or "(with customized lock)").
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The deposit boxes
Deposit unit
Example: 'Small' box
Turn the key to the left and pull the
deposit box (standard) from the guide
rails by using the handle.
When pulling out the deposit box
(standard), support it with one hand
from below.
To lock the deposited envelopes up,
turn the key to the right and push the
lid to the center over the opening in
the box until it clicks into place.
Open and empty the 'small' and/or 'large' deposit box (standard) if
necessary (see section "Opening/closing the 'small' and/or 'large' deposit
box (standard)").
226
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Deposit unit
The deposit boxes
Insert the 'small' and/or 'large' deposit box (standard) into the
CINEO C2560 / ProCash 8150 (see section "Inserting the 'small' and/or
'large' deposit box (standard)").
Removing the 'large' deposit box without lock (standard)
Activate the product-specific software (see chapter "Basic Operation",
section "Calling the product-specific software").
Open the safe door (see chapter "Basic Operation", section "Opening/
closing the safe door (with factory setting)" or "(with customized lock)").
Turn the release lever for the box to
the left as far as possible (1) and pull
the deposit box (standard) from the
guide rails by using the handle (2).
When pulling out the deposit box,
support it with one hand from below.
Open and empty the 'small' and/or 'large' deposit box without lock
(standard) if necessary (see section "Opening/closing the 'small' and/or
'large' deposit box without lock (standard)").
Insert the 'large' deposit box without lock (standard) into the
CINEO C2560 / ProCash 8150 (see section "Inserting the 'large' deposit
box without lock (standard)").
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The deposit boxes
Deposit unit
Opening / closing the 'small' and/or 'large' deposit box
(standard)
i
Opening the front cover on the 'large' box enables you to remove the
envelopes with the box inside the CINEO C2560 / ProCash 8150. The
'small' box must always be removed from the CINEO C2560 /
ProCash 8150 beforehand (see section "Removing the 'small' and/or
'large' deposit box (standard)").
Box lid ('large' and 'small' box)
Opening it:
Turn the key to the left and slide the lid
to the side.
Closing it:
Turn the key to the right and slide the
lid to the center to cover the opening
until it clicks into place.
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Deposit unit
The deposit boxes
Front cover (only 'large' deposit box)
Opening it:
Turn the key to the left.
Move the lever in the direction of the
arrow and open the front cover by
pulling the handle.
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The deposit boxes
Deposit unit
Closing it:
If the front cover has been swung
open by more than 90 degrees, the
front cover latching mechanism is
engaged.
To release the latch, pull it up in the
direction of the arrow (1).
Lift the front cover up (2) until you hear
it click into place.
Turn the key to the right.
Insert the 'small' and/or 'large' deposit box (standard) into the
CINEO C2560 / ProCash 8150 (see section "Inserting the 'small' and/or
'large' deposit box (standard)").
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Deposit unit
The deposit boxes
Opening / closing the 'large' deposit box without lock
(standard)
i
Opening the front cover on the 'large' deposit box without lock enables
you to remove the envelopes with the box inside the CINEO C2560 /
ProCash 8150.
Opening it:
Move the lever in the direction of the
arrow (1) and open the front cover by
pulling the handle (2).
Closing it:
Lift the front cover up (1) until you hear
it click into place.
Insert the 'large' deposit box without lock (standard) into the
CINEO C2560 / ProCash 8150 (see section "Inserting the 'large' deposit
box without lock (standard)").
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The deposit boxes
Deposit unit
Inserting the 'small' and/or 'large' deposit box (standard)
i
To insert the 'small' and/or 'large' deposit box (standard) the lock must
be turned to the left position. The following procedure applies to both
boxes.
Insert the deposit box (standard) into
the guide rails.
Make sure that the deposit box
(standard) rests properly in the guide
rails.
Push the deposit box (standard) as far
as possible into the rails of the box
closure and turn the key to the right.
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Deposit unit
i
The deposit boxes
To ensure the printing unit with envelope dispenser functions properly
the deposit box (standard) must be engaged.
The 'small' and/or 'large' deposit box (standard) is properly engaged if
the key can be turned to the right without resistance and the box
cannot be pulled out without the key.
Close the safe door.
Exit the product-specific software.
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The deposit boxes
Deposit unit
Inserting the 'large' deposit box without lock (standard)
Insert the 'large' deposit box without
lock (standard) into the guide rails.
When doing this make sure the
deposit box sits correctly in the guide
rails.
Push the deposit box (in the direction
of the arrow) into the rails of the box
closure as far as possible.
i
To ensure the printing unit with envelope dispenser functions properly
the 'large' deposit box without lock (standard) must be engaged. The
'large' deposit box without lock (standard) is properly engaged if the
box can no longer be pulled out.
Close the safe door.
Exit the product-specific software.
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Deposit unit
The deposit boxes
Safety deposit box
Box controls
1
2
3
4
5
1 Guide rails
2 Box control
3 Shutter
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4 Status LED red
5 Remove key
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The deposit boxes
Deposit unit
Function elements of box
View of box with lock
1 Locking / release lever
Cassette
2 Key lock
3 Handle
4 Front cover
236
View of lead-sealed box
1
2
1
2
3
3
4
4
1
2
3
4
Locking / release lever of box
Lead-sealed lever
Handle
Front cover
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Deposit unit
The deposit boxes
Removing the safety deposit box
i
The removal of the safety deposit box from the CINEO C2560 /
ProCash 8150 is independent of the type of safety deposit box. The
procedure described refers to the safety deposit box with a lock.
Activate the product-specific software (see chapter "Basic Operation",
section "Calling the product-specific software").
Open the safe door (see chapter "Basic Operation").
Example: Safety deposit box with lock
1
2
Push the remove key (1).
status LED (2) flashes red,
i Ifthethesafety
deposit box should
not be removed. Only when the
status LED illuminates red
permanently should the safety
deposit box be removed.
Push the lever (1) in the direction of
the arrow and pull out the safety
deposit box by using the handle (2).
When pulling out the deposit box,
support it from below with one hand.
Open and empty the safety deposit box if necessary (see section "Opening
/ closing the safety deposit box with lock" and/or "Opening / closing the
lead-sealed safety deposit box").
Insert the safety deposit box into the CINEO C2560 / ProCash 8150 (see
section "Inserting the safety deposit box ").
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The deposit boxes
Deposit unit
Opening / closing the safety deposit box with lock
i
The safety deposit box with lock does not have to be pulled out of the
CINEO C2560 / ProCash 8150 to open it.
Opening it:
Turn the key (1) to the left and open
the front cover by using the handle (2).
Closing it:
If the front cover has been swung
open by more than 90 degrees, the
front cover latching mechanism is
engaged.
To release the latch, pull it up in the
direction of the arrow (1).
Lift the front cover up (2) until you hear
it click into place.
Turn the key to the right (3).
Insert the safety deposit box into the
CINEO C2560 / ProCash 8150 (see
section "Inserting the safety deposit
box ").
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Deposit unit
The deposit boxes
Opening / closing the lead-sealed safety deposit box
i
The lead-sealed safety deposit box does not have to be pulled out of
the CINEO C2560 / ProCash 8150 to open it.
Opening it:
Remove the seal (1).
1
Pull the lever forwards (1), turn it to the
left as far as possible (2) and open the
front cover by using the handle (3).
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The deposit boxes
Deposit unit
Closing it:
If the front cover has been swung
open by more than 90 degrees, the
front cover latching mechanism is
engaged. To release the latch, pull it
up in the direction of the arrow (1).
Swing the front cover upwards (2).
sure the lever is pulled out
i Make
(3). To unlock, turn anticlockwise
as far as possible, if necessary.
After swinging the front cover closed,
press the lever back inwards (1) and
insert the seal. Insert the safety
deposit box into the CINEO C2560 /
ProCash 8150 (see section "Inserting
the safety deposit box ").
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Deposit unit
The deposit boxes
Inserting the safety deposit box
i
The insertion of the safety deposit box is independent of the type of
safety deposit box. The procedure described refers to the safety
deposit box with a lock.
Close the safety deposit box (see section "Opening / closing the safety
deposit box with lock" and/or "Opening / closing the lead-sealed safety
deposit box").
Insert the safety deposit box into the
guide rails.
Make sure that the safety deposit box
rests properly in the guide rails.
1
Push the safety deposit box as far as
possible into the rails of the box
closure until you hear it click into
place.
initialization process starts
i An
and the green LED (1) begins to
flash.
Only when the green LED shines
permanently is the safety deposit
box operational.
Close the safe door.
Exit the product-specific software.
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The deposit boxes
Deposit unit
Unlatching the safety deposit box in an emergency
i
In the event of a power failure or defective box control the safety
deposit box can be emergency-released and removed.
The release of the safety deposit box is independent of the type of
safety deposit box. The procedure described refers to the safety
deposit box with a lock.
Open the safety deposit box (see section "Opening / closing the safety
deposit box with lock" and/or "Opening/closing the lead-sealed safety
deposit box").
Push the locking/release lever of the
front cover (1) upwards and
simultaneously pull the lever (2) in the
safety deposit box to the front.
Remove the safety deposit box to the
front.
Close the safe door.
Exit the product-specific software.
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Deposit unit
Changing the print cartridge
Changing the print cartridge
Open the CINEO C2560 / ProCash 8150 and gain access to the printing
unit of the deposit unit (for its position in the CINEO C2560 / ProCash 8150
please refer to the chapter "Device Overview", for its accessability to the
chapter "Basic Operation").
The print head is located in the
printing unit (see arrow).
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Changing the print cartridge
Deposit unit
Removing the print cartridge
Pull the green top part of the print
cartridge in the direction of the arrow.
The cartridge is released from its
holder and can be removed easily.
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Deposit unit
Changing the print cartridge
Inserting the print cartridge
Remove the protective film from the print cartridge nozzle.
i
Make sure not to touch the copper strip or the ink jets on the print
cartridge when removing the protective foil and inserting the cartridge.
Insert the print cartridge into the holder
so that the copper strip on the
cartridge faces the contact surface of
the holder.
Then press the cartridge in the
direction of the green arrow until it
locks in place.
When the deposit unit is reinserted it
is ready for immediate operation.
Push the printing unit of the deposit unit back into the CINEO C2560 /
ProCash 8150 (see chapter "Basic Operation").
Perform a test print with the test program 'P3' (see section "Testing the
deposit unit").
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Testing the deposit unit
Deposit unit
Testing the deposit unit
The following test programs are available for testing the deposit unit.
Overview of test programs
Test program
Test program 1
Test program 2
Test program 3
Test program 4
Test program 9
246
Meaning
Status display
With this test program the ink
print head will be cleaned,
returned to home position and
automatically closed.
With this test program the ink
print head will be cleaned,
returned to home position and
automatically closed. The
transport belts are also moved
forwards and backwards. If an
envelope is inside the system, it
will be transported to the deposit
cassette.
The entire deposit unit is tested
with this test program. The
deposit unit takes an envelope
from the dispenser, transports it to
the output duct, pulls it back,
prints it and places it in the
deposit box. This test should be
performed every time new
envelopes are inserted and every
time the print cartridge is
replaced.
This test program is a service test
program.
- It is only to be used by the
service engineer Shows the current version of the
loaded firmware.
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Deposit unit
Testing the deposit unit
Calling and selecting a test program
Activate the product-specific software (see chapter "Basic Operation",
section "Calling the product-specific software").
Open the CINEO C2560 / ProCash 8150 and gain access to the printing
unit of the deposit unit (for its position in the CINEO C2560 / ProCash 8150
please refer to the chapter "Device Overview", for its accessability to the
chapter "Basic Operation").
i
The test programs can only be selected and called up when the
deposit unit is inserted and the front is closed.
Pressing the test key on the printer will display the five test programs
one by one on the status display.
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247
Testing the deposit unit
Deposit unit
1
2
1 Status display (7-segment display)
2 Test button
i
The position of the status display and the test button can vary
depending on the printing unit version.
Keep the test button (2) pressed until the desired test program appears in
the status display (1).
Release the button. The selected test program will start.
Close the .
Exit the product-specific software.
248
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Deposit unit
Malfunctions
Malfunctions
The current status or any problems that have occurred on the deposit unit are
shown on the deposit unit's status display (7-segment display).
Example:
Display (
i
) warns you that the envelope dispenser is empty.
Please refer to the overview (table) on the following pages for possible
status messages and the appropriate actions.
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249
Malfunctions
Deposit unit
Status messages at the cassette control (safety
deposit box only)
Green
LED
Off
LED red Meaning
Off
No box or no operating
voltage.
Off
Off
blinking
On
blinking
On
blinking
Off
Off
blinking
Box is being closed.
Box is closed and can be
removed.
Box is being opened.
Box is open and functional.
Error
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CINEO C2560 / ProCash 8150 - Operating Manual
Measure to be taken
(reaction)
Insert the box or
check the operating
voltage.
Please contact the
service department.
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Deposit unit
Malfunctions
Status display overview
i
To eliminate faults as described below, there should always be at least
one envelope in the envelope dispenser or the test program 3 will not
start.
Status display
Undefined
Meaning
Controller error /
deposit bootstrap
loader not available
Start-up
Measure to be taken (reaction)
Call the service department.
No error
RAM error
Call the service department.
Software not available
Call the service department.
Shutter error - status
not defined
Check the shutter for jammed
objects (manipulation) and
remove them.
Start test program P3. The status
display must subsequently
display 00, dL or dE.
Verify that the shutter is locked;
if it is not locked:
Call the service department.
Shutter error - shutter is Check the shutter for jammed
open
objects (manipulation) and
remove them.
Start test program P3. The status
display must subsequently
display 00, dL or dE.
Verify that the shutter is locked;
if it is not locked:
Call the service department.
Printing unit transport
Start test program P2 or P3.
motor problem
The transport belts must turn.
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251
Malfunctions
Status display
Deposit unit
Meaning
Print head cover
problem
Measure to be taken (reaction)
Check to ensure the print head is
engaged correctly.
Start test program P1 or P2.
Envelope detected by
photosensor ENV
Check to see if an envelope is in
the transport path. If not:
Start test program P2 or P3. The
status display must subsequently
display 00, dL or dE.
If it doesn't:
Pull out the deposit unit. Turn the
green handwheel until the
envelope can be removed. If not:
Call the service department.
Check to see if an envelope is in
the transport path. If not:
Start test program P2 or P3. The
status display must subsequently
display 00, dL or dE. If it doesn't:
Pull out the deposit unit. Turn the
green handwheel until the
envelope can be removed. If not:
Call the service department.
Check to see if an envelope is in
the transport path. If not:
Start test program P2 or P3. The
status display must subsequently
display 00, dL or dE. If it doesn't:
Pull out the deposit unit. Turn the
green handwheel until the
envelope can be removed. If not:
Call the service department.
Envelope detected by
photosensor SCOUT
Envelope detected by
photosensor SPOUT
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Deposit unit
Status display
Malfunctions
Meaning
Envelope detected by
photosensor SPHEAD
Envelope detected by
photosensor SDOUT
Measure to be taken (reaction)
Check to see if an envelope is in
the transport path. If not:
Start test program P2 or P3. The
status display must subsequently
display 00, dL or dE. If it doesn't:
Pull out the deposit unit. Turn the
green handwheel until the
envelope can be removed. If not:
Call the service department.
Check to see if an envelope is in
the transport path. If not:
Start test program P2 or P3. The
status display must subsequently
display 00, dL or dE. If it doesn't:
Pull out the deposit unit. Turn the
green handwheel until the
envelope can be removed. If not:
Call the service department.
Deposit cassette not
Insert the deposit box.
installed
Print head not available Insert the print cartridge
correctly. Start test program P1
or P2.
The status display must
subsequently display 00, dL or
dE. If it doesn't:
Call the service department.
The deposit unit is not
Pull out and re-insert the deposit
pushed in properly
unit. The status display must
subsequently display 00, dL or
dE. If it doesn't:
Call the service department.
Print head cover not
Start test program P1 or P2.
closed
The status display must
subsequently display 00, dL or
dE. If it doesn't:
Call the service department.
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253
Malfunctions
Status display
Deposit unit
Meaning
24 V – missing
Measure to be taken (reaction)
Pull out and re-insert the deposit
unit.
The status display must
subsequently display 00, dL or
dE. If it doesn't:
Call the service department.
Photosensor ENV is
very dirty
Clean the photosensor.
Call the service department.
Clean the photosensor.
Call the service department.
Clean the photosensor.
Call the service department.
Clean the photosensor.
Call the service department.
Clean the photosensor.
Call the service department.
Clean the photosensor.
Call the service department.
Photosensor SCOUT is
very dirty *
Photosensor SPOUT is
very dirty
Photosensor SPHEAD
is very dirty
Photosensor SDOUT is
very dirty
Photosensor
SDEMPTY is very dirty
Photosensor ENV no
function because it is
very dirty
Photosensor SCOUT
no function because it
is very dirty
Photosensor SPOUT
no function because it
is very dirty
Photosensor SPHEAD
no function because it
is very dirty
Photosensor SDOUT
no function because it
is very dirty
Photosensor
SDEMPTY no function
because it is very dirty
254
Clean the photosensor.
Call the service department.
Clean the photosensor.
Call the service department.
Clean the photosensor.
Call the service department.
Clean the photosensor.
Call the service department.
Clean the photosensor.
Call the service department.
Clean the photosensor.
Call the service department.
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Deposit unit
Status display
Malfunctions
Meaning
Measure to be taken (reaction)
Insert envelopes. Start test
Warning: Envelope
dispenser almost empty program P3. The status display
must subsequently display 00,
dL or dE. If it doesn't:
Call the service department.
Warning: Envelope
Insert envelopes. Start test
dispenser is empty
program P3. The status display
must subsequently display 00.
If it doesn't:
Call the service department.
Test program 1
selected
Test program 2
selected
Test program 3
selected
Test program 4
selected
Test program 9
selected
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255
Malfunctions
Deposit unit
Troubleshooting
Faults can be eliminated by starting the test programs P1, P2 or P3
(see section "Testing the deposit unit").
i
If the faults cannot be eliminated using one of the test programs, you
must pull out the deposit unit and check the paper transport manually.
Open the CINEO C2560 / ProCash 8150 and gain access to the printing
unit of the deposit unit (for its position in the CINEO C2560 / ProCash 8150
please refer to the chapter "Device Overview", for its accessability to the
chapter "Basic Operation").
Transport path of printer
If there is an envelope in the printer's
transport path, you can transport it
manually to a position from which it
can be removed by turning the green
handwheel.
Turn the green handwheel and remove the jammed envelope.
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Deposit unit
Malfunctions
Transport path of the auxiliary mini transport
To check the transport path in the auxiliary mini transport proceed as follows:
Open the CINEO C2560 / ProCash 8150 and gain access to the auxiliary
mini transport of the deposit unit (for its position in the CINEO C2560 /
ProCash 8150 please refer to the chapter "Device Overview", for its
accessability to the chapter "Basic Operation").
i
The procedure for accessing the auxiliary mini transport may vary
depending on the device. The corresponding procedure is therefore
described in the chapter "Basic Operation".
If there is an envelope in the transport
path of the mini auxiliary transport, you
can transport it manually to a position
from which it can be removed by
turning the green handwheel.
Turn the green handwheel and remove the jammed envelope.
i
The 'P3' test program should be started every time a fault has been
eliminated (see section "Testing the deposit unit").
Insert the deposit unit into the device (see section "Pulling out / pushing in
the deposit unit" in the chapter "Basic Operation").
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257
Envelope specifications
Deposit unit
Envelope specifications
Dimensions
Minimum size:
Maximum size:
Recommended size:
99 x 204 mm (3.90 x 8.03")
111 x 254 mm (4.37 x 10")
DL (110 x 220 mm) (4.33 x 8.66")
Paper thickness:
Paper weight:
Stiffness:
Paper smoothness:
0.10 to 0.13 mm (0.0039 x 0.0051")
70 to 110 g/m2 (18.69 - 29.37 lb)
5.7 to 6.8 kN/m (0.83 to 0.99 lbf/in²)
20 to 85 Bekk sec.
>20
Envelope with seal flap on the long
side.
Adhesive
strip
Envelope
>20
Envelope with seal flap on the
short end.
Adhesive
strip
Envelope
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Deposit unit
Consumables
Protective tape
across adhesive
strip
Envelopes with additional protective
film on the seal flap are not permitted.
Paper clips or other metal objects are
not allowed either.
Envelope
Color requirements
Print area and colors used on the
envelope
All colors possible
outside of print area
Only use
light
colors in
print area
40
+/- 1
Print area
Consumables
Only use the original 'print cartridge for deposit unit' (number 01770013505)
from Wincor Nixdorf.
To ensure faultless printing, change the print cartridge after approximately
5000 envelopes have been printed.
Cleaning and maintenance
The deposit unit is maintenance-free.
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259
Cleaning and maintenance
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Deposit unit
01750186618 D
Check/cash deposit module (CCDM)
A separate operating manual is available for the Check/Cash Deposit Module
(CCDM) supplied with the device.
For the position of the check / cash deposit module please refer to the chapter
"Device Overview".
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261
Check/cash deposit module (CCDM)
262
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01750186618 D
Receipt Printer NP07A
The NP07A (matrix needle) receipt printer is a modular printer with a thermal
printing unit, integrated paper cutter and a presenter for variable receipt length.
The receipt printer generates documents to user software specifications, e.g.
receipt slips.
It is equipped with sensors which report paper-low status (weekend supply)
and paper-out status so that the paper supply can be monitored by the
application software.
The NP07A printer processes paper rolls that have control marks on the print
side.
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Function elements and controls
Receipt Printer NP07A
Function elements and controls
1
2
8
3
4
5
7
6
1 Printer control panel /
Printer controller
2 Paper guide
3 Control mark sensor
4 Matrix printing unit
264
5
6
7
8
Cutter
Receipt output (presenter)
Paper-low sensor adjustment
Paper roll holder
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Receipt Printer NP07A
Printer control panel
Printer control panel
3
1
4
2
5
6
7
1 LINE FEED key
2 TEST key
3 POWER LED (green)
4 LED PE (yellow)
5 ERROR LED (red)
6 Power supply
connection
7 USB
01750186618 D
Press this key briefly once to feed the paper
forwards by 1/6 inch. If you keep the key
pressed for longer than two seconds, the paper
is fed continuously until you release the key
again.
For test printouts
Off: power supply not stable
On: power supply stable
Off: paper is loaded
On: paper roll near end is detected
Blinks: Paper out detected
Off: normal operation
On: offline
Blinking: error (see section "ERROR LED
blinking pattern")
For power supply connection with 24 V
System connection
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265
Position of control mark sensor
Receipt Printer NP07A
Position of control mark sensor
Paper rolls can have control marks at the left or right of the print side of the
paper.
The following illustration shows the positions of the print and rear sides of a
paper roll in the print unit.
