NMR DOC # 11842-JSA-SV-0 Rev. 0 Preparation of Civil Foundation for Chemical Injection Skids, Trenching/Excavation VENDOR: M/s ADVANCED PRECISION SERVICES VENDOR DOC. # 11842-JSA-SV-0 SUB VENDOR : Power System Contracting SUB VENDOR DOC. # N/A 9 COM # N/A SUB VENDOR PLANT ID # N/A END USER: SAUDI ARAMCO SAUDI ARAMCO P.O. #: 6510913800 PROJECT: Installation of 5 Chemical Injection at SAPD EQUIPMENT: Corrosion Inhibitor Injection Skid APS WORK ORDER #: 11842 & Cable Rev. 0 SAUDI ARAMCO REVIEW/ APPROVAL NAME SIGN DATE DESCRIPTION OF JOB/TASK: 0 Issued for Saudi Aramco Approval Shaji Mathew Anoop . p Anoop.p Rev. Description Prepared Checked Approve Saudi Aramco: Company General Use Date JOB SAFETY ANALYSIS RECORD SHEET JOB SAFETY ANALYSIS Plant/Equipment: (Corrosion Inhibitor injection) Biocide DEPARTMENT: SAPD DATE PREPARED: 07/01/2020 DIVISION: Corrosion JSA: PSC-JAS-12-19-007 inhibitor injection skid @AINDAR ADT6A/6B REV.00 DESCRIPTION OF JOB/TASK: Preparation of Civil Foundation, for Chemical injection Skids, Pipe Support &Cable Trench /Excavation 0f Five Chemical Injection Skids @ Saudi Aramco Pipeline Department (SAPD) Prepared By: Malik Junaid Safety Supervisor Badge: Date: 07/1/2020 Approved By: Anoop Paulose Contractor PM Badge: Date: 07/01/20 Reviewed By: Project Engineer: AHMED AL AKKAS Mobile: Date: Reviewed By: Safety Advisor: Abdullah A.AL-Rubaya Mobile; 05431131992 Date: REFERENCES: Approved By: Foreman, SÁ P/L Operation Sulaimani, Ali o Mobil #0500666202 Date: REQUIRED SAFETY EQUIPMENT & MATERIAL: Hard Hats Safety Goggles Hand Gloves Safety Shoes Ear Plug Dust Mask Fire Extinguisher FRC/Coverall Safety Barricades & Warning Signs T-40 Gas Detector Shelter/Umbrella Air-supplied hood Ear Muff SAUDI ARAMCO General Instruction GI 2.100 - Work Permit System GI 2.709 Gas Testing Procedure GI 1780.001 - Atmosphere-Supplying Respirators SAUDI ARAMCO Engineering Standards SAES - A-114 Excavation and backfilling SAED-0-119 Work Permit Procedure SA Safety Handbook, minimum safety rules HIP - Hazard Identification Plan SA CSM 5th Edition Page 1 of 5 JOB SAFETY ANALYSIS RECORD SHEET No. Sequence of Basic Job steps 1 Obtain Work Permit 2 Site Establishment/ Securing the area Potential Hazards Required Hazard Controls 1.1 Unsafe working condition (e.g. H2S, Inclement Weather) 2.1 Injury to personnel Trip/Slip Hazards 2.2 Traffic Hazards 1.1.1 Work permit shall be obtained from Saudi Aramco before start work. 1.1.2 Permit Issuer and Receiver to conduct joint site inspection to discuss the hazards and precautions required for conducting the job safely. 1.1.3 Follow new revised work permit system. 1.1.4 Ensure no work is conducted in the area until valid Work Permits are in place. 1.1.5 Pre-job safety meeting shall be conducted to the entire work force. 1.1.6 Workers shall be orientated to understand emergency procedure of the site. 1.1.7 JSA shall be reviewed with the entire work force to make them aware of the hazards before commencing job. 1.1.8 During inclement weather conditions all activities are to stop immediately; 1.1.8.1 Isolate all equipment and machinery, work area is to be made safe. 1.1.8.2 Workers are to then evacuate to a safe location/rest shelter. 1.1.8.3 After the inclement weather condition subsides the work site is to be reassessed for possible new hazards. 1.1.9 Perform gas testing during site inspection and from time to time within the duration of job execution. 1.1.10 Each group of workers should have T-40 Gas Tester to perform gas testing from time to time within the job execution. 1.1.11 Stop work permit authority signage to be posted as per following system 2.1.1 All PPE requirements must be complied with at all times. 2.1.2 Un-authorized personnel are not allowed to enter in the working area. 2.1.3 Put proper barricades and warning signs in all areas especially for traffic safe direction/route. 2.1.4 Emergency Response Procedure shall be followed by all workers. 2.1.5 Good housekeeping shall be implemented. 2.1.6 Good stacking arrangement of materials shall be imposed. 