2
1 Print side
266
1
2 Rear side
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Receipt Printer NP07A
Position of control mark sensor
Control mark sensor on print side
1
2
3
1 Position of control mark sensor
left on 82.5 mm (3.25") paper
2 Position of control mark sensor
middle on 76.2 mm (3") paper
3 Position of control mark sensor
on both paper types
The positioning of the control mark sensor is described in the section
"Positioning the control mark sensor".
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Printer accessories
Receipt Printer NP07A
Printer accessories
The following accessory comes with the printer; you will find it in the enclosed
set.
Roll holder
1) Holder for 18 mm (0.71") core
diameter
2) Holder for 25 mm (0.98") core
diameter
3) Holder for 40 mm (1.57") core
diameter
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Receipt Printer NP07A
Basic settings
Basic settings
Selecting the roll holder
Choose the roll holder that matches your particular paper roll core.
1
1 Roll holder for 18 mm (0.71") core
diameter
2 Roll holder for 25 mm (0.98") core
diameter
3 Roll holder for 40 mm (1.57") core
diameter
2
3
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Basic settings
Receipt Printer NP07A
Setting the paper-low sensor
Before putting the device into service, or when there is a change of paper roll
diameter or core diameter, check whether the selection switch (1) for the
paper-low setting is in the right position in accordance with the following table
and illustration.
Core diameter
18 mm (0.71")
25 mm (0.98")
40 mm (1.57")
Paper roll diameter
180 mm (7.09")
260 mm (10.24")
(Insert position A)
(Insert position B)
Pos. A1
Pos. B1
Pos. A2
Pos. B2
Pos. A3
Pos. B3
1
1 Function switch for paper low setting
Move the function switch to the required position (see also the table and
illustration).
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Receipt Printer NP07A
Basic settings
Positioning the control mark sensor
In order to recognize the control marks on individual paper rolls, the control
mark sensor must be positioned.
The printer has three positions for the control mark sensor on the print side
(see also the section entitled “Position of the control mark sensor”).
Remove any paper roll that is present (see the section "Changing the paper
roll").
Changing the position of the control mark sensor on the print side
The control mark sensor can be located on the right, in the middle or on the
left, depending on the position of the control marks on the print side. The
following example shows how to move the control mark sensor from the right
to the left.
3
4
01750186618 D
Press the two catches in the direction
shown by the arrow (1) and remove
the control mark sensor from its
mounting in the direction shown (2).
Mount the control mark sensor in the
required position (3) or (4).
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Basic settings
Receipt Printer NP07A
Setting the paper roll width
When you first use the printer or when you change the receipt roll width, you
must set the printer to the receipt roll width you will be using.
The following roll widths can be printed:
76.2 mm (3")
82.5 mm (3.25")
If you use receipt rolls that are 82.5 mm (3.25") wide, you must remove the
mounted paper stop from the printer.
5
4
3
2
Use a suitable tool to bend the metal
bracket (1) into a vertical position, and
remove the paper stop (2) from its
mountings (3) to (5) in the direction
shown by the arrow.
Bend the metal bracket (1) back into
its original position with the aid of a
suitable tool.
1
i
272
When you use 82.5 mm (3.25") paper rolls, the outer panel of the
paper tray also acts as the paper stop.
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01750186618 D
Receipt Printer NP07A
Paper-low sensor / paper-out sensor
Paper-low sensor / paper-out sensor
Paper-low sensor (adjustable)
The paper low sensor is located on the paper roll compartment.
The sensor reports to the application whether a minimum amount of paper is
available.
Depending on the application, this message can be evaluated and displayed,
e.g. on a screen.
The yellow status LED on the printer lights up.
Paper-out sensor
The paper out sensor is located at the paper guide. The photosensor reports to
the application and the printer when the paper runs out.
Depending on the application, this message can be evaluated and displayed,
e.g. on a screen.
The yellow status LED on the printer blinks.
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Replacing the ribbon cartridge
Receipt Printer NP07A
Replacing the ribbon cartridge
Activate the product-specific software (see chapter "Basic Operation",
section "Calling the product-specific software").
Open the CINEO C2560 / ProCash 8150 and pull the printer carriage out of
the CINEO C2560 / ProCash 8150 as far as it will go (see chapter "Basic
Operation", section "Opening/closing the device doors").
The print head could be hot. Wait a few minutes for print head to cool
down if it has just finished printing.
1
Pull the used ribbon cartridge by the
grip (1) in the direction shown by
arrow (2) and remove it from the
printer in the direction shown by arrow
(3).
Remove the transport restraint (1) on
the new ribbon cartridge by pressing it
in the direction of the arrow.
1
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Receipt Printer NP07A
Replacing the ribbon cartridge
Tauten the ribbon in the new cartridge
by turning the knurled knob in the
direction shown by the arrow.
Hold the new ribbon cartridge by its
tab (1), and place it in the printer in the
direction of the arrow (2).
1
i
5
3
4
2
Press the ribbon cartridge into the
mounting as shown by arrow (6).
Press the ribbon cartridge into the
mounting in the direction of the arrow
until the catches (1) and (2) lock into
position.
i
1
01750186618 D
Make sure that the ribbon (3) is
positioned correctly between the
guide (4) and the print head (5).
Make sure that the ribbon
cartridge locks correctly into
position on both sides of the
ribbon mounting.
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Replacing the paper roll
Receipt Printer NP07A
Turn the knurled knob on the ribbon
cartridge until the ribbon is drawn
below the print head.
Close the CINEO C2560 / ProCash 8150 and exit the product-specific
software.
Replacing the paper roll
Activate the product-specific software (see chapter "Basic Operation",
section "Calling the product-specific software").
Open the CINEO C2560 / ProCash 8150 and pull the printer carriage out of
the CINEO C2560 / ProCash 8150 as far as it will go (see chapter "Basic
Operation", section "Opening/closing the device doors").
Be sure to note the following when replacing the paper roll.
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Receipt Printer NP07A
Replacing the paper roll
Removing the paper roll
1
Cut the paper in front of the paper
guide (1).
Remove the paper roll (2) or the empty
paper roll core from the printer in the
direction of the arrow.
2
Remove any remaining paper by pressing the LINE FEED key.
If necessary remove remaining paper from the printer (see section "Paper
jam").
Inserting the paper roll
Set the paper roll diameter and the paper roll width (see the section “Basic
settings”).
i
Only use the paper types that are approved for this device. Exact
details are described in the section "Paper specifications". Prior to
inserting a new paper roll, make sure that the beginning of the roll is
not torn or folded. The beginning of the roll must be cut at right angles
(see illustration below).
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Replacing the paper roll
1
2
Receipt Printer NP07A
Remove the old paper roll (1) from the
paper roll core (2) in the direction of
the arrow.
Insert the paper roll core (1) in the new
paper roll (2) in the direction shown by
the arrow.
2
1
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Receipt Printer NP07A
Replacing the paper roll
Place the paper roll with the shaft in
the shaft mountings (A) or (B) from
above (see arrow (1)). Mind the
direction in which the paper unrolls (2).
Pos. A: For rolls with a diameter of
180 mm (7.09")
Pos. B: For rolls with a diameter of
260 mm (10.24")
A
B
Take the front edge of the paper over
the upper axle and feed it into the
paper guide (1). Keep pushing the
paper into the paper support until it is
drawn in automatically, cut off and the
produced receipt is output via the
presenter.
If the paper is loaded correctly the
following text will be printed on the first
receipt:
If you can read this text,
Autoloading is successful
(If you can read this text, the paper is
correctly inserted)
Remove the receipt from the
presenter.
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Replacing the paper roll
Receipt Printer NP07A
Paper path
10
1
2
3
4
5
9
8
Paper roll (winding direction)
Paper-low sensor (adjustable)
Paper guide slot
Position of control mark sensor
Paper-out sensor
7
6
6
7
8
9
10
5
4
3
2
1
Matrix needle print head
Ribbon cartridge
Print unit
Paper cutter
Presenter
Close the CINEO C2560 / ProCash 8150 and exit the product-specific
software.
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Receipt Printer NP07A
ERROR LED blinking pattern
ERROR LED blinking pattern
Recoverable errors
The following table shows the blink pattern of all errors that can be recovered
by following the steps described in section "Paper Jam".
Error
Paper jam
during
cutting
Carrier
error
Paper jam
before
cutting
Control
mark
recognitio
n error
LED is on
The automatic
cutter does not
work because it
does not leave
the home
position or does
not reach the
home position.
The carrier will
not leave or
reach its home
position.
A paper jam is
detected
between print
starting position
and TOF
sensor.
The printer
doesn’t find the
black mark.
ERROR LED blinking pattern
1
approx. 5 sec
2
approx. 5 sec
3
approx. 5 sec
4
approx. 5 sec
LED OFF
LED ON
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ERROR LED blinking pattern
Fault
Paper jam
after
cutting – in
presenter
LED is on
A paper jam is
detected after
the printer cuts
the paper. This
occurs in the
printer's
presenter.
Paper jam After the paper
is cut, a paper
after
cutting – in jam is detected
in the printer's
retractor
retractor.
Receipt Printer NP07A
ERROR LED blinking pattern
5
approx. 5 sec
6
approx. 5 sec
LED OFF
LED ON
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Receipt Printer NP07A
ERROR LED blinking pattern
The following errors can be recovered by removing and inserting the paper roll.
Error
TOF
position
not found
LED is on
7
After cutting,
the printer
doesn't find
TOF.
Operation After switch-on 8
the paper is not
after
power on in the print start
position. This
error
error is enabled
by memory
switch 7-4.
Timeout
StartOfJob
for
timeout
StartOfJob occurred
because no
EndOfJob was
received within
the specified
time.
ERROR LED blinking pattern
approx. 5 sec
approx. 5 sec
approx. 5 sec
LED OFF
LED ON
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ERROR LED blinking pattern
Receipt Printer NP07A
Unrecoverable errors
For recovery please contact Technical Support.
Error
LED is on
Temperatu There is an
re error
abnormality of
the print head
temperature.
The power
High
supply voltage
voltage
is extremely
error
high.
Supply voltage
Low
is extremely
voltage
low.
error
Printer
The loaded
error
printer driver
does not
correspond with
the firmware.
ERROR LED blinking pattern
1
approx. 5 sec
3
approx. 5 sec
4
approx. 5 sec
5
approx. 5 sec
LED OFF
LED ON
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Problems
Problems
Paper jam
Activate the product-specific software (see chapter "Basic Operation",
section "Calling the product-specific software").
Open the CINEO C2560 / ProCash 8150 and pull the printer carriage out of
the CINEO C2560 / ProCash 8150 as far as it will go (see chapter "Basic
Operation", section "Opening/closing the device doors").
Pull the paper out of the paper
guide (1). You must also turn the knob
in the direction shown by the arrow (2).
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Problems
Receipt Printer NP07A
Removing scraps of paper from the presenter
OPEN' is shown on the latching
mechanism. Press on 'OPEN' as
indicated by the arrow (1).
Slightly raise the presenter in the
direction shown by the arrow (2) and
lift it out of the printer.
Remove any paper that may be left in
the presenter.
4
286
3
2
1
Push the shaft mountings (1) and (3)
over the corresponding shafts (2)
and (4) in the direction of the arrow.
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Problems
Lower the presenter in the direction of
the arrow (1). 'CLOSE' is shown on the
latching mechanism.
Press the area marked 'CLOSE' down
in the direction of the arrow (2) until
the latching mechanism audibly locks
into place.
Setting the cutter to home position
When the cutter is in its home position you can see a red plastic mark at
position (1).
1
2
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Check whether the cutter is in home
position. If not, turn the knurled
wheel (2) until you can see the red
plastic mark (1) on the upper side of
the cutter.
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Problems
Receipt Printer NP07A
Removing scraps of paper from the printing unit
The print head could be hot. Wait a few minutes for print head to cool
down if it has just finished printing.
Remove the ribbon cartridge from the print unit (see the section “Replacing
the ribbon cartridge”).
Cut the remaining paper in front of the paper guide and remove the paper
from the printer.
Insert the ribbon cartridge in the print unit (see the section “Replacing the
ribbon cartridge”).
Reinsert the paper (see section "Inserting the paper roll").
Close the CINEO C2560 / ProCash 8150 and exit the product-specific
software.
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Problems
Control mark detecting error
Activate the product-specific software (see chapter "Basic Operation",
section "Calling the product-specific software").
Open the CINEO C2560 / ProCash 8150 and pull the printer carriage out of
the CINEO C2560 / ProCash 8150 as far as it will go (see chapter "Basic
Operation", section "Opening/closing the device doors").
Check if the paper roll is inserted incorrectly or a paper roll without control
mark is inserted.
Reinsert the paper (see section "Inserting the paper roll").
Check that the control mark sensor is in the correct position (see the
section “Positioning the control mark sensor”).
Close the CINEO C2560 / ProCash 8150 and exit the product-specific
software.
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Problems
Receipt Printer NP07A
Cutter error
Activate the product-specific software (see chapter "Basic Operation",
section "Calling the product-specific software").
Open the CINEO C2560 / ProCash 8150 and pull the printer carriage out of
the CINEO C2560 / ProCash 8150 as far as it will go (see chapter "Basic
Operation", section "Opening/closing the device doors").
When the cutter is in its home position you can see a red plastic mark at
position (1).
1
2
Check whether the cutter is in home
position. If not, turn the knurled
wheel (2) until you can see the red
plastic mark (1) on the upper side of
the cutter.
Turn off the power by removing the power supply connector (see section
"Printer control panel", item 6) and reconnect it.
If this does not remedy the problem, please contact your local customer
care unit.
Close the CINEO C2560 / ProCash 8150 and exit the product-specific
software.
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Problems
Remedying poor print quality
i
A poor or too bright print image may be caused by a worn ribbon
cartridge or a worn print head.
If the print quality is poor, first replace the ribbon cartridge (see the
section “Replacing the ribbon cartridge”).
If this does not improve the print quality, you should replace the print
head.
This section describes how to replace the print head. If this does not
improve the print quality, please contact Technical Support.
Activate the product-specific software (see chapter "Basic Operation",
section "Calling the product-specific software").
Open the CINEO C2560 / ProCash 8150 and pull the printer carriage out of
the CINEO C2560 / ProCash 8150 as far as it will go (see chapter "Basic
Operation", section "Opening/closing the device doors").
Turn off the power by unplugging the power supply connector (see section
"Printer control panel", item 6).
Remove the ribbon cartridge (see the section “Replacing the ribbon
cartridge”).
The print head could be hot. Wait a few minutes for print head to cool
down if it has just finished printing.
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Problems
Receipt Printer NP07A
3
Press the respective retaining clip in
the direction of the arrows (1) and (2)
as far as possible. Pull the print
head (3) slightly out of its mounting
until you can detach the cable from the
old print head. Connect the cable to
the new print head, and carefully place
the new print head in its mounting.
Fix the print head (1) in its mounting
by pressing the respective retaining
clip in the direction of the arrows (2)
and (3) as far as possible.
1
Insert the ribbon cartridge (see the section “Replacing the ribbon
cartridge”).
Connect the power supply plug (see the section “Printer control panel,” 6).
Close the CINEO C2560 / ProCash 8150 and exit the product-specific
software.
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Problems
Temperature error print head
If the error message ‘Print head temperature error’ is displayed, first
replace the print head (see the section “Remedying poor print quality”).
If the error is still displayed, close the CINEO C2560 / ProCash 8150, exit
the product-specific software and contact your local customer care unit.
No supply voltage
If none of the three LEDs lights up and the printer does not execute any
function, the power supply could be interrupted.
Activate the product-specific software (see chapter "Basic Operation",
section "Calling the product-specific software").
Open the CINEO C2560 / ProCash 8150 and pull the printer carriage out of
the CINEO C2560 / ProCash 8150 as far as it will go (see chapter "Basic
Operation", section "Opening/closing the device doors").
Check that the power connector is correctly inserted (see the section
“Printer control panel,” 6).
If you cannot find the cause of the error, close the CINEO C2560 /
ProCash 8150, exit the product-specific software and contact your local
customer care unit.
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Problems
Receipt Printer NP07A
Cleaning the sensors
Problems may also occur if the sensors are dirty. Clean the sensors to remove
dirt or dust with a soft, lint-free cloth, or with compressed air.
The positions of the sensors are shown in the following diagram.
8
1
2
3
4
7
6
5
Paper-low sensor (adjustable)
Control mark sensor
Paper-out sensor
Carrier home position
4
3
5
6
7
8
2
1
Thermal sensor (print head)
Top of Form (ToF) sensor
Cutter
Presenter output sensor
Other problems
Please contact Technical Support.
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Consumables
Consumables
You will find the address for obtaining consumables in the “Consumables”
section in the chapter entitled “Appendix".
Ribbon cartridges
Only use ribbon cartridges from Wincor Nixdorf; using any other cartridge
could result in damage to the print head and the ribbon drive.
Nylon ribbon cartridge black:
Print capacity: 2 million characters
Nylon ribbon cartridge purple:
Print capacity: 6 million characters
Order no. 01750076156
Order no. 01750076157
Print head
Only use print heads from Wincor Nixdorf; using any other head could result in
damage to the printer.
9-pin print head:
Print capacity: approx. 150 million characters
Order no. 01750004389
Paper products
Please refer to the following paper specifications for details on the paper
quality.
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Consumables
Receipt Printer NP07A
Paper specification
Paper quality:
Paper type:
Paper color:
Paper thickness:
Paper smoothness (print side):
Z 100
paper on rolls
white
0.06 - 0.1 mm (0.0024" to 0.004")
min. 20 Bekk sec.
Receipt roll dimensions
Paper width:
Paper weight:
Outer receipt roll diameter:
End of paper.
Inside diameter of roll sleeve:
Wall thickness of roll sleeve:
Roll sleeve material:
76.2 mm, 82.5 mm (- 1 mm)
(3", 3.25" (- 0.04"))
55 g/m2 to 90 g/m2 (14.67 lb - 24 lb) ± 4 %
max. 180 mm (7.09") / 260 mm (10.24")
A receipt roll with an outer diameter of
260 mm (10.24") cannot be used in all
configurations.
not glued to roll sleeve
18 mm, 25 mm or 40 mm (+ 1 mm) *
(0.71", 0.98" or 1.57" (+ 0.04")) *
3 mm (± 0.3 mm) (0.12" (± 0.012"))
Carton / plastic
* When ordering the paper rolls you have to specify one value.
Control mark print
Opacity:
PCS value control mark:
Position:
Reflection factor Ro:
296
85 % according to DIN 53 146
70 % according to DIN 66 236
left or right or both on the same level
70 % according to DIN 53 145 part 1
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Consumables
Control mark dimensions
Mark height:
Mark width:
Mark color:
Black mark distance:
i
5 mm ± 0.1 mm (0.2" ± 0.004")
8 mm ± 0.1 mm (0.31" ± 0.004")
black, uncolored black
min. 70 mm, max. 210 mm
(min. 2,76", max. 8.27")
All dimensions in the diagrams are given in mm.
Front side
min. 70 mm, max. 210 mm
(min. 2.76", max. 8.27")
8
(0.31")
1
8
(0.31")
5 (0.2")
1 Feeding direction
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Consumables
Receipt Printer NP07A
Preprinted receipts
Receipts can be preprinted in the gray area on the front (see diagram).
If you need receipts to be preprinted outside the area shown, the PCS rating
must be below 40% and sensor-sensitive inks should not be used. The sensor
light should reflect completely through the preprinted ink.
Front side
8.5
(0.33")
1
8.5
(0.33")
1 Feeding direction
298
Pre-printing
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Receipt printer TP07A/TP07A-2
i
Different versions of the receipt printer are operated in the same way.
Here is an example for the operation of the receipt printer described in
terms of a version.
TP07A
TP07A-2
The thermal receipt printer TP07A/TP07A-2 is a modular built-in printer with a
thermal printing unit, integrated paper cutter and a presenter (output transport)
for variable receipt length.
The receipt printer generates documents according to user software
specifications, e.g. receipt slips.
It is fitted with sensors which report paper-low status (weekend supply) and
paper-out status so that the paper supply can be monitored by the user
software.
The TP07A/TP07A-2 processes paper rolls with the thermal print side and the
control marks on the inside and the outside of the wound roll.
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Functional components and controls
Receipt printer TP07A/TP07A-2
Functional components and controls
TP07A
1
2
3
4
5
6
7
1 Paper guide
2 Position of control mark sensor,
thermal print side left
3 Position of control mark sensor,
thermal print side right
300
4
5
6
7
Presenter rocking bar
Shaft of the presenter rocking bar
Latching mechanism of presenter
Receipt output (presenter)
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Functional components and controls
1
2
7
3
8
4
5
6
1 Printer control panel/printer
controller
2 Position of control mark sensor,
right rear
3 Position of control mark sensor,
rear left
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4
5
6
7
8
Spacer plate
Paper roll holder
Paper-low sensor setting
Cutter
Thermal printing unit
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Functional components and controls
Receipt printer TP07A/TP07A-2
TP07A-2
1
2
3
4
5
6
1 Paper guide
2 Position of control mark sensor,
thermal print side right
3 Position of control mark sensor,
thermal print side left
302
4 Presenter rocking bar
5 Latching mechanism of presenter
6 Receipt output (presenter)
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Receipt printer TP07A/TP07A-2
Functional components and controls
1
2
3
4
5
6
7
8
1 Cutter
2 Printer control panel/printer
controller
3 Position of control mark sensor,
right rear
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4 Position of control mark sensor,
rear left
5 Thermal printing unit
6 Spacer plate
7 Paper roll holder
8 Paper-low sensor setting
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Printer control panel
Receipt printer TP07A/TP07A-2
Printer control panel
3
1
4
2
5
6
7
1 LINE FEED key
(paper feed)
2 Test key
3 POWER LED
(green)
4 BoF - Bottom of
Form LED (yellow)
5 ERROR-LED (red)
6 Power supply
connection
7 USB
304
Press this key briefly once to feed the paper
forwards by 1/6 inch. If you keep the key pressed
for longer than two seconds, the paper is fed
continuously until you release the key again.
For test printouts
Off: Power supply not stable
On: Power supply stable
Off: Paper roll inserted
On: Paper low detected
Blinking: End of paper detected
Off: Normal mode
On: Offline operation
Blinking: error (see section "ERROR LED blinking
pattern")
Power supply connection (24 V)
System connection
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Position of control mark sensor
Position of control mark sensor
A paper roll can have the control mark on the right or left on the thermal print
side, or on the right or left on the rear.
The following illustrations show the position of the thermal print side and the
rear in the printing unit for a paper roll that has the thermal print side on the
outside or inside (also see the section "Paper roll with the thermal print side on
the outside" or "Paper roll with the thermal print side on the inside").
Thermal print side on the outside
1
1 Thermal print side
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2
2 Rear side
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Position of control mark sensor
Receipt printer TP07A/TP07A-2
Thermal print side on the inside
1
1 Thermal print side
306
2
2 Rear side
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Position of control mark sensor
Paper roll with the thermal print side on the outside
The control mark sensor must be positioned as follows, depending on the
position of the control marks on the paper roll:
1
2
3
4
4
3
1
2
Control marks on the thermal print
side
1 Position of control mark sensor,
left
2 Position of control mark sensor,
right
Control marks on the rear
3 Position of control mark sensor,
right
4 Position of control mark sensor,
left
The positioning of the control mark sensor is described in the section
"Positioning the control mark sensor".