2.2.1 Trained spotters/flagmen (with reflective vest) shall guide the flow of the traffic/heavy equipment during mobilization. 2.2.2 Move equipment to a safe location. 2.2.3 Properly arrange all materials and equipment. Page 2 of 6 JOB SAFETY ANALYSIS RECORD SHEET 2.2.4 Provide traffic route/detour signage. 2.2.5 Parking space for heavy and regular vehicles. 2.2.6 Wind sock on site and in good condition. 3.1.1 PTW are in place Proper lifting devices and equipment in used. 3.1.3 A certified rigger was involved in this activity if applicable. 3.1.4 Lifting procedure should be in compliance. 3 Mobilization of material & Shifting of the civil & support material 4 5 Shifting & Placement of the chemical skids Preparation of Concert foundation for Skids, pipe supports & Solar Panel (Excavation Less than 1.00mtr.) a. Handexcavation/Compaction b. Shuttering c. Cutting and bending of steel 3.1 Fall of materials, Personnel Injury, property Damage, struck by, suspended load, Slipping, Tripping, Falling hazard 4.1 Falling of materials, Equipment Failure, Serious personnel Injury, property damage 5.1 Cave in Hazards, Underground Utility, Toxic gases, Slip and trip, Noise hazards from the Electrical or mechanical mixer, defective tools. 3.1.5 Swim area will be barricaded 3.1.6 Mandatory signage will be provided. 3.1.7 Unwanted entry must be stopped to avoid from struck by incidents. 3.1.8 Only trained employee will be allowed to perform the assigned jobs. 3.1.9 Proper monitoring and supervision will be maintained. 3.1.10 Material storage area will be well compacted and smooth. 3.1.11 Proper stacking system will be managed. 3.1.12 Proper PPE will be provided. 4.1.1 All lifting devices must be inspected before lifting and shifting of materials. 4.1.2 Lifting equipment must be certified and as per the manufacture specifications. 41.3 Boom Truck will be placed on stable surface to expand the out rigger properly before lifting the equipment. 4.1.4 Lifting sling and other devices attached to the skids must be balanced before unloading. 4.1.5 Wind speed guidelines must be considered for any type of lift. 5.1.1 All excavation activity will be carried out as per the plan and method of statement 5.1.2 Excavated materials must be kept awa from the e cavation edge 5.1.3 Cable locator must be utilized before start the excavation manually or through mechanical excavator if required. 5.1.4 Proper PPE shall be provided to employee. 5.1.5 Tools must be inspected before use. Page 3 of 5 JOB SAFETY ANALYSIS RECORD SHEET Respective motion, Body pain. 6 7 Check the underground utility 6.1 Using defective cable detector. Mechanical Excavation using Backhoe, Cleaning and removing of marl by using bob cat, loader and dump truck. Sand Bedding using Backhoe and Dump truck 7.1 Damage of existing facilities or contractor equipment 7.2 Fire Hazards 7.3 Hazardous Atmospheres and Materials 5.1.6 Gas monitoring system must be implemented before entry into any excavation. 5.1.7 A rest shelter shall be fabricated for the employee to take break. 5.1.8 Proper housekeeping will be maintained at site as well as offices. 6.1.1 Ensure that competent person is using the right cable detector. 6.1.2 Identify and mark up all underground utilities detected prior to excavation work. 6.1.3 Inspect the tools before using, ensure that equipment is calibrated prior to use. 7.1.1 Daily equipment inspection checklist must be accomplished before operation. 7.1.2 Operators shall be SA certified. 7.1.3 Heavy Equipment shall be inspected and must have a valid Saudi Aramco third party inspection sticker. 7.1.4 No vehicles or earth moving equipment allowed within 2 m (6.5 ft) of trench. 7.1.5 Operator should have a SAG driving licenses. 7.1.6 All PPE requirements must be complied with at all times. 7.1.7 A Pre-Excavation Checklist shall be properly completed and made available. 7.1.8 Drivers and Operators shall not leave the vehicles unattended while the engine is running. 7.2.1 Provision of inspected fire protection equipment such as fire extinguishers. 