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Position of control mark sensor
Receipt printer TP07A/TP07A-2
Paper roll with the thermal print side on the inside
The control mark sensor must be positioned as follows, depending on the
position of the control marks on the paper roll:
1
2
3
4
4
3
1
2
Control marks on the thermal print
side
1 Position of control mark sensor,
left
2 Position of control mark sensor,
right
Control marks on the rear
3 Position of control mark sensor,
right
4 Position of control mark sensor,
left
The positioning of the control mark sensor is described in the section
"Positioning the control mark sensor".
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Printer accessories
Printer accessories
The following accessory comes with the printer; you will find it in the enclosed set.
Roller holders
Roller holder for 18 mm (0.71") core
diameter
Roller holder for 25 mm (0.98") core
diameter
Roller holder for 40 mm (1.57") core
diameter
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Basic settings
Receipt printer TP07A/TP07A-2
Basic settings
Selecting the roller holder
Choose the roller holder that matches your particular paper roll core.
1
1 Roller holder for 18 mm (0.71")
core diameter
2 Roller holder for 25 mm (0.98")
core diameter
3 Roller holder for 40 mm (1.57")
core diameter
2
3
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Basic settings
Setting the paper-low sensor
Before putting the device into service, or when there is a change of paper roll
diameter or core diameter, check whether the selection switch (1) for the
paper-low setting is in the right position in accordance with the following table
and illustration.
Core diameter
18 mm (0.71")
25 mm (0.98")
40 mm (1.57")
Paper roll diameter
180 mm (7.09")
260 mm (10.24")
(Insert position A)
(Insert position B)
Pos. A1
Pos. B1
Pos. A2
Pos. B2
Pos. A3
Pos. B3
1
1 Function switch for paper low setting
Move the function switch to the required position (see also the table and
illustration).
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Basic settings
Receipt printer TP07A/TP07A-2
Positioning the control mark sensor
The control mark sensor needs to be positioned in such a way that it can
detect the control marks on the paper rolls that are being used.
Two control mark sensor positions are available for this on the thermal print
side or on the rear of the printer (also see the section "Position of control mark
sensor").
Remove any remaining paper roll (see the section “Replacing the paper roll”).
Changing the position of the control mark sensor on the
thermal print side
The control mark sensor can be positioned either on the right or left,
depending on the position of the control marks on the thermal print side.
The following example shows how to move the control mark sensor from the
right to the left.
Press the two catches in the arrow
direction (1) and remove the control
mark sensor from its mounting in the
arrow direction (2). Mount the control
mark sensor in the left position (3).
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Basic settings
Changing the position of the control mark sensor on the
rear
The control mark sensor can be positioned either on the right or left,
depending on the position of the control marks on the rear.
The following example shows how to move the control mark sensor from the
right to the left.
Press the two catches in the arrow
direction (1) and remove the control
mark sensor from its mounting in the
arrow direction (2). Mount the control
mark sensor in the left position (3).
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Basic settings
Receipt printer TP07A/TP07A-2
Changing the position of the control mark sensor
between the thermal print side and the rear
General information
The control mark sensor can be positioned either on the thermal print side or
on the rear, depending on the position of the control marks on the paper roll.
3
2
Use a suitable tool to bend the metal
bracket (1) to a vertical position and
remove the spacer plate (2) from its
mounting (3) as shown by the arrow
direction.
1
Changing from the thermal print side to the rear
Press the two catches in the arrow
direction (1) and remove the control
mark sensor from its mounting in the
arrow direction (2).
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1
2
Basic settings
Mount the control mark sensor in the
mounting (1) or (2).
3
i
5
4
3
2
Guide the connecting cable
through the cutout (3).
Mount the spacer plate (1) in
mountings (2) to (4).
i
Make sure that the connecting
cable in the cutout (5) is not
damaged when you mount the
spacer plate.
1
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Basic settings
Receipt printer TP07A/TP07A-2
Changing from the rear to the thermal print side
Press the two catches in the arrow
direction (1) and remove the control
mark sensor from its mounting in the
arrow direction (2)
Remove the cable from the cutout (3).
Mount the control mark sensor in the
mounting (1) or (2).
1
2
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Basic settings
4
Mount the spacer plate (1) in
mountings (2) to (4).
3
2
1
General information
Bend the metal bracket (1) back into
its original position with the aid of a
suitable tool.
Insert a new paper roll (see section "Changing the paper roll").
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Paper-low sensor / paper-out sensor
Receipt printer TP07A/TP07A-2
Paper-low sensor / paper-out sensor
Paper-low sensor
The paper-low sensor is located on the paper roll compartment.
The sensor reports to the application whether a minimum amount of paper is
available.
Depending on the application, this message can be evaluated and displayed,
e.g. on a screen.
The yellow status LED on the printer lights up.
Paper out sensor
The paper out sensor is located at the paper guide. The photosensor reports to
the application and the printer when the paper runs out.
Depending on the application, this message can be evaluated and displayed,
e.g. on a screen.
The yellow status LED on the printer blinks.
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Replacing the paper roll
Replacing the paper roll
Activate the product-specific software (see chapter "Basic Operation",
section "Calling the product-specific software").
Open the CINEO C2560 / ProCash 8150 and access the receipt printer (for
its position in the CINEO C2560 / ProCash 8150 please refer to the chapter
"Device Overview", for its accessibility. refer to the chapter "Basic
Operation").
i
The following sections show how to change the paper roll, using a
paper roll without control marks by way of example. The procedure is
basically the same for a paper roll with control marks.
Be sure to note the following when replacing the paper roll.
Removing the paper roll
Cut the paper in front of the paper
guide (1).
Remove the paper roll (2) or the empty
paper roll sleeve from the printer in
arrow direction.
2
Remove the remaining paper using the LINE FEED key.
If necessary remove remaining paper from the printer (see section "Paper
jam").
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Replacing the paper roll
Receipt printer TP07A/TP07A-2
Inserting the paper roll
Set the paper roll diameter (see the section "Basic settings").
i
Only use the paper types that are approved for this device. Exact
details are described in the section "Paper specifications". Prior to
inserting a new paper roll, make sure that the beginning of the roll is
not torn or folded. The beginning of the roll must be cut at right angles
(see illustration below).
1
Pull off the old paper roll (1) from the
paper roll shaft (2) in arrow direction.
2
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Replacing the paper roll
Insert the paper roll shaft (1) in the
new the paper roll (2) in arrow
direction
2
1
Thermal print side on the outside of the paper roll
Place the paper roll with the shaft in
the shaft mountings (A) or (B) from
above (see arrow (1)). Mind the
direction in which the paper unrolls (2).
Pos. A: For rolls with a diameter of
180 mm (7.09")
Pos. B: For rolls with a diameter of
260 mm (10.24")
A
B
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Replacing the paper roll
Receipt printer TP07A/TP07A-2
Take the leading edge of the paper
over the deflection roller and feed it
into the paper guide (1). Keep pushing
the paper into the paper support until it
is drawn in automatically, cut off and
the produced receipt is displayed via
the presenter.
If the paper is loaded correctly the
following text will be printed on the first
receipt:
If you can read this print,
Autoloading is successful
(If you can read this text, the paper is
correctly inserted) Remove the receipt
from the presenter.
Thermal print side on the inside of the paper roll
Place the paper roll with the shaft in
the shaft mountings (A) or (B) from
above (see arrow (1)). Mind the
direction in which the paper unrolls (2).
Pos. A: For rolls with a diameter of
180 mm (7.09")
Pos. B: For rolls with a diameter of
260 mm (10.24")
A
B
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Replacing the paper roll
Take the leading edge of the paper
over the deflection roller and feed it
into the paper guide (1). Keep pushing
the paper into the paper support until it
is drawn in automatically, cut off and
the produced receipt is displayed via
the presenter.
If the paper is loaded correctly the
following text will be printed on the first
receipt:
If you can read this print,
Autoloading is successful
(If you can read this text, the paper is
correctly inserted)
Remove the receipt from the
presenter.
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Replacing the paper roll
Receipt printer TP07A/TP07A-2
Paper path - thermal print side on the outside
The following illustration shows the paper path with respect to a paper roll with
the thermal print side on the outside, as well as the position of some printer
elements.
8
1
2
3
4
7
Paper roll (winding direction)
Paper-low sensor
Paper insertion opening
Position of control mark sensor
6
5
5
6
7
8
4
3
2
1
Paper out sensor
Thermal array
Cutter
Presenter
Close the CINEO C2560 / ProCash 8150 and exit the product-specific
software.
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Receipt printer TP07A/TP07A-2
Replacing the paper roll
Paper path - thermal print side on the inside
The following illustration shows the paper path with respect to a paper roll with
the thermal print side on the inside, as well as the position of some printer
elements.
8
1
2
3
4
7
6
Paper roll (winding direction)
Paper-low sensor
Paper insertion opening
Position of control mark sensor
5
5
6
7
8
4
3
2
1
Paper out sensor
Thermal array
Cutter
Presenter
Close the CINEO C2560 / ProCash 8150 and exit the product-specific
software.
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325
Blinking diagram of ERROR-LED
Receipt printer TP07A/TP07A-2
Blinking diagram of ERROR-LED
Recoverable errors
The following table lists the blink patterns of all error conditions that can be
remedied with the actions described in the section entitled "Paper jam."
Error
Description
Paper jam
during
cutting
1
The automatic
cutter does not
work because it
does not leave
the home
position or does
not return to the
home position.
3
A paper jam is
detected
between print
starting position
and the TOF
sensor.
4
The printer
doesn’t find the
control mark.
Paper jam
prior to
cutting
Control
mark
detecting
error
Paper jam
after
cutting - in
the
presenter
After cutting, a
paper jam is
detected in the
presenter (i.e.
in receipt
output) of the
printer.
Paper jam After the paper
is cut, a paper
after
cutting – in jam is detected
in the printer's
the
retractor.
retractor
326
Blinking diagram of ERROR-LED
LED OFF
LED ON
ca. 5 sec
ca. 5 sec
ca. 5 sec
5
ca. 5 sec
6
ca. 5 sec
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Receipt printer TP07A/TP07A-2
Blinking diagram of ERROR-LED
The following error conditions can be corrected by removing and inserting the
paper roll.
Error
Description
After cutting,
the printer
doesn't find
TOF (top of
form).
Operation The paper is
not in the print
after
switch-on start position
after switch-on.
error
This error is
enabled by
memory switch
7-4.
StartOfJob
Timeout
timeout
for
StartOfJob occurred
(beginning because no
of the print EndOfJob (end
of the printing
order)
order) was
received within
the specified
time.
TOF (top
of form)
position
not found
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Blinking diagram of ERROR-LED
LED OFF
LED ON
7
ca. 5 sec
8
ca. 5 sec
ca. 5 sec
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Blinking diagram of ERROR-LED
Receipt printer TP07A/TP07A-2
Unrecoverable errors
If the following errors occur, please contact Technical Support.
Error
Description
Temperatu There is an
re error
abnormality of
the print line
temperature.
The power
High
supply voltage
voltage
is extremely
error
high.
Supply voltage
Low
is extremely
voltage
low.
error
Printer
The printer
error
driver does not
correspond to
the firmware
(printer error).
328
Blinking diagram of ERROR-LED
LED OFF
LED ON
1
ca. 5 sec
3
ca. 5 sec
4
ca. 5 sec
5
ca. 5 sec
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Receipt printer TP07A/TP07A-2
Blinking diagram of ERROR-LED
Malfunctions
Paper jam
Activate the product-specific software (see chapter "Basic Operation",
section "Calling the product-specific software").
Open the CINEO C2560 / ProCash 8150 and access the receipt printer (for
its position in the CINEO C2560 / ProCash 8150 please refer to the chapter
"Device Overview", for its accessibility. refer to the chapter "Basic
Operation").
Pull the paper out of the paper
guide (1). You must also turn the hand
knob in the arrow direction (2).
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Blinking diagram of ERROR-LED
Receipt printer TP07A/TP07A-2
Removing scraps of paper from the presenter
General
'OPEN' is shown marked on the
latching/unlatching mechanism. Press
on the area marked 'OPEN' in arrow
direction (1). Slightly raise the
presenter in arrow direction (2) and lift
it out of the printer (3).
Remove any paper that may be left in
the presenter.
Insert the receptacles in the
corresponding devices in arrow
direction (1).
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Blinking diagram of ERROR-LED
Lower the presenter in the arrow
direction (1).
The 'CLOSE' mark is shown on the
latching/unlatching mechanism.
Press the area marked 'CLOSE' down
in the arrow direction (2) until the
latching mechanism audibly locks into
place.
Removing scraps of paper underneath the presenter's rocking bar TP07A
Press the shaft of the presenter
rocking bar (1) down in arrow direction
and lift out any scraps of paper (2).
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Blinking diagram of ERROR-LED
Receipt printer TP07A/TP07A-2
Removing scraps of paper underneath the presenter's rocking bar
TP07A-2
Remove the presenter (see previous section).
Lift up the shaft of the presenter
rocking bar (1) in arrow direction and
lift out any scraps of paper that may
be present (2).
Removing scraps of paper from the thermal printing unit
The print head could be hot. Wait a few minutes for print head to cool
down if it has just finished printing.
Press the green lever as far as possible in arrow direction (1) and then
raise the thermal printing unit in arrow direction (2).
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Blinking diagram of ERROR-LED
Keep the thermal printing unit (1) open
and cut the residual paper off at the
paper guide.
Remove the paper from the thermal
printing unit in the arrow direction (2).
Lower the thermal printing unit in the
arrow direction (1) and ...
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Blinking diagram of ERROR-LED
Receipt printer TP07A/TP07A-2
... close the thermal printing unit by
pressing the area marked 'PUSH' in
the arrow directions (1) and (2).
Press it until you hear the guide
bolts (3) and (4) lock into position.
Reinsert the paper (see section "Inserting the paper roll").
Close the CINEO C2560 / ProCash 8150 and exit the product-specific
software.
Setting the cutter to home position
When the cutter is in its home position you can see a red plastic mark at
position (1).
Check whether the cutter is in home
position. If not, turn the knurled
wheel (2) until you can see the red
plastic mark (1) on the upper side of
the cutter.
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Blinking diagram of ERROR-LED
Control mark recognition error
Activate the product-specific software (see chapter "Basic Operation",
section "Calling the product-specific software").
Open the CINEO C2560 / ProCash 8150 and access the receipt printer (for
its position in the CINEO C2560 / ProCash 8150 please refer to the chapter
"Device Overview", for its accessibility. refer to the chapter "Basic
Operation").
Check if the paper roll is inserted incorrectly or a paper roll without control
mark was used.
Reinsert the paper (see section "Inserting the paper roll").
Check that the control mark sensor is in the correct position (see the
section "Positioning the control mark sensor").
Close the CINEO C2560 / ProCash 8150 and exit the product-specific
software.
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335
Blinking diagram of ERROR-LED
Receipt printer TP07A/TP07A-2
Cutter error
Activate the product-specific software (see chapter "Basic Operation",
section "Calling the product-specific software").
Open the CINEO C2560 / ProCash 8150 and access the receipt printer (for
its position in the CINEO C2560 / ProCash 8150 please refer to the chapter
"Device Overview", for its accessibility. refer to the chapter "Basic
Operation").
When the cutter is in its home position you can see a red plastic mark at
position (1).
Check whether the cutter is in home
position. If not, turn the knurled
wheel (2) until you can see the red
plastic mark (1) on the upper side of
the cutter.
Turn off the voltage supply by pulling out the power connector (see section
"Printer control panel", item 6) and reconnect it.
This should initialize the printer.
If this does not eliminate the problem, please contact Technical Support.
Close the CINEO C2560 / ProCash 8150 and exit the product-specific
software.
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Blinking diagram of ERROR-LED
Temperature error thermal print head
Please contact Technical Support.
Remedying poor print quality
i
The reason for poor or too light print quality could be a soiled thermal
array. This section describes how to clean the print head. If this does
not improve the print quality, please contact Technical Support.
Activate the product-specific software (see chapter "Basic Operation",
section "Calling the product-specific software").
Open the CINEO C2560 / ProCash 8150 and access the receipt printer (for
its position in the CINEO C2560 / ProCash 8150 please refer to the chapter
"Device Overview", for its accessibility. refer to the chapter "Basic
Operation").
Turn off the power by unplugging the power supply connector (see section
"Printer control panel", item 6).
The print head could be hot. Wait a few minutes for print head to cool
down if it has just finished printing.
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Blinking diagram of ERROR-LED
Receipt printer TP07A/TP07A-2
Press the green lever as far as possible in arrow direction (1) and then
raise the thermal printing unit in arrow direction (2).
Wipe off stains, dust or the like, on the heating element of the print head by
using a soft lint-free cloth moistened with pure isopropyl alcohol (e.g.
ISOPADS).
Close the printing unit when Isopropyl alcohol has evaporated completely.
Connect the printer to the power supply unit (see section "Printer control
panel", item 6).
Close the CINEO C2560 / ProCash 8150 and exit the product-specific
software.
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Blinking diagram of ERROR-LED
No supply voltage
If none of the three LEDs lights up and the printer does not execute any
function, the reason may be a failure in the supply voltage.
Activate the product-specific software (see chapter "Basic Operation",
section "Calling the product-specific software").
Open the CINEO C2560 / ProCash 8150 and access the receipt printer (for
its position in the CINEO C2560 / ProCash 8150 please refer to the chapter
"Device Overview", for its accessibility. refer to the chapter "Basic
Operation").
Check that the power connector is correctly inserted (see the section
"Printer control panel," 6) and inspect the connector cable.
If you cannot find the error cause, close the CINEO C2560 / ProCash 8150,
exit the product-specific software and contact Technical Support.
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Blinking diagram of ERROR-LED
Receipt printer TP07A/TP07A-2
Cleaning the sensors
Problems may also occur if the sensors are dirty. Clean the sensors to remove
dirt or dust with a soft, lint-free cloth, or with compressed air.
The positions of the sensors are shown in the following illustration.
1
1
2
3
4
2
3
4
Presenter output sensor
Paper-cutting sensor (cutter)
Top of Form (TOF) sensor
Thermal sensor (print head)
5
6
7
5 Paper out sensor
6 Control mark sensor
7 Paper-low sensor (adjustable)
Other problems
Please contact Technical Support.
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Consumables
Consumables
You will find the reference address for obtaining consumables in the
"Consumables" section in the chapter entitled "Appendix".
Thermal array
Use a Wincor Nixdorf thermal array only; otherwise there is a risk of damaging
the printer.
Thermal array:
Print capacity:
Order no. 01750064180
100 km (62.15 miles)
Paper products
Please refer to the following paper specifications for details on the paper
quality.
Paper specification
Paper quality:
Paper type:
Paper color:
Paper thickness:
Paper smoothness (print
side):
01750186618 D
OJI KF50 – HDA or equivalent
Thermal paper rolls (thermal print side outside
and inside)
White
0.06 - 0.09 mm (0.00236 - 0.00354")
Min. 300 Bekk sec.
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Consumables
Receipt printer TP07A/TP07A-2
Receipt roll dimensions
Paper width:
Paper weight:
External receipt paper roll
diameter:
End of paper.
Inner diameter of roll sleeve:
Wall thickness of roll sleeve:
Roll sleeve material:
80 mm (3.15") (-1 mm [0.0393"])
55 g/m2 - 80 g/m2 (1.94 oz/10.7639 ft² 2.8219 oz/10.7639 ft²)
max. 180 mm / 260 mm (7.09"/10.24")
A receipt roll with an external diameter of
260 mm (10.24") cannot be used in all
configurations.
Not glued to roll sleeve
18 mm (0.7086"), 25 mm (0.98425") or
40 mm (1.5748") (+1 mm [0.0393"]) *
3 mm (0.1181") (±0.3 mm [0.0118"])
Cardboard / plastic
* Quote one of these values when ordering paper rolls.
Control mark print
Opacity:
PCS value control mark:
Position:
Reflection factor Ro:
85 % according to DIN 53 146
70 % according to DIN 66 236
Left or right or both at the same height
70 % according to DIN 53 145 part 1
Control mark dimensions
Mark height/width:
Mark color:
Control mark distance:
342
All dimensions in the drawings in mm
Black, uncolored black
min. 70 mm (2.7559"),
max. 210 mm (8.2677")
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Receipt printer TP07A/TP07A-2
Consumables
Front (thermal print side)
1 Transport direction
Rear side
1 Transport direction
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Consumables
Receipt printer TP07A/TP07A-2
Pre-printing receipts
The receipts can be pre-printed on the front and on the rear in the gray area
(see illustration).
If the receipts are pre-printed outside the specified area the PCS value must
be less than 40%.
Front (thermal print side)
1 Transport direction
Pre-printing
Rear side
1 Transport direction
344
Pre-printing
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Journal Printer NP06
The needle journal printer NP06 has a modular design. It consists of a matrix
printing mechanism, a control unit, a paper holder and a winder.
The journal printer records all relevant operations and transactions with
selected data.
The NP06 is equipped with sensors which report paper-low status (weekend
supply) and paper-out status so that the paper supply can be monitored by the
application software.
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Function elements and controls
Journal Printer NP06
Function elements and controls
9
8
1
7
2
6
3
4
5
1
2
3
4
5
346
Print head
Ribbon cartridge
Printer control panel
USB port
Power supply connection
with 24 V DC
6
7
8
9
Printing unit release lever
Paper low sensor
Paper roll compartment
Take-up reel
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Journal Printer NP06
Printer control panel
Printer control panel
1
2
3
4
7
6
5
1 LINE FEED key
(paper feed)
2 TEST key
3 POWER LED (green)
4 LED PE (yellow)
5 ERROR LED (red)
6 Power supply
connection
7 USB
01750186618 D
Press this key briefly once to feed the paper
forwards by 1/6 inch. If you keep the key
pressed for longer than two seconds, the paper
is fed continuously until you release the key
again.
For test printouts
Off: Power supply not stable
On: power supply stable
Off: Paper roll inserted
On: Paper low detected
Blinks: Paper out detected
Off: Normal mode
On: Offline mode
Blinks: Error (see the section entitled “ERROR
LED blink patterns”)
For power supply connection with 24 V
System connection
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Printer accessories
Journal Printer NP06
Printer accessories
The following accessory comes with the printer; you will find it in the enclosed
set.
Take-up reel
Paper take-up reel for a journal roll of
80 mm (3.15") diameter
Paper take-up reel for a journal roll of
105 mm (4.13") diameter
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Journal Printer NP06
Paper-low sensor / paper-out sensor
Paper-low sensor / paper-out sensor
Paper low sensor
The paper low sensor is located on the paper roll compartment.
The sensor detects the minimum paper level.
Depending on the application, this message can be evaluated and displayed,
e.g. on a screen.
The yellow status LED on the printer lights up.
Paper out sensor
The paper out sensor is located at the paper guide. The photosensor reports to
the application and the printer when the paper runs out.
Depending on the application, this message can be evaluated and displayed,
e.g. on a screen.
The yellow status LED on the printer blinks.
The printer can still print 15 lines after the message from the paper-out sensor.
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Replacing the ribbon cartridge
Journal Printer NP06
Replacing the ribbon cartridge
Activate the product-specific software (see chapter "Basic Operation",
section "Calling the product-specific software").
Open the CINEO C2560 / ProCash 8150 and gain access to the journal
printer (for its position in the CINEO C2560 / ProCash 8150 please refer to
the chapter "Device Overview", for its accessability to the chapter "Basic
Operation").
The print head could be hot. Wait a few minutes for print head to cool
down if it has just finished printing.
Hold the tab (1), raise the used ribbon
cartridge in the direction of the
arrow (2), and remove it from the
printer in the direction of the arrow (3).
1
Remove the transport restraint (1) on
the new ribbon cartridge by pressing it
in the direction of the arrow.
1
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Journal Printer NP06
Replacing the ribbon cartridge
Tauten the ribbon in the new cartridge
by turning the knurled knob in the
direction shown by the arrow.
Hold the new ribbon cartridge by its
tab (1), and place it in the printer in the
direction of the arrow (2).
Press the ribbon cartridge into the
mounting in the direction of the
arrow (3).
1
1
2
01750186618 D
5
4
3
Press the ribbon cartridge into the
mounting in the direction of the arrow
until the catches (1) and (2) lock into
position.
Make sure that the ribbon
cartridge has correctly locked
into position in the mounting on
both sides, and that the
ribbon (3) lies correctly between
the print head (4) and the
guide (5).
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Replacing the paper roll
Journal Printer NP06
Turn the ribbon cartridge's knurled
wheel until the ribbon has moved
under the print head.
Close the CINEO C2560 / ProCash 8150 and exit the product-specific
software.
Replacing the paper roll
Activate the product-specific software (see chapter "Basic Operation",
section "Calling the product-specific software").
Open the CINEO C2560 / ProCash 8150 and gain access to the journal
printer (for its position in the CINEO C2560 / ProCash 8150 please refer to
the chapter "Device Overview", for its accessability to the chapter "Basic
Operation").
Please carefully observe the following instructions when changing a paper roll.
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Journal Printer NP06
Replacing the paper roll
Removing the paper roll
1
2
Cut the paper in front of the paper
guide (1). Remove the printed journal
roll (2) out of the printer in the direction
shown by the arrow.
Lift the paper roll or the empty paper
sleeve (1) out of the printer in the
direction shown by the arrow.
1
Remove any remaining paper by pressing the LINE FEED key.
Take the printed journal roll off the take-up reel.
Also remove any pieces of paper from the printer (see the section “Paper
jam”).
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353
Replacing the paper roll
Journal Printer NP06
Inserting the paper roll
Only use the paper types that are approved for this device. Exact
details are described in the section "Paper specifications". Prior to
inserting a new paper roll, make sure that the beginning of the roll is
not torn or folded. The beginning of the roll must be cut at right angles
(see illustration below).
i
1
2
Pull the old paper roll (1) off the paper
roll shaft in the direction of the
arrow (2).
Insert the paper roll shaft (1) in the
new paper roll in the direction shown
by the arrow (2).
2
1
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Journal Printer NP06
Replacing the paper roll
Place the paper roll with the shaft from
above in the paper roll
compartment (1).
Position the paper roll so that the shaft
lies in the guides. Mind the direction in
which the paper unrolls (2).
Take the front edge of the paper and
feed it into the paper support (1).
Push the paper in until it is pulled in
automatically. The drive transports it
out of the printer at the other end (2).
If the paper is loaded correctly the
following text will be printed at the
beginning of the paper roll:
The paper is correctly inserted if the
following text is printed on the first
receipt:
Autoloading is successful
(If you can read this text, the paper is
correctly inserted)
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Replacing the paper roll
Journal Printer NP06
You have to choose the paper take-up
reel in accordance with the type of
journal that is being used (also see the
section "Printer accessories"). Insert
the strip of paper into the take-up
reel (1) as shown in the figure.
Wind the paper round the reel two or
three times in the direction indicated
by the arrow.
Place the take-up reel in the
appropriate guides (1) in the printer
from above.
Check the winding by pressing the LINE FEED key until the paper is pulled
taut. Repeat if it fails.
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Journal Printer NP06
Replacing the paper roll
Paper path
1
6
5
1 Paper roll (winding direction)
2 Paper low sensor
3 Paper motion sensor
4
3
2
4 Journal roll
5 Print head
6 Printer ribbon cartridge
Close the CINEO C2560 / ProCash 8150 and exit the product-specific
software.
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357
ERROR LED blinking pattern
Journal Printer NP06
ERROR LED blinking pattern
Errors that can be remedied by the customer
The following table shows the blinking pattern of all errors that can be
recovered by removing and inserting the paper roll.
Error
Carrier
error
Description
The carrier will
not leave or
reach its home
position.
After cutting,
TOF
the printer
position
not found doesn't find
TOF.
The paper
Paper
motion sensor
motion
does not
error
register paper
movement.
Timeout at StartOfJob
StartOfJob timeout
occurred
because no
EndOfJob was
received within
the specified
time.
ERROR LED blink pattern
2
approx. 5 sec
7
approx. 5 sec
9
approx. 5 sec
approx. 5 sec
LED OFF
LED ON
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Journal Printer NP06
ERROR LED blinking pattern
Unrecoverable errors
For recovery please contact Technical Support.
Error
Temperature error
Error
Voltage
too high
Error
Voltage
too low
Printer
error
Description
There is an
abnormality of
the print head
temperature.
The power
supply voltage
is extremely
high.
The voltage
supplied is
extremely low.
The loaded
printer driver
does not
correspond with
the firmware.
ERROR LED blinking pattern
1
approx. 5 sec
3
approx. 5 sec
4
approx. 5 sec
5
approx. 5 sec
LED OFF
LED ON
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Problems
Journal Printer NP06
Problems
Paper jam
Activate the product-specific software (see chapter "Basic Operation",
section "Calling the product-specific software").
Open the CINEO C2560 / ProCash 8150 and gain access to the journal
printer (for its position in the CINEO C2560 / ProCash 8150 please refer to
the chapter "Device Overview", for its accessability to the chapter "Basic
Operation").
If necessary, tear the paper at the paper roll and at the take-up reel.
If necessary, remove the paper roll and the take-up reel from the printer
(see section "Replacing the paper roll").
Feed the remaining paper out of the printer by pressing the FEED key.
The print head could be hot. Wait a few minutes for print head to cool
down if it has just finished printing.
Press the green lever (1) down in the
direction of the arrow (2), and then
raise the printing unit in the direction of
the arrow (3).
1
Check the paper transport path and, if necessary, remove any paper
scraps by hand or using tweezers.
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Journal Printer NP06
Problems
Push the spring down (1) and release
the paper pin roller and take it out in
the direction shown by the arrow (2).
Remove a paper jam manually or with
tweezers. Mount the paper pin roller
again. You must hear the paper pin
roller lock into position.
Swing the matrix printing mechanism
in the direction of the arrow and ...
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Problems
Journal Printer NP06
... close the matrix printing mechanism
by pressing the ribbon cartridge in the
direction of the arrow. Press until the
lever (1) audibly clicks into place.
1
To insert the paper roll again and replace the take-up spool, proceed as
described in the section "Replacing the paper roll".
Close the CINEO C2560 / ProCash 8150 and exit the product-specific
software.
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Journal Printer NP06
Problems
Paper motion error
This malfunction occurs if the paper motion sensor does not register any paper
motion. The reason may be a blocked paper take-up reel or a paper jam.
Activate the product-specific software (see chapter "Basic Operation",
section "Calling the product-specific software").
Open the CINEO C2560 / ProCash 8150 and gain access to the journal
printer (for its position in the CINEO C2560 / ProCash 8150 please refer to
the chapter "Device Overview", for its accessability to the chapter "Basic
Operation").
Tighten the paper on the take-up reel as appropriate.
Eliminate any paper jam (see section "Paper jam").
Replace the paper roll if necessary (see section "Replacing the paper roll").
Close the CINEO C2560 / ProCash 8150 and exit the product-specific
software.
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Problems
Journal Printer NP06
Remedying poor print quality
A poor or too bright print image may be caused by a worn ribbon
cartridge or a worn print head.
If the print quality is poor, first replace the ribbon cartridge (see the
section “Replacing the ribbon cartridge”).
If this does not improve the print quality, you should replace the print
head.
This section describes how to replace the print head. If this does not
improve the print quality, please contact Technical Support.
i
Activate the product-specific software (see chapter "Basic Operation",
section "Calling the product-specific software").
Open the CINEO C2560 / ProCash 8150 and gain access to the journal
printer (for its position in the CINEO C2560 / ProCash 8150 please refer to
the chapter "Device Overview", for its accessability to the chapter "Basic
Operation").
Turn off the power by unplugging the power supply connector (see section
"Printer control panel", item 6).
Remove the ribbon cartridge (see the section “Replacing the ribbon
cartridge”).
The print head could be hot. Wait a few minutes for print head to cool
down if it has just finished printing.
3
364
Press the retaining clips as far as
possible in the direction of the arrows
(1) and (2). Raise the print head (3)
slightly until you can detach the cable
from the old print head. Connect the
cable to the new print head and
carefully place the new print head in
its mounting.
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Journal Printer NP06
Problems
Secure the print head (1) in its
mounting by pressing the clips as far
as possible in the direction of
arrows (2) and (3).
1
Insert the ribbon cartridge (see the section “Replacing the ribbon
cartridge”).
Connect the power supply plug (see the section “Printer control panel,” 6).
Close the CINEO C2560 / ProCash 8150 and exit the product-specific
software.
Print head temperature error
If the error message ‘Print head temperature error’ is displayed, first
replace the print head (see the section “Remedying poor print quality”).
If the error is still displayed, close the CINEO C2560 / ProCash 8150, exit
the product-specific software and contact your local customer care unit.
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Problems
Journal Printer NP06
No supply voltage
If none of the three LEDs lights up and the printer does not execute any
function, the power supply could be interrupted.
Activate the product-specific software (see chapter "Basic Operation",
section "Calling the product-specific software").
Open the CINEO C2560 / ProCash 8150 and gain access to the journal
printer (for its position in the CINEO C2560 / ProCash 8150 please refer to
the chapter "Device Overview", for its accessability to the chapter "Basic
Operation").
Check that the power connector is correctly inserted (see the section
“Printer control panel,” 6).
If you cannot find the cause of the error, close the CINEO C2560 /
ProCash 8150, exit the product-specific software and contact your local
customer care unit.
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Journal Printer NP06
Problems
Cleaning the sensors
Problems may also occur if the sensors are dirty. Clean the sensors to remove
dirt or dust with a soft, lint-free cloth, or with compressed air.
The positions of the sensors are shown in the following diagram.
6
5
1 Paper-low sensor (not
adjustable)
2 Paper motion sensor
3 Paper out sensor
4
3
2
1
4 Top of form (TOF) sensor
5 Thermal sensor of print head
6 Carrier home position
Other problems
Please contact your customer care unit.
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Consumables
Journal Printer NP06
Consumables
You will find the address for obtaining consumables in the “Consumables”
section in the chapter entitled “Appendix".
Ribbon cartridges
Only use ribbon cartridges from Wincor Nixdorf; using any other cartridge
could result in damage to the print head and the ribbon drive.
Nylon ribbon cartridge, black
Print capacity: 2 million characters
Nylon ribbon cartridge, violet
Print capacity: 6 million characters
Order no. 01750076156
Order no. 01750076157
Print head
Only use print heads from Wincor Nixdorf; using any other head could result in
damage to the printer.
9-pin print head
Print capacity: approx. 150 million
characters
368
Order no. 01750004389
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Journal Printer NP06
Consumables
Paper products
Please refer to the following paper specifications for details on the paper
quality.
Paper specifications
Paper quality:
Paper type:
Paper color:
Paper thickness:
Paper smoothness (print side):
Z 100
paper on rolls
white
0.06 - 0.1 mm (0.002" - 0.004")
min. 20 BEKK sec.
Journal roll dimensions
Paper width:
Paper weight:
Outer journal roll diameter:
End of paper:
Internal diameter of roll core:
Roll sleeve wall thickness:
Roll core material:
01750186618 D
76.2 mm (3") (- 1 mm / 0.04")
55 g/m2 to 90 g/m2 (14.67 lb - 24 lb) ± 4 %
max. 80 mm / 105 mm (3.15" / 4.13")
Not attached to roll core
12.5 mm + 1 mm (0.49" + 0.04")
2 mm + 1 mm (0.08" + 0.04")
Carton / plastic
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Journal printer TP06
The thermo journal printer TP06 has a modular design. It consists of a thermo
printing unit, a control unit, a paper holder and a winder.
The journal printer records all relevant operations and transactions with
selected data.
The TP06 is equipped with sensors which report paper-low status (weekend
supply) and paper-out status so that the paper supply can be monitored by the
application software.
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Function elements and controls
Journal printer TP06
Function elements and controls
7
6
1
5
2
3
4
1
2
3
4
372
Thermo printing unit
Printer control panel
USB port
Power supply connection
with 24 V DC
5 Paper low sensor
6 Paper roll compartment
7 Take-up reel
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Journal printer TP06
Printer control panel
Printer control panel
1
2
3
4
7
6
5
1 LINE FEED key
(paper feed)
2 TEST key
3 POWER LED (green)
4 LED PE (yellow)
5 ERROR LED (red)
6 Power supply
connection
7 USB
01750186618 D
Press this key briefly once to feed the paper
forwards by 1/6 inch. If you keep the key
pressed for longer than two seconds, the paper
is fed continuously until you release the key
again.
For test printouts
Off: Power supply not stable
On: power supply stable
Off: Paper roll inserted
On: Paper low detected
Blinks: Paper out detected
Off: Normal mode
On: Offline mode
Blinks: Error (see the section entitled “ERROR
LED blink patterns”)
For power supply connection with 24 V
System connection
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Printer accessories
Journal printer TP06
Printer accessories
The following accessory comes with the printer; you will find it in the enclosed
set.
Take-up reel
Paper take-up reel for a journal roll of
80 mm (3.15") diameter
Paper take-up reel for a journal roll of
110 mm (4.33") diameter
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Journal printer TP06
Paper-low sensor / paper-out sensor
Paper-low sensor / paper-out sensor
Paper low sensor
The paper low sensor is located on the paper roll compartment.
The sensor detects the minimum paper level.
Depending on the application, this message can be evaluated and displayed,
e.g. on a screen.
The yellow status LED on the printer lights up.
Paper out sensor
The paper out sensor is located at the paper guide. The photosensor reports to
the application and the printer when the paper runs out.
Depending on the application, this message can be evaluated and displayed,
e.g. on a screen.
The yellow status LED on the printer blinks.
The printer can still print 15 lines after the message from the paper-out sensor.
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Replacing the paper roll
Journal printer TP06
Replacing the paper roll
Activate the product-specific software (see chapter "Basic Operation",
section "Calling the product-specific software").
Open the CINEO C2560 / ProCash 8150and gain access to the journal
printer (for its position in the CINEO C2560 / ProCash 8150 please refer to
the chapter "Device Overview", for its accessability to the chapter "Basic
Operation").
Please carefully observe the following instructions when changing a paper roll.
Removing the paper roll
1
2
Remove the printed journal roll (2) out
of the printer in the direction shown by
the arrow. Cut the paper in front of the
paper guide (1).
Lift the paper roll or the empty paper
sleeve (1) out of the printer in the
direction shown by the arrow.
1
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Journal printer TP06
Replacing the paper roll
Remove any remaining paper by pressing the LINE FEED key.
Take the printed journal roll off the take-up reel.
Also remove any pieces of paper from the printer (see the section “Paper
jam”).
Inserting the paper roll
i
Only use the paper types that are approved for this device. Exact
details are described in the section "Paper specifications". Prior to
inserting a new paper roll, make sure that the beginning of the roll is
not torn or folded.
The beginning of the roll must be cut at right angles (see illustration
below).
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Replacing the paper roll
1
2
Journal printer TP06
Pull the old paper roll (1) off the paper
roll shaft in the direction of the
arrow (2).
Insert the paper roll shaft (1) in the
new paper roll in the direction shown
by the arrow (2).
2
1
Place the paper roll with the shaft from
above in the paper roll
compartment (1). Position the paper
roll so that the shaft lies in the guides.
Mind the direction in which the paper
unrolls (2).
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Journal printer TP06
Replacing the paper roll
Take the front edge of the paper and
feed it into the paper support (1). Push
the paper in until it is pulled in
automatically. The drive transports it
out of the printer at the other end (2).
If the paper is loaded correctly the
following text will be printed at the
beginning of the paper roll:
The paper is correctly inserted if the
following text is printed on the first
receipt:
Autoloading is successful
(If you can read this text, the paper is
correctly inserted)
You have to choose the paper take-up
reel in accordance with the type of
journal that is being used (also see the
section "Printer accessories"). Insert
the strip of paper into the take-up
reel (1) as shown in the figure.
Wind the paper round the reel two or
three times in the direction indicated
by the arrow.
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Replacing the paper roll
Journal printer TP06
Place the take-up reel in the
appropriate guides (1) in the printer
from above.
Check the winding by pressing the LINE FEED key until the paper is pulled
taut. Repeat if it fails.
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Journal printer TP06
Replacing the paper roll
Paper path
1
4
1 Paper roll (winding direction)
2 Paper low sensor
3
2
3 Journal roll
4 Thermo array
Close the CINEO C2560 / ProCash 8150 and exit the product-specific
software.
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ERROR LED blinking pattern
Journal printer TP06
ERROR LED blinking pattern
Errors that can be remedied by the customer
The following table shows the blinking pattern of all errors that can be
recovered by removing and inserting the paper roll.
Error
TOF
position
not found
Description
7
After cutting,
the printer
doesn't find
TOF.
Operation After switch-on 8
the paper is not
after
power on in the print start
position. This
error
error is enabled
by memory
switch 7-4.
9
The paper
Paper
motion sensor
motion
does not
error
register paper
movement.
Timeout at StartOfJob
StartOfJob timeout
occurred
because no
EndOfJob was
received within
the specified
time.
ERROR LED blinking pattern
approx. 5 sec
approx. 5 sec
approx. 5 sec
approx. 5 sec
LED OFF
LED ON
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Journal printer TP06
ERROR LED blinking pattern
Unrecoverable errors
For recovery please contact Technical Support.
Error
Temperature error
Error
Voltage
too high
Error
Voltage
too low
Printer
error
Description
There is an
abnormality of
the print line
temperature.
The power
supply voltage
is extremely
high.
The voltage
supplied is
extremely low.
The loaded
printer driver
does not
correspond with
the firmware.
ERROR LED blinking pattern
1
approx. 5 sec
3
approx. 5 sec
4
approx. 5 sec
5
approx. 5 sec
LED OFF
LED ON
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Problems
Journal printer TP06
Problems
Paper jam
Activate the product-specific software (see chapter "Basic Operation",
section "Calling the product-specific software").
Open the CINEO C2560 / ProCash 8150 and gain access to the journal
printer (for its position in the CINEO C2560 / ProCash 8150 please refer to
the chapter "Device Overview", for its accessability to the chapter "Basic
Operation").
If necessary, tear the paper at the paper roll and at the take-up reel.
If necessary, remove the paper roll and the take-up reel from the printer
(see section "Replacing the paper roll").
Feed the remaining paper out of the printer by pressing the FEED key.
The print head could be hot. Wait a few minutes for print head to cool
down if it has just finished printing.
Press the green levers (1) and (2) first
up (3) and then raise the thermo
printing unit in the direction of the
arrow (4).
1
2
Check the paper transport path and, if necessary, remove any paper
scraps by hand or using tweezers.
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Journal printer TP06
Problems
Lower the thermo printing unit in the
direction shown by the arrow (1) and
...
3
... lock the thermo printing unit into
place by pressing the area marked
'PUSH' in the direction shown by the
arrows (1) and (2).
Press it until your hear the guide bolts
(3) and (4) lock in position.
4
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Problems
Journal printer TP06
Push the spring down (1) and release
the paper pin roller and take it out in
the direction shown by the arrow (2).
Remove a paper jam manually or with
tweezers.
Mount the paper pin roller again. You
must hear the paper pin roller lock into
position.
To insert the paper roll again and replace the take-up spool, proceed as
described in the section "Replacing the paper roll".
Close the CINEO C2560 / ProCash 8150 and exit the product-specific
software.
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Journal printer TP06
Problems
Remedying poor print quality
i
The cause of poor or too light print quality could be a soiled thermo
array. This section describes how to clean the print head. If this does
not improve the print quality, please contact Technical Support.
Activate the product-specific software (see chapter "Basic Operation",
section "Calling the product-specific software").
Open the CINEO C2560 / ProCash 8150 and gain access to the journal
printer (for its position in the CINEO C2560 / ProCash 8150 please refer to
the chapter "Device Overview", for its accessability to the chapter "Basic
Operation").
Turn off the power by unplugging the power supply connector (see section
"Printer control panel", item 6).
The print head could be hot. Wait a few minutes for print head to cool
down if it has just finished printing.
Press the green levers (1) and (2) first
up (3) and then raise the thermo
printing unit in the direction of the
arrow (4).
1
2
Wipe off stains, dust or the like, on the heating element of the print head by
using a soft lint-free cloth moistened with pure Isopropyl alcohol (e.g.
ISOPADS).
Close the printing unit when Isopropyl alcohol has evaporated completely.
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Problems
Journal printer TP06
Connect the printer to the power supply unit (see section "Printer control
panel", item 6).
Close the CINEO C2560 / ProCash 8150 and exit the product-specific
software.
Temperature error thermo print head
Please contact your customer care unit.
No supply voltage
If none of the three LEDs lights up and the printer does not execute any
function, the power supply could be interrupted.
Activate the product-specific software (see chapter "Basic Operation",
section "Calling the product-specific software").
Open the CINEO C2560 / ProCash 8150 and gain access to the journal
printer (for its position in the CINEO C2560 / ProCash 8150 please refer to
the chapter "Device Overview", for its accessability to the chapter "Basic
Operation").
Check that the power connector is correctly inserted (see the section
“Printer control panel,” 6).
If you cannot find the cause of the error, close the CINEO C2560 /
ProCash 8150, exit the product-specific software and contact your local
customer care unit.
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Journal printer TP06
Problems
Cleaning the sensors
Problems may also occur if the sensors are dirty. Clean the sensors to remove
dirt or dust with a soft, lint-free cloth, or with compressed air.
The positions of the sensors are shown in the following diagram.
5 4
1 Paper-low sensor (not
adjustable)
2 Paper motion sensor
3
2
1
3 Paper-out sensor
4 Top of form (TOF) sensor
5 Thermo sensor of
Thermo array
Other problems
Please contact your customer care unit.
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Consumables
Journal printer TP06
Consumables
You will find the address for obtaining consumables in the “Consumables”
section in the chapter entitled “Appendix.”
Thermo array
Use a Wincor Nixdorf thermo array only; otherwise there is a risk of damaging
the printer.
Thermo array:
Print capacity:
Order no. 01750064180
100 km
Paper products
Please refer to the following paper specifications for details on the paper
quality.
Paper specifications
Paper quality:
Paper type:
OJI KF50 – HDA or equivalent
thermo paper rolls (thermo layer on the
outside)
Paper color:
white
Paper thickness:
0.06 - 0.09 mm (0.002" - 0.004")
Paper smoothness (print side): min. 300 Bekk sec.
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Journal printer TP06
Consumables
Journal roll dimensions
Paper width:
Paper weight:
Outer journal roll diameter:
End of paper:
Internal diameter of roll core:
Roll sleeve wall thickness:
Roll core material:
01750186618 D
76.2 mm (3") (- 1 mm / 0.04")
55 g/m2 - 80 g/m2 (14.67 lb - 21.33 lb)
max. 80 mm / 110 mm (3.15" / 4.33")
Not attached to roll core
12.5 mm + 1 mm (0.49" + 0.04")
2 mm + 1 mm (0.08" + 0.04")
Carton / plastic
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Consumables
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Forms Printer TP20/TP22
Overview with intermediate transport
1
2
3
4
5
6
1
2
3
4
5
6
Output transport
Forms printer
Paper tray
Weekend indicator
Reject transport
Reject compartment
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Forms Printer TP20/TP22
Forms Printer TP20/TP22
Forms Printer TP20/TP22
Papers are printed by the TP20/TP22, cut by a separation device and issued
to the user separately or in bundles, or (if not removed) they are collected in a
reject box.
The printer mechanism collect function: 10 documents, maximum (with the
same format). There is no collecting function when using a blackening unit
(TRU).
A dual color print is possible with the corresponding thermo paper. The TP22
features two thermo arrays to enable printing on both sides.
The printing speed is max. 100 mm/sec. (3.94"/sec.) for monochrome printing
and max. 50 mm/sec. (1.99"/sec.) for color printing.
The format of the document is monitored by a sensor, which scans a control
mark.
The TP20/TP22 is available in the following versions:
– Narrow or wide printing unit
– One or two paper webs (to increase the paper supply or to process other
printed forms)
– Optional blackening unit for TP20 (TRU)
i
394
All functions described in this section are performed while the device
is open (see the section "Basic Operation").
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Forms Printer TP20/TP22
Forms Printer TP20/TP22
Function elements and controlsTP20
1
2
4
3
5
4
7
5
8
6
9
1 Locking/release lever for the
printer drum cover
2 Printer drum
3 Thermo array
4 Locking/release knobs for the
thermo array
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5 Locking/release lever of
document feed unit
6 Paper web 1
7 Paper web 2
8 Grip of document feed unit
9 Printer control panel
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Forms Printer TP20/TP22
Forms Printer TP20/TP22
TP22
1
2
4
3
5
4
7
5
8
6
9
1 Locking/release lever for the
printer drum cover
2 Printer drum
3 Thermo arrays
4 Locking/release knobs for the
Thermo arrays
396
5 Locking/release lever of
document feed unit
6 Paper web 1
7 Paper web 2
8 Grip of document feed unit
9 Printer control panel
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Forms Printer TP20/TP22
Forms Printer TP20/TP22
Printer control panel
1 Status display
2 TEST key
3 EJECT key
1
TEST
2
EJECT
3
Key functions
If an error occurs, the printer can be reset by using the EJECT key or the
TEST key.
EJECT key
TEST key
01750186618 D
This key is used to eject inserted paper from the paper
transport unit.
This key triggers a reset of the printer and simultaneously
initiates the internal test.
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Forms Printer TP20/TP22
Forms Printer TP20/TP22
Replenishing the paper supply
i
If any residual paper is still located in the printer, it must be removed
(see the section “Removing paper”).
If the printer is equipped with two paper webs, paper can only be fed
into rear paper web 1 if there is no paper in paper web 2.
The marking must be on the rear.
Feed the paper to the front of the
document feed.
Align the paper so that it is flush with
the left edge.
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Forms Printer TP20/TP22
Feed the paper until it is drawn in
automatically. The paper format is
recognized automatically via the
marking.
If the paper moves backward and
forward several times, this is for the
purpose of horizontal alignment.
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Forms Printer TP20/TP22
Forms Printer TP20/TP22
Removing paper
Press the EJECT key (1) on the printer
control panel.
TEST
EJECT
1
If paper is present in document feed 2,
it is ejected from this feed.
If you press the EJECT key again, the
paper from feed 1 is ejected.
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Forms Printer TP20/TP22
Messages on the status display screen
The status display for device messages is located on the printer's control
panel.
A flashing display indicates that an error has occurred; a static display
indicates a normal operating status or signals a warning.
Error messages and warnings
i
After eliminating the error, you can delete the error message by
pressing the TEST key. If an additional error occurs, another error
message is displayed and you must also eliminate this error.
Status messages
Code
Status
on
on
on
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Meaning
All of the LEDs on the two 7-segment displays are
activated briefly when starting the printer (LED test).
Power-up test active. The end of the power-up test is
indicated by the right-hand decimal point flashing briefly.
Printer is ready for operation
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Forms Printer TP20/TP22
Forms Printer TP20/TP22
Error messages
Code
Status
flashing
Meaning
End of paper or paper jam in
feed 1
flashing
End of paper or paper jam in
feed 2
on
flashing
Reject tray early warning limit
reached
Reject tray blocked
flashing
Paper mark not recognized
flashing
Document transport error
(paper jam in feed channel)
Reset/cutter error or an incorrect,
non-defined thermo array
detected (unknown head ID)
flashing
402
flashing
Drum cover is open or there is a
reset error for the printer drum
(collecting tray)
flashing
Paper jam reject tray / blackening
unit
Explanation/action
Remove the scraps of
paper and load a new
stack.
Remove the scraps of
paper and load a new
stack.
Empty the reject tray.
Empty the reject tray.
Paper has been
inserted incorrectly,
incorrect paper has
been used or the mark
is missing.
Re-insert the paper
and conduct a test
print.
Eliminate paper jam.
Remove any scraps of
paper, check to make
sure that the cutter
module moves freely.
Check the printer
drum.
Remove left-over
paper and documents.
Check whether the
printer drum is open.
Check the transition
from the printer drum
(collecting tray) to the
reject tray and
blackening unit.
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Code
Status
flashing
flashing
flashing
flashing
Forms Printer TP20/TP22
Meaning
Reset error for shutter or
shutter (document output) does
not open
Hardware error in the printer
controller
Software error in the printer
controller
External light when synchronizing
the photosensors
flashing
Output slot busy
flashing
Printer drum (collecting tray) full /
incorrect software control / paper
web 2 not present / interruption of
graphics transmission
(transmission time-out) / graphic
data: Syntax, parameter error
Thermo array(s) hot
on
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Explanation/action
Check whether the
shutter has been
tampered with.
Please contact the
service department.
Please contact the
service department.
Check whether the
thermo array and
swivel unit are
mounted properly and
securely locked in
place. Check to see if
the photosensors are
dirty. Eliminate any
intense external light.
Check the removal
tray. If it is not
occupied, a software
error has occurred.
Please notify your
system administrator.
There is a system
error. Please notify
your system
administrator.
Check the ambient
conditions / temperature and reduce the
temperature if
necessary (e.g.
prevent direct
sunlight).
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Code
Status
flashing
Meaning
Thermo array(s) overheated
(65° C / 149 ° F) / not operational.
Abort the transaction if necessary.
flashing
Paper jam in the output transport
area *
Paper jam in the reject transport
area *
Reset error for swivel transport
unit *
flashing
flashing
Forms Printer TP20/TP22
Explanation/action
Check the ambient
conditions / temperature and reduce the
temperature if
necessary (e.g. prevent
direct sunlight).
Eliminate paper jam.
Eliminate paper jam.
Check the swivel
transport unit and
eliminate the paper
jam.
* Error only occurs for cash devices
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Loader messages
Code
Meaning
Firmware and character generator (font) loaded, loader active
Character generator (font) loaded, firmware missing
Firmware loaded, character generator (font) missing
No firmware, no character generator (font) loaded
PGA file not loaded
If any other messages occur, please contact the system administrator or the
service department of your local WINCOR NIXDORF International GmbH
branch office.
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Malfunctions
If the information provided in this section is not sufficient to eliminate the
problem, please contact the customer service department of your local
WINCOR NIXDORF International GmbH branch office.
Eliminating a paper jam in the drum
Try to eliminate the paper jam initially
by pressing the EJECT key (1).
If this is not possible, proceed as
follows:
TEST
EJECT
1
406
1
Press the green lever (1) on the drum
cover.
Fold the drum cover downwards
(arrow 2).
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Turn the drum until the jammed paper
is visible.
Remove the jammed paper (see
arrow 1). Check for paper scraps!
Close the flap of the drum cover by
swinging it upwards (arrow 2) until it
engages.
If necessary, remove the documents from the document reject tray (see the
section "Basic Operation").
Press the TEST key on the printer control panel to initiate a test print (see
the section "Initiating a test print").
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Eliminating a paper jam in the document feed
Try to eliminate the paper jam initially
by pressing the EJECT key (1).
If this is not possible, switch off the
device. Also refer to the section "Basic
Operation" for more information.
TEST
EJECT
1
Remove the paper from the document feeds (see the section "Removing
paper").
Press the green levers on the
document feed unit inwards (see
arrows 1).
Fold the document feed unit
downwards (arrow 2).
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Remove the jammed paper (see
arrow 1).
Fold the document feed unit upwards
again (arrow 2) and make sure that it
locks into position on both sides.
Switch the device on again. Also refer to the section "Basic Operation" for
more information.
Re-insert the paper (see the section "Loading paper"). The printer resets
automatically.
Press the TEST key on the printer control panel to initiate a test print (see
the section "Initiating a test print").
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Remedying poor print quality / paper jams caused by
marking errors (TP20)
If the print quality is poor or there is a paper jam because the print mark has
not been recognized, clean the sensors on the printer as follows:
Switch off the device. Also refer to the section "Basic Operation" for more
information.
The thermo array can become very hot.
Press the two green buttons (arrows 1)
and slide the thermo array downwards
from its mounting (arrow 2).
You can then tilt the thermo array
forwards.
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Remove any remaining paper from
the paper path and the blade area.
Remove paper dust from the thermo
array (arrow) by using a cleaning cloth
and some isopropyl (order number:
01750104065).
Clean the three sensors (arrows) using
an air duster (order number:
01750057331).
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Then reassemble the thermo array in
reverse sequence.
When doing this make sure that the
thermo array re-engages into position
in its mount (see arrows).
Switch the device on again. Also refer to the section "Basic Operation" for
more information. The printer then resets automatically.
Press the TEST key on the printer control panel to initiate a test print (see
the section "Initiating a test print"). If this does not improve print quality,
please contact the service department.
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Remedying poor print quality / paper jams caused by
marking errors (TP22)
If the print quality is poor or there is a paper jam because the print mark has
not been recognized, clean the sensors on the printer as follows:
Switch off the device. Also refer to the section "Basic Operation" for more
information.
The thermo arrays can get hot.
Press the two green buttons (arrows 1)
and pull the front thermo array
upwards from its mount (arrows 2).
You can then tilt the thermo array
forwards (arrow 3).
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Remove any remaining paper from
the paper path and the blade area.
Remove paper dust from the thermo
array (arrow) by using a cleaning cloth
and some isopropyl (order number:
01750104065).
Remove the front transport roller (1).
1
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Remove any scraps of paper and
paper dust from the rear paper feed,
if necessary, by using a cleaning
cloth and some isopropyl (order
number: 01750104065)
(see arrow).
Remove paper dust from the lower
thermo array (arrows) by using a
cleaning cloth and some isopropyl
(order number: 01750104065).
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Clean the three sensors (arrows) using
an air duster (order number:
01750057331).
Remove paper dust from the upper
thermo array (arrows) by using a
cleaning cloth and some isopropyl
(order number: 01750104065).
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Reinsert the front transport roller (see
arrows).
Then reassemble the thermo array in
reverse sequence.
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When doing this make sure that the
thermo array re-engages into position
in its mount (see arrows) and then
close the document feed.
Switch the device on again. Also refer to the section "Basic Operation" for
more information. The printer then resets automatically.
Press the TEST key on the printer control panel to initiate a test print (see
the section "Initiating a test print"). If this does not improve print quality,
please contact the service department.
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Initiating a test print
Press the TEST key (1) on the printer
control panel to initiate a test print.
TEST
1
EJECT
Test document TP20
The test document may look as follows:
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Description of the test document for TP20:
Name
Meaning
Header $MOD$ IDs
Page header and $MOD$ IDs
TP20APGA.PGA
$MOD$ ID of the loadable PGA (content of the programmable
gate array)
TP20ALDR.FRM
TP20_437.FNT
TP20ASTD.MOD
TP20ABST.BST
$MOD$ ID of the loadable loader
$MOD$ ID of the loadable font
$MOD$ ID of the loadable firmware
$MOD$ ID of the bootstrap
FACTORY SETTINGS
Default settings
Serial number
PRINTER /
CONTROLLER
Serial numbers of the printer and controller
Revision level (MS)
PRINTER /
CONTROLLER
Revision levels of the printer and controller in hexadecimal code.
HARDWARE /
MECHANIC OPTION
Hardware and mechanical options
Reject box
Reject box type: "Terminal", "Cash", "TRU", "None", "Unknown"
Paper box (path 1/2)
Paper tray available path 1/2: "Y" (=yes), "N" (=no)
Paper roll (path 1/2)
Paper roll available path 1/2: "Y" (=yes), "N" (=no)
Shutter type
Shutter type: "1", "2", "3", "None", "Unknown"
The meaning is linked to the Add. transport ID.
Board version
Controller board version
GA release
Gate array FPGA (Field Programmable Gate Array) ID
2nd paper path
2nd paper path available: "Y" (=yes), "N" (=no)
Add. transport ID
Additional transport ID: "Terminal", "Cash Indoor", "Cash
Outdoor", "None", "Unknown"
TRU
Blackening unit available: "Y" (=yes), "N" (=no)
(TRU = Thermo Reject Unit)
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Name
Meaning
Print unit
Print unit ID: "Wide" (=wide print unit, up to 216 mm (8.50") paper
width), "Narrow" (=narrow print unit, up to 175 mm (6.89") paper
width), "None", "Unknown"
Thermo head ID
Thermo array ID
CONFIGURATION
SETTINGS (PATH 1/2")
Configuration settings for path 1/2
Hor. pos. (ASCII)
Horizontal first print position in ASCII text mode (in 1/180 inch),
path 1/2.
The following settings are implemented via the Customizing
software. If you have any queries, please contact your software
consultant.
This setting has no effect on printing in the GDI graphics mode.
Paper grade
Paper grade "0" .. "7", Print quality optimized for specific paper
type
0= Default
6 = When using a blackening unit and WN paper 01750081601
Intensity mono
Print intensity of black pixels "0" (= minimum) .. "7" (= maximum)
Print speed mono
Print speed for monochrome printing: "Opt" (print-optimized),
"Max" (speed-optimized)
Mark type
Paper mark type for path 1/2: "Auto" (automatic setting), "No
mark" (unmarked paper), "C" (mark C center), "D", (mark D), "CL"
(mark C left in narrow printing unit), "CR" (mark C right in wide
printing unit)
Vert. pos. (ASCII)
Horizontal first print position in ASCII text mode (in 1/180 inch),
path 1/2.
This setting has no effect on printing in the GDI graphics mode.
Paper type
Paper type: "Mono" (single color print), "Color" (dual color print)
Intensity color
Print intensity of colored pixels "0" (= minimum) .. "7"
(= maximum)
Print speed color
Print speed for color printing: "Opt" (print-optimized), "Max"
(speed-optimized)
Used mark type
Paper mark used for path 1/2: "Undef" (undefined), "No mark"
(unmarked paper), "C" (mark C center), "D", (mark D), "CL" (mark
C available left in narrow printing unit), "CR" (mark C available
right in wide printing unit)
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Name
Meaning
Page counter
Page counter, number of cut documents
Test document TP22
The test document may look as follows:
Description of the test document for TP22:
Name
Meaning
Header $MOD$ IDs
Page header and $MOD$ IDs
TP22APGA.PGA
$MOD$ ID of the loadable PGA (content of the programmable
gate array)
TP22ALDR.FRM
TP22_437.FNT
TP22ASTD.MOD
TP22ABST.BST
$MOD$ ID of the loadable loader
$MOD$ ID of the loadable font
$MOD$ ID of the loadable firmware
$MOD$ ID of the bootstrap
FACTORY SETTINGS
422
Default settings
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Name
Meaning
Serial number
PRINTER /
CONTROLLER/
SYSTEM
Serial numbers of the printer, controller and system
Revision level (MS)
PRINTER /
CONTROLLER
Revision levels of the printer and controller in hexadecimal
code.
HARDWARE /
MECHANIC OPTION
Hardware and mechanical options
Reject box
Reject box type: "Terminal", "Cash", "TRU", "None", "Unknown"
Paper box (path 1/2)
Paper tray available path 1/2: "Y" (=yes), "N" (=no)
Paper roll (path 1/2)
Paper roll available path 1/2: "Y" (=yes), "N" (=no)
Shutter type
Shutter type: "1", "2", "3", "None", "Unknown"
The meaning is linked to the Add. transport ID.
Board version
Controller board version
GA release
Gate array FPGA (Field Programmable Gate Array) ID
2nd paper path
2nd paper path available: "Y" (=yes), "N" (=no)
Add. transport ID
Additional transport ID: "Terminal", "Cash Indoor", "Cash
Outdoor", "None", "Unknown"
TRU
Blackening unit available: "Y" (=yes), "N" (=no)
(TRU = Thermo Reject Unit)
Print unit
Print unit ID: "Wide" (=wide print unit, up to 216 mm (8.50")
paper width), "Narrow" (=narrow print unit, up to 175 mm (6.89")
paper width), "None", "Unknown"
Double-sided
Double-sided printing unit: "Y" (=yes), "N" (=no)
Thermo head ID
Thermo array ID
Thermo head 2 ID
ID of the 2nd thermo array (rear print)
CONFIGURATION
SETTINGS (PATH 1/2")
Configuration settings for path 1/2
01750186618 D
The following settings are implemented via the Customizing
software. If you have any queries, please contact your software
consultant.
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Forms Printer TP20/TP22
Name
Meaning
Hor. pos. (ASCII)
Horizontal first print position in ASCII text mode (in 1/180 inch),
path 1/2.
This setting has no effect on printing in the GDI graphics mode.
Paper width
Paper width in 1/180 inch, path 1/2.
Paper grade
Paper grade "0" .. "7", Print quality optimized for specific paper
type
0= Default
6 = When using a blackening unit and WN paper 01750081601
Intensity mono
Print intensity of black pixels "0" (= minimum) .. "7"
(= maximum)
Print speed mono
Print speed for monochrome printing: "Opt" (print-optimized),
"Max" (speed-optimized)
Mark type
Paper mark type for path 1/2: "Auto" (automatic setting), "No
mark" (unmarked paper), "C" (mark C center), "D", (mark D),
"CL" (mark C left in narrow printing unit), "CR" (mark C right in
wide printing unit)
Hor. pos. 2 (ASCII)
Horizontal first print position on the rear in ASCII text mode (in
1/180 inch), path 1/2.
This setting has no effect on printing in the GDI graphics mode.
Vert. pos. (ASCII)
Horizontal first print position in ASCII text mode (in 1/180 inch),
path 1/2.
This setting has no effect on printing in the GDI graphics mode.
Paper type
Paper type: "Mono" (single color print), "Color" (dual color print),
"Mono2" (single color, double-sided print), "Color2" (dual color,
double-sided print)
Intensity color
Print intensity of colored pixels "0" (= minimum) .. "7"
(= maximum)
Print speed color
Print speed for color printing: "Opt" (print-optimized), "Max"
(speed-optimized)
Used mark type
Paper mark used for path 1/2: "Undef" (undefined), "No mark"
(unmarked paper), "C" (mark C center), "D", (mark D), "CL"
(mark C available left in narrow printing unit), "CR" (mark C
available right in wide printing unit)
Page counter
Page counter, number of cut documents
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Forms Printer TP20/TP22
Forms Printer TP20/TP22
Cleaning and care
Remove any residual paper and foreign objects from the print area and the
output area of the printer whenever you refill paper.
Proceed as follows:
Switch off the device (see the section "Basic Operation").
Remove the paper dust.
Use the following cleaning agents:
Air duster order number: 01750057331
Cleaning cloth with isopropyl order number: 01750104065
The ordering addresses can be found in the appendix.
Switch the device on again (see the section "Basic Operation").
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Paper specifications
ThermoPaper specification for TP20/TP22, Z-fold
Document type:
Paper type:
Paper quality:
Paper weight:
Document width:
Punch holes:
Transport perforation:
Folding perforation:
Tear-off perforation,
longitudinal:
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Single-ply z-folded
TP20: Single-sided thermo paper
TP22: Single-sided and double-sided thermo paper
Thermodynamic sensitivity: 10 mJ/mm².
For an optical density OD = 1.2 (dynamic print
density) measured with X-Ride 530
Static print density: > 90° Celsius (194 ºF) for OD =
1.2
measured with Macbeth RD 914
TP20: 80 – 130 g/m² (± 5 g/m²)
(21.36 - 34.71 lb) (+- 1.33 lb)
TP22: 80 – 90 g/m² (± 5 g/m²)
(21.36 - 24.03 lb) (+- 1.33 lb)
148 – 175 mm ± 0.5 mm (5.83 - 6.89" ± 0.02")
(TP20 narrow) 175 – 216 mm ± 0.5 mm
(6.89 - 8.50" ± 0.02") (TP20 wide)
Admissible in compliance with DIN 821 Sheet 2
Central position in relation to document height
80 ± 0.1 mm
Hole spacing
(3.15 ± 0.0039")
5.5 ± 0.1 mm
Hole Ø
(0.22 ± 0.0039")
11 ± 0.3 mm
Distance from left edge of
(0.43 ± 0.012")
paper
Not admissible
The perforation must be positioned at right angles
to the left paper margin
Web 1mm (0.039") : Cut 4 mm (0.16")
not admissible
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Forms Printer TP20/TP22
Document type:
Customer-specific
imprints TP20:
Printed side:
Type:
Rear:
Customer-specific
imprints TP22:
Front:
Type:
Single-ply z-folded
Thermo-sensitive front surface
Color printing suitable for thermo paper,
Printing permitted except in the area of the paper
marks, see the detailed "Paper specifications".
Thermo-sensitive front surface
Color printing suitable for thermo paper,
smudgeproof up to 260° C (500° F)
Rear:
Single-sided print:
Dual-sided print:
Control marks:
Fold length:
Stack height:
i
Forms Printer TP20/TP22
Printing permitted except in the area of the paper
marks, see the detailed "Paper specifications".
Thermosensitive rear as front
Printing permitted, control marks according to the
definition for document D are recommended.
The control marks are located on the rear of the
document!
Please refer to the detailed "Paper specifications"
for information relating to the control mark and its
print contrast.
max. 317.5 mm (12.5")
Terminal device: max. 210 mm (8.27")
Cash device: max. 105 mm (4.13")
Specific parameters are released for all Wincor Nixdorf papers, which
must be activated.
Please contact your local Wincor Nixdorf branch office for activation.
For detailed information please refer to the "Paper specifications" on the
supplied CD or contact your local branch office
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Forms Printer TP20/TP22Eliminating a paper jam in the intermediate transport
Eliminating a paper jam in the intermediate
transport
Jam in the output transport
Pull the two levers on the left and
right-hand side of the output transport
in the direction of the arrow (1) and
open it (see arrow 2).
Pull the jammed paper in the direction
of the arrow (3) and remove it from the
output transport. If necessary, turn the
handwheel (2) to assist you when
doing this.
Close the output transport (1) and
press the two levers (2) in the direction
of the arrow (3).
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Eliminating a paper jam in the intermediate transportForms Printer TP20/TP22
Jam in the reject transport
Start by pulling the handle on the
reject transport in the direction of the
arrow (1) and then maneouvre it
downwards (2) as far as the end
point (3).
Pull the jammed paper in the direction
of the arrow (2) and remove it from the
reject transport. If necessary, turn the
handwheel (1) to assist you when
doing this.
Pull the handle on the reject transport
in the direction of the arrow (1). It then
engages again at the top (see
arrow (2)).
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Emptying the reject tray
Emptying the reject tray
Pull the reject tray in the direction of
the arrow (1).
Remove the documents (2).
Close the reject tray again in the
direction of the arrow (1) until it
engages.
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Emptying the reject tray
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Coin Dispenser Module CM2-O-4H/8H
See the chapter "Device Overview" for the position of the coin dispenser
module.
i
The operation for the coin dispenser module with four coin hoppers is
the same as the one with eight hoppers.
As an example, the manual describes how to operate the coin
dispenser module with eight coin hoppers.
Overview of versions
Coin dispenser module CM2-O-4H
with four coin hoppers
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Coin dispenser module CM2-O-8H
with eight coin hoppers
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Function elements and controls
Coin Dispenser Module CM2-O-4H/8H
Function elements and controls
Overall view
CM2-O-4H
4
5
3
6
2
1
1
2
3
4
434
Coin hopper 1
Coin hopper 2
Coin hopper 3
Coin hopper 4
5 Securing bracket
6 Securing bracket lock
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Coin Dispenser Module CM2-O-4H/8H
Function elements and controls
CM2-O-8H
5
6
7
8
4
3
9
2
10
1
1
2
3
4
5
Coin hopper 1
Coin hopper 2
Coin hopper 3
Coin hopper 4
Coin hopper 5
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6
7
8
9
10
Coin hopper 6
Coin hopper 7
Coin hopper 8
Securing bracket
Securing bracket lock
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Function elements and controls
Coin Dispenser Module CM2-O-4H/8H
View with opened coin hoppers
CM2-O-4H
1
1 Coin chute
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Coin Dispenser Module CM2-O-4H/8H
Function elements and controls
CM2-O-8H
1
1 Coin chute
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Function elements and controls
Coin Dispenser Module CM2-O-4H/8H
Coin hopper
1
2
3
4
5
6
1 Hopper cover
2 Hopper bin
3 Coin sensor
438
4 Separator disk
5 Locking tabs
6 Hopper base
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Coin Dispenser Module CM2-O-4H/8H
Opening/closing the securing bracket
Opening/closing the securing bracket
Activate the product-specific software (see chapter "Basic Operation",
section "Calling the product-specific software").
Open the CINEO C2560 / ProCash 8150 and make the coin dispenser
module accessible (for its position in the CINEO C2560 / ProCash 8150
please refer to the chapter "Device Overview", for its accessability to the
chapter "Basic Operation").
CM2-O-4H
Opening it
Insert the key in the lock of the
securing bracket.
Turn the key counterclockwise (1).
Lift the securing brackets (2).
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Opening/closing the securing bracket
Coin Dispenser Module CM2-O-4H/8H
Closing
Pull the securing brackets downwards
(1).
Turn the key clockwise (2).
Remove the key.
Close the device and exit the product-specific software.
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Coin Dispenser Module CM2-O-4H/8H
Opening/closing the securing bracket
CM2-O-8H
Opening it
Insert the key in the lock of the
securing bracket.
Turn the key counterclockwise (1).
Slide the securing bracket as far as
possible to the left or right (2)
(depending on which coin hopper you
want to access).
Closing
Slide the securing bracket to the
central position (1) and ...
or
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Opening/closing the securing bracket
Coin Dispenser Module CM2-O-4H/8H
... align the bracket so that it engages
in the central position (1).
Turn the key clockwise (2).
Remove the key.
Close the device and exit the product-specific software.
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Coin Dispenser Module CM2-O-4H/8H
Loading the coin hoppers
Loading the coin hoppers
i
When filling the coin hopper, make sure that no foreign objects or coin
types that do not comply with the configuration of the coin hopper are
allowed to enter the hopper.
Open the securing bracket (see section "Opening/closing the securing
bracket“).
Open the hopper cover of the coin
hopper that need to be filled (1).
Fill the coin hopper with the coin type
assigned to the coin hopper (1).
i
The individual coin hoppers and the permitted coin types/sizes which
can be processed by the coin hopper are pre-configured at the factory.
The set coin type and currency is to be inferred from the label on the
coin hopper.
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Loading the coin hoppers
Coin Dispenser Module CM2-O-4H/8H
Make sure during the filling of the coin hoppers that the maximum capacity is
not exceeded. The coins should not touch the hopper cover and the distance
between the coins and the cover must be at least 5 mm (0.20").
The coin types are listed in Euros, as an example.
Coins
0.01 €
0.05 €
0.10 €
0.20 €
0.50 €
1.00 €
2.00 €
i
Filling Quantity
approx. 1079
approx. 582
approx. 618
approx. 409
approx. 333
approx. 362
approx. 300
If a coin hopper has been accidentally filled with a coin type which
does not comply with configuration of the coin hopper to be filled, the
hopper must be emptied completely (see section "Emptying the coin
hoppers").
Close the hopper cover of the coin
hopper that is filled (1).
Close the securing bracket (see section "Opening/closing the securing
bracket“).
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Coin Dispenser Module CM2-O-4H/8H
Emptying the coin hoppers
Emptying the coin hoppers
Open the securing bracket (see section "Opening/closing the securing
bracket“).
Put a suitable container under the coin hopper that need to be emptied.
Open the coin hopper (1).
filled coin hopper can weigh
i The
up to 3 kg (6.61 lb)!
Support the coin hopper with one
hand during the opening (2).
The hopper cover is not locked
and can be opened during the
opening.
Open the hopper cover completely (1),
to empty the coin hopper (2).
Support the coin hopper with one hand
while doing this (see the small arrow).
i
Check that the coin hopper is completely empty. Remove jammed
coins from the coin hopper, if necessary (see section "Eliminating a
coin jam“).
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Emptying the coin hoppers
Coin Dispenser Module CM2-O-4H/8H
Risk of crushing for the
fingers/hands!
Make sure during the closing of
the coin hopper that the
fingers/hands are not between
the coin hopper and the
mounting in the coin dispenser
module!
Close the emptied coin hopper
again (1).
Close the securing bracket (see section "Opening/closing the securing
bracket“).
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Coin Dispenser Module CM2-O-4H/8H
Eliminating a coin jam
Eliminating a coin jam
Open the securing bracket (see section "Opening/closing the securing
bracket“).
Eliminate a coin jam in the coin chute
Empty all coin hoppers before eliminating the coin jam (see section
"Emptying the coin hoppers").
CM2-O-4H
Open the emptied coin hoppers (see
arrows).
Remove the jammed coins in the coin
chute (see arrow).
i
Make sure no cables are
pinched when closing the coin
hoppers.
Close the empty coin hoppers again.
Close the securing bracket (see section "Opening/closing the securing
bracket“).
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Eliminating a coin jam
Coin Dispenser Module CM2-O-4H/8H
CM2-O-8H
Open the emptied coin hoppers (see
arrows).
Remove the jammed coins in the coin
chute (see arrows).
i
Make sure no cables are pinched
when closing the coin hoppers.
Close the empty coin hoppers again.
Close the securing bracket (see section "Opening/closing the securing
bracket“).
i
448
After eliminating the coin jam there is an opportunity for cleaning (see
section "Cleaning and maintenance").
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Coin Dispenser Module CM2-O-4H/8H
Eliminating a coin jam
Eliminate a coin jam in the coin hopper
Empty the corresponding coin hopper before eliminating the coin jam (see
section "Emptying the coin hoppers").
Open the coin hopper slightly to access the locking tabs on the coin
hopper.
Press the locking tabs on both sides of
the coin hopper (1).
i
The coin hopper must be
emptied completely.
Remove the hopper bin upwards (2).
Open the coin sensor (1).
2
Remove the separator disk (2).
Remove the jammed coins.
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Eliminating a coin jam
Coin Dispenser Module CM2-O-4H/8H
Reinsert the separator disk (1).
Make sure during the inserting that the
tooth systems on the separator disk
and in the hopper base interlock.
1
Close the coin sensor again (2).
Set the hopper bin back on the hopper
base with the tabs (1).
Press the hopper bin downwards until
the locking tabs lock into position (2).
i
Make sure the coin sensor is
fully depressed onto the
separator disk.
Close the securing bracket (see section "Opening/closing the securing
bracket“).
i
450
After eliminating the coin jam there is an opportunity for cleaning (see
section "Cleaning and maintenance").
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Coin Dispenser Module CM2-O-4H/8H
Cleaning and maintenance
Cleaning and maintenance
Cleaning interval:
Once a year
Perform a visual test of the coin hoppers and remove any coin types that
do not comply with the configuration for the hopper that is to be filled; also
remove any foreign objects.
Clean the coin paths (see the following illustrations).
Cleaning the coin hopper
Empty the coin hoppers (see section "Emptying the coin hoppers").
Open the coin hopper slightly to access the locking tabs on the coin
hopper.
Press the locking tabs on both sides of
the coin hopper (1).
i
The coin hopper must be
emptied completely.
Remove the hopper bin upwards (2).
Open the coin sensor (1).
Clean the area underneath the coin
sensor with compressed air (2).
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Cleaning and maintenance
Coin Dispenser Module CM2-O-4H/8H
Remove the separator disk (1).
1
Clean the area underneath the
separator disk with compressed air (2).
Reinsert the separator disk (1).
Make sure during the inserting that the
tooth systems on the separator disk
and in the hopper base interlock.
1
Close the coin sensor again (2).
Set the hopper bin back on the hopper
base with the tabs (1).
Press the hopper bin downwards until
the locking tabs lock into position (2).
i
452
Make sure the coin sensor is
fully depressed onto the
separator disk.
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Coin Dispenser Module CM2-O-4H/8H
Cleaning and maintenance
Cleaning the coin chute
CM2-O-4H
Empty the coin hoppers (see section "Emptying the coin hoppers").
Open the coin hoppers (see arrows).
Remove the jammed coins in the coin
chute (see arrow).
Clean the coin chute with compressed
air.
i
Make sure no cables are
pinched when closing the coin
hoppers.
Close the empty coin hoppers again.
Close the securing bracket (see section "Opening/closing the securing
bracket“).
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Cleaning and maintenance
Coin Dispenser Module CM2-O-4H/8H
CM2-O-8H
Empty the coin hoppers (see section "Emptying the coin hoppers").
Open the coin hoppers (see arrows).
Remove the jammed coins in the coin
chute (see arrows).
Clean the coin chute with compressed
air.
i
Make sure no cables are
pinched when closing the coin
hoppers.
Close the empty coin hoppers again.
Close the securing bracket (see section "Opening/closing the securing
bracket“).
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Passbook module PUxx
A separate operating manual is available for the Passbook Modul PUxx
supplied with the device
(order number: 01750195516).
See the chapter "Device Overview" for the position of the Passbook Modul.
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Passbook module PUxx
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Check scanner
A separate operating manual is available for the check scanner and is supplied
with the device (order number: 01750177522).
See the chapter "Device Overview" for the position of the check scanner.
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Check scanner
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Anti-Skimming module II
Depending on the option you ordered, the Anti-Skimming module II DD is able
to detect and to disturb skimming modules in front of the card reader's slot
whereas the Anti-Skimming module II D is just able to disturb them.
Anti-Skimming module II DD
Anti-Skimming Module II DD identifies skimming modules in front of a card
reader's card slot.
Copying magnet strip cards is additionally disrupted by a permanently set-up
interference field in front of the card reader's card slot.
Once Anti-Skimming Module II DD detects a skimming module, an alarm is
triggered via product-specific software. An alarm is also displayed on the
status LED of the ASKIM control and indicator, the location of which you will
find in Chapter "Device Overview". The product-specific software can react to
this alarm correspondingly, e.g. put the machine out of service, trigger a silent
alarm or switch-on a camera.
General information on the functions
During the operation of the Anti-Skimming module, an alarm may occur which
cannot be clearly allocated. This alarm may be triggered by external influences
(e.g. massive interference fields from the environment) or by criminal skimming
attacks which were interrupted after the device was shut down. Based on
previous experiences, up to 5 of such not clearly identifiable alarms may occur
per year.
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Anti-Skimming module II DD
Anti-Skimming module II
ASKIM control and indicator
1
2
1 Status LED
460
2 ASKIM button
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Anti-Skimming module II
Anti-Skimming module II DD
Status messages
The current status of the anti-skimming module II DD and any messages that
occur are shown on the status LED.
The anti-skimming module II DD status messages are listed in the following
table. The status messages, their meanings and the remedies you must
employ are explained so that you can eliminate problems.
If, unexpectedly, the problem cannot be resolved, get in touch with Service.
Indicator
lights up briefly
every
10 seconds *
or it's off*
Meaning
Action
The Anti-Skimming
module is in operation
and no alarm has been
triggered.
No actions need to be taken.
blinking red
An alarm has been
triggered
Red
Calibration is necessary
Red after
button is
pressed
Calibration requested
Reset the alarm after checking
the card insertion slot in the
customer panel.
Calibrate the anti-skimming
device
see section "Calibration"
* depending on configuration
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Anti-Skimming module II DD
Anti-Skimming module II
Resetting the alarm
i
Resetting the alarm may be invoked via the ASKIM button or via the
product-specific software.
Before resetting the alarm it is necessary to ensure that there are no
foreign objects around or in the input slot for the magnetic card.
Open the device (see the chapter "Basic Operation").
i
The product-specific software must be active.
Use an object such as a ballpoint pen
to press the ASKIM button for approx.
2 seconds, then release the button.
When you release the button the
status LED will be lit.
Close the device (see the chapter "Basic Operation").
After the device has been closed, the product-specific software starts the
calibration process with a short acoustic signal*. For this purpose, the device
must remain closed for at least 45 seconds.
After successful resetting of the alarm, 3 short acoustic signals sound and the
Status LED goes out or it lights up briefly every 10 seconds (depending on the
configuration).
* depending on configuration
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Anti-Skimming module II
Anti-Skimming module II DD
Calibration
If recalibration becomes necessary while it is in operation, this is indicated by
a steady red status LED of the ASKIM indicator. In this case, the ASKIM
button has to be pressed in order to obtain new start parameters.
i
Before you perform calibration make sure that there are no foreign
objects around or in the input slot for the magnetic cards.
Open the device (see the chapter "Basic Operation").
i
The product-specific software must be active.
Use an object such as a ballpoint pen
to press the ASKIM button for approx.
2 seconds, then release the button.
When you release the button the
status LED will be lit. When the
deposit process is completed, the LED
goes off.
Close the device (see the chapter "Basic Operation").
After the device has been closed, the product-specific software starts the
calibration process with a short acoustic signal*. For this purpose, the device
must remain closed for at least 45 seconds.
After successful resetting of the alarm, 3 short acoustic signals sound and the
Status LED goes out or it lights up briefly every 10 seconds (depending on the
configuration).
* depending on configuration
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Anti-Skimming module II D
Anti-Skimming module II
Anti-Skimming module II D
The Anti-Skimming module II D disturbs the copying of magnetic cards, done
by skimming modules in front of the card reader's card slot, with a permanent
interference field.
If there is a malfunction on the Anti-Skimming module II D, the product-specific
software will report this. This software can react to this alarm correspondingly,
e.g. put the machine out of service.
ASKIM indicator
i
See the chapter "Device Overview" for the postition of the ASKIM
indicator.
1
1 Status LED
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Anti-Skimming module II
Anti-Skimming module II D
Status messages
The current status of the anti-skimming module II D and any messages that
occur are shown on the status LED.
The anti-skimming module II D status messages are listed in the following
table. The status messages, their meanings and the remedies you must
employ are explained so that you can eliminate problems.
If, unexpectedly, the problem cannot be resolved, get in touch with Service.
Indicator
lights up briefly
every
10 seconds *
or it's off*
Meaning
Action
The Anti-Skimming
module is in operation.
No actions need to be taken.
* depending on configuration
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Anti-Skimming module II D
466
Anti-Skimming module II
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Card reader CHD V3x (CHD V2CU)
Standard version
Installation position: track facing up
Installation position: track facing
down
The CHD V3x (CHD V2CU) card reader processes magnetic cards and chip
cards depending on the configuration of the user software. The ID card which
is controlled by the software is transported to its processing position and may,
in certain cases, be withdrawn and deposited in the stacker unit.
The ACT (Advanced Card Trap) version also has a feature to arrest an ID card.
This is triggered by the product-specific software when it detects an instance
of tampering. An arrested ID card can only be released manually.
The device can handle the following cards:
Magnetic cards:
Chip cards:
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ISO/IEC 7810/ID-1, 7811-1/2/6 (read and write)
ISO 7811-6 HiCo (read)
ISO/IEC 7816-1-3 (protocol T = 0, T = 1)
EMV Version 4.0 (EMV = Europay, Mastercard, Visa)
ZKA
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Controls
Card reader CHD V3x (CHD V2CU)
Controls
Standard version
4
2
1
1
2
3
4
468
2
3
4
2
Wheel for transporting the cards manually
Shutter lever to operate the shutter manually
Card insertion slot
SAM module mounting
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Card reader CHD V3x (CHD V2CU)
Controls
ACT version
4
5
2
1
1
2
3
4
5
2
3
4
2
Wheel for transporting the cards manually
Shutter lever to operate the shutter manually
Card insertion slot
SAM module mounting
Lever to release an arrested ID card
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Security Access Module (SAM)
Card reader CHD V3x (CHD V2CU)
Security Access Module (SAM)
The card handling device is prepared for integration of a security access
module (SAM). The device features an integrated module mounting to
accommodate the SAM module in ID-000 format.
The security access module (SAM) enables decoding and coding actions
using a crypto processor.
The selection of the SAM module is customer-specific and depends on the
possibilities of the application software used.
Inserting the SAM module
Switch off the basic device (see the section "Basic Operation").
Open the and pull the printer carriage as far as possible out of the (see the
chapter entitled “Basic operation,” section “Opening / closing the device
doors”).
Swing the cover foil forwards (1).
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Card reader CHD V3x (CHD V2CU)
Inserting the SAM module
Swing the SAM module cover of the
module base forwards (2).
Assure the right position of the SAM
module (1) and insert it into the SAM
module cover with the contacts
pointing forwards as shown in the
illustration (2).
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Inserting the SAM module
Card reader CHD V3x (CHD V2CU)
Close the SAM module cover (1) and
slide it upwards to lock it.
Raise the cover film (2).
Switch the on (see chapter "Basic Operation").
Close the CINEO C2560 / ProCash 8150.
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Card reader CHD V3x (CHD V2CU)
Removing an arrested ID card
Removing an arrested ID card
i
This section only applies to the ACT version.
Switch the CINEO C2560 / ProCash 8150 off (see chapter "Basic
Operation").
Open the and pull the printer carriage as far as possible out of the (see the
chapter entitled “Basic operation,” section “Opening / closing the device
doors”).
Press the lever (1) as far as possible in the direction of the arrow.
Press the lever (2) as far as possible in the direction of the arrow.
Move the ID card into a position in which it can be removed by turning the
manual card transport wheel (3) toward the card insertion slot.
Remove the ID card (4).
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Removing an arrested ID card
i
Card reader CHD V3x (CHD V2CU)
Check the arrested ID card for damage.
If an ID card is no longer present or only fragments of the arrested
ID card are available, get the CHD V3x card reader checked by the
service department.
Switch the on (see chapter "Basic Operation").
Close the CINEO C2560 / ProCash 8150.
i
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We recommend conducting an ID card transaction to check the card
reader.
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Card reader CHD V3x (CHD V2CU)
Inserting an ID card
Inserting an ID card
When you insert an ID card, you should make sure that the magnetic stripe is
in the correct position.
The card reader cannot read the ID card information correctly unless you insert
the ID card into the card reader as described below.
The insertion of the ID card depends on the installation position of the card
reader. The ID card can be inserted in the following ways:
Installation position: track facing
down
Insert the ID card into the card reader
as shown in the picture.
Installation position: track facing up
Insert the ID card into the card reader
as shown in the picture.
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Depositing retained ID cards
Card reader CHD V3x (CHD V2CU)
Depositing retained ID cards
Retained ID cards are transported into a Card Reject deposit (see the
following chapter).
Cleaning
For information on ordering the specified cleaning material please refer to the
chapter "Appendix", section "Approved cleaning materials".
The card reader is cleaned using a cleaning card.
Check that no dirt remains in the card insertion slot. (If necessary, clean the
card insertion slot with a brush.)
i
You cannot clean the write/read head unless the device is switched on.
Cleaning interval: every 20,000 transactions or every 6 months
Cleaning utilities: Wincor Nixdorf wet cleaning card
Part number: 01750016388
i
476
The necessary cleaning procedure depends on the installation site
and the connected degree of contamination.
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Card reader CHD V3x (CHD V2CU)
Cleaning
Cleaning procedure
In case the CINEO C2560 / ProCash 8150 features a service and operation
function choose your cleaning function and perform the cleaning procedure
as described.
In case there is no service or operating function available, perform the
cleaning procedure as explained below.
Remove the cleaning card from its packaging.
i
The cleaning card can only be used for a brief period as it is a presaturated cleaning card which dries out after removal from its
packaging.
Insert the cleaning card into the card insertion slot like a regular ID card.
i
The reader transports the cleaning card. This cleans the read/write
head and the transport rollers. Cleaning of the chip contacts is
application dependent.
Since no information is stored on the cleaning card, the cleaning card
is output again.
Remove the cleaning card.
Dispose of the cleaning card.
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Troubleshooting
Card reader CHD V3x (CHD V2CU)
Troubleshooting
Switch the CINEO C2560 / ProCash 8150 off (see chapter "Basic
Operation").
Open the and pull the printer carriage as far as possible out of the (see the
chapter entitled “Basic operation,” section “Opening / closing the device
doors”).
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Card reader CHD V3x (CHD V2CU)
Troubleshooting
Manual card transport
Installation position: track facing down
If you want to move the card out of the card insertion slot, you may have to
open the shutter first.
To do so, press the shutter lever in the direction indicated by the arrow (1).
Carefully turn the wheel in the direction indicated by the arrow (2) in order to
transport the card forward towards the card insertion slot. Turning the wheel in
the direction indicated by the arrow (3) transports the card backwards into the
stacker unit.
Switch the on (see chapter "Basic Operation").
Close the CINEO C2560 / ProCash 8150.
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Troubleshooting
Card reader CHD V3x (CHD V2CU)
Installation position: track facing up
If you want to move the card out of the card insertion slot, you may have to
open the shutter first.
To do so, press the shutter lever in the direction indicated by the arrow (1).
Carefully turn the wheel in the direction indicated by the arrow (2) in order to
transport the card forward towards the card insertion slot. Turning the wheel in
the direction indicated by the arrow (3) transports the card backwards into the
stacker unit.
Switch the on (see chapter "Basic Operation").
Close the CINEO C2560 / ProCash 8150.
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Card reject tray
The card reader transports retained ID cards into the card reject box (see
following illustration). The card reject tray holds approx. 40 cards.
See the chapter "Device Overview" for the position of the card reject tray.
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Emptying the card reject tray
Card reject tray
Emptying the card reject tray
Activate the product-specific software (see chapter "Basic Operation",
section "Calling the product-specific software").
Open the CINEO C2560 / ProCash 8150 and gain access to the card reject
tray (for its position in the CINEO C2560 / ProCash 8150 please refer to the
chapter "Device Overview", for its accessability to the chapter "Basic
Operation").
Remove the retained ID cards from the
card reject tray.
i
Reset the card counter using
the product-specific software
(application-specific).
Exit the product-specific software.
Close the CINEO C2560 / ProCash 8150.
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Card Reject Box
The card reader transports retained ID cards into the removable card reject
box. The card reject box holds approx. 40 cards.
See the chapter "Device Overview" for the position of the card reject box.
i
Different variants of the card reject boxes are operated in the same
way.
Here is an example for the operation of the card reject box described
in terms of a variant.
Version overview
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Function elements
Card Reject Box
Function elements
1
2
1 Card insertion slot
2 Key lock
Opening the card reject box
Activate the product-specific software (see chapter "Basic Operation",
section "Calling the product-specific software").
Open the CINEO C2560 / ProCash 8150 and gain access to the card reject
box (for its position in the CINEO C2560 / ProCash 8150 please refer to the
chapter "Device Overview", for its accessability to the chapter "Basic
Operation").
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Card Reject Box
Opening the card reject box
Insert the key in the lock and turn the
key as far as possible in the direction
of the arrow.
Open the hinged cover (1) in the
direction of the arrow.
1
Remove any ID cards to the side and
towards you (see arrow).
i
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Reset the card counter using
the product-specific software
(application-specific).
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Closing the card reject box
Card Reject Box
Closing the card reject box
Close the cover in the direction shown
by the arrow.
With the top cover closed, turn the key
in the direction shown by the arrow in
order to lock the card reject box.
Remove the key.
The key can only be removed
i
from the lock when the card
reject box is locked.
Exit the product-specific software.
Close the CINEO C2560 / ProCash 8150.
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Card reject box (removable)
The card reader transports retained ID cards into the removable card reject
box. The removable card reject box holds approx. 35 cards.
See the chapter "Device Overview" for the position of the card reject box.
Function elements
1
2
2
1 Key lock
2 Window for status
Display
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3
3 Card insertion slot with
Lock mechanism
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Status display
Card reject box (removable)
Status display
Color in window
Green
Meaning
The lock mechanism on the card insertion slot is
not activated.
ID cards can be transported to the card reject box.
Red
The card insertion slot is closed by means of the
lock mechanism.
No ID cards can be transported to the card reject
box or removed by unauthorized persons.
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Card reject box (removable)
Removing the card reject box
Removing the card reject box
Activate the product-specific software (see chapter "Basic Operation",
section "Calling the product-specific software").
Open the CINEO C2560 / ProCash 8150 and gain access to the removable
card reject box (for its position in the CINEO C2560 / ProCash 8150 please
refer to the chapter "Device Overview", for its accessability to the chapter
"Basic Operation").
Pull the card reject box (1) from its
mount (2) in the direction shown by the
arrow.
The status display (3) then changes to
red and the card insertion slot is
closed by the lock mechanism.
3
i
2
i
1
If there is an ID card in the
insertion slot, the card reject box
cannot be removed from the
mount.
In this case repeatedly push the
card reject box approx. 10 mm
(0.39") back and forth. This
causes the ID card to slide into
the card reject box.
Note that the card reject box cannot be pushed back into the mounting
if the status display is red and the card insertion slot is closed by the
lock mechanism. In this case no ID cards can be transported to the
card reject box and the system may shut down. Before the card reject
box is pushed in, it must be opened and closed again (see sections
"Opening the card reject box" and "Closing the card reject box").
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Opening the card reject box
Card reject box (removable)
Opening the card reject box
Remove the card reject box if you have not already done so (see section
"Removing the card reject box").
Insert the key in the lock and turn the
key as far as possible in the direction
of the arrow.
i
The status display (1) changes
to green and the lock
mechanism re-activates the card
insertion slot.
1
Open the hinged cover (1) in the
direction of the arrow.
1
Remove any ID cards upwards (see
arrow).
i
490
Reset the card counter using the
product-specific software
(application-specific).
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Card reject box (removable)
Closing the card reject box
Closing the card reject box
Turn the key as far as possible in the
direction shown by the arrow (1) and
close the top cover (see arrow 2).
With the top cover closed, turn the key
in the direction shown by the arrow in
order to lock the card reject box.
Remove the key.
key can only be removed
i The
from the lock when the card
reject box is locked.
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Pushing in the card reject box
Card reject box (removable)
Pushing in the card reject box
i
A card reject box may only be pushed into its mount if it has been
opened and closed again (see also the sections "Opening the card
reject box" and "Closing the card reject box").
Push the card reject box into its mount
(see arrow) until it locks into place.
Exit the product-specific software.
Close the CINEO C2560 / ProCash 8150.
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Card Reject Module
The card reader transports retained ID cards into the card reject module. The
reject cassette holds approx. 100 or 200 ID cards depending on the
configuration.
See the chapter "Device Overview" for the position of the card reject module.
i
Card reject modules with long and short transport paths are operated
in the same way.
As an example, the manual describes how to operate the card reject
module with a short transport path.
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Version overview
Card Reject Module
Version overview
A
B
C
A Card reject module with long transport path /
Reject cassette for approx. 100 ID cards.
B Card reject module with long transport path /
Reject cassette for approx. 200 ID cards.
C Card reject module with short transport path
Reject cassette for approx. 100 ID cards.
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Card Reject Module
Function elements
Function elements
1
2
1 Reject cassette
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2 Key lock
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Opening the reject cassette
Card Reject Module
Opening the reject cassette
Activate the product-specific software (see chapter "Basic Operation",
section "Calling the product-specific software").
Open the CINEO C2560 / ProCash 8150 and gain access to the card reject
module (for its position in the CINEO C2560 / ProCash 8150 please refer to
the chapter "Device Overview", for its accessability to the chapter "Basic
Operation").
Insert the key in the lock and turn the
key as far as possible in the direction
of the arrow.
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Card Reject Module
Removing ID cards
Removing ID cards
Tilting the reject cassette
Tilt the reject cassette as far as
possible in the direction shown by the
arrow (1) and remove any ID cards (2).
i
Reset the card counter using
the product-specific software
(application-specific).
Removing the reject cassette
Tilt the reject cassette in the direction
shown by the arrow (1) approx. 30°
and remove the reject cassette backand upwards at a slant (2).
i
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Reset the card counter using
the product-specific software
(application-specific).
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Closing the reject cassette
Card Reject Module
Closing the reject cassette
Inserting the removed reject cassette
Insert the reject cassette from behind
and above (see arrows).
i
Ensure that the reject cassette
is pushed into the guide
properly.
Close the reject cassette (see the
following section "Closing the reject
cassette").
Closing the reject cassette
Tilt the reject cassette as far as
possible in the direction shown by the
arrow.
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Card Reject Module
Closing the reject cassette
To lock the reject cassette, turn the
key as far as possible in the direction
of the arrow.
Exit the product-specific software.
Close the CINEO C2560 / ProCash 8150.
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Faults
Card Reject Module
Faults
ID cards cannot be transported to the reject cassette if
the reject cassette is full,
the photosensor between card reader and card reject module is soiled,
foreign objects are blocking the transport path.
i
The removal of the disturbances are alike for card reject modules with
long and short transport paths.
As an example, the manual describes how to eliminate problems for
card reject modules with a short transport path.
i
If the problems cannot be eliminated, please contact Technical
Support.
Activate the product-specific software (see chapter "Basic Operation",
section "Calling the product-specific software").
Open the CINEO C2560 / ProCash 8150 and gain access to the card reject
module (for its position in the CINEO C2560 / ProCash 8150 please refer to
the chapter "Device Overview", for its accessability to the chapter "Basic
Operation").
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Card Reject Module
Faults
Reject cassette full
Remove the reject cassette (see section "Removing the reject cassette").
Turn the wheel (1) in the direction
shown by the arrow (2) to eject ID
cards (3) that are still on the transport
belt.
3
1
Remove the ID cards from the reject cassette.
Insert the reject cassette and lock it (see section "Closing the reject
cassette").
Reset the card counter using the product-specific software (applicationspecific).
Exit the product-specific software.
Close the CINEO C2560 / ProCash 8150.
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Faults
Card Reject Module
Photosensor dirty
Clean the photosensor (see arrow for
position) with a soft cloth.
Exit the product-specific software.
Close the CINEO C2560 / ProCash 8150.
Foreign objects in the transport path
Please contact your customer care unit.
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Hybrid DIP Reader
The hybrid DIP reader reads the data on an ID card's magnetic stripe when the
card is inserted.
When the card is inserted the chip data can be processed.
Function elements
The installation position of the hybrid DIP reader may vary depending on the
device and the device version. Depending on the device, possible installation
positions are with the magnetic track of the ID card either facing down, facing
up or facing right.
The following picture shows the installation position 'track facing down' as an
example.
1
2
3
1 SAM module mounting
2 LED
3 Card insertion slot
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How the hybrid DIP reader works
Hybrid DIP Reader
How the hybrid DIP reader works
Depending on the application software, the magnetic tracks are read either
when the ID card is inserted or when it is pulled out (reading on insertion is the
standard).
Therefore it is important that the ID card is pushed in and pulled out in one
smooth motion.
If the chip card function is used, the card is automatically locked in the
insertion slot. For this procedure, the ID card must be completely pushed in.
The card is released after processing is completed.
The meaning of the LED indicator above the card insertion slot is defined via
the application software. Therefore it cannot be described in this manual.
The module is designed in such a way that inserted foreign bodies (coins, for
example) can fall directly through the insertion slot to the bottom of the device.
Inserting an ID card
When you insert an ID card, make sure that the magnetic stripe is in the
correct position. The ID card unit cannot read the ID card information correctly,
unless you insert the ID card into the ID card unit as described below.
The insertion of the ID card depends on the installation position of the card
reader. In most devices, the ID card reader is installed with the track facing up
or down. The installation position tracing right only exists in few devices.
i
504
The illustrations may deviate from the illustration used here and are
only used as an example.
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Hybrid DIP Reader
Inserting an ID card
Installation position: track facing down
Insert the ID card into the card reader
as shown in the picture.
Installation position: track facing up
Insert the ID card into the card reader
as shown in the picture.
Installation position: track facing right
Insert the ID card into the card reader
as shown in the picture.
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Security Access Module (SAM)
Hybrid DIP Reader
Security Access Module (SAM)
The card handling device is prepared for integration of a security access
module (SAM). The device features an integrated module mounting to
accommodate the SAM module in ID-000 format.
The security access module (SAM) enables decoding and coding actions
using a crypto processor.
The selection of the SAM module is customer-specific and depends on the
possibilities of the application software used.
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Hybrid DIP Reader
Security Access Module (SAM)
Inserting the SAM module
i
If the SAM module mounting is not accessible, please contact Service.
Push the locking piece in the direction
indicated by the arrow (1) and raise
the SAM module cover of the module
base (2).
Insert the SAM module into the SAM
module cover with the contacts
pointing forwards as shown in the
illustration (1).
Lower the SAM module cover of the
SAM module base (1) and push the
locking piece as far as possible in the
direction of the arrow (2).
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Problems
Hybrid DIP Reader
Problems
Malfunction
The card is not released after
processing of the chip.
Remedy
Push the card's front edge down
briefly.
Cleaning
For information on ordering the specified cleaning material please refer to the
chapter "Appendix", section "Approved cleaning materials".
The hybrid DIP reader is cleaned with a cleaning card.
Check that no dirt remains in the card insertion slot. (If necessary, clean the
card insertion slot with a brush.)
i
You can clean the read head when the device is switched on or
switched off.
Cleaning interval:
Cleaning material:
every 20,000 transactions
Wincor Nixdorf wet cleaning card
Order number: 01750016388
Cleaning procedure
Remove the cleaning card from its packaging.
i
The cleaning card can only be used for a brief period as it is a presaturated cleaning card which dries out after removal from its
packaging.
Insert the cleaning card into the card insertion slot like a regular ID card.
Pull the cleaning card from the slot.
Repeat this a few times.
Dispose of the cleaning card.
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Barcode Reader BR 02
With the barcode reader BR 02 you can scan barcodes that are on any kind of
document. You can find information on barcode scanning in the section
"Admissible scanning range" and in the chapter "Basic Operation".
Important safety precautions
Do not look straight into the laser beam (also see the warning sign):
Laser beam
Do not look into the beam
Laser class 2
Using optical instruments, e.g. binoculars, microscopes and magnifying
glasses, while looking at the laser can cause considerable damage to your
eyes.
Note that inside the laser the output power can amount to 1 mW.
Protect the device from vibrations, dust, damp and heat.
Make sure that used parts are disposed of in a way that is environmentally
compatible.
i
Be sure to observe the section "Important safety precautions" in the
chapter "Introduction".
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Admissible scanning range
Barcode Reader BR 02
Admissible scanning range
The distance from the center of the barcode to the edge of the document must
not exceed 40 mm (1.57"). The barcode must not exceed a length of 115 mm
(4.53").
There must be a minimum clearance of 7 mm (0.28") to text at the left and right
of the barcode and of 5 mm (0.2") above and below the barcode.
The barcode reader BR 02 needs a free area of 7 mm (0.28") at the right and
left of the barcode. There must not be any alternate light/dark zones in this
area, so that the barcode reader BR 02 can identify the start and end of the
barcode without difficulty.
Any text
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Barcode Reader BR 02
Admissible scanning range
Example: Barcode outside the admissible scanning range
To be able to scan a barcode that is outside the admissible scanning range,
you may have to bend the document over the barcode (see the dashed line in
the following illustration).
Any text
This 'pushes' the barcode back into an admissible scanning range so that it
can be read.
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Problems
Barcode Reader BR 02
Problems
Malfunctions are indicated on the display via the user-specific application.
Problem
Cause / troubleshooting
The glass of the barcode reader BR 02 is dirty.
The barcode reader BR
02 is switched on but the
Clean the glass with a moist, soft cloth, or get
barcode is not scanned.
in touch with Service.
The presented barcode does not match the
specification (see the section "Technical data barcode types").
The barcode is longer than 115 mm (4.53")
(see section "Admissible scanning range").
The barcode is damaged.
Technical data
Laser classification
Light source
Laser power
Print contrast
Effect of light from an
external source
Sunlight
Artificial light
Optical resolution
Scan rate
Barcode types
512
CDRH Class II, EN 60825 / IEC Class 2, US
21CFR 1040 Class 2
Visible laser light 650 nm
0.9 mW ± 0.1 mW
Min. 25% (dark/light reflectance)
8,000 ft. candles (86,112 lux)
450 ft. candles (4,844 lux)
0.005 inch (min. bar width)
50 (± 6) scans/sec
EAN / UPC / Code 128, EAN 128, Code 39, Code
93, Codabar, Interleaved 2/5, Discrete 2/5 and
MSI Plessey
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2D barcode reader IS4920
The IS4020 2D barcode reader can be used to read barcodes which are
located on all kinds of documents.
The barcode reader includes a CMOS image sensor, which transmits digitized
images to an integrated decoder. This decoded data or image data can be
transmitted.
Important safety precautions
Do not look straight into the light beam.
Using optical instruments, e.g. binoculars, microscopes and magnifying
glasses, while looking at the laser can cause considerable damage to your
eyes.
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Malfunctions
2D barcode reader IS4920
Malfunctions
Problem
Cause / troubleshooting
The glass of the barcode reader is dirty.
The barcode reader is
switched on but the barcode is
Clean the glass with a moist, soft cloth.
not scanned.
The LED is red.
The selected barcode is not enabled in the
default setting or not implemented in the
application software.
The presented barcode does not match the
specification.
The barcode is damaged.
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2D barcode reader IS4920
Technical data
Technical data
Electrical characteristics
Parameter
Input voltage
Nominal current consumption:
Interface
Values
over USB
400 mA max.
USB 1.1
Optical characteristics
Light source for the image sensor
Parameter
Light source
Values
Visible LED light (635 nm)
Image sensor
Optical resolution
Effect of light from an external source
Sunlight
Tilt angle
Turn angle
Lateral tilt angle
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1280x960 pixels
110 lux
60o
360o
28.5o
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Technical data
2D barcode reader IS4920
Physical characteristics
Parameter
Weight
Dimensions (W x L x H)
Values
0.050 kg
43 x 48 x 27 mm (1.69 x 1.89 x 1.06")
Ambient conditions
Parameter
Operating temperature
Storage temperature
Humidity
Values
0 to + 40 °C (+ 32 to + 104 °F)
- 20° to + 70 °C (-4 °F to + 158 °F)
5 to 95 % (non-condensing)
Safety standards
LED:
516
– IEC 60825 / EN 60825 Class 1
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2D barcode reader IS4920
Technical data
Decoding
Parameter
1D barcode
Values
Code 39
Code 93
Code 128
EAN / UPC / JAN
Code 2 of 5
Code 11
Codabar
MSI Plessy
GS1 Databar
Telepen
Trioptic
2D barcode
PDF 417
MicroPDF417
Postal Codes
QR Code
Micro QR Code
Data Matrix
Aztec Code
Maxicode
Codablock
Composite Code
POSTNET
PLANET
UPU
Intelligent Mail
Canada Post
Australia Post
Japanese Post
Royal Mail RM4SCC
KIX Code
OCR
OCR-A
OCR-B
E13B MICR
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Technical data
518
2D barcode reader IS4920
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Relay Panel for External Features USB
The CINEO C2560 / ProCash 8150 may be equipped with the following relay
panel for external features.
Relay panel for external features USB 01750083012
In conjunction with the application software, the relay panel for external
features enables the following functions:
Control of the CINEO C2560 / ProCash 8150 by means of four external
signal devices
Control of four external signal devices by the CINEO C2560 /
ProCash 8150
Operating the remote status indicator
See the chapter "Device Overview" for the position of the relay panel for
external features.
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Technical data
Relay Panel for External Features USB
Technical data
Description of connectors
1
2
3
4
5
6
7
8
9
10
1
2
3
4
5
6
520
Connector X2, relay 1
Connector X3, relay 3
Connector X5, inputs 1 and 2
Connector X2, relay 2
Connector X3, relay 4
Connector X5, inputs 3 and 4
7 Connector X4, RSI connection
8 Connector X6, 24 V power
supply for the operation of the RSI
9 Connector X1, USB input
10 Coding connector for the second
relay panel for external features
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Relay Panel for External Features USB
Technical data
Connector X1
USB connector type B
Connector X2 and X3
These two connectors serve to connect external information equipment such
as the door opener, which is controlled by a relay via the application software.
The relays can be addressed by the microcontroller.
Connector X4
This 4-pin connector is reserved for connection of the operating display (RSI).
Connector X5
This connector is used to query up to four customer inputs (sensors or
contacts such as a door switch, photosensors) via the microcontroller and
evaluated by the application software.
Connector X6
This connector is used to supply 24 Volt to the remote status indicator.
Coding connector
A short-circuit bridge must be connected to this connector if you connect a
second relay so that the system can distinguish between the two relays.
i
See the following circuit diagram for the assignments of the
connectors.
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Technical data
Relay Panel for External Features USB
Terminal diagram
Relay 1
3
1
X2
Relay 3
1
3
6
Relay 2
4
2
4
1
X4
X5
X3
4
1
6
Relay 4
5
8
3
Inputs
4
1
4
Remote Status
Indicator
Sample connection of customer feedback
Example for input 2:
Contact bridged = feedback is
generated
1
4
X5
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UPS PW 5115
The system is equipped with an uninterruptible power supply UPS PW 5115 as
an option.
The UPS protects the connected equipment against power failure, voltage
drops as well as under- and overvoltages. In the event of a fault the external
power supply is interrupted and the connected equipment is supplied with
voltage from the internal UPS battery until the external power supply is
restored or if the malfunction remains over a longer period of time, until the
battery is empty.
i
If the device is equipped with a heater or a climate control unit, these
components won't be connected with the UPS and they won't be
supplied by it.
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Overview of versions
UPS PW 5115
Overview of versions
Version
PW 5115 750VA
PW 5115 750VA
i
524
Voltage range
110 - 120V
220 - 240V
All UPS versions are operated in the same way. If there are any
differences, these are described separately.
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UPS PW 5115
Controls
Controls
Front side
1
2
3
4
5
6
1
2
3
4
5
ON/OFF button
TEST button
Input voltage (green LED)
Battery operation (yellow LED)
Service display (red LED)
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Controls
UPS PW 5115
Rearside (120 V version)
1
2
3
4
5
6
7
8
1
2
3
4
5
6
7
8
526
Transient protection network
USB port
DIP switches
V.24 port
Fan
Power outputs
Power cable
Automatic circuit-breaker
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UPS PW 5115
Controls
Rear side (230 V version)
7
1
2
3
4
5
6
7
Transient protection network
USB port
Power outputs
DIP switches
V.24 port
Fan
Power cable
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Initial operation
UPS PW 5115
Initial operation
i
If the device is used the first time, the battery should continuously
charge for 6 - 24 hours.
After approx. 3 hours the battery has reached a charge of 90 %.
1
2
i
Press and hold the ON / OFF key (1)
until the UPS issues a beep (for
approx. 2 seconds).
The UPS performs a self-test and
switches in the operating mode as
soon as this test is finished.
The LED for the input voltage (2) lights
up.
If the UPS locates an error while running a self-test, this error will be
indicated by blinking of corresponding LEDs (see also section
"Indications/Troubleshooting" in this chapter).
Operating the UPS
Activate the product-specific software (see chapter "Basic Operation",
section "Calling the product-specific software").
Open the CINEO C2560 / ProCash 8150 and pull the printer carriage as far
as possible out of the UPS (for its position in the please refer to the chapter
"Device Overview", for its accessibility to the chapter "Basic Operation").
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UPS PW 5115
Operating the UPS
Switching on
i
After the UPS is connected to the power supply, it switches to standby
mode.
1
2
01750186618 D
Press and hold the ON / OFF key (1)
until the UPS issues a beep (for
approx. 2 seconds).
The UPS runs a self-test and switches
in the operator mode.
The LED for the input voltage (2) lights
up.
The connected devices are
immediately supplied with power.
CINEO C2560 / ProCash 8150 - Operating Manual
529
Operating the UPS
UPS PW 5115
Switching off
Switch the CINEO C2560 / ProCash 8150 off (see chapter "Basic
Operation").
1
i
Press and hold the ON/OFF button (1)
for 2 seconds.
If the UPS is connected to the power supply, it switches in the standby
mode after switching it off.
Standby mode
In standby mode all LEDs are turned off and the connected devices are
supplied.
The battery can be charged again, if necessary.
530
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UPS PW 5115
Operating the UPS
Self-test
The self-test can be used to test the UPS operation.
i
To run a self-test the battery of the UPS has to be charged completely
and the UPS should not be in charging mode.
Press and hold the TEST button (1) for
3 seconds.
1
i
If the UPS locates an error while running a self-test, this error will be
indicated by blinking of corresponding LEDs (see also section
"Indications/Troubleshooting" in this chapter).
01750186618 D
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531
Indications/Troubleshooting
UPS PW 5115
Indications/Troubleshooting
Resetting the alarm
i
Before the alarm can be reset, the error should be fixed (see section
"Malfunctions").
i
The acoustic alarm cannot be reset during UPS malfunctions, battery
undervoltage or necessary battery replacement.
Press the TEST button (1) to stop the
beep sounds.
1
532
When there is a change in the
operating status of the UPS the
accrual is canceled and you may hear
the audible alarm again.
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UPS PW 5115
Indications/Troubleshooting
Malfunctions
Display
Meaning
LED is off
LED is permanently on
LED is blinking
LEDs and acoustic
signals
The UPS is in battery
mode, although line
voltage is available.
The UPS does not
provide the expected
operating time in
battery operation.
Causes
Action
The circuit-breaker (120
V version only) jumped
out.
The battery has to be
charged or replaced.
Please contact Service.
Normal operation
+
Charge the battery for 24
hours. Press the TEST
button. When you hear
an alarm, replace the
battery.
None
Battery operation
Prepare the device for
switching it off.
Battery operation:
Battery is weak
The battery mode can
only be kept up for max.
2 minutes
Please contact Service.
1 sound each
4 seconds
+
1 sound each
2 seconds
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533
Indications/Troubleshooting
LEDs and acoustic
signals
+
1 sound each 4
seconds
Causes
UPS PW 5115
Action
Check the input voltage.
Battery operation:
The power supply voltage The UPS is in the battery
mode as long as the
is too high or too low.
error is fixed or the
battery is empty.
If the problem still
persists, please contact
Service.
The UPS is overloaded
or the battery charger is
defective. The UPS
switches off automatically
after 3 minutes.
Switch off the device.
The alarm cannot be
reset. Please contact
Service.
Battery operation:
The UPS is overloaded
or the battery charger is
defective. The battery
mode can only be kept
up for max. 30 seconds
Switch the system off.
Turn the UPS off and run
a general power
interruption.
The alarm cannot be
reset.
Please contact Service.
The battery testing is
faulty.
Check if the battery is
charged and, if
necessary, charge the
battery completely. If it is
not possible to remedy
the error, replace the
battery. If the problem
persists, contact the
Service.
1 beep each
second
+
1 beep each
second
+
+
Continuous beep
534
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UPS PW 5115
LEDs and acoustic
signals
+
+
Continuous beep
Indications/Troubleshooting
Causes
UPS internal temperature Switch the system off.
is too high.
Switch the UPS off and
run a general power
interruption. The alarm
cannot be reset. Clear
the vents of the device.
Check if the heaters
inside the device are a
possible reason for the
high temperature. Switch
the device off and wait 5
minutes. Reconnect the
power supply and switch
the device on. If the
problem still persists,
please contact Service.
The fan of the UPS is
defective.
+
Continuous beep
01750186618 D
Action
Switch off the device.
Switch the UPS off and
run a general power
interruption.
The alarm cannot be
reset.
Please contact Service.
CINEO C2560 / ProCash 8150 - Operating Manual
535
Indications/Troubleshooting
LEDs and acoustic
signals
UPS PW 5115
Causes
Action
The attempt to switch in
the battery mode failed.
Charge the battery for at
least 24 hours.
Run a self-test.
The alarm cannot be
reset. If the indicator !
still blinks, replace the
battery.
If the problem still
persists, please contact
Service.
The output wave is
abnormal while the UPS
is in battery mode.
Switch the system off.
Switch the UPS off and
run a general power
interruption.
The alarm cannot be
reset.
Please contact Service.
The output voltage of the
UPS has exceeded the
limit or it doesn't reach
the limit, while the UPS is
in battery mode.
Switch the system off.
Switch the UPS off and
run a general power
interruption.
The alarm cannot be
reset.
Please contact Service.
+
+
3 beeps each 10
seconds
+
+
Continuous beep
+
+
Continuous beep
536
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UPS PW 5115
Replace the battery
Replace the battery
– The power outputs could be still applied voltage, even if the UPS is
not connected to an AC source.
– Because of the short circuit current batteries can cause electric
–
–
–
–
shocks and burns. Therefore remove watches, rings and other
metallic objects, before replacing the battery. Only use tools with
insulated handles.
The battery has to be properly discarded. Follow the national
regulations.
Never combust a battery, because it may explode.
Don't open or damage the battery; effluent electrolyte is harmful for
skin and eyes.
Replace batteries only with the same type of batteries as originally
installed in the UPS.
Run a general power interruption (see the chapter "Introduction", section
"General power interrupt").
Open the CINEO C2560 / ProCash 8150 and pull the printer carriage as far
as possible out of the UPS (for its position in the CINEO C2560 /
ProCash 8150 please refer to the chapter "Device Overview", for its
accessibility to the chapter "Basic Operation").
Pull the housing cover on the left side
to the front and remove the housing
cover.
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537
Replace the battery
UPS PW 5115
Slide the battery cover upwards and
remove it.
Disconnect the red cable (1) from the
battery kit.
538
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UPS PW 5115
Replace the battery
Pull out the battery kit (2) and put it on
a hard and even ground.
Turn around (3) the battery kit to
disconnect the rest of the cables.
Disconnect the black battery cable.
Insert the new batteries in the same position as the battery poles.
Follow the single steps in reverse order.
Reconnect the device to the power supply.
Switch the CINEO C2560 / ProCash 8150 on again.
01750186618 D
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539
Replace the battery
UPS PW 5115
Close the CINEO C2560 / ProCash 8150 and exit the product-specific
software.
Charge the battery continuous for 6 - 24 hours and perform a self-test after
that (see section "Initial operation").
540
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UPS PW 5115
Maintenance and Service
Maintenance and Service
If the device is disconnected from the power supply over a longer period of
time, the battery of the UPS should be charged every 6 months.
i
After approx. 3 hours the battery has reached a charge of 90 %. It is
recommended that the battery should charge for 6 - 24 hours after it
was unused for a longer time.
Technical data
Battery
Charging:
Battery
run time:
i
after approx. 3 hours the battery reaches a charge of 90 %.
6 minutes, typical at full load
The battery run time of 5 minutes is an approximate value; it depends
on the connected load and on the battery charge.
01750186618 D
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541
Technical data
542
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UPS PW 5115
01750186618 D
Malfunctions
General information
This chapter describes the procedures required for eliminating possible
malfunctions on the customer panel.
Error elimination for the system components is described in the individual
chapter on the components.
If you cannot eliminate the errors yourself, contact your branch office of
WINCOR NIXDORF International GmbH stating the Service Identification No.
on your device.
Malfunctions of the safe
i
In case of malfunctions on the safe please contact your local
Wincor Nixdorf branch office or your authorized Wincor Nixdorf
partner.
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543
Malfunctions of the safe
544
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Malfunctions
01750186618 D
Cleaning, Service and Maintenance
Please refer to the chapters for the individual device components for
information on how to clean, service and maintain the device components.
The device must be switched off for service and maintenance work
(see chapter "Basic Operation", section "Switching the device off").
You should service and clean the parts of the device listed below at the
specified intervals.
In addition, please note the following:
Take care not to drop any cleaning liquids into the device.
Only use the cleaning material listed in this manual. Do not use alcohol or
thinners.
Information on where to order the listed cleaning materials is given in the
chapter "Appendix", section "Approved cleaning materials".
Cleaning the housing
Cleaning interval:
Cleaning material:
for stainless steel
surfaces:
for varnished surfaces:
for plastic surfaces:
01750186618 D
as needed
Wet cleaning wipes
Ballistol oil for cleaning stainless steel
Wincor Nixdorf cleaning kit
Wincor Nixdorf cleaning kit
CINEO C2560 / ProCash 8150 - Operating Manual
545
Cleaning the keyboards/keypads
Cleaning, Service and Maintenance
Cleaning the keyboards/keypads
Make sure that there is no dirt residue in the individual holes for the keys. You
should clean the keyboard with a brush and the cleaning material listed below.
Cleaning interval:
Cleaning material:
as needed
Wet cleaning wipes
Wincor Nixdorf cleaning kit
Cleaning the LCD monitor
Cleaning interval:
Cleaning material:
546
as needed
Lint-free cloth, slightly wetted with water
(e.g. a dust cloth from the
Wincor Nixdorf cleaning kit)
CINEO C2560 / ProCash 8150 - Operating Manual
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Appendix
Technical Data
General Installation Conditions
Electrical characteristics of the supply network
Supply voltage range:
Rated frequency:
Network type:
Permissible tolerance for
rated voltage:
Permissible tolerance for
rated frequency:
01750186618 D
110 - 120 V
50/60 Hz
TN (network with PE
conductor)
220 - 240 V
50/60 Hz
TN (network with PE
conductor)
-10 % to +6%
-10 % to +6%
±1%
±1%
CINEO C2560 / ProCash 8150 - Operating Manual
547
Technical Data
Appendix
Device Conditions
110 - 120 V
220 - 240 V
Idle mode Operation Idle mode Operation
(maximum)
(maximum)
without UPS
Rated current
consumption
Apparent power
consumption
Active power
Power factor
with UPS
Rated current
consumption
Apparent power
consumption
Active power
Power factor
Heating 1
(without device)
Rated current
consumption
Active power
548
1.55 A
2.65 A
0.81 A
1.32 A
167 VA
154 W
0.92
255 VA
230 W
0.97
185 VA
150 W
0.81
315 VA
225 W
0.78
1.35 A
3.45 A
1.21 A
1.72 A
257 VA
244 W
0.83
345 VA
320 W
0.83
275 VA
240 W
0.76
405 VA
315 W
0.76
4.36 A
500 W
CINEO C2560 / ProCash 8150 - Operating Manual
2.17 A
500 W
01750186618 D
Appendix
Leakage current
Protection class
Type of system
connection (wall
outlet)*:
Fuse
Device/air
conditioner:
Heating 1
Technical Data
110 - 120 V
Idle
Operation
mode
(maximum)
<3.5 mA
<3.5 mA
I
I
220 - 240 V
Idle
Operation
mode
(maximum)
<3.5 mA
<3.5 mA
I
I
Country-specific safety
plug
Country-specific safety
plug
CEE plug in acc. with
IEC 60309
CEE plug in acc. with
IEC 60309
Fuse
10 A inert or
circuit breaker
16 A
Fuse
10 A inert or
circuit breaker
16 A
Fuse
10 A inert or
circuit breaker
16 A
Fuse
10 A inert or
circuit breaker
16 A
Degree of protection in
acc. with EN 60529:
Outdoors:
IP 54
Indoors:
IP 20
IP 54
IP 20
* If a UPS is used (220–240V only), the CINEO C2560 /
ProCash 8150 should be connected only with a CEE plug.
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549
Technical Data
Appendix
Installation specifications
CINEO C2560 / ProCash 8150
Dimensions:
Height:
Width:
Gas width:
Depth:
Depth with 41 mm (1.61") tunnel:
Operation and maintenance space:
Device weight with 41 mm (1.61") tunnel:
UL Safe:
CEN L4 safe:
CEN III safe:
CEN IV safe:
Surface load:
UL Safe:
CEN L4 safe:
CEN III safe:
CEN IV safe:
i
550
4-cassette
dispenser
1533 mm (60.35“)
700 mm (27.56“)
740 mm (29.13“)
848 mm (33.39“)
1251 mm (49.25“)
2.36 m²
(25.39 ft²)
935
(2061.30
1065
(2347.90
1135
(2502.22
1155
(2546.31
15.73
2.28
17.92
2.6
19.09
2.77
19.43
2.82
kg
lb)
kg
lb)
kg
lb)
kg
lb)
kN/m²
lbf/in²
kN/m²
lbf/in²
kN/m²
lbf/in²
kN/m²
lbf/in²
5-cassette
dispenser
1675 (65.94“)
700 mm (27.56“)
740 mm (29.13“)
848 mm (33.39“)
1251 mm (49.25“)
2.36 m²
(25.39 ft²)
979 kg
(2158.30 lb)
1185
(2612.45
1215
(2678.59
kg
lb)
kg
lb)
16.47 kN/m²
2.39 lbf/in²
19.94
2.89
20.44
2.96
kN/m²
lbf/in²
kN/m²
lbf/in²
For detailed information on dimensions please refer to the installation
guide, chapter "Planning the Installation".
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01750186618 D
Appendix
Technical Data
CINEO C2560 / ProCash 8150 Gas
Dimensions:
Height:
Width:
Depth:
Depth with 41 mm
(1.61") tunnel:
Operation and
maintenance space:
Device weight with
41 mm (1.61") tunnel:
CEN III Gas safe:
CEN IV Gas safe:
Surface load
CEN III Gas safe:
CEN IV Gas safe:
i
4-cassette
dispenser
1533 mm (60.35“)
740 mm (29.13“)
848 mm (33.39“)
5-cassette
dispenser
1675 mm (65.94“)
740 mm (29.13“)
848 mm (33.39“)
1251 mm (49.25“)
1251 mm (49.25“)
2.38 m² (25.61ft²)
2.38 m² (25.61ft²)
1285 kg (2832.91 lb)
-
1395 kg (3075.42 lb)
20.44 kN/m² (2.96 lbf/in²)
-
22.19 kN/m²
(3.22 lbf/in²)
For detailed information on dimensions please refer to the installation
guide, chapter "Planning the Installation".
01750186618 D
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551
Technical Data
Appendix
Environmental Conditions
i
The product is intended for use in an environment with a degree of
contamination of 2.
60 m3/h
Fan capacity:
Heat dissipation:
(2118.90 ft³/h)
210W
Climatic environmental conditions pursuant to EN 60721
Air temperature
°C
°F
+5 to +35
+41
to
Relative humidity
% r.h.
Operation:*
Operation
(outdoors):
Limit range of
operation:**
-40
to +50
-40
to
+122
+5
to +40
+41
to
+104
Transport:
-25
to +60
-13
to
+5
to +40
+41
to
Storage:
*
+95
10
5
to
to
85
85
10
to
85
+140
15
to
98
+104
5
to
85
The temperature value of + 35 °C (+ 95 °F) deviates from the value of the
standard (+ 32 °C (+ 89.6 °F)).
** In the limit range the device may only be operated for a short period of time.
Mechanical environmental conditions in accordance with EN 60721
Class
3M2
Operation
Transport (in
original packing)
Storage (in original
packaging)
552
2M2
1M3
Remarks
Building without significant vibrations caused
by other objects
All types of trucks and trailers, as well as rail
and air transport
Noticeable vibration and bumps caused for
example by machines or passing vehicles
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Appendix
Technical Data
Noise emission in acc. with EN 27779
Noise rating
Pursuant to ISO 9296
Sound power level LWAd
Workplace-related sound pressure level
LpAm (at adjacent workplace)
*
Idle mode
Operation *
5.5 B
6.5 B
41 dB
51 dB
typical operating cycle
i
Noise emissions should be taken into account when selecting the
installation location.
Fans or the noise level associated with a transaction can be perceived
as disruptive when standing in the vicinity of the device; these noises
may have to be reduced through sound protection measures (e.g.
sound insulating walls etc.).
They must comply with the environmental conditions that apply to the
specific device (see above) and the maintenance areas (see chapter
"Planning the Installation", section "Space required for operation and
maintenance" in the installation guide).
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553
Consumables
Appendix
Consumables
Orders
Consumables for the device components can be ordered directly from Wincor
Nixdorf.
International
Tel.:
Fax:
E-Mail:
Internet:
+49 (0) 5251 693 4826
+49 (0) 5251 693 4888
serviceslogistics@wincor-nixdorf.com
www.wincor-nixdorf.com/mediaservice
Loading aid
Loading device for cash boxes
Order no.: 7595300720
(The loading aid can be ordered from your branch office of
WINCOR NIXDORF International GmbH.)
Emergency set Inking packaging, clothing
Emergency set Inking packaging, clothing
554
Order no.:01770037449
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Appendix
Approved cleaning materials
Approved cleaning materials
Orders
The following items can be ordered directly from Wincor Nixdorf.
International
Tel.:
Fax:
E-Mail:
Internet:
01750186618 D
+49 (0) 5251 693 4826
+49 (0) 5251 693 4888
serviceslogistics@wincor-nixdorf.com
www.wincor-nixdorf.com/mediaservice
CINEO C2560 / ProCash 8150 - Operating Manual
555
Approved cleaning materials
Appendix
Notes on using cleaning materials
i
Please note the manufacturer's specifications on the packaging and
on the information sheet included in the packaging. The product may
be damaged or soiled if materials are used that are not approved or if
they are used improperly.
General purpose cleaning material
Product name
Wincor Nixdorf cleaning kit
Order no.
01750097335
Wincor Nixdorf screen cleaning
wipes
Wet and dry cleaning set for
removal of paint application
(vandalism)
Universal cleaning cloth
Wincor Nixdorf air duster,
(400 ml)
01750097334
Notes
Cleaning and care of
keyboards, painted and
plastic finishes
01750005234
01770005406
01750097331
Pure high pressure gas,
CFC-free, for removal of
loose dust and dirt
particles
Cleaning material for special components
Product name
Order no.
Wincor Nixdorf wet cleaning card 01750016388
556
Notes
For cleaning card
readers
CINEO C2560 / ProCash 8150 - Operating Manual
01750186618 D
Appendix
Compliance with Standards and Certifications
Compliance with Standards and
Certifications
Standards met
Safety standards:
IEC 60950,
EN 60950,
CSA C22.2-60950,
UL 60950,
BSMI Standard CNS 14336
EMC standards:
EN 55022 / B,
EN 55024,
FCC CFR 47, part 15, subpart B, class A,
ICES-003 (CSA 108.8),
BSMI-Standard CNS 13438 class B
Conformity
The CE mark of conformity attached to the product or its package indicates
that the product complies with the requirements of the following EC directives:
EMC Directive 2004/108/EC
Low Voltage Directive 2006/95/EC
The corresponding statement of compliance has been issued by:
WINCOR NIXDORF International GmbH
Heinz-Nixdorf-Ring 1
33106 Paderborn
Germany
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557
Compliance with Standards and Certifications
Appendix
Notes concerning radio interference suppression
and electrical safety
All other devices connected to this product must comply with the EMC
Directive 89/336/EEC including amending directive 93/68/EEC (as of
7/20/2009 EMC Directive 2004/108/EC) and the Low Voltage Directive
73/23/EEC including amending directive 93/68/EEC (as of 1/16/2007 Low
Voltage Directive 2006/95/EC).
Certification for data transmission
The certification number or CE mark of the data transmission module (if
available) is attached to the DT card or to the housing of the system unit.
FCC rules and Canadian Standard ICES - 003
NOTE: This equipment has been tested and found to comply with the limits for
a Class A digital device, pursuant to Part 15 of the FCC rules and Canadian
Standard ICES - 003. These limits are designed to provide reasonable
protection against harmful interference when the equipment is operating in a
commercial environment. The equipment generates, uses and can radiate high
frequency energy and, if not installed and used in accordance with the
instruction manual, may cause harmful interference to radio communications.
Operation of this equipment in a residential area is likely to cause harmful
interference in which case the user will be required to correct the interference
at his own expense.
UL 291, Level 1 (security Container)
In order to meet guideline UL 291, ensure the following during installation:
The unit must be connected to a grounded receptacle.
For a free-standing installation the security container of the ATM shall be
anchored in accordance with this instruction, either using the listed
anchoring devices or using similar devices. Each anchoring device shall
558
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01750186618 D
Appendix
Environmental protection
withstand a 22,000 pound (97,861 N) vertical or horizontal force applied in
an attempt to remove the security container from its location.
If the free-standing installation is inside a building and the anchoring devices
cannot be secured to the building structure, the unit shall be attached to a
steel plate at least 4 feet by 8 feet by ½ inch thick (1.22 m by 2.44 m by
12.7 mm thick) or an equivalent structure so as to restrict the removal of the
teller machine from the building. The release mechanism of the attachment
devices shall only be accessible when the door of the security container is
open.
Environmental protection
Environmentally and recycling-friendly product
development
This product has been designed according to our corporate guideline
'Environmentally and recycling-friendly product development'.
This means that crucial criteria such as long life, choice of material and its
labeling, emissions, packaging, ease of disassembly and recyclability have
been taken into account. This saves resources and relieves the strain on the
environment.
Saving energy
Please switch on devices that need not be constantly running only when they
are actually needed. They should also be turned off when they are not needed
for longer periods of time.
Disposing of used consumables
Please dispose of printer consumables, batteries and cleaning and
maintenance materials according to national regulations (where relevant
complying with vendor specifications).
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559
Environmental protection
Appendix
Labels on plastic case parts
Please do not stick any labels on plastic case parts since that would make
recycling more difficult.
Returning, recycling and disposing of used units
and consumables
Details regarding the return and recycling of used units and
consumables can be obtained from your local branch office or
from our Environmental Protection section (Referat
Umweltschutz):
Tel.:
+49 (0) 52 51 693 67 07
Fax.:
+49 (0) 52 51 693 77 67 07
E-mail: referat.umweltschutz@wincor-nixdorf.com
560
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Notes
01750186618 D
CINEO C2560 / ProCash 8150 - Operating Manual
Published by
WINCOR NIXDORF International GmbH
D-33094 Paderborn
Order No.:
01750186618 D
1
GB
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