7.2.2 Ensure that there are sufficient numbers of fire extinguishers before commencing the job. 7.2.3 Ensure that there are trained firefighting personnel available at the work site. 7.3.1 Gas test shall be performed when there is reason to suspect oxygen deficiency or the presence of a flammable/toxic atmosphere in an excavation. 7.3.2 When using controls for the purpose of reducing atmospheric contaminants to acceptable levels, gas testing shall be conducted on a regular basis and before the work crew is to re-enter the excavation (e.g. after breaks, lunch) to ensure that the atmosphere remains safe. Page 4 of 6 JOB SAFETY ANALYSIS RECORD SHEET 8 9 10 Trenching/Excavation and Arranging of Sand Bedding by hand tools such as shovel a. Excavation b. Sand spreading c. Cable laying d. Sand spreading e Installation of red tiles and wrapping tape f. Back filling 8.1 Collapse of trench walls 8.2 Defective hand tools Working near overhead power line 9.1 Accidently hit facilities (Damage to property) Covid-19 Prevention and Control 10.1 Exposure to Covid-19 Infection 8.1.1 Approved Excavation Plan must be available and followed. 8.1.2 Blinking warning lights shall be used at excavation if work or movement of personnel at night. 8.1.3 Proper access, egress and use of adequate ladders shall be provided every 7.5 meters (25 ft.) above the top of excavation wall. 8.1.4 Only authorized personnel shall enter the excavations. 8.1.5 Standby man is needed to monitor employees inside confined space. 8.1.6 No vehicles or earth moving equipment allowed within 2 m (6.5 ft.) of trench. 8.2.1 Tools shall be inspected before and after use and have color coded. 8.2.2 Removed damaged hand tools and not to use at work site. 9.1.1 Personnel shall not be allowed to work or walk near H.E. operation. 9.1.2 Un-authorized personnel will not be allowed in the work area. 9.1.3 Provide required PPE to all Workers 9.1.4 Assign trained spotter / flagman to assist H.E. Operators. 9.1.5 Fix warning signs caution near pipeline facilities. 9.1.6 Keep in safe distance all Heavy Equipment from pipeline facilities 9.1.7. Certified H.E. operator shall be assigned during operation 9.1.8 For awareness, conduct emergency evacuation /drill (gas leak, fire, medical rescue) in the area. 9.1.9 Fix goal post before and after overhead power line. 10.1.1 Thermal scanner shall be available at site and conduct temperature. check to all workers to identify fever (37.8 C above not allowed on site) 10.1.2 All workers shall wear face mask and nitrile gloves in the work place. 10.1.3 Observe physical distancing at least 1.5 meter to other workers. 10.1.4 Observe cough and sneezing etiquette by using tissue when sneezing and cover mouth and nose with elbow. 10.1.5 workers shall be aware of MOH reporting rules (937) and ensure all workers knows the symptoms of Covid-19 (such as fever, cough, runny nose, sone throat and shortness of breath) 10.1.6 workers shall be aware of the seven moments for hand hygiene in the workplace. 10.1.7 Ensure hand sanitizer (60 95 % alcohol) available at site. Page 5 of 5 JOB SAFETY ANALYSIS RECORD SHEET 11.1 Slips, trips & Falls 11 Housekeeping 11.2 Environmental Hazards 11.1.1 Good housekeeping shall be maintained. 11.1.2 Remove all tools, equipment and other materials not needed in the site. 11.2.1 Ensure that the work site is returned to its original condition provided with the safe and good environmental matter. 11.2.2 Keeping waste segregated at all times. Page 6 of 6 CSM I-4 Work Permit System and Stop Work Authority July 2017 Page 9 of 9 Figure 1: Example of Stop Work Authority signage 4.11.4.2 Signage design and color shall comply with SAES-B067. 4.11.4.3 The number of signs and sign locations shall be determined by the proponent based on facility design, size, and risks, in order to ensure adequate coverage. 4.11.4.4 Contractors shall ensure that signage language is translated into the additional language(s) of their workforce. Page of Saudi Aramco: Company General Use JOB SAFETY ANALYSIS RECORD SHEET S/N Recommendations/Notes Assigned to Designation Emergency Contact Number 1 2 3 All site personnel are required to wear PPE. Conduct tool box prior to start work. Explain to key personnel the purpose of JSA and enforce the implementation of control. Use JSA to identify hazards. If any injury and near miss incident occurs, JSA shall be reviewed immediately. In case of an emergency, SEGMENT 1 ERP shall be followed. The closest Hospital Al Obeid Hospital. Sheeraz Hassan Sheeraz Hassan Safety Officer Safety Officer 0582502853 0582502853 Anoop Paulose Site Superintendent 0541783302 Safety Supervisor 0590078867 Site Supervisor 058298544 4 5 6 7 Malik Junaid Khalid Mohammed Ismail Emergency Response Procedure Dial 911 from the nearest telephone or from your mobile. When reporting an emergency speak slowly, calmly, distinctly, in a clear voice and give information in the following sequence: States there is an emergency or disaster at your location and specify your location. Tell your name _____ and your Badge # ____. Tell about emergency or disaster like you see a fire, car accident, major injury, etc. at the following location: _______ Inform that there are ____ (number of) people requiring medical assistance/attention. Repeat the above Information and answer questions. Do not hang up until the dispatcher repeats the above or asks for more information. Emergency Services Office/Name Designation Aramco Emergency Ibrahim Ahmed A. Al A-Dossary Akkas Abdullah A.A Rubaya Ali O.Al Sulaimani Ibrahim A. A-Dossary Anoop Poulose Mahmood shareef Sheeraz Hassan Malik Junaid Page 7 of 5 SA Project Engineer Safety Advisor Foreman SHYP/L Operation SA Project Engineer Contractor project Manger Contractor const. Manager Safety Officer Safety Supervisor Emergency Contact Number 013-572-0911 0545232277 0505919190 0543113192 050066202 0500666202 0545232277 0541783302 0500630398 0582502853 0590078867 JOB SAFETY ANALYSIS RECORD SHEET EXCAVATION AND TRANCHING PLAN Project Title: FIVE CHECMICAL INJECTION SKIDS PROJECT@SAUDI ARAMCO Date: 0 -0 -2020 Project Engineer Name: Plan Preparer: MALIK JUNAID Project Location (be specific): A General Conditions Anticipated depth of excavation / SKID: Excavation / dimensions: Width: 5.5MTR Length: 9.MTR Will or could this excavation / trench be considered a confined space? If yes, please reference the separate confined space plan. Will the excavation / trench atmospheric conditions be tested daily? If yes, please explain: Will ventilation be supplied inside the excavation / trench? If yes, please explain: Yes No Yes No Yes No Yes No Has a soil classification been conducted to determine soil type? If yes, which methods were used to determine soil type (choose two): Visual test Description of safe work practices and anticipated work inside the excavation / Skid foundation and pipe support foundation and power &control cable trench: 1. Skid Foundation: excavation, lean concrete, foam work, steel rebar fixing, foam work, concrete poring, back filling 2. Mechanical pipe support foundation: excavation, lean concrete, foam work, steel rebar fixing, foam work, concrete poring, back filling 3. Power &control cable trench: power & control cable laying, soft sand, waring tile, warning tape, back filling Protection Methods & Systems Choose the method of protection below that will be implemented (may choose more than one): ¾ to 1- Type A Soil YES 1 to 1 - Type B Soil NO NO 1 ½ to 1- Type C Soil Benching: YES Shoring: NO ' Shielding: . NO Additional Comments: 1. Power & control cable trench excavation 50x70.cm x200.mtr long 2. power & control cable laying, soft sand, waring tile, warning tape, back filing Excavation / Trench In the space below please include a excavation / trench. Be sure to include any surface encumbrances and perimeter protection. 1. Power & control cable trench excavation 50x70.cm x200.mtr long 2. power & control cable laying, soft sand, waring tile, warning tape, back filling Approvals / Review Safety officer (signature): MALIK JUNAID Date: Safety Supervisor (signature): SHEERAZ HUSSAIN Date: Project Engineer (signature): MAHMOOD SHAREEF Date: